Professional Documents
Culture Documents
PROCEDUREPERMIT TO WORK
PROCEDURE
zRev.
No.
Rev. Date
Description of
Revision
Prepared By
Checked By
Approved By
Approved By
(Employer)
A01
28-Mar-14
PROCEDUREPERMIT TO WORK
PROCEDURE
K. W.
KANG
D. K. KIM
Y. H. Lim
PROCEDURE
REVISION INDEX
Rev
AA01
Date
28 Jan 21Mar , 2014
Description
Issue for Approval
PROCEDURE
TABLE OF CONTENTS
1
INTRODUCTION.........................................................................................5
OBJECTIVE.................................................................................................5
RESPONSIBILITY.......................................................................................6
4.1.................................................................................................................. Site Manager
................................................................................................................................ 6
4.2.........................................................................................................Site HSE Manager
................................................................................................................................ 6
4.3...............................................................................................................PTW Approver
................................................................................................................................ 7
4.4................................................................................................................PTW Receiver
................................................................................................................................ 7
4.5...................................................................................Discipline Supervisor/Engineer
................................................................................................................................ 8
4.6..............................................................................................................HSE Supervisor
................................................................................................................................ 8
4.7.................................................................................Underground Facilities Engineer
................................................................................................................................ 9
AREA CLASSIFICATION..........................................................................9
PROCEDURE
.............................................................................................................................. 11
7.2.........................................................................................................................Hot Work
.............................................................................................................................. 11
7.3......................................................................................................................Excavation
.............................................................................................................................. 12
7.4...................................................................................................Confined Space Entry
.............................................................................................................................. 13
7.5.............................................................................................................Crane Operation
.............................................................................................................................. 13
7.6..............................................................................................................Radiation Work
.............................................................................................................................. 13
7.7...............................................................................................................Electrical Work
.............................................................................................................................. 14
PROCEDURE
.............................................................................................................................. 16
8.8.....................................................................................................Cancellation of PTW
.............................................................................................................................. 17
EMERGENCY OF PTW............................................................................17
INTRODUCTION.........................................................................................4
OBJECTIVE.................................................................................................4
REFERENCE DOCUMENTS.....................................................................4
4.2....................................................................................................................................................Storage
................................................................................................................................ 6
PROCEDURE
4.2.1
4.2.2
4.2.3
4.2.4
4.3.........................................................................................................................Waste Management
................................................................................................................................ 8
4.3.1 Waste Minimization.........................................................................8
4.3.2 Waste Treatment & Storage.........................................................9
4.3.3 Waste Disposal...................................................................................9
PROCEDURE
INTRODUCTION
3
4
OBJECTIVE
PROGRESS MEASUREMENT
COST CONTROL
10
11
REFERENCE DOCUMENTS
12
PROCEDURE
13
EMPLOYER DOCUMENTS
14
15
........................................................................................................................
......MD-101-SMPM-PM-GE-PEI-0001 GENERAL REQUIREMENTS
16
........................................................................................................................
........................................................................................................................
...............................MD-101-SPPM-CP-GE-PEI-0007 CONTRACTOR
PROCUREMENT REQUIREMENTS
17
........................................................................................................................
........................................................................................................................
.....MD-101-SMPM-PC-CC-PEI-0001PROGRESS MEASUREMENT
SYSTEM REQUIREMENTS
18
19
20
CONTRACT NO.
PROCEDURE
21
22
EMPLOYER :
23
PMC..............................................................................................................
........................................................................................................................
........................................................................................................................
.....................................................................................................................
24
25
26
27
28
EMPLOYER DOCUMENTS
29
30
31
PROCEDURE
STORM WATER
33
34
Surface Water
35
36
FOUL WATER
PROCEDURE
37
38
39
STORAGE
40
41
42
PROCEDURE
43
44
45
PROCEDURE
46
47
SECURITY
48
49
50
51
52
53
54
PROCEDURE
MARKING
56
57
58
59
PROCEDURE
60
SUBSTANCE NAME
61
62
HANDLING PRECAUTIONS
63
64
SPILL CLEAN-UP
65
REMOVAL
66
67
68
WASTE MANAGEMENT
69
WASTE MINIMIZATION
70
PROCEDURE
72
73
74
75
76
77
78
79
PROCEDURE
81
82
83
84
85
WASTE DISPOSAL
86
87
OBJECTIVE
PROCEDURE
The procedure is designed to provide a safe system of work that can be applied to
works identified by virtue of perceived risks, as requiring a PTW and provisions
contained in this document have been developed to ensure adequacy of control over
the safe conduct of activities on site.
88
PROCEDURE
89
89.1
RESPONSIBILITY
Site Manager
Site Manager has the sole authority to approve the permit and he will be PTW
Approver for work activities from site preparation to pre-commissioning and
Contractor Commissioning Manager will be the PTW Approver during
commissioning in Hanwha Overseas Project..
Site Manager can nominate a Discipline Superintendent as a PTW Approver during
his absence and for better operation of construction site. The name of nominated
Discipline Superintendent shall be informed to the related personnel.
Site Manager will hold ultimate responsibilities in ensuring a PTW procedure is
developed, effectively implemented and regularly updated and maintained to suit the
current construction activities throughout the project.
89.2
PROCEDURE
Site HSE Manager shall be responsible for the continuous monitoring of the
implementation of this procedure.
Site HSE Manager will provide feedback on performance and assist Contractor and
Sub-Contractor to plan and coordinate the work to effectively implement the
requirements of the procedure.
89.3
PTW Approver
PTW Approver shall be responsible to:
be fully aware of site conditions, the type of work to be carried out and all
the requirements stated in the Permit.
conduct an onsite inspection together with PTW Receiver to ensure that site
conditions are safe to permit the work and all requirements stated in the
PTW are implemented prior to the approval of the PTW.
withhold the issuance of the PTW if the requirements are not met, or site
conditions are not safe for the work to be carried out.
advise PTW Receiver of appropriate countermeasures to be taken, if
noticing the presence of any other potential hazards, risks that may
jeopardize the safety of the worker, tools or equipment.
ensure that all required safety-monitoring measurements are properly done
and so stated in the PTW.
ensure that all personnel involved in the work are fully aware of emergency
procedures.
Once informed the work is completed, PTW Approver shall visit the site jointly with
PTW Receiver to ensure that the work is ceased and the site is kept clean and tidy
and that there is not any ignition material.
89.4
PTW Receiver
PROCEDURE
Task Supervisors of Sub-Contractor who are directly responsible for the work stated
in the PTW will be a PTW Receiver.
PTW Receiver will fully brief the work crew to ensure that requirements are clearly
understood by the crew under his supervision.
PTW Receiver will be responsible to:
ensure that the work is performed in accordance with the conditions
specified in the permit. He will remain at the work site to supervise the
work.
ensure that under no circumstances will by him or his crew change the
original scope of the work, which is described in the permit.
request a new permit in the event a change in the scope of the work
becomes necessary.
stop the work immediately, whenever site conditions are drastically
changed, in collaboration with Safety Supervisor, and inform PTW
Approver of the change for further instruction.
stop the work immediately and shut down all equipment upon the
occurrence of an emergency.
report the completion of the work or the expiration of the validity of a
PTW to PTW Approver, and ensure that the site is kept clean and tidy
without any smouldering/ignition sources remaining before leaving the
work area.
request for revalidation of a PTW at least two hours before the expiration,
if the work in progress requires extending the time of validity stated in the
PTW.
89.5
Discipline Supervisor/Engineer
Contractor Supervisor/Engineer will define the scope of the work requested in the
PTW.
Contractor Supervisor/Engineer will be responsible to:
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89.6
HSE Supervisor
HSE Supervisor will verify the PTW and will advise PTW Approver if the
requirements are not met, or site conditions are not safe for the work to commence.
Only after complete verification of the PTW and compliance of work area to safety
requirements will the Contractor Safety Supervisor endorse the PTW.
The HSE Supervisor will be responsible:
To advise a PTW Receiver of appropriate countermeasures to be taken, if
noticing the presence of any other potential hazards or risks that may
jeopardize the safety of the worker, tools or equipment.
To ensure that all required gas monitoring measurements by Sub-
PROCEDURE
89.7
90
AREA CLASSIFICATION
Throughout construction phase, the following areas will be categorized as follow:
Grass Root Area
Existing Facilities Areas
PROCEDURE
Grass Root Areas are areas fenced up by Contractor allocated for the purpose of
construction for the Hanwha Overseas Project.
These areas will include the following:
Main construction worksite
Temporary Facilities
Lay-down area
Accommodation area
Existing Facilities Areas are all Client existing facilities areas including main
construction site and temporary facility sites during initial site survey and site
preparation phase prior to fencing up.
91
PROCEDURE
92
92.1
Cold Work
This PTW is required for the following activities that does not fall into the Hot
work, Excavation, Confined Space Entry, Crane Operation, Radiation Work,
Electrical Work and Removal of Platform, Grating, Handrail and Stair Threads. The
following activities are as below:
All works that involve the removal of platform, grating, handrail, stair
threads and other parts of a structure which may expose workers to hazard
of falling from a height.
Pneumatic test
Seal a vessel or re-charge a line Clearing of punch list items on equipment
that has not yet been commissioned or operated.
Clearing of punch list items on equipment that has not yet been
commissioned or operated.
Other required works
Additional work activities shall be applied this Cold Work Permit after Client and
Contractor agrees to apply the additional work activities required PTW.
92.2
Hot Work
Any work in a live, restricted or commissioned area requires a PTW. Particular care
and attention will be given to the selection of tools and equipment to be used in the
PROCEDURE
area in case ignition sources may be introduced. But a Hot Work Permit is required
precisely because an ignition source is introduced.
The following are potential ignition sources which involve spark travel:
Brazing
Grinding
Burning
Dry abrasive blasting
Chipping including use of a needle gun
Welding
Open fires and smoking materials
Explosives
Other potential ignition sources may include, but are not limited to, the following:
Cathodic protection
Electric tools or lights
Energized electrical work in classified area
Extension cords equipped with non-explosion proof connector
Generators
Internal combustion engines
Iron sulfide exposed to air (if not kept wet)
Soldering
PROCEDURE
Vehicle
Any work in a live, restricted or commissioned area requires a PTW. Particular care
and attention will be given to the selection of tools and equipment to be used in the
area in case ignition sources may be introduced.
Hot Work is required for any work that will introduce heat and ignition sources (e.g.
welding, grinding, plate cutting using oxy-acetylene gas, etc.) and performed in any
of the following areas:
Inside occupied office areas
Within 15 meters of hydrocarbon source
In a confined space
Other areas where hot work permit is deemed necessary by Contractor
depending on work location and degree of fire hazard within the work area
constant gas monitoring may be required.
92.3
Excavation
Excavation is required for any excavation work carried out in following all areas:
Inside of any operational areas
Within 3 meters of underground pipeline, cables
Within 3 meter of underground facilities
Any other excavation not covered in 3 items above but has a depth of more
than 1.5 meters.
Pile driving, soil boring, drilling, sheet piling and other similar activities that expose
underground facilities to risk of being damaged are covered by the provisions of this
section.
All existing underground services within the vicinity of excavation will be
confirmed by authorized Contractor personnel. Location map showing the location
PROCEDURE
92.4
92.5
Crane Operation
Crane Operation covers all lifting activities that require lifting study, i.e., Class 2, 3
and complex lifts as defined. For clarification purposes, lifting of 20 or 40 long
container is classified under Class 1 lift provided the weight limit of 20 ton is not
exceeded.
92.6
Radiation Work
Radiation Work covers all site works that involve the use of radioactive materials,
specifically for testing of welded joints.
Radiography shall only be carried out subject to 24 hours in advance notification for
radiation work at site. Before a PTW for Radiation Work is issued, the notification
PROCEDURE
92.7
Electrical Work
The Electrical Work is required for all electrical works under the following
conditions:
When de-energization of existing power line or equipment is required,
before energization of LV/HV cable or equipment
When the work to be carried out is in close proximity (less than 3.0 meters)
to an existing high voltage line or permanent electric equipment.
During testing and commissioning of permanent equipment or at any time
when exposure to live circuit is present.
Reconnect electricity
Electrical Work Permit is not required during routine maintenance of generators and
operation of welding machines used during the construction stage.
93
93.1
PROCEDURE
93.2
93.3
Registration of PTW
Contractor Safety Supervisor assigns a control number and registers the PTW on a
log sheet.
The control number of the Permits is controlled and classified for each SubContractors PTWs.
Contractor HSE Supervisor will serve permit to Contractor Supervisor/Engineer
with comments considering site conditions.
93.4
Approval of PTW
PTW is forwarded to PTW Approver by Contractor Supervisor/Engineer for
approval.
PTW Approver checks and signs Permits to Work after check the working condition
at site.
PROCEDURE
93.5
Receiving of PTW
Before work commencement, Joint Site Inspection will be conducted at the work
site, where Contractor Supervisor/Engineer will bring the PTW (full set). Contractor
Supervisor/Engineer, Contractor Safety Supervisor and PTW Receiver will come to
the work site together to check for compliance to requirements stated in the PTW.
In case of Confined Space Entry Permit, oxygen and harmful air content will be
measured by Contractor Safety Supervisor before the work commencement and
periodically during the work. The test results will be recorded on the work permit.
Contractor Safety Supervisor measures oxygen level and checks for presence of
flammables and/or toxic gas at worksite before comment of work and every 20
minutes during the Confined Space Work.
A pre-work meeting attended by Contractor Supervisor/Engineer and SubContractor personnel will take place before PTW is executed.
A copy of the Approved PTW (white, red copy) is given by the Contractor
Supervisor/Engineer to the PTW Receiver.
Yellow copies will be attached on PTW Notice Board at Contractor office.
Red copies will be displayed on PTW Notice Board nearby working area at site by
the Receiver and white copies will be filled (or kept) at Sub-Contractor office.
93.6
Closing of PTW
When the day of work is completed and no further work is to take place under a
PTW, immediately, the PTW Receiver will check that the work has been completed
and the work site is safely closed.
The PTW Receiver will sign off and return the PTW (red and yellow copies) with
the Contractor Supervisor/Engineers signature to Contractor Safety Supervisor for
closing immediately upon completion.
93.7
Revalidation of PTW
Validity of the PTW will be restricted to hours as specified in the PTW. No works
will be carried out after the validity has expired unless revalidation of the PTW is
obtained or a new PTW is approved by the PTW Approve.
If the work in progress is deemed to extend beyond the validity period, the PTW
Receiver will obtain revalidation from the PTW Approver at least two hour before
PROCEDURE
expiry.
In case that the work is not completed within the validity period, the PTW Receiver
returns the PTW (red and yellow copies) with the Contractor Supervisor/Engineer
signature to the PTW Approver for revalidation at least two hours before expiry.
PTW Approver revalidates and returns permit (red and yellow copies) to the PTW
Receiver through Contractor Supervisor/Engineer.
93.8
Cancellation of PTW
An approved PTW will be automatically cancelled under the following conditions:
There is a complete change in activities from than the ones specified in the
permit.
Work area is deemed unsafe, requiring work to be suspended.
An emergency situation exists.
A canceled PTW will be marked by Contractor Safety Supervisor accordingly and
returned to Contractor HSE supervisor for filing.
A canceled PTW cannot be revalidated; hence, a new PTW application will be made
prior to resumption of work.
94
EMERGENCY OF PTW
When an emergency, such as a fire incident, has taken place the Receive of the PTW
will immediately stop all works and shut down all equipment.
All permits to Work will be nullified by the Receiver of permit. No work will be
resumed unless new Permits to Work have been issued out by the Approver.
Prior to the issuance of a new PTW, the Approver of the PTW will visit the work site
to ensure that there is no imminent hazard/risk present and that the work site is safe
for work to proceed.
PROCEDURE
ATTACHMENT 1
PROCEDURE
Details of Work:
Work Location:
Description of Hazards:
Expected Work Period: From
hrs To
hrs
Date:
Signature:
SignatureNo. of
..............................................
Helmet
Safety Glass
Goggle
Face Shield
Must Mask
Mask-Respirator
Mask-Airl ine-Blower
Mask-Self-Contained
Ear Plug
Ear Muff
Leather Glove
Cotten Glove
Rubber Glove
Pastic Glove
Safety Shoes
Life Jacket
Signal Flag
Rubber Glove
Rain Coat
Fire Extinguisher
Warning Sign/Notices
Barricade
Lighting
Life Line
Scaffoding/Work Platform
Road Closure
Watch Man
Signal Man
Special Training
Leather Glove
Gas Test
Permit Approval
Validity of the Permit: From
hrs. To
Name/ Position:
Name:/ Position:
Name/ Position:
................
hrs.
Date:
SiSiggnature:
Si Signature:
Signature:
/
Signature:
Permit Revalidation
Day
Date
Time
Prepared
Approved
Permit closure
Closed by (Receiver) Name:/ Position:
(Approver) Name/ Position:
/
/
Date/Time closed:
Date/Time closed:
Signature:
Signature:
PROCEDURE
ATTACHMENT 2
Details of Work:
Work Location: SKCH Southren lay down
Description of Hazards:
Expected Work Period: From 5am
hrs To 7AM
hrs
/SUP
Signature:
No. of Workers: 4
N: No,
N / A: Not Applicable
Item
NA
Remarks
No combustible material
Explosion proof electrical equipment
Fire wall
Earthing against static electricity
Time
Content
Signature
Comments/Remarks:
Permit Approval
Validity of the Permit: From 5am
Reviewed by (Contractor Line S/V)
hrs
To 7AM
hrs
Name/ Position:
Date: 09
/
JAN 2016
Signature:
PROCEDURE
Name/ Position:
Signature:
Approved by
Received by (Sub-Contractor S/V)
Name:/ Position;
Signature:
Name/ Position:
Signature:
Permit closure
Closed by (Receiver) Name:/ Position
(Approver) Name/ Position:
/
/
Date/Time closed:
Signature:
Date/Time closed:
Signature:
PROCEDURE
ATTACHMENT 3
EXCAVATION PERMIT
Details of Work:
Location of Work:
Depth of the excavation:
Expected Work Period: From
hrs To
hrs
Date:
Signature:
No. of Workers:
N: No,
N / A: Not Applicable
Item
NA
Remarks
Hand digging required to locate obstruction
Along/Around excavation
Underground Obstructions:
Description
NA
Permit Approval:
Validity of the Permit: From
hrs to
hrs
Date
Name/ Position:
Signature:
Name/ Position:
Signature:
Approved by
Name/ Position:
Signature:
Date:
PROCEDURE
Name/ Position:
Signature:
Permit closure:
Closed by (Receiver) Name/ Position:
Date/Time closed:
Signature:
Date/Time closed:
Signature:
PROCEDURE
ATTACHMENT 4
Details of Work:
Work Location:
Description of Hazards:
Expected Work Period: From
hhrs To
hrs
Date:
Signature:
N: No,
N / A: Not Applicable
Item
NA
Remarks
Inside vessel
process,utility, elec.
specify type
If necessary
To raise alarm
O2 Content Results:
Name
Time
Signature
Name
Time
Content
Signature
PROCEDURE
Remarks:
Remarks:
Permit Approval:
Validity of the Permit: From
hrs .
To
hrs
Name/ Position:
Name/ Position:
Approved by
Name/ Position:
Name/ Position:
hrs.
Date:
Signature:
Signature:
Signature:
Signature:
Permit Revalidation
Revalidated
Approver
Time: From
Name/ Position:
hrs
To
hrs
Date/ Time:
Date :
Signature:
Permit closure
Closed by (Receiver) Name/Position:
(Approver) Name/Position:
Date/Time closed:
Signature:
Date/Time closed:
Signature::
1.
1.
2.
2.
3.
3.
4.
4.
5.
5.
6.
6.
7.
7.
8.
8.
9.
9.
10.
10.
11.
11.
12.
12.
13.
13.
14.
14.
PROCEDURE
15.
15.
16.
16.
17.
17.
18.
18.
PROCEDURE
ATTACHMENT 5
PERMIT
Details of Work:
Location of Work:
Description of Hazards:
Expected Work Period: From
hrs To
hrss
Date:
Model No. :
Registration by:
Type of the Load to be lifted:
Certificate No.:
Validity:
Maximum Weight of the Load:
Safety Checks
Sling-man:
Y: Yes
Item
Signature:
No. of
Signalman Name:
N: No,
N / A ; Not Applicable
Y N N/A
Remarks
No. Validity:
Outrigger Padding
Control access
SWL
Permit Approval
Validity of the Permit: From
hrs.
To
hrs .
Date:
Name/ Position:
Signature:
Name/ Position:
Signature:
Approved by
Name/ Position:
Signature:
Name/ Position:
Signature:
Permit Revalidation
PROCEDURE
Time:
From
hrs
Revalidated
Date :
Approver
Name/ Position:
Signature:
Permit closure
Closed by (Receiver ) Name/ Position:
Date/Time closed:
Date/Time closed:
Signature:
Signature:
To
o
hrs
PROCEDURE
ATTACHMENT 6
Details of Work:
Work Location:
Description of Hazards:
Expected Work Period: From
hrs To
hrs Date:
Signature:
No. of Workers:
ID No.
License No.
Sstrength: _______
Serial No:
Safety Checks:
Y: Yes
N: No,
Item
NA
Remarks
hrs. To
................
hrs.
Name:/ Position:
Signature:
Name/ Position:
Signature:
Approved by
Name/ Position:
Signature:
Date:
PROCEDURE
Name/ Position:
/:
Signature:
Permit Revalidation
Revalidated
Approver
Time
From
hrs ToO
Name/ Position:
hrs
Date :
SignatuSignaturerere :
Permit closure
Closed by (Receiver): Name/ Position:
(Approver): Name:/Position:
Date/Time closed:
/
Date/Time closed:
Signature:
Signature:
PROCEDURE
ATTACHMENT 7
Details of Work:
Work Location:
Description of Hazards:
Expected Work Period: From
hrs To
hrs
Date:
Signature:
No. of Workers:
Y: Yes
N: No,
Item
Special Note
NA
Remarks
PROCEDURE
Any Electrical work that requires isolation will have a Checklist for the Electrical Isolation Certificate and will be duly signed and witnessed by the
Contractor Electrical Engineer responsible for the work.
Permit Approval
Validity of the Permit: From
hrs s.
To
hrs
Name/ Position:
Name:/ Position:
Approved by
Received by (Sub-Contractor S/V)
Date:
Signature:
/
Signature:
Name:/ Position:
Signature:
Name/ Position:
Signature:
Permit Revalidation
Revalidated Time: From
Approver
hrs To
Name/ Position:
.....
hrs
Signature
Permit closure
Closed by (Receiver) Name/ Position:
: /
/ :
Date/Time closed:
Date/Time closed:
Signature:
Signature:
1.
1.
2.
2.
3.
3.
4.
4.
5.
5.
Date :