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Article history:
Received 2 December 2014
Received in revised form
4 May 2015
Accepted 6 May 2015
The main objective of the work was preparation of zirconia membrane on a low cost ceramic support
through an in-situ hydrothermal crystallization technique for the separation of methyl orange dye. To
formulate the zirconia lm on the ceramic support, hydrothermal reaction mixture was prepared using
zirconium oxychloride as a zirconia source and ammonia as a precursor. The synthesized zirconia powder
was characterized by X-ray diffractometer (XRD), N2 adsorption/desorption isotherms, Thermogravimetric analysis (TGA), Fourier transform infrared analysis (FTIR), Energy-dispersive X-ray (EDX) analysis
and particle size distribution (PSD) to identify the phases and crystallinity, specic surface area, pore
volume and pore size distribution, thermal behavior, chemical composition and size of the particles. The
porosity, morphological structure and pure water permeability of the prepared zirconia membrane, as
well as ceramic support were investigated using the Archimedes method, Field emission scanning
electron microscopy (FESEM) and permeability. The specic surface area, pore volume, pore size distribution of the zirconia powder was found to be 126.58 m2/g, 3.54 nm and 0.310 mm, respectively. The
porosity, average pore size and pure water permeability of the zirconia membrane was estimated to be
42%, 0.66 mm and 1.44 10 6 m3/m2 s kPa, respectively. Lastly, the potential of the membrane was investigated with separation of methyl orange by means of ux and rejection as a function of operating
pressure and feed concentration. The rejection was found to decrease with increasing the operating
pressure and increases with increasing feed concentrations. Moreover, it showed a high ability to reject
methyl orange from aqueous solution with a rejection of 61% and a high permeation ux of
2.28 10 5 m3/m2 s at operating pressure of 68 kPa.
& 2015 Elsevier Inc. All rights reserved.
Keywords:
Zirconia membrane
Methyl orange
Hydrothermal treatment
Dye removal
1. Introduction
The annual global productions of dyes are calculated to be more
than ten thousand tons. In that, around 15% quantity is lost during
the industrial processes, such as dyeing, textiles printing and dye
manufacturing (Forgacs et al., 2004). These industrial processes
utilize several synthetic chemical dyes for a variety of purposes.
Textile dyeing is among the most environmentally unfriendly industrial processes owing to the large quantities of water demanded and the strongly colored wastewater produced, polluted
with dyes and other chemical auxiliaries. The highly colored efuents dye streams could pose serious detrimental effects to the
environment and thus to human health (Zaghbani et al., 2007;
Jana et al., 2010). Specically, Azo dyes can be toxic upon degradation and this class of dye is widely used in many industries
by virtue of present unique properties and technical
n
http://dx.doi.org/10.1016/j.ecoenv.2015.05.006
0147-6513/& 2015 Elsevier Inc. All rights reserved.
Please cite this article as: Kumar, R.V., et al., Fabrication of zirconia composite membrane by in-situ hydrothermal technique and its
application in separation of methyl orange. Ecotoxicol. Environ. Saf. (2015), http://dx.doi.org/10.1016/j.ecoenv.2015.05.006i
Please cite this article as: Kumar, R.V., et al., Fabrication of zirconia composite membrane by in-situ hydrothermal technique and its
application in separation of methyl orange. Ecotoxicol. Environ. Saf. (2015), http://dx.doi.org/10.1016/j.ecoenv.2015.05.006i
MWMD
=
MWMA
(1)
JW =
Q
= L p P
A T
(2)
JW =
r 2P
= L p P
8l
(3)
R=
Cf CP
100
Cf
(4)
40
tetragonal- ZrO2
30
Intensity
tetragonal- ZrO2
20
monoclinic- ZrO2
10
0
10
20
30
40
50
2 (Degrees)
60
70
Please cite this article as: Kumar, R.V., et al., Fabrication of zirconia composite membrane by in-situ hydrothermal technique and its
application in separation of methyl orange. Ecotoxicol. Environ. Saf. (2015), http://dx.doi.org/10.1016/j.ecoenv.2015.05.006i
9
Before calcination
60
40
20
Adsorption Isotherm
Desorption Isotherm
Transmittance (a.u.)
80
-1
100
7
16
After calcination
14
12
0
0.0
0.2
0.4
0.6
0.8
Relative pressure P/Po
1.0
8
4000 3500 3000 2500 2000 1500 1000
Wavenumbers (cm-1)
0.035
0.030
d(V P )/d(D P ) (ml/g.nm)
10
500
0.025
0.020
0.015
0.010
0.005
0.000
10
100
Pore diameter (nm)
Fig. 2. (a) N2 adsorptiondesorption isotherms and (b) BJH pore size distribution of
zirconia.
and crack free. Fig. 4(b) shows the deposition of fumed zirconia on
to the surface of the membrane. It indicates that the lm of zirconia is deposited on the pore of ceramic support. Hence it can be
concluded that the ziconia is formed on the surface of the membrane support with smooth consistent surface. In addition, the
pore density of the membrane is estimated from SEM micrographs
using Image J software. In order to minimize errors of image
analysis, three SEM micrographs are analyzed for each sample. The
pore density of the ceramic support and zirconia membrane is
found to be 2.34 106 and 3.80 105 pore/mm2, respectively. The
decreased pore density for the zirconia membrane is due to the
blockage of pores by the formation of zirconia particles on the
surface of ceramic support.
Fig. 4(b) (inside) depicts an EDX spectrum, which quantitatively
detects the constituent elements. The spectrum shows Zr peaks
signifying the existence of zirconia on the composite membrane.
Other peaks detected in the EDX spectrum include oxygen, which
also derived from the deposition of ziconia. Fig. 5 depicts the pure
water ux of ceramic support along with zirconia membrane. As
expected water ux increases linearly with an increase of applied
pressure and follows Darcy's law. It is observed that the water ux
is lower than that of ceramic support, which is accredited by reduction in pore radius on hydrothermal treatment. As a result, the
pure water permeability of zirconia membrane reduces resulting
in lower ux. The pure water permeability (Lp) for support and
zirconia membrane is found to be 3.63 10 6 and
1.44 10 6 m3/m2 s kPa, respectively.
Table S1 (presented as supplementary data) summarizes the
overall properties of the fabricated ceramic support and zirconia
membrane. As stated above, the porosity, water permeability,
mean pore size and pore density of the zirconia membrane is
decreased (see Table S1), which is obviously due to the incorporation of the zeolite particles on the ceramic support by
hydrothermal treatment.
3.3. Microltration of methyl orange
3.3.1. Effect of operating pressure
The ux and rejection trend of MO solution with different operating pressures (69207 kPa) at a xed concentration
Please cite this article as: Kumar, R.V., et al., Fabrication of zirconia composite membrane by in-situ hydrothermal technique and its
application in separation of methyl orange. Ecotoxicol. Environ. Saf. (2015), http://dx.doi.org/10.1016/j.ecoenv.2015.05.006i
Fig. 4. (a) FESEM image of ceramic support and (b) zirconiaceramic composite membrane with EDX.
0.0010
Zirconia-ceramic membrane
Ceramic support
0.0008
0.0006
0.0004
0.0002
0.0000
0
50
100
150
200
250
300
350
Fig. 6. (a) Effect of operating pressure and (b) feed concentration on methyl orange
separation.
Please cite this article as: Kumar, R.V., et al., Fabrication of zirconia composite membrane by in-situ hydrothermal technique and its
application in separation of methyl orange. Ecotoxicol. Environ. Saf. (2015), http://dx.doi.org/10.1016/j.ecoenv.2015.05.006i
4. Conclusions
The zirconiaceramic composite membrane has been successfully prepared by in-situ hydrothermal crystallization with controlled growth of zirconia particle on the porous ceramic support.
XRD analysis of zirconia powder calcined at 450 C reveals the
presence of tetragonal phase along with some small peaks of the
monoclinic phase of zirconia. EDX spectrum demonstrates the
presence of the zirconia in the membrane FESEM image veries
that the zirconia particles adhere on the surface of the membrane.
Moreover, porosity, average pore size and pure water permeability
of the zirconia membrane is estimated to be 42%, 0.66 mm and
1.44 10 6 m3/m2 s kPa, respectively. Separation potential of the
prepared membrane is investigated on the effect of parameters
such as operating pressure and feed concentration and its inuences on both permeate ux and MO removal is discussed.
Moreover, the highest separation (61%) is obtained with the
permeate ux of 2.28 10 5 m3/m2 s at 68 kPa for the feed concentration of 3000 ppm.
Acknowledgment
We would like to thank the Central Instrument Facility, IIT
Guwahati for helping us to perform FESEM analysis. This work was
nancially supported by a research grant under the Fast Track
Scheme (SR/FTP/ETA-44/2010) from Department of Science and
Technology (DST), Government of India.
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Please cite this article as: Kumar, R.V., et al., Fabrication of zirconia composite membrane by in-situ hydrothermal technique and its
application in separation of methyl orange. Ecotoxicol. Environ. Saf. (2015), http://dx.doi.org/10.1016/j.ecoenv.2015.05.006i