Professional Documents
Culture Documents
: 7400224
INSTRUCTION MANUAL
CJCTM Desorber system
D30 PV-C2DE2(M)
Batch No.: 880878
Technical Specification
TM
Type
CJC
Model
D30 PV-C2DE2
General arrangement
P&I diagram
Supply pump
Rootsblower
Condenser
Heat exchanger
Control box
ID-No.
Nominal voltage:
Nom. frequency:
Electrical diagram:
Software version:
Transfer pump
Noise level
< 70 dB(A)
Desorber Unit
n/a
3 x 400 V
50 Hz
08021 rev. AB3
D30_multi_1.00
0.68 A
1.36 A
13.5 A
20 A
D30_50_2.00
Instruction Manual
Table of contents
1
STARTING UP ...................................................................................................................................... 17
MAINTENANCE.................................................................................................................................... 21
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 1/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
9
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 2/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
GENERAL INSTRUCTIONS
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE!
Point out generally important information.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 3/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
General notes
NOTE!
Before installing the CJC Desorber system, ensure personnel transporting and installing
it are qualified and have read and fully understood this instruction manual.
NOTE!
Installation of the electrical power supply must only be carried out by qualified personnel.
Relevant requirements from national standards concerning electrical installation must be
applied.
NOTE!
Do NOT attempt to repair or disassemble the CJC Desorber system or any of its
components within the warranty period, unless special permission has been granted in
writing by C.C. JENSEN. Failure to seek said permission will cause the warranty on the
said parts to be void.
NOTE!
When ordering spare parts or requesting technical assistance, always state the batch
number of the CJC Desorber system (see front page of this instruction manual or name
plate on the CJC Desorber system supplied).
Use only original spare parts.
NOTE!
Do NOT clean the CJC Desorber system by using a pressure washer. Use a general
purpose cleaner only.
C.C.JENSENs product liability does not cover technical modifications to the CJC Desorber system or
its electrical system unless C.C.JENSEN has accepted such extensions of liability in writing.
If any parts of the machinery are modified or if any parts are replaced with other than original parts, a new
risk assessment and a new CE declaration must be made.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 4/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
NOTE!
Never use tapered thread when connecting the CJC Desorber system, due to risk of
cracks in the material.
NOTE!
Never use fittings or pipes made of copper, copper alloys or with a galvanized surface due
to risk of accelerating oil degradation.
NOTE!
All types of oil are potential threats to the environment and as such they must NOT be
drained into ordinary sewers or dumped. Always check that all oil-carrying components
are sealed and do not leak before operating the CJC Desorber system.
NOTE!
Service life can be shortened if exposed to severe vibrations.
Install vibration dampers if relevant.
NOTE!
On completion of installation or service, all safety and protective equipment must be reinstalled and made operative again prior to restarting the machine. Never disable, modify,
or by-pass any safety locks.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 5/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
1.2.2
DANGER
EXPLOSIVE ATMOSPHERES
The CJC Desorber system may only be used in explosive atmospheres when
marked with
sign.
A CJC Desorber system labelled with an EX mark ( ) is suitable for use in
accordance with the ATEX directive and in the specified explosion hazard areas as
marked on the nameplate and in the technical data sheet. Be sure to observe any
restrictions on use.
DANGER
COMPRESSED AIR OR GASES
Pressurising any part of the CJC Desorber system with compressed air or other
compressed gases may lead to explosion, causing death or serious injury.
Leak testing of the CJC Desorber system must only be carried out with
atmospheric air at a pressure of less than 0.5 bar.
WARNING
HAZARDOUS VOLTAGE
Contact may cause electric shock or burns.
Turn off and lock primary and control circuit power disconnecting switch before
installing or servicing.
Keep all panels and covers securely in place.
WARNING
ELECTRICAL SHOCK
Different electrical potential between adjacent machinery may cause electrical shock.
The CJC Desorber system must be supplied from the same electrical source as
any machinery connected or adjacent machinery must be inter-connected by an
equipotential bonding wire.
WARNING
SLIPPERY FLOORS
Oil spillage may cause injury.
Always clean up spilled oil and repair leaks.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 6/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
WARNING
HOT SURFACES
Piping and filter housing may contain hot oil.
Contact may cause burns.
Allow to cool before servicing.
WARNING
TRANSPORTATION
Use only approved lifting gear.
Connect lifting gear to the appropriate lifting eyes according to instructions.
WARNING
SKIN CONTACT WITH OIL
Skin contact with oil can cause allergic reaction.
Wear suitable gloves, chemical resistant disposable clothing and goggles when
servicing or repairing.
CAUTION
HIGH AMBIENT TEMPERATURES
High ambient temperature may cause malfunction of the electrical components.
Do NOT expose the CJC Desorber system to ambient temperatures higher than
stated in this instruction manual.
CAUTION
UNINTENDED OPERATION OF SHUT-OFF VALVES
Unintended operation of manually operated shutoff valves may disturb the safe and
correct functioning of the CJC Desorber system or the machinery connected.
Manually operated shut-off valves must be secured against unintended activation
during operation.
CAUTION
UNINTENDED DRAINAGE OF MACHINERY MAIN SYSTEM OIL RESERVOIR
Erroneous operation, component failure or leaks may drain the main system oil tank.
User must install necessary equipment or apply procedures to monitor oil level in
the main system oil tank.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 7/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
1.2.3
WARNING
MOBILE DESORBER SYSTEMS ON WHEELS MAY GET OUT OF CONTROL
If relocating manually, ensure surface is smooth and level.
If relocating with powered machinery, e.g. forklift truck, ensure that the CJC
Desorber system is properly secured.
Wheels must be locked when the CJC Desorber system is in operation.
WARNING
MOBILE CJC DESORBER SYSTEMS MAY UNINTENDEDLY MOVE AWAY FROM ITS
POSITION
After relocation, the CJC Desorber system must be safely secured to the building
structure.
WARNING
IF NOT SECURED TO THE BUILDING STRUCTURE, THE MOBILE CJC DESORBER
SYSTEM CAN ACCIDENTALLY FALL OVER
Use appropriate platforms when servicing the mobile CJC Desorber system. Do
NOT climb on the mobile CJC Desorber system.
WARNING
IF THE CJC DESORBER SYSTEM CONTAINS OIL DURING RELOCATION,
UNFORESEEN FORCES AND MOVEMENTS MAY OCCUR
Always drain completely before relocating.
CAUTION
RELOCATION OF MOBILE CJC DESORBER SYSTEMS
Relocation of the CJC Desorber system can cause oil spillage.
Make sure that the CJC Desorber system is completely drained before relocating.
Make sure that the hoses/piping are disconnected and sealed or plugged before
relocating.
CAUTION
ELECTRICAL CONNECTION OF MOBILE CJC DESORBER SYSTEMS
Before putting the CJC Desorber system into service, always check direction of
rotation of the pumps.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 8/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
1.2.4
The CJC Desorber system must NOT be used for other fluids or machinery than intended for at the
time of acquisition from C.C. JENSEN A/S. For other application please contact C.C.JENSEN A/S.
The CJC Desorber system must NOT be used onboard aircrafts.
The CJC Desorber system must NOT be used for any liquids used in the direct processing of
foods.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 9/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
General Arrangement
1.3.2
Assembly drawing
List of components
1.3.3
Assembly drawing
List of components
1.3.4
Installation drawing
1.3.5
Piping diagram
1.3.6 Drawing no. 58 018 07-4 (rev. 1)
Reaction Chamber complete
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 10/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
CCJ Drawing 44 003 14-4
CJCTM Desorber type D30 PV-C2DE2M (Mobile unit)
Item
Description
Qty.
FD31877
Rootsblower WPB 25
FD31666
Condenser HP10-1
FB5301122
Frame
Desorbing chamber
FD31667
FD31668
FD31664/050
FB5903203
Drip pan
FD35100
Wheel, turnable
10
FB5601420
11
FD35101
Wheel, fixed
12
FD32241
Plug
13
FD35115
14
15
FD31501
16
FB5602214-H
17
FD32215
Plug
18
FD31382
19
FD33098
Level switch
20
21
FB5602214-H
22
FD4300605
Cyclone
23
FS1003
24
FS1003
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 11/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
Item
Description
Qty.
FD31877
Rootsblower WPB 25
FD31666
Condenser HP10-1
FB5301122
Frame
Desorbing chamber
FD31667
FD31668
FD31664/050
FB5903203
Drip pan
FB5601420
10
FD32241
Plug
11
12
FB5602214-H
13
FD31382
14
FD33098
Level switch
15
16
FB5602214-H
17
FD4300605
Cyclone
18
FD32651
19
FD32651
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 12/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
1.4 General Description and Operating Principle
1.4.1
General Description
The purpose of the Desorber is to remove water from oil systems where the normal mechanical means of
water removal, i.e., settling or coalescing, are unable to perform. This inability is typically caused by a
system lay-out where settling is impossible, or by the use of highly hygroscopic or emulsifying oils.
The Desorber removes the water by means of evaporation, utilizing the fact that warm air is able to
contain more water vapour than cold air: Cool, dry air is blown through warm oil, thereby being saturated
with vapour as its temperature rises, and the water is consequently removed from the oil.
The Desorber is schematically illustrated on the previous page and comprises the following main
components:
1.4.2
Supply pump
Desorbing chamber with air distributor and heating element.
Discharge pump.
Heat exchanger.
Air blower.
Air cooled condenser with fan.
Cyclone.
Control panel.
Instruments and control switches.
Working principle
The supply pump draws the oil from the contaminated system and pumps it through the heat exchanger
to the desorbing chamber, where the oil is heated to final process temperature by the electric heating
element. The heat exchanger serves as an energy saver as the incoming oil is heated by the processed
outgoing oil.
In the desorbing chamber the oil flows downwards, meeting the upstreaming air from the air distributor in
a counter-flow, and it exits the chamber through the discharge pumps suction line.
The air / oil / water mixture passes a number of deflector plates and a demister on its way up through the
chamber, thereby expelling the oil particles before entering the condenser via the air outlet.
In the condenser the saturated air is cooled to a temperature below its dew point, thereby expelling the
vapour as water droplets, which are then separated from the air stream in the cyclone. From the cyclone
the water drains to a water outlet from where it can be collected.
The air exits the cyclone and is drawn into the blower where the heat of the compression lowers the
relative humidity of the air, meaning that it is again ready to absorb water from the oil in the desorbing
chamber.
The discharge pump presses the oil through the heat ex-changer to the oil outlet through which it returns
to the oil system.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 13/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
2.1 Unpacking
Check that the packaging is undamaged.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 14/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
Please see installation drawing (53 011 21-4) and assembly drawings (44 003 14-4 / 44 003 154) for reference.
CAUTION
Do not under any circumstances connect the water drain outlet to a pipe installation
where back-pressure might arise as this will jeopardize the correct function of the
Desorber.
Make sure that service and maintenance areas, as indicated on the installation drawing (53 011 21-4),
are available.
Electrical requirements:
Connect the Desorber according to the electric circuit diagram in chapter 9.1 of this manual. Observe
local rules and regulations.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 15/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
Mechanical requirements
Connect the Desorber to the oil system using the hoses, which can be delivered with the unit.
If longer hoses are required due to lack of access, use larger hoses or contact C.C. Jensen for further
information.
Regarding the water outlet, follow the recommendations given above.
Electrical requirements:
Connect the Desorber's CE-type plug to a similar socket. Make sure the socket's current rating does not
exceed the Desorber's rating. Observe local rules and regulations.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 16/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
STARTING UP
For stationary Desorber open inlet and outlet valves. For mobile Desorber connect quick release
couplings inlet and outlet.
2.
3.
Start the Desorber briefly by turning the run/drain switch in run position and check the supply pump
for correct counter-clockwise rotation; change the power supply phase sequence if necessary.
4.
Start the Desorber. It will automatically go through a filling sequence and hereafter run automatically.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 17/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
CAUTION
It is therefore strictly prohibited to dispose of the water through normal sanitation
drains or sewers !!
Observe local rules and regulations regarding chemical waste !!
5.2 Drainage
The Desorber has an automatic draining sequence mode intended to be used when the unit has to be
moved to another location or when another oil type is to be treated. The draining sequence is fully
automatic, and the unit can therefore be left unattended during draining.
The discharge pump will drain the unit at high speed until its empty. EPR regulate the speed by means of
high level sensor and low level sensor, and is controlled by means of a 3-valve solenoid valve. The
chamber is emptied at low speed.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 18/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
The shut-down system will stop either the supply pump or the whole desorbing process depending on the
nature of the alarm. When an alarm is raised, the common alarm will lit.
After a high level alarm occurs the unit automatically starts to drain the chamber, if the alarm is reset, the
unit go back to normal running.
After shut-down, desorbing cannot be resumed before the fault has been corrected and the indication
lamp is extin-guished through an additional activation of the reset button.
The Desorber is equipped with a Normally Closed alarm output for remote indication purpose.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 19/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
TROUBLE SHOOTING
Failure
Cause
Remedy
Overload alarm
Low efficiency
Excessive oil in
expelled water
Fouled/carbonized heater
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 20/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
MAINTENANCE
The Desorber requires very little maintenance apart from routine inspections.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 21/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
COMPONENT SPECIFICATIONS
In this section you can find the relevant specification documents for the components used in the CJC
Desorber system.
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 22/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
9.1
Control Box
9.1.1
9.1.2
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 23/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Customer:
C. C. Jensen A/S
Plant:
Voltage:
3 x 400/415V 50/60Hz
Full load:
--A
Largest load:
--A
Max. Ik:
16kA
Min. Ik:
220A
Max. fuse:
20A gL
Degree of protection:
IP65
Ambient temperature:
0-40C
Customer:
ID-no.:
Draw.no.:
08021
Page:
F1 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
Title: Frontpage
Index
Lay-out front
09-01-2012 13:17:50
L1
Lay-out baseplate
09-01-2012 09:59:38
L2
Lay-out PLC
09-01-2012 09:59:48
Terminal connection
09-01-2012 09:59:48
10
Terminal connection
09-01-2012 09:59:48
11
Parts description
09-01-2012 13:18:02
12
Customer:
ID-no.:
Draw.no.:
08021
Page:
I1 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
Title: Index
10
11
12
13
14
15
16
17
18
19
20
-A1
400
Off
Run Drain
200
Common alarm
Reset
-S4
-S9
D
500
500
-Q0
G
20
0
Right side
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
L1 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
B
24VDC
power
supply
Relay
Zen module
Contactors
Overload relays
Frequency
inverter
Terminals
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
L2 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
U
U
2.1
V
2.1
W
2.1
V
W
(6/3)
(8/16)
-F04
(8/8)
(8/16)
(9/4)
-Q03
-Q04
2
-Q05
*
6
0,32-*-1,25A
D
5
-Q0
-F05
*
6
(6/4)
(9/4)
110
1,0-*-4,0A
109
108
107
106
105
102
101
100
EARTH
-W03
3
Blower
*
M
3
-M04
Cooling fan
*
-M05A
G
U
-M05
GNYE
BU
-R03
3
Supply pump
*
Heater
*
Max. In 11A
* See manual for actual setting and specification
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
4V2
BK
4U2
-W04
-X1
GNYE
WH
BK
3V2
3W2
BN
-X1
GNYE
BK
WH
3U2
2V2
2W2
-W05A
BN
2U2
-X1
GNYE
BK
WH
Supply
*
1V2
-W05
1W2
BN
GNYE
-W1000
-X1
1U2
-X0
EARTH
2.1
1PE1
104
103
ID-no.:
Draw.no.:
08021 Page:
1 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
U
1.20
V
1.20
W
1.20
U
V
W
T06.S1
9.7
2AT
-Q06
6
206
207
208
L1
L2
L3
204
203
202
201
200
Setting 4A
-F3
-F2
-F1
T06.S2
9.11
T06.SC
9.11
-T1
+V
-V
OI
PCS
AM
P24
ON
OFF
S8
AL2
AL1 205
AL0
N/-
P/+
ON
OFF
PD/+1
S7
11
CM2
L3
L2
L1
-T06
E
-T06.AL1
6.5
+24V
3.1
-T06.AL0
6.5
0VDC
3.1
EARTH
1.20
EARTH
3.1
BK
GNYE
BN
WH
24VDC
power supply
**
-W06
-M06
M
3
Discharge pump
*
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
2 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
+24V
+24V
0VDC
2.19,4.1
0VDC
B
-K1
+
COM
C
OMRON
ZEN-20C1DR-D-V2
DEL
ALT
D
ESC
OK
E
Q0
Q1
Q2
Q3
Q4/5
Q6/7
+24V
2.19
EARTH
2.20
+24V
4.1
EARTH
4.1
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
3 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
+24V
3.20
0VDC
3.1
-B2
BN
-W3
-X12
3+
BU
-X12
3-
BN
-B1
-X12
2+
-W2
BU
-X12
2-
BN
-B0
-X12
1+
-W1
BU
-X12
1-
BN
BU
-W0
-X12
0+
-X12
0-
+24V
5.1
0VDC
5.1
B
/
-B3
C
LH
-W3
-X12
-X12
SD
WH
-W2
WH
-X12
SU
-X12
-W1
WH
WH
-W0
HE
403
402
401
400
E
Term.
Adr.
Ref.
Term.
Adr.
Ref.
I0
I0
-K1
Term.
Adr.
Ref.
I1
I1
-K1
Heat enabling
I2
I2
-K1
Term.
Adr.
Ref.
Speed up
I3
I3
-K1
Speed down
G
EARTH
3.20
EARTH
5.1
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
4 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
+24V
4.20
0VDC
4.20
+24V
6.1
0VDC
6.1
13
-S6
t
1 2 3
-W7
12
-W6
Remote stop
or loop
-S7
14
24
-S4
11
23
-W7
-W6
1 - Run
2 - Off
3 - Drain
-X12
7+
-X12
6+
D
-X12
501
500
-X12
503
502
E
Term.
Adr.
Ref.
Term.
Adr.
Ref.
I4
I4
-K1
Run
Term.
Adr.
Ref.
I5
I5
-K1
Drain
I6
I6
-K1
Term.
Adr.
Ref.
Temperature control
I7
I7
-K1
Remote stop
G
EARTH
4.20
EARTH
6.1
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
5 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
+24V
5.20
+24V
7.1
-X12
(1/7)
-S9
-T06.AL1
2.12
14
(1/13)
-SB
98
-F05
98
-F04
13
97
97
-T06.AL0
2.12
-Wb
8+
-Wb
-X13.03B
8.10
D
8
600
-X12
601
608
601
E
Term.
Adr.
Ref.
Term.
Adr.
Ref.
I8
I8
-K1
Overload
Term.
Adr.
Ref.
I9
I9
-K1
Reset
high oil level
Ia
Ia
-K1
Term.
Adr.
Ref.
High temperature
cut-out
Ib
Ib
-K1
Leak detection
0VDC
5.20
EARTH
5.20
0VDC
7.1
EARTH
7.1
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
6 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
+24V
6.20
+24V
8.1
B
Common external alarm
Ref.
Adr.
Term.
Spare
-K1
Q0
Q0
Ref.
Adr.
Term.
00B
701
703
700
00A
-X13
-W00
-K1
Q1
Q1
-K00
9
(4)
702
-X13
X2
13
-W00
-S9
X1
14
-K00
00
0VDC
6.20
EARTH
6.20
0VDC
8.1
EARTH
8.1
/8= /8
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
7 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
+24V
7.20
+24V
9.1
B
Spare
-K1
Q2
Q2
Ref.
Adr.
Term.
-K1
Q3
Q3
-X13
-W03A
-K1
Q4
Q4
802
-S03A
t
4
800
-W03A
95
03B
03A
-F04
(1/13)
96
-X13
801
1001
-X13.03B
6.13
-Q04
A1
A1
-Q03
A2
A2
Ref.
Adr.
Term.
03
Ref.
Adr.
Term.
Supply pump
Heater
0VDC
7.20
EARTH
7.20
0VDC
9.1
EARTH
9.1
High
temperature
cut-out
1/16
1/13
9/16
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
8 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
+24V
8.20
+24V
-K1
Q6
Q6
(8)
-K1
Q7
Q7
607
T06.S1
2.12
902
95
Ref.
Adr.
Term.
606
901
Ref.
Adr.
Term.
(8/16)
Discharge pump
high speed
Discharge pump
-K1
Q5
Q5
-K06
10
Ref.
Adr.
Term.
-Q04
14
Blower/Cooling
13
T06.S2
2.12
-F05
T06.SC
2.12
96
(1/7)
900
X2
13
A2
-S4
X1
-K06
14
A1
-Q05
0VDC
8.20
EARTH
8.20
0VDC
EARTH
Operation
1/7
Rev:
/18
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
9 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
-Q0
-X0
2 4 6
10
11
12
13
14
15
17
18
19
20
-T06
-X1
1PE1
16
1U21V2
1W2
1
W2
2U22V2
2W2
3U23V2
3W2
4U2 4V2
U V W
GNYE
-W03
BK
WH
BN
GNYE
BU
-W04
BK
GNYE
BK
WH
BN
-W05A
BK
GNYE
BN
WH
BK
-W05
GNYE
BN
WH
-W1000
GNYE
-W06
-M05A
Blower
Cooling fan
-M04
-R03
-M06
Supply pump
Supply
M
3
-M05
External connection
Heater
M
3
Discharge pump
Max. In 11A
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
10 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
18
19
20
-X13
-X12
17
0-
0+
1-
1+
2-
2+
3-
3+
6+
7+
8+
0000A00B
0303A03B
-Wb
-W00
-W03A
-W7
-W6
-W3
-W2
BN
BU
WH
BN
-W1
BU
WH
BN
BU
-W0
WH
BN
BU
WH
-B1
-B2
-B3
Speed down
SD
Temperature
control
Remote stop
or loop
-S03
Speed up
SU
12
-S7
Heat
enabling
HE
-SB
Oil level
high
LH
-S6
11
External connection
-B0
Leak detection
Common
external
alarm
High
temperature
cut-out
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
08-09-17
09-10-26
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Customer:
ID-no.:
Draw.no.:
08021 Page:
11 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
Parts List
Name
Order number
Description
Type
Maker
Supplier
-A1
3295150738614
SA73861
Schneider Electric
-A1
3606480159442
Box 500x400x200mm
NSYS3D5420P
Schneider Electric
Solar
-A1
5702969084347
S3D01219
Schneider Electric
-F1
70 065 65-2A
6,3x32MM
SIBA
Solar
-F1
4017918090685
UK 6,3-HESI
-F2
70 065 65-2A
6,3x32MM
SIBA
Solar
-F2
4017918090685
UK 6,3-HESI
-F3
70 065 65-2A
6,3x32MM
SIBA
Solar
-F3
4017918090685
UK 6,3-HESI
-F04
4011209638723
3RB2016-1NB0
Siemens
Siemens
-F05
4011209638730
3RB2016-1PB0
Siemens
Siemens
-K1
4547648391245
ZEN-20C1DR-D-V2
Omron
Omron
-K00
4536854363825
MY4IN 24DC
Omron
Omron
-K00
4547648009256
Socket
PYF14A-N BY OMZ
Omron
Omron
-K06
4536854363825
MY4IN 24DC
Omron
Omron
-K06
4547648009256
Socket
PYF14A-N BY OMZ
Omron
Omron
-Q0
6417019390277
OT25FT3
ABB
-Q0
6417019411651
OHBS2PJ
ABB
-Q03
4011209272705
3RT1016-1BB41
Siemens
Siemens
-Q04
4011209272705
3RT1016-1BB41
Siemens
Siemens
-Q05
4011209272705
3RT1016-1BB41
Siemens
Siemens
-Q06
4011209263567
3RV1011-1EA10
Siemens
Siemens
-S4
4011209029903
3SB3001-2DA41
Siemens
Siemens
-S4
4011209030978
Contact block 1 NO
3SB3400-0B
Siemens
Siemens
-S4
4011209030978
Contact block 1 NO
3SB3400-0B
Siemens
Siemens
-S4
4011209501287
3SB3400-1PC
Siemens
Siemens
-S9
4011209029729
3SB3001-0AA21
Siemens
Siemens
-S9
4011209030978
Contact block 1 NO
3SB3400-0B
Siemens
Siemens
Rev:
Date:
Constr./
Draw.:
Appr.:
Appr.
CCJ:
AB
08-09-17
--/ALR
REC
JHO
Plant:
Control panel for
AB1
09-10-26
--/NIT
REC
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Desorber D 30
With optical sensor
Title: Parts description
Customer:
ID-no.:
Draw.no.:
08021 Page:
12 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
Parts List
Name
Order number
Description
Type
Maker
Supplier
-S9
4011209501263
3SB3400-1PB
Siemens
Siemens
-T1
4547648386661
S8VT-F12024E
Omron
Omron
-T06
4032248032365
169226
Weidmuller
-T06
4547648634229
JX-A4004-EF
Omron
Omron
-X0
4017918194154
End bracket
CLIPFIX 35-5
-X0
4017918194154
End bracket
CLIPFIX 35-5
-X0
4017918194154
End bracket
CLIPFIX 35-5
-X0
4046356057738
QTCU 2,5-PE
-X0
4046356057752
D-QTCU 2,5
-X1
4017918976033
QTC 2,5
-X1
4017918976057
QTC 2,5-PE
-X1
4017918976064
D-QTC 2,5
-X12
4017918932411
QTC 1,5
-X12
4017918932541
D-QTC 1,5
-X13
4017918932411
QTC 1,5
-X13
4017918932541
D-QTC 1,5
Rev:
Date:
Constr./
Draw.:
Appr.:
Appr.
CCJ:
AB
08-09-17
--/ALR
REC
JHO
Plant:
Control panel for
AB1
09-10-26
--/NIT
REC
JHO
AB2
11-07-07
--/NIT
REC
JHO
AB3
12-01-09
--/NIT
REC
JHO
Desorber D 30
With optical sensor
Title: Parts description
Customer:
ID-no.:
Draw.no.:
08021 Page:
13 / 13
C. C. Jensen A/S
Lvholmen 13
5700 Svendborg
+45 63212014
+45 62224615
Maintenance instructions.
By preventive maintenance of switchboards, which should be done at least once a year, the
checkpoints below could be a guidance.
1. Visual inspection. Check that the switchboard is intact.
2. Cleaning of switchboard/plant. Ventilating apertures should be cleaned for dust and mud,
change or vacuum clean filter if necessary.
3. All screw terminals on components and bus-bar connections should be retightened.
4. Actuate all switches. This is very important and should be done frequently.
5. Make a thermo-graphic check of important contact spots on components and bus-bar
connections
6. Check switch components for operation time and exchange if any have exceeded maximum
operating time.
7. High voltage- and insulation-test. Remember to switch off all electronics, control circuits and
outgoing power circuits.
8. Test alarm- and control functions.
9. If the switchboard had been exposed to extreme condition (such as damage by fire or water,
lightning or high short-circuit current), it ought to be inspected and checked according to the
above checkpoints. Defect components should be changed.
Material properties
Connection principle
PHOENIX CONTACT
19
Instruction Manual
9.2
Pumps PV4-18-4
9.2.1
9.2.2
Wiring diagram
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 24/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
List of
components
CJC Pump
Type PV4
Drawing No.: 56 022 14-4
Pos.
Article No.
Description
Qty.
FD2100243
Pump bracket
FD34085
FD30071
Screw M6x16
FC2100209
Bell housing
FD30130
Screw M4x12
FD34190
FD1400148
FD32659
By-pass valve
FD30231
Screw M3x10
10
FD34075
11
FD30102
Shaft 5x20mm
12
FD30108
FD30109
FD30110
FD30111
FD30378
FD30474
FD30379
13
Gear wheel
FD3000307-07
PV4-7
FD3000307-09
PV4-9
FD3000307-14
PV4-14
FD3000307-18
PV4-18
FD3000307-23
PV4-23
FD3000307-30
PV4-30
FD3000307-38
PV4-38
14
Pump Housing
FD2600418-07
PV4-7
FD2600418-09
PV4-9
FD2600418-14
PV4-14
FD2600418-18
PV4-18
FD2600418-23
PV4-23
FD2600418-30
PV4-30
FD2600418-38
PV4-38
03-2007
List of
components
CJC Pump
Type PV4
Drawing No.: 56 022 14-4
15
Drive Shaft
FD30105
FD30009
FD30381
FD34258
17
FD30008
18
FD30061
19
FD33300
Coupling f. motor
20
FD30129
El-motor
21
FB31000
FB31035
22
FD2100704
Coupling f. pump
23
FD35117
Arrow
FS1008
PV4-7
FS1009
PV4-9
FS1010
PV4-14
FS1011
PV4-18
FS1022
FS1033
03-2007
Electric motor
W2
U2
V2
W2
U2
V2
3x690V*
3x380-420V
3x440-500V
3x600V
L2
3x400V*
3x220-240V
3x255-290V
Alternating Current
Three Phase
L1
L2
V2
W2
U2
V2
L1
L3
L1
L2
L3
Z2
U1
Z1
Z2
T1
U2
T2
T1
X5
U1
Z1
U2
T2
X6
X6
X5
CB
CB
Fuse
Fuse
24 V DC
Direct Current
L3
U2
L2
1x110-240V
L1
W2
N
Single Phase
L3
This document has been prepared by C.C.Jensen A/S of Svendborg, Denmark, and remains the property of the company.
Reproduction or use this document without the consent of C.C.Jensen A/S or its subsidaries i prohibited. All rights reserved.
Tolerance:
C.C.Jensen A/S
Sign
Date
Constr.
CKM
04.06.2010
Appr.
CKM
04.06.2010
Rev.
Appr.
Date
Customer:
Project:
04.06.2010
Weight:
Drawing no.
7500310-7
Instruction Manual
9.3
9.3.1
Instructions
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 25/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
INSTRUCTIONS
060R9758
060R9758
KP 61 81
KP 61, 62, 63, 68, 69 vapour charge
KP 62, 71, 73, 75, 77, 79, 81 adsorption charge (cross ambient)
Vapour charge
Adsorption charge
Manuel reset
-stop
Vapour charge
AC 1: 16A
AC 3: 16A
AC 11: 10 A
_
400 V~
DC 11
12 W
_
220 V~
Danfoss A/S
RI.5D.B3.02
03 - 2000
KP 61
KP 71
KP 73
060L1104, 060L1105
060L1115
060L1138
diff. = 3C (5.4F)
diff. = 3C (5.4F)
diff. = 3.5C (6.3F)
Vapour charge
KP 61 060L1103, 1128
KP 62 060L1110
KP 73 060L1118
RI.5D.B3 .02
Vapour charge
Adsorption charge
Adsorption charge
Instruction Manual
9.4
9.4.1
Quick guide
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 26/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
VS mini J7
Deutsch
English
Manual No.
I39E-EN-01
Franais
Italiano
Portugus
Pycc
QUICK MANUAL
Espaol
General Precautions
z
Some drawings in this manual are shown with protective covers or shields removed in
order to show detail with more clarity. Make sure all covers and shields are replaced
before operating the product.
This manual may be modified when necessary because of improvements to the product,
modifications, or changes in specifications.
To order a copy of this manual, or if your copy has been damaged or lost , contact your
OMRON YASKAWA Motion Control B. V. (Hereinafter called the OYMC) representatives.
OYMC is not responsible for any modification of the product made by the user, since that
will void the guarantee.
Safety Information
The following conventions are used to indicate precautions in this document. Failure to heed precautions provided in this document can result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
Indicates precautions that, if not heeded,
WARNING could possibly result in loss of life or serious injury.
Indicates precautions that, if not heeded,
could result in relatively serious or minor injury,
damage to the product, or faulty operation.
Failure to heed a precaution classified as a caution can result in serious consequences depending on
the situation.
CAUTION
CAUTION
Use 75 C copper wires or equivalent.
Low voltage wires shall be wired with Class I Wiring.
Receiving
CAUTION
Do not install or operate any Inverter that is damaged or has missing parts.
Failure to observe this caution may result in injury or equipment damage.
Verify that the part numbers match your purchase order or packing slip.
Check the unit for physical damage that may have occurred during shipping.
Warning Display
Mounting
CAUTION
Lift the cabinet by the heatsink. When moving the Inverter,
never lift it by the plastic case or the terminal covers.
Otherwise, the main unit may fall and be damaged.
Mount the Inverter on nonflammable material (i.e., metal).
Failure to observe this caution may result in a fire.
When mounting Inverters in an enclosure, install a fan or other cooling
device to keep the intake air temperature below 122F (50C)
for IP20 (open chassis type), or below 105F(40C) for NEMA1 (TYPE1).
Overheating may cause a fire or damage the Inverter.
The VS mini generates heat. For effective cooling, mount it vertically.
Refer to the figure in Mounting Dimensions on section 3.
Wiring
WARNING
Only begin wiring after verifying that the power supply is turned OFF.
Failure to observe this warning may result in an electric shock or a fire.
Wiring should be performed only by qualified personnel.
Failure to observe this warning may result in an electric shock or a fire.
When wiring the emergency stop circuit, check the wiring thoroughly before operation.
Failure to observe this warning may result in injury.
Always ground the ground terminal according to the local grounding code.
Failure to observe this warning may result in an electric shock or a fire.
For 400V class, make sure to ground the supply neutral.
Failure to observe this warning may result in an electric shock or a fire.
If the power supply is turned ON during the FWD(or REV) RUN command is given,
the motor will start automatically.
Turn the power supply ON after verifying that the RUN signal is OFF.
Failure to observe this warning may result in injury.
When the 3-wire sequence is set, do not make the wiring unless the multi-function input
terminal parameter is set.
Failure to observe this warning may result in injury.
CAUTION
Verify that the Inverter rated voltage coincides with the AC power supply voltage.
Failure to observe this caution may result in personal injury or a fire.
Do not perform a withstand voltage test on the Inverter.
Performing withstand voltage tests may damage semiconductor elements.
To connect a Braking Resistor, Braking Resistor Unit, or Braking Unit, follow the
Procedure described in this manual.
Improper connection may cause a fire.
Always tighten terminal screws of the main circuit and the control circuits.
Failure to observe this caution may result in a malfunction, damage or a fire.
Never connect the AC main circuit power supply to output terminals U/T1, V/T2 or W/T3.
The Inverter will be damaged and the guarantee will be voided.
Do not connect or disconnect wires or connectors while power is applied to the circuits.
Failure to observe this caution may result in injury.
Do not perform signal checks during operation.
The machine or the Inverter may be damaged.
Insert the wire into the lower part of the terminal block
and connect it tightly with a screwdriver.
Operation
WARNING
Only turn ON the input power supply after confirming the Digital Operator
or blank cover(optional) are in place. Do not remove the Digital Operator or
the covers while current is flowing.
Failure to observe this warning may result in an electric shock.
Never operate the Digital Operator or DIP the switches with wet hands.
Failure to observe this warning may result in an electric shock.
Never touch the terminals while current is flowing, even if the Inverter is stopping.
Failure to observe this warning may result in an electric shock.
When the fault retry function is selected, stand clear of the Inverter or the load.
The Inverter may restart suddenly after stopping.
(Construct the system to ensure safety, even if the Inverter should restart.)
Failure to observe this warning may result in injury.
When continuous operation after power recovery is selected, stand clear of the
Inverter or the load. The Inverter may restart suddenly after stopping.
(Construct the system to ensure safety, even if the Inverter should restart.)
Failure to observe this warning may result in injury.
The Digital Operator stop button can be disabled by a setting in the Inverter.
Install a separate emergency stop switch.
Failure to observe this warning may result in injury.
WARNING
If an alarm is reset with the operation signal ON, the Inverter will restart automatically.
Reset an alarm only after verifying that the operation signal is OFF.
Failure to observe this warning may result in injury.
When the 3-wire sequence is set, do not make the wiring unless the multi-function input
terminal parameter is set.
Failure to observe this warning may result in injury.
CAUTION
Never touch the heatsinks, which can be extremely hot.
Failure to observe this caution may result in harmful burns to the body.
It is easy to change operation speed from low to high. Verify the safe working
range of the motor and machine before operation.
Failure to observe this caution may result in injury and machine damage.
Install a holding brake separately if necessary.
Failure to observe this caution may result in injury.
If using an Inverter with an elevator, take safety measures on the elevator
to prevent the elevator from dropping.
Failure to observe this caution may result in injury.
Do not perform signal checks during operation.
The machine or the Inverter may be damaged.
All the constants set in the Inverter have been preset at the factory.
Do not change the settings unnecessarily.
The Inverter may be damaged.
WARNING
Never touch high-voltage terminals on the Inverter.
Failure to observe this warning may result in an electrical shock.
Disconnect all power before performing maintenance or inspection, and then wait at
least one minute after the power supply is disconnected. Confirm that all indicators are
OFF before proceeding.
If the indicators are not OFF, the capacitors are still charged and can be dangerous.
Do not perform withstand voltage test on any part of the VS mini.
The Inverter is an electronic device that uses semiconductors, and is thus vulnerable to
high voltage.
Only authorized personnel should be permitted to perform maintenance, inspections, or
parts replacement.
(Remove all metal objects (watches, bracelets, etc.) before starting work.)
Failure to observe these warnings may result in an electric shock.
CAUTION
The control PCB board employs CMOS ICs. Do not touch the CMOS elements.
They are easily damaged by static electricity.
Do not connect or disconnect wires, connectors, or the cooling fan while
power is applied to the circuit.
Failure to observe this caution may result in injury.
Periodical Inspection
Periodically inspect the inverter as described the following table to prevent accidents and to ensure
high performance with high-reliability.
Location to check
Check for
Solution
Terminals, unit mounting screws, Connection hardware is properly Properly seat and tighten
etc.
seated and securely tightened. hardware.
Accumulation of conductive
material or oil mist
Cooling fan
Heatsink
Part Replacement
Inverters maintenance periods are noted below. Keep them as reference.
Part Replacement Guidelines
Part
Replacement Method
Cooling fan
2 to 3 years
Smoothing capacitor
5 years
Breaker relays
Fuses
10 years
5 years
Others
WARNING
Never modify the product.
Failure to observe this warning can result in an electric shock or injury
and will invalidate the guarantee.
CAUTION
Do not subject the Inverter to halogen gases, such as fluorine, chlorine, bromine,
and iodine, at any time even during transportation or installation.
Otherwise, the Inverter can be damaged or interior parts burnt.
1. Wiring
2. Control Circuit Terminals
3. Installation
4. Start up and Trial run
5. Quick Parameter List
6. Monitors
7. Faults and Alarms
ENGLISH
VS MINI J7
1. Wiring
SHORT BAR
3G3JV PFI @
Noise Filter
L1
L1i
L2
L2i
L3
L3i
+1
+2
R/L1
S/L2
U/T1
T/L3
W/T3
V/T2
3-phase 200 V AC
single-phase 200 V AC
(see note 1)
Forward/Stop
Multi-function input 1 (S2)
Multi-function input 2 (S3)
Multi-function input 3 (S4)
Multi-function input 4 (S5)
S1
MA
S2
MB
S3
MC
NC
Common
S4
S5
SC
AM
AC
FS
FR
FC
Note 1: Connect single-phase 200 V AC to terminals R/L1 and S/L2 of the J7AZB
Note 2: The braking resistor cannot be connected because no braking transistor is incorporated.
Ground terminal
Main circuit input
terminals
Control circuit
terminals
Main circuit
output terminals
Ground
terminal
Output
Name
Forward/Stop
Multi-function Input 1
Multi-function Input 2
Multi-function Input 3
Multi-function Input 4
SC
FS
FR
FC
Function
Forward at ON/Stops at OFF
Set by parameter n36 (Reverse/Stop)*2
Set by parameter n37 (External Fault: NO)*2
Set by parameter n38 (Fault Reset)*2
Set by parameter n39
(Multi-step reference 1)*2
Sequence Input Common
Common for S1 through S5
Frequency Reference Power Supply DC power supply for frequency reference use
Frequency Reference Input
Input terminal for frequency reference use
Frequency Reference Common
Common for frequency reference use
MA
MB
MC
AM
AC
Multi-function output: NO
Multi-function output: NC
Multi-function output Common
Analogue Monitor output
Analogue Monitor output Common
Signal Level
Photocoupler 8 mA
at 24 V DC*1
20 mA at 12 V DC
0 to 10 V DC (20 k)
4 to 20 mA
0 to 20 mA
Relay output 1 A
max. at 30 V DC and
250 V AC
12 mA max. at 0 to
10 V DC
*1 NPN is the setting for these terminals. No external power supply is required. Refer to connections shown below
*2 Functions in parentheses are default settings.
SW8
PNP
V
NPN
OFF
Remove the front cover and optional cover to use these switches.
SW7
Control circuit
terminal block
SW8
Control circuit
terminal block
Selecting Sequence Input Method
By using SW7, NPN or PNP input can be selected as shown below
PNP
NPN
SW7
(Default setting)
24V
SW7
GND
S1 to 5
SC
GND
0.1
3.3k
GND
S1 to 5
360
24 V DC
(10%)
SC
0.1
3.3k
GND
360
24V
3. Installation
Two 5 dia holes
Rated
Voltage
Model
J7AZ
Three Phase
200 V AC
20P1
20P2
20P4
20P7
21P5
22P2
24P0
B0P1
B0P2
B0P4
B0P7
B1P5
40P2
40P4
40P7
41P5
42P2
43P0
44P0
Single Phase
200 V AC
Three Phase
400 V AC
Dimensions (mm)
W
68
68
68
68
108
108
140
68
68
68
108
108
108
108
108
108
108
140
140
H
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
Supply Recommendations
D
70
70
102
122
129
154
161
70
70
112
129
154
81
99
129
154
154
161
161
W1
56
56
56
56
96
96
128
56
56
56
96
96
96
96
96
96
96
128
128
H1
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
Filter
3G3JV-
Dimensions
W
PFI2010-SE 82
L
194
H
50
Y
92
X
181
d
5.3
PFI2020-SE 111
169
50
91
156
5.3
PFI2030-SE 144
PFI1010-SE 71
174
169
50
45
120
51
161
156
5.3
5.3
PFI1020-SE 111
169
50
91
156
5.3
MCCB (A)
5
5
5
10
20
20
30
5
5
10
20
20
5
5
5
10
10
20
20
Wire (mm)
2
2
2
2
2
3.5
5.5
2
2
2
3.5
5.5
2
2
2
2
2
2
2
Model
J7AZ
40P2
40P4
40P7
41P5
42P2
43P0
44P0
Dimensions
Filter
3G3JVW
L
PFI3005-SE 111
169
H
50
Y
91
X
156
d
5.3
PFI3010-SE 111
169
50
91
156
5.3
PFI3020-SE 144
174
50
120
161
5.3
Control Panel
Shield
Cable
Control Panel
Metal Mounting
Plate
Ground
Bonds
(remove
any paint)
Schaffner
RFI Filter
3 Phase
Metal Mounting
Plate
Ground
Bonds
(remove
any paint)
Schaffner
RFI Filter
3 Phase
J7Series
Inverter
Ground Bonds
(remove any paint)
J7Series
Inverter
Shield
Cable
Max. 20m
Motor Cable
CIMR-J7@@@@20P1 to 24P0
CIMR-J7@@@@40P2 to 44P0
Ground Bonds
(remove any paint)
Shield
Cable
Max. 20m
Motor Cable
CIMR-J7@@@@B0P1 to B4P0
Mounting Dimensions
30mm
(1.18 in.)
OR MORE
100mm (3.94 in.)
OR MORE
30mm
(1.18 in.)
OR MORE
AIR
AIR
Keys
Appearance
Indicators
(Setting/Monitor
item indicators)
FREQ adjuster
Name
Data display
Function
Displays relevant data items, such as frequency reference,
output frequency and parameter set values.
FREQ adjuster
FREF indicator
FOUT indicator
IOUT indicator
MNTR indicator
F/R idicator
Appearance
Name
LO/RE indicator
PRGM indicator
Mode Key
Function
The operation of the Inverter through the Digital Operator or
according to the sot parameteres is selectable while this
indicator is lit.
Note: The status of this indicator can be only monitored
while the Inverter is in operation. Any RUN command
input is ignored while this indicator is lit.
The parameter in n01 through to n79 can be set or monitored while this
indicator is lit.
Note: While the Inverter is in operation, the paramete can be
only monitored and only some parameti can be
changed. Any RUN command input is ignored while
this indicator is lit.
Switches the setting and monitor item indicators in sequence.
Parameter being set will be cancelled if this key is pressed
before entering the setting.
Increment Key
Decrement Key
Enter Key
RUN Key
STP/RESET Key
Step 2 Connecting the power supply and check the display status
2-1 After conducting the checks in step-1, connect the power supply.
2-2 If the display is normal when the power is connected it will read as follows;
Indicator
Display
example
Explanation
Power On
Press the Mode Key repeatedly until the PRGM indicator is lit.
Use the Increment or Decrement Key to set n01 to 8. The display will
flash.
Press the Enter Key so that the set value will be entered and the data
display will be lit.
In approximately
1s.
Indicator
Display
example
Explanation
Displays the parameter number
Use the Increment or Decrement Key until n32 is displayed.
FWD RUN/STOP
REV RUN/STOP
(
MASTER SPEED
FREQUENCY
REFERENCE
(0 TO +10V)
FS
FREQUENCY
SETTING
POWER
+12V, 20mA
FR
FC(0V)
n36 - n39
n40
n44
n52
n53
n54
n55
Default
1
0 to 2
0 to 4, 6
50 to 400Hz
1 to 255V (200V class)
1 to 510V (400V class)
50 to 400Hz
0.0 to 999sec
0.0 to 999sec
0.0 to 400Hz
0.0 to 400Hz
Depending on model
N11
n16
n17
n21
n22 - n28
n32
n46
Range
0 to 9
0 to 35
0 to 18
0,1
1 to 4 (2.5 - 10kHz)
7 to 9 (Proportional to
output freq.)
0 to 100%
0 to 100%
0 to 100%
0,1
Multi-function Inputs
Multi-function Outputs
Value*1
2
3
4
5
6
7
Value*1
0
1
2
6
12
13
Function
Reverse/Stop
External Fault (NO)
External Fault (NC)
Faul reset
Multi-step speed reference 1
Multi-step speed reference 2
Depending on model
50%
50%
50%
0
Function
Fault Output
During Run
Frequency agree
Overtorque being monitored (NO)
RUN mode
Inverter ready
Multi-function Inputs
Multi-function Outputs
Value*1
8
10
Function
Multi-step speed reference 3
Inching Command
Value*1
Function
15
Undervoltage in progress
Analogue Output Functionsts
12
13
17
Value*1
0
1
Function
Otput frequency
Output current
Cancels
Set Data
In approximately 1s.
Key
Sequence
Indicator
Display example
Explanation
Power On
Press the Mode Key repeatedly until the PRGM indicator
is lit.
Use the Increment or Decrement Key to set the parameter
number.
Press the Enter Key. The data of the selected parameter
number will be displayed.
Use the Increment or Decrement Key to set the data.
At that time, the display will flash.
Press the Enter Key so that the set value will be entered and the
data display will be lit (see note 1)
In approximately
1s.
Note 1: To cancel the set value, press the Mode Key instead, The parameter number will be
displayed.
2: There are parameters that cannot be changed while the Inverter is in operation. Refer to the
list of parameters. When attempting to change such parameters, the data display will not
change by pressing the Increment or Decrement Key.
6. Monitors
The Vs mini J7 allows you to monitor various conditions, such as output current and status of multifunction inputs.
This monitoring is performed via the U parameters.
Key Secuence
Indicator
Display example
Explanation
Power On
Press the Mode Key repeatedly until the MNTR indicator
is lit. U01 will be displayed.
Use the Increment or Decrement Key to select the monitor
item to be displayed..
Press the Enter Key so that the data of the selected
monitor item will be displayed.
The monitor number display will appear again by
pressing the mode key.
Constant No.
U01
U02
U03
U04
U05
U06
U07
U09
U10
U15
Name
Frequency Reference
(FREF)
Output frequency
(FOUT)
Output Current
(IOUT)
Output Voltage
DC Voltage
Input Terminal Status
Output Terminal Status
Fault History
Software No.
Data Reception Error
Description
Hz Frequency reference can be moitored. (Same as FREF)
Hz Output frequency can be monitored. (Same as FOUT)
A
V
V
------
1: Terminal S1 is closed
1: Terminal S2 is closed
1: Terminal S3 is closed
1: Terminal S4 is closed
1: Terminal S5 is closed
Not Used
Output Terminal Status
Not Used
OH
OL1
EF*1
SER
(flashing)
bb
(flashing)
EF
(flashing)
Instruction Manual
9.5
9.5.1
Specification
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 27/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Programmable Relay
ZEN V2 Units
Please read and understand this catalog before purchasing the
products. Please consult your OMRON representative if you have any
questions or comments. Refer to Warranty and Application
Considerations on page 36, and Precautions for Safe Use on page 34.
Features
Easy and Simple Programming for Automatic Small-scale Control
Saves Space, Wiring, and Installation Steps
Easy Programming
The LCD screen comes with 8 operation buttons on the front panel to
enable programming in ladder view format. The LCD screen also has
a backlight, making it easier to see when the ZEN is used in dark
locations.
Note: Not supported for ZEN-@C2@@-@-V2 models.
90 mm
70 mm
Programmable Relay
ZEN V2 Units
Note: CPU Units with 10 I/O points can be expanded to 34 I/O points.
Expansion I/O Units cannot be connected to Economy-type
CPU Units.
Production line
Office
Lighting control
V2 Units
Series Configuration
CPU Units
Power supply voltage: 100 to 240 VAC, 12 to 24 VDC, Output: Relay, transistor output
10 I/O points
LED type
20 I/O points
10 I/O points
20 I/O points
ZEN-10C2@
ZEN-20C2@
This CPU Unit has no LCD,
operation buttons, or
calendar/clock function.
Economy type
Communications type
Economy type
ZEN-10C1@
ZEN-10C3@
ZEN-10C4@
ZEN-20C1@
ZEN-20C3@
RS-485 communications
type.
Support Software
Programmable Relay
ZEN V2 Units
CPU Units
ZEN-@C@@@-@-V2
1
2 3 4 5
3. Input type
A: AC input
D: DC input
4. Output type
R: Relay
T: Transistor
5. Supply voltage
A: AC power supply
D: DC power supply
3. Input type
A: AC input
D: DC input
4. Output type
R: Relay
T: Transistor
This data sheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions
and other information required for operation before attempting to use the product.
ZEN Operation Manual (Cat. No. Z211)
ZEN Communications Manual (Cat. No. Z212)
ZEN Support Software Operation Manual (Cat. No. Z184-E1-03)
The PDF versions of these manuals can be downloaded from the following website.
ZEN Website http://www.zen.omron.co.jp/eng/index.html
V2 Units
Ordering Information
List of Models
CPU Units and Expansion I/O Units
Unit
Name
CPU
Units
Standard
LCD type
No. of
I/O
points
10
LCD
display
Yes
Power supply
voltage
100 to 240 VAC
Inputs
12 to 24 VDC
Outputs
Relays
Buttons,
calendar,
and clock
Yes
12 to 24 VDC
Analog
input
No
ZEN-10C1AR-A-V2
Yes
ZEN-10C1DR-D-V2
Transistors
20
12
12 to 24 VDC
ZEN-10C1DT-D-V2
Relays
No
12 to 24 VDC
Yes
Transistors
LED type
10
without
display
(See note 1.)
No
12 to 24 VDC
Relays
No
No
12 to 24 VDC
12
12 to 24 VDC
Yes
100 to 240V AC
10
Yes
Relays
No
12 to 24 VDC
12 to 24 VDC
20
Yes
Relays
12
Yes
Relays
12 to 24 VDC
6
12 to 24 VDC
ZEN-10C2AR-A-V2
ZEN-10C2DR-D-V2
ZEN-20C2AR-A-V2
ZEN-20C2DR-D-V2
ZEN-20C2DT-D-V2
12 to 24 VDC
12 to 24 VDC
Communica- 10
tions type
ZEN Kit
ZEN-20C1DR-D-V2
ZEN-10C2DT-D-V2
Transistors
Economy
type
(Expansion
I/O Units
cannot be
connected)
ZEN-20C1AR-A-V2
ZEN-20C1DT-D-V2
Transistors
20
Model
Relays
12 to 24 VDC
Set containing CPU Unit (ZEN-10C1AR-A-V2), Connecting Cable, ZEN Support Software, and manual.
No
ZEN-10C3AR-A-V2
Yes
ZEN-10C3DR-D-V2
No
ZEN-20C3AR-A-V2
Yes
ZEN-20C3DR-D-V2
No
ZEN-10C4AR-A-V2
Yes
ZEN-10C4DR-D-V2
ZEN-KIT01-EV4
Set containing CPU Unit (ZEN-10C1DR-D-V2), Connecting Cable, ZEN Support Software, and manual.
ZEN-KIT02-EV4
ZEN-8E1AR
(See notes 2, 3.)
---
Relays
---
12 to 24 VDC
ZEN-8E1DR
(See note 2.)
---
Transistors
ZEN-8E1DT
(See note 2.)
Note: 1. Programming is not possible using only the CPU in the LED-type CPU Unit. ZEN Support Software or a Memory Cassette is required.
2. Cannot be connected to pre-V1 and V1 CPU Units.
3. The ZEN-8E1AR cannot be connected to a CPU Unit with DC power supply.
Input voltage
100 to 240 VAC
Output voltage
24 VDC
Output current
1.3 A
Model
ZEN-PA03024
Note: Refer to the ZEN-PA03024 Datasheet (Cat. No. L103) for detailed specifications.
Programmable Relay
ZEN V2 Units
Specifications
Remarks
Model
ZEN-ME01
Supported
Not supported
Supported
Memory Cassette
initialization
Supported
Not supported
---
ZEN-CIF01
Battery Unit
10 years min. Battery life Ladder programs and parameter settings are saved to the CPU Unit EEP-ROM ZEN-BAT01
but calendar, clock, and holding timer bits and holding timer/counter present
(at 25C)
values are held by the capacitor. Therefore, if the power supply is interrupted
for 2 days or more (at 25C), this data will be reset. Use a Battery Unit for
systems where the power supply may be interrupted for long periods.
ZEN Support
Software
Runs on Windows 95, 98, Specifically designed for the ZEN (CD-ROM).
2000, ME, XP, or NT 4.0.
ZEN-SOFT01-V4
Note: 1. Memory Cassettes created using a CPU Unit can be read to other CPU Units, regardless of which model is used. Restrictions, apply, however, to
the functions that can be used, depending on the CPU Unit version combination. For details, refer to Memory Cassette and CPU Unit
Combinations on page 33.
2. Standard LCD-type, Economy-type, and Communications-type CPU Units (i.e., excluding ZEN-@C2@@-@-V2 models).
3. LED-type CPU Unit without display (i.e., ZEN-@C2@@-@-V2 models).
Specifications
Mounting Track
Model
PFP-50N
PFP-100N
1 m (l) 16 mm (t)
PFP-100N2
End Plate
PFP-M
Spacer
PFP-S
System Configuration
Power Supply Unit
CPU Unit
Battery Unit
Connecting Cable
Memory Cassette
Support Software
Note: 1. Up to 3 Expansion I/O Units can be connected to any type of CPU Unit except for Economy-type CPU Units. Expansion I/O Units with AC Inputs,
however, cannot be connected to CPU Units with DC Power Supplies.
2. The Connecting Cable and Memory Cassette cannot be connected to the ZEN at the same time.
3. Programs cannot be written to LED-type CPU Units (i.e., ZEN-@C2@@-@-V2 models) without the ZEN Support Software or a Memory Cassette.
V2 Units
Specifications
Ratings
Item
Specification
ZEN-@C@AR-A-V2/ZEN-8E1AR
ZEN-@C@D@-D-V2/ZEN-8E1D@
85 to 264 VAC
Power consumption
ZEN-10C@D@-D-V2: 30 A max.
ZEN-20C@D@-D-V2: 30 A max.
ZEN-8E1DR:
15 A max.
Inrush current
Ambient temperature
Ambient conditions
No corrosive gases
Mounting method
Surface mounting, DIN track mounting (standard (vertical) installation and horizontal installation) (See notes 1
and 2.)
Terminal block
Degree of protection
Programmable Relay
ZEN V2 Units
Characteristics
Item
Specification
Control method
Cyclic scan
Programming language
Ladder diagram
Program capacity
Operation buttons (See note 2.) 8 (4 cursor buttons and 4 operation buttons)
User program backup
Internal holding bit status, holding timer/counter present values, calendar and clock (year, month, day of month,
day of week, time)
Super capacitor backup time: 2 days min. (25C)
Life of optional battery:
10 years min. (25C)
Timer accuracy
150 Hz: 8-Digit counter (F) set to high-speed operations (CPU Units with DC power supplies only)
(The counting speed may be less than 150 Hz depending on the cycle time of the program. See page 21.)
Insulation resistance
Insulation
Reinforced insulation
Between power supply or input terminals and output terminals.
Between terminals of different output circuits.
Between all terminals of CPU Unit and all terminals of Expansion I/O Unit.
No separation
Between power supply and input terminals of the same unit.
Between power supply terminals of CPU Unit and computer connector,
Battery Unit connector, or all Expansion Unit connectors (all interfaces are live parts).
Dielectric strength
Vibration resistance
Conforms to IEC60068-2-6, 5 to 9 Hz with 3.5-mm single amplitude, 9 to 150 Hz acceleration 9.8 m/s2,
10 sweeps each in X, Y, and Z directions (1 octave/min)
Shock resistance
Weight
Note: 1. Up to 34 points for CPU Units with 10 I/O points. With Communications-type CPU Units, however, the CPU Unit has 6 inputs and 3 outputs, for a maximum
of 33 I/O points.
2. Not provided for LED-type CPU Unit without display (i.e., ZEN-@C2@@-@-V2 models).
ZEN-10C4@R-@-V2
Communications
Synchronization method
Start-stop synchronization
Baud rate
Transmission code
ASCII
7 or 8 bits
1 or 2 bits
Error detection
Flow control
None
Interface
RS-485
Retry function
None
Node number
V2 Units
Approved Standards
Item
Specification
Safety standards
EMC
(See note.)
CISPR11
CISPR11
IEC61000-4-2
IEC61000-4-3
IEC61000-4-4
Class A, Group 1
Class A, Group 1
Input Specifications
CPU Units
AC Inputs (Not Isolated)
Item
Input voltage
Specifications
Input impedance
680 k
Input current
ON voltage
80 VAC min.
OFF voltage
25 VAC max.
ON response time
Circuit drawing
Internal
circuit
DC Inputs: I0 to I3 for Units with 10 I/O points, I0 to I9 for Units with 20 I/O Points (Not Isolated)
Item
Input voltage
Specifications
Circuit drawing
Input impedance
5.3 k
Input current
ON voltage
8 VDC min.
OFF voltage
5 VDC max.
ON response time
15 ms or 50 ms (See note.)
IN 5.1 k 1.8 k
12 to 24 VDC
IN
Internal
circuit
COM
Programmable Relay
ZEN V2 Units
DC Inputs: I4 and I5 for Units with 10 I/O points, Ia and Ib for Units with 20 I/O Points
(Not Isolated)
Item
Specifications
Input current
PNP:
NPN:
ON voltage
8 VDC min.
OFF voltage
3 VDC max.
ON response time
15 ms or 50 ms (See note.)
0 to 10 V
External input
impedance
100 k min.
150 k
IN
27 k
47 k
220 k
COM
47 k
12 to 24 VDC
Resolution
Accuracy
6.2 k
Internal
circuit
NPN:
PNP:
Analog voltage
output device
Input impedance
Analog
Inputs
Circuit drawing
5.6 k
Circuit drawing
Input impedance
680 k
Input current
IN
ON voltage
80 VAC min.
IN
OFF voltage
25 VAC max.
ON response time
Internal
circuit
Item
Input voltage
330 k 300 k
51 k
100 to
240 VAC
N
L
Specifications
Circuit drawing
Input voltage
Input impedance
6.5 k
IN
Input current
IN
ON voltage
8 VDC min.
OFF voltage
5 VDC max.
ON response time
12 to
24 VDC
10
V2 Units
COM
6.2 k
(See
note 2.)
1.8 k
Internal
circuit
Specifications
Circuit drawing
Q0 to Q3/OUT0 to OUT3
L
Electrical
Mechanical
10 million times
ON response time
15 ms max.
5 ms max.
COM
Models with
20 I/O points
only
L
Q5/Q7
The life under the worst conditions, of the output contacts used in
ZEN relay outputs is given in the above table. Guidelines for the
normal life of the relays are shown in the diagram on the right.
Note: The switching capacity, switching durability, and applicable
load area when actually using the relay depend on the type of
load, environmental conditions, and switching conditions.
Therefore, be sure to confirm these conditions for the actual
machine before use.
Relay life
Q4/Q6
L
Internal
circuit
1,000
500
300
100
50
30
10
0
10
Specifications
Leakage current
Circuit drawing
Each circuit is configured with an independent common
circuit
390
0.1 mA max.
Q0 to Q3/OUT0 to OUT3
28.8 VDC max.
L
L
1 k
Residual voltage
1.5 V max.
Internal
circuit
ON response time
1 ms max.
COM
+
L
Q4/Q6
1 ms max.
L
Q5/Q7
Programmable Relay
ZEN V2 Units
11
Connections
Input Connections
Units with AC Power Supply
Note: 1. Supply power to both the CPU Unit and Expansion I/O Units from the same power supply and turn them ON and OFF at the same time.
2. The input circuit commons for CPU Units with AC power supply are internally connected to the N terminal of the power supply circuit.
Wire the L terminal to the power supply of the input device.
3. The input circuit commons for Expansion I/O Units with AC power supply are internally connected to the N terminal of the power supply
circuit. Wire the L terminal to the power supply of the input device.
Input device
NC
I0
I1
I2
I3
I4
I5
ZEN-8E1AR Expansion
I/O Unit (AC input type)
Circuit
protector
Input device
NC
I0
I1
I2
I3
I4
I5
NC
I6
I7
I8
I9
Ia
Ib
ZEN-8E1AR
Expansion I/O Unit
(AC input type)
DC power supply
L
Circuit
protector
Input
device
Input
device
L
NC
I0
I1
I2
I3
I4
I5
ZEN-8E1DR
Expansion I/O Unit
(DC inputs and
relay outputs)
ZEN-8E1DT
Expansion I/O Unit
(DC inputs and
transistor outputs)
Note: When connecting Expansion I/O Units with DC inputs to a CPU Unit with an AC power supply, the burst noise immunity will be 1 kV
(IEC 61000-4-4).
12
V2 Units
Input device
COM
COM I 0
I1
I2
I3
I4
I5
Note: When connecting an analog input device, always connect the negative side to the COM terminal.
12 to 24 VDC
Input
device
+
COM I0
I1
I2
I3
I4
I5
Note: When connected to the positive (+) common, I4 and I5 cannot be used as analog inputs.
Programmable Relay
ZEN V2 Units
13
Input device
COM I0
I1
I2
I3
I4
I5
NC I6
I7
I8
I9
Ia
Ib
COM I 0
I1
I2
I3
I4 I5
NC
I6 I 7
I8
I9
Ia
Ib
Note: When connecting an analog input device, always connect the negative side to the COM terminal.
Input device
+
COM I0
I1
I2
I3
I4
I5
NC I6
I7
I8
I9
Ia
Ib
Note: When connected to the positive (+) common, Ia and Ib cannot be used as analog inputs.
Input
device
Input
device
+
COM I0
I1
I2
I3
I4
I5
ZEN-8E1DR
Expansion I/O Unit
(DC input, relay output)
ZEN-8E1DT
Expansion I/O Unit
(DC input, transistor output)
Input
device
Input
device
+
COM I0
I1
I2
14
I3
I4
I5
ZEN-8E1DR
Expansion I/O Unit
(DC input, relay output)
ZEN-8E1DT
Expansion I/O Unit
(DC input, transistor output)
V2 Units
Output Connections
Units with Relay Outputs
All four relay output circuits in both CPU Units with 10 I/O points and Expansion I/O Units have independent contacts. CPU Units with 20 I/O points
have 4 independent contacts (Q0 to Q3) and the remaining four (Q4 to Q7) have 2 points/common. There are no restrictions for polarity.
Standard LCD-type CPU Units, LED-type CPU Units, and Economy-type CPU Units
Load
Load
Q7
OUT OUT
0
1
Load
RS-485
OUT
3
Load
OUT
2
Load
B (+) A ()
Load
Load
Load
Q2
Load
Q1
Q6
Q0
Q5
Load
Q4
Load
Q3
Load
Q2
Load
Q1
Load
Q0
Load
Q3
Load
Q2
Load
Q1
Load
Q0
Load
Standard LCD-type CPU Units and LED-type CPU Units without Display
Q0 to Q3
Load
Load
+
Q6 Q7
Load
+
Q4 Q5
Load
+
Q3
Load
+
Q2
Load
Load
+
Q1
Load
Q0 to Q3
Load
+
Q0
+
Q3
Load
Load
+
Q2
Load
+
Q1
Load
+
Q0
Load
+
+
OUT2
OUT3
OUT1
Load
OUT0 to OUT3
Load
Load
Load
Load
OUT0
Programmable Relay
ZEN V2 Units
15
Nomenclature
Standard LCD-type, Economy-type, and Communications-type CPU
Units (Except for ZEN-@C2@@-@-V2 Models)
CPU Units with 10 I/O Points
Left side
Front
Right side
Operation
buttons
Display
screen
Output terminals
(See note 1.)
Battery Unit connector
(Remove the seal to
connect the Battery Unit.)
Display Screen
Front
Power supply
terminals
Right side
Input terminals
I6
I7
I8
I9
Ia
Operation
buttons
Q4
Q5
Q6
Meaning
RUN
ERR
Indicates an error.
Ib
20C1AR-A-V2
Display
screen
Q7
Output terminals
Battery Unit connector
(Remove the seal to
connect the Battery Unit.)
Icon Meanings
Icon
RUN ERR
Note: 1. With Communications-type CPU Units, the Q3 terminal is used as the RS-485 terminal. For details, refer to Output Connections on page
15.
2. Economy-type CPU Units are not provided with an Expansion Unit connector. Do not remove the cover.
16
V2 Units
Operation Buttons
DEL Button
ALT Button
Function
Menus
Cursor
Buttons
ESC Button
Setting parameters
Button input
bit
(See page 24.)
DEL
---
B6 ON
ALT
---
B7 ON
Up
---
OK Button
Down
Left
Right
B4 ON
ESC
Returns to the
Cancels the setting and returns to
previous screen. the previous operation.
B0 ON
OK
Selects the
Confirms the setting.
menu item at the
cursor position.
B1 ON
Programmable Relay
ZEN V2 Units
17
Front
Power supply
terminals
Right side
Input
terminals
LED indicators
LED Indicators
Output terminals
Front
Power supply
terminals
LED
Green Lit
Right side
Input terminals
I6
I7
ERROR
I8
I9
Ia
Status
Green Lit
Not lit
RUN
Name
POWER
Red
Ib
Power is ON.
Power is OFF.
Operating
(RUN)
Not lit
Stopped
(STOP)
Lit
Error
occurred.
Not lit
Normal
20C2AR-A-V2
Q4
Q5
Q6
Q7
Output terminals
Battery Unit connector
(Remove the seal to
connect the Battery Unit.)
Front
Power supply terminals
Right side
Input terminals
Output terminals
18
V2 Units
Phillips screwdriver
Flat-blade screwdriver
Operation
Bits
Name
Symbol
Bit
addresses
No. of
points
Operation
Details
(See
note 1.)
Input bits
I0 to Ib
12
(See note 2.)
Reflect the ON/OFF status of the input devices connected to the input
terminals on the CPU Unit.
X0 to Xb
Reflect the ON/OFF status of the input devices connected to the input
terminals on the Expansion I/O Units.
Output bits
Q0 to Q7
8
(See note 2.)
The ON/OFF status of these output bits is used to control the output devices
connected to the output terminals on the CPU Unit.
Y0 to Yb
12
The ON/OFF status of these output bits is used to control the output devices
connected to the output terminals on the Expansion I/O Units.
Work bits
M0 to Mf
16
Work bits can be used only within the ZEN program. I/Os for external devices
cannot be made (i.e., all I/O is internal).
Holding bits
H0 to Hf
16
Used the same as the work bits. However, if the power to the ZEN is turned
OFF, these bits also maintain the previous ON/OFF status.
Timers
T0 to Tf
16
12
X: ON-delay timer
Functions are
selected from the
screen when
parameter settings
are made.
: OFF-delay timer
O: One-shot pulse
timer
F: Flashing pulse
timer
---
W: Twin timer
Holding timers
#0 to #7
Hold the present value being counted even if the trigger input or power supply
is turned OFF and continue timing when the trigger input or power is restored.
Counters
C0 to Cf
16
8-digit counter
F0
Weekly timers
(See note 3.)
@0 to @f
16
Calendar timers
(See note 3.)
*0 to *f
16
Display bits
(See note 3.)
D0 to Df
16
A0 to A3
Timer/counter
comparator bits
P0 to Pf
16
Compare the present values of timers (T), holding timers (#), and counters
(C). Comparison can be made between the same two counters or timers, or
with constants.
8-digit counter
comparator bits
G0 to G3
Used to compare the present values of 8-digit counters (F) and output the
comparison results.
B0 to B7
Used as program input conditions and turn ON when operation buttons are
pressed in RUN Mode.
3
4
5
6
7
8
9
10
11
12
Note: 1. For details, refer to the indicated item numbers on the following pages.
2. CPU Units with 10 I/O points have 6 input bits (I0 to I5) and 4 output bits (Q0 to Q3). Output bit Q3 of Communications-type CPU Units,
however, cannot be output externally. It can be used as a work bit.
3. These input bits are not supported by LED-type CPU Units without display.
Set/Reset operation
S: Set
I0
I1
[Q0
A: Alternate
R: Reset
I2
SQ1
I3
RQ1
I0
I1
I2
Q0
Q1
Q1
Q0 will turn ON or OFF depending Q1 will stay ON once the execution Q1 is forced OFF when the
on the ON/OFF status of the
condition I1 has turned ON once. A execution condition I2 is turned
execution condition I0.
reset is used to turn Q1 OFF.
ON.
Programmable Relay
AQ2
I3
Q2
ZEN V2 Units
19
Trigger input
Reset input
Trigger input
Setting
Timing
Present value
Output
0
Timer bit
Main Applications
When delayed operation or a time lag is required.
: OFF-delay timer
Stays ON while the trigger input is ON and turns OFF after a set delay
after the trigger input has turned OFF.
Basic Operation
Trigger input
Reset input
Trigger input
Setting
Timing
Present value
Output
0
Timer bit
Main Applications
Useful for OFF delay circuits for lights or fans
Trigger input
Reset input
Trigger input
Setting
Timing
Present value
Output
0
Timer bit
Main Applications
Useful for set operations where operation is always required during a
regular period only.
Trigger input
Reset input
Trigger input
Timing
Setting
Timing
Timing
Timing
Output
Present value
Main Applications
Useful for flashing emergency lights or sounding buzzers as the output
for an alarm circuit.
0
Timer bit
W: Twin timer
Repeatedly turns ON and OFF in a set cycle while the trigger input is ON.
Independent ON- and OFF-time settings are possible.
Basic Operation
Trigger input
Reset input
Trigger input
ON-time
OFF-time
Timing
Timing
Timing
Timing
(OFF-time) (ON-time) (OFF-time) (ON-time)
Present value
Output
0
Timer bit
Main Applications
Useful for intermittent (ON/OFF) operation, such as that used for fans.
Trigger input
Reset input
Setting
Present value
0
Timer bit
20
V2 Units
4. Counter Operation
The counter bit turns ON when the counter value (present value)
reaches the set value (present value set value). The counter returns to
0 and the counter bit turns OFF when the reset input turns ON. Count
inputs are not accepted while the reset input is turned ON. The counter
present value and counter bit (ON/OFF) are held even if the operating
mode is changed or the power supply is interrupted.
Counter direction
specification input
Counter input
Reset input
Set value
Present value
0000
Counter bit
High
speed
Operation
The counter bit turns ON when the counter value (present value)
reaches the set value (present value set value). The counter
returns to 0 and the counter bit turns OFF when the reset input
turns ON. Count inputs are not accepted while the reset input is
turned ON. The counter present value and counter bit (ON/OFF)
are held even if the operating mode is changed or the power supply
is interrupted.
High-speed Operation
For CPU Units with DC power supply, high-speed operation is
possible for input I0 only. (Maximum counting speed: 150 Hz)
Counter direction
specification input
Counter input
Reset input
Low
speed
Set value
Present value
00000000
Counter bit
Common
processing
time
Ladder program
execution time
Communications
processing time (only
for CPU Units with
communications)
Refer to the following table for ZEN execution times. The execution times are provided as a guide. External factors, button operations, execution of
ZEN Support Software operations, and timing of the processing affects the actual processing times.
Common Processing Time
Unit type
850 s
200 s
170 s
820 s
Per line
*1
*2
15 s
Counters (C)/8-Digit
Counters (F)
13 s
4 s
1 s
3 s
Comparators (P)
7 s
4 s
Programmable Relay
ZEN V2 Units
*3
*4
*5
21
00
01
02
03
04
I0
I1
I2
[Q0
Q0
*5: P0
I3
*4: @0
[Q1
I4
*3: T0 (output)
TT0
@0
P0
T0
[Q2
6. Weekly Timer Operation (Only for Standard LCD-type, Economy-type, and Communicationstype CPU Units)
Weekly timer
mode
N
Normal
operation
Operation
Typical Timer Operation
Date setting
Time setting
24:00
Stop time
17:30
Start time
8:15
0:00
Mon
Tues
Wed
Thurs
Fri
Sat
Sun
Time setting
Date setting
Start time
Stop time
24:00
23:00
Mon
Tues
Wed
Thurs
Fri
Sat
Sun
5:00
0:00
Multipleday
operation
Date setting
24:00
Time setting
Stop time
17:30
Start time
8:15
0:00
Mon
Tues
Wed
Thurs
Fri
Sat
Sun
Pulseoutput
operation
Date setting
24:00
Time setting
Start time
Mon
Tues
Wed
Thurs
Fri
Sat
Sun
8:15
0:00
22
V2 Units
X (digit): 00 to 11
Y (line): 0 to 3
Display object
CHR
Monitoring
X00
X11
Y0 to Y3
DAT
CLK
I4 to I5
T0 to Tf
#0 to #7
C0 to Cf
F0
Note: 1. When L0 or L1 are selected to disable the display function screen, the display function screen will not be displayed automatically. Use
operation buttons to move to the display function screen.
2. When L2 or L3 are selected, the ZEN switches to the display function screen if the display function is enabled and the specified data is
displayed. The Main Screen will no longer be displayed. To display the Main Screen, change the CPU Unit to STOP mode.
Example 2
(When comparison shows analog input 1 is
analog input 2)
Setting
10.5
10.0
Converted value
10.0
Analog input 1
5.2
Analog input 2
00.0
0.0
10.5 V
00.0
Analog
comparator bit
Analog
comparator bit
Example 2
(When comparison setting is counter 1 (C1)
counter 2 (C2))
C1 present value
#0 present value
12 min 34 s
C2 present value
0
Comparator
bit
Comparator
bit
F0 present value
12000000
0
8-digit counter
comparator
bit
Programmable Relay
ZEN V2 Units
23
12. Specifications for Button Input Bits (Only for Standard LCD-type, Economy-type, and
Communications-type CPU Units)
The operation buttons are used to perform operations for input bits. They are useful when checking program operations or forcefully resetting
holding timers or counters.
ALT
Button input 7 (B7)
DEL
Button input 6 (B6)
OK
Button input 1 (B1)
ESC
Button input 0 (B0)
24
V2 Units
Note: The Edit Input Dialog Box is displayed when an input bit is
inserted. Timer, counter, and other parameter settings are also
set in the Edit Input Dialog Box. They cannot be set in the Edit
Output Dialog Box.
Note: Both RS-485 communications and the ZEN monitoring function cannot be used at the same time with Communications-type CPU Units.
Programmable Relay
ZEN V2 Units
25
Dimensions
Note: All units are in millimeters unless otherwise indicated.
CPU Units
CPU Units with 10 I/O Points
ZEN-10C@@@-@-V2
56
44
70
60
4.5
5.5
90
80
45
4.7
(Sliding: 13 max.)
80
56
44
122.5
112.5
I6
I7
I8
I9
Ia
Ib
60 (112.5) *
* The dimensions in parentheses
refer to models with 20 I/O points.
20C1AR-A-V2
90
80
45
Q4
Q5
Q6
Q7
4.7
(Sliding: 13 max.)
87.5
17.5
44
122.5
17.5
70
I6
I8
ZEN-BAT01
20C1AR-A-V2
45
45
Q4
26
I7
V2 Units
Q5
Q6
Q7
I9
Ia
Ib
ZEN-8E1@@
54
90
97
Two, M3
17.5
44
35
90
45
97
2
7.6
70
60
90
56
44
45
80
80
60
4.7
(Sliding: 13 max.)
Memory Cassette
Connecting Cable
ZEN-BAT01
ZEN-ME01
ZEN-CIF01
Cable length: 2m
Programmable Relay
ZEN V2 Units
27
PFP-100N2
16
7.30.15
4.5
4.5
350.3
15
25
10
25
25
1,000 (500) *
10
25
15 (5) *
270.15
350.3 27
15
25
10
End Plate
M4 8
pan-head
screw
1,000
10
25
15
1.5
16
12
5
1.8
29.2
Spacer
10
6.2
PFP-M
25
25
24
PFP-S
50
35.5 35.3
1.8
34.8
44.3
11.5
10
M4 spring washer
1.3
4.8
16.5
Memory Cassettes, Connecting Cables, and Battery Units have not been changed and can be used as they are with the new models.
28
V2 Units
COM wiring depends on whether a negative common or positive common is being used.
Positive (+) COM Wiring
24 VDC
24 VDC
24 VDC
COM
Input
devices
+
Input
devices
COM
NC
Changes
Ratings and Specifications
CPU Units
Item
V2 Units
V1 Units
Pre-V1 Units
Rated power
Models with DC
supply voltage power supply
Power
consumption
30 VA max.
(with 3 Expansion I/O Units connected)
Models with AC
power supply
Models with DC
power supply
6.5 W max.
(with 3 Expansion I/O Units connected)
40 A max.
Models with DC
power supply
20 A max.
Input impedance
5.3 k
5 k
ON voltage
8 VDC min.
16 VDC min.
Input common
DC inputs
I0 to I3
(See note 1.)
4.8 k
Internally connected to
power supply terminal
Programmable Relay
ZEN V2 Units
29
Item
DC inputs
I4 to I5
(See note 2.)
V2 Units
V1 Units
Input impedance
5.2 to 5.5 k
ON voltage
8 VDC min.
16 VDC min.
OFF voltage
3 VDC max.
5 VDC max.
Pre-V1 Units
5 k
100 k min.
150 k min.
Control
outputs
8 A per output
Total for all outputs must be as follows:
Units with 10 I/O Points: 20 A max.
(15 A max. for Communications-type CPU Units)
Units with 20 I/O Points: 40 A max.
8 A per output
Relay outputs
26.4 V max.
Mounting direction
0.5 to 0.6 Nm
Case structure
No heat slits
Heat slits
8E1 type
Unit with 8 I/O Points
AC inputs
DC inputs
4E/8E type
Units with 4 input, 4 output, or 8 I/O points
Input impedance
680 k
83 k
Isolation
No isolation
Photocoupler
Input common
Input voltage
Input impedance
6.5 k
4.7 k
Isolation
ZEN-8E1DR: No isolation
ZEN-8E1DT: Photocoupler
Photocoupler
ON voltage
8 VDC min.
16 VDC min.
Input common
Transistor outputs
8 A per output
Total for all outputs must be as follows:
Units with 10 I/O Points: 20 A max.
Units with 20 I/O Points: 40 A max.
8 A per output
28.8 V max.
26.4 V max.
Mounting screws
Dimensions (H W D)
90 35 56 mm
90 70 56 mm
Case structure
No heat slits
Heat slits
Note: Refer to page 32 for details on compatible combinations of CPU Units and Expansion I/O Units.
30
V2 Units
Other Functions
Item
Bits
V2 Units
V1 Units
Pre-V1 Units
Timer operation
Weekly timer
operation
Timer operation
Addition of bits
---
Manual, EU, US
Not possible
Possible
Menus
Node number
setting window
Modem
initialization
window
RS-485 communications
---
Note: Not displayed for V2 CPU Units except for Units with Communications.
Bits
Name
CPU Unit
V2 Units
10 I/O points
V1 Units
20 I/O points
20 I/O points
Pre-V1 Units
10 I/O points
Input bits
6 points
Output bits
Timers
16 points
8 points
Holding timers
8 points
4 points
Counters
16 points
8 points
Weekly timers
@ 16 points
8 points
Calendar timers
16 points
8 points
Display bits
16 points
8 points
Work bits
M 16 points
Holding bits
16 points
12 points
12 points
4 points
16 points
8-digit counter
1 point
---
4 points
---
12 points
10 I/O points
6 points
12 points
6 points
4 points
8 points
4 points
Note: Output bit Q3 of Communications-type CPU Units cannot be output externally. It can be used as a work bit.
Programmable Relay
ZEN V2 Units
31
V2
32
Model
Supported
Expansion I/O Units
AC
ZEN-@C1AR-A-V2
ZEN-@C2AR-A-V2
ZEN-10C4AR-A-V2
ZEN-8E1AR
ZEN-8E1DR
ZEN-8E1DT
DC
ZEN-@C1D@-D-V2
ZEN-@C2D@-D-V2
ZEN-8E1DR
ZEN-8E1DT
Not supported.
Economy type
V1 and Pre-V1
Power supply
AC
ZEN-@C3AR-A-V2
DC
ZEN-@C3DR-D-V2
AC
ZEN-@C1AR-A-V1
ZEN-@C1AR-A
ZEN-@C2AR-A-V1
ZEN-@C2AR-A
DC
ZEN-@C1D@-D-V1
ZEN-@C1D@-D
ZEN-@C2D@-D-V1
ZEN-@C2D@-D
V2 Units
ZEN-4EA
ZEN-4ED
ZEN-4ER
ZEN-8EAR
ZEN-8EDR
ZEN-8EDT
System software version of CPU Unit used to read the Memory Cassette
Ver. 1.0
Ver. 1.1
20 I/O points
10 I/O points
20 I/O points
Ver. 1.0
OK
OK
OK
OK
OK
OK
Ver. 1.1
OK
OK
OK
OK
OK
Restrictions
(See note 2.)
OK
OK
OK
OK
Ver. 2.0
(V1 CPU
Units)
Restrictions
(See note 3.)
OK
Restrictions
(See note 3.)
OK
Ver. 3.0
(V2 CPU
Units)
Restrictions
(See note 4.)
Restrictions
(See note 4.)
OK
OK
Restrictions
Restrictions
(See notes 2, 3, and 4.) (See note 4.)
Restrictions
(See note 4.)
Restrictions
(See note 3.)
OK
Note: 1. The display functions (display clear: -CD@ and day/month display: DAT1) cannot be used and will be ignored.
2. Only the memory area ranges supported by the pre-V1 CPU Units can be used for Timers, Holding Timers, Counters, Weekly Timers, Calendar Timers, and
Displays (i.e., only half of each).
3. Only 6 inputs and 4 outputs can be used in the CPU Unit I/O bits. Any others will be ignored.
4. Twin timer operation for timers, multiple-day operation and pulse operation for weekly timers, the 8-digit counter, and 8-digit comparators cannot be used.
New Zealand and Australia cannot be set for Daylight Saving Time (DST).
Support Software
Ver. 1.0
ZEN-SOFT01
Ver. 2.0
ZEN-SOFT01-V2
Ver. 3.0
ZEN-SOFT01-V3
Ver. 4.1
ZEN-SOFT01-V4
OK
OK
Restrictions
(See notes 1 and 2.)
Restrictions
(See notes 1, 2, and 3.)
Restrictions
(See note 1.)
OK
Restrictions
(See note 2.)
Restrictions
(See notes 2 and 3.)
Restrictions
(See note 2.)
OK
Restrictions
(See note 3.)
Not applicable.
OK
Not applicable.
Not applicable.
Not applicable.
OK
Note: 1. The display functions (display clear: -CD@ and day/month display: DAT1) cannot be used and will be ignored.
2. Only the memory area ranges supported by the pre-V1 CPU Units can be used for Timers, Holding Timers, Counters, Weekly Timers, Calendar Timers, and
Displays (i.e., only half of each).
3. Twin timer operation for timers, multiple-day operation and pulse operation for weekly timers, the 8-digit counter, and 8-digit comparators cannot be used.
New Zealand and Australia cannot be set for Daylight Saving Time (DST).
I0
I2
[ Q0
0
Q0
1
I3
[ Q1
2
I4
TT0
T0
[ Q2
I1
[ Q0
1
I3
2
[ Q1
I4
3
4
TT0
T0
[ Q2
[ M0
M0
[ Q0
Q0
I0
I0
M0
END
I2
Q0
Executed sequentially
from the bus bar.
Bus bar
I0
0
[ M0
M0
[ Q0
Q0
M0
1
1 cycle
1 cycle
Programmable Relay
ZEN V2 Units
33
Precautions
System Startup and Program Changes
!WARNING
Serious human hazard may occasionally occur due to ignition or
rupture of the lithium battery used in the Battery Unit. Do not short the
battery terminals or charge, disassemble, deform under pressure, or
incinerate the battery.
Never use any battery that has been dropped on the floor or otherwise
subjected to excessive shock.
!CAUTION
Circuit Design
All interface connectors and battery connectors are live parts. They
may not be directly connected to a Safety Extra Low Voltage
(SELV) circuit or to accessible conductive parts.
For programming units and personal computers use only the
connecting cable ZEN-CIF01 (optional accessory) manufactured by
OMRON.
ZEN-CIF01 provides safe (reinforced) insulation between personal
computers and ZEN.
Provide emergency stop circuits, external interlock circuits, limit
circuits, and other safety circuits in addition to any provided within
the ZEN control circuits to ensure safety of the overall system in the
event of ZEN failure or external factors.
If the ZEN discovers an error during self-diagnosis, operation will
be stopped and all outputs will be turned OFF. As a
countermeasure for such problems, external safety measures must
be provided to ensure safety in the overall system.
Outputs from the ZEN may remain ON or OFF due to faults in
internal circuits such as output relay fusing or burning, or output
transistor destruction. As a countermeasure for such problems,
external safety measures must be provided to ensure safety in the
overall system.
Fail-safe measures must be taken by the user to ensure overall
system safety in the event of broken signal lines or momentary
power interruptions.
The durability of the output relays is largely affected by the
switching conditions. Confirm the operation of the system under
actual operating conditions and set the switching frequency to
ensure that adequate performance will be provided. Insulation
faults and burning in the ZEN may result if relays are used after
their performance has deteriorated.
34
V2 Units
Handling
The environment of use for the ZEN is "Pollution degree 2" and
"Overvoltage category II" specified in IEC60664-1.
Always use the ZEN within the rated ambient operating
temperature and humidity. The rated ambient operating
temperature is 0 to 55C (25 to 55C for LED-type CPU Units).
If the ZEN is used near sources of heat, such as a power supply,
the internal temperature of the ZEN may increase, lowering the
durability of the ZEN.
Discharge static electricity from your body, e.g., by touching a
grounded metal plate, before touching any Unit.
The exterior of the Units will be damaged if it comes into contact
with organic solvents (e.g., benzene or paint thinner), strong
alkalies, or strong acids. Never allow such substances to come into
contact with the Units.
Do not apply voltages exceeding the rated voltages. Internal
elements may be destroyed.
Short failures or open failures may result from the destruction of
output elements. Do not use loads that exceed the rated output
current.
Maintenance
When replacing a CPU Unit, transfer to the new Unit and confirm all
settings for clock data, internal holding bits, holding timers, and
counters before starting operation again.
Power Supply
Always turn OFF the power supply to the ZEN before attempting
any of the following.
Assembling the ZEN
Connecting or disconnecting any cables or wiring
Attaching or removing the Memory Cassette
Attaching or removing the Battery Unit
If the power supply is interrupted for two days or more (at 25C),
the internal capacitor will discharge and internal bit status and the
contents of PV areas will be lost or corrupted and dates and times
will be reset. When restarting operation after the power supply has
been interrupted for an extended period of time, check the system
in advance to confirm that no errors will occur.
Handling
Connect connectors only after confirming that the direction or
polarity is correct.
Failures could result if dust or dirt enters the ZEN. Always connect
the connector cover to the computer connector whenever it is not
being used.
Do not remove the label from the left side of the CPU Unit if a
Battery Unit is not mounted.
Other
The execution of the ladder program in the ZEN is different from
that for other PLCs. Refer to Difference between ZEN
Programmable Relays and PLC Ladder Program Execution on
page 33.
Abide by all local ordinances and regulations when disposing of the
ZEN.
The Battery Unit (ZEN-BAT01, sold separately) contains a lithium
battery. Observe all applicable legal requirements for your area
when disposing of the lithium battery.
Programmable Relay
ZEN V2 Units
35
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of
products in the customer's application or use of the products.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will
be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON
PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR
SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the users programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with
your OMRON representative at any time to confirm actual specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a
warranty. It may represent the result of OMRONs test conditions, and the users must correlate it to actual application
requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
Note: This datasheet is provided as a guideline for selecting products. Do not use this document to operate the Unit.
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
Control Devices Division H.Q.
Analog Controller Division
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81)75-344-7080/Fax: (81)75-344-7189
Printed in Japan
1006-0.3M (0406) (C)
Instruction Manual
9.6
Rootsblower WPB 25
9.6.1
Data sheet
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 28/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
9.7
9.7.1
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 29/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
Instruction Manual
10 EC DECLARATION OF CONFORMITY
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Page 30/31
D30 PV-C2DE2 / 7400224
Feb. 2012 / Rev. A
EC Declaration of Conformity
Directive 2006/42/EC Annex II A
Manufacturer:
Address:
Lvholmen 13
DK-5700 Svendborg
Denmark
Machine type:
D30 PV-C2DE2
Phone: +45 63 21 20 14
Fax: +45 62 22 46 15
E-mail: ccjensen@cjc.dk
Batch no:
880878
is in conformity with
Std. classifications:
Authorized responsible
(incl. compiling of the
technical file)
22.08.2012
Lars Qvistgaard (Quality Manager)