Manual Geho

VENDOR DOCUMENT IDENTIFICATION
Sales order no.
201253
Pump type
Document title
TZPM 1200
I.O.M. Instructions Typical
Revision
EPSN document code
201253-IOMT
CLIENT DOCUMENT IDENTIFICATION

P.O. No.
500P-MR-315-01
Purchaser order Title
Esperanza
Project
Esperanza
Project No.
Client Type code
Client document code
C-550
X009
X009
Client
Esperanza
Pumptype
TZPM 1200
SUBMISSION STATUS
0
Rev.
02-feb-09
for approval
Date
Description of issue
MM
Sign.
Weir Minerals Netherlands

P.O. Box 249, 5900 AE Venlo, the Netherlands
Egtenrayseweg 9, NL-5928 PH Venlo
4495
Registration No.: 12032525
Tel:
Fax:
Email:
WWW:
+31(0)77 3895200
+31(0)77 3824844
weir@weirminerals.com
http://www.weirminerals.com
Installation, Operating and

Maintenance Manual
"Typical"
WEIR Pump type
: TZPM 1200
WEIR Pump number
WEIR Project name
WEIR Document number
Customer P.O. number
Copyright Weir Minerals Netherlands b.v. 2008.

Weir Minerals Netherlands b.v. is the owner of the copyright subsisting in the instructions and drawings stored in this manual. All material of this manual are protected by the Dutch Copyright Law, international
treaty provisions and applicable laws in the country in which it is being used. The material must not be used, reproduced or copied in whole or in part, in any form or by any means, nor may the information
therein contained, which is confidential to Weir Minerals Netherlands b.v be disclosed to any person without the prior written permission of Weir Minerals Netherlands b.v. Furthermore you may not rent, lease,
sublicense or lend the manual and its contents. The manual has been delivered and received on the express condition that it may be used only for the specific purpose for which it has been provided and may
not be used in any way which may injure or cause loss directly or indirectly to Weir Minerals Netherlands b.v. or any related corporation.
Disclaimer.
Except to the extent legislation expressly prohibits the exclusion of provisions as to warranties, Weir Minerals Netherlands b.v. disclaims all warranties as to the instructions and drawings, whether express or
implied, including without limitation any implied warranties of merchantability, fitness for a particular purpose, compatibility with any particular system, or data integrity and the user assumes all responsibility for
the use of the software on its system.
Preface
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Preface
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This pump is developed by Weir Minerals Netherlands.

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This manual with its user and safety instructions is an integral part of the pump delivery and must be kept in
its neighborhood, accessible for reference at all times.
All persons involved in using and operating this pump and working at this pump must have read and
understood this manual and must comply with it at all times.
We accept no responsibility for damage or disruption caused by disregard of this manual and its instructions.
Scope of this manual
This manual and its user instructions apply to the GEHO PUMPS equipment during:
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Transport
Installation
Operation, start and stop procedure
Maintenance
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This equipment, supplied by Weir Minerals Netherlands, is only allowed to be used, according to and
restricted to the technical data.
Before exceeding the technical data, a written permission from Weir Minerals Netherlands is required.
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MUI.814.201189.R01.EN
1.1
Preface
1.1
Revision form
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Rev. No. Chapter
Description
By
R00.EN
Preliminary release
Manual Transport and Installation
Final release Installation, Operating and
Maintenance Manual
JOH
R01.EN
Checked Date
JOH
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1.2
MUI.814.201189.R01.EN
Contents
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Contents
1
Preface ....................................................................................... 1.1
1.1
Revision form...............................................................................................1.2
Contents..................................................................................... 2.1
SAFETY...................................................................................... 3.1
3.1
Safety symbols ............................................................................................3.1
3.2
Important information .................................................................................3.2
3.3
Intended use ................................................................................................3.3
3.4
General safety instructions ........................................................................3.3
3.5
Qualified workers ........................................................................................3.3
3.6
Working on the pump .................................................................................3.3
3.7
Efficient use .................................................................................................3.3
3.8
Safety equipment ........................................................................................3.3
3.8.1
3.8.2
3.8.3
3.8.4
Safety related documentation.................................................................................... 3.3

CE conformity ............................................................................................................ 3.3
Emergency stop button ............................................................................................. 3.4
Safety covers and safety guards............................................................................... 3.4
Technical data ........................................................................... 4.1
4.1
Project information......................................................................................4.1
4.2
Customer information.................................................................................4.1
4.3
Manufacturer information...........................................................................4.1
4.4
Technical data..............................................................................................4.2
4.4.1
4.4.2
Operating characteristics........................................................................................... 4.2

Pump and project data .............................................................................................. 4.3
4.5
Tightening torques......................................................................................4.5
4.5.1
4.5.2
4.5.3
General torques......................................................................................................... 4.5

Foundation bolt torques according to DIN 529 ......................................................... 4.5
Special torques .......................................................................................................... 4.5
4.6
Auxiliary connections and lubrication data .............................................4.7
4.7
Drawings + lists + instruments ..................................................................4.8
Description ................................................................................ 5.1
5.1
Introduction..................................................................................................5.1
5.2
Working principle ........................................................................................5.2
5.2.1
5.2.2
Suction stroke ............................................................................................................ 5.2

Discharge stroke........................................................................................................ 5.2
5.3
Drive unit ......................................................................................................5.3
MUI.814.201189.R01.EN
2.1
Contents
2.2
5.4
Power end ....................................................................................................5.3
5.4.1
Lubrication unit ...........................................................................................................5.3
5.5
Liquid end ....................................................................................................5.3
5.5.1
5.5.2
5.5.3
5.5.4
5.5.5
5.5.6
5.5.7
5.5.8
5.5.9
5.5.10
5.5.11
The propelling liquid section.......................................................................................5.4

The slurry section .......................................................................................................5.4
Piston unit ...................................................................................................................5.4
Propelling liquid control system..................................................................................5.5
Flushing unit ...............................................................................................................5.6
Diaphragm housing unit .............................................................................................5.6
Suction valve unit .......................................................................................................5.7
Discharge valve unit ...................................................................................................5.7
Suction pulsation dampener.......................................................................................5.7
Discharge pulsation dampener ..................................................................................5.7
Pressure limitation system .........................................................................................5.8
5.6
Pump control system..................................................................................5.9
Transport and installation ........................................................6.1
6.1
Transport and lifting ...................................................................................6.1
6.1.1
6.1.2
6.1.3
6.1.4
6.1.5
6.1.6
Weights and weight limits...........................................................................................6.1

Transport the packed installation ...............................................................................6.2
Pump ..........................................................................................................................6.2
Drive unit.....................................................................................................................6.3
Drive unit frame ..........................................................................................................6.3
Smaller parts...............................................................................................................6.3
6.2
Installation....................................................................................................6.4
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
Foundation..................................................................................................................6.4
Mount and level the pump..........................................................................................6.5
Drive unit.....................................................................................................................6.6
Safety regulations and instructions for nitrogen.......................................................6.11
Pre-charging the suction pulsation dampener, set-point instructions......................6.12
Pre-charging the discharge pulsation dampener, set-point instructions .................6.16
Pre-charging an accumulator with nitrogen .............................................................6.21
Operation, Start-up + Start + Stop procedures ......................7.1
7.1
Start-up, working with the GEHO + VFD main power switch OFF.........7.1
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
Initial lubrication filling.................................................................................................7.1

Propelling liquid ..........................................................................................................7.2
Air supply unit .............................................................................................................7.2
Procedure pre-charging a pulsation dampener with nitrogen ...................................7.3
Pre-charging an accumulator with nitrogen ...............................................................7.3
7.2
Start-up checklist, working with the GEHO main power switch ON......7.3
7.2.1
7.2.2
7.2.3
Main power switch......................................................................................................7.3

Start-up, electrical check ............................................................................................7.3
Initial power end oil check ..........................................................................................7.3
7.3
Start-up, priming procedure.......................................................................7.4
7.3.1
7.3.2
Priming the slurry section ...........................................................................................7.4

Priming the propelling liquid section...........................................................................7.6
7.4
Operating the GEHO Touch Panel + GEHO Pump Control System ......7.8
7.4.1
Pump operation by local control at the GEHO Touch Panel .....................................7.8

MUI.814.201189.R01.EN
Contents
7.4.2
Pump operation by remote control, supplied by others ............................................ 7.8
7.5
Start procedures..........................................................................................7.9
7.5.1
7.5.2
7.5.3
7.5.4
7.5.5
7.5.6
7.5.7
Operation definitions.................................................................................................. 7.9

PRE-START check list ............................................................................................ 7.10
PRE-START, working with the GEHO and VFD main power switch ON............... 7.10
PRE-START procedure - if LOCAL operated ......................................................... 7.11
PRE-START procedure - if REMOTE operated ..................................................... 7.11
START procedure - if LOCAL operated................................................................. 7.12
START procedure - if REMOTE operated .............................................................. 7.12
7.6
Stop procedures........................................................................................7.13
7.6.1
7.6.2
7.6.3
7.6.4
7.6.5
Emergency stop procedure ..................................................................................... 7.13

STOP button procedure, if LOCAL operated.......................................................... 7.14
STOP by remote control.......................................................................................... 7.14
STOP for flushing procedure................................................................................... 7.15
STOP for maintenance procedure .......................................................................... 7.16
Maintenance .............................................................................. 8.1
8.1
Maintenance safety instructions ...............................................................8.1
8.2
Maintenance checkpoints ..........................................................................8.2
8.3
Lubrication system ...................................................................................8.12
8.3.1
8.3.2
8.3.3
8.3.4
8.3.5
Check the oil level.................................................................................................... 8.12

Change the oil filter.................................................................................................. 8.12
Clean the lubrication oil sump ................................................................................. 8.12
Replace the pump lubrication oil and the oil suction filter....................................... 8.13
Replace the venting filter at the pump power end .................................................. 8.13
8.4
Propelling liquid system...........................................................................8.13
8.4.1
8.4.2
8.4.3
8.4.4
Replace the venting filter at the propelling liquid system........................................ 8.13

(Dis)assemble the discharge filter of the propelling liquid system.......................... 8.14
Disassemble the suction filter at the propelling liquid tank ..................................... 8.14
Assemble the suction filter at the propelling liquid tank .......................................... 8.14
Troubleshooting........................................................................ 9.1
9.1
Trouble shooting .........................................................................................9.1
9.2
Trouble shooting at a diaphragm pulsation dampener ..........................9.7
9.3
Typical wear phenomena and its causes .................................................9.9
9.3.1
9.3.2
9.3.3
9.3.4
9.3.5
Valves ........................................................................................................................ 9.9

Pump diaphragm ..................................................................................................... 9.10
Pulsation dampener diaphragm .............................................................................. 9.10
Piston ....................................................................................................................... 9.11
Cylinder liner............................................................................................................ 9.11
10
Assembly and disassembly................................................... 10.1
10.1
Special tools ..............................................................................................10.3
10.1.1
10.1.2
Socket wrench ......................................................................................................... 10.3

Air driven hydraulic pump........................................................................................ 10.3
10.2
Valves, discharge line, angular model....................................................10.5
10.2.1
Valve housing cover ................................................................................................ 10.5
MUI.814.201189.R01.EN
2.3
Contents
10.2.2
10.2.3
Conical valve ............................................................................................................10.6

Valve seat.................................................................................................................10.7
10.3
Valves, suction side, inline model...........................................................10.9
10.3.1
10.3.2
10.3.3
10.3.4
Valve housing cover .................................................................................................10.9

Conical valve ......................................................................................................... 10.11
Valve seat.............................................................................................................. 10.14
Conical valve assembly......................................................................................... 10.15
10.4
Piston unit ................................................................................................10.17
10.4.1
10.4.2
Disassembly .......................................................................................................... 10.17

Assembly ............................................................................................................... 10.19
10.5
Diaphragm housing unit.........................................................................10.20
10.5.1
10.5.2
Disassembly .......................................................................................................... 10.20

Assembly ............................................................................................................... 10.25
10.6
Pulsation dampener................................................................................10.29
10.6.1
10.6.2
Diaphragm removing............................................................................................. 10.30

Diaphragm assembly ............................................................................................ 10.30
10.7
Nitrogen filling device.............................................................................10.34
10.8
Frame unit ................................................................................................10.34
10.9
Drive unit ..................................................................................................10.34
11
Appendix: Parts - Lists and drawings (pump section) .......11.1
12
Appendix: Parts - Lists and drawings (special tools) .........12.1
13
Appendix: Electrical information...........................................13.1
14
Appendix: Catalogue information .........................................14.1
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2.4
MUI.814.201189.R01.EN
SAFETY
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SAFETY
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3.1
Safety symbols
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The hazards are classified into various stages.

The table below gives a summary of the signs, classes of risk and signal words used in this manual.
Sign
Signal word Definition
Consequences
DANGER
Dangerous situation
Death or serious injuries
WARNING
Possible dangerous situation
Death or most serious injuries
CAUTION
Less dangerous situation
Slight or minor injuries
Attention
Possible harmful
Possible damage to:

The equipment
The environment
Note or
Information
Application hints and other useful

information
No signal word indicating a dangerous

or harmful situation
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MUI.814.201189.R01.EN
3.1
SAFETY
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3.2
Important information
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This manual is intended to help you operate this machine safely and effectively.
It is intended for use by people who have followed the training program that this manual accompanies.
If you have not followed this program, but would like to do so,
then contact your supervisor or training manager.
This machine was designed with safety in mind, and includes features to help prevent injury and damage.
However, all powerful machines can be dangerous if misused. This manual is intended to help you operate
the machine in a safe manner. In this manual, the user is the body with authority over and responsibility for
the machine - usually a company or a corporation.
An operator is a person who physically interacts with the machine and/or the machine's control systems
under the direction and with the consent of the machine's user.
It is your responsibility to operate this machine in accordance with all the safety instructions and procedures
in this manual, and with all other safety procedures in your workplace. It is the user's responsibility to make
sure that the machine is correctly installed, configured, commissioned, operated, serviced and maintained
and that such actions are only carried out by people who have been fully and properly trained for those tasks.
It is also the user's responsibility to make sure that the machine is only used in full accordance with laws (and
regulations, which have the force of law) in the jurisdiction in which the machine is installed.
DANGER
Before attempting to use the machine, read, understand and know all the safety information
in this chapter.
Pay particular attention to all warnings and cautions throughout this manual.
If you do not follow all the warnings and procedures in this manual,
then this could lead to serious injury to yourself or others, including death.
If there is any safety instruction or procedure that you do not understand,
then do not use the machine.
Contact your supervisor and arrange proper training on the use of the machine.
Use of the machine without understanding and following all the safety instructions and
procedures in this manual could lead to serious injury to yourself or others, including death.
WARNING
Never use the machine, until you are sure that the routine checks described is completed
and that the routine preventive maintenance program is up-to-date.
If any part of the machine is known (or suspected) to be defective or wrongly adjusted,
then do not use the machine until a repair has been made.
Operation of the machine with defective or wrongly adjusted components could create
safety hazards. This could lead to fatal or other serious personal injury.
WARNING
Never use the machine until you have received adequate and proper training in its safe and
effective use.
If you are unsure of your ability to use the machine safely and effectively,
then do not do so.
The use of the machine without proper and adequate training could lead to fatal or other
serious personal injury.
Never attempt to remove, modify, over-ride or frustrate any safety device on the machine.
Interfering with safety devices could lead to fatal or other serious personal injury.
3.2
MUI.814.201189.R01.EN
SAFETY
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3.3
Intended use
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This pump is intended to pump a liquid media only. The liquid media is specified by the customer.
Refer to the chapter Technical data for a detailed specification.
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3.4
General safety instructions
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Always obey local safety regulations and instructions.

Never cause a potentially dangerous situation.
Never touch moving parts.
Never loosen parts under pressure.
Never touch parts with high temperature.
Never touch parts under electrical power.
Never touch parts which contain dangerous or poisonous media.
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3.5
Qualified workers
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Only personnel who have been given permission are allowed to work with or on the machine.
All personnel must only carry out the work they have been trained to perform.
This applies to both maintenance work and the normal machine operation.
All personnel working with or on the machine must have free access to the applicable manuals.
The operators must be familiar with all situations that may occur so that they can act rapidly and effectively
in the event of emergencies.
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3.6
Working on the pump
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Switch off the main power supply and secure the equipment against switching on.
Never loosen any parts containing pressure, hot or dangerous fluids.
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3.7
Efficient use
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Apply correct and regular maintenance, according to these operating instructions.

Always use genuine GEHO spare parts and wear parts.
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3.8
Safety equipment
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3.8.1
Safety related documentation

DANGER
If applicable, than refer to the book "MANUFACTURING DATA RECORDS" ("MDR") of this
pump for the documentation about CE conformity (as defined by the European "Directive on
machinery 98/37/EC and 2006/42/EC") and other required safety related documentation.
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3.8.2
CE conformity
DANGER
If failing to install and maintain the SAFETY EQUIPMENT in accordance with this manual,
then the installation is no longer in CE-conformity (as defined by the European
"Directive on machinery 98/37/EC and 2006/42/EC") and thus results in:
"... machinery must not be put into service until the final machinery into which it is to be
incorporated has been declared in conformity with the provisions of this Directive ..."
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MUI.814.201189.R01.EN
3.3
SAFETY
3.8.3
Emergency stop button
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CE conformity
DANGER
If failing to install and maintain the EMERGENCY BUTTON equipment in accordance with this
manual,
then the installation is no longer in CE-conformity (as defined by the European "Directive on
machinery 98/37/EC and 2006/42/EC") and thus results in:
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Refer to chapter "Start and Stop procedure" for details about the use of the EMERGENCY STOP button.
According to local regulations an emergency stop button must be provided by the customer.
It is mandatory to install an EMERGENCY STOP button within a short range of the pump installation.
The installation of the EMERGENCY STOP system is not within the scope of the contract between the
customer and Weir Minerals Netherlands.
Responsible for the installation of the EMERGENCY STOP button is the customer, as stated in the written
contract.
INFORMATION
An emergency stop situation is defined in the EN 60204 standard.
An emergency stop is a human action in case of emergency, which is determined to stop a
process or movement that could cause an unsafe situation.
An emergency stop has priority towards all functions and controls in all kind of modes.
Reset an emergency stop may not cause an automatic restart.
Functional aspects for switching off at emergency as described in the international
document IEC 60364 or NEC should be observed.
The final customer emergency stop design must be in accordance to the concerning risk
class and all local regulations.
If no MCC (motor control center) hardware is in the manufacturers scope of supply,
then an emergency stop will not be added, due to lack of MCC configuration information.
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3.8.4
Safety covers and safety guards
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The equipment has safety covers and safety guards at all potential unsafe parts.
Safety covers and safety guards must remain in place during operation.
Safety covers and safety guards may only be removed by qualified personnel for maintenance or service
work.
3.4
MUI.814.201189.R01.EN
Technical data
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Technical data
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4.1
Project information
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WEIR Project information

WEIR Project name
WEIR Project number
Customer purchase order number
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4.2
Customer information
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Customer information
Name
Address
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4.3
Manufacturer information
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Manufacturer information
Name
Weir Minerals Netherlands b.v.
Address
Phone
P.O. Box 249

NL5900AE - VENLO, the Netherlands
(+31) 77-3895200
Fax
(+31) 77-3824844
E-mail
weir@weirminerals.com
Website, internet
http://www.weirminerals.com
Department
Installation, Commissioning
Phone
(+31) 77-3895141
Fax
(+31) 77-3824844: V. van der Koelen
Department
Spare Parts
Phone
(+31) 77-3895236
Fax
(+31) 77-3824844: R. Reijnders
MUI.814.201189.R01.EN
4.1
Technical data
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4.4
Technical data
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4.4.1
Operating characteristics
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Operation characteristics
Location of the equipment
Underground
Site elevation
990 meter underground
Liquid to be pumped
Liquid, dirty mine water max. 5% solids < 2mm
Minimum slurry temperature
Not available
Operating slurry temperature
Not available
Maximum slurry temperature
50C
Specific slurry gravity
1.05 [ - ]
Maximum solid diameter
2 mm
Solid concentration, normal
150%
Solid concentration, maximum
5%
Maximum viscosity
Not available
pH value
6 - 8.5
4.2
MUI.814.201189.R01.EN
Technical data
Pos: 8.12 /GEHO/Heading/H3/#.#.# Pump and project data @ 0\mod_1133444066872_31.doc @ 292
4.4.2
Pump and project data
Pos: 8.13 /GEHO/Technical data sheets/Project/201189/GEHO PUMPS data @ 5\mod_1225113511000_31.doc @ 39825
Refer for details also to:

- Chapter "Instruments and drawings": 814.201189.00 "Dimensioned outline drawing".
- Chapter "Instruments and drawings": 814.201189.02 "Instrument and equipment list".
- Chapter "Electrical information".
- Chapter "Catalogue information".
GEHO pump 7201189/1
Pump No.
see GEHO PUMPS identification plate
Pump Type
Capacity
Stroke rate (stroke per minute of a piston)
see GEHO PUMPS identification plate:
n (s/min)
Operating discharge pressure
Required power
7201189/1
Pump power end ratio
direct drive
Piston diameter
240 mm
Piston rod diameter
not applicable
Stroke
406.4 mm
Diaphragm size
26.5 liter
Valve size
API 11
Suction pulsation dampener, size
1 x 75/64 (liter/bar) bladder type
Discharge pulsation dampener, size
1 x 75/160 (liter/bar) bladder type
TZPM 1200
Minimum
Maximum
Minimum
Maximum
108 m3/hour
216 m3/hour
36 spm
72 spm
Rated
Maximum
Maximum
14 000 kPa
14 000 kPa
884 kW
MUI.814.201189.R01.EN
4.3
Technical data
Pos: 8.15 /GEHO/Heading/H4/Connection - Electrical @ 0\mod_1133446672849_31.doc @ 306
4.4.2.1 Electrical connection

Pos: 8.16 /GEHO/Technical data sheets/Voltage/Australia 6600/50/3 - 415/50/3 - 24/DC @ 5\mod_1225985403284_31.doc @ 40203
Item
Voltage [V]
Frequency [Hz] Phases
Main motor
6600
50
Auxiliary motors
415
50
Control panel HMI
24V
DC
Pos: 8.17 /GEHO/Heading/H4/Pump drive @ 0\mod_1133448795551_31.doc @ 321
4.4.2.2 Pump drive

Pos: 8.18 /GEHO/Technical data sheets/Main E-motor/TECO - AELN-WT001 @ 5\mod_1225985733972_31.doc @ 40211
Main E-motor
Refer to "Appendix: Catalog"
Manufacturer
Teco
Type / size
AELN-WT001
Voltage
6600 V 50 Hz 3 Phases
Pos: 8.19 /GEHO/Technical data sheets/Frequency converter/Customer supplied @ 0\mod_1137065501172_31.doc @ 1138
Frequency converter
Manufacturer
Customer supplied
Type
n/a
Pos: 8.20 /GEHO/Technical data sheets/Gearbox/Flender - B3SH 18-3 @ 5\mod_1225986096752_31.doc @ 40221
Gearbox
814.201189.31
Manufacturer
Flender
Type
B3SH 18-3
Power rating max.
884 kW
Input speed
146.5 1465 rpm
Output speed
7.2 72 rpm
Gearbox ratio
20.348
Gear cooling
External oil-to-air heat exchanger
Pos: 8.21 /GEHO/Heading/H4/Shaft coupling @ 0\mod_1133540284412_31.doc @ 341
4.4.2.3 Shaft couplings

Pos: 8.22 /GEHO/Technical data sheets/Shaft coupling/Flender - RUPEX RWN 450 @ 5\mod_1226319163120_31.doc @ 40337
E-motor / Gearbox
Refer to "Catalogue information" for details.
Manufacturer
Flender
Type
RUPEX RWN 450
Pos: 8.23 /GEHO/Technical data sheets/Shaft coupling/Flender - ZAPEX ZWN 545A @ 0\mod_1133540782858_31.doc @ 346
Pump shaft / Gearbox
Refer to "Catalogue information" for details.
Manufacturer
Flender
Type
ZAPEX ZWN 545A
Pos: 8.24 /GEHO/Heading/H2/#.# Tightening torques @ 0\mod_1133269909891_31.doc @ 183
4.4
MUI.814.201189.R01.EN
Technical data
4.5
Tightening torques
Pos: 8.25.1 /GEHO/Heading/H3/#.#.# General torques @ 0\mod_1133270125801_31.doc @ 190
4.5.1
General torques
Pos: 8.25.2 /GEHO/Technical data sheets/General torques/General torques - grade 8.8 Nm @ 0\mod_1133862945227_31.doc @ 392
General = grade 8.8

Size
Torque [Nm]
Size
Torque [Nm]
M8
20
M33
1930
M10
50
M36
2470
M12
85
M39
3200
M16
210
M42
3900
M20
400
M45
4900
M24
700
M48
5900
M27
1040
M52
7600
M30
1410
M56
9400
Pos: 8.26.1 /GEHO/Heading/H3/#.#.# Foundation bolt torques according to DIN 529 @ 0\mod_1133863490701_31.doc @ 397
4.5.2
Foundation bolt torques according to DIN 529
Pos: 8.26.2 /GEHO/Technical data sheets/General torques/Foundation bolt torques - grade 3.6 Nm @ 0\mod_1133863255313_31.doc @ 395
General = grade 3.6

Size
Torque [Nm]
Size
Torque [Nm]
M20
110
M30
380
M24
190
M33
520
M27
280
M36
660
A.807.005.001 - Discharge
Part list ID
Torque [Nm]
Valve ring lock nut
013
300
Pos: 8.27.1 /GEHO/Heading/H3/#.#.# Special torques @ 0\mod_1133270014401_31.doc @ 187
4.5.3
Special torques
Pos: 8.27.2 /GEHO/Technical data sheets/Special torques/Discharge valve unit/H.831.020.358 @ 3\mod_1196337642082_31.doc @ 19844
Discharge valve unit - 831.020.358

Pos: 8.27.3 /GEHO/Technical data sheets/Special torques/A-Specification/A.807.005.001 - Discharge @ 5\mod_1226320766581_31.doc @ 40345
Pressure [kPa]
Valve cover nut

1. step tightening 019
hand tight
1x 10 000
hand tight
2x 60 000
200 - 400
3x 115 000
Clamping piece screw
041
80
Screw Spacer / Valve cover
046
80
Nut valve housing / Discharge line
051
1200
Adapter / Connecting nipple
027 / 026
50
Assembly adapter and nipple / Valve housing
(027,026) / 001
50
Pos: 8.27.4 /GEHO/Technical data sheets/Special torques/Suction valve unit/H.831.020.359 @ 3\mod_1196341283886_31.doc @ 19856
MUI.814.201189.R01.EN
4.5
Technical data
Suction valve unit - 831.020.359
Pos: 8.27.5 /GEHO/Technical data sheets/Special torques/A-Specification/A.807.005.000 - Suction @ 5\mod_1226561554715_31.doc @ 43682
A.807.005.000 - Suction
Part list ID
Torque [Nm]
Valve ring lock nut
013
300
Valve cover nut
019
200 - 400
Pressure [kPa]
115 000
Nut valve housing / Suction line

1200
2400
3700
Adapter / Connecting nipple
027 / 026
50
Assembly adapter and nipple / Valve housing
(027,026) / 001
50
Pos: 8.27.6 /GEHO/Technical data sheets/Special torques/Diaphragm housing unit/H.832.010.123-M33 @ 2\mod_1178895354267_31.doc @ 13654
Diaphragm housing unit - 832.010.123-M33

Pos: 8.27.7 /GEHO/Technical data sheets/Special torques/A-Specification/A.807.004.886+A.807.004.771 hydr.diap.house @ 0\mod_1138890120655_31.doc @ 2327
A.807.004.886
Part list ID
Torque [Nm]
Monitoring rod / diaphragm
015 / 019
140
Diaphragm housing screw
038 = M33
1500
Power end connection nut
040, 044
1965
A.807.004.771
Part list ID
Torque [Nm]
Pressure [kPa]
Use special tool:

pin 013 for cover nut.
Use hydraulic pump
Pre-tighten cover nut with

pin, tight by hand.
125 000 pre-tighten.
Use special tool:

Hydraulic tension unit
Diaphragm housing cover nut
045
1. Tighten
045
1.1. Pre-tighten
045
1.2. Relieve for settling of parts
045
1.3. Final-tighten
045
2. Loosening
045
Pressure [kPa]
Relieve oil pressure.

Final-tighten cover nut
with pin, tight by hand.
Loosening cover nut with
pin by hand.
125 000 final-tighten.

125 000
Pos: 8.27.8 /GEHO/Technical data sheets/Special torques/Piston unit/H.835.093.204 @ 3\mod_1205919947109_31.doc @ 27523
Piston unit - 835.093.204

Pos: 8.27.9 /GEHO/Technical data sheets/Special torques/A-Specification/A.807.004.963 Piston unit @ 3\mod_1205941932311_31.doc @ 27576
A.807.004.963 - Piston unit
Part list ID
Torque [Nm]
Piston unit lock nut
006
750
Piston body lock nut
010
1000
Pressure [kPa]
Pos: 8.27.10 /GEHO/Technical data sheets/Special torques/Pulsation damper unit/H.851.010.115 @ 2\mod_1188801674043_31.doc @ 14987
4.6
MUI.814.201189.R01.EN
Technical data
Pulsation damper unit - 851.010.115
Pos: 8.27.11 /GEHO/Technical data sheets/Special torques/A-Specification/A.807.004.894=75/160 puls.damp. @ 2\mod_1188801803467_31.doc @ 14992
A.807.004.894
Part list ID
Torque [Nm]
Pulsation damper flange screw
013
1060
Pulsation damper cover nut
014
2800
A.807.004.883
Part list ID
Torque [Nm]
Nut Safety valve / Drain line
010
350
Pressure [kPa]
Pos: 8.27.12 /GEHO/Technical data sheets/Special torques/Pressure limitation regulation unit/H.853.010.251 @ 2\mod_1193298411076_31.doc @ 18740
Pressure limitation regulation unit - 853.010.251

Pos: 8.27.13 /GEHO/Technical data sheets/Special torques/A-Specification/A.807.004.883 @ 2\mod_1181215948540_31.doc @ 13907
Pressure [kPa]
Pos: 8.27.14 /GEHO/Technical data sheets/Special torques/Pulsation damper unit/H.851.010.092 @ 2\mod_1188563881248_31.doc @ 14905
Pulsation damper unit - 851.010.094

Pos: 8.27.15 /GEHO/Technical data sheets/Special torques/A-Specification/A.807.004.650-851.010.092=75/64 puls.damp. @ 3\mod_1204642384820_31.doc @ 27032
A.807.004.650
Part list ID
Torque [Nm]
Pulsation damper cover nut
014
1290
Pressure [kPa]
Pos: 8.27.16 /GEHO/Technical data sheets/Special torques/Special tools/H.897.010.710 @ 3\mod_1197678887995_31.doc @ 24914
Special tool: Hydraulic pump unit - 897.010.710

Pos: 8.27.17 /GEHO/Technical data sheets/Special torques/A-Specification/A.807.004.622 Hydr.pump-imp @ 0\mod_1143217678540_31.doc @ 2882
A.807.004.622
Part list ID
Torque
Adapter / connecting nipple
002 / 003
50 Nm
37 LB-FT
Hydraulic unit, with hose
002 / 003
WARNING:
NEVER pressurize the pump,
if it is not connected with the hose to a tool.
For this can damage the sealing ring at the quick
release connectors ("nipples").
002 / 004
Pressure
maximum
200 000 kPa
2 000 bar
29 000 psig
Non
Pos: 8.28 /GEHO/Heading/H2/#.# Auxiliary connections and Lubrication data @ 0\mod_1137667733207_31.doc @ 1351
4.6
Auxiliary connections and lubrication data
Pos: 8.29 /GEHO/Technical data sheets/Refer to Utility consumption list @ 0\mod_1148974052988_31.doc @ 4381
Refer to the Utility consumption list for more information about auxiliary connections and lubrication data.
Pos: 8.30 /GEHO/Heading/H2/#.# Drawings+Lists+Instruments @ 0\mod_1133876951146_31.doc @ 421
MUI.814.201189.R01.EN
4.7
Technical data
4.7
Drawings + lists + instruments
Pos: 8.31 /GEHO/Technical data sheets/Project/201189/Instrument and drawings @ 5\mod_1225113511579_31.doc @ 39834
Drawings and lists

Dimensioned outline drawing
814.201189.00
Foundation drawing
814.201189.01
Instrument and equipment list
814.201189.02
P & I diagram
814.201189.03
Pump Data Sheet
PDS.201189
Packing unit
V.814.201189.15
Utility consumption list
814.201189.19
Description of Pump Control System
814.201189.20
Typical Manual of the GEHO Touch Panel
814.200000.22
Flushing/Filling/Drain Connections
814.200000.04
4.8
MUI.814.201189.R01.EN
Description
Pos: 10.1 /GEHO/Heading/H1/#. Description @ 0\mod_1134483846926_31.doc @ 448
Description
Pos: 10.2.1 /GEHO/Heading/H2/#.# Introduction @ 0\mod_1144834888602_31.doc @ 3092
5.1
Introduction
Pos: 10.2.2 /GEHO/Description/Introduction/Media @ 0\mod_1134634042426_31.doc @ 544
The GEHO piston diaphragm pump is a reciprocating, positive displacement pump, designed to handle
liquids contaminated with solids, like sludges, slurry and mud, particularly where abrasive or aggressive
materials are involved.
Pos: 10.2.3 /GEHO/Description/Introduction/Diaphragm unit @ 0\mod_1134633771977_31.doc @ 542
A rubber diaphragm separates the pumped liquid from the clean propelling liquid.
The pumped liquid has no contact with moving parts, such as the piston, the piston rod or the cylinder liner.
Pos: 10.2.4 /GEHO/Description/Introduction/Wearing and replacement parts @ 0\mod_1134635894018_31.doc @ 574
The wearing parts and replacement parts are easily accessible for inspection and repair.
Pos: 10.2.5 /GEHO/Heading/H4/Wearing parts @ 0\mod_1134635462418_31.doc @ 560
5.1.1.1 Wearing parts

Pos: 10.2.6 /GEHO/Description/Introduction/Wearing parts: Definition @ 0\mod_1134639095462_31.doc @ 580
Wearing parts are parts subject to exchange regularly.

Pos: 10.2.7 /GEHO/Description/Introduction/Wearing parts: List @ 0\mod_1134635624621_31.doc @ 570
These are:
Suction valve
Discharge valve
Pos: 10.2.8 /GEHO/Heading/H4/Replacement parts @ 0\mod_1134635502866_31.doc @ 564
5.1.1.2 Replacement parts

Pos: 10.2.9 /GEHO/Description/Introduction/Replacement parts: Definition @ 0\mod_1134639331822_31.doc @ 582
Replacement parts are parts subject to be replaced, if required.

Pos: 10.2.10 /GEHO/Description/Introduction/Replacement parts: List @ 0\mod_1134635786604_31.doc @ 572
These are:
Pump diaphragm
Pulsation dampener diaphragm
Pos: 10.2.11 /GEHO/Heading/H4/Non-wearing parts @ 0\mod_1134635392998_31.doc @ 555
5.1.1.3 Non-wearing parts

Pos: 10.2.12 /GEHO/Description/Introduction/TZPM/Non-wearing parts @ 0\mod_1134634939436_31.doc @ 554
Piston
Piston rod
Piston seal rings
Cylinder liner
MUI.814.201189.R01.EN
5.1
Description
Pos: 10.4.1 /GEHO/Heading/H2/#.# Working principle @ 0\mod_1135000311087_31.doc @ 611
5.2
Working principle
Pos: 10.4.2 /GEHO/Description/Working principle/TZPM/TZPM general @ 2\mod_1176882885858_31.doc @ 13241
The GEHO TZPM pump is a single acting pump with 3 cylinders and 3 pistons.
Each single acting piston uses propelling liquid to drive a diaphragm, which pumps the slurry.
This enables low-wear components to be used and to pump a solids containing liquid or slurry at high
pressure.
1 Pump crank shaft drives 3 single acting pistons, driving in total 3 diaphragms.
With every revolution of the pump crank shaft, each piston makes 1 suction stroke and 1 discharge stroke,
so the pump makes in total 3 diaphragm suction strokes and 3 diaphragm discharge strokes.
Pos: 10.4.3 /GEHO/Description/Working principle/TZPM/Suction stroke @ 0\mod_1134999056904_31.doc @ 606
5.2.1
Suction stroke
The piston (A) moves backward and

decompresses the propelling liquid (B).
The diaphragm (F) moves backward.
The resulting low pressure in the slurry

chamber (E) forces
- the discharge valve (G) to close,
- the suction valve (C) to open.
The slurry fills the slurry chamber (E) of the
diaphragm housing unit through the suction
line (D).
Figure 5.1: Working principle: Suction stroke

Pos: 10.4.4 /GEHO/Description/Working principle/TZPM/Discharge stroke @ 0\mod_1134999494473_31.doc @ 608
5.2.2
Discharge stroke
The piston (A) moves forward and compresses

the propelling liquid (B).
The diaphragm (F) moves forward.
The resulting high pressure in the slurry

chamber (E) of the diaphragm housing unit
forces
- the suction valve (C) to close,
- the discharge valve (G) to open.
The slurry leaves the slurry chamber (E) through

the discharge line (H).
Figure 5.2: Working principle: Discharge stroke

5.2
MUI.814.201189.R01.EN
Description
Pos: 10.6.1 /GEHO/Heading/H2/#.# Drive unit @ 0\mod_1134483988099_31.doc @ 452
5.3
Drive unit
Pos: 10.6.2 /GEHO/Description/Drive unit/Gearbox type @ 0\mod_1134639813244_31.doc @ 584
The main E-motor and the gearbox are mounted on a one structure welded base frame.
The mounting surfaces for these components are machined to allow optimum alignment.
Anchoring holes in the bottom of the base frame are provided.
The main E-motor shaft and the gearbox input shaft are connected with a flexible shaft coupling.
The gearbox output shaft and the pump shaft are connected with a gear coupling.
Coupling guards are provided for safety.
Pos: 10.7 /GEHO/Heading/H2/#.# Power end @ 0\mod_1134484023820_31.doc @ 454
5.4
Power end
Pos: 10.8 /GEHO/Description/Power end/Introduction/Introduction @ 0\mod_1136371259991_31.doc @ 916
The power end converts the circular motion of the pump drive into a linear motion of the connecting rod and
crosshead and piston.
Pos: 10.9 /GEHO/Description/Power end/Project/201189=TZPM 1200 @ 5\mod_1226500711865_31.doc @ 43622
The power end includes the following items:

Cast power end with shaft seals and inspection covers to seal against exterior contamination.
Direct driven crankshaft.
Forged alloy steel crankshaft supported on self-aligning roller bearings.
Heavy duty anti-friction bearings.
Crossheads with replaceable guides.
Crosshead extension/piston rods constructed in sections for simple replacement of the pistons.
Integral pressurized lube oil system.
Piston rod stuffing box to prevent lube oil contamination and leakage.
A turning gear device for manually rotating the pump in an unloaded condition.
Lock-out of the motor driver when the turning gear is engaged.
Pos: 10.10.1 /GEHO/Heading/H3/#.#.# Lubrication unit @ 0\mod_1134568393543_31.doc @ 498
5.4.1
Lubrication unit
Pos: 10.10.2 /GEHO/Description/Power end/Lubrication unit/TZPM/Introduction @ 0\mod_1136372541764_31.doc @ 918
The lubrication unit supplies fresh oil to the bearings, the crosshead liners and the crosshead rod.
Pos: 10.11 /GEHO/Heading/H2/#.# Liquid end @ 0\mod_1134568182139_31.doc @ 492
5.5
Liquid end
Pos: 10.12.1 /GEHO/Description/Liquid end/Introduction/TZPM/Main items - TZPM - Header @ 0\mod_1145875032918_31.doc @ 3323
The TZPM pump consist of the following parts:

Pos: 10.12.2 /GEHO/Description/Liquid end/Introduction/TZPM/Main items - TZPM @ 0\mod_1136360416839_31.doc @ 882
3 Piston units.
3 Diaphragm housing units.
3 Suction valve units.
1 Suction manifold.
3 Discharge valve units.
1 Discharge manifold.
Pos: 10.12.3 /GEHO/Description/Liquid end/Introduction/Main items/ Pulsation dampener - Suction (1) @ 1\mod_1173099006839_31.doc @ 12590
1 Suction pulsation dampener.

Pos: 10.12.4 /GEHO/Description/Liquid end/Introduction/Main items/Pulsation dampener - Discharge (1) @ 0\mod_1135002171112_31.doc @ 623
1 Discharge pulsation dampener.

Pos: 10.12.5 /GEHO/Description/Liquid end/Introduction/Divisions @ 0\mod_1149662408190_31.doc @ 4417
The liquid end is divided by a rubber diaphragm into two mechanically separated sections:
The propelling liquid section.
The slurry section.
MUI.814.201189.R01.EN
5.3
Description
Pos: 10.12.6 /GEHO/Description/Liquid end/Introduction/Propelling liquid section/TZPM @ 1\mod_1166113655949_31.doc @ 11322
5.5.1
The propelling liquid section
The propelling liquid section is filled with the propelling liquid.

The propelling liquid section consists of:
The piston unit.

The rear side of the diaphragm housing unit.
Pos: 10.12.7 /GEHO/Description/Liquid end/Introduction/Slurry section/Standard @ 0\mod_1149662677848_31.doc @ 4423
5.5.2
The slurry section
Only the slurry section has contact with the pumped liquid.
The slurry section consists of:
The slurry front side of the diaphragm housing unit.
The suction valve unit.
The discharge valve unit.
Pos: 10.12.8 /GEHO/Description/Liquid end/Introduction/Main items/ Pulsation dampener - Suction (1) @ 1\mod_1173099006839_31.doc @ 12590
1 Suction pulsation dampener.

Pos: 10.12.9 /GEHO/Description/Liquid end/Introduction/Main items/Pulsation dampener - Discharge (1) @ 0\mod_1135002171112_31.doc @ 623
1 Discharge pulsation dampener.

Pos: 10.13.1 /GEHO/Heading/H3/#.#.# Piston unit @ 0\mod_1134569925466_31.doc @ 512
5.5.3
Piston unit
Pos: 10.13.2 /GEHO/Description/Liquid end/Piston unit/TZPM/Piston rod - Tapered @ 0\mod_1145878938338_31.doc @ 3329
The piston rod connects the piston and the crosshead rod.
The tapered ends are connected by the rod clamping piece.
Pos: 10.13.3 /GEHO/Description/Liquid end/Piston unit/Piston @ 0\mod_1135242883584_31.doc @ 732
The piston is provided with two sets of roof shaped rings (piston seal rings) and a piston guide ring.
The piston guide ring centers the piston in the cylinder liner.
Pos: 10.13.4 /GEHO/Description/Liquid end/Piston unit/TZPM/Piston seal rings @ 0\mod_1135069059470_31.doc @ 661
The piston seal to the propelling section prevents loss of propelling liquid from the diaphragm housing.
The piston seal ring to the air side prevents drawing in of air or drawing in of flushing liquid.
Pos: 10.13.5 /GEHO/Description/Liquid end/Piston unit/TZPM/Cylinder liner @ 0\mod_1135069465694_31.doc @ 666
The cylinder liner is clamped into the diaphragm housing end by a thrust piece.
Pos: 10.13.6 /GEHO/Description/Liquid end/Piston unit/Resistance and replacement @ 0\mod_1135070106045_31.doc @ 670
The cylinder liner is highly wear resistant. It is not damaged immediately, when as a result of diaphragm
rupture the abrasive solids enter the propelling liquid section.
The piston body and the cylinder liner can be changed quickly and easily.
5.4
MUI.814.201189.R01.EN
Description
Pos: 10.15.1 /GEHO/Heading/H3/#.#.# Propelling liquid control system @ 0\mod_1134632211894_31.doc @ 522
5.5.4
Propelling liquid control system
Pos: 10.15.2 /GEHO/Description/Liquid end/Propelling liquid control system/TZPM/TZPM schematics @ 0\mod_1135261173624_31.doc @ 755
1
2
PLC
4 FILL
5 DRAIN
I
H
G
F
Figure 5.3: TZPM pump schematics
A
C
E
G
I
K
L
Slurry suction line

B
Slurry chamber
Propelling liquid
D
Suction valve
Diaphragm
F
Piston
Piston rod
H
Cylinder liner
Monitoring rod with a position marker
J
Discharge valve
for limitation of the diaphragm stroke
Slurry discharge line
Monitoring probes for minimum and maximum stroke of the diaphragm (for limitation of the diaphragm stroke)
1
2
3
4
AIR = Compressed air supply connection

Propelling liquid automatic control system
PLC = Programmable Logic Controller
FILL = automatic filling of propelling liquid,
if the position marker (I) at the rod reaches the minimum-probe
DRAIN = automatic drain of propelling liquid

if the position marker (I) at the rod reaches the maximum-probe
Pos: 10.15.3 /GEHO/Description/Liquid end/Propelling liquid control system/TZPM/TZPM Propelling liquid control system @ 2\mod_1175168658938_31.doc @ 12922
The pump is standard equipped with a patented GEHO propelling liquid automatic control system:
It controls and limits the stroke of the pump diaphragms.
It regulates the volume of the propelling liquid within limits.
It protects the diaphragms against overstress.
If the normal diaphragm stroke position changes (as a result of increase or decrease of propelling liquid),
then the position marker at the monitoring rod reaches the rear or front monitoring probe.
Then the connected PLC (Programmable Logic Controller) actuates a fill or drain of propelling liquid.
The patented GEHO propelling liquid automatic control system Possible causes:
prevents:
Overstress of the diaphragm.
Blow up the diaphragm.
Diaphragm may strike the rear wall of the diaphragm housing.
MUI.814.201189.R01.EN
Increase of propelling liquid volume.

Decrease of propelling liquid volume.
5.5
Description
Possible causes for (slow, long term) change of the propelling liquid volume at a TZPM pump:
Liquid increase by flush liquid, wiped by the piston sealing rings from the cylinder liner.
Liquid loss at the piston sealing rings from the high pressure chamber.
Liquid loss at other seals.
Pos: 10.15.4 /GEHO/Description/Liquid end/Propelling liquid control system/Caution - Release remaining pressure @ 0\mod_1136282494105_31.doc @ 786
CAUTION
Before installation or service or maintenance work:

Refer to the concerning chapters.
Stop the auxiliary propelling liquid motor.
Release the pressure from the propelling liquid control system.
The system remains under pressure even after shutting down the pump.
The system is equipped with an accumulator.
This accumulator is preloaded with pressurized nitrogen.
Pos: 10.16.1 /GEHO/Heading/H3/#.#.# Flushing unit @ 0\mod_1136284703903_31.doc @ 806
5.5.5
Flushing unit
Pos: 10.16.2 /GEHO/Description/Liquid end/Flushing unit/TZPM/Piston flushing unit @ 0\mod_1136369150107_31.doc @ 908
The piston flushing unit uses the propelling liquid to lubricate the piston and cylinder liner.
Pos: 10.16.3 /GEHO/Description/Liquid end/Flushing unit/Flushing unit - Common @ 0\mod_1136369685006_31.doc @ 912
The propelling liquid for the flushing unit is supplied by the propelling liquid unit.
During normal operation the flushing unit is active. In case of propelling liquid needs to be supplied to the
propelling liquid section, the flow to the flushing unit will be switched off and will be used for the propelling
liquid control unit. Logics in the PLC prevent that the absence of propelling liquid in the flushing unit will not
exceed 1 minute.
Pos: 10.17.1 /GEHO/Heading/H3/#.#.# Diaphragm housing unit @ 0\mod_1134569604134_31.doc @ 504
5.5.6
Diaphragm housing unit
Pos: 10.17.2 /GEHO/Description/Liquid end/Diaphragm housing unit/TZPM @ 0\mod_1135074606766_31.doc @ 699
The diaphragm housing unit is the central part of the pump.

A rubber diaphragm divides diaphragm housing unit into two sections:
The propelling liquid section.
The slurry section.
The movement of the piston generates an increase and decrease of the pressure in the propelling liquid.
The diaphragm transmits the pressure change into the slurry section.
In combination with the connected valves the slurry will be pumped.
The diaphragm housing unit consists of:
The diaphragm housing.
The diaphragm.
The diaphragm housing cover.
The monitoring rod.
The connecting pieces.
The diaphragm is a preformed molded diaphragm with an O-ring shaped clamping ring.
This prevents stress concentrations in the clamping area.
The diaphragm housing cover clamps the diaphragm at the diaphragm clamping ring.
The diaphragm housing cover and the diaphragm housing have a metal to metal contact.
This prevents movement during pump operation and gives the diaphragm a fixed fitting stress in the clamping
area. There is a seal between the diaphragm housing cover and the diaphragm housing.
5.6
MUI.814.201189.R01.EN
Description
The monitoring rod is connected to a cone plate.
The cone plate is vulcanized into the diaphragm.
The monitoring rod is part of the propelling liquid control system.
At the propelling liquid section the diaphragm housing unit is connected to:
The power end unit.
Pos: 10.17.3 /GEHO/Description/Liquid end/Diaphragm housing unit/Slurry section/Standard @ 1\mod_1164965667046_31.doc @ 8898
At the slurry section the diaphragm housing unit is connected to:

The suction valve unit at the bottom.
The discharge valve unit at the top.
Pos: 10.18.1 /GEHO/Heading/H3/#.#.# Suction valve unit @ 0\mod_1134569502477_31.doc @ 502
5.5.7
Suction valve unit
Pos: 10.18.2 /GEHO/Description/Liquid end/Valve units/Suction valve unit @ 0\mod_1137069101509_31.doc @ 1141
The suction valve unit allows the slurry to pass from the suction line to the diaphragm housing unit during the
suction stroke.
The suction valve unit disallows the slurry to pass from diaphragm housing unit to the suction line during the
discharge stroke.
Pos: 10.18.3 /GEHO/Heading/H3/#.#.# Discharge valve unit @ 0\mod_1137069603901_31.doc @ 1146
5.5.8
Discharge valve unit
Pos: 10.18.4 /GEHO/Description/Liquid end/Valve units/Discharge valve unit @ 0\mod_1137069192630_31.doc @ 1143
The discharge valve unit allows the slurry to pass from diaphragm housing unit to the discharge line during
the discharge stroke.
The discharge valve unit disallows the slurry to pass from the discharge line to the diaphragm housing unit
during the suction stroke.
Pos: 10.19 /GEHO/Heading/H3/#.#.# Suction pulsation dampener @ 0\mod_1160051076345_31.doc @ 6400
5.5.9
Suction pulsation dampener
Pos: 10.20 /GEHO/Description/Liquid end/Pulsation dampener/Suction/Introduction @ 0\mod_1160050898959_31.doc @ 6394
The suction pulsation dampener minimizes the pressure variations in the suction line.
This achieves a constant flow in the suction line.
A rubber diaphragm separates the pulsation dampener into 2 sections:
The slurry section.
The nitrogen section, pre-charged with nitrogen.
Pos: 10.21 /GEHO/Heading/H3/#.#.# Discharge pulsation dampener @ 0\mod_1134569676478_31.doc @ 506
5.5.10
Discharge pulsation dampener
Pos: 10.22 /GEHO/Description/Liquid end/Pulsation dampener/Discharge/Introduction @ 0\mod_1147765070988_31.doc @ 3941
The discharge pulsation dampener minimizes the pressure variations in the discharge line.
This achieves a constant flow in the discharge line.
A rubber diaphragm separates the pulsation dampener into 2 sections:
The slurry section.

Pos: 10.23 /GEHO/Heading/H4/Over pressure alarm @ 0\mod_1136289931970_31.doc @ 828
5.5.10.1 Over-pressure alarm

Pos: 10.24 /GEHO/Description/Liquid end/Pulsation dampener/Pressure transmitter+ Refer on P&I-skid @ 1\mod_1173174838995_31.doc @ 12616
A pressure measuring point for the pump discharge pressure is located on top of the discharge pulsation
damper.
The pressure indicator is located on the P&I-skid (Process and Instruments skid).
The pressure transmitter results are displayed on the GEHO touch panel.
Refer for details to the "Instrument and equipment list" and chapter "Pressure limitation system".
Pos: 10.25 /GEHO/Description/Liquid end/Pressure transmitter/Pressure transmitter - Common @ 0\mod_1136289605881_31.doc @ 824
MUI.814.201189.R01.EN
5.7
Description
The pressure transmitter raises an alarm when the operating pressure exceeds a preset alarm level setpoint.
A further increase of the operating pressure switches off the pump at a second preset level set-point.
Refer for details and set-points to the "INSTRUMENT AND EQUIPMENT LIST".
Pos: 10.26.1 /GEHO/Heading/H3/#.#.# Pressure limitation system @ 0\mod_1134569743995_31.doc @ 508
5.5.11
Pressure limitation system
Pos: 10.26.2 /GEHO/Description/Liquid end/Pressure limitation system/Introduction, Elelectrical - Mechanical @ 0\mod_1136292306374_31.doc @ 852
A pressure limitation system limits the discharge pressure when a pre-determined pressure is exceeded.
There are independent systems:
Electrical pressure limitation by stopping the pump drives.
Mechanical pressure limitation by releasing the propelling liquid.
Pos: 10.26.3.1 /GEHO/Heading/H4/Pressure limitation - Electrical @ 0\mod_1136292111124_31.doc @ 846
5.5.11.1 Electrical pressure limitation

Pos: 10.26.3.2 /GEHO/Description/Liquid end/Pressure transmitter/Pressure transmitter - Common @ 0\mod_1136289605881_31.doc @ 824
The pressure transmitter raises an alarm when the operating pressure exceeds a preset alarm level setpoint.
A further increase of the operating pressure switches off the pump at a second preset level set-point.
Pos: 10.26.4.1 /GEHO/Heading/H4/Pressure limitation - Mechanical @ 0\mod_1136292155037_31.doc @ 848
5.5.11.2 Mechanical pressure limitation

Pos: 10.26.4.2 /GEHO/Description/Liquid end/Pressure limitation system/Mechanical @ 0\mod_1136292524278_31.doc @ 854
The mechanical pressure limitation system is a secondary safety system.

In some cases the pump does not stop immediately due to the mass of inertia forces.
In that case the discharge pressure still exceeds the preset trigger level of the electrical pressure limitation
system.
A high-pressure manifold connects all diaphragm housing units with a pressure relief valve.
The high pressure manifold is connected to all diaphragm housings with a check valve.
The check valve prevents oil flow between the diaphragm housings.
It also holds a constant line pressure at the underside of the relief valve.
The pressure level in the manifold equals the level of the main pressure spikes in the diaphragm housing
units. The safety valve is a spring-loaded type valve with a special valve disc.
If the pressure in the main discharge line exceeds the pressure of the spring,
then the safety valve opens and releases the pressure.
Pos: 10.26.4.3 /GEHO/Description/Liquid end/Pressure limitation system/Actions after actuating @ 0\mod_1136295398521_31.doc @ 860
Actions that follow are:

Immediate stop of all pumping action.
A great amount of propelling liquid will be returned to the storage tank.
The diaphragm moves to the filling position.
Automatic refill of the propelling liquid system.
Pos: 10.26.4.4 /GEHO/Description/Liquid end/Pressure limitation system/Caution - Release pressure @ 0\mod_1136295053785_31.doc @ 858
CAUTION
Before installation or service or maintenance work:

Refer to the concerning chapters.
Release the pressure from the pressure limitation system.
The pressure limitation system remains under pressure even after shut down of the pump.
Pos: 10.27.1 /GEHO/Heading/H2/#.# Pump control system @ 0\mod_1134569924544_31.doc @ 510
5.8
MUI.814.201189.R01.EN
Description
5.6
Pump control system
Pos: 10.27.2 /GEHO/Description/Pump control system/Pump control system @ 0\mod_1135075605523_31.doc @ 701
The pump control system monitors and controls the operation.

The pump control system includes:
A PLC (Programmable Logic Controller).
The HMI (Human Machine Interface).
The pump control system monitors the pump alarm and trip parameters.
It also monitors the pump diaphragm position to prevent an overload of the diaphragm.
The pump control system allows a local or remote pump start or pump stop procedure as well as the speed
control.
For maintenance purpose the PLC/HMI allows the manual operation of the propelling liquid fill and outlet
valves.
If required, then the pump parameters can also be made available to the customer control system.
Refer to chapter Electrical information for a detailed description of the pump control system.
MUI.814.201189.R01.EN
5.9
Description
5.10
MUI.814.201189.R01.EN
Transport and installation

Pos: 12.1 /GEHO/Heading/H1/#. Transport and installation @ 0\mod_1136455268304_31.doc @ 931
Pos: 12.2.1.1 /GEHO/Heading/H2/#.# Transport and lifting @ 0\mod_1136806045785_31.doc @ 973
6.1
Transport and lifting
Pos: 12.2.1.2 /GEHO/General/Attention, Warning and Note/DANGER - Safety - Obey safety instructions and procedures @ 0\mod_1136886637385_31.doc @ 1007
DANGER
Obey the safety instructions.

Obey the working procedures.
Pos: 12.2.1.3 /GEHO/General/Attention, Warning and Note/Caution - Lifting device - Check for damage @ 0\mod_1136886348800_31.doc @ 1005
CAUTION
Check the lifting devices for damage before use.

Replace damaged parts immediately.
Pos: 12.2.1.4 /GEHO/General/Attention, Warning and Note/Attention - Lifting devices - Weight limits @ 0\mod_1136885967642_31.doc @ 1003
ATTENTION
Make sure to use only lifting devices with suitable weight limitation.
Pos: 12.2.1.5 /GEHO/General/Attention, Warning and Note/Attention - Lifting devices - Protect equipment @ 0\mod_1136886849861_31.doc @ 1009
ATTENTION
Make sure to protect the equipment when using lifting straps or lifting chains.
Pos: 12.2.1.6 /GEHO/General/Attention, Warning and Note/Attention - Lifting locations - Use lifting eyes or flanges @ 0\mod_1136885672808_31.doc @ 1001
ATTENTION
Make sure to use the provided lifting eyes or lifting flanges when hoisting the pump parts.
Pos: 12.2.1.7 /GEHO/Heading/H3/#.#.# Weights and limits @ 0\mod_1137424754577_31.doc @ 1233
6.1.1
Weights and weight limits
Pos: 12.2.1.8 /GEHO/Transport and installation/Transport and lifting/Caution - Weight limits @ 0\mod_1137425074277_31.doc @ 1237
CAUTION
Never exceed the weight limits.

Use the correct transport and lifting gear.
Pos: 12.2.1.9 /GEHO/Transport and installation/Transport and lifting/Weights @ 0\mod_1137424926404_31.doc @ 1235
For the actual transport weights refer to the drawing PACKING.

For the actual unit weights refer to the drawing DIMENSIONED OUTLINE DRAWING.
Pos: 12.2.2 /--- Page break --- @ 0\mod_1136278659331_0.doc @ 766
MUI.814.201189.R01.EN
6.1

Pos: 12.2.3.1 /GEHO/Heading/H3/#.#.# Transport the packed installation @ 0\mod_1137408313966_31.doc @ 1177
6.1.2
Transport the packed installation
Pos: 12.2.3.2 /GEHO/Transport and installation/Transport and lifting/Transport/Transport box @ 0\mod_1137408396926_31.doc @ 1182
WARNING
Obey the instructions at the transport box.
To lift the transport box, use a crane and

lifting chains.
For fastening the hoisting chains
(in case the pump is packed),
follow the pictured instructions on both
sides of the box.
Figure 6.1: Lifting locations at the transport box

Pos: 12.2.4 /GEHO/Heading/H3/#.#.# Pump @ 0\mod_1137414488876_31.doc @ 1207
6.1.3
Pump
Pos: 12.2.5 /GEHO/Transport and installation/Transport and lifting/Lifting locations/TZPM/Standard, pump+liq.end, refer to special tools @ 1\mod_1173178868349_31.doc @ 12620
The power end and liquid end are shipped

preassembled.
Refer to chapter "Technical data sheets":
drawing "Packing drawing".
Hoisting unit
Refer to the drawing in chapter
Part lists and drawings (special tools).
Make sure to use the transport support.

Lift the pump at the four lifting points or
flanges.
6.2
MUI.814.201189.R01.EN

Pos: 12.2.7.1 /GEHO/Heading/H3/#.#.# Drive unit @ 0\mod_1136807338183_31.doc @ 987
6.1.4
Drive unit
Pos: 12.2.7.2 /GEHO/Transport and installation/Transport and lifting/Lifting locations/Drive Unit/Drive unit-no-motor+gearbox+1hoistspreaders$01 @ 2\mod_1188825775979_31.doc @ 15122
6.1.5
Drive unit frame
1 Use a standard hoist spreader (A) to avoid
damage (not in the scope of supply).
2 Lift the unit at the 4 frame lifting points (B).
If this kind of hoist spreader is not available, then:
1 Dis-assemble the gearbox from the frame.
2 Hoist separately the gearbox and the frame at
their hoisting points.
B1
B2
B4
B3
C
Figure 6.2: Lifting locations at the drive unit frame
Pos: 12.2.8.1 /GEHO/Heading/H3/#.#.# Smaller parts @ 0\mod_1136807299788_31.doc @ 985
6.1.6
Smaller parts
Pos: 12.2.8.2 /GEHO/Transport and installation/Transport and lifting/Lifting locations/Smaller parts @ 0\mod_1136809345700_31.doc @ 995
Lift the smaller parts at the desired lifting locations.

Use lifting straps or a forklift.
Error! Unknown switch argument.
Pos: 12.2.9 /GEHO/General/Attention, Warning and Note/Warning - Lifting locations @ 0\mod_1137404858107_31.doc @ 1159
WARNING
Refer to chapter "Special tools", the drawing Lifting tools for the exact lifting locations,
lifting values and restrictions.
MUI.814.201189.R01.EN
6.3

Pos: 12.4 /GEHO/Heading/H2/#.# Installation @ 0\mod_1136888682286_31.doc @ 1015
6.2
Installation
Pos: 12.5.1 /GEHO/Heading/H3/#.#.# Foundation @ 0\mod_1136888827835_31.doc @ 1021
6.2.1
Foundation
Pos: 12.5.2 /GEHO/Transport and installation/Installation/Foundation/Foundation bolt schematics @ 0\mod_1136891863740_31.doc @ 1025
A
B
C
D
E
F
G
H
I
J
Steel foundation bolt

Grout
Diameter of the foundation bolt
Polyurethane foam
Free length of the foundation bolt thread
Diameter () of the anchor pocket
Depth of the anchor pocket
Height of the Polyurethane foam
Thickness of the covering grout
Foundation bolt hook
H
G
F
Figure 6.3: Schematics of the anchor pocket and the
foundation bolt
Pos: 12.5.3 /GEHO/Transport and installation/Installation/Foundation/Refer to "Dimensioned outline" drawing or "Foundation drawing" @ 0\mod_1136893431935_31.doc @ 1027
Refer to the Dimensioned outline drawing or the Foundation drawing for the exact sizes and locations of
the anchor pockets.
6.4
MUI.814.201189.R01.EN

Pos: 12.5.5.1 /GEHO/Heading/H4/#.#.# Mount and level the pump @ 0\mod_1136965605812_31.doc @ 1041
6.2.2
Mount and level the pump
Pos: 12.5.5.2 /GEHO/Transport and installation/Installation/Foundation/Mount and level/TZPM/Level - TZPM @ 0\mod_1137418638092_31.doc @ 1214
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Check the foundation according to the "DIMENSIONED OUTLINE DRAWING" and/or the
"FOUNDATION DRAWING".
Place steel blocks next to each anchor pocket.
Use steel blocks with a thickness of 50 mm.
Level the steel blocks in a range of 1 mm.
Lift the pump. Use a crane.
Put the thread of the foundation bolts into the borings at the pump.
Put the nuts to the foundation bolts.
Lower the pump
Put the pump to the steel blocks.
Make sure that the foundation bolts fit into the anchor pockets.
Hook the foundation bolts in their dedicated position.
Tighten the nuts at the foundation bolts by hand.
Place exactly below all leveling bolts of the pump a plane steel block.
Use steel blocks with a thickness of about 40 mm.
ATTENTION
Avoid that any pollution does enter the inside of the pump, during the time that a below
mentioned frame cover are removed from the pump.
Remove 1 cover of a piston cover and
crosshead chamber.
See the figure beside.
Place a spirit level (C) on the machined
face in direction A-A.
Level the pump.
Keep a tolerance of 0.5 mm/m.
Use the leveling bolts.
Place a spirit level (C) on the machined
face in direction B-B.
Level the pump.
Keep a tolerance of 0.5 mm/m.
Use the leveling bolts.
Mount back the frame cover, immediately
after the leveling of the pump.
B
A
Figure 6.4: Spirit level positions
19
20
21
22
23
24
25
Fill up the space between the pump and the steel blocks with metal packing shims.
Check that the base frame rests on the packing shims.
Loosen and remove all leveling bolts.
Fill the lower section of all anchor pockets,
to fix all foundation bolts in their position.
Refer to the drawing of the anchor pocket.
Fill the upper section of all anchor pockets with polyurethane foam.
Refer to the drawing of the anchor pocket.
Put on a top layer of grout.
When the grout is hardened, then tighten all nuts at the foundation bolts.
Make sure to use the correct torques. Refer to chapter "Tightening torques".
26
Refer to chapter "Tightening torques".
Make sure to use the correct torques.
MUI.814.201189.R01.EN
6.5

Pos: 12.7.1 /GEHO/Heading/H3/#.#.# Drive unit @ 0\mod_1136807338183_31.doc @ 987
6.2.3
Drive unit
Pos: 12.7.2 /GEHO/Transport and installation/Installation/Drive unit/Gearbox/Overview @ 0\mod_1136990349612_31.doc @ 1091
A
B
C
D
E
F
G
H
I
J
K
Coupling gearbox / pump shaft

Gearbox
Coupling gearbox / motor
Motor
Motor tighten screws
Leveling bolts
Hole for foundation bolts
Metal packing shim
Adjustment screws
Lifting eye
Safety guard
Figure 6.5: Drive unit with gearbox overview
Pos: 12.7.3 /GEHO/Transport and installation/Installation/Drive unit/Gearbox/Mount @ 0\mod_1136903066579_31.doc @ 1039
6.2.3.1 Mount the drive unit

1
Place steel blocks (E) next to each anchor
pocket.
2
Lift the drive unit.
Use a crane.
3
Put the thread of the foundation bolts (C)
into the holes at the pump drive base
frame (D).
4
Put the nuts to the foundation bolts.
5
Lower the pump drive base frame
6
Put the pump drive unit to the steel
blocks (E).
7
Make sure that the foundation bolts (C) fit
into the anchor pockets.
8
Hook the foundation bolts in their
dedicated position.
9
Center the gearbox output shaft (A) with
the pump shaft (B).
10 Level the pump drive unit.
Use the leveling bolts at the base
frame (D).
Figure 6.6: Mount the drive unit
6.6
MUI.814.201189.R01.EN

Pos: 12.7.5 /GEHO/Heading/H4/Gearbox alignment @ 0\mod_1136967931366_31.doc @ 1045
6.2.3.2 Gearbox alignment

Pos: 12.7.6 /GEHO/Heading/H5/General @ 0\mod_1136967977522_31.doc @ 1047
General
Pos: 12.7.7 /GEHO/Transport and installation/Installation/Drive unit/General/Introduction @ 0\mod_1136968488297_31.doc @ 1053
Shaft couplings need 3 types of alignment:

axial alignment + angular alignment + radial alignment (horizontal and vertical).
Pos: 12.7.8 /GEHO/Transport and installation/Installation/Drive unit/General/Alignment - Axial @ 0\mod_1136969611422_31.doc @ 1055
Axial alignment:
1
Split-up the spacing between both coupling
parts (Snom +/- Ka).
2
Use the adjustment screws at the drive unit
base frame.
3
Make sure that the remaining gap is in
tolerance.
For the correct tolerance values,
see the tables below.
Figure 6.7: Axial misalignment.

Pos: 12.7.9 /GEHO/Transport and installation/Installation/Drive unit/General/Alignment - Angular @ 0\mod_1136976079252_31.doc @ 1059
Angular alignment:
1
Align both couplings parts (S=S1-S2).
2
base frame.
3
Make sure that the misalignment S is in
tolerance.
For correct tolerance values,
Figure 6.8: Angular misalignment.

Pos: 12.7.10 /GEHO/Transport and installation/Installation/Drive unit/General/Alignment - Radial @ 0\mod_1136978990869_31.doc @ 1063
Radial alignment (horizontal and vertical):

1
Align both coupling parts in horizontal and
vertical position (Kr).
2
base frame.
3
Make sure that the remaining gap is in
tolerance.
For the correct tolerance values,
Figure 6.9: Radial misalignment.

MUI.814.201189.R01.EN
6.7

Pos: 12.7.12 /GEHO/Heading/H5/H4_Gearbox - pump shaft - Pre-alignment @ 0\mod_1136968077676_31.doc @ 1049
6.2.3.3 Pre-alignment of the gearbox and the pump shaft

Pos: 12.7.13 /GEHO/General/Attention, Warning and Note/Note - Refer alignment information @ 0\mod_1136979880428_31.doc @ 1067
NOTE
Refer to chapter Catalogue information, "Drive unit" for details about
> safety instructions,
> coupling alignment methods and mis-alignment limits,
> coupling assembly and maintenance.
Pos: 12.7.14 /GEHO/Transport and installation/Installation/Drive unit/Gearbox - Pumpshaft/Pre alignment procedure @ 0\mod_1136983950690_31.doc @ 1069
Align the gearbox to the pump shaft:

1
Refer to the table below for the alignment tolerance values.
2
Adjust the spacing between both coupling parts (Snom Ka).
3
Align both coupling parts in horizontal and vertical direction (Kr).
4
Align the angle between the gearbox shaft and motor shaft (S).
Attach the unit base frame to the foundation:
5
Fill the space between the steel blocks and the drive unit base frame with metal packing shims.
6
Loosen the leveling bolts.
7
Fix all foundation bolts in position.
8
Wait until the grout is hardened.
9
Tighten all foundation bolts with the correct tightening torques.
Pos: 12.7.15 /GEHO/Transport and installation/Installation/Drive unit/Gearbox - Pumpshaft/Alignment tolerances/ZAPEX ZWN 545, no internal gear @ 1\mod_1173171186122_31.doc @ 12612
Alignment tolerance values for FLENDER ZAPEX ZWN type couplings:

Size
[mm]
545
Pump
direct driven
Snom [mm]
16
Axial
mis-alignment
Ka [mm]
-0 / +2.0
Angular
mis-alignment(2)
S=S1-S2 [mm]
0.38 S 0.76
0.05 angle 0.10
Radial
mis-alignment
Kr [mm]
0.71
Combined
mis-alignment
S + Kr [mm]
0.71
Pos: 12.7.16 /GEHO/General/Attention, Warning and Note/Note (2) Alignment limits @ 0\mod_1136975969234_31.doc @ 1057
NOTE
To improve lifetime performance of the teeth of the coupling parts,
an intentional angular mis-alignment (in a static condition) is recommended.
(2)
Minimum limits (lower value) of mis-alignment values are based upon minimum 0.05 angle.
Maximum limits (higher value) of mis-alignment values are based upon maximum 0.10 angle.
In operation a maximum of 10 fold is allowed
(= maximum 1.00 angle of all mis-allignments together, per one coupling half).
Pos: 12.7.17 /GEHO/Heading/H5/H4_Gearbox - pump shaft - Final alignment @ 0\mod_1136984882160_31.doc @ 1074
6.2.3.4 Final alignment of the gearbox and the pump shaft

Pos: 12.7.18 /GEHO/Transport and installation/Installation/Drive unit/Gearbox - Pumpshaft/ZAPEX ZWN Final alignment procedure @ 0\mod_1136984368161_31.doc @ 1072
CAUTION
Premature wear and resulting damage to the coupling can be caused by:
> incorrect alignment of the coupling,
> incorrect assembly of the coupling,
> incorrect sealing or lubricant of the coupling,
> incorrect greasing of the DUO sealing rings.
Re-aligning:
1
Re-align the gearbox to the pump shaft as described before.
Attaching the gearbox:
2
Fill the space between the gearbox and the base frame.
Use metal packing shims or modify the installed spacer plates.
3
Tighten the gearbox to the drive unit base frame.
Coupling assembly:
Refer to "Catalogue information", "Drive unit", "Coupling" for manufacturer information about
> the physical shape of the coupling,
6.8
MUI.814.201189.R01.EN

> the assembly of the coupling,
> how to make the coupling oil leak proof,
> filling the coupling with oil.
Refer to "Utility consumption list" for details about oil type and oil quantity.
4
5
6
7
8
10
Grease the surface of the DUO-rings (B)

and the groves in cover rings (A).
Recommended lubrication grease:
> Shell Alvania RL3.
> Mobil Mobilux EP3.
Mount the DUO sealing rings (B) proper in
the cover rings (A).
Insert generously grease in the ringshaped space (C) between the sealing lips
of the DUO-rings (B). To seal properly
during operation, the DUO-ring sealing lips
have to float on a generous grease film.
Recommended lubrication grease:
> Shell Alvania RL3.
> Mobil Mobilux EP3.
Clean and dry the sealing surfaces (D) of
the coupling parts.
Cover the sealing surfaces (D) of the
coupling parts with a sealing compound.
Recommended sealing compound:
Flange Sealant Loctite 5922.
Position carefully the cover rings (A) with
the DUO-rings (B) on the pre-greased
coupling shafts.
Assure right position of the DUO-rings
sealing lips.
Assemble the coupling covers (E) and
cover rings (A) together.
Coupling oil filling:

11 Rotate the coupling, until the oil screw
plugs are in the position, as shown in the
figure (D1 = filling plug, D2 = ventilation
plug, D3 = drain plug).
12 Remove the two top screw plugs (D1+D2).
13 Measure the correct oil/grease quantity
with a measuring beaker.
14 Fill the coupling with the recommended oil.
15 Screw in all screw plugs (D) with
fitted/integrated sealing rings.
16 Check that the coupling cover does not
leak, by rotating the shaft.
F E
EF
A
B
C
A
B
C
Figure 6.10: Coupling assembly and sealing
D1 = Filling plug
60
D2 = Ventilation plug
60
30
Safety protection:
17 Mount the safety guard.
D3 = Drain plug
Figure 6.11: Coupling oil filling

MUI.814.201189.R01.EN
6.9

Pos: 12.7.20 /GEHO/Heading/H5/H4_Motor - Gearbox @ 0\mod_1136968126046_31.doc @ 1051
6.2.3.5 Motor and gearbox

Pos: 12.7.21 /GEHO/General/Attention, Warning and Note/Note - Refer alignment information @ 0\mod_1136979880428_31.doc @ 1067
NOTE
Refer to chapter Catalogue information, "Drive unit" for details about
> safety instructions,
> coupling alignment methods and mis-alignment limits,
> coupling assembly and maintenance.
Pos: 12.7.22 /GEHO/Transport and installation/Installation/Drive unit/Motor - Gearbox/Alignment procedure @ 0\mod_1136985418902_31.doc @ 1081
Align the motor to the gearbox:

1
Refer to the table below for the alignment tolerance values.
2
Adjust the spacing between both coupling parts (Snom Ka).
3
Align both coupling parts in horizontal and vertical direction (Kr).
4
Align the angle between the gearbox shaft and motor shaft (S).
Attach the motor on the unit base frame:
5
Modify the metal packing shims if necessary.
6
Tighten the motor to the drive unit base frame.
7
Month the safety guards.
Pos: 12.7.23 /GEHO/Transport and installation/Installation/Drive unit/Motor - Gearbox/Alignment tolerances/RUPEX RWN 450 @ 5\mod_1226504188561_31.doc @ 43653
Alignment tolerance values for couplings:

Size
[mm]
Axial
distance
Snom [mm]
FLENDER
5.5
RUPEX RWN 450
Axial
mis-alignment
Ka [mm]
Angular
mis-alignment
S=S1-S2 [mm]
Radial
mis-alignment
Kr [mm]
1.5
0.10
0.10
6.10
MUI.814.201189.R01.EN

Pos: 12.9 /GEHO/Transport and installation/Installation/Nitrogen filling/Safety regulations for nitrogen @ 0\mod_1156234263710_31.doc @ 5734
6.2.4
Safety regulations and instructions for nitrogen

DANGER
SAFETY
Before using a nitrogen bottle equipment:
Working with a nitrogen bottle equipment is only allowed to authorized and instructed
workers.
Inform about all local legal and insurance policy regulations and safety instructions.
Inform about all local labor conditions about working with a nitrogen bottle equipment.
Strictly obey to those regulations and safety instructions.
Refer to the safety instructions of the nitrogen bottle supplier,
about how to handle nitrogen, its equipment, and what to do in emergency cases.
DANGER
NITROGEN
Leaking nitrogen (N2) causes lack of oxygen:
Prevent breathing in nitrogen.
Be aware of the risk of suffocation, caused by to much nitrogen in the air.
Prevent nitrogen escaping from the equipment into the working environment.
Assure in small rooms good ventilation, because of risks of nitrogen leakage.
Assure free escape routes, because of risks of nitrogen leakage.
DANGER
NITROGEN EQUIPMENT INSTRUCTIONS

The supply of a nitrogen bottle is not in the scope of Weir Minerals.
Refer to "Catalogue information" for instructions and information of the manufacturer about
safe and proper user of the nitrogen bottle and nitrogen charging equipment.
If the nitrogen charging equipment is not in the scope of Weir Minerals,
then refer to instructions and information of the manufacturer about safe and proper use.
Make sure that the maximum pressure in the nitrogen bottle does not exceed the maximum
permitted pressure of the pressure regulator.
Make sure that the equipment is in good condition.
MUI.814.201189.R01.EN
6.11

Pos: 12.11 /GEHO/Heading/H5/H5-Suction line @ 4\mod_1213287469058_31.doc @ 33145
Suction line
Pos: 12.12 /GEHO/Heading/H3/#.#.# Pre-charging the suction pulsation dampener, set-point instructions @ 1\mod_1173202054425_31.doc @ 12636
6.2.5
Pre-charging the suction pulsation dampener, set-point instructions
Pos: 12.13 /GEHO/Transport and installation/Installation/Nitrogen filling/Pre-charging/Suction pulsation dampener pre-charge @ 1\mod_1173084644396_31.doc @ 12574
discharge
6.2.5.1 Suction pulsation dampener pre-charge set-point instructions

The suction pulsation dampener minimizes the pressure variations in the suction line. This achieves a
constant flow in the suction line. A rubber diaphragm separates the pulsation dampener into 2 sections:
The slurry section.
6.2.5.2 Suction pulsation dampener pre-charge set-point instructions
DANGER
Safety limits:
To prevent over-stressing the dampener system and the diaphragm:
NEVER pre-charge the pulsation dampener with more then the dampener system,
maximum pressure.
The maximum pressure is indicated on the pulsation dampener identification plate.
NEVER pre-charge the pulsation dampener with more then the maximum pressure for the
diaphragm limit.
The diaphragm limit pressure is indicated in the "Technical data".
ATTENTION
Functional limits:
To prevent dampener diaphragm damage during pressure still-stand of the pump
and hammering of the diaphragm against the bottom of the dampener:
NEVER pre-charge the pulsation dampener with more then 80% of the maximum pump
suction pressure.
To prevent hammering of the diaphragm against the top of the dampener:
NEVER let the pre-charge pressure drop below 30% of the maximum pump suction
pressure.
Excessive pressure pulsations and heavy vibrations are caused by insufficient pre-charge
pressure.
ATTENTION
The pre-charge pressure may change due to temperature influence:
Temperature fluctuation of the slurry.
Temperature differences between the slurry and the environment.
These effects require re-adjustment of the pre-charge pressure.
6.12
MUI.814.201189.R01.EN
Refer to the "Instrument and equipment list" for details about the "suction pulsation dampener".
Refer to the "Instrument and equipment list" for the dampener pre-charge "set-point" recommendation for
installation, to start with.
Refer to the Installation and maintenance instructions, before working on a GEHO pulsation damper.
The pre-charge pressure is application dependent.
Operating conditions
Recommended pre-charge set-point Result

Percentage of maximum suction
pressure
to protect the diaphragm and
dampener
constant suction pressure
80% = maximum pre-charge limit,

but NEVER more than the diaphragm
limit, as indicated in the
"Instrument and equipment list"
60% to 65%
widely varying suction pressure
30% to 35%
optimal operation
30% = minimum pre-charge limit

dampener
optimal operation
MUI.814.201189.R01.EN
6.13

Pos: 12.15 /GEHO/Heading/H5/H5-Suction line @ 4\mod_1213287469058_31.doc @ 33145
Suction line
Pos: 12.16 /GEHO/Transport and installation/Installation/Nitrogen filling/Pre-charging/Nitrogen bottle: charging equipment+procedure @ 3\mod_1201872347283_31.doc @ 26031
6.2.5.3 Nitrogen bottle with charging equipment, filler valve mounted on the damper
DANGER
Usually not in the scope of supply of Weir Minerals are nitrogen filling equipment parts
(nitrogen bottle, pressure reducer, safety relieve valve, charging unit and hose).
Check that all used parts are in accordance with local standards and safety
regulations.
A Nitrogen (N2) bottle
B Nitrogen bottle main valve
A B C1 C2 C3 D
F1 F2
C Pressure reducer:
C1 Pressure gauge, indicating the bottle pressure
C2 Pressure gauge, indicating the actual filling
pressure in the hose
C3 Pressure reducer valve
D Safety relieve valve,
to protect the pulsation dampener against
pressure overload.
Relieve pressure depends on the maximum
allowed pressure of the pulsation dampener.
E Charging hose
for high pressure nitrogen charging
F Nitrogen charging unit
F1 Charging unit main valve
F2 Pressure drain valve
G Dampener filler valve
(at the top of the dampener or at the P&I-skid
panel)
H Pressure gauge
(at the top of the dampener or at the P&I-skid
panel), indicating:
During pump operation:

the pump discharge pressure.
During filling:
the actual nitrogen charging pressure.
I Pulsation dampener
6.14
Figure 6.12: Nitrogen bottle with dampener charging

equipment
If the dampener filler valve is mounted on a skid,

then refer for the position of the parts
to the drawing of the filler equipment in chapter
"Appendix: Parts -lists and drawings
(special tools).
MUI.814.201189.R01.EN
6.2.5.4 Filling preparation

1 If there is a pressure gauge mounted on the charging unit (F),
then check the pressure rating of this gauge.
If the pressure rating of the gauge is lower than the maximum allowed pressure at the dampener,
then remove this gauge and close the connection opening with a suitable high pressure plug.
2 Connect the charging unit (F) at the filler valve (G).
3 Close the main valve (F1) and the drain valve (F2) at the nitrogen charging unit (F).
4 Close the pressure reducer valve (C3).
5 Connect the pressure reducer (C+D) to the nitrogen bottle (A+B).
6 Open slowly the nitrogen bottle valve (B).
Check at the gauge (C1) the bottle pressure,

it has to be more than the recommended dampener pre-charge pressure.
Check that no nitrogen is leaking at the hose connection.

7 Connect the hose (E) to the pressure reducer (C+D).
8 Flush the hose clean.
Open for a second and than immediately close the pressure reducer valve (C3).
9 Connect the hose (E) to the charging unit (F).
6.2.5.5 Nitrogen pre-charge filling

1 Open the filler valve (G) and the main valve (F1),
so the hose is filled with nitrogen from the dampener.
2 Check at the gauge (C2) and the gauge (H) the pre-charge pressure of the dampener.
The pressure has to be the same at both gauges.
3 Open in many small steps the pressure reducer valve (C3),
until the recommended pre-charge pressure is reached at the gauge (C2) and the gauge (H).
DANGER
Prevent fast filling, for it causes icing at the valves and the hose.
4
5
6
7
When the recommended pre-charge pressure is reached, then:

Close the nitrogen bottle valve (B), so the nitrogen supply is closed.
Close the filler valve (G) and the main valve (F1), so the pulsation dampener is isolated.
To release the nitrogen pressure in the hose:
Open slowly the drain valve (F2), nitrogen will escape, until the pressure at the gauge (C2) is zero.
8 Remove the hose (E) from the pressure reducer (C+D) and the charging unit (F).
9 If the charging unit (F) gets removed, then recap the connection opening at the dampener.
10 Check at the joints at the dampener and at the filling connection of the dampener (without cap),
that there is no nitrogen leakage, by using a leak detector spray or similar.
MUI.814.201189.R01.EN
6.15

Pos: 12.18 /GEHO/Heading/H5/H5-Discharge line @ 4\mod_1213287464731_31.doc @ 33137
Discharge line
Pos: 12.19 /GEHO/Heading/H3/#.#.# Pre-charging the discharge pulsation dampener, set-point instructions @ 1\mod_1173202078632_31.doc @ 12640
6.2.6
Pre-charging the discharge pulsation dampener, set-point instructions
Pos: 12.20 /GEHO/Transport and installation/Installation/Nitrogen filling/Pre-charging/Discharge pulsation dampener pre-charge @ 0\mod_1156257465577_31.doc @ 5764
discharge
6.2.6.1 Discharge pulsation dampener pre-charge definitions

Definitions
Comment
Refer to
pump system,
maximum pressure
pump system,
"normal" pump operating
pressure
pump system,
maximum pump operating
pressure
dampener system,
maximum system pressure
dampener,
range
dampener,
pre-charge set-point
maximum allowed pressure for

the pump system
operating pressure will change
during operation, depending on
many factors
operating pressure maximum,
that occurs while operating
pump identification plate
dampener,
diaphragm limit

the dampener system
this part
recommendation to start with by
installation,
may need re-adjustment,
depending on operation
conditions
pre-charge limit to prevent
extrusion of the diaphragm
material at the dampener in-/outlet
pump discharge pressure indicator

+ GEHO Touch Panel, graphics menu:
"ACTUAL VALUE"
pump discharge pressure indicator
+ GEHO Touch Panel, graphics menu
"HIGHEST VALUE"
dampener system identification plate
+ chapter "Technical data"
+ pulsation dampener identification plate
+ after pre-charging, read the pressure
indicator on the dampener
(only if there is no pressure at the slurry
side of the diaphragm)
+ chapter "Technical data"
6.2.6.2 Discharge pulsation dampener pre-charge set-point instructions

DANGER
Safety limits:
To prevent over-stressing the dampener system and the diaphragm:
NEVER pre-charge the pulsation dampener with more then the dampener system,
maximum pressure.
The maximum pressure is indicated on the pulsation dampener identification plate.
NEVER pre-charge the pulsation dampener with more then the maximum pressure limit of
the diaphragm.
The pressure limit of the diaphragm is indicated in the "Technical data".
ATTENTION
Functional limits:
To prevent dampener diaphragm damage during pressure still-stand of the pump
and hammering of the diaphragm against the bottom of the dampener:
NEVER pre-charge the pulsation dampener with more then 80% of the maximum pump
operating pressure.
To prevent hammering of the diaphragm against the top of the dampener:
NEVER let the pre-charge pressure drop below 30% of the maximum pump operating
pressure.
Excessive pressure pulsations and heavy vibrations are caused by insufficient pre-charge
pressure.
6.16
MUI.814.201189.R01.EN
ATTENTION
The pre-charge pressure may change due to temperature influence:
Temperature fluctuation of the slurry.
Temperature differences between the slurry and the environment.
These effects require re-adjustment of the pre-charge pressure.
The pre-charge pressure is application dependent.
Refer to the "Instrument and equipment list" for details about the "discharge pulsation dampener".
Refer to the "Instrument and equipment list" for the dampener pre-charge "set-point" recommendation for
installation, to start with.
Operating conditions
constant operating pressure
Recommended pre-charge set-point Result

Percentage of operating pressure
80% = maximum pre-charge limit,
but NEVER more than the diaphragm
limit, as indicated in the
"Instrument and equipment list".
60% to 65%
widely varying operating pressure 30% to 35%

30% = minimum pre-charge limit

the dampener
optimal operation
optimal operation
dampener
NOTE
High dampener pre-charge pressure (related to the operating pressure) gives the best
dampening results.
If the operating pressure decreases,
then this can cause wear and damage to the diaphragm and metal insert,
by continuously hammering at the dampener bottom.
If working with relatively constant pump pressures,
then the GEHO diaphragm pulsation dampeners are to be charged at 60%-65% of the pumps
normal operating pressure (see GEHO Touch Panel, menu Graphics: "ACTUAL VALUE").
If operating the pump with widely varying pressures,
then it can be necessary to pre-charge the pulsation dampener at 30%-35% of the pumps
maximum operating pressure (see GEHO Touch Panel, menu Graphics: "HIGHEST VALUE").
MUI.814.201189.R01.EN
6.17

Pos: 12.22 /GEHO/Heading/H5/H5-Discharge line @ 4\mod_1213287464731_31.doc @ 33137
Discharge line
Pos: 12.23 /GEHO/Transport and installation/Installation/Nitrogen filling/Pre-charging/Dampener-Nitrogen bottle+charging equipment on P&I skid @ 2\mod_1183369041811_31.doc @ 14352
6.2.6.3 Nitrogen bottle with charging equipment

DANGER
Usually not in the scope of supply of Weir Minerals are nitrogen filling equipment parts
(nitrogen bottle, pressure reducer, safety valve and drain valve).
Check that they are in accordance with local standards and safety regulations.
A
B
R
Nitrogen bottle
Nitrogen bottle valve
Safety relieve,
to protect the pulsation dampener against
overload.
Relieve pressure depends on the maximum
allowed pressure of the pulsation dampener.
Drain valve
C1
B
A
C
C3
Nitrogen pressure regulator unit:

C
Pressure regulator
C1
Pressure gauge indicating the bottle pressure
C2
Pressure gauge indicating the actual filling
C3
Pressure reducer valve
D
High pressure hose
Nitrogen filling device:

E
Pressure gauge pulsation dampener
F
Mounting block
G
Filling valve pulsation dampener
H
Connector of the nitrogen filling device
I
J
N
Fixed connection to pulsation dampener

Fixed connection to working pressure
transmitter
Pulsation dampener
C2
R
D
G
H
Figure 6.13: Pre-charging the pulsation dampener with
the nitrogen filling device
Pos: 12.24 /GEHO/Transport and installation/Installation/Nitrogen filling/Pre-charging/Pulsation dampener pre-charging procedure using the nitrogen filling device on P&I skid @ 2\mod_1183376823646_31.doc @ 14362
6.18
MUI.814.201189.R01.EN

6.2.6.4 Pulsation dampener pre-charging procedure
DANGER
Refer to chapter "Safety regulations and instructions for nitrogen".
DANGER
INSTRUCTIONS ABOUT FILLING A PULSATION DAMPENER WITH NITROGEN (N2)
Refer to "Instrument and equipment list" and the begin of this chapter,
for the recommended pre-charge set-point pressure of a pulsation dampener.
Always pre-charge the GEHO pulsation dampeners with nitrogen gas (N2), before operating
the pump.
ONLY use nitrogen gas (N2) to pre-charge the dampener.
NEVER use oxygen (or air containing oxygen) to pre-charge the dampener.
There is a risk of explosion.
ONLY use an appropriate pressure regulator to pre-charge the pulsation dampener.
Be aware of the risk, that the dampener pressure gauge indicates a wrong pressure.
The pressure sensing opening may be clogged. The pulsation dampener may be under
pressure, even when the dampener pressure gauge indicates no pressure.
Risk of explosion of the dampener.
An external fire will increase the nitrogen pressure inside the pulsation dampener.
The designed pressure can be exceeded.
DANGER
Before starting the dampener pre-charge procedure:

Make sure that there is no pressure at all connections of the pulsation dampener.
Make sure that there is no liquid at the slurry side of the diaphragm.
Measuring pre-charge pressure with liquid or pressure at the slurry side of the diaphragm
gives wrong indications about the pre-charge situation.
NEVER change the nitrogen charge of the dampener during operation of the pump, for
measured pressure values will not relate to the nitrogen volume in the dampener
6.2.6.5 Pre-charge pressure check

1 Read the actual pre-charge pressure of the pulsation dampener (N) at its pressure indicator (E) on the
mounting block (F).
2 If the pre-charge pressure is higher then the desired pre-charge pressure, then
Slowly open filler valve (G)
Check the actual pre-charge pressure of the pulsation dampener (N) at its pressure indicator (E)
Repeat this pulsation venting, until the recommended pre-charge pressure is reached.
Close filler valve (G) when pre-charge pressure is reached.
3 If the actual pre-charge pressure is lower then the pre-charge pressure, then follow this procedure to add
nitrogen.
6.2.6.6 Preparation
1 Connect the pressure regulator (C) to the nitrogen bottle (A+B).
2 Connect the safety valve (R) and Relieve valve (S) to the pressure regulator (C)
3
Connect the hose (D) to the safety valve (R).
4 Connect the hose (D) to the connector (H) of the nitrogen filling device.
MUI.814.201189.R01.EN
6.19

1 Check if relieve valve (S) is closed.
2 Set the nitrogen pressure regulator (C) with pressure relieve valve (C3) to the according dampener precharge pressure.
3 Open the nitrogen bottle valve slowly (B).
- Check at gauge (C1) the bottle pressure, it has to be more than the recommended pulsation dampener
pressure.
- Check gauge (C2) that the pressure is zero.
4 Open the pulsation dampener filler valve (G).
5 Flush the hose (D) for a short time by opening the pressure relieve valve (C3).
6 Close the pressure relieve valve (C3). The actual filling is now started.
DANGER
Prevent fast filling. It will cause icing at the valves and the hose.
7 Open pressure reducer valve (C3) in many small steps, until the recommended pre-charge pressure is
reached at gauge (C2) and gauge (E).
8 Close the pulsation dampener filler valve (G) when the pre-charge pressure is reached.
6.2.6.8 Disconnect
1 Interup the nitrogen supply by closing the nitrogen bottle valve (B).
2 Open de drain valve (S).
The hose pressure will drop to pressure zero.
3 Close the pressure reducer valve (C3).
4 Disconnect the pressure regulator (C) from the nitrogen bottle (A+B).
5 Disconnect the safety valve (R) and relieve valve (S).
6 Disconnect hose (D) from the connector (H) of the nitrogen filling device.
6.20
MUI.814.201189.R01.EN

Pos: 12.26 /GEHO/Heading/H3/#.#.# Pre-charging the accumulator with nitrogen @ 1\mod_1166006986593_31.doc @ 9291
6.2.7
Pre-charging an accumulator with nitrogen
Pos: 12.27 /GEHO/Transport and installation/Installation/Nitrogen filling/Pre-charging/Nitrogen bottle+charging equipment+accumulator+safety valve @ 4\mod_1210236627950_31.doc @ 29246
6.2.7.1 Nitrogen bottle with charging equipment, accumulator

DANGER
Nitrogen bottle and pressure reducer are usually not in the scope of supply of Weir Minerals.
Check that they are in accordance with local standards and safety regulations.
A Nitrogen (N2) bottle
B Nitrogen bottle main manual valve
A B C D E O F G H I J K L M N
C Pressure reducer:
D Pressure gauge, indicating the bottle pressure
E Pressure gauge, indicating the actual filling
F Pressure reducer valve
G Charging hose
for high pressure nitrogen charging
H Charging unit:
I Non-return valve
(prevents gas to flow out of the accumulator)
J Shut-off-valve
K Manual valve for pressure relief
L Pressure gauge indicating the actual filling
pressure
Figure 6.14: Nitrogen bottle with charging equipment
M Accumulator
N 3/2 manual ball valve, with drain side to
release the pressure at the fluid side of the
accumulator
O Safety relieve valve,
to protect the accumulator against pressure
overload.
The relieve pressure depends on the
maximum allowed pressure of the
accumulator and the charging equipment.
MUI.814.201189.R01.EN
6.21

Pos: 12.29 /GEHO/Transport and installation/Installation/Nitrogen filling/Pre-charging/Accu-N2-pre-charging procedure with safety valve @ 1\mod_1169741590336_31.doc @ 12010
6.2.7.2 Accumulator pre-charging procedure

DANGER
Refer to chapter "Safety regulations and instructions for nitrogen".

DANGER
ACCUMULATOR INSTRUCTIONS
Refer to "INSTRUMENT AND EQUIPMENT LIST" for the correct pre-charge pressure of the
accumulator.
CAUTION
Prior to each testing, topping-up or re-charging the accumulator with nitrogen,
de-pressurize the fluid side of the accumulator.
If pressure remains at the fluid side of the accumulator, that leads to a wrong combination of
nitrogen volume and pressure. That will affect the function of the accumulator.
6.2.7.3 Primer pre-charge pressure check

1 Shut down the pump for maintenance.
2 Open the drain side of 3/2 ball valve (N) to drain pressure at the fluid side of the accumulator.
Depending on lay-out details:
Keep fluid in the piping below the accumulator
Avoid that air fills the fluid compartment of the accumulator.

3 Check that shut-off-valve (J) is closed.
4 Check that relieve valve (K) is closed.
5 Remove the protection cap at the top of the accumulator (M).
Mount charging unit (H) on accumulator (M).
6 Open shut-off-valve (J).
7 Read the actual pre-charge pressure of the accumulator with the pressure gauge (L).
If the accumulator is filled with a higher pressure than recommended,
then release the pressure until the recommended value.
8 Open the pressure relief valve (K) a few seconds just a bit.
This will allow nitrogen to escape, reducing the pressure in the accumulator.
Repeat this, until the recommended pre-charge pressure is reached.

9 If the pressure is according to the recommended value, then
Close the drain side of 3/2 ball valve (N) to allow fluid pressure at the fluid side of the accumulator.
The pressure check procedure is finished.

10 If the accumulator is filled with a lower pressure than recommended,
then follow the filling procedure below.
6.2.7.4 Filling preparation
1 Close the pressure reducer valve (F).
2 Connect pressure reducer (C) to nitrogen bottle (A+B).
3 Connect hose (G) to pressure reducer (C).
4 Open nitrogen bottle valve (B) slowly.
Check at gauge (D) the bottle pressure,

it has to be more than the recommended accumulator pressure.
Check at gauge (E) that the pressure is zero and the valve (F) is closed.
5 Flush the hose clean short by open little a second and immediately close pressure reducer valve (F).
6 Connect hose (G) to charging unit (H).
6.22
MUI.814.201189.R01.EN

1 Open shut-off-valve (J).
2 Open pressure reducer valve (F) in many small steps until the recommended pre-charge pressure is
reached at gauge (E) and gauge (l).
DANGER
Prevent fast filling, it will cause icing at the valves and the hose.
3
4
5
6
7
When the recommended pre-charge pressure is reached, then:

Close nitrogen bottle valve (B), so the nitrogen supply is interrupted.
Close pressure reducer valve (F).
Close shut-off-valve (J), so the accumulator is isolated.
To release the nitrogen pressure in the hose:
Open pressure relief valve (K).
Check at gauge (L) that the pressure is zero.
Check at gauge (E) that the pressure is zero.
6.2.7.6 Disconnect the nitrogen supply line

1 Check, that nitrogen bottle valve (B) is closed.
2 Disconnect pressure regulator (C) from nitrogen bottle (A+B).
3 Disconnect hose (G) pressure regulator (C+O).
4 Disconnect hose (G) from charging unit (H).
6.2.7.7 Return to operation.
1 If charging unit (H) stays at the accumulator, then:
Leave shut-off-valve (J) shut.
Read the fluid pressure only at the pressure gauge at the fluid side, not at gauge (I).
Check for leakages on valve (J) and its connection to the accumulator, using a leak detector spray.
2 If removing charging unit (H), then:
Disconnect charging unit (H) from accumulator (M).
Check for leakages on the accumulator top, using a leak detector spray.
Mount the protection cap at the top of the accumulator (M).

3 Close the drain side of 3/2 ball valve (N) to allow fluid pressure at the fluid side of the accumulator.
MUI.814.201189.R01.EN
6.23
6.24
MUI.814.201189.R01.EN
Operation, Start-up + Start + Stop procedures

Pos: 14.1 /GEHO/Heading/H1/#. Operation, Start-up + Start + Stop procedures @ 0\mod_1136455316013_31.doc @ 933
Pos: 14.2 /GEHO/Heading/H2/## Start-up checklist, GEHO + VFD main power switch OFF @ 2\mod_1173875659029_31.doc @ 12732
Preparation
7.1
Start-up, working with the GEHO + VFD main power switch OFF
ATTENTION
Use this procedure, to make the pump system ready for operation
(at first at installation, and after working on the pump).
Secure the main power switches against "unwanted switch-on".

VFD = "Variable Frequency converter Device " that regulates the speed of the main motor.
Pos: 14.3 /GEHO/Start and Stop/Common/Warning - Heavy parts - Use hoisting eye @ 1\mod_1165935566336_31.doc @ 9221
WARNING
The heavy parts of the pumps are provided with a hoisting eye or have the possibility to install
a hoisting eye for transportation purposes.
Always transport these parts by using these hoisting eyes.

Pos: 14.4 /GEHO/Heading/H3/#.#.# Initial lubrication filling @ 1\mod_1171376311244_31.doc @ 12412
7.1.1
Initial lubrication filling
Pos: 14.5 /GEHO/Start and Stop/Common/Lubrication - Initial @ 1\mod_1165995657192_31.doc @ 9251
If applicable, then check and perform an initial lubrication filling of the following parts.
7.1.1.1 Gear box (if applicable):
1
Check the oil level in the gearbox.
2
If necessary, then add or drain oil until the right level is reached.
Refer to chapter "Appendix: Catalogue information" for details about the procedure.
Refer to the "UTILITY CONSUMPTION LIST" for details about the oil type and oil quantity.
7.1.1.2 Tooth coupling between gearbox and pump shaft (if applicable):
Refer to the chapter "Installation", "Drive unit" for details.
Refer to chapter "Appendix: Catalogue information" for details about the procedure.
7.1.1.3 Power end:
Working with the main power switch OFF:
1
Clean the power end side, if necessary.
2
Open the main covers.
3
Open the side covers.
4
Clean the crosshead liners.
5
Fill the oil sump with oil.
Use a combined oil-filter/oil-waterseparator to clean the oil.
Refer to the "UTILITY CONSUMPTION LIST" for
details about the oil type and oil quantity.
6
7
Check the oil level gauge.

At initial filling or re-filling, the oil level
should be near level (B).
Close all covers.
B
A
Figure 7.1: Correct oil filling level at the oil level gauge
MUI.814.201189.R01.EN
7.1
Working with the main power switch ON at the GEHO control box:
8
Check the direction of rotation of the lubrication pump.
Refer to the chapter "Start-up, electrical check".
9
10
Start the lubrication pump.

Check the oil level gauge.
After 5 minutes, oil is distributed in the lubrication system and the oil level should be about half height
at the oil level gauge, near level (A).
If necessary, then fill additional oil until level (A).
11
Check the lubrication system.
Continue working with the main power switch OFF at the GEHO control box.
Pos: 14.6 /GEHO/Heading/H3/#.#.# Propelling liquid @ 1\mod_1166007118791_31.doc @ 9297
7.1.2
Propelling liquid
Pos: 14.7 /GEHO/Start and Stop/Propelling liquid - Initial @ 1\mod_1165936154067_31.doc @ 9227
1
2
3
4
5
Open the propelling liquid tank cover.

Clean the propelling liquid tank.
Fill the propelling liquid tank to the upper liquid level.
Check the liquid level at the liquid level gauge.
Close the propelling liquid tank cover.
Pos: 14.8 /GEHO/Heading/H3/#.#.# Air supply unit @ 0\mod_1146140424938_31.doc @ 3465
7.1.3
Air supply unit
Pos: 14.9 /GEHO/Start and Stop/Common/Air supply check @ 1\mod_1165998689770_31.doc @ 9254
ATTENTION
Air pressure must ALWAYS be available, even when the slurry pump is not in operation.
Without air pressure, the pump system will stop immediately by an pressure alarm or soon by
an electric operation control alarm. Because the air valves are spring-opened, air pressure is
necessary to avoid liquid-loss or liquid-overfilling in the propelling liquid chambers.
Check that pressure and quality and quantity of the compressed air supply meet the required standards.
Refer to "Technical data", "UTILITY CONSUMPTION LIST" for details about the compressed air supply.
Check that the air supply line is flushed clean, before connecting it to the pump system.
Connect the compressed air supply.
7.2
MUI.814.201189.R01.EN

Pos: 14.11 /GEHO/Heading/H3/#.#.# Pre-charging a pulsation dampener with nitrogen @ 0\mod_1156314333839_31.doc @ 5777
7.1.4
Procedure pre-charging a pulsation dampener with nitrogen
Pos: 14.12 /GEHO/Start and Stop/Common/Pre-charge pulsation dampener, refer to installation @ 1\mod_1169653974927_31.doc @ 11992
Refer to "Transport and installation", "Pre-charging the pulsation dampener" for the procedure.
Check that the pulsation dampener is pre-charged with nitrogen, according to the procedure.
Pos: 14.13 /GEHO/Heading/H3/#.#.# Pre-charging the accumulator with nitrogen @ 1\mod_1166006986593_31.doc @ 9291
7.1.5
Pre-charging an accumulator with nitrogen
Pos: 14.14 /GEHO/Start and Stop/Common/Pre-charge accumulator-gas @ 1\mod_1170093129172_31.doc @ 12048
The accumulator of the propelling liquid system must be pre-charged with gas.
Refer to the "INSTRUMENT LIST" for the correct pre-charge pressure.
Refer to the "UTILITY CONSUMPTION LIST" for the gas quality.
Refer to the chapter "Installation" for the pre-charging procedure and set-point.
Refer to the chapter "Transport and installation", "Pre-charging the accumulator" for the procedure.
Pos: 14.15 /GEHO/Heading/H2/## Start-up checklist, GEHO main power switch=ON, VFD=OFF @ 2\mod_1173875689375_31.doc @ 12737
eparation
7.2
Start-up checklist, working with the GEHO main power switch ON

DANGER
Make sure that the power of the main motor and its VFD is switched OFF.
Secure the main power switch of the main motor and its VFD against "unwanted switchon".
VFD = "Variable Frequency converter Device " that regulates the speed of the main motor.
ATTENTION
Pos: 14.16 /GEHO/Heading/H3/#.#.# Main power switch @ 1\mod_1166007056288_31.doc @ 9294
7.2.1
Main power switch
Pos: 14.17 /GEHO/Start and Stop/Common/Start-up, main power supply @ 1\mod_1170157413431_31.doc @ 12075
From this step on, to proceed the "Start, preparation check list", electric main power supply is needed only at
the GEHO Pump Control System and its GEHO Touch Panel.
Pos: 14.18 /GEHO/Start and Stop/Common/Start-up, main power switch @ 1\mod_1165998832165_31.doc @ 9257
DANGER
While working on the pump, it is not permitted to start the pump.

Secure the main power switch against "unwanted switch-on",
until the pump system is safe to run.
DO NOT switch on the main power switch, until the pump system is safe to run.
Set the main power switch to 0-position (OFF) only in case of working during maintenance
or service.
1 Check that the pump EMERGENCY STOP SYSTEM is operational.
2 Check, that the pump system is safe to switch on and run.
3 Switch the main power switch on the control panel to 1-position (ON).
Pos: 14.19 /GEHO/Heading/H3/#.#.# Start-up, electrical check @ 1\mod_1170159443932_31.doc @ 12080
7.2.2
Start-up, electrical check
Pos: 14.20 /GEHO/Start and Stop/Common/Start-up, electric check @ 1\mod_1170159737562_31.doc @ 12084
1 Ask an authorized electrician to check that the auxiliary electric motors turn in the direction, as indicated
on the motor cover or on the pump power end.
2 If a motor turns in the wrong direction, then change the electrical connections.
Pos: 14.21 /GEHO/Start and Stop/Common/Start-up, power end oil check @ 2\mod_1173876188272_31.doc @ 12742
7.2.3
Initial power end oil check
1 Check the oil level at the power end.
Refer to chapter "Initial lubrication filling".
MUI.814.201189.R01.EN
7.3

Pos: 14.23 /GEHO/Heading/H2/#.# Start-up, priming procedure @ 2\mod_1175856788072_31.doc @ 13082
eparation
7.3
Start-up, priming procedure

ATTENTION
Pos: 14.24 /GEHO/Heading/H3/#.#.# Priming the slurry section @ 1\mod_1166006925672_31.doc @ 9288
7.3.1
Priming the slurry section
Pos: 14.25 /GEHO/Start and Stop/TZPM/Priming the slurry section @ 1\mod_1166001286915_31.doc @ 9269
7.3.1.1 Targets of priming the slurry section:

1. De-aeration of the slurry section, by filling water via a flushing water connection (D) in the suction line and
draining the water through valve (B) in the discharge line.
2. De-aeration of each propelling liquid chamber through valves (E) and (G) and (F).
3. To obtain a controlled starting position for filling all propelling liquid chambers, the flush water pressure will
force the diaphragm against the rear wall of the diaphragm housing, where position marker (M) meets
switch (ZSL).
ATTENTION
Refer to "Utility consumption list" for the flush water quality and quantity and pressure.
7.3.1.2 Procedure filling the slurry section with flush water and de-aeration
Figure 7.2: Filling and de-aerating the slurry section
Start up the air unit (needed for proper function of the propelling liquid system).
Closing the slurry section:

2
Close the main valve (C) in the suction line.
3
Close the main valve (A) in the discharge line.
De-aerating the slurry section:
4
Open valve (D) of the flush water connection to the suction line.
5
7.4
Open the drain valve (B) in the discharge line.

Wait until flush water discharges from the drain valve (B).
MUI.814.201189.R01.EN

6
Close the drain valve (B).
De-aerating the propelling liquid chambers and

positioning the diaphragms in starting position:
7
Partly open drain valve (B) in the discharge line, to maintain in the slurry section a pressure, as
specified in the "Utility consumption list".
> The pressure of the flush water must be high enough to force the propelling liquid to escape through
non-return-valve (F).
8
Open the vent valves (E) of all propelling liquid chambers
(located on the rear side top of the diaphragm housing).
The flush water pressure moves all diaphragms in the priming start position (ZSL).
Position marker (M) of each diaphragm rod meets switch (ZSL) and at the GEHO touch panel its light
will light on.
9
Check at the GEHO touch panel, that the lights of switch (ZSL) of all pistons light on.
10 Continue with the next chapter, to prime the propelling liquid section.
11
Continue with the next chapter, to prime the propelling liquid section.
MUI.814.201189.R01.EN
7.5

Pos: 14.27 /GEHO/Heading/H3/#.#.# Priming the propelling liquid section @ 2\mod_1175857268341_31.doc @ 13087
7.3.2
Priming the propelling liquid section
Pos: 14.28 /GEHO/Start and Stop/TZPM/Priming the propelling liquid section @ 1\mod_1166001870053_31.doc @ 9272
ATTENTION
Figure 7.3: Schematics of the TZPM propelling liquid section
De-aeration of the propelling liquid section:

1
Refer to the previous chapter to fill the slurry section with flush water and to move each diaphragm with
rod indicator (M) in its priming start position (ZSL).
2
Open the flush water connection (D) in the suction line.
3
Partly open the drain valve (B) in the discharge line, to maintain in the slurry section a pressure, as
specified in the "Utility consumption list".
> A diaphragm needs pressure at both sides, to move properly.
> The pressure of the flush water must be high enough to force the propelling liquid to escape through
non-return-valve (F).
4
Start at the GEHO touch panel the propelling liquid pump.
5
Open the vent valves (E) in the propelling liquid section of all diaphragms.
6
Open the vent valve (G) to de-aerate the common line at safety relief valve (H) of the propelling liquid
system.
7
Push at the GEHO touch panel the button "MAIN SUPPLY VALVE", to open the main supply filling
valve (K) for 15 minutes.
Refer to the "P&I Diagram" for details about the propelling liquid automatic control system.
Refer to the GEHO touch panel and its manual for details about how operation conditions are displayed at
the panel.
8
9
10
11
7.6
Close the vent valves (E) and (G), if the propelling liquid, that discharges through valve (F), contains no
air bubbles.
If necessary, then repeat the steps 7 and 8 until all vent valves (E) of the diaphragms are closed.
After de-aeration, as long as a filling valve is open,
> propelling liquid will be filled into the pump chambers;
> the diaphragms will leave the ZSL start position;
> until the monitoring rods of the diaphragms de-activate the ZSL indicators;
> the corresponding filling valves will close, the filling will stop;
> at the GEHO touch panel the corresponding diaphragm position light (ZSL) will turn off.
If necessary, then repeat step 7 until at the GEHO touch panel all position lights of all diaphragms are
off.
MUI.814.201189.R01.EN
Positioning of the diaphragms in relation to the pistons:

ATTENTION
Avoid that the pump rotates without lubrication.
12 Start the lubrication pump.
13 Check that the lubrication system delivers the oil quantity.
14
Rotate the pump crankshaft manually.

DANGER
Make sure that the power of the drive motor is switched off.
Refer for details to the chapter "Manual rotation of the pump".

15
16
17
18
If at the GEHO touch panel one of the lights of switch (ZSH) or (ZSL) of the diaphragm position is lit,
then stop rotation of the pump.
> If indicator (M) meets switch (ZSL), so related switch light is lit,
then the propelling liquid system will fill propelling liquid, until the indicator light is off.
> If indicator (M) meets switch (ZSH), so related switch light is lit,
then the propelling liquid automatic control system will drain propelling liquid,
until the switch light is off.
Wait until this switch light is off.
Repeat steps 10 to 12 until no switch lights light up during rotation of the pump.
Turn the pump crankshaft another 2 turns, to check that no switch lights light up.
So all chambers are filled properly with propelling liquid and piston rod indicator (M) of the diaphragm
moves properly between switch (ZSL) and switch (ZSH).
Arranging PRE-START of the pump

19 Close the drain valve (B) in the discharge line.
20 Close the flush water valve (D) of the flushing water connection in the suction line.
21 Stop the flush water supply.
22 Open the main valve (C) in the suction line.
23 Open the main valve (A) in the discharge line.
MUI.814.201189.R01.EN
7.7

Pos: 14.30 /GEHO/Heading/H2/#.# Operating touch panel and control system @ 1\mod_1169830993137_31.doc @ 12026
7.4
Operating the GEHO Touch Panel + GEHO Pump Control System
Pos: 14.31 /GEHO/Start and Stop/Common/Operating touch panel LOCAL+REMOTE_R01 @ 1\mod_1169830665787_31.doc @ 12021
Refer to chapter "Technical data", "TYPICAL MANUAL OF THE GEHO TOUCH PANEL" for operating the
GEHO Touch Panel.
Refer to chapter "Technical data", "DESCRIPTION OF THE PUMP CONTROL SYSTEM" for operating the
GEHO Pump Control System.
7.4.1
Pump operation by local control at the GEHO Touch Panel
The pump can be operated at the GEHO Touch Panel in a "stand alone" mode.
The procedures in this manual cover the operation of the pump at the GEHO Touch Panel in its "stand alone"
LOCAL mode.
7.4.1.1 Selection LOCAL-REMOTE at the GEHO Touch Panel
Check at the GEHO Touch Panel which actual operation mode is active:
LOCAL = local operation mode at the GEHO Touch Panel.
REMOTE = remote operation mode at a remote control device.
How to switch from local control (= LOC.) to remote control (= REM.) and back:
Push at the GEHO Touch Panel the field button LOC.REM. to switch from local control mode to remote
control mode and back.
7.4.2
Pump operation by remote control, supplied by others
The GEHO Touch Panel control box has connections for remote control options.
WARNING
Remote control is usually not in the scope of supply of Weir Minerals and has to be provided
by the customer.
Refer to the user manual and safety instructions of the supplier of the remote control.
Refer for details of the remote control options at the GEHO to "DESCRIPTION OF THE PUMP
CONTROL SYSTEM" and "TYPICAL MANUAL OF THE GEHO TOUCH PANEL".
Selection LOCAL-REMOTE at the remote control device

Pump operation at the remote control device
7.8
MUI.814.201189.R01.EN

Pos: 14.33 /GEHO/Heading/H2/#.# Start procedures @ 1\mod_1165935124304_31.doc @ 9209
7.5
Start procedures
Pos: 14.34 /GEHO/Start and Stop/Common/START + Pre-start procedure_R02 @ 1\mod_1170848561800_31.doc @ 12151
7.5.1
Operation definitions
Main motor RAMP-UP and RAMP-DOWN procedure at the VFD

The speed of the electric main motor is controlled by a "Variable Frequency converter Device" (= VFD).
At this VFD the minimum and the maximum speed of the main motor is locked in its pre-settings.
These pre-settings can not be overruled at the GEHO Touch Panel or at a remote control device.
If the VFD is not in the scope of supply of Weir Minerals,
than the supplier has to assure the correct settings at the VFD.
The "MAXIMUM SPEED LIMITATION" is part of the "Intended use" specification of the pump,
to protect the main motor and the transmission parts and the pump against overload.
Refer for details to chapter "Technical data" and to the "GEHO pump identification plate" at the pump.
The "MINIMUM SPEED LIMITATION" is NOT part of the "Intended use" specification of the pump,
it is a recommendation to avoid pump speeds below this level.
This "MINIMUM SPEED LIMITATION" is part of the RAMP-UP and RAMP-DOWN procedure at the VFD.
How to operate the main motor RAMP-UP and RAMP-DOWN procedure at the GEHO Touch Panel:
Push the START button = the VFD performs the VFD RAMP-UP procedure,
to start the motor from STOP to the "MINIMUM SPEED LIMITATION".
Push the STOP button = the VFD performs the VFD RAMP-DOWN procedure,
to stop the motor from the "MINIMUM SPEED LIMITATION" to STOP.
ATTENTION
The VFD performs the RAMP-UP and RAMP-DOWN procedures independently.
These procedures can only be operated by EMERGENCY STOP or START or STOP
commands, these procedures can not be influenced by other operation means.
ACTUAL SPEED at the GEHO Touch Panel
The ACTUAL SPEED displayed at the GEHO Touch Panel gives the real speed of the pump
(SPM = "Strokes Per Minute" = revolutions of the pump crank shaft).
SPEED-SETPOINT signal
The SPEED-SETPOINT displayed at the GEHO Touch Panel indicates the desired speed of the main motor
(so it can be different form the ACTUAL SPEED value).
It can be set with the display buttons UP, DOWN and ZERO at the GEHO Touch Panel.
ATTENTION
The VFD will ignore:
> a SPEED SETPOINT higher then the "MAXIMUM SPEED LIMITATION" set at the VDF,
> a SPEED SETPOINT lower then the "MINIMUM SPEED LIMITATION" set at the VDF.
ZERO button at the GEHO Touch Panel
If the SPEED-SETPOINT at the GEHO Touch Panel is set to zero,
and the "MINIMUM SPEED LIMITATION" at the VFD is also set to zero,
then the motor and the pump remain in a "stand-by idle status".
(="0 SPM" at the GEHO Touch Panel = zero "Strokes Per Minute"
= zero revolutions per minute of the pump crank shaft.)
MUI.814.201189.R01.EN
7.9
7.5.2
PRE-START check list

DANGER
If the pump is operated, then the operator has to assure:
1
that the pump can run safely.
2
that the pump can deliver its flow safely.
3
that the pump will not run dry.
NEVER start the main motor, if one of the checks below fails.
Control systems:
1
Check the air supply and the air pressure.
Refer to "UTILITY CONSUMPTION LIST" for details about quality and quantity and pressure.
2
Check the pre-charge pressure of the diaphragm pulsation dampeners.
Propelling liquid section:

3
Check that the propelling liquid sections are filled.
4
Check that the propelling liquid sections are de-aerated.
5
Check that the propelling liquid de-aeration valves are closed.
Slurry section at the pump:
6
Check that the slurry end is filled and de-aerated.
Slurry lines of the pump system:
7
Check that all slurry line flushing valves are closed.
8
Check that all slurry line drain valves are closed.
9
Check that the slurry line main suction valve is open.
10 Check that the slurry line main discharge valve is open.
7.5.3
1
2
3
7.10
PRE-START, working with the GEHO and VFD main power switch ON
Check that the pump EMERGENCY STOP SYSTEM is operational.
Check that the main power switch of the GEHO pump system is switched ON.
Switch ON the main power switches of the VFD (Variable Frequency Drive) and the main motor.
MUI.814.201189.R01.EN
7.5.4
PRE-START procedure - if LOCAL operated
Use this procedure only, if the pump system is ready to operate.
1
Push the START/STOP button at the GEHO Touch Panel.
2
Push the PRE-START button at the GEHO Touch Panel.
The electrical PRE-START procedure performs:
2.1 Start of all auxiliary systems.
2.2 Check of the electrical PRE-START conditions.
The main motor can only start, if all pre-conditions are fulfilled.
Refer for details to the electrical "LOGIC DIAGRAM" and "DESCRIPTION OF THE PUMP
CONTROL SYSTEM".
2.3
2.4
2.5
During the PRE-START procedure the COMMON ALARM lamp flashes.

If the PRE-START procedure is finished successfully and the pump is ready to run, then
> the COMMON ALARM lamp stops flashing,
> "PUMP READY TO RUN" is displayed at the GEHO Touch Panel.
Go to the START procedure.
If the PRE-START procedure fails for the pump is not ready to run, then
> the COMMON ALARM lamp keeps flashing,
> the concerned alarms are displayed at the panel.
Check the reasons for the alarms and solve the causes.
Repeat this PRE-START procedure.
7.5.5
PRE-START procedure - if REMOTE operated
During REMOTE operation, the GEHO Touch Panel displays:
MUI.814.201189.R01.EN
7.11
7.5.6
START procedure - if LOCAL operated
1
Check the SPEED-SETPOINT at the GEHO Touch Panel.
Push the button ANALOG VALUES to check the SPEED SETPOINT.
2
Change the SPEED SETPOINT value with the buttons UP and DOWN.
3
Push the START button at the GEHO Touch Panel.
4
The VFD starts the RAMP-UP procedure,
the main motor starts and runs up
first phase to the value of the "MINIMUM SPEED LIMITATION" at the VFD,
second phase to value of the SPEED-SETPOINT speed.
4.1 Push the button ANALOG VALUES to check the SPEED SETPOINT and the ACTUAL SPEED.
4.2 If at the VFD the "MINIMUM SPEED LIMITATION" is set to zero,
then the motor will only speed up by pushing the UP button.
Changing the speed of the pump:
1
Change the SPEED SETPOINT:
Push the UP button or DOWN button at the GEHO Touch Panel.
ATTENTION
The VFD will ignore:
> a SPEED SETPOINT higher then the "MAXIMUM SPEED LIMITATION" set at the VDF,
> a SPEED SETPOINT lower then the "MINIMUM SPEED LIMITATION" set at the VDF.
2
Check that the ACTUAL SPEED follows the SPEED SETPOINT value.
Pos: 14.35 /GEHO/Start and Stop/Common/START, remote control @ 1\mod_1170863453339_31.doc @ 12161
7.5.7
START procedure - if REMOTE operated

INFORMATION
If applicable, refer to the manual of the supplier of the remote control system.
Refer also to "DESCRIPTION OF THE PUMP CONTROL SYSTEM" in chapter "Technical
data" for details about remote control.
Push the button LOC.REM. to switch from local control to remote control and back.
During REMOTE operation, the GEHO Touch Panel displays:

The ACTUAL SPEED of the pump.
7.12
MUI.814.201189.R01.EN

Pos: 14.37 /GEHO/Heading/H2/#.# Stop procedures @ 1\mod_1165935157213_31.doc @ 9212
7.6
Stop procedures
Pos: 14.38 /GEHO/Heading/H3/#.#.# Emergency stop @ 1\mod_1166006853944_31.doc @ 9285
7.6.1
Emergency stop procedure
Pos: 14.39 /GEHO/Start and Stop/Common/Emergency stop @ 1\mod_1166005615179_31.doc @ 9281
CE conformity
DANGER
An emergency shut down button has to be present within a short distance from the pump.
DANGER
When failing to install and maintain the EMERGENCY STOP button equipment in accordance
with this manual, then the installation is no longer in CE-conformity (as defined by the
European "Directive on machinery 98/37/EC and 2006/42/EC") and thus results in:
Refer to chapter "Safety equipment" for details about requirements of the EMERGENCY STOP system.
EMERGENCY STOP signal
In case of an EMERGENCY STOP:
DANGER
The EMERGENCY STOP overrules all other operation options.
The electrical supply of all pump auxiliary motors will shut-down immediately.
The VFD (="Variable Frequency converter Device") stops the main motor.
Refer for details to the manual of the VFD system in "Appendix: Catalogue information".
The pump system (motor + transmission + pump) will without power supply stop
(coast to rest, wasting its dynamic energy).
The pump control system (with the GEHO touch panel) remains operational,
but as long as the EMERGENCY STOP status remains,
all operation options of the motors are blocked.
DANGER
After an EMERGENCY STOP:
Refer to the manual of the EMERGENCY STOP system of the supplier of that system for
procedures how to handle an EMERGENCY STOP and how to start again.
Make sure, that the reason for the EMERGENCY STOP is attended and solved,
before starting the pump again.
After an EMERGENCY STOP, the pump system is ready for a regular PRE-START procedure.
MUI.814.201189.R01.EN
7.13

Pos: 14.41 /GEHO/Start and Stop/Common/### STOP button procedure, if LOCAL operated @ 1\mod_1170094694626_31.doc @ 12064
7.6.2
STOP button procedure, if LOCAL operated

ATTENTION
This STOP button procedure is preferred:
For longer operation interruptions, to switch off all auxiliary systems of the pump.
For a normal stop, that does not require a EMERGENCT STOP.
If the pump is stopped with the STOP button,
then start the pump with the PRE-START button, to start all auxiliary systems.
To stop the pump:

1
If the pump runs in the REMOTE mode,
to switch the control in the LOCAL mode,
then push the LOCAL/REMOTE button at the GEHO touch panel.
2
Push the STOP/STOP button at the GEHO touch panel.
3
Push the STOP button at the GEHO touch panel.
The automatic STOP program contains:
3.1 The VFD stops the main motor with the RAMP-DOWN procedure.
3.2 All auxiliary systems will stop.
Pos: 14.42 /GEHO/Start and Stop/Common/### STOP by remote control @ 1\mod_1170863607721_31.doc @ 12166
7.6.3
STOP by remote control

INFORMATION
If applicable, refer to the user manual and safety instructions of the supplier of the remote
control.
Push at the GEHO Touch Panel the button LOC.REM. to switch from LOCAL control to
REMOTE control and back.
Refer also to "DESCRIPTION OF THE PUMP CONTROL SYSTEM" in chapter "Technical
data" for details about remote control.
7.14
MUI.814.201189.R01.EN

Pos: 14.44 /GEHO/Heading/H3/#.#.# STOP for flushing @ 1\mod_1170094128268_31.doc @ 12056
7.6.4
STOP for flushing procedure
Pos: 14.45 /GEHO/Start and Stop/Flushing slurry section, general @ 1\mod_1169569488886_31.doc @ 11969
7.6.4.1 Flushing the slurry section, general recommendations

ATTENTION
Flush the slurry section, if the pump may get out of operation for a longer time.
If the pump system stops for a longer period, then:
the slurry may get clogged,
so starting up may need more time and energy and cause troubles.
the slurry may get acid,
so this may result to damage to the inner surfaces of the pump slurry section.
The decision to flush depends on:
the quality of the slurry,
the period of still stand,
general experience and operating and precaution arguments.
The flushing connections are not in the scope of supply of this pump system.
Refer to drawing 814.200000.04 "FLUSHING/FILLING/DRAIN CONNECTIONS" in chapter "Technical data"
for details, how this may be arranged on the pump system.
Pos: 14.46 /GEHO/Start and Stop/Common/STOP, flushing procedure @ 1\mod_1170094728267_31.doc @ 12072
7.6.4.2 Flushing the slurry section procedure

1
Keep the pump system running at minimum speed.
2
Flush the pump with clean water for at least 5 minutes.
3
Stop the pump at the GEHO touch panel.
Refer for details to "DESCRIPTION OF THE PUMP CONTROL SYSTEM" and "TYPICAL MANUAL OF THE
GEHO TOUCH PANEL".
The slurry section of the pump remains filled with clean flush water.
At the end of the flushing procedure the pump is in the right position for starting.
ATTENTION
Keep the pump system in the ready-to-start modus:
DO NOT switch off the air pressure.
This prevents that the propelling liquid sections get discharged.
DO NOT switch off the electric power supply.
MUI.814.201189.R01.EN
7.15

Pos: 14.48 /GEHO/Heading/H3/#.#.# STOP for maintenance procedure @ 1\mod_1170094160937_31.doc @ 12060
7.6.5
STOP for maintenance procedure
Pos: 14.49 /GEHO/Start and Stop/Common/STOP, maintenance procedure @ 1\mod_1170094711772_31.doc @ 12068
DANGER
Before working on the pump system, it is necessary to:
Flush the pump slurry section with clean water.

Stop the pump system.
De-pressurize the slurry section.
De-pressurize the pump auxiliary systems.
Switch off all power supply.
Lock all pump system main switches, to prevent un-intentional starting.
7.6.5.1 Pump, switch off procedure
1
Flush the pump slurry section with clean water for at least 5 minutes.
Refer to chapter "Stop for flushing procedure".
2
Push the STOP button at the GEHO touch screen panel.
Refer for details to "DESCRIPTION OF THE PUMP CONTROL SYSTEM" in chapter "Technical Data
sheets".
During this stop the slurry section of the pump remains filled with clean flush water,
the pump remains ready to re-start.
7.6.5.2 Slurry section, de-pressurize and drain procedure
for working on the valves and pump diaphragm and piping.
ATTENTION
1
2
3
4
5
6
7
AVOID to disconnect or switch off the air pressure at this phase of the procedure.
This prevents that the propelling liquid sections get discharged.
Close the main valve in the discharge lines.
Close the main valve in the suction lines.
Open the drain plug in the discharge line.
Open the drain plug of the slurry section.
Open the drain plug of the suction section.
If applicable, then depressurize the discharge pulsation dampener.
If applicable, then depressurize the suction pulsation dampener.
7.6.5.3 De-pressurize the pump auxiliary systems.

1
Safety relief valve:
Open the drain valve at the relief valve,
to relief the liquid pressure at the connecting piping between the propelling liquid chambers and the
safety relief valve.
2
Propelling liquid system:
Open the 3-way-drain valve at the pressure accumulator,
to relief the pressure at the connecting piping of the propelling liquid system.
7.16
MUI.814.201189.R01.EN
7.6.5.4 Stop the air supply

To disconnect or switch off the air pressure, obey the procedure below.
ATTENTION
Stop the air only with this procedure.
This procedure prevents that the propelling liquid sections get discharged.
De-pressurize the slurry suction line and slurry discharge line at the pump(s):
1
Close the main suction valve in the slurry line.
2
Close the main discharge valves in the slurry line.
3
Open the drain valve in the slurry discharge line.
4
Stop and dis-connect the air supply.
7.6.5.5 Switch off the electric main supply to all related parts
DANGER
1
Switch off all electric main switches for the pump system and the main motor and its
VFD.
2
Lock all electric main switches, to prevent un-intentional starting.
MUI.814.201189.R01.EN
7.17
7.18
MUI.814.201189.R01.EN
Maintenance
Pos: 16 /GEHO/Heading/H1/#. Maintenance @ 0\mod_1136455430617_31.doc @ 937
Maintenance
Pos: 17 /GEHO/Maintenance/Project/Maintenance safety ZPM+TZPM @ 1\mod_1171287274515_31.doc @ 12350
8.1
Maintenance safety instructions

ATTENTION
Do not hesitate to contact the Service Department of Weir Minerals,
if problems occur during maintenance or repair activities.
DANGER
Strictly obey to all instructions as given in the chapter "Safety" of this manual.
The correct working sequence along with the data in this manual is of the utmost
importance for safe operation and handling.
Only authorized and properly trained people are allowed to do maintenance work with the
pumps.
Only use original and undamaged GEHO parts.
DANGER
MAINTENANCE CHECKPOINTS during operation, with running pump:
Prevent contact with moving parts.

DANGER
MAINTENANCE CHECKPOINTS during shut-down and lock-out of the pump:
For safe working on the pump it is essential, that the installation is locked out from all energy
sources.
For stopping the pump, refer to chapter "STOP for maintenance procedure"
(including de-pressurizing and draining the slurry section and dampeners).
Lock-out power supply to main motor.
Lock-out power supply to lubrication oil motor.
Lock-out power supply to propelling liquid motor.
Lock-out power supply to all auxiliary motor(s) of the gearbox (if applicable).
Lock-out power supply to control panel.
Lock pump isolation valves in closed position.
Disconnect the air supply only, when working on the air-actuated valves.
INFORMATION
The below mentioned maintenance checkpoints are rough guidelines.
The real maintenance intervals have to be determined based on actual performance during
operation. This especially valid for the high wear parts.
Inspection of these parts should take place at least monthly until the real wear live has been
determined.
INFORMATION
Refer to chapter "Assembly and disassembly" for maintenance and (dis)assembling of valves,
valve seats, diaphragms, piston, cylinder and cylinder liner.
Pos: 18 /--- Page break --- @ 0\mod_1136278659331_0.doc @ 766
MUI.814.201189.R01.EN
8.1
Maintenance
Pos: 19 /GEHO/Heading/H2/#.# Maintenance checkpoints @ 2\mod_1193917329008_31.doc @ 19031
Pos: 20 /GEHO/Maintenance/Project/201189 TZPM1200 gear drive: checkpoints @ 5\mod_1226665692818_31.doc @ 43713
8.2
Maintenance checkpoints
MAINTENANCE CHECKPOINTS
Interval
Checkpoint
Location
Check / Action
During operation, with running pump

(refer to "Maintenance safety instructions"):
General performance, status and condition:
General performance
check
GEHO Touch
Panel
814.201189.00
Alarm check
GEHO Touch
Panel
814.201189.00
All units,
systems, piping
General round check
Check the data at the GEHO pump

control panel,
refer to chapter "Technical data", "Manual
of the GEHO Touch Panel".
Check on flow in relation to pump speed.
Push the alarm button for a manual alarm
light check.
Check for changes in running noise.
Check for abnormal:
temperatures, contamination, vibrations,
filters.
Check for leaks: air, oil, slurry.
Drive unit:
Oil level in gearbox
Gearbox oil supply system
814.201189.31
814.201189.31
Coupling pump-shaft /
gearbox
814.201189.33
Oil level between marks of dipstick.

Check for leaks.
Check for abnormal:
noise, temperatures, filters,
contamination, vibrations.
Check for oil leakage under the safety
cover.
Check for changes in running noise.
Power end:
Lubrication oil level in
sump
Lubrication oil pressure
Lubrication oil flow
8.2
T.845.000.480
Pos:138
T.828.900.369
Pos: 15
Pos: 110
T.828.900.369
Pos: 100
Check level at oil sight glass.

Check pressure.
Flow sensor indicator LEDs status is
green.
MUI.814.201189.R01.EN
Maintenance
Interval
Daily
checkpoints
Checkpoint
Location
Check / Action
Propelling liquid unit:

Propelling liquid
level in tank
Propelling liquid
pressure
Propelling liquid
de-aeration vents
at each
diaphragm house
T.857.000.215
Pos: 152
814.201189.00
T.857.000.215
Pos: 060
T.855.000.100
Pos: 001
T.832.000.177
Pos: 070
Propelling liquid
de-aeration vent
at the pressure
limitation unit
T.853.000.248
Pos: 024
Propelling liquid
filling valves
and outlet valves
Sequence for
actuation of the
filling valves
T.857.000.215 ,
See detail filling
& outlet valves
T.857.000.215 ,
See detail filling
& outlet valves
and outlet valves

Safety relief valve
MUI.814.201189.R01.EN
T.853.000.248
Pos: 001
Check level at oil sight glass.

No alarms at GEHO Touch Panel.
Refer to chapter "Technical Data" for allowable
pressure.
Vent each diaphragm chamber until no air is
released.
Watch at the transparent tube for air bubbles.
During the start-up period, some air can appear.
Air bubbles after the start-up period may indicate
leakage in the propelling liquid system.
Vent the pressure limitation unit no air is released.
Watch at the transparent tube for air bubbles.
During the start-up period, some air can appear.
Air bubbles after the start-up period may indicate
leakage in the propelling liquid system.
No oil leakage.
Maximum once per 5 minutes.
If available/applicable:
Check at the X1 = GEHO Touch Panel the history
of the propelling liquid valves actuation frequency.
If the frequency is increasing, search for causes,
like leakage at the piping or wear at the piston
seals.
Watch for oil leakage of the safety relief valve at the
drain plug in the valve outlet tube.
During operation, no propelling liquid should flow or
leak.
8.3
Maintenance
Interval
Daily
checkpoints
Checkpoint
Location
Check / Action
Discharge
pressure
GEHO Touch
Panel
814.201189.00
Slurry flow
GEHO Touch
Panel
814.201189.00
T.820.201189
Pos: 025
Pos: 026
Refer to chapter "Technical Data" for allowable

pressure.
Check for no alarms at the GEHO touch panel.
Check trend graph at the GEHO touch panel.
Check for not correct relation between the pump
speed and slurry flow.
Slurry section:
Slurry valves:
discharge valves
suction valves
Covers of
discharge valve
housings,
suction valve
housings,
pump diaphragm
housings
Dampener
diaphragm
housing and
cover
No extreme noise inside the valve housings.
T.831.000.460
Pos: 003
T.831.000.461
Pos: 003
T.832.000.177
Pos: 002
No leakage of slurry through covers.
T.851.000.353
Pos: 001 + 002
T.851.000.393
Pos: 001 + 002
Pos: 008
T.818.080.199
Pos: 006
Check pressure indicator.
Air supply
Air filter/oiler
Check the air filter/oiler on compressor unit.

Add suitable oil, if necessary.
Refer to: "Utility Consumption List" 814.201189.19
for the required quantity, quality and pressure
Refer to: "Catalogue information" 814.201189.22
8.4
MUI.814.201189.R01.EN
Maintenance
Interval
Checkpoint
Location
Check / Action
During shut-down and lock-out of the pump
Hot torque
after initial
start-up
Torques of all flanges,

covers, bolts and nuts
Re-tighten.
For correct torque,
refer to chapter "Technical Data".
Interval
Checkpoint
Location
Check / Action
200 hours
after initial
start-up
Do the daily checkpoints.

Drive unit:
Gearbox
814.201189.31
Replace the oil.

Refer to chapter "Technical Data", "Utility
consumption list" for correct oil quality and
quantity.
Refer to "Catalogue information", "Gearbox"
for manual instructions of the manufacturer.
Power end: lubrication oil replacement

Lubrication oil sump
T.845.000.480
Pos: 001
Pos: 136
T.828.900.369
Pos: 010
Pos: 021
T.845.000.480
Pos: 001
MUI.814.201189.R01.EN
Drain the lubrication oil.

Clean the oil sump carefully.
See also Maintenance chapter "Lubrication
system"
Replace suction oil filter.
Replace discharge oil filter.
Refer to "Instrument and equipment list" for
specifications.
system"
Fill the carter with new oil.
Refer to chapter "Technical Data",
"Utility consumption list" for correct oil
quality and quantity
system"
8.5
Maintenance
INFORMATION
To achieve reliable and economical pump performance, we recommend regular oil quality
checks by an oil laboratory.
Oil change intervals depend on the operation conditions and oil quality and oil quantity.
We recommend for normal conditions an oil check interval of 2000 working hours or 3 month.
Refer to chapter "Technical Data", "Utility consumption list" for correct oil quality and quantity.
Interval
Checkpoint
Location
Check / Action
814.201189.31
Do the oil quality laboratory check.

Take an oil sample and send it in to the
oil supplier laboratory, for a recommendation of a time schedule for replacing
the oil.
Depending on the result, if necessary:
Replace the oil.
Refer for instructions and details to the
table for 200 hours interval.
T.845.000.480
Pos:001

Take an oil sample and send it in to the
oil supplier laboratory, for a recommendation of a time schedule for replacing
the oil.
Replace the oil.
table for 200 hours interval.
Drive unit:
After each operating period Oil in gearbox
of 2000 working hours
(or 3 months of operation,
whatever comes first)
Power end:
Lubrication oil
tank
8.6
MUI.814.201189.R01.EN
Maintenance
Interval
Checkpoint
Location
Check / Action
After each
operating period
of 4000 working
hours
(or year of
operation,
Electrical Installation:
whatever comes
Check function of the
Initiators transfer signal to PLC.
first)
diaphragm stroke
Filling outlet valve actuated after signal
control system:
from initiator to PLC.
Indication on Touch
GEHO Touch
Check for indication on the GEHO Touch
Panel.
Panel
Panel.
814.201189.00
Working of initiators,
T.832.000.177
Maximum once per 5 minutes.
propelling liquid
Pos: 012
If available/applicable:
filling valves,
T.814.201189.43
Check at X1 GEHO Touch Panel the
outlet/drain valves
Pos: 001
history of the propelling liquid valves
T.857.000.215
actuation frequency.
See: Detail filling & If the frequency is increasing, search for
outlet valves
causes, like leakage at the piping or wear
at the piston seals.
Slurry section:
Covers of
discharge valve
housings, suction
valve housings,
pump diaphragm
housings
MUI.814.201189.R01.EN
T.820.201189
Pos: 025
Pos: 026
Pos: 030
8.7
Maintenance
Interval
Checkpoint
Location
Check / Action
continued from
previous page
General:
Instrumentation
Clean and calibrate and reset all

instrumentation parts.
Check set-points according to the
"Instrument list",
refer to chapter "Technical Data".
Drive unit:
Motor
814.201189.30
Gearbox
814.201189.31
Gearbox oil supply system 814.201189.31

Coupling motor / gearbox
814.201189.33
Coupling pump / gearbox
814.201189.33
Refer to Catalog information,

"Drive unit", "Motor".
"Drive unit", "Gearbox".
"Drive unit".
"Drive unit", "Coupling".
Power end:
Check.crankshaft seal
T.845.000.480
Pos: 118
Crosshead rod seals in

the dust cover
T.845.000.480
See, detail X.
Pos: 080
Pos: 081
T.835.000.175
Pos: 020
Pos: 021
Piston seals
8.8
Record signs of wear damages.

If necessary, contact the Service
Department of Weir Minerals
Netherlands b.v.
No oil leakage from the crankshaft
frame to the piston chamber.
No propelling liquid leakage from the
pump cylinder to the piston chamber.
MUI.814.201189.R01.EN
Maintenance
Interval
Checkpoint
Location
Check / Action
After each
operating period
of 8000 working
hours
(or 1 year of
Do the 4000 working hours (or year) checkpoints.
operation,
whatever comes
first)
Do the 4000 working hours (or year) checkpoints.

Drive unit:
MUI.814.201189.R01.EN
Motor
814.201189.30
Gearbox
814.201189.31
Oil in gearbox
814.201189.31
Gearbox oil supply unit
814.201189.31
Coupling motor / gearbox
814.201189.32
Coupling motor-gearbox.
814.201189.32
814.201189.33
814.201189.33
814.201189.33

"Drive unit", "Motor".
"Drive unit", "Gearbox".
Replace oil.
200 hours interval.
"Drive unit".
Check coupling alignment,
refer to chapter "Installation".
Re-align, if necessary.
Check coupling alignment,
refer to chapter "Installation".
Re-align, if necessary.
Replace the oil in the ZAPEX coupling.
Refer to "Catalogue information",
"Drive unit" for manual instructions of the
manufacturer.
Refer to chapter "Technical Data",
"Utility consumption list" for details about
oil quality and quantity.
8.9
Maintenance
Interval
Checkpoint
continued from
Power end:
previous page
Location
Check / Action
T.845.000.480
Pos: 001

Take an oil sample and send it in to the oil
supplier laboratory, for a recommendation of
a time schedule for replacing the oil.
Replace oil.
Refer for instructions and details to the 200
hours interval.
Change the air vent/filter.
Refer to Instrument and equipment list for
specifications.
Check the required tightening torque
according to chapter "Technical Data" and retighten if required.
Check the required tightening torque
according to chapter "Technical Data" and retighten if required.
Air vent/filter of oil sump,

located on inspection
cover
Piston nut
T.845.000.480
Pos: 140
Piston clamping piece
T.845.000.480
Pos: 046
T.835.000.175
Pos: 010
Propelling liquid unit:

Propelling liquid oil tank
T.857.000.215
Pos: 150
Propelling liquid oil tank
T.857.000.215
Pos: 150
Propelling liquid
accumulator
Piston seals
T.857.000.215
Pos: 040
T.835.000.175
Pos: 020
Pos: 021
T.835.000.175
Pos: 002
T.857.000.215
See, detail
filling and
outlet valves
T.857.000.215
See, detail
filling and
outlet valves.
See also:
T.853.000.068
Pos: 001
Pos: 005
Pos: 011
T.853.000.110
Pos: 001
Pos: 005
Pos: 011
Cylinder liner
Filling valves,
outlet/drain valve:
valve seat
Filling valves,
outlet/drain valves:
spindle / seal guide
8.10

Take an oil sample and send it in to the oil
supplier laboratory, for a recommendation of
a time schedule for replacing the oil.
Replace oil.
Refer for instructions and details to
"Maintenance", "Lubrication system".
Check the pre-charge pressure.
Check for no oil leakage.
Inspect surface of cylinder liner or replace.
Inspect and replace if there is any leakage
between the valves and valves seats.
Open valve cover, disassemble valve
housing from base plate.
Inspect 2/2 diaphragm for perforation or
damage.
Inspect slide bearing and guide ring between
valve spindle and valve housing.
Replace slide bearing and / guide ring if
required.
Before re-assembly:
fill space between the two guide rings with
suitable grease.
MUI.814.201189.R01.EN
Maintenance
Interval
Checkpoint
continued from
Slurry section:
previous page
Slurry chambers:
discharge valves
suction valves
pump diaphragm chamber
Pump diaphragm
Pulsation dampener
diaphragm
Location
Check / Action
T.831.000.460
T.831.000.461
T.832.000.177
Carefully inspect the slurry chambers.
T.832.000.177
Pos: 019
Replace the pump diaphragms.

Refer to chapter "Assembly and
disassembly".
Replace the pulsation dampener
diaphragm.
For (dis-)assembling instructions,
refer to chapter "Assembly and
disassembly".
Pre-charge the pulsation dampener,
refer to chapter "Transport and
installation".
T.851.000.353
Pos: 006
T.851.000.393
Pos: 003
MUI.814.201189.R01.EN
8.11
Maintenance
Pos: 22 /GEHO/Heading/H2/#.# Lubrication system @ 0\mod_1152094184716_31.doc @ 5126
8.3
Lubrication system
Pos: 23 /GEHO/Maintenance/Procedures/Lubrication system/### Check the oil level @ 0\mod_1138630463309_31.doc @ 2208
8.3.1
Check the oil level
The oil level gauge is located at the side of the

power end.
1
Check the lubrication oil level (A) at the oil

level gauge.
2
If necessary, then fill up the lubrication oil.
Refer to the "UTILITY CONSUMPTION LIST" in
chapter Technical data, for the correct oil type
quality and the estimated oil quantity.
A
Figure 8.1: Lubrication oil level gauge
Pos: 24 /GEHO/Maintenance/Procedures/Lubrication system/Change the discharge oil filter/Single oil filter @ 0\mod_1152779323482_31.doc @ 5251
8.3.2
Change the oil filter
Refer to chapter "Technical data", "Drawings +
lists + instruments", "Instrument and equipment
list" and the chapter "Catalogue information"
for the specification of the oil filer and for details
and specifications of the filter housing.
1
Set the lever to position.
Remove the filter cover.
Remove the old filter.
Clean the filter cover and housing.
Install the new filter.
Figure 8.2: Single oil filter with bypass
6
Check the O-ring. If nessessary
exchange
the O-ring.
7
Install the filter cover.
Set the lever to position.
Pos: 25 /GEHO/Maintenance/Procedures/Frame unit/### Clean the oil sump @ 0\mod_1156845386000_31.doc @ 5891
8.3.3
Clean the lubrication oil sump
1
Drain the lubrication oil.
Refer to chapter Change the oil.
2
Open the frame unit cover.
3
Clean the oil sump.
4
Replace the oil filter.
Refer to chapter Replace the oil filter.
Pos: 26 /GEHO/Maintenance/Procedures/Lubrication system/### Replace the suction oil filter @ 0\mod_1152098136341_31.doc @ 5155
8.12
MUI.814.201189.R01.EN
Maintenance
8.3.4
Replace the pump lubrication oil and the oil suction filter
8.3.4.1 Remove the oil

1
Open the frame unit cover.
2
Remove the oil from the oil sump.
Drain the oil through the oil drain valve,
ore use a pump.
8.3.4.2 Remove the suction oil filter
1
Loosen the oil filter cover.
2
Remove the oil filter cover.
3
Remove the oil filter from the oil filter housing.
4
Clean:
the oil filter cover.
the oil filter housing.
the oil sump.
8.3.4.3 Install the oil suction filter
Refer to the "INSTRUMENT AND EQUIPMENT LIST" in chapter "Technical data", "Drawings + lists +
instruments" and also to chapter "Catalogue information" for the specification of the oil filer and for details and
specifications of the filter housing.
1
2
3
4
Install a new suction oil filter into the oil filter housing.
Check the O-ring. If necessary, exchange O-ring.
Install the oil filter cover.
Tighten the oil filter cover.
8.3.4.4 Fill the oil

Refer to chapter "Start and stop procedure", "Initial lubrication filling" for the procedure.
1
2
3
4
Fill in the new oil. Use a pump.

After replacing the oil, check the liquid level at the level gauge.
After starting-up the pump, check again the oil level at the level gauge.
If necessary, add or drain oil.
Pos: 27 /GEHO/Maintenance/Procedures/Frame unit/### Replace the venting filter-top-nofig @ 2\mod_1174995485185_31.doc @ 12836
8.3.5
Replace the venting filter at the pump power end
instruments" and also to chapter "Catalogue information" for details and specifications of the air filer.
1
2
3
4
Open the air filter cover.

Remove the filter element from the air filter
housing.
Insert the new filter element into the air
filter housing.
Close the air filter cover.
Pos: 28 /GEHO/Heading/H2/#.# Propelling liquid system @ 0\mod_1152094190955_31.doc @ 5132
8.4
Propelling liquid system
Pos: 29 /GEHO/Maintenance/Procedures/Propelling liquid system/Change proliq venting filter @ 0\mod_1152098314051_31.doc @ 5168
8.4.1
Replace the venting filter at the propelling liquid system
instruments" and also to chapter "Catalogue information" for details and specifications of the air filer.
1
2
3
Open the air filter cover.

Remove the filter element from the air filter
housing.
Insert the new filter element into the air
MUI.814.201189.R01.EN
8.13
Maintenance
filter housing.
Close the air filter cover.
Pos: 30 /GEHO/Maintenance/Procedures/Propelling liquid system/(Dis)assemble instruction propelling liquide discharge filter @ 4\mod_1208526739408_31.doc @ 28635
8.4.2
1
2
3
4
5
6
7
8
(Dis)assemble the discharge filter of the propelling liquid system

Put a barrel under the discharge filter.
Switch over the change over valve.
Remove the filter cover.
Remove the old filter.
Clean the filter housing and cover.
Put a new filter inside.
Check the O-ring. If neccessary exchange
O-ring.
Assemble the filter cover.
Pos: 31 /GEHO/Maintenance/Procedures/Propelling liquid system/(Dis)assemble instruction propelling liquide suction filter in tank @ 5\mod_1221134876001_31.doc @ 38422
8.4.3
Disassemble the suction filter at the propelling liquid tank
1
Stop the pump.
2
Drain the propelling liquid. Use the drain
valve on the propelling liquid tank.
3
Loosen the Propelling liquid tank cover.
4
Remove the propelling liquid suction filter.
5
Clean the propelling liquid tank.
6
Check the seal ring on the propelling liquid
tank. Replace the seal ring if necessary.
8.4.4
Assemble the suction filter at the propelling liquid tank
1
Clean the propelling liquid suction filter.
2
Install the propelling liquid suction filter.
3
Close the drain valve on the propelling
liquid tank.
4
Install the propelling liquid tank cover.
5
Open the inspection cover on the top of
pump.
6
Add propelling liquid oil in the propelling
liquid chamber.
Refer to: "Operation, start-up + start + Stop
procedure" for propper filling.
7
Close the inspection cover on top of the

pump.
8.14
MUI.814.201189.R01.EN
Troubleshooting
Pos: 33 /GEHO/Heading/H1/#. Troubleshooting @ 0\mod_1152772213698_31.doc @ 5244
Troubleshooting
Pos: 34 /GEHO/Troubleshooting/Attention - Trouble shouting @ 0\mod_1138615626939_31.doc @ 2139
ATTENTION
Do not hesitate to contact the Weir Minerals Service Department,
if problems occur during trouble shouting.
Refer to chapter Assembly and disassembly for instructions of replacing parts.
If parts of the power end are damaged in such a way that they have to be replaced,
then follow instructions in chapter "Assembly and disassembly".
Pos: 35 /GEHO/Troubleshooting/Trouble shooting table (T)ZPM-gear drive @ 1\mod_1169136012360_31.doc @ 11845
9.1
Trouble shooting
POWER END:
Lubrication system:
Problem/symptom
Noise in the lubrication oil
pump.
Flow indicator shows

insufficient oil flow
(check reading of the oil
pressure).
Possible cause
Low oil level in the power end
sump.
Suction filter is clogged.
Discharge filter is clogged,
oil circulates inside the pump
through its pressure relieve
valve, oil and pump get hot .
Suction pipe leakage.
Oil pump damaged.
Electric motor oil pump
damaged.
Blocked lubrication discharge
line.
Oil pump is not running.
Oil level power end sump too
low.
Suction filter is clogged.
Discharge filter is clogged,
oil circulates inside the pump
through its pressure relieve
valve, oil and pump get hot.
Suction pipe to oil pump leaks.
Filter valves closed.
Relief valve in the oil pump
clogged.
Relief valve in the oil pump
leaking.
No oil flow at some lubrication
points.
MUI.814.201189.R01.EN
Remedy
See chapter "Maintenance".
Check the suction filter,
if necessary, replace the suction filter.
Check the discharge filter
If necessary,
then replace the discharge filter.
Check and tighten connections.
Check or replace.
Check or replace.
Check and clean all lubrication
points.
Check electric connections.
Check the suction filter.
If necessary,
replace the suction filter.
Check the discharge filter.
If necessary,
then replace the discharge filter.
Tighten connections.
Open valves.
Check or replace.
Check or replace.
Check and clean orifices at the
lubrication points.
9.1
Troubleshooting
Abnormal mechanical noise:

Problem/symptom
Hammering noise synchronous
with dead points of the piston
stroke.
Possible cause
Remedy
Malfunction of lubrication system Check the lubrication system.
Noise caused by loosened
connections and transmitted to
power end:
Loose piston.
Loose piston rod/crosshead rod
connection.
Loose crosshead rod/on

crosshead.
Tighten the crosshead rod.
Incorrect settings/worn parts of

crosshead guides, crosshead
bearing, connecting rod bearing,
crankshaft bearing or other.
Power end bearings damaged.
Correct setting or replace the worn

parts.
Possible cause
Malfunction of lubrication
system.
Power end gears
worn/damaged.
Power end bearings damaged.
Overheating:
Problem/symptom
Overheating of the lubrication
oil
(maximum temperature 80C).
Overheating of the crosshead
liner.
Overheating of the bearing
housing.
9.2
Possible cause
system.
Incorrect setting or worn parts.
Gears worn.
system.
Damaged running surfaces.
Bearings damaged.
Wandered settings or worn
bearings.
Check for temperature rise and

replace if necessary.
Remedy
See the general note.
Check for temperature rise and
Remedy
Check lubrication system and
settings or relief valves,
see "Instrument List".
Correct setting or replace worn parts.
Replace.
Replace the damaged parts.
Replace the bearings.
Correct the settings or replace.
MUI.814.201189.R01.EN
Troubleshooting
LIQUID END:
Propelling liquid section:
Problem/symptom
Propelling liquid filling:
Filling valves too often in
operation.
Possible cause
Leakage in filling pipe.
Leakage of outlet valve.
Too low air pressure.
Filling valve malfunction.
Leakage of the cylinder liner seal.
Pump diaphragm rupture
(this will cause a knocking noise in the
pump chamber during the discharge
stroke).
Air in the propelling liquid chamber.
Propelling liquid drain:

Outlet valves to often in
operating.
Outlet valves to often in
operating
Piston seal rings leaking.

Leakage in the propelling liquid
chamber.
Leaking of the safety valves or valve
seats.
Leakage of the filling valve.
Propelling liquid pump is

starting too often.
Rupture diaphragm of the filling valve.

Malfunction of the outlet valve.
Leakage of the cylinder liner seals.
Leakage of the piston seals.
Leaking of the propelling liquid piping.
Leaking of the pressure relief valve.
Diaphragm rupture.
Propelling liquid accumulator not proper

pre-charged.
Drain valve is leaking.
Damaged running surfaces.
Pump not proper filled and timed.
Settlement of sediment in the
diaphragm housing.
Overfilling by the propelling liquid
system.
MUI.814.201189.R01.EN
Remedy
Tighten connections.
Replace the outlet valve parts.
Check or replace the valve or the
valve parts.
Check and replace if necessary.
Replace the diaphragm.
De-aerate the propelling liquid

chambers.
Replace the seal rings.
Repair the leakages.
Check and replace the filling valve or
seat.
Check and replace.
Re-adjust the air pressure.
Check and replace.
Check and replace.
Tighten the connections.
Check the set-points and replace the
worn parts.
Check the pre-charging.
Check and replace.
Replaced the damaged parts.
Following the start sequence.
Refer to "Description of the pump
control system".
Clean the diaphragm housing.
Follow the suitable flushing
procedure before the pump stop.
Check proper functioning of all pump
initiators with help of a magnet.
9.3
Troubleshooting
Problem/symptom
Filling valve alarm
by 3 minutes time relay.
Possible cause
Pressure limitation system is leaking.
Discharge valve is leaking in such an

extent that slurry under pressure flows
back (during the suction stroke) via the
leaking discharge valve.
Non-return valve in pipe connection
between filling valve and propelling
liquid chamber is clogged or damaged.
The filling valve does not open while
there is an electric signal.
Pneumatic plug valve is closed.
Oil level in the propelling liquid tank too
low.
No pressure in the propelling liquid feed
system.
Outlet valve alarm
by 3 minutes time relay.
Outlet valve alarm by 3

minutes time relay
9.4
Piping system from outlet valve to the

propelling liquid tank is clogged or
damaged.
Non-return valve in pipe between the
outlet valve and the propelling liquid
tank is clogged or damaged.
Much air is left in the propelling liquid
chamber after maintenance work.
The outlet valve does not open while
there is an electric signal.
Diaphragm is leaking and acts as a
non-return valve.
Remedy
Check the suction filter,
system pressure
(see chapter "Maintenance")
and filter cartridge for damage.
Replace the valve and valve seat.
Check, clean or replace the nonreturn valve.

Check the diaphragm stroke control
system.
Re-adjust the air pressure.
Check the globe valve and the air
pressure.
For correct quantity,
see chapter "Maintenance".
Check operating of the propelling
liquid pump.
Check the suction line for air leakage
and clogging.
Clean or replace.
Clean or replace.
De-aerating the propelling liquid
chamber.
Check the diaphragm stroke control
system.
Change the diaphragm and clean the
total propelling liquid system.
MUI.814.201189.R01.EN
Troubleshooting
SLURRY SECTION: (abnormal noise and/or vibration)

GENERAL:
If the noise coming from the fluid end,
then an attempt should be made to localize the source with the aid of a wrench or a stethoscope.
If the noise can be localized,
then it probably is of a mechanical source.
If the noise seems general and difficult to locate,
then the source might be a fluid knock.
Problem/symptom
Possible cause
Remedy
During the discharge stroke
Partially blocking of suction
Check the permitted lifting of suction
excessive vibrations or
valve(s).
valve.
knocking due to not complete
(Partially) blocked suction line.
Check the clogged or not completely
filling of one or more pump
opened valves in the suction line.
chambers during the suction
Not completely filled propelling
Filling valves in operation
stroke.
liquid chamber.
(see lamps on control panel).
Mostly also knocking in the
Air in propelling liquid
De-aerating the propelling liquid
discharge valves.
chamber(s).
chambers.
Air in slurry chamber
De-aerating the slurry chamber.
Hammering noise near of just
Suction feed pressure too low.
Increase the suction pressure.
behind mid-stroke.
Slurry temperature too high.
Cooling of the slurry.
Fluid hammer due to fluid
Pulsation dampener not
Pre-charge according to chapter
separation (void) following
correctly pre-charged.
"Maintenance".
collapsing in the pump
Air level in Air vessel too low.
Manually add a small amount of air
chamber.
until the hammering noise is
This collapsing causes a
disappeared.
hammering noise in the suction
valves and a surge pressure
well in the suction line.
Diagnose by reducing pump
speed.
Hammering noise in the piston Valve seal ring worn / valve seat Replace the seal ring / valve seat.
dead points.
worn (resulting in mechanical
noise).
Loose piston/cylinder liner.
Tighten the connection.
For the correct torque see chapter
"Maintenance".
Suction or discharge valve,
Check and replace.
valve guide or valve spring
worn.
Check the valves and seats and
Jetting noise in suction or
Slurry leaking under high
discharge valve(s).
velocity between the valve(s)
Depending on the severity of
and seat will cause wash out
the problem, a decreasing
damage to valve(s) and seat or
discharge flow may be
valve housing.
observed.
Check the valves and seats and
If noise is heard during
discharge stroke,
then the problem is induced in
the suction valve,
if heard during suction stroke,
then the problem is induced in
discharge valve.
No closing of suction or
Check and close the valves.
discharge valves.
MUI.814.201189.R01.EN
9.5
Troubleshooting
Problem/symptom
Hammering noise in the
suction line, once per
crankshaft revolution.
AIR SUPPLY UNIT:

Problem/symptom
Air pressure is low.
Possible cause
Surge pressure well, cause by fluid
separation (void) and following
collapsing in the pump chamber.
Suction pressure too low.
Propelling liquid chamber not
completely filled.
Surge pressure well in suction line,
caused by malfunctioning of one
suction valve.
Possible cause
Compression failure.
Air line is leaking.
Reducing valve on the air-conditioning
device closed.
Remedy
Reduce the pump speed.
Increase the suction pressure.
De-aerate the propelling liquid
chambers.
Check the suction valve.
Remedy
Check the air supply.
Tighten the connections.
Open the reducing valve.
9.6
MUI.814.201189.R01.EN
Troubleshooting
Pos: 37 /GEHO/Troubleshooting/## Diaphragm pulsation dampener @ 0\mod_1156318158348_31.doc @ 5783
9.2
Trouble shooting at a diaphragm pulsation dampener
Problem/symptom
Possible causes and solutions
Safety
DANGER: Avoid breathing in nitrogen.

Make sure that the pulsation dampener is depressurized before
loosening the pulsation dampener cover. Always loosen the cover nuts
controlled.
General
The pre-charge pressure at the diaphragm pulsation dampener shall be

checked and noted at regular intervals.
Keep a log book for settings and changes of the pre-charge
pressure, so you can compare and observe changes.
The pre-charge pressure will normally be registered at the pressure
gauge.
If there is no liquid pressure at the pulsation dampener bottom,
then the pressure gauge indicates only the pre-charge pressure.
ATTENTION
If the liquid pressure at the pulsation dampener bottom is higher then

the pre-charge pressure,
then the pressure gauge indicates also the working pressure at the
liquid site of diaphragm.
Under certain conditions the pressure gauge or filling line can be
damaged or clogged with slurry and may then not indicate the right
pressure. It is therefore important to recognize symptoms associated
with a pre-charge pressure that is too low or too high.
Such symptoms are excessive pressure fluctuations in piping or shock
and vibrations in pump and piping.
Pre-charge pressure to high.
1 Check for causes.
Pre-charge pressure to low.

Determine the reason for any loss of gas and remedy the condition.
1 Do a leakage test.
Refer below to the section Diaphragm outside leakage test.
2 Check for other causes.
Pre-charge pressure loss.
Determine the reason for any loss of gas and remedy the condition.
1 Do a leakage test.
Refer below to the section Diaphragm outside leakage test.
2 Increase the pre-charge pressure.
Refer to chapter Pre-charging the diaphragm pulsation dampener.
Measuring at the pressure gauge

MUI.814.201189.R01.EN
1 The pressure gauge (manometer) is damaged.

9.7
Troubleshooting
Problem/symptom
Possible causes and solutions
(manometer) excessive pressure

Replace the pressure gauge.
fluctuations in the suction line or
2 Pre-charge pressure to low.
discharge line, or heavy vibrations.
Check the pre-charge pressure.
Refer to chapter Pre-charging the diaphragm pulsation dampener.
Filling valve leakage.

1 Tighten loose threads.
2 Do a outside leakage test.
If there is still a leakage, then:
3 Release the nitrogen pressure carefully by opening slowly the filling
valve.
4 Replace seal ring.
5 Replace filling valve.
Pressure gauge leakage
at the gauge cover
or at the lock cover.
1 Replace the pressure gauge.
Pressure gauge leakage

at the thread
or at the nipples.
1 Tighten loose threads.

2 Replace threaded nipples.
3 Replace pressure gauge.
Diaphragm leakage.

Fluid can have clogged the filling valve or the pressure gauge.
1 Release the nitrogen pressure carefully by opening slowly the filling
valve.
2 Replace the diaphragm.
Refer to Replacing the pulsation dampener diaphragm.
Diaphragm pulsation dampener outside leakage test

1 Apply a leak detector to the pulsation dampener. Use soapy water.
2 Watch for bubbles.
3 Use the table above to solve the problem.
If the outside leakage test fails and the pressure still drops, then a diaphragm leakage is probably.
9.8
MUI.814.201189.R01.EN
Troubleshooting
Pos: 39 /GEHO/Troubleshooting/## Typical wear (T)ZPM @ 1\mod_1169136581763_31.doc @ 11849
9.3
Typical wear phenomena and its causes
9.3.1
Valves
Figure 9.1
Normal wear
The valve seal ring looses material at side (1), and after a longer running period the overhanging material (A)
is worn away. The length of this running period depends on the slurry abrasivity and particle size and has to
be determined by experience.
After this running period the seal ring must be turned in order to use side (2) (in case of using a cone valve)
or replaced (in case of using a ball or mushroom valve) because there is no elastic sealing any more.
Installing a suction strainer will increase the wearing life of the valve parts.
Local severe wash-out
Possible causes:
Too long running period with worn valves and/or seats.
Valves do not really close because of too large solid particles or a foreign object.
Worn upper valve guide in which the clearance in one direction is excessive.
Sticking upper or lower guide.
Broken valve spring.
Wash outs at the outside diameter of the valve, valve seat and valve disc
Possible causes:
Wash outs at the valve seat outside.
Improper seat installation in the valve housing, or rust at the valve seat, or dirty or greasy surfaces.
Damaged surfaces from valve seat or valve housing bore.
Damaged from O-rings.
Wrong O-ring assembly.
MUI.814.201189.R01.EN
9.9
Troubleshooting
9.3.2
Pump diaphragm
Normal wear by fatigue:

If the diaphragm is broken by fatigue, then it shows near the clamping edge a crack and mostly more
surfaces cracks, especially at the propelling liquid side.
Blown up diaphragm
A blown up diaphragm by too much propelling liquid shows at the top section of the diaphragm a crack and
some scratches due to deformation of the diaphragm in the discharge valve opening.
Teared-off in-vulcanized cone-plate in diaphragm
The cause might be fluid hammer in the slurry section for extended period or seizing of monitoring rod.
Damage at the propelling liquid side of the diaphragm
If rubber has loosened at the in-vulcanized cone-plate area, then the pump was probably running with
insufficient propelling liquid and the vulcanized valve has touched the rear wall.
Possible causes:
Pump discharge valve leaking, keeping propelling liquid chamber under discharge pressure during suction
stroke.
9.3.3
Pulsation dampener diaphragm
Normal wear by fatigue

If the diaphragm is broken by fatigue, then it shows a crack near the biggest diameter, and perhaps more
local surface cracks.
Damage of the in-vulcanized valve
Rubber from the diaphragm surface, near the vulcanized valve, lost by striking against the pulsation
dampener inlet.
Possible causes:
Pre-charge pressure of the pulsation dampener was too high.
9.10
MUI.814.201189.R01.EN
Troubleshooting
9.3.4
Piston
Normal wear
Normal worn piston seal rings show an equal wear around the outer diameter, so there is no pre-sealing
effect any more.
Seal rings granulated surface
The rubber was burned by insufficient lubrication and cooling.
Possible causes:
Piston flushing system works insufficiently.
Running of the piston in a dry cylinder liner.
Grooves over the piston seal rings
Possible causes:
Piston was running in a worn grooved cylinder liner.
Propelling liquid chamber was not clean.
Flushing oil is contaminated.
Diaphragm rupture.
Severe wear at a part of the circumference
Possible causes:
The piston guide ring is worn (mostly lower side).
Alignment of the piston rod - crosshead rod was incorrect:
Damaged contact surface.
Dirty contact surface.
Piston flushing pipe partly clogged, which causes insufficient lubrication of the piston seal rings at one
side.
9.3.5
Cylinder liner
Normal wear
A normal worn liner shows a light grooved surface.
The inner diameter is increased, mostly in the center of the piston stroke where the piston velocity is highest.
The wear is raising rapidly when the hard layer in the cylinder liner is worn away.
Grooved cylinder liner after a relatively short operation time.
Possible causes:
Propelling liquid chamber is insufficiently flushed and cleaned after diaphragm rupture.
Propelling liquid in the tank is contaminated and flushing oil is dirty.
Piston guide ring worn, by which the piston body rubs against the cylinder liner.
Severe wear at a part of the circumference
Possible causes:
The piston guide ring was worn (mostly the lower side).
MUI.814.201189.R01.EN
9.11
Troubleshooting
9.12
MUI.814.201189.R01.EN
Assembly and disassembly

Pos: 41 /GEHO/Heading/H1/#. Assembly and disassembly @ 0\mod_1136455386113_31.doc @ 935
10
Pos: 42 /GEHO/Assembly and Disassembly/General/Introduction - Safety notes (T)ZPM @ 0\mod_1145882820736_31.doc @ 3352
ATTENTION
Do not hesitate to contact the Service Department of Weir Minerals Netherlands b.v.,
if problems occur during maintenance or repair activities.
INFORMATION
Refer to the drawings in chapter "Parts - Lists and drawings" (pump section) for correct
positions of the ID numbers, mentioned in the text and not visible figures.
Refer to chapter "Parts - Lists and drawings (special tools)" for the use of special tools.
DANGER
Strictly obey to all instructions as given in the chapter "Safety" of this manual.
The correct working sequence along with the data in this manual is of the utmost
importance for safe operation and handling.
Only authorized and properly trained people are allowed to work with the pumps.
Only use original and undamaged GEHO parts.
DANGER
Lockout checklist
For safe working on the pump it is essential that the installation is locked out from all energy
sources.
For stopping the pump refer to chapter "Start and stop".

Lock-out power supply to the main motor.
Lock-out power supply to the lubrication oil motor.
Lock-out power supply to the propelling liquid motor.
Lock-out power supply to the control panel.
Lock all the pump isolation valves in the closed position.
Lock-out the power supply of all other applicable components.
Stop and dis-connect the air supply only, when working on the air-actuated valves.
Refer to chapter "Stop, maintenance", "Stop air supply".
WARNING
The heavy parts of the pumps have a hoisting eye, or have the possibility to install a hoisting
eye for transportation purposes.
Always transport heavy parts by using these hoisting eyes.
MUI.814.201189.R01.EN
10.1
WARNING
Some tools operate hydraulically:
Before pressurizing a hydraulic tool:

Check the hydraulic pump, hose, nipples and tool and de-aerate the part and tools.
During pressurizing and 1 minute after reaching pressure level,
no person is allowed to be in front of the tool, always stay aside.
Watch the pressure gauge.
If pressure does not build-up steady,
then stud bolts are not stretching equally.
If the pistons coming out further,
then this indicates that the stud bolts are failing.
If this happens, then:
Relief the oil pressure, replace these stud bolts by new ones and restart.
10.2
MUI.814.201189.R01.EN

Pos: 44 /GEHO/Heading/H2/#.# Special tools @ 1\mod_1166540615553_31.doc @ 11465
10.1
Special tools
Pos: 45 /GEHO/Assembly and Disassembly/General/Manual rotation/### via socket wrench gearbox (T)ZPM @ 0\mod_1145881095763_31.doc @ 3340
10.1.1
Socket wrench
10.1.1.1 Manual rotation of the pump shaft with a socket wrench.

Manual rotation the pump shaft is required for:
For "priming" of the pump, turning a piston in a necessary position for the start-up priming procedure.
For assembling or dis-assembling of several components within the pump.
DANGER
Be aware that during manual rotation of the crankshaft, the torque will vary and the crankshaft
can reach the top dead center.
There is a possibility of a "running away" pump crankshaft, turning forwards or backwards.
Therefore the lever must be held firmly to resist "runaway".
NEVER do this work alone.
Procedure:
DANGER
1 Switch-off the power from the main motor.

2 Make sure that the main motor can not be operated during the maintenance work.
3 Opening the drain valve of the discharge line, to release the pump pressure on the slurry section.
4 Remove the safety guard from the non-driven end of the high speed gearbox shaft.
This will actuate the electric switch and will inhibit the start of the electric main motor.
ATTENTION
Avoid that the pump shaft rotates without lubrication.
5
Start the lubrication pump.
6
Check that the lubrication system delivers the oil quantity.
7 Place the socket wrench on the hexagon shaft extension of the gearbox
and manually rotate the pump.
After the manual rotation:
8 Remove the socket wrench.
9 Mount the safety guard.
Pos: 46 /GEHO/Assembly and Disassembly/General/Hydraulic pump unit/Air driven @ 0\mod_1156403099735_31.doc @ 5821
10.1.2
Air driven hydraulic pump
Some tools are operated hydraulically.

The air driven oil pump generates a hydraulic pressure, displayed at the pressure gauge.
A high pressure hose is connected to the hydraulic pump.
All hydraulic tools are fitted with quick release connectors (nipples).
MUI.814.201189.R01.EN
10.3
10.1.2.1 Legend
A
B
C
D
E
Hydraulic connector
High pressure hose
Operating handle
Air pressure supply connector
Hydraulic pressure gauge
10.1.2.2 Operating instructions

1
Connect hydraulic connector (A) to the
according quick release connector
(nipple).
2
Pressurize the hydraulic pump.
3
Turn operating handle (C) to pressurize the
tool to be operated.
4
Check pressure gauge (E).
Refer to Technical data, "Special torques" for
the appropriate pressure.
Figure 10.1: Air driven hydraulic pump

10.4
MUI.814.201189.R01.EN

Pos: 48 /GEHO/Heading/H2/#.# Valves, discharge angular @ 1\mod_1170947685604_31.doc @ 12232
10.2
Valves, discharge line, angular model
Pos: 49.1 /GEHO/Heading/H3/#.#.# Valve housing cover @ 0\mod_1147174241226_31.doc @ 3690
10.2.1
Valve housing cover
Pos: 49.2 /GEHO/Heading/H4/#.#.#.# Disassembly @ 0\mod_1147174347836_31.doc @ 3696
10.2.1.1 Disassembly
Pos: 49.3 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve housing cover/Hydraulic/Remove, High pressure @ 1\mod_1162208470115_31.doc @ 6720
Remove the protection guard from the

nipple (G) at the valve housing cover (F).
2
Connect the hose of the hydraulic pump
unit to nipple (G).
3
Connect the hexagon nipple of the flexible
hose to the hydraulic pump unit.
4
Pressurize the hydraulic pump unit.
Refer to Technical data for the correct
pressure.
5
6
7
8
9
10
11
A B C
E F
Tighten the nuts (A). Use the pin.

Loosen the outside nuts (E).
Unscrew the outside nuts (E) completely
against the inside nuts (C).
Depressurize the hydraulic pump unit.
Unscrew the nuts (C).
Lift the valve housing cover (F).
Remove the valve housing cover.
Use a lifting device.
Use the provided lifting eye.
Figure 10.2: Schematics of a hydraulically operated high

pressure valve cover
MUI.814.201189.R01.EN
10.5

Pos: 49.5 /GEHO/Heading/H4/#.#.#.# Assembly @ 0\mod_1147174319423_31.doc @ 3693
10.2.1.2 Assembly
Pos: 49.6 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve housing cover/Hydraulic/Install, High pressure @ 1\mod_1162292450237_31.doc @ 6742
1
2
Clean and grease the sealing surfaces.

Insert a new square gasket into the valve
housing cover (F).
3
Fit the valve housing cover (F) to the valve
housing.
4
Connect the hydraulic high-pressure pump
to the hydraulic connector (G).
5
Unscrew on the outside nuts (E) to the
inside nut (C).
6
Hand tighten the nuts (C).
7
Reset all hydraulic pistons:
Push all pistons (B) down to the
start-position (B supports on F).
Check that the pistons (B) are even with
the valve housing cover (F).
8
Pressurize the hydraulic pump.
Tighten the outside nuts (E).
Refer to Technical data, Special torques
for the correct procedure and pressures and
torques.
9
10
11
12
Loosen the nuts (A).

Use the pin.
Remove the hydraulic pump unit.
Put the protecting guard to the hydraulic
connector (G).
A B C
E F
Figure 10.3: Schematics of the hydraulic cover

mechanism at a high pressure valve
Pos: 50.1 /GEHO/Heading/H3/#.#.# Conical valve @ 0\mod_1147176114890_31.doc @ 3735
10.2.2
Conical valve
Pos: 50.2 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve/Remove, Angular, Standard @ 1\mod_1161247034668_31.doc @ 6533
1
Make sure the pump is not under pressure.
2
Refer to chapter "Remove the valve housing
cover".
3
4
5
Remove the square gasket.

Remove the compression spring.
Remove the conical valve.
Figure 10.4: Remove the conical valve

Pos: 50.3 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve/Install, Angular @ 1\mod_1161247316353_31.doc @ 6535
10.6
MUI.814.201189.R01.EN
10.2.2.2 Assembly
1
Insert the conical valve.
2
Insert the compression spring
3
Install a new square gasket.
4
Install the valve housing cover.
Refer to section "Install the valve housing cover".
Figure 10.5: Insert the conical valve

Pos: 51.1 /GEHO/Heading/H3/#.#.# Valve seat @ 0\mod_1147176079227_31.doc @ 3732
10.2.3
Valve seat
Pos: 51.2 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve seat/Angular/Remove HySeat angular @ 0\mod_1147180524829_31.doc @ 3774
Remove the valve seat, using the hydraulic seat connector
1
Refer to chapter "Valve housing cover", "Disassembly".
2
Refer to chapter "Conical valve", "Disassembly".
WARNING
Re-install the valve housing cover,

to prevent getting hit by a valve seat.
3
Install the valve housing cover.
Refer to chapter "Valve housing cover", "Assembly".
4
Remove the protection guard from the hydraulic connector.
5
Connect the hydraulic pump unit to the connector at the valve housing.
6
Pressurize the hydraulic pump unit until the valve seat is loose.
7
Release the pressure from the hydraulic pump unit.
8
Disconnect the hydraulic pump unit.
9
10
Remove the valve seat from the valve housing.
Pos: 51.3 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve seat/Angular/Remove HyTool API 12+ @ 1\mod_1161675180316_31.doc @ 6588
MUI.814.201189.R01.EN
10.7
Remove the valve seat,

using a hydraulic special tool set
1
Refer to "Remove the valve cover".
A
B
C
2
Remove the valve and spring.
Refer to "Remove the valve".
3
4
5
6
7
8
9
10
11
Screw threaded spindle (C) into puller (E).

Place puller (E) under the valve seat.
Put centering plate (D) with hydraulic
tool (B) to the valve housing.
Tighten nut (A) until hydraulic tool (B) is
compressed in its final position.
Connect the hydraulic pump to the
connector of hydraulic tool (B).
Pressurize the pump until the valve seat is
loose.
Depressurize the pump.
Remove the pump.
Remove the valve seat.
Figure 10.6: Using the hydraulic valve seat tool.
Pos: 51.4 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve seat/Angular/Install MechTool API 12- @ 0\mod_1147179105600_31.doc @ 3769
10.2.3.2 Assembly
Install the valve seat, using a mechanical tool
1
Clean the valve seat.
2
Clean the bore in the valve housing.
3
Make sure that they are free of dust, paint,
or oil.
4
Insert new O-rings into the grooves at the
valve seat.
5
Insert valve seat (D) into the bore in the
valve housing.
6
Put valve seat tool (C) to the valve seat.
7
Tap valve seat tool (B) until the valve seat
fits.
Use a hammer (A).
8
Remove the valve seat tool.
9
Make sure that the valve seat is mounted
correctly.
Pull the valve seat by hand.
A
B
C
D
Figure 10.7: Using the mechanic valve seat tool.
Pos: 52 /GEHO/Heading/H2/#.# Valves, suction inline @ 1\mod_1170947706445_31.doc @ 12236
10.8
MUI.814.201189.R01.EN
10.3
Valves, suction side, inline model
Pos: 53.1.1 /GEHO/Heading/H3/#.#.# Valve housing cover @ 0\mod_1147174241226_31.doc @ 3690
10.3.1
Valve housing cover
Pos: 53.1.2 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve housing cover/Hydraulic/Remove, Standard, Inline @ 1\mod_1171550323234_31.doc @ 12480
1
Remove the protection guard from the
nipple (F) at the valve housing cover (D).
2
Connect the hose of the hydraulic pump
unit to nipple (F).
3
Connect the hexagon nipple of the flexible
hose to the hydraulic pump unit.
4
Pressurize the hydraulic pump unit.
Refer to Technical data for the correct
pressure.
5
6
7
8
9
10
Loosen the outside nuts (C).

Unscrew the outside nuts (C) to the inside
nuts (D).
Unscrew all nuts.
Lift the valve housing cover (B).
Use the push-off screws (E).
Remove the valve housing cover (B).
Use the valve housing cover lifting bar.
Figure 10.8: Schematics of a hydraulic operated inline

valve cover
Pos: 53.1.3 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve housing cover/Hydraulic/Install, Standard. Inline @ 1\mod_1171558792656_31.doc @ 12484
10.3.1.2 Assembly
1
Clean and grease the sealing surfaces.
2
Insert a new square gasket into the valve
housing cover (B).
3
Cut the jack-off screws (F).
4
Fit the valve housing cover (B) to the valve
housing (A).
Use the valve housing cover lifting bar.
5
Connect the hydraulic pump unit to the
hydraulic connector (F).
6
Unscrew on the outside nuts (C) to the
inside nut (D).
7
Hand tighten the nuts (D).
8
Push the pistons back in 0-position.
9
Make sure, that the pistons are even with
the valve housing cover (B).
10 Pressurize the hydraulic pump unit.
Refer to chapter Technical data for the correct
pressure.
Figure 10.9: Schematics of the hydraulic operated inline

valve cover
11 Hand tighten the outside nuts (D).

Refer to chapter Special torques for the correct
torque.
12
13
14

Remove the hydraulic pump unit.
Put the protecting guard to the hydraulic
connector (F).
MUI.814.201189.R01.EN
10.9

Pos: 53.3 /GEHO/Assembly and Disassembly/Valve unit/Inline, conical/API 11-/Valve housing cover lifting bar, API 7 - API 11 @ 1\mod_1162210456239_31.doc @ 6730
Valve housing cover lifting bar

ATTENTION
Use the special tool "Lifting bar", when handling the valve housing cover.
Refer to chapter "Special tools".
1
2
3
Loosen the screw (E) so that the ring (C) is

movable.
Screw the thread (A) of lifting spindle (B)
into the valve housing cover.
Set the ring (C) to a groove on the lifting
spindle (A).
Make sure that the ring is in front of the
diaphragm housing cover.
Tighten the screw (E) to attach the
ring (C).
Figure 10.10: The valve housing cover lifting bar.

10.10
MUI.814.201189.R01.EN

Pos: 53.5.1 /GEHO/Heading/H3/#.#.# Conical valve @ 0\mod_1147176114890_31.doc @ 3735
10.3.2
Conical valve
Pos: 53.5.2 /GEHO/Heading/H4/#.#.#.# Disassembly @ 0\mod_1147174347836_31.doc @ 3696
Pos: 53.5.3 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve/Remove, Inline, API 7+ @ 1\mod_1162205774047_31.doc @ 6716
1
Make sure the pump is not under pressure.
2
Refer to "Remove the valve housing cover".
3
4
5
6
A B
CD
Remove the pin (D).

Put the spring tensioner (F) with the fork
over the clamping piece (C).
Put the support of the spring tensioner (F)
to the stud bolt.
Pull the lever (F) up to push the clamping
piece (C) and the compression spring (B)
down.
Figure 10.11: Use the spring tensioner
7
8
Pull the valve support (E) and turn the

valve support (E) by 90.
Release the lever slowly.
Figure 10.12: Remove the valve support.
MUI.814.201189.R01.EN
10.11

9
10
11
Remove the clamping piece.

Remove the compression spring.
Figure 10.13: Remove the valve.

10.12
MUI.814.201189.R01.EN

Pos: 53.5.5 /GEHO/Heading/H4/#.#.#.# Assembly @ 0\mod_1147174319423_31.doc @ 3693
10.3.2.2 Assembly
Pos: 53.5.6 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve/Install, Inline, Spring tensioner @ 1\mod_1161247434813_31.doc @ 6539
1
2
3
4
Insert the conical valve (A).

Insert the compression spring (B).
Insert the clamping piece (C).
Insert the valve support (E).
A B
Figure 10.14: Insert the conical valve
Put the support of the spring tensioner (F)

to the stud bolt.
6
Put the spring tensioner (F) with the fork
over the clamping peace (C).
7
Pull the lever (F) up to push the clamping
piece (C) and the compression spring (B)
down.
8
Turn the valve support (E) by 90.
9
Release the spring tensioner slowly.
10 Install the pin (D).
11 Install a new square gasket, if necessary.
12 Install the valve housing cover.
Refer to section "Install the valve housing cover".
A B
CD
Figure 10.15: Assemble the valve support.

MUI.814.201189.R01.EN
10.13

Pos: 53.7.1 /GEHO/Heading/H3/#.#.# Valve seat @ 0\mod_1147176079227_31.doc @ 3732
10.3.3
Valve seat
Pos: 53.7.2 /GEHO/Heading/H4/#.#.#.# Disassembly @ 0\mod_1147174347836_31.doc @ 3696
Pos: 53.7.3 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve seat/Inline/Remove HySeat, inline @ 1\mod_1171469939990_31.doc @ 12452
Remove the valve seat, using the hydraulic seat connector

1
2
Refer to chapter "Conical valve", "Disassembly".
3
4
5
6
7
8
Remove the protection guard from the hydraulic connector.

Connect the hydraulic pump unit to the connector at the valve housing.
Pressurize the hydraulic pump unit until the valve seat is loose.
Release the pressure from the hydraulic pump unit.
Disconnect the hydraulic pump unit.
Remove the valve seat from the valve housing.
Pos: 53.7.4 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve seat/Inline/Remove HyTool API 12+ @ 1\mod_1161675113450_31.doc @ 6586
Remove the valve seat (inline valves),

using a hydraulic special tool set
1
Refer to "Remove the valve cover".
2
Remove the valve and spring.
Refer to "Remove the valve".
3
4
5
6
7
8
9
10
11
12
Connect spindle (A) with puller (F).

Place puller (F) under valve seat (E).
Put centering plate (D) above valve
seat (E).
Put hydraulic tool (C) above centering
plate (D).
Tighten nut (B) until hydraulic tool (C) is
compressed in its final position.
connector of hydraulic tool (C).
Pressurize the pump until valve seat (E) is
loose.
Depressurize the pump.
Disconnect the pump.
Remove the tool set with the valve seat.
A
B
C
D
E
F
10.14
MUI.814.201189.R01.EN

Pos: 53.7.6 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve seat/Inline/Install HyTool API 12+inline @ 1\mod_1161675066413_31.doc @ 6584
Install the valve seat (inline valves),

using a hydraulic tool set
1
Clean the valve seat.
2
Clean the bore in the valve housing.
3
Make sure that they are free of dust, paint
or oil.
4
Insert new O-rings into the grooves at the
valve seat.
5
Insert the valve seat into the bore in the
valve housing.
6
Place valve seat tool (D) to the valve
seat (F).
7
Put the block (A) with the threaded rod and
the nuts (B) into the valve housing.
8
Tighten the 2 nuts (B), until hydraulic
tool (C) is compressed in its final position.
9
connector of hydraulic tool (E) of hydraulic
tool (C).
10 Pressurize the pump until a metal to metal
contact between the valve seat an the
valve housing is achieved.
11 Make sure that the valve seat is mounted
correctly.
Pull the valve seat by hand.
B
C
D
E
F
Pos: 54 /GEHO/Assembly and Disassembly/Valve unit/Conical valves/Valve disk/### Disassembly and assembly @ 1\mod_1161260471084_31.doc @ 6573
10.3.4
Conical valve assembly
10.3.4.1 Disassemble the valve disk

A
B
C
Conical valve
Valve disc lock nut
Valve disc
1
2
Remove the valve disc lock nut (B).

Remove the valve disc (C) from the conical
valve (A).
Figure 10.18: The valve
MUI.814.201189.R01.EN
10.15
10.3.4.2 Assemble the valve disk

1
Make sure that all valve parts are clean,
dry and free of lubricant.
2
Put the valve disc (C) to the conical
valve (A).
3
Apply a small amount of grease or soft
soap to the surface (Y) of the valve disc
lock nut (B).
X Y
ATTENTION
Do NOT use grease based on
mineral oil.
4
Make sure that there is no grease on

surface (X).
Figure 10.19: The valve
Put the valve nut wrench (A) to the

assembled valve (B).
6
Tighten the valve disc lock nut.
Refer to "Special torques" for the correct torque.
7
8
Make sure that the valve disc does not turn

with the valve disc lock nut.
Make sure that valve disc lock nut and the
valve disc are in full contact.
Figure 10.20: Assemble the valve with the valve nut

wrench.
Pos: 55.1 /GEHO/Heading/H2/#.# Piston unit @ 0\mod_1152094187891_31.doc @ 5129
10.16
MUI.814.201189.R01.EN
10.4
Piston unit
Pos: 55.2 /GEHO/Assembly and Disassembly/Piston unit/TZPM/Overview @ 1\mod_1163689690473_31.doc @ 8653
A
B
C
D
E
F
G
H
Piston rod
Thrust ring
Threaded bolts
Piston guide ring
Chevron seal rings
Piston nut
Retaining plate
Cylinder liner
D E F
GH
Figure 10.21: Piston unit overview

Pos: 55.3 /GEHO/Heading/H3/#.#.# Disassembly @ 0\mod_1146735769451_31.doc @ 3613
10.4.1
Disassembly
Pos: 55.4 /GEHO/Assembly and Disassembly/Piston unit/TZPM/Disassembly @ 1\mod_1161678281536_31.doc @ 6591
10.4.1.1 Preparation
1
Drain the propelling liquid.
2
Remove the top cover plate of the piston unit.
3
Move the piston unit to the most forward position.
4
Remove the clamping piece between piston rod and crosshead rod.
5
Move the crosshead to the most backward position.
6
If applicable, then disconnect the flushing pipes.
7
Remove the thrust ring lock nuts.
8
Remove the upper threaded bolts.
9
Remove the thrust ring.
MUI.814.201189.R01.EN
10.17
10.4.1.2 Securing the piston unit

1
Put a hoisting belt around the piston unit.
2
Make sure that the hoisting belt is NOT
below the two lower threaded bolts.
3
Tension the hoisting belt.
4
Move the crosshead to the most forward
position.
5
Install the clamping piece between piston
rod and crosshead rod.
Figure 10.22:
10.4.1.3 Remove the piston unit

Use the special tool "Pulling device cil.liner".
1
Place the cylinder liner pulling tool to the
piston unit.
2
Pull the piston unit out of the bore.
Refer to chapter "Rotate the pump manually".
3
4
5
Remove the cylinder liner pulling tool.

Remove the clamping piece between
piston rod and crosshead rod.
Remove the piston unit.
Figure 10.23:
10.18
MUI.814.201189.R01.EN

Pos: 55.6 /GEHO/Heading/H3/#.#.# Assembly @ 0\mod_1146735726056_31.doc @ 3610
10.4.2
Assembly
Pos: 55.7 /GEHO/Assembly and Disassembly/Piston unit/TZPM/Assembly @ 1\mod_1163689511253_31.doc @ 8647
1
Replace piston guide ring, if necessary.
2
Replace piston seal ring, if necessary.
3
Check the cylinder liner for grooves.
Replace the cylinder liner if necessary.
4
Lubricate to the piston seals.
5
Lubricate the cylinder liner surface.
6
Put the piston assembly into the cylinder
liner.
Figure 10.24: Lubrication points
10.4.2.2 Install the piston unit

1
Check the corner-piece / middle-piece seal
ring (A).
Replace if necessary.
2
Lubricate the corner-piece / middle-piece
seal ring (A).
3
Put a hoisting belt to the piston unit (C).
4
Put the piston unit (C) into the cylinder.
5
Put the threaded bolts (B) to the
connection nuts.
C
B
A
Figure 10.25: Install the piston unit
MUI.814.201189.R01.EN
10.19
10.4.2.3 Final works

1
Install the thrust ring.
2
Tighten the thrust ring lock nuts.
Refer to chapter "Special torques" for the correct
torque.
3
4
Install the flushing pipes, if applicable.

Move the crosshead rod forward.
Make sure the crosshead rod touches the
piston rod.
5
Install the clamping piece.
Refer to chapter "Special torques" for the correct
torque.
6
Grease the cylinder liner.

Use the grease nipple.
Figure 10.26: Cylinder liner grease nipples

Pos: 56.1 /GEHO/Heading/H2/#.# Diaphragm housing unit @ 0\mod_1152094180650_31.doc @ 5123
10.5
Pos: 56.2 /GEHO/Assembly and Disassembly/Diaphragm housing unit/General/Overview, filling ring / high pressure @ 1\mod_1165391188521_31.doc @ 9015
A
B
C
D
E
F
G
H
I
J
K
Monitoring rod
Front initiator housing
Guide bush lock screw
Guide bush
Diaphragm housing
Cover ring
Filling ring
Diaphragm
De-aeration boring
Diaphragm housing cover seal ring
Diaphragm housing cover
A B C D E FG H
NOTE
The diaphragm housing protection
cover and diaphragm housing
cover nuts are not shown in this
illustration.
Figure 10.27: Schematics of a diaphragm housing unit
with hydraulic operated cover
Pos: 56.3 /GEHO/Heading/H3/#.#.# Disassembly @ 0\mod_1146735769451_31.doc @ 3613
10.5.1
Disassembly
Pos: 56.4 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Diaphragm housing cover/Common/Disassembly, Preparation @ 1\mod_1164881888391_31.doc @ 8826
1
Close the pump isolation valves in the suction line.
2
Close the pump isolation valves in the discharge line.
3
Open the vent valves of the diaphragm housing units.
4
Drain the propelling liquid.
Pos: 56.5 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Diaphragm housing cover/Hydraulic/Loosen, single piston @ 0\mod_1156333407963_31.doc @ 5796
10.20
MUI.814.201189.R01.EN
10.5.1.2 Diaphragm housing cover

Loosen the diaphragm housing cover
1
Remove the protection cover from the
diaphragm housing unit (D).
2
Place the hydraulic tension ring unit (B) to
the stud bolts.
Use an appropriate lifting device.
Use the lifting eye (A).
3
Push all hydraulic pistons at the tension
ring down into the start-position
(all pistons support on the tension ring).
Check that all piston heads (B) are even
with the surface of the tension ring unit (B).
4
Tighten all tension ring nuts (C).
5
Connect the hydraulic pump to the quick
release connector (E).
6
Fill the hydraulic tension ring (B) with oil
and de-aerate:
F
B
D
C
Figure 10.28: Install the hydraulic tension ring unit.
Loosen the blind plug (F).

Activate the hydraulic pump until hydraulic
oil leaks out.
Tighten the blind plug (F).
7
Pressurize the hydraulic tension ring unit.
Refer for the correct pressure to chapter
"Technical data", "Special torques",
"Diaphragm housing unit".
Loosen the diaphragm cover nuts
1
Loosen all diaphragm housing cover
nuts (D) with the pin (E).
2
Release the pressure from the hydraulic
tension ring unit.
3
Remove the hydraulic pump.
4
Loosen all tension ring nuts (F).
5
Remove the hydraulic tension ring unit.
Legend
A
B
C
D
E
F

Hydraulic tension ring unit
Diaphragm housing cover stud bolt
Pin
Tension ring nut
Figure 10.29: Loosen the diaphragm cover nuts
Pos: 56.6 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Diaphragm housing cover/Hydraulic/Remove, Hoisting bracket @ 1\mod_1164889293953_31.doc @ 8839
MUI.814.201189.R01.EN
10.21
Diaphragm housing cover hoisting bracket

1
Remove the two topmost cover nuts.
2
Remove the two lowest cover nuts.
3
Put the diaphragm cover hoisting bracket
to the diaphragm cover.
Make sure that the threaded bolts fit in the
holes.
4
Tighten the diaphragm cover hoisting
bracket with two screws.
5
Remove the remaining cover nuts.
6
Remove the diaphragm housing cover.
Use the jack-off screws.
7
Remove the diaphragm housing cover seal
ring.
Figure 10.30: The diaphragm cover hoisting bracket

Pos: 56.7 /GEHO/Heading/H4/#.#.#.# Diaphragm @ 1\mod_1165394045801_31.doc @ 9030
10.5.1.3 Diaphragm
Pos: 56.8 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Diaphragm unit/Hydraulic/Remove @ 1\mod_1165319630222_31.doc @ 8947
1
2
3
4
5
Remove the diaphragm unit from the

diaphragm housing (A).
Check the diaphragm (B) for damage.
Replace the diaphragm (B), if necessary.
Check the monitoring rod (C) for damage.
Replace the monitoring rod (C), if
necessary.
Figure 10.31: Remove the diaphragm unit

Pos: 56.9 /GEHO/Heading/H4/#.#.#.# Diaphragm unit @ 1\mod_1165326645033_31.doc @ 9006
10.5.1.4 Diaphragm unit

Pos: 56.10 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Diaphragm/Closed, Standard/Disassemble, Standard nofig @ 1\mod_1164895298272_31.doc @ 8847
Disassembl
1
2
Loosen the monitoring rod.

Remove the monitoring rod.
10.22
MUI.814.201189.R01.EN

Pos: 56.12 /GEHO/Heading/H4/Filling ring @ 1\mod_1165326308309_31.doc @ 9003
10.5.1.5 Filling ring

Pos: 56.13 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Filling Ring/Overview @ 1\mod_1165313193329_31.doc @ 8937
Overview
A
B
C
D
E
F
G
Filling ring
Covering ring at filling ring
Diaphragm housing
De-aeration valve
De-aeration boring
Monitoring rod guide bush
Screw at covering ring
C D
E FG
Figure 10.32: Overview of the filling ring assembly

Pos: 56.14 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Filling Ring/Remove the cover ring @ 1\mod_1165307507022_31.doc @ 8934
Remove the covering ring

Refer to picture 1.
1
2
3
4
Remove the screws (E).

Put centre plug (C) to monitoring rod guide
bush (D).
Put a jaw puller (A) below covering
ring (B).
Tighten jaw puller (A).
Use a wrench.
AB C
DE
Refer to picture 2.
1
2
Remove cover ring (B).

Remove every other screw (F) from the
filling ring.
Figure 10.33: Remove the cover ring with a jaw puller

Pos: 56.15 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Filling Ring/Remove the filling ring @ 1\mod_1165316258091_31.doc @ 8940
CAUTION
To avoid injuries and damage of parts:
Use a special tool to handle the filling ring.
MUI.814.201189.R01.EN
10.23
Remove the filling ring

1
Screw the special lifting tool (A) to the
filling ring (B).
2
Remove the remaining filling ring screws.
3
Remove the filling ring (B).
Figure 10.34: Removing the filling ring with the lifting

tool
Pos: 56.16 /GEHO/Heading/H4/#.#.#.# Monitoring rod guide bush @ 1\mod_1165393535316_31.doc @ 9023
10.5.1.6 Monitoring rod guide bush

Pos: 56.17 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Guide bush/Remove @ 1\mod_1164897747510_31.doc @ 8875
1
2
3
4
5
6
7
Remove the front initiator housing.

Remove the o-ring.
Remove the guide bush lock screw.
Remove the sealing ring.
Remove the monitoring rod guide bush.
Check the guide bush for damage.
If necessary, replace the guide bush.
10.24
MUI.814.201189.R01.EN

Pos: 56.19 /GEHO/Heading/H3/#.#.# Assembly @ 0\mod_1146735726056_31.doc @ 3610
10.5.2
Assembly
Pos: 56.20 /GEHO/Heading/H4/#.#.#.# Diaphragm unit @ 1\mod_1165326645033_31.doc @ 9006
10.5.2.1 Diaphragm unit

Pos: 56.21 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Diaphragm/Closed, Standard/Assemble threated pin nofig @ 1\mod_1165320506364_31.doc @ 8950
Disassembl
1
Clean the thread of monitoring rod.
2
Clean the threaded pin of the diaphragm.
3
Apply a nut-lock (i.e. Loctite 243) to the threaded pin.
4
Screw the monitoring rod to the diaphragm unit.
Refer to chapter "Special torques" for the correct torque.
Pos: 56.22 /GEHO/Heading/H4/#.#.#.# Monitoring rod guide bush @ 1\mod_1165393535316_31.doc @ 9023
10.5.2.2 Monitoring rod guide bush

Pos: 56.23 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Guide bush/Install @ 1\mod_1165322235178_31.doc @ 8992
1
2
3
4
5
6
7
Install the monitoring rod guide bush.

If necessary, then replace the o-ring.
Install the o-ring.
Install the front initiator housing.
If necessary, then replace the sealing ring.
Install the sealing ring.
Lock the guide bush lock screw.
Pos: 56.24 /GEHO/Heading/H4/Filling ring @ 1\mod_1165326308309_31.doc @ 9003
10.5.2.3 Filling ring

Pos: 56.25 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Filling Ring/Install the filling ring @ 1\mod_1165392370371_31.doc @ 9021
CAUTION
To avoid injuries and damage of parts:
Use a special tool to handle the filling ring.
Install the filling ring

1
Clean the diaphragm housing.
2
Clean all de-aerating holes at the
diaphragm housing and filling ring and
filling cover.
3
Put the filling ring (B) into the diaphragm
housing.
Use the special lifting tool.
4
Tighten the filling ring screws.
5
Remove the lifting tool (A).
6
Tighten the remaining filling ring screws.
Figure 10.35: Install the filling ring with the lifting tool
Pos: 56.26 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Filling Ring/Install the cover ring @ 1\mod_1165392147668_31.doc @ 9018
Install the covering ring

1
Put the cover ring into the filling ring.
2
Tighten the covering ring screws.
Refer to "Technical data", "Special torques", for the correct torques.
Pos: 56.27 /GEHO/Heading/H4/#.#.#.# Diaphragm @ 1\mod_1165394045801_31.doc @ 9030
MUI.814.201189.R01.EN
10.25
10.5.2.4 Diaphragm
Pos: 56.28 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Diaphragm unit/Hydraulic/Install @ 1\mod_1165321911048_31.doc @ 8969
Cleaning after diaphragm leakage or damage or contamination

ATTENTION
After leakage of slurry into the propelling liquid camber, hard particles and chemical influences
can result in corrosion and mechanical wear and damage.
Clean as soon as possible the propelling liquid system totally,

to avoid problems as a result of contamination.
Filling the propelling liquid system and the propelling liquid chamber with fresh propelling
liquid is the best way to preserve an "out of operation" system.
Refer to the according chapter for the procedure of replacing the propelling liquid.
Refer to chapter "Technical data" for the quality and quantity of the propelling liquid.
Draining and cleaning of the propelling liquid system:
1
Drain the propelling liquid system.
2
Open and inspect and clean the propelling liquid tank.
3
Clean the propelling liquid chamber, from the diaphragm opening up to the piston.
4
If applicable, remove and clean the "filling ring" in the diaphragm chamber.
5
Disconnect the propelling liquid lines, inspect them and flush the lines clean.
6
Open and inspect and clean the propelling liquid 2/2 valves at the inlet side and the outlet side.
7
Open and inspect and clean the non-return valves in the piping (near the 2/2 valves).
Inspection and cleaning of the piston and liner:
8
Disassemble and inspect and clean the piston unit and its piston seals.
If necessary, then replace the piston seals.
Inspect and clean the cylinder liner.
Refer to chapter "Assembly and disassembly", "Piston unit."
Draining and inspection and cleaning of the "Pressure limitation system":
9
10
WARNING
At normal conditions, the highest discharge operating pressure of the pump will remain in the
piping of the "Pressure limitation system" between the pressure relieve valve and the nonreturn valves.
Always discharge the pressure in the piping, by opening the drain valve,
before working at it or at the connecting valves.
Open the drain valve and the vent valve at the piping between the pressure relieve valve and the nonreturn valves.
If there is contamination in the propelling liquid,
then remove the piping and the open and inspect and clean the non-return valve.
Refilling:
11 Replace the propelling liquid.
12 Replace all propelling liquid suction filters and discharge filters.
13 Re-fill the propelling liquid tank.
ATTENTION
Remember at the priming phase to re-fill and de-aerate all the drained piping in the propelling
liquid system and pressure limitation system.
10.26
MUI.814.201189.R01.EN

Diaphragm assembly
1
Clean the diaphragm area of the
2
Grease the clamping edge (C) of the
ATTENTION
Use only oil free grease.
3
Install the diaphragm (B) into the

Figure 10.36: Install the diaphragm unit
Pos: 56.29 /GEHO/Heading/H4/#.#.#.# Diaphragm housing cover @ 1\mod_1165393688115_31.doc @ 9026
10.5.2.5 Diaphragm housing cover

Pos: 56.30 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Diaphragm housing cover/Hydraulic/Install, Hoisting bracket @ 1\mod_1165323498290_31.doc @ 8998
Preparation
1
Check the diaphragm housing cover seal.
2
Replace the diaphragm housing cover
seal, if necessary.
3
Install the diaphragm housing cover seal.
4
Screw the push-off bolts back in 0-position.
5
Put the diaphragm housing cover to the
diaphragm housing.
Use the diaphragm housing cover hoisting
bracket.
6
Secure the diaphragm housing cover with
four cover nuts. Use a wrench.
7
Screw evenly till the cover sits flat on the
housing via its raised face (check for even
clearance all around).
8
Remove the diaphragm housing cover
hoisting bracket.
9
Tighten all other cover nuts hand-tight.
Figure 10.37: The diaphragm cover hoisting bracket
Pos: 56.31 /GEHO/Assembly and Disassembly/Diaphragm housing unit/Diaphragm housing cover/Hydraulic/Tighten @ 1\mod_1165323465060_31.doc @ 8995
MUI.814.201189.R01.EN
10.27

1
Place the hydraulic tension ring unit (B) to
the stud bolts.
Use a appropriate lifting device.
Use the lifting eye (A).
2
Push all hydraulic pistons at the tension
ring down into the start-position
(the pistons supports on the tension ring).
Check that the piston heads (B) are even
with the surface of the tension ring unit (B).
3
Tighten the tension ring nuts (C).
4
Connect the hydraulic pump to the quick
release connector (E).
5
Fill the hydraulic tension ring (B) with oil
and de-aerate:
Loosen the blind plug (F).
Activate the Hydraulic pump until
hydraulic oil leaks out.
Tighten the blind plug (F).
F
B
D
C
Figure 10.38: Install the hydraulic tension ring unit
Tighten the cover nuts

1
Refer to "Technical data", "Special torques",
"Diaphragm housing unit" for the procedure and
torques and pressure.
Pre-tighten:
Tighten all diaphragm housing cover
nuts (D) with the pin (E) with normal hand
force torque.
3
tension ring unit, to allow settling of the
surfaces.
4
Final-tighten:
Tighten all diaphragm housing cover
nuts (D) with the pin (E) with normal hand
force torque.
6
7
8
9
Figure 10.39: Tighten the diaphragm cover nuts
Legend
A
B
C
D
E
F

Diaphragm housing cover stud bolt
Pin (to turn the cover nut)
Tension ring nut

tension ring unit.
Remove the hydraulic pump.
Loosen the tension ring nuts (F).
Remove the hydraulic tension ring unit.
Pos: 57.1 /GEHO/Heading/H2/#.# Pulsation dampener @ 1\mod_1168952826922_31.doc @ 11788
10.28
MUI.814.201189.R01.EN
10.6
Pulsation dampener
Pos: 57.2 /GEHO/Assembly and Disassembly/Pulsation damper/Safety instructions/Safety instructions pulsation dampener @ 1\mod_1168953439328_31.doc @ 11799
WARNING
The pre-charge pressure may never exceed the maximum allowable pressure,
as indicated at the dampener identification plate.
WARNING
The dampener may be under pressure, even when the pressure gauge indicates no pressure.
The pressure sensing opening may be clogged.
WARNING
In case of in-sufficient pre-charge pressure or nitrogen leakage, the pressure pulsations may
be excessive and may cause heavy vibrations.
WARNING
ONLY use nitrogen to pre-charge a dampener.

NEVER use oxygen, because of explosion danger.
WARNING
In case of an external fire, the nitrogen pressure inside the dampener will increase and may
exceed the dampener design pressure.
WARNING
In case of a very rapid pressure drop in the discharge line, in combination with dis-location of
the dampener diaphragm in relation to the dampener in/outlet opening, a diaphragm rupture
might occur.
In this case, the nitrogen can enter the slurry line and pressurize a blocked section of this
slurry line or form a nitrogen bubble under pressure in the slurry line.
WARNING

Escaping nitrogen may cause lack of oxygen.
WARNING

If discharging the gas pressure through the valve,
then the escaping nitrogen can push away the air in the direct environment,
that can cause lack of oxygen.
MUI.814.201189.R01.EN
10.29

Pos: 57.4 /GEHO/Assembly and Disassembly/Pulsation damper/Disassembly @ 0\mod_1156236790706_31.doc @ 5737
10.6.1 Diaphragm removing

1 Strictly obey the pulsation dampener safety instructions.
Refer to chapter "Pre-charging the discharge pulsation dampener".
2 Open the filler valve slowly, in many small steps, to discharge the nitrogen gas pressure from the pulsation
dampener.
DANGER
Leaking nitrogen (N2) causes lack of oxygen:
Be aware of the risk of suffocation, caused by to much nitrogen in the air.
Prevent nitrogen filling the working environment.
Assure in small rooms good ventilation, because of risks of nitrogen leakage.
Assure free escape routes, because of risks of nitrogen gas.
3 Make sure that the pulsation dampener is depressurized.

4 Loosen the cover nuts. DO NOT remove the cover nuts.
CAUTION
Make sure that the pulsation dampener cover does not come upward against the nuts.
This indicates that pressure has not been completely discharged from the pulsation
dampener.
5 Remove the pulsation dampener cover. Use the lifting eyes and a proper lifting device.
ATTENTION
The lifting eyes on the pulsation dampener cover is only suitable for lifting the pulsation
dampener unit.
6 Remove the old pulsation dampener diaphragm.
7 Inspect the interior of the pulsation dampener.
8 Clean the interior of the pulsation dampener.
Pos: 57.5 /GEHO/Assembly and Disassembly/Pulsation damper/Assembly @ 0\mod_1156228349876_31.doc @ 5731
10.6.2 Diaphragm assembly

1 Clean the surface of the pulsation dampener
housing.
2 Clean the surface of the pulsation dampener
cover.
3 Make sure to remove all stains and remains
from the clamping edges for the diaphragm.
4 Apply a light coating of cup grease in the
diaphragm clamping edge.
CAUTION
Failure to properly lubricate these surfaces may result in a gradual leakage of nitrogen gas and
drop of pre-charge pressure.
INFORMATION
Use the grease Klber Syntheso Pro AA2, article number 006025 to install the diaphragms,
O-rings and seals.
10.30
MUI.814.201189.R01.EN
10.6.2.1 Diaphragm folding, option 1

1 Push the cone outward.
2 Fold the diaphragm.
MUI.814.201189.R01.EN
10.31

3 Insert the folded diaphragm into the pulsation
dampener housing.
4 Move the diaphragm into position.

5 Make sure that the clamping rim fits in the
shoulder of the dampener housing.
10.32
MUI.814.201189.R01.EN
10.6.2.2 Diaphragm folding, option 2

1 Fold the diaphragm.
2 Insert the diaphragm into the pulsation

dampener housing.
MUI.814.201189.R01.EN
10.33

3 Move the diaphragm into position.
4 Make sure that the clamping rim fits in the
shoulder of the dampener housing.
10.6.2.3 The correct position

1 Apply grease to the fitting edges of the cover.
2 Put the cover to the housing.
3 Tighten the nuts with the correct torque.
Refer to chapter Special torques.
Pos: 58.1 /GEHO/Heading/H2/#.# Nitrogen filling device @ 1\mod_1169209240961_31.doc @ 11882
10.7
Nitrogen filling device
Pos: 58.2 /GEHO/Assembly and Disassembly/Nitrogene filling device/Nitrogen filling device_dampemer+accu @ 1\mod_1169196110656_31.doc @ 11865
Use the nitrogen filling device for the filling of the pulsation dampener(s) and/or hydraulic accumulator(s).
Refer to the document "Instrument list" for the correct pressure.
Refer to the chapter "Pre-charging the pulsation dampener" for correct filling of pulsation dampener(s) and/or
hydraulic accumulator(s).
Pos: 59.1 /GEHO/Heading/H2/#.# Frame unit @ 0\mod_1146735364754_31.doc @ 3598
10.8
Frame unit
Pos: 59.2 /GEHO/General/Attention, Warning and Note/Information - Frame unit - Contact Weir Minerals @ 1\mod_1165496458248_31.doc @ 9075
INFORMATION
For major maintenance work on the frame unit, please,
contact the service department of Weir Minerals Netherlands b.v.
Pos: 60.1 /GEHO/Heading/H2/#.# Drive unit @ 0\mod_1134483988099_31.doc @ 452
10.9
Drive unit
Pos: 60.2 /GEHO/Assembly and Disassembly/Drive unit/Disassembly and assembly @ 1\mod_1168951193156_31.doc @ 11775
ATTENTION
Refer to chapter "Catalogue information" for information about assembly and disassembly of
drive unit parts.
10.34
MUI.814.201189.R01.EN
Appendix: Parts - Lists and drawings (pump section)

Pos: 62 /GEHO/Heading/H1/#. Appendix: Parts - Lists and drawings (pump section) @ 1\mod_1169571543393_31.doc @ 11982
11
Pos: 63 /GEHO/Parts lists/NOTE - Items with *** @ 1\mod_1165932498812_31.doc @ 9184
NOTE
When ordering items marked with *** specify the quantity.
Pos: 64 /GEHO/Parts lists/Pump/Project/201189 @ 5\mod_1225721529968_0.doc @ 40141
GEHO TZPM 1200 assembly

Part list number
820.577.201189
Drawing number
T.820.201189
ID
Item number
Description
Technical details
Qty
005 818.080.559AU
Puls.dampener filling unit
010 828.950.151M
Lubrication unit
015 828.950.152M
Flushing unit
020 828.950.153M
Ventline unit
025 831.020.358D
Valve unit
026 831.020.359D
Valve unit
030 832.010.123Q
035 835.093.204C
Piston unit
050 845.010.461M
Frame unit
060 851.010.115N
Pulsation dampener unit
065 853.010.251M
Press.limit.regul.unit
070 855.010.054W
Pressure transmitter unit
075 857.010.125M
Propelling liquid unit
080 858.010.117M
Electrical unit
085 895.577.213B
Accessories
090 851.010.092Y
100 814.201189.16
Drive unit
110 814.201189.22
Compressor
910.150.052
Round head grooved pin
D1476 r3x10 ss
20
795.000.400
Binding wire
Ss
***
814.201189.25
Set of tagplates
818.030.258
Name plate-weir
915.020.008
Hexagon nut
D934 m3 ss
12
913.310.052
Hex.socket head capscrew
D84a m3x10 ss
12
818.030.140
Name plate-geho
910.150.031
MUI.814.201189.R01.EN
2
D1476 r2x8 ss
11.1

ID
11.2
Item number
Description
Technical details
Qty
818.030.272
Type plate
Ss
MUI.814.201189.R01.EN
Puls.dampener filling unit

Part list number
818.080.559AU
Drawing number
T.818.080.199
ID
Item number
Description
Technical details
Qty
001 922.595.211
Threaded reducing piece
Red-r1/2/r1/4
002 922.985.253
Banjo coupl. w. one bolt
P-rswv 6sr
003 913.003.138
D912 m6x35 stl
004 929.050.503
Pipe clamp
106-pp
005 730.103.005
Tube
R 6x1.5
***
006 921.510.319
Pressure gauge
R100/0-25000kpa
007 922.175.062
Male stud coupling
Ges 12s/r1/2"-wd
008 922.135.062
Male connector
Ges 12s/1/2npt
009 922.945.262
Stud standpipe adaptor
Egesd 12s/r1/2-wd
010 922.075.209
Plug
Vs-r1/4wd
011 913.003.248
D912 m12x90 stl
012 855.100.065
Connecting block
013 818.030.026
Type plate
014 910.150.029
D1476 r2x5 1.4305
015 921.020.060
Valve
G1/2"-pv4ps-ss
016 828.500.585
Adaptor
017 931.400.223
Sealing ring
22-27-1.5 din7603
018 922.945.253
Egesd 6sr-wd
019 922.285.254
Bulkhead coupling
P-gsv 6s
020 921.050.080
Needle valve
1/2"npt/b8-fxf
021 922.305.253
Equal elbow coupling
P-wv 6s
022 922.175.253
Male stud coupling
P-gev 6sr-wd
023 922.365.254
Bulk head elbow coupling
P-wsv 6s
024 922.105.253
Straight coupling
P-gv 6s
025 929.050.530
Locking sheet
Dp1
026 828.500.586
Cover
027 931.031.205
O-ring
MUI.814.201189.R01.EN
1
R15x2.5 nbr-90sh
11.3
11.4
MUI.814.201189.R01.EN
Lubrication unit
Part list number
828.950.151M
Drawing number
T.828.900.369
ID
Item number
Description
Technical details
Qty
001 950.262.036
Electric motor
0.75kwn1500
002 960.010.625
Coupling
Kd19-14/19 (stl
003 960.020.063
Gear pump (r
Sf2/6 rd-12l
004 960.020.622
Lantern piece
Sf2/dm80
005 816.940.974
Support
006 913.003.195
D912 m10x20 stl
007 913.003.165
D912 m8x20 stl
008 914.106.196
Hexagon screw
D933 m10x25stl-glv
009 917.306.028
Lock washer
D125a m10 stl-glv
010 921.700.832
Suction filter-element
0050s-125-wp
011 911.070.333
Stud
D938 m16x40 stl
012 917.346.040
Lock washer
D9021a m16 stl-glv
013 999.999.000
Arrow=rotating direction
014 910.150.029
D1476 r2x5 1.4305
015 921.510.187
Pressure gauge
R100/0-1600kpa
019 928.860.027
Ball valve
Sk3-28l25
020 814.201189.52
Filterhousing
Ur219
021 814.201189.53
Element filtrans
030 929.050.500
Pipe clamp
112-pp
031 929.050.501
Pipe clamp
428-pp
032 929.050.530
Locking sheet
Dp1
033 929.050.531
Locking sheet
Dp4
16
034 914.003.144
Hexagon bolt
D931 m6x65 stl
12
035 914.103.139
Hexagon bolt
D933 m6 x40 stl
036 922.895.217
Egesd 18l/1/2npt
037 925.780.610
Nipple
1/2"npt ss
038 922.285.219
Bulkhead coupling
P-gsv 18l
039 816.941.074
Support
1.0067
040 868.001.879
Distance bushing
041 914.103.243
Hexagon screw
MUI.814.201189.R01.EN
2
D933 m12x60 stl
2
11.5

ID
Description
Technical details
Qty
042 922.975.217
Reducing fitting
P-redvd 18/6l
043 922.975.228
Reducing fitting
P-redvd 28/6l
046 730.103.001
Tube
R6x1
***
047 730.103.101
Tube
R 12 x 2
***
048 730.103.213
Tube
R 28 x 2
***
049 921.050.080
Needle valve
1/2"npt/b8-fxf
050 922.975.233
Reducing coupling
28/18l/374652
051 922.945.228
Egesd 28lr-wd
054 922.155.228
Male stud coupling
P-gev 28lr
055 922.595.219
Red-r3/4r1
057 922.305.228
P-wv 28l
058 922.595.230
Red-r1.1/4-wd/r1
059 922.805.228
Non-return valve
P-rv 28l 374069
061 922.455.228
Equal tee coupling
P-tv 28l
12
062 922.975.231
Reducing fitting
P-redvd 28/12l
11
063 922.155.210
Male stud coupling
P-gev 12lr
067 828.500.508
Banjo coupling
068 828.500.509
Stud adaptor
069 922.035.228
Profile ring
P-r 28l
070 922.015.229
Nut
M 28l
071 868.053.287
Orifice
072 868.053.288
Orifice
073 868.053.286
Orifice
074 922.915.228
Adjust. male stud elbow
P-ewvd 28l
080 915.003.040
Hexagon nut
D934 m16 stl
081 922.935.228
Adj.male t.-stud
P-elvd 28l
085 922.925.228
Adjustable equal tee
P-etvd 28l
086 922.435.228
Straight coupling
Snv 28l 372945
087 922.285.229
Bulkhead coupling
P-gsv 28l
091 922.095.228
Blanking plug
Vs 28l
095 917.306.069
Lock washer
D125a m36 stl-glv
096 914.106.317
Hexagon screw
D933 m16x30stl-glv
097 870.005.112
Cover
098 931.030.375
O-ring
11.6
Item number
1
R120x4 nbr-70sh
MUI.814.201189.R01.EN

ID
Item number
Description
Technical details
Qty
100 971.600.008
Flow sensor
101 922.950.879
T-piece
E40080/ql28-18-28
102 922.950.880
Adapter
E40104
110 971.450.059
Pressure transmitter
120 971.050.020
Level switch
121 853.100.583
Housing
122 828.500.563
Reducer
123 922.595.224
Red-r1/r1/2
124 922.945.217
Egesd 18lr-wd
125 922.155.217
Male stud coupling
P-gev 18lr
126 922.075.235
Plug
Vs-r1.1/4wd
MUI.814.201189.R01.EN
1
Nivotemp m-350-2k8
11.7
11.8
MUI.814.201189.R01.EN
Flushing unit
Part list number
828.950.152M
Drawing number
T.828.900.337
ID
Item number
Description
Technical details
Qty
001 922.985.209
P-rswv 12l/r1/4
002 922.455.209
Equal tee coupling
P-tv 12l
003 922.155.210
Male stud coupling
P-gev 12lr
004 922.945.210
Egesd 12lr-wd
005 922.975.220
Reducing fitting
P-redvd 18/12l
006 730.103.108
Tube
R 18 x 1.5
***
007 922.455.217
Equal tee coupling
P-tv 18l
008 922.305.217
P-wv 18l
009 730.103.101
Tube
R 12 x 2
***
010 922.155.217
Male stud coupling
P-gev 18lr
012 922.365.219
Bulkhead elbow coupling
P-wsv 18l
MUI.814.201189.R01.EN
11.9
11.10
MUI.814.201189.R01.EN
Ventline unit
Part list number
828.950.153M
Drawing number
T.828.900.292
ID
Item number
Description
Technical details
Qty
001 928.370.305
Banjo coupl.w. one bolt
R3/8"- 8x6
002 770.528.000
Hose
003 928.130.005
Male connector
Ack- 3/8"-6
004 922.945.210
Egesd 12lr-wd
006 730.103.101
Tube
R 12 x 2
***
008 922.880.000
Non-return valve
P-rv 12l(0.5
010 922.915.209
P-ewvd 12l
013 928.120.008
Male connector
3/8" - 6
014 922.935.209
Adj.male stud t-stud b.t
P-elvd 12l
015 922.285.210
Bulkhead coupling
P-gsv 12l
MUI.814.201189.R01.EN
***
11.11
11.12
MUI.814.201189.R01.EN
Valve unit
Part list number
831.020.358D
Drawing number
T.831.000.460
ID
Item number
Description
Technical details
Qty
001 023.582.018
Valve housing
003 025.582.016
Valve cover
010 831.350.259
Conical valve
011 831.700.925
Valve ring
012 831.150.918
Valve seat
013 831.900.051.14
Lock nut
014 825.107.043
Compression spring
015 831.900.889
Clamping piece
016 831.900.824
Guide bush
017 862.007.527
Stud bolt
018 831.900.715
Piston
019 831.900.717
Nut
1.7225v
020 831.900.716
Nut
1.0503kg
021 822.270.004.67
Sealing ring
022 931.208.200
Sealing ring
B7a,228.6x266wn100
023 931.191.175
Sealing ring
B7a,195x229wn101
024 862.050.191
Nut
Nf m42
026 960.010.621
Adapter
R1/4"xr1/4"-3000b
027 960.010.613
Connecting nipple
R1/4"/2000 bar
038 931.030.409
O-ring
R220x4 nbr70-sh
039 933.111.066
Rod seal
S8-65-75
040 933.111.086
Rod seal
S8-85-100
041 913.020.239
Hex socket head capscrew
D912 m12x40 ss
042 914.300.040
Eye bolt
D580 m16 1.0401
043 914.206.411
Hexagon screw
D561a m20x120 stl
045 831.900.719
Spacer
1.0503n
046 913.020.251
D912 m12x120 ss
050 862.007.528
Stud bolt
12
051 862.050.013.36
Nut
12
MUI.814.201189.R01.EN
11.13
11.14
MUI.814.201189.R01.EN
Valve unit
Part list number
831.020.359D
Drawing number
T.831.000.461
ID
Item number
Description
Technical details
Qty
001 023.582.019
Valve housing
003 025.582.015
Valve cover
009 831.900.709
Valve support
010 831.350.259
Conical valve
011 831.700.925
Valve ring
012 831.150.918
Valve seat
013 831.900.051.14
Lock nut
014 825.107.043
Compression spring
015 831.900.890
Clamping piece
016 831.900.824
Guide bush
017 862.007.526
Stud bolt
018 831.900.715
Piston
019 831.900.717
Nut
1.7225v
020 831.900.716
Nut
1.0503kg
021 822.270.004.67
Sealing ring
024 931.191.175
Sealing ring
B7a,195x229wn101
026 960.010.621
Adapter
R1/4"xr1/4"-3000b
027 960.010.613
Connecting nipple
R1/4"/2000 bar
028 931.400.361
Sealing ring
36-42-2 din7603
029 831.900.454
Plug
033 917.260.134
Clamping sleeve
R6x16 din1481-rvs
038 931.030.409
O-ring
R220x4 nbr70-sh
039 933.111.066
Rod seal
S8-65-75
040 933.111.086
Rod seal
S8-85-100
041 914.206.411
Hexagon screw
D561a m20x120 stl
044 862.050.003.36
Nut
045 862.007.525
Stud bolt
047 831.900.714
Pin
MUI.814.201189.R01.EN
11.15
11.16
MUI.814.201189.R01.EN

Part list number
832.010.123Q
Drawing number
T.832.000.177
ID
Item number
Description
Technical details
Qty
002 039.577.005
003 045.577.005
Diaphragm housing
004 832.100.885
Corner piece
005 832.100.886
Middle piece
006 832.100.887
Corner piece
007 832.100.738
Filling ring
008 832.100.739
Covering ring
012 862.005.143
Initiator housing
013 832.100.578
Cover
015 832.100.901
Monitoring rod
016 832.100.899
Clamping bush
019 824.070.013
Diaphragm
021 925.530.224
Hexagon head pipe plug
G 1" din 910-5.8
022 922.085.217
Blanking end
Vs-m18x1.5wd
030 822.700.010
Sealing ring
031 931.031.267
O-ring
034 822.190.010
Sealing ring
035 931.400.331
Sealing ring
33-39-2 din7603
037 862.007.435
Stud bolt
1.7225v
72
039 862.007.531
Stud bolt
48
042 862.007.045.36
Stud bolt
24
044 862.050.274
Nut
24
045 862.050.002.36
Nut
72
047 862.050.013.36
Nut
48
049 862.005.120
Coupling nut
050 914.103.321
Hexagon screw
D933 m16x50 stl
24
052 914.223.459
Hexagon set screw
D561b m24x200 stl
053 816.020.428
Protective cap
059 914.103.327
Hexagon screw
D933 m16x80 stl
18
063 913.003.196
D912 m10x25 stl
MUI.814.201189.R01.EN
3
R55x3 nbr-90sh
6
3
11.17

ID
Description
Technical details
Qty
064 914.483.325
Hexagon bolt
D564 m16x70 stl
069 917.260.135
Clamping sleeve
R6x20 din1481-rvs
070 921.050.001
Needle valve
G3/8"-ubel717
071 922.075.209
Plug
Vs-r1/4wd
074 922.305.209
P-wv 12l
077 922.945.210
Egesd 12lr-wd
11.18
Item number
MUI.814.201189.R01.EN
Piston unit
Part list number
835.093.204C
Drawing number
T.835.000.175
ID
Item number
Description
Technical details
Qty
001 063.577.000
Piston rod
002 841.248.004
Cylinder liner
003 835.148.003
Piston body
004 835.348.004
Retaining plate
005 862.007.392
Stud bolt
006 862.050.112
Nut
007 841.900.341
Thrust piece
008 835.900.109
Sealing plate
009 931.031.452
O-ring
R40.64x5.33 nbr-90
010 862.050.127
Nut
Nf m48/d2510
011 914.103.242
Hexagon bolt
D933 m12x55 stl
24
012 835.900.185
Guide ring
015 914.300.040
Eye bolt
D580 m16 1.0401
020 933.160.211
Set of roof shaped rings
L=33.5/ek
021 933.160.210
Set of roof shaped rings
L=38.7/ek
022 822.270.045
Gasket
R288-r309-1
MUI.814.201189.R01.EN
11.19
11.20
MUI.814.201189.R01.EN
Frame unit
Part list number
845.010.461M
Drawing number
T.845.000.480
ID
Item number
Description
Technical details
Qty
001 002A577A013
Frame
003 018.632.002
Retaining plate
005 066.577.001
Crosshead pin
006 068.577.004
Connecting rod
008 072.577.001
Crankshaft
010 087.577.001
Bearing cover
012 814.201189.44
Bearing housing
013 086.577.000
Pressure plate
014 087.577.002
Bearing cover
015 088.577.001
Pressure plate
016 090.577.001
Crosshead guide
018 089.577.000
Crosshead rod
019 005.577.001
Frame cover
020 816.955.503
Locking plate
030 931.030.495
O-ring
031 823.030.041
Seal
032 931.030.726
O-ring
034 823.051.049
Seal
035 823.030.040
Seal
036 839.100.047
Crosshead
037 823.030.028
Seal
038 913.053.319
D7984 m16x40 stl
54
039 870.001.225
Cover
Stl
040 870.001.224
Cover
Stl
041 870.001.187
Cover
042 822.020.123
Sealing ring
044 870.001.223
Cover
W1.0067
045 931.030.869
O-ring
R455x5 nbr70sh
046 816.955.130
Clamping piece
059 914.106.317
Hexagon screw
MUI.814.201189.R01.EN
1
1.7225v
R57.8x5.33 nbr70sh
12
2
1
R638x8 nbr70sh
3
D933 m16x30stl-glv
54
11.21

ID
Description
Technical details
Qty
062 914.236.529
Hexagon set screw
D561a m30x2x100stl
063 914.003.449
Hexagon bolt
D931 m24x100 stl
064 914.103.319
Hexagon screw
D933 m16x40 stl
24
065 914.103.445
Hexagon screw
D933 m24x70 stl
36
066 914.103.407
Hexagon screw
D933 m20x80 stl
12
068 914.103.442
Hexagon screw
D933 m24x55 stl
069 914.106.237
Hexagon screw
D933 m12x30stl-glv
32
080 933.101.126
U-ring
T20/125-145-16
081 933.021.125
Wiper ring
125-137-11nbr-90sh
082 911.040.441
Stud bolt
D939 m24x50 8.8
18
084 914.103.317
Hexagon screw
D933 m16x30 stl
085 915.006.055
Hexagon nut
D934 m24 stl-glv
18
086 915.003.040
Hexagon nut
D934 m16 stl
12
087 913.003.447
D912 m24x80 stl
18
089 822.160.023
Sealing ring
091 846.100.172
Dust cover housing
092 846.100.126
Gasket holder
094 815.812.411
Flat bar steel
095 911.040.323
Stud bolt
M16x60 din939-8.8
12
118 935.022.340
Lipseal
Was 300-340-20
121 925.546.145
126 942.210.668
Spherial roller bearing
127 942.900.087
Cyl.roller bearing
128 942.900.074
Cyl.roller bearing
129 942.410.668
Pressure sleeve
Ah3168h
131 922.155.211
Male stud coupling
P-gew 12l/r1/2
132 730.103.103
Tube
R 12 x 1.5
***
134 925.720.284
Pipe nipple
D2982 g2"x250 stl
136 921.150.021
Gate valve
G2"-econ290a
138 948.790.002
Oilglass
G2
140 921.700.033
Filter
Pi 0114 mic
141 942.800.164
Lock nut
Hm3164
142 816.955.504
Locking plate
143 925.016.114
Bend
11.22
Item number
2
23168bk.mb
1
G3/4"-n1
MUI.814.201189.R01.EN

ID
Item number
Description
Technical details
Qty
144 917.303.034
Lock washer
D125a m12 stl
147 914.103.237
Hexagon bolt
D933 m12x30 stl
12
148 914.106.315
Hexagon screw
D933 m16x20stl-glv
149 914.103.195
Hexagon bolt
D933 m10x20 stl
150 948.500.000
Grease nipple
D71412 h45/g1/8
151 914.106.439
Hexagon screw
D933 m24x40stl-glv
152 917.500.055
Retaining ring
Dubo m24
155 921.200.026
Ball valve
G2"-eriks 3185
156 925.526.145
Double nipple
N280 g2
157 828.500.559
Pipe nipple
158 925.206.145
Elbow
MUI.814.201189.R01.EN
1
N90 g2
11.23
11.24
MUI.814.201189.R01.EN

Part list number
851.010.115N
Drawing number
T.851.000.353
ID
Item number
Description
Technical details
Qty
001 851.500.305
Cover
002 851.300.278
Pulsation dampener
006 824.030.000.64
Diaphragm
009 862.007.424
Stud bolt
12
010 922.075.218
Plug
Vs-r1/2wd
011 931.030.575
O-ring
R128x6 nbr-70sh
012 914.300.063
Ring bolt
D580 m30 c15
013 862.005.353
Hexagon head screw
014 862.050.237
Nut
017 818.030.251
Type plate
018 818.030.210
Text plate
019 910.150.029
020 851.500.317
Flange
021 931.030.710
O-ring
022 822.150.021
Sealing ring
028 922.075.209
Plug
MUI.814.201189.R01.EN
8
Sa194-2h/m36
D1476 r2x5 1.4305
12
8
1
R132x8 nbr-70sh
1
1
Vs-r1/4wd
11.25
11.26
MUI.814.201189.R01.EN
Press.limit.regul.unit
Part list number
853.010.251M
Drawing number
T.853.000.248
ID
Item number
Description
Technical details
Qty
001 921.300.587
Safety valve
002 853.010.239
Non-return valve unit
003 862.015.241
Threaded rod
24
004 915.006.040
Hexagon nut
D934 m16 stl-glv
24
005 931.190.050
Sealing ring
B7a,62x102d2697
006 828.551.686
Connecting pipe
007 862.015.298
Threaded rod
008 931.190.080
Sealing ring
009 853.100.633
Connecting bloc
010 922.075.218
Plug
Vs-r1/2wd
011 816.930.402
Ring
Stl
012 862.015.251
Threaded rod
013 915.006.055
Hexagon nut
D934 m24 stl-glv
18
014 816.930.382
Ring
1.0503n
015 822.080.049
Gasket
R80-r127-2/c4430
016 862.015.275
Threaded rod
017 915.006.047
Hexagon nut
018 828.551.687
Drain line
019 822.100.024
Sealing ring
020 914.103.319
Hexagon screw
D933 m16x40 stl
021 922.945.262
Egesd 12s/r1/2-wd
022 922.455.060
Equal tee coupling
Ts 12s
023 922.945.261
Egesd 12sr-wd
024 921.050.001
Needle valve
G3/8"-ubel717
025 922.135.211
Male connector
P-gev 12l/1/2npt
026 922.015.261
Nut
M 12s
027 922.035.209
Profile ring
P-r 12l/s
028 921.520.043
Shock absorber
1/2"npt econ1389
030 921.510.319
Pressure gauge
R100/0-25000kpa
031 730.103.101
Tube
R 12 x 2
***
MUI.814.201189.R01.EN
B7a-nw80 din 2697
1
1
8
D934 m20 stl-glv
16
11.27

ID
Description
Technical details
Qty
032 929.050.500
Pipe clamp
112-pp
033 929.050.530
Locking sheet
Dp1
034 914.103.139
Hexagon bolt
D933 m6 x40 stl
035 921.050.080
Needle valve
1/2"npt/b8-fxf
036 862.015.239
Threaded rod
8.8-verz
11.28
Item number
MUI.814.201189.R01.EN
Non-return valve unit

Part list number
853.010.239
Drawing number
T.853.000.105
ID
Item number
Description
Technical details
Qty
001 853.100.504
Valve housing
002 853.100.503
Valve guide
003 853.100.505
Valve
004 821.025.052
Ring
005 821.025.044
Ring
006 917.800.016
Compression spring
R32xr2.5x71.5
007 913.006.135
D912 m6x20 stl-glv
008 931.030.890
O-ring
R70x3
MUI.814.201189.R01.EN
11.29
11.30
MUI.814.201189.R01.EN
Pressure transmitter unit

Part list number
855.010.054W
Drawing number
T.855.000.100
ID
Item number
Description
Technical details
Qty
001 971.450.059
002 971.450.063
004 922.135.211
Male connector
P-gev 12l/1/2npt
005 922.975.209
Reducing fitting
P-redvd 12/6l
006 914.900.019
Hexagon screw
1/4"-20unc/l=1/2
007 921.050.080
Needle valve
1/2"npt/b8-fxf
008 925.780.610
Nipple
1/2"npt ss
009 816.941.166
Support
010 816.941.167
Support
011 914.106.135
Hexagon screw
D933 m6x20 stl-glv
012 915.006.022
Hexagon nut
D934 m6 stl-glv
013 922.915.200
P-ewvd 6l
014 921.520.043
Shock absorber
1/2"npt econ1389
MUI.814.201189.R01.EN
11.31
11.32
MUI.814.201189.R01.EN
Propelling liquid unit

Part list number
857.010.125M
Drawing number
T.857.000.215
ID
Item number
Description
Technical details
Qty
001 950.262.036
Electric motor
0.75kwn1500
002 960.010.625
Coupling
Kd19-14/19 (stl
003 960.020.063
Gear pump (r
Sf2/6 rd-12l
004 960.020.622
Lantern piece
Sf2/dm80
005 816.940.742
Support
1.0067
006 913.003.195
D912 m10x20 stl
007 913.003.165
D912 m8x20 stl
008 914.103.196
Hexagon bolt
D933 m10x25 stl
009 917.306.028
Lock washer
D125a m10 stl-glv
12
010 911.070.236
Stud
D938 m12x25 stl
011 917.306.034
Lock washer
D125a m12 stl-glv
012 915.003.034
Hexagon nut
D934 m12 stl
013 999.999.000
Arrow=rotating direction
014 910.150.029
D1476 r2x5 1.4305
015 922.155.217
Male stud coupling
P-gev 18lr
016 922.595.218
Red-r3/4/r1/2
018 922.915.209
P-ewvd 12l
019 922.295.220
Straight reduct.coupling
P-gv 18/12l 374536
020 814.201189.52
Filterhousing
Ur219
021 814.201189.53
Element filtrans
022 922.595.228
Red-r1.1/4/r1/2
023 922.945.217
Egesd 18lr-wd
024 922.365.219
Bulkhead elbow coupling
P-wsv 18l
025 922.915.217
P-ewvd 18l
026 922.880.001
Non-return valve
P-rv 18l(o.5
027 922.455.217
Equal tee coupling
P-tv 18l
028 922.935.217
Adj.male t.-stud
P-elvd 18l
029 922.975.220
Reducing fitting
P-redvd 18/12l
030 922.285.219
Bulkhead coupling
P-gsv 18l
032 922.915.060
Ewsd 12s
MUI.814.201189.R01.EN
11.33

ID
Description
Technical details
Qty
033 922.285.061
Bulkhead coupling
Gss 12s
034 915.336.047
Hexagon nut
D439 b-m20x1.5
035 922.945.210
Egesd 12lr-wd
037 922.925.209
Adjustable equal tee
P-etvd 12l
038 922.975.209
Reducing fitting
P-redvd 12/6l
039 922.155.061
Male stud coupling
Ges 12sr
040 814.201189.51
Hydr.accumulator
6l-330bar
041 917.306.025
Lock washer
D125a m8 stl-glv
042 914.103.164
Hexagon bolt
D933 m8x16 stl
049 971.400.045
Silencer
R1/4
050 972.200.065
3/2 way valve
Nw6-24vdc-no
055 972.200.066
3/2 way valve
Nw6-24vdc-nc
056 972.900.000
Mounting block
R3/'8"-r1/4"-n=8
057 925.470.209
Double nipple
N245 g1/2"x3/8"stl
058 925.206.110
Elbow
N90 g1/2" mall.ci
059 914.106.132
Hexagon screw
D933 m6x10 stl-glv
060 921.510.187
Pressure gauge
R100/0-1600kpa
061 922.135.211
Male connector
P-gev 12l/1/2npt
062 922.035.209
Profile ring
P-r 12l/s
24
063 922.015.261
Nut
M 12s
24
064 921.050.080
Needle valve
1/2"npt/b8-fxf
065 921.510.223
Pressure gauge
R63/0-1600kpa
066 922.135.209
Male connector
12l 1/4npt 373031
067 929.050.500
Pipe clamp
112-pp
068 929.050.530
Locking sheet
Dp1
069 914.103.139
Hexagon bolt
D933 m6 x40 stl
070 853.010.250
Prop.liquid/flush.unit
071 928.370.304
Banjo coupl. w.one bolt
072 770.528.000
Hose
073 922.075.213
Plug
Vs-r3/8wd
074 931.400.183
Sealing ring
18-22-1.5 din7603
075 914.106.198
Hexagon screw
D933 m10x35stl-glv
076 921.050.081
Needle valve
1/4"npt/b8-fxf
077 922.975.217
Reducing fitting
P-redvd 18/6l
11.34
Item number
1
R1/4"- 8x6
8
***
MUI.814.201189.R01.EN

ID
Item number
Description
Technical details
Qty
078 928.110.305
Male connector
G1/4"-8x6
079 925.800.610
Adaptor
Npt1/2"bi-g1/2"bu
090 928.860.019
3/2 ball valve
Bk3-18l13
091 922.015.219
Nut
M 18l
092 922.035.217
Profile ring
P-r 18l
100 971.600.008
Flow sensor
101 922.950.882
T-piece
E40078/ql18-18-18
102 922.950.880
Adapter
E40104
116 922.595.219
Red-r3/4r1
117 922.915.228
P-ewvd 28l
125 928.900.678
H.p. hose
1st25a05a05-650
131 922.435.217
Female connector
Snv 18l 372943
140 971.050.023
Level switch
Nivotemp m-330m2k8
149 925.546.145
150 816.310.114
Tank
151 815.010.648
Drip pan
152 948.790.105
Level indicator
Sna254b-s-t-12
153 775.542.272
Seal
12x8
***
154 925.526.145
Double nipple
N280 g2
155 921.200.026
Ball valve
G2"-eriks 3185
156 925.530.224
G 1" din 910-5.8
157 914.103.165
Hexagon bolt
D933 m8x20 stl
32
158 922.155.228
Male stud coupling
P-gev 28lr
159 730.103.213
Tube
R 28 x 2
***
160 922.285.229
Bulkhead coupling
P-gsv 28l
161 870.005.112
Cover
162 931.030.375
O-ring
R120x4 nbr-70sh
163 914.103.317
Hexagon screw
D933 m16x30 stl
164 921.700.832
0050s-125-wp
165 922.945.228
Egesd 28lr-wd
170 815.010.787
Pi skid
171 868.001.841
Distance bushing
172 911.070.324
Stud
D938 m16x65 stl
173 917.306.040
Lock washer
D125a m16 stl-glv
MUI.814.201189.R01.EN
11.35

ID
Item number
Description
Technical details
Qty
174 816.940.820
Support
175 915.003.040
Hexagon nut
D934 m16 stl
176 914.300.040
Eye bolt
D580 m16 1.0401
177 914.103.236
Hexagon bolt
D933 m12x25 stl
180 770.556.578
Hose
Tw50-nbr/cr-s
***
181 929.000.531
Hose band clamp
S62/20skz
182 929.300.020
Connecting piece
G2"/633-f/ss
183 929.300.000
Coupling
G2"/633-c/ss
185 925.206.145
Elbow
N90 g2
186 917.950.030
Bolt adapter
M16-glv
191 730.103.108
Tube
R 18 x 1.5
***
193 730.103.001
Tube
R6x1
***
194 730.103.101
Tube
R 12 x 2
***
195 814.201189.50
Pipe
R28x2/l=500
210 816.020.474
Protection cover
211 911.170.325
Hexagon socket set screw
212 915.020.040
Hexagon nut
D934 m16 1.4301
213 917.850.040
Lock washer
D125b m16 ss
214 917.040.040
Spring washer
B16 d127b-w1.4401
250 770.558.317
Hose
R35-r25
***
251 922.105.228
Straight coupling
P-gv 28l
252 922.950.948
Female metric
253 922.950.949
Female swept elbow
254 929.000.012
Clamp
255 922.985.228
P-rswv 28lr
256 929.050.501
Pipe clamp
428-pp
257 929.050.531
Locking sheet
Dp4
258 914.003.144
Hexagon bolt
D931 m6x65 stl
11.36
MUI.814.201189.R01.EN
Prop.liquid/flush.unit
Part list number
853.010.250
Drawing number
T.853.000.240
ID
Item number
Description
Technical details
Qty
001 853.010.241
2/2 way valve
002 853.100.329
Valve seat
003 853.100.455
Non-return valve
004 931.032.051
O-ring
005 853.100.525
Distributor block
006 862.005.314
Banjo bolt
007 931.082.021
Multiseal
008 853.100.323
Base plate
009 853.100.330
Plug
010 913.003.169
012 822.030.024
Sealing ring
014 853.010.243
2/2 way valve
015 853.100.535
Distributor block
016 862.005.396
Banjo bolt
017 853.100.520
Bottom plate
018 853.100.518
Plug
019 853.100.519
Valve seat
020 853.100.517
Valve
021 931.082.017
Multiseal
MUI.814.201189.R01.EN
R21x1.5 fpm-80sh
Scpp45-d
D912 m8x40 stl
Scpp45-c
11
32
11.37
11.38
MUI.814.201189.R01.EN
2/2 way valve

Part list number
853.010.241
Drawing number
T.853.000.068
ID
Item number
Description
Technical details
Qty
001 853.100.387
Slide bearing
002 921.700.030
Filter
003 853.100.490
Cover
004 853.100.216.64
Dampening
005 933.500.001
Diaphragm
Bfa70/60-40
007 913.003.168
D912 m8x35 stl
008 853.100.385
Valve housing
009 825.102.000.32
Compression spring
011 853.100.388
Slide bearing
012 917.403.030
Retaining ring
D472 r30x1.2 ss
013 933.107.023
U-ring
20-30-8
014 853.100.391
Valve spindle
MUI.814.201189.R01.EN
1
G1/4"-lo.0304-01
11.39
11.40
MUI.814.201189.R01.EN
2/2 way valve

Part list number
853.010.243
Drawing number
T.853.000.110
ID
Item number
Description
Technical details
Qty
001 853.100.387
Slide bearing
002 921.700.030
Filter
003 853.100.490
Cover
004 853.100.216.64
Dampening
005 933.500.001
Diaphragm
Bfa70/60-40
007 913.003.168
D912 m8x35 stl
008 853.100.385
Valve housing
009 825.102.000.32
Compression spring
011 853.100.388
Slide bearing
012 917.403.030
Retaining ring
D472 r30x1.2 ss
013 933.107.023
U-ring
20-30-8
014 853.100.522
Valve spindle
MUI.814.201189.R01.EN
1
G1/4"-lo.0304-01
11.41
11.42
MUI.814.201189.R01.EN
Electrical unit
Part list number
858.010.117M
Drawing number
T.814.201189.43
ID
Item number
Description
Technical details
Qty
001 814.201189.41
Control box cpl
001 814.201189.34
Memory card
001 814.201189.37
Hmi-panel
002 814.201189.40
Terminal box
003 814.201189.42
Terminal box
004 913.306.074
005 858.100.250
Initiator
006 931.080.085
U-seal
8.5-13.4-1.0
007 913.400.165
D912 m8x20 1.4401
008 915.140.025
Hexagon nut
D934 m8 ss
009 917.280.025
Lock washer
D125a m8 ss
010 858.101.005
Cable channel
011 914.103.316
Hexagon screw
D933 m16x25 stl
012 995.025.023
Bend
Pg13 h318
013 995.001.050
Hose swivel
Pg 13
12
014 790.000.014
Protection sleeve
Ins.ro.14.5
***
015 995.006.202
Reducing ring
Pg11-pg9 h527
016 790.000.009
Protection sleeve
R10
***
017 995.025.021
Bend
Pg9 h318
018 995.001.052
Hose swivel
Pg 9
019 795.000.448
Cable
Oelflex 3x1 mm2
***
020 995.000.063
Lock nut
Pg11
021 795.000.461
Cable
022 730.103.202
Tube
R 22 x 2
***
023 929.050.502
Pipe clamp
322-pp
024 858.100.263
Cable channel
Stl
025 914.106.197
Hexagon screw
D933 m10x30stl-glv
026 914.106.141
Hexagon bolt
D933 m6x50
14
027 929.050.532
Locking sheet
Dp3
028 816.941.141
Support
MUI.814.201189.R01.EN
D84a m4x16 stl-glv
4
6
***
1
11.43

ID
Description
Technical details
Qty
029 971.100.055
Initiator
Ni12u-em18-ap6x
030 868.005.006
Detector piece
031 929.000.917
Clamping ring
Stl-glv
032 911.040.321
Stud bolt
M16x50 din939-8.8
033 914.103.317
Hexagon screw
D933 m16x30 stl
034 917.306.022
Lock washer
D125a m6 stl-glv
035 995.001.086
Cable gland
036 995.000.162
Lock nut
037 816.941.275
Support
038 862.050.279
Hexagon support
040 995.040.010
Cable tierap
T 50 r
100
041 995.040.012
Cable tierap
4x140 / nylon 6.6
100
043 790.000.013
Protection sleeve
044 858.100.261
Cable channel
Stl
045 858.100.262
Cable channel
Stl
047 917.306.028
Lock washer
D125a m10 stl-glv
048 795.000.449
Cable
049 995.006.421
Adapter
M20x1.5/pg9
050 795.000.445
Cable
Oelflex 2x0.75 mm2
***
051 995.006.422
Adapter
052 995.025.022
Bend
11.44
Item number
1
M16x1.5
***
***
3
Pg11
MUI.814.201189.R01.EN
Accessories
Part list number
895.577.213B
Drawing number
T.895.577.009
ID
Item number
Description
Technical details
Qty
001 815.010.780
Base frame
002 828.551.977
Pressure pipe
003 828.551.975
Suction line
004 828.551.970
Support
005 828.551.781
Support
006 828.500.554
Plug
007 931.400.640
Sealing ring
64-72-2.5 d7603
008 911.040.609
Stud bolt
D939 m36x100-8.8
009 915.003.069
Hexagon nut
D934 m36 stl
010 828.500.548
Plug
011 828.551.378
Support
1.0570n
012 913.003.443
D912 m24x60 stl
013 931.190.100
Sealing ring
B7a-nw100 din2697
014 815.010.782
Support
015 816.941.121
Support
016 816.941.291
Support
017 927.026.200
Blind flange
8"rf-900lbs stl
018 931.208.200
Sealing ring
B7a,228.6x266wn100
019 862.007.255
Reducing shank bolt
020 915.040.069
Hexagon nut
021 862.007.381
Stud bolt
022 927.020.250
Flange
023 822.250.011
Sealing ring
024 914.003.448
Hexagon bolt
D931 m24x90 stl
12
025 915.003.055
Hexagon nut
D934 m24 stl
24
026 914.103.444
Hexagon screw
D933 m24x65 stl
12
027 911.040.444
Stud bolt
M24x65 din939-8.8
12
029 822.200.059
Sealing ring
R270-r204-2
030 914.103.439
Hexagon screw
D933 m24x40 stl
12
031 816.930.437
Shim
MUI.814.201189.R01.EN
12
Nf m36 din2510
48
24
10"rf / 150lbs
1
2
3
11.45

ID
Description
Technical details
Qty
032 914.103.443
Hexagon screw
D933 m24x60 stl
42
033 914.103.403
Hexagon screw
D933 m20x60 stl
12
034 816.930.484
Shim
035 914.236.529
Hexagon set screw
036 911.170.325
037 915.020.040
Hexagon nut
D934 m16 1.4301
038 917.280.040
Lock washer
D125a m16 1.4401
039 917.040.040
Spring washer
B16 d127b-w1.4401
11.46
Item number
6
D561a m30x2x100stl
8
2
MUI.814.201189.R01.EN

Part list number
851.010.092Y
Drawing number
T.851.000.393
ID
Item number
Description
Technical details
Qty
001 851.500.203
Cover
002 851.300.230
Pulsation dampener body
003 824.030.000.64
Diaphragm
007 921.020.060
Valve
G1/2"-pv4ps-ss
008 921.510.184
Pressure gauge
R100-0-1000kpa
009 862.007.389
Stud bolt
012 914.300.055
Eye bolt
D580 m24 1.0401
014 862.050.227
Nut
Sa194-2h/m30
12
017 818.030.271
Type plate
Ss
018 818.030.210
Text plate
019 910.150.029
D1476 r2x5 1.4305
022 931.210.100
Sealing ring
Wl-nw100-nd40
023 828.500.585
Adaptor
024 922.945.262
Egesd 12s/r1/2-wd
025 922.755.062
Manometer coupling
Mas 12sr
028 922.075.209
Plug
Vs-r1/4wd
029 922.155.062
Male stud coupling
Ges 12s/r1/2
030 931.400.223
Sealing ring
22-27-1.5 din7603
031 828.500.586
Cover
032 931.031.205
O-ring
MUI.814.201189.R01.EN
12
1
R15x2.5 nbr-90sh
11.47
11.48
MUI.814.201189.R01.EN
Drive unit
Part list number
814.201189.16
Drawing number
T.814.201189.16
ID
Item number
Description
Technical details
Qty
001 814.201189.31
Gear box
002 814.201189.32
Flex.coupling
003 814.201189.33
Gear coupling
004 814.201189.30
Electric motor
005 816.020.593
Protective cap
006 816.020.578
Protective cap
007 815.010.793
Base frame
008 816.900.492
Shim
009 816.930.489
Shim
010 816.930.490
Shim
011 914.106.197
Hexagon screw
D933 m10x30stl-glv
012 917.306.028
Lock washer
D125a m10 stl-glv
013 915.006.028
Hexagon nut
D934 m10 stl-glv
014 917.306.069
Lock washer
D125a m36 stl-glv
10
015 914.006.611
Hexagon bolt
D931m36x120stl-glv
016 914.006.612
Hexagon bolt
D931m36x130stl-glv
017 914.206.328
Hexagon bolt
D561am16x90stl-glv
12
018 914.236.533
Hexagon set screw
M30x2x140 d561a-st
019 911.170.325
020 915.020.040
Hexagon nut
D934 m16 1.4301
021 917.280.040
Lock washer
D125a m16 1.4401
022 917.040.040
Spring washer
B16 d127b-w1.4401
023 914.106.195
Hexagon screw
D933 m10x20stl-glv
MUI.814.201189.R01.EN
1100kwn1488
11.49
11.50
MUI.814.201189.R01.EN
Appendix: Parts - Lists and drawings (special tools)

Pos: 66 /GEHO/Heading/H1/#. Appendix: Parts - Lists and drawings (special tools) @ 1\mod_1169571568190_31.doc @ 11986
12
Pos: 67 /GEHO/Parts lists/NOTE - Items with *** @ 1\mod_1165932498812_31.doc @ 9184
NOTE
When ordering items marked with *** specify the quantity.
Pos: 68 /GEHO/Parts lists/Special tools/Project/814.201189.10 @ 5\mod_1226306477587_0.doc @ 40301
Set of tools
Part list number
814.201189.10
Drawing number
ID
Item number
Description
Technical details
Qty
001 897.050.241
Pulling device cil.liner
002 897.010.583J
Hydr.tension ring-unit
003 897.010.633H
Fill.ring lifting device
004 897.050.127
Ass.valve seal tool
005 897.010.635
Tool valve nut
006 897.050.279
Collect chuck
007 897.010.706
Lifting bar unit
008 897.050.345
Disass.tool guide bush
009 897.010.606L
Disass.valve seat tool
010 897.010.710
Hydr.pump-unit
011 897.010.588R
Lifting cover
012 897.010.680F
Hoisting unit
013 897.010.685BJ
Accumul.filling device
014 980.622.915
Socket wrench
015 980.627.097
Socket
016 ELA.000.593
Coversheet
017 ELA.000.594
Key
MUI.814.201189.R01.EN
Api-11
1
1
Stl
32/sl.w.36
1
1
Rittal
12.1
12.2
MUI.814.201189.R01.EN
Hydr.tension ring-unit
Part list number
897.010.583J
Drawing number
T.897.000.296
ID
Item number
Description
Technical details
Qty
001 897.100.982
Tension ring
1.7225v
002 853.200.514
Clamping bush
24
003 862.050.005.36
Nut
24
004 933.111.065
Rod seal
S8-65
24
005 933.111.093
Rod seal
Iso-90
24
006 914.300.047
Eye bolt
D580 m20 1.0401
007 960.010.621
Adapter
R1/4"xr1/4"-3000b
008 960.010.613
Connecting nipple
R1/4"/2000 bar
011 960.010.624
Blind plug
013 897.100.932
Pin
MUI.814.201189.R01.EN
12.3
12.4
MUI.814.201189.R01.EN
Fill.ring lifting device

Part list number
897.010.633H
Drawing number
T.897.000.244
ID
Item number
Description
Technical details
Qty
001 897.050.343
Lifting device
002 897.100.808
T-nut
003 914.300.047
Eye bolt
004 862.005.319
Boulon
005 917.276.047
Lock washer
M20 d7349-st-verz
006 914.003.323
Hexagon bolt
D931 m16x60 stl
007 897.100.819
Plug
008 914.003.251
Hexagon bolt
D931 m12x120
009 915.350.034
Lifting eye nut
M12 din582-c15
MUI.814.201189.R01.EN
D580 m20 1.0401
1
3
12.5
12.6
MUI.814.201189.R01.EN
Tool valve nut

Part list number
897.010.635
Drawing number
T.897.000.233
ID
Item number
Description
Technical details
Qty
001 897.050.222
Valve nut wrench
002 897.100.823
Pin
003 914.106.237
Hexagon screw
D933 m12x30stl-glv
004 917.306.034
Lock washer
D125a m12 stl-glv
005 897.100.824
Pipe
MUI.814.201189.R01.EN
12.7
12.8
MUI.814.201189.R01.EN
Lifting bar unit

Part list number
897.010.706
Drawing number
T.897.000.241
ID
Item number
Description
Technical details
Qty
001 897.101.010
Lifting spindle
002 897.100.849
Ring
003 914.300.034
Eye bolt
D580 m12 stl
004 911.040.441
Stud bolt
D939 m24x50 8.8
005 914.206.239
Hexagon screw
D561am12x40stl-glv
MUI.814.201189.R01.EN
12.9
12.10
MUI.814.201189.R01.EN
Disass.valve seat tool

Part list number
897.010.606L
Drawing number
T.897.000.293
ID
Item number
Description
Technical details
Qty
001 897.100.867
Drawing operation
002 897.101.099
Connecting rod
003 897.100.950
Block
004 853.200.528
Clamping bush
005 853.200.529
Clamping bush
006 933.111.060
Rod seal
S8-60
007 933.111.045
Rod seal
S8-45
008 960.010.613
Connecting nipple
R1/4"/2000 bar
009 960.010.621
Adapter
R1/4"xr1/4"-3000b
010 915.003.063
Hexagon nut
D934 m30 stl
011 897.100.951
Flat bar steel
1.0067
012 913.356.132
D85a m6x10 stl-glv
013 897.100.752
Block
014 897.101.101
Connecting rod
015 897.100.753
Flat bar
016 897.100.788
Block
017 897.100.754
Contra-block
018 897.100.755
Threaded rod
MUI.814.201189.R01.EN
1.0570
1.7225v
1
1
M30x320
12.11
12.12
MUI.814.201189.R01.EN
Hydr.pump-unit
Part list number
897.010.710
Drawing number
T.897.000.318
ID
Item number
Description
Technical details
Qty
001 960.010.036
Hydraulic pump
Hf-b225/0-2000bar
002 960.010.623
Adapter
1/4"bsp/9/16"-18un
003 960.010.613
Connecting nipple
R1/4"/2000 bar
004 928.900.130
High pressure hose
2500red-5000
MUI.814.201189.R01.EN
12.13
12.14
MUI.814.201189.R01.EN
Lifting cover
Part list number
897.010.588R
Drawing number
T.897.000.198
ID
Item number
Description
Technical details
Qty
001 897.050.262
Hosting tool
002 914.106.439
Hexagon screw
D933 m24x40stl-glv
003 914.300.055
Eye bolt
D580 m24 1.0401
004 897.100.633
Disc
MUI.814.201189.R01.EN
12.15
12.16
MUI.814.201189.R01.EN
Hoisting unit
Part list number
897.010.680F
Drawing number
T.897.000.404
ID
Item number
Description
Technical details
Qty
001 897.101.128
Transport beam
002 914.106.397
Hexagon screw
D933 m20x30stl-glv
003 914.103.402
Hexagon screw
D933 m20x55 stl
004 915.003.047
Hexagon nut
D934 m20 stl
12
005 917.300.047
Lock washer
D125a m20 stl
16
006 897.101.129
Transport beam
007 914.103.530
Hexagon screw
D933 m30x110 stl
008 917.300.063
Lock washer
D125a m30 stl
009 915.003.063
Hexagon nut
D934 m30 stl
010 914.106.407
Hexagon screw
D933m20x80 stl-glv
011 897.101.224
Support
012 914.103.519
Hexagon screw
013 897.101.230
Lifting eye
014 917.306.075
Lock washer
D125a m42 stl-glv
12
015 914.106.688
Hexagon bolt
D933 m42x90stl-glv
12
016 897.050.379
Hoisting tool
MUI.814.201189.R01.EN
1
D933 m30x40 stl
2
3
12.17
12.18
MUI.814.201189.R01.EN
Accumul.filling device
Part list number
897.010.685BJ
Drawing number
T.897.000.401
ID
Item number
Description
Technical details
Qty
001 973.900.028
Accumul.fill/control set
Hydac
002 973.900.920
Safety valve
004 973.900.902
Adaptor
006 921.510.325
Pressure gauge
R63/0-16bar
007 922.950.992
Measuring connection
G1/4"/m16x2
008 922.950.993
Measuring connection
G1/4"/m16x2
MUI.814.201189.R01.EN
12.19
12.20
MUI.814.201189.R01.EN
Appendix: Electrical information

Pos: 70 /GEHO/Heading/H1/#. Appendix: Electrical information @ 1\mod_1169571364915_31.doc @ 11974
13
Pos: 71 /GEHO/General/Attention, Warning and Note/DANGER - Safety - Obey safety instructions and procedures @ 0\mod_1136886637385_31.doc @ 1007
DANGER
Obey the safety instructions.

Obey the working procedures.
Pos: 72 /GEHO/Electrical information/Project/201189 @ 5\mod_1226310593327_31.doc @ 40311
Description
Drawing number
Logic diagram
S.814.201189.05
Control box and terminal box
S.814.201189.06
Electrical installation
S.814.201189.07
Motor control circuit
S.814.201189.09
MUI.814.201189.R01.EN
13.1
13.2
MUI.814.201189.R01.EN
Appendix: Catalogue information

Pos: 74 /GEHO/Heading/H1/#. Appendix: Catalogue information @ 1\mod_1169571471475_31.doc @ 11978
14
Pos: 75 /GEHO/Catalogue information/Project/201189 @ 5\mod_1226310897348_0.doc @ 40318
GEHO TZPM 1200 assembly (820.577.201189)
T.820.201189
Refer to
Compressor
814.201189.22
Puls.dampener filling unit (818.080.559AU)
T.818.080.199
Refer to
Valve
921.020.060
Needle valve
921.050.080
Lubrication unit (828.950.151M)
T.828.900.369
Refer to
Electric motor
950.262.036
Gear pump (r
960.020.063
921.700.832
Ball valve
928.860.027
Filterhousing
814.201189.52
Element filtrans
814.201189.53
Needle valve
921.050.080
>B
Flow sensor
971.600.008
971.450.059
Level switch
971.050.020
Diaphragm housing unit (832.010.123Q)
T.832.000.177
Refer to
Needle valve
921.050.001
Valve unit (845.010.461M)
T.845.000.480
Refer to
Gate valve
921.150.021
Oilglass
948.790.002
Filter
921.700.033
Ball valve
921.200.026
Press.limit.regul.unit (853.010.251M)
T.853.000.248
Refer to
Safety valve
921.300.587
Needle valve
921.050.001
>D
Needle valve
921.050.080
>B
MUI.814.201189.R01.EN
14.1
Pressure transmitter unit (855.010.054W)
T.855.000.100
Refer to
971.450.059
>C
971.450.063
Needle valve
921.050.080
>B
Propelling liquid unit (857.010.125M)
T.857.000.215
Refer to
Electric motor
950.262.036
>C
Gear pump (r
960.020.063
>C
Filterhousing
814.201189.52
>C
Element filtrans
814.201189.53
>C
Hydr.accumulator
814.201189.51
3/2 way valve
972.200.065
3/2 way valve
972.200.066
Needle valve
921.050.080
>B
Needle valve
921.050.081
3/2 ball valve
928.860.019
Flow sensor
971.600.008
>C
Level switch
971.050.023
Level indicator
948.790.105
Ball valve
921.200.026
>E
921.700.832
>C
Pulsation dampener unit (851.010.092Y)
T.851.000.393
Refer to
Valve
921.020.060
>B
Drive unit (814.201189.16)
T.814.201189.16
Refer to
Electric motor
814.201189.30
Gear box
814.201189.31
Flex.coupling
814.201189.32
Gear coupling
814.201189.33
14.2
MUI.814.201189.R01.EN
Hydr.pump-unit (897.010.710)
T.897.000.318
Refer to
Hydraulic pump
960.010.036
Accumul.filling device (897.010.685BJ)
T.897.000.401
Refer to
Accumul.fill/control set
973.900.028
Safety valve
973.900.920
Electrical unit (858.010.117M)
T.814.201189.43
Refer to
PLC
PLC.201189
===== Ende der Stckliste =====
MUI.814.201189.R01.EN
14.3
14.4
MUI.814.201189.R01.EN
- Manuals - PDF995 - 10.11.08/14:29:46
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Manual Geho

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Manual Geho

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VENDOR DOCUMENT IDENTIFICATION

Sales order no.

EPSN document code

CLIENT DOCUMENT IDENTIFICATION

Purchaser order Title

Weir Minerals Netherlands

Installation, Operating and

WEIR Pump number

WEIR Project name

WEIR Document number

Customer P.O. number

Copyright Weir Minerals Netherlands b.v. 2008.

Pos: 1.1.2 /GEHO/Preface/General/Diaphragm pumps/Introduction @ 0\mod_1133188276656_31.doc @ 121

This pump is developed by Weir Minerals Netherlands.

Pos: 1.3 /GEHO/Heading/H2/#.# Revision form @ 0\mod_1133271476093_31.doc @ 213

Pos: 1.4 /GEHO/Preface/Project/201189/Revision form Final @ 5\mod_1226591321077_31.doc @ 43696

Rev. No. Chapter

Pos: 2 /--- Section break - Next page --- @ 0\mod_1133257917306_0.doc @ 151

Pos: 3 /GEHO/General/Special formats/Table of contents @ 0\mod_1133257649241_31.doc @ 147

Preface ....................................................................................... 1.1

Safety symbols ............................................................................................3.1

Important information .................................................................................3.2

Intended use ................................................................................................3.3

General safety instructions ........................................................................3.3

Qualified workers ........................................................................................3.3

Working on the pump .................................................................................3.3

Efficient use .................................................................................................3.3

Safety equipment ........................................................................................3.3

Safety related documentation.................................................................................... 3.3

Technical data ........................................................................... 4.1

Operating characteristics........................................................................................... 4.2

General torques......................................................................................................... 4.5

Auxiliary connections and lubrication data .............................................4.7

Drawings + lists + instruments ..................................................................4.8

Description ................................................................................ 5.1

Working principle ........................................................................................5.2

Suction stroke ............................................................................................................ 5.2

Drive unit ......................................................................................................5.3

Power end ....................................................................................................5.3

Lubrication unit ...........................................................................................................5.3

Liquid end ....................................................................................................5.3

The propelling liquid section.......................................................................................5.4

Pump control system..................................................................................5.9

Transport and installation ........................................................6.1

Transport and lifting ...................................................................................6.1

Weights and weight limits...........................................................................................6.1

Operation, Start-up + Start + Stop procedures ......................7.1

Initial lubrication filling.................................................................................................7.1

Main power switch......................................................................................................7.3

Start-up, priming procedure.......................................................................7.4

Priming the slurry section ...........................................................................................7.4

Pump operation by local control at the GEHO Touch Panel .....................................7.8

Pump operation by remote control, supplied by others ............................................ 7.8

Operation definitions.................................................................................................. 7.9

Emergency stop procedure ..................................................................................... 7.13

Maintenance .............................................................................. 8.1

Maintenance safety instructions ...............................................................8.1

Maintenance checkpoints ..........................................................................8.2

Lubrication system ...................................................................................8.12

Check the oil level.................................................................................................... 8.12

Propelling liquid system...........................................................................8.13

Replace the venting filter at the propelling liquid system........................................ 8.13

Trouble shooting .........................................................................................9.1

Trouble shooting at a diaphragm pulsation dampener ..........................9.7