Professional Documents
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helpdesk@smeda.org.pk
REGIONAL OFFICE
Punjab
REGIONAL OFFICE
Sindh
REGIONAL OFFICE
Khyber Pakhtunkhwa
REGIONAL OFFICE
Balochistan
Ground Floor
State Life Building
The Mall, Peshawar.
Tel: (091) 111-111-456
Fax: (091) 5286908
helpdesk-pew@smeda.org.pk
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December, 2013
Pre-Feasibility Study
Table of Contents
1. DISCLAIMER .......................................................................................................................................... 2
2. PURPOSE OF THE DOCUMENT ......................................................................................................... 3
3. INTRODUCTION TO SMEDA .............................................................................................................. 3
4. INTRODUCTION TO SCHEME ........................................................................................................... 4
5. EXECUTIVE SUMMARY ...................................................................................................................... 4
6. BRIEF DESCRIPTION OF PROJECT & PRODUCT ........................................................................ 5
7. CRITICAL FACTORS ............................................................................................................................ 6
8. INSTALLED AND OPERATIONAL CAPACITIES ........................................................................... 6
9. GEOGRAPHICAL POTENTIAL FOR INVESTMENT ..................................................................... 6
10. POTENTIAL TARGET MARKETS/CITIES ...................................................................................... 6
11. PRODUCTION PROCESS FLOW ....................................................................................................... 6
12. PROJECT COST SUMMARY .............................................................................................................. 7
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
12.10
Pre-Feasibility Study
1. DISCLAIMER
This information memorandum is to introduce the subject matter and provide a
general idea and information on the subject. Although, the material included in
this document is based on data / information gathered from various reliable
sources; however, it is based upon certain assumptions which may differ from
case to case. The information has been provided on as is where is basis without
any warranties or assertions as to the correctness or soundness thereof.
Although, due care and diligence has been taken to compile this document, the
contained information may vary due to any change in any of the concerned
factors, and the actual results may differ substantially from the presented
information. SMEDA, its employees or agents do not assume any liability for any
financial or other loss resulting from this memorandum in consequence of
undertaking this activity. The contained information does not preclude any further
professional advice. The prospective user of this memorandum is encouraged to
carry out additional diligence and gather any information which is necessary for
making an informed decision, including taking professional advice from a
qualified consultant / technical expert before taking any decision to act upon the
information.
For more information on services offered by SMEDA, please contact our website:
www.smeda.org.pk
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Pre-Feasibility Study
3. INTRODUCTION TO SMEDA
The Small and Medium Enterprises Development Authority (SMEDA) was
established in October 1998 with an objective to provide fresh impetus to the
economy through development of Small and Medium Enterprises (SMEs).
With a mission "to assist in employment generation and value addition to the
national income, through development of the SME sector, by helping increase
the number, scale and competitiveness of SMEs" , SMEDA has carried out
sectoral research to identify policy, access to finance, business development
services, strategic initiatives, institutional collaboration and networking initiatives.
Preparation and dissemination of prefeasibility studies in key areas of investment
has been a hallmark of SME facilitation by SMEDA.
Concurrent to the prefeasibility studies, a broad spectrum of business
development services is also offered to the SMEs by SMEDA. These services
include identification of experts and consultants and delivery of need based
capacity building programs of different types in addition to business guidance
through help desk services.
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4. INTRODUCTION TO SCHEME
Prime Ministers Youth Business Loans Programme, for young entrepreneurs,
with an allocated budget of Rs. 5.0 Billion for the year 2013-14, is designed to
provide subsidised financing at 8% mark-up per annum for one hundred
thousand (100,000) beneficiaries, through designated financial institutions,
initially through the National Bank of Pakistan (NBP) and the First Women Bank
Ltd. (FWBL).
Loans from Rs. 0.1million to Rs. 2.0 million with tenure up to 8 year (1 year grace
period inclusive), and a debt : equity of 90 : 10 will be disbursed to SME
beneficiaries across Pakistan, covering; Punjab, Sindh, Khyber Pakhtunkwa,
Balochistan, Gilgit Baltistan, Azad Jammu & Kashmir and Federally Administered
Tribal Areas (FATA).
5. EXECUTIVE SUMMARY
Spices Processing, Packing & Marketing unit can be established in all major
cities however, preferred locations are Karachi, Lahore, Rawalpindi, Faisalabad,
Multan, Hyderabad, Peshawar, Sukkur, Quetta and Mirpurkhas. Currently packed
spices are commonly used in urban and semi-urban centers of Pakistan.
Products include Biryani Masala, Karhai Masala and Qeema Masala in
packets (50 grams).
Installed capacity of the Spices Processing Unit is 200 kg per day. Initial
utilization will be 60 %. Total Cost Estimates is Rs. 2,051,716/- with fixed
investment of Rs. 681,000/- and working capital of Rs. 1,370, 716/Given the cost assumptions IRR and payback are 47% and 2.5 years
respectively.
The most critical considerations or factors for success of the project are:
1. Quality & Pricing
2. Recipe & Processing
3. Credit Recovery
*Working capital includes 3-month utilities, 3-month staff salaries, 3-month rent
and 1-month raw material & miscellaneous expenses.
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The
proposed
project
will provide
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7. CRITICAL FACTORS
Following factors should be considered before entering into the spices business.
Quality Control
Pricing
Recipe & Processing
Credit Recovery
ii.
Drying The quality of dried spices depends upon the humidity level in
spices therefore drying needs to be undertaken. Various types of
drying processes are used, ranging from simple sun drying to gas or
kerosene-fired dryers.
iii.
Grinding and Mixing Spices are grinded and mixed using stone mill.
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iv.
v.
vi.
Production Process
Cleaning
Finish
Drying
Grinding
Packing
Storage
Distribution
Details
IRR
NPV
Payback Period (Years)
47%
(Rs.) 5,964,184
2.5 Years
Returns on the scheme and its profitability are highly dependent on prices of the
raw material, achieving production targets and most important payment recovery.
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Description
Details
Rs. 205,172
Rs. 1,846,544
8%
Amount (Rs.)
275,000
141,000
Preliminary Expenses
60,000
180,000
25,000
681,000
Pre-Feasibility Study
Details
Size/Area
(Sq. Ft.)
Area %
45
400
Processing Area
30
800
Packaging Area
20
400
300
300
Total Area
2,200
Unit Price
65,000
60,000
150,000
Qty
1
1
1
Total Price(Rs.)
65,000
60,000
150,000
275,000
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S. No.
1
2
3
4
5
6
7
8
Cost
(Rs.)
Item
Quantity
Total
Cost (Rs.)
8,000
8,000
4,000
16,000
10,000
10,000
20,000
20,000
2,000
12,000
5,000
5,000
15,000
15,000
40,000
40,000
15,000
15,000
Fax Machine
9
Total
141,000
Table 7: Office Vehicle Cost
S. No.
Vehicle Type
Motor Cycle
Required
No. of
Units
Unit
Cost
(Rs.)
60,000
Total Cost
(Rs)
Total
60,000
60,000
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Pre-Feasibility Study
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Item
Red Chilli (Surkh Mirch)
Salt (Namak)
Coriander (Dhanya)
Turmeric (Haldi)
Cumin Seed (Sufed Zeera)
Black Pepper (Kali Mirch)
Clove (Long)
Cinnamon (Dar Cheeni)
Cardamom (Alaichi)
Mace (Jautri)
Nutmeg (Jaifal)
Bay Leaf (Tez Pat)
Mango Powder (Aam Chur)
Plum (Aalo Bokhara)
Preservatives & Citric Acid
Estimated
Whole sale
price per Kg
(Rs)
150
10
120
180
280
760
1, 600
200
2, 000
2, 500
1, 500
220
120
220
140
Ingredient
Ratio in
gms/kg
225
185
300
90
20
40
30
30
10
5
5
20
3
5
32
Different quality of above material is available in the market so prices may vary
accordingly. Also prices of these items vary from season to season and also
depend on local / international production. This price will also be different from
city to city in Pakistan.
12.8 Human Resource Requirement
Table 9: Human Resource Requirement
Title/Designation
Owner
Grinding Mill Operator
Trained packing machine operator
Packers
Helper / Loader
Production In charge
Security Guard
Total Staff
No of
Employees
1
1
1
2
1
1
1
Salary Per
Month (Rs.)
25,000
14,500
15,000
20,000
10,000
20,000
10,000
114,500
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Pre-Feasibility Study
25
8
200
60%
5%
120
2%
118
50
2,352
56,448
677,376
29
68,208
1,636,992
19,643,904
10
682,080
18,961,824
600
4
2,400
1
2,400
Kg / Hr
Hrs / Day
Kg / Day
Kg / Day
Kg / Day
grams / pack
packets / day
packets / month
packets / year
Rs.
Rs.
Rs.
Rs
Days Inventory
Rs
Rs.
Packets / Hour
Hrs / Day
Packets / Day
Packets / Day
kg./day
15,439
11,579
11,579
2352
38,596
Packing Material
Cost of Packing per packet
5.0
Rs / Packet
5.00
Rs
16.41
Rs.
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Rs.
Rs.
Rs.
Rs /
day
Pre-Feasibility Study
12.10
Other Costs
Considering the industry norms, it has been assumed that 50% of the total
sales will be on cash while remaining 50% sales will be on credit to local
distributors. A collection period of 30 days has been assumed.
A provision for bad debts has been assumed equivalent to 5% of the annual
credit sales.
The cost of the utilities including electricity, fuel for motor cycle, telephone,
and water is estimated to be around Rs. 55,000/- per month.
For the purpose of this pre-feasibility, it has been assumed that Spice
Processing, Packing & Marketing Unit will be engaged in local sales for
which demand can be created through retailers and directly selling to
distributor. As advertising would be difficult for a new setup because of
shortage of funds, therefore it has been assumed that relationship building
will be adopted in order to create consistent demand for the product. For this
purpose, an amount equivalent to 20% of the annual sales has been
assumed. This amount will be utilized for schemes for distributors, whole
sellers and retailers to penetrate in the market in the presence of strong
brands.
It has been assumed that long-term financing for 8 years will be obtained in
order to finance the project investment cost. This facility would be required at
a rate of 8% per annum with 96 monthly installments over a period of eight
years. The installments are assumed to be paid at the end of every month.
Rate
20%
8%
9.2%
The weighted average cost of capital is based on the debt/equity ratio of 90:10.
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14. ANNEXURE
14.1 INCOME STATEMENT
Projected Income Statement (Rs.)
Year 1
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9
Year 10
Revenue
Beginning Inventory
Ending Inventory
Gross Sales
Sales on Cash
Sales on Credit
Bad Debts
Net (Adjusted Sales)
19,643,904
682,080
18,961,824
9,480,912
9,480,912
474,046
18,487,778
22,014,720
682,080
705,600
21,991,200
10,995,600
10,995,600
549,780
21,441,420
25,288,704
705,600
810,535
25,183,769
12,591,884
12,591,884
629,594
24,554,174
28,788,480
810,535
922,708
28,676,308
14,338,154
14,338,154
716,908
27,959,400
32,514,048
922,708
1,042,117
32,394,639
16,197,319
16,197,319
809,866
31,584,773
37,425,024
1,042,117
1,199,520
37,267,621
18,633,810
18,633,810
931,691
36,335,930
42,674,688
1,199,520
1,367,778
42,506,430
21,253,215
21,253,215
1,062,661
41,443,769
48,263,040
1,367,778
1,546,892
48,083,926
24,041,963
24,041,963
1,202,098
46,881,828
55,319,040
1,546,892
1,773,046
55,092,886
27,546,443
27,546,443
1,377,322
53,715,564
59,834,880
1,773,046
1,917,785
59,690,142
29,845,071
29,845,071
1,492,254
58,197,888
Cost of Sales
12,734,592
14,740,594
16,976,733
19,466,335
22,234,936
25,310,487
28,841,462
32,778,796
37,167,332
40,244,892
Raw Material
Labor (Production Staff)
Utilities
11,342,592
732,000
660,000
13,209,394
805,200
726,000
15,292,413
885,720
798,600
17,613,583
974,292
878,460
20,196,909
1,071,721
966,306
23,068,657
1,178,893
1,062,937
26,257,559
1,414,672
1,169,230
29,795,036
1,697,606
1,286,153
33,715,436
2,037,128
1,414,769
36,244,093
2,444,553
1,556,245
Gross Profit
Gross Profit Margin
5,753,186
31%
6,700,826
31%
7,577,441
31%
8,493,065
30%
9,349,837
30%
11,025,444
30%
12,602,307
30%
14,103,032
30%
16,548,232
31%
17,952,996
31%
642,000
360,000
300,000
5,000
47,600
55,000
3,697,556
706,200
396,000
330,000
5,000
42,840
55,000
4,288,284
776,820
435,600
363,000
5,000
38,556
55,000
4,910,835
854,502
479,160
399,300
5,000
34,700
55,000
5,591,880
939,952
527,076
439,230
5,000
31,230
55,000
6,316,955
1,033,947
579,784
483,153
28,107
55,000
7,267,186
1,137,342
637,762
531,468
25,297
55,000
8,288,754
1,251,076
701,538
584,615
22,767
55,000
9,376,366
1,376,184
771,692
643,077
20,490
55,000
10,743,113
1,513,802
848,861
707,384
18,441
55,000
11,639,578
Subtotal
Operating Income
5,107,156
646,031
5,823,324
877,502
6,584,811
992,630
7,419,542
1,073,522
8,314,443
1,035,394
9,447,177
1,578,266
10,675,623
1,926,684
11,991,362
2,111,670
13,609,556
2,938,677
14,783,067
3,169,929
147,724
140,313
123,294
104,862
84,900
63,281
39,868
14,512
505,718
50,572
455,146
754,209
35,631
718,577
887,768
55,665
832,103
988,623
70,793
917,829
972,113
68,317
903,796
1,538,398
153,260
1,385,139
1,912,173
209,326
1,702,847
2,111,670
239,251
1,872,420
2,938,677
435,235
2,503,441
3,169,929
481,486
2,688,444
37,929
59,881
69,342
76,486
75,316
115,428
141,904
156,035
208,620
224,037
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Pre-Feasibility Study
Year 0
Year 1
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9
Year 10
0
0
0
-
455,146
47,600
5,000
(395,038)
184,608
718,577
42,840
5,000
(63,112)
(77,783)
832,103
38,556
5,000
(66,512)
(86,792)
917,829
34,700
5,000
(72,761)
(96,715)
903,796
31,230
5,000
(77,465)
(107,639)
1,385,139
28,107
(101,520)
(119,656)
1,702,847
25,297
(109,142)
(132,871)
1,872,420
22,767
(116,198)
(147,395)
2,503,441
20,490
(146,020)
(163,350)
2,688,444
18,441
(95,776)
(105,361)
(682,080)
(384,764)
(23,520)
602,002
(104,935)
617,420
(112,172)
675,881
(119,409)
635,513
(157,403)
1,034,666
(168,258)
1,317,872
(179,114)
1,452,480
(226,154)
1,988,408
(144,738)
2,361,009
(205,055)
(222,074)
(240,506)
(260,468)
(282,087)
(305,500)
(330,856)
(205,055)
(222,074)
(240,506)
(260,468)
(282,087)
(305,500)
(330,856)
1,846,544
2,051,716
205,172
0
(335,000)
(141,000)
(25,000)
(180,000)
(657,216)
(1,338,216)
713,500
(384,764)
396,947
395,346
435,375
375,045
752,580
1,012,373
1,121,624
1,988,408
2,361,009
0
713,500
713,500
328,736
328,736
725,683
725,683
1,121,029
1,121,029
1,556,404
1,556,404
1,931,449
1,931,449
2,684,028
2,684,028
3,696,401
3,696,401
4,818,025
4,818,025
6,806,433
6,806,433
9,167,442
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Pre-Feasibility Study
Year 0
Year 1
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9
Year 10
713,500
657,216
725,683
550,391
705,600
458,150
180,000
2,619,825
1,121,029
637,184
810,535
524,662
180,000
3,273,410
1,556,404
733,899
922,708
597,423
180,000
3,990,434
1,931,449
841,538
1,042,117
674,888
180,000
4,669,992
2,684,028
961,194
1,199,520
776,409
180,000
5,801,151
3,696,401
1,094,065
1,367,778
885,551
180,000
7,223,795
4,818,025
1,241,460
1,546,892
1,001,748
180,000
8,788,126
6,806,433
1,404,810
1,773,046
1,147,768
180,000
11,312,057
9,167,442
1,510,171
1,917,785
1,243,545
180,000
14,018,942
Assets
Current Assets
Cash & Bank Balance
Raw Material Inventory
Finished Goods Inventory
Accounts Receivable
Prepaid Rent
Total Current Assets
0
180,000
1,550,716
328,736
472,608
682,080
395,038
180,000
2,058,462
Fixed Assets
Plant Machinery & Facility
Furniture & Fixtures
Vehicle
Total Fixed Assets
275,000
141,000
60,000
476,000
247,500
126,900
54,000
428,400
222,750
114,210
48,600
385,560
200,475
102,789
43,740
347,004
180,428
92,510
39,366
312,304
162,385
83,259
35,429
281,073
146,146
74,933
31,886
252,966
131,532
67,440
28,698
227,669
118,378
60,696
25,828
204,902
106,541
54,626
23,245
184,412
95,887
49,164
20,921
165,971
Intangible Assets
Preliminary and Transportation Expenses
25,000
20,000
15,000
10,000
5,000
2,051,716
2,506,862
3,020,385
3,630,414
4,307,737
4,951,065
6,054,117
7,451,464
8,993,028
11,496,469
14,184,913
205,172
660,317
1,378,895
2,210,998
3,128,827
4,032,623
5,417,761
7,120,608
8,993,028
11,496,469
14,184,913
1,641,490
1,419,416
1,178,910
918,442
636,356
330,856
3,020,385
3,630,414
4,307,737
4,951,065
6,054,117
7,451,464
8,993,028
11,496,469
14,184,913
Total Assets
Owner's Equity
Short-term Liabilities
Account Payable
Long Term Liability
1,846,544
2,051,716
1,846,544
2,506,862
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Pre-Feasibility Study
Marketing
Expert's
advise
and
distribution
Human Resources
Training & Skill Development: Encouraging training and skill of self &
employees through experts and exposure of best practices is route to success.
Least cost options for Training and Skill Development (T&SD) may be linked
with compensation benefits and awards.
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Assumption(s)
5%
5% per year for first 5 years. 8% per
year from 6th year onwards
10 %
10 % per year
10 % per year
10 % per year
10 % per year
90 : 10
10 % per annum (Diminishing Balance)
10 % per annum (Diminishing Balance)
8Years
Monthly
8 % per annum
1
5% of Sales
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