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FBRICA DE TUBOS E PERFIS ISOLANTES, LDA

TEL: (+351) 234600890


FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

ISOLTUBEX
INSULATION TUBE OF LOW
DENSITY POLYETHYLENE

U
UN
NC
CO
OA
AT
TE
ED
D

C
CO
OA
AT
TE
ED
D

August 2009

1/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

Company Presentation
Factory of thermal and acoustic expanded low-density polyethylene
insulation tube.
Constituted in 1994, member of the group Indstrias JSA, employs 20
staff members, has a covered area 2000m2 and a annual volume of sales
of 2.500.000.
Starts its production in the first months of 1995 being from the beginning
the Spanish market its principal one, followed by other European countries,
where the energy economy is highly cared for.
A very specific industrial sector and of permanent technological alterations,
demands a constant actualisation of equipments and chemical formulation
in order to accompany the great international competition.
Initially its products were fundamentally used as an economic element on
the hot water tubes as a heating energy saver, however with the
technological evolution, its utilisation has been increasing in a way that
today its for packaging that its mostly used due to its light and flexible
characteristics.

August 2009

2/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

Organisation Chart
Ing. Joaquim Almeida

General Manager

geral@grupojsa.com

Manager

Dr. Pedro Almeida

General Director

Dr. Manuela Santos

Production Director

Mr. Pedro Tavares

geral@grupojsa.com

Quality Responsible

Ing. Fausto Batista

geral@grupojsa.com

Commercial Director

dir.geral@grupojsa.com

dir.comercial@grupojsa.com

Account Responsible

Mr. Jorge Almeida

Export Responsible

D. Laurentina Pinho

dp.contabilidade@grupojsa.com
exportacao@grupojsa.com

We are CERTIFIED according to the standard

NP EN ISO 9001:2008

August 2009

3/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

Presentation Of The Products


Thermal and Acoustic Insulation Tube of Expanded
Low-Density Polyethylene
 Formats: Round;
 Measures:
 Length: any (2 to 50m);
 Diameters: 13 to 63mm; (internal diameter)
 Thickness: 6 to 20mm;


Finishes: Uncoated or Coated;

Colour
 Uncoated: Grey (standard)*
 Coated: Black (standard)*

* Other colours by enquiry

Packing Profiles in expanded polyethylene.


 Formats: In L, V and U;
 Measures:
 Length: 2 meters.

Applications
Thermal and acoustic insulation, for any type of tubes with hot or
cold fluids, in the exterior (without direct exposure to sunlight)
or in the interior of the walls.
August 2009

6/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

SOME CHARACTERISTICS OF THE INSULATION TUBE


ISOLTUBE
1.

REDUCES TEMPERATURE LOSS Reduces by 70% the loss of heat from the
hot fluids.

2.

ITS AN EXCEPTIONAL ACOUSTIC INSULANT The annoying noise of the


running water in the pipes can be eliminated with the application of this
insulation.

3.

PROTECTS THE INSTALLATIONS FROM POSSIBLE DAMAGE OR CUTS


In most cases, the installations of fluids are in the interior of the walls, were
bits of tiles, blocks or stones, could damage the tubes. Inclusively during the
process of construction, its probable to exist shock that will provoke damages
to the system. The insulation tube ISOLTUBE can be installed with Stainless
Steel Tube, Copper Tube, PPR Tube and Aluminium/Pex Tube.

4.

VERY GOOD RESISTENCE TO DEFORMATION.

5.

DOES NOT CONTAIN FREON The FREON gas is very harmful for the
environment, seeing that it destroys the ozone layer.

6.

UTILIZATION TEMPERATURE The range of temperatures for utilisation


vary between 25C and 90C.

7.

ITS EASY TO TRANSPORT Due to its lightweight the transportation is


extremely easy and rapid.

8.

ITS EASY TO WORK With a sharp knife, it can be cut very easily. Its very
malleable and can be moulded to any type of curve with easiness.

9.

ITS POSSIBLE TO INSULATE AN INSTALATION THAT IS ALREADY


FIXED TO THE WALL As we also sell ISOLTUBE without coating and precut, easily you can insulate the whole system without needing to do it before
fixing the tubes to the wall.

10. DURABILITY When correctly applied, they present sufficiently stable


characteristics, in order that we may estimate durability superior to 10 years,
in exterior applications (exposed tube), and superior to 25 years when applied
within the walls.

August 2009

7/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

CARE TO BE TAKEN BEFORE AND DURING INSTALATION


1. Store the tube in covered areas and always protected from sunlight and from
humidity (it is preferable that the tube stays in is packing until it is used) even
inside buildings there is a 50% of passing of UV rays through windows.
2. Do not apply the tube exposed to sunlight, nor in the exterior subject to the
weather.
3. If the tube is applied in the floor, it should be protected by sheets of paper or
plastic, in order to avoid that it is in contact with the humidity of its environment.

TECHNICAL DETAILS
MEASURES OF ISOLTUBE AND EXTERNAL
DIAMETERS OF THE TUBE TO BE INSULATED
TABLE 1
INTERIOR
(mm)
13
16
19
23
29
36
43

WALL THICKNESS (mm)


UNCOATED
UNCOATED
COATED
6
10
6
6
10
6
6
10
6
6
10
6
6
10
6
6
10
6
6
10
6

EXT. TUBE TO INSULATE (mm)


INOX
COPPER
GALVANIZED IRON
12
12
3/16 / (4.8)
15
14/15
5/16 / (7.9)
18
16/18
3/8 / (9.5)
22
22
/ (12.7)
28
28
/ (19.1)
35
35
1 / (24.4)
42
42
1 / (31.8)

OBS. LENGTH OF THE TUBES 2 meters.

TOLERANCES =

-0 ; +2mm ( Tubes

29mm )

-0 ; +4mm ( Tubes

36mm )

APARENT VOLUMIC MASS


TUBE DESIGNATION
Uncoated foam pipe
Uncoated foam pipe
Uncoated foam pipe
Coated foam pipe
Coated foam pipe
Profile L
Profile U
Profile V

TABELA 2
TUBE/PROFILE DIMENSION
up to 23 mm inclusive
bigger than 23 up to 43 mm
bigger than 43 mm
up to 23mm inclusive
bigger than 23mm
L 50
U 30
V 30

August 2009

VOLUMIC MASS
25 Kg / m3
30 Kg / m3
35 Kg / m3
40 Kg / m3
40 Kg / m3
25 Kg / m3
25 Kg / m3
25 Kg / m3

8/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

PHYSICAL AND MECHANICAL CHARACTERISTICS FOR THE INSULATION TUBE


TABLE 3
THERMIC CONDUCTIBILITY MEDIUM TEMPERATURE = 50C
WATER ABSORPTION.

UNCOATED

COATED

0,055 W/m.C

0,055 W/m.C

0,1 kg/m2

RESISTANCE FACTOR TO DIFUSION OF STEAM.

6mm

3000

15000

10mm

4000

9000

300 KPa

300 KPa

RUPTURE TENSION TO TRACTION.

10 15KPa

COMPRESSION TENSION AT 10% OF DEFORMING.

DIMENSIONAL VARIATION AFTER 7 DAYS UNDER A TEMPERATURE OF 90C 10%


DIMENSIONAL VARIATION AFTER 7 DAYS UNDER A TEMPERATURE OF -25C

SUB TITLES

STRENGTH OF PELAGE OF THE COATING


W
M
C
KPa

N
m2

0,1 kg/m2

10 15KPa
10%

1%

1%

---

10N

Watt
Meter
Centrigrade Degrees
Kilo-Pascal
Sigma
Newton
Square meter

ASSEMBLING INSTRUCTIONS

1. If you need to join two tubes you may apply


some glue on the inserting end of the tube,
insert the tube on the one you are insulating
placing it against the tube that is already
applied and pressurise for a moment.

2. Reforce the union with adhesive tape.

August 2009

9/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

ASSEMBLING INSTRUCTIONS FOR INSTALLATIONS ALREADY


COMPLETED

1. On the pre-cut area, make some pressure with


a finger along the tube, tearing it along its
length.

2. Start insulating the tube.

August 2009

10/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

POLYETHYLENE INSULATING TUBE UNCOATED


Designation

UNCOATED FOAM PIPE

Code

Measure

Packing

2101010613

13x6

660

2101010615

15x6

640

2101010616

16x6

560

2101010619

19x6

440

2101010623

23x6

380

2101010624

24x6

300

2101010629

29x6

250

2101010636

36x6

180

2101010643

43x6

130

2201011012

12x10

480

220101101516

15/16x10

380

2201011018

18x10

320

2201011022

22x10

250

220101102728

27/28x10

190

220101103435

34/35x10

140

2101041043

43x10

110

2201011056

56x10

80

2201011063

63x10

56

2101011315

15x13

270

2101011318

18x13

210

2101011322

22x13

180

2101011328

28x13

150

2101011335

35x13

110

2101011342

42x13

100

2101011348

48x13

80

2201012013

13x20

140

2201012016

16x20

140

2201012019

19x20

130

2201012023

23x20

100

2201012028

28x20

80

2201012029

29x20

90

2201012032

32x20

90

2201012036

36x20

80

2201012038

38x20

72

2201012043

43x20

64

2201012048

48x20

54

2201012056

56x20

48

2201012060

60x20

44

2201012063

63x20

30

August 2009

11/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

POLYETHYLENE INSULATING TUBE COATED


Designation

Coated foam pipe

Code

Measure

Packing

2101000613

13x6

640

2101000615

15x6

630

2101000616

16x6

550

2101000619

19x6

420

2101000623

23x6

370

2101000629

29x6

240

2101000636

36x6

180

2101000643

43x6

130

2111001012
211100101516

12x10
15-16x10

460
360

2111001018

18x10

300

2111001022

22x10

230

211100102728

27-28x10

170

211100103435

34-35x10

120

2111002013

13x20

120

2111002016

16x20

100

2111002019

19x20

88

Dimension = Interior Diameter x Wall Thickness (in mm)


Tube Size: 2 Mts
Dimension Tolerances:

Interior
Thickness
Length

29mm: -0mm ; +2mm


> 29mm: -0mm ; +4mm
-0,5 ; +1,0 at =29mm / -0,5 ; +2,5 para >29mm
-1,0 ; +1,0 at =29mm / -1,0 ; +2,0 para >29mm
1,5%

August 2009

12/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

PROFILES FOR PACKING OF EXPANDED POLYETHYLENE


L SHAPED PROFILE OF 50
Designation

Code

Measure

Packing

23010450

L de 50

400

PROFILES FOR PACKING OF EXPANDED POLYETHYLENE


V SHAPED PROFILE OF 30
Designation

Code

Measure

Packing

23010230

V de 30

380

PROFILES FOR PACKING OF EXPANDED POLYETHYLENE


U SHAPED PROFILE OF 30
Designation

Code

Measure

Packing

23010330

U de 30

300

Profile Length = 2 mts


Dimension Tolerances:
Length

1,5%
August 2009

13/14

FBRICA DE TUBOS E PERFIS ISOLANTES, LDA


TEL: (+351) 234600890
FAX: (+351) 234600899
www.grupojsa.com

geral@grupojsa.com

3750-753 TRAVASS GUEDA PORTUGAL

SALES GENERAL TERMS


PRICES:

Do not include taxes and can be altered in the orders on


hand.

TRANSPORT:

As agreed with the client.

COMPLAINTS:

Will only be considered if presented within 5 workdays


after delivery date.

DEVOLUTIONS:

Will only be accepted after having been previously


resolved by our Commercial Department.

INDEMNITIES:

An indemnity will only be given if accepted by our


Quality Department.

PAYMENTS:

As agreed with the client.

NOTE: In case of litigation it is the Court of gueda the competent one for the
judgement.

HANDLING OF COMPLAINTS
Complaints must be processed in the following way:
1. Explanatory communication in writing to our Company.
2. Site visit by our technicians (when possible).
3. In view of the results, decisions will be taken by our commercial
department in the following way:
 Total or partial acceptance with or without indemnity.
 Declination of total or partial responsibility.

August 2009

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