Professional Documents
Culture Documents
ion
ibrat
ram
Diag
Cal
sure
Pres
a
Mp
100
80
60
40
20
Nm
ue
Torq
HYGUARD
Safety Couplings
owners choice
Safety Couplings
and Clamping Elements
The main task of overload protection systems being installed
goods against unexpected overload stresses. Inspite of continuous modernization and technical advance of drive systems,
the risk of such damages has not become less, but even bigger.
they are not treated in more detail here. The reason for describing the HYGUARD Safety Coupling is not only because its
machinery components for permanent reliability while simultaneously meeting the requirements for lightweight construction.
1
In spite of all that, machinery failures due to suddenly occurring unexpected overload cannot be excluded completely.
One single damage, however, may considerably exceed the
costs for efficient overload protection.
Now as before, appropriate safety equipment is necessary to
protect machinery. In the first place, safety couplings which
are nowadays available in a variety of different versions and
executions are used for this purpose in drive systems. However, not each of these couplings is suitable for every drive
application in the same way. The decisive criterion is the sum
of the factors which may contribute to the disturbance of the
operation processes. Therefore, new applications often also
2
1 HYGUARD Safety
coupling/brake disk combination
in a four-high stand, built-in between main motor and pinion
stand gearbox.
2 Curved tooth coupling
SBGk 560 with safety element
HYGUARD HDW 760.
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Table of Contents
Type series
Commissioning
Selection
78
Applications
Basic design
10
BW
11
BN
12
BWN
13
BWL
14
SB/BW
15
Combinations of
curved tooth coupling/
HYGUARD Safety Coupling
Page
SBk/BW
16 17
LBk/BW
18
SBL/BWL
19
SBLk/BWL
20
LBLk/BWL
21
HBBk
23
SBBk
24
SBBLk
25
26
27
Slip monitoring
28
Assembly accessories
29
Applications
30
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3 4
Components of the
HYGUARD Safety Coupling:
parts
1 Shaft
Basically, the HYGUARD element inte-
2 Shear ring
3 Injector connection
4 Shear tube
filling
6 Double-walled clamping
element
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
Re-commissioning
The HYGUARD Safety Coupling is
easy to activate again. A high-pressure
pump with pressure gauge for pressure
setting and hydraulic oil will be sufficient to put it into operation. The pump
is connected to the injector, and with
open shear tube the hydraulic oil is
being pressed into the ring gap. If the
pre-determined pressure required for the
Application Ranges
to a minimum.
adjustment possibility.
available.
special valves.
Calibration Diagram
Pressure
MPa
100
80
60
40
20
Torque
Nm
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Selection
Thus:
1,5 TN Tperm KS
TN
= Normal operating
torque (Nm)
Temperature factor KT
Selection
1,0
0,8
0,6
0,4
0,2
-30
(Nm)
-20 -10
KS = Shock factor in
accordance with
following recommendations
Table 1
10
20
30
40
50
60
70
Torque
torque.
apply:
TA 1,2 Tmax
TA
TA TR KS
or
TA Tperm KT KS
TR = Tperm KT
reduced to operating
temperature (Nm)
i.e. 30C to + 70 C.
Provided particular design
measures are taken into
account, the HYGUARD
TA Tperm K S
of operating torque to be
(Nm)
Temperature
TK = Temperature factor
Note
referred to operating
temperature
be used at temperatures
is to be determined from
Diagram 1.
Table 1
Driving
machine
Electric motor
Internal combustion engine
Diesel engine
Shock factor
KS
0,8
to + 70 C.
0,7
0,6
temperatures below 0 C.
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Selection
In both cases, the calculation
Bearings
Sequence of Release
Cut-off torque
P <_ 1 N /mm2
Torque
10 msec
Diagram 2
unacceptable heating. As
listed in Table 2.
Sequence of release
minium.
progression of HYGUARD
be observed in order to
construction series B:
P =
F
1,2 d12
Diameter
Hub material
Materials
As a rule, a material of ST 60
steel quality suffices for nor-
P=
surface pressure of
Steel alloy
1,5
1,8
2,0
Aluminium
2,4
is fitted directly.
F =
Coupling
Number
Type
diameter
shear tubes
all sizes
all sizes
Note
BN
BW
< BW 140
tion table B, BN
BWN
BWL
BW
BW 140
BWN
BWN 100
tion table BN
BWL
BWL 140
D=
ratio
d1, d2
F
P =
D d2 0,9
Table 2
Shear tubes
length dimension
Table 3
Time
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Application
Surface roughness and tolerance
The safety couplings of the HDW series can also replace con-
HWF series
Protection
Component
B
BW
h6
RA = 0,8 m
BN
BWN
h6
RA = 1,6 m
B
BW
K7
RA = 1,6 m
BN
BWN
H6
RA = 0,8 m
RA = 1,6 m
Hub
Surface
Roughness
Shaft
Lubrication
After release, the safety element operates as a slide bearing.
Tolerance Field
Shaft/Bore
Series
Table 4
Protection band
HDW series
The HDW special series of HYGUARD safety couplings was
developed particularly for the transmission of high torques. It
transmits the torque from the shaft direct onto the flange hub
without straining the safety element itself. Here, the element
merely performs a clamping function. This also ensures that
HWF-series
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Note
Type
B
10
Size
Torque Range
T
Nm
30
35
40
45
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
300
600
450
900
650 1300
850 1700
1100 2200
1800 3600
3000 6000
3900 7800
5000 10000
7500 15000
10000 20000
13000 25000
17000 33000
20000 40000
23000 46000
36000 71000
39000 78000
49000 98000
63000 126000
70000 140000
85000 170000
speed drives.
1) Higher speeds on request
parts.
page 9.
Speed 1)
nmax.
Dimensions
rpm
d1
mm
d2
mm
d3
mm
d4
mm
C
mm
D
mm
V
mm
W
mm
Weight
kg
955
818
716
636
572
477
409
358
318
286
260
238
220
204
190
179
168
159
150
143
130
30
35
40
45
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
40
45
52
58
65
75
90
100
110
125
140
150
160
170
180
200
210
225
240
250
270
98
104
109
116
122
133
148
157
168
183
201
209
218
228
238
246
256
274
286
296
314
200
210
220
230
250
82
87
94
102
109
117
130
146
158
180
176
205
214
225
235
260
256
256
302
302
302
40
45
52
60
65
73
82
98
110
120
121
145
156
165
175
195
191
191
236
236
236
12
12
12
12
14
14
18
18
18
22
20
22
20
22
22
20
20
20
17
17
17
4
4
5
7
8
8
8
8
8
12
12
12
12
13
13
15
15
15
15
15
15
1,9
2,1
2,5
2,8
3,4
4,0
5,7
6,6
7,6
12
13
16
17
20
22
27
28
32
43
45
49
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Mass Moment
of Inertia
J
kgm2
0,0020
0,0025
0,003
0,004
0,006
0,009
0,015
0,020
0,028
0,052
0,073
0,095
0,11
0,15
0,18
0,26
0,29
0,37
0,54
0,61
0,76
Size
Pitch
Circle
e
mm
essentially corresponds to
B-design.
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
40
50
50
65
70
80
90
100
105
115
120
130
135
145
150
175
higher-speed drives.
Contrary to the version with
in which circumferential
page 9.
Speed 1)
nmax.
Size
Torque Range
T
Nm
rpm
d1
mm
d2
mm
d3
mm
d4
mm
d5
mm
C
mm
D
mm
D1
mm
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
1800 3600
3000 6000
3900 7800
5000 10000
7500 15000
10000 20000
13000 25000
17000 33000
20000 40000
23000 46000
36000 71000
39000 78000
49000 98000
63000 126000
70000 140000
85000 170000
7500
6700
6000
5300
4800
4300
3800
3600
3400
3000
2800
2600
2400
2200
2200
1900
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
75
90
100
110
125
140
150
160
170
180
200
210
225
240
250
270
136
148
157
168
183
201
209
218
228
238
253
258
273
286
296
320
78
90
100
115
125
140
150
165
175
190
200
215
225
240
250
270
90
100
110
125
140
150
160
170
180
190
200
215
225
250
250
270
136,5
150
166
184
206
208
237
250
261
275
300
300
300
350
350
350
75
84
100
111
121
125
148
161
170
182
202
198
197
245
245
245
128 +/-0,2
140,5 +/-0,2
156,5 +/-0,2
170 +/-0,2
191 +/-0,2
193 +/-0,2
221 +/-0,2
234 +/-0,2
245 +/-0,2
259 +/-0,2
284 +/-0,2
282 +/-0,2
281 +/-0,2
332 +/-0,2
332 +/-0,2
332 +/-0,2
Type
BW
Size of
Thread
f
Number
Depth of
Tread
g
mm
4xM 6
4xM 6
4xM 6
4xM 8
4xM 8
4xM 8
4xM 8
4xM 8
4xM10
4xM10
4xM10
4xM10
4xM10
4xM10
4xM10
4xM10
13
13
13
18
18
18
18
18
23
23
23
23
23
23
23
23
Dimensions
V
W
mm mm
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
7
7
8
12
12
12
13
13
13
13
13
15
16
15
15
15
10
10
10
13
13
16
16
18
18
20
20
22
22
24
24
24
Weight
kg
MassMoment
of Inertia
J
kgm2
4,9
6,6
7,6
9,2
14
16
19
21
24
27
32
34
38
50
53
57
0,012
0,020
0,025
0,037
0,065
0,095
0,12
0,14
0,19
0,23
0,32
0,37
0,46
0,66
0,75
0,93
11
Type
BN
12
Size
Torque Range
T
Nm
52
60
70
80
90
100
110
120
130
140
150
160
180
200
220
250
280
600 1200
1000 2000
1500 2900
2100 4200
3000 6000
3900 7800
5000 10000
7000 14000
9000 17000
10000 20000
13000 25000
17000 33000
23000 46000
35000 70000
48000 96000
70000 140000
90000 180000
outer diameter.
page 9.
Speed 1)
nmax.
Dimensions
d1
mm
d2
mm
d3
mm
d4
mm
d5
mm
A
mm
C
mm
D
mm
rpm
551
477
409
358
318
286
260
239
220
205
191
179
159
143
130
115
102
26 35
30 40
38 48
45 55
50 60
60 70
65 80
70 85
80 95
80 105
95 115
100 120
115 135
130 155
140 170
160 190
180 210
52
60
70
80
90
100
110
120
130
140
150
160
180
200
220
250
280
114
119
128
139
147
157
167
174
184
194
202
212
235
256
276
294
322
121
131
140
147
157
166
177
183
196
204
213
223
246
266
286
316
345
72
90
100
110
125
140
150
160
170
180
185
190
220
240
260
290
320
135
145
154
161
171
180
191
197
211
219
228
238
262
282
302
332
360
80
95
100
105
115
125
130
140
150
160
170
180
190
200
230
250
270
31
46
51
56
58
68
73
83
93
103
117
117
133
137
167
185
205
M 6x4
M 6x4
M 6x4
M 6x4
M 6x4
M 6x4
M 6x4
M 6x4
M 8x4
M 8x4
M 8x4
M 8x4
M 8x4
M 8x4
M 8x4
M 8x4
M 8x4
W
O
mm mm
9
9
9
9
13
13
13
13
13
13
11
16
13
16
16
17
17
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
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Mass Moment
of Inertia
Weight
J
kg
kgm2
5,4
6,7
7,9
8,9
11
14
16
18
20
23
25
29
35
44
58
74
101
0,008
0,010
0,013
0,017
0,024
0,034
0,046
0,059
0,080
0,10
0,13
0,16
0,22
0,36
0,55
0,88
1,53
Type
BWN
Size
Torque Range
T
Nm
50
60
70
80
90
100
110
120
130
145
155
165
185
1700 3400
2500 5000
3750 7500
6500 13000
9000 18000
11500 23000
17000 34000
20500 41000
28000 56000
35500 71000
41000 82000
55000 110000
75000 150000
is an extension of the BN
to 1.5 m/s.
speed drives.
page 9.
Speed 1)
nmax.
rpm
5300
5300
4500
3400
2800
2600
2600
2400
2000
1700
1600
1500
1500
Dimensions
d1
mm
40 50
50 60
60 70
70 80
80 90
90 100
100 110
110 120
120 130
130 145
140 155
150 165
160 185
d2
mm
d3
mm
C
mm
D
mm
D1 min
mm
Weight
kg
Mass Moment
of Inertia
J
kgm2
80
95
110
125
145
160
175
190
205
220
240
255
280
138
153
166
183
201
218
228
243
256
268
286
301
333
105
110
125
140
160
175
190
200
220
230
260
285
300
67
71
83
98
113
122
137
146
164
173
193
218
233
80
82
105
120
130
140
145
155
160
170
180
190
210
5,7
7,5
10
14
20
26
31
37
44
51
69
83
113
0,011
0,018
0,031
0,050
0,093
0,139
0,197
0,263
0,345
0,460
0,721
0,976
1,65
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13
Type
BWL
14
Size
Torque Range
T
Nm
30
40
50
60
70
80
90
100
110
125
140
160
180
200
220
400
800
710 1420
1400 2800
2500 5000
4000 8000
5600 11200
8000 16000
11200 22400
14000 28000
22400 44800
31500 63000
45000 90000
63000 126000
90000 180000
125000 250000
Speed 1)
nmax.
Dimensions
rpm
d
mm
d1
mm
d2
mm
A
mm
6700
6000
5300
4300
3800
3600
3000
2800
2600
2200
1900
1800
1700
1500
1500
80
95
110
135
150
170
190
200
220
250
280
320
360
410
450
102
126
145
175
192
210
242
248
274
302
342
386
430
486
525
8
9
9
11
11
11
14
14
17
17
20
24
24
28
28
118
145
165
200
220
240
270
280
310
340
390
435
480
545
580
a
mm
2
2
2
2,5
3
3
4
4
4
5
5
5
5
6
8
b
mm
L
mm
Number
of
Holes
12
12,5
12,5
15
15
15
17,5
17,5
23
23
26
29
29
34
36
80
90
110
105
110
120
130
140
150
160
170
180
195
210
230
6
6
8
8
10
12
10
12
12
16
14
14
16
16
18
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
Weight
kg
Mass Moment
of Inertia
J
kgm2
5,9
10,6
15,6
22,6
27,6
36,5
51,1
59,1
75,6
97,5
134,1
178,8
234,5
323,3
378
0,0095
0,027
0,048
0,096
0,145
0,223
0,403
0,5
0,79
1,16
2,12
3,64
5,69
10,14
12,71
sions, up to 3 degrees.
1800
3000
3900
5000
7500
10000
13000
20000
36000
39000
70000
85000
3600
6000
7800
10000
15000
20000
25000
40000
71000
78000
140000
170000
60
70
80
90
100
110
120
140
160
170
200
220
26
30
30
53
63
73
83
118
138
158
158
178
28
32
32
55
65
75
85
120
140
160
160
180
78
92
100
110
120
138
156
180
200
225
250
275
133
148
157
168
184
201
209
229
247
257
292
312
220
240
270
280
310
340
390
435
480
545
580
645
Size
Pitch
Circle
e
mm
Size of
Thread
f
Number
Depth of
Thread
g
mm
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
40
50
55
60
70
75
85
100
100
120
120
125
130
140
150
170
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM10
4xM10
4xM10
4xM10
4xM12
6xM12
15
15
15
15
20
20
20
20
20
20
20
20
20
20
25
25
Dimensions
B
C
mm mm
D
mm
D1
mm
178
196
225
240
265
295
325
370
415
465
510
560
90
100
110
120
130
150
165
190
220
245
270
290
125+0,5
138+0,5
154+0,5
167+0,5
189+0,5
190+0,5
218+0,5
242+0,5
280+0,5
280+0,5
327+0,5
327+0,5
249
273
296
320
352
394
429
476
539
595
662
706
Mass Moment
of Inertia1)
U Weight
J
mm
kg
kgm2
D2
E
E1
F
mm mm mm mm
G
mm
H
mm
150
164
174
188
210
229
249
268
305
332
360
380
100
120
130
140
155
175
200
230
260
290
355
390
192 57
212 61
236 60
256 64
276 76
320 74
350 79
404 72
456 83
512 83
556 106
598 108
31
32
28
29
29
49
41
38
37
69
49
71
6
6
8
8
8
10
10
12
12
14
16
18
130
150
170
180
190
215
230
270
300
340
360
380
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
1)
31
39
55
65
86
116
161
227
317
462
567
714
0,145
0,219
0,405
0,531
0,885
1,45
2,53
4,52
7,82
14,56
20,45
30,85
15
In this version,
16
1800
3000
3900
5000
7500
10000
17000
23000
36000
49000
70000
85000
3600
6000
7800
10000
15000
20000
33000
46000
71000
98000
140000
170000
60
70
80
90
100
110
130
150
160
180
200
220
26
26
30
30
53
63
73
83
118
138
158
158
28
28
32
32
55
65
75
85
120
140
160
160
80
92
105
115
126
145
162
185
210
230
260
280
133
148
157
168
184
201
219
239
247
269
292
312
200
220
240
270
280
310
340
390
435
480
545
580
160
178
196
225
240
265
295
325
370
415
465
510
240
264
286
319
361
381
426
472
537
601
666
710
90
100
110
125
140
150
170
190
220
250
280
300
Size
Pitch
Circle
e
mm
Size of
Thread
f
Number
Depth of
Thread
g
mm
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
40
50
55
60
70
75
85
100
100
120
120
125
130
140
150
170
3xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM10
4xM10
4xM10
4xM10
4xM12
6xM12
15
15
15
15
20
20
20
20
20
20
20
20
20
20
25
25
Dimensions
D1
mm
125+0,5
138+0,5
154+0,5
167+0,5
189+0,5
190+0,5
231+0,5
255+0,5
280+0,5
276+0,5
327+0,5
327+0,5
Mass Moment
of Inertia1)
D2
E E1 F
mm mm mm mm
144
158
168
186
213
221
246
270
305
337
370
370
25
26
22
27
32
41
25
27
37
75
59
83
6
6
8
8
8
10
10
12
12
14
16
40
120
130
140
150
170
180
200
230
260
300
330
350
G
H
J
mm mm mm
112,5
128
145
160,5
176
200,5
224,5
256,5
288,5
320,5
362
400
178
198
218
244
264
284
330
360
416
476
532
556
4
4
5
7
12
13
10
16
18
19
22
32
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
U Weight
mm kg
54
58
58
61
73
71
76
80
85
87
90
90
30
34
41
62
73
94
132
181
255
343
506
616
1)
J
kgm2
0,099
0,165
0,245
0,463
0,615
1,01
1,72
3,01
5,34
8,86
16,48
22,89
Hub arrangement II
screw plug
screw plug
70/ 60
80/ 70
90/ 80
100/ 90
110/100
125/110
140/130
160/150
180/160
200/180
225/200
250/220
Torque Range
T
Nm
1800
3000
3900
5000
7500
10000
17000
23000
36000
49000
70000
85000
3600
6000
7800
10000
15000
20000
33000
46000
71000
98000
140000
170000
Size of
Thread
f
Number
Depth of
Thread
g
mm
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
40
50
55
60
70
75
85
100
100
120
120
125
130
140
150
170
3xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM10
4xM10
4xM10
4xM10
4xM12
6xM12
15
15
15
15
20
20
20
20
20
20
20
20
20
20
25
25
screw plug
screw plug
Type Combination
SBk/BW
Size
Size
Pitch
Circle
e
mm
with max d2
Dimensions with Hub Arrangement II
Type Combination
SBk/BW
Size
Dimensions with
Hub Arrangement III
C2
E4
E5
mm
mm
mm
70/ 60
80/ 70
90/ 80
100/ 90
110/100
125/110
140/130
160/150
180/160
200/180
225/200
250/220
312
348
382
421
469
497
566
616
713
805
890
974
97
110
118
129
140
157
165
171
213
279
283
347
78
90
104
110
116
126
150
156
188
218
240
304
Bore
d2
rough min max d3
A
B
mm mm mm mm mm mm mm
C1
D
mm mm
D1
mm
D2
mm
E2 E3
F
mm mm mm
G
mm
Mass Moment
of Inertia1)
H
J J1 U Weight
J
mm mm mm mm kg
kgm2
60
70
80
90
100
110
130
150
160
180
200
220
276
306
334
370
415
439
496
544
625
703
778
842
125+0,5
138+0,5
154+0,5
167+0,5
189+0,5
190+0,5
231+0,5
255+0,5
280+0,5
276+0,5
327+0,5
327+0,5
144
158
168
186
213
221
246
270
305
337
370
370
61
68
70
78
86
99
95
99
125
177
171
215
112,5
128
145
160,5
176
200,5
224,5
256,5
288,5
320,5
362
400
178
198
218
244
264
284
330
360
416
476
532
556
d1
26
26
30
30
53
63
73
83
118
138
158
158
28
28
32
32
55
65
75
85
120
140
160
160
80
92
105
115
126
145
162
185
210
230
260
280
133
148
157
168
184
201
219
239
247
269
292
312
200
220
240
270
280
310
340
390
435
480
545
580
160
178
196
225
240
265
295
325
370
415
465
510
90
100
110
125
140
150
170
190
220
250
280
300
42
48
56
59
62
68
80
84
100
116
128
172
120
130
140
150
170
180
200
230
260
300
330
350
1)
4
4
5
7
12
13
10
16
18
19
22
32
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
40
46
53
58
66
71
80
88
106
121
134
164
54
58
58
61
73
71
76
80
85
87
90
90
30
34
41
62
73
94
132
181
255
343
506
616
0,099
0,165
0,245
0,463
0,615
1,01
1,72
3,01
5,34
8,86
16,48
22,89
17
screw plug
screw plug
ment BW in combination
18
Type Combination
LBk/BW
Size
Torque Range
T
Nm
70/ 60
80/ 70
90/ 80
100/ 90
110/100
125/110
140/130
160/150
180/160
200/180
225/200
1800 3600
3000 6000
3900 7800
5000 10000
7500 15000
10000 20000
17000 33000
23000 46000
35500 71000
49000 98000
70000 140000
C
D
mm mm
60 26 28 80
70 26 28 92
80 30 32 105
90 30 32 115
100 53 55 126
110 63 65 145
130 73 75 162
150 83 85 185
160 118 120 210
180 138 140 230
200 158 160 260
240
264
286
319
361
381
426
472
537
601
666
Size
Pitch
Circle
e
mm
Size of
Thread
f
Number
Depth of
Thread
g
mm
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
40
50
55
60
70
75
85
100
100
120
120
125
130
140
150
170
3xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM8
4xM10
4xM10
4xM10
4xM10
4xM12
6xM12
15
15
15
15
20
20
20
20
20
20
20
20
20
20
25
25
Dimensions
d1
133
148
157
168
184
201
219
239
247
269
292
195
215
230
265
270
305
330
375
425
470
535
145
168
185
210
224
245
270
305
348
392
437
90
100
110
125
140
150
170
190
220
250
280
D1
mm
125+0,5
138+0,5
154+0,5
167+0,5
189+0,5
190+0,5
231+0,5
255+0,5
280+0,5
276+0,5
327+0,5
D2
E
E1 F
G
mm mm mm mm mm
H
mm
J
mm
144
158
168
186
213
221
246
270
305
337
370
112
119
127
148
161
175
197
221
250
272
315
37
43,5
50,5
55
63,5
67,5
76,5
85,5
101
121
130,5
25
26
22
27
32
41
25
27
37
75
59
6
6
8
8
8
10
10
12
12
14
16
120
130
140
150
170
180
200
230
260
300
330
112,5
128
145
160,5
176
200,5
224,5
256,5
288,5
320,5
362
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
Mass Moment
of Inertia1)
U Weight
J
mm
kg
kgm2
1)
54
58
58
61
73
71
76
80
85
87
90
20
27
33
50
60
78
103
147
215
283
408
0,071
0,116
0,165
0,323
0,425
0,735
1,17
1,87
3,97
6,66
12,29
screw plug
screw plug
Type Combination
SBL/BWL
Size
Torque Range
T
Nm
30/ 30
40/ 40
50/ 50
60/ 60
70/ 70
80/ 80
90/ 90
100/ 100
110/ 110
125/ 125
140/ 140
160/ 160
180/ 180
200/ 200
220/ 220
400
800
710 1420
1400 2800
2500 5000
4000 8000
5600 11200
8000 16000
11200 22400
14000 28000
22400 44800
31500 63000
45000 90000
63000 126000
90000 180000
125000 250000
12
22
22
28
28
32
32
55
65
75
85
120
140
160
160
Dimensions
max
mm
32
46
58
70
78
92
100
110
120
138
156
180
200
225
250
Mass Moment
of Inertia1)
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
G
mm
H
mm
L
mm
Weight1)
kg
J
kgm2
118
145
165
200
220
240
270
280
310
340
390
435
480
545
580
92
115
135
160
178
196
225
240
265
295
325
370
415
465
510
190
227
267
288
314
344
382
412
442
500
540
606
673
748
818
50
60
70
80
90
100
110
120
130
150
165
190
220
245
270
87
104
124
122
128
138
154
164
174
190
200
214
229
250
278
75
90
110
120
130
150
170
180
190
215
230
270
300
340
360
45
60
75
90
100
120
130
140
155
175
200
230
260
290
355
55
68,5
78,5
91,5
102
112
126
136
146
170
185
213
239
269
294
80
90
110
105
110
120
130
140
150
160
170
180
195
210
230
10,4
18,6
27
41,8
54
69
101
116
151
202
281
387
530
745
910
0,0161
0,045
0,083
0,181
0,283
0,433
0,803
1,01
1,64
2,81
4,57
8,15
13,49
24,24
33,11
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
19
screw plug
screw plug
Type Combination
SBLk/BWL
Size
38/ 30
48/ 40
60/ 50
70/ 60
80/ 70
90/ 80
100/ 90
110/100
125/110
140/125
160/140
180/160
200/180
225/200
250/220
20
amounting to a maximum of
versions, up to 2 degrees.
Torque Range
Bore
T
d1; d2
10
20
20
26
26
30
30
53
63
73
83
118
138
158
158
12
22
22
28
28
32
32
55
65
75
85
120
140
160
160
42
55
65
80
92
105
115
126
145
162
185
210
230
260
280
Dimensions
A
B
C
mm mm mm
118
145
165
200
220
240
270
280
310
340
390
435
480
545
580
C2
mm
92 207 231
115 244 286
135 285 339
160 302 374
178 328 412
196 360 456
225 404 506
240 444 552
265 476 592
295 530 670
325 582 726
370 654 830
415 731 935
465 812 1036
510 1122 1122
D
E
mm mm
E1
F
mm mm
60
70
80
90
100
110
125
140
150
170
190
220
250
280
300
111
146
179
194
212
236
256
272
292
330
346
390
435
476
522
87
104
125
122
128
140
154
164
176
190
202
214
231
252
522
90
100
110
120
130
140
150
170
180
200
230
260
300
330
350
G
mm
60
77
90
112,5
128,5
145
160,5
176
200,5
224,5
256,5
288,5
320,5
362
400
H
mm
J
mm
58,5 5
72
5
82
5,5
94,5 4
105
4
115
5
130
7
140
12
150
13
175
10
190
16
219
18
249
19
279
22
282 164
Mass Moment
of Inertia1)
J1
L Weight1)
J
mm mm
kg
kgm2
17
26
32,5
40
46
53
58
66
71
80
88
106
121
134
164
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
80
90
110
105
110
120
130
140
150
160
170
180
195
210
230
10,6
19,2
28,2
44
56
72
103
121
158
213
295
407
550
772
942
0,0163
0,045
0,085
0,185
0,295
0,453
0,843
1,07
1,73
3,02
4,96
8,82
14,46
25,74
35,01
screw plug
Type Combination
LBLk/BWL
Size
38/ 30
48/ 40
60/ 50
70/ 60
80/ 70
90/ 80
100/ 90
110/100
125/110
140/125
160/140
180/160
200/180
225/200
Torque Range
T
Nm
screw plug
ling BWL.
Bore
d1; d2
rough min max
mm mm mm
400
800
10
12
710 1420
20
22
1400 2800
20
22
2500 5000
26
28
4000 8000
26
28
5600 11200
30
32
8000 16000
30
32
11200 22400
53
55
14000 28000
63
65
22400 44800
73
75
31500 63000
83
85
45000 90000 118 120
63000 126000 138 140
90000 180000 158 160
42
55
65
80
92
105
115
126
145
162
185
210
230
260
Dimensions
Mass Moment
of Inertia1)
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
G
mm
H
mm
J
mm
L
mm
Weight1)
kg
J
kgm2
115
145
165
195
215
230
265
270
305
330
375
425
470
535
88
108
125
145
168
185
210
224
245
270
305
348
392
437
210
240
281
297
321
354
394
434
466
518
570
644
719
798
60
70
80
90
100
110
125
140
150
170
190
220
250
280
90
100
121
117
122
134
144
154
166
178
190
204
219
238
90
100
110
120
130
140
150
170
180
200
230
260
300
330
60
77
90
112,5
128,5
145
160,5
176
200,5
224,5
256,5
288,5
320,5
362
50,5
51
53,5
56
59
63,5
74
80,5
87,5
98,5
110,5
125
136
157,5
14,5
24
32
40
46,5
53,5
58
66,5
70,5
80,5
89,5
107
126
136,5
80
90
110
105
110
120
130
140
150
160
170
180
195
210
10,2
17,6
24,9
37,3
48
62
89
105
138
180
227
356
480
670
0,0154
0,042
0,074
0,155
0,242
0,363
0,683
0,86
1,43
2,19
3,62
7,24
11,9
16,9
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
21
Coupling Selection
and Size Determination
Size determination
Machine
Service
Faktor Machine
K11)
Excavators
Chain bucket excavators
Travelling gears (caterpillar)
Travelling gears (rails)
Suction pumps
Bucket wheels
Cutter heads
Slewing gears
Winches
Mining, stones
Crushers
Rotary kilns
Mine ventilators
Vibrators
Chemical plants
Agitators (thin liquid)
Agitators (viscous liquid)
Centrifuges (light)
Centrifuges (heavy)
Conveyor plants
Conveyors
Slatted conveyors
Belt conveyors (bulk materials)
Slatted conveyors (piece goods)
Pocket belt conveyors
Reels
Bucket chain conveyors
Rotary conveyors
Elevators
Bucket type flour elevators
Lifts
Apron conveyors
Screw conveyors
Steel belt conveyors
Redler conveyors
Blowers, ventilators
Rotary piston blowers
Blowers (axial and radial)
Cooling tower ventilators
Induced draught fans
Turbo-blowers
Generators, converters
Frequency converters
Generators
Welding generators
Rubber and plastics machinery
Extruders
Calenders
Kneader machines
Mixers
Rolling plants
2,0
1,8
1,6
1,6
1,8
2,0
1,4
1,6
2,24
1,8
2,0
1,6
1,25
1,6
1,4
1,8
1,8
1,6
1,4
1,6
1,25
1,8
1,4
1,4
1,4
1,25
1,8
1,4
1,4
1,4
1,4
1,4
1,25
1,4
1,4
1,25
2,24
1,4
2,24
1,6
1,6
1,8
1,8
1,8
Service
Faktor Machine
K11)
1,8
1,4
1,4
1,4
2,0
1,8
1,8
1,25
1,6
1,4
1,4
1,25
1,6
1,8
1,8
1,6
1,8
1,8
2,0
2,0
2,0
2,0
2,0
2,0
1,25
1,4
1,25
1,6
1,6
1,8
1,6
1,6
1,8
2,0
1,6
1,8
1,6
1,8
1,8
1,8
1,6
1,8
2,0
Service
Faktor
K11)
Presses
Folding presses
1,8
Briquetting presses
2,5
Eccentric presses
2,0
Forging presses
2,25
Brick moulding presses
2,5
Pumps
Centrifugal pumps (thin liquid) 1,25
Centrifugal pumps (viscous liquid) 1,4
Reciprocating pumps (U 1 : 100) 1,8
Reciprocat. pumps (U 2: 100-200) 1,6
Plunger pumps
2,0
Sludgers
1,4
ELMO-Vacuum pumps
1,5
Textile machines
Winders
1,6
Printing and drying machines
1,6
Tanning vats
1,6
Calenders
1,6
Opening machines
1,6
Weaving looms
1,6
Compressors
Reciprocat. compress. (U 1:100) 2,0
Reciprocating compressors
(U = 1 : 100 200)
1,6
Turbo compressors
1,6
Rolling mills
Sheet metal shears
1,8
Sheet turning machines
1,6
Ingot slab mills
2,0
Block conveyors
1,8
Block pushers
2,0
Tape and wire reels
1,4
Descalers
1,6
Sheet mills
1,8
Plate mills
2,0
Cold rolling mills
2,0
Track-type tractors
1,6
Billet shears
1,8
Cooling beds
1,4
Transfer skids
1,4
Roller tables (light)
1,4
Roller tables (heavy)
1,8
Roller levellers
1,6
Trimming shears
1,4
End shears
1,8
Looplifters
1,4
Roller control gears
1,4
K1
PKN
(kW min)
= Rating in accordance
with dim. table (kW min)
exceed the dimensions in accordance with DIN 6885. Please consult us if the keyway is higher.
22
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
grease nipple
screw plug
Size
38
48
60
70
80
90
100
110
125
140
160
180
200
225
grease lubrication.
so requires.
Norm. Speed
Bore
cont.
duty
d1; d2 d1
PKN
nmax.
n
min. max.
kWmin rpm mm mm
max.
mm
mm
mm mm
mm
0,082
0,146
0,288
0,50
0,82
1,14
1,64
2,30
2,88
4,60
6,48
9,24
12,92
18,4
50
65
75
95
105
115
130
150
160
170
200
225
250
280
125
150
180
210
230
250
280
300
325
360
410
460
525
580
92
115
135
160
178
196
225
240
265
295
325
370
415
465
60
70
80
90
100
110
125
140
150
170
190
220
250
280
7500
6900
6300
5900
5400
5000
4700
4300
4000
3700
3200
2600
2400
2000
12
22
22
28
28
32
32
55
65
75
85
120
140
160
42
55
65
80
92
105
115
126
145
162
185
210
230
260
Dimensions
d2
A1
203
224
260
295
321
353
378
408
436
486
550
620
703
773
D1
mm mm
mm
mm
mm mm
mm
60
70
80
100
110
120
130
140
150
170
190
220
250
280
90
100
110
120
130
140
150
170
180
200
230
260
300
330
60
77
90
112,5
128
145
160,5
176
200,5
224,5
256
288,5
320
362
80
100
120
150
170
180
205
215
230
250
290
330
360
410
86
0,007
95,5 0,027
108,5 0,049
123
0,116
94
0,177
101
0,29
116
0,53
124
0,74
134
1,12
154
1,89
173
3,36
192
6,25
218
11,4
245
19,6
83
84
100
105
111
123
123
128
136
146
170
180
203
213
H1
5
5
5,5
4
46
53
58
66
71
80
88
106
121
134
kgm2
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
Weight 1)
HBBk
Grease Quantity
Ball Bearing
Type
continuous operation.
Grease Quantity
Coupling
Mass Momemt
of Inertia1)
kg
kg
kg
0,06
0,09
0,15
0,20
0,12
0,16
0,24
0,30
0,41
0,50
0,65
1,0
1,3
2,0
0,02
0,03
0,06
0,09
0,17
0,22
0,27
0,34
0,44
0,6
1,0
1,3
1,8
2,3
5
11,3
17,9
30
39
51
71
85
107
147
206
298
424
590
23
Hub arrangement I
Hub arrangement II
grease nipple
screw plug
Weight 1)
Size
kgm2
kg
kg
kg
38
48
60
70
80
90
100
110
125
140
160
180
200
225
0,011
0,029
0,061
0,146
0,244
0,379
0,697
0,943
1,47
2,42
4,50
8,12
14,35
25,47
0,085
0,09
0,17
0,25
0,35
0,40
0,60
0,75
1,0
1,3
1,6
2,6
3,3
4,8
0,02
0,03
0,06
0,09
0,17
0,22
0,27
0,34
0,44
0,6
1,0
1,3
1,8
2,3
6,0
13,2
20,6
35
48
60
85
102
130
175
254
362
505
715
SBBk
grease lubrication.
operation.
Norm. Speed
Bore
cont.
d2
SBBk duty
d1; d2 d1
PKN
nmax.
Size
n
min. max. max.
kWmin rpm mm mm mm
Mass Momemt
of Inertia1)
Grease Quantity
Ball Bearing
Type
Grease Quantity
Coupling
Type
38
48
60
70
80
90
100
110
125
140
160
180
200
225
24
0,082
0,146
0,288
0,50
0,82
1,14
1,64
2,30
2,88
4,60
6,48
9,24
12,92
18,4
7500
6900
6300
5900
5400
5000
4700
4300
4000
3700
3200
2600
2400
2000
12
22
22
28
28
32
32
55
65
75
85
120
140
160
42
55
65
80
92
105
115
126
145
162
185
210
230
260
50
65
75
95
105
115
130
150
160
170
200
225
250
280
Dimensions
A
A1
C1
D1
E1
H1
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm mm
118
145
165
200
220
240
270
280
310
340
390
435
480
545
125
150
180
210
230
250
280
300
325
360
410
460
525
580
92
115
135
160
178
196
225
240
265
295
325
370
415
465
232
244
264,5 285,5
306,5 333,5
350
386
383
425
422
470
455
506
494
548
528
586
592
662
665
737
756
844
859
961
948 1060
60
70
80
90
100
110
125
140
150
170
190
220
250
280
60
70
80
100
110
120
130
140
150
170
190
220
250
280
112
124,5
146,5
160
173
192
200
214
228
252
285
316
359
388
124
145,5
173,5
196
215
240
251
268
286
322
357
404
461
500
90
100
110
120
130
140
150
170
180
200
230
260
300
330
60
77
90
112,5
128
145
160,5
176
200,5
224,5
256,5
288,5
320,5
362
115
135
155
178
198
218
244
264
284
330
360
416
476
532
80
100
120
150
170
180
205
215
230
250
290
330
360
410
5
17
5
26
5,5 32,5
4
40
4
46
5
53
7
58
12
66
13
71
10
80
16
88
18 106
19 121
22 134
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
J1
Hub arrangement I
grease nipple
screw plug
Hub arrangement II
screw plug
SBBLk
Mass Momemt
of Inertia1)
Grease Quantity
Ball Bearing
Weight 1)
Type
Size
kgm2
kg
kg
kg
38
48
60
70
80
90
100
110
125
140
160
180
200
225
0,011
0,030
0,062
0,148
0,248
0,39
0,72
0,97
1,50
2,71
4,56
8,34
14,65
25,48
0,085
0,09
0,17
0,25
0,35
0,40
0,60
0,75
1,0
1,3
1,6
2,6
3,3
4,8
0,02
0,03
0,06
0,09
0,17
0,22
0,27
0,34
0,44
0,6
1,0
1,3
1,8
2,3
Type
SBBLk
Size
38
48
60
70
80
90
100
110
125
140
160
180
200
225
operation.
shaft nuts.
Norm. Speed
Bore
cont.
d2
duty
d1; d2 d1
PKN
nmax.
n
min. max. max.
kWmin rpm
mm mm mm
0,082
0,146
0,288
0,50
0,82
1,14
1,64
2,30
2,88
4,60
6,48
9,24
12,92
18,40
7500
6900
6300
5900
5400
5000
4700
4300
4000
3700
3200
2600
2400
2000
12
22
22
28
28
32
32
55
65
75
85
120
140
160
42
55
65
80
92
105
115
126
145
162
185
210
230
260
50
65
75
95
105
115
130
150
160
170
200
225
250
280
Grease Quantity
Coupling
6,0
13,7
21,1
35,7
48,5
61,5
88
104
132
178
258
370
510
710
Dimensions
A
A1
D1
H1
mm
mm
mm
mm
mm
mm
118
145
165
200
220
240
270
280
310
340
390
435
480
545
125
150
180
210
230
250
280
300
325
360
410
460
525
580
92
115
135
160
178
196
225
240
265
295
325
370
415
465
60
70
80
90
100
110
125
140
150
170
190
220
250
280
60
70
80
100
110
120
130
140
150
170
190
220
250
280
90
100
110
120
130
140
150
170
180
200
230
260
300
330
mm
mm
mm
60
77
90
112,5
128
145
160,5
176
200,5
224,5
256,5
288,5
320,5
362
58,5
72
82
94,5
105
115
130
140
150
175
190
219
249
279
80
100
120
150
170
180
205
215
230
250
290
330
360
410
J
mm
J1
mm
5
17
5
26
5,5 32,5
4
40
4
46
5
53
7
58
12
66
13
71
10
80
16
88
18
106
19
121
22
134
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
L
mm
E-115
E-132,5
E-155,5
E-171
E-185
E-204
E-216
E-230
E-244
E-272
E-305
E-338
E-381
E-414
L
mm
E1-127
E1-153,5
E1-182,5
E1-207
E1-227
E1-252
E1-267
E1-284
E1-302
E1-342
E1-377
E1-426
E1-483
E1-526
25
Note
the table.
Example: SP 30
FKA
up to
4500 N; f = 1,0
> 4500 N
<
9000 N; f = 0,9
> 9000 N
to 13500 N; f = 0,8
Size
Torque1)
TKS
Nm
f=1
f = 0,9
30
35
40
45
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
390
610
900
1370
1620
2900
4000
6700
9800
11900
13600
20500
26800
33800
41000
47500
53000
57000
81000
92000
113000
4500
6000
7800
10500
11200
16900
20000
29000
38000
41000
43000
59000
70000
83000
95000
100000
108000
111000
148000
160000
178000
9000
12000
15600
21000
22400
33800
40000
58000
76000
82000
86000
118000
140000
166000
190000
200000
216000
220000
296000
320000
256000
Type
SP
26
f = 0,8
d1
mm
d2
mm
d3
mm
C
mm
D
mm
Weight
kg
Mass Moment
of Inertia
J
kgm2
13500
18000
23400
31500
33600
50700
60000
87000
114000
123000
129000
177000
210000
249000
285000
300000
324000
333000
444000
480000
534000
30
35
40
45
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220
40
45
52
58
65
75
90
100
110
125
140
150
160
170
180
200
210
225
240
250
270
85
91
96
103
109
120
135
144
155
170
188
196
205
215
225
233
243
261
273
283
301
66
71
77
83
87
95
104
120
132
146
144
171
182
190
200
225
221
221
270
270
270
36
41
47
53
57
65
74
90
102
108
109
133
144
152
162
180
176
176
222
222
222
1,33
1,50
1,72
2,03
2,35
2,81
3,92
4,65
5,47
8,18
10,04
12,24
13,62
14,95
16,48
23,95
24,85
29,68
39,95
41,90
45,09
0,0012
0,0016
0,0021
0,0028
0,0036
0,0054
0,0095
0,0131
0,0182
0,0335
0,0497
0,0678
0,0844
0,1042
0,1281
0,2105
0,2425
0,3298
0,4906
0,5598
0,7096
Dimensions
Fa = existing axial
force
FKA = admissible axial
force acc.
to table
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
Special Solutions
Fig. 1
Fig. 1
Fig. 2
Remote release
Fig. 3
Slip monitoring
Fig. 4
Fig. 3
Fig. 2
Details of Fig. 3
1 clamping element
3 safety coupling
4 slip monitoring
tooth coupling
5 remote release
Fig. 4
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
27
Slip monitoring
Slip monitoring SKS 03
Diagram 1
Diagram 2
Safety
Coupling
Measuring
shaft
Input
Input
Output
Output
Input
Logic
SHL09E
Relay 1
SKS 3
Output
Audible
signal
Input
other devices.
toring.
Output
Slip
signal
min. 0.1s
Input
Output
Slip
signal
4. Coupling slips briefly, followed by synchronism again:
Relay 1 signals slip until the first output
pulse is given.
Function
28
coupling.
nous control.
Input
Output
Slip
signal
5. Output side stops: Relay 1 signals continuous slip
Input
Output
6. Input is disconnected and output shaft continues to run
due to the large flywheel mass: No slip signal
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
Assembly Accessories
Service-Box
particular advantages, if
due to overload.
includes a high-pressure
ping elements.
Photo - top
Contents of Service Box RT 100
Photo - middle
Contents of Service Box RT 2000
Photo - bottom
Pneumatically operated motor
pump
1
2
3
4
5
6
7
1
2
3
4
1
2
3
4
cover
back-up ring
O-ring
distance ring
O-ring
screw
mounting tool
body
O-ring
screw plug
O-ring
protection cap
back-up ring
O-ring
body
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
29
Applications
Numerous manufacturers of
veyors.
precise cause for the failure can only be determined in this way.
Due to the high speeds involved, only safety couplings with
Technical details:
Technical details:
Speed 550 Nm
Safety coupling HW 60
heavy-duty type.
Shaft diameter 60 mm
30
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
RENK Aktiengesellschaft, Rheine Works Phone: + 49 5971 790 0 Fax: + 49 5971 790 208 and 790 256
31
RENK Aktiengesellschaft
Rheine works
Rodder Damm 170
D-48432 Rheine / Germany
Telephone: ++49 5971 790-0
Telefax: ++49 5971 790 208 and 790 256
E-mail: info.rheine@renk.biz
Internet: http://www.renk.eu