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Hasan Juma Backer Trading & Contracting Co. LLC.

Doc No. :
Rev No. :
Date :
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Inspection & Test Plan for Concrete Works

Total 1+3 pages

Inspection & Test Plan for Concrete Works


Client Approval

Revision

Date

Name /Designation

18.10.2014

First Issue

Revision

Date

Name /Designation

Signature

QA Engineer
Author

Quality Manager
Checked by

Contract Manager
Authorized by

Hasan Juma Backer Trading & Contracting Co. LLC.

Inspection & Test Plan for Concreting


Sl No.

ACTIVITY

Varified by

REFERENCE
DOCUMENT

ACCEPTANCE CRITERIA

Doc No. :
Rev No. :
Date :
Page :
Varifying Document
H

HJB
W R

Total 1+3 pages


Client
M H W R

Remarks
M

CONCRETE WORKS
1

Review of drawings

2.0

Material approval

3.0

Material Storage

3.1

Cement

3.2

3.3

Aggregates
Admixture

Reinforcement bars

Civil Supervisor/ Drawing control


QA Engineer
index & AFC
drawing
Material
SP1279 part
Engineer
D,Sec. 2.3

AFC drawings/Standard drawings

Store
Keeper/Civil
Supervisor/ Civil
QC Inspector
Store
Keeper/Civil
Supervisor / Civil
QC Inspector

Stack Height =< 1500mm Cover with Visual


Polythene/Tarpaulin Store on 150mm high
raised platform. -Weather proof shed for
storage.
-Base of storage area: polythene or Lean Visual
concrete -Provide dividers for separation
from mix-up -Under shade -Storage and
use as per manufacturer's instructions.

SP1279 part
D,Sec. 2.3.1.2

SP1279 part
D,Sec. 2.3.2.2
SP1279 part
D,Sec. 2.3.7

Source approved by Client

Store
SP1279 part
Keeper/Civil
D,Sec. 2.3.3.1
Supervisor/ Civil HJB/Qsp.cvl.wi .4
QC Inspector

Stacking in groups, clear off ground and


labeled

Civil Qc
Inspector/Civil
Supervisor

SP1279
PartD.Sec2.5
SP1279
PartD.Sec2.3. 2
BSEN197 or
ASTM C150
SP1279
PartD.Sec2.5. 2
SP1279
PartD.Sec2.5. 2
SP1279
PartD.Sec2.5. 1
SP1279
PartD.Sec2.5. 1

Min grade C-35, BS5328 Parti Table9


Other Grades as per BS1881
20mm RCC, 40mm for mass concrete

BS8110

SP1279 Part Dsec2.5.2

AFC drawings /Standard


drawings
Material approval sheet

HJB/Qsp.cvl.CI.4

Mix Design Approval


Grade
Maximum size of
aggregate
Permitted Type of
Cement Minimum
Cement content
Target Slump
Chloride content in
concrete Sulphates in
concrete
Aggregate/Cement
ratio

Civil QC
inspector

OPC, min 375 kg/m3 for grade35.max.size of aggregate 20 OPC, min


300 kg/m3 for grade-35.max.size of
aggregate 40mm mm
75mm hevy reinforcement foundation
50mm min-other concreting works
SP1279 Part D Table D5 All cases 4.0,
including the sulphate ion in the cement

Page 1 of 3

Design Mix Test Report

Hasan Juma Backer Trading & Contracting Co. LLC.

Inspection & Test Plan for Concreting


Sl No.

ACTIVITY

Varified by

REFERENCE
DOCUMENT

ACCEPTANCE CRITERIA

Design
Doc
No.Mix
: Test Report
Rev No. :
Date :
Page :
Varifying Document

X
0
18.10.2014
Total 1+3 pages
HJB
Client
W R M H W R

Remarks
M

CONCRETE WORKS
Admixture addition
5

6.0

7.0

8.0

9.0

Site Trail Mix (First


Civil
batch shall be
supervisor/Civil
discarded and
QC inspector
9cubes of 150mm,
shall be made from
each of the three
consecutive
batches=27 cubes Mix details for mixing Testing of cubes
Form work

SP1279
PartD.Sec2.3. 7
SP1279Part
DSec2.5.3,
Secl.4.2

Civil Supervisor/ SP 1279 Part D


Civil QC
Sec.2.4
Inspector
HJB/Qsp.cvl.wi .5

Prior Client approval required to use


3 from each set shall be tested at an age
of 7days,3 at 14 days,3 at 28 days(No
concreting shall commences on the
contract until the test results at 14 days
have been achieved

Trail Mix report

Concrete contact faces free from adherent HJB/Qsp.cvl.cl.5


grout, projecting nails, splits & other
defects Joints sufficiently tight to prevent
leakage 25 mm chamfer on exposed
corners (if not specified otherwise)
Deflection: < 3 mm on surfaces. Minimum
concrete cover -As per SP 1275

Fixing Reinforcement Civil Supervisor


Civil Foreman/
Civil QC
Inspector

SP
1279
Part As per approved drawing. All tying wire
HJB/Qsp.cvl.cl.4
"D"Sec.2.3.3. 3 BS knots within cage and shall not be located
4449, BS 6744 & towards the surface.
BS
4483
HJB/Qsp.cvl.wi .4

Spacing of spacer
blocks Cement
mortar blocks
Concrete Mixing Mix
concrete as per the
design mix

SP1279 Part D
Sec2.3.5

Civil foreman/
Civil QC
Inspector
Civil supervisor/
Civil QC
Inspector

Concrete grade ,max spacing -1 meter

SP1279 Part D
Design mix Ambient temp-max 46"c
Sec2.5.4,Sec2 .5.5 Concrete temp-max 30"c Weight Batch :
As per design mix Volume batch:
concreting<10m3 with Client approved
procedure. Admixture addition: as per
design mix Minimum mixing time:2
minutes

Page 2 of 3

Visual

Hasan Juma Backer Trading & Contracting Co. LLC.

Inspection & Test Plan for Concreting


Sl No.

ACTIVITY

Varified by

REFERENCE
DOCUMENT

ACCEPTANCE CRITERIA

Doc No. :
Rev No. :
Date :
Page :
Varifying Document
H

0
18.10.2014
Total 1+3 pages
HJB
Client
W R M H W R

Remarks

CONCRETE WORKS
10

11.

12

13

14.

Placing, Compacting, Civil supervisor/ SP1279 Part D


Layer Depth: Max 300mm Placing time:
&curing
Civil QC
Sec2.5.5,Sec2 .5.6 within 30min of mixing For lift more than
Inspector
HJB/Qsp.cvl.wi .18 1.5mt use chutes.
Placement min area: Up to joints No
segregation during discharging concrete
Pumping not allowed without client
approval Shrinkage as per SP1279D Sec
2.5.9
Compacting
SP1279 Part D
Immersion Vibrator, Lateral dragging of
Sec2.5.5
concrete using vibrator not allowed No
HJB/Qsp.cvl.wi .18 excess or insufficient compaction
Curing

SP1279 Part
D.Sec2.5.6

Form work removal

SP 1279 Part D -Removal of Form work as per SP1279 D


Sec.2.4.2
table D4

Civil Supervisor
Civil QC
Inspector
Concrete Protection - Civil Supervisor
Surface Finish
Civil QC
Inspector
Testing Concrete
Lab. Techn.
Cube Testing for 7
/Civil QC
days curing and 28
Inspector
days curing Slump
Test

Repair of Concrete

HJB/Qsp.cvl.cl.18

Cover with polythene for not more than 24


hours or concrete stiffened sufficiently.
Remove polythene sheet after hardening
and cover with wet Hessian cloth. Hessian
shall be kept thoroughly & permanently
wet for not less than 7 days Curing period:
depends on item.

SP 1279 Part D Dense smooth finish, free from honey


HJB/Qsp.cvl.cl.18
Sec.2.5.6
combing, form marks ,fins and other
Irregularities.
SP 1279 Part "D" BS 1881 & BS EN 12350 SP 1279 Part
Test Reports
Sec.2.9
"D" Table D6 7 days test - 2 cubes 28 days
test - 2 cubes Spare -1 cube (keep till end
of contract) One slump test shall be
carried out on the first batch of concrete
mixed on the worksite on each day to set
the standard for the day.

Civil Foreman
SP 1279 Part D Client approved methods of statement for HJB/Qsp.cvl.cl.18
Civil Supervisor/ Sec.2.5.10
repair of concrete. Air holes filled with
Civil QC
mortar sand (1 part) + cement (1.5 parts).If
required approved binding agent shall be
used.

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