Chapter==Different ways of use Section==Outer component on a tapered intermediate sleeve _Status==0 _Order==220 Contents==<h1>Outer component on a tapered intermediate sleeve</h1> <oiminlineimg img="01_020000_1.gif" text="Figure 1: Outer component mounted on a n <br>externally tapered intermediate sleeve" /oiminlineimg> <oiminlineimg img="01_020000_2.gif" text="Figure 2: Outer component mounted on a n <br>internally tapered intermediate sleeve" /oiminlineimg> <oiminlineimg img="01_020000_3.gif" text="Figure 3: The mounting tool forms a st op for the <br>intermediate sleeve" /oiminlineimg> <oiminlineimg img="01_020000_4.gif" text="Figure 4: Oil injection used to mount a cast iron <br>outer component on a thickwalled internally <br>tapered intermed iate sleeve. The sleeve is used <br>to reinforce the weaker outer component" /oi minlineimg> <br /> The mounting of a tapered intermediate sleeve, between the shaft and the outer c omponent, is often preferred for manufacturing reasons. A further advantage is t hat the sleeve can easily be replaced if it becomes damaged. A sleeve may either be tapered externally (figure 1) or have a tapered bore (figure 2), the choice being dictated by manufacturing considerations. <br><br /> With tapered intermediate sleeves, the oil must be injected between the componen ts with tapered surfaces. In the case of an externally tapered intermediate slee ve a locating stop should be provided to prevent displacement of the sleeve duri ng mounting. This stop or support may either be permanent (for example, a spacer sleeve or shaft shoulder); alternatively, the mounting tool may be designed to give temporary support during the period of mounting. This latter method is of ten sultable for use with smaller components and is illustrated in figure 3. <br> <br /> Conversion from a cylindrical to a tapered mating surfaces can be effected by mo unting a tapered sleeve on a cylindrical surface and thus facilitate the use of the oil injection method; certain components can usually be retained from a con version of this nature. If the old component is keyed, keyways must be removed e ither by machining, in which case the tapered sleeve will have to be correspondi ngly thicker, or by depositing metal in the keyways and machining to original si ze. In the latter case it is most important that the work is carried out very a ccurately to prevent oil leakage. If one of the components is manufactured in ca st iron or cast steel it may be porous, which means that mounting and dismounti ng may be difficult due to oil leakage during injection. <br><br /> If porous components are used, then a sleeve may be used to seal the porous surf ace - a sleeve with tapered bore if the outer component is likely to be porous, or an externally tapered sleeve should the shaft be porous. Since the strength o f cast iron is usually lower than that of steel it is often necessary, when usin g such materials for the outer component, to give special attention to the desig n in order to obtain sufficient power-transmitting capacity. By using a thick sl eeve of high-tensile steel with a tapered bore, as shown in figure 4, the weaker outer component is reinforced and high surface pressures may be permitted betwe en shaft and sleeve. A somewhat lower pressure may be used between the sleeve an d the cast iron wheel hub because the mating surfaces have a larger diameter.