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DESIGN

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4 System Design

The Balance by Design Method will be used in the design of this system. In this design

method, calculation is done from each hood then proceeds, segment by segment, towards the fan.

The following will be determined or calculated:

hood of ACGIH Ventilation Manual. Found in

Fig. 5 of Appendix A.

welding fumes found in Table 1.0 of Appendix

C

diameter

duct. The maximum duct diameter is obtained

using area of a circle A=pi*d2/4

obtained at step 2 to velocity pressure

Pressure

7. Identify sources of duct

pressure losses

Length

straight duct

11. Calculate Elbow Losses

hood. Use Equation 2.10 for slotted hood.

(Obtained from ACGIH)

Refer to section D of 2.2.4 for different

sources of duct pressure losses

Determine Straight Duct

Length

galvanized steel. (Obtained from

ACGIH)

With the straight duct length and friction

factor calculated previously, friction loss

can be calculated using Equation 2.11

Use Equation 2.14. Loss coefficient C in this

formula can be obtained from Table 1.1 Elbow

Loss Coefficient of Appendix C. (Obtained from

ACGIH)

Use Equation 2.18. Loss coefficient K in this

formula can be obtained from Graph 2 of Appendix

C.

I

added and will be named as the duct sp loss.

Steps 1-13 basically covers the calculation of the pressure losses in each duct segment

(from hood towards the junction). Steps 1-13 will be repeated to a different segment of the

system. After it has been done, the duct SP loss for both segments/branches will be compared.

SP to the lower SP loss

determine actions to be taken.

loss will not be corrected

will be corrected using the equation

found in Table 1.8 Benchmarks for

balancing. Corrected velocity and

velocity pressure will also be

recalculated using equations 2.7 and

2.8

static pressure will be resized and

steps 1-13 will be repeated.

satisfies the conditions in steps 15-

17

After satisfying the condition, the pressure losses from the junction up until the fan will

be calculated. Steps 1-13 will be repeated. At this point the flowrate now will be the sum of the

flowrates of the two branches.

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