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TM

Braun Vangater II

Wheelchair Lifts

Owner / Operator Manual:

Vangater II

TM

See inside cover


for warranty and
registration information.

WARNING
Ope
ra
Man tor'
ua s
l

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA


1-800-THE LIFT
(219) 946-6153
FAX: (219) 946-4670

Patent #5,672,041

July 2002

Patent Pending

TM

90305-000

Braun Vangater II

"Providing Access to the World"

Read manual
before operating
lift. Failure to do
so may result in
serious bodily
injury and/or
property damage.
Keep manual in
lift vehicle.

TABLE OF CONTENTS
PAGE
WARNINGS & CAUTIONS

LIFT TERMINOLOGY

PRINCIPLE OF OPERATION

OPERATING INSTRUCTIONS

ELECTRICAL OVERRIDE INSTRUCTIONS

6-7

MANUAL OVERRIDE INSTRUCTIONS


8-9
DECAL LOCATIONS & DESCRIPTIONS

10-11

STEPWELL CONTROL PANEL & RELATED PARTS

12-13

DROPPED FLOOR CONTROL PANEL & RELATED PARTS

14-15

MAINTENANCE

16-17

FEATURES

18

SPECIFICATIONS

19

MANUAL RESET CIRCUIT BREAKER

20

INTRODUCTION
Your Braun lift has been designed for optimum safety and reliability, and includes high standards of
material and equipment. This, plus a strict inspection before the lift leaves our manufacturing facility,
aims to ensure your complete satisfaction with our product.
The purpose of these instructions is to enable the owner / user to operate the lift safely, and continue to
maintain its reliability. If followed conscientiously, the instructions will provide a long, trouble-free life
for the equipment, and provide complete safety for the operating personnel.
Any of the independent Braun dealers, or our service department will be pleased to discuss a preventive
maintenance schedule to suit your special requirements.
Because of continuous product development, the Braun Corporation reserves the right to alter the
product and / or component specifications without notice.

FIELD MODIFICATIONS OF BRAUN PRODUCTS


Our exclusive ballscrew and ballnut drive is one of the safest, and most reliable lifting products you can
purchase. However, modifications made to the original product may create serious results. Consequently,
all field modifications performed to the original products are at the installers risk, and may void the
warranty.
All equipment is dependant upon the operators ability to prevent breakdown, and perform maintenance.
Knowing the products proper operation, capabilities and limitations will enable the operator to advise a
maintenance technician of any changes or failure of the products operation.
If you have any further questions concerning our products, please contact us at 1-800-THE LIFT, or any
authorized Braun dealer. We welcome your comments or inquiries, so we can provide you with quality,
and dependable equipment.
PART NUMBER

REV

90305-000

WARNINGS AND CAUTIONS


All the information in this manual is provided with your safety in mind. Familiarities with the
lift operating instructions, electrical override instructions and manual override instructions are
necessary to ensure safe and trouble free operation. Below and throughout this manual, there
are safety precautions to help identify and avoid potentially hazardous situations.
ALL WARNINGS MUST BE UNDERSTOOD BEFORE OPERATING THE LIFT. If there
are any questions about a warning, please ask the installer, or call our service department.

The following are warnings that MUST be followed to prevent serious bodily injury or
property damage.
* READ AND UNDERSTAND THE OPERATING AND OVERRIDE INSTRUCTIONS PRIOR TO
OPERATING THE LIFT.
* READ AND UNDERSTAND ALL SAFETY PRECAUTIONS PRIOR TO OPERATING THE LIFT.
* DISCONTINUE USE OF THE LIFT IF THE BARRIER OR LOCATOR DOES NOT FUNCTION
PROPERLY, AND NOTIFY A BRAUN DEALER IMMEDIATELY.
* WHEELCHAIRS BRAKE(S) AND SEATBELT MUST BE SECURED, AND PASSENGER FACING
OUTWARD WHILE PLATFORM IS OCCUPIED.
* VEHICLE PARKING BRAKES MUST BE ENGAGED BEFORE LIFT IS OPERATED.
* VAN ENTRANCE DOOR(S) MUST BE OPEN AND SECURED BEFORE LIFT IS OPERATED.
* DO NOT LOAD / UNLOAD PASSENGERS IN THE PATHWAY OF VEHICLES.
* OPERATOR AND BYSTANDERS MUST KEEP CLEAR OF ALL MOVING PARTS WHILE LIFT
IS IN USE.
* OUTBOARD BARRIER MUST BE COMPLETELY LOCKED BEFORE RAISING LIFT TO
FLOOR LEVEL.
* DO NOT USE THE LIFTS BARRIER OR LOCATOR AS A BRAKE.
* LIFTS INBOARD LOCATOR IS DESIGNED FOR POSITIONING PURPOSES ONLY.
* KEEP OWNER / OPERATOR MANUAL AND MANUAL OVERRIDE WRENCH ACCESSIBLE.
* THE LIFT MUST BE SERVICED BY AN AUTHORIZED BRAUN DEALER.
* REPLACE ALL MISSING AND WORN DECALS.
* THE ELECTRICAL OVERRIDE IS NOT DESIGNED TO BE USED AS AN ALTERNATIVE WAY
TO OPERATE THE LIFT. HAVE A BRAUN DEALER ADDRESS THE PROBLEM AS SOON AS
POSSIBLE.
* OPERATOR MUST STOP LIFT AT ALL LOCATIONS WHILE USING ELECTRICAL
OVERRIDE.
* IF THE LEVELING CAPACITY IS EXCEEDED, AN AUTOMATIC RESET CIRCUIT BREAKER
MAY OPEN CAUSING THE LIFT FUNCTION TO CEASE FOR UP TO ONE MINUTE.

LIFT TERMINOLOGY

PRINCIPLE OF OPERATION
The lift is powered by an electric motor attached to the ballscrew on the frame tube that
operates the lifts Up/Down functions, and an actuator on the vertical arm that operates
the Stow/Deploy functions. Along with this there are (2) gear motors that control the lifts
powered inboard locator, and power fold platform (optional). The lift is operated through
the functions by using (1) toggle switch, a series of limit switches and magnetic switches.
These switches are used to sequence the lift functions.

OPERATING INSTRUCTIONS

21 of unoccupied space is required for the platform


to swing freely as shown on illustration.

NOTE: All functions are operated using a single toggle switch located below the Operation
Instructions decal on the frame tube cover.
TO UNLOAD FROM VEHICLE:
1. Push and hold toggle switch to Deploy position to open power door(s) if so equipped.
Release switch when door(s) are fully open; or open door(s) manually.
2. Push and hold toggle switch to Deploy position to unfold the (3) platform panels if
equipped with power fold. Release switch when the panels are completely unfolded; or
open (3) panels manually.
3. Push and hold toggle switch to Deploy position to lower platform to van floor level.
Release switch when the platform stops at the van floor level and the inboard locator is
deployed.
4. Load the passenger onto platform facing out of the vehicle; SECURE WHEELCHAIRS
BRAKE(S) AND SEATBELT. The level up switch on the handrail may be used to
level platform if van is on an incline.
5. Push and hold toggle switch to Deploy to lower the platform to the ground level. If
unloading onto a curb, at least the outboard half of the platform must be in contact with
the curb surface for the end barrier and/or platform to deploy properly.
6. Release the wheelchair brake(s). Unload the passenger.
TO LOAD FROM GROUND LEVEL:
1. Load the passenger onto platform facing out of the vehicle; SECURE WHEELCHAIRS
BRAKE(S) AND SEATBELT.
2. Push and hold toggle switch to Stow position to raise the platform to van floor level.
Release switch when platform stops at van floor level and the inboard locator is deployed.
After the outboard barrier is in the up position, the level up switch on the handrail
may be used to level the platform if van is on an incline.
3. Release the wheelchair brake(s). Unload passenger into vehicle.
4. Push and hold toggle switch to Stow position to raise the platform to the fully stowed
position. Release switch.
5. Push and hold toggle switch to Stow position to fold the (3) platform panels if equipped
with power fold. Release switch when panels are fully folded; or fold (3) panels manually.
6. Push and hold toggle switch to Stow position to close power door(s) if so equipped.
Release toggle switch when door(s) are fully closed; or close door(s) manually.

ELECTRICAL OVERRIDE INSTRUCTIONS


Operator must stop lift at all locations since the limit switches will not operate while using
Electrical Override. The lift will also move faster when Electrical Override is being used.
IF THE LIFT WILL NOT OPERATE FROM GROUND LEVEL:
1. Load passenger onto platform facing out of the van; SECURE WHEELCHAIRS
BRAKE(S) AND SEATBELT.
2. Rotate access cover as shown on FIGURE 1 to expose Electrical Override system.
3. Move the override lockout switches to OVERRIDE position.
4. Push the override stow/deploy switch to STOW position until the outboard barrier is up.
5. Push the override up/down switch to UP position. Bring the platform to van floor level
(RELEASE SWITCH WHEN PLATFORM CONTACTS THE VAN FLOOR).
6. Refer to FIGURE 2. Pull the hairpin out of the inboard locator pin, and slide inboard
locator link off pin. This will allow inboard locator to lower to van floor.
7. Release the wheelchair brake(s) and unload passenger into van.
8. Re-install link on inboard locator pin and replace hairpin (THIS MUST BE REPLACED
OR THE INBOARD LOCATOR MAY BE DAMAGED).
9. Push the override stow/deploy switch to STOW position until platform is stowed.
10. On power fold units, release the latch under the platform (on center panel) as shown on
FIGURE 3. Manually fold (3) platform panels. Move the latch back to the locked
position on power fold units; or latch manual fold units.
11. Rotate the access cover to the original position. Use the main control switch to close power
door(s). If this switch is inoperable, close door(s) manually.
(The preceding procedure MAY have reset the main
control function on the lift). Move override lockout
switches to NORMAL position, then push main
control switch to STOW.

ELECTRICAL OVERRIDE INSTRUCTIONS


Operator must stop lift at all locations since the limit switches will not operate while using
Electrical Override. The lift will also move faster when Electrical Override is being used.
IF THE LIFT WILL NOT OPERATE FROM THE STOWED POSITION:
1. Use the main control switch to open power door(s). If this switch is inoperable, open
door(s) manually.
2. On power fold units, release the latch under the platform (on center panel) as shown on
FIGURE 4. Manually unfold (3) platform panels and re-lock latch. If unit is a manual
fold, release latch on side rail, and unfold (3) panels.
3. Rotate access cover as shown on FIGURE 5 to expose Electrical Override system.
4. Move the override lockout switches to OVERRIDE position.
5. Push the override stow/deploy switch to DEPLOY position until platform is level with
van floor.
6. Refer to FIGURE 6. Pull the hairpin out of the inboard locator pin, and slide inboard
locator link off pin. This will allow inboard locator to lower to van floor.
7. Load passenger onto platform facing out of the van; SECURE WHEELCHAIRS
BRAKE(S) AND SEATBELT.
8. Re-install link on inboard locator pin and replace hairpin (IF THIS IS NOT REPLACED,
IT MAY INTERFERE WITH THE TRAVEL OF THE PLATFORM).
9. Push the override up/down switch to DOWN position, and operate the platform down
to ground level.
10. Push the override stow/deploy switch to DEPLOY position to lower the outboard barrier.
11. Release the wheelchair brake(s) and unload passenger.
(The preceding procedure MAY have reset the main
control function on the lift). Move override lockout
switches to NORMAL position, then push main
control switch to STOW.

MANUAL OVERRIDE INSTRUCTIONS


NOTE: Before performing the instructions on this page, refer to page 20 to see if the manual
reset circuit breaker has to be reset. If the circuit breaker has been tripped, the auxiliary
override should function after resetting the breaker.
1. Use main control switch to open power door(s), if so equipped, or open door(s) manually if
switch is inoperable.
2. Manually unfold the (3) platform panels;
A. Power fold platform - Release fold latch located on bottom side of platform (refer to
FIGURE 7). This will allow the platform to swing open freely. After platform is
unfolded, re-latch.
B. Manual fold platform - Release manual fold latch on side rail and swing platform fully
open.
NOTE: Refer to FIGURE 8. For easier operation of the up/down override and stow/deploy
override functions, hold the brake release switch in the MANUAL position while
turning the override wrench.
3. To operate the platform through the stow/deploy positions, remove the cap from the top of
the actuator on the vertical arm (refer to FIGURE 9). Place the override wrench securely on
the hex shaft. To operate the platform to the deployed, floor level position, turn the wrench
counter-clockwise. To operate the platform to the fully stowed position, turn the wrench
clockwise.
4. To get the passenger on or off the platform at floor level, you must remove the hairpin
from the inboard locator pin and slide the inboard locator link off (refer to FIGURE 10).
This will allow the locator to lower to the van floor (AFTER THE PASSENGER IS
PAST THE LOCATOR, THE LINK AND HAIRPIN MUST BE RE-INSTALLED).
5. To operate the platform through the up and down positions, remove the hole plug from
the top of the motor cover (refer to FIGURE 11). Position the wrench securely on the hex
shaft. Turn the wrench counter-clockwise to raise the platform to van floor level. Turn the
wrench clockwise to lower the platform to ground level.

MANUAL OVERRIDE INSTRUCTIONS

DECAL LOCATIONS & DESCRIPTIONS

10

DECAL LOCATIONS & DESCRIPTIONS


REF. NO. PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

90001-000
90039-000
90307-000
90038-000
90309-000
90031-000
90080-000
90042-000
90354-000
90311-000
90310-000
90308-000
90321-000
90314-000
90348-000

QTY. DESCRIPTION

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Braun Decal
Warning - Keep Clear Of Pinch Points Decal
Platform Fold Manual Override Decal
Caution - Wheelchair Decal (Reflective)
Handrail Switch Decal
Warning - Wheelchair Decal
Caution - Lift Capacity 600 Lbs Decal
Caution - Keep Clear Of Moving Parts Decal
Override Switches Decal (includes 9A)
Operation Instructions Decal
Warning - Override Operation Decal
Up/Down Manual Override Decal
Date Of Manufacture Decal
Stow/Up - Deploy/Down Switch Decal
Patent/Made in USA Decal
Inboard Locator Decal
Serial Number Decal
Lift Part Number Decal

11

STEPWELL CONTROL PANEL & RELATED PARTS

REF. NO.

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
*
**

04975-000
93002-000
93117-000
04743-000
93205-000
93125-000
93198-000
93004-000
93201-000
04814-000
04837-000
04737-000
04711-000
04834-000
04712-000
04823-000
04831-000
04838-000
04744-000
93112-000
04746-000
04736-000
04924-000

QTY. DESCRIPTION

1
4
1
1
2
1
2
5
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1

Lift Control Assembly


Sealed Limit Switch
Barrier Position Sensor
Up/Down Harness Assembly
Micro Roller Limit Switch
Brake Override Switch
DPDT Rocker Switch
Momentary Toggle Switch
Ravioli Relay Control
Stepwell Sensor (optional)
Motor Lead - Yellow
Handrail Harness
Power Wire - Yellow
Ground Wire - Black
Ground Wire - Black - Board
Motor Ground Wire - Green
Lift Switch Harness
Motor Lead - Black
Ground Harness Assembly
15 Amp Breaker - Auto Reset
Deploy/Level Harness Assembly
Main Harness
Override Switch Harness

12

STEPWELL CONTROL PANEL & RELATED PARTS

13

DROPPED FLOOR CONTROL PANEL & RELATED PARTS

REF. NO.

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
*
**

04976-000
93002-000
93117-000
04743-000
93205-000
93125-000
93198-000
93004-000
93201-000
04814-000
04837-000
04737-000
04711-000
04834-000
04712-000
04823-000
04831-000
04838-000
04744-000
93112-000
04746-000
04736-000
04924-000

QTY. DESCRIPTION

1
5
1
1
2
1
2
5
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1

Lift Control Assembly


Sealed Limit Switch
Barrier Position Sensor
Up/Down Harness Assembly
Micro Roller Limit Switch
Brake Override Switch
DPDT Rocker Switch
Momentary Toggle Switch
Ravioli Relay Control
Stepwell Sensor (optional)
Motor Lead - Yellow
Handrail Harness
Power Wire - Yellow
Ground Wire - Black
Ground Wire - Black - Board
Motor Ground Wire - Green
Lift Switch Harness
Motor Lead - Black
Ground Harness Assembly
15 Amp Breaker - Auto Reset
Deploy/Level Harness Assembly
Main Harness
Override Switch Harness

14

DROPPED FLOOR CONTROL PANEL & RELATED PARTS

15

MAINTENANCE

16

MAINTENANCE

4 weeks

Downstop Pivot Point (2 places)

*Light Oil

or 100 cycles Upper Lift Rod Pin

*Light Oil

Lower Lift Rod Pin

*Light Oil

Kickout Spring (located in handrail)

*Light Oil

Platform Hinges (6 places)

*Light Oil

Outboard Barrier Latch

*Light Oil

Inboard Locator Latch Mechanism

*White Lithium Grease

6 weeks

or 600 cycles Check mounting fasteners


Check all fasteners (snap rings, nuts,
hairpins, etc.)
Check all pivot points for excessive wear

1 year

Platform Fold Mechanism

or 1200 cycles Ballscrew / Main Drive

*Replace or tighten if
necessary
*Replace or tighten if
necessary
*Replace or tighten if
necessary

*White Lithium Grease


*Lucas Heavy Duty Oil
Stabilizer

Clean ground cable at battery and frame


Check power cables

17

FEATURES
STANDARD FEATURES:
A. Door cut-out switch: A safety feature that will not allow the platform to operate
with the van entrance door(s) closed.
B. Single switch control: All lift functions can be operated using a single momentary
toggle switch.
C. Manual tri-fold platform: Completely swings out of the way to allow 60% of
door opening for access.
D. Manual backup system: Allows the operator to run lift without a power supply.
E. Protective 80 Amp circuit breaker: Protects lifts circuitry from overloading (refer
to page 20).
F. Auxiliary electrical override system: Allows the operator to run the lift if
electrical components fail (refer to pages 6 and 7).
G. Solid state electronic circuitry: More compact and efficient form of electronics.
H. Ground level sensor switch: Senses when platform is at ground level to prevent
jacking of the van.
I. Electronic brake: Will eliminate platform from coasting.
J. Side entry platform: Makes it easier to position wheelchair on platform.
K. Variable speed control: Dealer can adjust the raise (up) and lower (down) speed
of the platform.
L. Level up feature: Will allow the platform to be adjusted level to ground by using
a single toggle switch.
OPTIONAL FEATURES:
A.
B.
C.
D.
E.
F.
G.
H.
I.

Powered tri-fold platform.


Powered door openers.
Hand held pendant control.
Dash mounted touch pads.
Dash mounted toggle switches.
Exterior mounted locking box.
Exterior mounted toggle switches with key lock.
Exterior mounted magnetic switches with lockout.
Stepwell sensor / buzzer.

18

SPECIFICATIONS
LIFTING CAPACITY

600 LBS (272 KG)

LEVELING CAPACITY
(IN CENTER OF PLATFORM)

400 LBS (181 KG)

UNIT WEIGHT

320 LBS (145 KG)

LIFT CYCLE TIME UNLOADED


(APPROXIMATE - BASED ON A 26 GROUND TO FLOOR)
RAISE
7 SECONDS
LOWER
6 SECONDS
STOW
11 SECONDS
DEPLOY
10 SECONDS
FOLD
1 SECOND
UNFOLD
1 SECOND
USABLE PLATFORM DIMENSIONS
FLAT FLOOR
STANDARD
(A) WIDTH UNFOLDED
(B) WIDTH FOLDED
(C) HEIGHT STOWED
(D) GROUND TO FLOOR
ENVIRONMENT
TEMPERATURE

29.8 W X 47.0 L (75.7 X 119.4 cm)


29.8 W X 42.6 L (75.7 X 108.2 cm)
43.6 (110.7 cm)
26.0 ( 66.0 cm)
47.5 (120.7 cm)
29.0 ( 73.7 cm)
-40 DEG F TO 185 DEG F
(-40 DEG C TO 85 DEG C)

19

MANUAL RESET CIRCUIT BREAKER


(CIRCUIT SENTRY)

This lift is equipped with a manual reset circuit breaker. If the


lift will not function, the circuit breaker may have to be reset
(the circuit breaker should be located near the battery).
If the reset arm is in the position shown on the illustration
below, it should be moved in the direction of the arrow until
you can hear the click.

20

Braun Vangater II

TM

Wheelchair Lifts

Braun Limited Warranty


Consult your local Braun dealer regarding warranty policy.
www.braunlift.com/international

Braun Vangater II

"Providing Access to the World"


International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT
(219) 946-6153
FAX: (219) 946-4670

TM

90305-000
July 2002

All illustrations, descriptions and specifications in this manual are based on the latest product information available at the
time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
Patent #5,672,041

Patent Pending

The Braun Corporation

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