Professional Documents
Culture Documents
Preface
Contents
Syllabus
Unit 1 Steam Turbine
Unit 2 Boiler
Unit 3 Coal Handling System
Unit 4 Ash Handling System
Unit 5 Flue Gas System
Unit 6 Balance of Plants
Unit 7 Trafo
Unit 8 Generator
Unit 9 sensor calor
Unit 10 DCS (Distribusi control system)
Unit 11 Instalasi
Unit 12 Condenser
Unit 13 High Voltage
Unit 14 Coal Fedeer
Unit 15 Conveor
Unit 16 Sensor Velocity
SYLLABUS
Group of Subject
: ESP
Title
Code
Credit
Prerequisite
Brief Description
Standard Competence : 1). Mastering English in order to gain a deep understanding in the field
of Industrial Engineering, 2). Understanding the meaning of the English
text effectively related to Industrial Engineering in vocabulary and reading
Basic Competence
Learning strategy
No
Meetings
first
Topics
Learning focus
Steam turbine
Topic
based
selection,
Time
1 x 30
second
Boiler
Topic
based
selection,
1 x 30
Third
based
selection,
1 x 30
Fourth
based
selection,
1 x 30
Fifth
Flue
Gas Topic
System
based
selection,
1 x 30
Sixth
Balance
of Topic
Plants
based
selection,
1 x 30
Seventh
Eight
Unit 7 Trafo
Topic
based
selection,
2 x 30
Unit1
Turbine blades has two types, there are blades and nozzles. Blades move entirely due to
the impact of steam on them and their profiles do not converge. This results in a steam
velocity drop and essentially no pressure drop as steam moves through the blades. A turbine
composed of blades alternating with fixed nozzles is called an impulse turbine, Curtis
turbine, Rateau turbine, or Brown-Curtis turbine. Nozzles appear similar to blades, but their
profiles converge near the exit. This results in a steam pressure drop and velocity increase as
steam moves through the nozzles. Nozzles move due to both the impact of steam on them
and the reaction due to the high-velocity steam at the exit. A turbine composed of moving
nozzles alternating with fixed nozzles is called a reaction turbine or Parsons Turbine.
Task 1 .Fill in the blanks with the suitable words provided.
1.
Reversible
Parsons
extracts
Converge
blades
thermodynamic
Nozzles
Rameau
Curtis
A steam turbine is a device that_________ thermal energy from pressurized steam and
uses it to do mechanical work on a rotating output shaft.
2.
The steam turbine is a form of heat engine that derives much of its improvement in __
efficiency from the use of multiple stages in the expansion of the steam, which results in
a closer approach to the ideal___________ expansion process
3.
4.
Nozzles appear similar to blades, but their profiles ___________near the exit.
5.
A turbine composed of moving nozzles alternating with fixed nozzles is called a reaction
turbine or__________ turbine.
6.
A turbine composed of blades alternating with fixed nozzles is called an impulse turbine,
_______________turbine, __________turbine, or Brown-Curtis turbine.
Pressurized steam - from a steam turbine thermal energy that extracts a device is
2.
3.
4.
5.
And - Turbine blades two types has blades nozzles there are
II. VOCABULARY
Task 4. Choose the right answer below (x)
1.
2.
3.
Machine
b.
Device
c. instrument
d. equipment
Produced
c. invented
b.
Created
d. makes
4.
5.
a.
Is
c. was
b.
Are
d. were
Makes
c. consist
b.
Made
d. make
Has
c. had
b.
Have
d. are
UNIT 2
What do you think about this picture?
(Discuss and read the text. Do the task with your group)
BOILERS
Boilers are pressure vessels designed
to heat water or produce steam, which can
then be used to provide space heating and/or
service water heating to a building. In most
commercial building heating applications,
the heating source in the boiler is a natural
gas fired burner. Oil fired burners and
electric resistance heaters can be used as
well. Steam is preferred over hot water in
some applications, including absorption
cooling, kitchens, laundries, sterilizers, and
steam driven equipment.
Boilers have several strengths that
have made them a common feature of
pipes from areas of high pressure to areas of low pressure, unaided by an external energy source
such as a pump. Steam utilized for heating can be directly utilized by steam
using equipment or can provide heat through a heat exchanger that supplies hot water to the
equipment.
Task 1.
Combustion
Burner
common
supplies
applications
energy
1. In most commercial building heating, the heating source in the boiler is a natural gas fired
burner.
2. Boilers have several strengths that have made them a feature of buildings.
3. Boilers are often one of the largest users in a building.
4. The key boiler components involved in this process are the, combustion chamber, heat
exchanger, and controls.
5. This combustion takes place in the chamber, and the heat that it generates is transferred
to the water through the heat exchanger.
6. using equipment or can provide heat through a heat exchanger that hot water to the
equipment.
Task 2.
1. Boilers are pressure vessels designed
2. Boilers have several strengths that
have made them a
3. Boilers are often one of the largest
4. gas and oil fired boilers use
controlled combustion of
5. Steam boilers produce steam that
flows through pipes from areas of
Task 3.
1. Boilers are pressure vessels designed to heat . . . . or produce steam
a. Water
c. fire
b. Oil
d. air
2. Steam boilers is preferred over hot water in some applications
a. Prefer
c. Preferred
b. Preference
d. likes
3. . . . . have several strengths that have made them a common feature of buildings
a. Steam turbine
c. Travo
b. Boilers
d.Generator
4. Boilers are often one of the. . . . .energy users in a building
a. Largest
c. Large
b. Smallest
d. small
5. Steam boilers produce steam that flows through pipes from areas of high pressure to areas
of low pressure
a. Create
c. Produced
b. Produce
d. Makes
Task 4 : Read the text above and answer the question!
1.
2.
3.
4.
5.
What is a boiler?
What is the function of boilers?
What are the applications of steam?
Why a boiler is important for a building?
How does the boiler work?
UNIT 3
After identify the picture, what is coal-handling system?
Task 1.
Handling
metallic
maintenance
conveyor
separated
Bunkers
Task 3.
1. Ducon supplies complete . . . . for coal fired boilers
a. Boiler
c. Coal handling systems
b. Generator
d. Flue gas system
2. . . . . . at utilities requires specialized technology and equipment
a. Coal handling
c. Ash handling system
b. Flue gas system
d. Generator
3. . . . . . from the coal wagons is unloaded by Tipplers in the coal handling plant
a. Fuel
c. Coal
b. Oil
d. Gas
4. The mill consists of a round metallic table on which coal particles fall
a. Metallic
c. Iron
b. Metal
d. Copper
5. . . . . . systems are custom engineered solutions
a. Ducan
c. Coal
b. Travo
d. Gas
plant.
3. Through this coal to the coal storage bunkers conveyor belts is transported
up.
4. Coal feeders by the crushed coal to the bowl mill is then transported.
5. Coal in the bowl mill to a powder form is grounded.
UNIT 4
What do you think?
Task 1.
supplies
extraction
provided
equipment
storage
transportation
1. Duconboth wet and dry type ash systems for power plants
2. The flushing serves to mix the ash with the water and discharge the ash in the form of
slurry.
3. The first stage includes of dry fly ash from under the various ESP / duct hoppers to
intermediate hoppers located near the ESP
4. stage, a dense phase conveying system is provided for of dry fly ash to the main storage
silos.
5. A dilute phase system is for extraction of dry fly ash in the first stage, and for second
stage, a dense phase conveying system is provided for transportation of dry fly ash to the
main silos.
Task 2.
1. Ducon supplies both wet and dry type ash systems
2. Wet ash system is can be utilized for
Task 3.
UNIT 5
combustion
percentage
Monoxide
pollutants
burned
Flue gas is the gas (1)________to the via a flue, which is a pipe or channel for conveying
exhaust gases from a fireplace, oven, furnace, boiler or steam generator. Quite often, the
flue gas refers to the (2) _______exhaust gas produced at power plants. Its composition
depends on what is being (3)_________, but it will usually consist of mostly nitrogen
(typically more than two-thirds) derived from the combustion of air, carbon dioxide
(CO2), and water vapor as well as excess oxygen (also derived from the combustion air).
It further contains a small (4)__________of a number of (5)_________, such as
particulate matter (like soot), carbon (6)_________, nitrogen oxides, and sulfur oxides.
Task 2.
1.
2.
3.
4.
UNIT 6
TRAVO
A transformer is an electrical device that transfers electrical energy between two or
more circuits through electromagnetic induction. Electromagnetic induction produces an
electromotive force within a conductor, which is exposed to time varying magnetic fields.
Transformers are used to increase or decrease the alternating voltages in electric power
applications.
A varying current in the transformer's primary winding creates a varying magnetic flux in
the transformer core and a varying field impinging on the transformer's secondary winding. This
varying magnetic field at the secondary winding induces a varying electromotive force (EMF) or
voltage in the secondary winding due to electromagnetic induction. Making use of Faraday's
Law (discovered in 1831) in conjunction with high magnetic permeability core properties,
transformers can be designed to efficiently change AC voltages from one voltage level to another
within power networks.
Since the invention of the first constant potential transformer in 1885, transformers have
become essential for the transmission, distribution, and utilization of alternating current electrical
energy. A wide range of transformer designs is encountered in electronic and electric power
applications. Transformers range in size from RF transformers less than a cubic centimeter in
volume to units interconnecting the power grid weighing hundreds of tons.
Do the task with your friend, one group consist of two people !
Task 1.
Increase
varying
impinging
Utilization
Electrical
designed
distribution
power
1. A transformer is an electrical device that transfers energy between two or more circuits
through electromagnetic induction.
Task 3.
1. A transformer is an electrical device that transfers electrical energy between two or more
circuits
a.
2. Electromagnetic induction produces an electromotive force within a conductor
3. Transformers are used to increase or decrease the alternating voltages in electric power
applications
4. A varying current in the transformer's primary winding creates a varying magnetic flux in
the transformer core
5. A wide range of transformer designs is encountered in electronic and electric power
applications
UNIT 7
seventh meeting : identify the picture and discuss about the text !
GENERATOR
In electricity generation, a generator is a device that converts mechanical energy to
electrical energy for use in an external circuit. The source of mechanical energy may vary widely
from a hand crank to an internal combustion engine. Generators provide nearly all of the power
for electric power grids.The reverse conversion of electrical energy into mechanical energy is
done by an electric motor, and motors and generators have many similarities. Many motors can
be mechanically driven to generate electricity and frequently make acceptable generators.
These are several types of generator :
1. Homopolargenerator, is a DCelectrical generator comprising an electrically
conductive disc or cylinder rotating in a plane perpendicular to a uniform static
magnetic field. A potential difference is created between the center of the disc and the
rim (or ends of the cylinder), the electrical polarity depending on the direction of
rotation and the orientation of the field.
It is also known as a unipolar generator, acyclic generator, disk dynamo, or Faraday disc.
The voltage is typically low, on the order of a few volts in the case of small demonstration
models, but large research generators can produce hundreds of volts, and some systems have
multiple generators in series to produce an even larger voltage. [14] They are unusual in that they
can produce tremendous electric current, some more than a million amperes, because the
homopolar generator can be made to have very low internal resistance.
2. MHD generator
A magnetohydrodynamic generator directly extracts electric power from moving
hot gases through a magnetic field, without the use of rotating electromagnetic
machinery. MHD generators were originally developed because the output of a plasma
MHD generator is a flame, well able to heat the boilers of a steampower plant. The first
practical design was the AVCO Mk. 25, developed in 1965. The U.S. government funded
substantial development, culminating in a 25 MW demonstration plant in 1987. In the
Soviet Union from 1972 until the late 1980s, the MHD plant U 25 was in regular
commercial operation on the Moscow power system with a rating of 25 MW, the largest
MHD plant rating in the world at that time. [15] MHD generators operated as a topping
cycle are currently (2007) less efficient than combined cyclegas turbines.
3. Induction generator
Some AC motors may be used as generators, turning mechanical energy into
electric current. Induction generators operate by mechanically turning their rotor faster
than the synchronous speed, giving negative slip. A regular AC asynchronous motor
usually can be used as a generator, without any internal modifications. Induction
generators are useful in applications such as minihydro power plants, wind turbines, or in
reducing high-pressure gas streams to lower pressure, because they can recover energy
with relatively simple controls.
To operate, an induction generator must be excited with a leading voltage; this is
usually done by connection to an electrical grid, or sometimes they are self-excited by
using phase correcting capacitors.
4. Linear electric generator
In the simplest form of linear electric generator, a sliding magnet moves back and
forth through a solenoid - a spool of copper wire. An alternating current is induced in the
loops of wire by Faraday's law of induction each time the magnet slides through. This
type of generator is used in the Faraday flashlight. Larger linear electricity generators are
used in wave power schemes.
Eight meeting : do the task as mid test!
Task 1.
Electric
perpendicular
cylinder
asynchronous
Mechanical
hydrodynamic
rotating
induced
Task 2.
1. generator is a device that converts
mechanical energy to electrical energy
2. Homopolargenerator, is a DC
electrical generator comprising
3. A magnetohydrodynamic generator
directly extracts electric power from
4. A regular AC asynchronous motor
usually can be used as a generator,
5. Larger linear electricity generators
are
Task 3.
1. . . . . is a device that converts mechanical energy to electrical energy for use in an external
circuit
a. Travo
c. Coal handling system
b. Generator
d. Fuel gas system
2. A magnetohydrodynamic generator directly extracts electric power from moving . . . .
through a magnetic field
a. Hot gases
c. Dry gases
b. Cool gases
d. Cold
3. The first practical design was the AVCO Mk. 25, developed in . . . ..
a. 1965
c. 1967
b. 1966
d. 1967
4. AC motors may be used as . . . . , turning mechanical energy into electric current
a. Diesel
c. Generators
b. Machine
d. Boiler
5. Larger linear . . . . generators are used in wave power schemes.
a. Electricity
c. Power
b. Electric
d. Electrical
BY GROUP