KM002100G MDW Serial Protocol Up To Version 6 05

Serial protocol for MDW
Service Book
KM002100G
1.
MODBUS PROTOCOL FOR PIOVAN EQUIPMENT (MDW)
1.1.
Electronic interface
The electronic interface installed on the Piovan Micro Processor controller is RS485. The serial communication line can link
up to 31 slaves. The wiring between the serial communication line and the Piovan Micro Processor controller is done
through screw terminals.
1.2.
Network configuration
MOD-BUS protocol is suitable for a 1-master / 255-slave network. The number of possible slaves can be limited by the electronic interface used.
The Piovan Micro Processor controller works as a slave.
1.3.
Transmission format
This protocol uses a binary method, composed as follows:

1 start bit, 8 data bits, 1 parity bit (optional), 1 stop bit.
The communication speed can be selected from among 1200, 2400, 4800, 9600 and 19200 baud.
1.4.
Communication procedure
The communication can be started only from the master unit. The slave unit can transmit only after a query from the master.
The general format of the master / slave transmission is the following:
Range
Slave address
Byte
1
Function code
Data
Error check (crcl6)
The slave recognizes the transmission of a query frame when the time between two characters is greater than 3 T.U.
(T.U. = time unit = necessary time to transmit one character).
1.5.
Function code 1 and 2: reading of "n" bit
These function codes are used by the master unit to request the value of a certain number of bits, that represent the status
of the slave unit.
Range
Byte
Slave address (1-255)
Function code (01-02)
Bit starting address (high byte)
Bit starting address (low byte)
Number of bits (high byte)
Number of bits (low byte)
Error check (crc16)
The slave answers the following:

Range
Byte
1
Byte count
Data
Error check (crcl6)
1- G
ENGLISH
The "data" field indicates the bit requested: the bit with lower address is the bit 0 of the first byte, the next is the bit 1 and
so on.
The possible bit necessary to complete the last byte must be put at 0.
1.6.
Function code 3 and 4: reading of n word
These function codes are used by the master unit to read a group of words (16 bit) which contains the value of the variable
of the slave unit.
Range
Byte
1
Word starting address (high byte)
Word starting address (low byte)
Number of word (high byte)
Number of word (low byte)
Error check (crc16)

Range
Byte
1
Byte count
Data
Error check (crc16)
The "data" field indicates the requested words in the following format: high byte of the first word, low byte of the first word,
high byte of the second word, and so on.
For addresses not implemented, the "data" field will show 8000h.
1.7.
Function code 5: bit writing
By using this command, the master unit can change the status of one bit of the slave unit.
Range
Byte
1

Function code (05)
Bit address (high byte)
Bit address (low byte)
Data
Error check (crc16)

Range
Byte
1

Function code (05)
Bit address (high byte)
Bit address (10w byte)
Data
Error check (crci6)
"Data" field
ENGLISH
=0
to reset the bit
= FF00h to set the bit
2- G
1.8.
Function code 6: word writing
By using this command, the master unit can change the status of one word of the slave unit.
Range
Byte
1
Function code (06)
Word address (high byte)
Word address (low byte)
Data
Error check (crc16)

Range
Byte
1
Function code (06)
Word address (high byte)
Word address (low byte)
Data
Error check (crc16)
1.9.
Function code 15: writing of "n" bit
By using this command, the master unit can change the status of one or more bits of the slave unit.
Range
Byte
1
Function code (i5)
Number of data bytes
Data
Error check (crc16)

Range
Byte
1
Function code (15)
Error check (crc16)
3- G
ENGLISH
1.10. Function code 16: writing of n word

By using this command, the master unit can change the state of one or more words of the slave unit.
Range
Byte
1

Function code (16)
Number of words (high byte)
Number of words (low byte)
Number of data bytes
Data
Error check (crc16)

Range
Byte
1

Function code (16)
Number of words (high byte)
Number of words (low byte)
Error check (crc16)
NOTES:
"Broadcast" address
When using writing codes 5 and 6, the address 0 of the slave units is allowed. In this case all the slaves
connected accept the command but do not give any answer.
Words format
Every time the information transfer is made by using 2 byte (1 word of 16 bit), the first byte transmitted is
the most significant. For the negative numbers is used the "two complement" format.
Error reply
The slave unit can find out errors in the master query.
If the "error check" is incorrect or the function code is not implemented, the slave does not send any answer to the master.
If other errors are detected on query frame, the slave replies forcing at "1" the bit 7 of the byte "Function
code" and gives an error code.
Error reply
Range
Byte
1
Slave address
Function code (+80h)
Error code
Error check (crc16)
List of error code

Meaning
Error #.
illegal data address
illegal data value
illegal number of data
the bit or word indicated cannot be modified
10
ENGLISH
4- G
Answer time
The slave replies from 2 ms to 700 ms after the end of a query. (That is detected counting the received
bytes).
Decimal digits/ negative numbers
In case of transmission of decimal digits and/or negative numbers, please see example.
Example:
Number to transmit 205.6 -----------> 2056 is transmitted
Number to transmit -12.50 ----------> -1250 is transmitted
WORDS
Address
Description
Type
Digits
M.U.
27
COMMENT OF RECIPE IN PROGRESS
R/W
10
working SET of STATION 2
11
R/W
xx,x
R/W
xx,x
12
R/W
xx,x
13
R/W
xx,x
14
R/W
xx,x
15
Alarm mode and calculation type of STATION 1
R/W
16
R/W
17
R/W
18
R/W
19
R/W
20
R/W
21
number of process recipe turbo-cycles
R/W
22
rotation time of process recipe mixer
R/W
xxx
23
weight of process batch
R/W
xx.x
kg
hg
24,25
Notes
weight of process mixture
R/W
xxxxx
26
% added to station 2 for slr1
R/W
xx.x
27
% added to station 2 for slr2
R/W
xx.x
28
maximum instantaneous total production
xxxx
29
mdw controls
30
mdw controls
50
mdw state
10
51
1..16 alarms
11
52
17..32 alarms
12
53
33..48 alarms
13
54
state of digital inputs
15
55
state of digital outputs
16
56
kg/h
or alarms
63,64
Weight of material dosed on station 1
xxxxx,x
65,66
xxxxx,x
67,68
xxxxx,x
69,70
xxxxx,x
71,72
xxxxx,x
73,74
xxxxx,x
100
remote flag
R/W
5- G
17
ENGLISH
Address
Description
Type
Digits
M.U.
Notes
400,401
station 1 totalizator
xxxxx,xxx
kg
36
402,403
xxxxx,xxx
kg
36
404,405
xxxxx,xxx
kg
36
406,407
xxxxx,xxx
kg
36
408,409
xxxxx,xxx
kg
36
410,411
xxxxx,xxx
kg
36
412,413
balance weight value
xxxxx,x
414
% of material dosed on station 1
xx,x
415
xx,x
416
xx,x
417
xx,x
418
xx,x
419
xx,x
456,457
Weight of material to dose on station 1
xxxxx,x
458,459
xxxxx,x
460,461
xxxxx,x
462,463
xxxxx,x
464,465
xxxxx,x
g
g
466,467
xxxxx,x
468,469
number of produced batches
xxxxxxxx
NOTES
Note 1
Variable
Description
1.
[ON]
read-only alarm
2.
[ON]+[STOP]
Note 2
Variable
alarm and doser stop
Description
From v 6.06.03: IF THE EXCHANGING FLAG OF STATIONS 2, 3 IS ON (note 30) SEE NOTE 3
1.
[ON][TOT]
2.
[ON]+[STOP]
[TOT]
3.
[ON]+[2->1][TOT]
4.
NOT APPLICABLE
5.
[ON][1]
6.
[ON]+[STOP][1]
7.
[ON]+[2->1][1]
ENGLISH
read-only alarm and percentage referring to batch

alarm and doser stop and percentage referring to batch
alarm, dosage trans. to station 1 and percentage referring to batch
read-only alarm and percentage referring to station 1

alarm and doser stop and percentage referring to station 1
alarm, dosage trans. to station 1 and percentage referring to station 1
6- G
Note 3
Variable
Description
From v 6.06.03: IF THE EXCHANGING FLAG OF STATIONS 2, 3 IS ON (note 30) SEE NOTE 2
1.
[ON][TOT]
2.
[ON]+[STOP]
[TOT]
3.
[ON]+[3->1][TOT]
4.
[ON]+
[BATCH->1]
[TOT]
5.
[ON][1]
6.
[ON]+[STOP][1]
alarm and doser stop and percentage referring to station 1
[ON]+
[BATCH->1][1]
Up to v 6.06.02: alarm, whole batch trans. to station 1 and percentage referring

to batch 1
[ON]+[3->1][1]
From v 6.06.03 on: alarm, dosage trans. to station 1 and percentage referring to
station 1
[ON]+[3->1][1]
Up to v 6.06.02: alarm, dosage trans. to station 1 and percentage referring to

station 1
[ON]+
[BATCH->1][1]
From v 6.06.03 on: alarm, whole batch trans. to station 1 and percentage referring to station 1

alarm, dosage trans. to station 1 and percentage referring to batch
alarm, whole batch trans. to station 1 and percentage referring to batch
read-only alarm and percentage referring to station 1
7.
8.
Up to v 6.06.00: NOT APPLICABLE

9.
[ON][1+3]
From v 6.06.01 on: read-only alarm and percentage referring to the addition
[1+3]

10.
[ON]+
[STOP][1+3]
From v 6.06.01 on: alarm and doser stop and percentage referring to the addition [1+3]

11.
[ON]+[3->1][1+3]
From v 6.06.01 on: alarm, dosage trans. to station 1 and percentage referring to
addition [1+3]

12.
[ON]+
[BATCH->1][1+3]
From v 6.06.01 on: alarm, trans. of whole batch to station 1 and percentage
referring to addition [1+3]
7- G
ENGLISH
Note 4
Variable
1.
[ON][TOT]
2.
[ON]+[STOP][TOT
]
3.
[ON]+
[BATCH->1]
[TOT]
4.
Description
alarm, whole batch transfer to station 1 and percentage referring to the batch
NOT APPLICABLE
5.
[ON][1]
6.
[ON]+[STOP][1]
alarm and doser stop and percentage referring to the station 1
7.
[ON]+
[BATCH->1][1]
alarm, whole batch trans. to station 1 and percentage referring to the station 1
8.
read-only alarm and percentage referring to the station 1
NOT APPLICABLE
9.
[ON][1+3]
10.
[ON]+
[STOP][1+3]
read-only alarm and percentage referring to the stations 1+3

alarm and doser stop and percentage referring to the stations 1+3

11.
12.
[ON]+
[BATCH->1][1+3]
From v 6.06.03 on: alarm, whole batch transfer to station 1 and percentage
referring to stations 1 + 3
[ON]+[BATCH>1]
[1+3]
Up to v 6.06.02: alarm, whole batch transfer to station 1 and percentage referring

to stations 1 + 3
From v 6.06.03 on: NOT APPLICABLE
Note 7
Description
0.
local
1.
remote
Note 8 (bit)
Description
0.
changed material start
1.
alarms acknowledge
2.
totalizators reset
3.
alarms reset
4.
unchanged material start
ENGLISH
8- G
Note 9 (bit)
0.
Note 10 (bit)
Description
stop
Description
0.
stop state
1.
running state
2.
pause state
3.
local check state
4.
calibration state
Note 11 (bit)
Alarm
Description
0.
material minimum level on station 1
1.
2.
3.
4.
5.
6.
material flow failure on station 1
7.
8.
9.
10
10.
11
11.
12
12.
13
deviation of station 1 dosage
13.
14
14.
15
15.
16
9- G
ENGLISH
Note 12 (bit)
Alarm
Description
0.
17
1.
18
2.
19
weighing system reading error
3.
20
wrong functioning of lower slide gate
4.
21
printer not ready
5.
22
end of production (production preset)
6.
23
volumetric functioning of the doser
7.
24
safety devices intervention
8.
25
too low working set for station 1
9.
26
10.
27
11.
28
12.
29
13.
30
14.
31
component not dosed by station 1
15.
32
Note 13 (bit)
Alarm
Description
0.
33
1.
34
2.
35
3.
36
4.
37
wrong functioning of weigh pan
5.
38
dosage without station 2
6.
39
dosage with station 1 only
7.
40
mixer motor breakdown
8.
41
lacking batch (start again)
9.
42
overweight on weighing cell
10.
43
scanty doser steadiness
11.
44
dosage without station 3
12.
45
prealarm for maintenance of station 1
13.
46
14.
47
15.
48
ENGLISH
10 - G
Note 15 (bit)
Description
0.
hopper material level on station 1
1.
2.
3.
4.
5.
6.
mixer material level
7.
material level below lower slide gate
8.
safety devices
9.
lower level on regrind accumulation tank
10.
higher level on regrind accumulation tank
11.
12.
13.
14.
15.
Note 16 (bit)
Description
0.
dosage control of station 1
1.
2.
3.
4.
5.
6.
mixer control
7.
weighing slide gate control
8.
lower slide gate control
9.
siren control
10.
alarm exit control
11.
12.
13.
14.
15.
11 - G
ENGLISH
Note 17 (bit)
Description
0.
any alarm
1.
one alarm is present
Note 36 (bit)
-
Description
To zero the totalizators, use the MODBUS 29 address.
ENGLISH
12 - G

KM002100G MDW Serial Protocol Up To Version 6 05

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KM002100G MDW Serial Protocol Up To Version 6 05

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Serial protocol for MDW

MODBUS PROTOCOL FOR PIOVAN EQUIPMENT (MDW)

This protocol uses a binary method, composed as follows:

Error check (crcl6)

Function code 1 and 2: reading of "n" bit

Slave address (1-255)

Function code (01-02)

Bit starting address (high byte)

Bit starting address (low byte)

Number of bits (high byte)

Number of bits (low byte)

Error check (crc16)

The slave answers the following:

Function code (01-02)

Error check (crcl6)

Function code 3 and 4: reading of n word

Function code (03-04)

Word starting address (high byte)

Word starting address (low byte)

Number of word (high byte)

Number of word (low byte)

Error check (crc16)

The slave answers the following:

Function code (03-04)

Error check (crc16)

Function code 5: bit writing

Slave address (1-255)

Bit address (high byte)

Bit address (low byte)

Error check (crc16)

The slave answers the following:

Slave address (1-255)

Bit address (high byte)

Bit address (10w byte)

Error check (crci6)

Function code 6: word writing

Function code (06)

Word address (high byte)

Word address (low byte)

Error check (crc16)

The slave answers the following:

Function code (06)

Word address (high byte)

Word address (low byte)

Error check (crc16)

Function code 15: writing of "n" bit

Function code (i5)

Bit starting address (high byte)

Bit starting address (low byte)

Number of bits (high byte)

Number of bits (low byte)

Number of data bytes

Error check (crc16)

The slave answers the following:

Function code (15)

Bit starting address (high byte)

Bit starting address (low byte)

Number of bits (high byte)

Number of bits (low byte)

Error check (crc16)

1.10. Function code 16: writing of n word

Slave address (1-255)

Word starting address (high byte)