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This paper wae prepared for presentation at the SPE Production Operetiona Sympoeium held in Oklehoma City, Oklahoma, March 1S-14, 1989.
Thie paper wae selected for preeerdation by an SPE Program Committee following review of information contained in en abetracl aubmiffeu by the author(a). Contents of the pqw,
as preeented, hava not been reviewed by the society of Petroleum Engineare and are eubjeot to Sorrestion by the euthor(e). The material, es presented, dose not neaasaarily reflaof
eny position of the SocIefy of Patroleum Engineers, its officsre, or mambars. Papera presented at SPE meetings are eubjact to publication review by Editorial Committees of the society
of Petroleum Engineers, Permieekmto copy is resfriited to an abstract of not more than 300 words. Illuetratmna may not be copied. The abafresf ehould contain amapiouous ackncMadgmsnt
of where and by whom the paper is presented. Write Publicefions Manager, SPE, P.O. Sox S33SSS,Ffiiherdeon, TX 750SS-SSSS.Telex, 73tfSS9 SPEDAL.
It has been shown that ‘asphaltenes carry an In the production of reservoir fluids containing
intrinsic charge. This charge has been considered partly sizable amount of asphaltenes excessively large
responsible for the stability of the asphaltene-resin drawdowns must be avoided, because large drawdowns
micelles [4,14,20zl~# 24]. Hence, as the rnicelles are result in higher fluid velocities deeper in the
aggregating and ready to flocculate from a volubility in formation, which in turn may cause formation
oil standpoint, the similar charges on the micelle damage that is very difficult to remove. When
kernels prevent them from doing so (refer also to a opening a well into production for the first time or
related discussion h later sections). At this point two after a workover, it is customary to go through an
things may happen to cause flocculation of the initial cleanup period at which time the well is
micelles; first, a further composition change (i.e., directed to the cleanup facilities. Any debiis, mud, and
addition of a flocculant) that would make the micelles cleaning or workover fluids that have entered the
even less soluble in the oil and, as a result, cause the formation or sit in the sump or tubing of the well
opposing electrical charges be overcome by the van der must be cleaned out before the well is placed on
Waal-London attractive (dispersion type) forces production. For asphaltenic oils this step is very
and/or, second, generation of a streaming potential crucial, because the flow rate during cleanup must be
due to flow (or application of an external potential) large enough to remove all undesirables from the
large enough to neutralize the electrical charges and vicinity of the well while at the same time being small
disturb the force balance between the micelles thus enough to avoid asphaltene flocculation and resulting
causing them to flocculate. formation damage, Excessive pressure reduction (or
drawdown) should also be avoided because it promotes
The first route of flocculation is possible to occur deposition of flocculated asphaltenes.
deep in the reservoir matrix and was discussed in the
previous section. The second mechanism of Well Problems
flocculation is also possible to occur in the reservoir.
Two very important factors in this case are the velocity In the well asphaltene deposition may manifest
of the flowing reservoir fluid and its composition itself in many ways, but the most obvious one is 10ssof
(which dictates the volubility of the asphaltene micelles production. Higher and higher choke settings are
in it). Other factors that influence the electrokinetic required to maintain the same production level until
process are the zeta-potential of asphaltenes, their size, the choke is fully open and the production losses
temperature, transport properties of the oil (i.e., cannot be compensated by oping the choke further.
ViSUWity), and Other [4,14,20~1~,23,2427,28,29~]. ThiS Eventually, the well may “bridge” and stop flowing
topic has been discussed in more detail in other completely or continue flowing at an extremely small
publications of the author [20,2~ and is briefly dealt flow rate in a rather “burping” way where the flow
with later in this paper, starts and stops at different time intervals on its own
volition,
4 Asphaltene Deposition: A Comprehensive Description of
Problem Manifestations and Modeling Approaches SPE 18892
sounder and more economical to design the Similar reasoning applies to other processing
production facilities for asphaltene flocculation (if that equipment, i.e., heat exchangers, pumps, heaters,
happens to be the case) the first time around rather filters, etc... A frequent problem with pumps is
than trying to retrofit later. On the other hand, plugging of the cyclone separator that supplies fluid
overdesigning the facilities to handle an asphaltene from the discharge to the pump seals, hence, resulting
problem that would never materialize is also an in premature pump failure. Also suction strainers plug
economic no-no, Hence, it is obvious that the best up very often and, as a result, onstream redundancy in
alternative is to have a way to reliably predict this case may be justifkd. There is virtually no limit to
asphaltene flocculation in order that proper planning the number of design changes and provisions that
and design is done at the beginning, could be made to alleviate the asphaltene problem, if it
is known a priori that asphaltenes will be flocculating
In offshore production operations the “skimpile” during the production and processing of the crude oil.
and /or the oily water clean-up system are very It was suggested recently [31] that asphaltene
important and at the same time troublesome to flocculation may be the main culprit of crude unit heat
operate systems. Oily water coming from the vessel exchanger train fouling. Thus, eliminating or
drains and/or from cleaning the platform decks must minimizing asphaltene flocculation in this heat
be carefully de-oiled and cleaned before it is disposed of exchanger train could result in hundreds of thousands
into the sea or re-injected. Flocculated asphaltenes, of dollars annual savings for the petroleum refiners.
because they are surface active and their density is
greater than water’s, cause serious problems in the ASPHALTENEPHYSICALMODEL
operation of these equipment (usually the main
principle of operation in these equipment is based on General Considerations
the gravity difference of the fluids being separated,
with water, of course, being heavier than oil). As it was demonstrated in the previous section
the asphaltene problem is very serious and real and,
with the trend of the oil industry toward heavier more
Refininp and Trans~ort ation Fac ilitiq asphaltenic oils, bound to get worse. The most
important and nagging question in the minds of most
A uarallel may be drawn between the asphaltene researchers of the asphaltene problem (and certainly to
problems during production and refining, because of the author) is what is the true state of asphaltenes in
the similarity of some of the processing steps and the original oil? or how do asphaltenes exist in the oil
equipment. All problems mentioned about before any attempt is made to separate them?
instrumentation for the production side apply to the
refining side as well, provided that the crude oil is The answer to the above question is very crudal
asphaltenic and asphaltene flocculation is possible at in our quest to understanding and predicting the phase
the processing conditions of the oil and its derivatives,
behavior of asphaltenes. It would be the ultimate of
For instance, asphaltene flocculation that would good luck if one were to develop a model that predicts
asphaltene phase behavior without having accurate
cause plugging in tower and vessel internals is a very
knowledge of how asphaltenes exist in the oil and the
distinct possibility. A crude oil stabilizer once in a
mechanism by which they flocculate. Hence, one
while (e.g., every two to four months, depending on
should start by asking what appears to be a pertinent
the asphaltene deposition severity) needs to be taken
question at this point, what is known to date about the
out of service for cleaning. The clean-up method may
nature of asphaltenes in the original oil?
be hot water washing, steaming, solvent circulation
and wash, or whatever means have been deemed
appropriate for cleaning the stabilizer. This may be a There has been a number of experimente.~ since
very costly operation, especially if the tower is the 1930’swho tried to provide an answer to the above
normally run at full capacity and it is not possible to question [4,6,7,8,9,10,11,12,13, 14,24,25,32, 33s4351.
make up the production losses with the available Unfortunately, no one has been able to demonstrate
convincingly and beyond any reasonable doubt what is
equipment. If it is known a priori (i.e., during the
the state of asphaltenes as they originally exist in oil.
process design step) that asphaltene flocculation would
Nevertheless, the information compiled so far by the
be a very distinct possibility, a number of provisions plethora of researchers on the topic of asphaltenes does
could be made in the original design to either prevent
point in a certain direction that suggests the “most
the asphaltene problem or else permit stabilizer
probable” state of asphaltenes in the original oil.
cleaning without production losses (e.g., provide over-
capacity in the stabilkr and storage facilities to permit
making up for the lost throughput or provide a second Some of the most important facts on asphaltenes
generated over the years by various experimenters
stabilizer running in parallel). Whatever the decision,
in general, it is much cheaper to provide these extra referen~d above are
i. Asphaltenes have an intrinsic charge that may
facilities during the original design and construction
than any time after corninissioning and startup. be positive or negative depending on their oil
source. If asphaltenes are placed under the
6. Asphaltene
.. . ..-Deposition:
. A Comprehensive Description of SPE 1-
l’romem Manifestations and Modeliruz Ammoaches *’–-––
influence of an external ekwtrical field they aspha!tenea in their natural state are polydisperse.
migrate to the oppositely charged electrode. Pfeiffer and %al depicted asphaltenea in their original
ii. Resins act as peptizing agents for the state as monodisperae, although they did raise the
asphaltenes, They are highly polar and, hence, question of polydispersity. Many recent investigators
attracted by the charged asphaltene kernels (i.e., believe that asphaltenes in the original oil are
rnioellecenters). They concentrate around the pdydisperse [8,9,19a#2647#34].
surface of the asphaltenes forming a protective
layer, Resins and asphaltenes together, as The short range steric intermolecular repulsive
described above, may be trolledmicelles. These forces between resin molecules adsorbed on different
micelles are separate molecukwentities of the asphaltene kernels keeps them from flocculating.
crude oil and subject to all thermodynamic There is also another weaker and of longer range
changes the rest of the components undergo. repulsive force present between the asphaltene
However, the addition of an adequate amount particles because of their similar electrical charge, This
of a flocculant, e.g., a paraffin like n-pentane, repulsive force can be overcome or neutralized by
causes partial or total destruction of the rrdcelle mechanical (large pressure drop, agitation) or electrical
and may result in irreversible flocculation of the (opposing streaming potential) means.
asphaltenes,
iii, Substantially high streaming potentials have Since the asphaltene-resin-oil system appears to
been measured between the inlet and outlet of be a colloidal suspension, as Figure 3 indicates, it is
tubes and corepluga through which asphaltene behooving to investigate whether colloidal science
containing oils or solutions have flowed. In one techniques can be applied hereto predict the stability of
case, the generated streaming potential was the system. To date, there exist two theories that
considered responsible for flocculation of the account for the stability of colloidal dispersiona, the
suspended asphaltenea [241. “DLVO Theory” and the “5teric Stabilization Theory”
iv. Both asphaltenes and resins exist in the oi! in a [28,291.The DLVO theory is applicable to electrolytic
polydisperse state and, as a result, molecular systems, where stabilization is due to the electrical
weight distributions are used to describe them. double-layer. The steric stabilization theory is
v. Asphaltenes and resins have a tendency to applicable to systems where the dispersed phase
aggregate with each other. The degree of (particulate phase) is stabilized by repulsive
aggregation depends on the oil composition (i.e., interactions between molecules adsorbed on the
solvent power of oil). surface of the suspended particles, Based on what is
Although a number of other experimental known to date about the mture of the asphaltenes and
observations and conclusions have been made the other constituents of the petroleum fluids it is believed
above five appear to be accepted by the overwhelming that the colloidal asphaltene dispersions in oil belong
majority of asphaltene reaeiychers. Hence, a physical in the latter (steric) category.
model describing the state of asphaltenes in oil must
incorporate and explain the above five observations. However, the young steric stabilization theory
does not offer as of now any means to produce
Qnerallv Ameed As~halten e Phvsical M odel quantitative results. As a result, either the steric
stabWzation theory would have to be extended or a
In this section a physical model of the asphaltene new theory permitting full quantitative treatment of
resin oil system is described. This model is a natural the asphaltene-resin-oil system would have to be
cultivation of the five observations discussed in the proposed.
previous section, The basic concept embodied in the $g
model is that asphalt~es exist in the oil in colloidal AJYT C L MODELS OF ASPHALTENE
suspension, stabilized by resins adsorbed on their %
surface (see Figure 3). Pfeiffer and S@ [36], in 1940,
were the first researchers to propose an asphaltene To date, there have been two different
physical model for bitumens similar to the one shown fundamental approaches to the development of
in Figure 3 (although Nellesteyn (37) was first to analytical models predicting asphaltene flocculation.
propose the colloidal nature of bitumens). Later, One is the “Molecular-Thermodynamic” approach
Witherspoon et al. [13] contended that baaed on their [25,26,381 and the other is the “Thermodynamic-
uhracentrifuge data of Illinois basin oils the Pfeiffer Colloidal” approach [20x71, The underlying principles
and Seal model for bitumens was applicable to oils as “ of each of these approaches are discussed next.
well. More experimental work followed that
pinpointed to the applicability of the Pffeifer and Saal ]jolecular-1’hermodvnarnic A~r.woach
model for asphaltenes in oil. Recently (20,27) the
model was revived and utilized to formulate a One of the first molecular-thermodynamic
thermodynamic-colloidd model for predicting the modeling efforts for predicting the asphaltene phase
phase behavior of asphaltenes. One important point, behavior, was published by Fussel [38]. ?ussel
not fully explained by Pfeiffer and Saal, is whether attempted to describe the phase behavior of asphaltic
M
SPE 18892 K. J. Leontaritis 7
systems by using the equation of state approach. Her rather than being of a single size. The polydisperse
model, which was baaed on the Redlick-Kwong EOS, polymer theory ef Scott and Magat [42,43]was used in
used a simultaneous calculation of vapor-liquid and place of the Flory-Huggins theory to calculate the
liquid-liquid equilibria to predict the phase behavior of asphaltene-oil solid-liquid phase equilibria. One subtle
asph.altic crudea. Fussel considered the flocculating difference between the two approaches is that in the
asphaltenes as a separate “heavy liquid phase in Hirschberg et al. model the flocculation of asphaltenes
thermodynamic equilibrium with the light liquid and is determined by an LLE calculation, whereas in the
vapor phases. An inherent weakness of Fussel’s Kawanaka and Mansoori model the flocculation of
method is that the extended corresponding states asphaltenes is determined by a solid-liquid
theory (which is embodied in the R-K EOS) is known equilibrium, Hence, implicitly, Hirschberg et al.
not to address accurately highly polar (i.e., asphaltene considered the asphaltene pkwe as a liquid whereas
phase) and dissimilar in constituent size systems. Kawanaka and Mansoori considered it a solid,
Nevertheless, both in Hirschberg et al,’s and Kawanaka
Fussel’s work was followed by Hirschberg et al.’s and Mansoori’s model the asphaltene flocculation
(25) proposal which considered the asphaltene entities process is necessarily taken as reversible,
as monodisperse polymeric molecules, as a result
polymer theories (i.e., the Flory-Huggins model) were The molecular thermodynamic approach to
used to describe the “molecular” behavior of asphaltene flocculation is a well rounded technique
asphaltenes. Hirschberg and his co-workers proposed a that utilizes the conventional thermodynamic
molecular-thermodynamic liquid model for describing methods for phase equilibria, The main handicap of
asphaltene phase behavior in reservoir crudes upon the method seem to lie in that it doea not take into
changes in pressure, temperature, and composition. account, sufficiently, the physical model that was
The main concept which separates this model from the described in the previous section (2a) which has been
colloidal model is that asphaltenes are molecules derived over the years and ia based on actual
dissolved in the oil like any ‘other molecule (see Figure experimental observations. Namely, this method doea
4). The amount dissolved in the oil is a function of the not t*e into account the effect of resins on asphaltene
thermodynamic conditions of the system. phase behavior. Furthermore, it treats asphaltene
Furthermore, the process of precipitation and flocculation as a molecular reversible phenomenon
redissolution is considered to be complete reversible which is opposite to the majority of available
depending on the thermodynamic state of the system. experimental and field data. This model, it maybe said,
As a result, conventional thermodynamic phase is more suitable to be app!!.d when predhking asphalt
equilibrium methods may be utilized (possibly using phase separation th?.3 a tbaltene flocculation and.
an EOS) to predict the phase behavior of asphaltenes in deposition.
the liquid oil. This is similar to Fussel’s method except
that the Flory-Huggins theory [39,40] is utilized to Asphalt separating from crude oil is a heavy
perform the liquid-liquid equilibrium calculation liquid phase, e.g., the asphalt phase obtained from the
between the oil and asphaltene phases. propane crude deasphalting process. It has been
proposed [l,ll&,44] that in asphalt (and bitumens in
Hirschberg et al. instead of using a full three phase general) the asphaltene-resin micelles are still in tact,
model (as Fussel had previously done) chose a i.e., not destroyed. Hence, hi crude oil deasphalting the
combination of a vapor-liquid and liquid-liquid model, asphaltene-resin micelles simply precipitate from the
by assuming that VLE and LLE are independent of each original oil mixture essentially unaltered together with
other. The liquid phase composition was calculated the intermicellar liquid (which contains oil and
first by performing VLE calculations, using the Soave propane among other) as another “liquid phase. Since
EOS [41], and assuming no asphaltene precipitation. the micelles are still in tact and as a result act l% the
Then, the Flory-Huggins model was used, based on a rest of the molecules and are soluble in oil, addition of
number of simplifying assumptions, to calculate the oil to this asphalt liquid phase (i.e., changing its
amount of asphaltenes precipitated from the liquid oil composition, or even its temperature and pressure) is
phase, provided (i.e., assuming) that the newly formed expected to result in complete mixing (44). Hence, the
asphaltene phase does not affect the vapor-liquid process of asphalt precipitation as a separate phase may
equilibrium phase split. This assumption may be too be considered as being very close to reversible,
severe, especially for highly uspludticsystems in which especially near the onset of flocculation. This may be
the liquid oil composition changes drastically after the case when a heavy second liquid phase reportedly
flocculation of asphaltenes. separates reversibly in high pressure cells when oil is
mixed with light paraffins, C02. etc.
An apparent improvement to Hirschberg et al.’s
approach was proposed by Kawanaka and Mansoori As it will be made evident in the next section the
[341. Their contribution was to extend Hirschberg’s reversibility or irreversibility of asphaltene
method to the so called “polydisperse” case, where flocculation depends on the state of the asphaltene
asphaltenes are considered to be a component of the resin micelles during flocculation. If the micelles
crude oil that has a molecular weight distribution separate from the oil essentially as they are in their
-
8 Asphaltene Deposition A Comprehensive Description of SPE 1SS92
Problem Manifestations and Modelimz Arwroaches
original state then the flocculation process may be ii. the asphaltene mioelle overall polarity (or
reversed by simply changing the thermodynamic state sromatiaty) or tendency to flocculate
of the system (i.e., by changing the temperature, increases because the oil phase is
pressure, and composition). As mentioned before, hi becoming less polar (or less aromatic)
this case, it should rather be more suitable to talk of whereas the asphaltene phase is becoming
asphalt phase separation than asphaltene flocculation. more polar (or more aromatic).
b. At the onset of asphaltene flocculation the outer
Thermodvnamic<ol16idal Amx’each
Equation 2, which is derived from the F1ory- It should be evident that predicting asphaltene
Huggins theory, is based on a number of assumptions, phase behavior is a very difficult undertaking.
such as: However, as often emphasized in this paper and in
previous literature, the importance of the task of
i. a monodisperse polymer solution behaves identifying the state of asphaltenes in the original oil
like a chain, i.e., having mobile segments of and the mechanism of flocculation as they relate to
equal size to and behaving as a solvent asphaltene phase behavior prediction cannot be over-
molecule emphasized. It is clear that selecting the molecular or
ii. the lattice theory of liquids is invoked colloidal physical model of asphaltene flocculation
iii. the polymer is amorphous (i.e., non- leads to entirely different scientific methods or
qtalline) approaches for pre@cdng asphaltene phase behavior. If
iv, the system is athermal (i.e., mixing of solvent Pffeifer and Saal’s original physical model depicts
and polymer is without energy effects) correctly the state of asphaltenes in petroleum then the
T-C Model is bound to give more accurate and realistic
It should be noted here that the main reason for asphaltene phase behavior predictions. If asphaltenes
using the Flory-Huggins model to do the resin exist in oil in molecular state then molecular
chemical potential calculations is simplicity. In fact, thermodynamic models would make more accurate
utilizing a polydisperse polymer theory, e.g., the Scott predictions.
and Magat theory, may prove to be more accurate,
assuming that the required input data of the model Hence, the accuracy of the mathematical models
could be obtained accurately. Another possible choice is described in this paper d~ds lirgely not only on
the use of a cubic equation of state. This, however, is their intricate details but on how accurately the
not recommended because cubic equations of state are physical models they are baaed on reflect the real state
normally based on the extended corresponding states of asphaltenes in petroleum as well, That is why at this
theory which is known not to be accurate for systems time it is more important to work diligently toward
with heavy, highly dissimilar, and polar establishing the real state of asphaltenes than do more
molecules.l%e choice of the method for calculating the mathematical modeling that is based on uncertain
resin chemical potential is left to the individual foundations, This type of research appears to be more
engineer. Not enough work haa been done in this area of the basic type rather than applied and should be
to tilt the balance one way or another, from the tuned toward generating high quality experimental
author’s viewpoint. For a more detailed description of data on asphaltene structure and phase behavior using
the recommended procedure for calculating the onset contemporary analytical techniques,
of asphaltene flocculation the reader is directed to the
original publication of this work [20Z71. As it has been hopefully demonstrated in this
paper the asphaltene deposition problem is real and
Since asphaltenes are known to carry an intrinsic has affected seriotily the economics of petroleum
similar charge [4,14,20,21,22Z3,24,27],their colloidal recovery, production, and processing worldwide. With
suspension stability should be influenced by the the expected trend of the petroleum industry toward
strength of this charge. Figure 8 depicts the process heavier and more asphaltic crudes the economics of
through which the charge of asphaltenes could petroleum recovery, production, and processing is
influence the onset of asphaltene flocculation. Since bound .to get worse, The economic recovery of oil from
the opposing electrical force is considered to& weak some reservoim, even during primary pn?ductiow has
aqd long range, it is not expected to play a role in the been seriously challenged by the asphaltene deposition
flocculation process if the system is far from the onset. problem. The petroleum industry is being forced to
However, if the system is close to the onset it is direct more attention and capital to the research of
possible to have flocculation caused exclusively by asphaltene deposition because of the threat it poses to
electrokinetic effects. That is, generation of streaming the economic recovery of oil. Those companies that
potential due to flow large enough to cancel the charge take the lead in this process will be affected the least by
the adversities of the problem. The impact of the
10 Asphaltene Deposition: A Comprehensive Description of SPE 18892
Problem Manifestations and Modeling Approaches
..
solution(s) to asphaltene deposition wil! be industry- Engineering, p. 229, Aug. 1988,Elsevier Publishers
wide affecting the economics of oil from the reservoir B. V., Amsterdam, The Netherlands.
all the way to its final destination,
13. Ray, B. R., Witherspoon, P, A. and Grim, R, E. : “A
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