Professional Documents
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TURBINE INSPECTION
TANJUNG JATI #3
Reported By :
Muhammad Nasruddin
Mechanical engineer
PT. PJB
August 2015
Type of inspection
: B-class inspection
Service period
: TOSHIBA
Type
:TC4F
Rated output
: 695700 kW
Rated speed
: 3000 RPM
Steam condition
Initial pressure
Initial temperature
: 538 C
Reheat pressure
Reheat temperature
: 538 C
Exhaust pressure
Machine number
: T-6214
Manufactured year
: 2010
Section
Component
Control valve
Turbine
Valve
Main stop
valve
Combine
reheat valve
Work Scope
Check
Dis-assembly
Cleaning
Dis-assembly
Cleaning
Dis-assembly
Cleaning
Review
Page 1-2
Section
LP Rotor
Component
Check
Review
*1
*2
Last blade
Visual Inspection
Level
Bearing
journal
Measurement
Visual inspection
Dis-assembly
Cleaning
Dis-assembly
Cleaning
Dis-assembly
Cleaning
Dis-assembly
Cleaning
Base plate
Regreasing
Welded joint
PT Check
Visual inspection
Bearing No. 1
Bearing
Bearing No.2
Turbine
Bearing No.3
Bearing
Thrust Bearing
Front Pedestal
Main Steam
Lead Pipe
HP Casing
Work Scope
*3
*4
*Review :
1. Last blade condition
Stellite metal coating on the tip of the last blade eroded by water
droplets but still in acceptable condition. it is reasonable on condensing
steam turbine but its value should be monitored because of excessive
wear can reduce turbine efficiency. Keep to maintain water quality.
MEASUREMENT LOCATION
0.05
Comment :
Page 1-4
Page 1-5
Recommendation : We suggest to replace the shoe pad while upcoming major outage (class
C inspection) because it hard to adjust the axial position of shaft without
open the upper half casing and the coupling of the turbine shaft are
engaged. Base on our experience in 200 MW steam turbine that using
same type of thrust bearing, the maximum wear of liner value is 10
mm but we replace the shoe pad while next major outage. The shoe pad
must be replaced while their line contact reaches 20mm due to the
axial vibration tend to rise at this value. See the manufacturers manual
book to find out the maximum allowable of liner contact wear value.
It is important to check the run out of the assembled collar and shaft
prior to installation. The collar wobble may cause axial vibration
increased.
Keep monitoring end plays/thrust clearance in every outage period.
Thrust bearing clearance/shaft ends play is best checked by jacking the
shaft forward and backward with the force noted on the accompanying
instruction, the thrust housing cap must be first be doweled or bolted in
its exact position, and measuring accurately the change in position. If
direct measuring by jacking the shaft considered to harmful, alternate
method can be conducted by monitoring part that through wear during
turbine operation, such as shoe thickness and liner contact, at every
outage period.
Page 1-6
Comment :
Recommendation : Perform complete disassembly and repair the vertical and horizontal
joint of gland packing casing. It must be no gap between gland packing
casing and turbine casing due to steam leaked. Steam leak is feared will
enter into the bearing pedestal (vacuumed by oil vapor extractor) and
affect the bearing temperature and degrade the performance of the oil
due to condensation of water.
Page 1-7
Additional recommendation
1.
Adapted to the work scope of B-class planned outage at journal bearing inspection, we
suggest to monitoring shaft centering by perform run out measurement on each
couplings (couplings are engaged) using dial indicator. Measuring is taken before and
after bearings rolled out for inspection. While re-install bearings after complete
inspection, pay attention to ensure that the bearings are rolled-in at proper place and
sit back on previous installation.
See manufacture manual book to find out maximum allowable of coupling run out. If
run-out data out of range, need to be considering to checking the alignment of the
shaft. Mis-alignment may caused by excessive wear on the babbit of journal bearing
during operation.
We suggest to use an additional/special tool to support the rotor while bearing has
being rolled out for inspection. The use of the tool is expected to make bearing rolling
out process became easier and saver. Hydraulic jack are designed to lift any load but it
does not recommend for continues prop because of possibility of oil deflated.
Fig.7. Lift up rotor to rolled out/in the bearing for inspection using hydraulic jack
Page 1-8
Lower casing
pedestal
Lower casing
pedestal
shaft
Fig.9. Special tool to support the rotor that used at Gresik Power Plant (PJB company)
Page 1-9