TOYOTA HILUX (POST 2006) MAINTENANCE SCHEDULE

Maintenance Operations:

I = Inspect and correct or replace as necessary

R = Replace, change or lubricate
L = Lubricate

SERVICE INTERVAL:
(Odometer reading or months, whichever comes first)

Odometer Reading
x 1000 km
x 1000 miles

BASIC ENGINE COMPONENTS

1 Timing belt (Diesel Engine)
Valve clearance (except for 1TR-FE and 2TR-FE engines)
2 1GR-FE engine
1KD-FTV, 2KD-FTV and 5L-E engines
Drive belts
Gasoline engine (API SJ or SL, or ILSAC)
Diesel engine
3
1KD-FTV and 2KD-FTV engines

6
7
8
9

10
11

12
13

14

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

10
6

20
12

30
18

40
24

50
30

60
36

70
42

80
48

Replace every 150,000 km (90,000 miles)

I
I

Months

I
I

96
48

24

Inspect at first 100,000 km (60,000 miles) or 72 months, after 100,000 km (60,000 miles) inspect at every 20,000 km (12,000
miles) or 12 months.

5L-E engine
Engine oil
Gasoline engine
Diesel engine <See note 1>
Type A
Type B
Others
Engine oil filter
Gasoline engine
Diesel engine <See note 1>
Type B
Others
Cooling and heater system <See note 2>
Engine coolant <<See note 3.>>
Engine oil cooler hoses and connections (1GR-FE engine) <See note 2>
Exhaust pipes and mountings
IGNITION SYSTEM
Spark plugs (Gasoline Engine)
Vehicles without a three-way catalytic converter
Vehicles with a three-way catalytic converter
Battery
FUEL AND EMISSION CONTROL SYSTEMS
Fuel filter (gasoline engine) <<See note 4>>
Vehicles without a three-way catalytic converter
Vehicles with a three-way catalytic converter
Water sedimenter (Diesel Engine)
Air cleaner filter <See note 5>
Gasoline engine
Diesel engine
1KD-FTV and 22KD-FTV engines
Except for South Africa and 5L-E engine
1KD-FTV and 2KD-FTV engines for Souh Africa
Air flow meter (diesel engines tht comply with EURO IV or V) <See note 6>
Diesel smoke (Diesel Engine)
Vacuum pump oil hose (5L-E engine)
Fuel tank cap, fuel lines, connections and fuel vapor control valve (if equipped) <See note 2>
Positive crankcase ventilation valve, ventilation hoses and connections (Gasoline Engine without three-way
catalytic converters)
Charcoal canister (Gasoline Engine with three-way catalytic converters)
CHASSIS AND BODY
Brake pedal and parking brake
Brake linings and drums (Include parking brake linings and drums).
Brake pads and discs
Brake fluid
Clutch fluid
Brake pipes and hoses
Vacuum pump for brake booster (Diesel Engine) <See note 7>
Power steering fluid
Steering wheel, linkage and gear box
Propeller shafts grease (including tightening of bolts) <See notes 8>
Drive shaft boots (4WD models)
Suspension ball joints and dust cover
Automatic transmission fluid
Manual transmission oil
Transfer oil (4WD models)
Differential gear oil
Front and rear suspension
Tyres and inflation pressure
All lights, horns, wipers and washer
Air conditioning filter
For Thailand, Indonesia, the Philippines and Malaysia
others
Refrigerant amount for air condiioner

I:24/R:48

12

R
R
R
Replace every 2,500 km (1,500 miles)
Replace every 5,000 km (3,000 miles)

12
3
6

12

R
I
I
l
I

R
I
I
l
I

6
12
24
24
12

R
R
I

R
R
I

I:12/R:24
48
12

R
R
I

48
96
12

I:24/R:48

I
I
I

I:12/R:36
72
48
12
24

12

24

I
I
I
R
I
I
I
I
L
I
I
I
I
I
R
I
I
I

6
12
6
I:6/R:24
6
12
6
12
6
24
6
24
48
48
I:12/R:36
12
6
6

R
I

12

Replace every 5,000 km (3,000 miles)

R
R
R

I
R

Inspect every 5,000 km (3,000 miles)

Replace every 30,000 km (18,000 miles)
I
I
R
I
I
R
Blow air to the sensor intermittently for about 30 seconds at every 60,000 km (36,000 miles)
I
I
I
I
I
I

I:6/R:36
I

I
I

I
I
I
I
I
I
I
I
I
I
I
I
I
Inspect at every 200000 km (120000 miles)
I
I
I
I
L
L
L
I
I
I
I

I
I

l
I
I
I

I
I

I
I
I
R
I
I
I
I
L
I
I
I
I
I
R
I
I
I

R
R
I

Notes
1 Type A: 1KD-FTV and 2KD-FTV engines for South Arica and Thailand
Type B: 2KD-FTV engine for Jordan and Saudi Arabia
2 After 80,000 km (48,000 miles) or 48 months, inspect every 20,000 m (12,000 miles) or 12 months.
3 First replace at 160,000 km (96,000 miles) then every 80,000 km (48,000 miles).
4 Including the filter in fuel tank.
5 Including checking pre-air cleaner. (1GR-FE engine only)
6 EURO IV and V are emission standards. If it is not clear that your vehicle meets relevant standards, contact your Toyota dealer.
7 Replace the blade with new one and never reuse the blade.
8 After submerged, be sure to apply grease within 24 hours regardless of the maintenanace intervals.
Source: Hilux Owners Manual, Part No: 01999-0K175

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R
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