Professional Documents
Culture Documents
5.2.5.5
Reference No.:
Date
: September 07, 2015
Designed by :
Copyright 2013
Meca Enterprises Inc.
www.mecaenterprises.com
ANALYSIS TYPE:
* Linear Static Analysis
* Stress analysis based upon Allowable Stress Design
STACK GEOMETRY:
Total Stack Height
Grade Elevation
=
=
12.000 m
0.000 m
12.000 m
0.000 m
STACK THICKNESS
Elevation
Thickness
(m)
(mm)
----------------12.00
6.0
6.00
6.0
CORROSION ALLOWANCE
Elevation
Cor. Allow
(m)
(mm)
-----------------12.00
1.0
MATERIAL:
Elev
m
-----12.00
Material
--------------A-36
Temp
Deg. C
-------180
20
REFRACTORY/INSULATION:
Description
Top El
m
------------------- -------insulation
3.00
cladding
3.00
Fyld
MPa
------215.39
248.21
Bot El
m
-------0.10
0.10
Elas Mod
MPa
-------191427
202018
Thick
mm
------100.0
1.0
Alpha
mm/mm/C
---------1.22E-5
1.22E-5
Dens
kg/m^3
-------120
7850
Allow Strs
MPa
---------114.45
114.45
Density
kg/m^3
------7849.0
7849.0
Location
Support
---------External
External
---------Linear
Linear
Stiffener
--------Flat Bar:
Flat Bar:
= 12.00 m
= 10.00 m
=
3.38 m
= 67.600 mm
= 3.0000 mm
= 1.40
= 0.0000
=
0.000 mm
= 12.61 m
=
=
=
=
BASEPLATE:
Ds:
Outer Diameter of Stack at Base
Di:
Inside Diameter of Baseplate
Dbc: Bolt Circle Diameter
Do:
Outside Diameter of Baseplate
Tb:
Thickness of Bottom Plate
Fw:
Fillet Welds
Db:
Nominal Bolt Diameter
Dbh: Diameter of Bolt Hole
Nb:
Number of Bolts
Fu:
Ultimate Bolt Tensile Stress
CA:
Total Corrosion Allowance for Bolts and Baseplate
Ec:
Modulus of Elasticity of Concrete
1.0 m ^2
0.59
8.9 kg/m
18 kg
= 672.0 mm
= 630.0 mm
= 770.0 mm
= 860.0 mm
=
22.0 mm
=
5.0 mm
=
20.0 mm
=
23.0 mm
=
8
= 861850 KPa
= 0.0000 mm
= 20684400.0E+
KPa
Fc:
Fy:
Es:
= 30000 KPa
= 215394 KPa
= 191000000.0E+
Dens:
u:
Ngus:
hg:
tg:
Density of Baseplate
Poisons Ratio for Baseplate Material
Number of Gussets per Bolt
Height of Gusset
Thickness of Gusset
= 7849.0 kg/m^3
= 0.30
= 1
= 165.0 mm
=
12.0 mm
KPa
DAMPING CALCULATIONS:
Structural Damping Criteria:
Bs
: 0.0020
FATIGUE:
Design Code
: American Institute of Steel Construction ASD 9th Ed.
Fatigue Life
: 20 Years
Number of Cycles:
Calculated per ASME STS-1-2011 Appendix E-5
Stress Category : C
VORTEX SHEDDING CODE:
Stack Arrangement
ASME STS-1-2011
: SINGLE
: 0.700
: 1.200
: 2.000
:
0.0 m
:
0.0 m
SEISMIC CODE:
Uniform Building Code 1997
Seismic Zone
: 2B
Site Coefficient
: SC
Importance Factor
: 1.25
Rw
: 2.9
Seismic Source Type
: A
Pressure
KPa
-------5.00
---------------0.850
---------------------0.850
El Bot
m
-------6.00
0.00
El COG
m
-------9.000
3.000
OD
m
-------0.669
0.666
6.01 m , Corroded Wt =
Thk
mm
-------6.0000
6.0000
Density
kg/m^3
--------7849
7849
980 lbs)
Linear Wt
kg/m
----------98.1
97.6
Weight
kg
-------589
586
Note: Conical Sections show equivalent Diameter that gives same uncorroded weight
Stiffening Rings (Wt =
24 kg, El COG =
7.50 m )
Description
Elev
m
------10.00
5.00
Weight
kg
-------12
12
1.55 m )
Thick
mm
Dens
kg/m^3
OD
mm
ID
mm
Lin Wt
kg/m
Weight
kg
--------------------------------------------------------------------------------------insulation
3.00
0.10
1.55
100.
120 863.000 663.000
51.8
150
cladding
3.00
0.10
1.55 1.000
7850 665.000 663.000
29.5
85
Baseplate (Wt =
56 kg, El COG =
Description
-------------------------------Bottom Plate
Top Plate
Gussets
Washers
0.02 m )
El COG
m
------0.01
0.15
0.08
0.08
Weight
kg
-------46
0
8
1
Weight Summary
Summary of Weight by Component
Component
------------------------------------Cylinders (Corroded Wt =
980 lbs)
Stiffening Rings
Refractory
Helical Strakes
Baseplate
------------------------------------Total
Elev COG
m
---------6.01
7.50
1.55
11.00
0.02
---------5.17
Weight
kg
-------1174
24
236
18
56
-------1507
Riser
m
------0.94
0.44
0.44
0.44
0.44
0.55
0.55
0.44
Ladder
m
-------0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Platform
m
---------0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Piping
m
-------0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Attachment
m
-----------0.00
0.00
0.00
0.00
0.00
0.00
1.30
1.28
Ext Loads
m
----------0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Total
m
------0.94
0.44
0.44
0.44
0.44
0.55
1.85
1.72
Notes:
* All areas include appropriate shape factors
* Any wind area due to external insulation/refractory included in Riser
* Area for Helical Strakes is included in Riser column
STACK SECTION PROPERTIES
Properties calculated based upon corroded stack
Top El Bot El
D
Thick
r
Area
Z
Smod
Imom
m
m
m
mm
mm
cm^2
cm^3
cm^3
cm^4
-----------------------------------------------------------------------------------12.00
10.00
0.67200 5.0000
235.827
104.75
2224.48
1734.17 58263.79
10.00
7.00
0.67000 5.0000
235.120
104.43
2211.16
1723.74 57741.26
7.00
6.00
0.66700 5.0000
234.059
103.96
2191.25
1708.17 56963.36
6.00
5.00
0.66600 5.0000
233.706
103.80
2184.64
1702.99 56705.61
5.00
3.00
0.66500 5.0000
233.352
103.65
2178.03
1697.83 56448.65
3.00
0.17
0.66300 5.0000
232.645
103.33
2164.85
1687.51 55937.07
0.17
0.10
0.66017 5.0000
231.643
193.11
2146.24
2814.95 119368.60
0.10
0.00
0.66010 5.0000
231.620
193.09
2145.81
2814.52 119341.20
THERMAL EXPANSION OF STACK
+ values are in the +Y (up) direction and - values are in the -Y (Down)
Elev
Temperature HOT
Expansion HOT
Temperature COLD
Expansion COLD
m
Deg. C
mm
Deg. C
mm
------ ----------------- --------------- ------------------ ---------------12.00
180.0
23.42
20.0
0.00
10.00
180.0
19.52
20.0
0.00
7.00
180.0
13.66
20.0
0.00
6.00
180.0
11.71
20.0
0.00
5.00
180.0
9.76
20.0
0.00
3.00
180.0
5.86
20.0
0.00
0.17
180.0
0.32
20.0
0.00
0.10
180.0
0.20
20.0
0.00
0.00
180.0
0.00
20.0
0.00
Elevation for Y restraint
=
0.00 m
Installation Reference Tempeature = 20.0 Deg. C
FREQUENCY SUMMARY
Mode
Number
------1
Hot &
Corroded
---------3.97
Hot &
Uncorroded
-----------4.34
Cold &
Corroded
---------4.08
Cold &
Uncorroded
-----------4.46
Mode 1
------1.000
-0.769
-0.437
-0.336
-0.243
3.00
0.17
0.10
0.00
-0.094
-0.000
-0.000
0.000
CALCULATE AERODYNAMIC DAMPING PER STS
Aero damping used only for Along Wind, not for Across Wind (Vortex Shedding)
Cf
Rho
= 0.6605
= 1.22700
D
Zb
Vzm
Zcr
Vzcr
ma
n1
Ba
Bs
B
:
:
:
:
:
:
:
:
:
:
= 0.671 m
=
7.20 m
= 27.17 m/s
= 10.00 m
= 28.57 m/s
=
98.54 kg/m
=
3.97 Hz
= 0.0030
= 0.0020
= 0.0050
kg/m^3
Upper 1/3 of Stack Mean Diameter
Equivalent height of stack: 0.6*(Stack Ht+Base Dist)
Mean Hourly wind speed
(5 / 6) * Stack Ht
Mean Hourly design speed @ Zcr
Average Upper 1/3 of Stack Weight (Values below)
Natural Frequency
Aerodynamic Damping: Cf*Rho*d*Vzm/(4*PI*ma*n1)
Structural Damping
Total Damping: Ba + Bs
= 44.00 m/s
Natural Frequency
=
3.97 Hz
= II
Exposure Category
=
C
=
1.00 Structure Height
= 12.00 m
=
0.72 m
Structure Width
=
0.72 m
=
0.00 m
Stack Enclosed to Elev =
0.00 m
= 0.0050
0.105
0.154
0.200
15.000
Zmean :
Izm
:
Lzmean:
Q
:
G1
:
G
:
z
=
=
=
=
Btri
Bmean
Epsilon
= 1.000
= 0.650
= 0.200
.6 * h
c * (33 / Zmean) ^ (1 / 6)
l * (Zmean / 33) ^ eps
Sqr(1/(1+.63*((b+h)/Lzmean)^.63))
.925*((1+1.7*3.4*Izmean*Q)/(1+1.7*3.4*Izmean))
Lessor of G1 or 0.85
G
Kz
Qz
wm
wd
=
=
=
=
=
=
Cf Riser
23.6
0.211
467.7
0.938
0.893
0.850
Cf Pipe1
Pipe2
m
kg/m
kg/m
kg/m
D*Qz^.5>2.5
D*Qz^.5<=2.5
------- ----- ----- -------- -------- -------- -------- ---------- ---------------------12.00 0.85 1.02 1212.67
47.72
46.42
94.13
1.40
0.70
1.20
10.00 0.85 0.97 1148.61
21.26
38.68
59.94
0.66
0.70
1.20
7.00 0.85 0.91 1085.53
20.02
27.08
47.10
0.66
0.70
1.20
6.00 0.85 0.88 1048.02
19.30
23.21
42.51
0.66
0.70
1.20
5.00 0.85 0.83
980.06
18.03
19.34
37.37
0.66
0.70
0.70
3.00 0.85 0.85 1008.03
23.27
11.60
34.88
0.64
0.70
1.20
0.17 0.85 0.85 1008.03
77.95
0.64
78.59
0.64
0.70
1.20
0.10 0.85 0.85 1008.03
72.51
0.39
72.90
0.66
0.70
1.20
Definitions:
DQ = D*Qz^0.5
Qz = qz * Kz * Kzt
(Kzt = 1.0)
Cf
=
2B
=
SC
= 1.250
= 2.900
=
=
=
W
V
Vmax
Vmin
=
=
=
=
Structure Weight
(Cv * I * W)/(R * T)
2.5 * Ca * I * W / R
0.11 * Ca * I * W
=
=
=
=
1507 kg
926 kg
389 kg
49 kg
0.200
0.240
0.320
0.224 Sec
(Eq 30-4)
(Eq 30-5)
(Eq 30-6)
= 389 kg
Joint Wt
N
---------1050
2610
1924
960
1553
3445
2651
378
213
---------14783
Ratio*
-------0.165
0.341
0.176
0.075
0.102
0.135
0.006
0.000
0.000
-------1.000
X Direction
Seismic Shear
N
--------------630
1304
673
288
388
516
22
2
0
--------------3823
Ratio
= (Jt Weight) * (Ht) / Summation
Summation = Summation Over Stack: (Jt Weight) * (Ht) = 56417
VORTEX SHEDDING SUMMARY
ASME STS-1-2011
Mode #
Configuration
Frequency
Hz
Scruton
Number
-----1
1
1
1
----------3.97
4.34
4.08
4.46
----------------14.2
15.5
14.6
16.0
--------4.132
4.132
4.132
4.132
3 Continuous Strakes, 120 Degrees apart, over the top 1/3 of the stack height
Pitch of Strakes is 5 times the Outer Diameter of Stack
Strake should project one tenth of Outer Diameter, perpendicular to Shell
Breaks allowed at stiffening rings and attachments, but should be minimized
Maximum gap between stack shell and strake should be 0.1*Strake Width
Segments of flat vertical straks at helical locations are NOT acceptable.
Strakes to be applied to the top 1/3 of the stack.
Not to be used when interference from another tall structure is less than 15 x OD
SUMMARY OF PRIMARY LOADS
Abbreviations are used in Load Combinations
Number
------1
2
3
4
5
6
Description
-----------------------------------------DEAD
LIVE
OPERATING
THERMAL HOT
WIND X Dir
SEISMIC X Dir
Abbreviation
-------------D
L
OP
TH
W
S
* Dir shown is for wind, but vortex shedding forces acting perpendicular to this dir.
SUMMARY OF LOAD COMBINATIONS AND LOAD FACTORS
Column Abreviations can be found in Primary Load Table
Num
Description
Dir
Deg
FS
OP
TH
PT
-----------------------------------------------------------------------------------------------7
Wind Comb Hot w Live
0
1.5
1 0.75
1
1
1 0.75
8
Wind Comb Hot no Live
0
1.5
1
1
1
1
1
9
Seismic Comb Hot
0
1.5
1
1
1
1
1
0.7
Le
Ls
t/D
2.8*
10*
Fy/E
Fy/E
Le/r
Ks
Eqn
Scc
Scl
MPa
MPa
Sbl
m
MPa
----------------------------------------------------------------------------------------10.00 24.0
4.5 0.0074 0.0032 0.0113 0.762 101.8 0.22 0.57
4.9 13.491 153.17
201.09
7.00 24.0
4.5 0.0075 0.0032 0.0113 0.760 102.1 0.22 0.56
4.9 13.482 152.96
201.26
6.00 24.0
5.0 0.0075 0.0032 0.0113 0.758 102.5 0.21 0.56
4.9 12.122 152.65
201.51
5.00 24.0
5.0 0.0075 0.0032 0.0113 0.757 102.7 0.21 0.56
4.9 12.118 152.54
201.59
3.00 24.0
5.0 0.0075 0.0032 0.0113 0.756 102.8 0.21 0.56
4.9 12.114 152.43
201.67
0.17 24.0
5.0 0.0075 0.0032 0.0113 0.754 103.2 0.21 0.56
4.9 12.106 152.21
201.84
0.10 24.0
2.5 0.0076 0.0032 0.0113 0.752 103.6 0.21 0.56
4.9 24.188 151.90
202.07
0.00 24.0
2.5 0.0076 0.0032 0.0113 0.752 103.6 0.21 0.56
4.9 24.187 151.89
202.08
Le =
t =
Fy =
Y =
Ks =
Scl=
Top El Bot El
Result
m
m
Ls
mm
mm
Lmax
m
Fo
Hz
Vco
Lined
m/s
Smin
Sact
mm^3
Explanation
mm^3
--------------------------------------------------------------------------------------------12.0
10.0 672.0 5.000
4.5
0.0 27.54 46.3
NO
3642.6
0.00 OK, Vco>Vzm
PASS
10.0
5.0 667.0 5.000
5.0
0.0 27.95 46.6
NO
4047.3
0.00 OK, Vco>Vzm
PASS
5.0
0.0 665.0 5.000
2.5
0.0 28.12 46.8
NO
4047.3
0.00 OK, Vco>Vzm
PASS
Ls = Sum of 1/2 of Dist on each side of Ring
1
Vco= Oval Crit Wind Speed: Fo*D/2*0.2
Vzm= Mean Hourly Windspeed from ASCE 7
Lining= Lined (2 in @ 100 pcf) or Unlined
Fo = Oval Nat Freq: 680*t/D^2
Smin= Req'd Ring Sec Modulus (Eqn 5-7)
Sact= Actual Ring Sec Modulus
The Mininimum Stiffener Spacing Critiera from Table 4.4.7-1 has been overriden.
SUMMARY OF CIRCUMFERENTIAL STIFFENING RINGS
Check stiffening rings per STS
Type
Elev
Ls
Sccs
As+p
Areqd
Is+p
Ireqd
Ss+p
Sreqd
MPa
cm^2
cm^2
cm^4
cm^4
cm^3
cm^3
Result
----------------------------------------------------------------------------------------RING
10.00
4.5 1651.3
9.598 0.121 55.758 0.059 11.015 1.470
Pass
RING
5.00
5.0 1676.3
9.598 0.083 55.758 0.040 11.015 1.010
Pass
BASE
0.00
2.5 118.13 25.294 0.290 10.204 0.010
9.277 0.248
Pass
Ls = Sum of 1/2 of Distances on each side of Stiffening Ring
As+p = Combined area of Stiffener and Shell (Width = 8xthk)
Is+p = Combined Moment of Inertia of Stiffener and Shell (Width = 8xthk)
Ss+p = Combined Section Modulus of Stiffener and Shell (Width = 8xthk)
Sccs = Allowable circumferential stress in stiffener
Areqd = Req'd Area Ireqd = Req'd Mom of Inertia Sreqd = Req'd Sec Modulus
FS
= Factor of Safety (ASD Design) = 1.5
Base of stack treated as a stiffener with properties considered of baseplate.
STACK COMPRESSIVE STRESSES PER ASME STS-1-2011, Load # 7
Shear
KN
Moment
KN-m
Vert
fa
fb
fc
Scc
Scl
Sbl
KN
MPa
MPa
MPa
MPa
MPa
MPa
-------------------------------------------------------------------------------------------10.00
0.69
1.40
1.05
0.10
0.81 0.066 8.994 102.12 134.06 0.00 0.01 0.01
PASS
7.00
2.05
7.53
3.66
0.35
4.37 0.089 8.988 101.98 134.17 0.00 0.01 0.04
PASS
6.00
2.88
10.40
5.58
0.54
6.09 0.070 8.081 101.76 134.34 0.01 0.01 0.05
PASS
5.00
3.21
13.61
6.54
0.63
7.99 0.063 8.079 101.69 134.39 0.01 0.01 0.06
PASS
3.00
3.64
20.90
8.10
0.78 12.31 0.055 8.076 101.62 134.45 0.01 0.01 0.10
PASS
0.17
4.28
33.03 11.54
1.12 19.57 0.041 8.070 101.48 134.56 0.01 0.01 0.15
PASS
0.10
4.66
33.33 14.19
0.73 11.84 0.028 16.1 101.27 134.72 0.01 0.00 0.09
PASS
0.00
4.73
33.80 14.78
0.77 12.01 0.027 16.1 101.26 134.72 0.01 0.00 0.09
PASS
fa
= Axial Comp Stress fb
= Bending Stress
fc
= Circ Stress
Scc = Allow Circ Stress Scl = Allow Comp Stress
Sbl = Allow Bend Comp Stress
Case1*= fa/Scl
Case3= fc / Scc
Case4= (fa+fb)/Sbl + (fc/Scc)^2
*If Section is governed by AISC, then Case1 = fa / Scl + fb / Sbl
Case value are a maximum of unity, Case 2 not checked since Case 4 always higher.
STACK COMPRESSIVE STRESSES PER ASME STS-1-2011, Load # 8
Load Combination # 8 Wind Comb Hot no Live 0 Deg, FS = 1.5
Bot El
Result
m
Shear
KN
Moment
KN-m
Vert
fa
fb
fc
Scc
Scl
Sbl
KN
MPa
MPa
MPa
MPa
MPa
MPa
-------------------------------------------------------------------------------------------10.00
0.92
1.87
1.05
0.10
1.08 0.066 8.994 102.12 134.06 0.00 0.01 0.01
PASS
7.00
2.73
10.04
3.66
0.35
5.82 0.089 8.988 101.98 134.17 0.00 0.01 0.05
PASS
6.00
3.84
13.87
5.58
0.54
8.12 0.070 8.081 101.76 134.34 0.01 0.01 0.06
PASS
5.00
4.28
18.15
6.54
0.63 10.66 0.063 8.079 101.69 134.39 0.01 0.01 0.08
PASS
3.00
4.86
27.86
8.10
0.78 16.41 0.055 8.076 101.62 134.45 0.01 0.01 0.13
PASS
0.17
5.71
44.04 11.54
1.12 26.10 0.041 8.070 101.48 134.56 0.01 0.01 0.20
PASS
0.10
6.22
44.44 14.19
0.73 15.79 0.028 16.1 101.27 134.72 0.01 0.00 0.12
PASS
0.00
6.31
45.07 14.78
0.77 16.01 0.027 16.1 101.26 134.72 0.01 0.00 0.12
PASS
fa
= Axial Comp Stress fb
= Bending Stress
fc
= Circ Stress
Scc = Allow Circ Stress Scl = Allow Comp Stress
Sbl = Allow Bend Comp Stress
Case1*= fa/Scl
Case3= fc / Scc
Case4= (fa+fb)/Sbl + (fc/Scc)^2
*If Section is governed by AISC, then Case1 = fa / Scl + fb / Sbl
Case value are a maximum of unity, Case 2 not checked since Case 4 always higher.
STACK COMPRESSIVE STRESSES PER ASME STS-1-2011, Load # 9
Load Combination # 9 Seismic Comb Hot 0 Deg, FS = 1.5
Bot El
Result
m
Shear
KN
Moment
KN-m
Vert
fa
fb
fc
Scc
Scl
Sbl
KN
MPa
MPa
MPa
MPa
MPa
MPa
--------------------------------------------------------------------------------------------
10.00
0.44
0.88
1.05
0.10
0.00
0.01
0.00
7.00
1.35
4.94
3.66
0.35
0.00
0.01
0.02
6.00
1.82
6.77
5.58
0.54
0.01
0.01
0.03
5.00
2.03
8.79
6.54
0.63
0.01
0.01
0.04
3.00
2.30
13.39
8.10
0.78
0.01
0.01
0.06
0.17
2.66
20.93
11.54
1.12
0.01
0.01
0.10
0.10
2.67
21.10
14.19
0.73
7.50 0.028
0.01
0.00
0.06
0.00
2.68
21.37
14.78
0.77
7.59 0.027
0.01
0.00
0.06
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
fa
= Axial Comp Stress fb
= Bending Stress
fc
= Circ Stress
Scc = Allow Circ Stress Scl = Allow Comp Stress
Sbl = Allow Bend Comp Stress
Case1*= fa/Scl
Case3= fc / Scc
Case4= (fa+fb)/Sbl + (fc/Scc)^2
*If Section is governed by AISC, then Case1 = fa / Scl + fb / Sbl
Case value are a maximum of unity, Case 2 not checked since Case 4 always higher.
SUMMARY STACK COMPRESSIVE STRESSES PER ASME STS-1-2011, WORST CASES
Highest unity ratios for each member and the load case that produces it.
Bot El
Result
m
Moment
KN-m
Vert
fa
fb
fc
Scc
Scl
Sbl
KN
MPa
MPa
MPa
MPa
MPa
MPa
-----------------------------------------------------------------------------------------10.00
1.87
1.05
0.10
1.08 0.066 8.994 102.12 134.06 0.00 0.01 0.01
8
PASS
7.00
10.04
3.66
0.35
5.82 0.089 8.988 101.98 134.17 0.00 0.01 0.05
8
PASS
6.00
13.87
5.58
0.54
8.12 0.070 8.081 101.76 134.34 0.01 0.01 0.06
8
PASS
5.00
18.15
6.54
0.63 10.66 0.063 8.079 101.69 134.39 0.01 0.01 0.08
8
PASS
3.00
27.86
8.10
0.78 16.41 0.055 8.076 101.62 134.45 0.01 0.01 0.13
8
PASS
0.17
44.04 11.54
1.12 26.10 0.041 8.070 101.48 134.56 0.01 0.01 0.20
8
PASS
0.10
44.44 14.19
0.73 15.79 0.028 16.1 101.27 134.72 0.01 0.00 0.12
8
PASS
0.00
45.07 14.78
0.77 16.01 0.027 16.1 101.26 134.72 0.01 0.00 0.12
8
PASS
fa
= Axial Comp Stress fb
= Bending Stress
fc
= Circ Stress
Scc = Allow Circ Stress Scl = Allow Comp Stress
Sbl = Allow Bend Comp Stress
Case1*= fa/Scl
Case3= fc / Scc
Case4= (fa+fb)/Sbl + (fc/Scc)^2
*If Section is governed by AISC, then Case1 = fa / Scl + fb / Sbl
Case value are a maximum of unity, Case 2 not checked since Case 4 always higher.
STACK TENSILE STRESS LOAD # 7
Load Combination # 7 Wind Comb Hot w Live, Pressure Load Factor = 1
Top El Bot El
fa
fb
fpl
fpc
Sa
ft
Circ
Long Result
m
m
MPa
MPa
MPa
MPa
MPa
MPa
------- ------- ------- ------- ------- ------- ------- ------- ------ ------ -----12.00
10.00
0.10
0.81
0.19
0.39 114.45
0.90
0.00
0.01 PASS
10.00
7.00
0.35
4.37
0.19
0.39 114.45
4.21
0.00
0.04 PASS
7.00
6.00
0.54
6.09
0.19
0.39 114.45
5.75
0.00
0.05 PASS
6.00
5.00
0.63
7.99
0.19
0.39 114.45
7.56
0.00
0.07 PASS
5.00
3.00
0.78
12.31
0.19
0.39 114.45
11.72
0.00
0.10 PASS
3.00
0.17
1.12
19.57
0.19
0.39 114.45
18.65
0.00
0.16 PASS
0.17
0.10
0.73
11.84
0.19
0.39 114.45
11.30
0.00
0.10 PASS
0.10
0.00
0.77
12.01
0.19
0.39 114.45
11.44
0.00
0.10 PASS
fa
fpl
fb = Bending Stress
fpc = Circ Tensile Stress
ft = Tensile: fpl+fb-fa
Long = Long Tensile Ratio: ft/Sa Circ = Circ Stress Ratio: fpc/Sa
The unity ratios for tensile stress use the entered allowable tensile stress (Sa)
and the factor of safety entered for the load combination is not used for this ratio.
A negative (-) value for ft indicates that the shell will never be in tension.
STACK TENSILE STRESS LOAD # 8
Load Combination # 8 Wind Comb Hot no Live, Pressure Load Factor = 1
Top El Bot El
fa
fb
fpl
fpc
Sa
ft
Circ
Long Result
m
m
MPa
MPa
MPa
MPa
MPa
MPa
------- ------- ------- ------- ------- ------- ------- ------- ------ ------ -----12.00
10.00
0.10
1.08
0.19
0.39 114.45
1.17
0.00
0.01 PASS
10.00
7.00
0.35
5.82
0.19
0.39 114.45
5.67
0.00
0.05 PASS
7.00
6.00
0.54
8.12
0.19
0.39 114.45
7.78
0.00
0.07 PASS
6.00
5.00
0.63
10.66
0.19
0.39 114.45
10.22
0.00
0.09 PASS
5.00
3.00
0.78
16.41
0.19
0.39 114.45
15.82
0.00
0.14 PASS
3.00
0.17
1.12
26.10
0.19
0.39 114.45
25.17
0.00
0.22 PASS
0.17
0.10
0.73
15.79
0.19
0.39 114.45
15.24
0.00
0.13 PASS
0.10
0.00
0.77
16.01
0.19
0.39 114.45
15.44
0.00
0.13 PASS
fa
= Axial Compressive Stress
fb = Bending Stress
ft = Tensile: fpl+fb-fa
fpl = Long Stress due to Press
fpc = Circ Tensile Stress
Long = Long Tensile Ratio: ft/Sa Circ = Circ Stress Ratio: fpc/Sa
The unity ratios for tensile stress use the entered allowable tensile stress (Sa)
and the factor of safety entered for the load combination is not used for this ratio.
A negative (-) value for ft indicates that the shell will never be in tension.
STACK TENSILE STRESS LOAD # 9
Load Combination # 9 Seismic Comb Hot, Pressure Load Factor = 1
Top El Bot El
fa
fb
fpl
fpc
Sa
ft
Circ
Long Result
m
m
MPa
MPa
MPa
MPa
MPa
MPa
------- ------- ------- ------- ------- ------- ------- ------- ------ ------ -----12.00
10.00
0.10
0.51
0.19
0.39 114.45
0.60
0.00
0.01 PASS
10.00
7.00
0.35
2.87
0.19
0.39 114.45
2.71
0.00
0.02 PASS
7.00
6.00
0.54
3.96
0.19
0.39 114.45
3.62
0.00
0.03 PASS
6.00
5.00
0.63
5.16
0.19
0.39 114.45
4.73
0.00
0.04 PASS
5.00
3.00
0.78
7.89
0.19
0.39 114.45
7.30
0.00
0.06 PASS
3.00
0.17
1.12
12.40
0.19
0.39 114.45
11.48
0.00
0.10 PASS
0.17
0.10
0.73
7.50
0.19
0.39 114.45
6.95
0.00
0.06 PASS
0.10
0.00
0.77
7.59
0.19
0.39 114.45
7.02
0.00
0.06 PASS
fa
= Axial Compressive Stress
fb = Bending Stress
ft = Tensile: fpl+fb-fa
fpl = Long Stress due to Press
fpc = Circ Tensile Stress
Long = Long Tensile Ratio: ft/Sa Circ = Circ Stress Ratio: fpc/Sa
The unity ratios for tensile stress use the entered allowable tensile stress (Sa)
and the factor of safety entered for the load combination is not used for this ratio.
A negative (-) value for ft indicates that the shell will never be in tension.
STACK DEFLECTION, Load # 7
Load Combination # 7 Wind Comb Hot w Live 0 Deg
Elev
m
------12.00
10.00
7.00
6.00
5.00
3.00
0.17
0.10
Dx
mm
-------12.03
9.28
5.30
4.09
2.98
1.16
0.00
0.00
Dy
mm
--------0.04
-0.04
-0.03
-0.03
-0.03
-0.02
-0.00
-0.00
Dz
mm
-------0.10
0.06
0.03
0.02
0.02
0.01
0.00
0.00
Resultant
mm
--------12.03
9.28
5.30
4.09
2.98
1.16
0.00
0.00
Allowable
mm
--------90.23
75.19
52.63
45.11
37.59
22.56
1.24
0.75
Result
---------------PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
Dx
mm
-------16.05
12.37
Dy
mm
--------0.04
-0.04
Dz
mm
-------0.13
0.09
Resultant
mm
--------16.05
12.37
Allowable
mm
--------90.23
75.19
Result
---------------PASS
PASS
7.00
6.00
5.00
3.00
0.17
0.10
7.07
5.45
3.97
1.54
0.00
0.00
-0.03
-0.03
-0.03
-0.02
-0.00
-0.00
0.04
0.03
0.02
0.01
0.00
0.00
7.07
5.45
3.97
1.54
0.00
0.00
52.63
45.11
37.59
22.56
1.24
0.75
PASS
PASS
PASS
PASS
PASS
PASS
Dx
mm
-------7.70
5.93
3.38
2.61
1.89
0.74
0.00
0.00
Dy
mm
--------0.04
-0.04
-0.03
-0.03
-0.03
-0.02
-0.00
-0.00
Dz
mm
-------0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Resultant
mm
--------7.70
5.93
3.38
2.61
1.89
0.74
0.00
0.00
Allowable
mm
--------90.23
75.19
52.63
45.11
37.59
22.56
1.24
0.75
Result
---------------PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
Load Case
Comb
Comb
Comb
Comb
Comb
Comb
Comb
Comb
Hot no Live
Hot no Live
Hot no Live
Hot no Live
Hot no Live
Hot no Live
Hot no Live
Hot no Live
Baseplate Analysis Load #
Load # 8 - Wind Comb Hot no
Controlled by Load Case # 8 - Bot Plt, Gussets,
Based Upon 'Process Equipment Design' by
16.05
12.37
7.07
5.45
3.97
1.54
0.00
0.00
Result
90.23
75.19
52.63
45.11
37.59
22.56
1.24
0.75
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
8
Live
Bolts, Shell Thk, Bearing
Brownell & Young
M:
V:
S:
Moment on Baseplate
Vertical Load on Baseplate
Shear Load on Baseplate
=
=
=
45.1 KN-m
14.8 KN
6.3 KN
Ds:
Di:
Dbc:
Do:
Tb:
=
=
=
=
=
Fw:
Db:
Dbh:
Nb:
Fu:
Ften:
CA:
Fillet Welds
Nominal Bolt Diameter
Diameter of Bolt Hole
Number of Bolts
Ultimate Bolt Tensile Stress
Allowable Bolt Tensile Stress: (ASD) 0.33*Fu
Corrosion Allowance for Bolts, Baseplate and Skirt
=
5.0 mm
=
20.0 mm
=
23.0 mm
=
8
= 861850 KPa
= 284411 KPa
= 0.0000 mm
Ec:
= 20684400.0E+
Fc:
= 30000 KPa
Fy:
Es:
= 215394 KPa
= 191000000.0E+
672.0
630.0
770.0
860.0
22.0
mm
mm
mm
mm
mm
KPa
KPa
Dens: Density of Baseplate
u:
Poisons Ratio for Baseplate Material
Fb:
Allowable bending stress: 0.9*Fy
= 7849.0 kg/m^3
= 0.30
= 193.9 MPa
= 1
= 165.0 mm
=
12.0 mm
n:
Ab:
tt1:
tt2:
tt3:
= 9.234
=
2.147 cm^2
=
0.710 mm
= 114.290 mm
= 115.000 mm
Iteration
----1
2
3
4
5
6
7
8
9
10
Es / Ec
Root Area of Bolt less Corrosion
Nb * Ab / (3.14159 * Dbc)
tt3 - tt1
(Do - Di) / 2
k
-----0.493
0.063
0.228
0.117
0.171
0.139
0.156
0.146
0.151
0.148
Cc
Ct
-----1.985
0.666
1.304
0.918
1.118
1.006
1.068
1.034
1.053
1.043
-----2.015
2.977
2.599
2.849
2.726
2.797
2.760
2.781
2.769
2.776
z
-----0.394
0.487
0.453
0.476
0.465
0.471
0.468
0.470
0.469
0.469
j
-----0.786
0.762
0.778
0.768
0.773
0.770
0.772
0.771
0.771
0.771
fc
MPa
-------0.89
2.65
1.34
1.92
1.57
1.75
1.64
1.70
1.67
1.68
fs
MPa
-------121.73
82.81
93.82
86.12
89.64
87.57
88.66
88.05
88.38
88.19
Ft
KN
-------67.07
67.40
66.66
67.08
66.83
66.98
66.90
66.95
66.93
66.94
Fc
KN
-------81.85
82.19
81.45
81.86
81.62
81.76
81.69
81.73
81.71
81.72
k = 1/(1+(fs/n*fc))
[Eqn 10.3] Ft =(OTM-V*z*Dbc)/(j*Dbc) [Eqn 10.24]
fc = Fc/(tt2+n*tt1)*(Dbc/2)*Cc [Eqn 10.18] Fc = Ft + V
[Eqn 10.27]
fs = Ft/(tt1*(Dbc/2)*Ct)
[Eqn 10.9]
CONCRETE COMPRESSIVE STRESS:
fcmax: fc*(2*k*Dbc+tt3)/(2*k*Dbc) [Eqn 10.30]
Fc:
Allowable Concrete Bearing Stress
Ratio: Unity Ratio fcmax / Fc
= 2491 KPa
= 30000 KPa
= 0.08 PASS
BOLT LOADING:
Pbolt: Max Bolt Load - fs * Abolt
Pallow: Allowable Bolt Load - Abolt * Ften
Ratio: Unity Ratio Pbolt / Pallow
= 18981 N
= 61081 N
= 0.31 PASS
BOTTOM PLATE:
b:
3.14159 * Dbc / Nbolt
L:
(Do - Ds) / 2
lb:
L / b
cc1: Value from Table 10.3
cc2: Value from Table 10.3
Mx:
cc1 * fcmax * b^2
= 302.4 mm
= 94.000 mm
= 0.311
= 0.007
= 0.433
=
0.51 KN
My:
2.90 KN
Mmax: Maximum of Mx or My
2.90 KN
= 17.171 mm
= 0.78 PASS
-mm
cc2 * fcmax * L^2
-mm
-mm
GUSSET ANALYSIS:
y
w
mm
mm
------------0.00
25.40
41.25
45.67
82.50
65.94
123.75
86.21
139.60
94.00
165.00
106.48
Notes:
tg (tens)
mm
--------0.0000
3.4501
3.3100
2.9047
2.7562
2.5387
tg (comp)
mm
--------0.2222
0.9283
0.8996
0.8167
0.7863
0.7418
tg
mm
--------0.2222
3.4501
3.3100
2.9047
2.7562
2.5387
=
=
3.4501 mm
0.29 PASS
ts:
1.5*Pbolt/Ngus*(D0-Ds)/2)/(PI()*Fb*hg))^0.5+CA
Ts:
Actual Thickness of Skirt
Ratio: Unity Ratio ts / Ts
=
=
=
5.1606 mm
6.0000 mm
0.86 PASS
Load #
Load Case
Controlling Case
Ratio Result
--------------------------------------------------------------------------------------12.00 10.00
8
Wind Comb Hot no Live
Longitudinal Tensile
0.01 PASS
10.00
7.00
8
Wind Comb Hot no Live
Longitudinal Tensile
0.05 PASS
7.00
6.00
8
Wind Comb Hot no Live
Longitudinal Tensile
0.07 PASS
6.00
5.00
8
Wind Comb Hot no Live
Longitudinal Tensile
0.09 PASS
5.00
3.00
8
Wind Comb Hot no Live
Longitudinal Tensile
0.14 PASS
3.00
0.17
8
Wind Comb Hot no Live
Longitudinal Tensile
0.22 PASS
0.17
0.10
8
Wind Comb Hot no Live
Longitudinal Tensile
0.13 PASS
0.10
0.00
8
Wind Comb Hot no Live
Longitudinal Tensile
0.13 PASS
Boundary Conditions Specified for the System
'F' is translational restraint and 'M' is rotational restraint, 1 = restrained, 0 = free
Joint #
Description
Y (Elev)
Fx
Fy
Fz
Mx
My
m
-------
m
--------
m
-------
---
---
---
---
---
0.00
0.00
0.00
Mz
-------
----------------------
--9
Stack Base
1
STATIC SUMMATION OF FORCES
Total sum of all loads acting on system, Shear = (Fx^2+Fz^2)^0.5
Load
Load Case
Dir
Fx
Fy
Fz
Shear
(P)=Primary, (C)=Combination
Deg
KN
KN
KN
KN
-------------------------------------------------------------------------------1
(P)DEAD
ALL
0.00 -14.78
0.00
0.00
2
(P)LIVE
ALL
0.00
0.00
0.00
0.00
3
(P)OPERATING
ALL
0.00
0.00
0.00
0.00
4
(P)THERMAL HOT
ALL
0.00
0.00
0.00
0.00
5
(P)WIND X Dir
0
6.31
0.00
0.00
6.31
6
(P)SEISMIC X Dir
0
3.82
0.00
0.00
3.82
7
(C)Wind Comb Hot w Live
0
4.73 -14.78
0.00
4.73
8
(C)Wind Comb Hot no Live
0
6.31 -14.78
0.00
6.31
9
(C)Seismic Comb Hot
0
2.68 -14.78
0.00
2.68
Support Loading Notes
These notes apply to the support loading data which follows
1) Joint
4) Y is the vertical direction, and + loads are acting up, and - is acting down.
DETAILED SUPPORT LOADS FOR Stack Base @ El
0.00 m
Loads acting on the support points (+Y is Vertical and Upward)
Ld
Mz
Load Case
Dir
Fx
Fy
Fz
Mx
My
Deg
KN
KN
KN
KN-m
KN-m
KN-m
----------------------------------------------------------------------------------------------1(P)DEAD
ALL
0.00
-14.78
0.00
0.00
0.00
0.00
2(P)LIVE
ALL
0.00
0.00
0.00
0.00
0.00
0.00
3(P)OPERATING
ALL
0.00
0.00
0.00
0.00
0.00
0.00
4(P)THERMAL HOT
ALL
0.00
0.00
0.00
0.00
0.00
0.00
5(P)WIND X Dir
0
6.31
0.00
0.00
-0.00
0.00
-45.07
6(P)SEISMIC X Dir
0
3.82
0.00
0.00
0.00
0.00
-30.53
7(C)Wind Comb Hot w Live
0
4.73
-14.78
0.00
-0.00
0.00
-33.80
8(C)Wind Comb Hot no Live
0
6.31
-14.78
0.00
-0.00
0.00
-45.07
9(C)Seismic Comb Hot
0
2.68
-14.78
0.00
0.00
0.00
-21.37
SUMMARY SUPPORT LOADS FOR Stack Base @ El
0.00 m
Loads acting on the support points (+Y is Vertical and Upward)
Ld
------------1
0.00
2
0.00
3
0.00
4
0.00
5
0.00
6
0.00
7
0.00
8
0.00
9
0.00
Load Case
Dir
Deg
-----
Vertical
KN
---------
Shear
KN
---------
Moment
KN-m
---------
(P)DEAD
ALL
-14.78
0.00
0.00
(P)LIVE
ALL
0.00
0.00
0.00
(P)OPERATING
ALL
0.00
0.00
0.00
(P)THERMAL HOT
ALL
0.00
0.00
0.00
(P)WIND X Dir
0.00
6.31
45.07
(P)SEISMIC X Dir
0.00
3.82
30.53
-14.78
4.73
33.80
-14.78
6.31
45.07
-14.78
2.68
21.37
-----------------------------
Notes:
Vertical
downard)
Shear
Moment
Torsion
Torsion
KN-m
---------------------------------------Stack Base @ El
0.00 m
0.00
Vertical
KN
---------
Uplift
KN
---------
Shear
KN
---------
Moment
KN-m
---------
14.78
0.00
6.31
45.07
Torsion
KN-m
Notes:
Vertical
Uplift
Shear
Moment
Torsion
=
=
=
=
=