FlawTech 2009 Brochure

Flaw Manufacturing Technology
~ The World Leader in Manufacturing Real Flaws ~

To order the highest quality flawed specimens call: (704) 795-4401 or visit www.flawtech.com
TABLE OF CONTENTS
FLAWED SPECIMEN CATEGORIES..............................PAGE
STANDARD KIT INTRODUCTION................................. PAGE
DISCONTINUITIES LIST...............................................PAGE
STANDARD RADIOGRAPHIC KIT................................. PAGE
STANDARD ULTRASONIC KIT..................................... PAGE
STANDARD MAGNETIC PARTICLE &
LIQUID PENETRANT KIT.............................................. PAGE
STANDARD VISUAL KIT............................................... PAGE
STANDARD DEMONSTRATION KIT..............................PAGE
PRACTICAL EXAM INTRODUCTION.............................PAGE
UT PRACTICAL EXAM SPECIMENS............................. PAGE
MT/PT PRACTICAL EXAM SPECIMENS........................PAGE
SAMPLE DRAWING OF EXAM SPECIMENS................ PAGE
ADVANCED SPECIMENS ............................................ PAGE
API-UT-1 SPECIMEN KIT.............................................. PAGE
API RP-2X SPECIMEN KIT........................................... PAGE
AWS / CWI VISUAL KIT................................................. PAGE
AWS / CWI PENETRANT KIT......................................... PAGE
SOCKET WELD KIT....................................................... PAGE
EPRI BOILER TUBE DAMAGE KIT............................... PAGE
ASME SECTION XI, APPENDIX VII KIT....................... PAGE
ASME SECTION XI, APPENDIX VIII
SUPPLEMENTS 2, 3 & 10 KITS..................................PAGE
FLAW IMPLANT TECHNIQUES.....................................PAGE
ULTRASONIC CALIBRATION BLOCKS........................ PAGE
PDI ALTERNATIVE ASME CAL BLOCKS...................... PAGE
EPRI CS-4774 & BASIC PIPING CAL BLOCKS..........PAGE
PDI UT 10 CALIBRATION BLOCK SET........................ PAGE
OVERLAY STEP WEDGE CAL BLOCK.......................... PAGE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PH DIVERSIFIED INC.
NASA/GENERAL DYNAMICS SERIES
PROGRAMMED INSTRUCTION &
CLASSROOM TRAINING BOOKS................................ PAGE 28
INQUAL DIVISION
APPENDIX VIII PRACTICE SESSIONS &
APPENDIX VIII QUALIFICATIONS............................... PAGE 29
RENTAL PRICE LIST APPENDIX VIII........................... PAGE 30
RENTAL PRICE LIST STANDARD KITS....................... PAGE 31
RENTAL PRICE LIST ADVANCED KITS....................... PAGE 32
FLAWED
SPECIMEN
CATEGORIES
4486 RACEWAY DR.

CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
STANDARD
STANDARD
SPECIMENS
ADVANCED
CRITICAL
ADVANCED
SPECIMENS
CRITICAL
SPECIMENS
Have a tolerance of
+/- 0.150 (4mm).
Have a tolerance of
+/- 0.080 (2mm)
Have a tolerance of
+/- 0.040 (1mm)
Includes all standard kit

specimens and all ut &
mt/pt practical exam
specimens.
Includes all advanced

specimens, api-ut-1 kit &
all asme section xi
appendix vii specimen bank.
Includes all ASME Section

XI Appendix VIII specimens
and most of the custom
designed specimens.
Designed to enhance the

training & qualification
of level I & II personnel
with regards to
snt-tc-1a, en473 & pcn.
Designed to enhance the

of level I, II & III
personnel with regards to
snt-tc-1a, en473 & pcn.
Designed to customer
specifications for their
of ndt personnel,
equipment and procedures.
Normally smaller in size

and less expensive
than Advanced and
Critical specimens.
Stock Advanced Specimens

are larger in size than
the standard specimen
and higher tolerance.
Size of specimens range

from a small bolt for the
space shuttle to a 20,000
pound reactor nozzle.
Basic Document Package

with CAD drawings is
Included with each kit
or exam specimen.
Document Package with

cad drawings is included
with each kit or individual
Advanced Specimen.
Detailed Documentation
is included with specimens.
Contact FlawTech for
exact details.
Custom specimens are

available at this level of
tolerance.

tolerance.

tolerance.
CALL FLAWTECH TODAY FOR DETAILS

SPECIMENS
RECOGNIZED
GLOBALLY
UNSURPASSED
QUALITY
NDT
INDUSTRY
PIONEER
INDUSTRIES THAT USE FLAWTECH SPECIMENS
2
STANDARD KIT
INTRODUCTION
4486 RACEWAY DR.

REV. 10 08
FLAWTECH STANDARD KITS
RT KIT
UT KIT
MT/PT KIT
VT KIT
EACH KIT CONTAINS

20 REAL FLAWS PER KIT
10 LARGE 4 X 8
CARBON STEEL
SPECIMENS PER KIT
FREE CARRYING CASE
DETAILED DOCUMENT
PACKAGE WITH CAD
DRAWINGS
DEMONSTRATION KIT
5 SPECIMENS & 11 FLAWS
SPECIAL
KITS
REFERENCE RADIOGRAPHS
FILM ONLY - 16 RADIOGRAPHS SHOWING 20 REAL FLAWS
CUSTOM KITS AVAILABLE

FLAWTECH STANDARD
KIT SPECIMENS
ARE DESIGNED TO:
ENHANCE THE TRAINING &
QUALIFICATION OF LEVEL I & II
PERSONNEL WITH REGARDS TO
SNT-TC-1A, EN473 & PCN.
ASSIST WITH BASIC FLAW
DETECTION, SIZING AND
INTERPRETATION USING COMMON
WELD GEOMETRIES AND FLAW
TYPES.
FLAWTECH
DISCONTINUITIES
LIST
4486 RACEWAY DR.

FLAW TYPE
WELD
NDT METHOD
10
11
12
13
14
15
16
17
18
19
20
TOE CRACK
TOE CRACK
ROOT CRACK
UNDERBEAD CRACK
CENTER LINE CRACK (SURFACE)
CENTER LINE CRACK (SUB-SURFACE)
CIRCUMFERENTIAL CRACK (FLUSH CROWN)
TRANSVERSE CRACK (FLUSH CROWN)
BASE METAL CRACK (CROWN HAZ AREA)
BASE METAL CRACK (ROOT HAZ AREA)
CRATER CRACK (CROWN STOP/START AREA)
SV / DV
FILLET
SV
FILLET
SV / DV
SV / DV
SV / DV
SV / DV
SV / DV
SV
SV / DV
VT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
UT
UT
UT
UT
UT
UT
UT
UT
UT
UT
-
RT
RT
RT
RT
RT
-
30
31
32
33
34
35
36
37
38
39
POROSITY (SUB-SURFACE)
POROSITY (SUB-SURFACE)
POROSITY (SURFACE)
POROSITY (SURFACE)
SINGLE GAS PORE
SINGLE GAS PORE
SLAG INCLUSION (ROOT AREA)
SLAG INCLUSION (WELD GROOVE AREA)
SLAG INCLUSION (ROOT AREA)
TUNGSTEN INCLUSION (ROOT AREA)
SV / DV
FILLET
SV / DV
FILLET
SV / DV
FILLET
SV
SV / DV
FILLET
SV / DV
VT
VT
-
MT/PT
MT/PT
-
UT
UT
UT
UT
UT
UT
-
RT
RT
RT
RT
RT
RT
RT
RT
50
51
52
53
54
55
56
57
58
59
LAMINATION (BASE METAL)

LAMINATION (BASE METAL)
LACK OF FUSION (SUB-SURFACE)
LACK OF FUSION (SURFACE BREAKING)
LACK OF FUSION (SURFACE BREAKING)
LACK OF FUSION (ROOT AREA)
INCOMPLETE ROOT PENETRATION
INCOMPLETE ROOT PENETRATION
INCOMPLETE ROOT PENETRATION (BRIDGING)
INCOMPLETE GROOVE WELD (CROWN AREA)
SV
WP FACE
SV / DV
SV / DV
FILLET
SV
SV
DV
FILLET
SV / DV
VT
VT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
UT
UT
UT
UT
UT
UT
UT
UT
RT
RT
RT
70
71
72
73
74
75
76
77
78
79
80
ROOT CONCAVITY
EXCESS ROOT PENETRATION
MISALIGNMENT (ROOT & CROWN AREA)
UNEVEN LEG LENGTH
EXCESS CROWN
EXCESS CROWN
CONCAVE CROWN
CONCAVE CROWN
UNDERCUT
UNDERCUT
OVERLAP
SV
SV
SV
FILLET
SV / DV
FILLET
SV / DV
FILLET
SV / DV
FILLET
FILLET
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
MT/PT
RT
RT
RT
-
90
91
92
93
WELD SPATTER
WELD SPATTER
CHIPPING HAMMER MARKS
CHIPPING HAMMER MARKS
SV / DV
FILLET
SV / DV
FILLET
VT
VT
VT
VT
VT
VT
VT
VT
RT
RT
RT
-
HOW TO REQUEST A CUSTOM SPECIMEN

1ST
2ND
ELECT A TOLERANCE
OLERANC
ELEC YOUR FLAWS
SELECT
SELECT
andar +/-0.150
. 5 (4mm) FROM
ROM THE
TH ABOVE
A OVE TABLE
TA LE
Standard
A van e +/-0.080
/
0
(2mm)
R SPECIFY
PEC Y YOUR
Advanced
OR
i a +/-0.040
/-0.
0 (1mm) SPECIAL
PEC A REQUIREMENTS
REQU REMENTS
Critical
RD
3RD
ECT TH
RIAL
SELECT
THE MA
MATERIAL
TY
PR P GEOMETRY
G
M RY
TYPE,, WELD PREP
E REQUIRED
R QU R D NDT
ND
AND THE
M TH D OF
O INSPECTION
N PECTI N
METHOD
STANDARD
RADIOGRAPHIC
KIT
4486 RACEWAY DR.

Phone: 704-795-4401 FAX: 704-795-4403
www.FlawTech.com
The Radiographic Kit contains:
8 Plates, 1 Pipe and 1 Tee
20 Discontinuities, "REAL FLAWS", randomly placed
12.
Root Crack in Single Vee

MT/PT, UT, RT
14.
Actual X-Ray film is provided for each specimen. Specimens

are packaged in 2 FREE CARRYING CASES. Complete with
Document Package with "Flaw Truth" documented by CAD
drawings with a Standard Tolerance of 0.150" (4mm).
Centerline Crack, Sing le

Vee (surface breaking)
MT/PT, UT, RT
The standard Radiographic Examination Kit contains 20 flaws

similar to those shown in the cross section drawings below.
Also Available
15.
Centerline Crack, Sing le

Vee (sub-surface)
UT, RT
30.
Reference Radiograph Set "Real Film & Real Flaws"

Document Package Only - with 10 CAD Drawings & 16 film
Porosity in Single V ee
RT, UT
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
30.
38.
70.
31.
Porosity in Double Vee

(sub-surface) UT, RT
Slag Inclusion in Fill et

(root area) UT, RT
Root Concavity in Single

Vee VT, RT
39.
71.
Porosity in Fillet
Tungsten Inclusion in Single

Vee (root area) RT
Excess Root Penetration

in Single Vee VT, RT
34.
56.
Single Gas Pore in Sing le

Vee UT, RT
57.
Incomplete Root Penetrat ion

in Single Vee, VT, UT, RT
72.
Misalignment, Root & Crown

36.
Slag Inclusion in Single Vee

(root area) UT, RT
Incomplete Root Penetration in

Double Vee, UT, RT
90.
Weld Spatter on Single Vee

VT, RT
8"
(200mm)

(weld groove area) UT, RT
59.
Incomplete Groove Weld

(crown area)
VT, MT/PT, UT, RT
92.
Chipping Hammer Marks

on Single Vee, VT, RT
8"
(200mm)
I D. LABEL
REFERENCE DATUM
I.D. LABEL
37.
CROSS SECTION
V EW
4"
(100mm)
4"
(100mm)
0.337"
(8.6mm)
0.375" & 0.625" CROSS SECTION V EW

(9.5mm & 16mm)
REFERENCE EDGE
Shipping Weight 65lbs
4.5"
(114mm)
4"
(100mm)
8"
(200mm)
I D.
LABEL
CROSS SECTION VIEW

REFERENCE EDGE
0.375"
(9.5mm)
Broc-RT-A 10-09
ALL SPECIMENS CONTAIN

"REAL FLAWS"
CONTACT YOUR LOCAL NDT

SUPPLIER OR
FLAWTECH FOR ORDERING DETAILS
STANDARD
ULTRASONIC
KIT
4486 RACEWAY DR.

TEL: 704-795-4401 FAX: 704-795-4403
www.FlawTech.com
The Ultrasonic Kit contains:
8 Plates, 1 Pipe and 1 Tee
10.
Toe Crack in Single Vee

MT/PT, UT
Specimens are packaged in 2 FREE CARRYING CASES.

Complete with Document Package with "Flaw Truth" documented
by CAD drawings with a standard tolerance of 0.150" (4mm).
The standard Ultrasonic Examination Kit contains 20 flaws similar
to those shown in the cross section drawings below.
15.
Centerline Crack, Single V ee

17.
34.
Transverse Crack in Single

Vee, flush crown
MT/PT, UT
Single Gas Pore in Sing le

Vee UT, RT
18.
37.
Base Metal Crack in Si ngle

Vee (top HAZ area)
MT/ PT, UT
19.
38.

(weld groove area) UT, RT

Vee (bottom HAZ area)
MT/PT, UT
Slag Inclusion in Fill et

(root area) UT, RT
30.
Porosity in Double V ee
50.
Lamination in Single Vee

(base metal) UT
12.

MT/PT, UT, RT
16.
Circumferential Crack in
Single Vee, flush c rown
MT/PT, UT
31.
52.
Porosity in Fillet
Lack of Fusion in Single Vee

(crown area) UT
Drawings
Not to
Scale
55.

(surface breaking at root)
MT/PT, UT
56.
Incomplete Root Penetration

57.
Incomplete Root Penetration in

Double Vee, UT, RT
8"
(200mm)
CROSS SECTION
V EW
4"
(100mm)
0.375" & 0.625"

(9.5mm & 16mm)

(crown area)
VT, MT/PT, UT, RT
8"
(200mm)
I D. LABEL
REFERENCE DATUM
I D. LABEL
59.
4"
(100mm)
0.337"
(8.6mm)
CROSS SECTION V EW
REFERENCE EDGE

Broc-UT-A 10-08

"REAL FLAWS"
4.5"
(114mm)
4"
(100mm)
8"
(200mm)
I D.
LABEL
CROSS SECTION VIEW

REFERENCE EDGE
0.375"
(9.5mm)

SUPPLIER OR
STANDARD
MAGNETIC PARTICLE
LIQUID PENETRANT
KIT
4486 RACEWAY DR.

TEL: 704-795-4401 FAX: 704-795-4403
www.FlawTech.com
The MT/PT Kit contains:

8 Plates and 2 Tees
20 Discontinuities , "REAL FLAWS", randomly placed
Specimens are packaged i n a FREE CARRYI NG CASE.
Complete with Document Package with "Flaw Truth" documented
by CAD drawings with a standard tolerance of +/- 0.150" (4mm).
10.
Toe Crack in Single Vee

MT/PT, UT
12.

MT/PT, UT, RT
11.
Toe Crack in Fillet

MT/PT, UT
The standard MT/PT Kit contains 20 "real" flaws similar to those

shown in the cross section drawings below.
16.
32.
Circumferential Crack in
Single Vee, flush c rown
MT/PT, UT
(surface breaking)
VT, MT/PT
17.
33.
Transverse Crack in Single

Vee, flush crown
MT/PT, UT
Porosity in Fillet
(surface breaking)
VT, MT/PT
18.
51.

Vee (top HAZ area)
MT/ PT, UT
19.

Vee (bottom HAZ area)
MT/PT, UT
Lamination in Weld Prep

MT/PT
53.

(surface breaking at crow n)
MT/PT, UT
14.
Centerline Crack, Single V ee

(surface breaking)
MT/PT, UT, RT
20.
Crater Crack in Single V ee

(surface stop-start area)
MT/PT, VT
54.
Lack of Fusion in Fill et

(surface breaking at crow n)
MT/PT
8"
(200mm)
55.

(surface breaking at root)
MT/PT, UT
I D. LABEL
80.
Overlap in Fillet
VT, MT/PT
Drawings
Not to
Scale
4"
(100mm)
8"
(200mm)
4"
(100mm)
4"
(100mm)
I D.
LABEL
0.25"
(6mm)
CROSS SECTION VIEW

REFERENCE EDGE
0.25"
(6mm)
CROSS SECTION VIEW

REFERENCE EDGE
Broc-MT-A 10-08

"REAL FLAWS"

SUPPLIER OR
STANDARD
VISUAL
KIT
4486 RACEWAY DR.

TEL: 704-795-4401 FAX: 704-795-4403
www.FlawTech.com
I D.
LABEL
8"
(200mm)
The Visual Kit contains:

7 Plates and 3 Tees
4"
(100mm)
Specimens are packaged i n a FREE CARRYI NG CASE.

complete with Document Package with "Flaw Truth" documented
by CAD drawings with a standard tolerance of +/- 0.150" (4mm).
CROSS SECTION VIEW
0.25"
(6mm)
REFERENCE EDGE
The standard Visual Examination Kit contains 20 flaws similar to

those shown in the cross section drawings below.
8"
(200mm)

4"
(100mm)
4"
(100mm)
CROSS SECTION VIEW
I.D.
LABEL
0.25"
(6mm)
REFERENCE EDGE
20.
Crater Crack in Single V ee

(surface stop-start area)
MT/PT, VT
32.
(surface breaking)
VT, MT/PT
71.
Excess Root Penetration

33.
Porosity in Fillet
(surface breaking)
VT, MT/PT
Drawings Not to Scale
56.
73.
78.
Incomplete Root Penetration

Uneven Leg Length in Fillet

VT
Undercut in Single V ee
VT
59.
74.
79.

(crown area)
VT, MT/PT, UT, RT
Excess Crown in Single Vee

VT
Undercut in Fillet
VT
70.
Root Concavity in Single Vee

VT, RT
75.
Excess Crown in Fil let

VT
80.
Overlap in Fillet
VT, MT/PT
76.
90.
Concave Crown in Single V ee

VT
Weld Spatter on Single Vee

VT, RT
72.
77.
91.
Misalignment, Root & Crown

Concave Crown in Fillet

VT
Weld Spatter on Filler

VT, RT

Broc-VT-A 10-08

"REAL FLAWS"

SUPPLIER OR
NDT
DEMONSTRATION
KIT
APPLICABLE NDT
METHOD
The NDT Demonstration Kit contains:

1 Pipe, 3 Plates and 1 Tee
11 - Toe Crack (fillet)
Specimens are packaged in a FREE CARRYING CASE. The

"Flaw Truth" is documented on CAD drawings with a standard
tolerance of +/- 0.150" (4mm).
This Kit contains actual X-Ray film for RT specimens and a
"Flaw Locator" for UT specimens.
This standard NDT Demonstration Kit contains 11 flaws in 5
specimens. The flaws in these specimens can be examined by
several different NDT methods to demonstrate the advantages
and disadvantages of each NDT method. See Kit Price List for
cost and listings of other flaw types available only from FlawTech.
15 - Center Line Crack

18 - Base Metal Crack
19 - Base Metal Crack
20 - Crater Crack
30 - Porosity (single vee)
32 - Porosity (surface)
37 - Slag Inclusion
54 - Lack of Fusion
57 - Incomplete Root
71 - Excess Root
8"
(200mm)
REFERENCE DATUM
CROSS SECTION
V EW
4"
(100mm)
0.25" & 0.625"

(6mm & 16mm)
X X
X
X X
X
X X
X
X X
X X X
X X
X X X
X X
X X
X X
X
X
8"
(200mm)
I.D. LABEL
I D. LABEL
UT RT MT PT VT
4"
(100mm)
0.337"
(8.6mm)
CROSS SECTION V EW
REFERENCE EDGE
4"
(100mm)
8"
(200mm)
4.5"
(114mm)
Drawings Not to Scale
I.D.
LABEL
CROSS SECTION V EW
REFERENCE EDGE
0.25"
(6mm)
Demonstration Kit Flaw and Weld Prep Cross Sections
11. Toe Crack in Fillet

MT/PT, UT
20. Crater Crack (crown stopstart area) MT/PT, VT
15. Center Line Crack in Double

Vee (sub-surface) UT, RT
30. Porosity in Single Vee

18. Base Metal Crack in

Single Vee MT/ PT, UT
19. Base Metal Crack in root

HAZ. MT/PT, UT
32. Porosity in Single Vee

(surface) VT, MT/PT
37. Slag Inclusion in Single

Vee, UT, RT
FlawTech Inc.
54. Lack of Fusion in Fillet

(surface breaking) MT/PT
57. Incomplete Root Penetration

in Double Vee, UT, RT
71. Excess Root in

Single Vee RT, VT
4486 RACEWAY DR.

CONCORD, NC 28027
TEL: 704-795-4401
FAX: 704-795-4403
www.FlawTech.com
Broc-Demo-A 10-08
9
PRACTICAL EXAM
INTRODUCTION
4486 RACEWAY DR.

REV. 10 08
UT & MT/PT PRACTICAL

EXAM SPECIMENS
LARGER THAN STANDARD
KIT SPECIMENS
CUSTOMIZE YOUR SET
PURCHASE 1,2, 3 OR 12
BUY 3 OR MORE AND
RECEIVE 10% OFF &
A FREE CARRYING CASE
CUSTOM EXAM SPECIMENS
AVAILABLE UPON REQUEST
UT PRACTICAL
EXAM SPECIMENS
12 TO CHOOSE FROM
3 FLAWS PER SPECIMEN
PURCHASE INDIVIDUAL
NDIV DUAL
SPECIMENS
OR MIXED
M XED GROUPS
MT/PT PRACTICAL
EXAM SPECIMENS
12 TO CHOOSE FROM
REVIEW THE FOLLOWING UT & MT/PT PRACTICAL

EXAM BROCHURES FOR MORE DETAILS
FLAWTECH PRACTICAL
EXAM SPECIMENS
ARE DESIGNED TO:
ENHANCE THE TRAINING &
QUALIFICATION OF LEVEL I & II
PERSONNEL WITH REGARDS TO
SNT-TC-1A, EN473 & PCN.
ASSIST WITH BASIC FLAW
DETECTION, SIZING AND
INTERPRETATION USING COMMON
WELD GEOMETRIES AND FLAW
TYPES.
10
ULTRASONIC
PRACTICAL EXAM
SPECIMENS
4486 RACEWAY DR.

BAR & ROD STOCK
P102
PLATES & SHEETS

P101
0.75" x 8" x 10" plate

L/R 90 ELBOW TO PIPE
P104
BAR & ROD STOCK

P103
4" OD x 6"
1.5" OD x 12"
PIPE TO SOCKET WELD

P106
NODE TO PLATE WELD

P105
4"
2"
6"
90
8"
6"
8"
2" SCH160 (.344" wall)

WELDED PLATE
P107
2" SCH160 to .375" PLATE

WELDED PLATE
P108
12"
2" SCH160 PIPE to COUPLING

WELDED PIPING
P109
6"
8"
0.5" x 8" x 12"

LAP JOINT
P110
10
"
1.0" x 6" x 10"

FORGED PIPE FLANGE
P111
4.5" OD x 0.531" x 8"

WELDED TEE
P112
12"
8"
6"
0.5" x 12" x 6"
6" OD x 0.75" thick
Specimen Details:
q
q
q
q
q
3 Flaws per Specimen

"REAL FLAWS" in Each Specimen
Document Package w/ Each Specimen
Standard Tolerance +/- 0.150" (4mm)
Blank Specimens Available
q
q
q
q
q
0.5" x 8" x 8" x 4"
Specimens are Carbon Steel

Custom Specimens Available
<10% for the Purchase of 3+
FREE Carrying Case w/ 3+
Visit FlawTech Website or Call
For Price Information
11
MT / PT
PRACTICAL EXAM
SPECIMENS
CAST FITTING
P001
P001
4486 RACEWAY DR.

End
View
Top
View
MACHINED SPINDLE
P002
BOLT & NUT

P003
Front
View
FORGED EYE HOOK

P004
1.25" OD x 6"
1.75" diameter x 8"
2.0" to 1.3" reducer, 5" long
FORGED SHACKLE & PIN

P005
FORMED METAL PLATE

P006
2.75"
3"
4"
6" long with 2" eye

WELDED PLATE
P007
4.25" with 0.75" pin
0.25" x 4"
FORGED PIPE FLANGE
P009
WELDED PIPING
P008
12"
4.5" OD x 0.25" x 8"
0.25" x 8" x 12"

MACHINED GEAR
P010
WELDED TEE
P011
6" OD x 0.75" thick

PIPE to SOCKET WELD
P012
2"
6"
8"
4.6" diameter x 1.5" bore
0.25" x 8" x 8" x 4"
2" SCH160 PIPE to COUPLING

Visio Exam MTBroc 2009
Specimen Details:
q
q
q
q
q
3 Flaws per specimen

"REAL FLAWS" in each specimen
Each Specimen has Document Package
Standard Tolerance +/- 0.15" (4mm)
Blank Specimens available
q
q
q
q
q
Specimens are carbon steel

Custom Specimens Available
<10% for the Purchase of 3+
FREE Carrying Case w/ 3+
Visit FlawTech Website or Call
For Price Information
12
13
ADVANCED
SPECIMENS
4486 RACEWAY DR.

REV. 10 08
ADVANCED SPECIMENS
PLATES
UT UT UT UT UT UT
DESIGNED FOR SHEAR WAVE
PART
NUMBER
UA-001
UA-002
UA-003
UA-004
UA-005
UA-006
UA-007
UA-008
UA-009
UA-010
UA-011
UA-012
UA-013
UA-014
UA-015
PIPES
SPECIMEN
TYPE
PLATE W/SV
PLATE W/SV
PLATE W/SV
PLATE W/DV
PIPE W/SV
PIPE W/SV
PIPE W/SV
PIPE W/SV
PIPE W/SV
TEE W/SV
TEE W/DV
TEE W/DV
Y-JOINT (60)
NODE &
CARRIER
NOZZLE &
CARRIER
TEES
Ys
DIMENSIONS
(INCHES)
0.5 X 12 X 12
0.75 X 12 X 12
1.0 X 12 X 16
1.25 X 12 X 17
6 SCH120 X 12
6 SCHXXH X 12
8 SCH80 X 12
12 SCH80s X 12
12 SCH120 X 12
1.0 X 8 X 8 X 12
1.0 X 8 X 8 X 12
1.25 X 9 X 9 X 12
1.25 X 9 X 9 X 12
10 SCH120 X 10
1.0 X 20 X 20
8 SCH80 X 10
1.0 X 20 X 20
NODES
NOZZLES
SPECIMEN
DETAILS
LARGER THAN OUR

PRACTICAL EXAM
SPECIMENS
ADVANCED
SPECIMENS
TOLERANCE+/- 0.080
COMPLETE
DOCUMENT PACKAGE
INCLUDED
MT/PT & VT
RT RT RT
(set-trough)
RA-001
RA-002
RA-003
RA-004
RA-005
RA-006
RA-007
RA-008
PLATE W/SV
PLATE W/DV
PLATE W/SV
PLATE W/SV
PLATE W/DV
PIPE W/SV
PIPE W/SV
PIPE W/SV
0.375 X 12 X 12
0.625 X 12 X 12
0.75 X 12 X 12
1.0 X 12 X 16
1.0 X 12 X 16
2 SCH80 X 12
6 SCH120 X 12
12 SCH80 X 12
MA-001
MA-002
MA-003
MA-004
MA-005
MA-006
PLATE W/SV
PIPE W/SV
PIPE W/SV
TEE W/SV
Y-JOINT (60)
NODE &
CARRIER
NOZZLE &
CARRIER
0.375 X 12 X 12
6 SCH80 X 12
12 SCH40 X 12
0.375 X 6 X 6 X 12
0.375 X 6 X 6 X 12
10 SCH40 X 10
0.5 X 16 X 16
8 SCH60 X 10
0.5 X 16 X 16
MA-007
3 REAL FLAWS
PER SPECIMEN
RANDOMLY PLACED
MATERIAL
CARBON STEEL
CUSTOM SPECIMENS
VISIT FLAWTECH
WEBSITE FOR PRICE
INFORMATION
ET
(SET TROUGH)
ET-001
ET-002
PLATE(no weld)
PLATE W/SV
0.25 X 4 X 12
0.25 X 4 X 12
(4 flaws)
FLAWTECH
THE GLOBAL
STANDARD
THESE SPECIMENS ARE DESIGNED FOR:

TRAINING & QUALIFICATION OF LEVEL I & II PERSONNEL WITH REGARDS TO SNT-TC-1A, EN473 & PCN
FLAW DETECTION, SIZING & INTERPRETATION USING COMMON WELD GEOMETRIES AND FLAW TYPES.
14
API-UT-1 FLAWED
SPECIMEN KIT
4486 RACEWAY DR.

REV. 10 08
API-UT-1 QUALIFICATION SPECIMENS

FOR UT EXAMINATION OF FERRITIC WELDS
API-UT-1KIT CONTAINS:
1
1
1
1
1.0 THICK PLATE W/ DOUBLE VEE (1 X 12 X 15)

0.5 THICK PLATE W/ SINGLE VEE (0.5 X 10 X 12)
8 SCH 80 PIPE (0.5 WALL X 12, 360)
12 SCH 80 PIPE (0.688 WALL X 12, 180 SEG.)
API KIT
STANDARD
FEATURES
COMPLETE DOCUMENT PACKAGE W/ CAD DRAWINGS

3 REAL FLAWS PER SPECIMEN
FLAWTECH ADVANCED TOLERANCE +/- 0.080
SPECIMENS ARE CARBON STEEL
API KIT
CUSTOM
OPTIONS
w
la
Tech Origina
FlawTech
EST. 1982
Kit
VISIT FLAWTECH WEBSITE FOR PRICE INFORMATION
AF
TOTAL OF
4
SPECIMENS
10% ID / OD CALIBRATION NOTCHES

0.75 X 4.5 X 6 ASME SEC. V BASIC CAL. BLOCK
8 SCH 80 (0.5 WALL) X 8 PIPE ASME SEC. V ANGLE
BEAM CALIBRATION BLOCK
RADIOGRAPHS
REAL FLAWS
USED IN KIT SPECIMENS
LACK OF PENETRATION
CENTER LINE CRACK
SLAG INCLUSION
LACK OF FUSION
ROOT CRACK
POROSITY
LOCKING STORAGE BOX

CUSTOM
AND
LEASE
OPTIONS
AVAILABLE
15
API RP-2X
SPECIMEN KIT
4486 RACEWAY DR.

REV. 5 07
API RP-2X PRACTICE SPECIMENS

AS DETAILED IN API RECOMMENDED PRACTICE 2X
SET OF 3, API RP-2X FLAWED SPECIMENS
RECOMMENDED FOR TECHNICIAN PRACTICE
OF UT FOR OFFSHORE STRUCTURES
SPECIMEN SPECIFICATIONS
w
la
Tech Origina
l
FlawTech
EST. 1982
Kit
FLAW SPECIFICATIONS
AF
90 T CONNECTION
0.75 (T) x 20 (WELD LENGTH) x 4 x 8 LEG
45 CONNECTION
0.75 (T) x 20 (WELD LENGTH) x 4 x +8 LEG
60 CONNECTION
0.75 (T) x 20 (WELD LENGTH) x 4 X +8 lEG
EACH SPECIMEN CONTAINS 4 FLAWS / 12 TOTAL

API LEVEL C CRITERIA USED FOR FLAW DESIGN
FLAW ACCEPT / REJECT BASED ON API RP-2X, FIG. 45 & 48
ULTRASONICS WILL NOT BE USED TO DETERMINE ACCEPTABILITY
CUSTOM AND LEASE OPTIONS AVAILABLE
16
AWS / CWI VISUAL
SPECIMEN KIT
4486 RACEWAY DR.

REV. 10 08
AWS / CWI VISUAL SPECIMENS

DESIGN SPECIFICATIONS BASED ON AWS D1.1
-
UNDERCUT
CRATER CRACK
EXCESSIVE CONVEXITY
UNDERSIZE LEG
CLUSTER POROSITY
ARC STRIKE
OVERLAP
LONGITUDINAL CRACK
ALIGNED POROSITY
INCOMPLETE PENETRATION
EXCESSIVE REINFORCEMENT
UNDERFILL
CONCAVITY
TRANSVERSE CRACK
OVERSIZE LEG
AWS / CWI KIT FLAWS

Tech Origina
w
l
la
FlawTech
EST. 1982
VISIT FLAWTECH
WEBSITE OR CALL
FOR PRICE
INFORMATION
Kit

FLAWS ARE RANDOMLY PLACED
FLAWS ARE BORDER LINE
ACCEPTABLE OR REJECTABLE
CARBON STEEL SPECIMENS
WELDING PROCESS - SMAW
DOCUMENT PACKAGE W/ CAD DRAWINGS
FREE CARRYING CASE
DESIGNED SPECIFICALLY FOR
VISUAL WELD INSPECTION
TRAINING
AF
AWS/CWI KIT
DESIGN
FEATURES
REAL FLAWS
4 - TEES 4 X 6 X 2 X 0.25
4 - PLATES 4 X 6 0.25
2 - EDGE & LAP JOINTS
4 X 6 X 0.3125
AWS / CWI KIT FLAWS

REAL FLAWS
KIT CONTAINS
10 SPECIMENS
17
AWS / CWI PLUS

PT ENDORSEMENT
KIT
4486 RACEWAY DR.

REV. 10 08
AWS / CWI PENETRANT SPECIMENS

DESIGN SPECIFICATIONS BASED ON AWS D1.1
AWS/CWI CERTIFIED KIT
PLATES 4 X 6 X 0.25
PIPE 4SCH80 X 6
TEE 4 X 6 X 2 X 0.25
SOCKET WELD 2SCH80 X 6
PLATES 1 X 4 X 0.25
AWS/CWI PLUS
KIT DESIGN
FEATURES
w
la
Tech Origina
FlawTech
EST. 1982
VISIT FLAWTECH
WEBSITE OR CALL
FOR PRICE
INFORMATION
Kit
2+ FLAWS PER SPECIMEN

KIT CONTAINS A TOTAL OF
25 SURFACE BREAKING FLAWS
CARBON STEEL SPECIMENS
WELDING PROCESS - SMAW
FREE CARRYING CASE
DOCUMENT PACKAGE CONTAINS
AS BUILT CAD DRAWINGS
& BLANK TEST SHEETS
DESIGNED SPECIFICALLY FOR
PENETRANT WELD INSPECTION
TRAINING
AWS/CWI CERTIFIED KIT

AF
REAL FLAWS
2
1
1
1
5
FLAWTECH WORKED
IN CONJUNCTION WITH
AWS AND EPRI IN THE
DEVELOPMENT OF
THIS KIT.
THE KIT HAS BEEN
DESIGNED TO
INCORPORATE BOTH
BASIC PENETRANT
TRAINING AND
TESTING OF THE CWI.
REAL FLAWS
KIT CONTAINS
10 SPECIMENS
18
SOCKET WELD
SPECIMEN KIT
4486 RACEWAY DR.

REV. 5 07
SOCKET WELD SPECIMENS

PIPE TO FITTING WELD & PIPE TO VESSEL WELD
SET OF 6 SOCKET WELD SPECIMENS
DESIGNED AND RECOMMENDED
FOR TECHNICIAN PRACTICE INSPECTION OF VENT,
DRAIN LINE AND MISCELLANEOUS SOCKET WELDS
3 ALLOY
OPTIONS
304 S/S
316 S/S
106 C/S
2 SPECIMENS
PER PIPE SIZE
(1) PIPE TO
SOCKET
COUPLING
(1) PIPE TO
1.5x6x6
PLATE w/
MACHINED
SOCKET
SPECIMEN
SPECIFICATIONS
0.75 SCH80
1.0 SCH 80
2.0 SCH 80
FLAW
SPECIFICATIONS
2 FLAWS EACH
SPECIMEN
TOTAL OF 12
REAL FLAWS
FATIGUE & HAZ
CRACKS and
LACKS OF
FUSION
ech Origin
AF
Kit
al
wT
la
PURCHASE OPTIONS
FlawTech
KIT / Set Contains 6 Specimens
EST. 1982
INDIVIDUALLY / Purchase 1 or more
CUSTOMIZE YOUR SET / Mix Different Alloys
19
BOILER TUBE
DAMAGE KIT
4486 RACEWAY DR.

REV. 10 08
OFFICIALLY
LICENSED BY
OFFICIALLY NAMED THE BOILER TUBE DAMAGE KIT,
THE EPRI LICENSED KIT CONTAINS:
19 BOILER TUBES: REPRESENTING A COMPLETE RANGE OF FOSSIL- FIRED
BOILER TUBE FAILURE MECHANISMS - STEAM AND WATER TOUCHED
TUBE SPECIFICATIONS: 18 TUBES AT 2.5OD X 0.25 WALL X 8 LONG AND
1 TUBE AT 1.5 X 0.25 WALL X 8 LONG
MATERIAL: 17 TUBES ARE SA513 T5 GR1020/1026 C/S, 1 TUBE IS 304/304L
AND THERE IS 1 DISSIMILAR METAL WELD
w
la
Tech Origina
FlawTech
EST. 1982
Kit
- LONG TERM OVEREATING/CREEP

- FIRE SIDE CORROSION (COAL)
- TOE CRACK, STRESS CORROSION (STAINLESS)
- SOOT BLOWER EROSION
- FATIGUE CRACK (TOE)
- MAINTENANCE DAMAGE
- PITTING
- RUBBING/FRETTING
- CHEMICAL CLEANING DAMAGE (THINNING & PITTING)
- MATERIAL FLAW (FORGING LAP)
- CORROSION FATIGUE CRACK
- FLY ASH EROSION, HYDROGEN DAMAGE
- ACID PHOSPHATE CORROSION
- CAUSTIC GOUGING
- SUPERCRITICAL WATERWALL CRACKING (1.5 OD TUBE)
- WELD DEFECTS (LACK OF FUSION & POROSITY)
- GRAPHITIZATION
AF
FLAWS / INDICATIONS
MEMBERS OF THE EPRI PROGRAM 63 CAN PURCHASE THE BOILER TUBE DAMAGE
KIT AT A DISCOUNTED RATE. SIMPLY CONTACT FLAWTECH.
USE THIS KIT TO ASSIST IN THE TRAINING AND QUALIFYING OF NDE TECHNICIANS
TO ACCURATELY IDENTIFY SPECIFIC BOILER TUBE DAMAGE FOUND IN FOSSIL PLANTS.
20
ASME SECTION XI
APPENDIX VII KIT
4486 RACEWAY DR.

8 PIECE
SPECIMEN SET
CONTAINS 20
REAL FLAWS
2 - WELDED PLATES
ONE CARBON STEEL PLATE: #A7 CS 005
ONE STAINLESS PLATE: #A7 SS 005
FOR TRAINING &

QUALIFICATION
2 - WELDED PLATES
1 - WELDED PIPE
ONE CARBON STEEL PLATE: #A7 CS 010

ONE STAINLESS PLATE: #A7 SS 010
12"
REV. 10 08
ONE STAINLESS PIPE: #A7 SS 020
12"
0.5"
1.0"
2.375"
10"
10"
0.5 X 10 X 12
1.0 X 10 X 12
1 - WELDED PIPE
2 SCH160 X 12
1 - WELDED PIPE
ONE CARBON STEEL PIPE: #A7 CS 040
ONE CARBON STEEL PIPE: #A7 CS 100

(180 SEGMENT)
10.75"
4.50"
4 SCH160 X 12
1 - WELDED PIPE
ONE STAINLESS PIPE: #A7 SS 060
6.625"
6 SCH160 X 12
10 SCH160 X 12
SAMPLE OF FLAW TRUTH DOCUMENTATION

+X
AF
-X
FLAW
0.72"
(18mm)
FLAW
w
la
Tech Origina
FlawTech
EST. 1982
Kit
FLAWTECH HAS
DESIGNED
THIS KIT TO BE
A COSTEFFECTIVE
SOLUTION
FOR YOUR
TRAINING AND
QUALIFICATION
FLAW
VISIT FLAWTECH
WEBSITE OR
CALL FOR PRICE
INFORMATION
FLAW
each grid
0 1" (2 5mm)
KIT SPECIFICATIONS
EACH SPECIMEN CONTAINS 2 TO 4 REAL FLAWS DESIGNED TO MEET
APPENDIX VII SPECIFICATIONS.
SPECIMENS ARE MANUFACTURED TO FLAWTECHS ADVANCED TOLERANCE
OF +/- 0.080.
NO TWO SPECIMENS ARE ALIKE. BUY TWO SETS, ONE FOR TRAINING AND ONE
FOR TESTING.
DOCUMENT PACKAGE INCLUDES CAD DRAWINGS, CERTIFICATES OF CONFORMANCE
AND NDT REPORTS.
CUSTOM OPTIONS AVAILABLE SUCH AS 10% NOTCHES, BLANK SPECIMENS AND THE
PURCHASE OF INDIVIDUAL FLAWED SPECIMENS. CONTACT FLAWTECH FOR MORE DETAILS.
21
ASME SECTION XI
APPENDIX VIII KITS
4486 RACEWAY DR.

REV. 10 08
ASME BOILER & PRESSURE VESSEL CODE, SECTION XI,

APPENDIX VIII, SUPPLEMENTS 2, 3 & 10 KITS
UNFLAWED FLAWED
UNITS
UNITS
1
3
4
9
5
22
1
1
2
3
3
10
SUPPLEMENT 3
KIT FOR
FERRITIC
PIPING
2 SCH80 X 24 360
4 SCH80 X 24 360
6 SCH160 X 24 360
12SCH80s X 24 360
24SCH80s X 24 120
KIT TOTAL - 5 SPECIMENS
1
3
4
9
5
22
1
1
2
3
3
10
4 SCH80 X 24 360
3
4
6
4
4
21
2
2
3
4
4
15
SUPPLEMENT 10 6 SCH160 X 24 360

KIT FOR
8 SCH80 X 24 360
DISSIMILAR
12SCH80s X 24 180
METAL WELDS
24SCH80s X 24 90
CRITICAL
TOLERANCE
+/- 0.040 (1MM)
w
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Tech Origina
FlawTech
EST. 1982
Kit
SUPPLEMENT 2
KIT FOR
AUSTENITIC
PIPING
2 SCH80 X 24 360
4 SCH80 X 24 360
6 SCH160 X 24 360
12SCH80s X 24 360
24SCH80s X 24 120
AF
PIPE SPECIMEN
DIMENSIONS
VISIT FLAWTECH
WEBSITE OR
CALL FOR PRICE
INFORMATION
KIT AND FLAW DETAILS:

The KITS ARE MANUFACTURED TO MEET THE MINIMUM REQUIREMENTS OF
ASME, BOILER & PRESSURE VESSEL CODE, SECTION XI, APPENDIX VIII, OF
SUPPLEMENTS 2, 3 & 10.
AT LEAST 50% OF THE CRACKS WILL BE COINCIDENT WITH FABRICATED
CONDITIONS, SUCH AS: GROUND & AS-WELDED CROWNS, COUNTERBORES &
WELD ROOT CONDITIONS.
FLAW DEPTHS WILL RANGE FROM THE 10 - 30% THROUGH THE 61 - 100%
DEPTH RANGES AS SPECIFIED IN ASME SECTION XI, APPENDIX VIII.
ALL FLAWS WILL BE MECHANICAL FATIGUE OR THERMAL FATIGUE CRACKS,
WITH AT LEAST 75% OF THE CRACKS BEING THERMAL FATIGUE.
CONTACT FLAWTECH FOR QUOTES

ON CUSTOM APPENDIX VIII SPECIMENS
Stainless Steel
Weld
Branched Thermal or
Mechanical Fatigue Crack
In-Situ Implants
Stainless Steel
Mechanical Fatigue Crack in

Base Material & Cladding SS Clad
Carbon Steel
Vessel
TYPICAL IN-SITU FATIGUE CRACK IMPLANTS IN VESSEL MATERIAL
In-Situ Implant
Excavation
Area
TYPICAL IN-SITU FATIGUE CRACK IMPLANT IN PIPING
Mechanical
Fatigue Crack
SS Clad
SS Buttering
Carbon Steel
In-Situ Implant- This technique has been the corner stone of flaw
manufacturing for many years and usually involves thermal or
mechanical fatigue cracks. The important characteristic is that the
flaw occurs in virgin base material (i.e. HAZ) so that UT energy can
impinge directly on the crack face without traveling through weld
metal. The process allows for precise mechanical dimensions of the
flaw face to be taken prior to implant. As shown below, this technique
allows the crack to be "branched" and this is the best way to replicate
the UT signal from IGSCC.
FlawTech has the capability to use several methods to implant flaws

in a variety of configurations for nondestructive testing applications.
In the following data we have described a few of these methods so
you may gain a better understanding of our flaw manufacturing
possibilities.
FLAW IMPLANT TECHNIQUES
Stainless Steel
Weld
IGSCC or Thermal
Fatigue Crack
Coupon
Implant
Stainless Steel
In addition to the aforementioned, FlawTech uses a variety of other

basic techniques for implanting slag, porosity, lack of fusion, under
bead cracking, etc. FlawTech offers 3 levels of tolerance; Standard
+/- 0.150", Advanced +/- 0.080" and Critical +/- 0.040", contact
FlawTech for more details.
HIP (Hot Isostatic Process)- This technique is used to tighten the

tips of manufactured flaws. HIP is also used to tighten EDM Notches
in an effort to make them look like cracks. Disadvantages include
uncertainty as to how the grain structure of the base metal is affected
and the characteristics of the UT response to an EDM notch. This
process also adds time and cost to the manufacturing process.
Weld-Solidification CrackThis technique is occasionally used

when a crack is desired within the weld groove. The weld is
"contaminated" by changing weld chemistry in a designated area to
produce a crack. Disadvantages include uncertainty about the
orientation and extent of cracking and crack size.
Controlled Flaw- This is a unique proprietary process developed by

FlawTech to progressively extend a "crack-like" indication in any area
in carbon steel and within the weld groove in stainless steel or Inconel.
This process is often used in the production of "Dissimilar Metal"
specimens.
TYPICAL COUPON IMPLANT IN WELD MATERIAL
SS Clad
SS
Buttering
Carbon Steel
Coupon Implant- This process has the advantage of producing the

flaw in a small coupon in the laboratory and then implanting the
coupon into the mockup. The disadvantage is that precise mechanical
dimensions are usually not possible and the coupon is surrounded by
weld metal which may introduce additional UT reflectors.
4486 Raceway Dr. Concord, North Carolina USA 28027

Tel: 704.795.4401 Fax: 704.795.4403 Web: www.flawtech.com
22
23
UT CALIBRATION
BLOCKS
4486 RACEWAY DR.

ULTRASONIC CALIBRATION BLOCKS

4-STEP BLOCK
Thickness and linearity calibration. This 4-Step block comes in thicknesses

of .250, .500, .750, and 1.000. Step face measures .750x.750. In
accordance with ASTM E797. Two metric versions available.(4A and 4B)
NOTE: Variations of this block and the 5-Step block below are available if
additional steps are preferred. Also, larger step faces are offered for use
with large diameter transducers.
5-STEP BLOCK
Thickness and linearity calibration. This 5-Step block comes in thicknesses

of .100, .200, .300, .400 and .500. Step face measures .750x.750. In
accordance with ASTM E797. Two metric versions available.(5A and 5B).
DSC Block
AWS-type clock used for shear wave distance and sensitivity calibration.
Contains a 1.0 radius opposite a 3.0 radius. The 3.0 radius includes a
.375 deep x .032 wide radius slot. Also contains a 0 reference point for
checking exit point on wedge, and a .125 diameter through hole and
corresponding markings at 45, 60, and 70 for measuring actual refracted
angle. In accordance with ASTM E164 and AWS 6.16.1B. Metric version
available. Special DSC blocks with radius scanning surfaces for NPS sizes
also offered. In Stock.
Dimensions: 1.000 thick x 4.000 long
AWS Resolution Block (RC Block)
Also called an RC Block, the AWS Resolution Reference Block is used for
checking resolution capabilities of angle beam transducers. Contains three
sets of .0625 diameter through-holes for 45, 60, and 70. In accordance
with AWS Welding Highway and Railway Bridges specification D2.0-69, and
Structural Welding Code ANSI/AWS D1.1- 92. Metric version available. In
Stock.
Dimensions: 1.0"x3.0"x6.0
DS Block
AWS-type block used for longitudinal distance and sensitivity calibration.

Contains a 2.0 high section between two 4.0 sections. In accordance with
AWS requirements.
Dimensions: 6.0x4.0x2.0
Contact FlawTech for all your Standard and

Custom Calibration Block Needs
*all materials available upon request*
24
UT CALIBRATION
BLOCKS
4486 RACEWAY DR.

PDI ALTERNATIVE ASME CALIBRATION BLOCKS
The new PDI Alternative ASME blocks meet the requirements of the Performance Demonstration
Initiatice(PDI) Procedure No. PDI-UT-1, Rev. C, Fig. 4(Ferritic) and PDI-UT-2, Rev. C,
Fig.4(Austenitic). These cover the generic procedures for the ultrasonic examination of both ferritic
and austenitic pipe welds. The blocks offer users an economical alternative to fabricating multiple
curved cal blocks (pipe sections) in many diameters and wall thicknesses.
The blocks are normally supplied in sets of 3 individual blocks; one in A516 Grade 70 Steel, one in
Type 304/304L Stainless Steel, and one in Type 316/316L Stainless Steel. Individual blocks of any
one alloy are also offered.
Block design consists of steps(wall thicknesses) measuring 0.500", 1.000", 1.500", and 2.000".
Each step contains an EDM machined to a depth of 10% of wall x .010" wide x 2.0" long. Overall
block size is 2.00" wide x 2.25" tall x 10.00" long. The scanning and reflecting surfaces are
intentionally machined to simulate pipe and plate surfaces of 250 Ra maximum finish. Each block
is permanently machine-engraved on one edge to include the block description, serial no., alloy,
heat no., and FlawTech. The blocks are made from ultrasonically inspected, heat numbertraceable material supplied to FlawTech.

25
UT CALIBRATION
BLOCKS
4486 RACEWAY DR.


EPRI CS-4774 Basic Calibration Block
Used for establishment of primary reference responses for UT examination of welds. Block contains three axial SDHs
and two circ SDHs at 1.5" deep. Also contains one 1/8" diameter FBH at 0.5" deep and four notches at .031" deep x
.063" wide x 1.5" long. In accordance with EPRI CS-4774, Fig. A-3
ASME Sec. XI Basic Piping Calibration Block
Complete manufacture of the ASME Section XI Blocks including: supplying of pipe, machining of OD/ID(if needed),
cladding(if needed), machining of all notches and side-drilled holes(SDH), machine engraving of all essential info
including alloy, specification, diameter, wall thickness, and serial number. Blocks normally contain: one axial OD notch,
one axial ID notch, one circumferential OD notch, one circ ID notch, three axial SDHs at 1/4, 1/2, and 3/4T, and three
circ SDHs at 1/4, 1/2, and 3/4T. Can also be made from customer supplied material. We can upgrade your existing
blocks to Sec. XI requirements by adding needed holes and notches.

26
UT CALIBRATION
BLOCKS
4486 RACEWAY DR.

PDI UT 10 CALIBRATION BLOCK SET
2 CIRC. BLOCK FOR ANGLES </
50
2 CONTOUR BLOCK FOR AXIAL SCANS
12 - 24 CONTOURED PROBE BLOCK
4 CIRC. BLOCK FOR ANGLES </
50
4 CONTOUR BLOCK FOR AXIAL SCANS
12 STAINLESS PIPE SEGMENT BLOCK
BLOCKS ARE BASED ON EPRI DESIGN

304 STAINLESS STEEL MATERIAL
BLOCKS MAY BE PURCHASED AS SET
OR INDIVIDUALLY
VISIT FLAWTECH WEBSITE OR CALL
FOR PRICE INFORMATION
24 STAINLESS PIPE SEGMENT BLOCK

27
UT CALIBRATION
BLOCKS
4486 RACEWAY DR.

OVERLAY STEP WEDGE
STEP WEDGE IS BASED ON EPRI DESIGN FOR UTILITIES

CONTAINS 7 SDHS, 5 FBHS AND 5 EDM NOTCHES
BASE METAL AND OVERLAY SPECIFIED BY CUSTOMER
CONTACT FLAWTECH FOR MORE DETAILS AND PRICE INFORMTION


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FlawTech 2009 Brochure

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Flaw Manufacturing Technology

~ The World Leader in Manufacturing Real Flaws ~

Flaw Manufacturing Technology

4486 RACEWAY DR.

Includes all standard kit

Includes all advanced

Includes all ASME Section

Designed to enhance the

Designed to enhance the

Normally smaller in size

Stock Advanced Specimens

Size of specimens range

Basic Document Package

Document Package with

Custom specimens are

Custom specimens are

Custom specimens are

CALL FLAWTECH TODAY FOR DETAILS

INDUSTRIES THAT USE FLAWTECH SPECIMENS

Flaw Manufacturing Technology

4486 RACEWAY DR.

FLAWTECH STANDARD KITS

EACH KIT CONTAINS

CUSTOM KITS AVAILABLE

INDUSTRIES THAT USE FLAWTECH SPECIMENS

Flaw Manufacturing Technology

4486 RACEWAY DR.

LAMINATION (BASE METAL)

HOW TO REQUEST A CUSTOM SPECIMEN

4486 RACEWAY DR.

Root Crack in Single Vee

Actual X-Ray film is provided for each specimen. Specimens

Centerline Crack, Sing le

The standard Radiographic Examination Kit contains 20 flaws

Centerline Crack, Sing le

Reference Radiograph Set "Real Film & Real Flaws"

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Porosity in Double Vee

Slag Inclusion in Fill et

Root Concavity in Single

Tungsten Inclusion in Single

Excess Root Penetration

Single Gas Pore in Sing le

Incomplete Root Penetrat ion

Misalignment, Root & Crown

Slag Inclusion in Single Vee

Incomplete Root Penetration in

Weld Spatter on Single Vee

Slag Inclusion in Single Vee

Incomplete Groove Weld

Chipping Hammer Marks

0.375" & 0.625" CROSS SECTION V EW

Shipping Weight 65lbs

CROSS SECTION VIEW

ALL SPECIMENS CONTAIN

CONTACT YOUR LOCAL NDT

4486 RACEWAY DR.

Toe Crack in Single Vee

Specimens are packaged in 2 FREE CARRYING CASES.

Centerline Crack, Single V ee

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Transverse Crack in Single

Single Gas Pore in Sing le

Base Metal Crack in Si ngle