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User manual
GNZS Linear Motion Shale Shaker

Hebei GN Solids Control Co., Ltd

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Hebei GN Solids Control Co., Ltd (FORMERLY KNOWN AS TANGSHAN GUANNENG


MACHINERY EQUIPMENT CO., LTD). (Brand Name: GN Solids Control)Is a China API & ISO
Certified manufacturer specializing in complete line equipment & shaker screens for:

OIL&GAS Drilling----Solids Control Equipment

HDD&CBM Drilling----Mud Recycling

Oilfield&Industrial--Drilling Waste Management

System

GN Solids Control is one of the most famous International Brand for Mud Solids Control &
Drilling Waste Management.

GN is the First API certified solids control equipment manufacturer in China.

GN Facilities total area is over 70,000 which is close to Beijing.

GN Products have been exported to 60 countries and regions.

GN Owns a specialized facility for making shaker screens in Asian largest wire mesh
center city.

GN

Up to March,2013, GN is the only China based API Certified manufacturer who

Owns 10 patents for the design of Solids Control Equipment.

provide Vertical Cutting Dryer for drilling waste management.


Complete Line Equipments

GN System: Design & manufacture complete line equipment for a total mud system
which ensures better integration of system and competitive price.

GN Solids Control Equipments: Shale Shaker, Mud Cleaner ,Desander ,Desilter,


Centrifuge, Agitator, Mixing Hoppers, Flare Igniter, Various Tanks, Pumps, Degassers
etc.

GN Drilling Waste Management: Vertical Cutting Dryer,HI-G Dryer Shaker, Decanter


Centrifuge,Screw Pumps etc

GN Main Spare Parts: Shaker Screens, Hydrocyclone Cones, Rig Mat

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Read Before Use

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CONTENTS
Section 1 - Introduction..................................................................................................................... 7
1.1 Overview ............................................................................................................................. 7
1.2 Safety .................................................................................................................................. 7
1.3 Equipment Use .................................................................................................................... 7
1.4 Equipment Orientation ........................................................................................................ 8
1.5 Description And Operation ................................................................................................. 8
1.6 Major Components .............................................................................................................. 8
1.7 GNZS Series Shale Shaker Specifications ........................................................................ 10
1.8 Features ............................................................................................................................. 11
1.9 Working Principle ............................................................................................................. 11
1.10 Product Support............................................................................................................... 12
1.11 Introduction ..................................................................................................................... 12
Section 2 - Safety ............................................................................................................................ 13
2.1 Warnings ........................................................................................................................... 13
2.2 Sound ................................................................................................................................ 13
2.3 Warning Label On The Equipment.................................................................................... 15
Section 3 - Installation .................................................................................................................... 16
3.1 General .............................................................................................................................. 16
3.2 Safety ................................................................................................................................ 16
3.3 Installation Sequence ........................................................................................................ 16
3.4 Site Preparation And Clearance Requirements ................................................................. 19
3.5 Equipment Leveling .......................................................................................................... 19
3.6 Electric Power Connections .............................................................................................. 20
3.7 Shaker Screen Installation And Change, Machine Startup ................................................ 21
Section 4-Operating Instructions..................................................................................................... 22
4.1 GENERAL ........................................................................................................................ 22
4.2 Initial Startup..................................................................................................................... 22
4.3 Normal Startup .................................................................................................................. 23
4.4 Normal Shutdown ............................................................................................................. 23
4.5 Emergency Shutdown ....................................................................................................... 24
4.6 Angle Adjustment .............................................................................................................. 24
4.7 Pool Configuration ............................................................................................................ 25
4.8 Screen Retention System Operation.................................................................................. 26
4.9 The Treated Results And Causes ....................................................................................... 27
Section 5- Maintenance ................................................................................................................... 28
5.1 General .............................................................................................................................. 28
5.2 Routine Maintenance ........................................................................................................ 28
5.3 Screen Box Maintenance................................................................................................... 28
Section 6 Vibrator Motor .............................................................................................................. 30
6.1 Description ........................................................................................................................ 30
6.2 Operating Environment ..................................................................................................... 30
6.3 Storage and shipment. ....................................................................................................... 30

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6.4 Installation......................................................................................................................... 31
6.5 Electrical Connections ...................................................................................................... 32
6.6 Check the shaft rotation .................................................................................................... 33
6.7 Adjustment of eccentric block ........................................................................................... 33
6.8 First start and current inspection ....................................................................................... 34
6.9 Maintenance ...................................................................................................................... 34
6.10 Inspection ........................................................................................................................ 35
Section 7- Electric Control System ................................................................................................. 36
7.1 Application ........................................................................................................................ 36
7.2 Model Meaning ................................................................................................................. 36
7.3 Working Environment ....................................................................................................... 36
7.4 Range Of Application And Purpose .................................................................................. 37
7.5 Main Technical Specification ............................................................................................ 37
7.6 Checking Before Use ........................................................................................................ 37
7.7 Electrical Maintainance..................................................................................................... 38
7.8 Operating Instruction ........................................................................................................ 39
7.9 Operating Instruction ........................................................................................................ 40
7.10 Material List .................................................................................................................... 40
Section 8 - Recommended Wearing Part ......................................................................................... 41
8.1 Recommended wearing parts ............................................................................................ 41
Section 9- Quality Assurance .......................................................................................................... 44
Section 10 Installation Maintenance Notes .................................................................................. 46

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Section 1 - Introduction
1.1 Overview
This manual provides instructions for installing, operating, and maintaining the GN
linear motion shale shaker The manual covers both theGNZS752E two-panel
GNZS703Ethree-panel machines and GNZS954E four-panel machines (Figure 1-1).
The manual is divided into several sections to assist the user in readily accessing the
information.
Persons responsible for transporting, installing, operating, or performing maintenance
on this equipment are required to read and understand the instructions provided in this
manual. One copy of this manual should be available and accessible at the equipment
location.
For maximum safety and performance, no additions and/or changes may be made to
the equipment without the explicit written permission of GN.

(Figure 1-1 shale shaker overview)

1.2 Safety
Section 2 of this manual contains relevant safety information relating to both
operation and maintenance of this equipment. Be sure this information is read and
understood by all personnel.
DO NOT operate the equipment if defective or faulty mechanical or electrical
components are detected.

1.3 Equipment Use


The GNZS shale shakers and associated components are designed expressly for removal of

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drilling solids from drilling fluid. GN does not authorize any other use of this equipment.
Intended usage of equipment includes compliance with the operating, maintenance, and safety
instructions provided in this manual.

1.4 Equipment Orientation


Throughout this manual, references to front, rear, left, and right are based on viewing
the GNZS shale shaker from the feed end and looking toward the discharge end.

1.5 Description And Operation


The GNZS Series shale shaker are dual-motor, high frequency, linear-motion
vibrating screen machines designed for fine particle separation in the oil and gas
drilling ,mining and slurry separationindustry. The four models are structurally similar,
but differ in the number of screen panels and sizes; the GNZS752E is two-panel
machine, and the GNZS703E has three screen panels. The basic machine is
configured with a choice of motors and manually operated Adjustable While Drilling
(AWD) feature.
A dual machine, consisting of twoidentical GNZS shaker fed by a common inlet
feeder, is also offered. The dual machine has a central weir feeder with a bypass gate
valve to facilitate screen panel changes. Suitable notations and illustrations are used
where appropriate in this manual to identify differences between the single, dual
models.

1.6 Major Components


The following paragraphs describe the major components and accessories of the
GNZS shale shaker. Refer to Figure 1-2 for component locations.
The vibrator motors are attached directly to the screen frame and positioned over the
screening bed to maximize the G-forces transferred to the screen surfaces. Float
mounts isolate the vibratory motion of the screen frame from the support structure.
Screens are fixed on the screen bed by wedges ,which is much easier to operate and
improve work efficiency. The adjustable while drilling (AWD) mechanism is
achieved by one electric motor that allows adjustment of the screen bed angle
between -1and +5(The two-panel shaker deck angel is fixed at +2 ).This
combination of features maximizes the fluid-handling and solids-removal capabilities
of the machine.

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No

Description

No

Description

Shaker deck assembly

11

Control Panel

Flow board

12

Support assembly

Rubber

13

Travel switch

Shaker screen

14

Travel switch assembly

Vibrating motor

15

(left, right) Front Damper spring

Wedge

16

Motor cover

Feeder

17

Pedestal

18

(left, right) Back Damper spring

19

10

Shaker deck fixing device

Electric motor
AWD device

(1-2, Shale shaker main components)

Reduction box
synchronous lifting mechanism

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1.7 GNZS Series Shale Shaker Specifications


Model

GNZS752E-DM

GNZS703E-HB

GNZS703E-DZ

Vibration Mode

GNZS594E-HB

GNZS594HGE-LD

Linear Motion

Capacity(m/h)

45(200GPM)

Vibration Motor(Kw)

120(528GPM)

20.75

Angle Adjust Motor(Kw)

140(616GPM)

21.72

21.94

N/A

Screen Qty(Pcs)
Screen SizeLW(mm)
Screen Area()
Adjustable G Force
Vibration Amplitude(mm)

0.55

750900

7001250

5851165

1.35

2.63

2.73

7.1G

7.5G

8.0G

3.925.62

4.145.96

4.46.34

Deck Angle Range

+2

Feeding Type

-1+5(Electric & Mechanical)

Box Feeder

Weir Feeder

Box Feeder

710

895

1042

Weir Height(mm)
EX Standard

Weir Feeder

Hopper Feeder
895

ExdIIBt4/IECEX/A-TEX

Weight(Kg)

893

1675

1742

1722

1638

Dimension:LWH(mm) 167616891062 271719981428 241920551474 293719981428


Remarks:

276119981428

Low Weir Feeder Shaker GNZS703E-LW weir height 500mm is available for option.

(1-3 shale shaker model and parameters)

Model
GNZS752EDM
GNZS703EHB

K Weir height

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

1676

1612

266

1080

1689

1356

1288

1062

1062

24

710

2717

2362

816

1998

1720

1660

1428

1252

24

895

900

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GNZS703EDZ
GNZS594EHB
GNZS594H
GE-LD

2419

2362

816

900

2055

1720

1660

1474

1474

24

1060

2937

2582

816

900

1998

1720

1660

1428

1252

24

895

2937

2582

816

900

1998

1720

1660

1428

1035

24

895

1-4 shale shaker dimensional drawing

1.8 Features
1) GN shale shaker adopt dual motors automatically simultaneous principle design,
shaker deck make linear motion movement, some of the spare parts are changeable
with international brand
(2) Adopt advanced G-force motor, work stable for long time.
(3)Adopt flat or pyramid screen, two or three are available in one shaker deck ,choose
40200 mesh screens according to the drilling fluids property and purpose.
(4) Wedged type screens for easy operation and safer protection
(5) Adjusting while drilling can be achieved by electric motor. Worm gear adjustable
device ,new structure, there is a worm gear device on each side of the deck, between
there is a connection to keep the balance and simultaneously when adjusting. Deck
angle adjustment -15
(6) After sand blasting for the surface of the deck, there will be acid cleaning,sparying
with severe anti corrosion paintings to provide with good corrosion resistance.

1.9 Working Principle

1.AWD device 2. control panel3.Shaker deck


4.Base 5.Tension device . 6.Damper spring7.Buffer box
8.Shaker screen 9.Wedge10.Shaker motor

Working procedure as below:

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The drilling fluids from mud return line of the drilling rig feed into the buffer box,
then over flow to the shaker deck and shaker screen. The shaker motor motivate the
fluids flow from one side to the other side of the shaker. While moving ,the fluids will
down the screen to the collection box and the cuttings are discharged at the other end
of the shaker.

1.10 Product Support


GN Solids Control offers product support includes screen replacement / ordering
information and repair / replacement parts and service for the entire product line.
Refer to the following table for the parts / service center.

HebeiGNSolidsControlCo.,Ltd.
HQAddress:No.3IndustryRoad,DachangChaobaiRiverDevelopmentArea,Langfang,China065300
Tel:+863165276989/5276988/5276990
Fax:+863165276997/5276990
Email:sales@gnsolidscontrol.com
Website:http://www.gnsolidscontrol.com

SECTION 2 - SAFETY
1.11 Introduction
This section contains a summary of WARNINGS used in this manual applicable to
the equipment. The GNZS shale shakers have been designed to perform the stated
functions safely.

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Section 2 - Safety
2.1 Warnings
All persons responsible for operation and maintenance of this equipment must read
and understand all safety information in this manual prior to operating and/or
maintaining the equipment. The safety warnings listed below are included in
applicable procedures throughout this manual.

2.2 Sound

WARNING!

TO

PROTECT

AGAINST

HEARING

LOSS,

HEARING

PROTECTION SHOULD BE WORN AT ALL TIMES WHEN WORKING ON OR NEAR


GN MACHINES.

Electrical Hazards

WARNING!TO AVOID SERIOUS PERSONAL INJURY BE SURE THAT


EQUIPMENT USED-ENERGIZED,LOCKED OUT,AND TAGGED OUT PRIOR TO
PERFORMING MIANTENANCE AND/OR ADJUSTMENTS

WARNING! MOTOR MUST BE OPERATED AT THE DESIGNATED


VOLTAGE

WARNING! HIGH VOLTAGE MAY BE PRESENT. BE SURE THAT FUSED


DISCONNECT SUPPLYING ELECTRIC POWER TO THIS EQUIPMENT IS OPEN.
LOCK OUT AND TAG OUT POWER SUPPLY TO PREVENT ACCIDENTAL
APPLICATION OF POWER WHILE MAINTENANCE AND/OR ADJUSTMENTS ARE IN
PROGRESS.

WARNING! ELECTRICAL CONNECTIONS MUST BE MADE IN


ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) AND ALL
APPLICABLE LOCAL CODES. FAILURE TO COMPLY MAY RESULT IN AN UNSAFE

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CONDITION THAT COULD INJURE PERSONNEL AND/OR DAMAGE EQUIPMENT.


ENSURE THAT ALL ELECTRICAL AND CONDUIT CONNECTIONS ARE SECURE.

Equipment Handling

WARNING! USE SPREADER BARDS TO PREVENT DAMAGE WHEN


LIFTING THE EQUIPMENT.

WARNING! TO ENSURE PROPER BALANCE AND ORIENTATION WHEN


UNIT IS RAISED AND PREVENT DAMAGE TO COMPONENTS ,ATTACH LIFTING
SLING ONLY AT DESIGNATED LIFT POINTS.

WARNING!BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT


LIFTING CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT.

WARNING! DO NOT REMOVE SHIPPING BRACKETS UNTIL EQUIPMENT


HAS BEEN POSITIONED AT FINAL INSTALLATION SITE.

Operation

WARNING!MOTOR HOUSING BECOMES HOT DURING OPERATION AND


MAY CAUSE SEVERE BURNS.DO NOT TOUCH MOTOR HOUSING DURING OR
IMMEDIATELY AFTER MOTOR HAS BEEN OPERATING

WARNING!BE SURE THAT ALL PERSONNEL ARE CLEAR OF THE


MACHINE BEFORE ADJUSTING ANGLE OF SCREEN BED.HANDS AND FEET CAN
BE CRUSHED BY THE MOVING SCREEN FRAME.

WARNING! DO NOT ATTEMPT TO OPERATE EQUIPMENT WITH


SHIPPING BRACKETS INSTALLED

Maintenance

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WARNING! HIGH VOLTAGE MAY BE PRESENT.ALWAYS OPEN FUSED


DISCONNECT SUPPLYING ELECTRIC POWER TO THE EQUIPMENT ,AND LOCK
OUT AND TAG OUT POWER SUPPLY BEFORE PERFORMING ANY
MAINTENANCE AND/OR ADJUSTMENTS OF EQUIPMENT.

Storage

WARNING! MOTOR MAY BE DAMAGED BY STORING IN A HIGH


HUMIDITY ENVIROMENT(GREATER THAN 50% RH).OUT OF SERVICE MOTORS
MUST BE STORED INN A LOW HUMIDITY ENVIROMENT.

2.3 Warning Label On The Equipment

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Section 3 - Installation
3.1 General
This section describes the recommended installation procedure for the GNZS shale
shaker. The equipment may be shipped partially assembled to comply with shipping
height restrictions.

3.2 Safety
Read and understand ALL safety information presented in this manual before
installing and operating this equipment. Refer to Section 2 for a summary of
Warnings addressing installation, operation and maintenance of this equipment.
Before beginning the installation review the Equipment Handling Procedures in this
section. In particular, note the information concerning lift points and the use of
spreader bars when lifting or moving the equipment.
Failure to observe proper equipment handling procedures may result in serious
personal injury and/or damage to the equipment.

3.3 Installation Sequence


LIFTING
Four lifting points (Figure 3-1) are attached to the lower outside corners of the
machine to allow attachment of an overhead lifting device. Lifting points are labeled
LIFT HERE ONLY. DO NOT attempt lifting equipment by attaching slings, or
similar lifting aids, to the vibrator motors, or other non-designated portions of the unit.
Use of spreader bars is recommended.

WARNING! USE SPREADER BARDS TO PREVENT DAMAGE WHEN


LIFTING THE EQUIPMENT.

WARNING! TO ENSURE PROPER BALANCE AND ORIENTATION WHEN


UNIT IS RAISED AND PREVENT DAMAGE TO COMPONENTS ,ATTACH LIFTING
SLING ONLY AT DESIGNATED LIFT POINTS.DO NOT ATTEMPT LIFTING BY
ATTACHMENT TO MOTOR OR ANY OTHER LOCATION.

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WARNING!BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT


LIFTING CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT.

WARNING! DO NOT REMOVE SHIPPING BRACKETS UNTIL EQUIPMENT


HAS BEEN POSITIONED AT FINAL INSTALLATION SITE.
LIFTINGHOOK
SPREADERBAR

LIFTINGPOINT
Figure 3-1

TRANSPORTATION
As shown in Figure 3-2, besides the four damper springs, there are four sets of shaker
deck lock device, composed of 2 units fixing seat and 3 units fixing bolts. When
deliver the shaker, the tension devices are tensioned. This will keep equipment stable
and safe during transportation to avoid any broken on shaker.
When shale shaker arrive at job site, and finish installation the tension device can be
released (Refer to Fig 3-3). When we release it must keep the fixing seat and bolts
well to ensure every handling of the shaker will be stable and safe.
Note: When running equipments, the shipping brackets must be uninstalled

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Fig 3-2 The tension bolt in tensioning Fig 3-3. The tension bolts released

INSTALLATION
1. When shale shaker arrives at job site, make it at proper position and according to
installation hole with sign of 4-24 ( Refer to Fig 3-4 ). Make fixture, do related
position fixing on all aspects to make installation, uninstall. If along with system,
well provide installation and fixture, user only need to connect and fix it
2.Connect electric power to shale shaker magnetic starter. Usually, the electric system
will be 380V/50Hz. The vibration motor and magnetic starter can be customized
according to clients requirement
3.There is button signed ON, OFF and have certain color for identification.
4.Shale shaker can be installed on even operation plate. The shale shaker can be
designed as tandem shaker, and even more. But should make suitable connections and
related pipes

Fig 3-4 Installation hole

STORAGE

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If the machine will not be installed immediately, it should be covered with a tarpaulin
(tarp). If unit is stored outdoors, use a UV- resistant tarp, or UV-resistant shrink-wrap.
Install vents when using shrink-wrap. Seal operating and maintenance manual in
plastic, and attach to unit.

3.4 Site Preparation And Clearance Requirements


Prior to placement of equipment, verify that electricity and water are available at the
installation site and that feed and discharge lines are provided. Also ensure that
clearances around the equipment are adequate. Prepare the installation site as follows:
1.Provide adequate clearances on all four sides of machine and/or multi-machine
installations. Figure 3-5 shows minimum clearances on all sides of machine(s).
2.Confirm that mounting structure is properly positioned and adequate to support the
weight of the GNZS shale shaker
3.Verify that electric power supply at the site agrees with electric power requirements
of
the
equipment.

Fig3-5

3.5 Equipment Leveling


To ensure even distribution of feed slurry across the screen panels, the GNZS Shale
Shaker must be properly leveled. Leveling along the length and width of the unit

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3.6 Electric Power Connections


Remove the cover from the input power box, and connect the facility electricalpower
supply to the junction box in accordance with Figure 3-6 and wiring schematic in
Section 8.
The vibrator motors are three-phase, 50 or 60 Hz motor. The motors are not dual
wound and must be operated at the design voltage. For motor power requirements,
refer to the label on the motor data plate.

Fig3-6 control panel wire connection

1. Open the lid of the control cabinet and connected to the power supply on site.
2. Vibration motor is three-phase, 50 or 60 Hz. Motors must be operated according
to the designed voltage. Motor power requirement can be seen on the name plate.

WARNING!VIBRATOR MOTOR MUST BE OPERATED AT THE


DESIGNATED SUPPLY VOLTAGE

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WARNING! HIGH VOLTAGE MAY BE PRESENT. BE SURE FUSED


DISCONNECT SUPPLYING ELECTRICAL POWER TO THIS EQUIPMENT IS OPEN.
LOCK OUT AND TAG OUT POWER SUPPLY TO PREVENT ACCIDENTAL
APPLICATION OF POWER WHILE MAKING ELECTRICAL CONNECTIONS.

WARNING! ELECTRICAL CONNECTIONS MUST BE MADE IN


ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) AND ALL
APPLICABLE LOCAL CODES. FAILURE TO COMPLY MAY RESULT IN AN UNSAFE
CONDITION THAT COULD INJURE PERSONNEL OR DAMAGE EQUIPMENT.
ENSURE THAT ALL ELECTRICAL AND CONDUIT CONNECTIONS ARE SECURE.

3.7 Shaker Screen Installation And Change, Machine Startup


SCREEN PANEL INSTALLATION
The GNZS shale shaker is shipped with screen installed. Installation of screen panels
for the first time is described in the following procedure. The screens are fixed with
wedge.Prior to installing screen panels, remove all packing and shipping materials
from the bed of the screen frame.
MACHINE STARTUP
Refer to Section 4 for initial startup and operating procedures for the GNZS shale
shaker..

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Section 4-Operating Instructions


4.1 GENERAL
This section includes initial and normal startup, normal shutdown, and emergency
shutdown procedures for the GNZS shale shaker. Operating procedures are also
included adjustable while drilling (AWD), and screen panel tensioning system.

WARNING!DO NOT ATTEMPT TO RUN THE MACHINE BEFORE TAKING


OFF THE SHIPPING BRACKET

OPERATING SAFETY

WARNING! USE SPREADER BARDS TO PREVENT DAMAGE WHEN


LIFTING THE EQUIPMENT.

WARNING! TO ENSURE PROPER BALANCE AND ORIENTATION WHEN


UNIT IS RAISED AND PREVENT DAMAGE TO COMPONENTS ,ATTACH LIFTING
SLING ONLY AT DESIGNATED LIFT POINTS.

WARNING!BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT


LIFTING CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT.

WARNING! DO NOT REMOVE SHIPPING BRACKETS UNTIL EQUIPMENT


HAS BEEN POSITIONED AT FINAL INSTALLATION SITE.

WARNING! DO NOT REMOVE SHIPPING BRACKETS UNTIL EQUIPMENT


HAS BEEN POSITIONED AT FINAL INSTALLATION SITE.

WARNING!KEEP AWAY FROM THE EQUIPMENT WHEN STARTING

4.2 Initial Startup


For the initial startup, follow the below procedures,replace spare parts or moving the

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equipments should also follow the instructions.


Initial startup
Step
Procedure
1
Confirm that all operators and maintenance personnel have read and
understand all operating and safety information in Section 2 --Safety
2
Verify that equipment has been installed properly
3
Check that all tools ,documents, and shipping brackets have been removed
and there are no obstructions to operation, giving special attention to bed of
screen frame
4
Check that services and utilities are available at the installation site
5
Verify that screen panels have been installed properly
6
Start the GNZS shaker in accordance with Normal startup procedure below

4.3 Normal Startup


Normal startup
Step
Procedure
1
Verify that all personnel are clear of the GNZS shaker before applying
electric power to equipment
2
Apply power to GNZS shaker
3
Press START button and apply electric power to the vibrator motors. Allow
motors to reach operating temperature (about 5 minutes)
4
The drilling fluids flow in
5
Observe pool configuration that forms on bed of screen frame, and adjust the
AWD as required to achieve desired pooling on screen panels

4.4 Normal Shutdown


The normal shutdown procedure is used for controlled stopping of operation, such as
cleaning, lubrication, inspection, adjustment, or screen panel replacement.
Normal shutdown
Step
Procedure
1
Divert or discontinue flow of material to GNZS shaker
2
Allow liquid to discharge from screen frame
3
Using water to wash the screen panel and edges of screen panel
4
Press Stop button to stop vibrator motor, disconnect supply electric power to
the machine
5
Lock out and tag out machine

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4.5 Emergency Shutdown


In case of emergency or other danger to personnel, shut down the electric power

WARNING!IN CASE OF ANY DANGER TO PERSNNEL,IMMDIATELY


SHUTDOWN ELECTRIC POWER TO THE EQUIPMENT

4.6 Angle Adjustment


Due to below reasons may need to adjust the deck to different angle
1. The size of the particles
2. The density of the drilling fluids
3. Feeding capacity
4. Drilling mud type
5. Shaker screen type
6. Shaker screen mesh

Fig 4-1

INSTRUCION ON SHAKER DECK ANGEL ADJUSTMENT


1. The shaker deck is normally set at 0 when leaving GN factory except
GNZSE-DM shaker. As in the Fig. 4-2, shaker deck angel increases when spin
clockwise and decreases when spin anticlockwise.
2. The shaker deck angle adjusting device is composed of electric motor, reduction
box, lead screw device, steer square tube, travelling square tube, travelling switch,
travelling switch support, and control panel which allows the shaker deck to be
adjusted by electric motor. The deck angle is -1to +5rated working angle is 0 to
3
3. OperationWhen the electric control panel is charged with electricity, choose the

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corresponding up and down button. Start the motor, the motor speed is decelerated
by reduction box and screw lift to get ideal speed. The lead screw lift the
travelling square tube up or down. When the travelling squire tube increase or
decrease to a limited position, the travelling square tube assembly touch the
travelling switch and the motor will shut off for protection. The operator can
adjust the deck angle according to the mud property and flow capacity.

up

Down

1.explosion-proof motor 2.reduction box, 3. screw lift 4.guide tube assembly 5.travelling square
tube assembly 6.travel switch 7.travel switch support assembly 8.explosion-proof electric control
cabinet
Fig4-2

4.7 Pool Configuration


A better pool configuration can maximize the screen area and such achieve better
result. It is hard to set the deck angle at one time ,it needs the operation personnel
adjusting several times according to the flow of the mud .The best pool configuration
is when the mud covers the first and second shaker screen, refer to Fig4-3

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Fig 4-3

4.8 Screen Retention System Operation


To make screen installation and uninstall more easily, GNZS designed fast installation
structure. The structure is a special type use tension wedge to fix screen. Refer to
Fig4-3.The structure including shelve strip, wedge. The first time screen installation,
you should inspect the screen dimension, After fixed rubber strip, then put screen,
shelve strip from shaker back (drilling fluid input), and push wedge evenly on two
sides use hammer to push or tension wedges, make two sides identical. Tension each
screens subsequently.

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1. Shaker deck2. Rubber 3.Screen 4.Wedge


Fig 4-3

Shaker screen replacement. During operation, when screens broken or need to be


replaced, please refer to Fig 4-5, get wedge out, then bring out screen, check if rubber
strips are sufficient; then put new screen on shaker deck and tension it steadily. The
replacement is finished
Note: During shaker operation, the tension wedge may appear loose, operator
should inspect shaker screen frequently and push or tense the wedge by hammer

4.9 The Treated Results And Causes


The listed below are some possible results, but by changing the feeding capacity,
screenmesh, and deck angel, we can achieve better performance.

Performance

Cause

Feeding material is too wet


Feeding particles are too fine
The cuttings are too wet
Feeding material are too complex
The screens are blocked
The recycled fluids The feeding material is too fine
contain
too
many The screens are broken
cuttings
The screens holes are too big
The listed above are ordinary performance, there may be other special situations and
causes,pls contact GN for more solutions.

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Section 5- Maintenance
5.1 General
These sections include routine maintenance, inspection, replacing the screen,replacing
the spare parts and so on. Routine inspection is mainly to ensure the normal operation
of the equipment and to prolong its service life. Programs listed in this section are
only for reference and can be adjusted by users according to experience. A
maintenance log can help realize daily maintenance and adjust and modify
maintenance content at the same time.

5.2 Routine Maintenance


Routine maintenance mainly includes routine inspection and cleaning. Following is a
recommended maintenance program:
Routine Maintenance
Maintenance Contents
Weekly
Check and clean the dirt on the vibration motor casing.
each shift
Check the shaker motor fixed bolt, tension those released.
each shift
Check if there is any wear on lead-in cable or its buried or crowded etc.
each shift
Each time, before stopping shale shaker, there should be an idle running each shift
for 5-10 minutes. Flush screen frame, screen surface and the inside of
sand discharge box with clean water.
Check if there is any deposit after each procedure. Deposit in sand each shift
discharge box and buffer box would reduce the treating capacity.
Check the electric cabinet, if any trouble, turn off electrical power first. each shift
Thendispatchelectricians or professional person to open electric cabinet
for repair.

5.3 Screen Box Maintenance


Shaker deckincludes pedestal, motor vibration bear, screen fixing and supporting parts.
When running normally, the shaker deck is vibrating regularly.
Detailed maintenance requirements shown in the chart below.
Screen Box Maintenance Records
Maintenance
Cycle
Check the decrement and resilience value of damper spring
is balanced. If any crack or obvious damage occurs, the Monthly or replace if
damper spring should be replaced immediately.
obvious damaged.

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Check if there is any damage of all rubber strips on the Each shift
screen back side, if any damaged, replace immediately.

Check whether the screen is tensioned and attached closely Each shift
to the bed of screen. Damaged screen should be replaced Reverse side for each
immediately.
screen should be
checked or replaced
Check the screen tension device, if tensioned not complying Reverse side for each
with the requirement, which may cut short shaker deck and screen
should
be
vibration motor lifetime.
checked or replaced
Refer to Section Six for vibration motor inspection

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Section 6 Vibrator Motor


6.1 Description
GENERAL:

1 Vibrator body 2 Terminal3 Cable gland4 Bearing holder flange


Stator 6 Rotor shaft7 Weights 8 Bearing

6.2 Operating Environment


a. Explosion proof symbol: Ex dBT4 Gb
b. Admitted environmental temperature to ensure the indicated performance -20C ~
+40C.
c. Altitudeno higher than 1000m.
d. Frequency50 Hz or customized
e. Rating voltage 220V ~460V. Customized
f. Insulation class: F.
g. Protection mode: IP65 or IP66.
h. Service type: S1(continuous).

6.3 Storage and shipment.


Store vibrator in an ambient temperature not less than 41F (5C) with a relative
humidity not more than 60%. If the vibrator has been stored for 2 or more years,
remove bearings, wash them, and repack them with new grease
1. Inspect container for damage. If damage has occurred, report damage to delivery

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service and fill out delivery services claim form.


2. Remove vibrator from container.

6.4 Installation
a. Before installing vibrator, turn off and lock out/tag out all energy sources to
mounting structure according to ANSI standards
b. If using a cutting torch or welding, test atmosphere for gas level or dust content.
c. Make sure mounting surface is strong and flat, 0.25 mm acros vibrator feet. (This
will minimize internal stress to vibrator casting when tightening mount bolts. Welding
in the area of the mounting surface could affect flatness.) see Fig. 2.

Fig. 2 Mounting surface

d.Make sure mounting surface and vibrator are clean and free of debris, paint, and
oxidation.
e. Before installing vibrator onto mount, apply thread sealing compound to all bolts.
f. Install vibrator onto mount with new lock nuts, compression washers, and bolts
according to Table I. Tighten bolts in order given in Fig 3 to avoid damaging vibrator
casting. (Contact fastener manufacturer for specific information regarding bolt
torque.).

Fig 3 Mounting Bolt Tightening Sequence

g. After the vibrator has been operated for 10 to 20 minutes, check bolt torque.
Tighten if necessary
Table I. Mounting Bolts and Torque Requirements
Bolt Size

Dry Torquekgm

M16
M20

19
38

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M22
M24
M30

56
71

6.5 Electrical Connections


a. Remove terminal board cover, terminal board cover gasket. Install elbow or conduit
fitting as appropriate. Install cord so that cord jacket extends into wiring compartment
approximately 25mm. complete installation of wiring in accordance with table
Table Cable out-diameter
Frame
SIZE50D
SIZE60D63D70D
SIZE7675D80D70L

Cable section
4-2.5
4-4.0
4-6.0

Wire connector
2.5-5
4-5

b. Trim conductors and strip insulation approximately 8mm. Wire vibrator according
to wiring diagram inside terminal box or see Fig 4.Use closed-loop wire connectors
only.

Fig 4 Wiring Connection Diagrams

Install wire connector between the two flat washers. See Fig 5.

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Fig 5. Installing Wire Connector

6.6 Check the shaft rotation


a.
b.
c.
d.

Checking Shaft Rotation


Remove one cover
Start vibrator(s) only for a few seconds, then stop
Observe direction of vibrator rotation. If vibrator is not rotating in correct
direction, lock out/tag out energy source and reverse rotation. To reverse rotation
of three-phase vibrator, reverse any two of the three power supply wires
e. Replace cover, taking care not to pinch O-ring.

6.7 Adjustment of eccentric block


WARNING Before adjusting eccentric force, turn off and lock out/tag out energy
source to vibrator.
NOTE: SIZE70L flameproof electric vibrators cant adjust force.
a. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards.
b. Remove cover.
c. Loosen nut or screw so adjustable mass will rotate around shaft.
d. Rotate adjustable eccentric mass to proper setting. To produce more force, move
mass to higher setting. When set, tighten cap screw or nut according to Table II.
e. Check O-rings for damage. Replace if damaged.
f. Replace covers.
g. Repeat steps 2 through 5 for second set of weights. Set both sets of weights to same

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setting number so they are mirror images, as shown in Fig 6.

Fig 6 Setting Sets of Masses to Mirror Images

6.8 First start and current inspection


a. lose power supply disconnect switch and allow vibrator(s) to operate.
b. If vibrator makes unusual or excessive noise, make sure mounting bolts are tight
and mount welds are not damaged.
c. Check decibel level of vibrator noise during operation. See determine whether noise
exceeds safe limits. If required, wear ear protection to avoid impairment or loss of
hearing.
CAUTION If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
d. After a few hours of operation, check each line current. If reading is higher than
nameplate rating, check for correct phase voltage ensuring that it is correct and
balanced. If phase voltages are correct ( 10% of nameplate rating) and balanced,
recheck wiring, ensure that mounting bolts are correctly installed, or contact OLI for
assistance. After making adjustments, check line current again to ensure line current
does not exceed nameplate rating. 5. After first 8 hours of use and periodically
thereafter, check mounting bolt torque and tighten if necessary.

6.9 Maintenance
a. Clean dust on shell regularly
b. Before operating, must check the bolts to confirm whether there is loose or not.
Otherwise, we must screw bolts tight before running shaker
c. Inspect the cable, whether there is wear, hold down, crushing, etc.
d. The vibration motor should be under good lubrication during operation:
Motors before fixed on shaker, the bearing is filled with SKF specific lubricate grease,
the temperature range is -40 ~ 200
During running, every 2000 working hours user should makeup LGHP2 lubricate
grease once. Every bearing can not be filled over 25.8g
During 2000 hours, if any bearing daily temperature increase (temperature increase

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means motor shell actual one deduct environment temperature, every half one month
test on bearing temperature increase is requested) 10 than common situation. This
means the lubrication isnt sufficient. At this time, the lubrication schedule and
lubrication grease make up quantity should be decreased properly. In principle, every
2000hours, every bearing lubrication grease makeup should be less than 25.8g. Such
as, lubrication period will be deducted half of usual quantity (1000 hours) while
lubrication grease make up should be less than 12.9g. Usually, bearing daily
temperature increase every 10, lubrication period and make up quantity should be
decreased once
To make sure bearing operated well, we must use LGHP2 grade high temperature
lubrication grease. Before adding new lubrication grease we should clean the input
hole.
Commonly, bearing will have natural temperature increase by 1-2 just after
lubricating or second lubrication
To avoid dust fall into oil input hole, or wear bearing, usually well use oil cup to
close oil hole
e. If we operate the shale shaker after long time off status, we need to inspect motor
rotary unit on insulation. Use 500V gauge, get resistance is not larger than
0.5MSZ, we can run the shaker
Notice: If the motor doesnt run at all, we must shut off the power
immediately to avoid motor broken
After starting motor, to inspect, whether this is any problem. If there
is any break off or uncommon noise. If two motors are not running in-phase we
need to stop the motors and get rid of problems then turn it on again for
operation
When motor is under cold status, should not be started 5 times
continuously; when motor is turned off under hot status, the restart can not be
over 3 times continuously

6.10 Inspection
Check the vibrator, cable and wire connection seasonally as below.
WARNING:
a. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards.
b. Inspect cable for damage including cuts and abrasions. Replace if damaged.
c. Inspect ground connection. Make sure resistance from ground connection to
vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground terminal is
tightened to proper torque.
d. Make sure all nuts on connections on terminal block are tightened to proper torque.
Do not over tighten.
e. Check mounting bolt torque

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Section 7- Electric Control System


7.1 Application
BXM(D)51 Explosion proof distribution box can be working in area 1 and area 2. It is used on
power distribution and circuit switch on/off on 460V voltage or bellow and has protect over load
and short circuit applications.

7.2 Model Meaning


BX M (D) 51 -2 / K 16

Main Current
Main Switch
Sub Branch No.
Design No.
M: Light

D: Power

EX Distribution Box

7.3 Working Environment


a.Environment Temperature: -20 to +40.
b.Pressure :80KP to110KPOxygen Content: 21%
c.Height: 2000m.
d.Relative Humidity: 95%.
e.Not prominent shaking place
f. No gas or steam which may damage insulating
g.Insulation GradeGrade 3
I.Installation categoryII

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7.4 Range Of Application And Purpose


This distribution box will be used in Area 1 and area 2, IIB, T1-T4 explosive gases, Area 20-22
explosive dust, AC 50/60Hz, 220/380V voltage. It contains over load protection,short circuit
protection.

7.5 Main Technical Specification

Model

Main Rated Cuntent

Sub Branch No.

100A
BXM(D)51

250A

Ex Model
BXM(D)51

2,4, 6, 8,
10, 12

Sub Branch Rated Current(A)


1, 2, 4, 6, 10, 16, 20, 25, 32
1, 2, 4, 6, 10, 16, 20,
25, 32, 40, 50, 63

Ex-mark
II 2 GD

Ex d IIB T4 Gb
Ex T4 T135 Db IP65

Rated Voltage
460V or bellow

7.6 Checking Before Use


a.Check 3 phase power connection before start
b.Check switch,operating mechanism, control press-button, on/off connection
c.Check if control panel install steable
d.If machine stop a long time and re-use, please check insulation test on motor by
500V tramegger.Machine can be used only if resistance larger than 0.5 megohm.
Warning:
1. Stop motor if motor dont rotate after connected power
2. Check motors noise , stop motors if 2 motors not working synchronous.
3. Dont continuous start 5 times when motor in cold condition, dont
continuous start 3 times when motor in warm condition.

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7.7 Electrical Maintainance


AElectrical maintainance has to be operated by professional people.
BStop power before open control panel
CElectrical drawing is pasted in control panel
DPlease keep sure electric clearance not lower than 6mm and creep distance not lower than
12.5mm
EReplace new parts if found rubber packing washer/ring damage or ageing.
F.

Choose metal parts material when replacing and keep sure same antiseptic property

G.

Checking regularly

1.Check appearance and tidy. Polish by gauze and paint by antirust paint
2.Check electrical performance
3.Suggest maintain every 3 month and repair every 12 months

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7.8 Operating Instruction

Emergency
Stop

Voltmeter
1 Power
Switch
Stop
Indicator
Light
Operation
Indicator
Light

Adjust Shaker
Deck
Angle
Down

PowerOn
PowerOff
1Power On
2Check voltmeter to show correct voltage
3Press button ON
4Press shaker deck adjust Up or Down depending on performance
5Press Stop to stop equipments
6Press Power Off

Adjust
Shaker
DeckAngleUp

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7.9 Operating Instruction

7.10 Material List


No.

Code

Name

Model

Unit

QTY

QF

Breaker

C65N-D16A

PC

FU1FU2

Fuse Protector

RT14-6A

PC

KM

AC contactor

LC1-D12Q7C

PC

FR1

Thermal Relay

LRD-10C(4-6A)

PC

HG,HL

Indicator Light

8D8060,380v

PC

SA

Universal Change-Over Switch

LW5B-A

PC

Ex Plug

YT/GZ-25A/4

PC

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Section 8 - Recommended Wearing Part


8.1 Recommended wearing parts
Linear Motion Shale Shaker GNZS703E
NO.

NAME

PART NUMBER

QTY

UNIT NOTE
as request on the quantity

shaker screen

GNZS703E-01-03

ea

and mesh number


thickness: 40mm

horizontal rubber strip

GNZS703E-01-02-01

12

ea

lengthways rubber strip GNZS703E-01-02-02

12

ea

wedge

GNZS703E-01-04

ea

back damper spring

GNZS594E-05-01

ea

front damper spring

GNZS594E-03-01

ea

GNZS594E-06-03

ea

GNZS594E-05-03

ea

GNZS594E-04-03

ea

GNZS594E-03-03

ea

GNZS594E-03-02

ea

GNZS594E-05-02

ea

7
8
9
10
11
12

right back top spring


bushing
left back top spring
bushing
rignt front top spring
bushing
left front top spring
bushing
front down spring
bushing
back down spring
bushing

Linear Motion Shale Shaker GNZS705E


NO.

NAME

PART NUMBER

QTY

UNIT NOTE
as request on the quantity

shaker screen

GNZS703E-01-03

ea

and mesh number


thickness: 40mm
as request on the quantity

shaker screen

GNZS752E-01-03

ea

and mesh number


thickness: 28mm

wedge

GNZS703E-01-04

10

ea

horizontal rubber strip

GNZS703E-01-02-01

12

ea

lengthways rubber strip GNZS703E-01-02-02

12

ea

horizontal rubber strip

GNZS752E-01-02-01

ea

lengthways rubber strip GNZS752E-01-02-02

ea

back damper spring

GNZS594E-05-01

ea

front damper spring

GNZS594E-03-01

ea

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10
11
12
13
14
15

right back spring


bushing
left back top spring
bushing
rignt front top spring
bushing
left front up spring
bushing
front down spring
bushing
back down spring
bushing

GNZS594E-06-03

ea

GNZS594E-05-03

ea

GNZS594E-04-03

ea

GNZS594E-03-03

ea

GNZS594E-03-02

ea

GNZS594E-05-02

ea

Linear Motion Shale Shaker GNZS594E


NO.

NAME

PART NUMBER

QTY

UNIT NOTE
as request on the quantity

shaker screen

GNZS594E-01-03

ea

and mesh number


thickness: 40mm

wedge

GNZS703E-01-04

ea

horizontal rubber strip

GNZS594E-01-02-01

16

ea

lengthways rubber strip GNZS594E-01-02-02

18

ea

back damper spring

GNZS594E-05-01

ea

front damper spring

GNZS594E-03-01

ea

GNZS594E-06-03

ea

GNZS594E-05-03

ea

GNZS594E-04-03

ea

GNZS594E-03-03

ea

GNZS594E-03-02

ea

GNZS594E-05-02

ea

7
8
9
10
11
12

right back spring


bushing
left back top spring
bushing
rignt front top spring
bushing
left front up spring
bushing
front down spring
bushing
back down spring
bushing

Linear Motion Shale Shaker GNZS752E


NO.

NAME

PART NUMBER

QTY UNIT NOTE


as request on the quantity and

shaker screen

GNZS752E-01-03

ea

mesh number
thickness: 28mm

wedge

GNZS703E-01-04

ea

horizontal rubber strip

GNZS752E-01-02-01

ea

lengthways rubber strip

GNZS752E-01-02-02

ea

Spring top bushing

GNZS752E-03-03

ea

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Spring bottom bushing

GNZS752E-03-02

ea

back damper spring

GNZS752E-04-01

ea

front damper spring

GNZS752E-03-01

ea

Linear Motion Shale Shaker GNZS753E


NO.

NAME

PART NUMBER

QTY

UNIT NOTE
as request on the

shaker screen

GNZS752E-01-03

ea

quantity and mesh


number
thickness: 28mm
as request on the

shaker screen

GNZS703E-01-03

ea

quantity and mesh


number
thickness: 40mm

wedge

GNZS703E-01-04

ea

horizontal rubber strip

GNZS752E-01-02-01

ea

lengthways rubber strip

GNZS752E-01-02-02

ea

horizontal rubber strip

GNZS753E-01-07-01

ea

lengthways rubber strip

GNZS753E-01-07-02

ea

Spring top bushing

GNZS752E-03-03

ea

Spring bottom bushing

GNZS752E-03-02

ea

10

back damper spring

GNZS752E-04-01

ea

11

front damper spring

GNZS752E-03-01

ea

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Section 9- Quality Assurance


1. According to the terms, the warranty of GN shale shaker is 14 months after delivery
or 12 months after commissioning whichever comes first. In warranty period, GN
Solids Control will be responsible for problems caused by quality of production or
raw material except the wearing spare parts of the equipment and problems caused by
incorrect man-made operation. Simultaneously, GN will offer instructions of GN
shale shaker operation, maintenance and inspection. Besides, using and replacing
authorized wearing parts are allowed during the warranty period. Any actions,
including abuse, misuse, misapplication and improper installation, and shale shaker
which is lack of maintenance will not suit for this assurance.In warranty period, if the
buyer finds defects in product material or manufacturing process, they should inform
GN Solids Control on paper and the later is responsible for replacement of product or
parts. As for cost beyond repairing or replacing defect parts, GN Solids Control
doesnt assure it expressly or impliedly. If technical service personnel who are not
authorized by GN Solids Control repair and maintain GN shale shaker arbitrarily, all
consequences caused by their action are not suitable for this assurance.
2. Situations below are not suitable for GN Solids Control assurance.
a. Breakdown caused exceeding product warranty period.
b. Breakdown caused by chemical erosion or friction loss.
c. Equipment damage caused by accidents in transit.
d. Quality assurance of products, which GN Solids Control doesnt do any change and
sells to buyers directly, is taken responsibility by original manufacturer.
e. Breakdown caused by abuse, misuse, misapplication and improper maintenance.
f. Equipment damage caused by repairing arbitrarily without getting authorization
from GN Solids Control or using parts without GN Solids Controls authorization.
3. Above assurance impliesShale Shaker Assurance which is only for the buyer.
4. GN Solids Control., Ltd. does declare that shale shaker assurance only guarantee
the buyers right, and reject any other express guarantees whatever is oral or written
ones or commitment or description or occurred because of samples, and all implied
warrant including but not limited, non-infringement assurance, any assurance of
merchantability and applicability for a particular purpose, and assurance resulted from
related action or commercial convention.
5. The buyer does promise to estimate the quality of shale shaker and confirm that GN
shale shakers meet buyers operation requirements including processing application
and the buyer knows how to evaluate and select installation site for GN shale shaker
and is aware of operation approach of GN shale shaker.
6. GN Solids Control., Ltd. doesnt assure for any approvals and authentications for
GN shale shaker issued by related management departments for any purpose.
7. According to the assurance, it is made an agreement that the buyer undertake risks,
responsibility and/ or cost about GN shale shaker brought in by related departments or
complying other laws and regulations.
8. GN Solids Control doesnt detect the buyer pre-installing shale shaker on spot, thus

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GN doesnt do any assurance to the installation of the shale shaker.


The buyer should guarantee that enterprises and individuals that rent or lease GN
shale shaker know all the assurance contents and exceptions above.

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Section 10 Installation Maintenance Notes


This should be used by operating and maintenance personnel to record historical
Information gathered during the installation and operation of GN equipment. If
properlykept, the log will be useful for altering maintenance intervals and intercepting
trends that mayindicate the need for changing operating procedures. Each entry in the
log should be dated forfuture reference and tracking. If required, additional pages may
be added to the log by copying ablank page or simply inserting ruled paper at the rear
of the section.

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