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MANUFACTURING SOLUTIONS

UTILITY POLES

P R O U D LY

RAL

ED

AU

ST

IAN OW

ABOUT US
Hayman Industries is a fully Australian

power transmission and distribution,

ensure adherence to our design and

owned and operated manufacturing

field lighting columns, traffic signal

quality assurance requirements and

company specialising in steel fabricated

columns, V.M.S. structures and other

internationally reputed carriers ensure

products for the electrical distribution

associated poles and columns.

safe and reliable carriage of our goods

and infrastructure industries.

This has been made possible with the

to Australia.

With manufacturing facilities based in


Minto, New South Wales, we are proud
to be one of the few existing companies
that still manufacture majority of

Board of Hayman Industries with a


combined 60 plus years of experience
in design, manufacture, and supply of

Our strength rests in the people


who work for us -their experience,
knowledge, attitude, and commitment
to the principles that have governed

products within Australia -providing

these products.

livelihoods for Australian people and

With the additional resources and

reputation over its history.

experience now available within the

Our philosophy is centred around an

company, Hayman Industries has

unwavering focus on the customer, with

In 2003, Hayman Industries expanded

invested substantially in overseas supply

integrity in whatever we do. Add to that

its range into the field of street lighting

chains for the provision of these new

Quality Accreditation to ISO 9001:2008,

columns and has since become an

products. Our suppliers are one of

and substantial progress towards

accredited supplier of these products to

the largest pole manufacturers in the

accreditation to AS4801 and ISO 14001,

the energy distribution sector. In recent

world with capacity to produce 200,000

and you have a company that believes

years, this range has been enhanced

poles per annum. Locally domiciled

in the best for its customers, its products,

to include tapered steel monopoles for

Hayman Industries representatives

its people and the environment.

ensuring local economies benefit from


our activities.

advent of additional Directors to the

and established Hayman Industrys

PRODUCT
DEVELOPMENT
Hayman Industries is committed to, and has invested substantially
in a design team headed by a Senior Structural Design Engineer
with over 18 years of specialised expertise in the design of pole
structures and, in particular, power transmission poles. Highly
qualified drafting staff man the latest three-dimensional CAD/
CAM software, translating concepts into reality. Maintaining
and developing a local engineering resource permits Hayman
Industries to develop close relationships with its customers and
their particular needs.
Engineering design is performed in accordance with the current
Australian Standards (or specified International Standards)
utilising in-house developed software. Our extensive pole
engineering experience permits the most efficient designs to
be produced, without compromising safety or quality. Threedimensional modelling software allows designs to be conceived
and developed with a high degree of accuracy in a minimal
timeframe. Whenever possible, we welcome the opportunity
to meet face-to-face with our customers to discuss any design
aspect. Our team is always ready-to-go and looks forward to
developing successful and efficient solutions.
ADVANTAGES OF STEEL
Greater design options
Robust, reliable and durable
Relatively light weight
Self preserving
Low life cycle costs
Ease of handling, installation and modification (hole drilling)
Resistant to pole rot and fire
Visually pleasing
Environmentally friendly
100% recyclable material

TYPICAL UTILITY POLES


DISTRIBUTION RANGE
Pole Dimension
Across Flats

Product Code

Length

ULS

TOP

BASE

HI-D-11m13.5kN

11m

13.5kN

160

328

HI-D-12.5m12kN

12.5m

12kN

160

340

HI-D-12.5m16kN

12.5m

16kN

180

380

HI-D-12.5m24kN

12.5m

24kN

200

420

HI-D-14m16kN

14m

16kN

190

402

HI-D-14m24kN

14m

24kN

210

465

HI-D-15.5m12kN

15.5m

12kN

160

405

HI-D-15.5m24kN

15.5m

24kN

210

500

Tapered 12-sided, direct buried


Pole deflection less than 5% of pole height at 50% ULS

SUB TRANSMISSION RANGE


Pole Dimension
Across Flats

Product Code

Length

ULS

TOP

BASE

HI-ST-18.5m24kN

18.5m

24kN

210

660

HI-ST-18.5m40kN

18.5m

40kN

260

730

HI-ST-21m30kN

21m

30kN

220

697

HI-ST21m40kN

21m

40kN

260

795

HI-ST24m30kN

24m

30kN

220

755

HI-ST24m40kN

24m

40kN

300

760

Tapered 12-sided, direct buried


Pole deflection less than 4% of pole height at 50% ULS

The above utility poles represent some of the distribution and sub-transmission
poles designed and supplied by Hayman Industries. Other sizes and types
of pole structures are available, inclusive of base-plate mounted versions
and gantries.
Poles are designed in accordance with AS/NZS4600 and ASCE/SEI 48-11 for
Ultimate Limit State (ULS) lateral tip loads as referenced. Section capacities
include an allowance for through holes.
All poles are hot-dip galvanised and supplied with an additional anti-corrosion
ground line protection system.
Poles are pre-drilled and dressed according to customer specifications prior to
hot-dip galvanising. Typical dressings include step bolts, earth ferrules, holes
and nameplates.

CUSTOM
DESIGN
Utility poles are generally custom
designed to meet the requirements

Pole Design and Manufacture

of every project. Engineering

AS/NZS 4600:2005 Cold formed steel structures

staff expertly carry out design

AS/NZS 4100:1998 Steel structures

work after gaining a thorough

ASCE/SEI 48-11 Design of Steel Transmission Pole Structures

understanding of the particular

AS/NZS 1170.0:2002 Structural design actions

technical criteria and relevant

AS/NZS 1170.2:2011 Wind loads

regional topography.

Pole data, for modelling in PLS Pole, is available upon

Custom pole designs are

request.

optimised for the particular

Steel in accordance with certified international standards,

application to ensure

comparable to equivalent Australian Standards.

that best possible

Weld quality in accordance with AS/NZS 1554.1:2011.

economical, structural

Tolerances in accordance with AS/NZS 4677:2010 Steel utility

and performance

services poles.

outcomes are achieved.

Hot dip galvanising after all fabrication in accordance with

Pole accessories are

AS/NZS4680:2006.

also considered as

Poles are multisided tapered steel.

part of the madeto-order process


and designed in
line with specific
customer needs.

OFFSHORE MANUFACTURING
All fabrication monitored and inspected by
local Hayman Industries own personnel in
China.
Decoiler and Shear Line
2500t Brake Press (capacity to press poles
with wall thicknesses up to 30mm)
Automatic Plasma cutting, Flame cutting,
Seam welding and Flange welding
machines
Straightening machines
CNC Punching machines
Capacity to produce poles with diameters
ranging from 60mm to greater than
3000mm
Capacity to produce poles in heights from
3m to greater than 75m
Capable of producing poles for any
requirement from small distribution poles
to large transmission poles
Annual production capability = 100,000
tons

LOCAL MANUFACTURING
Modification of utility poles, such as
drilling extra holes, or fabrication of
additional minor steel utility items can
be readily performed in our production
facility in Minto, NSW.
Structural fabrications
CNC Beam Line Drilling of structural
steel selections, plates and RHS
MIG and TIG welding
Hot forging and hot bending of small
to medium steel products
Presswork up to 500 tonnes capacity
Screwing M16 to M36
CNC cutting of merchant bar and
structural steel to specific lengths

Lighting pole range broch.indd 7

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PRODUCT LIST
Electrical Power
Transmission Line Products
lnsulator

Straps for concrete,
steel and wood poles
Eyebolts
J Hooks
Hook Bolts
Weak Links
Hook Brackets
Transformer hanging brackets
Eyenuts
Regulator Platforms
Braces
Pole bands
Steel Cross arms
Pole Steps
Pole top brackets
Earthing clips
Stay rods
Link plates
ABC fittings
Yokes
Q hooks
UGOH brackets

Poles and Accessories

Pipe Supports

Street lighting columns and outreaches


Traffic signal posts
Sign mounting structures and variable
message sign structures
Camera poles
Special purpose poles
Ragbolts and foundation bolts
Sportslighting

S
 pring isolation hangers, channel
framing systems and accessories
Pipe insulation ferrules
Pipe clamps
Pipe supports for power stations,
refineries and chemical plants
U bolts and hanger rods
Hanger rod and beam attachments
Pipe rollers and pipe shoes

Downee Elgate Fence and


Gate Fittings
















 niversal fence fitting systems


U
Safety Gate latches
Pipe clamps
Bolt and Gate Accessories
Caps
Sliding door systems and tracks
Brackets
Rural fittings
Flanges
Farm gate packs
Temporary Fence fittings
Ring chain catches
Hinges
Gudgeons
Gate hinge gudgeon straps
Catches and Latches
Bolt through gudgeons, combination
straps
Double gate and field gate fasteners

Almetek Identification Systems


E
 -Z tag pole numbering systems
Pressure sensitive stickers (numbers
and alphabets)
Private pole signs and labels
Rural addressing
HDPE signs coextruded (standard &
custom made)
Ultima Engraced HDPE tags
Marina signs
Drain and cable markers
Variety of other signs and asset
identification options

CONTACT US
Sydney (Head Office)

Brisbane

SA / WA / VIC / NT

119 Airds Road,


Minto NSW 2566
T. 02 8796 2600
F. 02 8796 2655
E. sales@haymanindustries.com.au

2A/16 Perrin Place,


Salisbury QLD 4107
T. 07 3077 6792
F. 02 8796 2655
E. sales@hamanindustries.com.au

4/224-226 Richmond Road


Marleston SA 5033
Paul Tessari
M. 0428 420 811
F. 02 8796 2655
E. paul@haymanindustries.com.au

www.haymanindustries.com.au
ABN 83 000 220 771

MANUFACTURING SOLUTIONS