Professional Documents
Culture Documents
Instruction
Manual
Precaution in safety.
Configuration and structure
of SELFJECTOR
Contents (1 / 3)
1 Precautions in safety ..........................................................................................................................
1-1
ASELFJECTOR
Instruction Manual
Operation Manual 1
Contents (2 13)
4 Motor, starter and control panel......................................................................................................
4-1
...........................................................................................5-1
ASELFJECTOR
Instruction Manual
Operation ~ a n u a l l
Contents (3 1 3 )
6 Multi-Monitor .......................................................................................................................................
6-1
6.1 Multi-Monitor.......................................................................................................................................
6-1
6.1.1 General ............................................................................................................................................
6-1
6.1.2 Kind of Multi-Monitor .......................................................................................................................
6-2
6.1.3 Explanation of internal switches on Multi-Monitor ..........................................................................6-3
6.1.4 Identification and Location of Multi-Monitor Sensors .....................................................................6-5
6.1.5 Routine running ...............................................................................................................................
6-5
6.1.6 Precautions in handling...................................................................................................................
6-5
6.2 Leakage Monitor Function (LM) .........................................................................................................
6-6
6.2.1 General ......................................................................................................................................
6 - 6
6.2.2 Operating principle ..........................................................................................................................
6-6
6-7
6.2.3 Connecting with control panel.........................................................................................................
6.2.4 LED display .....................................................................................................................................6-8
6.2.5 Routine running ...............................................................................................................................
6-9
6.2.6 Items to adjust .................................................................................................................................
6-9
6.2.7 Factory settings (main value) ........................................................................................................
6-10
6.3 Discharge Detector Function (DD).................................................................................................6-11
6.3.1 General ..........................................................................................................................................
6-11
6.3.2 Operating principle (Alarm function) .............................................................................................
6-11
6.3.3 Connecting with control panel .......................................................................................................
6-11
6.3.4 LED displays .................................................................................................................................
6-12
6.3.5 Routine running ..............................................................................................................................
6-13
6.3.6 Items to adjust ...............................................................................................................................
6-13
6.3.7 Precautions in handling.................................................................................................................
6-13
6.4 Water Detector Function (WD) ........................................................................................................
6-14
6.4.1 General ..........................................................................................................................................
6-14
6.4.2 Pressure sensor type water detector (GSH-1lMM-3) ...................................................................6-14
6.4.3 Electrostatic capacity type water detector (GSH-1lMM-2) ...........................................................6-18
6.5 Partial discharge detection function (GSH-1) ..................................................................................
6-19
6.5.1 Operating principle ........................................................................................................................
6-19
6.5.2 Items to adjust ...............................................................................................................................
6-20
6.6 Display Function...............................................................................................................................
6-21
6.6.1 General ..........................................................................................................................................
6-21
6.6.2 Configuration of display ................................................................................................................
6-21
6.6.3 Factory settings .............................................................................................................................
6-23
ASELF,IECTOR
Instruction Manual
Operation ~ a n u a l l
ASELFJECTOR
Instruction Manual
1-5
totally
discharge
all
Operation ~ a n u a l l
r-----1
L..-..A
MKK SUPPLY
,-,
Fig. 2-1
1 SELFJECTOR
2 Gear pump
E Water inlet
6 Multi-Monitor
F Drain
G Circulation
@ Pressure gauge
@ Compound gauge
@ Motor
2- 1
Operation ~ a n u a l l
1 GBC-1
(Total discharge type IAutomatic control panel with CPU controller panel I1 unit)
GBC-2
(Total discharge type IAutomatic control panel with CPU controller panel 1 2 units)
GSH-1
(HIDENS SYSTEM configuration ITotal and Partial discharge IAutomatic control panel with PLC)
Manual types
GAP-11
Manual
2-3
Operation ~ a n u a l l
SJ : Control panel
Control panel
GBC-1
G BC-2
GSH-1
GAP-1 1
Manual
1:l
2:l
1:l
1:0
1:0
PLC
CPU
0
0
Alarm panel
Operating water
Automatic
Manual
0
0
0
0
Feed valve
0
0
0
0
0
0
0
Feature
Suffix of
Machine type
GH
Operation ~ a n u a l l
3 STRUCTURE of SELFJECTOR
3.1 General
Fig. 3-1 outlines the structure of SELFJECTOR.
The power is transmitted from the motor through the
friction clutch to the horizontal shaft and is further
Vertical
shaft
increased in speed and transmitted to the vertical shaft
through the spiral gear mounted on the horizontal shaft
Frame
and pinion on the vertical shaft.
The vertical shaft is supported by upper and lower Motor
bearings.
The bowl mounted on the top of the vertical shaft rotates at
the speed of the vertical shaft.
To supply feed liquid to SELFJECTOR, the suction pump
(gear pump) is connected to the horizontal shaft through
the safety joint. To deliver light liquid, the centripetal
clutch
pump (impeller) is built in the top of bowl.
In addition, heavy liquid is forced out by a similar
centripetal pump.
-------------- ---- --- ----- ------- --------- -------------- -- ---------- ----- --------
--
--
--
..
.-.
------
Fig. 3-1
e
-
Vertical shaft
Upper bearing parts
c--,
-1
mFf~p&,
g,
,lM
)1,
Flat spring
Upper spring
" ""I'
I
-
--
I
I
-.---- ---
1-
Pinion gear
-7
w+
g
4 2
Lower spring
Fig. 3-2
-------
-- -
-=
=
=
=
=
-
3- 1
Operation ~ a n u a l l
Fig. 3-3
3.2.3
Brake
-&,
OFF
@;
I
/
Fr~ctionpulley
rizontal shaft
14
uc
Brake lining
By springs, the brake linings are pressed against the outer surface
3-2
Fig. 3-4
Friction ?ley
/&/
1 -r
b-;(
Friction boss
\:
I--),,
'I
2
X
-9
.*\
1;
vrd,
Frictionclutch
Fig. 3-5
Operation ~ a n u a l l
3.3 Bowl
3.3.1 Structure of bowl
The bowl vessel mainly consists of body, hood and nut. The bowl incorporates separation chamber
composed of disc (1) and top disc and distributor, which distributes feed liquid from the bowl inlet to the
separation chamber uniformly.
There is a main cylinder, which slides vertically by water pressure to discharge sludge separated and
accumulated on the inner wall of bowl during operation.
At 2 points on the outer periphery of bowl, there are pilot valve assemblies for controlling the main
cylinder slide.
When feed liquid introduced through the feed liquid inlet through the distributor to the separation
chamber passes through the gap between discs (A), solids and water are separated and purified oil is
continually delivered outside by the centripetal pump (light liquid impeller) located on the top of bowl.
Separated water is continuously discharged outside through the heavy liquid impeller.
Gravity disc
For purifier operation, the interface for separating light liquid and heavy liquid in the bowl must be held
to within a certain range. On SELFJECTOR, gravity discs with different inner diameters are used
according to the gravity of oil to be treated, thereby changing the interface position.
Select an optimum gravity disc according to "Gravity disc selecting procedure" in Operation manual 2.
% : For the HIDENS specification, being for clarifier operation, requires no change of gravity discs.
'
_
Heavy liquid chamber ,
Distributor
Light liquid chamber
Bowl hood
Bowl nut
Bowl body
-D
Sludge
Main cylinder
Pilot valve
Assembly
---A-
Fig. 3-6
3-3
Operation ~ a n u a1l
3.3.2
Discharge mechanism
Main cylinder
Fig. 3-7
Fig. 3-8
SELFJECTOR
Instruction Manual
3-4
Operation ~ a n u a l l
'i
Fig. 3-9
Fig. 3-10
NOTE
In the HIDENS system specification, partial discharge is effected to let out water accumulated in
the bowl, which is basically the same as the total discharge mode, except that the main cylinder
opening duration is shorter.
3-5
Operation ~ a n u a l l
Water pressure
chamber for closing bowl
/j
'_
,
,
'
Fig. 3-11
3-6
Operation ~ a n u a l l
Fig. 3-12
3-7
Operation ~ a n u a l l
It is most
The high limit of specific gravity of oil to treat is 0.991 (at 15C) practically.
2. For normal operation, the interface must be set to within a specified range by changing the
diameter of gravity disc.
3. Before introducing oil, water sealing is required so that oil fill not flow out through the heavy liquid
outlet.
4. The purifier has a heavy liquid outlet for continually discharging separated water.
1.
Fig. 3-13 is the cross sectional view of the bowl of SELFJECTOR (SJ-G series) under purifier
operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery of the bowl, light liquid moves
inside through between the discs and is forced out by the light liquid impeller. Heavy liquid passes
outside the top disc and flows over the gravity disc to be discharged by the heavy liquid impeller.
S e a l i n g water i n l e t
Feed I i q u i d ( d i r t y o i l ) i n l e t
L i g h t I i q u i d ( p u r i f i e d o i 1 ) outlet
I i q u i d (water) outlet
Heavy l i qu i d c h h e r
Light liquid chher
-ischarge
hole
Fig. 3-13
3-8
Operation ~ a n u a l l
If the specific gravity of oil to be treated exceeds 0.991 (at 15C) , clarifier operation with the GHIDENS series machine is recommended.
2. The G-HIDENS series machines ensure stable clarifier operation for fuel oils up to 1.O1 (at 15C) in
gravity.
3. Irrespective of gravity, the G-HIDENS series machines accept oils for treatment without adjustment
with the gravity disc.
4. The G-HIDENS series machines require no water sealing.
5. In the setup for clarifier operation, there is no heavy liquid outlet for letting separated water out of
the machine so that separated water cannot be continuously discharged.
1.
The G-HIDENS system is designed to detect the accumulation of separated water at a predetermined
level by means of a presser sensor installed in the circulation line and discharge it out of the bowl. It
combines the feature of the clarifier which is leakage-free operation and that of the purifier which is the
capability of water separation.
Fig. 3-14 shows the cross sectional view of the bowl of a typical G-HIDENS system SELFJECTOR
(SJ-GH series) in clarifier operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery in the bowl, light liquid moves
inside through between the discs and is discharged by means of the light liquid impeller. Some of light
liquid passes outside the top disc and is returned to the feed liquid port via circulation line by means of
the heavy liquid impeller. To make this take place, pressure (0.1 MPa) is built in the circulation line
through back pressure valve. Upon arrival of accumulated water in the bowl at the top disc outside level,
the circulation of light liquid is stopped with an ensuing drop in circulation line pressure. This pressure
drop (the sign of maximum water accumulation in the bowl) is detected by a pressure sensor, a sensor
output is transmitted to the Multi-Monitor and accumulated water is released from the bowl as a result.
While water is normally discharged in the partial discharge mode, total discharge with sludge can take
place, depending on the time spent for water detection.
11
Feed l i q u ~ d ( d ~ r t0y1 1 ) I n l e t
Light I ~ q u ~ d ( p u r ~ f l011)
e d outlet
- Heavy l ~ q u ~c dh d e r
Gravity disc
'
D~strlbutor
Discharge
hole
Fig. 3-14
3-9
Operation ~ a n u a l l
3.7.1
Parallel operation
T-
r-.,
Fig. 3-15
3-1 1
Operation ~ a n u a l l
--
3.7.2
Series operation
In case of a series operation by 2 SELFJECTORs, detach the gear pump furnished with the
latter stage SELFJECTOR from the safety joint because it is not used.
Do not use the oil heater for the latter stage.
For a series operation, the former stage is for purifier operation and the latter stage is for clarifier
operation usually.
In case of a series operation by 2 machines, a general practice is purifier operation for the former
stage and clarifier operation for the latter stage.
The feed rate must be the same as for a single operation.
Fig. 3-16 exemplifies piping for a series operation.
NOTE
In the series operation, when the first-stage SELFJECTOR enters into the discharge process, oil
feed to the second-stage SELFJECTOR does not take place (as is the case with stop by an
alarm signal) in the meantime. The second-stage SELFJECTOR, therefore, requires an interlock
system to prevent the Multi-Monitor from issuing a false Leak Monitor output signal. (For
general description and working principle of the Leak Monitor, refer to Section 6.2.)
Fig. 3-16
3-12
Operation ~ a n u a l l
Precautions in handling
Table 4 -1
Overload
Duration
25% overload
75%
SELF.IECTOR
Instruction Manual
4- 1
Operation ~ a n u a l l
4.1.2.2
(mi n -1)
(A)
8000---40
7000---35
20 Time (niin)
Fig. 4-1
4-2
Operation ~ a n u a l l
Table 4 -2
Designation *1
Poles
SJ1OG I GH
SJ20G I GH
SJ30G I GH
SJSOG I GH
GH
3.7
5.5
5.5
7.5
7.5
SJ6OG I GH
11
11
SJ70G I GH
SJ100G I GH
15
SJ120G I GH
50Hz
60Hz
Approx.
Approx.
1500
1800
18.5
18.5
SJ150G I GH
Load Side
Direct of Rotation
Fig. 4-2
Table 4 -3
Voltage
(Unit : A)
Rating
3.7kW
5.5kW
7.5kW
1lkW
15kW
18.5kW
440V
6.48
9.25
12.7
18.5
25.0
31 .O
A SELF.IECTOR
Instruction Manual
4-3
Operation ~ a n u a l l
4.2 Starter
On the starter panel, there are "push-button" for starting the purifier motor, "indicator lamp" and
"ammeter". It incorporates "overload relay (thermal relay)".
4.2.1
Precautions in handling
- .A
_I7
,--IL..
S N P
L----
Fig. 4-3
4-4
Operation ~ a n u a l l
Connection of Starter
4.2.4
Reference to Fig. 4-4 (Internal connection in the SELFJACTOR 's starter at AC440V.)
MCB
88
M C E
E)
:Plug connection
0:
'
I - ~ o ~ u t o r n a t Control
ic
Panel or ~ l e r m 'Panel
(In case of manual operation. connection
is not required. )
Fig. 4-4
4-5
Operation ~ a n u a l l
I
Close bowl
Sealingwater
1,
Alarm
Purifying operation
Replacement water
I
Discharge sludge
Table 4 -4
Control type
CPU
GBC-1
Fig. 4-5
GBC-2
For 2 purifiers
PLC
GSH-1A
For 1 purifier
For 1 purifier
(programmable
HIDENS configuration
logic controller)
4.3.1
Precautions in handling
4-6
Operation ~ a n u a l l
4.3.2
The front panel configuration and the functions of the control elements of the automatic panel are
described below.
m
\
I
SOURCE
Fig. 4-6
(1)
(2)
"POWER SWITCH"
The power switch for the automatic control panel
(3)
"AUTO. START"
The automatic running start switch. The green pilot lamp (LED) stays ON during automatic
running.
4-7
Operation ~ a n u a l l
(4)
"AUTO. STOP"
When this button is pressed during automatic running, the SELFJECTOR automatically shuts
down after completion of the process to discharge sludge.
(5)
"ALARM"
When any alarm occurs during operation, the red pilot lamp (LED) comes on. The type of alarm
that has occurred can be identified by LEDs on the control unit in the panel.
(6)
"ALARM RESET"
When an alarm occurs, the pilot lamp is lighted and kept ON. To put out the pilot lamp, press
this button.
(7)
"DISCHG. TEST"
When this button is pressed during automatic running, sludge is forced out.
(8)
"EMERG. STOP"
When this button is pressed, all the valves close and the SELF.IECTOR shuts down immediately.
No sludge discharge takes place.
(9)
"MM FUNC."
This switch is used for ONIOFF control of feed signal output from the control panel to the
Multi-Monitor.
When the "MM ON" green pilot lamp (LED) is off, feeding signal is not outputted from the control
panel to the Multi-Monitor even if the SELFJECTOR is on feeding. Whenever it pushes this
button, the "MM ON" green pilot lamp (LED) repeats lighting and putting out lights.
SV1-4
: Green
: Red
4-8
Operation ~ a n u a l l
4.3.3
The front panel configuration and the functions of the control elements of the automatic panel are
described below.
No.1 SELFJECTOR
No.2 SELFJECTOR
Monitor indication LED
Fig. 4-7
(1)
(2)
"POWER SWITCH"
The power switch for the automatic control panel
(3)
"AUTO. START"
The automatic running start switch. The green pilot lamp (LED) stays ON during automatic
running.
4-9
Operation ~ a n u a l l
(4)
"AUTO. STOP"
When this button is pressed during automatic running, the SELFJECTOR automatically shuts
down after completion of the process to discharge sludge.
(5)
"ALARM"
When any alarm occurs during operation, the red pilot lamp (LED) comes on. The type of alarm
that has occurred can be identified by LEDs on the control unit in the panel.
(6)
"ALARM RESET"
When an alarm occurs, the pilot lamp is lighted and kept ON. To put out the pilot lamp, press
this button.
Pressing this button selects monitor between No.1 SELFJECTOR and No.2 SELFJECTOR
displayed on the graphic panel.
(7)
"DISCHG. TEST"
When this button is pressed during automatic running, sludge is forced out.
(8)
"EMERG. STOP"
When this button is pressed, all the valves close and the SELFJECTOR shuts down immediately.
(9)
"MM FUNC."
This switch is used for ONIOFF control of feed signal output from the control panel to the
Multi-Monitor.
When the "MM ON" green pilot lamp (LED) is off, feeding signal is not outputted from the control
panel to the Multi-Monitor even if the SELFJECTOR is on feeding. Whenever it pushes this
button, the "MM ON" green pilot lamp (LED) repeats lighting and putting out lights.
SELF.IECTOR
SV1-4
: Green
: Red
Instruction Manual
4-10
Operation ~ a n u a l l
4.3.4
Control panel
(model GSH-1)
The front panel configuration and functions of the automatic control panel are shown below.
(1)
(2)
"POWER SWITCH"
Turns onloff the power for the automatic control panel.
4-1 1
Operation ~ a n u a l l
(3)
"AUTO. RUNNING"
The pushbutton is a switch for starting automatic operation. The built-in pilot lamp will stay ON
during automatic operation.
(4)
"AUTO. STOP"
When this pushbutton is pressed during automatic operation, the SELFJECTOR will stop
automatically after discharging sludge.
(5)
"ALARM RESET"
When any alarm occurs duriqg operation, the built-in pilot lamp will come on.
that has occurred can be known from the data display on the front panel.
When the pushbutton is pressed, the sustained alarm will be reset.
(6)
"DISCHG. TEST"
When this pushbutton is pressed during automatic operation, the SELFJECTOR is forced to
discharge sludge.
(7)
"EMERG. STOP"
When this pushbutton is pressed, all the valves will immediately close, and the SELFclECTOR will
stop.
(8)
(9)
4-1 2
Operation ~ a n u a l l
4.3.5
Alarm panel
(GAP-1 1)
---
--
-- --
--
r-
6
FEEDING
SOUR
SH
MM#K
XqY?
1J-tz.yt-
MM FUNCTION
SWITCH
--
--
ALARM
RESET
Fig. 4-9
SELFJECTOR
Instruction Manual
4-13
Operation ~ a n u a l l
4-14
Operation ~ a n u a l l
a SELFJECTOR designation
a Feed liquid type
For timer setting, refer to "Setting the control panel timers" in Operation manual 2.
Here, the description outline of Control Unit and Terminal Unit.
4-1 5
Operation ~ a n u a l l
4.4.1
Control Unit
The control unit is a controller with a built-in logic for automatic operation of the SELFJECTOR. The
control unit also contains the timer function.
Alarm
Alarm lndlcaang
-LED=
Indicating
LEDs
Optional
=-
Function
Selector
Switches
T~merindication1
'
Semng Pans
Timer
Indication1
1 Yl
I Connector T a t m ~ n a l
Setting Parts
M 2 Connector
1
Power Term~nsl
Power
Term~nal
GBC-1
Fig. 4-10
Fig. 4-11
Name
Symbol
Timer Indication /
Setting Parts
Alarm
Indication ALARM
LEDs
Optional Function NO. 1 OPTION
Power Terminal
CN1
Connector
CH4(CN5)
Terminal
4-1 6
Operation ~ a n u a l l
Terminal Unit
4.4.2
The terminal unit inputs and outputs signals fromlto external devices. GBC-1 one unit provided, in case
of GBC-2. Two units, one for the No. 1 machine, and one for the No. 2 machine, are provided. The
terminal unit is connected to the control unit through a connector.
Power
Fuse
Aux i l i a r y Re l a y
Switch
Connector
l nput l nd i c a t i o n
" '
lo
Ev?~
VS
DO
LT
7SJ
P LC1
B OL~- -~- - O
~ O O O ~ O O
'SVl
SV4
VSR
DlSP LT-B AL
FED
MSSP HT-B AL-C7-W
loooo,o
Externa l
L i ne Term i na l
Output
00000l0
1 nd i c a t i o n
Fig. 4-12
Name
Function
pushbuttons are turned ON or when ON signals are issued from the corresponding
detectors.
Output lndication LEDs Indicate the output status of signals. They come on when "ON" signals are output to the
lamps on the front panel of the control unit, when "Open" signals are output to the solenoid
valves, and when command signals are output to the detectors, respectively.
Auxiliary Relays
Cause the lamps on the front panel of the control unit to illuminate, the solenoid valves to
open, or output signals to the individual detectors to be issued. The auxiliary relays are of
Fuse
I
Power Terminal
/The power supply for opening the solenoid valve and the power supplies for the individual
Connector Terminal
Switches (SSWI,
SSW2)
Used for switchover of starter stop output and alarm cancel signal output contacts Break
and Make. 'I. Do not change the settings done at the time of shipment from the factory.
*1. For switchover of contacts Break and Make, the internal wiring in the control panel and emergency
switch contacts must also be changed. Therefore, you cannot change over contacts Break and
Make after shipment from the factory.
SELFJECTOR
Instruction Manual
4-1 7
Operation ~ a n u a l l
CPU Board
'The CPU board is a device which outputs and inputs signals to and from external devices.
The following signals are connected to the CPU board.
[Input Signals]
From Multi-Monitor
o Oil leakage signal (LM)
o No-discharge signal (DD)
o Water detection signal (WD)
From automatic control panel
o ON signal of each pushbutton on front of control panel
[Output Signals]
o Discharge signal, feeding signal, etc. to Multi-Monitor
o OPENICLOSE signals to solenoid valves
o ON signal to front panel pilot lamps
o STOP signal to motor starter, alarm signal to console, etc.
5.2.2
SELF.IECTOR
Instruction Manual
5- 1
Operation Manual1
5.2.3
Connector terminal
... .. ....
8
wr-
0-NC.7
wL"w
.. . .. ~~722~
.... ,zzzz
.. .
8
8 8
Connector terminal
szgg sggs
(Normal position:
CPU board
Expansion board
(Option)
--
5-2
Operation ~ a n u a l l
5.3.2
Name
Symbol
11
Description
11
PWR
RUN
~~
CPU
10-117
I liahts.
the^
QO-Q17
Mode Switch
SW1
Tool Port
I CN3
Not used
CN2
I
1 CN1
I The flat cable for input signals is connected to the terminal.
1 C N ~ 1 The flat cable for output signals is connected to the terminal.
I
I
1
I
4
NOTE : To replace the CPU board, disconnect the connector and loosen the four screws to
remove the board.
5-3
Operation Manual1
i
i
5.3.3
For the input and output display LED Nos. and functions, refer to the following table.
LED No.
Description
Lights when Leakage signal is inputted from the Multi-Monitor.
10
Lights when No-discharge signal is inputted the Multi-Monitor.
II
Lights when Water Detection signal is inputted from the Multi-Monitor.
SELF.IECTOR
Instruction Manual
5-4
Operation ~ a n u a l l
NOTE
*l....The starter refers to the separately installed motor starter of the SELFJECTOR.
*2....The console refers to the remote control console.
5.4 Operation Display Panel
Data
Display
Section
(UpperILower Stage)
1
MAIN
TIM
CNT
0
0
0
\ ADDRESS
'
DATA
(REG)
TIM CNT
, CLR
ENT
I
Mode Display Section
Fig. 5-2
Control Keys
5-5
Operation ~ a n u a l l
5.4.1
Description
Symbol
ADDRESS
DATA
MAIN
TIM
REG
MON
IN
OUT
M
ALM
5-6
Operation ~ a n u a l l
Name
nput Key
Description
Symbol
SET
MAIN
MON
OPT
Press OPT then ENT to display the number of the alarm that
occurred last.
(REG)
+TIN CNT
Use this key to display the set timelelapsed time of the timer
and counter.
In the timerlcounter setting change mode, use the key to
move the cursor to the right digit.
Use this key to decrement a setting or an address (number)
bv 1.
Use this key to increment a setting or an address (number)
by 1.
SELF.IECTOR
C LR
ENT
Instruction Manual
5-7
Operation ~ a n u a l l
5.4.2
Input
display
Output
display
Expansion
(Option)
board
Terminals
Fig. 5-3
The expansion board is used for analog inputting of a Water Detector (WD) reading.
provided only for a control panel with an optional water display.
It is
The board has signal input and output functions, but the functions are not normally used.
5-8
Operation ~ a n u a l l
6 Multi-Monitor
6.1 Multi-Monitor
6.1. I General
The Multi-Monitor forms
Blinking or turn-on
when l i h t liquid
outlet press. is normal
Turn on when
Blinking when
(proximity switch)
aD
(press. sensor)
Power (DC24V)
Discharging signal,
Leakage signal
Alarm panel
(No-Dis. signal)
GAP-1 1
(temp. sensor)
Feeding signal
or
Temp. signal
(press. sensor)
(for GSH-1)
SELFJECTOR
Instruction Manual
6-1
Operation ~ a n u a l l
6.1.2
Kind of Multi-Monitor
The Multi-Monitor is available in three types (refer to Table 6-1) for selection according to the type of
automatic system.
Table 6-1
Functions
MM-1
MM-2
MM-3
GBC-1, GBC-2
GBC-1, GBC-2
GSH-1
(with DD)
0
0
0
Communication (RS485)
0
0
0
0
0
0
0
0
,,
\ '\
\\
,C
hhh
1
,Yr- 3
6-2
Operation ~ a n u a l l
6.1.3
NOTE
In case of the Multi-Monitor-1 (VIM-l), switches from number 3 to 12 and 22 are not attached to
the Multi-Monitor. The terminal block (No.23) consists of the board number 1 to 17.
6-3
Operation ~ a n u a l l
12
6-4
Operation ~ a n u a l l
6.1.4
Pressure sensor
for oil outlet
(Yellow)
Main parts o f
Multi-Monitor
Pressure sensor
for circulation line
(Blue)
Pressure sensor
for oil inlet
(Green)
Temperature sensor
(Black)
Revolution sensor
(Proximity switch)
(GSH-1 and Option)
(White)
Precautions in handling
The Multi-Monitor is a precision instrument. Handle i t with utmost attention so as not to give
shock, etc.
Use the Multi-Monitor at ambient temperatures between 0 and 60 "C.
6-5
Operation ~ a n u a l l
Multi-Monitor(MM1
Pressure change
due t o pulsation
Hold timer 14
Ressure drop
due t o leakage
Drop below lower level
-\
, ,
,-, 1
U
Start of feeding
Time
Fig. 6-7
NOTE1
To prevent a false alarm, when actual back pressure, light liquid outlet pressure, falls below the alarm
trigger or lower limit level, the Leakage Monitor will not issue a "Leakage" signal until after a certain period
of time. The alarm trigger pressure is averaged by the CPU in the Multi-Monitor to follow with actual back
pressure that is fluctuated by pressure pulsation at the light liquid outlet.
6-6
Operation ~ a n u a l ?
Delay Timer
After starting the feed, the light liquid pressure rises gradually. To prevent an alarm from being delivered
during the period where the pressure achieve set pressure, a delay timer is provided.
Hold Timer
As soon as the pressure has dropped below the alarm pressure while feeding, the timer for feeding starts
counting and, if the time is up, delivers an alarm. If the preset pressure level is recovered while counting, the
timer resets itself.
NOTE
Be sure to adjust and set the light liquid side delivery pressure.
(Standard value :0.15 MPa (1.5 kgf/cm2})
Since its operating principle is such that this instrument needs a steady pressure independent of
the piping pressure loss downstream from SELFJECTOR for proper detection, adjust the pressure
control valve to maintain the instrument under a necessary level of back pressure during the
operation.
When a light liquid delivery pressure beyond the standard level is required, refer to "Leakage
Monitor (LM) " in the Operation Manual 2.
NOTE
For a manual type, the feeding signal contact is normally closed to simulate feeding. To avoid a
false alarm during sludge discharge, therefore, turn off the "MM Function Switch" on the starter
panel before sludge discharge, then turn it on again after feeding is started.
n n n
A MlTSUBlSHI K A W K I KAISHA,LTD,
Feeding
Control Panel
Alarm
Multi-Monitor(MM)
Fig. 6-8
6-7
Operation ~ a n u a l l
F0
Se
id
iss
6.2.4
!1
LED display
Multi-Monitor setting and stays ~lluminatedwhile the variation is less than *3%.
Adjust the back pressure regulating valve so as to just light the LED when feeding.
(Set the back pressure to the standard setting for light liquid pressure is 0.15 MPa (1.5 kgf/cm2)).
2. "Leakage display" (red)
When a leakage is detected, the Error LED (red) on the Multi-Monitor panel and Leakage signal output LED
(red) above the boards in the Multi-Monitor are illuminated and an alarm is issued to the control panel at the
same time. The oil purifier is stopped as a result after sludge is discharged.
Specifically, the Leakage LED is lit when:
Pressure fails to reach a constant level before the delay timer is up.
Pressure falls below the alarm trigger or lower limit level and fails to return to a constant level before the
hold timer is up.
For self-diagnosis, in the case of an abnormality with the light liquid sensor described below, the "Light Liquid
Sensor Abnormal" LED (red) in the Multi-Monitor is illuminated, with "Error" and the corresponding error
identification number displayed in the upper and lower seven segment displays, respectively, and an alarm is
issued to the control panel at the same time. The oil purifier is stopped as a result after sludge is discharged.
An extraordinarily high voltage (equivalent to 0.45 MPa (4.5 kgf/cm2}) is detected at the pressure sensor.
Confirmat~onLED
for Input
signal (ween)
--Feed~n~
rate
Rotat~on
D~schapns
E r r o r
Power sw~tch
BB
OFF
ON
B El
OFF
ON
.Error
--
0 0 0 n
Fig. 6-9
-
error
Fig. 6-10
NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and error
identification number in display, which cannot be cleared until power is turned off.
Affer the cause is identified and eliminated, reset by turning power off, then on.
6-8
Operation ~ a n u a l l
LM alarm
af@ut switch
OFF
ON
LM alarm (IFF
LM alarm (H
Fig. 6-11
The AP(pressure drop) value in regard to the Leakage Monitor function varies in response to the1
changing level of actual back pressure. Therefore, it needs no adjustment even if light liquid side1
pressure dHers from its initial set value unless the deviation exceeds 0.2 MPa (2.0 kgf/cm2).
NOTE2
On the method of the back pressure regulating valve, make adjustments correctly in accordance
with appropriate procedures described in " Leakage Monitor Function (LM) " in the Operation
Manual 2.
Wrong setting or adjustment may cause a false leakage alarm.
6.2.6
Items to adjust
Normally, the back pressure regulating valve requires no adjustments after set up at once, except in the
following cases. For the adjusting method, refer to "Leakage Monitor Function (LM)" in the Operation Manual
2.
Adjustment
Change treating size of
SELFJECTOR
Change light liquid pressure
Procedure
Adjust the light liquid pressure to a desired level by
pressure control valve.
Change light liquid pressure setting memorized in
the Multi-Monitor.
Operation ~ a n u a l l
1I sU
fol
When adjusting light liquid outlet side pressure and flow rate or changing values (light liquid
pressure, A P(pressure drop), minimum light liquid pressure level, etc.) preset in the Multi-Monitor, be
sure to refer to section 4. 'Multi-Monitor" and section 5. 'Operation " in the Operation Manual 2 and
follow the procedures described there. Failure to follow given instructions could result in a false alarm
or cause damage to the machine.
SELF.IECTOR
Instruction Manual
: 40 sec
: 15 sec
: 0.15 MPa (1.5 kgf/cm2)
: 0.02 MPa (0.2 kgf/cm2)
6-10
Operation ~ a n u a l ?
on
@aD
).WITSUBISHI
KROKI KAISH4,LTD.
O'MW,
OLP-Lbl
Oh.l,rn
Om-<w
a
~u~ti-MO~~~O~(MM)
Proximity switch
Fig. 6-12
To prevent a false alarm, the Multi-Monitor is fed with "discharging" signal from the automatic control panel
during sludge discharge and issues an alarm signal only during feeding.
n n n
aD
/
& HITSUBISHI
aD
K A W K I KAISHA,LTD.
Discharging
Control Panel
Alarm
Fig. 6-13
6-1 1
Operation ~ a n u a l l
Confirmat~onL E D
for Input Signal (green)
rate
Temperature
@ L~ghtIsutd pressure
@ Rcvolut~onnumber
@ Cmrculat~onnow p c s s u r c
Error
Power swltch
D D alarm output sw~tch
Revolut~onoutput s w ~ t c h
l o l ~
OFF
ON
I
RcwLtion
I L I O O O
Leakage
@ E r r o r LED (red) l ~ g h t ~ n g
Proximity switch
Fig. 6-15
Fig. 6-14
6-12
Operation ~ a n u a l l
6.3.5
Routine running
Normally, keep the DD alarm output switch in the Multi-Monitor in the ON position.
6.3.6 Items to adjust
Normally, the Discharge Detector requires no adjustments. For further information, refer to "Discharge
Detector Function (DD)" in the Operation Manual 2.
6.3.7
Precautions in handling
This is a precision instrument. Handle it with utmost attention so as not to give shock, etc.
Securely tighten screws to mount the proximity switch
(to torque 60 kg cm max.)
Keep the turning shaft stopped when mounting the proximity switch.
Do not use other proximity switches than furnished with the instrument
6.
6.
TI
or
TI
Pr
in1
In
Tt
rn
va
UI
stc
se
se
di!
d
6-13
Operation ~ a n u a l l
6-14
Operation ~ a n u a l l
,,(some
Circulation
purified oil i s circulated)
,
I(
r, x
of
Circulation stop
II
Pressure sensor
OLr t l e t
,
Dischargr
hole
Fig. 6-16
n n n
Feeding
Control Panel
u
Multi-Monitor(MM1
p-
Alarm
Fig. 6-17
SELF.IECTOR
Instruction Manual
6-15
Operation ~ a n u a l l
--
aa
@Flaw rate
Confirrnat~onLED
for Input s~gnal(green)
Temperature
[300
Feedm8
@L~ght
llquld pressure
Rotat~on
Revolut,an number
Dlscharglng
@ C~rculabonflaw pressure
E r r o r
Power swltch
Water D e t e c t ~ o n
output sw~tch-
Dam
OFF
OFF
No Water / Heavy l ~ q u ~ d
Detector Funct~on
Confirmat~onLED for
output s~gnal(red)
.Error
ON
ON
Water Detector F u n c t ~ o n
-
17
Proxlrnrty sw~tch
Fig. 6-18
Fig. 6-19
NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and the error
identification number in display, which cannot be cleared until power is turned off. After the cause
is identified and eliminated, reset by turning power off, then on.
SELF.IECTOR
Instruction Manual
6-16
Operation ~ a n u a l l
6.d
Fb Water/Heavy I iquid
DetecW Ftnction
Water kt&
To
Ftncticn
au
tht
With the Water Detection output switch (See Fig. 6-19) in the ON position, the Water Detector monitors
water being accumulated in the bowl. When it detects the arrival of water at predetermined level, it sends
an output signal to the control panel and causing water to be discharged.
Normally, clarifier operation is performed with the Water Detection output switch placed in the ON
position.
NOTE
When clarifier operation is switched to the purifier operation, the Water Detector Function selector
dial in the Multi-Monitor setting must be from " Water Detector Function " to " No Water / Heavy
liquid Detector Function " but the position of the Water Detection output switch needs not be
changed to OFF.
6.4.2.5
Items to adjust
Normally, the Water Detector requires no adjustments. For further information, refer to "Water Detector
Function (WD)" in the Operation Manual 2.
SELF.IECTOR
Instruction Manual
6-17
Operation ~ a n u a l l
6.4.3
The electrostatic capacity type water detector relies on difference in dielectric constant between water and oil
to determine the capacitance of oil, thereby detecting the water content of oil.
This detector is installed in the light liquid outlet piping of the SELFJECTOR and controlled on the automatic
control panel (GSH-1).
In the clarifier operation, the detector monitors the water content of light liquid. When a rise of approximately
0.5% occurs in the water content, the detector recognizes it as "water in the bowl having arrived at
predetermined level" and issues an output signal to the control panel. Water is discharged as a result.
6.4.3.1
To prevent a false alarm, the electrostatic capacity type Water Detector is fed with "feeding" signal from the
automatic control panel and issues an alarm signal only during feeding. This detector exchanges signals with
the control panel, not via the Multi-Monitor but directly.
Feeding
Capacitance
type
Water Detector
Alarm
Fig. 6-20
SELFJECTOR
Instruction Manual
6-18
Zce-a: en ~ a n u a l l
sensitivity VR
--.
Dischargr quantity
setting switch
--
--
p
p
p
p
"
I
OVER (LED red)
Center voltage of discharge
quantity
setting-switch
--.
- --
OFF
.
p
p
p
ON
Dam
OFF
ON
Fig. 6-21
0
Partial ON IOFF switch
OVER (red)
JUST (green)
UNDER (red)
MEASURING (areen)
6-19
Operation ~ a n u a l l
Settingto60l-b
NOTE
The switch in wrong position prevents the Partial Discharge Detector from measuring the quantity
of sludge being discharged accurately. Be sure that the switch in the right position before
discharge measurement.
6.5.2.2
There are two purposes for which sludge discharge measurement is performed.
NOTE
With the partial ON/OFF switch in the ON position, the discharge measurement switch is
inoperafive.
6-20
---#=
- - -=.- - -- -
t.q~n~a11
The Multi-Monitor is provided with two 4-digit seven segment displays (upper and lower) that indicate
SELFJECTOR sensor output data (flow rate, temperature, pressure, rotation number, etc.) and error. Settings
can be altered by use of four function setting switches (SW1 - 4) and altered data are stored in the internal
memory of the Multi-Monitor.
n
ma
ap
a Thea part
expansion of
of the display
&I !
@ F IUX(L/I+)
Inl
@x10
@ Tenp. (t)
@L
SV
&per
press. ( npa)
@ Rev. ( r/n)
@ Y/H press (Mpn)
@ Error
ffl
E E BE
Lower E E BE
Fig. 6-22
6.6.2
Configuration of display
In normal operation, the flow rate is incrementally indicated in the upper seven segment display at every
5 seconds. In the lower display, the feed liquid temperature and light liquid pressure are indicated in the
same way.
Using the function setting switches (SW1 - 4), the feed liquid temperature, light liquid pressure and speed
(MM-2 and MM3 only), and circulation line pressure (MM-3 only) can be fixedly indicated in the lower
seven segment display.
In the case of an error, "Error" and the corresponding error identification number appear in the upper and
lower seven segment displays, respectively. (See Table 6-3.)
At the time of setting change, the setting number and set value are indicated in the upper and lower
seven segment displays, respectively.
6-2 1
Operation ~ a n u a l l
II
--- - ..- -
Fig. 6-23
Table 6-3
A SELFJECTOR
Instruction Manual
6-22
Operation ~ a n u a l l
Factory settings
6.6.3
1 Power switch
ONIOFF
OFF
OFF
OFF
ON IOFF
OFF
OFF
OFF
ON IOFF
OFF
OFF
ON IOFF
Partial discharge
function
ON IOFF
OFF
0.010-0.10
0.03-0.30
0.15
detection
OFF
OFF
Frequency
Kinds of oil
1 SELFJECTOR-G model
10
11
141
lo
15
12
16
13
Minimum WD pressure
/IMPa\
WD trigger pressure ( A W )
(MPa)
Light liquid pressure
(MPa)
NOTE
Shown above are shop-set default values.
At test operation, it is necessary to adjust the settings according to the specification/model of
SELFJECTOR.
For set values, refer to "Multi-Monitor" in the Operation Manual 2.
6-23
Operation ~ a n u a l l