Professional Documents
Culture Documents
DORMER 2006
All rights reserved under the Dormer
registered trademark. Although every
effort has been made to ensure the
accuracy of the information contained
herein, no responsibility for loss or
damage occasioned to any person
acting from action as a result of any
material in this publication can be
accepted by the editors, publishers or
product manufacturers.
www.dormertools.com
Dormer Tools
Shireoaks Road
Worksop, S80 3HB
UK
T: +44 (0)1909 534700
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dormer.uk@dormertools.com
<200
<250
1.2
1.3
230Mo7, 050A12
060A35, 080M40,
4360-50B
080M46, 080A62
1.1
1.2
1.3
BS
<120
1.1
Hardness
HB
SS
long
USA
G10600
G10100
G12120
EN 10 025 - E295
135, 30
EN
EN 10 025
- S235JRG2
Leaded Steels
middle/long
extra long
Normal Chip
Form
1160
<850
<700
<400
Tensile
Strength
N/mm2
UNS
1.1191, 1.0601
1.1012, 1.1053,
1.7131
1.1015, 1.1013
Werkstoff
Number
S45C
S10C
S12C
Leaded Steels
JIS
CK45, C60
St37-2, 16MnCr5,
St50-2
Rfe60, Rfe100
DIN
General Information
2
4
5
6
6
7
8
9
10
11
12
14
15
16
18
19
20
20
24
26
General Information
Contents
General Information
% of
carbon
Properties
1.1
Low
0.03
0.25%
Ductile and
easily cold
worked
1.2
Structural steel/
case carburising
steel
Medium
0.150.40%
Wear
resistant
1.3
High
0.4 1.2%
Wear
resistant and
tough
General Information
General Information
Typical Composition
This group of steels is characterised by low carbon levels.
They are magnetic at ambient temperatures and are very
ductile. Typical carbon levels are below 0.25%.
Special grades are produced with additions of sulphur or
lead to promote free machining properties. Due to their
very low carbon content, these steels do not respond to
heat treatment.
Examples of uses
They are used in the manufacture of drinks cans and car
bodies, and as low duty constructional steels.
General Information
1.1
Magnetic Soft Steel
Hardness <120 HB
Tensile strength <400 N/mm2
General Information
1.2
Structural Steel / Case Carburising Steel
Hardness <200 HB
Tensile strength <700 N/mm2
Typical Composition
This group of steels is similar to 1.1, except that the
physical properties are higher, and manganese and
carbon levels are generally higher. Medium carbon steels
(eg. 0.5%) have a good balance of ductility and strength.
Within this group of steels are low carbon carburising
steels, which respond to surface hardening when heated
in carbon-rich gas.
Examples of uses
Typical applications are rails and rail products, couplings,
crankshafts, axles, bolts, rods, gears, forgings, tubes,
plates and constructional steels.
Typical Composition
This group of steels covers steels which can be heattreated. Generally, they have higher hardness and tensile
strength, compared to AMG groups 1.1 and 1.2, but
significantly less ductility.
These higher carbon steels (over 0.4% carbon) have high
resistance to wear but low ductility. On these materials,
machinability in the annealed (softened) state reduces as
carbon content increases.
Examples of uses
Typical applications are cutting tools, railway lines, razors
and wood-working tools.
General Information
1.3
Plain Carbon Steel
Hardness <250 HB
Tensile strength <850 N/mm2
10
11
F
G
H
I
J
K
L
M
U
V
W
X
Y
Z
10
12
15
16
20
25
30
40
50
mm/rev 25%
0.094 0.172 0.250 0.325 0.400 0.533 0.800 1.000 1.100 1.175 1.200 1.200
0.068 0.124 0.180 0.220 0.260 0.317 0.430 0.550 0.700 0.700 0.700 0.740
0.056 0.103 0.150 0.180 0.210 0.250 0.330 0.420 0.480 0.533 0.550 0.580
0.049 0.089 0.130 0.150 0.170 0.200 0.260 0.330 0.380 0.418 0.430 0.450
0.038 0.069 0.100 0.115 0.130 0.153 0.200 0.250 0.280 0.310 0.320 0.340
0.026 0.048 0.070 0.080 0.090 0.107 0.140 0.170 0.200 0.223 0.230 0.240
0.030 0.110 0.180 0.202 0.225 0.260 0.330 0.390 0.420 0.450 0.460 0.520 0.560 0.580 0.605 0.63
0.028 0.101 0.165 0.186 0.208 0.240 0.305 0.360 0.385 0.419 0.430 0.485 0.525 0.545 0.568 0.588
0.026 0.092 0.150 0.170 0.190 0.220 0.280 0.330 0.350 0.388 0.400 0.450 0.490 0.510 0.53 0.545
0.024 0.084 0.135 0.152 0.170 0.197 0.250 0.298 0.315 0.349 0.360 0.405 0.445 0.465 0.485 0.503
0.021 0.076 0.119 0.134 0.150 0.173 0.220 0.265 0.280 0.310 0.320 0.360 0.400 0.420 0.44 0.46
0.020 0.066 0.102 0.116 0.130 0.150 0.190 0.228 0.243 0.271 0.280 0.320 0.355 0.375 0.398 0.418
0.019 0.056 0.084 0.096 0.109 0.126 0.160 0.190 0.205 0.231 0.240 0.280 0.310 0.330 0.355 0.375
0.018 0.050 0.073 0.084 0.095 0.109 0.138 0.165 0.178 0.202 0.210 0.248 0.275 0.295 0.32 0.343
[mm]
1.1
1.2
1.3
Excellent
Good
A022 A520
R022
R520
0.50
- 16.00
3.0
- 13.0
3.0
- 17/32
3.0
- 16.5
35K
32K
25I
57M
47M
40K
75V
65V
65V
100X
90X
90X
12
A002
A510
A553
A554
R002
1.0 - 16.0 3.0 - 14.0 5.0 - 20.0 5.0 - 30.0 3.0 - 14.0
47J
40J
35F
57M
47M
40K
85L
70L
60L
85L
70L
60L
75U
65U
65U
13
R510
R553
3.0
5.0 - 20.0
- 14.25
100W
90W
90W
150V
135V
135U
R570
3.00
- 5/8
135V
120V
110U
1.1
1.2
1.3
2.
3.
4.
5.
6.
7.
8.
14
M
1.6
1.8
2
2.2
2.5
3
3.5
4
4.5
5
6
7
8
9
10
11
12
14
16
18
20
22
24
27
30
Pitch
mm
0.35
0.35
0.4
0.45
0.45
0.5
0.6
0.7
0.75
0.8
1
1
1.25
1.25
1.5
1.5
1.75
2
2
2.5
2.5
2.5
3
3
3.5
Max.
Internal
Diam.
mm
1.321
1.521
1.679
1.833
2.138
2.599
3.010
3.422
3.878
4.334
5.153
6.153
6.912
7.912
8.676
9.676
10.441
12.210
14.210
15.744
17.744
19.744
21.252
24.252
26.771
DRILL
DRILL
Diam.
mm
1.25
1.45
1.6
1.75
2.05
2.5
2.9
3.3
3.8
4.2
5
6
6.8
7.8
8.5
9.5
10.3
12
14
15.5
17.5
19.5
21
24
26.5
Diam.
inch
3/64
54
1/16
50
46
40
33
30
27
19
9
15/64
H
5/16
Q
3/8
Y
15/32
35/64
39/64
11/16
49/64
53/64
61/64
1.3/64
Pitch
mm
DRILL
Diameter
mm
4
5
6
8
10
12
14
16
0.70
0.80
1.00
1.25
1.50
1.75
2.00
2.00
3.40
4.30
5.10
6.90
8.70
10.40
12.25
14.25
D = Dnom- P
D = Drill diameter (mm)
Dnom = Tap nominal
diameter (mm)
P = Tap pitch (mm)
15
DIN
M3
- M10
1.1
1.2
1.3
M12
- M30
25
25
22
22
18
18
Excellent
Good
M3
- M10
40
40
32
M4
- M30
40
40
32
M6
- M10
40
40
32
16
M12
- M20
40
40
32
M3
- M10
25
22
18
M12
- M30
25
22
18
M3
- M10
40
40
32
ISO
E264 E460 E461 E402
M12
- M30
M3
- M24
40
40
32
M6
- M10
40
40
32
M12
- M20
40
40
32
M3
- M30
30
30
25
25
22
18
17
M3
- M24
25
22
18
M3
- M20
40
40
32
M3
- M20
25
22
18
M6
- M20
40
40
32
1.1
1.2
1.3
2.
3.
4.
5.
6.
7.
18
Milling parameters
1.
2.
3.
4.
5.
19
Application
Slotting
Roughing
Ball nose
Finishing
20
21
1,5D
0,1D
1,5D
0,25D
D
0,8D
0,5D
D
10
12
14
16
18
20
22
25
28
30
32
36
40
0,010 0,015 0,023 0,029 0,039 0,051 0,071 0,086 0,100 0,114 0,129 0,143 0,113 0,129 0,107 0,114 0,122 0,137 0,133
0,009 0,014 0,021 0,026 0,035 0,046 0,064 0,077 0,090 0,103 0,116 0,129 0,102 0,116 0,096 0,103 0,110 0,123 0,120
0,007 0,011 0,016 0,021 0,028 0,037 0,051 0,062 0,072 0,082 0,093 0,103 0,081 0,093 0,077 0,082 0,087 0,099 0,096
0,008 0,012 0,018 0,023 0,031 0,041 0,057 0,069 0,080 0,091 0,103 0,114 0,090 0,103 0,085 0,091 0,097 0,110 0,107
0,023 0,031 0,032 0,039 0,045 0,051 0,058 0,064 0,064 0,049 0,048 0,049 0,048 0,050 0,051
0,026 0,034 0,036 0,043 0,050 0,057 0,064 0,071 0,071 0,054 0,053 0,054 0,053 0,056 0,057
0,004 0,007 0,012 0,015 0,022 0,026 0,039 0,054 0,065 0,076 0,086 0,087 0,086 0,089 0,095 0,098 0,097 0,095 0,097 0,097
0,004 0,008 0,013 0,017 0,024 0,029 0,043 0,060 0,072 0,084 0,096 0,097 0,096 0,099 0,105 0,109 0,108 0,106 0,108 0,108
mm
mm/z 25%
22
3-4
0,5
1
2-3
1
0,5
0,5
1
1
0,5
1,5
0,1
3-4
3-4
1,5
0,05
>4
A
B
C
A
B
C
A
B
C
A
B
C
0.002
0.003
0.002
0.001
0.6
0.001
0.001
>0,5
0.004
0.003
0.002
0.8
0.004
0.003
0.009
0.007
0.005
0.005
0.003
0.002
0.004
0.017
0.013
0.009
0.010
0.008
0.005
0.030
0.015
0.003
0.030
0.020
0.015
0.010
0.002
0.001
0.025
0.020
0.013
0.015
0.012
0.008
0.040
0.040
0.030
0.033
0.025
0.017
0.020
0.015
0.010
0.055
0.055
0.040
0.035
0.040
0.030
0.020
0.025
0.020
0.013
0.085
0.065
0.040
0.045
0.035
0.023
0.040
0.030
0.020
0.100
0.075
0.050
0.075
0.045
0.050
0.065
0.020
0.045
0.015
mm
mm/z 25%
10
0.055
0.065
0.050
0.035
0.050
0.040
0.027
0.120
0.090
0.060
0.090
0.060
0.025
12
0.065
0.080
0.060
0.040
0.065
0.050
0.035
0.140
0.110
0.075
0.110
0.075
0.030
14
0.080
0.090
0.070
0.050
0.080
0.060
0.040
0.150
0.120
0.080
0.120
0.080
0.035
16
0.090
0.105
0.080
0.055
0.090
0.070
0.050
0.170
0.130
0.090
0.130
0.090
0.040
18
0.100
0.120
0.090
0.060
0.105
0.080
0.055
0.200
0.150
0.100
0.150
0.100
0.050
20
0.110
0.130
0.100
0.070
0.120
0.090
0.060
0.220
0.170
0.120
0.170
0.110
0.060
23
1,5
0,1
1,5
0,25
0,5
1
1
1
3-4
3-4
2-3
2-3
A
B
C
A
B
C
A
B
C
A
B
C
0.015
0.010
0.007
0.005
0.004
0.002
0.007
0.009
0.006
0.004
0.008
0.007
0.005
0.006
0.020
0.013
0.018
0.025
0.012
0.022
0.016
0.019
0.015
0.012
S022, S033
4
0.010
0.009
0.006
0.012
0.011
0.009
0.030
0.027
0.023
0.038
0.034
0.028
0.014
0.013
0.007
0.017
0.016
0.013
0.038
0.034
0.028
0.047
0.042
0.036
0.016
0.015
0.011
0.021
0.019
0.016
0.051
0.046
0.038
0.063
0.057
0.048
0.025
0.023
0.013
0.031
0.029
0.024
0.051
0.046
0.038
0.063
0.057
0.048
10
0.034
0.032
0.019
0.043
0.040
0.033
0.070
0.063
0.053
0.088
0.079
0.070
mm
mm/z 25%
12
0.041
0.038
0.027
0.051
0.048
0.040
0.084
0.076
0.064
0.106
0.094
0.080
14
0.048
0.045
0.032
0.060
0.056
0.046
0.099
0.088
0.075
0.123
0.110
0.090
16
0.055
0.051
0.037
0.068
0.064
0.053
0.113
0.100
0.085
0.141
0.126
0.107
20
0.055
0.051
0.042
0.068
0.064
0.053
0.141
0.125
0.107
0.176
0.155
0.134
C126
C167
C502
C414
C246
C908
C929
z2
z2
z2
z4-5
z4-6
z4-6
z4-6
1.0 - 30.0 6.0 - 16.0 6.0 - 16.0 6.0 - 30.0 2.0 - 32.0 6.0 - 40.0 6.0 - 30.0
1.1
1.2
1.3
az
133A
106A
93B
1.1
Excellent
Good
50A
40A
35B
50S
40S
35T
100G
80G
70H
24
121S
96S
84T
1.1
93H
1.1
121M
96M
84N
1.1
S150
S022
S033
S302
S308
S250
z2
z2
z3
z3
z3
z4
140B
140B
115B
140B
140B
115B
200B
200B
130B
25
10.0
- 20.0
153B
153B
100B
3.0 - 20.0
260B
220B
175B
1.1
1.2
1.3
az
26
mm
1,00
1,50
2,00
2,50
3,00
3,18
3,50
4,00
4,50
4,76
5,00
6,00
6,35
7,00
7,94
8,00
9,00
9,53
10,00
3/
8
5/
16
1/
4
3/
16
1/
8
inch
Tool
Diameter
Metres/Min.
Feet/Min.
2546
1698
1273
1019
849
801
728
637
566
535
509
424
401
364
321
318
283
267
255
26
16
1592
1061
796
637
531
500
455
398
354
334
318
265
251
227
200
199
177
167
159
3138
2122
1592
1273
1061
1001
909
796
707
669
637
531
501
455
401
398
354
334
318
32
10
4775
3183
2387
1910
1592
1501
1364
1194
1061
1003
955
796
752
682
601
597
531
501
477
50
15
6366
4244
3183
2546
2122
2002
1819
1592
1415
1337
1273
1061
1003
909
802
796
707
668
637
66
20
98
30
40
130
50
165
60
197
9549
6366
4775
3820
3183
3003
2728
2387
2122
2006
1910
1592
1504
1364
1203
1194
1061
1002
955
12732
8488
6366
5093
4244
4004
3638
3183
2829
2675
2546
2122
2005
1819
1604
1592
1415
1336
1273
15916
10610
7958
6366
5305
5005
4547
3979
3537
3344
3183
2653
2506
2274
2004
1989
1768
1670
1592
19099
12732
9549
7639
6366
6006
5457
4775
4244
4012
3820
3183
3008
2728
2405
2387
2122
2004
1910
70
230
22282
14854
11141
8913
7427
7007
6366
5570
4951
4681
4456
3714
3509
3183
2806
2785
2476
2338
2228
82
25
25465
16977
12732
10186
8488
8008
7176
6366
5659
5350
5093
4244
4010
3638
3207
3183
2829
2672
2546
262
28648
19099
14324
11459
9549
9009
8185
7162
6366
6018
5730
4775
4511
4093
3608
3581
3183
3006
2865
296
90
31831
21221
15916
12732
10610
10010
9095
7958
7074
6687
6366
5305
5013
4547
4009
3979
3537
3340
3183
330
100
35014
23343
17507
14006
11671
11011
10004
8754
7781
7356
7003
5836
5514
5002
4410
4377
3890
3674
3501
362
110
47747
31831
23873
19099
15916
15015
13642
11937
10610
10031
9549
7958
7519
6821
6013
5968
5305
5010
4775
495
150
General Information
27
mm
11,11
12,00
12,70
14,00
14,29
15,00
15,88
16,00
17,46
18,00
19,05
20,00
24,00
25,00
27,00
30,00
32,00
36,00
40,00
50,00
3/
4
11/
16
5/
8
9/
16
1/
2
7/
16
inch
Tool
Diameter
Metres/Min.
Feet/Min.
229
212
201
182
178
170
160
159
146
141
134
127
106
102
94
85
80
71
64
51
26
16
143
133
125
114
111
106
100
99
91
88
84
80
66
64
59
53
50
44
40
32
287
265
251
227
223
212
200
199
182
177
167
159
133
127
118
106
99
88
80
64
32
10
430
398
376
341
334
318
301
298
273
265
251
239
199
191
177
159
149
133
119
95
50
15
573
531
501
455
446
424
401
398
365
354
334
318
265
255
236
212
199
177
159
127
66
20
716
663
627
568
557
531
501
497
456
442
418
398
332
318
295
265
249
221
199
159
82
25
40
130
50
165
60
197
860
796
752
682
668
637
601
597
547
531
501
477
398
382
354
318
298
265
239
191
1146
1061
1003
909
891
849
802
796
729
707
668
637
531
509
472
424
398
354
318
255
1433
1326
1253
1137
1114
1061
1002
995
912
884
835
796
663
637
589
531
497
442
398
318
1719
1592
1504
1364
1337
1273
1203
1194
1094
1061
1003
955
796
764
707
637
597
531
477
382
98
30
2006
1857
1754
1592
1559
1485
1403
1393
1276
1238
1170
1114
928
891
825
743
696
619
557
446
230
80
90
2579
2387
2256
2046
2005
1910
1804
1790
1641
1592
1504
1432
1194
1146
1061
955
895
796
716
573
296
2865
2653
2506
2274
2228
2122
2004
1989
1823
1768
1671
1592
1326
1273
1179
1061
995
884
796
637
330
100
110
3152
2918
2757
2501
2450
2334
2205
2188
2005
1945
1838
1751
1459
1401
1297
1167
1094
973
875
700
362
4298
3979
3760
3410
3341
3183
3007
2984
2735
2653
2506
2387
1989
1910
1768
1592
1492
1326
1194
955
495
150
General Information
2292
2122
2005
1819
1782
1698
1604
1592
1458
1415
1337
1273
1061
1019
943
849
796
707
637
509
262