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Operation Manual 1

Instruction
Manual

Precaution in safety.
Configuration and structure
of SELFJECTOR

Contents (1 / 3)
1 Precautions in safety ..........................................................................................................................
1-1

1.1 Symbols related to safety ...................................................................................................................


1-1
1.2 Labels for safety .................................................................................................................................
1-2
1.3 Safety precautions .............................................................................................................................
1-3
1.4 Definition of terms ..............................................................................................................................
1-5
2 Configuration of oil purifying system ............................................................................................
2-1
2.1 Gear pump .........................................................................................................................................
2-2
2.2 Oil heater ............................................................................................................................................
2-2
2.3 3-way cylinder valve ...........................................................................................................................
2-2
2.4 Multi- Monitor (MM) ............................................................................................................................
2-2
2-2
2.4.1 Leakage Monitor Function (LM) ......................................................................................................
2-2
2.4.2 Discharge Detector Function (DD) .................................................................................................
2-3
2.4.3 Water Detector Function (WD) .......................................................................................................
2-3
2.5 Starter .................................................................................................................................................
2.6 Control panel ......................................................................................................................................
2-3
2.7 Alarm panel ........................................................................................................................................
2-3
2.8 Kinds (specifications) of oil purifying system .....................................................................................
2-3
2.9 Component devices of different versions ..........................................................................................
2-4
2-4
2.10 Feature of Automatic types ..............................................................................................................
3 STRUCTURE of SELFJRCTOR ......................................................................................................
3-1
3.1 General ...............................................................................................................................................
3-1
3.2 Drive unit ............................................................................................................................................
3-1
3.2.1 Vertical shaft section .......................................................................................................................
3-1
3.2.2 Horizontal shaft section ...................................................................................................................
3-2
3.2.3 Brake ..............................................................................................................................................
3-2
3.2.4 Friction clutch ..................................................................................................................................
3-2
....................................................................................................................................................
3.3 Bowl
3-3
3.3.1 Structure of bowl .............................................................................................................................
3-3
3.3.2 Discharge mechanism ....................................................................................................................
3-4
3.4 Water supplying device ......................................................................................................................
3-6
3.5 Centripetal pump ................................................................................................................................
3-7
3-8
3.6 Purifier operation and clarifier operation ...........................................................................................
3.6.1 Purifier operation .............................................................................................................................
3-8
3.6.2 Clarifier operation ............................................................................................................................
3-9
3.7 Parallel operation and series operation ...........................................................................................
3-10
3.7.1 Parallel operation ..........................................................................................................................
3-11
3-12
3.7.2 Series operation ............................................................................................................................

ASELFJECTOR
Instruction Manual

Operation Manual 1

Contents (2 13)
4 Motor, starter and control panel......................................................................................................
4-1

4.1 Motor ..................................................................................................................................................


4-1
4.1.1 Precautions in handling...................................................................................................................
4-1
4.1.2 Motor characteristics .......................................................................................................................
4-1
4.1.3 Motor structure .............................................................................................................................
4 - 3
4.1.4 Rated current intensity ....................................................................................................................
4-3
4.2 Starter .................................................................................................................................................
4-4
4.2.1 Precautions in handling ...................................................................................................................
4-4
4.2.2 Starter structure...............................................................................................................................
4-4
4.2.3 Overload relay (thermal relay) ........................................................................................................
4-4
4.2.4 Connection of Starter ......................................................................................................................
4-5
4.3 Control panel .....................................................................................................................................
.4-6
4.3.1 Precautions in handling ...................................................................................................................
4-6
4.3.2 Control panel (model GBC-1) .........................................................................................................
4-7
4.3.3 Control panel (model GBC-2) .........................................................................................................
4-9
4.3.4 Control panel (model GSH-1) .................................................................................................
4-1 1
4.3.5 Alarm panel (GAP-1 1) .............................................................................................................
4-13
4.4 Control Unit (GBC-1, GBC-2) .......................................................................................................
4-1 5
4.4.1 Control Unit ...................................................................................................................................
4-16
4.4.2 Terminal Unit .................................................................................................................................
4-17
5 Programmable logic controller (PLC)

...........................................................................................5-1

5.1 Programmable Controller ...................................................................................................................


5-1
5.2 Programmable Controller Configuration ............................................................................................
5-1
5.2.1 CPU Board ......................................................................................................................................
5-1
5.2.2 Operation Display Panel .................................................................................................................
5-1
5.2.3 Expansion Board (Option for Indication of Water Content) ............................................................
5-2
5.3 Functions of Individual Parts of Programmable Controller ................................................................
5-2
5.3.1 CPU Board ......................................................................................................................................
5-2
5.3.2 Functions of Individual Parts of CPU Board ...................................................................................
5-3
5.3.3 Functions of Input and Output Display LEDs .................................................................................
5-4
5.4 Operation Display Panel ....................................................................................................................
5-5
5-6
5.4.1 Functions of Individual Sections of Operation Display Panel ........................................................
5.4.2 Expansion Board (Option) ...............................................................................................................
5-8

ASELFJECTOR
Instruction Manual

Operation ~ a n u a l l

Contents (3 1 3 )
6 Multi-Monitor .......................................................................................................................................
6-1
6.1 Multi-Monitor.......................................................................................................................................
6-1
6.1.1 General ............................................................................................................................................
6-1
6.1.2 Kind of Multi-Monitor .......................................................................................................................
6-2
6.1.3 Explanation of internal switches on Multi-Monitor ..........................................................................6-3
6.1.4 Identification and Location of Multi-Monitor Sensors .....................................................................6-5
6.1.5 Routine running ...............................................................................................................................
6-5
6.1.6 Precautions in handling...................................................................................................................
6-5
6.2 Leakage Monitor Function (LM) .........................................................................................................
6-6
6.2.1 General ......................................................................................................................................
6 - 6
6.2.2 Operating principle ..........................................................................................................................
6-6
6-7
6.2.3 Connecting with control panel.........................................................................................................
6.2.4 LED display .....................................................................................................................................6-8
6.2.5 Routine running ...............................................................................................................................
6-9
6.2.6 Items to adjust .................................................................................................................................
6-9
6.2.7 Factory settings (main value) ........................................................................................................
6-10
6.3 Discharge Detector Function (DD).................................................................................................6-11
6.3.1 General ..........................................................................................................................................
6-11
6.3.2 Operating principle (Alarm function) .............................................................................................
6-11
6.3.3 Connecting with control panel .......................................................................................................
6-11
6.3.4 LED displays .................................................................................................................................
6-12
6.3.5 Routine running ..............................................................................................................................
6-13
6.3.6 Items to adjust ...............................................................................................................................
6-13
6.3.7 Precautions in handling.................................................................................................................
6-13
6.4 Water Detector Function (WD) ........................................................................................................
6-14
6.4.1 General ..........................................................................................................................................
6-14
6.4.2 Pressure sensor type water detector (GSH-1lMM-3) ...................................................................6-14
6.4.3 Electrostatic capacity type water detector (GSH-1lMM-2) ...........................................................6-18
6.5 Partial discharge detection function (GSH-1) ..................................................................................
6-19
6.5.1 Operating principle ........................................................................................................................
6-19
6.5.2 Items to adjust ...............................................................................................................................
6-20
6.6 Display Function...............................................................................................................................
6-21
6.6.1 General ..........................................................................................................................................
6-21
6.6.2 Configuration of display ................................................................................................................
6-21
6.6.3 Factory settings .............................................................................................................................
6-23

ASELF,IECTOR
Instruction Manual

Operation ~ a n u a l l

1.4 Definition of terms

Density ( p ): Mass per unit volume.


Specific gravity ( r ) :Ratio of mass to mass of
water of the same volume. Varies with
temperature.
Oil feed rate: Volume per unit time of untreated
liquid upstream the purifier expressed in terms of
Llh or m31h.
Actual capacity: Purifier treating capacity based
on SM Standard (eliminating sludge with 1.8 of
specific gravity and 2 p m of diameter or more).
(See "Feed rate" above.)
Feed liquid: Untreated oil to feed to purifier
Light liquid: Oil treated by purifier or purified oil.
Heavy liquid: Separated moisture and heavy
components in oil or simply "water".
Sludge: Solids accumulated in bowl in narrow
sense. Mixture of solids, water and oil discharged
from bowl in wide sense.
Interface: Boundary surface between heavy and
light liquids in bowl.
Purifier operation (purifying operation):
Operation of separating into 3 phases or liquid,
liquid and solid or, here, into oil, water and solids.
(See "Purifier operation".)

ASELFJECTOR
Instruction Manual

1-5

Clarifier operation (clarifying operation):


Operation of separating into 2 phases or liquid
and solid or, here, into oil and solids.
(See "Clarifier operation".)
Parallel operation:
Operation with oil fed proportionally to several
purifiers arranged in parallel.
(See "Parallel operation".)
Series operation:
Operation by several purifiers arranged in series
(See "Series operation".)
Total discharge type
Purifier designed to
contained in the bowl.

totally

discharge

all

Partial discharge type


Purifier designed to partially discharge water and
solids only in the bowl. This type has the total
discharge function as well.

Abbreviations and units


L:
Liter:
Unit of volume.
H:
Hour(s): Unit of time.
min-': Number of revolutions per minute.
Hz:
Number of frequency.
(cycles per second)
:
Unit of diameter in mm.
mm21s: unit of kinetic viscosity of oil. (= cSt)
ISO: Standards established by International
Standardization Organization.
VG:
Indication of viscosity of lubricating oil in
accordance with ISO.

Operation ~ a n u a l l

2 Configuration of oil purifying system


Fig. 2-1 shows a typical purifying system configuration with the automatic GSH-1 (HIDENS)
specification of SELFJECTOR.
Electric
Power source

r-----1
L..-..A

MKK SUPPLY

Note) Automatic GBC-1 and GBC-2


specifications are not provided with Water
Detector (WD) and solenoid valve (SV9).
Also, Discharge Detector (DD) is optional
for these specifications.

,-,

Fig. 2-1
1 SELFJECTOR

A Dirty oil inlet

2 Gear pump

B Purified oil outlet

3 Solenoid valves unit for operating water

C Compressed air inlet

4 3-way cylinder valve (Feed valve)

D Sludge & Water outlet

5 3-way solenoid valve

E Water inlet

6 Multi-Monitor

F Drain

7 Leakage Monitor function (LM)

G Circulation

@ Pressure gauge

8 Discharge detector function (DD)

@ Compound gauge
@ Motor

9 Water detector function (WD)


10 Oil heater
11 Oil strainer
12 Flow control valve
13 Pressure control valve (Needle valve)

SELFJECTOR Instruction Manual

2- 1

Operation ~ a n u a l l

2.1 Gear pump


The gear pump feeds feed oil to the purifier. Mounted on the horizontal shaft of the purifier via a
safety joint, it is driven by the motor for the purifier.
The gear pump can be selected to match a particular treating capacity.
Instead of the gear pump, a separate pump may be used.
2.2 Oil heater
Installed midway between the gear pump and oil purifier, the oil heater warms feed oil fed by the gear
pump to an optimum treating temperature. The heater is classified into steam and electrical types. The
steam type is provided with a temperature control valve and the electrical type with a thermostat to
control the temperature.
Before oil is treated by the oil purifier, it must be heated up to a certain temperature according to the
particular oil viscosity and nature.
2.3 3-way cylinder valve
The 3-way cylinder valve is a pneumatically operated selector valve and feeds feed oil to the purifier.
When starting, stopped or discharging sludge, it is changed to return the oil via the bypass piping to the

2.4.3 Water Detector Function (WD)


The Water Detector is available in a pressure type and an electrostatic capacity type (option). The
pressure type is designed to monitor the level of water accumulated in the bowl by means of a pressure
sensor provided in the circulation line that returns some of purified oil to the feed liquid inlet. This way
of water detection is called "G-HIDENS system" to differentiate from the detection system with the
electrostatic capacity type Water Detector. The electrostatic capacity type, which is installed in the
purified oil piping of the purifier, is designed to work on the principle that capacitance (dielectric
constant) rises as oil increases in water content.
When the water content of purified oil exceeds an alarm trigger level, the Water Detector issues an
output signal to the automatic control panel for sludge discharge via the Multi-Monitor.
2.5 Starter
The purifier is started by the starter. It is stopped by a signal from the control panel when an automatic
stop alarm has been generated.
2.6 Control panel
The control panel automatically controls the cycle of purifying the feed liquid by purifier and discharging
the sludge. Upon receipt of output signals from various detectors via the Multi-Monitor, the control
panel stops the oil feed, then the purifier after sludge is discharged.
2.7 Alarm panel
The alarm panel changes over the 3-way cylinder valve through switching. When a Multi-Monitor
output signal is received during running, the feeding is stopped.
2.8 Kinds (specifications) of oil purifying system
The purifying system including the oil purifier comes in 5 different types including automatic and
manual types.
Automatic types

1 GBC-1
(Total discharge type IAutomatic control panel with CPU controller panel I1 unit)
GBC-2
(Total discharge type IAutomatic control panel with CPU controller panel 1 2 units)
GSH-1
(HIDENS SYSTEM configuration ITotal and Partial discharge IAutomatic control panel with PLC)
Manual types
GAP-11

Manual discharge 1Alarm panel provided

Manual

Manual discharge IAlarm panel not provided

SELFJECTOR Instruction Manual

2-3

Operation ~ a n u a l l

2.9 Component devices of different versions


Component devices of automatic and manual types are as follows.

SJ : Control panel
Control panel

GBC-1

G BC-2

GSH-1

GAP-1 1

Manual

1:l

2:l

1:l

1:0

1:0

PLC
CPU

0
0

Alarm panel
Operating water

Automatic

solenoid valve unit

Manual

Leakage Monitor (LM)

0
0

0
0

Discharge Detector (DD)

Feed valve

3-way solenoid valve

Water Detector (WD)

0
0
0
0

0
0
0

NOTE : Options are marked(A)


2.10 Feature of Automatic types

The feature in which the different automatic types shown below.


SELFJECTOR are given different suffix of machine each Automatic type. However the machine
structure are same.
Automatic
Types
GBC-1
GBC-2
GSH-1

Feature

Suffix of
Machine type

Provided with a 3-way solenoid valve unit for total discharge.


The sludge discharge process makes a total discharge.

Provided with a 4-way solenoid valve unit for both total


discharge and partial discharge.
The sludge discharge process makes a total discharge,
whereas water is discharged in a partial discharge.
In some cases, water is discharged in a total discharge with
sludge, depending on water detection time.
For detailed information on the HIDENS system operation,
refer to Section 3.6.2 Clarifier operation and the separate
"Operation Manual 3C".

GH

SELFJECTOR Instruction Manual

Operation ~ a n u a l l

3 STRUCTURE of SELFJECTOR
3.1 General
Fig. 3-1 outlines the structure of SELFJECTOR.
The power is transmitted from the motor through the
friction clutch to the horizontal shaft and is further
Vertical
shaft
increased in speed and transmitted to the vertical shaft
through the spiral gear mounted on the horizontal shaft
Frame
and pinion on the vertical shaft.
The vertical shaft is supported by upper and lower Motor
bearings.
The bowl mounted on the top of the vertical shaft rotates at
the speed of the vertical shaft.
To supply feed liquid to SELFJECTOR, the suction pump
(gear pump) is connected to the horizontal shaft through
the safety joint. To deliver light liquid, the centripetal
clutch
pump (impeller) is built in the top of bowl.
In addition, heavy liquid is forced out by a similar
centripetal pump.

3.2 Drive unit


3.2.1 Vertical shaft section
The revolution speed of the horizontal shaft is increased by
the vertical shaft pinion gear and the vertical shaft rotates the
bowl mounted on its top. The vertical shaft and bowl are
supported by upper springs and leaf springs radially
incorporated at 6 points on the upper bearing section and
lower springs in the lower bearing section so that they can
stably rotate.

-------------- ---- --- ----- ------- --------- -------------- -- ---------- ----- --------

--

--

--

..
.-.

------

Fig. 3-1

e
-

Vertical shaft
Upper bearing parts

c--,

-1

mFf~p&,
g,

,lM

)1,

Flat spring
Upper spring
" ""I'

I
-

--

I
I

-.---- ---

' " pj"

1-

------ ----------. ---

Pinion gear

-7
w+

Lower bearlng parts

g
4 2

Lower spring

Fig. 3-2

-------

-- -

-=
=
=
=
=
-

SELFJECTOR Instruction Manual

3- 1

Operation ~ a n u a l l

3.2.2 Horizontal shaft section


Spiral gear
Between the motor and horizontal shaft, the
Friction clutch
friction clutch is provided.
The horizontal shaft is supported by 2 ball
bearings built in the bearing housing (3) and
bearing housing (4). Between them, the spiral
gear is mounted. The bearing housings (3) and
(4) are provided with oil seals to avoid gear oil
leakage.
The horizontal shaft is directly coupled with the
gear pump by the safety joint.

Bearing housing (3)

Bearing housing (4)


I

Fig. 3-3
3.2.3

Brake

of friction pulley to perform braking.

-&,

Use the brake only when quick stop is absolutely required in


r.

emergency, for repair or checkup. For normal stoppage and not in


coasting.

OFF

@;

I
/

Fr~ctionpulley

rizontal shaft

14

3.2.4 Friction clutch


A friction clutch is used for gentle starting and acceleration, thereby
preventing the motor from being overloaded.
The motor shaft has a friction boss provided with a friction clutch and
the horizontal shaft has a friction pulley. After starting, the motor
instantly turns at critical speed, the friction clutch lining is pressed
against the internal surface of the friction pulley via centrifugal force
and the power is transmitted to the friction pulley (horizontal shaft side)
as the friction pulley and lining slip with each other.
Normally, the bowl of small-size SELF.IECTOR (SJlOG - SJ30G)
reaches its rated speed of rotation in less than 5 minutes, and
middle-size SELFJECTOR (SJ50G - SJ70G) and large-size
SELFJECTOR in less than 10 minutes.

SELFJECTOR Instruction Manual

emergency, refrain from braking and allow the rotation to stop

uc
Brake lining

By springs, the brake linings are pressed against the outer surface

3-2

Fig. 3-4

Friction ?ley

/&/

1 -r

b-;(

Friction boss

\:

I--),,

'I

2
X

-9

.*\

1;

vrd,

Frictionclutch
Fig. 3-5
Operation ~ a n u a l l

3.3 Bowl
3.3.1 Structure of bowl
The bowl vessel mainly consists of body, hood and nut. The bowl incorporates separation chamber
composed of disc (1) and top disc and distributor, which distributes feed liquid from the bowl inlet to the
separation chamber uniformly.
There is a main cylinder, which slides vertically by water pressure to discharge sludge separated and
accumulated on the inner wall of bowl during operation.
At 2 points on the outer periphery of bowl, there are pilot valve assemblies for controlling the main
cylinder slide.
When feed liquid introduced through the feed liquid inlet through the distributor to the separation
chamber passes through the gap between discs (A), solids and water are separated and purified oil is
continually delivered outside by the centripetal pump (light liquid impeller) located on the top of bowl.
Separated water is continuously discharged outside through the heavy liquid impeller.
Gravity disc
For purifier operation, the interface for separating light liquid and heavy liquid in the bowl must be held
to within a certain range. On SELFJECTOR, gravity discs with different inner diameters are used
according to the gravity of oil to be treated, thereby changing the interface position.
Select an optimum gravity disc according to "Gravity disc selecting procedure" in Operation manual 2.
% : For the HIDENS specification, being for clarifier operation, requires no change of gravity discs.

'

Dirty oil inlet

Punfied oil outlet


Separated water outlet

_
Heavy liquid chamber ,
Distributor
Light liquid chamber

Bowl hood
Bowl nut
Bowl body

-D

Sludge

Main cylinder
Pilot valve
Assembly

---A-

Water supplying device

Fig. 3-6

SELFJECTOR Instruction Manual

3-3

Operation ~ a n u a1l

3.3.2

Discharge mechanism

Total discharge is as follows.

Main seal ring

Main cylinder

Water pressure chamber


for closing bowl

i Purifying operation process


A centrifugal force acting on the pilot valve seals the
valve seat and the water pressure chamber for closing
bowl is filled with operating water. 'The operating water
pressure pushes up the main cylinder to seal the main
seal ring for purifying operation.
Operating water for closing bowl is intermittently
introduced into the bowl closing water pressure chamber
for a given period of time during purifier operation. In the
water pressure chamber, the centrifugally generated
pressure of water that turns with the bowl is balanced
with the supplied water pressure told the water surface at
a certain level.

Fig. 3-7

for operatlng bowl


ilr

ii Opening bowl process


Operating water for opening bowl is fed for a certain time to
the water pressure chamber for opening bowl. It partly
goes out through the drain nozzle. More operating water
for opening bowl is supplied and fills up the water pressure
chamber for opening bowl. As its pressure slides the pilot
valve toward the shaft center, the seal of valve seat breaks
and operating water for closing bowl flows out from the
bowl.

Operating water for


operating bowl

Fig. 3-8

SELFJECTOR

Instruction Manual

3-4

Operation ~ a n u a l l

iii Sludge discharging process


When operating water for closing bowl goes out, there is
no more force of pushing up the main cylinder that, then,
is pushed down by the pressure in the bowl. The seal of
main seal ring breaks and sludge is instantly discharged
outside the bowl.

Operating water for


operating bowl

'i

Fig. 3-9

iv Closing bowl process


After the sludge discharge, operating water for closing
bowl is fed to the water pressure chamber for closing
bowl and, when it is filled up, the main cylinder is pushed
up to seal the main seal ring.

Operating water for


closing bowl

Fig. 3-10

NOTE
In the HIDENS system specification, partial discharge is effected to let out water accumulated in
the bowl, which is basically the same as the total discharge mode, except that the main cylinder
opening duration is shorter.

SELFJECTOR Instruction Manual

3-5

Operation ~ a n u a l l

3.4 Water supplying device


The water supplying device is provided under the bowl to supply operating water for controlling the
discharge of sludge from the bowl to each water pressure chamber (for opening bowl, for closing bowl).

Operating water for opening bowl is fed from section An in


Fig. 3-11 and enters the water pressure chamber for opening bowl.
Operating water for closing bowl is fed from section B and enters the water pressure chamber for
closing bowl.
Operating water for closing bowl is intermittently fed for a certain time during the purifying running.
Because operating water in the water pressure chamber for closing bowl rotates together with the bowl,
the pressure generated its centrifugal force and the pressure of operating water for closing bowl
balance and the water level stabilizes at a certain position.
NOTE
Operating water for closing bowl : Water for pushing up the main cylinder and closing
the sludge outlet.
Operating water for opening bowl : Water for lowering the main cylinder and
discharging sludge.

Water pressure
chamber for closing bowl

Water supplying device


Water pressure
chamber for opening bowl

/j

'_
,

,
'

Fig. 3-11

SELFJECTOR Instruction Manual

3-6

Operation ~ a n u a l l

3.5 Centripetal pump


Two spiral impellers are built in the bowl top to force out light and heavy liquids from the machine. The
impeller consists of a disc of a certain thickness provided in its interior with spiral grooves. It is dipped
in oil that rotates together with the bowl and oil is let out according to the grooves resorting to its own
rotation.

Fig. 3-12

SELFJECTOR Instruction Manual

3-7

Operation ~ a n u a l l

3.6 Purifier operation and clarifier operation


3.6.1 Purifier operation
The purifier operation refers to a separation into 3 phases or oil, water and sludge.
commonly employed.

It is most

The high limit of specific gravity of oil to treat is 0.991 (at 15C) practically.
2. For normal operation, the interface must be set to within a specified range by changing the
diameter of gravity disc.
3. Before introducing oil, water sealing is required so that oil fill not flow out through the heavy liquid
outlet.
4. The purifier has a heavy liquid outlet for continually discharging separated water.
1.

Fig. 3-13 is the cross sectional view of the bowl of SELFJECTOR (SJ-G series) under purifier
operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery of the bowl, light liquid moves
inside through between the discs and is forced out by the light liquid impeller. Heavy liquid passes
outside the top disc and flows over the gravity disc to be discharged by the heavy liquid impeller.

S e a l i n g water i n l e t
Feed I i q u i d ( d i r t y o i l ) i n l e t
L i g h t I i q u i d ( p u r i f i e d o i 1 ) outlet
I i q u i d (water) outlet
Heavy l i qu i d c h h e r
Light liquid chher

-ischarge

hole

Fig. 3-13

SELFJECTOR Instruction Manual

3-8

Operation ~ a n u a l l

3.6.2 Clarifier operation


The clarifier operation refers to a separation into 2 phases or oil and (water + sludge).

If the specific gravity of oil to be treated exceeds 0.991 (at 15C) , clarifier operation with the GHIDENS series machine is recommended.
2. The G-HIDENS series machines ensure stable clarifier operation for fuel oils up to 1.O1 (at 15C) in
gravity.
3. Irrespective of gravity, the G-HIDENS series machines accept oils for treatment without adjustment
with the gravity disc.
4. The G-HIDENS series machines require no water sealing.
5. In the setup for clarifier operation, there is no heavy liquid outlet for letting separated water out of
the machine so that separated water cannot be continuously discharged.
1.

The G-HIDENS system is designed to detect the accumulation of separated water at a predetermined
level by means of a presser sensor installed in the circulation line and discharge it out of the bowl. It
combines the feature of the clarifier which is leakage-free operation and that of the purifier which is the
capability of water separation.
Fig. 3-14 shows the cross sectional view of the bowl of a typical G-HIDENS system SELFJECTOR
(SJ-GH series) in clarifier operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery in the bowl, light liquid moves
inside through between the discs and is discharged by means of the light liquid impeller. Some of light
liquid passes outside the top disc and is returned to the feed liquid port via circulation line by means of
the heavy liquid impeller. To make this take place, pressure (0.1 MPa) is built in the circulation line
through back pressure valve. Upon arrival of accumulated water in the bowl at the top disc outside level,
the circulation of light liquid is stopped with an ensuing drop in circulation line pressure. This pressure
drop (the sign of maximum water accumulation in the bowl) is detected by a pressure sensor, a sensor
output is transmitted to the Multi-Monitor and accumulated water is released from the bowl as a result.
While water is normally discharged in the partial discharge mode, total discharge with sludge can take
place, depending on the time spent for water detection.

IBack pressure valve

11
Feed l i q u ~ d ( d ~ r t0y1 1 ) I n l e t
Light I ~ q u ~ d ( p u r ~ f l011)
e d outlet

- Heavy l ~ q u ~c dh d e r

Gravity disc

'

D~strlbutor

Discharge
hole

Fig. 3-14

SELFJECTOR Instruction Manual

3-9

Operation ~ a n u a l l

3.7 Parallel operation and series operation


So long as the feed rate is within the actual capacity, 1 stage of purification suffices basically.
When, however, treating oil for which catalyst mixture, excessive sludge, etc. are expected, raising the
purifying.effect is required utilizing spare machine(s).
In this case, the purifiers are subjected to either:
Parallel (parallel purifying) operation
Series (series purifying) operation.
When operating several machines as shown above, the parallel operation is preferable to, for its better
separating effect than, the series operation.

3.7.1

Parallel operation

For parallel operation, 2 or more SELFJECTORs are arranged in parallel.


Fig. 3-15 exemplifies piping for parallel operation.
NOTE
In the case of parallel operation with two units of SELFJECTOR, the two machines share oil feed
to the whole system half and half between them. Select the sizes of piping, with flow velocity
and pipe resistance taken into account, so that pipes one size larger in bore diameter are used
upstream of the inlet line branching point and downstream of the return and outlet line meeting
point, for example.

T-

Feed liquid tank

r-.,

) Purified oil outlet

Fig. 3-15

SELFJECTOR Instruction Manual

3-1 1

Operation ~ a n u a l l

--

3.7.2

Series operation

In case of a series operation by 2 SELFJECTORs, detach the gear pump furnished with the
latter stage SELFJECTOR from the safety joint because it is not used.
Do not use the oil heater for the latter stage.
For a series operation, the former stage is for purifier operation and the latter stage is for clarifier
operation usually.
In case of a series operation by 2 machines, a general practice is purifier operation for the former
stage and clarifier operation for the latter stage.
The feed rate must be the same as for a single operation.
Fig. 3-16 exemplifies piping for a series operation.

NOTE
In the series operation, when the first-stage SELFJECTOR enters into the discharge process, oil
feed to the second-stage SELFJECTOR does not take place (as is the case with stop by an
alarm signal) in the meantime. The second-stage SELFJECTOR, therefore, requires an interlock
system to prevent the Multi-Monitor from issuing a false Leak Monitor output signal. (For
general description and working principle of the Leak Monitor, refer to Section 6.2.)

1 Feed liquid tank

Purified oil outlet

Fig. 3-16

SELFJECTOR Instruction Manual

3-12

Operation ~ a n u a l l

4 Motor, starter and control panel


4.1 Motor
The following concerns specifications of class B insulated three-phase squirrel cage type induction
motor. If the motor output requirement is less than 3.7 kW, the specifications will be those of class E
insulated three-phase squirrel cage type induction motor.
4.1.1

Precautions in handling

Operation in explosive atmosphere is not allowed. Otherwise, injury, fire,


etc. might be caused.
Turn off power before operation. Otherwise, electric shock, etc. might
occur.
Connect the power cable according to the connection diagram.
Do not force to bend or pull the power cable or leads.
Do not introduce fingers or objects into openings of the motor.
While running, do not touch the motor which may be considerably hot.
4.1.2 Motor characteristics
4.1.2.1 Starting characteristics
The motor power is transmitted via the friction clutch to the horizontal shaft so as to mitigate the starting
load. When the motor is started, it immediately reaches near the rated speed, gradually accelerating
the bowl via friction clutch. During this while, the rated motor power is exceeded and, therefore, a
motor enduring an overload is used as given in Table 4 -1.

Table 4 -1

Overload

Duration

25% overload

75%

SELF.IECTOR

Instruction Manual

4- 1

Operation ~ a n u a l l

4.1.2.2

Starting characteristics curves

Fig. 4-1 exemplifies starting characteristics curves.

(mi n -1)

(A)

Character i s t i c curve a t start-up


S J ~ O(.; G5KW 4P 440V $ 0 ~ ~ 1

8000---40

7000---35

Revolution speed o f bowl 'v4

20 Time (niin)

Fig. 4-1

SELFJECTOR Instruction Manual

4-2

Operation ~ a n u a l l

4.1.2.3 Output and speed of revolution


If the speed of revolution drops, the treating capacity of SELFJECTOR lowers. If the speed is higher
than rated, the safety is compromised. Table 4 -2 gives motor output and speed for different models.

Table 4 -2
Designation *1

Poles

Rated output (kW)

SJ1OG I GH
SJ20G I GH
SJ30G I GH
SJSOG I GH

GH

3.7

5.5

5.5

7.5

Rotation speed (min-')

7.5

SJ6OG I GH

11

11

SJ70G I GH
SJ100G I GH

15

SJ120G I GH

50Hz

60Hz

Approx.

Approx.

1500

1800

18.5

18.5

SJ150G I GH

NOTE1 : G type is standard machine, GH type is G-HIDENS machine.


4.1.2.4 Other specifications of motor
Continuous rating
Insulation: Class E(3.7kW), Class B(5.5kW over)
Ambient the: 50C max.

Allowable voltage fluctuation:

10% of rated voltage

4.1.3 Motor structure


4.1.3.1 Type
Flange-mounted horizontal shaft totally enclosed fan-cooled
type (indoor type)
Turning direction: Counterclockwise as viewed of load (CCW)

View o f Load Side


Counter Load Side

Load Side

4.1.3.2 Structure of wire lead-in


When used on ships, the structure must conform to JIS F8801
"Marine watertight cable glands (for box)" (water-proof glands).

Direct of Rotation

Fig. 4-2

4.1.4 Rated current intensity


Table 4 -3 gives rated current intensities of standard motors in case of 60Hz.

Table 4 -3

Voltage

(Unit : A)

Rating

3.7kW

5.5kW

7.5kW

1lkW

15kW

18.5kW

440V

6.48

9.25

12.7

18.5

25.0

31 .O

A SELF.IECTOR

Instruction Manual

4-3

Operation ~ a n u a l l

4.2 Starter
On the starter panel, there are "push-button" for starting the purifier motor, "indicator lamp" and
"ammeter". It incorporates "overload relay (thermal relay)".
4.2.1

Precautions in handling

Do not put combustible things nearby. Otherwise, a fire might occur.


Before proceeding to wiring, make sure power is turned off.
Only a specialized electrician is allowed to conduct wiring.
Using grounding terminals in the starter panel and out, ground the starter
to the hull to make it electrically effective. (Be sure to ground.)
Make sure the rated voltage and frequency of the starter panel match the
source voltage and frequency.

4.2.2 Starter structure


Made of steel sheet, drip-proof, wall-mounted type
External wire introduction: Coaming
4.2.3

Overload relay (thermal relay)


Resetting : Manual
Operation characteristics : Time limit characteristics
Current setting : See Table 4 -3

- .A

_I7

,--IL..

S N P

L----

Fig. 4-3

SELFJECTOR Instruction Manual

4-4

Operation ~ a n u a l l

Connection of Starter

4.2.4

Reference to Fig. 4-4 (Internal connection in the SELFJACTOR 's starter at AC440V.)
MCB

88

M C E

E)

:Plug connection

0:

Terminal for internal


connection
Terminal for external
connection

'

To Customer' a Control Console

I - ~ o ~ u t o r n a t Control
ic
Panel or ~ l e r m 'Panel
(In case of manual operation. connection
is not required. )

Fig. 4-4

NOTE: 1) Terminal No. PR,PC and PA are connected to control panel.


2) Terminal No. M I l,M12,Ml,M5,M6 and M I 0 are connected to control panel or alarm

panel. (In case of manual type, Not need connection.)

SELFJECTOR Instruction Manual

4-5

Operation ~ a n u a l l

4.3 Control panel


The control panel repeatedly and automatically performs SELFJECTOR operating steps shown in
Table 4 -4.
It also receives alarm signals from detectors and, after due processing according to particular alarms,
stops the purifier.
The control panel comes in different types given in Table 4 -4.

I
Close bowl

Sealingwater

1,
Alarm

Purifying operation

Replacement water

To stop the purifier

I
Discharge sludge

Table 4 -4
Control type
CPU

GBC-1
Fig. 4-5

GBC-2

For 2 purifiers
PLC

GSH-1A

For 1 purifier

For 1 purifier

(programmable

HIDENS configuration

logic controller)

(total and partial


discharge)

4.3.1

Precautions in handling

Do not put combustible things nearby. Otherwise, a fire might occur.


Before proceeding to wiring, make sure power is turned off.
Only a specialized electrician is allowed to conduct wiring.
Connect the ground terminal of the control panel to an electrically effective
point on the hull. (Perform grounding.)
Make sure the rated voltage and frequency of the control panel match the
source voltage and frequency.

SELFJECTOR Instruction Manual

4-6

Operation ~ a n u a l l

4.3.2

Control panel (model GBC-1)

The front panel configuration and the functions of the control elements of the automatic panel are
described below.
m

\
I

SOURCE

Fig. 4-6

(1)

"CONT. SOURCE LAMP"


The green pilot lamp (LED) lights when the power is supplied to the automatic control panel.

(2)

"POWER SWITCH"
The power switch for the automatic control panel

(3)

"AUTO. START"
The automatic running start switch. The green pilot lamp (LED) stays ON during automatic
running.

SELFJECTOR Instruction Manual

4-7

Operation ~ a n u a l l

(4)

"AUTO. STOP"
When this button is pressed during automatic running, the SELFJECTOR automatically shuts
down after completion of the process to discharge sludge.

(5)

"ALARM"
When any alarm occurs during operation, the red pilot lamp (LED) comes on. The type of alarm
that has occurred can be identified by LEDs on the control unit in the panel.

(6)

"ALARM RESET"
When an alarm occurs, the pilot lamp is lighted and kept ON. To put out the pilot lamp, press
this button.

(7)

"DISCHG. TEST"
When this button is pressed during automatic running, sludge is forced out.

(8)

"EMERG. STOP"
When this button is pressed, all the valves close and the SELF.IECTOR shuts down immediately.
No sludge discharge takes place.

(9)

"MM FUNC."
This switch is used for ONIOFF control of feed signal output from the control panel to the
Multi-Monitor.
When the "MM ON" green pilot lamp (LED) is off, feeding signal is not outputted from the control
panel to the Multi-Monitor even if the SELFJECTOR is on feeding. Whenever it pushes this
button, the "MM ON" green pilot lamp (LED) repeats lighting and putting out lights.

(10) "GRAPHIC PANEL"


On the graphic panel, the running status of SELFJECTOR, operational status of operating water
solenoid valves (SV1 3) and 3-way solenoid valve (SV4) and alarm signals can be identified
through corresponding LEDs.

SV1-4

: Green

Alarm (LEAK, NO-DIS)

: Red

SELFJECTOR Instruction Manual

4-8

Operation ~ a n u a l l

4.3.3

Control panel (model GBC-2)

The front panel configuration and the functions of the control elements of the automatic panel are
described below.

Ooeration Panel for No.1 SELF.IECTOR


Ooeration Panel for No.2 SELFJECTOR

No.1 SELFJECTOR
No.2 SELFJECTOR
Monitor indication LED

Fig. 4-7

(1)

"CONT. SOURCE LAMP"


The green pilot lamp (LED) lights when the power is supplied to the automatic control panel.

(2)

"POWER SWITCH"
The power switch for the automatic control panel

(3)

"AUTO. START"
The automatic running start switch. The green pilot lamp (LED) stays ON during automatic
running.

SELFJECTOR Instruction Manual

4-9

Operation ~ a n u a l l

(4)

"AUTO. STOP"
When this button is pressed during automatic running, the SELFJECTOR automatically shuts
down after completion of the process to discharge sludge.

(5)

"ALARM"
When any alarm occurs during operation, the red pilot lamp (LED) comes on. The type of alarm
that has occurred can be identified by LEDs on the control unit in the panel.

(6)

"ALARM RESET"
When an alarm occurs, the pilot lamp is lighted and kept ON. To put out the pilot lamp, press
this button.
Pressing this button selects monitor between No.1 SELFJECTOR and No.2 SELFJECTOR
displayed on the graphic panel.

(7)

"DISCHG. TEST"
When this button is pressed during automatic running, sludge is forced out.

(8)

"EMERG. STOP"
When this button is pressed, all the valves close and the SELFJECTOR shuts down immediately.

(9)

"MM FUNC."
This switch is used for ONIOFF control of feed signal output from the control panel to the
Multi-Monitor.
When the "MM ON" green pilot lamp (LED) is off, feeding signal is not outputted from the control
panel to the Multi-Monitor even if the SELFJECTOR is on feeding. Whenever it pushes this
button, the "MM ON" green pilot lamp (LED) repeats lighting and putting out lights.

(10) "GRAPHIC PANEL"


On the graphic panel, the running status of SELFJECTOR, operational status of operating water
solenoid valves (SV1 3) and 3-way solenoid valve (SV4) and alarm signals can be identified
through corresponding LEDs.

SELFJECTOR monitor select : Green

SELF.IECTOR

SV1-4

: Green

Alarm (LEAK, NO-DIS)

: Red

Instruction Manual

4-10

Operation ~ a n u a l l

4.3.4

Control panel

(model GSH-1)

The front panel configuration and functions of the automatic control panel are shown below.

(1)

"CONT. SOURCE LAMP"


Lights when power is supplied to the automatic control panel

(2)

"POWER SWITCH"
Turns onloff the power for the automatic control panel.

SELFJECTOR Instruction Manual

4-1 1

Operation ~ a n u a l l

(3)

"AUTO. RUNNING"
The pushbutton is a switch for starting automatic operation. The built-in pilot lamp will stay ON
during automatic operation.

(4)

"AUTO. STOP"
When this pushbutton is pressed during automatic operation, the SELFJECTOR will stop
automatically after discharging sludge.

(5)

"ALARM RESET"
When any alarm occurs duriqg operation, the built-in pilot lamp will come on.
that has occurred can be known from the data display on the front panel.
When the pushbutton is pressed, the sustained alarm will be reset.

The type of alarm

(6)

"DISCHG. TEST"
When this pushbutton is pressed during automatic operation, the SELFJECTOR is forced to
discharge sludge.

(7)

"EMERG. STOP"
When this pushbutton is pressed, all the valves will immediately close, and the SELFclECTOR will
stop.

(8)

"MM FUNCTION SWITCH"


This selector switch is used for ONIOFF control of feed signal output from the control panel to the
Multi-Monitor.
When the "MM FUNCTION SWITCH" is off position, feeding signal is not outputted from the
control panel to the Multi-Monitor even if the SELFJECTOR is on feeding.

(9)

"OPERATION DISPLAY PAIVEL"


The operation display panel displays input and output data, ONIOFF status of input and output
signals and kinds of alarm signals. Also, it is possible to enter and alter various set values on
the graphic panel.

SELFJECTOR Instruction Manual

4-1 2

Operation ~ a n u a l l

4.3.5

Alarm panel

(GAP-1 1)

---

--

-- --

--

r-

6
FEEDING

SOUR

SH

MM#K

XqY?

1J-tz.yt-

MM FUNCTION
SWITCH
--

--

ALARM
RESET

Fig. 4-9

SELFJECTOR

Instruction Manual

4-13

Operation ~ a n u a l l

(1) "SOURCE LAMP"


Lights when the alarm panel is turned on.
(2) "POWER SWITCH"
Power switch for the alarm panel.
(3) "FEEDING LAMP"
Pressing the "FEEDING" button while running lights the indicator lamp.
(4) "FEEDING"
Pressing the button while running changes over the 3-way cylinder valve to feed liquid to
SELFJECTOR.

(5) "OIL LEAKAGE LAMP"


When the Multi-Monitor has its Leakage Monitor actuated by a leakage detected during running,
the indicator lamp is lit.
(6) "STOP FEEDING"
Pressing the button while running changes over the 3-way cylinder valve to allow feed liquid to
bypass SELF,IECTOR.
(7) "ALARM RESET"
When the Multi-Monitor has its Leakage Monitor actuated during running, the alarm circuit is
caused to hold with the OIL LEAKAGE lamp lit.

(8) "MM FUNCTION SWITCH"


This selector switch is used for ONIOFF control of feed signal output from the alarm panel to the
Multi-Monitor.
When the "MM FUNCTION SWITCH" is off position, feeding signal is not outputted from the alarm
panel to the Multi-Monitor even if the SELFJECTOR is on feeding.

SELFJECTOR Instruction Manual

4-14

Operation ~ a n u a l l

4.4 Control Unit (GBC-1, GBC-2)


GBC-1 and GBC-2 incorporate Control Unit which performs a sequence control. Logics required for
purifier operation are factory inputted but some timers must be set to match your particular:

a SELFJECTOR designation
a Feed liquid type
For timer setting, refer to "Setting the control panel timers" in Operation manual 2.
Here, the description outline of Control Unit and Terminal Unit.

SELFJECTOR Instruction Manual

4-1 5

Operation ~ a n u a l l

4.4.1

Control Unit

The control unit is a controller with a built-in logic for automatic operation of the SELFJECTOR. The
control unit also contains the timer function.

Alarm

Alarm lndlcaang
-LED=

Indicating

LEDs
Optional

=-

Function
Selector
Switches

T~merindication1
'
Semng Pans

Timer
Indication1

1 Yl

I Connector T a t m ~ n a l

Setting Parts

M 2 Connector

1
Power Term~nsl

Power
Term~nal

GBC-1

Fig. 4-10

Fig. 4-11

Name
Symbol
Timer Indication /

LEDs and switchs which indicate the elapsed or set

Setting Parts

time of the timer.

Alarm

When an alarm occurs in the SELFJECTORs, the

Indication ALARM

LEDs
Optional Function NO. 1 OPTION

When the optional detector is to be used, set the

Selector Switches (No.2 OPTION)

switch to ON to enable the optional function.

Power Terminal

CN1

5V and 24V power supplies are connected.

Connector

CH4(CN5)

Connected to the terminal unit.

Terminal

SELFJECTOR Instruction Manual

4-1 6

Operation ~ a n u a l l

Terminal Unit

4.4.2

The terminal unit inputs and outputs signals fromlto external devices. GBC-1 one unit provided, in case
of GBC-2. Two units, one for the No. 1 machine, and one for the No. 2 machine, are provided. The
terminal unit is connected to the control unit through a connector.
Power

Fuse

Aux i l i a r y Re l a y

Switch

Connector

l nput l nd i c a t i o n

" '

lo

Ev?~
VS
DO
LT
7SJ
P LC1
B OL~- -~- - O
~ O O O ~ O O
'SVl

SV4

VSR
DlSP LT-B AL
FED
MSSP HT-B AL-C7-W

loooo,o

Externa l

L i ne Term i na l

Output

00000l0

1 nd i c a t i o n

Fig. 4-12

Name

Function

Input lndication LEDs

lndicate the input status of signals.

They come on when the corresponding front panel

pushbuttons are turned ON or when ON signals are issued from the corresponding

detectors.
Output lndication LEDs Indicate the output status of signals. They come on when "ON" signals are output to the
lamps on the front panel of the control unit, when "Open" signals are output to the solenoid
valves, and when command signals are output to the detectors, respectively.
Auxiliary Relays

Cause the lamps on the front panel of the control unit to illuminate, the solenoid valves to
open, or output signals to the individual detectors to be issued. The auxiliary relays are of

1 the socket type.

When any of the auxiliary relays fails, it can be replaced independently.

Fuse

I Blows when an over-current flows to open or close the solenoid valve.

I
Power Terminal

/The power supply for opening the solenoid valve and the power supplies for the individual

detectors are connected


Connected to the control unit.

Connector Terminal

External Line Terminal Used to connect external lines.

Switches (SSWI,
SSW2)

Used for switchover of starter stop output and alarm cancel signal output contacts Break
and Make. 'I. Do not change the settings done at the time of shipment from the factory.

I Upper side of switch: Break Contact

Lower side of switch: Make Contact

*1. For switchover of contacts Break and Make, the internal wiring in the control panel and emergency
switch contacts must also be changed. Therefore, you cannot change over contacts Break and
Make after shipment from the factory.

SELFJECTOR

Instruction Manual

4-1 7

Operation ~ a n u a l l

5 Programmable logic controller (PLC)


5.1 Programmable Controller
The automatic GSH-1 configuration incorporates a programmable logic controller (PLC) for
sequence control.
The programmable controller contains the logic for automatic operation of the purifier.
It is a flexible controller whose programs can be rewritten from an external tool.
The programmable controller contains the functions for inputting and outputting signals fromlto
the external devices, and the timer functions.
5.2 Programmable Controller Configuration
The programmable controller consists of the following devices. (For details, refer to Section
5.3 .)
The CPU board and expansion board are mounted in the automatic control panel, whereas the
operation display panel is mounted on the front of the automatic control panel.
5.2.1

CPU Board
'The CPU board is a device which outputs and inputs signals to and from external devices.
The following signals are connected to the CPU board.
[Input Signals]
From Multi-Monitor
o Oil leakage signal (LM)
o No-discharge signal (DD)
o Water detection signal (WD)
From automatic control panel
o ON signal of each pushbutton on front of control panel
[Output Signals]
o Discharge signal, feeding signal, etc. to Multi-Monitor
o OPENICLOSE signals to solenoid valves
o ON signal to front panel pilot lamps
o STOP signal to motor starter, alarm signal to console, etc.

5.2.2

Operation Display Panel


The operation display panel is a device for changing the timer and counter settings of the
programmable controller and indicating SELFJECTOR alarms. It is connected to the CPU
board by a communications cable.
The timers and counters must be set to different values, depending on:
o Model number of SELFJECTOR,
o Type of feed oil,
o Operating water pressure and sealing water pressure.
It is therefore necessary that the settings are changed to match the operating condition.

SELF.IECTOR

Instruction Manual

5- 1

Operation Manual1

5.2.3

Expansion Board (Option for Indication of Water Content)


The expansion board is a device for displaying the water content value measured by the
electrostatic capacity type water detector (option) on the operation display panel.
Normally the board is not mounted.

5.3 Functions of Individual Parts of Programmable Controller


5.3.1 CPU Board
Screw x 4

Connector terminal

... .. ....
8

wr-

Input display LED

0-NC.7

wL"w

Operating status LED


Communications
Output display LED

.. . .. ~~722~
.... ,zzzz
.. .
8

8 8

Connector terminal

szgg sggs
(Normal position:

CPU board
Expansion board
(Option)

Fig. 5-1 Outside View of CPU Board

--

SELFJECTOR Instruction Manual

5-2

Operation ~ a n u a l l

5.3.2

Functions of Individual Parts of CPU Board

Name

Symbol

Operating Status LED

11

Description

11

PWR

Comes on when the power supply is turned on.

RUN

Stays ON during operation.


When it is OFF, temporarily set the mode switch (SWI) to RUN,
and then to TERM again to light the LED.

~~

Input Display LED

CPU

Comes on when an error occurs in the CPU.

10-117

The LEDs indicate the input status of signals.


W h e n a pushbutton on the front panel is set to ON or

I liahts.

Output Display LED

the^

Multi-Monitor is caused to be ON signals. the associated LED1

The LEDs indicate the output status of signals.

QO-Q17

When a pilot lamp on the front panel is lit, or a solenoid valve is


opened or closed, or a detector signal is output, the associated
LED lights.
I

Mode Switch

SW1

Normally set to TERM.


When the switch is set to RUN, the timer settings cannot be

Tool Port

I CN3

I To rewrite the program, connect a dedicated tool to the port.


Communications Port
Connector Terminal

Not used

CN2
I

1 CN1
I The flat cable for input signals is connected to the terminal.
1 C N ~ 1 The flat cable for output signals is connected to the terminal.
I

I
1

I
4

NOTE : To replace the CPU board, disconnect the connector and loosen the four screws to
remove the board.

SELFJECTOR Instruction Manual

5-3

Operation Manual1

i
i

5.3.3

Functions of lnput and Output Display LEDs

For the input and output display LED Nos. and functions, refer to the following table.

Table 5-1 Detailed Functions of lnput and Output Display LEDs


Name
lnput Display LED

LED No.
Description
Lights when Leakage signal is inputted from the Multi-Monitor.
10
Lights when No-discharge signal is inputted the Multi-Monitor.
II
Lights when Water Detection signal is inputted from the Multi-Monitor.

Stays ON during operation of motor of SELFJECTOR.

Output Display LED

Lights when bowl opening water solenoid valve (SVI) is energized.


Lights when bowl closing water solenoid valve (SV2) is energized.
Lights when sealing waterlreplacement water solenoid valve (SV3) is
energized.
Lights when feed valve solenoid valve (SV4) is energized.

Stays ON during automatic operation.


Q10 ILights when alarm occurs.
Lights when stop signal outputs to starter. * I
Lights when alarm cancel signal outputs to starter. * I
Lights when collective alarm signal outputs to console. *2
Stays ON during feeding process (for Leakage Monitor Function (LM) of
the Multi-Monitor interlocking).
Stays ON during discharging process (for Discharge Detector Function
(DD) of the Multi-Monitor interlocking).

SELF.IECTOR

Instruction Manual

5-4

Operation ~ a n u a l l

NOTE
*l....The starter refers to the separately installed motor starter of the SELFJECTOR.
*2....The console refers to the remote control console.
5.4 Operation Display Panel

Data
Display
Section
(UpperILower Stage)

Address Display Section

1
MAIN

TIM
CNT

0
0
0

\ ADDRESS

'

DATA

Y 1 TUB l SH 1 KAKOK l KA I SHA. LID.

(REG)

TIM CNT

, CLR

ENT

I
Mode Display Section

Fig. 5-2

Control Keys

Outside View of Operation Display Panel

SELFJECTOR Instruction Manual

5-5

Operation ~ a n u a l l

5.4.1

Functions of Individual Sections of Operation Display Panel


Name

Address Display Section

Description

Symbol
ADDRESS

Displays the number of the timerslcounters or inputloutput


signals whose data is displayed in the data display section.

Data Display Section

DATA

Displays the data (timer setting timeltime elapsed, etc.) for


the item indicated on the address display section or mode
display section.

Mode Display Section

MAIN

Lights when an ordinary operation data (main screen) is


displayed. When the MAlN is ON, the upper stage of the
data display section indicates the elapsed time of the
discharge interval timer (C015). (Unit: Minutes)
The lower stage indicates a water content value. (Option)
Lights when the set timelelapsed time of the timer are

TIM

displayed or the setting is changed. When the TIM is ON,


the set time is displayed in the upper stage of the data
display section, and the elapsed time displayed in the lower
stage.
CNT

Lights when the set timelelapsed time of the timer (counter)


is displayed or the setting is changed. When the CNT is
ON, the set time is displayed in the upper stage of the data
display section.
The lower stage displays the elapsed time.

REG

Lights when the internal memory data of the programmable


controller is displayed. (Normally not used)

MON

Lights when inputloutput signals are monitored. When the


MON is ON, the ONIOFF status of the inpuUoutput signal is
displayed in the data display section.

IN

Lights when an input signal is monitored.

OUT

Lights when an output signal is monitored.

M
ALM

Lights when an internal signal is monitored. (Normally not


used)
Lights when an alarm is displayed.
When the ALM is ON, the alarm number is displayed in the
data display section.

SELFJECTOR Instruction Manual

5-6

Operation ~ a n u a l l

Name
nput Key

Description

Symbol
SET

Use this key when there is a need for changing a setting.

MAIN

Use this key to have ordinary operation data displayed on


the screen (to display the "main screen").

MON

Use this key when inputloutput signals are to be monitored


on the screen.

OPT

Press OPT then ENT to display the number of the alarm that
occurred last.

(REG)

In the timerlcounter setting change mode, use this key to


move the cursor to the left digit.

+TIN CNT

Use this key to display the set timelelapsed time of the timer
and counter.
In the timerlcounter setting change mode, use the key to
move the cursor to the right digit.
Use this key to decrement a setting or an address (number)
bv 1.
Use this key to increment a setting or an address (number)
by 1.

SELF.IECTOR

C LR

Use this key to clear a changed setting.

ENT

Use this key to enter a changed setting.

Instruction Manual

5-7

Operation ~ a n u a l l

5.4.2

Expansion Board (Option)

Input

display

Output

display

Expansion
(Option)

board

Terminals

Fig. 5-3

Skiagram of Expansion Board

The expansion board is used for analog inputting of a Water Detector (WD) reading.
provided only for a control panel with an optional water display.

It is

The board has signal input and output functions, but the functions are not normally used.

SELFJECTOR Instruction Manual

5-8

Operation ~ a n u a l l

6 Multi-Monitor
6.1 Multi-Monitor
6.1. I General
The Multi-Monitor forms

an integrated detection system with various detectors and data displays.

LED display functions (Flow rate, Temperature, Pressure, Revolution number)


Leakage Monitor function (LM)
Discharge Detector function (DD)
Water Detector function (WD)

Blinking or turn-on
when l i h t liquid
outlet press. is normal

Turn on when

Blinking when

Indicate flow rate


Revolution signal
Indicate light liquid
outlet press.

Indicate heavy liquid


outlet press.

(proximity switch)

-Oil inlet press. signal


aD

aD

(press. sensor)

Indicate horizontal shaft


revolution number

Automatic control panel


GBC-1, GBC-2, GSH-1

Power (DC24V)

Oil outlet press. signal

Discharging signal,
Leakage signal

Alarm panel

(No-Dis. signal)

GAP-1 1

(temp. sensor)

Feeding signal

or

Temp. signal

(press. sensor)

(for GSH-1)

Fig. 6-1 Block Diagram of Multi-Monitor

SELFJECTOR

Instruction Manual

6-1

Operation ~ a n u a l l

6.1.2

Kind of Multi-Monitor

The Multi-Monitor is available in three types (refer to Table 6-1) for selection according to the type of
automatic system.

Table 6-1
Functions

MM-1

MM-2

MM-3

GBC-1, GBC-2

GBC-1, GBC-2

GSH-1

Alarm panel : GAP-1 1

(with DD)

Leakage Monitor Function (LM)

Indication of inlet temperature

Indication of flow rate

Indication of outlet pressure

Discharge Detector Function (DD)

lndication of revolution number

0
0
0

Water Detector Function (WD)

Communication (RS485)

Applied automatic control device

0
0
0
0
0
0
0
0

Trouble d i s p l a y LED (red)


Rotation d i s p l a y LED (green)
Pressure adjustment LED (ye1 low)

Pressure adjustment LED (ye1 low),

,,

\ '\

\\

[ A MlTSUBlSHI KAKOKI KAISHA, LTD. ]

Fig. 6-3 Sketch Drawing of MM-2, MM-3

Fig. 6-2 Sketch Drawing of MM-1

SELFJECTOR Instruction Manual

,C

hhh
1

,Yr- 3

6-2

Operation ~ a n u a l l

6.1.3

Explanation of internal switches o n Multi-Monitor

Fig. 6-4 shows an internal view of the Multi-Monitor.

Fig. 6-4 Internal Drawing of Multi-Monitor (MM-2, MM-3)

NOTE
In case of the Multi-Monitor-1 (VIM-l), switches from number 3 to 12 and 22 are not attached to
the Multi-Monitor. The terminal block (No.23) consists of the board number 1 to 17.

SELFJECTOR Instruction Manual

6-3

Operation ~ a n u a l l

Table 6-2 Designation of Internal Switches on Multi-Monitor

12

Water detection selector dial

0:No water detection / 1: Water detection

SELFJECTOR Instruction Manual

6-4

Operation ~ a n u a l l

6.1.4

ldentification and Location of Multi-Monitor Sensors

Fig.6-5 shows the identification and location of the Multi-Monitor sensors.

Pressure sensor
for oil outlet
(Yellow)
Main parts o f
Multi-Monitor

Pressure sensor
for circulation line
(Blue)
Pressure sensor
for oil inlet
(Green)
Temperature sensor
(Black)

Revolution sensor
(Proximity switch)
(GSH-1 and Option)
(White)

Fig. 6-5 ldentification and Location of Multi-Monitor Sensors

6.1.5 Routine running


Turn off power of Multi-Monitor before SELFJECTOR is left unused for a long time.
After turning on power of Multi-Monitor again, perform at least 10 minutes warm-up so as to stabilize
the internal circuit.
6.1.6

Precautions in handling

The Multi-Monitor is a precision instrument. Handle i t with utmost attention so as not to give
shock, etc.
Use the Multi-Monitor at ambient temperatures between 0 and 60 "C.

SELFJECTOR Instruction Manual

6-5

Operation ~ a n u a l l

6.2 Leakage Monitor Function (LM)


6.2.1 General
The Leakage Monitor Function of the Multi-Monitor is a protective
device that detects:
Leakage of treated oil to feed liquid outlet
Leakage of treated oil from bowl's sludge outlet because bowl is
not properly closed
attributable to any reason and notifies it to SELFJECTOR control
panel via the Multi-Monitor to minimize the loss of treated oil.

Pressure adjustment LED (yellow)

Multi-Monitor(MM1

6.2.2 Operating principle


The pressure sensor installed on the light liquid outlet connecting
piping of SELFJECTOR monitors the pressure at all times and if, for
any reason, the pressure has dropped when the flow has decreased
from a normal rate, deems treated oil is out-flowed and outputs an
Cable gland
error signal. Use of a precision pressure sensor allows to detect a
large leakage flowing to the heavy liquid side as well as a slight
Fig. 6-6
leakage due to poor bowl opening.
In the normal running, pressure control valve that is arranged on the treated oil outlet piping adjusted so
as to apply a certain pressure. If, on account of accidental leakage of purifier, the pressure has dropped
below an alarm trigger or lower limit level, an alarm is outputted.
W i n delay timer setting Whin hdd timer setting
(Alarm cancel)
(Alarm cancel) Hold timer

Pressure change
due t o pulsation

Hold timer 14

Ressure drop
due t o leakage
Drop below lower level

-\

, ,

,-, 1
U

Start of feeding

Time

Fig. 6-7
NOTE1
To prevent a false alarm, when actual back pressure, light liquid outlet pressure, falls below the alarm
trigger or lower limit level, the Leakage Monitor will not issue a "Leakage" signal until after a certain period
of time. The alarm trigger pressure is averaged by the CPU in the Multi-Monitor to follow with actual back
pressure that is fluctuated by pressure pulsation at the light liquid outlet.

SELFJECTOR Instruction Manual

6-6

Operation ~ a n u a l ?

Delay Timer
After starting the feed, the light liquid pressure rises gradually. To prevent an alarm from being delivered
during the period where the pressure achieve set pressure, a delay timer is provided.
Hold Timer
As soon as the pressure has dropped below the alarm pressure while feeding, the timer for feeding starts
counting and, if the time is up, delivers an alarm. If the preset pressure level is recovered while counting, the
timer resets itself.
NOTE

Be sure to adjust and set the light liquid side delivery pressure.
(Standard value :0.15 MPa (1.5 kgf/cm2})
Since its operating principle is such that this instrument needs a steady pressure independent of
the piping pressure loss downstream from SELFJECTOR for proper detection, adjust the pressure
control valve to maintain the instrument under a necessary level of back pressure during the
operation.
When a light liquid delivery pressure beyond the standard level is required, refer to "Leakage
Monitor (LM) " in the Operation Manual 2.

6.2.3 Connecting with control panel


To avoid erratic alarms, "feeding" signal is inputted from the automatic control panel or alarm panel so that no
alarm could be outputted unless when "feeding".

NOTE
For a manual type, the feeding signal contact is normally closed to simulate feeding. To avoid a
false alarm during sludge discharge, therefore, turn off the "MM Function Switch" on the starter
panel before sludge discharge, then turn it on again after feeding is started.

n n n

A MlTSUBlSHI K A W K I KAISHA,LTD,

Feeding

Control Panel

Alarm
Multi-Monitor(MM)

Fig. 6-8

SELFJECTOR Instruction Manual

6-7

Operation ~ a n u a l l

F0
Se
id
iss

6.2.4

!1

LED display

1. "Pressure adjustment" (yellow)


The pressure adjustment LED (yellow) flashes when light liquid pressure varies by

* 15% or less from the

Multi-Monitor setting and stays ~lluminatedwhile the variation is less than *3%.
Adjust the back pressure regulating valve so as to just light the LED when feeding.
(Set the back pressure to the standard setting for light liquid pressure is 0.15 MPa (1.5 kgf/cm2)).
2. "Leakage display" (red)
When a leakage is detected, the Error LED (red) on the Multi-Monitor panel and Leakage signal output LED
(red) above the boards in the Multi-Monitor are illuminated and an alarm is issued to the control panel at the
same time. The oil purifier is stopped as a result after sludge is discharged.
Specifically, the Leakage LED is lit when:
Pressure fails to reach a constant level before the delay timer is up.
Pressure falls below the alarm trigger or lower limit level and fails to return to a constant level before the
hold timer is up.
For self-diagnosis, in the case of an abnormality with the light liquid sensor described below, the "Light Liquid
Sensor Abnormal" LED (red) in the Multi-Monitor is illuminated, with "Error" and the corresponding error
identification number displayed in the upper and lower seven segment displays, respectively, and an alarm is
issued to the control panel at the same time. The oil purifier is stopped as a result after sludge is discharged.
An extraordinarily high voltage (equivalent to 0.45 MPa (4.5 kgf/cm2}) is detected at the pressure sensor.

Pressure adjustment LED (yellow)

Auxiliary display LED


@Flow

Confirmat~onLED
for Input
signal (ween)
--Feed~n~

rate

Rotat~on

D~schapns

E r r o r

Power sw~tch

LM alarm output sw~tch


-

BB
OFF

ON

B El
OFF

ON

Confirmat~onLED for output s~gnal(red)

.Error

--

0 0 0 n

Revolut~on No-discharge Abnormal temp. Sensor2 error


L U I ~ B K ~ Water detection Sensor1 error Sensor3

LED (red) lighting

Fig. 6-9
-

error

Fig. 6-10

NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and error
identification number in display, which cannot be cleared until power is turned off.
Affer the cause is identified and eliminated, reset by turning power off, then on.

SELFJECTOR Instruction Manual

6-8

Operation ~ a n u a l l

LM alarm

6.2.5 Routine running


Normally, keep the LM alarm output switch in the Multi-Monitor
in the ON position.

af@ut switch

OFF

ON

LM alarm (IFF

LM alarm (H

Fig. 6-11

The AP(pressure drop) value in regard to the Leakage Monitor function varies in response to the1
changing level of actual back pressure. Therefore, it needs no adjustment even if light liquid side1
pressure dHers from its initial set value unless the deviation exceeds 0.2 MPa (2.0 kgf/cm2).

NOTE2
On the method of the back pressure regulating valve, make adjustments correctly in accordance
with appropriate procedures described in " Leakage Monitor Function (LM) " in the Operation
Manual 2.
Wrong setting or adjustment may cause a false leakage alarm.

6.2.6

Items to adjust

Normally, the back pressure regulating valve requires no adjustments after set up at once, except in the
following cases. For the adjusting method, refer to "Leakage Monitor Function (LM)" in the Operation Manual
2.

Adjustment
Change treating size of
SELFJECTOR
Change light liquid pressure

Procedure
Adjust the light liquid pressure to a desired level by
pressure control valve.
Change light liquid pressure setting memorized in
the Multi-Monitor.

SELFJECTOR Instruction Manual

Operation ~ a n u a l l

1I sU
fol

When adjusting light liquid outlet side pressure and flow rate or changing values (light liquid
pressure, A P(pressure drop), minimum light liquid pressure level, etc.) preset in the Multi-Monitor, be
sure to refer to section 4. 'Multi-Monitor" and section 5. 'Operation " in the Operation Manual 2 and
follow the procedures described there. Failure to follow given instructions could result in a false alarm
or cause damage to the machine.

6.2.7 Factory settings (main value)


Delay timer
Hold timer
Set pressure (Set press.)
Pressure drop ( A p)

SELF.IECTOR

Instruction Manual

: 40 sec
: 15 sec
: 0.15 MPa (1.5 kgf/cm2)
: 0.02 MPa (0.2 kgf/cm2)

6-10

Operation ~ a n u a l ?

6.3 Discharge Detector Function (DD)


6.3.1 General
The Discharge Detector Function (DD) of the
Multi-Monitor is a protective device that monitors sludge
discharge from the SELFJECTOR and sends an alarm
signal to the automatic control panel when it detects an
abnormal discharge.

Trouble display LED (red)


Rotation display LED (green)

on

@aD
).WITSUBISHI

KROKI KAISH4,LTD.
O'MW,
OLP-Lbl

Oh.l,rn

Om-<w

6.3.2 Operating principle (Alarm function)


The Discharge Detect relies on the rotation speed
change of the horizontal shaft to do the action; when the
rotation speed falls to a preset level due to sudden loss
of energy by sludge discharge, the Discharge Detector
detects it by means of a proximity switch installed on the
horizontal shaft to determine that sludge discharge has
taken place.
Also, the Multi-Monitor tells that the purifier is in
operation for safety and precaution through the rotation
display LED (green).
In addition, as a self-diagnosis function, the trouble
display LED (red), also on top of the Multi-Monitor, is lit
to indicate a troubled purifier when the detector output is
equivalent to 2500 rpm or more or when rotation pulses
skip.
6.3.3

a
~u~ti-MO~~~O~(MM)

Proximity switch

Fig. 6-12

Connecting with control panel

To prevent a false alarm, the Multi-Monitor is fed with "discharging" signal from the automatic control panel
during sludge discharge and issues an alarm signal only during feeding.

n n n

aD
/

& HITSUBISHI

aD
K A W K I KAISHA,LTD.

Discharging

Control Panel

Alarm

Fig. 6-13

SELFJECTOR Instruction Manual

6-1 1

Operation ~ a n u a l l

6.3.4 LED displays


1. "Rotation display" (green)

Indicates the purifier is rotating and externally notifies safety alarmlcaution.


Rotating :
Flashing
Standstill:
Lighting
2. "Trouble display" (red)
As a self-diagnostic function, the LED lights any of the following cases.
i The output corresponds to 2500 rpm of speed or higher
(A circuit failure is suspected.)
ii The proximity switch input signal is unstable
(The proximity switch may be out of position.)
Correct its position. This LED goes out as soon as its input signal has been stabilized
NOTE
The trouble display LED (red) may be transiently illuminated when the purifier is in or out of
operation, which is no indication of the detector being in trouble.
3. "No-Discharge display" (red)
In the state of a "discharging" signal being fed from the automatic control panel, if there is not a
predetermined amount of speed drop in the oil purifier, the Error LED (red) on the Multi-Monitor panel and "No
-Dischargeu signal output LED (red) above the boards in the Multi-Monitor are illuminated. At the same time,
an alarm is delivered to the Multi-Monitor and the oil purifier is stopped as a result.
Trouble display L E D (red)
R o t a t ~ o nd~splayL E D (green)
A u x ~ l ~ a rd~splay
y
LED
@Flow

Confirmat~onL E D
for Input Signal (green)

rate

Temperature

HITSUBISHI KAKOKI KAISM, LTD

@ L~ghtIsutd pressure
@ Rcvolut~onnumber
@ Cmrculat~onnow p c s s u r c
Error

Power swltch
D D alarm output sw~tch
Revolut~onoutput s w ~ t c h

l o l ~
OFF

ON

C o n f ~ r m a t ~ oLnE D for output s~gnal(red)


,
--- -

I
RcwLtion

I L I O O O

No-dmhrga Abnormal temp Sensor2 error

Leakage

Water detectton Sensor1 enor Sensor3 error

@ E r r o r LED (red) l ~ g h t ~ n g
Proximity switch

Fig. 6-15

Fig. 6-14

SELFJECTOR Instruction Manual

6-12

Operation ~ a n u a l l

6.3.5

Routine running

Normally, keep the DD alarm output switch in the Multi-Monitor in the ON position.
6.3.6 Items to adjust
Normally, the Discharge Detector requires no adjustments. For further information, refer to "Discharge
Detector Function (DD)" in the Operation Manual 2.
6.3.7

Precautions in handling

This is a precision instrument. Handle it with utmost attention so as not to give shock, etc.
Securely tighten screws to mount the proximity switch
(to torque 60 kg cm max.)
Keep the turning shaft stopped when mounting the proximity switch.
Do not use other proximity switches than furnished with the instrument

6.
6.
TI
or

TI

Pr
in1
In
Tt
rn
va

UI
stc
se
se
di!
d

SELFJECTOR Instruction Manual

6-13

Operation ~ a n u a l l

6.4 Water Detector Function (WD)


6.4.1 General
The Water Detector Function (WD) of the Multi-Monitor is a device to prevent separated water from leaking
into light liquid (purified oil). It is available in two types, i.e., pressure sensor type water detector (GSH-1) and
electrostatic capacity type water detector (option).

Photo 6-1 Pressure sensor type water detection system


( G-HIDENS system )

6.4.2 Pressure sensor type water detector (GSH-IIMM-3)


6.4.2.1 Operating principle
The Water Detection system provided with a pressure sensor, which is called G-HIDENS system, is controlled
on the automatic control panel (GSH-1) via the Multi-Monitor (MM-3).
The G-HIDENS system constantly monitors separated water being accumulated in the bowl by means of a
pressure sensor installed in the circulation line and causes separated water to be discharged before it leaks
into light liquid (purified oil).
In the clarifier operation, some of light liquid (purified oil) is returned to the feed liquid inlet via circulation line.
The circulation line, which is provided with a back pressure valve, pressure sensor and pressure gauge, is
maintained under a required level of back pressure by means of the back pressure valve, with the shut-off
valve in the heavy liquid outlet line fully closed.
Upon arrival of separated water in the bowl at the top disc outside level, the circulation of light liquid is
stopped with an instantaneous drop in circulation line pressure. Detecting this pressure change, the pressure
sensor sends a signal to the control panel via the Multi-Monitor to tell that the predetermined quantity of
separated water has been accumulated in the bowl and separated water is discharged, normally in the partial
discharge mode. In some cases, total charge with sludge takes place, depending on time spent before
detection of pressure drop.

SELFJECTOR Instruction Manual

6-14

Operation ~ a n u a l l

,,(some
Circulation
purified oil i s circulated)
,

I(

r, x

of

Circulation stop

II

Back Dressure valve


Feed l i q u i d ( d i r t y oi I ) i n l e t
Light l i q u i d ( p u r i f i e d o i l )

Pressure sensor

OLr t l e t

Heavy l iquid chamber


Light l iquid chamber

,
Dischargr
hole

Fig. 6-16

6.4.2.2 Connecting with control panel


To prevent a false alarm, the Multi-Monitor is fed with "feeding" signal from the automatic control panel and
issues an alarm signal only during feeding.

n n n

Feeding
Control Panel

u
Multi-Monitor(MM1

p-

Alarm

Fig. 6-17

SELF.IECTOR

Instruction Manual

6-15

Operation ~ a n u a l l

6.4.2.3 LED displays


"Water detection display" (red)
In the state of being fed with "feeding" signal from the automatic control panel, when the pressure sensor in
the G-HIDENS system circulation line detects the arrival of separated water at the predetermine level in the
bowl, the Error LED (red) on the Multi-Monitor panel and the confirmation LED for output signal "Water
Detection" LED (red) above internal boards in the Multi-Monitor are illuminated. At the same time, a signal is
delivered to the control panel and the oil purifier is stopped after sludge discharge.
Also, for self-diagnosis, when an extraordinarily high voltage (equivalent to 0.45MPa (4.5 kgf/cm2}) is detected
at the pressure sensor, the "Water Sensor Abnormal" output LED (red) in the Multi-Monitor is illuminated, with
"Error" and the corresponding error identification number indicated in the upper and lower seven segment
displays, respectively. At the same time, an alarm is issued to the control panel and the oil purifier is stopped
as a result after sludge discharge.
NOTE
To prevent a false alarm due to pressure fluctuation or pulsation at the start of oil feed or during
normal running, the Delay Timer and Hold Timer are provided. Either timer is actuated when
pressure falls below the preset level during running. If pressure fails to return to normal after the
timer is up, the detector recognizes it as a "Water Detected" status and sends an alarm signal to the
control panel.
A u x ~ l ~ a rd~splay
y
LED

--

aa

@Flaw rate

Confirrnat~onLED
for Input s~gnal(green)

& M l T S U B l S H l K A K M l KAISHA, LTD

Temperature

[300
Feedm8

@L~ght

llquld pressure

Rotat~on
Revolut,an number

Dlscharglng

@ C~rculabonflaw pressure
E r r o r

Power swltch

Water D e t e c t ~ o n
output sw~tch-

Dam

OFF

OFF

No Water / Heavy l ~ q u ~ d
Detector Funct~on
Confirmat~onLED for
output s~gnal(red)

.Error

LED (red) llghtlng

ON

ON

Water Detector F u n c t ~ o n
-

17

Heavy llqu~dDetector Funct~on


(for opt~onaluse)
-----

Revolut~on Nwd~scharge Abnormal temp Sensor2 error


Watrr&tect.vn
Sensor1 error Sensor3 error
Leakage

Proxlrnrty sw~tch

Fig. 6-18

Fig. 6-19

NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and the error
identification number in display, which cannot be cleared until power is turned off. After the cause
is identified and eliminated, reset by turning power off, then on.

SELF.IECTOR

Instruction Manual

6-16

Operation ~ a n u a l l

6.4.2.4 Routine running


For clarifier operation that needs the Water Detector Function, select "Water Detector Function" on the Water
Detector Function selector dial in the Multi-Monitor. (See Fig. 6-19) For purifier operation that needs no Water
Detector Function, select "No Water / Heavy liquid Detector Function" on the same dial.

6.d

Fb Water/Heavy I iquid
DetecW Ftnction

Water kt&

To

Ftncticn

au
tht

For optimal use)

With the Water Detection output switch (See Fig. 6-19) in the ON position, the Water Detector monitors
water being accumulated in the bowl. When it detects the arrival of water at predetermined level, it sends
an output signal to the control panel and causing water to be discharged.
Normally, clarifier operation is performed with the Water Detection output switch placed in the ON
position.

Water Detection arOxrt witch


~ O F F Jposition

Water Detection artput witch


~ O N positian
J

NOTE
When clarifier operation is switched to the purifier operation, the Water Detector Function selector
dial in the Multi-Monitor setting must be from " Water Detector Function " to " No Water / Heavy
liquid Detector Function " but the position of the Water Detection output switch needs not be
changed to OFF.
6.4.2.5

Items to adjust

Normally, the Water Detector requires no adjustments. For further information, refer to "Water Detector
Function (WD)" in the Operation Manual 2.

SELF.IECTOR

Instruction Manual

6-17

Operation ~ a n u a l l

6.4.3

Electrostatic capacity type water detector (GSH-1IMM-2)

The electrostatic capacity type water detector relies on difference in dielectric constant between water and oil
to determine the capacitance of oil, thereby detecting the water content of oil.
This detector is installed in the light liquid outlet piping of the SELFJECTOR and controlled on the automatic
control panel (GSH-1).
In the clarifier operation, the detector monitors the water content of light liquid. When a rise of approximately
0.5% occurs in the water content, the detector recognizes it as "water in the bowl having arrived at

predetermined level" and issues an output signal to the control panel. Water is discharged as a result.
6.4.3.1

Connecting with control panel

To prevent a false alarm, the electrostatic capacity type Water Detector is fed with "feeding" signal from the
automatic control panel and issues an alarm signal only during feeding. This detector exchanges signals with
the control panel, not via the Multi-Monitor but directly.

Feeding

Capacitance
type
Water Detector

Alarm

Fig. 6-20

SELFJECTOR

Instruction Manual

6-18

Zce-a: en ~ a n u a l l

6.5 Partial discharge detection function (GSH-1)


The automatic GSH-1 system combined with Multi-Monitor MM-3 has a Partial Discharge Detection Function
that, in addition to sludge discharge monitoring, indicates whether or not sludge discharge is optimal for partial
discharge adjustment.

6.5.1 Operating principle


When the Partial Discharge Detection Function of the Multi-Monitor monitoring the horizontal shaft rotation
speed of the SELFJECTOR detects a rotation speed drop (peak hold) during sludge discharge, it compares
the data with the optimal discharge value preset for each SJ-G model to determine if the quantity of discharge
effected is optimal. And the Multi-monitor indicates the result of comparison through confirmation LEDs
(Over, Just, Under) for partial discharge. (See Fig. 6-22)
Datum
--

sensitivity VR
--.

Dischargr quantity
setting switch

Discharge measurement switch

--

--

Partial discharge confirmation LED


--

p
p
p
p

"

I
OVER (LED red)
Center voltage of discharge
quantity
setting-switch
--.

U JUST (LED green)

- --

I UNDER (LED red)


O MEASURING (LED green)

1. 50Hz / 60Hz selector switch


2. Partial ON / OFF selector switch

DD alarm output switch

OFF

.
p
p
p

ON

Dam
OFF

ON

Fig. 6-21

DD alarm output switch

50Hz I60Hz selector switch

ONIOFF control of discharge alarm output


Used to select SELFJECTOR power source frequency
(50Hz or 60Hz).
Used for constant monitoring of sludge discharge to
determine optimal or otherwise. The status of sludge
discharge is indicated through partial discharge LEDs.
Measures quantity of sludge discharged only once to
determine if discharge is optimal. Pressing this button
switch illuminates green LED in it and starts measurement
of sludge discharge (if partial ONIOFF switch is OFF).
Lit when discharge is more than preset.
Lit when discharge is optimal as preset.
Lit when discharge is less than preset.
Lit when discharae measurement switch is messed.

0
Partial ON IOFF switch

Discharge measurement switch


partial
discharge
confirmation
LED

OVER (red)
JUST (green)
UNDER (red)
MEASURING (areen)

SELFJECTOR Instruction Manual

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Operation ~ a n u a l l

6.5.2 Items t o adjust


6.5.2.1 50Hz I 60Hz selector switch
Remove the front cover of the Multi-Monitor and set the switch (See Fig.6-22) to the power frequency of the
SELFJECTOR (50 Hz or 60 Hz).
Settingto 50 M

Settingto60l-b

NOTE
The switch in wrong position prevents the Partial Discharge Detector from measuring the quantity
of sludge being discharged accurately. Be sure that the switch in the right position before
discharge measurement.
6.5.2.2

Measure of the amount of discharge

There are two purposes for which sludge discharge measurement is performed.

1. Monitoring during normal running


Set the partial ONIOFF switch (See Fig. 6-22) to ON. The detector becomes ready to constantly monitor
partial discharge for "No-Discharge" status. Normally, the SELFJECTOR is run with this switch in the ON
position.
2. Partial discharge adjustment 1 confirmation
Set the partial ONIOFF switch to OFF, then press the discharge measurement switch (See Fig. 6-22).
Measurement is immediately effected - only once.

Partial aV / (FF switch


r 0 F FJ p i t i m

Partial aV / (FF switch


TON] positim

NOTE
With the partial ON/OFF switch in the ON position, the discharge measurement switch is
inoperafive.

SELFJECTOR Instruction Manual

6-20

---#=
- - -=.- - -- -

t.q~n~a11

6.6 Display Function


6.6.1 General

The Multi-Monitor is provided with two 4-digit seven segment displays (upper and lower) that indicate
SELFJECTOR sensor output data (flow rate, temperature, pressure, rotation number, etc.) and error. Settings
can be altered by use of four function setting switches (SW1 - 4) and altered data are stored in the internal
memory of the Multi-Monitor.
n

ma

ap

a Thea part
expansion of
of the display

MITSUBISHI KAKOKI KAISHA, LTD,

&I !

@ F IUX(L/I+)

Inl

@x10

@ Tenp. (t)
@L

SV

&per

press. ( npa)

@ Rev. ( r/n)
@ Y/H press (Mpn)
@ Error

ffl
E E BE

Lower E E BE

Fig. 6-22

6.6.2

Configuration of display

In normal operation, the flow rate is incrementally indicated in the upper seven segment display at every
5 seconds. In the lower display, the feed liquid temperature and light liquid pressure are indicated in the

same way.
Using the function setting switches (SW1 - 4), the feed liquid temperature, light liquid pressure and speed
(MM-2 and MM3 only), and circulation line pressure (MM-3 only) can be fixedly indicated in the lower
seven segment display.
In the case of an error, "Error" and the corresponding error identification number appear in the upper and
lower seven segment displays, respectively. (See Table 6-3.)
At the time of setting change, the setting number and set value are indicated in the upper and lower
seven segment displays, respectively.

SELFJECTOR Instruction Manual

6-2 1

Operation ~ a n u a l l

Function setting switches

II

--- - ..- -

SW1 :Select of setting item


SW2 : Forward item
SW4 : Enter

Fig. 6-23

Table 6-3

Light liquid pressure


( Revolution number 1
NOTE
(Speed): Multi-Monitor with Discharge Detector Function
(Circulation line pressure): Multi-Monitor with Water Detector Function (G-HIDENS system specification)

A SELFJECTOR

Instruction Manual

6-22

Operation ~ a n u a l l

Factory settings

6.6.3

1 Power switch

ONIOFF

OFF

OFF

OFF

LM alarm output switch

ON IOFF

OFF

OFF

OFF

DD alarm output switch

ON IOFF

OFF

OFF

Water Detection output switch

ON IOFF

Partial discharge
function

ON IOFF

OFF

0.010-0.10

0.03-0.30

0.15

detection

OFF
OFF

Frequency
Kinds of oil

1 SELFJECTOR-G model

10

11

141

lo

15

12

16

13

Gear pump model


Minimum light liquid pressure
(MPa)
LM trigger pressure ( A P )
(M Pa)
Delay timer

Minimum WD pressure
/IMPa\
WD trigger pressure ( A W )
(MPa)
Light liquid pressure
(MPa)

NOTE
Shown above are shop-set default values.
At test operation, it is necessary to adjust the settings according to the specification/model of
SELFJECTOR.
For set values, refer to "Multi-Monitor" in the Operation Manual 2.

SELFJECTOR Instruction Manual

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Operation ~ a n u a l l

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