Professional Documents
Culture Documents
07/2006
999751002
Method statement
GB
9751-210-01
9751-219-01
General remarks
999751002 - 07/2006
Contents
General remarks
Page
999751002 - 07/2006
General remarks
General instructions
for compliant utilisation
This User Information booklet (Method Statement) is aimed at everyone who will be working
with the Doka product or system it describes. It
contains information on how to set up this system, and on correct, compliant utilisation
thereof.
Doka products are ONLY to be used in accordance with the Doka User Information booklets
or other technical documentation provided by
Doka.
The functional/technical instructions, safety
warnings and loading data must all be strictly
observed and complied with. Failure to comply
with this requirement may cause accidents,
injury and damage.
If any deviation from these instructions is contemplated, or any application which goes
beyond those described here, then revised
static calculations must be produced for checking. The customer shall provide supplementary
assembly instructions, and Doka's prior consent shall be required.
The customer is to ensure that the User Information booklet (Method Statement) provided
by Doka is available to all users and that they
have been made aware of it and can easily
access it.
Always observe all industrial safety regulations
and other safety rules applying to the application and utilisation of our products in the country and/or region in which you are operating.
Many of the illustrations in this booklet show
the situation during formwork assembly and
are therefore not always complete from the
safety point of view.
All materials must be inspected by the customer before use, to ensure that they are in
suitable condition. Any components that are
damaged, deformed, or weakened due to wear,
corrosion or rot, must not be used.
Only original Doka components may be used as
spare parts.
It could be dangerous to combine our formwork systems with those of other manufacturers. If you intend to combine different systems,
please contact Doka for advice first.
Persons who are going to operate automatic climbers need special skills and
knowledge which can only be imparted
by skilled Doka personnel in a special
instruction and training programme.
As proof that they have received such
special instruction, an "OPERATION
LICENCE" is issued to persons who have
undergone this training course.
999751002 - 07/2006
General remarks
999751002 - 07/2006
Symbols used
The following symbols are used in this booklet:
Important note
Failure to observe this may lead to malfunction or
damage.
Instruction
This symbol indicates that actions need to be taken
by the user.
Sight-check
Indicates that you need to do a sight-check to make
sure that necessary actions have been carried out.
Tip
Points out useful practical tips.
Miscellaneous
We reserve the right to make alterations in the interests of technical progress.
Unless otherwise stated, all dimensions are given
in cm.
General remarks
System description
Automatic climbing formwork SKE The crane-independent climbing
formwork for structures of any
shape and height
The SKE system is used for raising:
large-area formwork elements
together with the climbing scaffold
in one single step
and without any crane assistance
by one casting section at a time.
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SDDEUTSCHLAND
The Doka automatic climbers are tested by independent institutes, who also certify their high quality and safety.
999751002 - 07/2006
General remarks
SKE 50 system
Formwork systems:
FF20 and Top 50 timber-beam formwork
Framax and Alu-Framax framed formwork
9751-255-01
9751-254-01
Formwork systems:
FF20 and Top 50 timber-beam formwork
Framax and Alu-Framax framed formwork
999751002 - 07/2006
General remarks
The hydraulic cylinder (E) pushes the bottom lifting mechanism (B) upwards until the top lifting
mechanism (A) automatically engages in the
climbing profile (D) once again.
Precondition
The control levers of the top lifting mechanism (A)
and the bottom lifting mechanism (B) must be in the
upper position "PROFILE".
9751-232-01
A
E
B
9751-276-01
The hydraulic cylinder (E) pushes the bottom lifting mechanism (B) downwards until this automatically engages in the climbing profile (D) .
C
A
E
B
9751-275-01
999751002 - 07/2006
General remarks
9751-231-01
The climbing profile (D) is attached to the structure by the top suspension shoe (F) .
The bottom lifting mechanism (B) is fixed in the
climbing profile (D) .
The hydraulic cylinder (E) pushes the top lifting
mechanism (A) and with it, the entire climbing
unit upwards, until the top lifting mechanism
automatically engages in the climbing profile (D)
again.
C
A
E
B
D
9751-277-01
A
E
B
9751-278-01
999751002 - 07/2006
General remarks
Hydraulic system
The SKE automatic climbers are "jumped" with the
aid of a hydraulic ring-main system. The ring-main
system is based on a stationary hydraulic unit
designed to provide uniform, simultaneous drive
for up to 30 automatic climbers. The number of
automatic climbers that can be raised jointly in one
climbing cycle must be appropriate for the structure
and the construction workflow, and not so many
that it is no longer possible to "keep track" of them
all.
Hydraulic unit RL
Is supplied to the site ready for operation.
Hydraulic units
Follow the directions in the Operating
Instructions!
Number of cylinders that can be operated simultaneously:
SKE 50
SKE 100
Hydraulic unit RL
30
15
Note:
If the unit needs to be lifted, it should only be slung
from, and lifted by, the crane hoisting lugs provided.
10
999751002 - 07/2006
General remarks
Legend
Number
(A)
Designation
Hydraulic unit
(B)
(C)
Cross distributor M
(D)
Cross distributor S
Symbol
(E)
A
D
(F)
(G)
(H)
E
F
9218-240-01
E
F
C
X
E
B
H
G
B
B
H
I
G
9235-801
9218-241-01
A Transmitter
B Charging unit
C 2 interchangeable rechargeable batteries
D Carrying strap
E Receiver
F Receiver antenna (optionally, "Reflektomat" from GrossFunk)
G Connecting cable from the receiver to the hydraulic unit
H Plug connector for receiver
I
999751002 - 07/2006
11
General remarks
Anchoring systems
Components:
F
E
Form-tie system
Max. load to
DIN 18216
15.0
20.0
90 kN
150 kN
C
B
9751-237-01
24 cm
19 cm
48 cm
Stop-anchor 20.0
45 cm
Stop-anchor 20.0
22 cm
53 cm
30 cm
Preferably, stop-anchors (D) are used, or depending on the characteristics of the structure pigtail
anchors (E) .
12
999751002 - 07/2006
Suspension shoes
These ensure that the automatic climbers are safely
suspended in all phases of the work.
General remarks
Make marks on the top edge of the formwork so that you can easily see where the
anchoring points are during pouring.
Every time the Universal climbing cones are
used, fit them with new sealing sleeves first.
9751-236-01
999751002 - 07/2006
13
General remarks
D
G
H
I
D
C
F
9751-204-02
a ... 35 to 45 mm
Tools needed:
Reversible ratchet 3/4"
Spanner for Universal climbing cone 15.0/20.0
Extension 20cm 3/4"
Box nut 50 (for Cone screw B 7cm)
Note:
The pigtail anchor must be facing downwards
Fasten a packing plate (G) (e.g. Dokaplex 15 mm)
to the form-ply (position as per project plan).
Drill a diam. 30 mm hole in the form-ply (position
as shown in the project plan).
Push the Cone screw B 7cm (C) through the formply, screw it into the Universal climbing cone (A)
and tighten it firmly.
Screw the Stop-anchor or Pigtail anchor (D) into
the Universal climbing cone (A) , until it engages
(up to the depth mark) (F) .
9751-204-03
Tools needed:
Reversible ratchet 3/4"
Spanner for Universal climbing cone 15.0/20.0
Extension 20cm 3/4"
Box nut 50 (for Cone screw B 7cm)
Reversible ratchet 1/2"
Extension 1/2"
Drill a diam. 9-10 mm hole in the form-ply (position as shown in the project plan).
Nail an M8 wing bolt (H) onto the form-ply to
make it easier to mount the cone.
Shortened double-headed nails make it easier to dismount the wing bolt.
9751-204-04
14
999751002 - 07/2006
J
D
General remarks
Before pouring
Check all positioning points and suspension
points once again.
The axis of the universal climbing cone
must be at right-angles to the surface of
the concrete maximum angle of deviation: 2.
Tolerance for locating the positioning
points and suspension points: 1 cm in
the horizontal and the vertical.
The depth mark on the pigtail anchor or
stop-anchor must be right up against the
Universal climbing cone = must be
screwed in to the full depth.
Repeat use
9751-204-01
Important!
It is not permitted to use the Positioning disc
M30 more than once in the same position,
as it cannot be fixed firmly and securely in
the old nail-holes.
Tools needed:
Reversible ratchet 3/4"
Spanner for Universal climbing cone 15.0/20.0
Extension 20cm 3/4"
Box nut 50 (for Cone screw B 7cm)
Reversible ratchet 1/2"
Extension 1/2"
Suspension point
Fix the Suspension shoe SKE (K) in the Universal
climbing cone 15.0 (A) with a Cone screw B 7cm
(C) . A tightening torque of 100 Nm (20 kg assuming a ratchet-length of approx. 50 cm) is sufficient.
K
C
9751-204-05
Ratchet MF 3/4"
Tr687-200-01
Tr687-200-01
Tr687-200-01
999751002 - 07/2006
15
SKE 50
Typical cross-section
Level 0
Level -1
+1
Level -2
Pouring platform
For reinforcement and concrete-placing work.
Working platform
For manipulating the formwork elements.
Suspended platform
For manipulating the automatic climbers and in
some cases for doing finishing-work on the concrete.
Suspended platform
For dismounting the suspension shoe, for closing
off the cone holes and for doing finishing-work on
the concrete.
-1
9751-254-01
-2
16
999751002 - 07/2006
SKE 50
Statical
A
B1
E
F
G
C1
A2
B2
K
C2
C1 ... 69.0 kN
a ... 1494 mm
b ... max. 5500 mm (Climbing profile SKE 50/550/S355)
b ... max. 4250 mm (Climbing profile SKE 50/425/S355)
c ... ca. 700 mm
100
80
B1 [kN]
D2
A2 ... 55.0 kN
B2 ... 50.0 kN
C2 ... 33.0 kN
D2 ... 21.2 kN
9751-213-01
9218-236-01
9218-235-01
60
40
20
0
9218-100
20
40
60
80
999751002 - 07/2006
17
SKE 50
Climbing phases
Schematic workflow
Important note:
All assembly and disassembly work, the first
time of putting into service and the first typical climbing sequence must be supervised
by a Doka supervising foreman or an authorised technician.
Start-up phases
Pouring 1st casting section
9751-209-01
18
9751-208-01
9751-207-01
1.
2.
3.
4.
5.
3.
4.
5.
6.
7.
999751002 - 07/2006
9751-210-02
999751002 - 07/2006
9751-211-01
SKE 50
9751-210-03
Typical phases
Climbing
1.
2.
3.
4.
5.
6.
Pouring
1. Set up one side of the formwork
Strip the formwork
2. Mount the positioning-points
Clean the formwork and the platforms
3. Place the reinforcement
Mount the top suspension shoe
4. Close the formwork
Hydraulically raise the climbing profile
5. Pour this section
Dismount the bottom suspension shoe
From this point on, the sequence consists
Hydraulically "climb" the entire Climbing
of the alternating succession of the typical
scaffold plus formwork
phases.
19
SKE 50
9751-253-01
I
H
G
K
F
A
E
9751-273-01
9751-260-01
20
Vertical waling MF
999751002 - 07/2006
SKE 50
Platform scaffolds
Suspended platform SKE/MF 425
A
B
9751-259-02
F
9751-258-01
999751002 - 07/2006
21
SKE 50
Typical cross-section:
Variant 1
Is mostly used for faades and walls that are poured
ahead of (i.e. separately from) the floor slabs.
A
9751-257-03
View A:
Suspended formwork with working platform
9751-257-02
9751-257-01
22
999751002 - 07/2006
SKE 50
Typical cross-section:
Variant 2
In this variant, the wall and floor-slab are cast in one
single pour. By doing away with complicated floor
junctions, this expedites and simplifies the construction sequence.
9751-262-01
9751-262-02
Note:
You can obtain more information in the Automatic
Climbing Technology Expertise Centre.
999751002 - 07/2006
23
SKE 100
Typical cross-section
Level +1
Level 0
Level -1
+2
Level -2
Reinforcement-placing platform
For performing the preliminary reinforcement
work for this casting section.
Pouring platform
For reinforcement and concrete-placing work.
Working platform
For manipulating the formwork elements.
Suspended platform
For manipulating the automatic climbers and in
some cases for doing finishing-work on the concrete.
Suspended platform
For dismounting the suspension shoe, for closing
off the cone holes and for doing finishing-work on
the concrete.
D
C
-1
-2
9751-255-01
24
999751002 - 07/2006
SKE 100
Loads imposed in the statically anchored situation, i.e. while construction tasks are being carried out.
Loads imposed during climbing, i.e. while the
connected platforms are being moved into their
new working position.
A
D
Statical
A1
B1
A2
C1
H
B2
C2
D2
9227-202-01
9227-203-01
A1 ... 130.0 kN
B1 ... 130.0 kN
C1 ... 130.0 kN
a ... 1940 mm
b ... max. 5500 mm (Climbing profile 425 SKE 100/550/S355)
b ... max. 4250 mm (Climbing profile 425 SKE 100/425/S355)
c ... ca. 850 mm
999751002 - 07/2006
25
SKE 100
Climbing phases
Schematic workflow
Important note:
All assembly and disassembly work, the first
time of putting into service and the first typical climbing sequence must be supervised
by a Doka supervising foreman or an authorised technician.
9751-207-02
9751-215-01
26
9751-214-01
Start-up phases
Pouring 1st casting section
1.
2.
3.
4.
5.
3.
4.
5.
6.
7.
999751002 - 07/2006
9751-216-01
999751002 - 07/2006
9751-217-01
SKE 100
9751-216-02
Typical phases
Climbing
1.
2.
3.
4.
5.
6.
Pouring
1. Set up one side of the formwork
Strip the formwork
2. Mount the positioning-points
Clean the formwork and the platforms
3. Place the reinforcement
Mount the top suspension shoe
4. Close the formwork
Hydraulically raise the climbing profile
5. Pour this section
Dismount the bottom suspension shoe
From this point on, the sequence consists
Hydraulically "climb" the entire Climbing
of the alternating succession of the typical
scaffold plus formwork
phases.
27
SKE 100
I
C
9751-251-01
28
999751002 - 07/2006
SKE 100
K
K
H
C
K
J
L
D
Folding platform
M
N
O
9751-215-03
Platform folded up
N
9751-252-01
9751-215-02
A Climbing unit
B Climbing bracket SKE 100
C Travelling unit MF
D Vertical strut 3.25
999751002 - 07/2006
29
SKE 100
Typical cross-section:
Variant 1
Is mostly used for faades and walls that are poured
ahead of (i.e. separately from) the floor slabs.
9751-218-01
View A:
Suspended formwork with working platform
9751-218-03
9751-218-02
30
999751002 - 07/2006
SKE 100
Typical cross-section:
Variant 2
9751-263-01
9751-263-02
Note:
You can obtain more information in the Automatic
Climbing Technology Expertise Centre.
999751002 - 07/2006
31
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