(T)

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Oil/AirCooling Systems
AKG-Range
T1 - T11

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AKG - edition 1999-1-E (changes and errors excepted)

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Yo u r i n n o v a t i v e p a r t n e r t o d e s i g n a n d s u p p l y e n g i n e e r e d c o o l i n g p a c k a g e s

Features

High efficiency cooling systems made from Aluminium

High performance and working pressure - even for heavy duty

Oil/AirCooling Systems

hydraulic and lubrication applications

Maximum working pressure

T1 -T8

26 bar

T9 -T11

10 bar

AKG-Range
T1 - T11

Offering high flexibility for usage with transmission, engine, hydraulic and
lubrication oils
May be also used as off-line coolers

Cooling systems can be fitted with 12V/24V DC, 3 phase or hydraulic motors

Benefits
Short lead times
Cost effective
Cooling systems fully equipped for
immediate use
Spares from stock
Robust design, tried and tested for
many years
Maintenance free
Low noise levels

General
Our T range is designed to help you find an
individual solution for your cooling application.

Applications

Our cooling systems offer a wide variety of

The units can be

products which have been fully tried and

(T)

used for cooling: mineral oil, synthetic oil, bio oil, HFA B C D liquids,

tested even under the most arduous

water/glycol mixture, containing 50% antifreeze

working conditions.

and corrosion inhibitors

A range of 11 basic types covers almost all

Function:

cooling applications involving a large variety

Heat will be transferred from the fluid to the cooling

air flow

of fluids in stationary and mobile machines.

AKG and its representatives as experts in

Options

the field of cooling systems will be delighted

to assist you.

Temperature regulator

Please note:

Off-line cooler packages with integral pump

Set up and operating instructions

modifications to the specifications in this

60 Hz electric motors

brochure.

Pusher fans (standard equipment is puller fans)

As part of our ongoing technical improvements, AKG maintains the right to introduce

Yo u r p a r t n e r f o r

hydraulic coolers

General Terms of Sales and

Delivery
Spares list

Motor Voltage
[V]

Power Consumption
[kW]

Volume
[l]

Working Pressure
[bar]

Total Weight
excluding fluid [kg]

73

Noise Level
[dB(A),1m]

62

1/4 BSP

Detail x

B
S

Fan Speed
[rpm]

Detail x
N max

Fan Diameter
[mm]

T9 - T11
G

T1

5200.201.0000
5200.202.0000

167
167

3250
3250

71
71

12
24

0.08
0.08

1.0
1.0

26
26

6,7
6,7

T2

5202.201.0000
5202.202.0000
5202.203.0000
5202.204.0000
5202.223.0000

255
255
250
250
250

2600
2600
3000
3000
1500

74
72
75
75
57

12
24
230/400
Hydraulic
230/400

0.15
0.15
0.25

1.9
1.9
1.9
1.9
1.9

26
26
26
26
26

15.6
15.6
15.6
15.6
15.6

5203.201.0000
5203.202.0000
5203.203.0000
5203.204.0000
5203.223.0000

350
350
380
380
380

2950
2950
1500
1500
1000

76
78
75
75
68

12
24
230/400
Hydraulic
230/400

0.2
0.25
0.37

2.9
2.9
2.9
2.9
2.9

26
26
26
26
26

23
23
23
23
23

5204.201.0000
5204.202.0000
5204.203.0000
5204.204.0000
5204.223.0000

350
350
380
380
380

2950
2950
1500
1500
1000

77
78
77
77
68

12
24
230/400
Hydraulic
230/400

0.2
0.25
0.37

5.2
5.2
5.2
5.2
5.2

26
26
26
26
26

28.8
28.8
28.8
28.8
28.8

5205.201.0000
5205.202.0000
5205.203.0000
5205.204.0000
5205.223.0000
5215.203.0000

385
385
450
450
450
450

3100
3100
1500
1500
1000
1500

79
79
77
77
68
77

12
24
230/400
Hydraulic
230/400
230/400

0.27
0.24
0.37

6.3
6.3
6.3
6.3
6.3
6.3

26
26
26
26
26
26

38
38
38
38
38
38

5206.203.0000
5206.204.0000
5206.223.0000

500
500
500

1500
1500
1000

79
79
68

230/400
Hydraulic
230/400

0.55

9.4
9.4
9.4

26
26
26

49
49
49

5207.203.0000
5207.204.0000
5207.223.0000

500
500
500

1500
1500
1000

79
79
68

230/400
Hydraulic
230/400

0.55

10.6
10.6
10.6

26
26
26

54
54
54

5208.203.0000
5208.204.0000
5208.223.0000
5208.231.0000

630
630
630
630

1000
1000
750
1000

79
79
68
90

230/400
Hydraulic
230/400
230/400

17.7
17.7
17.7
17.7

26
26
26
26

89
89
89
89

5209.203.0000
5209.204.0000
5209.223.0000

900
900
900

1000
1000
750

88
88
82

230/400
Hydraulic
230/400

25
25
25

10
10
10

190
190
190

900
900
900

1500
1500
1000

98
98
88

400/690
Hydraulic
230/400

5.5

5210.203.0000
5210.204.0000
5210.223.0000

3.0

31
31
31

10
10
10

200
200
200

T11
L

5211.203.0000
5211.223.0000

1000
1000

1500
1000

100
90

400/690
400/690

11.0
7.5

55
55

10
10

ca. 290
ca. 290

Cooler Type

T1 - T8

Order Number

Technical Data

106.5
E

A
E

SAE 3

0.18

L
T3
50
M

25

H
B
D

detachable
support feet

I
K

M
H
D

4x 14
R

1/2 BSP

I
K

M1 4x1.5

T4

SPECIFICATION
Cooler Type
Heat rejection1)

T1
1-5

T2
3-10

T3
8-15

T4
10-20

T5 (T5K)2)
15-25

T6
20-35

T7
25-40

T8
35-75

T9
60-120

T10
85-180

T11
120-260

DIMENSIONS
A
B
C
D
E
F
G
H
I
K
L
M
N max.
O
P
Q
R
S
T

200
191
63
248
315
50
65
80
150
200
15
25
175
1BSP

300
302
63
355
415
50
115
150
200
250
15
25
370
1BSP

400
396
63
451
515
50
160
200
200
250
15
25
400
1BSP

T5

400
550
650
800
800
1050
396
411
557
557
651
915
94
94 (63)
94
94
140
94
113
451
466
607
608
722
995
535
690
790
940
960
1352
60
60
60
60
70
110
160
165
235
235
280
390
200
200
310
310
400
440
250
250
250
250
250
215
300
300
300
300
300
580
15
20
20
20
20
40
25
30
50
50
50
65
430
440 (410) ca. 450 ca. 450 ca. 590 ca. 650 ca. 790
11/4BSP 11/4BSP (1BSP) 11/4BSP 11/4BSP 11/2BSP
1182
635
91
780
15

Direction of
cooling air flow: pulling

pushing =

L
T7
L
T8

1332
710
94
1064
20

L
S
T9
L

0000
01
02
03
04
23

T6

T10
.

Cooler type: e.g. 04 = T4

L
K

all dimensions in [mm]

ORDER CODE SYSTEM

52

1200
1206
140
1276
1520
110
532
525
210
750
50
100
ca. 900

2 (standard)

=
=
=
=
=

12 V DC
24 V DC
3 phase electric motor
hydraulic motor
low noise version with
3 phase electric motor

0.25

0.25
0.37

0.37

0.37
1.1
0.55
2.2
2.2
1.5

3 phase electric motor:

T2 - T9
T10 - T11
displacement [cm ] hydraulic motor: T2 - T8
T9 - T10
3

Materials

1 (available for 3 phase

and hydraulic motors)

Cooler:
Fan blade:
Fan cowl, finger guard, support feet,
motor support flange:

1) For details use diagrams and tables as appropriate

0.25

2) use T5K for low oil flows

B14, small flange

B5
11 ccm
21 ccm

Aluminium
Plastic
Zinc plated, painted / Powder coated steel

All systems are pressure tested according to DIN 50104

A p p l i c a t i o n s :

T r u c k s

B u s s e s ,

C o m m e r c i a l

T r u c k s ,

F o r k - L i f t

T r u c k s ,

S p e c i a l

V e h i c l

e s ,

T r a c t o r s ,

C o n c r e t e

M i x e r

T r u c k s ,

C o n s t r u c t i o n

M a c h i n e r y

A s p h a l t

C o m p a c t o r s ,

Easy sizing of T-coolers

Easy sizing of T-coolers

The following tables may be used to quickly select a T-cooler.

For a more detailed and customised cooler selection exact temperatures and flows are necessary.

The data is based on the assumption that oil inlet temperature does not exceed 70 C for

Please select your cooler according to the example on page 10 or seek advice from AKG or its

hydraulic and 110 C for lubrication applications.

representatives.

Please use the following heat rejection figures if no details are available:
- Agricultural and construction machinery:

1/3 of Diesel engine power

- Hydraulic pumps driven by an electric motor:

1/3 of electric motor power

Hydraulic applications

Lubrication oil applications

Hydraulic applications

Lubrication oil applications

Heat rejection [kW @ 30 C ambient temperature]

Oil flow
in l/min

T1

T2

T3

T4

T5K

10
20
30
50
75
100
150
200
250
300
400
500
600

2
3
4
5
5.5

4
6
7
8
9
10

6
8
10
12
13
14
16

11
13
15
17
18
19

15
17
18
20
21
23

T5

21
23
24
26
28

T6

28
30
31
34
35

Heat rejection [kW @ 30 C ambient temperature]

T7

32
34
36
38
40

T8

39
42
44
48
50
51

T8S

46
52
56
63
68
72

T9

80
86
93
100
108
112
120

T10

112
128
140
148
156
168
180

T11

167
180
193
208
228
248
264

Oil flow
in l/min

T1

T2

T3

T4

T5K

10
20
30
50
75
100
150
200
250
300
400
500
600

4
6.5
8
9.5
10.5

8
11
14
17
19
21

12
16
19
23
26
28
32

22
26
30
34
35
38

30
34
37
40
42
46

Heat rejection [kW @ 40 C ambient temperature]

Oil flow
in l/min

T1

T2

T3

T4

T5K

10
20
30
50
75
100
150
200
250
300
400
500
600

1.5
2.5
3
3.5

3
4
5
6
4
8

5
6
7
9
7
11
12

8
10
11
10
13
14

11
13
14
12
16
17

T5

16
15
18
20
21

T6

21
17
23
25
26

T5

T6

T7

T8

T8S

35
42
46
49
53
56

55
60
62
67
70

64
69
72
77
80

78
83
88
96
100
102

93
104
112
126
136
144

T9

160
172
187
200
216
224
240

T 10

T 11

224
256
280
296
312
336
360

330
360
387
416
456
496
528

Heat rejection [kW @ 40 C ambient temperature]

T7

24
22
27
29
30

T8

29
26
33
36
37
38

T8S

35
31
42
47
51
54

T9

39
65
70
75
81
84
90

T10

60
84
96
105
111
117
126
135

T11

125
135
145
156
171
186
198

Oil flow
in l/min

T1

T2

T3

T4

T5K

10
20
30
50
75
100
150
200
250
300
400
500
600

3.5
5.5
7
8
9

7
10
12
14
16
18

11
14
17
20
22
24
28

20
22
27
29
31
33

27
30
32
35
37
40

T5

T6

T7

T8

T8S

37
40
43
46
49

48
53
55
59
62

56
60
63
67
70

69
73
77
84
88
90

81
91
98
110
119
126

T9

140
150
163
175
189
196
210

T 10

196
224
245
259
273
294
315

T 11

292
315
338
364
399
434
462

B u i l d i n g

M a c h i n e s ,

C o m p r e s s o r s ,

C r a n e s ,

C r a w l e r s ,

D r i l l s ,

E x c a v a t o r s ,

G r a d e r s ,

L o a d e r s ,

P i p e

L a y e r s ,

S c r a p e r s ,

S c r e w

C o m p r e s s o r s ,

V i b r a t i o n

R o l l e r s ,

M a c h i n e s ,

Specific heat rejection T1 - T8

Specific heat rejection T9 - T11

PK /ETD (kW/K)

PK /ETD (kW/K)

8
T8 S

1,8

T11

1,6

T11 L

6
1,4

T8

1,2
T7

T10

4
T10 L

T6

0,8
0,6

T5 K
T4
T3
T5L
T4L
T3L

0,4
T2

0,2

T1

T8L

T9 L

T7L

T6L

T2L

50

T9

T5

100

150

200

250

300

100

200

300

400

500

Oil flow (l/min)

Oil flow (l/min)

Pressure drop T1 - T8

Pressure drop T9 - T11

p @ 30 cSt viscosity

p @ 30cSt viscosity

1,8
1,6

T5 K

T7
T6
T5

T3

4
T9
T4

3,5

T8

1,4

1,2

T2

1,5

0,6

0,4
T1

0,5

50

100

150

200

To calculate pressure drop data at other viscosities please look at example on page 11.

T o o l s ,

T11

0,8

T10

2,5

0,2

600

C a s t i n g

M a c h i n e s ,

E l e v a t o r s ,

E x t r u s i o n

M a c h i n e s ,

250

M a n i p u l a t o r s ,

200

300

400

500

To calculate pressure drop data at other viscosities please look at example on page 11.

Oil flow (l/min)

F o r g i n g

100

F o

r g i n g

P r e s s e s ,

G e a r s ,

H y d r a u l i c

S y s t e m s ,

P i p e

B e n d i n g

600
Oil flow (l/min)

M a c h i n e s ,

P r e s s e s ,

P u m p s ,

Selecting a cooling system

Conversion factors for different oil pressure drops

To select a cooler for your application, the following data is required:

The pressure drop curves on pages 8 and 9 are based on a viscosity of 30 mm 2/s = 30 cSt.
Please use conversion factor f to calculate pressure drop at other viscosities.

Heat rejection:

Alternative terminology is dissipation

Oil flow:

Circulating oil flow determines the cooler size

Oil inlet temperature:

Temperature of the oil entering the cooler

Cooling air flow temperature:

Air temperature at cooler face before entering matrix

mm2 , cSt
s
f

10

15

20

30

40

50

60

80

100

0.5

0.65

0.75

1.0

1.2

1.4

1.6

2.1

2.8

Example:
1. Determination of input data

Example

Preq [kW]

Heat rejection

Preq = 12 kW

VOil [l/min]

Oil flow

VOil = 50 l/min

TOil [C]

Oil inlet temperature

TOil = 70 C

Tcaf [C]

Cooling air flow temperature

Tcaf = 30 C

Pressure drop of type T7 is 1.3 bar @ 150 l/min and 30 mm2/s.

Assume an oil type ISO VG 46 is used @ 60 C having a viscosity of 20 mm2/s.
To calculate new pressure drop multiply 1.3 bar by f = 0.75 to obtain the actual pressure drop 1 bar
approximately.

Notes:

2. Specific heat rejection

ETD [K] = TOil - Tcaf

Entering Temperature Difference

Prshr [kW/K] = Preq / ETD required specific heat rejection

3. Select according to diagram

ETD [K] = TOil - Tcaf => 70 C - 30 C = 40 C (= 40 K)

Prshr = Preq/ETD

=> 12 kW / 40 K = 0.3 kW/K

Pshr
ETD

T4

0.32

25
Pshr/ETD [kW/K]

actual specific heat rejection

P = (Pshr/ETD) x ETD actual heat rejection

50

75

Oil flow [l/min]

Pshr /ETD = 0.32 kW/K (>= Prshr = 0.3 kW/K)=>T4

P = 0.32 kW/K x 40 K = 12.8 kW

4. Pressure drop /
Oil temperature difference

p
[bar]

Obtain pressure drop @ 30 cST oil viscosity from diagram

T4

0.3

on page 8. To calculate for other oil viscosities please use

example on page 11.
TOil [C] = 33 x P[kW] / VOil[l/min]

50

100

150

Oil flow [l/min]

TOil = 33 x (12.8 kW / 50 l/min) = 8.4 C

selected cooler T4: heat rejection 12.8 kW,

5. Results

oil temperature difference 8.4 C,

pressure drop 0.3 bar
11

10

R o l l i n g

P l a n t s ,

S l a b

S h e a r s ,

S c r a p

S h e a r s ,

T r a n s p o r t

E q u i p m e n t ,

V a c u u m

P u m p s ,

A g

r i c u l t u r e

C h a f f c u t t e r s ,

C o m b i n e s ,

F o r e s t r y

M a c h i n e s ,

H a r v e s t

M a c h i n e s ,

T r a c t o r s