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CONTENTS
Experiments In Plotting Magnetization Curves ..................................................................... 2
Core Windings ............................................................................................................. 2
Circuit diagram ............................................................................................................ 2
Circuit Construction ...................................................................................................... 3
Principle Of Operation ................................................................................................... 3
Finding H .................................................................................................................... 3
Finding B .................................................................................................................... 4
Plotting B against H ...................................................................................................... 4
Calculating The Permeability Of A Core ........................................................................... 5
Results Using Op-Amp Integrator And Test Core .............................................................. 7
Estimating Hysteresis Losses ......................................................................................... 8
B-H Curve Demonstration Unit ........................................................................................ 10
Triangle Wave Generator ............................................................................................ 10
Coil Driver ................................................................................................................. 10
Integrator ................................................................................................................. 11
Core ......................................................................................................................... 11
Circuit Construction .................................................................................................... 12
Complete Circuit ........................................................................................................... 13
Issues .......................................................................................................................... 14
Page 1
Core Windings
Two windings on the core are required (a primary, and a secondary). The experimental core
was wound with as many turns on the primary as would fit (to ensure the core could be taken
to saturation with a reasonably small primary current).
Thick wire (29 SWG approx. 0.35 mm ) was used for the primary to ensure minimal
primary resistance and so low I2R losses (the permeability for typical ferrites being significantly
temperature dependent).
The primary and secondary were bifilar wound to ensure good coupling (and for expedience..).
Circuit diagram
Page 2
Principle Of Operation
The core is energized through the primary using an AC source. The wave shape is not
important a sinusoidal wave is most easily obtained, but a triangular wave is preferable for
even display brightness (the waveform is used to drive the X axis of an oscilloscope in X-Y
mode so a sine wave will dwell at the extremes of the sweep).
Finding H
The current in the primary winding is monitored by measuring the voltage developed across R1:
I p = V R1 / R1
Equation 1
Eq. 2
where:
I p = Primary current
N p = Number of turns
L = Mean magnetic path length
From Eq. 1:
V R1
Ip
V R1
So:
Proportionality 1
Page 3
Eq. 3
where:
V s dt = N s
Eq. 4
Prop. 2
Eq. 5
where:
So
Vc
Prop. 3
Plotting B against H
The key relationships are the proportionalities Prop. 1 and Prop. 3:
V R1
Vc
So plotting V C against V R1 on an oscilloscope in X-Y mode will plot the B-H curve for the core.
Page 4
Core saturating
V s /(C1 R2) dt
R1 = 5 x 10 resistors in parallel = 2
R2 = 1 K
R3 = 10 M
C1 = 0.47 F
To calculate the permeability of the core, the physical dimensions of the core and the turns on
the secondary winding must be known.
For the experimental core:
N p = 60
N s = 60
Mean Magnetic Path Length, L = 50 mm
= 0.05 m
Core cross sectional area,
A = 3 x 3 = 9 mm2 = 9x10-6 m2
Page 5
Eq. 6
Vo = -
V s /(C1 R2) dt
So
V s dt = N s
V s dt
V o = - (N s ) / (C1 R2)
Eq. 7
With the two values provided by Eq. 6 and Eq. 7, the permeability can be calculated:
=B/H
Page 6
X axis: 20 mV / Div
Y axis: 0.2 V / Div
Source Frequency: 250 Hz
Circuit values:
A = 9x10-6 m2
L = 0.05 m
N P = 60
N S = 60
R1 = 2
R2 = 1 K
C1 = 470 nF
Eq. 8
B = (V o C1 R2) / (N s A)
B = (0.96 x 470 x 10-9 x 103) / (60 x 9 x 10-6)
B = 0.84 Tesla
Eq. 9
Page 7
Voltage measurements:
X axis: 120 mV (V R1 )
Y axis: 0.96 V
(V o )
= 0 r
So
r = (11.7 x 10-3) / 0
r = (11.7 x 10-3) / (4 x 10-7)
r 9300
2)
4)
Having achieved a clear, high contrast shape, a graphics analysis package will give the total
number of pixels in the image, and the total number of pixels coloured white. This task is
outside the ability of most "painting" type graphics packages so something a little more
specialised may be needed. ADI (Analyzing Digital Images) is free and does the job very easily.
ADI returned a "white to whole picture" ratio of 11.7% for the captured image above.
Page 8
= Amps / metre
= Coulomb / (second x metre)
Eq. 10
J/s
Page 9
Coil Driver
The output of the triangle wave generator is fed to a small potentiometer (RV1) which allows
adjustment of the signal level.
The signal is AC coupled / DC restored by C2/R4 and fed to the power amplifier which has a
voltage gain of 15 (determined by R5 and R6) and current gain is provided by transistors Q1
and Q2.
Page 10
Components R7, R8 and C3 are used in the calculation of B and H. Therefore these values need
to be known accurately. The components used were measured and the following values
recorded:
R7 = 10.6
R8 = 98.5 K
C3 = 11.6 nF
Core
The core used had the following dimensions:
OD:
ID:
Thickness:
Height:
Area:
Mean Path Length:
Primary turns:
Secondary turns:
15.6 mm
9.8 mm
2.9 mm
6.78 mm
19.7 mm
40 mm
75
75
Page 11
Power Input
Triangle wave
Schmitt trigger
Outputs:
0V
H output
B output
Voltage Regulation
B Integrator
Test core
Page 12
Page 13
4) The actual values / tolerance of R1, R2 and C1 will impact on the accuracy of the
calculations.
The true values of the critical components can be measured.
5) The core dimensions were estimated.
The real core dimensions would be available through manufacturers data.
Page 14