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User manual
GNZS Linear Motion Shale Shaker
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System
GN Solids Control is one of the most famous International Brand for Mud Solids Control &
Drilling Waste Management.
GN Owns a specialized facility for making shaker screens in Asian largest wire mesh
center city.
GN
GN System: Design & manufacture complete line equipment for a total mud system
which ensures better integration of system and competitive price.
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CONTENTS
Section 1 - Introduction..................................................................................................................... 7
1.1 Overview ............................................................................................................................. 7
1.2 Safety .................................................................................................................................. 7
1.3 Equipment Use .................................................................................................................... 7
1.4 Equipment Orientation ........................................................................................................ 8
1.5 Description And Operation ................................................................................................. 8
1.6 Major Components .............................................................................................................. 8
1.7 GNZS Series Shale Shaker Specifications ........................................................................ 10
1.8 Features ............................................................................................................................. 11
1.9 Working Principle ............................................................................................................. 11
1.10 Product Support............................................................................................................... 12
1.11 Introduction ..................................................................................................................... 12
Section 2 - Safety ............................................................................................................................ 13
2.1 Warnings ........................................................................................................................... 13
2.2 Sound ................................................................................................................................ 13
2.3 Warning Label On The Equipment.................................................................................... 15
Section 3 - Installation .................................................................................................................... 16
3.1 General .............................................................................................................................. 16
3.2 Safety ................................................................................................................................ 16
3.3 Installation Sequence ........................................................................................................ 16
3.4 Site Preparation And Clearance Requirements ................................................................. 19
3.5 Equipment Leveling .......................................................................................................... 19
3.6 Electric Power Connections .............................................................................................. 20
3.7 Shaker Screen Installation And Change, Machine Startup ................................................ 21
Section 4-Operating Instructions..................................................................................................... 22
4.1 GENERAL ........................................................................................................................ 22
4.2 Initial Startup..................................................................................................................... 22
4.3 Normal Startup .................................................................................................................. 23
4.4 Normal Shutdown ............................................................................................................. 23
4.5 Emergency Shutdown ....................................................................................................... 24
4.6 Angle Adjustment .............................................................................................................. 24
4.7 Pool Configuration ............................................................................................................ 25
4.8 Screen Retention System Operation.................................................................................. 26
4.9 The Treated Results And Causes ....................................................................................... 27
Section 5- Maintenance ................................................................................................................... 28
5.1 General .............................................................................................................................. 28
5.2 Routine Maintenance ........................................................................................................ 28
5.3 Screen Box Maintenance................................................................................................... 28
Section 6 Vibrator Motor .............................................................................................................. 30
6.1 Description ........................................................................................................................ 30
6.2 Operating Environment ..................................................................................................... 30
6.3 Storage and shipment. ....................................................................................................... 30
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6.4 Installation......................................................................................................................... 31
6.5 Electrical Connections ...................................................................................................... 32
6.6 Check the shaft rotation .................................................................................................... 33
6.7 Adjustment of eccentric block ........................................................................................... 33
6.8 First start and current inspection ....................................................................................... 34
6.9 Maintenance ...................................................................................................................... 34
6.10 Inspection ........................................................................................................................ 35
Section 7- Electric Control System ................................................................................................. 36
7.1 Application ........................................................................................................................ 36
7.2 Model Meaning ................................................................................................................. 36
7.3 Working Environment ....................................................................................................... 36
7.4 Range Of Application And Purpose .................................................................................. 37
7.5 Main Technical Specification ............................................................................................ 37
7.6 Checking Before Use ........................................................................................................ 37
7.7 Electrical Maintainance..................................................................................................... 38
7.8 Operating Instruction ........................................................................................................ 39
7.9 Operating Instruction ........................................................................................................ 40
7.10 Material List .................................................................................................................... 40
Section 8 - Recommended Wearing Part ......................................................................................... 41
8.1 Recommended wearing parts ............................................................................................ 41
Section 9- Quality Assurance .......................................................................................................... 44
Section 10 Installation Maintenance Notes .................................................................................. 46
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Section 1 - Introduction
1.1 Overview
This manual provides instructions for installing, operating, and maintaining the GN
linear motion shale shaker The manual covers both theGNZS752E two-panel
GNZS703Ethree-panel machines and GNZS954E four-panel machines (Figure 1-1).
The manual is divided into several sections to assist the user in readily accessing the
information.
Persons responsible for transporting, installing, operating, or performing maintenance
on this equipment are required to read and understand the instructions provided in this
manual. One copy of this manual should be available and accessible at the equipment
location.
For maximum safety and performance, no additions and/or changes may be made to
the equipment without the explicit written permission of GN.
1.2 Safety
Section 2 of this manual contains relevant safety information relating to both
operation and maintenance of this equipment. Be sure this information is read and
understood by all personnel.
DO NOT operate the equipment if defective or faulty mechanical or electrical
components are detected.
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drilling solids from drilling fluid. GN does not authorize any other use of this equipment.
Intended usage of equipment includes compliance with the operating, maintenance, and safety
instructions provided in this manual.
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No
Description
No
Description
11
Control Panel
Flow board
12
Support assembly
Rubber
13
Travel switch
Shaker screen
14
Vibrating motor
15
Wedge
16
Motor cover
Feeder
17
Pedestal
18
19
10
Electric motor
AWD device
Reduction box
synchronous lifting mechanism
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GNZS752E-DM
GNZS703E-HB
GNZS703E-DZ
Vibration Mode
GNZS594E-HB
GNZS594HGE-LD
Linear Motion
Capacity(m/h)
45(200GPM)
Vibration Motor(Kw)
120(528GPM)
20.75
140(616GPM)
21.72
21.94
N/A
Screen Qty(Pcs)
Screen SizeLW(mm)
Screen Area()
Adjustable G Force
Vibration Amplitude(mm)
0.55
750900
7001250
5851165
1.35
2.63
2.73
7.1G
7.5G
8.0G
3.925.62
4.145.96
4.46.34
+2
Feeding Type
Box Feeder
Weir Feeder
Box Feeder
710
895
1042
Weir Height(mm)
EX Standard
Weir Feeder
Hopper Feeder
895
ExdIIBt4/IECEX/A-TEX
Weight(Kg)
893
1675
1742
1722
1638
276119981428
Low Weir Feeder Shaker GNZS703E-LW weir height 500mm is available for option.
Model
GNZS752EDM
GNZS703EHB
K Weir height
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
1676
1612
266
1080
1689
1356
1288
1062
1062
24
710
2717
2362
816
1998
1720
1660
1428
1252
24
895
900
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GNZS703EDZ
GNZS594EHB
GNZS594H
GE-LD
2419
2362
816
900
2055
1720
1660
1474
1474
24
1060
2937
2582
816
900
1998
1720
1660
1428
1252
24
895
2937
2582
816
900
1998
1720
1660
1428
1035
24
895
1.8 Features
1) GN shale shaker adopt dual motors automatically simultaneous principle design,
shaker deck make linear motion movement, some of the spare parts are changeable
with international brand
(2) Adopt advanced G-force motor, work stable for long time.
(3)Adopt flat or pyramid screen, two or three are available in one shaker deck ,choose
40200 mesh screens according to the drilling fluids property and purpose.
(4) Wedged type screens for easy operation and safer protection
(5) Adjusting while drilling can be achieved by electric motor. Worm gear adjustable
device ,new structure, there is a worm gear device on each side of the deck, between
there is a connection to keep the balance and simultaneously when adjusting. Deck
angle adjustment -15
(6) After sand blasting for the surface of the deck, there will be acid cleaning,sparying
with severe anti corrosion paintings to provide with good corrosion resistance.
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The drilling fluids from mud return line of the drilling rig feed into the buffer box,
then over flow to the shaker deck and shaker screen. The shaker motor motivate the
fluids flow from one side to the other side of the shaker. While moving ,the fluids will
down the screen to the collection box and the cuttings are discharged at the other end
of the shaker.
HebeiGNSolidsControlCo.,Ltd.
HQAddress:No.3IndustryRoad,DachangChaobaiRiverDevelopmentArea,Langfang,China065300
Tel:+863165276989/5276988/5276990
Fax:+863165276997/5276990
Email:sales@gnsolidscontrol.com
Website:http://www.gnsolidscontrol.com
SECTION 2 - SAFETY
1.11 Introduction
This section contains a summary of WARNINGS used in this manual applicable to
the equipment. The GNZS shale shakers have been designed to perform the stated
functions safely.
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Section 2 - Safety
2.1 Warnings
All persons responsible for operation and maintenance of this equipment must read
and understand all safety information in this manual prior to operating and/or
maintaining the equipment. The safety warnings listed below are included in
applicable procedures throughout this manual.
2.2 Sound
WARNING!
TO
PROTECT
AGAINST
HEARING
LOSS,
HEARING
Electrical Hazards
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Equipment Handling
Operation
Maintenance
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Storage
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Section 3 - Installation
3.1 General
This section describes the recommended installation procedure for the GNZS shale
shaker. The equipment may be shipped partially assembled to comply with shipping
height restrictions.
3.2 Safety
Read and understand ALL safety information presented in this manual before
installing and operating this equipment. Refer to Section 2 for a summary of
Warnings addressing installation, operation and maintenance of this equipment.
Before beginning the installation review the Equipment Handling Procedures in this
section. In particular, note the information concerning lift points and the use of
spreader bars when lifting or moving the equipment.
Failure to observe proper equipment handling procedures may result in serious
personal injury and/or damage to the equipment.
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LIFTINGPOINT
Figure 3-1
TRANSPORTATION
As shown in Figure 3-2, besides the four damper springs, there are four sets of shaker
deck lock device, composed of 2 units fixing seat and 3 units fixing bolts. When
deliver the shaker, the tension devices are tensioned. This will keep equipment stable
and safe during transportation to avoid any broken on shaker.
When shale shaker arrive at job site, and finish installation the tension device can be
released (Refer to Fig 3-3). When we release it must keep the fixing seat and bolts
well to ensure every handling of the shaker will be stable and safe.
Note: When running equipments, the shipping brackets must be uninstalled
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Fig 3-2 The tension bolt in tensioning Fig 3-3. The tension bolts released
INSTALLATION
1. When shale shaker arrives at job site, make it at proper position and according to
installation hole with sign of 4-24 ( Refer to Fig 3-4 ). Make fixture, do related
position fixing on all aspects to make installation, uninstall. If along with system,
well provide installation and fixture, user only need to connect and fix it
2.Connect electric power to shale shaker magnetic starter. Usually, the electric system
will be 380V/50Hz. The vibration motor and magnetic starter can be customized
according to clients requirement
3.There is button signed ON, OFF and have certain color for identification.
4.Shale shaker can be installed on even operation plate. The shale shaker can be
designed as tandem shaker, and even more. But should make suitable connections and
related pipes
STORAGE
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If the machine will not be installed immediately, it should be covered with a tarpaulin
(tarp). If unit is stored outdoors, use a UV- resistant tarp, or UV-resistant shrink-wrap.
Install vents when using shrink-wrap. Seal operating and maintenance manual in
plastic, and attach to unit.
Fig3-5
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1. Open the lid of the control cabinet and connected to the power supply on site.
2. Vibration motor is three-phase, 50 or 60 Hz. Motors must be operated according
to the designed voltage. Motor power requirement can be seen on the name plate.
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OPERATING SAFETY
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Fig 4-1
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corresponding up and down button. Start the motor, the motor speed is decelerated
by reduction box and screw lift to get ideal speed. The lead screw lift the
travelling square tube up or down. When the travelling squire tube increase or
decrease to a limited position, the travelling square tube assembly touch the
travelling switch and the motor will shut off for protection. The operator can
adjust the deck angle according to the mud property and flow capacity.
up
Down
1.explosion-proof motor 2.reduction box, 3. screw lift 4.guide tube assembly 5.travelling square
tube assembly 6.travel switch 7.travel switch support assembly 8.explosion-proof electric control
cabinet
Fig4-2
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Fig 4-3
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Performance
Cause
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Section 5- Maintenance
5.1 General
These sections include routine maintenance, inspection, replacing the screen,replacing
the spare parts and so on. Routine inspection is mainly to ensure the normal operation
of the equipment and to prolong its service life. Programs listed in this section are
only for reference and can be adjusted by users according to experience. A
maintenance log can help realize daily maintenance and adjust and modify
maintenance content at the same time.
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Check if there is any damage of all rubber strips on the Each shift
screen back side, if any damaged, replace immediately.
Check whether the screen is tensioned and attached closely Each shift
to the bed of screen. Damaged screen should be replaced Reverse side for each
immediately.
screen should be
checked or replaced
Check the screen tension device, if tensioned not complying Reverse side for each
with the requirement, which may cut short shaker deck and screen
should
be
vibration motor lifetime.
checked or replaced
Refer to Section Six for vibration motor inspection
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6.4 Installation
a. Before installing vibrator, turn off and lock out/tag out all energy sources to
mounting structure according to ANSI standards
b. If using a cutting torch or welding, test atmosphere for gas level or dust content.
c. Make sure mounting surface is strong and flat, 0.25 mm acros vibrator feet. (This
will minimize internal stress to vibrator casting when tightening mount bolts. Welding
in the area of the mounting surface could affect flatness.) see Fig. 2.
d.Make sure mounting surface and vibrator are clean and free of debris, paint, and
oxidation.
e. Before installing vibrator onto mount, apply thread sealing compound to all bolts.
f. Install vibrator onto mount with new lock nuts, compression washers, and bolts
according to Table I. Tighten bolts in order given in Fig 3 to avoid damaging vibrator
casting. (Contact fastener manufacturer for specific information regarding bolt
torque.).
g. After the vibrator has been operated for 10 to 20 minutes, check bolt torque.
Tighten if necessary
Table I. Mounting Bolts and Torque Requirements
Bolt Size
Dry Torquekgm
M16
M20
19
38
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M22
M24
M30
56
71
Cable section
4-2.5
4-4.0
4-6.0
Wire connector
2.5-5
4-5
b. Trim conductors and strip insulation approximately 8mm. Wire vibrator according
to wiring diagram inside terminal box or see Fig 4.Use closed-loop wire connectors
only.
Install wire connector between the two flat washers. See Fig 5.
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6.9 Maintenance
a. Clean dust on shell regularly
b. Before operating, must check the bolts to confirm whether there is loose or not.
Otherwise, we must screw bolts tight before running shaker
c. Inspect the cable, whether there is wear, hold down, crushing, etc.
d. The vibration motor should be under good lubrication during operation:
Motors before fixed on shaker, the bearing is filled with SKF specific lubricate grease,
the temperature range is -40 ~ 200
During running, every 2000 working hours user should makeup LGHP2 lubricate
grease once. Every bearing can not be filled over 25.8g
During 2000 hours, if any bearing daily temperature increase (temperature increase
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means motor shell actual one deduct environment temperature, every half one month
test on bearing temperature increase is requested) 10 than common situation. This
means the lubrication isnt sufficient. At this time, the lubrication schedule and
lubrication grease make up quantity should be decreased properly. In principle, every
2000hours, every bearing lubrication grease makeup should be less than 25.8g. Such
as, lubrication period will be deducted half of usual quantity (1000 hours) while
lubrication grease make up should be less than 12.9g. Usually, bearing daily
temperature increase every 10, lubrication period and make up quantity should be
decreased once
To make sure bearing operated well, we must use LGHP2 grade high temperature
lubrication grease. Before adding new lubrication grease we should clean the input
hole.
Commonly, bearing will have natural temperature increase by 1-2 just after
lubricating or second lubrication
To avoid dust fall into oil input hole, or wear bearing, usually well use oil cup to
close oil hole
e. If we operate the shale shaker after long time off status, we need to inspect motor
rotary unit on insulation. Use 500V gauge, get resistance is not larger than
0.5MSZ, we can run the shaker
Notice: If the motor doesnt run at all, we must shut off the power
immediately to avoid motor broken
After starting motor, to inspect, whether this is any problem. If there
is any break off or uncommon noise. If two motors are not running in-phase we
need to stop the motors and get rid of problems then turn it on again for
operation
When motor is under cold status, should not be started 5 times
continuously; when motor is turned off under hot status, the restart can not be
over 3 times continuously
6.10 Inspection
Check the vibrator, cable and wire connection seasonally as below.
WARNING:
a. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards.
b. Inspect cable for damage including cuts and abrasions. Replace if damaged.
c. Inspect ground connection. Make sure resistance from ground connection to
vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground terminal is
tightened to proper torque.
d. Make sure all nuts on connections on terminal block are tightened to proper torque.
Do not over tighten.
e. Check mounting bolt torque
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Main Current
Main Switch
Sub Branch No.
Design No.
M: Light
D: Power
EX Distribution Box
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Model
100A
BXM(D)51
250A
Ex Model
BXM(D)51
2,4, 6, 8,
10, 12
Ex-mark
II 2 GD
Ex d IIB T4 Gb
Ex T4 T135 Db IP65
Rated Voltage
460V or bellow
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Choose metal parts material when replacing and keep sure same antiseptic property
G.
Checking regularly
1.Check appearance and tidy. Polish by gauze and paint by antirust paint
2.Check electrical performance
3.Suggest maintain every 3 month and repair every 12 months
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Emergency
Stop
Voltmeter
1 Power
Switch
Stop
Indicator
Light
Operation
Indicator
Light
Adjust Shaker
Deck
Angle
Down
PowerOn
PowerOff
1Power On
2Check voltmeter to show correct voltage
3Press button ON
4Press shaker deck adjust Up or Down depending on performance
5Press Stop to stop equipments
6Press Power Off
Adjust
Shaker
DeckAngleUp
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Code
Name
Model
Unit
QTY
QF
Breaker
C65N-D16A
PC
FU1FU2
Fuse Protector
RT14-6A
PC
KM
AC contactor
LC1-D12Q7C
PC
FR1
Thermal Relay
LRD-10C(4-6A)
PC
HG,HL
Indicator Light
8D8060,380v
PC
SA
LW5B-A
PC
Ex Plug
YT/GZ-25A/4
PC
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NAME
PART NUMBER
QTY
UNIT NOTE
as request on the quantity
shaker screen
GNZS703E-01-03
ea
GNZS703E-01-02-01
12
ea
12
ea
wedge
GNZS703E-01-04
ea
GNZS594E-05-01
ea
GNZS594E-03-01
ea
GNZS594E-06-03
ea
GNZS594E-05-03
ea
GNZS594E-04-03
ea
GNZS594E-03-03
ea
GNZS594E-03-02
ea
GNZS594E-05-02
ea
7
8
9
10
11
12
NAME
PART NUMBER
QTY
UNIT NOTE
as request on the quantity
shaker screen
GNZS703E-01-03
ea
shaker screen
GNZS752E-01-03
ea
wedge
GNZS703E-01-04
10
ea
GNZS703E-01-02-01
12
ea
12
ea
GNZS752E-01-02-01
ea
ea
GNZS594E-05-01
ea
GNZS594E-03-01
ea
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10
11
12
13
14
15
GNZS594E-06-03
ea
GNZS594E-05-03
ea
GNZS594E-04-03
ea
GNZS594E-03-03
ea
GNZS594E-03-02
ea
GNZS594E-05-02
ea
NAME
PART NUMBER
QTY
UNIT NOTE
as request on the quantity
shaker screen
GNZS594E-01-03
ea
wedge
GNZS703E-01-04
ea
GNZS594E-01-02-01
16
ea
18
ea
GNZS594E-05-01
ea
GNZS594E-03-01
ea
GNZS594E-06-03
ea
GNZS594E-05-03
ea
GNZS594E-04-03
ea
GNZS594E-03-03
ea
GNZS594E-03-02
ea
GNZS594E-05-02
ea
7
8
9
10
11
12
NAME
PART NUMBER
shaker screen
GNZS752E-01-03
ea
mesh number
thickness: 28mm
wedge
GNZS703E-01-04
ea
GNZS752E-01-02-01
ea
GNZS752E-01-02-02
ea
GNZS752E-03-03
ea
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GNZS752E-03-02
ea
GNZS752E-04-01
ea
GNZS752E-03-01
ea
NAME
PART NUMBER
QTY
UNIT NOTE
as request on the
shaker screen
GNZS752E-01-03
ea
shaker screen
GNZS703E-01-03
ea
wedge
GNZS703E-01-04
ea
GNZS752E-01-02-01
ea
GNZS752E-01-02-02
ea
GNZS753E-01-07-01
ea
GNZS753E-01-07-02
ea
GNZS752E-03-03
ea
GNZS752E-03-02
ea
10
GNZS752E-04-01
ea
11
GNZS752E-03-01
ea
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