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UMM WUAL PHOSPHATE

PROJECT Phosphoric Acid Plant


Rev. Date : 0728JanMar--2014

Contract No.: 14-KB-001


Doc. No.: MD-512-3000HS-HS-PRO-2007Doc.
No.: MD-512-3000-PCCS-PRO-0005

PROCEDUREPERMIT TO WORK
PROCEDURE

Rev. No.: A01

PRCEDUREPERMIT TO WORK PROCEDURE


MD-512-3000-HS-HS-PRO-2007
MD-512-3000-PC-CS-PRO-0005

zRev.
No.

Rev. Date

Description of
Revision

Prepared By

Checked By

Approved By

Approved By
(Employer)

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Rev. Date : 0728JanMar--2014

Contract No.: 14-KB-001


Doc. No.: MD-512-3000HS-HS-PRO-2007Doc.
No.: MD-512-3000-PCCS-PRO-0005

A01

28-Mar-14

PROCEDUREPERMIT TO WORK
PROCEDURE

Issue For Approval

K. W.
KANG

D. K. KIM

Rev. No.: A01

Y. H. Lim

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

REVISION INDEX
Rev
AA01

Date
28 Jan 21Mar , 2014

Description
Issue for Approval

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

TABLE OF CONTENTS
1

INTRODUCTION.........................................................................................5

OBJECTIVE.................................................................................................5

DEFINITIONS AND ABBREVIATIONS...................................................5

RESPONSIBILITY.......................................................................................6
4.1.................................................................................................................. Site Manager
................................................................................................................................ 6
4.2.........................................................................................................Site HSE Manager
................................................................................................................................ 6
4.3...............................................................................................................PTW Approver
................................................................................................................................ 7
4.4................................................................................................................PTW Receiver
................................................................................................................................ 7
4.5...................................................................................Discipline Supervisor/Engineer
................................................................................................................................ 8
4.6..............................................................................................................HSE Supervisor
................................................................................................................................ 8
4.7.................................................................................Underground Facilities Engineer
................................................................................................................................ 9

AREA CLASSIFICATION..........................................................................9

TYPES OF PERMIT TO WORK SYSTEM............................................10

TYPES OF WORK REQUIRING PTW...................................................10


7.1.......................................................................................................................Cold Work

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

.............................................................................................................................. 11
7.2.........................................................................................................................Hot Work
.............................................................................................................................. 11
7.3......................................................................................................................Excavation
.............................................................................................................................. 12
7.4...................................................................................................Confined Space Entry
.............................................................................................................................. 13
7.5.............................................................................................................Crane Operation
.............................................................................................................................. 13
7.6..............................................................................................................Radiation Work
.............................................................................................................................. 13
7.7...............................................................................................................Electrical Work
.............................................................................................................................. 14

OPERATIONAL PROCEDURE FOR PERMIT TO WORK SYSTEM


14
8.1......................................................................................................Application of PTW
.............................................................................................................................. 14
8.2.................................................................................Review and Verification of PTW
.............................................................................................................................. 14
8.3......................................................................................................Registration of PTW
.............................................................................................................................. 15
8.4..........................................................................................................Approval of PTW
.............................................................................................................................. 15
8.5.........................................................................................................Receiving of PTW
.............................................................................................................................. 15
8.6.............................................................................................................Closing of PTW
.............................................................................................................................. 16
8.7.....................................................................................................Revalidation of PTW

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

.............................................................................................................................. 16
8.8.....................................................................................................Cancellation of PTW
.............................................................................................................................. 17

EMERGENCY OF PTW............................................................................17

ATTACHMENT 1 COLD WORK PERMIT.................................................18


ATTACHMENT 2 HOT WORK PERMIT....................................................19
ATTACHMENT 3 EXCAVATION PERMIT.................................................20
ATTACHMENT 4 CONFINED SPACE ENTRY PERMIT.........................21
ATTACHMENT 5 CRANE OPERATION PERMIT....................................23
ATTACHMENT 6 RADIATION WORK PERMIT......................................24
ATTACHMENT 7 ELECTRICAL WORK PERMIT...................................25
1

INTRODUCTION.........................................................................................4

OBJECTIVE.................................................................................................4

REFERENCE DOCUMENTS.....................................................................4

DEFINITIONS AND ABBREVIATIONS...................................................5


4.1.................................................................History of Recent Contracts Completed
................................................................................................................................ 5
4.1.1 Storm Water........................................................................................5
4.1.2 Surface Water.....................................................................................5
4.1.3 Foul Water.............................................................................................6

4.2....................................................................................................................................................Storage
................................................................................................................................ 6

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

4.2.1
4.2.2
4.2.3
4.2.4

Fuels, Oils, Paints, & Chemicals.................................................6


Security..................................................................................................7
Marking...................................................................................................7
Removal..................................................................................................8

4.3.........................................................................................................................Waste Management
................................................................................................................................ 8
4.3.1 Waste Minimization.........................................................................8
4.3.2 Waste Treatment & Storage.........................................................9
4.3.3 Waste Disposal...................................................................................9

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

INTRODUCTION

THIS DOCUMENT DEFINES THE PROJECT CONTROL


GUIDELINE OF INVOICING PROCEDURE FOR
MONITORING AND CONTROL OF THE CONTRACTORS
SCOPE OF WORK OF UMM WUAL EPC PHOSPHATE
PROJECT PHOSPHORIC ACID PLAN IN THE KINGDOM OF
SAUDI ARABIA

3
4

OBJECTIVE

THE PURPOSE OF THE PROJECT CONTROL PROCEDURE IS


TO ESTABLISH A METHODOLOGY IN RELATION TO THE
WORK OF PROJECT CONTROL SYSTEM WHICH ENSURES
THAT CONTROL OF THE WORK IS CARRIED OUT IN A
MANNER CONSISTENT WITH THE PLANNING PROGRESS
CONTROL REGIME BASED ON CONTRACT REQUIREMENT.

THE KEYS TO EFFECTIVE PROJECT CONTROL ARE;

PLANNING AND SCHEDULING

PROGRESS MEASUREMENT

COST CONTROL

10
11

REFERENCE DOCUMENTS

12

THIS DOCUMENT IS BASED ON HENCS CORPORATE AND


PROJECT PROCEDURES AND FUNDAMENTALLY
INCORPORATES THE REQUIREMENTS AS NOTED IN THE
FOLLOWING EMPLOYER PROJECT DOCUMENTS.

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

13

EMPLOYER DOCUMENTS

14
15

........................................................................................................................
......MD-101-SMPM-PM-GE-PEI-0001 GENERAL REQUIREMENTS

16

........................................................................................................................
........................................................................................................................
...............................MD-101-SPPM-CP-GE-PEI-0007 CONTRACTOR
PROCUREMENT REQUIREMENTS

17

........................................................................................................................
........................................................................................................................
.....MD-101-SMPM-PC-CC-PEI-0001PROGRESS MEASUREMENT
SYSTEM REQUIREMENTS

18
19
20

CONTRACT NO.

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

21

DEFINITIONS AND ABBREVIATIONS

22

EMPLOYER :

23

PMC..............................................................................................................
........................................................................................................................
........................................................................................................................
.....................................................................................................................

24

CONTRACTOR: HANWHA ENGINEERING AND


CONSTRUCTION (HENC)

25

HISTORY OF RECENT CONTRACTS COMPLETED

26

AS INFORMED EARLIER, WE WILL EXECUTE THE


PROJECT AS A CONSORTIUM. THE PARTIES OF THE
CONSORTIUM (COLLECTIVELY, CONSORTIUM, BIDDER,
CONTRACTOR, OR WE HEREINAFTER)WILL BE AS
FOLLOWS; MORE DETAILS OF EACH PARTY ARE
DESCRIBED IN SUB-SECTION 2.02 OF TECHNICAL
PROPOSAL AND SECTION 3 (FORM B) OF UNPRICED
COMMERCIAL PROPOSAL.

27
28

EMPLOYER DOCUMENTS

29
30

HANWHA ENGINEERING & CONSTRUCTION


CORPORATION (HANWHA)

31

NOW HANWHA HAS THE ORGANIZATION WITH


EXPERIENCE RANGING FROM REFINERY THROUGH
PETROCHEMICAL AND DOWN TO FINE CHEMICALS
THROUGHOUT VARIOUS PROJECTS. WE HAVE ALSO

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

FURNISHED OUR PEOPLE WITH LOTS OF TOOLS AND


FACILITIES SO THAT THEY CAN WORK EFFICIENTLY AND
SAFELY, WHICH ENABLE US TO BE CERTIFIED FOR ISO
9001 AND 14001 AS SITE DRAINAGE
32

STORM WATER

33

STORM WATER RUNOFF WILL BE CONTROLLED SO THAT


DISCHARGED WATER QUALITY WILL MEET THE QUALITY
OF THE RECEIVING WATER. RAIN WATER WILL BE
DIVERTED AS MUCH AS POSSIBLE FROM FLOWING
ACROSS THE CLEARED AREAS BY MEANS OF
INTERCEPTOR TRENCHES UPSTREAM OF THE
CONSTRUCTION OR IT WILL BE CHANNELED.
INTERCEPTOR TRENCHES WILL BE DESIGNED TO
MINIMIZE EROSION. DRAINAGE WILL BE RE-ROUTED TO
THE NATURAL DRAINAGE SYSTEM. SEDIMENT
RETENTION SHOULD BE PROVIDED, AS NEEDED, DURING
CONSTRUCTION TO REDUCE OR PREVENT SILT
TRANSPORT FROM THE CLEARED AREAS TO THE
DRAINAGE.

34

Surface Water

35

SURFACE WATER WILL BE DRAINED FROM THE WORK


AREAS INTO LOCAL DRAINAGE AND WILL NOT BE
ALLOWED TO POOL UPON CLEARED AREAS. ALL
STAGNANT WATER OR OTHER SITES FOR POTENTIAL
BREEDING OF HARMFUL INSECTS ON CLEARED AREAS
SHALL BE MINIMIZED.

36

FOUL WATER

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

37

SEWAGE WILL BE PRODUCED AT TOILET FACILITIES, BY


LAUNDRY AND CLEANING ACTIVITIES AND IN COOKING
OPERATIONS. GREASE FROM THE COOKING OPERATIONS
WILL BE REMOVED BY MEANS OF OIL/GREASE TRAPS
PRIOR TO DISCHARGE INTO THE SANITARY WASTE
WATER SYSTEM. THE GREASE WILL BE MIXED WITH A
SORBENT MATERIAL AND MANAGED AS A SOLID WASTE.
LAUNDRY FACILITIES WILL USE LOW PHOSPHATE
DETERGENTS TO PREVENT DISCHARGE OF THIS
NUTRIENT IN THE TREATED EFFLUENT.

38

ALL SANITARY WASTEWATER WILL BE DIRECTED TO


PACKAGE TERTIARY SEWAGE TREATMENT SYSTEMS OR
TO A SEPTIC SYSTEM APPROVED BY THE EMPLOYER AND
THAT MEETS THE STANDARDS SET FORTH IN THE SAUDI
LAW.

39

STORAGE

40

FUELS, OILS, PAINTS, & CHEMICALS

41

DIESEL WILL BE THE PRIMARY FUEL ON SITE DURING


CONSTRUCTION. ALL GASOLINE WILL BE UNLEADED.
DIESEL FUEL WILL BE USED FOR POWER GENERATION
AND VEHICLE OPERATION.

42

SMALL SPILLS ARE MOST LIKELY WHEN FUEL IS


TRANSFERRED TO AND FROM TANKS. SMALL SPILLS LESS
THAN 18.95 LITERS (5 GALLONS) WILL BE MANAGED, IF
NEEDED, USING SORBENT MATERIALS WHICH WILL BE
PROVIDED BY CONTRACTOR IN A FUEL SPILL KIT AT THE
SITE.

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

43

HYDROCARBON CONTAMINATED SOIL WILL BE


EXCAVATED AND TAKEN TO A VOLATILIZATION PAD
WHICH WILL BE CONSTRUCTED SPECIFICALLY FOR THIS
PURPOSE. PERSONNEL WILL RESPOND TO SIGNIFICANT
SPILLS (GREATER THAN 18.95 LITERS) BY NOTIFYING THE
SITE ENVIRONMENTAL MANAGER. HYDROCARBON
SPILLS INTO SURFACE WATER WILL BE CONTAINED AND
REMOVED BY THE SPILL RESPONSE TEAM.

44

LUBRICANTS WILL BE RECEIVED IN STEEL DRUMS, OR


BULK STORAGE TANKS IF PRACTICAL. TO THE EXTENT
POSSIBLE, WASTE LUBRICANTS WILL BE RETURNED TO
THE ORIGINAL CONTAINERS AND A LABEL INDICATING
THAT THE PRODUCT IS INTENDED FOR
RECYCLE/DISPOSAL WILL BE APPLIED. WASTE LUBE OIL
WILL BE STORED AT THE POINT OF USE UNTIL TAKEN TO
A DESIGNATED APPROVED STORAGE FACILITY THAT
CONTAINS A ROOF AND CONTAINMENT BERMS. OIL
FILTERS WILL BE PUNCTURED AND GRAVITY DRAINED OF
OIL PRIOR TO DISPOSAL IN THE SOLID WASTE LANDFILL.

45

WASTE LUBRICATING OIL DRUMS WILL BE STORED ON


PALLETS IN THE APPROVED COVERED STORAGE AREA.
OIL WILL BE TAKEN OFF SITE BY CONTRACTOR FOR
RECYCLING IN THE QUICKEST TIME POSSIBLE TO AVOID
A BUILDUP OF WASTE OIL DRUMS ON SITE. SORBENT
MATERIALS PROVIDED AT THE DRUM STORAGE FACILITY
WILL BE USED IN THE EVENT OF SPILLS OR LEAKS.
LARGE SPILLS WILL BE MANAGED ACCORDING TO THE
PETROLEUM SPILL MANAGEMENT PLAN PREPARED BY
THE CONTRACTOR.

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

46

HAZARDOUS WASTE WILL BE REMOVED FROM SITE


BEFORE THE 90-DAY STORAGE TIME LIMIT HAS EXPIRED.

47

SECURITY

48

HAZARD ASSESSMENT WILL BE CARRIED OUT BY


CLARIFICATION OF:

49

THE EXPECTED DURATION AND FREQUENCY OF BEING


EXPOSED,

50

THE TYPE OF EXPOSURE I.E. VAPOR, DUST, OR LIQUID,


INHALATION OR ABSORPTION BY CONTACT, AND

51

MEANS OF REDUCING POTENTIAL RISK TO TOLERABLE


LEVEL I.E. KEEPING IN TIGHTLY SEALED CONTAINERS,
ISOLATING THE OPERATOR FROM THE MATERIAL (BY
PERSONAL PROTECTIVE EQUIPMENT, OR BARRIERS,
ETC.) OR MODIFYING OR IMPROVING THE OPERATION
METHODS.

52

HAZARDOUS MATERIALS, SUCH AS RADIOISOTOPES,


CHEMICALS, ETC., WILL BE KEPT IN SUITABLE
CONTAINERS ACCEPTED BY HSE MANAGER. THE
CONTAINERS WILL BE PROPERLY LABELED TO IDENTIFY
THE CONTENTS, NATURE OF HAZARD, HANDLING,
PRECAUTIONS, ETC.

53

AREAS WHERE HAZARDOUS MATERIALS ARE USED OR


STORED AND AREAS WHERE HAZARDOUS CONDITIONS
EXIST WILL BE IDENTIFIED AND PROPERLY ISOLATED
WITH ENCLOSURES OR BARRICADES.

54

EXPOSURE TO X-RAYS AND LASERS WILL BE STRICTLY


CONTROLLED. ALL RADIOGRAPHERS WILL BE TRAINED

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

PERSONNEL, AND ALL RADIOACTIVE SOURCES WILL BE


CONTROLLED UNDER THE PERMIT TO WORK PERMIT
SYSTEM. AREAS IN WHICH RADIOGRAPHY IS TAKING
PLACE WILL BE ROPED OFF TO RESTRICT THE ACCESS OF
UNAUTHORIZED PERSONNEL. NO RADIO-ACTIVE
MATERIAL WILL BE STORED ON SITE.
55

MARKING

56

ANY TOXIC SUBSTANCES PROHIBITED POSSESSING OR


USING BY LAW AND REGULATION, SUCH AS ASBESTOS OR
ASBESTOS CONTAINING PRODUCT, PCBS, ETC. WILL NOT
BE USED ON THIS PROJECT.

57

FOR OTHER TOXIC SUBSTANCES, SUCH AS CHEMICALS,


INCLUDING SOLVENTS, CATALYST, ETC., THE SUBCONTRACTORS OR SUPPLIERS WILL SUBMIT MATERIAL
SAFETY DATA SHEETS (MSDS) TO HSE MANAGER FOR
INFORMATION. MATERIAL SAFETY DATA SHEETS WILL BE
USED FOR RISK ASSESSMENT AND ESTABLISHING RISK
CONTROL MEASURE, WHICH WILL COVER HOW THE
SUBSTANCES ARE STORED, USED AND DISPOSED WHILE
THEY ARE ON THE SITE.

58

THE ASSESSMENTS WILL STATE THE PRECAUTIONS TO BE


TAKEN BY PERSONNEL WHO USE OR CONTACT THE
SUBSTANCES ON THE WORK SITE.

59

WRITTEN INSTRUCTIONS FOR HANDLING OF HAZARDOUS


SUBSTANCES WILL BE ESTABLISHED AND DISPLAYED
NEAR THE HANDLING AND STORAGE LOCATION. THE
INSTRUCTIONS WILL INDICATE:

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

60

SUBSTANCE NAME

61

NATURE OF THE HAZARD (S)

62

HANDLING PRECAUTIONS

63

EMERGENCY TREATMENT AFTER EXPOSURE TO THE


SUBSTANCE

64

SPILL CLEAN-UP

65

REMOVAL

66

THE INVENTORY OF HAZARDOUS SUBSTANCES SHOULD


BE RECORDED AND UPDATED, PERIODICALLY INCLUDING
THE NAMES OF SUBSTANCES, THE VOLUME BROUGHT IN
AND THE VOLUME CONSUMED ANY INCIDENT REPORTS,
ETC.

67

SPECIAL HSE TRAINING WILL BE GIVEN TO EMPLOYEES


WITH A RISK EXPOSED TO HAZARDOUS SUBSTANCES.
PERSONNEL EXPOSED TO OR HANDLING SPECIFIC TOXIC
CHEMICALS OR SUBSTANCES OR RADIOACTIVE
SUBSTANCES WILL RECEIVE PERIODIC MEDICAL
EXAMINATIONS.

68

WASTE MANAGEMENT

69

WASTE MINIMIZATION

70

WASTE MINIMIZATION MEANS THE REDUCTION, TO THE


EXTENT PRACTICABLE, OF THE VOLUME, THE TOXICITY
LEVEL OF THE WASTE GENERATED, THE TREATMENT
REQUIRED AND DISPOSAL. WASTE MINIMIZATION
FOCUSES ON SOURCE REDUCTION, RECYCLING AND
TREATMENT FOR REUSE. SOME OPPORTUNITIES EXIST

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

FOR WASTE MINIMIZATION AND EFFORTS WILL BE MADE


TO EXPLOIT THEM.
71

NON-HAZARDOUS CONSTRUCTION WASTE MATERIALS


GENERATED DURING CONSTRUCTION, I.E., SCRAP METAL,
SCRAP WOOD, TIMBER, ETC., WILL BE COLLECTED AND
KEPT FOR FUTURE DISPOSAL. ITEMS THAT MAY BE
RECYCLED ARE:

72

TIMBER AND WOOD PACKING FOR GENERAL USAGE;

73

BATTERIES, FOR LEAD CONTENT;

74

OFF-CUTS FROM METALS WILL BE COLLECTED AND SOLD


TO SCRAP BUYERS;

75

GLASS WASTE WILL BE COLLECTED AND RESOLD TO


GLASS WASTE BUYERS;

76

EXCAVATED FILL MATERIAL AND CONCRETE WASTE


WILL BE USED AS MUCH AS POSSIBLE FOR BACKFILL
PURPOSES; THIS MAKES ECONOMIC SENSE AS WELL AS
CAUSING LEAST DISRUPTION TO THE ENVIRONMENT,
OTHERWISE EXCAVATED MATERIALS WILL BE DUMPED
IN DESIGNATED AREAS; AND

77

WASTE OIL WILL BE STORED TEMPORARILY PRIOR TO


DISPOSAL.

78

WASTE TREATMENT & STORAGE

79

THE SERVICE FOR WASTE COLLECTION AND


TRANSPORTATION WILL BE SUBCONTRACTED TO A
LOCAL WASTE MANAGEMENT SUBCONTRACTOR.
SUBCONTRACTOR IS RESPONSIBLE FOR COLLECTION,
FINAL SEGREGATION OF WASTE TO RECYCLE, REUSE AND

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


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UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

DISPOSAL OF AT AN APPROVED OUTSIDE WASTE


DISPOSAL FACILITY AWAY FROM SITE. SUBCONTRACTOR
WILL ALSO BE RESPONSIBLE FOR RECORDING WASTE
PER THE SPECIFIED FORMAT AND SUBMITTING THE
RELATED DOCUMENTS TO CONTRACTOR HSE TEAM.
80

HOWEVER THE FOLLOWING MEASURES WILL BE TAKEN


IN GENERAL:

81

WASTE WILL BE TRANSPORTED IN A SAFE AND


RESPONSIBLE MANNER;

82

PROHIBIT THE OVERLOADING OF VEHICLES WITH WASTE


LOADS;

83

PROVIDE CONTAINMENT OR VINYL BAG DURING


TRANSPORTATION; AND

84

VEHICLES SHALL BE PROVIDED WITH NETTING OR


TARPAULIN TO PREVENT FLYING OF WASTE.

85

WASTE DISPOSAL

86

Waste will be finally disposed of two ways based on whether it has a


value or not. Waste of "value" i.e. that which can be sold to recyclers or
handed over free of cost. Waste of "no value" will be disposed of at
approved and designated waste disposal areas only by local Waste
Disposal Subcontractor.INTRODUCTION
This procedure will be applied to the Contractor controlled Site preparation,
construction, pre-commissioning and commissioning activities for the Hanwha
Overseas Project.

87

OBJECTIVE

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

The procedure is designed to provide a safe system of work that can be applied to
works identified by virtue of perceived risks, as requiring a PTW and provisions
contained in this document have been developed to ensure adequacy of control over
the safe conduct of activities on site.

88

DEFINITIONS AND ABBREVIATIONS


Employer : Saudi Arabian Mining Company (Maaden)
PMC : Fluor
Contractor: Hanwha Engineering and Construction (HENC)
Sub-Contractor: Contractors Design & Engineering, Fabrication and
Erection contractor.
HSE: Health, Safety & Environment
PTW: Permit to Work, A document endorsed by respective person who
wishes to perform non-routine or potentially hazardous work within a
restricted area.
LEL: Lower Explosive Limit, The percentage of flammable or explosive gas
in air below which, the combustion will not take place.
LV/HV: Low Voltage/High Voltage
Cold Work: Work where there is no energy or potential source of ignition.
It is a work which has been assessed and found to contain residual risk that
can be tolerated. It may cause injury, equipment damage or environmental
harm if it is not carried out with due care, attention and strict adherence to
instructions specified to perform it safely.
Hot Work: Work in which heat is applied or generated or there is a
generation of spark that can ignite combustible material and can cause fire
or explosion. It includes welding, cutting, application of flame, grinding,
riveting, etc.

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

Hazardous Work: Work with a reasonable risk of personnel injury,


equipment damage or environmental harm unless safety precautions are
taken.
Examples: hot work, confined space entry, excavation, work on combustible /
toxic lines/pressurized systems, entry into hazardous atmosphere with the use
of breathing apparatus, radiography (ionizing radiation), diving operations,
work on live electrical equipment etc.
Work on Live Equipment: Work intended to be carried out on equipment
which is live and contains potentially harmful energy. This type of work is
permitted i) only when the equipment cannot be made dead (isolated &
earthed) and ii) for a period less than 8 hrs. A pre-work risk assessment
shall be completed and the work performed in line with organizational
procedures.
Work at Height: Work which is carried out above the ground where there
is a risk of persons or material falling or structures collapsing.

89
89.1

RESPONSIBILITY
Site Manager
Site Manager has the sole authority to approve the permit and he will be PTW
Approver for work activities from site preparation to pre-commissioning and
Contractor Commissioning Manager will be the PTW Approver during
commissioning in Hanwha Overseas Project..
Site Manager can nominate a Discipline Superintendent as a PTW Approver during
his absence and for better operation of construction site. The name of nominated
Discipline Superintendent shall be informed to the related personnel.
Site Manager will hold ultimate responsibilities in ensuring a PTW procedure is
developed, effectively implemented and regularly updated and maintained to suit the
current construction activities throughout the project.

89.2

Site HSE Manager

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

Site HSE Manager shall be responsible for the continuous monitoring of the
implementation of this procedure.
Site HSE Manager will provide feedback on performance and assist Contractor and
Sub-Contractor to plan and coordinate the work to effectively implement the
requirements of the procedure.

89.3

PTW Approver
PTW Approver shall be responsible to:
be fully aware of site conditions, the type of work to be carried out and all
the requirements stated in the Permit.
conduct an onsite inspection together with PTW Receiver to ensure that site
conditions are safe to permit the work and all requirements stated in the
PTW are implemented prior to the approval of the PTW.
withhold the issuance of the PTW if the requirements are not met, or site
conditions are not safe for the work to be carried out.
advise PTW Receiver of appropriate countermeasures to be taken, if
noticing the presence of any other potential hazards, risks that may
jeopardize the safety of the worker, tools or equipment.
ensure that all required safety-monitoring measurements are properly done
and so stated in the PTW.
ensure that all personnel involved in the work are fully aware of emergency
procedures.
Once informed the work is completed, PTW Approver shall visit the site jointly with
PTW Receiver to ensure that the work is ceased and the site is kept clean and tidy
and that there is not any ignition material.

89.4

PTW Receiver

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Task Supervisors of Sub-Contractor who are directly responsible for the work stated
in the PTW will be a PTW Receiver.
PTW Receiver will fully brief the work crew to ensure that requirements are clearly
understood by the crew under his supervision.
PTW Receiver will be responsible to:
ensure that the work is performed in accordance with the conditions
specified in the permit. He will remain at the work site to supervise the
work.
ensure that under no circumstances will by him or his crew change the
original scope of the work, which is described in the permit.
request a new permit in the event a change in the scope of the work
becomes necessary.
stop the work immediately, whenever site conditions are drastically
changed, in collaboration with Safety Supervisor, and inform PTW
Approver of the change for further instruction.
stop the work immediately and shut down all equipment upon the
occurrence of an emergency.
report the completion of the work or the expiration of the validity of a
PTW to PTW Approver, and ensure that the site is kept clean and tidy
without any smouldering/ignition sources remaining before leaving the
work area.
request for revalidation of a PTW at least two hours before the expiration,
if the work in progress requires extending the time of validity stated in the
PTW.

89.5

Discipline Supervisor/Engineer
Contractor Supervisor/Engineer will define the scope of the work requested in the
PTW.
Contractor Supervisor/Engineer will be responsible to:

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ensure that all sections of PTW are duly completed.


ensure that all required safety precautionary measures are stated in the
PTW and he will consult their Contractor safety supervisor for professional
advice.
conduct an onsite inspection jointly with PTW Receiver to ensure that site
conditions are safe to commence the work and all requirements stated in
the PTW are satisfied prior to issuance of the permit.
advise PTW Receiver of appropriate countermeasures to be taken, if
noticing the presence of any other potential hazards, risks that may
jeopardize the safety of the worker, tools or equipment.
check that all required safety-monitoring measurements are executed as
stated in the PTW.
ensure that all personnel involved in the work are fully aware of established
emergency procedures.
ensure that a pre-work meeting between all key personnel from Contractor
and Sub-Contractors involved in the work are carried out prior to work
commencement.

89.6

HSE Supervisor
HSE Supervisor will verify the PTW and will advise PTW Approver if the
requirements are not met, or site conditions are not safe for the work to commence.
Only after complete verification of the PTW and compliance of work area to safety
requirements will the Contractor Safety Supervisor endorse the PTW.
The HSE Supervisor will be responsible:
To advise a PTW Receiver of appropriate countermeasures to be taken, if
noticing the presence of any other potential hazards or risks that may
jeopardize the safety of the worker, tools or equipment.
To ensure that all required gas monitoring measurements by Sub-

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Contractor are carried out and confirmed prior to issuance of Confined


Space Entry Permit, as well as Hot Work Permits in areas under operation,
and that regular monitoring is done and noted on the PTW.
To maintain a log sheet and assigns control numbers to all Permits to Work
applications.
for full clerical control of the system including retention of the closed out
Work Permits and distribution to relevant parties.

89.7

Underground Facilities Engineer


Contractor Underground Facilities Engineer will be fully aware of the underground
components already installed, which has been constructed under his responsibility.
The Underground Facilities Engineer will check the applied Excavation Permit,
confirm and give comments so that the work might not damage any existing
underground facilities.
The Underground Facilities Engineer will be appointed for the following facilities;
U/G electric & telecom cables (temporary)
U/G electric & telecom cables (permanent)
U/G piping (permanent)
U/G temporary facilities (except electrical)
Civil (permanent)

90

AREA CLASSIFICATION
Throughout construction phase, the following areas will be categorized as follow:
Grass Root Area
Existing Facilities Areas

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Grass Root Areas are areas fenced up by Contractor allocated for the purpose of
construction for the Hanwha Overseas Project.
These areas will include the following:
Main construction worksite
Temporary Facilities
Lay-down area
Accommodation area
Existing Facilities Areas are all Client existing facilities areas including main
construction site and temporary facility sites during initial site survey and site
preparation phase prior to fencing up.

91

TYPES OF PERMIT TO WORK SYSTEM


During the project activities, two types of work permit system will be enforced:
Contractor Permit to Work System
Client Permit to Work System
The Contractor Permit to Work System shall be governed by this procedure and
cover the following project phases in Green Root Area:
Site Preparation
Construction
Pre-commissioning
The Client Permit to Work System will be implemented on site early before the
beginning of plant commissioning activities and any activities in Existing Facilities
Areas and also can be implemented during commissioning stage.

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92

TYPES OF WORK REQUIRING PTW


Any work failing into the following categories which executed by Sub-Contractor
shall require obtaining the PTW issued by the Contractor. Sub-Contractor shall not
commence the work activities which described in the following section without the
related PTW and shall follow the procedure of this PTW Procedure.

92.1

Cold Work
This PTW is required for the following activities that does not fall into the Hot
work, Excavation, Confined Space Entry, Crane Operation, Radiation Work,
Electrical Work and Removal of Platform, Grating, Handrail and Stair Threads. The
following activities are as below:
All works that involve the removal of platform, grating, handrail, stair
threads and other parts of a structure which may expose workers to hazard
of falling from a height.
Pneumatic test
Seal a vessel or re-charge a line Clearing of punch list items on equipment
that has not yet been commissioned or operated.
Clearing of punch list items on equipment that has not yet been
commissioned or operated.
Other required works
Additional work activities shall be applied this Cold Work Permit after Client and
Contractor agrees to apply the additional work activities required PTW.

92.2

Hot Work
Any work in a live, restricted or commissioned area requires a PTW. Particular care
and attention will be given to the selection of tools and equipment to be used in the

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area in case ignition sources may be introduced. But a Hot Work Permit is required
precisely because an ignition source is introduced.
The following are potential ignition sources which involve spark travel:
Brazing
Grinding
Burning
Dry abrasive blasting
Chipping including use of a needle gun
Welding
Open fires and smoking materials
Explosives
Other potential ignition sources may include, but are not limited to, the following:
Cathodic protection
Electric tools or lights
Energized electrical work in classified area
Extension cords equipped with non-explosion proof connector
Generators
Internal combustion engines
Iron sulfide exposed to air (if not kept wet)
Soldering

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Vehicle
Any work in a live, restricted or commissioned area requires a PTW. Particular care
and attention will be given to the selection of tools and equipment to be used in the
area in case ignition sources may be introduced.
Hot Work is required for any work that will introduce heat and ignition sources (e.g.
welding, grinding, plate cutting using oxy-acetylene gas, etc.) and performed in any
of the following areas:
Inside occupied office areas
Within 15 meters of hydrocarbon source
In a confined space
Other areas where hot work permit is deemed necessary by Contractor
depending on work location and degree of fire hazard within the work area
constant gas monitoring may be required.

92.3

Excavation
Excavation is required for any excavation work carried out in following all areas:
Inside of any operational areas
Within 3 meters of underground pipeline, cables
Within 3 meter of underground facilities
Any other excavation not covered in 3 items above but has a depth of more
than 1.5 meters.
Pile driving, soil boring, drilling, sheet piling and other similar activities that expose
underground facilities to risk of being damaged are covered by the provisions of this
section.
All existing underground services within the vicinity of excavation will be
confirmed by authorized Contractor personnel. Location map showing the location

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and depth of services will be attached to the permit prior to approval.

92.4

Confined Space Entry


Confined space entry is required for any of the following work categories:
Any entry into manholes
Any entry into vessels, stacks, silos and other enclosed spaces
Any entry into and carrying out of works inside steel tanks
Any entry into other spaces not mentioned above where ;
-

There is a possibility of oxygen deficiency

Harmful air contaminants have the potential hazard or are likely to be


present

Access or egress is restricted.

Where an excavation depth exceeds 1.2 meters.

92.5

Crane Operation
Crane Operation covers all lifting activities that require lifting study, i.e., Class 2, 3
and complex lifts as defined. For clarification purposes, lifting of 20 or 40 long
container is classified under Class 1 lift provided the weight limit of 20 ton is not
exceeded.

92.6

Radiation Work
Radiation Work covers all site works that involve the use of radioactive materials,
specifically for testing of welded joints.
Radiography shall only be carried out subject to 24 hours in advance notification for
radiation work at site. Before a PTW for Radiation Work is issued, the notification

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shall be given to all Sub-Contractors and Client/PMC and Contractor.


Note: Radiography shall only be carried out by competent/certified NDE
technician(s) in tine with the Sub-Contractors duly approved procedure and such
activities will be programmed wherever possible after normal working hours.

92.7

Electrical Work
The Electrical Work is required for all electrical works under the following
conditions:
When de-energization of existing power line or equipment is required,
before energization of LV/HV cable or equipment
When the work to be carried out is in close proximity (less than 3.0 meters)
to an existing high voltage line or permanent electric equipment.
During testing and commissioning of permanent equipment or at any time
when exposure to live circuit is present.
Reconnect electricity
Electrical Work Permit is not required during routine maintenance of generators and
operation of welding machines used during the construction stage.

93

93.1

OPERATIONAL PROCEDURE FOR PERMIT TO WORK


SYSTEM
Application of PTW
Sub-Contractors task Supervisor (PTW Receiver) prepares relevant PTW and
submits application (fill in carbon copy format consisting of 3-color copies
(white/red/yellow) to Contractor Supervisor/Engineer for review and verification
before 14:00 hours on the day before commencement of work. When necessary,
further explanation or check list which shows the location and the detail of the work
will be attached.

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93.2

Review and Verification of PTW


Contractor Supervisor/Engineer scrutinizes the contents of each PTW Application
and verifies that all the pertinent safety precautions and requirements are clearly
specified therein.
Contractor Supervisor/Engineer confirms in the field the preparedness of work area
and correctness of information contained in the PTW Application. He then signs on
the PTW upon verification.
For excavation permits, Contractor Supervisor/Engineer (including electrical
engineer) will coordinate with assigned Contractor responsible personnel (basically
line Managers/Superintendents) who are authorized to check and ascertain the
presence of any underground facilities within the vicinity of planned excavation.
The Contractor assigned Supervisor/Engineer signs on the appropriate space
provided.
Hot Work Permits require verification and endorsement by Contractor Safety
Supervisor in-charge of the live area where work will be conducted.
After review and verification, Contractor Supervisor/Engineer submits the PTW to
the Contractor Safety Supervisor for control check.

93.3

Registration of PTW
Contractor Safety Supervisor assigns a control number and registers the PTW on a
log sheet.
The control number of the Permits is controlled and classified for each SubContractors PTWs.
Contractor HSE Supervisor will serve permit to Contractor Supervisor/Engineer
with comments considering site conditions.

93.4

Approval of PTW
PTW is forwarded to PTW Approver by Contractor Supervisor/Engineer for
approval.
PTW Approver checks and signs Permits to Work after check the working condition
at site.

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93.5

Receiving of PTW
Before work commencement, Joint Site Inspection will be conducted at the work
site, where Contractor Supervisor/Engineer will bring the PTW (full set). Contractor
Supervisor/Engineer, Contractor Safety Supervisor and PTW Receiver will come to
the work site together to check for compliance to requirements stated in the PTW.
In case of Confined Space Entry Permit, oxygen and harmful air content will be
measured by Contractor Safety Supervisor before the work commencement and
periodically during the work. The test results will be recorded on the work permit.
Contractor Safety Supervisor measures oxygen level and checks for presence of
flammables and/or toxic gas at worksite before comment of work and every 20
minutes during the Confined Space Work.
A pre-work meeting attended by Contractor Supervisor/Engineer and SubContractor personnel will take place before PTW is executed.
A copy of the Approved PTW (white, red copy) is given by the Contractor
Supervisor/Engineer to the PTW Receiver.
Yellow copies will be attached on PTW Notice Board at Contractor office.
Red copies will be displayed on PTW Notice Board nearby working area at site by
the Receiver and white copies will be filled (or kept) at Sub-Contractor office.

93.6

Closing of PTW
When the day of work is completed and no further work is to take place under a
PTW, immediately, the PTW Receiver will check that the work has been completed
and the work site is safely closed.
The PTW Receiver will sign off and return the PTW (red and yellow copies) with
the Contractor Supervisor/Engineers signature to Contractor Safety Supervisor for
closing immediately upon completion.

93.7

Revalidation of PTW
Validity of the PTW will be restricted to hours as specified in the PTW. No works
will be carried out after the validity has expired unless revalidation of the PTW is
obtained or a new PTW is approved by the PTW Approve.
If the work in progress is deemed to extend beyond the validity period, the PTW
Receiver will obtain revalidation from the PTW Approver at least two hour before

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expiry.
In case that the work is not completed within the validity period, the PTW Receiver
returns the PTW (red and yellow copies) with the Contractor Supervisor/Engineer
signature to the PTW Approver for revalidation at least two hours before expiry.
PTW Approver revalidates and returns permit (red and yellow copies) to the PTW
Receiver through Contractor Supervisor/Engineer.

93.8

Cancellation of PTW
An approved PTW will be automatically cancelled under the following conditions:
There is a complete change in activities from than the ones specified in the
permit.
Work area is deemed unsafe, requiring work to be suspended.
An emergency situation exists.
A canceled PTW will be marked by Contractor Safety Supervisor accordingly and
returned to Contractor HSE supervisor for filing.
A canceled PTW cannot be revalidated; hence, a new PTW application will be made
prior to resumption of work.

94

EMERGENCY OF PTW
When an emergency, such as a fire incident, has taken place the Receive of the PTW
will immediately stop all works and shut down all equipment.
All permits to Work will be nullified by the Receiver of permit. No work will be
resumed unless new Permits to Work have been issued out by the Approver.
Prior to the issuance of a new PTW, the Approver of the PTW will visit the work site
to ensure that there is no imminent hazard/risk present and that the work site is safe
for work to proceed.

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ATTACHMENT 1

COLD WORK PERMIT

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Details of Work:

Work Location:
Description of Hazards:
Expected Work Period: From

hrs To

hrs

Date:

Other Permit Required:


Task Supervisor Company/Name/Position:
Workers:
No. of Workers:

Signature:

SignatureNo. of

Equipment & Tools to be used:


Personal Protective Equipment (PPE)

..............................................

Helmet

Safety Glass

Goggle

Face Shield

Must Mask

Mask-Respirator

Mask-Comp. Air Line

Mask-Airl ine-Blower

Mask-Self-Contained

Ear Plug

Ear Muff

Leather Glove

Cotten Glove

Rubber Glove

Pastic Glove

Safety Shoes

Rubber Safety Boots

Full Body harness

Work Visual Jacket

Life Jacket

Signal Flag

Rubber Glove

Rain Coat

Fire Extinguisher

Warning Sign/Notices

Barricade

Lighting

Life Line

Scaffoding/Work Platform

Road Closure

Watch Man

Signal Man

Special Training

Safety Personnel Covered

Leather Glove

Gas Test

Work Place Safety Precaution

Permit Approval
Validity of the Permit: From

hrs. To

Reviewed by (Contractor Line S/V)

Name/ Position:

Control Check by (Contractor HSE Supervisor) Name/ Position:


Approved by

Name:/ Position:

Received by (Sub-Contractor S/V)

Name/ Position:

................

hrs.

Date:

SiSiggnature:
Si Signature:

Signature:
/

Signature:

Permit Revalidation
Day

Date
Time
Prepared
Approved
Permit closure
Closed by (Receiver) Name:/ Position:
(Approver) Name/ Position:

/
/

Date/Time closed:
Date/Time closed:

Signature:
Signature:

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ATTACHMENT 2

HOT WORK PERMIT

Details of Work:
Work Location: SKCH Southren lay down
Description of Hazards:
Expected Work Period: From 5am

hrs To 7AM

hrs

Date: 9 JAN 2016

Other Permit Required:


Task Supervisor Name/ Position: GANESH

/SUP

Signature:

No. of Workers: 4

Equipment & Tools to be used:


Safety Checks: Y: Yes

N: No,

N / A: Not Applicable
Item

NA

Remarks

Depressurized, drained, flushed, purged


Isolated/blinded from system

Process, utility, electrical

No combustible material
Explosion proof electrical equipment
Fire wall
Earthing against static electricity

Caution sign boards


Standby fire fighting equipment
Safety instructions given to workers

Flammable Gas Testing Results: Before work start


Name

Time

Content

Signature

Comments/Remarks:
Permit Approval
Validity of the Permit: From 5am
Reviewed by (Contractor Line S/V)

hrs

To 7AM
hrs
Name/ Position:

Date: 09
/

JAN 2016
Signature:

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Control Check by (Contractor HSE Supervisor)

Name/ Position:

Signature:

Approved by
Received by (Sub-Contractor S/V)

Name:/ Position;

Signature:

Name/ Position:

Signature:

Permit closure
Closed by (Receiver) Name:/ Position
(Approver) Name/ Position:

/
/

Date/Time closed:

Signature:

Date/Time closed:

Signature:

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ATTACHMENT 3

EXCAVATION PERMIT

Details of Work:
Location of Work:
Depth of the excavation:
Expected Work Period: From

hrs To

hrs

Date:

Other Permit Required:

Task Supervisor Company/ Name/Position:

Signature:

No. of Workers:

Equipment & Tools to be used:


Safety Checks: Y: Yes

N: No,

N / A: Not Applicable

Item

NA

Underground obstructions identified (marked sketch attached)

Remarks
Hand digging required to locate obstruction

Marking for exact excavation location


Approved Work Method Statement provided

For deeper than 1.5 m

Shoring/support, or slope provided


Adequate ingress/egress provided

For deeper than 1.5 m

Signs & robust barricade provided

Along/Around excavation

Drainage system provided


Workers received safety training
Disposal area for excavated soil identified
Access along the excavation maintained

At least 1 meter wide

Underground Obstructions:
Description

NA

Checked - - Comment by:

U/G electric & telecom cables


U/G piping
U/G temporary facilities, Civil(Permanent)
Special Notes:

Permit Approval:
Validity of the Permit: From

hrs to

hrs

Date

Reviewed by (Contractor Line S/V)

Name/ Position:

Signature:

Control Check by (Contractor HSE Supervisor)

Name/ Position:

Signature:

Approved by

Name/ Position:

Signature:

Date:

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Received by (Sub-Contractor S/V)

Name/ Position:

Signature:

Permit closure:
Closed by (Receiver) Name/ Position:

Date/Time closed:

Signature:

(Approver) Name/ Position:

Date/Time closed:

Signature:

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ATTACHMENT 4

CONFINED SPACE ENTRY PERMIT

Details of Work:

Work Location:
Description of Hazards:
Expected Work Period: From

hhrs To

hrs

Date:

Other Permit Required:


Task Supervisor Company/ Name/ Position:

Signature:

................. No. of Workers:

Equipment & Tools to be used:


Safety Checks Y: Yes

N: No,

N / A: Not Applicable

Item

NA

Remarks

No hazardous substances present

Inside vessel

Isolated/blinded from system

process,utility, elec.

No combustible material inside


Natural/forced ventilation provided
Breathing apparatus being used

specify type

Explosion proof electrics furnished

If necessary

Adequate lighting provided

Flame proof low voltage

Look out or rescue staff standing by outside confined space

Tally board present

Workers to work in pairs


Lifeline to be furnished

safety harnesses to be worn

Standby rescue equipment


Workers received safety training
Other necessary precautions
Communication with work party inside

To raise alarm

Communication to raise alarm in HSE department

Atmospheric Measuring Result

O2 Content Results:
Name

Time

Flammable Gas Testing Results :


Content

Signature

Name

Time

Content

Signature

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Remarks:

Remarks:

Permit Approval:
Validity of the Permit: From

hrs .

To

hrs

Reviewed by (HAMWHA Line S/V)

Name/ Position:

Control Check by (Contractor Safety Supervisor)

Name/ Position:

Approved by

Name/ Position:

Received by (Sub-Contractor S/V)

Name/ Position:

hrs.

Date:
Signature:
Signature:
Signature:
Signature:

Permit Revalidation
Revalidated
Approver

Time: From

Name/ Position:

hrs

To

hrs

Date/ Time:

Date :

Signature:

Permit closure
Closed by (Receiver) Name/Position:
(Approver) Name/Position:

Date/Time closed:

Signature:

Date/Time closed:

Signature::

Pre-work Meeting Attendance:


Contractor (Name & Signature)

Sub-Contractor (Name & Signature)

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UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

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UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

ATTACHMENT 5
PERMIT

CRANE OPERATION & LIFTING

Details of Work:
Location of Work:
Description of Hazards:
Expected Work Period: From

hrs To

hrss

Date:

Other Permit Required: :


Crane Type :

Model No. :

Vehicle No.:Operator Name:

Registration by:
Type of the Load to be lifted:

Certificate No.:

Validity:
Maximum Weight of the Load:

Task Supervisor Company/ Name/ Position:


Workers:
Crane Operator Name:

Safety Checks

Sling-man:

Y: Yes
Item

Signature:

No. of

Signalman Name:

N: No,

N / A ; Not Applicable
Y N N/A

Crane operator holding valid Licence

Remarks
No. Validity:

Crane travel routes determined


Crane operating area determined
Crane siting on firm foundation

Outrigger Padding

Area roped off & signs displayed


Underground facilities protected

By metal plates, etc.

Overhead power cables protected

Control access

Equip. facilities in vicinity guarded


All safe guards furnished
Sling wire certified or tested

SWL

Lifting Gear colur coded


Other necessary Precautions:

Permit Approval
Validity of the Permit: From

hrs.

To

hrs .

Date:

Reviewed by (HAMWHA Line S/V)

Name/ Position:

Signature:

Control Check by (Contractor Safety Supervisor)

Name/ Position:

Signature:

Approved by

Name/ Position:

Signature:

Received by (Sub-Contractor S/V)

Name/ Position:

Signature:

Permit Revalidation

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

Time:

From
hrs

Revalidated
Date :
Approver

Name/ Position:

Signature:

Permit closure
Closed by (Receiver ) Name/ Position:

Date/Time closed:

(Approver) Name/ Position:

Date/Time closed:

Signature:
Signature:

To

o
hrs

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

ATTACHMENT 6

RADIATION WORK PERMIT

Details of Work:
Work Location:
Description of Hazards:
Expected Work Period: From

hrs To

hrs Date:

Other Permit Required:

Task Supervisor Company/ Name/ Position:

Signature:

No. of Workers:

Details of Classified Workers carrying out Work :


Name

ID No.

License No.

Detail of Radiation Source


(a) Gamma-ray or X-ray apparatus ( Mmake/ type ) :
(kV)
(b) Sealed source type:
(c)

Sstrength: _______

Max. tube voltage: _______


Ccuries

Serial No:

Safety Checks:

Y: Yes

N: No,

N/A: Not Applicable

Item

NA

Remarks

Radiation areas barricaded


Caution notice posted
Radiation area boundaries monitored
Warning lights etc. positioned
Rad. meters checked & calibrated
Remote handling equip. checked
Sealed source container checked
Other Necessary Precautions
Permit Approval
Validity of the Permit: From

hrs. To

................

hrs.

Reviewed by (Contractor Line S/V)

Name:/ Position:

Signature:

Control Check by (Contractor Safety Supervisor)

Name/ Position:

Signature:

Approved by

Name/ Position:

Signature:

Date:

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

Received by (Sub-Contractor S/V)

Name/ Position:

/:

Signature:

Permit Revalidation
Revalidated
Approver

Time

From

hrs ToO

Name/ Position:

hrs

Date :

SignatuSignaturerere :

Permit closure
Closed by (Receiver): Name/ Position:
(Approver): Name:/Position:

Date/Time closed:
/

Date/Time closed:

Signature:
Signature:

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

ATTACHMENT 7

ELECTRICAL WORK PERMIT

Details of Work:

Work Location:
Description of Hazards:
Expected Work Period: From

hrs To

hrs

Date:

Other Permit Required:


Task Supervisor Company/Name/ Position:

Signature:

No. of Workers:

Equipment & Tools to be used:


Safety Checks:

Y: Yes

N: No,

N/A: Not Applicable

Item

A. Work Requiring Isolation


Isolation plan provided
Approved Work Method Statement Provided
All switch boxes double locked up
Warning notices provided
Work area fenced or roped off or screened
Apparatus dead proved by test
Earthing provided
Other necessary precautions
B. Work on Live Equipment
Approved Work Method Statement provided
Safety equipment provided
- Insulating rubber gloves
- Insulating rubber boots
- Insulating rubber mats
- Other tools and equipment
Danger & caution notice posted& Access Controlled
Safety Training Provided
Other necessary precautions

Special Note

NA

Remarks

UMM WUAL PHOSPHATE


PROJECT Phosphoric Acid Plant
Contract No.: 14-KB-001
Doc. No.: MD-512-3000PC-CS-PRO-0005

PROCEDURE

Rev. Date : 07-Jan-2014


Rev. No.: A01

UMM WUAL PHOSPHATE PROJECT


Phosphoric Acid Plant

Any Electrical work that requires isolation will have a Checklist for the Electrical Isolation Certificate and will be duly signed and witnessed by the
Contractor Electrical Engineer responsible for the work.

Permit Approval
Validity of the Permit: From

hrs s.

To

hrs

Reviewed by (Contractor Line S/V)

Name/ Position:

Control Check by (Contractor Safety Supervisor)

Name:/ Position:

Approved by
Received by (Sub-Contractor S/V)

Date:

Signature:
/

Signature:

Name:/ Position:

Signature:

Name/ Position:

Signature:

Permit Revalidation
Revalidated Time: From
Approver

hrs To

Name/ Position:

.....

hrs

Signature

Permit closure
Closed by (Receiver) Name/ Position:

: /

(Approver) Name/ Position:

/ :

Date/Time closed:
Date/Time closed:

Signature:
Signature:

Pre-work Meeting Attendance:


Contractor (Name/ Position & Signature)

Sub-Contractor (Name/ Position & Signature)

1.

1.

2.

2.

3.

3.

4.

4.

5.

5.

Date :

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