ANNEXURE No - 1

Calculation of Battery & Battery charger Sizing

1

Selection of Battery size

Required maximum section size

2043.576
2043.6
1.11
1.1
1.25

Temperature Correction Factor

Design Margin (DM)
Aging factor

AH
( Manufacturer temperature discharge curve)
(Assumed)
As per IEEE 485-2000

Design Margin (DM) x Aging factor x Required section size x

Temp.Correction Factor
3119.008 AH

Required capacity

Selected battery capacity size must be larger than required capacity.

Selected battery capacity size =

3200

AH

Number of Cells Calculations

Nominal cell voltage

Volts / cell

Nominal battery voltage

220

Volts

Float voltage

2.25

Volts / cell, as per Catalogue

End cell voltage

1.81

Volts / cell

Max Allowable system volta

245

Required no. of cells

Maximum System Voltage / Float Voltage

243.00

108.00

Minimum System Voltage / End cell Voltage

195.00

108

2.25

1.81

No. of cells selected

=
108
To maintain the minimum voltage of 195V in the system 108 no of cells is selected.
Sarir 3X250 MW Gas Turbine Project
Calculation for Battery & Battery Charger Sizing

142007-SR00-E-2033

REV.

Calculations of battery charging rating

A
=

(DMxL1) +

(BIFxAh)
T

X1/(K1*K2)

A=
DM =

Charger output current in ampere

Design Margin

L1 =

Continuous load current

BIF =

Battery Inefficiency factor due to losses

Ah =
K1=
K2=
T=

in battery (Assumed)
Capacity of battery
Derating factor for battery charger due to temperature
Derating factor for battery charger due to altitude
Recharge time

A=

Charger output current in ampere

684.91 A

Rating of charger selected considering

charger efficiency as 90%

761.02 A

1.1
489.32 A
1.1
3200
1
1
24

Battery charger current size selected =

Sarir 3X250 MW Gas Turbine Project

Calculation for Battery & Battery Charger Sizing

142007-SR00-E-2033

Ah
( As per clause 3.2 )
( As per clause 3.2 )
hr

800 A

REV.

ANNEXURE NO - 2

Load Sheet
From To
0
1

Sl. No.

Load Description

20 kv Generator Circuit
Breaker (Unit 1,2&3)

Indication Lights (ON / OFF /

TRIP / CKT
HEALTH / SPRING CHARGED)
Tripping Coil
Motor
Auxillary Relay
Auxillary Relay
Indication Lights
Transducer
6.6 kv Unit Switchgear
(Unit - 1,2&3)
Incoming / Emergency
Interconnection Trip Coil
Indication Lights
Relay
Lockout Relay
Transducer
Contactor
6.6 kv Station Switchgear
Incoming / Bus Tie CB /
Emergency
Interconnection Trip Coil
Indication Lights
Relay
Lockout Relay
Transducer
400V Unit Swgr
Incoming CB Trip Coil
Indication Lights
Relay
Lockout Relay
Transducer
400V Emergency Swg
Incoming CB Trip Coil /Bus tie
Indication Lights
Relay
Lockout Relay
Transducer

2
3
4
5
6
7
B
1
2
3
4
5
6
C
1

2
3
4
5
D
1
2
3
4
5
E
1
2
3
4
5

Type of
Load

Unit
Load
(A)

Total Nos.
No. of
Per Unit Simultaneous
Operation
Considering all
units

Continuous

0.016

Momentary
Momentary
Continous
Continous
Continuous
Continuous

10.00
3.00
0.10
0.10
0.02
0.02

1
1
15
2
6
11

Momentary

10.000

Continuous
Continuous
Momentary
Continuous
Momentary

0.016
0.08
5.50
0.02
8.00

Momentary

10.000

Continuous
Continuous
Momentary
Continuous

From To From To From To

1
118 118 119 119 120

Minute
load
(A)

Minute
load
(A)

Minute
load
(A)

Minute
load
(A)

Continu
ous
Load
(A)

Remarks

15

0.24

0.24

0.24

0.24

0.24

Unit load assumed

3
3
45
6
18
33

30.00
9.00
4.50
0.60
0.29
0.66

4.50
0.60
0.29
0.66

4.50
0.60
0.29
0.66

30.00
9.00
4.50
0.60
0.29
0.66

4.50
0.60
0.29
0.66

Unit
Unit
Unit
Unit
Unit
Unit

30.00

125
5
2
8
1

150
15
6
24
3

2.40
1.20
33.00
0.48
24.00

2.40
1.20

2.40
1.20

0.48

0.48

10.00

0.016
0.08
5.50
0.02

90
17
3
23

108
17
3
23

1.73
1.36
16.50
0.46

Momentary
Continuous
Continuous
Momentary
Continuous

3.28
0.016
0.08
5.50
0.02

3
180
45
3
12

6
216
135
9
36

19.68
3.46
10.80
49.50
0.72

Momentary
Continuous
Continuous
Momentary
Continuous

3.28
0.016
0.08
5.50
0.02

3
110
50
3
46

2
132
50
3
46

6.56
2.112
4.00
16.50
0.92

30.00
2.40
1.20
33.00
0.48
24.00

1.73
1.36

0.46

0.46

3.46
10.80

3.46
10.80

0.72

0.72

2.11
4.00

2.11
4.00

0.92

0.92

1.73
1.36
16.50
0.46
19.68
3.46
10.80
49.50
0.72
6.56
2.11
4.00
16.50
0.92

assumed
assumed
assumed
assumed
assumed
assumed

Unit load assumed

2.40
1.20
0.48

10.00
1.73
1.36

load
load
load
load
load
load

Unit
Unit
Unit
Unit
Unit

load
load
load
load
load

assumed
assumed
assumed
assumed
assumed

Unit load assumed

1.73
1.36
0.46

3.46
10.80
0.72

2.11
4.00
0.92

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

Unit
Unit
Unit
Unit
Unit

load
load
load
load
load

assumed
assumed
assumed
assumed
assumed

Unit
Unit
Unit
Unit
Unit

load
load
load
load
load

assumed
assumed
assumed
assumed
assumed

F
1
2
3
4
5
G
1
2
3
4
5
H
1
2
3
4
5
I
1
2
3
4
5
J
1
2
3
4
5
K
1
2
3
4
5

400V LFO Swg

Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V Water Trt Swg
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V Air Compressor Swg
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V Fuel Gas Swg
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V Elec.Control Bldg Swg
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V Fire water Pump house
Swg
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer

Momentary

3.28

6.56

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
50
3
6

30
50
3
6

0.48
4.00
16.50
0.12

Momentary

3.28

6.56

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
50
3
6

30
50
3
6

0.48
4.00
16.50
0.12

Momentary

3.28

6.56

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
50
3
6

30
50
3
6

0.48
4.00
16.50
0.12

Momentary

3.28

6.56

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
50
3
6

30
50
3
6

0.48
4.00
16.50
0.12

Momentary

3.28

6.56

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
50
3
6

30
50
3
6

0.48
4.00
16.50
0.12

Momentary

3.28

6.56

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
50
3
6

30
50
3
6

0.48
4.00
16.50
0.12

6.56
0.48
4.00

0.48
4.00

0.12

0.12

0.48
4.00

0.48
4.00

0.12

0.12

0.48
4.00

0.48
4.00

0.12

0.12

0.48
4.00
16.50
0.12

Unit load assumed

0.48
4.00
0.12

6.56
0.48
4.00
16.50
0.12

0.12

0.48
4.00

0.12

0.12

0.48
4.00

0.48
4.00

0.12

0.12

0.48
4.00
16.50
0.12

0.12

0.48
4.00
0.12

0.48
4.00

0.12

0.12

0.48
4.00
16.50
0.12

load
load
load
load

assumed
assumed
assumed
assumed

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

Unit load assumed

0.48
4.00
0.12

6.56
0.48
4.00

Unit
Unit
Unit
Unit

Unit load assumed

6.56
0.48
4.00
16.50
0.12

assumed
assumed
assumed
assumed

Unit load assumed

0.48
4.00

6.56
0.48
4.00

load
load
load
load

Unit load assumed

0.48
4.00

6.56
0.48
4.00
16.50
0.12

Unit
Unit
Unit
Unit

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

Unit load assumed

0.48
4.00
0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

L
1
2
3
4
5
M
1
2
3
4
5
N
1
2
3
4
5
O
1
2
3
4
5
P
1
2
3
4
5
Q
1
2
3
4
5
R
1
2
3
4
5

400V Non-Process Building

Swg
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V Sewage Treatment Swg
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer

Momentary

3.28

6.56

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
50
3
6

30
50
3
6

0.48
4.00
16.50
0.12

Momentary

3.28

6.56

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
50
3
6

30
50
3
6

0.48
4.00
16.50
0.12

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

6.56
0.48
4.00

0.48
4.00

0.12

0.12

0.48
4.00

0.48
4.00

0.12

0.12

0.48
4.00
16.50
0.12

Unit load assumed

0.48
4.00
0.12

6.56
0.48
4.00
16.50
0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

Unit load assumed

0.48
4.00
0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

400V AHU Swg ( CTG

Building)
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V HVAC Swg ( ECB
Building)
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V HVAC Swg ( WTA
Building)
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V HVAC Swg ( Air
compressor Building)
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V HVAC Swg ( Non-Process
Building)
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

3.28
0.48
2.40

0.48
2.40

0.12

0.12

0.48
2.40
5.50
0.12

Unit load assumed

0.48
2.40
0.12

3.28
0.48
2.40

0.48
2.40

0.12

0.12

0.48
2.40

0.48
2.40

0.12

0.12

0.48
2.40

0.48
2.40

0.12

0.12

0.48
2.40
5.50
0.12

0.48
2.40
0.12

0.12

0.48
2.40

0.12

0.12

0.48
2.40
5.50
0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

Unit load assumed

0.48
2.40
0.12

3.28
0.48
2.40

assumed
assumed
assumed
assumed

Unit load assumed

0.48
2.40

3.28
0.48
2.40
5.50
0.12

load
load
load
load

Unit load assumed

3.28
0.48
2.40
5.50
0.12

Unit
Unit
Unit
Unit

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

Unit load assumed

0.48
2.40
0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

1
2
3
4
5
T
1
2
3
4
5
U
1
2
3
4
5
V

400V HVAC Swg ( Fire Water

Pump House Building)
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

3.28
0.48
2.40

0.48
2.40

0.12

0.12

0.48
2.40
5.50
0.12

Unit load assumed

0.48
2.40
0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

400V HVAC Swg ( LFO AREA)

Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer
400V HVAC Swg ( Fuel Gas
Area)
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer

3.28
0.48
2.40

0.48
2.40

0.12

0.12

0.48
2.40
5.50
0.12

Unit load assumed

0.48
2.40
0.12

3.28
0.48
2.40

0.48
2.40

0.12

0.12

0.48
2.40
5.50
0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

Unit load assumed

0.48
2.40
0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

CLOSING OF BREAKERS

1
2

Closing of Breakers of any of

the unit
Spring charging motor (Starting)
Spring charging motor (Wind up)

Momentary
Momentary

23.00
11.50

1
2

1
2

23.00
23.00

Unit load assumed

Unit load assumed

Closing coil

Momentary

6.00

6.00

Unit load assumed

0.11

0.22

0.11
0.016

2
30

6
90

0.66
1.44

0.03

0.18

0.08

12

0.96

0.01
1
0.08
0.08
0.02

3
2
21
4
3

4
6
6
6
9

0.04
6.00
0.48
0.48
0.18

1
2
3
4
5
6
7
8
9
10

Unit load assumed

400 kv & 220KV Generator

Transformer Protection Panel
(GSU Unit-1,2&3),
Fast Acting Lockout Relay-BI16B.B
Aux. Relays-7UT633
Indication Lights
Fast Acting Mono Stable Relay-7PA2641
Trip Circuit Super Vision Relay
-7PA30
Plug in relays - PLC-RSC
Plug in relays
Binary Inputs
Annuniciation relays - 7TS16
Transducer

Momentary
Continuous
Continuous
Momentary
Continuous
Momentary
Continous
Continous
Continous
Continuous

0.22
0.66
1.44

0.66
1.44

0.66
1.44

Unit load assumed

0.66
1.44

0.18
0.96

0.96

6.00

6.00

0.18

0.18

0.96
0.04
6.00
0.48
0.48
0.18

Unit load assumed

Unit load assumed
Unit load assumed

0.96
6.00

0.18

Unit load assumed

Unit
Unit
Unit
Unit
Unit

load
load
load
load
load

assumed
assumed
assumed
assumed
assumed

1
2
3
4
5
6
Y
1
2
3
4
5
Z

UAT Transformer Protection

Panel (GSU Unit-1,2&3),
Aux. Relays-7UT633
Indication Lights
Plug in relays - PLC-RSC
Binary Inputs
Annuniciation relays - 7TS16
Transducer
AVR Control Panel
Signal lamp
Auxillary relay
Transducer
Annunciation
Indication Lights
GSU, UAT Local Control Panel

Continuous
Continuous
Momentary
Continous
Continous
Continuous

0.11
0.016
6
0.08
0.08
0.02

2
30
3
21
4
3

6
90
4
6
6
9

0.66
1.44
24.00
0.48
0.48
0.18

0.66
1.44

0.66
1.44

0.18

Continuous
Continuous
Continuous
Continuous
Continuous

0.016
0.08
0.02
0.08
0.016

2
16
4
3
3

3
24
12
9
9

0.05
1.92
0.24
0.72
0.14

Continuous

AA

IPB Pressurisation Control

Panel

Continuous

AB

Cable Protection Panel

Continuous

AC

400V MCC ( Waste water

treatment Area)
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer

1
2
3
4
5
AD
1
2
3
4
5
AE
AF

0.66
1.44

0.18

0.66
1.44
24.00
0.48
0.48
0.18

0.18

Unit
Unit
Unit
Unit
Unit
Unit

load
load
load
load
load
load

assumed
assumed
assumed
assumed
assumed
assumed

0.05
1.92
0.24
0.72
0.14

0.05
1.92
0.24
0.72
0.14

0.05
1.92
0.24
0.72
0.14

0.05
1.92
0.24
0.72
0.14

Unit
Unit
Unit
Unit
Unit

load
load
load
load
load

assumed
assumed
assumed
assumed
assumed

18.00

18.00

18.00

18.00

18.00

Unit load assumed

15.00

15.00

15.00

15.00

15.00

Unit load assumed

9.00

9.00

9.00

9.00

9.00

Unit load assumed

0.48
2.40

0.48
2.40

0.12

0.12

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

3.28

Momentary

3.28

3.28

Continuous
Continuous
Momentary
Continuous

0.016
0.08
5.50
0.02

50
30
1
6

30
30
1
6

0.48
2.40
5.50
0.12

0.48
2.40

0.48
2.40

0.12

Common load & DCS loads

Continous

320

320

Miscellaneous load
Total Loads ( Amps)

Continous

10

10

10

10
1032.70

0.48
2.40
5.50
0.12

Unit load assumed

0.48
2.40
0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

400V MCC ( Water treatment

Area)
Incoming CB Trip Coil /Bus
Coupler
Indication Lights
Relay
Lockout Relay
Transducer

3.28

Unit load assumed

0.48
2.40

0.12

0.48
2.40
5.50
0.12

0.12

Unit
Unit
Unit
Unit

load
load
load
load

assumed
assumed
assumed
assumed

320

320

320

320

Unit load assumed

10
489.32

10
541.32

10
1032.70

10
489.32

Unit load assumed

ANNEXURE No - 3
1.0

Battery Calculation Work Sheet

AH Sizing of Battery
Load Details :
A1 =
A2 =
A3 =
A4=

1032.70
489.32
541.32
1032.70

Amp
Amp
Amp
Amp

Battery Calculation Worksheet

Period

Load
(A)

Duration
Change
of
in Load
operatio
(A)
n (min)

1032.7 1032.696

3
4

+ve value

-value

1094.97
TOTAL
1094.973
Section -2 first two periods only if A3 is greater than A2, go to section 3
A1=
A1-0=
t1=
T=t1+t2
2.95

1032.7 1032.696
A2=
A2-A1=

1
t2=

118
T=t2

489.3

-543.4

117

117

A1=

A1-0=

t1=

T=t1+t2
+t3

1
t2=

119
T=t2+t3

3043.56
2.93

-1592.6699
Total
1450.892
Section-3 first three periods only if A4 is greater than A3, go to section 4

1032.7 1032.696
A2=
A2-A1=
489.3
A3=

-543.38
A3-A2=

117
t3=

118
T=t3

541.32

52

A1=

A1-0=

t1=

T=t1+t2+t3
+t4

1
t2=

120
T=t2+t3

2.96
3060.25
2.95
-1601.450
1.06

55.1358515573
Total
1513.934
Section-4 first four periods only if A5 is greater than A4, go to section 5

KT factor

**Required section size

(AH)

Section1-first period only if A2 is greater than A1, go to section 2

A1=
A1-0=
t1=
t=T1
1.06

Time to
end of
section
(min)

1032.7 1032.696
A2=
A2-A1=
489.3
A3=

-543.4
A3-A2=

117
t3=

119
T=t3+t4

541.32
A4=

52.0
A4-A3=

1
t4=

2
T=t4

1032.70

491.4

** Required section Size

2.98
3076.93
2.96
-1610.230
1.07
55.8586408719
1.06

Total
[Change in load (A) x KT factor]

521.01259112
2043.576

ANNEXURE - 4
Capacity rating factor

For derivation of capacity rating factor, battery type of manufacture Absolyte IIP
Battery(1600 AH for 2 hrs. ) is chosen for calculation purpose.
Rated Capacity in Ampere hours (choosen)
Kt =

1600

AH

Rated Capacity in Ampere hours

Discharged current in Amperes (Ampere that will be suppled for t times)

The Kt factor for time t is calculated in the table by interpolation using this formula
Kt = Kt2 -

(Kt2-Kt1) x (t2-t)
(t2-t1)

Discharge Time t1 from Time t2 from *(1)

*(2)
Amperes Factor Kt1 Factor Kt2 Factor Kt
Time
t data (min)
data (min)
Amperes for for time t2 (A) for time t1 for
time for time
min
time t1 (A)
=1600/(1) t2= 1600/ t
(2)
1
2
117

1
1
60

15
120

1509
1509
796

1275
537

1.06
1.06
2.01

1.25
2.98

1.0603
1.0742
2.9310

118

60

120

796

537

2.01

2.98

2.9472

119

60

120

796

537

2.01

2.98

2.9634

120

537

2.98

120

Sarir 3X250 MW Gas Turbine Project

Calculation for Battery & Battery Charger Sizing

142007-SR00-E-2033

2.9795

REV.

ANNEXURE NO -5
Load Curve
LOAD CURVE

1032.70

LOAD CURRENT
IN AMPERES

541.32

489.32

0
1

118
TIME IN MINUTES

119

120