PUMP SIZING

PUMP TAG NO.: P-5401 A/B in ASPF2

Input Data
Size of inlet
Size of outlet

76.2
50.8

mm
mm

Pump details
Flow rate

5.5

m3/hr

Recycle flow rate (MF)

1.50

m3/hr

Recycle flow rate (MF)

Design flow of pump

21%
7.00

Min. recycle flow

m3/hr

0.00203

m2

-1903
2403
0.5

mm
mm
m

Cross sectional area of discharge header

L1 - Height from suction centre line to Tank Bottom
L2 - Low Liquid Level w.r.t tank bottom
Net head of liquid above pump centre line (L1+L2)

R2

R2

R2

MK-60 (Crane tank)

V-5401 (Treated Diesel Storage

Tank)

L2
L0
L1
L1

Net head of liquid above pump c/line based on above diagram

Pressure acting on liquid surface
Normal Operating temperature
Vapor pressure at 38 oC
Density

0.5
0
25

m
bar g
o
C

0.319

bara

860

kg/m3

Viscosity at 40 C

3.87

cP

Viscosity at 40 oC

0.00387

kg/m/sec

A. Line velocity verification

Line sizing basis
Maximum allowable velocity
Cross sectional area required

Suction
1.2
0.00162

Discharge
4.5
0.00043

Minimum diameter of pipe required

Line Size as per P&ID
Velocity of stream in pipe provided
Velocity provided < Maximum allowable velocity

45
76.2
0.4
YES

23
50.8
1.0
YES

Calculation of Reynold's No.

Reynold's No.
Turbulent flow

7,221
YES

10,832
YES

Doc. No. 101438199-01-0007

Page 2 of 10

SP.GR.

0.86
R2

Units
m/s
m2
mm
mm
m/s
(Thus Velocity criteria at suction and
Discharge is met)

PUMP SIZING

Doc. No. 101438199-01-0007

Page 2 of 10

PUMP SIZING

PUMP TAG NO.: P-5401 A/B in ASPF2

B. Pump NPSH verification
Delta - P Calculations based on straight length and fittings at suction
Total pressure drop up to pump suction
0.24
m
Calculation of Pump NPSH ,
Elevation of LLL above pump centre-line (Min)
Pressure acting on liquid surface
Equivalent pressure-head
Vapor pressure at operating temperature
Equivalent pressure-head of vapour
Total delta-P at Pump suction
NPSH available

0.5
1.01
12.02
0.319
3.78
0.24
8.5

m
bar (a)
m
bar(a)
m
m
m

C. Pump sizing verification

Delta - P Calculations based on straight length and fittings at discharge
Max. press. Drop in FIT-5401
1.0
bar
Max. press. Drop in FIT-5401
11.9
m
Max. press. Drop in F-5401
1.0
bar
Max. press. Drop in F-5401
11.9
m
Total press. drop from pump disch. To V-5401
29.86
m
Total press. drop from pump disch. To V-5401
2.52
bar
Total press. drop from pump disch. To V-5401
251.8
kPa
Minimum destination pressure required
0.3
barg
Static Elevation at Discharge (from Pump centre line)
1.8
m
Static Elevation at Discharge (from Pump centre line)
0.15
bar
Pressure at the Pump Discharge
3.0
barg
Pressure at the Pump Discharge
296
kPa g
Differential Pressure by the Pump
2.9
bar
Total Differential Head Required
35
m
Differential Head Considered (10% excess)
38
m
Pump power (Hydraulic)
0.629
kW

Doc. No. 101438199-01-0007

Page 3 of 10

(REFER SHT. 4 OF 10)

A
B
C =B*10.2/SG
D
E =D*10.2/SG
F
G =A+C-E-F

H
I =H*SG/10.2
L

1.5 times the max. liquid head in V-5401

M
N =I+L+M
Q
R =Q*10.2/SG

R2

CLIENT:

TOTAL E&P QATAR

DOC.NO.:QA00D-245-CA-0001
PROJECT NO:
PROJECT TITLE:

1483827

PUMP SIZING CALCULATION

PRODUCED WATER INJECTION PUMPS
P-5623 A/B/C

HALUL ISLAND PRODUCED

WATER TREATMENT MODIFICATION
HALUL ISLAND

LOCATION:

SHEET:

B
A

08-06-08
01-06-08

ISSUED FOR APPROVAL

ISSUED FOR COMMENTS

REV

DATE

DESCRIPTION

B. Pump NPSH verification

REVISION:

(Worst case- To Disposal Well)

GND
GND
PREP

004 OF 005

JTS
JTS
CHECK

HRB
HRB
APPD

TOTAL
APPD.

Delta - P Calculations based on straight length and fittings at suction

Straight length to existing line/from line header to pump suction

15

Velocity in suction inlet of pump

0.43

m/s

Equivalent length of fittings

#REF!

Total length straight plus fittings

#REF!

round up

#REF!

Total pressure drop up to pump suction

#VALUE! m (gauge)

Refer Sht 3 TABLE 1

=(4f LV^2)/(D*2g)

Calculation of Pump NPSH ,

Elevation of LLL above pump centre-line (Min)

0.5 m

Pressure acting on liquid surface

1 Kg/cm2 (a)

Equivalent pressure-head

11.860465 m (abs)

Vapour pressure at operating temperature

0.319 Kg/cm2(a)

Equivalent pressure-head of vapour

3.78 m(abs)

Total delta-P at Pump suction

#VALUE! m (gauge)

Pressure drop due to suction strainer

A
B
=B*10.2/SG

C
D

=D*10.2/SG

E
F

0.0500 kg/cm2
0.5930233 m

Therefore NPSH available

#VALUE! m

=A+C-E-F

C. Pump sizing verification

Delta - P Calculations based on straight length and fittings at discharge
Straight length to existing header from pump
B

Velocity in discharge outlet of pump

1000

0.96

m/s

Equivalent length of fittings

#REF!

Total length straight plus fittings

#REF!

Round up

#REF!

Total pressure drop from pump discharge to header

Destination pressure
Static Elevation at Discharge

( from Pump centre line)

Additional pressure drop misc. ( control valve etc.)

Pressure Drop bar / km

( Based on Disposal well )

Refer Sht 3 TABLE 2

#VALUE! m (gauge)

=(4f LV^2)/(D*2g)

#VALUE! barg

=H/10.2

20.000

barg

0.675

barg

1.000

barg

#VALUE! bar/km

( Criteria as per GS EP ECP 103 is 3.5

to 4.5 bar/km )

Pressure at the Pump Discharge

#VALUE! barg

=I+K+L+M

Add 10% Design Margin

#VALUE! barg

=1.1*O

Therefore Net discharge pressure to be rated for the pump

#VALUE! barg

Less Suction Pressure

#VALUE! barg

Differential Head Developed by the Pump

#VALUE! barg

#VALUE! m (g)

TOTAL DIFFERENTIAL HEAD REQUIRED

=Q*10.2/SG

Abbreviations
Symbol

Description

Units

ID

Internal diameter

Length of the pipe

Cross sectional Area of the pipe

m2

Flow rate

m3 / hr

Pressure

bar a

Temperature

deg C

Acceralation due to gravity

m/s2

Velocity of flow

m/s

Viscosity

cP

density

Friction factor

Flow rate

Re

Reynolds Number

The following equations are used :

Cross sectional area of pipe
A = 3.14 x (ID^2)/ 4

Velocity of Flow
V = F / 3600 / A

Reynolds Number
Re = (ID) x x V /

Friction factor
f = 0.0014 + 0.125/ (Re)^0.32

For Liquids
Pressure drop
P= 4 f x (L/(ID) ) x (V^2 / (2 x g))

For Compressible Fluids

Pressure drop
P= 7.57 Q^1.85*L*10000/((ID in mm)^5*)

Kg/m3
m3/min
-

PUMP SIZING
PUMP TAG NO.: P-5401 A/B in ASPF2
Pressure Drop Calculations:
0.05 mm, Absolute Roughness Coefficient
Pipe
Pipe segment no.
1

Size, Pipe ID,

Qty (m)
in
mm
76
3
17.1
-

Pipe segment no.

1

Suction Line
Relative
Vel.,
Nre
roughness
m/s
0.0007
0.43
7,219
-

- R2
Total Pressure drop due to suction pipes, mlc

Size, Pipe ID,

Qty (m)
in
mm
2
51 250.0
-

Delivery Line
Relative
Vel.,
Nre
roughness
m/s
0.0010
0.75
8,508
-

f, Friction factor
(Haaland equation)
0.035
-

f, Friction factor
(Haaland equation)
0.033
-

Pa, Pressure
drop
606
-

Pa, Pressure
drop
40,226
-

Total Pressure drop due to delivery pipes, mlc

Fittings
Fittings

Size, Pipe ID,

in
mm
3
76
3
76

Suction Line
Qty Eq. Length,
(nos.)
m
2
6.86
1
19.05

Vel., Pressure
m/s drop, Pa
0.43
243
0.43
675

ball valve
Strainer
3/4 contraction
3
76
1
0.30
0.43
reducer
Run of Tee
3
76
3
4.57
0.43
Suction Nozzle
3
76
1
2.44
0.43
90o elbow
3
76
5
7.62
0.43
Total Pressure drop due to suction line fittings, m

Fittings
ball valve
Branch of Tee
3/4 enlargement
reducer
Check Swing valve
90o elbow
45o elbow
Globe Y-pattern
valve
-

Size, Pipe ID,

in
mm
2
51
2
51

Delivery Line
Qty Eq. Length,
(nos.)
m
4
9.14
6
19.81

Pressure drop, mlc

0.03
0.08

11

0.001

162
86
270
-

0.02
0.01
0.03
0.17

Vel., Pressure
m/s drop, Pa
0.75
1,471
0.75
3,188

Pressure drop, mlc

0.17
0.38

51

0.30

0.75

49

0.01

2
2
2

51
51
51

1
24
5

6.86
24.38
4.06

0.75
0.75
0.75

1,103
3,924
654

0.13
0.47
0.08

51

8.13

0.75

1,308

0.16

Total Pressure drop due to delivery line fittings, m

R2

R2

1.39

0.24 m, Total Pressure drop across suction pipe and fittings

6.15 m, Total Pressure drop across delivery pipe and fittings
R2

Doc. No. 101438199-01-0007

Page 4 of 10

PUMP SIZING
R2

Doc. No. 101438199-01-0007

Page 4 of 10

PUMP SIZING

Pressure
drop, mlc
0.07
0.07

Pressure
drop, mlc
4.77
4.77

R2

R2

R2

Doc. No. 101438199-01-0007

Page 4 of 10

PUMP SIZING
R2

Doc. No. 101438199-01-0007

Page 4 of 10

PUMP SIZING

Equivalent Length Data

Equivalent length of 100% opening valves and fittings in meters
Valves

Fittings

Miscalineous

D
D
Nominal Nominal
[in]

0.5
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24

0.0127
0.0254
0.0381
0.0508
0.0762
0.1016
0.1524
0.2032
0.254
0.3048
0.3556
0.4064
0.4572
0.508
0.6096

Check
Swing
valve
1.71
3.43
5.14
6.86
10.29
13.72
20.57
27.43
34.29
41.15
48.01
54.86
61.72
68.58
82.30

Butterfly
valve

Plug
valve

3.05
4.06
5.08
6.10
7.11
8.13
9.14
10.16
12.19

0.57
1.14
1.71
2.29
3.43
4.57
6.86
9.14
11.43
13.72
16.00
18.29
20.57
22.86
27.43

Globe
straight
valve
4.32
8.64
12.95
17.27
25.91
34.54
51.82
69.09
86.36
103.63
120.90
138.18
155.45
172.72
207.26

Globe YGlobe
ball
pattern
Angle
valve
valve
valve
2.03
1.84
0.83
4.06
3.68
1.65
6.10
5.52
2.48
8.13
7.37
2.29
12.19
11.05
3.43
16.26
14.73
4.57
24.38
22.10
6.86
32.51
29.46
9.14
40.64
36.83
11.43
48.77
44.20
13.72
56.90
51.56
16.00
65.02
58.93
18.29
73.15
66.29
20.57
81.28
73.66
22.86
97.54
88.39
27.43
GPSA 2004 12 edition SI

Gate
valve

45o
elbow

90o
elbow

0.17
0.33
0.50
0.66
0.99
1.32
1.98
2.64
3.30
3.96
4.62
5.28
5.94
6.60
7.92

0.20
0.41
0.61
0.81
1.22
1.63
2.44
3.25
4.06
4.88
5.69
6.50
7.32
8.13
9.75

0.25
0.51
0.76
1.02
1.52
2.03
3.05
4.06
5.08
6.10
7.11
8.13
9.14
10.16
12.19

NOTES:
1. 90 elbow is taken as Long Radius
2. Elbows and Tee's are welded
3. Enlargement and Contractions are Standard Reducers

Doc. No. 101438199-01-0007

Page 11 of 11

Branch Run of
of Tee
Tee
0.83
1.65
2.48
3.30
4.95
6.60
9.91
13.21
16.51
19.81
23.11
26.42
29.72
33.02
39.62

0.25
0.51
0.76
1.02
1.52
2.03
3.05
4.06
5.08
6.10
7.11
8.13
9.14
10.16
12.19

Suction
Nozzle

Strainer

0.41
3.18
0.81
6.35
1.22
9.53
1.63
12.70
2.44
19.05
3.25
25.40
4.88
38.10
6.50
50.80
8.13
63.50
9.75
76.20
11.38
88.90
13.00
101.60
14.63
114.30
16.26
127.00
19.51
152.40
GPSA 2004 12
edition SI

1/2
enlargement
reducer
0.41
0.81
1.22
1.52
2.44
3.05
4.27
5.79
7.32
8.53
10.06
11.58
12.80
14.33
17.07

3/4
1/2
enlargement contraction
reducer
reducer
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.61
0.61
0.91
0.91
1.22
1.22
1.52
1.52
2.13
1.83
2.44
2.13
3.05
2.74
3.35
3.05
3.96
3.35
4.27
3.66
5.18
4.57
API 14E

3/4
contraction
reducer
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.61
0.61
0.61
0.91
0.91
0.91
0.91
0.91