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The Foundation
Anchor Solution for
Wind Turbines
The Macalloy Bar
ETA-07/ 0046
EXPERIENCE
INNOVATION
QUALITY
Contents
P. 6
Up to 35% savings
P. 4
P. 7
Rolled Threads
P. 5
Projects
P.8
P. 2-3
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Bar
Quantity
Length (m)
Weight (kg)
Stressing capacity
(kN) per bolt
Total compressive
load (kN)
M48
45
136
6.20
10,500
658
89,440
Macalloy Bar
FT40
40
104
6.20
6,700
860
89,440
Bolt Type
Thread
Bar
Quantity
Length (m)
Weight (kg)
Stressing capacity
(kN) per bolt
Total compressive
load (kN)
M45
42
164
3.50
6,400
615
100,800
Macalloy Bar
FT40
40
120
3.50
4,400
840
100,800
Bolt Type
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The higher detail category of the Macalloy Bar in itself is an advantage over the traditional 8.8/10.9
grade bolts.
When coupled with the higher capacity for reduced bar diameters it offers a huge improvement over
current practices.
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Approvals
QUALITY SYSTEMS
ISO 9001:2008
9001:2000
Quality Approvals
1055
ETA-07/0046
QUALITY SYSTEMS
ISO 9001:2000
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Norminal 0.1%
proof stress
N/mm2
Minimum
elongation
%
Approximate
modulas of elasticity
kN/mm2
1030
835
170*
1030
835
205
Grade
Steel Quality
The Macalloy Bar is a carbonchrome steel with a composition
designed to give the desired
specified properties. All bars are
hot rolled. Diameters from 25mm
to 40mm are further cold worked
by stretching. The stretching load
and permanent elongation are
predetermined by preliminary tests
and the properties are monitored
carefully during production to
Strength
The specified characteristic failing
loads and 0.1% proof loads for the
Macalloy Bar and the stainless
Macalloy Bar are given in table 4.
Failing Load
kN
25
506
410
26.5
569
460
32
828
670
36
1049
850
40
1295
1050
50
2022
1639
75
4311
3495
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Denso
Tapesystem
is a grease
Our
Denso
is a cheaper
impregnated
tape and
alternative
tosynthetic
a duct-sleeve
and
can
be
supplied
pre-applied
grout application, and it alsoto
the Macalloy
bar.the
The
grease is
greatly
reduces
installation
transferred
to
the
bar
and
kept to
process, offering a cost saving
in place by the
The grease
developers
andtape.
contractors,
and a
provides
protection
from
water
unique selling point for any turbine
based corrosion and the system is
manufacturer.
guaranteed for 60 years. The bar
can still move
and stretch
within the
Factory
Installed
Solution
tape
allowing
for
onsite
stressing
to
The Denso tape is factory
take place
evencontrolled
though the solution
installed
under
is
factory
applied.
conditions, hereby reducing on
site errors.
Less
Susceptible to Damage
susceptible to fatal damage than
form
Water
Ingress
duct and
grout
systems. Light
The
Denso
system
is utilising
damage
during
installation
does
anot
Denso/PVC
combination
for
require repatriation as the
optimal
protection.
Once
greasedcorrosion
bar retains
its corrosion
the
Denso
tape
has
been
applied,
protection properties.
the greased bar is completely
protected
- guaranteedTime
for 60
Reduce Installation
and
years.
On-site Errors
The Denso tape solution
No
Need forreduces
a Duct installation
and Grout
significantly
The
materials
are semitime Denso
compared
to a standard
duct
solid
which
allows
for
movement
and grout system. As the tape is
between
thethere
un-bonded
length
pre-applied
is no need
forof
the
bar
and
the
separate installation of bar, duct
concrete
foundation.
and grouting
after stressing and
less chance of onsite errors taking
Higher
place. Corrosion-Threatening
Damage Resistance
inflicted
Accidentally infl
icted damage to
the bars during installation of a
foundation is not uncommon. Light
damage to the
outer wall of a Denso-protected
Macalloy Bar does not require
repair in order to retain its
corrosion protection qualities,
unlike a ducted and grouted 8.8
bolt.
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This publication provides the technical details currently used by Macalloy in the manufacture of its components.
The company reserves the right to amend technical details as and where necessary in line with its policy of continuous development.
Macalloy, Caxton Way, Dinnington, Sheffield S25 3QE, U.K. Tel: +44 (0)1909 519200. Fax: +44 (0)1909 519201
Website: www.macalloy.com Email: sales@macalloy.com
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