DOCUM EN T R EVI EW AN D COVER SHEET

Construction Contractor:

Com pany:

Engineering Contractor:

Engineering and Technical Services:

R eview :

PROJECT

Gazprom Neftekhim Salavat Acrylic Acid / Acrylates Plant

(RSAE) Project Bashkortostan, Russian Federation

CONTRACT NO

88621 - December, 2012

DOCUMENT TITLE

ITP for MOTORS

DOCUMENT NUMBER

RSAE

DOCUMENT DESCRIPTION

Inspection and Test Plan (ITP)

- ITP

QA

- EL

- 010

REV. A1

Status

Status Code

APPROVED WITHOUT COMMENT

REVISE AND RESUBMIT. WORK MAY

INCORPORATON OF CHANGES INDICATED.

REJECTED. TO BE REVISED B: RESUBMITTED. WORK MAY NOT PROCEED

INFORMATION ONLY. REVIEW NOT REQUIRED. WORK MAY PROCEED

CANCELLED/SUPERSEDED

Revieved Engineer:

Code Description

NAME

SIGN

PROCEED

SUBJECT

TO

DATE

Remarks or Comments:

Docum ent N um ber:

R evision:

RSAE

ITP

QA

EL

010

PROJECT CODE

DOCUMENT TYPE

DEPARTMENT CODE

DICIPLINE CODE

SEQUENCE NUMBER

A1

REVISION SHEET
Revision Description of changes
A1

Page

First Issued For approval

Docum ent N um ber:

R evision:

RSAE

ITP

QA

EL

010

PROJECT CODE

DOCUMENT TYPE

DEPARTMENT CODE

DICIPLINE CODE

SEQUENCE NUMBER

A1

Issue Date:

17/09/2014

No

DWG:
1. MV Motor
3935 E321-00100 (WEG)
3935 E321-00110 (HHI)
2. LV Motor
3935 E321-00200 (WEG)
Doc. Number:
3935 E321-00210 (HHI)

DESCRIPTION OF ACTIVITY

Gazprom Neftekhim Salavat Acrylic Acid / Acrylates Plant (RSAE) Project

Inspection and Test Plan

Motors
RSAE-ITP-QA-EL-010

CONTROL DOCUMENT

Revision:

ACCEPTANCE CRITERIA

A1

VERIFICATION DOCUMENT

Page:

1 of 1

INVOLVEMENTS
RC
MHI
Owner

1
Installation Inspection

gland
1- Check cable glanding
and

1.1

2345-

termination
Check earthing
3935 E321-00100
3935 E321-00200
Check rating plate
Check space heater (MV motor and outdoor LV motor only)
Check motor type according to
location
Instruction Manual:
Method
of Statement
for
3935 E421-00110
(WEG)
Motors
3935 E421-00120(HHI)

As per drawing

Spec./DWG

RSAE-FRM-226
>100Mohm
(WEG, HHI)
>50Mohm
(Others)

LV Motors: 500 VDC 1 Min

>50 MOhm
RSAE-FRM-226
Motors:
2500
MVMV
Motors:
1000V
DC VDC
1Min1 (WEG)
Min
2500V DC 1Min (HHI) (SEIMENS)
Mohm
>50
>100Mohm

R
W

S
W

W
R

WS

S-

1.2

Insulation Resistance Test

1.3

Phase Rotation Test

Method of Statement for

Motors

Method of Statement for

Motors

RSAE-FRM-226

W
R

W
S

S-

1.4

Motor Solo Run Test

Method of Statement for

Motors

Method of Statement for

Motors

XXX
RSAE-FRM-226

H
W

H
W

(MV motor and outdoor LV motor)

Method of Statement for Motors

and Vibration limit shall be
referred to IEC 60034-14

ATTACHMENT:
1. RSAE-FRM-226 Inspection Check List for Motor
2. RSAE-FRM-xxx Inspection Check List for Motor Solo Run
Owner

LEGEND

RC: Renaissance Construction, MHI: Mitsubishi Heavy Industries, GNS: Gazprom Neftekhim Salavat, W: Witness, R: Review, H: Mandatory Hold Point, S: Surveillance (Random Check)

0AO

Acrylic Acid Plant

SALAVAT, BASHKORTOSTAN, RUSSIAN FEDERATION
To be included
" Check the nameplate and Tag number"

INSPECTION CHECK LIST

Location
Area

Date:
DWG No.:
Power
(HP/kW)

Rated
Current

Check List Ref. No. :

Tag. No.
Motor
Tag
Rated Voltage

Type / Serial Number

Before Connection of Cable

RC

Verify that if the motor installed in accordance with project design and the vendor manual

Check earthing system connection

Ensure that the motor is clean and dry. End bells, covers, filters, and accessories shall be firmly attached.

Check visually if the conduits, bushings are sealed

Rotate the motor shaft manually (if possible) to ensure that the rotor moves freely, without rubbing

Verify that the motor protection circuits have been set and all protective relays tested

Ensure that motor cables checked and tested

Motor Insulation Resistance testing

After 1 Min
After 10 Min
PI

Test Voltage
:
__V DC
Minimum resistance : _________M

2
3
No
1
2

Owner
GNS

Remarks

Phase-PE
(M)

cable gland is connected tightly/cable is

connected correct torque strength/Torque
marking

Phase - Ground
Result
(OK/NG)

Motor solo run test to be

separated sheet, referred
to attached
"Format_Motor_Solo Run
Test_(Sample).xls"

After Connection of Cable

Check Cable connection, ensure that it is torqued and marked
Check Insulation Resistance of Motor and Motor Cable together against
Earth
Check the functionality of Space heater and Insulation Resistance
against Earth

______________ Mohm
______________ Mohm

Motor Solo Run Test

Record direction of rotation
Record Starting Current

________________A
Min 1

MHI

Check for any damage

No
1

RSAE-FRM-226

RFI Ref. No. :

RPM

No
1

Inspection and Check List for Motor

Record No Load Current

Record Vibration (mm/s RMS)

Name

________________A

Min 5

________________A

Min 10

________________A

Min 15

________________A

Min 20

________________A

Min 25

________________A

Min 30

________________A

DE

_______________

NDE

_______________

Testing Instruments List [The calibration certificate of the testing instruments shall be attached]
Manufacturer
Equipment serial No

Calibration date

MHI suppose the motor solo run will be done until saturate
the temperature. generally it is 2hours.

RONESANS QC ENGINEER

MHI QC ENGINEER

OWNER - QC ENGINEER

Name/Surname:

Name/Surname:

Name/Surname:

Signature:

Signature:

Signature:

Date:

Date:

Date:

RSAE-FRM-226