Delux Bearings Limited

Inspiring EVERY Movement

Delux Bearings Ltd

King Pin Bearings Steering Bearings

Auto Parts

PRODUCT
CAPABLITY

Clutch Release
Bearings

Leading supplier for Clutch release Bearings, King Pin Bearings,

Thrust & Steering Bearings and Special Bearings

Makes different types

,including self centering

Ball type ,Spherical

roller type. Ball races,
Steering races

Auto parts such as

spline shafts, suspension
bush etc.

Manufacture special
purpose & non standard
bearings.

DELUX BEARINGS LTD.

MANAGEMENT
STRUCTURE

Capability

Makes ball thrust ,needle

roller, Cylindrical roller
Thrust bearings.

Technical center provides support for Design validation,, Testing, Tooling and Prototype

GROUP
STRUCTURE

Makes taper roller,

Cylindrical roller Thrust Pad
,ball type king pin bearings.

Sp. Plain Brgs.

Thrust Bearings

Mr. Kirti D .Rathod

MD

Turnover
OEM Supplier

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$20 Million

Delux Bearings Ltd.

Plant 1:At Wadhwan, Surendranagar ,Gujarat
Plant 2:Sanaswadi,Pune,Maharashtra

Corporate & Regd. Office : Mumbai,Maharashtra

Both manufacturing plants are TS 16949 certified.

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Plant Locations

Wadhwan

Pune

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Plant 1:Wadhwan,Gujarat

4 acre vacant plot

20000 sqf built up area
Products manufactured: Clutch release Bearings(Low
volumes),Steering Bushes, Thrust Bearings, Mast
Bearings, Auto Components.
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Plant 2:Pune,Maharashtra

7.5 acre plot area

50000 sq feet built up area
Products manufactured: Clutch release bearings, King Pin Bearings,
Steering Bearings, Bogie Suspension Bearings ,Precision Bushings for
under the Gears, Special Ball Bearings for transmission.

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Vision
We are committed to serve the society by adding value to the Customers,
Employees, Suppliers, Shareholders and the Community at large in
terms of :
Providing Customer Satisfaction by offering Reliable Products and
Services at Competitive Prices at the required time.
Providing an environment conducive to the development, growth and
satisfaction of employees while fulfilling their reasonable aspirations
Sourcing products from supplier at a competitive price while maintaining
consistent reliable quality and doing continuous improvement in process
and products.
Providing adequate returns to the shareholders while nurturing business
growth
Contributing to the well being of the society and conducting ourselves as a
responsible corporate citizen known for integrity and ethics.

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Quality Policy

Delux Bearings Ltd. is committed to achieve satisfaction of

customers, This shall be achieved by;

Meeting customers expectation on quality & delivery.

Continual improvement in Product, Process & system.

Continually enhancing the qualitative contribution made by

each employee in terms of requisite skills & behavior.

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Delux Customers

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CRISIL Credit Rating

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Clutch Release Bearings Range

Delux manufactures both
massive type and sheet
metal type clutch release
bearings.
Range from 160 clutch dia
to 430 clutch dia
We make both push type
and pull type clutch release
bearings

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Plant 2 : Self Centering

Clutch Release Bearings

Clutch Release Bearing for

Heavy Duty Application

Clutch Release Bearing for

Light Vehicles (Sheet metal Bearing)

Light weight Self centering Clutch Release

Bearing for Utility Vehicles
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Clutch Release Bearings for HCV

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Clutch Release Bearings for MCV

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Clutch release Bearings for Cars, SUV

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Plant 2 : Special Bearings

Angular Contact Spherical Plain Bearing for Bogie
Application

Deep Groove Ball Bearing with extra load carrying

capacity for Transmissions

Precision Bushing for Under the Gears in

Transmission

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Plant 2: King Pin Bearings

Taper Roller King Pin Bearing .
Available with seals .,barrel rollers etc.

Thrust Washer (Pad)

King Pin Bearing (Plastic)

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King Pin Bearings for Front Axle

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Plant 1:Steering Races

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Delux manufactures
variety of steering
races suitable for car
steering gear box as
well as 2 & 3 wheeler
steering column
assembly.

Steering Bearings
Delux manufactures angular
contact steering column
bearings

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Plant 1:Spherical Roller Bearings

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Delux manufactures
spherical roller bearings
as well as spherical
races suitable for
industrial and automotive
applications.

Plant 1:Thrust Bearings

Luxite manufactures ball

thrust ,polyamide needle
thrust cages with steel
washers.
These polyamide cages are
used in struts, suspension ,
slack adjuster etc.

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Plant 1:Mast Bearings

Mast bearings used in

fork lift trucks :

Mast Bearings: we have

more than 25 varieties
of mast bearings

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Plant 1:Auto Parts

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Delux plant 1
manufactures spline
shafts ,rod end,
bushings , Lauf rings
etc required for
LCV/MCV

Plant 1- Tensioners / Idlers

Key features of our Design:
Tensioners / Idlers are suitable for

High temperature up to 120 C

High speed design up to 6000 rpm
Required load carrying capacity
We make custom design tensioners & idlers according to
product application

Product attributes :

Idler outer ring with integrated pulley

Inner ring with integrated shaft
High stiffness and compact molded parts or pulley form
Lubricants are used for high speed, heat & wear resistance
and low noise
Seal design is suited for low torque & higher life

Product Validation:

We have dedicated test rigs for product validation as per

product application.

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Plant Facility: Manufacturing

Double Disc Face Grinder

Center less OD Grinder
External Track Grinder (CNC)

Internal Track Grinder (CNC)

Internal Grinder (IP Gauging)
Internal Super Finishing
External Super finishing
Burnishing Machine
Inner Ring Super-finishing

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Grinding Machines
Bore grinding machine

Track grinding machine

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Plant facility : Grinding Shop

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Sheet Metal Clutch Bearing Mfg.

Sheet Metal Clutch

release bearings
are manufactured on
presses by drawing and
forming operation.

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Plant Facilities : Manufacturing

Laser marking

Centralized Coolant System

Automatic Assembly Line
Ultrasonic Washing Machine
Jet Washing Machine
Laser Marking Machine
Vibro Deburring / Polishing
Hydraulic Press Machines

Material Handling systems

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Plant Facilities : Manufacturing

Automatic Assembly
Ultrasonic washing

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Plant Facility: Heat Treatment

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Plant facility: Heat treatment

Continuous Mesh Belt Furnace
Electric Furnace.
Furnace Atmosphere maintained
by
Cryogenic Split Methanol
Liquid Methanol
LPG
Nitrogen
Isentropic Super cooling at 5C
Tempering

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Heat Treatment facility

Heat Treatment Furnace :

Fully Automatic 150 Kg/ Hr Capacity -

Electrically Heated Controlled Atmosphere Hardening & Tempering Furnace

comprising of

Cryogenic Methanol Split Plant

Oxygen Probe

Auto Loading type Furnace of Integrated Heat Treatment Processes :

Pre-w ash in g Hard en in g Oil Qu en ch in g Po st Wash in g
Su p er Co o lin g Tem p erin g .

Product Range

Dia. 20 mm 160 mm.

Furnace Temperature :

Hardening 850C max

Tempering 200C max

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Quality Certification

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Operational Efficiency Monitoring

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Metrology & Quality

Noise Testing equpiment

Surface Texture Analyzer

Roundness Profile Analyzer
Vibration Tester and Analyzer
Noise Testing Equipment
Waviness Profile Analyzer
Steering Bearing Torque tester

Contact Angle Checking

Equipment.
Bearing Dirt Contamination
Millipore Testing Machine
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Metrology
Surface texture
Roundness Profile Analyser

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Metallurgy

Inverted Metallurgical Microscope

Brinnel Hardness Tester
Digital Rockwell Hardness Tester

Analog Rockwell Hardness Tester

Auto Bench Polisher
Double Disc Bench Polisher
Abrasive Wheel Slashing Machine
Specimen Hot Mounting Press
Magnetic Particle Crack Detector
Refractrometer

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Design & Development

All the members in Design are graduate engineers.
Senior members having experience more than 18 years in
Bearing industry.
Custom designed design software available for design
calculations.

Software:
Solid modeling software for design simulation
ANSYS
Unigraphics
Engineers are trained for stress analysis on solid works
software & Finite Element Analysis, Deflection Plot and
Van Misses Stress plot.
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Design & Development

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R&D- Products validation

Grease Leakage Testing

Clutch Bearing Endurance Test

Rig, with online data monitoring.
King Pin Bearing Endurance
Testing machine with Data
Display
Grease Leakage and dust proof
testing machine

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R&D Products Validation

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R& D:

Test Rig Data for Clutch Release

Bearing Simulation

Type of Test: Simulation

Test Rig: Clutch Release Endurance Test Rig
Range: Min ID 35 mm, Max ID 100 mm
Testing Load: 10 KN (selectable)
Spindle RPM: 5000 rpm Max (selectable)
Loading Stroke Displacement: 5 to 20 mm
Heating temperature Range: 150 Max.
Loading frequency: 1 to 2 Hz.
Operating cycle range: 1 Sec to 99 sec

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Program Management

Program Management

R&D- Design, Development, Testing

& Validation

Engineering-CAD,CAM,CAE

Development Tooling & Molds

Manufacturing Engineering

Machining, Grinding & Assembly

Logistics Management
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Packing

We use rust preventive paper (Branotek:DW-80) / wrap

in vci paper.
We use Bubble paper (Th:200~250 GSM)/ corrugated
sheet for Internal packing.
Bearings are then packed in corrugated box, wrap and
tape. Corrugated box weight is not more than 20 Kg.

The corrugated box are kept on Wooden pallet, weight

is maxm 250 Kg
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Training
Regular training programs are conducted
based on the need of employees.
Skill matrix of operators is maintained and
skills are updated on regular basis so that
we have multi skills operators.
Started Auto Cluster under ACT program
of ACMA for overall improvement in
manufacturing excellence.
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Training on HR Competency Mapping

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DATA MANAGEMENT & INFORMATION SYSTEMS

DELUX plants are interfaced through the ERP package, which ensures online availability of operational data, as well as prompt and accurate
information to Management regarding every operational parameter.

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Delux Team

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Environment Friendly

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Contact
Ashok Chandak
Senior Vice President

Delux Bearings Ltd.

32 Ideal Industrial estate
Mathuradas Mill Compound
Lower Parel, Mumbai 400013,India
Phone:+91 22 249266660, 40580707
Direct:+91 22 40580704
Email: ashok.chandak@deluxbearings.com

Inspiring EVERY movement