Output Summary

Page 1

Released to the following HTRI Member Company:

hdol
Admin
Xist Ver. 6.00 SP3 26-09-2011 16:58 SN: 1500214683

MKH Units

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
See Data Check Messages Report for Informative Messages.
See Runtime Message Report for Warning Messages.
Process Conditions

Hot Shellside

Fluid name
Flow rate
(1000-kg/hr)
Inlet/Outlet Y (Wt. frac vap.)
Inlet/Outlet T
(Deg C)
Inlet P/Avg
(kgf/cm2A)
dP/Allow.
(kgf/cm2)
Fouling
(m2-hr-C/kcal)

1.000
176.00
13.173
0.380

Cold Tubeside

CO2 gas
55.0116 *
0.994
41.00
12.983
0.500
0.000300

0.000
35.00
4.533
0.313

cooling water
388.500 *
0.000
39.92
4.377
0.500
0.000400

Exchanger Performance
Shell h
Tube h
Hot regime
Cold regime
EMTD

(kcal/m2-hr-C)
(kcal/m2-hr-C)
(--)
(--)
(Deg C)

425.87
6243.93
Ann-Mist
Sens. Liquid
28.8

Actual U
Required U
Duty
Area
Overdesign

Shell Geometry
TEMA type
Shell ID
Series
Parallel
Orientation

(--)
(mm)
(--)
(--)
(deg)
(--)
(mm)
(mm)
(--)
(deg)
(--)
(--)

Thermal Resistance, %
Shell
Tube
Fouling
Metal

66.58
5.83
23.09
4.50

283.55
220.59
1.9065
299.879
28.55

Baffle Geometry
BEM
900.000
1
1
0.00

Baffle type
Baffle cut
Baffle orientation
Central spacing
Crosspasses

Tube Geometry
Tube type
Tube OD
Length
Pitch ratio
Layout
Tubecount
Tube Pass

(kcal/m2-hr-C)
(kcal/m2-hr-C)
(MM kcal/hr)
(m2)
(%)
(--)
(Pct Dia.)
(--)
(mm)
(--)

Single-Seg.
26.30
Perpend.
395.790
14

Nozzles
Plain
19.050
6020.
1.3333
45
846
2

Shell inlet
Shell outlet
Inlet height
Outlet height
Tube inlet
Tube outlet

(mm)
(mm)
(mm)
(mm)
(mm)
(mm)

Velocities, m/s
Shellside
Tubeside
Crossflow
Window

304.801
304.801
60.265
60.265
304.801
304.801

Flow Fractions
4.11
1.50
5.61
8.10

A
B
C
E
F

0.201
0.661
0.045
0.093
0.000

C:\Prashant\PRASHANT\NFL_110740\Revision\2nd stage cooler Alternative.htri

Final Results

Page 2

Released to the following HTRI Member Company:

hdol
Admin
Xist Ver. 6.00 SP3 26-09-2011 16:58 SN: 1500214683

MKH Units

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
Process Data

Hot Shellside

Fluid name
CO2 gas
Fluid condition
Total flow rate
(1000-kg/hr)
Weight fraction vapor, In/Out
(--)
1.000
Temperature, In/Out
(Deg C)
176.00
Temperature, Average/Skin
(Deg C)
108.50
Wall temperature, Min/Max
(Deg C)
36.37
Pressure, In/Average
(kgf/cm2A)
13.173
Pressure drop, Total/Allowed
(kgf/cm2)
0.380
Velocity, Mid/Max allow
(m/s)
4.11
Mole fraction inert
(--)
Average film coef.
(kcal/m2-hr-C)
Heat transfer safety factor
(--)
Fouling resistance
(m2-hr-C/kcal)

Cond. Vapor
55.0116 *
0.994
41.00
47.87
72.72
12.983
0.500

Cold Tubeside
cooling water
Sens. Liquid
388.500 *
0.000
0.000
35.00
39.92
37.46
39.38
36.13
66.30
4.533
4.377
0.313
0.500
1.50

0.0000
425.87
1.000
0.000300

6243.93
1.000
0.000400

Overall Performance Data

Overall coef., Reqd/Clean/Actual
Heat duty, Calculated/Specified
Effective overall temperature difference
EMTD = (MTD) * (DELTA) * (F/G/H)

(kcal/m2-hr-C)
(MM kcal/hr)
(Deg C)
(Deg C)

220.59 /
1.9065 /
28.8
31.35 *

368.67 /

0.9192

283.55

* 1.0000

See Runtime Messages Report for

warnings.

900
mm

Exchanger Fluid Volumes

Approximate shellside (L)
2346.3
Approximate tubeside (L)
2248.4

6019.9
mm

Shell Construction Information

TEMA shell type
BEM
Shells Series
1 Parallel
Passes Shell
1 Tube
Shell orientation angle (deg)
0.00
Impingement present
No
Pairs seal strips
0
Shell expansion joint
No
Weight estimation Wet/Dry/Bundle

1
2

Shell ID
Total area
Eff. area

(mm)
(m2)
(m2/shell)

900.000
304.793
299.879

Passlane seal rods (mm) 0.000 No. 0

Rear head support plate
No
13769 /
9177.5 /
5158.9 (kg/shell)

Baffle Information
Type
Perpend. Single-Seg.
Crosspasses/shellpass
14
Central spacing
(mm) 395.790
Inlet spacing
(mm) 586.702
Outlet spacing
(mm) 586.702
Baffle thickness
(mm)
7.938

Baffle cut (% dia) 26.30

No. (Pct Area) (mm) to C.L
1
21.99
213.300
2
0.00
0.000

Tube Information
Tube type
Plain
Overall length
(mm)
6020.
Effective length
(mm)
5923.
Total tubesheet
(mm)
97.055
Area ratio
(out/in)
1.2842
Tube metal
Stainless steel (18 Cr, 8 Ni)

Tubecount per shell

Pct tubes removed (half)
Outside diameter
(mm)
Wall thickness
(mm)
Pitch (mm)
25.4000 Ratio
Tube pattern (deg)

846
2.36
19.050
2.108
1.3333
45

C:\Prashant\PRASHANT\NFL_110740\Revision\2nd stage cooler Alternative.htri

Final Results

Page 3

Released to the following HTRI Member Company:

hdol
Admin
Xist Ver. 6.00 SP3 26-09-2011 16:58 SN: 1500214683

MKH Units

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
Shellside Performance
Nom vel, X-flow/window

5.61 / 8.10

Flow fractions for vapor phase

A=0.2008 B=0.6613 C=0.0446

E=0.0934

F=0.0000

Shellside Heat Transfer Corrections

Total
0.986

Beta
0.920

Gamma
1.071

End
0.961

Fin
1.000

Pressure Drops (Percent of Total)

Cross
42.91
MOMENTUM

Window
33.10

Method
RPM

Inlet
Sens Gas

Ends
12.59
-0.02

Nozzle
Inlet
Outlet

Shell
6.81
4.61

Tube
3.94
2.51

Two-Phase Parameters
Center
Ann-Mist

H. T. Parameters
Overall wall correction
Midpoint
Prandtl no.
Midpoint
Reynolds no.
Bundle inlet
Reynolds no.
Bundle outlet
Reynolds no.
Fouling layer
(mm)

Outlet
Ann-Mist

Mix F
0.0211

Shell

Tube

93818
56712
40539

1.000
4.60
32199
30815
33098

Thermal Resistance
Shell
Tube
66.58
5.83
Total fouling resistance
Differential resistance
Shell Nozzles
Inlet at channel end-No
Number at each position
Diameter
Velocity
Pressure drop
Height under nozzle
Nozzle R-V-SQ
Shell ent.

Fouling
23.09

Metal
4.50

Over Des
28.55
8.137e-4
0.00101

(mm)
(m/s)
(kgf/cm2)
(mm)
(kg/m-s2)
(kg/m-s2)

Inlet
1
304.801
13.70
0.026
60.265
2868.31
3050.50

Outlet
1
304.801
9.29
0.017
60.265
1945.21
2068.77

(mm)
(m/s)
(kgf/cm2)
(kg/m-s2)

Inlet
RADIAL
304.801
1.49
0.012
2200.17

Outlet
RADIAL
304.801
1.49
7.868e-3
2204.13

Inlet

Outlet

Tube Nozzle
Diameter
Velocity
Pressure drop
Nozzle R-V-SQ
Annular Distributor
Length
Height
Slot area

Liquid
Outlet
0

Liquid
Outlet

(mm)
(mm)
(mm2)
Diametral Clearances (mm)
Baffle-to-shell
4.7625

Bundle-to-shell
18.9968

Tube-to-baffle
0.7938

C:\Prashant\PRASHANT\NFL_110740\Revision\2nd stage cooler Alternative.htri

Supplementary Results

Page 4

Released to the following HTRI Member Company:

hdol
Admin
Xist Ver. 6.00 SP3 26-09-2011 16:58 SN: 1500214683

MKH Units

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
Externally Enhanced Tube Geometry
Type
Fin density
Fin height
Fin thickness
Root diameter
Area/length

Plain

Internally Enhanced Tube Geometry

Type
Thickness
Pitch

(fin/meter)
(mm)
(mm)
(mm)
(m2/m)

None
(mm)
(L/D)

Mean Metal Temperatures

Mean shell temperature

71.15 (C)
Mean tube metal temperature in each tubepass, (C)

Tube Pass
1
2

Inside
42.67
45.21

Outside
44.22
46.49

Radial
43.51
45.90

C:\Prashant\PRASHANT\NFL_110740\Revision\2nd stage cooler Alternative.htri

HEAT EXCHANGER SPECIFICATION SHEET

Page 5
MKH Units

Job No.
Customer
National Fertilizers Limited
Reference No.
Address
Proposal No.
Plant Location
Date
26-09-2011
Rev 2
Service of Unit
2nd Stage cooler for U-GB-101
Item No.
Size
900.000 x 6019.93 mm
Type BEM
Horz. Connected In
1 Parallel
1
Surf/Unit (Gross/Eff) 304.79 / 299.88 m2
Shell/Unit
1
Surf/Shell (Gross/Eff) 304.79 / 299.88 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation
Shell Side
Tube Side
Fluid Name
CO2 gas
cooling water
Fluid Quantity, Total
kg/hr
55011.6
388500
55011.6
Vapor (In/Out)
54670.6
Liquid
340.968
388500
Steam
388500
Water
Noncondensables
176.00
41.00
35.00
Temperature (In/Out)
C
Specific Gravity
Viscosity
cP
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat
kcal/kg-C
Thermal Conductivity
kcal/hr-m-C
Latent Heat
kcal/kg
Inlet Pressure
kgf/cm2A
Velocity
m/s
Pressure Drop, Allow/Calc kgf/cm2
Fouling Resistance (min) m2-hr-C/kcal
1906478
Heat Exchanged kcal/hr

0.0214

0.9938
0.0161 V/L 0.6334

0.9946
0.7192

Series

388500
388500
39.92
0.9928
0.6539

0.2406
0.0261
544.366

0.2223 V/L 1.010

0.9986
0.9985
0.0163 V/L 0.537
0.5352
0.5407
340.157
13.173
4.533
4.11
1.50
0.500
0.380
0.500
0.313
0.000300
0.000400
MTD (Corrected)
28.8 C
Actual
Transfer Rate, Service
220.59 kcal/m2-hr-C Clean
368.67 kcal/m2-hr-C
283.55 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL
Sketch (Bundle/Nozzle Orientation)
Shell Side
Tube Side
Design/Test Pressure
kgf/cm2G
15.000 /
7.500 /
Design Temperature
C
230.00
75.00
No Passes per Shell
1
2
Corrosion Allowance
mm
Connections
In
mm
1 @ 304.801
1 @ 304.801
Size &
Out
mm
1 @ 304.801
1 @ 304.801
Rating
Intermediate
@
@
846 OD 19.050 mm
Tube No.
Thk(Avg) 2.108 mm
Length 6020. mm
Pitch 25.400 mm
Layout 45
Tube Type
Plain
Material 304 STAINLESS STEEL (18 CR, 8 NI)
Shell
ID 900.000 mm
OD
mm
Shell Cover
Channel or Bonnet
Channel Cover
Tubesheet-Stationary
Tubesheet-Floating
Floating Head Cover
Impingement Plate
None
Baffles-Cross
Type SINGLE-SEG.
%Cut (Diam) 26.30
Spacing(c/c) 395.790
Inlet 586.702 mm
Baffles-Long
Seal Type
Supports-Tube
U-Bend
Type
Bypass Seal Arrangement
Tube-Tubesheet Joint
Expansion Joint
Type
Rho-V2-Inlet Nozzle
2868.31 kg/m-s2
Bundle Entrance 1645.72
Bundle Exit 1116.09 kg/m-s2
Gaskets-Shell Side
Tube Side
-Floating Head
Code Requirements
TEMA Class
Weight/Shell 9177.49
Filled with Water 13769.2
Bundle 5158.95
kg
Remarks:
900
mm

6019.9
mm

Note: Reported duty and flow rates include a user-specified multiplier of 1.05.

Reprinted with Permission (v6 SP3)

C:\Prashant\PRASHANT\NFL_110740\Revision\2nd stage cooler Alternative.htri