CDI CAD Documentation Package

Student Documentation Package- Example

Student name: ***** ******
Class- CDI 72 Advance Pro/Engineer
Instructor name: Louis Gary Lamit, June 2010

Exercise 1 - DATUM BLENDS

TASK 1 Clock Skeleton, create a skeleton datum curve

TASK 2 Lamp Base, create a wrapped datum curve.

TASK 3 Involute Gear, create a datum curve driven by an equation. (WF4 is 90 degrees out
from WF5) Datum Created in WF5

TASK 4 Spiral Curve, create a datum driven by an equation.

TASK 5 Bail Clip, create a datum curve by intersection.

TASK 6 Cam 1, create a datum graph. (Datum Graph created but only visible in the model
tree)
TASK 7 Bottle, create a datum graph. (Datum Graph created but only visible in the model
tree)

TASK 8 open Profile Station.asm, create an evaluate feature. Created in WF5 (Evaluation
was created but only visible in the model tree, and the task bar as Thickness between plates is
0.1500)
TASK 9 open 4455-005.prt, create an analysis feature. Created in WF5

TASK 10 Clamp Skeleton, create a new part.

TASK 11 Motor Skeleton, create a new part.

TASK 12 Heater Skeleton, create the geometry for a skeleton part. Created in WF5

TASK 13 Heater Coil, create a new part.

Exercise 2 - ADVANCE BLENDS

TASK 1 ASHTRAY, create a new part and a rotational blend feature

TASK 2 open GEAR.prt, create a general blend

TASK 3 Open FAUCET.prt, open the part and create a swept blend

TASK 5 CORE,prt, Finish the core part

TASK 4 Open CORE,prt, create a blend by selecting curves

Exercise 3 ADVANCE SWEEPS

TASK 1 Open BOTTLE.prt, create a sketched datum curve

TASK 2 BOTTLE.prt, create and mirror a sketch
TASK 3 BOTTLE.prt, create and mirror a sketch
TASK 4 BOTTLE.prt, create a variable section sweep

TASK 5 BOTTLE.prt, use the graph and Trajpar to vary the radius along the sweep
TASK 6 BOTTLE.prt, complete the bottle

TASK 7 Open Cam 1.prt, create a datum graph

TASK 8 SPRING, create a spring

TASK 9 SPRING, vary the pitch of the spring using a pitch graph

TASK 10 SPRING, create two sketched datum curves

TASK 11 SPRING, create an intersected datum
TASK 12 SPRING, create another sketched datum curve
TASK 13 SPRING, create a swept protrusion
TASK 14 SPRING, create another swept protrusion

TASK 15 Open BAIL_CLIP.prt, create a swept protrusion

TASK 16 Open HEATER_COIL.prt, create a swept protrusion

TASK 17 Open SPIRAL_CURVE.prt, create a swept thin protrusion SPIRAL

Exercise 4 INVOLUTE GEAR

TASK 1 Open INVOLUTE_GEAR.prt, create a cylinder

TASK 2 INVOLUTE_GEAR.prt, create three circles representing the major diameters

TASK 3 INVOLUTE_GEAR.prt, create a datum point

TASK 4 INVOLUTE_GEAR.prt, create another datum point and a curve
TASK 5 INVOLUTE_GEAR.prt, create a datum evaluate feature
TASK 6 INVOLUTE_GEAR.prt, copy the involute curve

TASK 7 INVOLUTE_GEAR.prt, add a relation and regenerate the part

TASK 8 INVOLUTE_GEAR.prt, mirror the copied involute curve

TASK 9 INVOLUTE_GEAR.prt, copy the curve again

TASK 10 INVOLUTE_GEAR.prt, create an extruded cut

TASK 11 INVOLUTE_GEAR.prt, pattern the cut

TASK 12 INVOLUTE_GEAR.prt, finish the part

Exercise 5 ADVANCE PATTERNS

TASK 1 Open PATTERN_1.prt, create a dimensional pattern

TASK 2 PATTERN_1.prt, redefine the pattern

TASK 3 Open HOUSING.prt, create a staggered pattern driven by relations

TASK 5 MINIDIM.prt, create three reference patterns

TASK 6 MINIDIM.prt, create an additional pattern table in the same part

TASK 7 MINIDIM.prt, create another pattern table in the same part

TASK 8 Open FLYSWATTER.prt, create a pattern using a fill pattern

TASK 9 Open GEOMETRY-PATTERN-1.prt, create three geometry patterns

Created in WF5

TASK 11 Open HEATER_COIL.prt, pattern the heater coil

TASK 12 HEATER_FAN_BLADE, create the fan blade part Created in WF5

Exercise 6 USER DEFINED FEATURES

TASK 1 Open UDF-CUT.prt, create a UDF (model; udf-cut.prt.4)

TASK 2 Open HOUSING.prt, use the UDF in a part

TASK 3 HOUSING.prt, create another feature using the UDF

TASK 4 HOUSING.prt, pattern each UDF

TASK 5 HOUSING.prt, add the logo UDF from the UDF library
(Model; housing_task-5.prt.1.prt.4)

TASK 6 Open BOLT_NUT.asm, create an assembly UDF

TASK 7 Open ASSY_UDF.prt, create an assembly feature using the UDF

(Model; assy_udf.asm.7); (Graph; bolt_nut_hole.gph.1)

TASK 8 UDF_PLATE.prt, create a on-surface coordinate system UDF

(Model; wf5_ex6_t8_udf_plate.prt.5); Created in WF5

TASK 9 Open SPEAKER.prt, use the new UDF

(Model; wf5_ex6_t9_speaker_udf.prt.1); Created in WF5

Exercise 7 THE DRAFT FEATURES

Before
TASK 1 Open DRAFT-1.prt, create draft feature

After

TASK 2 Open HOUSING.prt, create draft on the housing

TASK 3 Open DRAFT-2.prt, create a split draft feature

TASK 4 Open CASTING.prt, create another round with multiple sets

Exercise 8 ADVANCE ROUNDS

TASK 1 Open ROUNDS-1.prt, create two rounds

TASK 2 ROUNDS-1.prt, create two surface to surface rounds

TASK 3 ROUND-SETS.prt, create a round with multiple sets

TASK 4 Open HOUSING.prt, create another round with multiple sets

TASK 5 HOUSING.prt, create another multiple set round features

TASK 6 Open ROUND-CURVE.prt, create a sketch

TASK 7 ROUND-CURVE.prt, create a round through the datum curve

TASK 8 Open ROUND-2.prt, create a round with a transition

TASK 9 ROUND-2.prt, vary the pitch of the spring using a pitch graph

TASK 10 ROUND-2.prt, create a round with a blend transition

TASK 11 ROUND-2.prt, create a round with a stop transition

Corner Sphere

Patch

Round Only

TASK 12 Open ROUND-3.prt, create another sketched datum curve

TASK 13 Open CASTING.prt, add rounds to the casting part

ROUNDS-4.prt

ROUNDS-5.prt

TASK 14 Open ROUND-4.prt, add rounds using the auto round command

Exercise 9 SPECIAL FEATURES

TASK 1 Open LIP.prt, create a lip feature Created in WF5

TASK 2 Open EAR.prt, create an ear feature Created in WF5

TASK 3 Open OFFSET.prt, create an offset expand feature

Created in WF5 (Model, wf5_ex9_t3_Offset.prt.2)
TASK 4 OFFSET.prt, edit the depth of the offset feature
Created in WF5 (Model, wf5_ex9_t4_Offset.prt.1)
TASK 5 Open LOCAL-PUSH.prt, create a local push feature

TASK 6 Open WARP-1.prt, create a warp feature

(Model, wf4_ex9_t6_Warp-1.prt.1)

TASK 6 Open WARP-1.prt, create a warp feature

(Model, wf4_ex9_t6_Warp-1.prt.1)
TASK 7 Open WARP-2.prt, create another warp feature
(Model, wf4_ex9_t7_Warp-2.prt.1)

TASK 8 Open TIRE-1.prt, create a toroidal bend feature Created in WF5

TASK 9 Open PIPING.asm, create pipe feature Created in WF5

Exercise 10 PARAMETERS & RELATIONS

TASK 1 Open HOUSING.prt, create a parameter

P358 DATUM AXIS

P421 EXTRUDES

P425 EXTRUDES

TASK 2 HOUSING.prt, investigate the part

TASK 3 HOUSING.prt, add relations

Change the POSN parameter to the

value of 9 and regenerate

Change the POSN parameter

To the value of 37 and
regenerate

Change the POSN parameter

To the value of 15 and
regenerate

TASK 4 HOUSING.prt, test the relations by modifying the position parameter

TASK 5 Open CLAMP_SKELETON.prt, add oscillating motion to the clamp

TASK 6 CLAMP_SKELETON.prt, create a sketch feature

TASK 7 CLAMP_SKELETON.prt, test the relation by regenerating the part continuously

TASK 8 Open MOTOR_SKELETON.prt add motion to the motor skeleton part

TASK 9 Open CLOCK_SKELETON.prt, add motion to the clock skeleton part

TASK 10 Open PROFILE_STATION.asm, use an evaluate feature in a relation

TASK 1 1 Open FIGURE.prt, solve simultaneous equation in a part

TASK 12 Open 4455-005.prt, create relation that are evaluated after the regeneration of the
model
TASK 13 4455-005.drw, add parametric notes to a drawing

Exercise 11 FAMILY TABLES

TASK 1 Open the HOUSING.prt, create a table in the housing

TASK 2 Open SHELL-FORM.prt, create a family table in a reference part

TASK 3 Open SHELL.prt, create a family table in a sheet metal part

TASK 4 Open CONNECTOR.asm, create a family table in an assembly

Density 0.190 Mass 9.9

Density 0.196 Mass 10.2 Density 0.193 Mass 10.0

CDI CAD Documentation Package

Student Documentation Package- Example
Part - 2

Student name: ****** *******

Class- CDI 72 Advance Pro/Engineer
Instructor name: Louis Gary Lamit, 6-2010

Exercise 12 COMPONENT INTERFACES

TASK 1 Open generic part skt_hd_cap_in.prt, create an interface part

TASK 2 Open generic part dowel_pin.prt, create an interface in a part.

TASK 3 Open part called bearing_block.prt, create an interface in a part

TASK 4 Create a new assembly called lab12.asm, assemble parts with component interfaces

TASK 5 Open assembly drag_and_drop.asm, assemble components using drag-and-drop.

Exercise 13 FLEXIBLE COMPONENTS

Max = 6.50
Min = 3.00

If d33 <= Min

Test to see if d33 is less then or equal to 3.00. If yes then increase by incr =
0.50
incraments of .5 untill 6.50 and then decrease by incraments of .5
Max = 6.50
Min = 3.00
TASK 1 Open assembly cam_follower.asm, create a flexible component

TASK 2 Open assembly dowel_plate.asm, create a flexible component

TASK 3 Open assembly head_gasket.asm, create a flexible gasket

TASK 4 Open assembly metal_cabinet.asm, create a flexible sheet metal bracket

Special note the sheetmetal bracket had a formed part which needed to be removed before the
angle of 120 to 90.

TASK 5 Open assembly 8855-104.asm, create a flexible contact

TASK 6 Open assembly cable_assembly.asm, redefine the flexibility of a component

Exercise 14 ASSEMBLY DESIGN

TASK 8: Open the assembly 4455-010.asm, Add and apply a Configuration

option
Bom_format C:\wildfire5\adv\mybom.fmt

Edit the existing Vessel

Assembly And place 2 cuts
to smooth-up the Support
base and create two recess
cuts at both ends and one
Through the middle of the
Vessel as shown

Activate the Vessel-Plate-02

and part and create two
rounds and a through
hole as indicated in the
next view

TASK 1: Open the assembly VESSEL_ASSY.asm, Create

assembly features in the vessel assembly

Exercise 15 DATA SHARING COMMANDS

Exercise 16a TOP DOWN DESIGN

TASK 1 Open assembly cam_follower.asm, create a flexible component

8875-001 MOTOR ASSEMBLY Showing the shaft rotation and piston movement

EXPLODED VIEW of the 8875-001 MOTOR ASSEMBLY

8875-004, PISTON, create the Pistons physical

features by first clicking INSERT => SHARED
DATA => COPY GEOMETRY from the
8875-001 SKEL.prt linking the Piston to the
8875-001.asm MOTOR Assembly

8875-005, CONNECTING ROD, create the

Connecting Rods physical features by first
clicking INSERT => SHARED DATA => COPY
GEOMETRY from the 8875-001 SKEL.prt linking
the Connecting Rod to the 8875-001.asm
MOTOR Assembly

8875-006, CRANK, create the Cranks physical

features by first clicking INSERT => SHARED
DATA => COPY GEOMETRY from the
8875-001 SKEL.prt linking the Crank to the
8875-001.asm MOTOR Assembly

8875-007, CYLINDER BLOCK, create the

Cylinders Blocks physical features by first
clicking INSERT => SHARED DATA => COPY
GEOMETRY from the
8875-001 SKEL.prt linking the Cylinders Block to
the 8875-001.asm MOTOR Assembly

8875-008, CYLINDER HEAD, create the

Cylinders Heads physical features by first clicking
INSERT => SHARED DATA => COPY
GEOMETRY from the 8875-001 SKEL.prt linking
the Cylinders Head to the 8875-001.asm
MOTOR Assembly

8875-009, SHAFT, create the Shafts physical

features by first clicking INSERT => SHARED
DATA => COPY GEOMETRY from the
8875-001 SKEL.prt linking the Shaft to the
8875-001.asm MOTOR Assembly

Exercise 16b TOP DOWN DESIGN

Copy geometry from the HEATER_SKELETON.prt

To the HEATER_SHELL_FRONT.prt to model both
Halves of the Heater covers.

Copy geometry from the HEATER_SKELETON.prt

To the HEATER_SHELL_REAR.prt to model both
Halves of the Heater covers.

CONTROL KNOBS
CONTROL PANEL
HEATER COIL
HEATER MOTOR
FRONT HEATER SHELL

FAN
BLAD

Exploded View of Heater

REAR HEATER SHELL

HEATER FOOT PADS

Detail View of Exploded View

Exercise 17 REPLACE ASSEMBLY

COMPONENT

Task 1: Create an interchange assembly and add the first member.