TCL Air Conditioner Service Manual

OB207t-1qxp
25/9/97 8:51 PM
Page 1
TCL
WALL MOUNTED SPLIT-TYPE AIR CONDITIONERS
SERVICE MANUAL
No.TE031229
Models
TAC-07CS/K
TAC-09CS/K
TAC-12CS/K
TAC-18CS/K
TAC-24CS/K
TAC-07CSC/K
TAC-09CSC/K
TAC-12CSC/K
TAC-18CSC/K
TAC-24CSC/K
TAC-07CHS/K
TAC-09CHS/K
TAC-12CHS/K
TAC-18CHS/K
TAC-24CHS/K
TAC-07CHSC/K
TAC-09CHSC/K
TAC-12CHSC/K
TAC-18CHSC/K
TAC-24CHSC/K
CONTENTS
1. IMPORTANT NOTICE
2
2. TECHNICAL SPECIFICATION
3
3. DIMENSIONS
8
4. REFRIGERATING CYCLE SYSTEM 9
5. PERFORMANCE CURVES 12
6. OPERATION DETAILS
16
7. WIRING DIAGRAM
23
8. EXPLOSION VIEW
29
9. PARTS LIST
33
10. ANNEX 1 THERMISTOR CHARACTERISTIC
11. ANNEX 2 GENERAL
12. ANNEX 3 TROUBLE SHOOTING
13. ANNEX 4 R407C REFRIGERANT
14. ANNEX 5 INSTALLATION INSTRUCTION Part 1
TCL Air Conditioner Service Manual
IMPORTANT NOTICE
This service manual is intended for use by individuals possessing adequate
backgrounds of electrical, electronic and mechanical experience. Any
attempt to repair the appliance may result in personal injury and property
damage. The manufacturer or seller cannot be responsible for the
interpretation of this information, nor can it assume any liability in
connection with its use.
The information, specifications and parameter are subject to change due to
technical modification or improvement without any prior notice. The
accurate specifications are presented on the nameplate label.
How to order spare parts

To have your order filled promptly and correctly, please furnish the
following information:
1. Model No. with Indoor or Outdoor
2. No. in the Explosion View
3. Part Name
4. The quantity you ordered
Technical Specifications
Model No.
Type
Control type
Rated cooling capacity
Rated heating capacity
EER for cooling
COP for heating
Moisture removal
Indoor noise level at
cooling
High
Med.
Low
Outdoor noise level

Electrical Data
Power supply
Cooling
Rated input
fan
198~264
198~264
198~264
198~264
4.2
4.2
4.2
4.2
N/A
4.1
N/A
4.1
895
895
900
900
Heating
N/A
880
N/A
880
Gram
Type
Model
LRA
MFG
speed
TAC-09CHS/K
Heating Pump
Remote
9,000
9,500
9.6
2.8
0.8
36
32
29
50
Cooling
Evaporator
Condenser
Expansion device
Defrosting system
Fan System
Indoor air circulation
Indoor fan type
Indoor
H/M/L
TAC-09CS/K
Cooling Only
Remote
9,000
N/A
9.6
N/A
0.8
36
32
29
50
Heating
Refrigerating System
Refrigerant/Charge
Compressor
TAC-07CHS/K
Heating Pump
Remote
7,000
7,500
9.6
2.8
0.8
36
32
29
50
220-240V~/50Hz
Voltage Range
Rated current
Btu/h
Btu/h
Btu/h.w
W/W
Liters/h
dB(A)
dB(A)
dB(A)
dB(A)
TAC-07CS/K
Cooling Only
Remote
7,000
N/A
9.6
N/A
0.8
36
32
29
50
m3/h
Cooling
Heating
Dry
Sleep
Indoor fan motor output

Outdoor air circulation
Outdoor fan type
Outdoor fan speed
Outdoor fan motor output
Connections
Refrigerant coupling
Gas
Connecting Pipe
Liquid
Size
Connecting Wiring
number
Drainage Pipe
Others
Suitable area
Net dimensions
Indoor
(W x H x D)
Outdoor
Indoor
Net weight
Outdoor
Packing dimensions
Indoor
(W x H x D)
Outdoor
Indoor
Gross weight
Outdoor
Loading Capacity
40/40HC
rpm
rpm
rpm
rpm
W
m3/h
rpm
W
R22/700g
Rotary
---------------------------------------
R22/700g
R22/700g
R22/700g
Rotary
Rotary
Rotary
-----------------------------------------------------------------------------------------------------------------Louver fin and Grooved tube type (7)
Corrugated fin and Grooved tube type (9.53)
Capillary tube
Microcomputer controlled reverse system
430
Cross flow
1000/950/900
N/A
900
650
12
--Propeller fan
895
31
430
Cross flow
1000/950/900
970/900/800
900
650
12
--Propeller fan
895
31
430
Cross flow
1000/950/900
N/A
900
650
12
--Propeller fan
895
31
430
Cross flow
1000/950/900
970/900/800
900
650
12
--Propeller fan
895
31
Flare type
Inches
Inches
Core
5/8
7/16
5/8
7/16
5/8
7/16
5/8
7/16
12~19
710250179
600500232
7.5
25
805325270
745352542
10
28
132/280/318
12~19
710250179
600500232
7.5
25
805325270
745352542
10
29
132/280/318
O.D 16mm
m2
mm
mm
kg
kg
mm
mm
kg
kg
12~19
710250179
600500232
7.5
25
805325270
745352542
10
28
132/280/318
3
12~19
710250179
600500232
7.5
25
805325270
745352542
10
29
132/280/318
Model No.
Type
Control type
EER for cooling
COP for heating
Moisture removal
cooling
High
Med.
Low
Outdoor noise level

Electrical Data
Power supply
Rated input
198~264
198~264
198~264
198~264
4.1
4.1
4.1
4.1
Heating
N/A
4.1
N/A
4.1
Cooling
880
880
880
880
Heating
N/A
880
N/A
880
Gram
Type
Model
LRA
MFG
speed
m3/h
Cooling
fan
TAC-09CHSC/K
Heating Pump
Remote
9,000
9,500
11.0
3.2
0.8
38
36
32
50
Evaporator
Condenser
Expansion device
Defrosting system
Fan System
Indoor fan type
Indoor
H/M/L
TAC-09CSC/K
Cooling Only
Remote
9,000
N/A
11.0
N/A
0.8
38
36
32
50
Cooling
Refrigerant/Charge
Compressor
TAC-07CHSC/K
Heating Pump
Remote
7,000
7,500
11.0
3.2
0.8
38
36
32
50
220-240V~/50Hz
Voltage Range
Rated current
Btu/h
Btu/h
Btu/h.w
W/W
Liters/h
dB(A)
dB(A)
dB(A)
dB(A)
TAC-07CSC/K
Cooling Only
Remote
7,000
N/A
11.0
N/A
0.8
38
36
32
50
rpm
R407C/700g
Rotary
---------------------------------------
R407C/700g
R407C/700g
R407C/700g
Rotary
Rotary
Rotary
Capillary tube
480
Cross flow
1230/1150/1000
480
Cross flow
480
Cross flow
1230/1150/1000
1230/1150/1000
1230/1150/1000
1230/1150/1000
Heating
rpm
N/A
1230/1150/1000
N/A
Dry
Sleep
rpm
rpm
W
m3/h
1000
1000
12
--Propeller fan
860
31
1000
1000
12
--Propeller fan
860
31
1000
1000
12
--Propeller fan
860
31
7/16
3/4
7/16
3/4

Outdoor fan type
Outdoor fan speed
Connections
Gas
Connecting Pipe
Liquid
Size
Connecting Wiring
number
Drainage Pipe
Others
Suitable area
Net dimensions
Indoor
(W x H x D)
Outdoor
Indoor
Net weight
Outdoor
Packing dimensions
Indoor
(W x H x D)
Outdoor
Indoor
Gross weight
Outdoor
Loading Capacity
40/40HC
rpm
W
480
Cross flow
1000
1000
12
--Propeller fan
860
31
Flare type
Inches
Inches
Core
3/4
7/16
3/4
7/16
12~19
770250179
700255540
8
31
863325270
803380598
10
35
111/238/276
12~19
770250179
700255540
8
32
863325270
803380598
10
36
111/238/276
O.D 16mm
m2
mm
mm
kg
kg
mm
mm
kg
kg
12~19
770250179
700255540
8.0
31
863325270
803380598
10
35
111/238/276
4
12~19
770250179
700255540
8.0
32
863325270
803380598
10
36
111/238/276
Model No.
Type
Control type
EER for cooling
COP for heating
Moisture removal
cooling
High
Med.
Low
Outdoor noise level

Electrical Data
Power supply
Rated input
fan
198~264
198~264
198~264
198~264
5.6
5.6
9.6
9.6
Heating
N/A
5.9
N/A
9.0
Cooling
1270
1270
2100
2100
Heating
N/A
1335
N/A
1970
Gram
Type
Model
LRA
MFG
speed
TAC-18CHS/K
Heating Pump
Remote
18,000
19,000
8.8
2.65
1.5
42
40
36
58
Evaporator
Condenser
Expansion device
Defrosting system
Fan System
Indoor fan type
Indoor
H/M/L
TAC-18CS/K
Cooling Only
Remote
18,000
N/A
8.8
N/A
1.0
42
40
36
58
Cooling
Refrigerant/Charge
Compressor
TAC-12CHS/K
Heating Pump
Remote
12,000
12,800
9.2
2.65
1.0
38
36
32
52
220-240V~/50Hz
Voltage Range
Rated current
Btu/h
Btu/h
Btu/h.w
W/W
Liters/h
dB(A)
dB(A)
dB(A)
dB(A)
TAC-12CS/K
Cooling Only
Remote
12,000
N/A
9.2
N/A
1.0
38
36
32
52
m3/h
Cooling
Heating
Dry
Sleep

Outdoor fan type
Outdoor fan speed
Connections
Gas
Connecting Pipe
Liquid
Size
Connecting Wiring
number
Drainage Pipe
Others
Suitable area
Net dimensions
Indoor
(W x H x D)
Outdoor
Indoor
Net weight
Outdoor
Packing dimensions
Indoor
(W x H x D)
Outdoor
Indoor
Gross weight
Outdoor
Loading Capacity
40/40HC
rpm
rpm
rpm
rpm
W
m3/h
rpm
W
R22/870g
Rotary
---------------------------------------
R22/870g
R22/1700g
R22/1700g
Rotary
Rotary
Rotary
Capillary tube
530
Cross flow
1150/1060/900
N/A
900
650
12
--Propeller fan
860
55
530
Cross flow
1150/1060/900
1150/1060/900
900
650
12
--Propeller fan
860
55
800/850
Cross flow
1300/1200/1100
N/A
840
900/1000
25
--Propeller fan
820
90
800/850
Cross flow
1300/1200/1100
1300/1200/1100
840
900/1000
25
--Propeller fan
820
90
Flare type
Inches
Inches
Core
7/16
3/4
7/16
3/4
3/4
7/16
3/4
7/16
30~40
1036313204
760255540
14
42
1103395280
863376605
19
44
90/188/218
30~40
1036313204
760255540
14
43
1103395280
863376605
19
45
90/188/218
O.D 16mm
m2
mm
mm
kg
kg
mm
mm
kg
kg
16~28
770250179
700255540
8.0
31
863325270
803380595
10
34
111/238/276
16~28
770250179
700255540
8.0
32
863325270
803380595
10
35
111/238/276
Model No.
Type
Control type
EER for cooling
COP for heating
Moisture removal
cooling
High
Med.
Low
Outdoor noise level

Electrical Data
Power supply
Rated input
198~264
198~264
198~264
198~264
5.5
5.5
8.7
8.7
Heating
N/A
5.5
N/A
8.7
Cooling
1170
1170
1900
1900
Heating
N/A
1170
Gram
Type
Model
LRA
MFG
speed
m3/h
Cooling
fan
TAC-18CHSC/K
Heating Pump
Remote
18,000
1,9000
9.5
2.8
1.5
43
40
36
58
Evaporator
Condenser
Expansion device
Defrosting system
Fan System
Indoor fan type
Indoor
H/M/L
TAC-18CSC/K
Cooling Only
Remote
18,000
N/A
9.5
N/A
1.5
43
40
36
58
Cooling
Refrigerant/Charge
Compressor
TAC-12CHSC/K
Heating Pump
Remote
12,000
12,800
10.9
3.2
1.0
38
36
32
52
220-240V~/50Hz
Voltage Range
Rated current
Btu/h
Btu/h
Btu/h.w
W/W
Liters/h
dB(A)
dB(A)
dB(A)
dB(A)
TAC-12CSC/K
Cooling Only
Remote
12,000
N/A
10.9
N/A
1.0
38
36
32
52
rpm
R407C/1450g
Rotary
---------------------------------------
N/A
R407C/1450g
R407C/1800g
R407C/1800g
Rotary
Rotary
Rotary
Capillary tube
550
Cross flow
1230/1150/1000
550
Cross flow
730
Cross flow
1230/1150/1000
1060/970/880
1060/970/880
1060/970/880
Heating
rpm
N/A
1230/1150/1000
N/A
Dry
Sleep
rpm
rpm
W
m3/h
1000
1000
12
--Propeller fan
860
55
1000
1000
12
--Propeller fan
860
55
880
880
25
--Propeller fan
850
85
3/4
7/16
3/4
7/16

Outdoor fan type
Outdoor fan speed
Connections
Gas
Connecting Pipe
Liquid
Size
Connecting Wiring
number
Drainage Pipe
Others
Suitable area
Net dimensions
Indoor
(W x H x D)
Outdoor
Indoor
Net weight
Outdoor
Packing dimensions
Indoor
(W x H x D)
Outdoor
Indoor
Gross weight
Outdoor
Loading Capacity
40/40HC
rpm
W
1900
730
Cross flow
880
880
25
--Propeller fan
850
85
Flare type
Inches
Inches
Core
3/4
7/16
3/4
7/16
30~40
1036313204
890307660
13
48
1103395280
990405705
10
35
66/142/162
30~40
1036313204
890307660
13
48
1103395280
990405705
10
36
66/142/162
O.D 16mm
m2
mm
mm
kg
kg
mm
mm
kg
kg
16~28
770250179
760255540
8.0
37
863325270
863376605
10
35
112/236/248
6
16~28
770250179
760255540
8.0
37
863325270
863376605
10
36
112/236/248
Model No.
Type
Control type
EER for cooling
COP for heating
Moisture removal
cooling
High
Med.
Low
Outdoor noise level

Electrical Data
Power supply
Rated input
fan
198~264
198~264
198~264
198~264
13
13
11.8
11.8
Heating
N/A
13.8
N/A
11.8
Cooling
2600
2600
2600
2600
Heating
N/A
2800
N/A
2600
Gram
Type
Model
LRA
MFG
speed
Net weight
Packing dimensions
(W x H x D)
Gross weight
Loading Capacity
m3/h
Cooling
Heating
Dry
Sleep

Outdoor fan type
Outdoor fan speed
Connections
Gas
Connecting Pipe
Liquid
Size
Connecting Wiring
number
Drainage Pipe
Others
Suitable area
Indoor
Net dimensions
(W x H x D)
TAC-24CHSC/K
Heating Pump
Remote
24,000
26,000
9.2
2.8
2.2
47
44
40
58
Evaporator
Condenser
Expansion device
Defrosting system
Fan System
Indoor fan type
Indoor
H/M/L
TAC-24CSC/K
Cooling Only
Remote
24,000
N/A
9.2
N/A
2.2
47
44
40
58
Cooling
Refrigerant/Charge
Compressor
TAC-24CHS/K
Heating Pump
Remote
24,000
26,000
9.0
2.55
2.2
47
44
40
58
220-240V~/50Hz
Voltage Range
Rated current
Btu/h
Btu/h
Btu/h.w
W/W
Liters/h
dB(A)
dB(A)
dB(A)
dB(A)
TAC-24CS/K
Cooling Only
Remote
24,000
N/A
9.0
N/A
2.2
47
44
40
58
rpm
rpm
rpm
rpm
W
m3/h
rpm
W
R22/2500g
Rotary
---------------------------------------
R22/2500g
R407C/2540g
R407C/2540g
Rotary
Rotary
Rotary
Capillary tube
1000
Cross flow
1300/1200/1100
N/A
1000
1000
35
--Propeller fan
850
110
1000
Cross flow
1300/1200/1100
1300/1200/1100
1000
1000
35
--Propeller fan
850
110
1000
Cross flow
1300/1250/1150
N/A
1150
1150
35
--Propeller fan
850
85
1000
Cross flow
1300/1250/1150
1300/1250/1150
1150
1500
35
--Propeller fan
850
85
Flare type
Inches
Inches
Core
7/8
5/8
7/8
5/8
7/8
5/8
7/8
5/8
O.D 16mm
m2
mm
35~48
1036313204
35~48
1036313204
35~48
1036313204
35~48
1036313204
Outdoor
mm
890307660
890307660
890307660
890307660
Indoor
Outdoor
Indoor
Outdoor
Indoor
Outdoor
40/40HC
kg
kg
mm
mm
kg
kg
16
57
1103395280
990405705
20
63
66/142/162
16
60
1103395280
990405705
20
65
66/142/162
16
57
1103395280
990405705
20
63
66/142/162
16
60
1103395280
990405705
20
65
66/142/162
Note: The technical specifications is only reference.

7
OB207t-1qxp
25/9/97 8:51 PM
Page 12
Product Dimensions
Indoor Unit
16mm
54 mm
124mm
Outdoor Unit
J
D
Unit: mm
Capacity
7K&9K
710
250
179
600
500
231
271
296
52
365
55
12K
770865 250
179
700
540
255
290
320
40
439
55
18K
1036
313
204
760
540
255
340
370
62
635
63
24K
1036
313
204
860
730
307
340
370
62
635
63
OB207t-1qxp
25/9/97 8:53 PM
Page 26
Refrigerating Cycle System

Heat Pump
INDOOR UNIT
Indoor
heat
exchanger
Reversing valve
(4- way valve)
Refrigerant pipe
(Option)
(with heat insulator)
OUTDOOR UNIT
Indoor coil
thermistor
Distributor
Outdoor
heat
exchanger
Flared connection
Room temperature
thermistor
Accumulator
Defrost
thermistor
Compressor
Flared connection
Check
valve
Capillary tube
Capillary tube
Refrigerant pipe
(Option)
Refrigerant flow in cooling or Defrosting

Refrigerant flow in heating
Cooling Only
INDOOR UNIT
Indoor
heat
exchanger
Refrigerant pipe
(Optional)
Indoor coil
thermistor
Room temperature
thermistor
OUTDOOR UNIT
Stop valve
(with service port)
Outdoor
heat
exchanger
Flared
connection
Compressor
Capillary tube
Stop valve
Strainer
Refrigerant pipe
Refrigerant flow in cooling
(Option)
9
OB207t-1qxp
25/9/97 8:53 PM
Page 27
MAX. REFRIGERANT PIPING LENGTH

Refrigerant piping
Models
Piping size O.D : mm
Max. length : m
Liquid
Indoor unit
Outdoor unit
12.7
6.35
0.40
15.88
9.52
Gas
A
07K
10
09K
Length of connecting pipe : m
9.52
12K
15
18K
24K
MAX. HEIGHT DIFFERENCE
ADDITIONAL REFRIGERANT CHARGE(R-22 : g)

Models
Refrigerant piping length (one way)
Outdoor unit precharged

(up to 7m)
7m
10m
60
15m
07K
09K
12K
see <<Specification>>
160
18K
Calculation : Xg=20g/m (A-7)m
Models
24K
Refrigerant piping length (one way)
Outdoor unit precharged

(up to 7m)
7m
10m
15m
90
240
Calculation : Xg=30g/m (A-7)m
10
OB207t-1qxp
25/9/97 8:53 PM
Page 28
EVACUATION PROCEDURES(AIR PURGE)

Connect the refrigerant pipes (both the liquid and gas pipes)
between the indoor and the outdoor units.
Remove the service port cap of the stop valve on the side of the outdoor unit gas pipe.(The stop valve will not
work in its initial state fresh out of the factory (totally closed with cap on))
When vacuuming
Connect the gage manifold valve and the vacuum pump to
the service port of the stop valve on the liquid pipe side of the
outdoor unit.
Run the vacuum pump for more than 15 minutes and at this
time confirm that the pressure gage indicates 0.1 Mpa.
Check the vacuum with the gage manifold valve, then close
the gage manifold valve, and stop the vacuum pump.
Leave it as it is for one or two minutes. Make sure the pointer

of the gage manifold valve remains in the same position.
,
Remove the gage manifold valve quickly from the service port of the stop valve.
After refrigerant pipes are connected and evacuated, fully open all stop valves on gas and liquid pipe sides.
Operating without fully opening lowers the performance and causes trouble.
Pipe length :
7m maximum
No gas charge
is needed
Pipe length
exceeding 7m
Charge the prescribed
amount of gas
Tighten the cap to the service port to obtain the initial status.
Retighten the cap.
Leak test
11
OB207t-2qxp
25/9/97 8:54 PM
Page 29
PERFORMANCE CURVES
The standard data contained in these specifications apply only to the operation of the air conditioner under normal conditions,
since operating conditions vary according to the areas where these units are installed. The following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE

Rated voltage : 10% (198 ~ 264V),50Hz
(2) AIR FLOW

Air flow should be set at MAX.
(3) MAIN READINGS

(1) Indoor intake air wet-bulb temperature :
(2) Indoor outlet air wet-bulb temperature :
(3) Outdoor intake air dry-bulb temperature :
(4) Total input:
(5) Indoor intake air dry-bulb temperature :
(6) Outdoor intake air wet-bulb temperature :
(7) Total input :
CWB
CWB
CDB
W
CDB
CWB
W
Cooling
Heating
Indoor air wet/dry-bulb temperature difference on the left side of the chart on next page shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference

1.
2.
3.
4.
5.
6.
7.
Attach at least 2 sets of wet-and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets
of wet-and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air
speed is high.
Attach at least 2 sets of wet-and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
Check that the air filter is cleaned.
Open windows and doors of room.
Press the EMERGENCY OPERATION switch once(twice) to start the EMERGENCY COOL(HEAT) MODE.
When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
10 minutes later, measure temperature again and check that the temperature does not change.
OUTDOOR UNIT
INDOOR UNIT
Wet-and dry-bulb
thermometers
Wet-and dry-bulb
thermometers
12
OB207t-2qxp
25/9/97 8:54 PM
Page 30
12.0
14.0
11.4
12.7
10.4
11.5
9.4
10.3
9.1
9.2
7.6
8.1
24
8.5
25.5 28.7
28.0
28.0
18.4
23.5 26.5
25.9
25.9
16.9
21.6 24.3
23.7
23.7
15.3
19.6 22.5
21.6
21.6
13.8
17.6 19.9
19.4
19.4
12.3
15.6 17.7
17.2
17.2
10.7
13.7 15.5
15.1
15.1
9.2
11.7 13.2
12.9
12.9
24
19.9
NOTE:The above curves are for the heating operation without any frost.
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT

COOL operation
Both indoor and outdoor unit are under the same temperature/humidity condition.
Dry-bulb temperature
Relative humidity(%)
20
50
25
60
30
70
Air flow should be set at MAX.

The unit of pressure has been changed to MPa on the international system of units(SI unit system).
The conversion factor is : 1(MPa G) =10.2(kgf/ f G)
0.7
0.6
07K
07K
Outdoor unit current (A)
Outdoor low pressure
(kgf/FG)(MPaG)
220/240V
5
0.5
0.4
0.3
220V
240V
Ambient temperature(C)
Ambient humidity(%)
Ambient humidity(%)
13
25/9/97 8:54 PM
Page 31
0.7
0.6
0.5
220/240V
4
0.4
0.3
220V
09K
09K
(kgf/FG)(MPaG)
240V
Ambient humidity(%)
Ambient humidity(%)
7
0.7
0.6
0.5
0.4
0.3
12K
12K
(kgf/FG)(MPaG)
220/240V
220V
240V
Ambient humidity(%)
Ambient humidity(%)
(kgf/FG)(MPaG)
18K
18K
0.7
220/240V
6
0.6
0.5
0.4
0.3
0.2
220V
240V
Ambient humidity(%)
Ambient humidity(%)
(kgf/FG)(MPaG)
24K
24K
0.7
13
220V
OB207t-2qxp
0.6
0.5
0.4
0.3
0.2
Ambient humidity(%)
220V
12
240V
Ambient humidity(%)
14
25/9/97 8:54 PM
Page 32
HEAT operation
Outdoor:Dry bulb temperature 7,15,20C
Wet bulb temperature 6,12,14.5C
Condition indoor:Dry bulb temperature 20.0C

Wet bulb temperature 14.5C
12K
07K
220V
240V
220V
240V
09K
18K
220V
240V
220V
240V
24K
13
OB207t-2qxp
220V
12
240V
11
10
15
Operation Details
1 Remote controller
Remote controller
The remote controller transmits signals to the system.
1 ON/OFF button
Used to start and stop operation
when pressed.
SLEEP TIMER ON TMIER OFF
FEEL
COOL
DRY
FAN
HEAT
AUTO
HIGH
MID
LOW
SWING
3
3
SLEEP
FAN
TIMER
SWING
ON/OFF
MODE
TIMER button
Used to select TIMER operation.
UP button (TOO COOL button)

Used to increase the set room temperature
and time.
DOWN button (TOO WARM button)

Used to decrease the set room temperature
and time.
SLEEP button
Used to set or cancel sleep mode operation.
4
6
7
VANE control button

Used to adjust airflow direction.
FAN SPEED control button

Used to select the indoor fan motor speed:
Auto, High, Mid and Low.
MODE button
Used to select the type of operation mode: Feel,
Cooling, Dry, Fan and Heating(Only for Heat Pump).
Note: Each mode and relevant function will be further specified in following pages.
Remote Controller presetting

The remote controller is not er presetting presetting as Cooling Only Air Conditioner or Heat Pump by
manufacturer.
Each time after the remote controller replace batteries or is energized, the arrowhead will flashes on the front of
Heat or Cool on LCD of the remote controller.
User can preset the remote controller type depending on the air conditioner type you have purchased as follows:
Press any button when the arrowhead flashes on the front of Cool , Cooling Only is set.
Press any button when the arrowhead flashes on the front of
Heat , Heat Pump is set.
If you don t press any button within 10 seconds, the remote controller is preset as Heat Pump automatically.
Note :
If the air conditioner you purchased is a Cooling Only one, but you preset the remote controller as Heat Pump, it
doesn t bring any matter. But if the air conditioner you purchased is a Heat Pump one, and you preset the
remote controller as Cooling Only, then you CAN NOT preset the Heating operation with the remote controller.
16
Elctronic Controller
1.
Safety Control
(1) Time Delay Safety Control
3 minutes delay for compressor---The compressor is ceased for 3minutes to balance the pressure in the
refrigeration cycle in order to protect the compressor.
2 minutes delay for 4-way valve---The 4-way valve is ceased for 2 minutes to prevent the
refrigerant-gas abnormal noise when the HEATING operation is OFF or switch to the other operation
mode.
20 seconds delay for indoor fan--- When the assistant thermistor turns off, the indoor fan operates in
low speed for 20 seconds to release the heat of indoor unit.
(2) Indoor Pipe Temperature Sensor Frost Prevention Control
When the indoor pipe temperature sensor reads 0 or below for 5 minutes, the indoor pipe temperature
sensor frost prevention control starts. The compressor and outdoor fan stop and indoor fan operates at high
speed for 3 minutes. After that, if the indoor pipe temperature sensor reads less than 5 this control
prolonged until the indoor pipe temperature sensor reads 5 or more.
(3) High Temperature Protection Control
During HEATING operation, the outdoor fan motor and compressor are controlled by the indoor pipe
temperature to prevent the high temperature of compressor.
Outdoor fan OFF: 52
Outdoor fan ON:48
Compressor OFF:62
Compressor ON:48
2.
I Feel Mode Operation

(1) When the I Feel mode is selected, the operation mode and initial set temperature are determined by the
initial room temperature at start-up of the operation except to turn off the air conditioner and operates it
again.
(2) If the mode is change to I Feel mode from other mode, the I Feel mode doesnt operate until compressor
stop for more than 3 minutes.
Initial room temperature
Initial set temperature
COOLING
26 or more
24
DRY
20 to 25
18
HEATING for Heat Pump Type
Less than 20
23
Mode
FAN for Cooling Only Type
In the I Feel mode , when the controller receives the up or down single of temperature, the set
temperature can adjust by 1 upper or lower. The biggest you can adjust by 2 upper or lower.
3.
COOLING Mode Operation
(1) When the COOLING mode is selected without setting temperature, the system will set the set temperature at
26 automatically with the AUTO FAN speed.
(2) When selecting the COOLING mode operation, the system will operate according to the setting by the
remote controller and the operation is as following:
17
Room Temp.
Set TEMP. 1
Set TEMP. 1
Time
4.
More than 2 min
More than 2 min
More than 2 min
More than 2 min
More than 2 min
Indoor Fan
Set Speed
Set Speed
Set Speed
Set Speed
Set Speed
Compressor
ON
OFF
ON
OFF
ON
Outdoor Fan
ON
OFF
ON
OFF
ON
DRY Mode Operation

(1) The system for DRY operation used the same refrigerant circle as the cooling circle.
(2) When the system operates in DRY mode ,at first it operates in cooling mode at 18 for 3 minutes, and
then, the system operates in cooling mode with low speed that regards the temperature of the room
temperature sensor reads decrease 2 as the set temperature. During the course of this, the fan speed
setted operation is failing but the vane motor can be controlled.
5. HEATING Mode Operation (Only available for Heat Pump)
(1) When the HEATING mode is selected without setting temperature, the system will set the temperature at 23
automatically with the AUTO FAN speed.
(2) When selecting the HEATING mode operation, the system will operate according to the setting by the
remote controller and the operation is as following:
Set Temp. 1
Set Temp. 1
Room Temp.
Time
More than 2 min
More than 2 min
More than 2 min
More than 2 min
More than 2 min
Compressor
ON
OFF
ON
OFF
ON
Outdoor fan
ON
OFF
ON
OFF
ON
(3) In HEATING mode, the indoor fan motor is controlled by Cold Air Prevention Control.
(4) Cold Air Prevention Control
The function is intend to prevent cold air from being discharged when the heating operation starts or
when defrosting.
The indoor fan speed will be controlled as following:
The vane angle is at the angle C(100).
Indoor Pipe Temperature
34
30
27
25
23
OFF
UL
Set Speed
18
UL OFF
UL
(5) Defrost
Defrosting of the outdoor heat exchange is controlled by the microprocessor with detection by the defrost
sensor.
Defrost starting conditions
When the conditions of a) or b) is satisfy, the defrosting operation starts.
a) Under the heating operation, the compressor cumulative operation time exceeds 50 minutes and the
temperature of the outdoor defrost sensor reads lower than 8
b) Under the heating operation, the compressor cumulative operation time exceeds 50 minutes, if the
indoor pipe temperature sensor reads lower than 40 continuously for 2minutes.
Note: If havent the outdoor pipe temperature sensor that use the condition b) to defrost, against
use the condition a).
Defrost terminating conditions
When the condition c) or d) is satisfy, the defrosting operation stops.
c) The outdoor defrost sensor reads 15 or more.
d) The defrosting time exceeds 10 minutes.

Defrosting time chart
Outdoor Fan
Revering Valve
Compressor Relay
ON
OFF
ON
ON
ON
OFF
OFF
39S
ON
ON
5S
Defrost Count MAX 12min
OFF
19S
15S
ON
t
(6) Assistant Thermistor Function

Assistant thermistor is add the thermitor of the electricity to rise the heating capacity automatically not
effected by the signal of the remote controller about assistant thermistor ON/OFF buttons.
1) When the condition all of A~G are satisfy, the assistant thermistor opens.
A. Under the heating operation, the compressor operates over than 3 minutes.
B. The indoor fan operates in normal.
C. The system operates not in defrosting.
D. The assistant thermistor turn off over than 30 seconds.
E. The set temperature is 3 or more than the room temperature.
F. The room temperature sensor reads less than 22.
G. The indoor pipe temperature reads 43 or less.
2) When one of the conditions of A~E is satisfy, the assistant thermistor is off.
A. The compressor is turned off.
B. The room temperature sensor reads 24 or more.
C. The indoor pipe temperature sensor reads 48 or more.
D. The indoor fan is stopped.
6. FAN mode operation
19
The indoor fan motor always turns on at the set speed and the vane motor turns on at the set fattle.
7.
4-way Valve contro

HEATING
ON
COOLING/DRY
OFF
The 4-way valve reverses for 5 seconds right before start-up of the compressor as following chart:
COOLING/DRY
HEATING
Compressor
4-way Valve
5s
5s
Outdoor Fan
8.
SLEEP mode
When the SLEEP button is pressed, the SLEEP mode is selected as following:
The indoor fan speed is set at the super low speed.
When selecting COOLING/DRY operation with SLEEP mode, the set temperature will be raised by 1 1
hour later and by 2 2 hour later.

When selecting HEATING operation with SLEEP mode, the set temperature will be dropped by 1 1
hour later and 2 2hour later.
After the System operates in SLEEP mode for 8 hours, it will stop automatically.
9. Fan motor control
(1) Rotational frequency feedback control
The indoor fan motor is equipped with a rotational frequency sensor, and outputs signal to the
microprocessor to feedback the rotational frequency. Comparing the current rotational frequency with the
target rotational frequency, the microprocessor adjusts fan motor electric to make the current rotational
frequency close to the target rotational frequency. With this control, when the fan speed is switched, the
rotational frequency changes smoothly.
(2) When the rotational frequency feedback signal has not output for 5 seconds (or when the microprocessor
cant detect the signal for 5 seconds), the fan motor is regarded locked-up. Then the electric current to the
fan motor is shut off. 10 seconds later, the electric current is applied to the fan motor again. During the fan
motor lock-up, the POWER indicator lamp flashes on and off to show the fan motor abnormality.
10. Auto Fan Speed Control
(1) When the auto fan speed is selected, the indoor fan motor speed is automatically controlled by the room
temperature and the set temperature.
(2) In COOLING mode, the indoor fan motor operates as following:
Fan Speed
Hi
Me
Lo
Room temperature minus set temperature:
1
2
4
(3) In HEATING mode, the indoor fan motor operates as following;
Fan Speed
Hi
Mi
Lo
1
Room temperature minus set temperature

20
11. Auto Vane Operation Control

(1) Vane motor drive
The unit is equipped with a stepping motor for the vane. The rotating direction, speed and angle of the
motor are controlled by pulse signal transmitted from indoor microprocessor.
(2) Positioning
The vane is once pressed to the vane stopper below to confirm the standard position and then set to the
desired angle. The positioning is decided as follow:
When the ON/OFF button is pressed.
When the vane control is change from AUTO to MANUAL.
When the SWING is finished.
When the test run starts.
When the power supply turns ON.
(3) The auto vane changes as follows by pressing the VANE CONTROL button.
(4) VANE AUTO mode
In vane auto mode, the microprocessor automatically determines the vane angle and operation to make the
optimum room-temperature distribution.
(5) SWING mode
When presses the SWING button, the vane swings.
12. TIMER Operation
How to set the timer
Press ON/OFF button to start the air conditioner.
Press TIMER CONTROL button for once in timer on--- SET the TIME of TIMER; press for second
time---START operation for SHUT OFF; press third time---CANCEL operation for TIMER.
Press TIMER CONTROL button for once in timer off---SET the TIME of TIMER; press for second
time---START operation for TURN ON; press for third time---CANCEL operation for TIMER.
Press UP and DOWN button to set the time, time setting is 30-minutes units.
After setting the timer, check that TIMER INDICATOR lamp of the indoor unit lights.
Press the ON/OFF button for the air conditioner operates in timer, the timer will be cancelled.
TIMER setting can be cancelled by power failure or breaker functioning.
13. EMERGENCY-TEST Operation
When the EMERGENCY Operation switch is press once, COOLING mode is selected and if in 3 seconds the
EMERGENCY Operation switch is pressed again, HEATING mode is selected. Then presses once again, the
unit switch off.
When the remote controller is missing, has failed or the batteries run down, press the EMERGENCY
Operation switch on the front of the indoor unit, The unit will start.
The first 30 minutes of operation will be the test run operation. The operation is for servicing in set mode. The
indoor fan runs at high speed and the system is in continuous operation. The vane motor is ON and the timer
is reset to normal.
After 30 minutes of test run operation the system shifts to AUTO COOLING/HEATING mode. and the indoor
fan runs in outomatic speed. The vane motor is on. The operation continues until the EMERGENCY
operation switch is pressed or a button on the remote controller is pressed, the normal operation will start.
NOTE: Do not press the EMERGENCY Operation switch during normal operation.
14. AUTO RESTART function (Option)
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the
fan speed are memorized by the indoor electric control PCB. The AUTO RESART function sets to work the
21
moment power has restored after power failure. Then, the unit will restart automatically.
Auto-restart presetting:
The appliance is preset as no auto-restart function by manufacture. If Auto-restart function is needed, follow the
below step to active this function:
1) Make sure air conditioner is turned off.
2) Press down and hold the Emergency button (ON/OFF) on the indoor unit white turn on the air conditioner.
3) Keep pressing the Emergency button for over 10s until three short beeps are heard.
Then Auto-restart function is activated. To cancel the Auto-restart function, repeat above procedure until four
short beeps are heard.
15. Failure Display and Handling
a)
The failure of the resistance of heat sensitive:

When the resistance of heat sensitive reads the temperature is lower than 50 or over than 110 that
judge the heat sensitive is bad.

b) The Outdoor Protection Control
When the system checks the signal from outdoor of the voltage is 0V, the system delay 1second to start for
check the signal again, if checks the signal of the voltage is 0V too, that the system not to star, or operates on
normal.
c) Failure Display
When the controller is failure, the buzzer will voice long for three times, and displays the failure from the
failure lamp.
d) Failure Code
If have the digital pipe that display the failure code for digital pipe, or display for the run lamp.
e)
Type of failure
The lamp flash
Display of digital pipe
The failure of room temperature sensor
Once/cycle
E1
The failure of indoor pipe temperature sensor
Twice/cycle
E2
Outdoor protection function
5 times/cycle
E5
The failure of indoor fan
6 times/cycle
E6
Failure Handling
When the room temperature sensor or the indoor pipe temperature sensor is failure, the system will be
shut off, the compressor will be OFF, and the outdoor fan and the indoor fan will be OFF. The system
doesnt receive the signal of remoter controller except the signal of shut off it. When the failure
disappear, the controller can operate in normal mode. before this, presses the ON/OFF to start the
system, and it will operate in COOLING or HEATING for 30 minutes, and follows shut off. During
this, it displays the failure and the protction is failing. You must be give the electric again to operate it.
In the failure, you can operate the FAN mode.
When the outdoor protects in the COOLING or DRY, the outdoor unit stops, the indoor fan operates in
set speed ; and in the HEATING, the outdoor unit stops, the assistant thermistor stops, the indoor fan
operates in cold air prevention control. The system doesnt receive the signal of remoter controller
except the signal of shut off it. When the system check the voltage is 220V and the delay control is
finished, it operates at normal again.
When the indoor fan motor is failure, the compressor is stopped, the outdoor fan and indoor fan is
stopped and display the failure. The system doesnt receive the signal of remoter controller except the
signal of shut off it.
f)
Display Of The Control

In the display board the lamp from left is the POWER lamp(Red), the SLEEP lamp(Yellow), the TIMER
lamp(Yellow), the RUN lamp(Green).
(7) When gives the control electric, the buzzer voices a long for 0.3 second per cycle.
22
Wiring Diagram
Mode No.: TAC-07CS/K, TAC-09CS/K, TAC-12CS/K
TAC-07CSC/K, TAC-09CSC/K, TAC-12CSC/K
INDOOR UNIT
CN1
PCB
CN2
transformer
Yellow/Green
Blue
Brown
P2-1
N
1
N.O. 4
K1
COM 3
Display PCB
CN8
Room Temp.Sensor
Pipe Temp.Sensor
TH1
Yellow/Green
Blue
Brown
CN6
TH2
CN5 CN4 CN3
Power supply
evaporator
Vane Motor
protector
Fan Motor
Indoor Unit
OUTDOOR UNIT
Compressor
CM
C
White
Brown
Blue
Yellow/Green
1
N
Red
White
Black
Blue
Protector
R(M)
S
Blue
Compressor Capacitor
Blue
Fan Capacitor
Orange
Yellow/Green
Blue
M Yellow/Green
Fan Motor
Indoor Unit
Outdoor Unit
23
Outdoor
Unit
P2-2
Mode No.: TAC-07CHS/K, TAC-09CHS/K, TAC-12CHS/K

TAC-07CHSC/K, TAC-09CHSC/K, TAC-12CHSC/K
INDOOR UNIT
PCB
P2-1
P5
P4
CN2
Transformer
CN11
Yellow/Green
Blue
Yellow
Red
Brown
P2-2
Theimistor
Blue
CN10 NO 4
K1
COM 3
Display PCB
CN8
N
3
2
1
Yellow/Green
Brown
TH1
CN6
Room Temp. sensor

TH2
CN5
Pipe Temp. sensor
CN4
Power Supply
CN3
Outdoor
Unit
CN1
Evaporator
Protecter
Note: The thermistor is only with

the assistant thermistor type.
M
M
Vane Motor
Fan Motor
Indoor Unit
OUTDOOR UNIT
Com pressor
4-way Vane
1
2
3
N
R(M )
C
S
Red
Blue
Protecter
W hite
Black
Blue
Yellow/Green
Orange
Brow n(W hite)

Red
Y ellow
Blue
Y ellow /G reen
Blue
Blue
CM
M
Indoor U nit
Com pressor
Capacitor
Blue
Fan Capaciter
Blue
Y ellow /G reen
Fan M otor
O utdoor U nit
24
Mode No.: TAC-18CS/K, TAC-18CSC/K
To The Outdoor
INDOOR UNIT
Transformer
PCB
Brown
Blue
1
N
Brown
AC(N)
N.O
Yellow/Green
Yellow/Green
Blue
FM
Blue
Yellow/Green
Yellow/Green
Fan Motor
White
Relay
COM
N Blue
L
5
4
3
2
1
SM
5
4
3
2
1
SM
Vane Motor
Brown
Room Temp. Sensor
Display PCB
Pipe Temp. Sensor
OUTDOOR UNIT
Compressor
CM
White
1
N
Red
White
Black
Blue
Protector
R(M)
S
Blue
Blue
Yellow/Green
Orange
Brown
Blue
Yellow/Green
Fan Capacitor
Blue
M Yellow/Green
Fan Motor
Indoor Unit
Outdoor Unit
25
Mode No.: TAC-18CHS/K, TAC-18CHSC/K
Brown
White
Red
2
3
N
Red
Yellow
Blue
PCB
O.FAN
Yellow
N.O
VAL
COM
AC(N)
Blue
Transformer
Relay
To The Outdoor Unit
INDOOR UNIT
FM
Fan Motor
Yellow/Green
Yellow/Green
SM
Yellow/Green
L
N
Yellow/Green
Blue
N
L
Brown
SM
Blue
Vane Motor
Brown
Room Temp. Sensor
Display PCB
Pipe Temp. Sensor
To The Outdoor Sensor
OUTDOOR UNIT
Compressor
4-way Vane
1
2
3
N
White
Black
Blue
Yellow/Green
Pipe Temp. Sensor
Indoor Unit
R(M)
C
S
Red
Blue
Protecter
Orange
Brown(White)
Red
Yellow
Blue
Yellow/Green
Blue
Blue
CM
Compressor
Capacitor
Blue
Fan Capaciter
Blue
Yellow/Green
Fan Motor
Outdoor Unit
26
Mode No.: TAC-24CS/K, TAC-24CSC/K

INDOOR UNIT
PCB
White
White
Blue
Blue
Brown
Brown
N.O
COM
Relay
To Outdoor Unit
Transformer
FM
AC(N)
Fan Motor
5
4
SM
3
2
Yellow/Green
Yellow/Green
1
5
4
SM
3
2
1
1 2 3 4
Vane Motor
Room Temp. Sensor
Display PCB
Pipe Temp. Sensor
OUTDOOR UNIT
Blue
L
N
Relay Fan Motor
27
White
Blue
C2
Red
Red
FM
Conpressor
Capacitor
Blue
Yellow/Green
Brown
Yellow
Yellow/Green
Blue
Fan Capacitor
C1
Yellow/Green
Brown
1
N
L Brown
Blue
Blue
White
Red
White
Brown
White
To Power Supply To Indoor Unit
Yellow/Green
CS R
CM
Conpressor
Motor
Mode No.: TAC-24CHS/K, TAC-24CHSC/K
White
Red
2
3
N
L
Yellow
Blue
Brown
White
Transformer
Red
O.FAN
Yellow
N.O
VAL
Blue
COM
PCB
Relay
To Outdoor Unit
INDOOR UNIT
FM
AC(N)
Brown
Fan Motor
5
4
Yellow/Green
SM
Yellow/Green
2
1
5
4
3
SM
2
1
Vane Motor
To Outdoor Unit
Room Temp. Sensor

Display PCB
Pipe Temp. Sensor
OUTDOOR UNIT
Yellow/Green
Blue
White
To Power Supply
Blue
4-way Vane
L Brown
Yellow/Green
Brown
Blue
Yellow/Green
FM
L
N
Relay
Blue
Pipe Temp. Sensor
28
CS R
FM
Compressor
Motor
Fan Motor
Blue
Brown
White
C2
Blue
Red
Red
Brown
Blue
Fan Capacitor
C1
Compressor
Capacity
Yellow/Green
White
White
Red
Yellow
Yellow
Red
To Indoor Unit
White
INDOOR UNIT
TAC-07CS/K,TAC-07CSH/K,TAC-07CSC/K,TAC-07CHSC/K,TAC-09CS/K,TAC-09CHS/K,TAC-09CSC/K,
TAC-09CHSC/K, TAC-12CS/K, TAC-12CHS/K, TAC-12CSC/K, TAC-12CHC/K,
1
2
3
4
30
29
28
7
8
27
26
10
25
11
24
23
22
21
12
20
13
19
14
18
17
16
15
29
INDOOR UNIT
TAC-18CS/K, TAC-18CSC/K, TAC-18CHS/K, TAC-18CHSC/K
TAC-24CS/K, TAC-24CSC/K, TAC-24CHS/K, TAC-24CHSC/K
1
30
2
3
29
4
5
28
6
27
26
25
24
9
23
10
22
11
21
12
20
19
13
18
14
17
16
15
30
Outdoor Unit TAC-07CS/K, TAC-07CSC/K, TAC-09CS/K, TAC-09CSC/K, TAC-12CS/K,

TAC-12CSC/K, TAC-18CS/K, TAC-18CSC/K, TAC-24CS/K, TAC-24CSC/K
2
3
4
5
6
7
8
9
2028
19
18
17
16
15
14
13
12
10
11
31
Outdoor Unit: TAC-07CHS/K, TAC-07CHSC/K, TAC-09CHS/K, TAC-09CHSC/K, TAC-12CHS/K

TAC-12CHSC/K, TAC-18CHS/K, TAC-18CHSC/K, TAC-24CHS/K, TAC-24CHSC/K
2
3
4
5
6
7
8
9
1928
18
17
16
15
14
13
12
10
11
32
Parts List
Indoor Unit- TAC-07CS/K, TAC-09CS/K
No.
Part No.
Part Name
Qty
1080030003
Installation Plate
1210250103
Base
1070020017
Cross Fan
1070100010
Bearing Mount
1210230101
Evaporator
1070250102
Water Drainage Assembly
1070320105
Vertical Vane Assembly
1070250104
Face Frame
1070320112
Screw Cover
10
1090320102
Display PCB
11
1070320115
Display PCB Box
12
1070250106
Air Filter
13
1070251801
Front Panel
14
1070251001
Display PC Board Cover
15
1170120042
Power Supply Cord
16
1070250103
Vane
17
1070110008
Drainage Hose
18
1070040006
Electrical Box Cover
19
1070040004
Cable Clamp
20
1170200039
Terminal
21
1070250109
Terminal Fixing Board
22
1170020011
Vane Motor
23
1090250602
Main PCB
24
1110040001
Sensor Holder
25
1070320113
Electrical Box
26
1070320111
Indoor Motor Cover
27
1170030052
Indoor Motor
28
1170240001
Transformer
29
1170230001
Pipe Temp. Sensor & Room

Temp. Sensor Assembly
30
1070320101
In And Out Pipe Fixer
31
1090010071
Remote Controller
31
1073030303
Remote Controller Supporter
32
1190250204
Indoor Carton
33
1190060008
Left Foaming
34
1190060009
Right Foaming
33
Remark
Not shown in Explosion

view
Indoor Unit- TAC-07CHS/K, TAC-09CHS/K

No.
Part No.
Part Name
Qty
1080030003
Installation Plate
1210250103
Base
1070020017
Cross Fan
1070100010
Bearing Mount
1210230101
Evaporator
1070250102
1070320105
1070250104
Face Frame
1070320112
Screw Cover
10
1090320102
Display PCB
11
1070320115
Display PCB Box
12
1070250106
Air Filter
13
1070251801
Front Panel
14
1070251001
15
1170120042
Power Supply Cord
16
1070250103
Vane
17
1070110008
Drainage Hose
18
1070040006
19
1070040004
Cable Clamp
20
1170200040
Terminal
21
1070250109
22
1170020011
Vane Motor
23
1090250202
Main PCB
24
1110040001
Sensor Holder
25
1070320113
Electrical Box
26
1070320111
Indoor Motor Cover
27
1170030052
Indoor Motor
28
1170240001
Transformer
29
1170230001

30
1070320101
31
1090010071
Remote Controller
31
1073030303
32
1190250204
Indoor Carton
33
1190060008
Left Foaming
34
1190060009
Right Foaming
34
Remark

view
Indoor Unit- TAC-07CSC/K, TAC-09CSC/K

No.
Part No.
Part Name
Qty
1080030008
Installation Plate
1210320107
Base
1070020016
Cross Fan
1070100010
Bearing Mount
1210320601
Evaporator
1070320103
1070320105
1070320107
Face Frame
1070320112
Screw Cover
10
1090320102
Display PCB
11
1070320115
Display PCB Box
12
1070320109
Air Filter
13
1070321501
Front Panel
14
1070251001
15
1170120047
Power Supply Cord
16
1070320104
Vane
17
1070110008
Drainage Hose
18
1070040006
19
1070040004
Cable Clamp
20
1170200039
Terminal
21
1070250109
22
1170020011
Vane Motor
23
1090320102
Main PCB
24
1110040001
Sensor Holder
25
1070320113
Electrical Box
26
1070320111
Indoor Motor Cover
27
1170030047
Indoor Motor
28
1170240001
Transformer
29
1170230001

30
1070320101
31
1090010071
Remote Controller
31
1073030303
32
1190350102
Indoor Carton
33
1190060005
Left Foaming
34
1190060006
Right Foaming
35
Remark

view
Indoor Unit- TAC-07CHSC/K, TAC-09CHSC/K

No.
Part No.
Part Name
Qty
1080030008
Installation Plate
1210320107
Base
1070020016
Cross Fan
1070100010
Bearing Mount
1210320601
Evaporator
1070320103
1070320105
1070320107
Face Frame
1070320112
Screw Cover
10
1090320102
Display PCB
11
1070320115
Display PCB Box
12
1070320109
Air Filter
13
1070321501
Front Panel
14
1070251001
15
1170120047
Power Supply Cord
16
1070320104
Vane
17
1070110008
Drainage Hose
18
1070040006
19
1070040004
Cable Clamp
20
1170200040
Terminal
21
1070250109
22
1170020011
Vane Motor
23
1090320103
Main PCB
24
1110040001
Sensor Holder
25
1070320113
Electrical Box
26
1070320111
Indoor Motor Cover
27
1170030047
Indoor Motor
28
1170240001
Transformer
29
1170230001

30
1070320101
31
1090010071
Remote Controller
31
1073030303
32
1190350102
Indoor Carton
33
1190060005
Left Foaming
34
1190060006
Right Foaming
36
Remark

view
Indoor Unit- TAC-12CS/K, TAC-12CSC/K

No.
Part No.
Part Name
Qty
1080030008
Installation Plate
1210320107
Base
1070020016
Cross Fan
1070100010
Bearing Mount
1210320601
Evaporator
1070320103
1070320105
1070320107
Face Frame
1070320112
Screw Cover
10
1090320102
Display PCB
11
1070320115
Display PCB Box
12
1070320109
Air Filter
13
1070321501
Front Panel
14
1070251001
15
1170120047
Power Supply Cord
16
1070320104
Vane
17
1070110008
Drainage Hose
18
1070040006
19
1070040004
Cable Clamp
20
1170200039
Terminal
21
1070250109
22
1170020011
Vane Motor
23
1090320102
Main PCB
24
1110040001
Sensor Holder
25
1070320113
Electrical Box
26
1070320111
Indoor Motor Cover
27
1170030047
Indoor Motor
28
1170240001
Transformer
29
1170230001

30
1070320101
31
1090010071
Remote Controller
31
1073030303
32
1190350102
Indoor Carton
33
1190060005
Left Foaming
34
1190060006
Right Foaming
37
Remark

view
Indoor Unit- TAC-12CHS/K, TAC-12CHSC/K

No.
Part No.
Part Name
Qty
1080030008
Installation Plate
1210320107
Base
1070020016
Cross Fan
1070100010
Bearing Mount
1210320601
Evaporator
1070320103
1070320105
1070320107
Face Frame
1070320112
Screw Cover
10
1090320102
Display PCB
11
1070320115
Display PCB Box
12
1070320109
Air Filter
13
1070321501
Front Panel
14
1070251001
15
1170120047
Power Supply Cord
16
1070320104
Vane
17
1070110008
Drainage Hose
18
1070040006
19
1070040004
Cable Clamp
20
1170200040
Terminal
21
1070250109
22
1170020011
Vane Motor
23
1090320103
Main PCB
24
1110040001
Sensor Holder
25
1070320113
Electrical Box
26
1070320111
Indoor Motor Cover
27
1170030047
Indoor Motor
28
1170240001
Transformer
29
1170230001

30
1070320101
31
1090010071
Remote Controller
31
1073030303
32
1190350102
Indoor Carton
33
1190060005
Left Foaming
34
1190060006
Right Foaming
38
Remark

view
Indoor Unit- TAC-18CS/K,TAC-18CSC/K, TAC-24CS/K, TAC-24CSC/K

No.
Part No.
Part Name
Qty
1080030001
Installation Plate
1073090101
Base
1070020014
Cross Fan
1070100010
Bearing Mount
1213090106
Evaporator
1073090104
1073090106
1073090110
Face Frame
1073090111
Screw Cover
10
1093090102
Display PCB
11
1073090126
Display PCB Box
12
1073090112
Air Filter
13
1070500205
Front Panel
14
1070500208
Display PCB Cover
15
1073090122
16
1170120006
Power Supply Cord
17
1073090108
Vane A
18
1073090125
Vane B
19
1070110008
Drainage Hose
20
1070040003
Cable Clamp
21
1170020011
Vane Motor
22
1170200038
Terminal
23
1083090108
24
1110040001
Sensor Holder
25
1093090201
Main PCB
26
1073090120
Indoor Motor Cover
27
1170030045
Indoor Motor
28
1093090201
Electrical Box
29
1173090107
Transformer
30
1170230001

31
1090010071
Remote Controller
31
1073030303
32
1130120008
Indoor Carton
33
1073030303
Left Foaming
34
1190250204
Right Foaming
35
1190060002
Middle Pasteboard Supporter
36
1190060021
Middle Foaming Supporter
39
Remark

view
Indoor Unit- TAC-18CHS/K,TAC-18CHSC/K, TAC-24CHS/K, TAC-24CHSC/K

No.
Part No.
Part Name
Qty
1080030001
Installation Plate
1073090101
Base
1070020014
Cross Fan
1070100010
Bearing Mount
1213090106
Evaporator
1073090104
1073090106
1073090110
Face Frame
1073090111
Screw Cover
10
1093090102
Display PCB
11
1073090126
Display PCB Box
12
1073090112
Air Filter
13
1070500205
Front Panel
14
1070500208
Display PCB Cover
15
1073090122
16
1170120006
Power Supply Cord
17
1073090108
Vane A
18
1073090125
Vane B
19
1070110008
Drainage Hose
20
1070040003
Cable Clamp
21
1170020011
Vane Motor
22
1170200040
Terminal
23
1083090108
24
1110040001
Sensor Holder
25
1093090101
Main PCB
26
1073090120
Indoor Motor Cover
27
1170030045
Indoor Motor
28
1093090201
Electrical Box
29
1173090107
Transformer
30
1170230001

31
1090010071
Remote Controller
31
1073030303
32
1130120008
Indoor Carton
33
1073030303
Left Foaming
34
1190250204
Right Foaming
35
1190060002
Middle Pasteboard Supporter
36
1190060021
Middle Foaming Supporter
39
Remark

view
Outdoor Unit- TAC-07CS/K, TAC-09CS/K

No.
Part No.
Part Name
Qty
Remark
1083510901
Grille
1080050016
Top Cover
1210250112
Condenser
1080050015
Outdoor Motor Supporter
1170040062
Outdoor Motor
1070030006
Propeller Fan
1080050012
Left Plate
1080050018
Front Plate
1080050019
Fan Guard
10
1210250101
Capillary Assembly
11
---------------
Compressor and its Accessories
12
1120250608
Discharge Pipe
13
1123521402
Suction Pipe
14
1213530414
Base
15
1120120008
Two-way Valve
16
1080050014
Valve Supporter
17
1120130011
Three-way Valve
18
1080050013
Right Plate
19
1073521301
20
1080020001
Electrical Parts Box
21
1080010002
Capacitor Strip
22
1170100014
23
1170100031
Fan Motor Capacitor
24
1170200019
Terminal
25
1070040002
Cable Clamp(7)
26
1173570501
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1190070014
Base Carton
29
1190250201
Cabinet Carton
Not shown in the Explosion
30
1190070016
Base Foaming
view.
31
1190070015
Cover Forming
Power
Supply
40
Optional
Outdoor Unit- TAC-07CSC/K, TAC-09CSC/K

No.
Part No.
Part Name
Qty
Remark
1083510901
Grille
1080050011
Top Cover
1210350207
Condenser
1080050004
1170040059
Outdoor Motor
1070030012
Propeller Fan
1080050012
Left Plate
1080050009
Front Plate
1080320112
Fan Guard
10
1210250101
Capillary Assembly
11
---------------
12
1120250608
Discharge Pipe
13
1123521402
Suction Pipe
14
1210500106
Base
15
1120120017
Two-way Valve
16
1080050003
Valve Supporter
17
1120130025
Three-way Valve
18
1080050002
Right Plate
19
107351103
20
1080020001
21
1080010006
Capacitor Strip
22
1170100007
23
1170100027
Fan Motor Capacitor
24
1170200019
Terminal
25
1070040002
Cable Clamp1(7)
26
1173570501
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1190070020
Base Carton
29
1190070002
Cabinet Carton
30
1190070022
Base Foaming
view.
31
1190070021
Cover Forming
Power
Supply
41
Optional
Consist The Filter For Dry
Outdoor Unit- TAC-07CHS/K , TAC-09CHS/K

No.
Part No.
Part Name
Qty
Remark
1083510901
Grille
1080050016
Top Cover
1210250112
Condenser
1080050015
1170040062
Outdoor Motor
1070030006
Propeller Fan
1080050012
Left Plate
1080050018
Front Plate
1080050019
Fan Guard
10
1213530404
4-way Assembly
11
---------------
12
1120250608
Discharge Pipe
13
1123521402
Suction Pipe
14
1213530414
Base
15
1120120008
Two-way Valve
16
1080050014
Valve Supporter
17
1120130011
Three-way Valve
18
1080050013
Right Plate
19
1073521301
20
1080020001
21
1080010002
Capacitor Strip
22
1170100014
23
1170100031
Fan Motor Capacitor
24
1170200020
Terminal
25
1070040001
Cable Clamp(6)
26
1070040002
Cable Clamp(7)
27
1173570501
Compressor
Wiring
28
1173570502
Earthing Wiring
29
30
1190070014
1190250201
Base Carton
Cabinet Carton
1
1
31
1190070016
Base Foaming
view.
32
1190070015
Cover Forming
Power
Supply
42
Outdoor Unit- TAC-07CHSC/K, TAC-09CHSC/K

No.
Part No.
Part Name
Qty
Remark
1083510901
Grille
1080320105
Top Cover
1210320101
Condenser
1080050004
1170040058
Outdoor Motor
1070030016
Propeller Fan
1080050001
Left Plate
1080320113
Front Plate
1080320112
Fan Guard
10
1210250605
Capillary Assembly
11
---------------
12
1210250606
4-way Vane Assembly
13
1210320103
Base
14
1120120017
Two-way Valve
15
1080050003
Valve Supporter
16
1120130025
Three-way Valve
17
1080050002
Right Plate
18
1073551103
19
1080020001
20
1080010006
Capacitor Strip
21
1170100003
22
1170100032
Fan Motor Capacitor
23
1170200020
Terminal
24
1070040001
Cable Clamp(6)
25
1070040002
Cable Clamp(7)
26
1173570501
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1190070017
Base Carton
29
1190500302
Cabinet Carton
30
1190070019
Base Foaming
view.
31
1190070018
Cover Forming
Power
Optional
Consist the filter for dry
Supply
43
Outdoor Unit- TAC-12CS/K

No.
Part No.
Part Name
Qty
Remark
1083510901
Grille
1080320105
Top Cover
1210320106
Condenser
1080050004
1170040058
Outdoor Motor
1070030016
Propeller Fan
1080050001
Left Plate
1080320113
Front Plate
1080320112
Fan Guard
10
1210320701
Capillary Assembly
11
---------------
12
1120320701
Discharge Pipe
13
1120320702
Suction Pipe
14
1210320103
Base
15
1120120016
Two-way Valve
16
1080050003
Valve Supporter
17
1120130021
Three-way Valve
18
1080050002
Right Plate
19
1073551103
20
1080020001
21
1080010006
Capacitor Strip
22
1170100003
23
1170100032
Fan Motor Capacitor
24
1170200019
Terminal
25
1070040002
Cable Clamp
26
1173570501
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1190070017
Base Carton
29
1190500302
Cabinet Carton
view.
30
1190070019
Base Foaming
31
1190070018
Cover Forming
Power
Supply
44
Optional
Outdoor Unit- TAC-12CSC/K

No.
Part No.
Part Name
Qty
Remark
1083510901
Grille
1080050011
Top Cover
1210350207
Condenser
1080050004
1170040059
Outdoor Motor
1070030012
Propeller Fan
1080050012
Left Plate
1080050009
Front Plate
1080320112
Fan Guard
10
1210250101
Capillary Assembly
11
---------------
12
1120250608
Discharge Pipe
13
1123521402
Suction Pipe
14
1210500106
Base
15
1120120017
Two-way Valve
16
1080050003
Valve Supporter
17
1120130018
Three-way Valve
18
1080050002
Right Plate
19
107351103
20
1080020001
21
1080010006
Capacitor Strip
22
1170100007
23
1170100027
Fan Motor Capacitor
24
1170200019
Terminal
25
1070040002
Cable Clamp(7)
26
1173570501
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1190070020
Base Carton
29
1190070002
Cabinet Carton
30
1190070022
Base Foaming
view.
31
1190070021
Cover Forming
Optional
Consist The Filter For Dry
Power
Supply
45
Outdoor Unit- TAC-12CHS/K

No.
Part No.
Part Name
Qty
Remark
1083510901
Grille
1080320105
Top Cover
1210320101
Condenser
1080050004
1170040058
Outdoor Motor
1070030016
Propeller Fan
1080050001
Left Plate
1080320113
Front Plate
1080320112
Fan Guard
10
1210320701
Capillary Assembly
11
---------------
12
1210320701
4-way Vane Assembly
13
1210320103
Base
14
1120120016
Two-way Valve
15
1080050003
Valve Supporter
16
1120130021
Three-way Valve
17
1080050002
Right Plate
18
1073551103
19
1080020001
20
1080010006
Capacitor Strip
21
1170100003
22
1170100032
Fan Motor Capacitor
23
1170200020
Terminal
24
1070040001
Cable Clamp(6)
25
1070040002
Cable Clamp(7)
26
1173570501
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1190070017
Base Carton
29
1190500302
Cabinet Carton
30
1190070019
Base Foaming
view.
31
1190070018
Cover Forming
Power
Optional
Supply
46
Outdoor Unit- TAC-12CHSC/K

No.
Part No.
Part Name
Qty
Remark
1083510901
Grille
1080050011
Top Cover
1210350207
Condenser
1080050004
1170040059
Outdoor Motor
1070030012
Propeller Fan
1080050001
Left Plate
1080050009
Front Plate
1080320112
Fan Guard
10
1210350204
Capillary Assembly
11
---------------
12
1210350205
4-way Vane Assembly
13
1210500106
Base
14
1120120017
Two-way Valve
15
1080050003
Valve Supporter
16
1120130018
Three-way Valve
17
1080050002
Right Plate
18
1073551103
19
1080020001
20
1080010006
Capacitor Strip
21
1170100007
22
1170100027
Fan Motor Capacitor
23
1170200020
Terminal
24
1070040001
Cable Clamp(6)
25
1070040002
Cable Clamp(7)
26
1173570501
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1190070020
Base Carton
29
1190070002
Cabinet Carton
30
1190070022
Base Foaming
view.
31
1190070021
Cover Forming
Power
Optional
Supply
47

No.
Part No.
Part Name
Qty
Remark
1080050026
Grille
1080050011
Top Cover
1210500107
Condenser
1080050004
1170040054
Outdoor Motor
1070030012
Propeller Fan
1080050001
Left Plate
1080050009
Front Plate
1080320112
Fan Guard
10
1213590201
Capillary Assembly
11
---------------
12
1120500201
Discharge Pipe
13
1120500101
Suction Pipe
14
1210500106
Base
15
1120120016
Two-way Valve
16
1080050003
Valve Supporter
17
1120130021
Three-way Valve
18
1080050002
Right Plate
19
1073551103
20
1080020002
21
1080010006
Capacitor Strip
22
1170100007
23
1170100027
Fan Motor Capacitor
24
1170200019
Terminal
25
1073570503
Up Cable Clamp
26
1073570502
Lower Cable Clamp
27
1173570501
Compressor
Wiring
28
1173570502
Earthing Wiring
29
1190070020
Base Carton
30
1190070002
Cabinet Carton
view.
31
1190070021
Base Foaming
32
1190070022
Cover Forming
Power
Supply
48
Optional

No.
Part No.
Part Name
Qty
Remark
1084530501
Grille
1084530504
Top Cover
1210700102
Condenser
1084530510
1170040063
Outdoor Motor
1070030017
Propeller Fan
1084530516
Left Plate
1084530514
Front Plate
1084530515
Fan Guard
10
1210700101
Capillary Assembly
11
---------------
12
1210700102
Suction Pipe
13
1120700103
Discharge Pipe
14
1214561809
Base
15
1120120011
Two-way Valve
16
1084530502
Valve Supporter
17
1120130013
Three-way Valve
18
1084530503
Right Plate
19
1074530503
20
1084561802
21
1080010006
Capacitor Strip
22
1170100007
23
1170100030
Fan Motor Capacitor
24
1170200010
Terminal
25
1074060118
Cable Clamp
26
1174561803
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1174561801
AC Contactor
29
1190070003
Base Carton
30
1190070013
Cabinet Carton
view.
31
1190070004
Cover Carton
Power
Supply
49
Optional

No.
Part No.
Part Name
Qty
Remark
1080050026
Grille
1080050011
Top Cover
1210500107
Condenser
1080050004
1170040054
Outdoor Motor
1070030012
Propeller Fan
1080050001
Left Plate
1080050009
Front Plate
1080320112
Fan Guard
10
1213590201
Capillary Assembly
11
---------------
12
1210500102
4-way Vane assembly
13
1210500106
Base
14
1120120016
Two-way Valve
15
1080050003
Valve Supporter
16
1120130021
Three-way Valve
17
1080050002
Right Plate
18
1073551103
19
1080020002
20
1080010006
Capacitor Strip
21
1170100007
22
1170100027
Fan Motor Capacitor
23
1170200020
Terminal
24
1073570503
Up Cable Clamp
25
1073570502
Lower Cable Clamp
26
1173570501
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1174561802
Outdoor Pipe Sensor
29
1190070020
Base Carton
30
1190070002
Cabinet Carton
view.
31
1190070021
Base Foaming
32
1190070022
Cover Forming
Power
Supply
50
Optional

No.
Part No.
Part Name
Qty
Remark
1084530501
Grille
1084530504
Top Cover
1210700202
Condenser
1084530510
1170040063
Outdoor Motor
1070030017
Propeller Fan
1084530516
Left Plate
1084530514
Front Plate
1084530515
Fan Guard
10
1210700101
Capillary Assembly
11
---------------
12
1210700201
4-way Vane assembly
13
1214561809
Base
14
1120120011
Two-way Valve
15
1084530502
Valve Supporter
16
1120130013
Three-way Valve
17
1084530503
Right Plate
18
1074530503
19
1084561802
20
1080010006
Capacitor Strip
21
1170100007
22
1170100030
Fan Motor Capacitor
23
1170200036
Terminal
24
1074060118
Cable Clamp
25
1174561803
Compressor
Wiring
26
1173570502
Earthing Wiring
27
1174561801
AC Contactor
28
1174530303
Outdoor Pipe Sensor
29
1190070003
Base Carton
30
1190070013
Cabinet Carton
view.
31
1190070004
Cover Carton
Power
Supply
51
Optional

No.
Part No.
Part Name
Qty
Remark
1084530501
Grille
1084530504
Top Cover
1210700102
Condenser
1084530510
1170040063
Outdoor Motor
1070030017
Propeller Fan
1084530516
Left Plate
1084530514
Front Plate
1084530515
Fan Guard
10
1210700101
Capillary Assembly
11
---------------
12
1210700102
Suction Pipe
13
1120700103
Discharge Pipe
14
1214561809
Base
15
1120120011
Two-way Valve
16
1084530502
Valve Supporter
17
1120130013
Three-way Valve
18
1084530503
Right Plate
19
1074530503
20
1084561802
21
1080010006
Capacitor Strip
22
1170100007
23
1170100030
Fan Motor Capacitor
24
1170200010
Terminal
25
1074060118
Cable Clamp
26
1174561803
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1174561801
AC Contactor
29
1190070003
Base Carton
30
1190070013
Cabinet Carton
view.
31
1190070004
Cover Carton
Power
Supply
52
Optional

No.
Part No.
Part Name
Qty
Remark
1084530501
Grille
1084530504
Top Cover
1210700102
Condenser
1084530510
1170040063
Outdoor Motor
1070030017
Propeller Fan
1084530516
Left Plate
1084530514
Front Plate
1084530515
Fan Guard
10
1210700101
Capillary Assembly
11
---------------
12
1210700102
Suction Pipe
13
1120700103
Discharge Pipe
14
1214561809
Base
15
1120120011
Two-way Valve
16
1084530502
Valve Supporter
17
1120130013
Three-way Valve
18
1084530503
Right Plate
19
1074530503
20
1084561802
21
1080010006
Capacitor Strip
22
1170100007
23
1170100030
Fan Motor Capacitor
24
1170200010
Terminal
25
1074060118
Cable Clamp
26
1174561803
Compressor
Wiring
27
1173570502
Earthing Wiring
28
1174561801
AC Contactor
29
1190070003
Base Carton
30
1190070013
Cabinet Carton
view.
31
1190070004
Cover Carton
Power
Supply
53
Optional

No.
Part No.
Part Name
Qty
Remark
1084530501
Grille
1084530504
Top Cover
1210700202
Condenser
1084530510
1170040063
Outdoor Motor
1070030017
Propeller Fan
1084530516
Left Plate
1084530514
Front Plate
1084530515
Fan Guard
10
1210700101
Capillary Assembly
11
---------------
12
1210700201
4-way Vane assembly
13
1214561809
Base
14
1120120011
Two-way Valve
15
1084530502
Valve Supporter
16
1120130013
Three-way Valve
17
1084530503
Right Plate
18
1074530503
19
1084561802
20
1080010006
Capacitor Strip
21
1170100007
22
1170100030
Fan Motor Capacitor
23
1170200036
Terminal
24
1074060118
Cable Clamp
25
1174561803
Compressor
Wiring
26
1173570502
Earthing Wiring
27
1174561801
AC Contactor
28
1174530303
Outdoor Pipe Sensor
29
1190070003
Base Carton
30
1190070013
Cabinet Carton
view.
31
1190070004
Cover Carton
Power
Supply
54
Optional

No.
Part No.
Part Name
Qty
Remark
1084530501
Grille
1084530504
Top Cover
1210700202
Condenser
1084530510
1170040063
Outdoor Motor
1070030017
Propeller Fan
1084530516
Left Plate
1084530514
Front Plate
1084530515
Fan Guard
10
1210700101
Capillary Assembly
11
---------------
12
1210700201
4-way Vane assembly
13
1214561809
Base
14
1120120011
Two-way Valve
15
1084530502
Valve Supporter
16
1120130013
Three-way Valve
17
1084530503
Right Plate
18
1074530503
19
1084561802
20
1080010006
Capacitor Strip
21
1170100007
22
1170100030
Fan Motor Capacitor
23
1170200036
Terminal
24
1074060118
Cable Clamp
25
1174561803
Compressor
Wiring
26
1173570502
Earthing Wiring
27
1174561801
AC Contactor
28
1174530303
Outdoor Pipe Sensor
29
1190070003
Base Carton
30
1190070013
Cabinet Carton
view.
31
1190070004
Cover Carton
Power
Supply
55
Optional
ANNEX 2 GENERAL
INDEX
1. Type of air conditioner
2. Four elements of air conditioning
3. Principle of refrigerating cycle
4. Definition of terms
5. The term of unit
6. The term of function
7. Mollier diagram
8. Psychrometric chart
9. Noise characteristics
10. Load calculation
11. The coordination coefficient of cooling capacity
1. Type of air conditioner

1.1 Distribution according to function
Cooling
27 c
20 c
Cooling + Heating (Electric heater)

Cooling + Heating (Heat pump)
40 c
19 c
Cooling
Cooling+Heating
1.2 Distribution according to installation type

Window
Window
Duct
Skinny
PTAC
Cassette
Split
Split
Split
Floor Standing
Multi
Window
Cassette
Floor Standing
Duct
Skinny
Convertible
Convertible
PTAC
Multi
2. Four elements of air conditioning

1) Temperature
: The dry-bulb temperature by cooling or heating room air.
2) Humidity
: A comfortable humidity condition of room air is generally kept by the relative humidity of
air, and the room air is controlled into a given relative humidity condition.
3) The degree of purity : Remove dusts in the air, and keep smoke from exceeding the allowable degree of
concentration.
4) Air flow
: To disperse properly the air regulated in temperature, humidity and the degree of purity
into indoor, make an appropriate air flow and keep uniformly the temperature/humidity
condition of room unit.
Standard for feeling comfortable

Classification
Summer
Winter
Temperature
21 ~ 28C
20 ~24C
Relative humidity
30 ~ 60%
30 ~ 60%
Air flow
0.2m/s or less
0.2m/s or less
3. Principle of refrigerating cycle

3.1 Principle of refrigerating : It is as follows.
1) Sprinkling with water in summer causes to cool surroundings.
Because water absorbs the heat of surroundings with evaporating.
2) Gasifying a liquid (R-22) which is easier to evaporate than water makes cooler.
Because water evaporates at 100C under 1 atmosphere but freon gas (R-22) does a very low temperature of
-40C
3) It is an Airconditioner that the principle is used for.
3.2 Refrigerating cycle

1) Refrigerating cycle
ROOM AIR CONITIONER
CYCLE OF REFRIGERATION
EVAPORATOR COILS
CONDENSER COILS
COMPLETE LIQUID
BOIL OFF POINT
COOLED
AIR
SUCTION LINE
COOL LOW PRESSURE VAPOR
VAPOR INLET
HOT
DISCHARGED
AIR
ROOM AIR HEAT LOAD
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR
COMPRESSOR
OIL
LIQUID
PRESSURE
DROP
LIQUID OUTLET
(LIQUID REFRIGERANT)
HIGH PRESSURE VAPOR

LIQUID REFRIGERANT
CAPILLARY TUBE
LOW PRESSURE VAPOR
2) The principle of refrigerating cycle
Compressor
Low
Press Compression
Gas
(Mid. Temp)
Condenser
High
Press Liquification
Gas
(Hi. Temp)
Capillary
High
Press Expansion
Liquid
(Hi. Temp)
Emission
Evaporator
Low
Press Evaporation
Liquid
(Low Temp)
Low
Press
Gas
(Mid. Temp)
Absorbing
3) The role of each cycle

(1) Compression
: The gasified refrigerant evaporated is absorbed into compressor through the suction pipe,
and then compressed by a piston in cylinder and turned into a gas of high temperature and
high pressure which is able to be liquified in a room temperature.
(2) Liquification
: The gas of high temperature and high pressure in compressor is cooled by air in condenser
and liquified by a condensing heat.
(3) Expansion
: With passing through the capillary tube, the high pressure refrigerant liquified in condenser
turns into a low pressure condition, which is easy to evaporate.
(4) Evaporation
: The liquid refrigerant of low temperature and low pressure passed though the capillary tube
absorbs the room air heat in evaporator and evaporates into a gas.
4. Definition of terms
1) Air conditioning : Keeping room air in an optimum condition, depending on the use or purpose. (Cooling, heating, humidity regulating, air cleaning, etc.)
2) Cooling (Heating) capacity : Calorie which is able to be released (or added) per a unit time in room.
It is expressed in Kcal/h, BTU/h or W.
3) Absolute humidity : The amount of vapor contained in the air. Generally it is equal to the amount of vapor by g
unit contained in 1m3 air, and is expressed in g/m3.
4) Relative humidity : The ratio between the amount of vapor contained in the air and the maximum amount (the
amount of saturated vapor) of vapor capable of containing at that temperature in %.
* Relative humidity = Actual vapor pressure/Saturated vapor pressure x 100
or
= Actual vapor pressure of dew point temperature /saturated vapor pressure of dry-bulb
temp. x 100
5) Dew point temperature : The surface temperature which starts dewing on the surface when cooling a substance in the air.
6) Latent heat and sensible heat : Heat which causes a change in the state of a substance, with its temperature
constant, is called latent heat whereas heat which changes the temperature of
a substance is called sensible heat. Latent heat is expressed in terms of calories needed to cause a change of state of a substance per 1 kg. The following
equation shows that Q Kcal is needed to change state of a substance weight
G Kg when the latent heat is L Kcal/kg.
Q = GL
Liquid
t
ea
riz
at
io
on
d
H ens
ea a
t tio
ea
So
Fu
po
lid
H ifica
ea t
t io
o
si
Va
Solid
Gas
Sublimation Heat
7) Thermal flow
Three States of a Substance
(1) Radiation
: A phenomenon which thermal energy as an electro-magnetic wave is transmitted

directly from a thermal source.
(2) Conductive emission
: A phenomenon which transmits from high to low temperature when there is a

temperature difference partially in a substance.
(Example : When one tip of iron rod becomes hot.)
(3) Convection
: When the temperature of a fluid like gas or liquid changes by heat, the high temperature part expands and thus the density drops to cause to be light whereas
the low temperature part is to be heavy. It means a phenomenon that heat is
transmitted together when floating happens by the weight difference of air.
5. The term of unit

1) Kcal : Adding or releasing heat to or from a substance changes its temperature. This change of temperature is
in proportion the heat added or released. This heat is called calorie which is expressed in Kcal or cal.
1 Kcal is equal to the amount of heat required to raise the 1C temperature of 1kg water 4C.
2) BTU : 1 BTU is equal to the amount of heat required to raise the 1F temperature of 1 lb water.
1 Kcal = 3.968 BTU, 1 BTU = 0.252 Kcal
3) RT : 1 RT (Refrigerating Ton) is equal to the capacity which makes 1 Ton water 0C into ice 0C in 24 hours. It
is expressed in calorie required to freeze water 1 Ton water 32F(2000 lb) into ice 32F, and when using
the solidification latent heat of water, 1RT is as follows
1 RT = 144BTU/lb x 2000 lb/24hr = 12,000 BTU/hr = 3,024 Kcal/hr = 3.517 KW
4) Hp : Horse Power
1 Hp = 0.75 KW = 645 Kcal/h,
1W = 0.86 Kcal/h
5) Temperature conversion (C F)
F = 9/5C + 32,
C = 5/9 (F-32)
6) Area or volume conversion

1m2 = 10.764 ft2,
1m3 = 35.3165 ft3
7) Weight conversion
1Kg = 2.2 lb,
1 lb = 0.45 Kg
8) Unit conversion table

Classification
BTU/h
Kcal/h
KJ
Hp
RT
1BTU/h
0.252
0.293
1.055
0.00039
0.000083
1Kcal/h
3.968
1.163
4.186
0.00155
0.000329
1W
3.413
0.86
3.601
0.00133
0.000283
1KJ
0.948
0.239
0.278
0.00037
0.000079
1Hp
2559
645
750
2700
0.212
1RT
12000
3024
3516
12660
4.68
6. The term of function

1) Compressor : Absorb and compress the low pressure refrigerant gasified in evaporator and flow into condenser. At this time, the low pressure needed is kept in evaporator and the refrigerant gas flows into condenser as high pressure condition. The most economical condition of compressor for an operating reason
is when the refrigerant gas absorbed into compressor is in dry-saturated condition. The overly-heated suction gas may cause the mechanical ability of compressor to be reduced and the cylinder clearance of compressor to be re-expanded, and as a result, the refrigerant may be used without its refrigerating effect.
The types of compressor is Recipro. type, Rotary type, Scroll type, Screw type, etc. and consists of cylinder, piston, vane, shaft, bearing, case and accumulator for structure reason.
2) Condenser : The high temperature/high pressure refrigerant gas compressed by compressor is sucked into
condenser and liquified by cooling. The condenser is cooled by the forced-convection of fan.
The calorie emitted from condenser is equal to the sum of the heat absorbed in evaporator and the calorie
used for compressor operating.
3) Evaporator : Absorb the heat from room air by forced-convection.
The liquid refrigerant in evaporator is evaporated by absorbing heat from room air and flowed into compressor as a gasified state. The evaporating temperature of refrigerant is decided by pressure, which is decided
by the wet-bulb temperature of suction air and the wind flow, and the pressure in evaporator is normally
5Kg/cm2G and the evaporating temperature is 5~8C.
4) Capillary : Regulate the refrigerant flow into evaporator, lower the pressure of refrigerant, and expand into a liquid of low temperature and low pressure. The type of capillary is generally a thin and long copper tube of
0.6~2.0mm2 inner diameter and 1~2m long. The resistance of tube causes to turn into a liquid of low pressure and low temperature.
5) Dryer : Any moisture in refrigerating cycle may cause the compressor motor to be damaged or the refrigerant to
be an ice state in the middle of cycle, which blocks the flow of refrigerant. Dryer is installed in a cycle for the
purpose of removing such moisture.
There are two types of dryer ; a liquid line dryer which is connected serially to the condenser outlet and a
suction line dryer which is connected serially to the suction line, with a desiccative in dryer.
The dryer is designed for uni-directional flowing of the refrigerant.
6) Muffler : Since Recipro. type compressor discharges the compressed gas discontinuously, a pulsating sound or
vibration occurs through pipe. Muffler is installed in the discharged part of compressor for the purpose of
absorbing the vibration of the discontinuously-discharged gas.
7) Strainer : Strainer serves to remove foreign substances from refrigerant by a metal net pelt of fine grid or a
glass wool being inserted into metal vessel and refrigerant being passed through between the interval.
The mounted position is between condenser and temperature auto expansion valve.
8) Service valve : SVC valve is used for vacuum working and refrigerant filling. Front seat is called a state which
cap is opened and valve is completely rotated clockwise and refrigerant stops flowing in that condition,
whereas back seat is called a state which valve is rotated completely counter-clockwise and refrigerant
flows. In case of pressure measurements or vacuum work from service valve, the back seat condition is
changed into some front seat condition. Product is released in front seat condition, so the back seat by
brake-in is not needed.
9) Motor : Drive a rotating force by electric power and supply the driving force to fan and blower in both indoor and
outdoor of air conditioner.
10) Fan : Serve to blow air through condenser and blow out the heat generated with refrigerant liquified in condenser. Its structure is similar with a motor fan.
11) Blower (Cross Flow Fan: C.F.F) : Suck room air, blow into evaporator, make evaporator absorb the heat, and
disperse the cooled air into room. Blower is placed indoor unit, so a small size, high wind flow and low
noise type is used.
12) Thermostat (Thermistor) : Sense the suction air into room and regulate automatically room temperature by
compressor on/off depending on temperature. Thermostat is used for a mechanical type model and thermistor for a micom type control method.
13) Capacitor : Supply a driving torque to the compressor motor or fan motor for aircon and make the operating
efficiency better during operation.
14) Over load protector (O.L.P) : A protective device of automatic return type which is placed in the wire of compressor and shuts off the power of compressor motor against the overheat and overcurrent of compressor.
At this time, compressor is stopped operating by power off and fan only is at work. Generally the working
temperature is 1155C and the return temperature is 935C.
15) High pressure switch (H.P.S/W) : A protective device of automatic return type which protects compressor
from overload by sensing the discharge pressure of compressor, working at an abnormal high temperature,
and shutting off the electric circuit. Generally the working pressure is 28kg/cm2G and the return pressure is
23 kg/cm2G.
16) Sump heater : A cord heater which is wound around the compressor bottom, and its type is decided depending on the capacity of compressor. If compressor is not at work at power on, sump heater is at work
whereas if compressor works, sump heater does not work, so be sure to always keep the compressor
temperature higher than any other unit.
17) Accumulator : A kind of liquid refrigerant separator which prevents the liquid refrigerant from sucking into
compressor and is installed in the suction inlet of compressor.
18) Reversing valve (4 way valve) : Convert the flow of refrigerant upon cooling/heating switch-over, electrically
power on when heating and off when cooling, be installed in outdoor, and have four connecting valves as
shown in the name. The refrigerant passing through compressor always flows to a constant direction and
is able to reverse-operate completely the refrigerating cycle of both cooling and heating by a reversing
valve. Consist of reversing valve and solenoid valve. The main valve in reversing valve uses a nylon resin
which is deformed by heat 120C or over and thus causes valve not to work, so be cautious while
operating or when welding.
19) Solenoid valve : Regulate the refrigerant flow by refrigerant on/off in cycle which refrigerant flows according
as the valve operates through a coil unit being powered on. Mainly it is used when reversing the 4 way
valve of a cooling/heating model or constructing each unit cycle of multi model.
20) Check valve : Prevent refrigerant from reverse flow in refrigerating cycle. It is installed in a place where it is
necessary to prevent the reverse flow of refrigerant in a copper pipe. It has a mechanical structure and
attached to the opposite of a heating capillary to expand the heating/cooling model by two speeds, and is
constructed so as to flow through capillary in heating and through the check valve in cooling only.
7. Mollier diagram
7.1 Refrigerant state transition on Mollier diagram
1) Refrigerant changes iso-barically and iso-thermally in evaporator, so enthalpy (the heat absorbed from evaporator) increases as shown in Figure 7.1 below.
2) In compressor, as the running speed of compressor is fast, it is thought there is no thermal input/output from or
to the outside within a short time, which is regarded as an adiabatic change. Accordingly the compression
process rises upto the discharge pressure along the iso-entropic line and the amount of energy of the
compressor is the same as the enthalpy change of refrigerant between compressor cylinder inlet and outlet.
Condensation
Compression
3) In condenser, the overheated vapor is cooled as much as the

degree of overheat, saturated, and then condensed and
somewhat over-cooled. The process is established by an isobar
process, so an enthalpy down (the calorie emitted from
condenser) happens horizontally on diagram.
Expansion
4) Expansion process is a throttle expansion which there is no

enthalpy change before and after the expansion valve and the
pressure and temperature drop, so the process changes
vertically downward.
Evaporation
i
Figure 7.1 Refrigerating cycle
7.2 How to draw a refrigerating cycle

For example, draw a refrigerating cycle under the following operating condition.
1) Evaporation & condensation temperature :
Find an evaporation temperature 8C on the saturated
liquid line or saturated vapor line in Mollier diagram
and draw a horizontal line, isobar line (pressure 6.54
kg/cm2 abs) from that point. In the same manner, draw
a isobar line at condensation temperature 46C, and
the evaporation and condensation process changes
states between two isobar lines.
Refrigerant
R-22
Evaporation temp.
8C
Condensation temp.
46C
Overheat temp. of suction gas.
8C
Temp. just before expansion valve.
40C
tc = 8 C
8C
cm, abs
Ps
tc = 16C
Evaporation
i
Figure 7.2 Evaporation & condensation temperature
A
16C
Compression
8 C
46 C
Ps = 6.54kg/
tc = 46 C
8C
Pd =18.1kg/cm,2 abs
16 C
46 C
8C
152kcal/kg
Figure 7.3 Suction gas state of compressor
2) Suction gas state of compressor : The state of compressor suction gas is the same as that of refrigerant at
evaporator outlet, and the evaporation temperature and is 8C and the degree of superheat is 8C, so the
temperature of suction gas is to be 16C Accordingly the state point of compressor suction gas is the
intersection between pressure 6.54 kg/cm2 abs at wet vapor 8C and superheat vapor 16C, and is a point of
pressure 6.54 kg/cm2 abs, temperature 16C, enthalpy 152.0 Kcal/kg, non-volume 0.0024m3 /kg, entropy 1.182
Kcal/kg K. (See Figure 7.3)
10
3) Discharged gas state (the state at compressor outlet or condenser inlet) : An adiabatic change is almost
seen in compressor, so the state of discharged gas follows the isentropic line at point B of Figure 7.4.
Accordingly the state point of discharge gas is the intersection with wet-vapor pressure 18.1 kg/cm2 abs entrophy 1.138kcal/kg K at condensation temperature 46C, and is a point of pressure 18.1kg/cm2 abs, temperature
75C, enthalpy 158.0 Kcal/kg, specific volume 0.00152m3 /kg, entropy 1.182 Kcal/kg K, and superheat 30C.
(Figure 7.4)
P
Isenthalpy line
Supercooling=6C
75
40C
46C
td = 46C
Pd
td = 46C
Pd
40C
112kcal/kg
158.0kcal/kg
Figure 7.4 A state of discharge gas
Figure 7.5 A state of condensed liquid
4) State of condensed liquid : The temperature of refrigerant liquid just before expansion valve in the design condition is 40C, so the state point is the intersection between 46C wet air pressure 18.1kg/cm2 abs and 40C
isothermic line (point C of Figure 7.5) in pressure 18.1kg/cm2 abs, temperature 40C, enthalpy 112.0 Kcal/kg,
supercooling 6C.
5) State of expansion valve outlet (The state of evaporator inlet) : The state is changed on isentropic line without thermal input/output in expansion valve, so the state point is the intersection between enthalpy 112.0
Kcal/kg line and evaporation temperature 8C isothermal line (point D of Figure 7.6) at pressure 6.54kg/cm2
abs, temperature 8C, enthalpy 112.0 Kcal/kg, specific volume 1.0080m2/kg, entrophy 1.025 Kcal/kg K, and the
degree of dryness 0.2.
Ps
Expansion
Isenthalpy line tc= 8C
Condensation temp=46C
c
Condensation
Suction gas temp. = -16C
Dry saturated vapor
Evaporation temp.= 8C
a
g
Evaporation
46C
40
b
on
40C
mp
res
si
Pd
q2
Co
Temperature
just before
expansion v/v
=40C
q3 = (ia-ig)
112.0 kcal/kg
Figure 7.6 A state of expansion valve outlet
q1 = (ia -if)
Al
Figure 7.7 A standard refrigerating cycle
11
For the refrigerating cycle abef as shown in Figure 7.7, if the cooling capacity of condenser increases by the
temperature down of saturated liquid, cooling water or air and then the temperature of condenser outlet
refrigerant liquid decreases, the refrigerating cycle will be abef. Likewisely, the temperature difference when
the temperature of condenser outlet refrigerant liquid is below the temperature of saturated liquid at that pressure
is called the degree of supercooling, which enhances the refrigerating effect. The effect of supercooling is as
follows.
Standard
Supercooling rise
qe=ia-ig
Refrigerating effect
qe
Al
Coefficient of performance
qe'=ia-if
<
ia-id
ib-ia
qe'
=
Al
<
ia-if
ib-ia
7.3 Calculation of refrigerating cycle

1) Refrigerating effect : Calories which evaporator absorbes, and the refrigerant flowing through evaporator is a
wet vapor and at outlet a superheat vapor. In DA process in Figure 7.8, refrigerant absorbs Calorie qe from
surroundings with evaporating.
qe = iA - iD .......................................................................................................................................... (7.1)
The refrigerating effect is one which is calculated by equation (7.1), and is expressed in calories which
refrigerant 1kg absorbs from evaporator during ABCD cycle.
The refrigerating effect when the state of refrigerant gas sucked into compressor is changed into A', A'' in
Figure 7.8 is as follows.
qe' = iA' - iD ......................................................................................................................................... (7.2)
qe" =iA" - iD ......................................................................................................................................... (7.3)
P
A" A' A
q"e
q'e
qe
iCiD
D
qe
i"A i' A i A
AI
iA
Figure 7.8 Refrigerating effect
iB
Figure 7.9 Work of compression
2) Work of compression : The heat equivalent of work which

has compressed refrigerant 1kg is the difference of enthalpy
between compressive process AB as shown in Figure 7.9,
P
and the equation of calculation is as follows.
Al = iB - iA ............................................................... (7.4)
3) Calorie of condensation : The calorie emitted from
condenser is the sum of the refrigerating effect and the heat
equivalent of work. (Figure 7.10)
qe' = qe + Al
qe = (iA - iD) + (iB - iA) = iB - iD.................................. (7.5)
A
AI
D
qe
q e'= q e AI
iC
iD
iA
Figure 7.10 Calorie of condensation
12
iB
4) Circulation amount of refrigerant : An amount of refrigerant to be evaporated in evaporator to obtain the

refrigerating capacity needed. It is expressed in the weight by the unit time.
Q ............................................................................................................................................. (7.6)
G=
qe
G: Circulation amount of refrigerant (kg/h)
Q: Refrigerating capacity needed (Kcal/h)
qe: Refrigerating effect by the refrigerant 1kg (Kcal/kg)
To decide the capacity of compressor, the circulation amount of refrigerant should be converted into the suction
gas amount of compressor.
V = GvA =
Q
qe
vA=
QvA
(m3/h) .......................................................................................................... (7.7)
iA - iD
V: Suction gas amount of compressor (m3/h)

VA: Specific volume of refrigerant at compressor inlet (m3/kg)
The amount of piston extrusion is calculated as follows.
V' = D2L X 60nL ............................................................................................................................................. (7.8)
4
D: Diameter of cylinder (m)
n: Rotational speed of compressor (rpm)
L: Piston stroke (m)
N: No. of cylinder
5) Coefficient of performance : The efficiency of refrigerating cycle. It is expressed in COP as the abbreviation
of Coefficient of Performance.
COP
Heat equivalent of work

COP
qe
Al
iA-iD
Shaft power for compressor(KW) x 860
...................................................................................(7.9)
iB-iA
Al : Heat equivalent of work for compression (Kcal/kg)

qe : Refrigerating effect (Kcal/kg)
COP is greater than 1, and the greater COP is, the better the performance is.
For the general COP of refrigerator, compressive efficiency hc and machine efficiency hm should be considered.
COP'= COP x hc x hm ............................................................................................................................(7.10)
13
Example) By using the Mollier diagram of R-22, find the compression ratio, refrigeratiny effect, work of compression, calorie of condensation, circulation amount of refrigerant, coefficient of performance, and refrigerating effect per 1KW.
Evaporation pressure
: Ps = 6.5kg/cm2abs
Compression ratio
: Pr = Pc/Pe = 18.1/6.5 = 2.78
Enthalpy
: iA = 148.5kcal/kg
iB = 158.5kcal/kg
iC = 110kcal/kg
iD = 110kcal/kg
iC' = iD'= 112kcal/kg
iE = 148kcal/kg
Accordingly, Refrigerating effect

Work of compression
Calorie of condensation
Circulation amount of refrigerant
COP
Refrigerating effect per 1KW
Absolute Pressure(kg/cm2 abs)
Condensation pressure : Pd = 18.1kg/cm2abs
46C
C
C'
15.0
B 75C
38C
0.0016m3 /kg
0.0024m3 /kg
40C
8C
3.0
D
D'
110 112
16C
A
148 148.5
158.5
: q1 = iA - iD = 148.5 - 110 = 38.5 [kcal/kg]

: A1 = iB - iA = 158.5 - 148.5 = 10 [kcal/kg]
: q2 = iB - iC = 158.5 - 110 = 48.5 [kcal/kg]
: G=Q/q1 = 3320/38.5 = 86.2 [kg/h.RT] (per 1 Refrigerating Ton)
: q1/A1 = 38.5/10 = 3.85
: k = 860 x 3.85 = 3311 [kcal/h. KW]
14
(kgf/cm2)
110
120
h
80
130
t=-90C
140
-80
-40
-30
-20
-10
150
150
20
30
40
70
60
50
80
10
t=90C
-50
-60
-70
t=90C
140
160
/kg
0.002
15
1.
.0
0
v=
160
180
170
5
.3
=1
a
kc
.K
1.0
0.4
0.15
0.2
0.1
0.06
0.04
0.03
0.02
0.06
0.1
0.2
0.4
0.6
1.0
2.0
4.0
6.0
10.0
20.0
40.0
60.0
100.0
190
150.0
3
v= 2.0m /kg
180
g
l/k
30
1.
25
1.
3
0.00
0.004
0.005
0.006
0.008
20
0.01
.
1
170
80
kcal/kg
0.02
190
100
0.6
0.02
70
90
10
30
60
70
130
0C
0.04
t=-90C
-80
-70
-60
-50
-40
-30
-20
-10
20
50C
40
50
120
10
g.K
0.9
0.04
0.06
0.1
0.2
0.4
0.6
1.0
2.0
4.0
6.0
10.0
20.0
p-h graph of R22
.1
40.0
x=0
60.0
0.2
110
0.4
150.0
0.3
100
0.5
90
0.7
80
15
cal/k
.10k
s=1
0.8
70
50C
150.0
0C
0C
C
0
100C
5
01
20
p-h graph of R22
50C
15
150C
200C
Mollier diagram
8. Psychrometric chart
8.1 Psychrometric chart
I=1
2.6
t'=18.71
=5
0%
Psychrometric chart shows the characteristics of moist

air by a diagram, including i-x, t-x, and t-i diagram. The
i-x diagram is shown in the right side. A point expressing the state of air in the psychrometric chart is called
a state point, which is used for finding a dry-bulb temperature,wet-bulb temperature, dew point temperature,
relative humidity, absolute humidity, enthalpy, etc. For
example, at dry-bulb temperature 26C, and relative
humidity 50%, the enthalpy, absolute humidity, wetbulb temperature, dew point temperature and specific
volume is found from the psychrometric chart as follows.
t"=14.70
0.0105
V=
0.
86
Enthalpy I = 12.6 (Kcal/kg)

Absolute humidity x = 0.0105 (kg/kg)
26
[C]
Wet-bulb temperature t = 18.71 (C)

Dew point temperature t = 14.70 (C)
Figure. Psychrometric chart
Specific volume v = 0.862 (m3/kg)
8.2 Discomfort index (DI)

In summer, Discomfort Index is frequently used in the weather forecast on TV or newspapers. Man feels hot
or dry according as the relative humidity is high or low, but not the absolute humidity. Generally, now that we
feel discomfortable at high relative humidity, the state which is felt uncomfortable at both dry-bulb and wetbulb temperature may be expressed empirically as an equation, Discomfort Index (DI), which is used as an
emotional index for summer temperature and humidity condition.
* DI = (Wet-bulb temperature + Dry-bulb temperature) x 0.72 + 40.6
* Degree of DI
DI
Degree of DI
86
Intolerable discomfort (Unable to bear the sultry weather.)
80
Everybody feels uncomfortable. (Sweat at hot weather.)
75
Half or more people feel uncomfortable. (Feel the heat a little.)
70
Start to feel uncomfortable.
68
Comfortable
16
8.3 Dewing
The most damp condition of air is at the saturated air condition of relative humidity 100% which is unable to
contain moisture any longer. As a result, the water vapor (moisture) in the air is condensed and turned into
liquid as waterdrop which can be seen. Such phenomenon is called dewing or condensation, commonly
sweating.
Dew point temperature means the temperature of air when starting to form dew. For example, when taking
out a bottle of beer from refrigerator in summer, you have probably seen several times the surface of beer
bottle sweats, that is, waterdrop form. The phenomenon is because the moist air around the bottle of beer is
changed rapidly into a state beyond relative humidity 100% with rapid cooling below the dew point temperature, and the vapor in the air not contained forms dew. Maybe you have ever experienced damages that summer cooling in your house caused the bedclothes in wardrobe to be damp by de wing or the winter heating
caused to form dew on window and waterdrop to flow into wall or floor carpet.
Dewing prevention
Such a fine particle (vapor in air) that its shadow or shape has never appeared is rapidly cooled when it
touches a cold substance below dew point temperature. That is, shocking or starting by rapid cooling
causes waterdrops to be emerged out; dewing.
It is necessary to prevent from dewing in room because it gives trouble. For example, in order to keep
room windows from dewing in heating, insulation effect should be increased by making room humidity
down or using a double window.
Americans frequently does not humidify when heating, and if humidifying, they lower room humidity considerably.
Relative humidity in room to prevent inner area from dewing
Outdoor temperature [C]
Heat loss rate

[Kcal/m2hC]
-10
-7.5
-5
-2.5
2.5
22[%]
25[%]
29[%]
33[%]
38[%]
43[%]
48[%]
29
32
36
40
45
50
55
37
41
44
48
53
58
62
48
52
55
59
62
66
70
62
65
67
70
73
76
79
79
80
82
83
85
87
89
17
18
0.77
0.78
0.79
6 7
0.80
0.81
0.82
Dry Bulb temperature t' [C]

0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
]
%
[
ree
eg
d
d
ate
tur
]
Sa
%
[
y
dit
mi
hu
e
iv
lat
Re
]
DA)
3 /kg(
m
[
v
0.76
4 5
We
t Bu
lb te
mp
era
ture
t' [
C]
0.92
0.75
2 3
19
25
27
0.93
-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1
-4
10
18
24
26
e
olum
ific v
c
e
Sp
-6
ter
-1
wa
-2
Ice
13
15
17
13
18
20
0.94
-8
11
12
14
16
12
20
h
lpy 5
22
tha 1
n
E 4
21
1
]
A) 7
g(D 1
la /k
[kc 16
23
19
28
29
31
32
34
0.95
10
11
ctor
at Fa
le He
ib
s
n
Se
Heat
inher
=d ent moistu
h/dx[k
r
cal/k e ratio
g]
21
22
30
26
33
30
0.96
PSYCHROMETRIC CHART
NORMAL TEMPERATURES ATMOS PHERIC PRESSURE 760mm Hg

(-10~+50C, ATMOS PHERIC PRESSURE 760mm Hg)
23
24
25
27
28
29
0.000
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.010
0.011
0.012
0.013
0.014
0.015
0.016
0.017
0.018
0.019
0.020
0.021
0.022
0.023
0.024
0.025
0.026
0.027
0.028
0.029
0.030
0.031
0.032
0.033
0.034
0.035
0.036
0.037
10
15
20
25
30
35
40
Psychrometric chart
Steam partial pressure Pw [mmHg]
Absolute humidity x [kg/kg(DA)]
9. Noise characteristics
9.1. Sound composition :
The physical amount of sound is expressed in a logarithm and the sound level (dB) is calculated by simple
addition or subtraction.
Lc, the sum of n sounds L1, L2, ....Ln (dB) is calculated by the following equation.
Lc = 10 log (10 L1/10 + 10 L2/10 + ..... 10 Ln/10)
Generally, the noise level by composing two sounds of L1 (dB) and L2 (dB) is found in the following figure.
3.0
Example) When composing 60dB and 57dB sounds, the level of

complex sound is calculated as follows.
L1-L2=60-57=3
n the left figure, L 1.7
Complex sound level : L3 = L1+L
= 60+1.7=61.7dB
2.8
2.4
2.0
1.5
1.2
0.8
L3 = L1+10log(1+10-(L1-L2)/10)
= L1+L(L1L2)
0.4
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L1
L2 (dB)
The equation is applied to the sound decomposition method.
(Figure: Calculation chart of dB composition)

7
When complex sound (measured sound) is L3(dB) and

background noise is L2(dB), the object sound L1 (dB) is
calculated as follows.
6.87
6
5
-(L3-L2)
L1= L3 + 10 log (1-10

= L3 - L'(L3 L2)
/10)
4.33
L'
Example) While machine sound is measured 65dB, the noise at
machine stopping is 63dB.
Accordingly the noise level of machine itself is
3.00
2.19
1.65
1.25
L3-L2 = 65-63 = 2
In the right figure, L' 4.33
0
1
L1 = L3-L' = 65-4.33 60.7
0.58 0.36
0.46
L3
Noise level of machine is
0.96
0.75
0.26
10 11 12
L2 (dB)
(Figure: Calculation chart of dB decomposition)
19
9.2 Sound attenuation

The sound pressure level Lp[dB] at r[m]from a point sound source is composed of the following equation.
Lp = Lw + 10 log (Q/4r2 + 4/R)
Lw : Power level of sound source
R : Real integer
Q : Directional factor (Spherical sound : 1, Semi-spherical sound: 2)
Generally the noise level Lpr (dB) at r[m] from the sound source is
Lpr = Lps - 20 log r + C
* Lps : Sound source level (dB)
C: Characteristics of sound sources including a point sound source and plane sound source
And the noise level Lp1 and Lp2 at r1 and r2 from noise source is
Lp1 = Lps-20 log r1 + C, Lp2 = Lps - 20 log r2 + C
Therefore, eliminate Lps, and Lp2 = Lp1 + 20 log r1/r2
Example) In a condition the four condensers of noise
level 50dB are placed parallelly, what is the
complex noise at point A? And what is the
sum of noise at background noise 35dB and
1m distance?
2m
1) The noise level at point A of each aircon is ;

Lpa = Lpb = 50+20 log 1/2 = 44.0
Lpc = 50 + 20 log 1/3 = 40.5
Lpd = 50 + 20 log 1/4 = 38.0
2m
c
3m
4m
Point A
2) Considering the noise source, the complex noise level is;

L =10 log(1044/10+1044/10+1040.5/10+1038/10+1035/10)
= 48.5(dB)
9.3 Allowable level of noise

1) NC curve
90
For NC 50, the band level at octave frequency band

1200-2400Hz is at 50dB and the high level is allowed
at low sound side. To inhibit to NC50, the result of
octave band analysis at that sound should be below
NC50 curve.
2) Allowable level of noise
NC
Curve
dB(A)
15-20
25
House
20
30
20-25
Classroom
Place
Place
NC
dB(A)
Curve
25-30
40
Hospital
30
35
35
Library
30
40
25
40
Small office room
30-35
45
Conference room
25
40
Large office room
45
50
Apartment, Hotel
25-30
40
Factory
50
60-70
Studio
Music hall
Theater
NC Curve
Octave frequency band level (dB)
(0 dB=0.00002 bar)
NC curve as an abbreviation of Noise Criteria is a

curve expressing the allowable level by frequency for
noise evaluation.
80
70
NC-70
60
NC-60
NC-50
50
NC-40
40
NC-3
30
NC-
20
20
10
20
75
75 150 300 600 1200 2400 4800

150 300 600 1200 2400 4800 10000
Octave frequency band level (c/s)
20
10. Load calculation

10.1 Cooling/Heating load calculation
1) Calorie from wall body
2) Calorie from glass
3) Calorie by clearance wind
4) Calorie generated from human body
5) Calorie generated from thermal instruments
6) Shaft heat load of wall body
7) Acquired calorie within machine
8) Others (Outdoor load)
The cooling load is calculated by summing up from item 1 through item 8. As a reference, the calorie
generated from human body is as follows.
Table 10.1 Calorie from human body (Kcal/h. person)
28(C)
Room temp
Working posture
Example
27(C)
26(C)
24(C)
21(C)
Total
SH
LH
SH
LH
SH
LH
SH
LH
SH
LH
Sit upright
Theater
88
44
44
49
39
53
35
58
30
65
23
Studying
School
101
45
56
49
52
53
48
61
40
69
32
Office work/light walking Hotel Dept.
113
45
68
50
63
54
59
62
51
72
41
Erect, sit upright, walk
Bank
126
45
81
50
76
55
71
64
62
73
53
Business
Restaurant
139
48
91
56
83
62
77
71
68
81
58
Seated work
Light work at factory
189
48
141
56
133
62
127
74
115
92
97
Normal dancing
Dance hall
215
56
159
62
153
69
146
82
133
101
114
Walking 4.8 (km/h)
Heavy work at factory
252
68
184
76
176
83
169
96
156
116
136
Balling
Balling
365
113
252
117
248
121
244
132 233
153
212
Note : SH : Sensible heat, LH : Latent heat
21
Example) Calculation of simple cooling capacity

By using a simple cooling capacity calculation table, calculate the cooling load.
North
Entrance door (Opening/shutting door)
0.9
Wall
2.5
0.5
Living room
5
1
Double window
(Without pent roof)
2.3
7
Wall (inner wall)
No sunshine
( unit : m )
Sunshine
Condition : . Apartment living room (middle layer)

4 persons in room
Veranda
2 fluorescent light 20W
Sliding door
One TV set 150W
(Double window)
(Curtain)
22
10.2 Simple cooling capacity calculation table

Item
Max.direc
tion of
sunshine
load
1.Window
(Double
window:
Coeffi.x4)
Others
Sunshine
2.Outer
wall
North,
Shade
(1) Calculate each window load for one

direction only of maximum load.
E
Sunshine
(2) For all the other windows, calculate as

Others item.
W
No
Sunshine
(The sunshine window not max.load, the

east, west & south windows all day shade,
and north window are calculated as others.
S
W
50
25
25
10
(1) For outer wall area, subtract the window

area.
(2) All of each outer wall to the directions
(east,west,south) with sunshine is
calculated as sunshine and the outer
wall to north or shade direction is calculated as north and shade.
10
10
(3) Do not calculate saparately wall and

sliding door.
Upper is room.
10
(1) Use the area of ceiling.
Upper is
roof.
35
(2) The upper part of the top floor or one

story building is roof.
(1) If the space beneath floor is ventilated

even though it is ground, calculate as
room.
Lower is
ground.
Lower is room
Korean-style
6.
house
Ventilation
Western-style
house
(2) Calculate wall except sliding door and

glass area.
10
(1) Be ventilated by a clearance wind or

door open/close. If using a fan, this calculation is not applicable.
25
15
(1) Calculate maximum number of persons

if possible, but follow customers
request.
(2) Unless otherwise specified, general
housing is based on one person per
floor area 3.3m2.
7.Person
8.Heater
Calculation method
(1) For sliding doors and glass, calculate all

the movable part.
3.Compart
Wall,
ment
Open/close
door(APT
entrance)
5.Floor
Coeff. Load(Kcal/h)
15
15
10
Sliding
door, glass
4.Ceiling
Area (m2)
Fluorescent
light
Electric
heaters
(1) For other electric appliances,

input (W) by coefficient. Fluorescent
light : coefficient 1. (2) Gas appliance is
calculated by gas heat * gas
consumption.
1
0.86
Gas
instruments
Total
23
10.3 Aircon selection

1) Calorie required per 1m2
100 ~ 130 Kcal/h/m2
2) Considerations in capacity selection

A place of good insulation, an apartment 90~105 kcal/h/m2
A place of poor insulation, a slate building 135~150 kcal/h/m2
A place of poor insulation and many windows 150 kcal/h/m2 or over
A place of poor insulation, many windows, much sunshine 160 kcal/h/m2 or over
Western or southern room
(+)
Many persons in a room
(+)
Heater in a room
(+)
3) Rough selection of capacity

Considering the above 2), add the clearance rate by 10% each except for lecture room, kitchen, or special
area, and select the capacity.
The nominal area is selected on the basis of outdoor 35C and indoor 27C, but actually the temperature in
condenser is higher than standard condition according to summer hottest temperature and condenser installation condition, so the capacity selection by the rough method does not matter.
24
11. The coordination coefficient of cooling capacity

You can use the cooling selection guide chart to determine the size unit best suited for the consumer's
application.
tic
1900
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
t
ra
ng
li
ei
Area to cooled-square feet
e
ov
ab
ce
e
pi
nd
c
Oc
n
Ba
Ba
Daytime 4000~ 6000~ 8500~

Cooling 6000 8500 11000
a
sp
ed
de
in
eil
un
ttic
lat
a
er
nd
u
ns
u
ing
eil
-l
c
ted
ula
ns
nl
nd
Ba
N
C-
11000~ 15000~19000 19000~24000 24000~

15000
27000
1900
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
27000~32000
Cooling capacity required-BTU/Hr.
Primarily 4000 5000 6000

Nighttime
Cooling
If area to be cooled includes a kitchen, add 1,000 BTU/Hr.

If more than two people occupy area, add 600 BTU/Hr. per person.
If only one person, subtract 600 BTU/HR.
How to read the cooling Selection Guide

1. Determine area to be cooled in sqare feet.
Locate that point on the left side of the Cooling Selection Guide.
2. Move horizontally across to Band A, B or C, according to ceiling condition in the area to be cooled as follows:
- Band A: Occupied space above ceiling
- Band B: Insulated ceiling under attic
- Band C: Non-insulated ceiling unter attic
This "band" on the Selection Guide indicates a range of BTU/Hr. capacity normally required to cool such an area.
25
ANNEX 3 TROUBLE SHOOTING
INDEX
1. Electric parts
2. Refrigerant system
3. Troubleshooting
4. Installation Fundamentals
1. Electric parts
It is compressor and motor fan that finally drives after power is supplied. And it is necessary to check the internal factors like switches, protectors, or lead wires that are needed to reach the compressor and motor fan to
see if their connections are normal and the external factors to see if voltage is normally supplied.
1.1 External factors check

1) Working power and voltage drop
The rated voltage for airconditioner is specified in a workable range.
In order to operate airconditioner normally, it is desirable for the working voltage and minimum. starting voltage
to be within the following chart range.
Especially, just the fact that the voltage when airconditioner is not at work is within the working voltage range is
insufficient, and the voltage is sure to be within the working voltage range by measuring in a operating condition.
lnput voltage (V1)
* Usable voltage = Product rating 10%

Voltage
Voltage drop
Starting voltage(V2)
Running voltage(V3)
Time
2) Electric wire capacity

The electric wire for airconditioner should have an allowable current more than the load current of the circuit
and be able to control the voltage drop by the load current within 2%.
And it should be a thickness capable of keeping the voltage drop by a starting current within -10%, and especially for an airconditioner of single phase, the voltage drop (Flicker voltage) by the starting currnet be within
about 5%.
A = V1 - V2 : Voltage drop by the starting current of airconditioner (Flicker voltage)
B = V1 - V3 : Voltage drop by the normal running current of airconditioner
V1 - V3
X
V1
V1 - V2
100 2%(B case)
X
V1
100 5%(A case)
In case of using an airconditioner in a low voltage area where power supply voltage is low, especially, the Flicker
voltage due to inadequate wires may cause the fluorescent light to be off or may affect the other electric products.
So, care should be taken to the wiring work.
3) Wire thickness required

Rated current appliance(A)
Nominal cross-sectional area(mm2)
Up to and including 6
0.75
Over 6 up to and including 10
1.0
1.5
2.5
4.0
6.0
10.0
For rated currents up to 3A, a nominal cross-sectional area of 0.5mm2 is only allowed if the length of the cord
does not exceed 2m.
1.2 Internal factors check
Power
supply
Switches
Operation switch
Rotary switch
Remocon
Function parts
Protector
Operation
indicator lamp
Relay
reversing coil
Conductor
Thermistor
Pressure switch
O.L.P
Fuse
Compressor
Motor Fan
1.2.1 Insulation resistance

Measure the insulation resistance between live part and dead metal part by 500V insulation resistor to
check if the insulation resistance is more than 10M.
1.2.2 Insulation resistance measurement of compressor
Measure the insulation resistance of compressor between compressor terminal and dead metal part by insulation resistor, and the insulation resistance should be above 10M.
Compressor may change the insulation resistance while running. Accordingly, measure the insulation
resistance just after running as needed.
Note: For R-22 used in airconditioner, the dielectric rate on liquid state is high. If a contaminant is mixed
into R-22, the electric resistance is extremely low and the poor insulation is occurred. Accordingly,
be sure to prevent contaminants from mixing into refrigerant system.
1.2.3 Running capacitor

1) Earth inspection between terminal and body
As shown in Figure 1, connect a resistor between one side terminal and body of condenser to check for
continuity.
2) Capacity inspection
(1) Remove the lead wire from both terminals of condenser to be checked.
(2) Contact both terminals of lead wire for 2-3 sec., and discharge.
(Be sure to perform to prevent the tester damage before measuring.)
(3) After discharging, contact both terminals of tester with the terminal of condenser to see the dial vibrating
direction of resistor. (See Figure 2.)
There are three kinds of dial vibrating direction in tester, and each vibrating direction and symptom is as
follows.
A: Normal : Dial shakes instantaneously and returns to the original state immediately.
B: Short : Dial remains moved.
C: Capacity consumed up : Dial does not move at all.
Figure 1.
Figure 2.
1.2.4 Motor fan

1) Power off, remove motor fan, and test independently.
2) Measure the resistance of main coil, sub coil and control coil in motor.
3) Use a good quality of capacitor in testing.
4) Diagnose the following troubles by the independent test, and replace motor.
a) Motor is not started.
b) Motor rotation rises very slowly.
c) Bearing failure : The shaft does not move.
d) Arc occurs in the motor inside.
e) Smoke emits from motor inside.
f) Excessive noise
Measuring main coil resistance : White Black

Black
Brown
O.L.P
Red
C
Measuring sub coil resistance : Brown Black

Measuring control coil resistance : Red Black
White
M
1.2.5 Thermostat
There are 3 kinds of thermostat malfunction.
1) Leak of gas charged in sensor part
2) Short of contact point
3) Wrong wiring
Switch off at room temperature 18-30C, turn carefully the knob of thermostat from 1 to 10 (the number may
be different or a figure be used according to model) or reversely, and click sounds.
After the sound is heard, turn reversely to check again the click sounds.
If click sounds, the thermostat is in normal. If room temperature exceeds 30C, test should be done after
cooling by putting the sensor part of thermostat into a cold water container because the contact point is not
opened.
If knob is turned but click does not sound, remove the thermostat cover and examine the contact point.
The fused contact point should be replaced with a new thermostat.
If contact point is not closed despite of the sensor temperature being sufficiently high, the gas at the sensor
part may be leaked. In this case, replace the thermostat.
When replacing thermostat, be sure to conduct after performing carefully as the above content.
1.2.6 Thermistor
Pull out the lead wire of thermistor terminal to test continuity.
Connect a tester to the terminal of thermistor and measure the resistance. The resistance value varies
according to the measuring condition and temperature, so in order to vary temperature forcibly, put water in
a cup, cool the sensor part of thermistor, and then measure the resistance, and also measure in a condition
that the sensor part of thermistor becomes warm by hands.
1.3 Compressor trouble diagnosis

1.3.1 Electrical troubles
1) Ground test
Test single phase and three phase in the same
manner.
(1) Shut off the power supply to product.
(2) Remove the wires connected to the compressor terminal.
(3) Clean the compressor terminal and discharge
(suction) pipe.
(4) Measure the resistance of discharge (suction)
pipe and each terminal by using a R x 1K
scale of Ohm meter.
Ohm Meter
R x 1K
(5) If dial moves remarkably, the terminal is in

ground state. So, replace the compressor.
2) Wrong wiring check of compressor terminal
Examine the wiring diagram of compressor terminal or the electric circuit diagram of product on the cover
of compressor terminal to check if there is wrong wiring.
3) Checking of wire disconnection or overload protector (O.L.P) operating condition
This check is to see the wire terminal condition of motor inside, and for a single phase compressor with
O.L.P built-in, it identifies the O.L.P operating condition and wire disconnection.
(1) Shut off the power supply to product.
(2) Remove the wires connected to the compressor terminal.
(3) After checking the ground state, cool the
compressor sufficiently.
(at room temperature)
<For single-phase compressor>
(4) Measure the resistance of each terminal by
Ohm meter R x 1K scale, and if dial does not
move, compressor is in opened condition.
<For three-phase compressor>
(5) Measure the resistance of each terminal by
Ohm meter R x 1K scale, and if dial does not
move, the wire between two terminals is
disconnected.
-> Action: Replace the compressor.
* OLP may be operated by the following causes, so be sure to find and remove the cause.
(1) Operation at low voltage
(2) Defects of operation or starting device
(3) Overheat of compressor motor due to the condensing coil closing, condensing motor defects,
liquid line close, or injection capillary close.
1.3.2 Mechanical troubles

1) Not starting
(1) Phenomenon : Compressor is not started but the starting current continues to flow.
(2) Checking
a) Check capacitor. (for a type where a capacitor for compressor starting or operating is used)
b) If there is no trouble, it is judged as lock due to the wear of compressor inside or the damage of lubricating
device. Replace the compressor.
2) Poor compression
(1) Phenomenon : Compressor is at work, but the cooling capacity is weak, the pressure of high pressure side
is low and the pressure of low pressure side is high.
(2) Cause : Damage of valve in compressor inside, damage of connecting rod or crank shaft, or other internal
leak
(3) Checking
a) Stop and then start the condenser fan, and if the pressure of high pressure side does not increase, the
compressor is bad.
b) Measure the temperature of discharge pipe in compressor, and if it is abnormally low temperature (50C or
less), the compressor is bad.
c) Conduct the pump down test of system to check the compression capacity.
- Power off the product.
- Close the service valve of liquid line. (Rotate the valve rod clockwise to close the valve rod.)
- Start product and observe the suction pressure.
- If compressor is normal by pumping down the system, pressure is kept 0-5 psiG (0-0.35kg/cm2.G), and if
the suction pressure increases, the compressor is bad due to the internal leak or valve damage.
(4) The compressor to be assumed as bad compression should be replaced.
If running for a long time in a bad compression condition, abnormal superheat may occur and the
compressor motor is burnt.
- Clean the cycle.
3) Overcurrent flowing while running
Check the working pressure, and if there is no trouble, it is assumed as the compressor bearing damage.
Replace the compressor.
(Excessive refrigerant charging may cause the overcurrent.)
2. Refrigerant system
2.1 Refrigerant system troubleshooting
Check the following items when troubleshooting the refrigerant system.
1) The thermostat setting or remocon temperature setting is not wrong?
2) Air filter is not cleaned?
3) Blower fan control switch is not at "low"?
4) Ventilation lever is not opened?
5) There is no obstacle in suction or discharge side of outdoor unit?
6) Dirty heat exchanger causes the heat exchanging efficiency to be down?
(Thorough cleaning)
7) Cooling/heating load is not increased?
8) Too many persons are in room? (Cooling)
9) The insulation of window gap is not wrong?
If there is no trouble from the above checks and also if there is no trouble on the electric appliances of
airconditioner body, it is assumed as refrigerant system failure.
a) Set aircon to High cool, run cooling for 15 min. or more, and measure the temperature difference of suction/discharge air in indoor unit. (Adjust the wind direction so that wind is discharged to the front direction in
the installed condition.)
b) Measure the voltage and current in running condition.
c) Measure the pressure of low pressure side in cooling condition.
(If the temperature is low, convert into the test switch.)
2.1.1 Temperature difference and current of suction/discharge air in evaporator
Temperature difference
of suction/discharge air
Running current
measurement
No temperature difference.
80% or less of rated current.
-- Gas leak (almost) Refrigerant

cycle closed
Temperature diff.: Under 8C.

80% or less of rated current.
-- Gas leak, refrigerant cycle

closed, bad compressor
Temperature diff.: Under 8C.

Rated current or over.
-- Excessive refrigerant charging
Temperature diff.: 8C or over.
-- No refrigerant cycle trouble
Temperature difference of suction-discharge air

Normally, the temperature difference is based at 10C. Actually, the judgemnt criteria is 8C, because when the
room humidity is high, the temperature difference is small and when humidity is low, it becomes large.
2.1.2 Pressure and temperature of refrigerant

P1
Capillary Tube
Accumulator
Outdoor Side
Compressor
P2
Evaporator
Indoor Side
High pressure (Liquid side)tube
Low pressure(Gas side) tube

Compressor
The pressure in normal condition shows the figure in the right side
table, but the pressure (P1) of high pressure side tube is affected
greatly by the temperature change and about 16kg/cm2.G in a low
temperature condition (indoor/outdoor 21C).
Measuring place
Pressure(kg/cm2 G)
P1
About19.5
P2
About 5.0
The pressure fluctuation is affected by the tube length or insulation

as well as temperature change, so measure the pressure (P2) of low
pressure side for the trouble shooting of refrigerant system.
<Trouble finding by pressure/temperature>
Pressure
(than normal)
Temperature
(than normal)
Higher
Higher
Normal
Lower
Cause
Bad compression:
Compressor failure, Bad reversing Valve
Explanation
Current flows weakly.
Cooling load is small.
Current flows weakly.
Liquid refrigerant suction:

Excessive refrigerant charging
High pressure is not

increased rapidly in early
running stage.
Gas short : Gas leak
Current is low.
Closed : Pipe internal
Current is low.
Higher
Note) The high/low temperature is a figure converted into pressure.

The low pressure is normally 4.5-6.0kg/cm2G.
(Temperature is normally 3C-10C.)
Pressure measurement of low pressure side
Closed
Closed
As shown in Figure above, connect the manifold gauge to the low pressure (gas side) tube of condenser and measure the pressure.
2.1.3 Symptoms and actions
1) Short of refrigerant
The short of refrigerant appears in a slightly different symptom as (1) no refrigerant or (2) short of refrigerant.
(1) Symptoms
: The temperature difference of suction-discharge air is 8C or less, the running

current is less than the rated current, and the pressure of low pressure side is
low. (These are symtoms changed by short of refrigerant.)
(2) Judgement method
: Frost is formed from the capillary tube outlet to the evaporator inlet.
The suction pipe of compressor is not cold. (The temperature of suction pipe is
similar to the outdoor temperature.)
The pressure of low pressure side in cooling is 4kg/cm2.G or less. (Surrounding
temperature : 30C or over)
Refrigerant oil comes out from the evaporator-condenser connections and each
welded portion. (Finding the gas leak place)
(3) Actions:
Find the gas leak area. (Check at balance pressure of 5kg/cm2.G or over.)
Charge refrigerant to the specified level.
Check for gas leak.
2) Closing of refrigerant system

(1) Symptoms
: If the refrigerant system of strainer or capillary tube is closed, pressure drops at

the outlet of closed area, and refrigerant evaporates to form and attach dew or
frost.
The running current is less than the rated current, and the pressure of low pressure side is lower than the normal. If completely closed, the pressure of low
pressure side is to be 0kg/cm2.G as time goes by.
(2) Judgement method
: The same symptoms as the short of refrigerant appears, and the same phenomenon occurs even if refrigerant is sealed.
It takes 3 min. or more for refrigerant to balance.
If running in the condition, the temperature of discharge gas becomes higher, the
refrigerant oil is deteriorated, and the life time may be affected.
(Compressor motor may be burnt.)
10
3) Overcharge
(1) Symptoms
: The temperature difference of suction-discharge air is 8C or less, the running current

is higher than the specified current, the pressure of low pressure side is high, and
the compressor and suction pipe are cold.
If running in the condition, pressure switch activates at overload operation to make
continuous operation impossible, compressor is difficult to start, and fuse or breaker is
easy to be disconnected.
(2) Actions
: Dischage the refrigerant. (By 3-5kg/cm2G)

Charge refrigerant to the specified level.
Check for gas leak.
4) Bad compression
(1) Symptoms
: The temperature difference of suction-discharge air is little, the running current is less
than the specified current, the pressure of high pressure side is low, and the pressure
of low pressure is high.
(2) Judgement method : Close service valve of high pressure side in condenser (front seat) and connect the
manifold gauge to the service valve of low pressure side.
(Close the valve.)
If the dial of pressure gauge does not indicate 0kg/cm2G or less by cooling in the condition, the compressor is judged as bad.
Liquid side tube

Outdoor
Unit
Low
Gas side tube
High
Compressor
Indoor
Unit
Note) If pressure gauge is near 0kg/cm2G, immediately stop the cooling.

Otherwise, air flows into the refrigerating cycle or the compressor motor coating is taken off to cause the
poor insulation. So, care should be taken.
11
2.1.4 Summary of check items by cause

Check item
Cause
Suction/discharge air
temp.diff. of evaporator
Rated current
Cooling 8C Heating 14C
Cooling Heating
Low pressure
High pressure
Cooling Heating Cooling Heating
Short of refrigerant
Capillary closing (a part)
Outdoor heat exchanger

contaminated
Indoor heat exchanger

contaminated
Bad compressor
2.2 Precautions on repair

1) When discharging refrigerant (from pipe or body), the discharge outlet should direct the direction where
nobody exists.
2) Do not work near fire or flame.
3) Work in a large space if possible and arrange the scaffold.
4) Especially for working on rooftop, prepare a place to keep tools and take care to prevent from falling.
5) While running (pump down work, test run), do not insert hands into fan.
6) Clean the Indoor-outdoor connecting pipes and the manifold gauge edges to be free from dust or moisture.
7) Be sure to fill refrigerant to the specified level. (If refrigerant is too much or short, the capacity is down and
trouble may occur.)
8) Keep tools well, and check the measuring machine periodically.
12
3. Troubleshooting
3.1 Product does not operate at all.
Power supply voltage check
Power input voltage

Driving load terminal
Display PCB connector
Power receptable voltage

Product input voltage
Evaportor-condenser
connecting pipe
PCB assy
(fuse, varistor, pattern)
Connector contact check
Power trans output voltage
PCB assy check
13
AC about 143V
(General model)
3.2 Room fan does not operate at all.
Connector contact check
Motor bearing inserted

state
Fan(Blower) fixed state
Fan(Blower) contact state
Motor output connector

Motor capacitor
Motor-related parts check
Motor detail check
Coil resistance (TP)

Motor capacitor
Motor insulation resistance
Error code check
Communication effor
Blower lock sensing
Operation mode check
PCB ass'y check

Motor driving circuit
Relay output
14
In dehumidifying, heating,
or artificial intelligence
operation, room fan may
be off.
3.3 Compressor or outdoor fan does not operate at all.

Re-input after power off
Set the desired temperature of remocon to be lower by 2C or over than room

temperature, and start the cooling operation.
Does not operate at all.
Repeat running/stopping at
a short time period.
Temperature sensor
open/close check
Thermistor and evaporator

surface contact check.
- Clearance is needed (5mm).
Connector check
(Contact & power)
Connector check
(Contact & power)
Disconnection/short circuit
check of connecting wire
OLP/High pressure switch/

Low pressure switch check
Electric wire connection

check for outdoor side
Operation mode
(dehumidifying) check
Compressor & motor detail

check
Insulation resistance
Coil resistance
Capacitor capacity
Compressor OLP
PCB assy check

Temperature sensing circuit
Relay output
15
3.4 Up/down vane does not operate at all.
Vane bending, structures

interferance check
Motor shaft assembly check
If a constant torque is felt when rotating vane by hands,

the assembled condition is normal.
Connector check
(Disconnection/short
circuit/malconnection)
Blower operating condition

check
At the moment the blower is stopped, up/down vane auto
switch is stopped, and if blower is started, auto switch is
re-operated.
- Especially, it occurs while dehumidifying or heating.
PCB ass'y check
Step motor driving circuit
16
3.5 Left/right louver does not operate at all.

Louver/link/cam assembly
check
Motor shaft assembly check
If a constant torque is felt when rotating louver by hands,

the assembled condition is normal.
Connector check
(Disconnection/short
circuit/malconnection)
Blower operating condition

check
At the moment the room fan is stopped, louver auto
swing is stopped, and if room fan is started, auto swing is
re-operated.
- Especially, it occurs while dehumidifying or heating.
PCB ass'y check

Step motor driving circuit
Synchronous motor driving circuit
17
3.6 Function setting by remocon is disable.

Power input after power off
Operation ON by remocon
- If there is no remocon transmission signal,

check the battery or remocon operation.
- If product receiving is not checked,
check the display PCB.
UCheck the transmission signal of remocon

- Liquid crystal remocon: signal blinked
- Button remocon: LED blinked
UCheck the product receiving
- Buzzer sounds.
Switchover the air flow by remocon.
- In cooling mode, if compressor is stopped, blower is operated at low fan.

- In dehumidifying mode, to enhance the dehumidifying effect, blower is operated at low fan.
- In heating mode, blower is stopped or operated at low fan according to the situations
(defrosting, hot start, compressor off).
- In Sleep operation mode, blower is operated without switched-over (low or middle fan).
- In artificial intelligence mode, room fan switching-over is not possible by remocon.
PCB ass'y check

Display PCB assy check
- Connector/damage
18
3.7 Cooling/heating conversion is disable.
Heating operation ON by remocon
If the reversing valve (4-way valve) is ON, "tick" sounds.
Connector check
4-way valve connection check
outdoor unit connecting wire
check
PCB ass'y check

4-way valve relay output = ON
Switchover into cooling operation by remocon,

and after about 30 sec., check the 4-way valve
relay output = 4-way valve OFF
If 4-way valve is OFF, the refrigerant flowing sounds

(pee....) due to cycle switchover occurs.
4-way valve coil resistance check
19
4. Installation Fundamentals
Case-1
Leakage /Freon - 1/4

Key Factor
Troubles &
Causes
Pipe cutting
Gas leaks due to the mal-flared copper pipes with non-rectangular section.
Defect Details
Pipe cutter
Cutting curved pipe leads

mal-rectangular section.
And it makes gas leakage.
Cu. pipe
Guidelines
Pipe cutter
90
Make pipe straight before

cutting, and it makes a
rectangular section.
Cu. pipe
20
Case-2

Key Factor
Removing burrs of pipes.
Troubles &
Causes
Gas Leaks due to the burrs caused by cutting and not removing properly.
Defect Details
Burrs not removed properly

after cutting.
Flaring the pipe with burrs(not removed after cutting)

can make freon gas leakages.
Burrs won't make smooth contacting surfaces.
Guidelines
Reamer
Burrs should be removed clearly with REAMER.

Only clean surfaces prevent gas leakages.
21
Case-3

Factor
Flaring works
Troubles &
Causes
Gas leaks and connecting troubles on tubings caused by the inaccurate sizing during flaring
works.
Defect Details
Pipe worked with large

sized b won't be
assemsled into the nut.
Pipe worked with small sized

b will make small contact
with nut and gas leak against
even a weak shock.
Guidelines
Recommending sizes for several pipes which
make proper connectings.
a
b
c
unit:mm
(a) Pipe dia.
22
(b) Hight
(c) Flared dia.
6.35
1.0~1.3
8.3~8.7
9.52
0.8~1.0
12.0~12.4
12.70
0.5~0.8
15.4~15.8
15.8
0.5~0.8
18.6~19.0
19.05
0~0.5
23.3~22.9
Case-4

Factor
Troubles &
Causes
Flare nut's fastening.

Damaged flares by over-fastening make gas leakages.
And incompletely fastened nuts too.
Defect Details
Damaged Flares by
over-fastening
Incompletely fastened nuts
Outdoor Side
Indoor Side
Guidelines
Fastening Torques of Flare Nuts
Tube Dia.(mm)
6.35
9.52
15.88
19.05
Torques (Kg-Cm)
160~200
350~450
450~550
550~650
Torque-wrench is required for proper fastenings.

Check gas leakages of 4 fastened points and welded
points with soap bubbles ctc.
-High pressure points: amid compressor's running.
-Low pressure points: amid compressor's not running.
23
Case-5
Leakage / Drainage - 1/5

1. Indoors leveling
2. Drain hose connecting.
Factor
Troubles &
Causes
Water leaks caused by the inclined indoor unit and the drain hose's bad connecting.
Defect Details
2. Mal-linked drain hose
1. Non-leveled indoor
Slanted
Evaporator
Horizon
Drain pan
drainage
leaks
Connect hoses with drain pan
Guidelines
Confirm the water draining is good or not by
poring water into the drain pan.
Connecting parts of drain pan and hose should
be well fixed with bond for waterproofing.
Indoors need to be leveled.

(For a better drain the install-plate may be
tilted 2~3 to drain-pan's drain side)
Install-plate
Weight
24
Case-6

Factor
Troubles &
Causes
1. Drain hose extend(adding another hose).

2. Drain hose laying.
Water leaks came from the extending or laying work of drain hose.
Defect Details
2. Curved or upward drain hose.
1. Improperly extended drain hose.
(Water leaks through the

inside-connected drain
hose.)
Drain hose
Extending hose
Guidelines
Connect the extending hose outside and seal
with bond and finish by taping.
Drain hose
Install the drain hose straightened and

downward.
Extending hose
Downward
25
Case-7

Factor
Troubles &
Causes
Drain piping and ending.

Water leaks caused by upwarded drain hose along the wall-through hole and clogged drain
hose with water.
Defect Details
1. Upwarded drain hose along the wall-through
hole.
2. Clogged drain hose with water.
Drainage can't flow down

across the wall.
Drainage can't flow

down along the
hose.
Guidelines
The wall-through hole should be downward.
Don't make drain hose clogged with water.
Downward
Arrange gap
26
Case-8
Leakage / Drainage- 4/5

Factor
Insulation work on connecting parts and hidden parts of tubings.
Troubles &
Causes
Water leaks caused by wrong insulation works on tubing lines.
Defect Details
1. Incomplete insulation works on tube
connecting parts.
2. Un insulated hidden parts.
Ceiling
Drainage flows
down from the
hidden parts.
Drainage flows down

from incompletely
insulated parts.
Guidelines
Completely insulate weak points like
pipe-connection and hidden parts.
Ceiling
Use designated
insulations on pipe
connecting parts.
27
Hidden parts like behind

the ceiling is a weak point,
too.
Case-9
Leakage / Drainage -5/5

Factor
Tubing and taping works against the waterdrops.
Troubles &
Causes
Water leaks by the waterdrops led by wrong tubing and taping works.
Defect Details
1. Pipe from upside lead waterdrops(rain, drainage
etc.) into the room.
outdoor unit
2. Wrong taping direction lead waterdrops into the
room too.
Outdoor unit
Waterdrops
Downward
Guidelines
Make U-trap against the waterdrop inflow.
Outdoor unit
tapings should be upward form downside.
Upward
Taping direction
U-trap
Indoor unit
28
Case-10
Freon shortage
Factor
Troubles &
Causes
Tube Extending and freon adding.

Cooling capacity downs by the freon shortage.
Defect Details
1. Not adding freon for extended tubings.
2. Gas leakage on welded points for extending

tubings.
Guidelines
Ensure to add freon after extending tubings.(For
a simple check of proper freon quantity, com
pare the in-and-out air temperature after 15 m in
from com pressor's running.)
Air out
< Temp. diff. >

-Cooling: 8deg
-Heating: 14deg
Air in
Lo
Detect the gas leakages before insulation

tubing(confirm new welded points).
R-22
29
Hi
Case-11
Cooling capacity - 1/5

Factor
Spacing for the air flows in split type air conditioners.
Troubles &
Causes
Cooling capacity downs by bad air flows.
Defect Details
1. The space for air intake is too narrow.
2. The space for air discharge is too narrow.
Wall
Wall
Guidelines
Ensure the distance needed for air flows.
50cm
10cm
Wall
Wall
Bad air flows lead cooling capacity's drop.

(The product may not run normally as the accumulated heat make compressor stop by protecting
device's work like PTC)
30
Case-12

Factor
Troubles &
Causes
Spacing for the air flows in window type air conditioners.

Cooling capacity downs by bad air flows.
Defect Details
1. The space for air intake is too narrow.
2. The space for air discharge is too narrow.
Closed air intake flow

Closed air
discharge flow
Wall
Wall
Guidelines
Ensure not to disturb the air discharge flows. The
awning is recommended for a optimum cooling.
Ensure not to disturb the air intake flows.
Air intake holes
Wall
Wall
30cm
31
Case-13

Factor
Troubles &
Causes
Improper installation and awning for outdoor unit.

Cooling capacity downs by improper air flows and awning.
Defect Details
1. The outdoor shut in a verandah does not work normally.
(The air around the outdoor unit arise too high)
Verandah
2. Improper awning
Living
Guidelines
Discharged air should be outward and not
disturbed.
Establish a proper awning.
Verandah
Wall
Living room
30cm
32
Case-14

Factor
Troubles &
Causes
Using crushed tubes and changed tubes.

Cooling capacity downs by the crushed tubes and changed tubes.
Defect Details
1. Crushed tube by improper bending
works.
Crushed area
2. Changed tubing from specified tubes.
(Not using proper tubes designed for each
product.)
Guidelines
To get a good shaped tube after bending,
use specified spring or bending tools.
In changing air conditioning unit, the tubes too

should be changed with proper ones.
(Spring for bending)
(Bending tool)
33
Case-15

Factor
Troubles &
Causes
Long distance tubings.

Cooling capacity downs by long distance tubings.
Defect Details
Installed too high beyond recommended height difference between indoor and outdoor unit.
Nth.
.
.
.
.
3rd.
Higher than recommended
2rd.
1st. floor
Guidelines
Recommending maximum distances between indoor and outdoor unit:
-RAC (Split): vertical=5m, horizontal =10m
): vertical=5m, horizontal=10m
-PAC (3.0 HP
): vertical=5m, horizontal=20m
-PAC (3.5 Hp
34
Case-16
Noise - 1/2
Factor
Troubles &
Causes
Unstable installing units.

Noise from the unstably installed parts and units.
Defect Details
1. Unstable installed outdoor unit.
2. Released fittings and fasteners.
Duct
Indoor
unit
Slanted
Guidelines
Install the unit balanced stably using specified legs etc.
To prevent vibrations and noises, fasten tightly all

the connecting parts for electric heater, steam line,
air duct line etc.
35
Parallel
Case-17
Noise - 2/2
Factor
Troubles &
Causes
Unstably fixed tubings.

Noise and vibration form the tubings.
Defect Details
Unstable fixing of surplus tubings will make vibrations and noises during the compressor's
running.
Guidelines
Cut away the surplus tubings.
But if there are any surplus tubings left for some reasons, be sure to fix them stably with fixing bands.
Fixing band
36
Case-18
Wiring mistake -1/2

Factor
Troubles &
Causes
Wiring in 3 phase electric power lines.

Major electrical problems(not operating properly) by bad wirings.
Defect Details
1. Not firmly fixed screws of electric power
lines.(It can be led to critical accidents)
2. Wiring mistake of fan's electric power lines

for outdoor.(Fan rotates reversely and the
unit will be shutdown with overload.)
SRT
Fixing screw
Circu it breaker
(Exclusive)
Air discharge
(Reversed flow)
RST
Guidelines
Fix screws firmly.
Confirm the R-S-T phase lines respectively.
RST
Each phase should be matched

one by one.
Circuit breaker
(Exclusive)
RST
37
Case-19
Wiring mistake -2/2

Factor
Poor electric insulation.
Troubles &
Causes
Major electrical problems(not operating properly) by bad insulations of connecting cables.
Defect Details
Poor electric insulations of connecting cables between indoor and outdoor.
Insulation break
(Badly insulated or damaged cables)
To indoor
Black
White
Red
From outdoor
Cupper pipes
Guidelines
How to confirm the correct insulations of connecting cables.
(for the troubles be insulation break)
1. Outdoor runs on main electric power's supply.
Short between white and red cables.
2. Fuse melts on compressor's running.
Short between red cable and copper pipe.
3. Fuse melts on main electric power's supply.
Short between black (or white) cable and copper pipe.
4. Main electric braker operates on electric power's supply.
Short between black or white cables.
5. Main electric braker operates after 10~20 min from electric power's supply.
Short between black or white cables.
(Occurs after drainage break into badly insulated parts)
38
Case-20
Bad smells & Gases

Factor
Troubles &
Causes
Bad smells and gases delivered by drain line.

Bad smells and gases from outside(Ex. ditch) are discharged from the system.
(Be careful not to be confused as if it's from the system).
Defect Details
Discharging bad smells & gases
Bad smells & gases

(from ditch etc.)
Bad smells & gases can be

discharged through the drain hose.
Guidelines
Add trap on the drain line.
Trap against gas smells etc.

Bad smells & gases are
protected by the trap.
39
ANNEX 4 R407C REFRIGERANT

1 General
out and stored in a disposal cylinder (do not ventilate in
ambient).
R-407c is a blend of three basic constituents: R32, R125,

R-134a with respectively weight composition 23%, 25%, 52%.
2) Refrigerant charge will have to be done only with liquid

phase in order to guarantee proper refrigerant composition
inside the system; this can be done or using dedicated
cylinders with two valves (one for liquid, the other for
vapour), or, in case of one valve cylinder, put cylinder in
up side down position.
R-407c is an HFC refrigerant that does not destroy Ozone

layer.
General behaviour of R-407c systems is very similar to
standard R22 one; system differences linked to R-407c are
below:
Since R-407c is a zeotropic blend, during phase change,

liquid composition is different from vapour one; for this
reason in case of leakage in zones with biphase, residual
refrigerant composition could be changed.
3) In case of too much refrigerant charged, it is dangerous to

remove partially the charge; this could change refrigerant
composition inside the system; in such case it is suggested
to remove completely the refrigerant charge, pull vacuum
again and recharge the system with proper amount of
refrigerant.
R-407c phase changes are not at constant temperature

as in R22 case, but with increasing temperature during
evaporation and with decreasing temperature during
condensation (Glide effect).
In case of refrigerant recharge, in order to assure correct

composition two following steps will have to be followed:
Leak detection will have to be carryed-out only with HFC

sensitive leak detector.
Even if R-407c refrigerant is ozone friendly, do not ventilate it
in the ambient because its warming effect is not zero.
1) Residual refrigerant in the system will have to be pulled
For all other technical details see standard for R22.
2 Main differences between R-407c and R22 refrigerant

R-407c
R-22
1. Refrigerant charging procedure
2. Refrigerant composition
R-407c
R32
23%
R125 25%
R-134a 52%
3. Partial refrigerant charge
NOT PERMITTED!
YES!
Only complete refrigerant charge
Possible partial refrigerant charge

4. Leak detector
Use only HFC detector
Use only HCFC detector

5. Temperature trend in evaporate
6. Temperature trend in condenser
ANNEX 5 INSTALLATION INSTRUCTION

Part 1 Wall-mounted Split Type
INSTALLATION
1. Characteristics of refrigerant
1.1 Temperature-pressure relationships in saturated condition
Pressure (kg/cm2 G)
Saturation curve
35
30
25
R-22
20
R-12
15
10
0
-10
10
20
30
40
50
60
70
80
Temperature(C)
1.2 Strong/weak points of freon

1.2.1 Strong points
1) Chemical stability
2) No toxicity
3) By little corrosive action on metals, it is applicable to almost all metals.
4) The ratio of Cp/Cv is lower than ammonia and the discharge gas temperature is low, so air cooling type is available.
1.2.2 Weak points
1) A little amount of evaporation heat should circulate a great deal of liquid at the same refrigerating capacity.
2) When using for iron steels, scale occurs more rapidly than ammonia use due to hydrolysis .
3) Generally it is fused in lubricant.
4) Since it is not melted in water, water is separated and water closing occurs in capillary tube.
5) High price
2. Tools required
2.1 Tools
Screw driver
Hand drill
Ruler, knife
Assembly,
disassmbly
Indoor installation
plate fixing
Ruler: Length &

distance
measurement.
Knife: Tape cutting
Core drill
(diameter 70mm)
Monkey spanner
(300mm): 2EA
Torque wrench
Wall through
Indoor/Outdoor
pipe connection
Indoor/outdoor
pipe connection
Clamp meter
Gas leak detector

& soup water
Thermometer
Hex. wrench
(Large side: 4mm, 5mm)
Leak inspection
Temperature
measurement at
Indoor suction
inlet/discharge outlet.
Service valve
operating
Insulation
Hook meter
(for current measurement) resistance meter
Current, voltage,
resistance
measurement
Insulation resistance
measurement
(Electric shock prevention)
Flare tool set
Pipe cutting,
Burr removal
Level
Thermometer
Drive torch
Mega tester
2.2 Accessory
Connnection cable
Winter cover
Anti-vibration
rubber
Indoor-Outdoor Outdoor protection

wire connnection in a unusedseason Vibration absorption
of outdoor
like winter
Refrigerant pipe
(for high/low pressure)
Refrigerant circuit
connection to
Indoor/Outdoor.
Band
Adhesive
Drain hose
Wire & pipe

finishing
Finishing
Drainage
Remocon
Putty
Vinyl tape
Remocon fixture
Fixture clamping
screw
Chaging of wallthrough hole
Wire & pipe

finishing
Remocon hanger
Remocon fixture
fixing
Remark: Some of the above parts are provided by the installer and not included in the standard air-conditioner.
3. Split type installation
6) Rooftop Installations:
If the outdoor unit is installed on a roof structure, be
sure to level the unit. Ensure the roof structure and
anchoring method are adequate for the unit location.
Consult local codes regarding rooftop mounting.
3.1 Select the best location

3.1.1 Indoor unit
1) Do not have any heat or steam near the unit.
2) Select a place where there are no obstacles in front of
the unit.
3) Make sure that condensation drainage can be conveniently routed away.
4) Do not install near a doorway.
5) Ensure that the space around the left and right of the
unit is more than 5cm. The unit should be installed as
high on the wall as possible, allowing a minimum of
5cm from ceiling.
6) Use a stud finder to locate studs to prevent unnecessary damage to the wall.
3.2 Piping length and elevation

GAS
7K, 9K
12K
18K
3/8"
1/2"
1/2"
1/4"
1/4"
1/4"
4 or 5
4 or 5
5
5
5
5
10
15
15
20
20
20
24K
5/8"
3/8"
15
30
* Both gas and liquid interconnecting pipes must be

insulated as a pair, but it is not necessary to individually insulate them.
More than 5cm
More than 5cm
Standard Max.
Max. Additional
Length Elevation length Refrigerant
LIQUID (m)
B (m)
A (m)
(g/m)
Pipe Size
Capacity
(Btu/h)
Outdoor unit
More than 2.3m
More than 5cm

A
Indoor unit
CAUTION
Install the indoor unit on the wall where the height from the
floors more than 2.3 meters.
3.1.2 Outdoor unit

1) If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation
from the condenser is not restricted.
2) Ensure that the space around the back and sides is
more than 10cm. The front of the unit should have
more than 70cm of space.
3) Do not place animals and plants in the path of the
warm air.
4) Take the air conditioner weight into account and select
a place where noise and vibration are minimum.
5) Select a place so that the warm air and noise from the
air conditioner do not disturb neighbors.
Outdoor unit
Oil trap
Indoor unit
B
In case more than 5m

More than 60cm
More than 10cm
More than 70cm
More than 10cm
CAUTION
Capacity is based on standard length and maximum allowance
length is on the basis of reliability.
Oil trap should be installed every 5~7 meters.
More
than 60cm
3.3 How to fix installation plate
The position of the center of the hole.
The wall you select should be strong and solid enough to

prevent vibration
Left holecore position
3.3.1 Mount the installation plate on the wall with

four type A screws. If mounting the unit on a
concrete wall, use anchor bolts.
Right holecore position

D
Mount the installation plate horizontally by aligning the centerline using a level.
D
Installation Plate
3.4 Drill a hole in the wall

Type "A" screw
Drill the piping hole with a 70mm hole core drill.

Drill the piping hole at either the right or the left with
the hole slightly slanted to the outdoor side.
Marking-off line
Thread
Weight
3.3.2 Measure the wall and mark the centerline. It

is also important to use caution concerning
the location of the installation plate-routing
of the wiring to power outlets is through the
walls typically. Drilling the hole through the
wall for piping connections must be done
safely.
Hole Center
Right rear piping

D
C B,D
Indoor
C
A,B
C
A,B,D
Installation plate
Outdoor
5-7mm
(0.2~0.3")
Left rear piping
WALL
A,B,C
70mm
For right rear piping and left rear piping, draw a

line in the direction of the arrow marked "D". The
meeting point of the two lines is the center of the
hole.
3.5 Flaring work and connection of piping

3.5.1 Flaring work
Main cause for gas leakage is due to defect in flaring
work. Carry out correct flaring work in the following
procedure.
D. Flaring work
Carry out flaring work using flaring tool as shown
below.
A. Cut the pipes and the cable.

1) Use the piping kit accessory or the pipes purchased locally.
2) Measure the distance between the indoor and the
outdoor unit.
3) Cut the pipes a little longer than measured distance.
4) Cut the cable 1.5m longer than the pipe length.
Outside diameter
mm
inch
mm
6.35
1/4
1.0~1.3
9.52
3/8
0.8~1.0
12.7
1/2
0.5~0.8
15.88
5/8
0.5~0.8
Firmly hold copper pipe in a die in the dimension shown in

the table above.
90
Slanted Uneven Rough

Bar
Handle
"A"
Copper
pipe
Bar
Yoke
Cone
B. Burrs removal
1) Completely remove all burrs from the cut cross
section of pipe/tube.
2) Put the end of the copper tube/pipe in a downward
direction as you remove burrs in order to avoid
dropping burrs into the tubing.
Copper pipe
Clamp handle
Red arrow mark
E. Check
1) Compare the flared work with figure below.
2) If flare is noted to be defective, cut off the flared section and do flaring work again.
Pipe
Reamer
Smooth all round

Point down
Inside is shiny without scratches

= Improper flaring =
C Putting nut on
Remove flare nuts attached to indoor and outdoor
unit, then put them on pipe/tube having completed
burr removal.
(not possible to put them on after flaring work)
Even length
all round
Flare nut
Copper tube
Inclined Surface Cracked Uneven

damaged
thickness
3.5.2 Connection of piping--Indoor

1) Preparing the indoor unit's piping and drain hose for
installation through the wall.
2) Remove the plastic tubing retainer(see illustration
below) and pull the tubing and drain hose away from
chassis.
3) Replace the plastic tubing holder in the original position.
C. Tape the tubing, drain hose and the connecting

cable. Be sure that the drain hose is located at the
lowest side of the bundle. Locating at the upper
side can cause drain pan to overflow inside the
unit.
Indoor tubing
Connecting
cable
Connecting
cable
Drain hose
Drain hose
Gas side
piping
Liquid side
piping
NOTE: If the drain hose is routed inside the room, insulate the
hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors.
*Foamed polyethylene or equivalent is recommended.
CAUTION
When install, make sure
that the remaining parts
must be removed clearly so
as not to damage the piping
and drain hose, especially
power cord and connecting
cable.
D. Indoor unit installation

Hook the indoor unit onto the upper portion of the
installation plate.(Engage the two hooks of the rear
top of the indoor unit with the upper edge of the
installation plate.) Ensure that the hooks are properly
seated on the installation plate by moving it left and
right.
For right rear piping

A. Route the indoor
tubing and the
drain hose in the
direction of rear
right.
Connecting
cable
Indoor tubing
Drain hose
B. Insert the connecting cable into the indoor unit from

the outdoor unit through the piping hole.
1) Do not connect the cable to the indoor unit.
2) Make a small loop with the cable for easy connection
later.
3) Connecting cable
Drain hose
Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their slots(clicking sound).
Capacity (Btu/h) Cooling Model Heat Pump Model

7K,9K,12K,18K
24K
Length of connecting cable

E. Connecting the pipings to the indoor unit and

drain hose to drain pipe.
Align the center of the pipings and sufficiently tighten
the flare nut by hand.
Gas side piping
74cm
Cable
Liquid side piping
Indoor unit tubing
Flare nut
Pipings
Tighten the flare nut with a wrench.
Wrap the area which accommodates the rear piping

housing section with vinyl tape.
Indoor
unit pipe
Connection
pipe
Spanner (fixed)
Vinyl tape
(wide)
Flare nut
Wrap with vinyl tape
Connection pipe
Torque wrench
Connecting cable
Indoor unit tubing
Capacity
(Btu/h)
Pipe
Pipe Size[Torque]
7K,9K
12K,18K
GAS
3/8"[4.2kg.m]
1/2"[5.5kg.m]
LIQUID
1/4"[1.8kg.m]
1/4"[1.8kg.m]
24K
5/8"[6.6kg.m]
3/8"[4.2kg.m]
Vinyl tape(narrow)
Bundle the piping and drain hose together by wrapping

them with vinyl tape over the range within which they fit
into the rear piping housing section.
When extending the drain hose at the indoor unit, install

the drain pipe.
Pipe
Vinyl tape(wide)
Drain hose
Drain pipe
For left rear piping

Indoor unit drain hose
Adhesive
A. Route the indoor tubing with the drain hose to the

required piping hole position.
Vinyl tape(narrow)
F. Wrap the insulation material around the connecting

portion.
Overlap the connection pipe insulation material and the
indoor unit pipe insulation material. Bind them together
with vinyl tape so that there is no gap.
Plastic bands Insulation material
B. Insert the piping, drain hose and the connecting cable

into the piping hole.
Connecting cable
Drain pipe
Pipe
C. Insert the connecting cable into the indoor unit.

1) Don't connect the cable to the indoor unit.
2) Make a small loop with the cable for easy connection
later.
Capacity
(Btu/h)
D. Tape the tubing, drain hose and the connecting

cable.
Connecting cable
Capacity (Btu/h) Cooling Model
Pipe Size[Torque]
7K,9K
12K,18K
GAS
3/8"[4.2kg.m]
1/2"[5.5kg.m]
LIQUID
1/4"[1.8kg.m]
1/4"[1.8kg.m]
24K
5/8"[6.6kg.m]
3/8"[4.2kg.m]
When extending the drain hose at the indoor unit,

install the drain pipe.
Heat Pump Model

Drain hose
7K,9K,12K,18K
24K
Indoor unit drain hose
Adhesive
Vinyl tape (narrow)
G. Wrap the insulation material around the connecting portion.

Overlap the connection pipe heat insulation and the
indoor unit pipe heat insulation material. Bind them
together with vinyl tape so that there is no gap.
Loop
E. Indoor unit installation

1) Hang the indoor unit from the hooks at the top of the
installation plate.
2) Insert the spacer etc. between the indoor unit and the
installation plate and separate the bottom of the indoor
unit from the wall.
Plastic bands Insulation material
Indoor unit
Spacer
Wrap the area which accommodates the rear piping

housing section with vinly tape.
Installation plate
8cm
F. Connecting the pipings to the indoor unit and the

drain hose to drain pipe.
Align the center of the pipings and sufficiently tighten
Indoor
unit piping
Connection
pipe
Vinyl tape
Connecting cable
Indoor unit tubing
Flare nut
Pipings
Pipe
Tighten the flare nut with a wrench.

Vinyl tape(narrow)
Spanner (fixed)
Flare nut
Torque wrench
Connection pipe
Indoor unit tubing
Bundle the piping and drain hose together by wrapping

them with cloth tape over the range within which they fit
into the rear piping housing section.
3.5.3 Connection of the pipes-Outdoor

A. Align the center of the pipings and sufficiently tighten

Pipe
Vinyl tape
Drain hose
H. Reroute the pipings and the drain hose across the

back of the chassis.
B. Finally, tighten the flare nut with torque wrench until

the wrench clicks.
When tightening the flare nut with torque wrench,
ensure the direction for tightening follows the arrow on
the wrench.
Piping for
passage through
piping hole
I. Set the pipings and the drain hose to the back of the
chassis with the tubing holder.
Capacity
(Btu/h)
Hook the edge of tubing holder to tap on chassis and

push the bottom of tubing holder to be engaged at the
bottom of chassis.
Pipe Size[Torque]
7K,9K
12K,18K
GAS
3/8"[4.2kg.m]
1/2"[5.5kg.m]
LIQUID
1/4"[1.8kg.m]
1/4"[1.8kg.m]
24K
5/8"[6.6kg.m]
3/8"[4.2kg.m]
Outdoor unit
Taping
Gas side piping

(Bigger diameter)
J. Indoor unit installation

1) Remove the spacer.
2) Ensure that the hooks are properly seated on the
installation plate by moving it left and right.
Liquid side piping

(Smaller diameter)
Torque wrench
Connecting
cable
Drain hose
Press the lower left and right sides of the unit against
the installation plate until the hooks engage into their
slots(clicking sound).
10
3.6 Connecting the cable between indoor

unit and outdoor unit
CAUTION
The power cord connected to the indoor unit should be
complied with the following specifications
(Type H05VV-F(Indoor), H07RN-F(Outdoor) approved
by HAR or SAA).
3.6.1 Connect the cable to the Indoor unit.

Connect the cable to the indoor unit by connecting
the wires to the terminals on the control board individually according to the outdoor unit connection.
(Ensure that the color of the wires of the outdoor unit
and the terminal No. are the same as those of the
indoor unit.)
NORMAL
CROSS-SECTIONAL
AREA 2.5mm2
(18K: 1.5mm2, 7K~14K: 1.0mm2)
7K~18K cooling model

Terminal on the indoor unit
Terminal on the outdoor unit
The power connecting cable connected to the indoor

and outdoor unit should be complied with the following
specifications
(Type H07RN-F approved by HAR or SAA).
BROWN
BLUE GREEN/YELLOW
BROWN
BLUE GREEN/YELLOW
NORMAL
CROSS-SECTIONAL
AREA 2.5mm2
(18K: 1.5mm2, 7K~14K: 1.0mm2)
7K~18K heat pump model

The connecting cable connected to the indoor and outdoor unit should be complied with the following specifications
(Type H07RN-F approved by HAR or SAA).
BROWN BLUE GREEN/YELLOW RED YELLOW
BROWN BLUE GREEN/YELLOW RED
YELLOW
NORMAL
CROSS-SECTIONAL
AREA 0.75mm2
24K cooling model

WHITE BLUE BROWN

GREEN/YELLOW
Power supply
. 24K heat pump model
WHITE BLUE BROWN
L
WHITE RED YELLOW BROWN BLUE GREEN/YELLOW

Power supply
WHITE RED YELLOW BROWN BLUE GREEN/YELLOW
.
CAUTION
~18K Model
24K~ Model
If a power plug is not to be used, provide a circuit breaker

between power source and the unit as shown below.
Main power source
Air
Conditioner
If a power plug is not to be used, provide a circuit breaker

between power source and the unit as shown below.
Main power source
Air
Conditioner
Circuit Breaker
Use a circuit
breaker or time
delay fuse.
11
Circuit Breaker
Use a 25A circuit
breaker or time
delay fuse.
3.6.2 Connect the cable to the outdoor unit

A. Remove the control cover from the unit by loosening the screw.
Connect the wires to the terminals on the control
board individually.
B. Secure the cable onto the control board with the
cord clamp.
C. Refix the control cover to the original position with
the screw.
D. Use a recognized circuit breaker 20A(18K) ,
25A(24K) between the power source and
the unit. A disconnecting device to adequately disconnect all supply lines must be fitted.
Outdoor unit
Terminal block
Over 5mm
Connecting cable
Power cord
(power connecting
cable)
Control cover
CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method
of wiring, be guided by the circuit diagram posted on the inside of control cover.
2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose
from vibrations to which the unit is subjected during the course of transportation. Check them
and make sure that they are all tightly fastened.
(If they are loose, it could cause burn-out of the wires.)
3) Specification of power source.
4) Confirm that electrical capacity is sufficient.
5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage
marked on the name plate.
6) Confirm that the cable thickness is as specified in the power source specification.
(Particularly note the relation between cable length and thickness.
7) Always install an earth leakage circuit breaker in a wet or moist area.
8) The following would be caused by voltage drop.
Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal
function of the overload.
9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and
have an air gap contact separation of at least 3mm in each active(phase) conductors.
12
3.7 Checking the Drainage and forming

the pipings
3.7.2 Form the piping
3.7.1 Checking the drainage

A. To remove the front panel from the indoor unit,
remove the front panel from the indoor unit cabinet.
1) Set the air direction louvers up-and-down to the position(horizontally) by hand.
2) Remove 3 screws that retain the front panel.
Pull the lower left and right sides of the grille toward
you and lift it off.
A. Form the piping by wrapping the connecting portion

of the indoor unit with insulation material and secure
it with two kinds of vinyl tapes.
If you want to connect an additional drain hose, the end
of the drain outlet should be routed above the ground.
Secure the drain hose appropriately.
Chassis
Grille
B In cases where the outdoor unit is installed below the

indoor unit perform the following.
1) Tape the piping, drain hose and connecting cable from
down to up.
2) Secure the tapped piping along the exterior wall using
saddle or equivalent.
Seal small openings
around pipings with a
gum type sealer.

,

Remove screws (3places)
B. To check the drainage.

1) Pour a glass of water on the evaporator.
2) Ensure the water flows through the drain hose of the
indoor unit without any leakage and goes out the drain
exit.
,,
,,
Downward slope
Do not make drain piping.

Accumulated
drain water
Air
Water
leakage
Water
leakage
Waving
Tip of drain hose

dipped in water
Water
leakage
Ditch
Drain
hose
Pipings
Connecting
cable
Trap is required to prevent water

from entering into electrical parts.
Less than
50mm gap
C. In cases where the Outdoor unit is installed above

the Indoor unit perform the following.
1) Tape the piping and connecting cable from down to
up.
2) Secure the taped piping along the exterior wall. Form
a trap, to prevent water entering the room.
3) Fix the piping onto the wall by saddle or equivalent.

,

C. Drain piping
The drain hose should point downward for easy drain
flow.
Do not raise
Taping
Seal small openings

around pipings with a
gum type sealer.
Trap
Trap
Trap is required to prevent water

from entering into electrical parts.
13
3.8 Air purging
Do a leak test of all joints of the tubing(both indoor and

outdoor) and both gas and liquid side service valves.
Bubbles indicate a leak. Be sure to wipe off the soap
with a clean cloth.
After the system is found to be free of leaks, relieve the
nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the
cylinder.
3.8.1 Air purging

Air and moisture remaining in the refrigerant system
have undesirable effects as indicated below.
1) Pressure in the system rises.
2) Operating current rises.
3) Cooling(or heating) efficiency drops.
4) Moisture in the refrigerant circuit may freeze and
block capillary tubing.
5) Water may lead to corrosion of parts in the refrigeration system.
Therefore, the indoor unit and tubing between the indoor
and outdoor unit must be leak tested and evacuated to
remove any noncondensables and moisture from the
system.
3.8.2 Air purging with vacuum pump
A. Preparation
Check that each tube(both liquid and gas side tubes)
between the indoor and outdoor units have been properly connected and all wiring for the test run has been
completed. Remove the service valve caps from both
the gas and the liquid side on the outdoor unit. Note
that both the liquid and the gas side service valves on
the outdoor unit are kept closed at this stage.
B. Leak test
Connect the manifold valve(with pressure gauges) and
dry nitrogen gas cylinder to this service port with
charge hoses.
CAUTION
Be sure to use a manifold valve for air purging. If it is
not available, use a stop valve for this purpose. The "Hi"
knob of the manifold valve must always be kept close.
Pressurize the system to no more than 150 P.S.I.G.

with dry nitrogen gas and close the cylinder valve when
the gauge reading reached 150 P.S.I.G. Next, test for
leaks with liquid soap.
CAUTION
To avoid nitrogen entering the refrigerant system in a liquid state, the
top of the cylinder must be higher than its bottom when you pressurize
the system. Usually, the cylinder is used in a vertical standing position.
14
Soap water method

(1) Remove the caps from the 2-way and 3-way valves.
(2) Remove the service-port cap from the 3-way valve.
(3) To open the 2-way valve turn the valve stem counterclockwise approximately 90, wait for about 2~3 sec, and
close it.
(4) Apply a soap water or a liquid neutral detergent on the
indoor unit connection or outdoor unit connections by a
soft brush to check for leakage of the connecting points
of the piping.
(5) If bubbles come out, the pipes have leakage.
Outdoor unit
Cover control
Gas side
(Bigger diameta)
3-way valve
(close)
Liquid side
(Smaller diameta)
2-way valve
(open)
Hexagonal
wrench
Cap
C. Evacuation
Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing
and indoor unit.
Confirm the "Lo" knob of the manifold valve is open.
Then, run the vacuum pump.
The operation time for evacuation varies with tubing
length and capacity of the pump. The following table
shows the time required for evacuation.
Service port cap
Indoor unit
Required time for evacuation when 30 gal/h

vacuum pump is used
If tubing length is less
than 10m (33 ft)
10 min. or more
if tubing length is longer

than 10m (33 ft)
Outdoor unit
15 min. or more
When the desired vacuum is reached, close the "Lo"

knob of the manifold valve and stop the vacuum pump.
D. Finishing the job

1) With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the
valve.
2) Turn the valve stem of gas side valve counter-clockwise to fully open the valve.
3) Loosen the charge hose connected to the gas side
service port slightly to release the pressure, then
remove the hose.
4) Replace the flare nut and its bonnet on the gas side
service port and fasten the flare nut securely with an
adjustable wrench. This process is very important to
prevent leakage from the system.
5) Replace the service valve caps at both the gas and
the liquid side and fasten them tight.
This completes air purging with a vacuum pump.
The air conditioner is now ready to test run.
Manifold valve
Pressure
gauge
Lo
Hi
Open
Vacuum pump
15
Close
3. Ensure the difference between the intake temperature

and the discharge is more than 8C (Cooling) or
reversely (Heating).
3.9 Test running

1) Check that all tubing and wiring have been properly
connected.
2) Check that the gas and liquid side service valves are
fully open.
Intake temperature
A. Prepare remote control

1) Remove the battery cover by
pulling it according to the arrow
direction.
2) Insert new batteries making sure
that the (+) and () of battery
are installed correctly.
3) Reattach the cover by pushing it
back into position.
Discharge air
Discharge temperature
4. For reference; the gas side pressure of optimum condition is as below.(Cooling)

Outside ambient TEMP. The pressure of the gas side service valve
NOTE:
Use 1.5volt batteries. Do not use rechargeable
batteries.
Remove the batteries from the remote control if the
system is not going to be used for a long time.
35C(95F)
4~6kg/cm2.G(56.8~85.2 P.S.I.G.)
NOTE: If the actual pressure are higher than shown, the system
is most likely over-charged, and charge should be
removed. If the actual pressure are lower than shown,
the system is most likely undercharged, and charge
should be added.
The air conditioner is now ready for use.
B. Settlement of outdoor unit

1) Anchor the outdoor unit with a bolt and nut
tightly and horizontally on a concrete or rigid mount.
2) When installing on the wall, roof or rooftop, anchor
the mounting base securely with a nail or wire assuming the influence of wind and earthquake.
3) In the case when the vibration of the unit is conveyed
to the hose, secure the unit with an anti-vibration rubber.
PUMP DOWN
This is performed when the unit is to be relocated or
the refrigerant circuit is serviced.
Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas.
Bolt
CAUTION:
Be sure to perform Pump Down procedure with the unit
cooling mode.
Pump Down Procedure
1. Connect a low-pressure gauge manifold hose to the
charge port on the gas side service valve.
2. Open the gas side service valve halfway and purge the air
from the manifold hose using the refrigerant gas.
3. Close the liquid side service valve(all the way in).
4. Turn on the unit's operating switch and start the cooling
operation.
5. When the low-pressure gauge reading becomes 1 to
0.5kg/cm2.G(14.2 to 7.1 P.S.I.G.), fully close the gas side
valve stem and then quickly turn off the unit. At that time,
Pump Down has been completed and all refrigerant gas
will have been collected in the outdoor unit.
Tubing connection
C. Evaluation of the performance

Operate unit for 15~20 minutes, then check the system
refrigerant charge:
1. Measure the pressure of the gas side service valve.
2. Measure the temperature of the intake and discharge
of air.
16

TCL Air Conditioner Service Manual

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TCL Air Conditioner Service Manual

Uploaded by

Copyright:

Available Formats

OB207t-1qxp