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TPS - ThroughPut Solutions

Single Minute Exchange of Die (S.M.E.D.)

Single Minute Exchange of Die (also known as S.M.E.D.), is the Lean tool used to create very fast
changeovers and setups that greatly reduce machine downtime and increase throughput. It is common
to reduce machine changeover times from hours to less then ten minutes. While that may sound too
good to be true, weve seen it happen time and time again.

Implementation: S.M.E.D. efforts are best implemented with the operators or changeover teams
assigned to a specific machine or set of machines. We work closely with your staff to teach them the
many powerful techniques to reduce setup, implement as many improvements as immediately
possible, and rehearse the new setup procedures. A great setup or changeover is highly choreographed
and has a dramatic effect on downtime.
Since there are many outstanding tools available to reduce setups and changeovers, we work closely
with your teams until they are sufficiently prepared to carry their efforts forward and professionally
apply the many techniques on their own.

Summary: S.M.E.D. is a powerful tool for reducing downtime due to setups and changeovers. Results
are almost always outstanding and inspiring.
Note: SMED results can be enhanced through the use of a visible timer that all can see. We
recommend you check out Alzatex Lean Manufacturing Timers if you want to take your changeovers
up a notch!
More info

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2011 TPS ThroughPut Solutions (435) 792-4380