Professional Documents
Culture Documents
( Reaffirmed 2002
1996 ))
( Reaffirmed
Indian Standard
SPECIFICATION FOR
SINGLE PHASE SMALL AC AND
UNIVERSAL
ELECTRIC MOTORS
(Second Revision)
Fourth Reprint JUbE 1998
UDC 621.313.13/.14.025.1
0 Copyright
BUREAU
MANAK
Gr8
OF
BHAVAN,
INDIAN
9 BAHADUR
NEW
DELHI
1980
STANDARDS
SHAH
110002
ZAFAR
MARG
December
1980
Indian Standard
SPECIFICATION FOR
SINGLE PHASE SMALL AC AND
UNIVERSAL ELECTRIC MOTORS
(
Second Revision )
Chainnon
SHRI J. S. ZAVERI
MImb8rS
Shri J. S. Zaireri )
NGEF Ltd, Bangalore
SHRI T. APPASWAMY
SHRI A. N. SXIVATHSA( Altmats )
Guest, Keen, Williams Ltd, Bombay
SHRI P. R. BAPAT
SHRI A. S. ABHYANKAR ( Alternate )
Walchandnagar Industries Ltd, Walchandnagar
SHRI S. S. BIJLANI
SHRI A. G. DOSHI( Aftcrnatc )
CHIEF ENGINEER( E )-II
Central Public Works Department, New Delhi
SURVEYOROP WORKSII ( Alternate )
Central Electricity Authority, New Delhi
DIRECTOR( HED-1)
DEPUTY DIRECTOR(HED- 1) (Alternate)
DEPUTY DIRECTOR OF WEAPON Naval Headquarters
EQUIPMENT
ASSISTANTDIRECTORELECTRICAL
ENGINEERIMG
( Al ternate )
DEPUTY DIRECTOROF INSPECTION Directorate General of Supplies & Disposals, New
Delhi
SHRIJ.
s. PASS1 (Alternate )
JOINT DIRECXOR S T A N D A R D s Railway Board ( Ministry of Railways )
( ELECT)-I, RDSO
DEPUTY DIRJXXOR STANDARDS
SHRI P( E;E;!~~~DSO
(Alternate)
Army Headquarters
!&I P. ANANTHARAM (Altcrnctc)
Kirloskar Electric Co Ltd, Bangalore
SHRI A. K. NAGARKA~I
SHRI M. GANESH( Alternate )
SWRIJ. M. NAIK
Millowners Association, Bombay
SHRI S. SARUP (Alternate)
SHRI J. S. NEGI
Jyoti Ltd, Vadodara
SHRI D. K. KULKARNI ( Alternak? )
( Continud on fiagt 2 )
BUREAU
@ Copyright
OF INDIAN
1980
STANDARDS
This publication is protected under the lndiun Copyright Acf (XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement
of copyright under the said Act.
IS :!B6-1979
( Confinuedfrom page 1 )
Rejresenting
Members
DR M. S. PADBIDRI
SHRI Y. D. DORA] ( Allcmate)
SHRI D. P. PATEL
SHRI R. K. TASKAR ( Alternate)
DR G. M. PHADKS
SHRI K. P. R. P~LLAI
SHRI V. RAMASWAMY
SHRI S. N. GHOSH ( Alternate )
SHRI K. N. RAMASWAMY
Directorate General
New Delhi
of
Technical
Association,
Organization,
Devclopmcnt,
Rural Electrification
Corporation
Secretary
SHRI R. K. MONGA
ETDC 15 : 2
Convener
S~zar R. K. TASKAR
Crompton
Members
R. N. KASTURY( Alternate to
Shri R. K. Taskar )
Ralliwolf Ltd, Bombay
+SRRI V. R. DAKSHINAMURTHY
SHRI D. I. KHUSHALANI( Alfernate )
Bhangar Bros & Co Pvt Ltd, Bombay
SHRI H. K. DIV~KAR
The Coimbatore District Qnall Scale Industries
SHRI S. JAGADESAN
Association, Coimbatore
DR S. BALAKRISHNAN
( Alternate )
General Radio & Appliances Ltd, Bombay
SHRI M. L. JHA
Small Industries Service
Institute
(Ministry
of
SHRI B. MAJUMDAR
Industrv j. New Delhi
SHRI S. K. SHARMA ( Alternate)
All India Electric Motor Manufacturers AssociaSHRI P. V. MEHTA
tion, Bombay
SHRI DHRUV M. NAIK ( Alternafe)
( Costind
on pa;c 36)
SHRI
IS :!w6;1979
Indian Standard
SPECIFICATION FOR
SINGLE PHASE SMALL AC AND
UNIVERSAL ELECTRIC MOTORS
( Second Revision)
0.
FOREWORD
0.1 This Indian Standard (Second Revision ) was adopted by the Indian
Standards Institution on 31 October 1979, after the draft finalized by the
Rotating Machinery Sectional Committee had been approved by the
Electrotechnical Division Council.
0.2 This standard was first issued in 1959, covering single phase and three
phase motors with Class A insulation. It was revised in 1964 in which
many modifications were made and also three phase motors were excluded
from this standard.
0.3 The present revision of this standard has been prepared to align it with
the latest developments in this field and also to include the following
changes:
4 The motors intended for use in domestic appliances which may
not be complying with requirements specified for enclosures
( see 4.2 ) have been included,
b) The performance values for 4-pole general purpose motors have
been included,
The
routine and type tests have been specified for universal motors,
cl
and
4 Dimensions for large number of frame designations of foot
mounted and flange mounted motors have been included.
0.4 This standard recommends the important dimensions for frame of
motors with foot or resilient mounting either with sleeve or ball bearings
which are necessary to ensure mechanical interchangeability.
0.5 This standard covers the requirements and tests for general purpose
motors. The motors used in specific applications may have special requirements and these special requirements are subject to agreement between the
user and the manufacturer.
The special requirements for single-phase
electric motors for the foIloWing applications will be covered in a separate
3
Is:996-1979
standard in the
Part I
Part II
Part III
following parts:
Refrigeration duty motors
Fan duty motors
Domestic laundry machine motors.
IS : 9% - 1979
1. SCOPE
1.1 This standard covers small single-phase ac motors of the capacitor
split phase, shaded pole types, ac series and universal motors for voltages up
to and including 250 V and having windings with Class A, Class E, Class B
or Class F insulation ( see IS : 1271-1958* ) and output up to and including
15OOw.
NOTE -Three-phase
induction
in IS
: 325-1978t.
2. TERMINOLOGY
2.1 For the purpose of this standard, the following definitions in addition
to those covered in IS : 1885 (Part XXXV)-1973$ shall apply.
Series Motor -
field winding
may be combined
in relation
l!3:996-1979
motor
provided
with thermal
2.1.11Thermal Protector-A
protective device for assembly, as an
integral part of the motor and which, when properly applied, protects the
motor against dangerous overheating due to overload and failure to start.
2.1.12 General Purpose Motor-A
motor designed in standard ratings
with standard operating characteristics and mechanical construction for use
under usual service conditions without restrictions to a specific application
or type of application.
2.1.13 Pull- Up Torque ( of an AC Motor ) - The smallest torque developed
by the motor between zero speed and the speed which corresponds to
the pull-out toroue when the motor is supplied at the rated voltage and
frequency.
NOTE - Thir definition does not apply to motors of which the torque continually
decreases with increase in speed.
In case ofnon-protected
motors additional
Js:996-1979
41.4 Water Protected Motor -A
dripproof motor so constructed that
drops of water falling at an angle up to 15 degrees from the vertical shall
have no harmful effect. The protection provided by enclosure shall meet
requirements of IP22 in accordance with IS : 4691-1968*.
IS:996-1979
2) Serf cooling - The motor is cooled by cooling air driven by a
fan mounted on the rotor or one driven by it.
3) Separate cooling - The motor is cooled by a fan not driven by
its shaft.
b) According to manner of cooling:
1) Open-circuit ventilation - The heat is given up directly to the
cooling air flowing through the motor which is being replaced
continuously.
2) Surface ventilation - The heat is given up to the cooling air
from the external surface of a totally enclosed motor.
6. GENERAL CONSTRUCTION
6.1.1 Foot-Mounted Motor - A motor with feet, the feet being used for
fixing it in position.
6S.2 Flange-Mounted Motor used for fixing it in position.
and mounting
arrangements
of rotating
electrical
Is:996-1979
6.1.10
Frame-Mounting Motor - A motor without driving endshield, the
frame or stator body being used for fixing it in position.
6.2 -Terminal Box - The posi,tion of terminal box shall be a matter of
agreement between the manufhcturer and the user.
6.3
ounting Constructions - Various mounting constructions are possible
wit shaft horizontal, vertically upwards or vertically downwards and the
m J ntings covered in 6.1, which should form a subject matter pf agreement
between the manufacturer and the user.
6.4 Constructiohal Features - Motors shall be processed in a careful and
workmanlike manner. The manufacturer shall use good measurement and
production techniques to ensure the highest degree of product reliability
and uniformity practicable with the materials used in the product.
6.4.1 If the enclosure or main structure of motor is non-metallic, the
material of such enclosure or main structure shall be non flame-supporting
or self-extinguishing.
6.4.2 When thermal protectors provided are of manual resetting type, the
resetting arrangement shall be readily accessible.
6.4.3 Readily accessible lubricating
necessary.
wherever
6.4.4 The lubricant of the motor bearings shall be suitable for bearing
temperatures which can result from operating conditions covered by this
standard.
6.4.5 To ensure satisfactory operation the centrifugal switch, where fitted,
shall be so disposed that it shall not be exposed to lubricating grease or oil
which may be discharged from over-lubricated bearings.
6.4.5.1 Each motor shall be subjected to the minimum of 20 cycles of
switch operation at no load for motor fitted with centrifugal switch to
ensure itsproper operation.
6.4.6. When resilient mountings are an integral part of the motor the
mounting shall be oil-resistant and resistant to heat which is produced by the
motor.
6.4.7 The resilient base mounted motor shall withstand without slippage
between frame and base an applied torque of two times the maximum value
of any torque which can be developed by the motor at rated voltage.
6.4.8 Insulating materials used shall be in accordance with IS : 1271-1958*
as far as insulation class is concerned.
*Classification of insulating materials for electric machinery and apparatus in relation to
their thermal stability in service.
IS:996-1979
6.4.9 The insulation material of connection/external
leads supplied with
the motor shall be suitable for the maximum temperature of the part of
motor coming in contact with these leads.
6.4.10 Capacitors
where
used on motors
1964*.
NOTE 1 -For
capacitor start or capacitor start capacitor-run motors, the voltage of
the electrolytic c acitor during locked rotor at rated voltage shall not exceed 90
percent of the r 2 surge voltage of capacitor.
NOTE _9 -For
two value capacitor/permanent split capacitor-motor, during no load
run at rated voltage of the motor the voltage of paper dielectric capacitor shall not
exceed the rated voltage of the paper dielectric capacitor, excepting fan duty motors
which always run at full load.
6.4.12 Brushes where used shall be in accordance with IS : 3003 (Part III )1978?. Where brush rockers are fitted, the correct brush position shall be
marked.
6.4.13 Brush springs shall be made
material.
from
suitable
corrosion-resistant
RATED
VOLTAGE,
FREQUENCY,
OUTPUT
AND
7.1 For the Duroose of this standard. the nreferred rated voltage shall, in
accordance ;ithIS : 585-1962$, be 24OV. I
the case where a range of voltages is stated on the rating plate,
NOTE 1 -In
rated voltage of the motor shall be the mean of the range of voltages stated.
NOTE 2 -
the
Specification
machines:
10
IS : 996 - 1979
7.2 Preferred Rated Frequency
7.2.1 Alternating
shall be
50 Hz.
7.2.2 UniversuZMotors - The frequency shall be 50 Hz/direct current.
NOTE 1 -Universal
and on direct current.
NOTE 2 -
7.3.2 Preferred rated outputs for universal motors shall be 7, 12, 18, 25,
40, 60, 90, 120, 180, 250, 370, 550, 750 watts at rated speed.
7.4 Preferred Speeds
7.4.1 Preferred rated speed of general purpose induction motor shall be
corresponding to four poles.
7.4.2 Preferred rated speed of universal motors shall be not less than 5 000
rev/min for general purpose motors.
8. MOTORS FOR NON-PREFERRED
VOLTAGES
AND FREQUENCY
8.1 Motors within the scope of this standard for use on systems complying
to voltages and frequencies other than preferred, shall be considered as complying with this standard provided they comply in all other respects. The
voltages and frequency for which they are designed shall be stated on the
rating plate. For variations of voltage and frequency, see Appendix D.
9. DIMENSIONS
9.1 The recommended
1!3:996-1979
TABLE
1 DIMENSXONS
OF FOOT
( Clauses 9.1,9.2
All dimensions
PRAbtE
Bum-
NATION
MOUNTED
MOTORS
and 9.3)
in millimetres.
A-*
-lbmtANCEt
---
. Size
Tolerance
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
56
56
-1.6
90
71
36
5.8
+0.30
-O+Xt
63
63
-1.6
100
So
40
71
71
-1.6
112
90
45
+@36
-090
86
80
-1.6
125
160
50
10
+0.36
-o*oo
90s
90
-1.6
140
100
56
10
+0*36
-0.09
9OL
90
-1.6
140
125
56
10
+@36
-999
100s
100
-1.6
160
112
63
12
+943
-09ct
1ooL
100
-1.6
160
140
63
12
+@43
-@Cl0
112s
112
-1.6
190
114
70
12
+0.43
-090
112M
112
-1.6
190
140
70
12
+0.43
-099
132s
132
-1.6
216
140
89
12
+0*43
-090
132M
132
-1.6
216
178
89
12
+ 0.43
-or00
+;g
Ncrr~ 3 -Tolerance
on centre height stated in co1 3 of Table
cable on resilient base mounted motors.
to
12
to IS: 1821-1967
IS:996-1979
TABLE
DIMENSIONS
OF FLANGE
MOUNTED
MOTORS
T
Max
LA
(10)
(11)
(12)
16
10
3.5
16
12
3.5
10
20
250
15
11
24
300
15
12
24
P
Max
S-DIA
--7
Dril- No.
led
Size
FLANGE
DESIGNATION
Size
(1)
(2)
(4
(5)
(6)
(7)
(8)
F 85B
85
70
j6
105
FIOOB
100
80
j6
120
F115B
115
95
j6
140
10
F130B
130
110
,jS
160
F165B
165
130
j6
200
F215B
215
180
j6
F265B
265
230
j6
----
N
-A-
Toler-
ance
Siae
Toler-
ante
(9)
25
LC
Min
NATE -The
dimension LA refers to the flange thickness at the place where the
stud is fixed. In other places, the flange thickness can be selected depending upon
the material used. This dimension is given for guidance.
*The value may be ,agreed between the manufacturer and the purchaser.
13
TABLE
SHAFT
EXTENSION
DIMENSIONS,
( chaUse 9.1 )
sn4s-r
r--L----_
-Nominal
(1)
mm
(2)
j6
j6
(3)
+7
-2
$7
-2
Et
(4)
mm
16
20
23
30
16
j6
+8
-3
18
j6
19
j6
+9
-4
22
24
KEY
-h--_--
rD*
--h--y
Tolerance
c-__*-_
Desigpm
nation
j6
j6
+ 4
z 4
40
40
40
50
50
F
c--hNomiTolernal
ante
h9
(5)
mm
2
3
4
5
5
6
6
6
8
(6)
pm
-$
-!5
-!o
-3o
-:o
-:o
-:o
-:o
-:6
KEYWAYS
r-p
GD
r-___h---~
NomiTolerance
nal
F--.Desig
pm
nation
(7)
mm
2
3
4
5
5
6
6
6
7
(8)
h9
h9
(9)
-25
7
F
-_--Nominal
GE
-74-F
TolcrTolcr
ante
ante
Nominal
Toler-
ante
(10)
(11)
mm
pm
pm
(13)
mm
-4
- 29
-6
- 31
I.2
pm
+ 100
1.8
+ lo0
2.5
(12)
h9
-25
-:o
3
4
I;9
- 3o
zf,
- 42
12
h9
-3o
-lo
-- 42
12
h9
-!o
-:o
- 42
12
h9
-:o
- so
- 42
12
h9
-:o
lLi
-to
- 42
12
h9
-go
-:o
- 42
la
hll
-:o
+36
- 51
15
-&
86
-51
- 15
(14)
(15)
mm
7.8
10.2
*to
12.5
16
18
3.5
20.5
3.5
21.5
35
4
245
+260
+ 2&
0
60
8
hll
4
j6
;
-:6
7
+
*For diameters up to 25 mm, a shoulder of 0.5 mm is considered
sufficient.
tin
case where the service conditions
are well defined, shaft extension
might also be selected
in accordance
existing Indian Standards.
The kcyway tolerance N9 applies for normal keys and P9 for fitted keys.
for GA may be calculated
from values of the other dimensions
given in the table.
!!Tolerances
28
GA
NourNALg
27
31
with
END
ILOOKING
SIDE
VIEW
AT DRIVING
VIEW
END1
Dimension Sketches
FIG. 1
L.
..+
--l P--F
l--+---l
d
SHAFT EXTENSION
U&l
l-+
.btier S>mbd~Jor
AC
AD
diameter
DimensiGn Sktkhes
of motor
distance
from the axial centre lirse of the motor to the extreme
salient object msstmtedon titesideofsrtotor
dksse4er
ofehatt -YXeasinss
..-
-----
most
t shaft runout
F
width of kcyway
concentricity
CA
and pcrpctrdiculsrity
of mounting
rabbet
distance from top of the key to the opposite surface of tltc dtaft extcmion
thickness of flange
LB
Lc
of
surface of
t!angcto
. .
tfiwnc;cr
depth of spigot.
shoulder on shaft
I%i.
,.
-.. .
IS :996-1979
10. DUTY
AND RATING
of this standard,
unless otherwise
shall be continuously
rated.
specified,
the
10.2 If the mbtors are short time rated, the preferred periods shall be 5, 15,
30, 60 minutes.
-I&~E-For
Appendix D.
on these motors,
I~C
11. EAIW-BNG
11.1 At least one separate earthing terminal of adequate current carrying
capacity conveniently
located and visible shall be provided on the motor.
The earthing
terminal
shall be of suitable material adequately
protected
against
corrosion
Il.2 If resilient
motor windings,
-L
-z
or E on or adjacent
to it.
plug,
CHARACTERISTICS
12.1 Torques
12.1.1 With rated voltage
and frequency
applied
to terminals,
the
breakaway ( starting ), pull up and pull out torques shall comply with the
requirements
given in Table 4.
TABLE
SL
No.
(1)
i)
ii)
iii)
iv)
v)
TORQUES
OF SINGLE
TYPE OF MOTOR
MINIMUMPULL
OUT TORQUE
SMALL
MOTORS
MINIMUMPULL
UP TORQUE
MINIMUM
BREAKAWAY
TORQUE
(3)
(4)
(5)
Percentage of
rated torque
Percentage ot
rated torque
Percentage of
rated torque
(2)
Split phase
Capacitor start induction run
Capacitor start and run
Capacitor start and capacitor
run
Shaded pole
PHASE
125
150
170
200
200
200
150
200
20
30
170
200
120
20
17
IS : 996; 1979
12.1.2 Motors
conforming
to this tandard are not expscted to carry
Honever ( unles 1 agreed to between the manufacturer
overloads.
and the user), motors rated in accordance
with this standard
shall be
capable of withstanding
on test ( under gradual increase of torque ) without
injury, the overloads in torque for 15 seconds given in Table 5, after having
their rated load.
sustained
TABLE
MOMENTARY
OVERLOAD
(1)
MOTORS
TYPE OF MOTOR
SL
No.
FOR
(3)
(2)
60
i)
Split phase
ii)
Capacitor
iii)
start induction
run
60
run
( Permanent
25
iv)
Capacitor
start-capacitor
value capacitor)
v)
Shaded pole
10
vi)
Universal
50
run
( Two
60
( ac/dc )
values
shall
be
measured
in
accordance
with
ac and universal
18
motors.
IS : 996- 1979
TABLE
LIMITS
OF TEMPERATURE
RISE
( Clot1se 12.2 )
(1)
of
Insulated
windings
motors including
field
of
universal
armatures and
ac
with
single
insulat-
Commutators
not in contact
windings
NOTE 1 -
c--------
(3)
(4)
(5)
(6)
OC
I
R
50
60
F5
75
85
95
105
50
65
75
95
50
65
75
95
50
65
75
95
(2)
Insulated
windings
phase motors
Iron parts
insulated
TEMPERAT~XE-RISE FOR
h_______~
Class of 11,sulation
r______.-___
_-___~
B
1;
A
E
METHOD
OF MEAWJaEMeNT
PART OF MOTOR
The temperature
rise shall in no case reach such
a value that there is risk of injury to any insulating
material on adjacent parts.
with
T = thermometer,
R = resistance.
and
NOTE 2 - Classi!ication
of insulating
material
is covered
in IS: 1271-1958
Classification
of insulating materials for electrical machinery
and apparatus in relation
to their thermal stability in service.
TABLE
BREAKAWAY
?r
S ARTING
( Chsc
SL
No.
TYPE OE MOTOR
(1)
(2)
CURRENTS
OF SMALL
BREAKAWAYSTARTINGCURRENT
(3)
( Percentage
MOTORS
12.3 )
of Rated Currents )
1000
Split phase
ii)
Capacitor
start inductirq
run
iii)
Capacitor
manent
iv)
Capacitor
start-capacitor
value capacitor)
Shaded
600
run ( per400
run
: b\O
800
250
pole
19
IS :9%-1979
12.4 Performance Vaiues
12.4.1 The value of minimum full load speed, maxW
full load
current, minimum breakaway torque and minimum product of efficiency
and power factor for Qpole, general purpose single-phase ac motors at rated
voltage of 240 V, 50 Hz shall be in accordance with Tables 8 to Il.
NOTB 1 -Values
for performance characteristics for capacitor-start
run motors ( two value capacitor motor ) are under consideration.
and capacitor-
Nom 2 - For specific applications, such as fans, blowers, domestic appliances, air
conditioners, room coolers, refrigerators, data processing equipment, compressors, etc,
the performance valuesspecified in Tables 8 to 11 may not be applicable, as the motor
design is based on the overall requirements of these applications.
NOTE J-For
motors having rated voltage other than 240 V, values given in
Tables 8 to 11 shall be applicable except for value of maximum full load current
which would be changed in the inverse proportion of the voltage.
NOTE 4 - In case the manufacturer declares superior values of performance characteristics than specified in Tables 8 to 11, the declared values shall be subject to
verification.
The test values of the performance characteristics shall conform to those
declared by manufacturer within the tolerances specified in Table 12 and shall in no
case be inferior to the values specified in Table 10.
TABLE
RATED
OUTPUT
(1)
VALUES OF PERFORMANCE
SPLIT-PHASE
INHUCTION
CHARACTERISTICS
MOTORS
MAXIMUM FULL
LOAD CURRENT
MINIMIJM FULL
LOAD SPEED
OF
MINIMUMPRODUCT
OP EFFICIENCY AND
POWER FACTOR AT
RATED LOAD
(2)
(3)
rev/min
12
1 325
O-65
18
1 325
0.8
o-09
25
1 325
1-o
W10
40
1 325
1.2
O-14
60
1 325
1.5
817
90
1 325
2.0
O-19
120
I 350
2.2
O-23
180
1350
2.8
0.27
250
1 350
3.8
O-27
370
1 350
6.0
@26
550
1 375
7-o
o-33
750
1 375
10-O
O-31
I 100
1 375
13-o
835
1 500
1 375
18.0
O-35
20
(4)
O-08
Ls:996-1979
TABLE 9 VALUES OF PERFORMANCE
CHARACTERISTICS
CAPA~OR-START
INDUCTION-RUN
MOTORS
OF
( Claurc 12.4.1 )
~TIZD
OUTPUT
MINIMUM FULL
LOAD SPRRD
MAXIMUMFULL
LOAD CURRENT
M~IYUNPRODUCT
OF EFFICIENCY AND
POWER FACTOR AT
RATRD LOAD
(4)
(1)
(2)
(3)
rev/min
:;
I1 325
O-8
0.65
O-09
0.08
25
zi
1 325
1 325
1-o
I.2
k5
010
0.17
014
I 350
11 325
350
1 350
1 350
22:;
;i
250
370
1 375
1 375
1 375
1 375
7-o
10.0
130
18.0
O-23
O-19
O-27
O-27
O-26
0.33
0.31
0.35
0.35
550
1 :z
1 500
TARLE 10
2-8
;:o
PERFORMANCE
VALUES OF CAPACITORS-START
AND RUN MOTORS
(C&we 12.4.1 )
RATED
OUTPUT
MINIMUM FULL
LOAD SPEED
MAXIMUM FULL
LOAD CURRENT
(21
(3)
rev/min
MINIYUM PRODUCT
OF EFFICIENCY AND
POWER FACTOR AT
RATED LOAD
(4)
12
18
ifi
60
90
120
180
250
370
1 250
1 250
1 250
1250
1 250
1 250
1 250
1 275
1 275
1 275
1300
1 300
0~~
010
0.12
013
0.17
@19
O-25
0.26
O-29
0.33
O-34
21
IS:996-1979
TABLE
11 PERFORMANCE
VALUES
OF SHADED
POLE
MOTORS
(Clause 12.4.1 )
RATED
OUTPUT
MINIMUMFULL
LOAD SPEED
MAXIMUM FULL
LOAD CURRENT
MINIMUM PRODUCT
OF EFFICIENCY AND
POWER FACTOR AT
RATED LOAD
(1)
w
(2)
(3)
(4)
rev/min
0.02
2.5
1200
o-5
4-O
1 200
0.6
0.03
7-o
1 200
0.8
O-04
12
1 200
1-l
O-05
18
1200
l-3
O-06
25
1 200
l-6
O-07
40
1 200
I.8
d-09
60
1 200
2.2
0.11
90
1 225
2.8
0.13
,120
1 225
3.2
O-16
180
1 225
4.0
o-19
250
1250
5.0
0.21
370
1 250
8-8
o-17
of vibration
shall be subject
to agreement
and evaluation
of vibration
22
of rotating
electrical
machines.
Is:
TABLE
12
SCHEDULE
996-1979
OF TOLERANCES
(Clause 12.4.2 )
TOLERANCE
PERFORMANCE
PARABJETER
Ii:.
(1)
(3)
(2)
i)
Efficiency
-15percentof(
ii)
-l/5
( 1 - 60s @ ), Min - 0.02;
Max - 0.12
iii)
Slraej
iv)
of motors
at
rated
100-q)
full
a) Induction motors
b) Universal motors
v)
G)
Pull up torque
-20 percent
up torque
vii)
Breakaway
starting
( locked rotor )
NATE-
current
TABLE
13
VALUES
OF TEST
VOLTAGE
( Clause 12.7.1 )
RATED VOLTAGE OF MOTOR
(1)
TEST VOLTAOII
(2)
volts ( rms)
50 volts or less
500
23
1000
lS:996-1979
12.7.2 The high voltage test shall be made in accordance
IS : 7572 - 1974*.
with 6 of
to capacitor
run motors
and
OF CONNECTIONS
14.1 A rating plate stating the following shall be supplied with each motor:
a) Reference to this Indian Standard, that is, Ref ISS 996.. . . . . .
*Guide for testing single-phase ac and universal motors.
tSpecification for general and safety requirements for household and similar
appliances (&VI rcvisioa ) .
&wxification
for terminal marking for rotating electrical machinery.
24
electrical
Is:996-1979
b) Type of motor (see Appendix A );
4 Name of the manufacturer;
4 Manufacturers number and frame reference;
e) Type of duty rating;
f) Rated voltage and frequency in Hz;
8 Rated output in watts;
h>Approximate current in amperes at rated output;
j) Approximate to full-load speed in revolutions per minute at rated
output;
k) Class of insuIation; and
m) Value of capacitor and voltage rating of capacitor, if any.
NATE - For motors in frame sizes smaller than 56, information to be rmuked on the
moton may be agreed to between the manufacturer and the user.
15. TESTS
15.1 Tests specified shall normally be made at the manufacturers premises.
-For
the purpose of this standard, the teats to determine performance
N-1
characteristics shall be mad+ iii accordance with methods specified in IS : 7572-1974.
normal test arrangements are inapplicable or additional tests are requirNo?E~ -If
ed, the tests to be mpde and the manner of their application, shall be agreed to between
the manufacturer and the user before order is placed.
15.2 The presence of user or his representative during the tests shah be
agreed to between the manufacturer and the user.
*Guide for tating ringle-phase ac and universalmotors.
25
Is:996-1979
15.3 Type Tests
15.3.1Type tests for single-phase induction motors shall consist of the
following:
a) Test for no-load current, power input and speed at rated voltage
and frequency;
NOTR.
-Also
26
IS : 996 - 1979
AND APPLICATION
27
IS:996-1979
APPENDIX
A
[ Clause 14.1 (b) ]
TYPES OF MOTORS AND THEIR TORQUE CHARACTE3ZISTICS
A-l. TYPES OF MOTORS
A-l.1 Split-Phase* - Owing to their high starting currents, split-phase
motors are generally used for loads of low inertia and infrequent starting.
When the higher starting currents can be tolerated, motors of the higher
torque rating can be used [ see 1 ( b ) in Table 14 1.
A-l.2 Capacitor-Start Induction-Run* - These motors, having higher starting torques and lower starting currents than split-phase motors, are generally more suitable for loads of higher inertia and more frequent starting.
A-l.3 Capacitor-Start Capacitor-Run* - These motors have characteristics
similar to those covered by capacitor-start induction-run motors but are
more applicable where a greater degree sf quietness or a higher efficiency
and power factor are desirable.
A-l.4 Capacitor-Start and Run - These motors are for use where low starting torques are acceptable. They are also generally quieter than split-phase
or capacitor-start induction-run motors.
A-l.5 Shaded-PoleThese motors are suitable for all applications where
only a very low starting torque is required and motor efficiency is not
important.
A-l.6 Universal -These
motors are series wound or compensated series
wound, which may be operated either on direct current or single-phase
alternating current at approximately the same speed and output, aad are
suitable for applications where speeding up on light loads is desirable.
NOTE- Starting, pull-up and pull-out torques of motors vary as the square.of the
voltage at the motor terminals.
Unless the wiring is adequate to carry the starting
current without excessive voltage drop, the starting torque available may beskriously
reduced.
28
TABLE
14 TYPES
OF MOTORS AND
CHARACTERISTICS
THEIR
TORQUE
( Clause A-l .8 )
SL
NO.
TYPES OF MOTORS
(1)
PULL-OUT
TORQUE
PULL-UP
TORQUE
(3)
(4)
(2)
STARTING
STARTING
TORQUE
TORQUE
(5)
+-Percentage
(6)
of full load--+
i)
Split-phase
a)
b!
2:
125
200
150
225
800
1 000
ii)
Capacitor-start
induction-run
a)
b)
200
250
175
200
250
300
500
600
iii)
Capacitor-start
capacitor-run
200
250
250
300
600
900
iv)
Capacitor-start
150
175
200
25
35
400
v)
Shaded pole
120
25
35
200
and run
APPENDIX
( Clause 156.2 )
FORM
Enclosure
output
Speed
Frame
Insulation Class Rating
rev/min
Voltage
Current
Start
Run
29
V
50 Hz
A
Capacitor.. . . . . . . .V.. . . . . . . .pF
Capacitor.. . . . . . . .V. . . . . . . . .pF
Is :996-1979
TEST CHARACTERISTICS
Loading
condition
Volts
Amperes
Watts
Percent
slip
Power factor
---7
Guaran- Test
teed.
Efficiency
7-A--7
Guaran- Test
teed
No load test
Full load test
BREAKAWAY
TORQUESAND STARTING( LOOKED
ROTOR) Curuo3r-r
Input
watts
Breakaway starting
( Locked Rotor) current
Breakaway torque
(Locked Rotor) in
Rgm
TEMPERATURE
- TEST RUN
Condition of Test
h--.--~
Y------Hours Voltage Current
run
Watts
Temperature Rise
Temperature
of Cooling
Air C
7----*---l
Core
Winding
R/T
mA ( rms)
-.
I!3:996-1979
APPENDIX
C
( Clause 16.1 )
INFORMATION
if in excess of 40C.
9. Altitude of operating site, if it exceeds 1 000 metres.
IS:996-1979
APPENDIX
D
( Clauses 3.2, 7.1, 7.2.2, 8.1, 10.2, and 17.1 )
INFORMATION ON SELECTION AND APPLICATION
D-O. GENERAL
D-O.1 The information given in D-l to D-6 may be useful in selection and
application of these type of motors.
D-l. VOLTAGE AND FREQUENCY VARIATION
D-l.1 Motors covered by this standard shall be capable of delivering rated
output with:
a) the terminal voltage differing from its rated value by not more
than f6 percent, or
b) the frequency differing from its rated value by not more than f3
percent, or
c) any combination of (a) and (b).
In case of continuous operation at extreme voltage limits, the temperature rise specified in Table 6 shall not exceed by more than 10C. Motors
when operated under the extreme conditions of voltage and frequency
variation, may not necessarily have their performance in accordance With
Tables 8 to 11.
D-2. VARIATION FROM RATED SPEED
D-2.1 This shall be in accordance with Table 12.
D-3. NUMBER OF STARTS
D-3.1 These shall be subject to an agreement between the manufacturer and
the user. However, the following may be taken as a guide to the number
of starts:
Tvpe of Motor
No. of StartsjHr.
(1)
Split phase
Capacitor start induction run
Capacitor-start and capacitor
run
Capacitor start and run
Shaded pole
32
Dtrratiorl of Each
Sfart ( Max)
(2)
(3)
10
20
20
1 second
3 seconds
3 seconds
60
80
3 seconds
3 seconds
IS:996-1979
D-4. SELECTION OF MOTORS
D-4.1 Motors should be properly selected to ensure their satisfactory
service. Motors conforming to this standard are suitable for operation in
accordance with their ratings under usual service conditions.
Usual service conditions in addition to those stated in 3 shall be as
follows:
a> Installation on a rigid mounting base,
b> Installation in areas or supplementary enclosures which do not
seriously interfere with the ventilation of the motor,
c) Voltages and frequency in accordance with 7,
d> Variations in supply voltages and frequency in accordance
D-l, and
e) Motors and
couplings.
driven equipment
is direct-coupled
with
with flexible
b) Increase
voltage;
Increase in voltage will result into decrease in slip whiie decrease
in voltage will result in increase of slip, for example, for 10 percent
decrease in rated voltage, slip will increase from 5 to 6.05 percent,
33
Is:996-1979
e) Frequency
APPENDIX
E
(Ch&Y~ 15.51 )
SAMPLING
OF ELECTRIC
MOTORS
In
E~.NUMBER
OF TESTS AND
CRITERIA FORC~NFOR~~~TY
E2.1 The electric motors at the first stage, selected at random according
to co1 1 and 3 of Table 15 shall be subjected to each of the acceptance
tests.
If an electric motor fails in any of the acceptance tests, it shall be
termed as defective. The lot shall be considered as conforming to the requirements if the number of defectives found in the sample is less than or
*Methods
34
IS:996-1979
NUMBBB
STAGE
SIZE
LOT
(1)
SAMPLE
SIZE
CUMULATIVE
SAMPLE SIZE
ACCEPTANCE
NUMBER
REJECTION
NUMBER
(2)
(3)
(4)
(5)
(6)
5
8
00
01
u5I
to
9,
lz!
First
First
5
8
101
300
Second
First
301
500
Second
First
::
:z
1
0
501
1000
First
Second
z:
::
3
4
First
Second
32
32
32
64
1
4
1:
NOTE- For lot size up to 100, decision regarding acceptance or rejection of the lot
shall be taken at the first stage only.
35
IS : 996- 1979
( Continudfrom
page 2
Members
Rejresenting
SHRI N. K. MUKHERJEE
Weights and Measures Syndicate, Howrah
SHRI S., K. MIJKHERJEE
National Test House, Calcutta
SHRI B. MUKHOPADHYAY( Alternate )
SHRI E. N. NARAYANASWAMY
Directorate of Industries & Commerce, Govemment of Tamil Nadu, Madras
SHRI C. NATARAJAN( Altcmnte )
Directorate
General of Supplies
& Disposals
SHRI ROSHANLAL
( Inspection Wing ), New Delhi
AmerDicah; Universal Electric ( India)
Ltd, New
SHRI S. G. SATEWAR
e
SHRI K. A. GOEL ( Alternate )
Kirloskar Electric Co Ltd, Bangalore
SHRI P. N. SATYASUBRAYANYA
SHRI K. G. BETIQIRI ( AIternnte )
Electronics Ltd, New Delhi
SHRI V. SWAM~NATHAN
SHRI H. K. AGARWAL ( Alternate)
36
Central Laboratory:
6-77 0032
Plot No. 20/9, Site IV, Sahibabad Industrial Area, Sahibabad 201010
Regicmal Offices:
Central
323 76 17
*Eastern
337 66 62
60 38 43
23523 15
Southern
a32 92 95
MUMBAI 400093
Branch Offices:
Pushpak, Nurmohamed Shaikh Marg, Khanpur, AHMEDABAD 360001
550 13 48
a39 49 55
Gangotri Complex, 5th Floor, Bhadbhada Road, T.T. Nagar, BHOPAL 462003
55 40 21
40 36 27
21 01 41
a-28 aa 01
a-71 19 96
53/5 Ward No. 29, R.G. Barua Road, 5th By-lane, GUWAHATI 761003
541137
20 to a3
37 29 25
21 66 76
Seth Bhawan, 2nd Floor, Behind Leela Cinema, Naval Kishore Road,
LUCKNOW 226001
23 69 23
52 51 71
26 23 05
32 36 35
621 17
695034
271085
309 65 26
222 39 71
Printed
al Simco
Printing
Press, Delhi
AMENDMENT NO. 1
NOVEMBER 1983
TO
IS:996-1979 SPECIFICATION FOR SINGLE-PHASE
SMALL AC AND UNIVERSAL ELECTRIC MOTORS
(Second Revisim)
Alteration
----(Page 24, clause 12.8, last sentence)
the following for the existing sentence:
- Substitute
Substitute
the following
0.5 This standard covers the requirements and tests for general purpose
motors. The motors used in specific applications may have special
requirements and these special requirements
are subject to agreement
between the user and the manufacturer.
The special requirements for
single-phase electric motors for domestic laundry machine are covered
in IS : 9582 ( Part 1 ) - 1980*. The special requirements and the guidelines
for selection of fan duty motors are given in Appendix F.
( Page 5, clause 21.6 ) of the clause:
for selection
APPENDIX
after
FOR SELECTION
F-O. The information given in F-l to F-8 may be useful in selection and
application of fan duty motors as defined in 2.1.6.
F-l. TYPE OF MOTORS
F-1.1 Fan duty motors shall preferably be of shaded pole ( see A-l.5 )
or capacitor start and run type ( see A-l.4 ).
*Single-phase electric molors for definite purposes : Part 1 Domestic laundry
machine motors.
Gr 1
1
F-2. GENERAL
F-2.1 Motors
MECHANICAL
shall
be
FEATURES
constructed
with
the
following
mechanical
features:
c)
F-3. DIMENSIONS
F-3.1 As these motors are meant for
be in accordance with 3.
F-4.2 Ambient Temperature - When the fan motors are supplied for
use in packaged air conditioners
( see IS : 8148 - 1976* ), room air
conditioners
( see IS : 1391 - 1971t ) and drinking water coolers ( see
IS :1475 - 1978$ ), the ambient temperature for motor shall be taken
as not exceeding 46C.
F-4.2.1 This standard also covers motors used in evaporative air
coolers ( see !S : 3315 - 1974s ). The fan motors used in evaporative air
coolers may have ambient temperature
conditions as agreed between
the .manufacturer and the user.
F-5. CHARACTERISTICS
F-5.0 The
OF FAN MOTORS
of 12 and as
for
for
for
for
F-5.1 Torques
F-5.1.1 Pull Out Torques - Lower torques than specified in Table 4
may be acceptable provided motor meets other performance requirement
for satisfactory operation of appliance in which it is used.
F-5.1.2 Pull Up and Break Away Torques - These should be sufficient
to accelerate the fan satisfactorily under worst operating conditions of
voltage and frequency ( see Appendix D ) for which the appliance has
been designed.
F-5.1.3 Momentary Overload Test -The
applicable to fan motors.
requirement
shall not be
F-5.1.4 Full Load Test - The power input and speed should be
measured when motor is fitted with the fan and mounted in the appliance
so that the actual conditions under which it is loaded are simulated.
F-5.1.5 Temperature Rise Test - This
motor is fitted with the fan as used in the
cases, the motor is cooled by the air drawn
fan. In all such motors, the rating on name
( Air Over Motors ). Motors with AOM
out fan ( other than necessary for routine
result into overheating of motor.
F-6. MULTISPEED
MOTORS
F-7.1 The effect of variation from rated voltage upon the operating
speed of typical designs of shaded pole and capacitor start and run
motors used for fan drives are show:1 by speed-torque curves in Fig. 3
and 4 respectively.
In each set of curves the solid curve intersecting the
0 torque axis near 100 percent cf synchronous speed illustrates the
speed-torque characteristics of an average motor of a typical design. The
dashed curves enveloping the solid cnrve illustrate the variation in speedtorque characteristics of the typical motor design when tested at rated
3
0
* 100
s 0
0
i5
g 80
Y
70
5;
IL
so
5(J
0
t-
u
P 40
if
30
a
w
NUFACTURIN
20
aw
Ul 10
IO
20
30
40
50
so
70
80
TORQUE IN PERCENT
93
100
I
110
I
120
OF bREAKDOWN
I
130
I
140
lh
TORlbJE
VOLTAGEVARIATIONS
F-7.1.1 A study of these curves show that when the operating speed
is lower than 50 percent of synchronous speed extremely wide variations
in operating speed of motor of a particular design may be expected
within the &lo percent variatioq from rated voltage that may be
encountered in service. The varlatlon in air flow characteristics of the
fan of a particular design are not included.
~-7.1.2
Caremust be exercised in applying the motor to fan appli&on
particularly where two or three speed operation is desired so
4
---
fl0
PERCENT
so
TORQUE
IN PERCENT
OF
100
BREAKDOWN
VOLT&GE VARIATION
110
120
130
140
150
TORQUE
that the operating speed is kept within the range where tolerable
starting characteristics and variations in operating speed may be obtained.
F-8. TERMINAL MARRING
F-8.1 The terminal marking shall be in accordance with 13. However,
if terminal plate is not used and flexible cables are brought out of motor
for connection the following colour code shall be used to identify the
terminals:
Single Speed Motor:
Supply terminals
Red-Black
Capacitor terminals
Yellow-Yellow
High Speed
Two Speed Motor:
;;;~BLUadck
Low Speed
Capacitor
Yellow-Yellow
High Speed
Three Speed Motor:
Blue-Black
Medium Speed
Blue-White
Low Speed
Blue-Red
Capacitor
Yellow-Yellow
(ETDC15)
5
Printed at Simco Printing Prarh
Dolhl,India
AMENDMENT
Revision )
Starting
Currents
Gr
8 Values of Performance
Characteristics
Phase Induction Motors
( Clause 12.4.1 )
Rated Output
Minimum Full
Load Speed
revlmi n
(1)
(2)
(3)
12
1325
18
1325
25
1325
of Split
Minimum
Product of
Eftlciency and
Power Factor at
Rated Load
(4)
(5)
0.65
0.08
6.5
0.8
0.09
1.0
0.10
10
12
Maximum Full
Load Current
40
1325
1.2
0.14
60
1325
1.5
0.17
15
90
1325
2.0
0.19
20
120
1350
2.2
0.23
22
180
1350
2.8
0.27
28
250
1350
3.8
0.27
38
370
1350
6.0
0.26
60
.550
I 375
7.0
0.33
70
750
1375
10.0
0.31
100
1 100
I 375
13.0
0.35
130
1500
I 375
18.0
0.35
180
9 Values of Performance
Characteristics
Induction-Run
Motors
of Capacitor-Start
( Clause 12.4.1)
Minimum
Product of
Efficiency and
Power Factor at
Rated Load
(3)
(4)
(5)
Rated Output
Mkdmum Futl
Load Speed
revhnin
(1)
(2)
Maximum FuU
Load Current
12
1325
0.65
0.08
3.0
18
1325
0.8
0.09
4.8
25
1325
1.0
0.10
6.0
40
1325
1.2
0.14
7.2
60
1325
1.5
0.17
9.0
90
1325
2.0
0.19
I 2.0
120
1350
2.2
0.23
13.2
180
1350
2.8
0.27
16.8
250
1350
3.8
0.27
22.8
370
1350
6.0
0.26
36
550
1375
7.0
0,33
42
750
1375
10.0
0.31
60
1100
1375
13.0
0.35
78
I 500
1375
18.0
0.35
108
Values of Capacitor-Start
( Clause 12.4.1)
Rated Output
Minimum Full
Load Speed
Maximum Full
Load Current
Minimum
Product of
Efficiency and
Power Factor at
Rated Load
rev/rein
(1)
(2)
(3)
(4)
(5)
4.0
1250
70
1250
0.30
0.06
1.2
0.4
0.08
12
1.6
I 250
0.5
0.10
2.0
18
1250
0.65
0.12
2.6
25
1250
0.80
0.13
3.2
2.5
40
1250
1.0
0.17
4.0
60
1250
1.3
0.19
5.2
6.0
90
1275
1.5
0.25
120
1275
I .9
0.26
7.6
18(I
1275
2.6
0.29
10.4
250
I 300
3.2
0.33
12.8
370
I xx)
4.5
0.34
18.0
( Clause 12.4.1 )
Rated Output
Minimum Full
Load Speed
Maximum Fuff
Load Current
Minimum
Product of
Efficiency and
Power Factor at
Rated Load
revlmin
(1)
(2)
(3)
(4)
(5)
1.25
2.5
1200
0.5
0.02
4.0
1200
0.6
0.03
I .5
7.0
) 200
0.8
0.04
2.0.
12
1200
1.1
0.05
2.75
18
1200
I .3
006
3.25
25
1200
1.6
0.07
40
40
1200
1.8
0.09
4.5
60
1200
2.2
0.11
5.5
90
1225
2.8
0.13
7.0
120
1225
3.2
0.16
8.0
180
1225
4.0
0.19
10.0
250
1250
5.0
0.21
12,5
370
1250
8.8
0.17
22.0
IS 12075:
1987* for
IS 4729i
I
the following
for the
*Mechanical
Measurement,
( Page 24, clause 12.11 ) Insert the following new clause after 12.11 and
renumber the subsequent clauses:
13 CRITERIA
PRODUCTS
13.1
General
FOR
LABELLING
ENVIRONMENT
FRIENDLY
Requirements
pertaining
to the quality,
under the
Specific Requirements
(ET 15)