ABB - Indoor Substations

Alfredo Gallegos, FES Manager, 10 y 11 de Noviembre 2009
Indoor Substations
Suministro Elctrico Sustentable
Congreso Bienal Internacional
ABB Group
November 13, 2009 | Slide 1
Agenda
Introduction
Utilities challenges and requirements
Example of Indoor substations
MALTE - Complete pre-fabricated AIS substation up to 72.5 kV
URBAN - Site built indoor AIS substation up to 170 kV
Truly invisible GIS substations for all voltage levels
Summary
ABB Group
Reasons to migrate from Outdoor to Indoor Substation
Substations built years ago outskirt the city and today are
surrounded by residential and commercial areas
Consequences are:
ABB Group
Pressure to Minimize visual impact
Incidents of people entering the Substations
Important land cost
Increase pressure of availability
Requirements on Substations from neighbors
ABB Group
Open air substation not so nice aesthetic,

want power without seeing it
Station modularized and as much as

possible pre-manufactured
Originally outskirt of city, now surrounded

by residential buildings, offices, shopping
centers, hotels etc.
No substation fence and yard, building

itself give the shell protection
Acoustic problem from humming of power

transformers
Underground-in and underground-out, i.e.

cable to first line tower in case of OH-line
bays
Third party safety, especially children

playing
Site work as little and short as possible,

saves cost, shorten overall delivery time
and minimize disturbance to neighbors
during site activities
Engineer problems facing an Indoor Substation
ABB Group
Transformer Noise
HV Over Head Lines Incoming
Easy Access to Power Transformers
Heat Dissipation
Agenda
Introduction
Example of Indoor substations
Summary
ABB Group
MALTE - up to 72.5 kV
Complete pre-fabricated AIS substation
ABB Group
ABB Group
Transformer foundation and

oil pit
Only one precast foundation

for the whole substation,
function also as oil pit
Power Transformer put in

place
ABB Group
Interior from HV-module
HV-cables connection to
Power transformer.
Summary
High availability (equipment indoor)
Small footprint
ABB Group
~100 m2 (1/3 of traditional)
Land preparation minimized, all equipment pre-fabricated
Short time at site (~2 weeks)
connection to network
commissioning
Low maintenance cost
Can easily be moved
Personnel and third party safe
Agenda
Introduction
Example of Invisible substations
Summary
ABB Group
HV Module LTB Compact
ABB Group
URBAN up to 170 kV
Site built indoor AIS substation
ABB Group
Before renewal
After renewal
145 kV AIS
145 kV AIS
URBAN up to 170 kV
ABB Group
URBAN up to 170 kV
ABB Group
Portable maintenance
stand mounted on CB truck
CB truck can easily be

exchanged using a fork lift
URBAN up to 170 kV
ABB Group
Medium Voltage switchgear
Yellow reflective stripe on floor

for emergency evacuation,
instead of battery lighting.
Better and more nature friendly

solution
Control Room
Back-up relay and control

equipment in same physical
hardware.
Agenda
Introduction
Summary
ABB Group
HV Module - PASS
ABB Group
HV Module - PASS
Polymeric Bushings
Breaker
TC
Mechanism
Line / Earth
Disconnector
ABB Group
Indoor AIS 138kV Substation Eletropaulo/SP
138 kV Substation in Sao Paulo, Brazil.
3 x 40 MVA Transformers
Available Footprint 35 x 35 mt2
Shopping Iguatemi
Jockey Club
Subestao Itaim
ABB Group
Itaim Substation Layout
rea
disponibilizada
BL
CX
Subestao
existente
CX
A
GRAM
102.30
UR
- H=
3,0
0m
PISO DRENANTE - UTILIZAR PARALELIPPEDOS DO EXISTENTE

102.25 e suas variveis
30
2.
10
101.80
NA+102,5m
PORTA
101.80
TR1
SA1
SA2
BCAP6
PORTA
101
S. BATERIAS
BANCO DE BATERIAS 1 - 125V
BANCO DE BATERIAS 2 - 125V
PORTA
25
2.
10
25
2.
10
80
1,
10
CONJUNTO BLINDADO 3
30
2.
10
30
2.
10
MANUTENO DO DISJUNTOR
105
ACESSO ESCADA
PORTA
111
DER
INTERL
FUTURO
107
104
BCAP5
TR3
TR3
TR3
BCAP4
100
110
NA+101,8m
CONJUNTO BLINDADO 2
PARALELEPIPEDO
101.80
FUTURO
DER
INTERL
FUTURO
112
106
BCAP3
TR2
TR2
NA+102,3m
NA+102,5m
TR2
NA+101,8m
BCAP2
109
B
103
TR1
CONJUNTO BLINDADO 1
FUTURO
DER
INTERL
FUTURO
108
102
BCAP1
TR1
NA+101,8m
25
2.
10
PORTA
101.436
100.862
101.52
101.127
101.127
101.191
101.302
S
ABB Group
101.20
3
101.52
BL BL BL
VARIAVEL
rampa sobe (i=14,5%)

mdia
PORTA
MURO - H=3,00 m
102.30 (piso zero)
101.068
100.814
S
Substation Layout
ABB Group
ABB Group
ABB Group
Indoor AIS 138kV Substation Eletropaulo/SP
Itaim Substation
ABB Group
Agenda
Introduction
Summary
ABB Group
Underground GIS substation
ABB Group
Barbana GIS Substation
Waterfall for hiding

transformer humming
Waterfall enrich visual and

audible perception of park
Water also used for

transformer cooling via heat
exchanger
Complete bay modules from

factory for fast and easy work
at site
Environmental friendly
Personnel and third party safe
ABB Group
People have their say
People were involved in the design of the surrounding park
ABB Group
Barbana GIS Substation

layout and configuration
GIS Substation
145 kV Substation in Rio de Janeiro - Leblon
3 x 40 MVA Transformers
Available Footprint 25 x 25 mt2
ABB Group
Substation Leblon: Plant Layout
ABB Group
ABB Group
ABB Group

Fotomontagem
ABB Group
Substation : LIGHTDistribution Utility GIS SS Leblon
ABB Group
ABB Group
ABB Group
Summary
Cost Comparison
Conventional S/E
Indoor S/E
Erection time
ABB Group
Equipos/Montaje/Ing
70%
60%
AIS/GIS solution around 1.5 to 2 years
Obras Civiles
30%
40%
Total Cost
100%
130%
Summary
ABB Group
Main Benefits
No visual Impact (Community)
Reduce Footprint
Potential surplus Land*
Reduced Outages
Improve company image
Increase Reliability
Reduce Maintenance
ABB Experience in Brazil
ABB Group
In operation
Energia Sao Jos - Manaus
Light - Light Leblon
Copel - Uvaranas
Electropaulo - Itaim
Petrobras - Repar
In Construction
Light - Light Copacabana
Copel - Capim Siqueira
Copel - Pilarzinho
Copel - Jardim Bandeirantes
ABB Group

ABB - Indoor Substations

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Alfredo Gallegos, FES Manager, 10 y 11 de Noviembre 2009

Reasons to migrate from Outdoor to Indoor Substation

Pressure to Minimize visual impact

Incidents of people entering the Substations

Important land cost

Increase pressure of availability

Requirements on Substations from neighbors

Open air substation not so nice aesthetic,

Station modularized and as much as

Originally outskirt of city, now surrounded

No substation fence and yard, building

Acoustic problem from humming of power

Underground-in and underground-out, i.e.

Third party safety, especially children

Site work as little and short as possible,

Engineer problems facing an Indoor Substation

HV Over Head Lines Incoming

Easy Access to Power Transformers

Transformer foundation and

Only one precast foundation

Power Transformer put in

Interior from HV-module

High availability (equipment indoor)

~100 m2 (1/3 of traditional)

Land preparation minimized, all equipment pre-fabricated

Short time at site (~2 weeks)

Low maintenance cost

Can easily be moved

Personnel and third party safe

HV Module LTB Compact

CB truck can easily be

Medium Voltage switchgear

Yellow reflective stripe on floor

Better and more nature friendly

Back-up relay and control

Indoor AIS 138kV Substation Eletropaulo/SP

138 kV Substation in Sao Paulo, Brazil.

Available Footprint 35 x 35 mt2

Itaim Substation Layout

PISO DRENANTE - UTILIZAR PARALELIPPEDOS DO EXISTENTE

BANCO DE BATERIAS 1 - 125V

BANCO DE BATERIAS 2 - 125V

rampa sobe (i=14,5%)

102.30 (piso zero)

Itaim Substation Layout

Itaim Substation Layout

Indoor AIS 138kV Substation Eletropaulo/SP

Underground GIS substation

Barbana GIS Substation

Underground GIS substation

Waterfall for hiding

Waterfall enrich visual and

Water also used for

Complete bay modules from

Personnel and third party safe

Underground GIS substation

People have their say

People were involved in the design of the surrounding park

Underground GIS substation

Barbana GIS Substation

145 kV Substation in Rio de Janeiro - Leblon

Available Footprint 25 x 25 mt2

Substation Leblon: Plant Layout

Substation Leblon: Plant Layout