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h i g h l i g h t s
We developed a CFD model of coal gasication in a circulating uidized bed reactor.
EulerianLagrangian approach was used to simulate the uidized bed hydrodynamics.
Gasication with air and air/steam mixture was considered.
Fourteen heterogeneous and homogeneous reactions were considered.
Results of the simulations coincide well with the measured syngas composition.
a r t i c l e
i n f o
Article history:
Received 28 July 2014
Received in revised form 10 October 2014
Accepted 22 October 2014
Available online xxxx
Keywords:
Coal gasication
Circulating uidized bed
EulerLagrange
DDPM
a b s t r a c t
Numerical model of coal gasication in circulating uidized bed (CFB) using EulerianLagrangian
approach is presented in this paper. The Dense Discrete Phase Model (DDPM) model of ANSYS FLUENT
is used to simulate the ow of the particulate phase in the coal gasier. The coal particles, with a size
distribution, are tracked in the uid velocity eld including coupling between the phases. Kinetic Theory
of Granular Flow is utilized to model the particles interactions. The analyzed CFB comprises a small scale
experimental facility in which coal is gasied in air and air/steam mixture. The reactor is composed of a
barrel like bottom part with developed internal recirculation of the solid phase and 3.74 m high riser section. The homogenous gas phase reactions are modeled using the nite rate and eddy dissipation models.
The heterogeneous reactions on coal particles surface are modeled using the nite rate chemistry. A total
number of 14 reactions are considered. Results of the simulations were compared with experimental
data.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
Circulating uidized beds (CFBs) are frequently used in industry
for variety of processes, for example combustion, gasication,
heterogeneously catalyzed reactions, etc. Modeling of the CFBs is
challenging due to complexity of the hydrodynamic behavior of
the particle laden ow, which is further augmented by the heat
and mass transfer as well as multiple species and reactions occurring in reactors and boilers. The uidized medium is composed of
particles usually of various sizes and frequently of various materials, e.g. coal and sand. Modeling of industrial CFBs by means of
computational uid dynamics tools faces further challenges due
to large geometrical scales of these facilities and inherent long
computational times of these transient ows. Several approaches
Corresponding author. Tel.: +48 32 2372974; fax: +48 32 2372872.
E-mail address: adam.klimanek@polsl.pl (A. Klimanek).
http://dx.doi.org/10.1016/j.fuel.2014.10.058
0016-2361/ 2014 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Klimanek A et al. Towards a hybrid EulerianLagrangian CFD modeling of coal gasication in a circulating uidized bed
reactor. Fuel (2014), http://dx.doi.org/10.1016/j.fuel.2014.10.058
0.65
syngas
outlet
3.74
0.22
0.14
5.46
0.97
0.38
coal
inlet
0.2
gasifying
agent inlet
Fig. 1. Geometry of the model (dimensions in meters).
@
ef qf r ef qf uf Smas
@t
@
ef qf uf r ef qf uf uf ef rp r sf ef qf g
@t
K DPM us uf Smom
@
@p
ef qf hf r ef qf uf hf ef sf : ruf r qf
@t
@t
"
#
m
X
r ef
hf ;k Jk Sf ;rad Sf ;rea Sen
k1
@
ef qf Y f ;k r ef qf uf Y f ;k r ef Jk ef Rf ;k Ssp
@t
where q is the density, e is the volume fraction, u is the velocity vector, p is the pressure, sf is the shear stress tensor, g is the gravitational acceleration vector, s is the solid phase index and K DPM is
the interphase exchange coefcient due to drag calculated for solids
volume fraction in the Eulerian frame. h is the specic enthalpy, k is
the species index, Y f ;k stands for the mass fraction of species k; m is
the number of species in the gaseous phase, Jk is the diffusion ux of
species k and q is the heat ux. The source term Sf ;rad accounts for
the contribution to the energy equation due to radiation and Sf ;rea
denes the energy released in homogeneous reactions. The Rf ;k
source represents the net rate of production of homogeneous species k. The Smas ; Smom ; Sen and Ssp are sources due to exchange of
mass, momentum, energy and species between the continuous
phases and the discrete phase, respectively. The energy source Sen
includes the enthalpy transfer due to convection, chemical reactions
and radiation between the phases. The momentum source term
Smom determines the exchange of momentum between the phases.
The set of Eqs. (1)(4) is supplemented with the particle equation
of motion given by Eq. (5). The particle equation of motion which
Please cite this article in press as: Klimanek A et al. Towards a hybrid EulerianLagrangian CFD modeling of coal gasication in a circulating uidized bed
reactor. Fuel (2014), http://dx.doi.org/10.1016/j.fuel.2014.10.058
gqp qf rp r rs
dup
F D uf up
aother
dt
qp
qp
qp
The product species can take part in homogeneous and heterogeneous reactions. Additionally to the VOL, a pseudospecies called
TAR is introduced to the gas phase mixture. TAR is composed of
Table 1
Closure models and parameters used in the simulations.
Granular viscosity
Granular bulk viscosity
Frictional viscosity
Angle of internal friction
Frictional pressure
Frictional modulus
Friction packing limit
Granular temperature
Solids pressure
Radial distribution
Elasticity modulus
Packing limit
Drag model
Restitution coefcient
Normal discrete phase reection coefcient
Normal discrete phase reection coefcient
Table 2
Measured and included in the simulation volatiles species.
Measured
Mole fraction
Included
Mole fraction
CH4
CO2
CO
H2
H2 O
H2 S
NH3
C2 H6
C6 H6
C10 H8
0.176
0.036
0.077
0.385
0.172
0.012
0.047
0.043
0.040
0.012
CH4
CO2
CO
H2
H2 O
TAR
0.176
0.036
0.077
0.385
0.172
0.154
i1
where A is the preexponential factor, T a is the activation temperature, n is the number of species affecting the reaction, ci is the
3
molar concentration of species i expressed in mol=m and gi is
the reaction order with respect to i. The constants for the volumetric reactions are given in Table 3, where the volumetric reaction rate
RV is given in kmol/m3s.
The reaction rates are taken from ANSYS FLUENT database [28]
besides the watergas shift reaction which is taken from [31]. The
char surface reaction rates are calculated using the user dened
function (UDF) mechanism from general rate expression given by
RS AT b expT a =T a
n
Y
ci gi mp X ch
i1
Please cite this article in press as: Klimanek A et al. Towards a hybrid EulerianLagrangian CFD modeling of coal gasication in a circulating uidized bed
reactor. Fuel (2014), http://dx.doi.org/10.1016/j.fuel.2014.10.058
Table 3
Rate constants of the considered homogeneous reactions.
1
2
3
4
5
Reaction
Ta, K
g1
g2
g3
CO H2 O ! CO2 H2
CO2 H2 ! CO H2 O
CO 1=2O2 H2 O ! CO2 H2 O
H2 1=2O2 ! H2 O
CH4 2O2 ! CO2 2H2 O
2.75e+6
1.04e+8
2.24e+12
9.87e+8
2.12e+11
10,055
14,010
20,086
3728
24,380
0.5
1
1
1
0.2
1
0.5
0.25
1
1.3
0.5
Table 4
Rate constants of the considered heterogeneous reactions.
1
2
3
4
5
6
7
Reaction
A, units vary
Ta, K
g1
g2
C 1=2O2 ! CO
C CO2 ! 2CO
2CO ! C CO2
C H2 O ! CO H2
CO H2 ! C H2 O
C 2H2 ! CH4
CH4 ! C 2H2
1.762e+6
76.31
6.262e3
76.31
6.262e3
8.206e2
9.058
13,587
22,645
2363
22,645
6319
8078
13,578
0
0
20.92
0
17.29
7.087
0.372
1
1
2
1
2
1
0.5
1
1
2
1
1
1
0.5
Table 5
Input data used as boundary conditions.
Gasifying agent
Coal owrate, kg/h
Coal inlet temperature, K
Air owrate, kg/h
Steam owrate, kg/h
Gasifying agent inlet temperature, K
Coal (ar)
HHV, MJ/kg
Char, %
Volatiles, %
Ash, %
Moisture, %
Case 1
Case 2
Air
171
288
193
520
Air/steam
181
288
233
18.3
510
28.1
48.0
34.1
12.6
5.3
28.1
55.1
27.7
10.6
6.6
m/s
m/s
Fig. 4. Instantaneous (left) and mean (right) gas phase velocity magnitude.
Fig. 2. Measured and RosinRammler t of the PSD.
about a stable mean, data are collected for computing ow parameter averages.
3. Analyzed cases
Two case studies have been analyzed in which coal was gasied
in air (case 1) and air/steam mixture (case 2). As mentioned earlier
two meshes were used in the simulations. The mesh independence
has been done for both analyzed cases. In Table 5 the input data for
coal and gasifying agent used in the simulations are presented. The
input data, as well as other experimental results compared later
Please cite this article in press as: Klimanek A et al. Towards a hybrid EulerianLagrangian CFD modeling of coal gasication in a circulating uidized bed
reactor. Fuel (2014), http://dx.doi.org/10.1016/j.fuel.2014.10.058
K
Fig. 5. Instantaneous (left) and mean (right) gas phase temperature.
with the simulations, have been obtained from the Institute for
Chemical Processing of Coal in Poland [23]. The details regarding
the experimental facility and measurement procedure can be
found in [26].
Coal particles size distribution has been measured and was
tted by means of the RosinRammler distribution
n
Y d expd=d
CO
CO2
CH4
Fig. 6. Mass fraction distribution of gaseous species: CO, CO2 and CH4 .
Please cite this article in press as: Klimanek A et al. Towards a hybrid EulerianLagrangian CFD modeling of coal gasication in a circulating uidized bed
reactor. Fuel (2014), http://dx.doi.org/10.1016/j.fuel.2014.10.058
H2
O2
H 2O
0.6
0.6
experiment
simulation
simulationmodifiedwgs
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
0.1
0.1
experiment
simulationmodifiedwgs
N2
O2
H2
CO
CO2
CH4
tar
N2
O2
H2
CO
CO2
CH4
tar
Please cite this article in press as: Klimanek A et al. Towards a hybrid EulerianLagrangian CFD modeling of coal gasication in a circulating uidized bed
reactor. Fuel (2014), http://dx.doi.org/10.1016/j.fuel.2014.10.058
Please cite this article in press as: Klimanek A et al. Towards a hybrid EulerianLagrangian CFD modeling of coal gasication in a circulating uidized bed
reactor. Fuel (2014), http://dx.doi.org/10.1016/j.fuel.2014.10.058