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101

RD

Bat (+)

Description

Wire Color

F718

BU

Throttle SW To Hi ID Par

Power Circuits

Component

Schematic
Location

Machine
Location

Alarm - Action

C-6

16

Resistor - Park Brake Dump Solenoid

J-8

15

Alarm - Backup

D-17

23

Resistor - Park Brake Dump Solenoid 2

J-8

15

Description

Control Circuits (Continued)

Component

Schematic
Location

Component

102

RD

Internal Cab Lights

F719

BR

Crank W/O Injection (N.C.)

Alarm - Backup (Attachment)

A-17

Resistor - ROPS Blower Motor

B-3

39

0096

Fuel Level Sender

103

RD

Spare

F720

GN

Crank W/O Injection (N.O.)

Alternator

E-4

24

Sender - Fuel Level

J-17

49

0100

Engine Oil Pressure Sensor

105

RD

Key Switch

F780

PK

Parking Brake SW (N.C.)

Battery - 1 & 2

L-16 , L-17

22

Sender - Hydraulic Oil Temperature

J-16

53

0110

Engine Coolant Temperature Sensor

106

RD

MSS/PL/12V Converter 2

F781

BR

Downshift SW (N.O.)

Battery - Heavy Duty 1 & 2

L-17

22

Sender - Power Train Oil Temp

J-4

50

0177

Transmission Oil Temperature Sensor

108

BU

FR/RR Wipers

F782

OR

Reverse SW (N.O.)

Beacon

J-17

27

Sensor - Bottom S/T

H-1

30

0248

Data Link

109

RD

Alt Output (+) Term.

F783

GN

Upshift SW (N.C.)

Breaker - Alternator

J-12

15

Sensor - Coolant Temperature

G-1

51

0263

Sensor Power Supply

110

RD

AccuGrade 3

F784

YL

Downshift SW (N.C.)

Coil - Ferrite (MSS)

K-15

28

Sensor - Decelerator Pedal Position

D-6

16

0271

Action Alarm

112

PU

Main Power Rly Output

F785

WH

Upshift SW (N.O.)

Coil - Float Detent

D-16

Sensor - Direction Position

H-14

113

OR

Opr Mon Panel Switched

F786

GY

Reverse SW (N.C.)

Coil - MSS Exciter

A-10

Sensor - Engine Out Speed

J-4

52

0280

Transmission Oil Temperature Sender

114

RD

Warning Horn (forward)

F788

PU

RT Angle Sol / LT Steer Clutch

Control - Caterpillar Monitoring System

B-9

Sensor - Fuel Pressure

H-1

21

0324

Action Lamp

115

PK

Spare

F789

YL

LT Angle Sol / RT Steer Clutch

Control - Drivetrain

H-12

Sensor - Injector Actuation Pressure

G-1

21

0600

Hydraulic Oil Temperature Sensor

116

RD

Flood Lamps

F790

BR

Service Brake Pedal

Control - Engine

I-4

29

Sensor - Intake Manifold Air Temp

G-1

21

0819

Display Data Link

118

RD

Seat Suspension

F791

BU

Right Brake Solenoid

Control - Machine Security System (MSS)

L-15

28

Sensor - Oil Pressure

H-1

21

0821

Display Power Supply

124

GN

Blower

F792

WH

Left Brake Solenoid

Control - Shift

H-14

Sensor - Oil Temperature

H-1

21

1045

Power Train Oil Temperature Sensor

130

GN

LH/RH Wiper

F797

BU

CMS Display Sensor +V

Converter - 24 Volt to 12 Volt

I-13

17

Sensor - Service Brake Pedal

D-6

16

1425

Implement Tank Oil Temperature Sensor

140

BU

Drivetrain Control

G730

PK

Park Brake Dump Solenoid

Demand Fan

L-1

62

Sensor - Top S/T

H-1

30
54

Engine Control System


(MID No. 036)

143

BR

Beacon / Winch

G731

GY

Service Brake Dump Solenoid

Diode - Air Conditioning

J-3

30

Sensor - Transmission Input Speed

J-4

150

RD

Engine Control

H713

PK

AccuGrade Control Blade Raise Solenoid

Diode - Float Detent Flyback

D-16

Sensor - Transmission Output Sp 1

G-18

54

158

BR

A/C Condenser 2

H714

OR

AccuGrade Control Blade Lower Solenoid

Dioded - Park Brake Flyback

H-17

55

Sensor - Transmission Output Sp 2

G-18

54

Fuse Block 2

K-11

15

Sensor - Transmission Temperature

F-17

54

0001

Injector Cylinder #1

159

BU

A/C Condenser 1

H746

YL

Fan Control Solenoid Positive

0002

Injector Cylinder #2

174

RD

Auxiliary Power

H747

BR

Fan Control Solenoid Return

Ground - Engine LH

L-5

31

Sensor - Turbo Outlet Pressure

G-1

21

0003

Injector Cylinder #3

176

RD

Console Motor / Winch

J766

PU

AccuGrade SW / Sensor Return

Ground - Engine RH

E-3

33

Solenoid - Air Conditioning Clutch

J-3

37

0004

Injector Cylinder #4

184

BU

AccuGrade Lightbar

K757

YL

Blade Angle select Sensor

Ground - Front Frame

E-4

35

Solenoid - Ether Aid

J-4

37

0005

Injector Cylinder #5

198

RD

Secondary Brake

L730

OR

AccuGrade Analog Sensor Power (+5V)

Ground - Headliner

E-12

Solenoid - First Gear Clutch

H-18

54

0006

Injector Cylinder #6

199

OR

MSS/PL/12V Converter 1

L731

BR

AccuGrade Analog Sensor Return

Ground - Platform 1

J-14

Solenoid - Forward Clutch

I-18

54

A101

GN

AccuGrade 1

P726

BU

Winch Joystick Decode

Ground - Platform 2

I-14

Solenoid - IAP Control Valve

H-1

21

A102

BU

0042

Inject Actuation Control Valve

0091

Throttle Switch

AccuGrade 2

P727

GY

Winch Enable

Ground - Rear Frame

I-15

36

Solenoid - Injector 1

J-1

21

Ground Circuits

P728

YL

Winch Joystick Y Axis

Handle - Winch Control

E-13

Solenoid - Injector 2

J-1

21

0094

Fuel Pressure

0100

Engine Oil Pressure

0110

Engine Coolant Temperature

0164

Injector Actuation Pressure

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature

229

0175

Engine Oil Temperature

250

0190

Engine Speed Signal

270

BK

CMS Ident Code 0

0248

CAT Data Link

271

BK

CMS Ident Code 1

0253

Personality Module

0254

Electronic Control Module

200

BK

Main Chassis

P729

BR

Winch Joystick X Axis

Heater - Air Inlet

F-2

37

Solenoid - Injector 3

J-1

21

201

BK

Operator Monitor Return

P730

GN

Winch Brake Solenoid

Horn

L-2

38

Solenoid - Injector 4

I-1

21

202

BK

XMSN Ctrl

P731

PU

Winch Filter Status Lamp

Joystick - PWM

E-16

Solenoid - Injector 5

I-1

21

203

BK

Not Used

P732

OR

Winch Free Spool Status

Lamp - Action

B-10

Solenoid - Injector 6

I-1

21

205

BK

MSS Control

R746

PK

Engine Boost Pressure

Lamp - Dome

B-15

Solenoid - Park Brake Dump

H-17

55

BK

Engine Control

R747

GY

Atmospheric Press Sensor

Lamp - Winch Filter

F-13

Solenoid - Priority Valve

G-17

56

BK

Payload Monitor

T744

WH

AccuGrade Power Mod Switched Pwr 1 Rtn

LED - MSS

A-10

Solenoid - Reverse Clutch

I-18

54

T745

YL

AccuGrade Power Mod Switched Pwr 2 Rtn

Module - Lamp Gear

C-10

Solenoid - Second Gear Clutch

H-18

54

X742

PU

Parking Brake Dump Valve

Module - Quad Gage

C-10

Solenoid - Service Brake Dump

G-17

55

272

BK

CMS Ident Code 2

851

WH

Drivetrain Control Direction Sensor

Motor - Cab Blower 1

B-3

39

Solenoid - Steering Brake

G-17

55

273

BK

CMS Ident Code 3

892

BR

CMS Cat Data Link (-)

Motor - Cab Blower 2

A-3

39

Solenoid - Third Gear Clutch

H-18

54

274

BK

CMS Ident Code 4

893

GN

CMS Cat Data Link (+)

Motor - Condenser 1

I-16

40

Switch - Auto Downshift

C-11

275

BK

CMS Ident Code 5

F846

PU

MSS LED Driver 1

Motor - Condenser 2

I-16

40

Switch - Beacon

C-15

276

BK

XMSN Ctrl Ident Code 0

F848

OR

BI Directional SW (N.O.)

Motor - Front Wiper

D-6

39

Switch - Bi Directional Mode

C-11

277

BK

XMSN Ctrl Ident Code 1

F849

WH

BI Directional SW (N.C.)

Motor - Fuel Priming Pump

I-15

41

Switch - Blower

A-11

OR

Winch Solenoid Cable Out

Motor - Left Wiper

I-11

45

Switch - Disconnect

J-16

57

0261

Engine Timing Calibration

0262

5 Volt Sensor Supply

0263

Digital Sensor Supply

0264

Decel Throttle Postion Signal

278

BK

XMSN Ctrl Ident Code 2

F868

0266

Incorrect Crank - Without - Inject Inputs

279

BK

XMSN Ctrl Ident Code 3

F869

PK

Winch Solenoid Cable In

Motor - Rear Wiper

D-12

Switch - Down Shift

H-14

0267

Engine Shutdown Switch

280

BK

XMSN Ctrl Ident Code 4

F870

BU

Winch Free Spool Solenoid

Motor - Right Wiper

D-12

46

Switch - Front Wiper

E-15

0268

Check Programmable Parameters

290

BK

CMS Service

G826

BR

Engine Oil Filter Pressure Sensor +5V

Motor - ROPS Blower

B-3

39

Switch - Fuel Priming Pump

J-4

58

0273

Turbo Outlet Pressure

291

BK

CMS Clear

G827

BU

Engine Oil Filter Pressure Sensor Common

Motor - Seat Compressor

F-17

42

Switch - FWD Horn

E-17

0291

Engine Coolant Fan Solenoid

G828

WH

Engine Control Pressure Sensor +5V

Motor - Starter

F-4

43

Switch - Hydraulic Filter Bypass

K-1

61

0296

Transmission ECM

304

WH

Starter Relay No. 1 Output

G829

GN

Engine Control Pressure Sensor Common

Motor - Washer Pump Front

J-5

44

Switch - Key Start

B-11

0342

Secondary Engine Speed Signal

306

GN

Engine Control To Starter Relay

G833

PK

Engine Control Engine Temp Sensor Comm

Motor - Washer Pump Left

J-5

44

Switch - Lamp

B-11

307

OR

Key SW To Engine Control

G834

PU

Engine Control Cooling Fan Speed (+)

Motor - Washer Pump Rear

J-5

44

Switch - Left Wiper

D-15

308

YL

Key SW To Main Power Relay Coil

G848

GN

MSS LED Driver 2

Motor - Washer Pump Right

J-5

44

Switch - Operation Monitor

B-11

321

BR

Backup Alarm Lamp Travel Alarm

G849

BR

Engine Inj Actuation Pressure

Outlet - LH 12 Volt Power

F-18

13

Switch - Parking Brake

G-14

322

GY

Warning Horn (Forward) SW

G850

BU

Inlet Air Heater Return

Outlet - RH 12 Volt Power

E-18

Switch - PTO Filter Bypass Switch

D-7

59

323

WH

Fuel Transfer Pump Power

G853

OR

Engine Intake Manf Air Temperature

Product Link

C-18

Switch - Rear Wiper

C-15

G854

PK

Inj Actuation Press Cont Valve

Relay - Condenser 1

J-18

47

Switch - Refrigerant Pressure

K-3

37

0544

Engine Cooling Fan Speed Signal

0562

Caterpillar Monitoring System

0617

Air Inlet Heater Relay

Basic Machine Circuits

Power Train Control System


(MID No. 113)
CID

Monitoring Circuits

Component

403

GN

Alternator (r) Term.

G855

PU

IAP Cont Valve Common

Relay - Condenser 2

I-18

47

Switch - Reverse

H-14

0070

Park Brake Switch

410

WH

Opr Mon Action Alarm

G856

WH

Tdc Probe +

Relay - Inlet Air Heater

F-1

37

Switch - Right Wiper

D-15

0075

Steering System Oil Temperature Sensor

411

PK

Opr Mon Master

G857

YL

Tdc Probe -

Relay - Lamp

J-12

15

Switch - Seat

E-17

42

0168

Electrical System Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Speed Sensor

0248

CAT Data Link

0254

Electronic Control Module

0269
0298

419

YL

Opr Mon Parking Brake

H803

BU

AccuGrade Control Proportional Driver Retrn

Relay - Main

K-12

15

Switch - Service Brake Pedal

D-6

60

426

BR

Opr Mon Power Train Oil Filter

H807

YL

AccuGrade Control On/Off Driver Return

Relay - Start

K-12

15

Switch - Throttle

E-17

442

GY

Hyd System Temp Sender

L854

YL

AccuGrade Blade Control - Can0(+)

Resistor - Back Light Resistor

C-10

Switch - Up Shift

H-14

443

YL

Power Train Temp Sender

L855

GN

AccuGrade Blade Control - Can0(-)

Resistor - Cab Blower Motor

A-4

39

Thermostat

A-4

39

447

PK

Fuel Level Sender

L856

YL

AccuGrade Blade Control - Can1(+)

450

YL

Engine Output Speed Sensor

L857

GN

AccuGrade Blade Control - Can1(-)

Check Part Numbers in the Parts Manuals for your Specific Machine.
Machine locations are repeated for components located close together.

Sensor Power Supply

A487

PU

Opr Mon Action Alarm #2

L870

YL

AccuGrade Power Module - Awake

A= Located on dash.

Service Brake Switch

C413

YL

CMS Display Data

L871

BU

AccuGrade Power Module - Awake Gnd

B= Located inside of right console.

0299

Transmission Direction Lever Position Sensor

C414

BU

CMS Display Load

L872

BU

AccuGrade Power Module - Switched PWR 1

C= Located inside of left console

0368

Autoshift Switch

F411

GN

Engine Oil Temperature Sensor

L873

GY

AccuGrade Power Module - Switched PWR 2

D= Located around headliner.

0468

Service Brake Pedal Position Sensor

L874

OR

GPS Display Awake

0490

Implement Lockout Switch

Accessory Circuits
500

BR

Wiper - Front (Park)

900

PU

XMSN First Gear Clutch

501

GN

Wiper - Front (Low)

975

WH

Drivetrain Control Solenoid Return

503

BR

Wiper - Rear (Park)

977

YL

Auto Downshift SW

504

YL

Wiper - Rear (Low)

995

BU

Engine Coolant Temperature

506

PU

Washer - Front

998

BR

Engine Control Digital Sensor Return

507

WH

Washer - Rear

C984

YL

Not Used

Inching Pedal Position Sensor

0618

Park Brake Switch

0621

Downshift Switch

0622

Upshift Switch

0623

Direction Switch

508

PU

Radio Speaker - Left

C987

RD

AIH Relay

0650

Harness Code

509

WH

Radio Speaker - Left (Common)

C990

YL

Engine Oil Pressure

0668

Transmission Shift Lever

511

BR

Radio Speaker - Right

C991

PK

Fuel Filter Monitor

0671

Transmission Output Speed #1 Sensor

512

GN

Radio Speaker - Right (Common)

E900

WH

XMSN Output Spd +

0672

Torque Converter Output Speed Sensor

513

OR

A/C Compressor/Refrigerant Pressure SW

E901

GN

XMSN Output Spd -

CONN 1

I-18

0673

Transmission Output Speed #2 Sensor

515

GY

Blower Motor (Hi)

E902

PU

XMSN Intermediate Spd +

CONN 2

F-18

0674

Transmission Intermediate Speed #1 Sensor

516

GN

Blower Motor (Medium)

E903

YL

XMSN Intermediate Spd -

CONN 3

F-18

0675

Transmission Intermediate Speed #2 Sensor

517

BU

Blower Motor (Low)

E904

BR

XMSN Intermediate Spd Q+

A/C SW To Refrigerant SW

E905

BU

XMSN Intermediate Spd Q-

Left Track Steering Lever Position Sensor

YL

C-17

0676

521

CONN 4

A/C Clutch To Thermostat SW

E906

OR

XMSN Output Spd Q+

D-17

59

Right Track Steering Lever Position Sensor

WH

CONN 5

0677

522

D-17

59

0681

Parking Brake Solenoid

0689

Left Steering Brake Solenoid

0690

Right Steering Brake Solenoid

0691

Reverse Clutch Solenoid Valve I

0692

Forward Clutch Solenoid Valve II


Speed 3 Clutch Solenoid Valve III

0694

Connector Number

Schematic
Location

523

BR

Wiper - Left (Park)

E907

GY

XMSN Output Spd Q-

524

BU

Wiper - Left (Low)

E908

BR

XMSN Input Spd +

CONN 7

D-17

526

YL

Wiper - Right (Park)

E909

WH

XMSN Input Spd -

CONN 8

H-17

527

GN

Wiper - Right (Low)

E963

BK

Engine Speed/Timing A-

CONN 9

H-16

529

WH

Washer Left

E964

WH

Engine Speed/Timing A+

CONN 10

G-16

55

530

OR

Washer Right

E965

BU

Engine Speed/Timing B-

CONN 11

F-16

592

BU

Dc/Dc Converter Power Output

E966

YL

Engine Speed/Timing B+

A513

PK

Dc/Dc Converter Memory Output

E990

BU

Float Detent Coil

CONN 12

E-17

CONN 13

D-16

59

CONN 14

I-15

C556

BU

Relay To Condenser Motor 1

G939

PK

Drivetrain Control Switch Return

0695

Speed 1 Clutch Solenoid Valve V

C557

OR

Relay To Condenser Motor 2

K972

BR

Start Relay Return

PK

Drivetrain Control Sensor +V

A-15

Priority Valve Solenoid

K977

CONN 15

0697

Left Steering Clutch Solenoid

600

BR

Dash Lamp Basic

K978

BU

Priority Valve Drive Train Control

CONN 16

K-14

603

PK

Rotary Beacon

L983

WH

Injector Common 1 & 2

CONN 17

E-13

0699

Right Steering Clutch Solenoid

608

GN

Flood Lamp - Rear

L984

OR

Injector Common 3 & 4

CONN 18

D-13

0718

Transmission System

647

GN

Light SW To Rear Flood Relay

L985

YL

Injector Common 5 & 6

CONN 19

C-13

10

0722

Secondary Brake Solenoid

663

GY

Gage Lamps - Smart CMS

M919

BU

Ripper Pressure

CONN 20

B-13 , C-13

10

1488

Implement Detent Coil

M928

BU

Right Tilt Valve

CONN 21

A-13 , B-13

10

709

OR

Drivetrain Sensor Power Supply

M929

WH

Left Tilt Valve

1870

Blade Angle Position Sensor (Thumb Switch)

751

GN

Reverse Clutch

N931

GY

Not Used

CONN 22

J-10

14

752

YL

Forward Clutch

N957

PK

Radio Comm #1

CONN 23

I-10

G-10

12

1933

Control Circuits

Left Blade Angle Solenoid

1934

754

BU

Third Gear Clutch

N958

PK

Radio Comm #2

CONN 24

755

OR

Second Gear Clutch

N960

OR

Radio Comm #1

CONN 25

K-9

15

A700

OR

Throttle Power +8 V

N961

OR

Radio Comm #2

CONN 26

A-8 , B-4

A701

GY

Injector #1

N967

GY

Radio Comm #1

CONN 27

B-8

A702

PU

Injector #2

N976

PU

Radio Comm #1

CONN 28

B-8

A703

BR

Injector #3

T901

YL

MSS Interface Signal Line

CONN 29

B-8

A704

GN

Injector #4

T902

PK

MSS Gnd Return

CONN 30

C-8

A705

BU

Injector #5

T993

BR

Winch Analog Sensor Return

A706

GY

Injector #6

T997

OR

Winch +5V Analog Sensor Power

CONN 31

C-8

C774

OR

Winch Diagnostics

Y920

BU

Pilot Pressure Sensor

CONN 32

K-7

17

E707

GN

CMS Display +V

Y925

YL

Counterbalance Sol 1

CONN 33

K-7

11

Right Blade Angle Solenoid

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)

E708

PK

CMS Display Clock

Y928

OR

Hydraulic Pressure Boost Sol

CONN 34

H-6

19

Data valid but above normal operational range.

E735

PU

CMS Operator SW Input

Y929

GN

Auto Mode SW (N.O.) (AccuGrade)

CONN 35

H-6

19

Data valid but below normal operational range.

E752

YL

Lightbar RS232 TX

Y930

BU

Auto Mode SW (N.C.) (AccuGrade)

CONN 36

H-6

19

Data erratic, intermittent, or incorrect.

E753

WH

Lightbar RS232 RX

Y931

BR

Manual Mode SW (N.O.) (AccuGrade)

CONN 37

H-6

19

Voltage above normal or shorted high.

F702

GN

Decel Pedal Throttle

Y932

GY

Manual Mode SW (N.C.) (AccuGrade)

CONN 38

F-6

18

Voltage below normal or shorted low.

F715

PU

Throttle SW To Lo ID

Y933

YL

Incr/Decrement SW (N.O.) (AccuGrade)

CONN 39

F-6

18

Current below normal or open circuit.

F716

WH

Throttle SW To Lo ID Par

Y934

WH

Incr/Decrement SW (N.C.) (AccuGrade)

Throttle SW To Hi ID

58

Current above normal or grounded circuit.

YL

J-4

F717

CONN 40
CONN 41

K-3

20

Mechanical system not responding properly.

CONN 42

J-2

21

FMI No.

Failure Description

Abnormal frequency, pulse width, or period.

CONN 43

G-2

21

Abnormal update.

CONN 44

K-2

37

10

Abnormal rate of change.

CONN 45

L-2

62

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Temperature
Symbol

Level
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D6N Track-Type Tractor


Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

CCK500-610
AKM766-1517
ALY854-1698

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Plug

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

Volume 1 of 2: Differential Steering

27
23
22

11

28

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

15

36
40

59
6

31

45

54

41

29

58

49

14
55

13

47

12

10

52

50

60

39

16

18 19

30

38

20
51

21

62
24

43

56

37

35

61

33

46

23
53

40

27

23

1
47

28
22

17

13

15

16

61
39

44
53 49

42

11

B
57

45

60

62

46

36
7

51

12

37

14

21

10

59

24

55
54

56

58
50

18
19
43

38
30

29

33

52
35

31

20

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Code

Condition

Resistor, Sender and Solenoid Specifications


Component Description

Resistance (Ohms)
Overall 2.0 0.1
Ta p 1.0 0.05
20 1.0

E015

High Engine Coolant Temperature Derate

9G-1950

Resistor:

Cab Blower & ROPS Blower

E017

High Engine Coolant Temperature Warning

116-6203

Resistor:

Backlight

E025

High Inlet Air Temperature Derate

122-5053

Solenoid:

IAP Control

10.1

E027

High Inlet Air Temperature Warning

128-6601

Solenoid:

Injectors 1-6

2.75 0.2

E039

Low Engine Oil Pressure Derate

E053

Low Fuel Pressure Warning

145-7028

Sender:

E096

High Fuel Pressure Warning

E100

Low Engine Oil Pressure Warning

145-8428

Coil:

E190

Engine Overspeed Warning

172-2392

Solenoid:

174-4909

Hydraulic Oil Temperature


Powertrain Oil Temperature

33,650.2 @ -40C (-40F)


3,268.3 @ 0C (32F)
1,142.1 @ 22C (71.6F)
18.6 @ 150C (302F)

Monitoring System Service Modes


Service Mode

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

Number

Operator Mode Sequence

Harness Code

Numeric Readout

Service

Digital Tattletale

Off-Machine Switch Specification


Part No.

Function

76.3 3.8

Units

41.9 2.1

Calibration 1 (Transmission Control)

3E-5464

Thermostat

Solenoid:

Float Detent
Park Brake Dump
Service Brake Dump
Steer Brake

Calibration 2 (Transmission Control)

227-6744

PTO Filter Bypass Pressure

183-5106

Solenoid:

A/C Clutch

17.6 0.6

198-4607

Solenoid:

220-4324

Solenoid:

Priority Valve
Reverse Clutch & Forward Clutch
First Gear Clutch, Second Gear Clutch, and Third Gear Clutch

229-8315

Sender:

240-7192
240-7193

Resistor:
Resistor:

Fuel level
Park Brake Dump 2
Park Brake Dump

At room temperature unless otherwise noted.

Component
Part Number

Wire Gauge
Wire Color

Printed in U.S.A.

57

44

17

41

Part No.

9X-1123

325-AG135 PK-14

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Engine Event Codes

Circuit Breaker
Symbol

Machine
Location

Speed 2 Clutch Solenoid Valve IV

0698

Pressure
Symbol

Connector Location - Volume 1

CONN 6

Lighting Circuits

Symbols

2013 Caterpillar
All Rights Reserved

0573

0693

Harness And Wire Electrical Schematic Symbols

UENR4694
May 2013

Machine
Location

8.7 0.4
31 3.0

Calibration 3 (Transmission Control)


Charging System Display

500 25.0

Monitoring System Operator Modes

117-7773

Hydraulic Filter Bypass Pressure

Deactuate
2.2 0.8C
(36 1.44F)
179 kPa MIN
(25.9 psi)

138 28 kPa
(20.01 4.06 psi)

89 20 kPa
(12.9 2.90 psi)

Contact Position
Normally Closed

Odometer

3rd Gear Odometer

Scrolling (Diagnostic)

Contact position at the contacts of the harness connector.

Operator Mode

Number

Alternator:

Normally Closed

Service Meter

Low

Related Electrical Service Manuals


Title

Normally Closed

275 kPa
170 55 kPa
1-3 Normally Open
(40 psi)
(25 8 psi)
114-5333
Refrigerant Pressure
2-3 Normally Closed
2800 140 kPa
1750 200 kPa
High
( 406 20.3 psi)
( 254 29 psi)
With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).

8.7 0.4
Full 28 - 33
Empty 240 - 250
1.5K 75.0

Actuate
-1.1 0.8C
(30.02 1.4F)
293 35 kPa
(42.5 5 psi)

Electric Starting Motor:

Form Number
132-2156

SENR4757

185-5294 (ATCH)

SENR4130

207-1519

SENR3581

Engine Control:

RENR2379

Caterpillar Monitoring System:

RENR2014

Power Train Control:

SENR8367

AccuGrade Laser System:

RENR8097

(Dimensions: 39 inches x 28 inches)

Wire Color

Component Location - Volume 1

Wire
Number

30 Page,

CID

Wire Description
Wire
Number

UENR4694 VOL 1 of 2

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

18

17

16

15

14

13

12

11

10

CBL-AA1 RD-00

CBL-AA1 RD-00

CBL-AA1 RD-00

CBL-AA1 RD-00

102-AJ23 RD-16

CBL-CC1 BK-00

CBL-JJ1 RD-00
0

D6N HEAVY DUTY BAT 2


153-5700

D6N HEAVY DUTY BAT 1


153-5700

POS

M-C4
1552269
200-M3 BK-14
608-M8 GN-14

1
2

200-M4 BK-14
608-M7 GN-14

NEG

NEG

MACHINE SECURITY SYSTEM (MSS)

D6N BATTERY 1
9X-3404

MSS CONT
156-6155

+ BAT
GND
+V CRANK DRIVER OUT
TIRIS INTERFACE SIGNAL LINE
+VON POSITION DRIVER IN
+VON SWITCH DRIVER OUT
CAN DATA LINK HIGH
+V CRANK POSITION DRIVER IN
GND
KEYSWITCH IN
ALTERNATOR R TERMINAL IN
SWITCH INPUT 1
+V CRANK POSITION IN
CAN DATA LINK LOW
CAT DATA LINK HIGH
CAT DATA LINK LOW
CAT DATA LINK GND
+V CRANK DRIVER GND RETURN
TIRIS GND RETURN
+V ON SW DRIVER GND RETURN
LED SOURCING DRIVER OUT SEMENT 1
LED SOURCE DRVR OUT SEGMENT 2
NEUTRAL START ENABLE INPUT
SWITCH IN 2
TIRIS ANTENNA TAP 2
TIRIS ANRENNA TAP 1

CBL-LL1 BK-00

M-C5
1552269

M-C12
3E3364 HJ-C2
HJ-C1
NOTE B 3E3364
1552269
1
1
608-HJ1 GN-16
2
2
200-HJ2 BK-16

REAR FLOOD LR
219-6487

2
1

MA-C1
1506766

106-MA1 RD-18
200-MA2 BK-18

1
3
5
7
9
11
13
18
19
24
26
29
31
40
42
45
47
52
53
58
60
62
64
66
68
70

TWISTED WIRES

T901-MA4 YL-18

TWISTED WIRES
205-MA8 BK-18
308-MA20 YL-18
403-MA10 GN-18

T902-MA5 PK-18

MA-C2
3E5179
1
106-MA1 RD-18
2
200-MA2 BK-18
403-MA10 GN-18
205-MA8 BK-18
T901-MA23 YL-18
T902-MA22 PK-18
308-MA20 YL-18
F846-MA17 PU-18
G848-MA18 GN-18
893-MA12 GN-18
892-MA13 BR-18

F846-MA17 PU-18
G848-MA18 GN-18
T901-MA23 YL-18

F846-MA17 PU-18
G848-MA18 GN-18

T901-MA4 YL-18

AJ-C59
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

3
4
5
6
7
8
9
10
11
12

112-CN1 PU-4
AV-C3
3E3364
1
308-AV19 YL-16
2
200-AV21 BK-16

BK-16
BK-16

CONN 16

106-MA1 RD-18
200-MA2 BK-18
205-MA8 BK-18
308-MA20 YL-18
403-MA10 GN-18
892-MA13 BR-18
893-MA12 GN-18

893-MA12 GN-18
892-MA13 BR-18

MAIN RELAY
2418368

AJ-C42
1552252
106-AJ141 RD-14
200-AJ208 BK-14

FERRITE COIL
222-3870
H-C17
3E3364
NOTE B

H-C6
1552269

H-C18
3E3364
NOTE B

H-C12
1552269

1
2

H-C20
3E3364
NOTE B

H-C1
1552269

BK-18
WH-18

2
1

CAB FR FLOOD LH
219-6488

1
2

608-H50 GN-14
200-H7 BK-14
200-H6 BK-14
608-H10 GN-14
603-H11 PK-16
200-H31 BK-16

1
2

1
2

PK-18
BK-18

87
87a

H-C3
1552273
158-H1 BR-14
159-H14 BU-14
200-H2 BK-14
200-H19 BK-14
521-H3 YL-14

1
5
2
4
3

304-AC1 WH-8
BK-18
BK-18

START RELAY
125-1302

MA-C5
1552269
T901-MA4 YL-18
T902-MA5 PK-18

G-C2
1552269
447-G1 PK-18
201-G5 BK-18

T902-MA22 PK-18
T901-MA23 YL-18

1
2
3
4
5
6

1
2

AV-C1
1552269
306-AV28 GN-18
K972-AV29 BR-18

1
2

G-C3
1552269
201-G6 BK-18
442-G3 GY-18

TWISTED WIRES

87
87a

1
5
2
4
3

85

200-T6 BK-14

T-C4
9X1054
158-T1 BR-14
200-T5 BK-14
521-T13 YL-14
C557-T8 OR-14

PLATF GND 1

24V TO 12V CONVERTER


209-0381

975-R17
975-R19
975-R20
975-R18
975-R21

YL-18
WH-18

975-R14 WH-18
975-R15 WH-18

WH-18
WH-18
WH-18
WH-18
WH-18

TWISTED WIRES

PU-18
WH-18

SECOND GEAR CLUTCH SOL


220-4324
R-C6
1552269
1
755-R8 OR-18
2
975-R19 WH-18
THIRD GEAR CLUTCH SOL
220-4324
R-C7
1552269
1
754-R11 BU-18
2
975-R21 WH-18

CONN 8
TWISTED WIRES
RR-C1 R-C2
1552264 3E3388
1
E901-RR1 GN-18
E901-R1 GN-18
2
E900-RR2 WH-18
E900-R12 WH-18
3
E903-R3 YL-18
4
E902-R2 PU-18
5
E905-R5 BU-18
6
E904-R4 BR-18
7
E907-RR7 GY-18
E907-R7 GY-18
8
E906-RR8 OR-18
E906-R6 OR-18

PARK BRAKE SOL FLYBACK LC-C7


189-3158 3E3364
1
2

RR-C3
1552269
BK-18 1
E901-RR1 GN-18
WH-18 2
E900-RR2 WH-18
XMSN OUTPUT SP SNSR 1 (DS)
106-0543
RR-C2
1552269
BK-18 1
E907-RR7 GY-18
WH-18 2
E906-RR8 OR-18
XMSN OUTPUT SP SNSR 2 (DS)
106-0543

PARK BRAKE DUMP SOL


172-2392
GN-18
GN-18

TWISTED
WIRES

(Dimensions: 39 inches x 28 inches)

MONITOR
SERVICE
CONNECTOR

30 Page,

UENR4694 VOL 1 of 2

AJ-C24
9W1951

AJ-C45
1552272

XMSN OIL TEMP SNSR


118-7226

893-AJ124 GN-18
892-AJ123 BR-18
L855-AJ215 GN-18
L854-AJ216 YL-18

8V DC
RETURN
SIGNAL

MONITOR
SERVICE
CONNECTOR

AJ-C18
3T4412

OR-18
BK-18
WH-18

F-C5
3E3364
NOTE B
NOT USED ON
THIS MODEL

AJ-C13
1134630
1
290-AJ182 BK-18
2
291-AJ185 BK-18
3
E735-AJ184 PU-18
4
201-AJ183 BK-18

CONN 3

TWISTED WIRES
106-AJ120 RD-14
201-AJ122 BK-14

BK
RD

BK
RD

1
2

1
2

AJ-C19
4W4293

A
B
C

1
2

F-C4
1552269
K978-F6 BU-18
975-F7 WH-18

G730-LC1 PK-14

K978-LC7 BU-18

F-C1
1552264
709-F5 OR-18
G939-F4 PK-18
K977-F3 PK-18
K978-F6 BU-18
975-F7 WH-18

AJ-C25
3E3388

1
2
3
4
5
6
7
8

4 6

BK-16
OR-16

AJ-C23
3E3388
G730-AJ201 PK-14
975-AJ100 WH-14
G731-AJ163 GY-16
975-AJ161 WH-16
F792-AJ200 WH-18
975-AJ98 WH-18
K978-AJ26 BU-18
975-AJ202 WH-18

ACCUGRADE
WHEN USED
CONNECT TO AN-C1
(SHT 2 B-14)

AJ-C27
3E3364

FH-C1
3E3364

AJ-C11
1552269

BK-18
BK-18
BK-18
BU-14
BR-18
GN-18

CONN 13

1
2
3
4

CONNECT TO
AK-C1
(SHT2 B-16)
PWM JOYSTICK
238-8262
+BATTERY
GROUND
SIGNAL

1
2
3
4

FLOAT DETENT COIL


145-8428

AJ-C56
3E5179 CONN 5
1
A101-AJ217 GN-14
2
200-AJ218 BK-14
3
A102-AJ219 BU-14
4
200-AJ220 BK-14
893-AJ221
892-AJ222
308-AJ232
110-AJ179
L854-AJ216
L855-AJ215

BK-18
BK-18

PRODUCT LINK ANTENNA


207-6796

+BAT
-BAT
HDD GND
SENSOR SUPPLY
CAT DATA LINK HIGH
CAT DATA LINK LOW
CAN DATA LINK HIGH
CAN LINK SHIELD
CAN DATA LINK LOW

RS-232C Tx DATA
RS-232C GND
RS-232C Rx DATA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

LEFT SPEAKER
6T-7695

1
2

AJ-C47
1552272
F789-AJ170 YL-18
975-AJ171 WH-18
F788-AJ177 PU-18
975-AJ178 WH-18

H-C13
1552269

7 9 8 10

AJ-C50
1552269
E990-AJ115 BU-14
200-AJ116 BK-18

4 6

7 9 8 10

BU-16
GN-16
BR-16
BK-16
BK-16
BR-16

H-C14
1552273

1
2
3
4
5
6

GN-16
BU-16
BR-16
BK-16
BK-16
BR-16

4 6

F782-J68 OR-18
F783-J1 GN-18
276-J53 BK-18
277-J54 BK-18
426-J89 BR-18

G939-J69 PK-18
G939-J73 PK-18
G939-J61 PK-14
G939-J59 PK-14
G939-J38 PK-14

X742-J85 PU-14
F786-J72 GY-18
279-J56 BK-18
977-J5 YL-18
F849-J11 WH-18

G939-J59 PK-14
G939-J61 PK-14
G939-J2 PK-18
G939-J83 PK-14
G939-J93 PK-18

140-J64 BU-14

7 9 8 10

G730-J86 PK-14
E990-J34 BU-14
140-J71 BU-14

106-H53
200-H54
199-H56
403-H55
893-H57
892-H58

M-C8
1552273

4 6

108-H49
504-H63
600-H71
200-H70
200-H69
600-H68

RD-14
BK-14
OR-16
GN-18
GN-18
BR-18

106-M15
200-M16
199-M18
403-M17
893-M19
892-M20

1
2
3
4
5
6

M-C7
1552269

RIGHT SPEAKER
6T-7695

GN-16
GN-16
BR-16
BK-16
BK-16
BR-16

BU-16
YL-16
BR-16
BK-16
BK-16
BR-16

511-H47 BR-18
512-H46 GN-18

+
-

4 6

H-C11
2234778
7 9 8 10

143-H76 BR-16
200-H77 BK-16
600-H78 BR-16
200-H43 BK-16
DOME LAMP
107-6032

RD-14
BK-14
OR-16
GN-18
GN-18
BR-18

AJ-C22
3E3382
1
RD-18
2
BR-18
3
BU-18
4
GY-18
5
YL-18
6
BR-18

M-C10
FRONT FLOOD RH ATCH 3E3364
219-6488
NOTE B
2
1

18

M-C3
1552269

200-M3
200-M4
200-M5
200-M6

1
2

17

BK-14
BK-14
BK-14
BK-14

106-H53 RD-14
158-H1 BR-14
159-H14 BU-14
199-H56 OR-16
200-H2 BK-14
200-H8 BK-14
200-H9 BK-14
200-H31 BK-16
200-H54 BK-14
200-H6 BK-14
200-H7 BK-14
200-H19 BK-14
321-H51 BR-18
403-H55 GN-18
521-H3 YL-14
603-H11 PK-16
608-H10 GN-14
608-H50 GN-14
608-H28 GN-14
608-H30 GN-14
892-H58 BR-18
893-H57 GN-18
975-H52 WH-18

TWISTED WIRE

1
2

115-AV34 PK-16

23

24

15A A102-AV8
ACCUGRADE 2 FUSE

BU-14

308-AV19 YL-16
306-AV28 GN-18

1
5
2
4
3

306-AV28 GN-18
308-AV19 YL-16
K972-AV29 BR-18

608-AJ86 GN-14
647-AJ87 GN-16
K972-AJ180 BR-18
199-AJ195 OR-16

200-AJ220 BK-14
200-AJ218 BK-14

200-AJ154 BK-16

B+

BK-16
GY-16
BR-16
OR-16

4
1
2
6
3
5

106-AJ141 RD-14
199-AJ17 OR-16
200-AJ218 BK-14
200-AJ220 BK-14
200-AJ78 BK-10
200-AJ104 BK-10
200-AJ140 BK-10
200-AJ186 BK-10
200-AJ208 BK-14
201-AJ53 BK-14
202-AJ159 BK-14
205-AJ207 BK-18
403-AJ146 GN-18
892-AJ149 BR-18
893-AJ150 GN-18
F846-AJ155 PU-18
G848-AJ156 GN-18
T901-AJ147 YL-18
T902-AJ148 PK-18
130-AJ46
200-AJ75
523-AJ89
524-AJ21

200-AJ75 BK-16
130-AJ46 GN-16
523-AJ89 BR-16

DRIVETRAIN CONTROL (DS)


172-9389
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

+ BATTERY
GROUND
CAT DATA LINK LOW
FORWARD CLUTCH
GROUND
+ BATTERY
SOLENOID RETURN
SERV BRAKE DUMP VALVE
CAT DATA LINK HIGH
REVERSE CLUTCH
SECOND GEAR CLUTCH

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

LEFT ANGLE SOL


THIRD GEAR CLUTCH
SOLENOID RETURN
DIRECTION SENSOR
BLD ANGLE SEL SNSR
PRIORITY VALVE
RIGHT ANGLE SOL
XMSN TEMP SNSR
+ V SENSOR

PARK BRAKE SW (N.C.)


HARNESS CODE 4
SWITCH/SENSOR RETURN
SWITCH/SENSOR RETURN
FIRST GEAR CLUTCH

XMSN OUT SP -

SERVICE BRAKE POS


LEFT BRAKE SOLENOID
XMSN OUT SP +

PARK BRAKE SW (N.O.)


DOWNSHIFT SW (N.O.)
BI DIRECTION N.O.
REVERSE SW (N.O.)
UPSHIFT SW (N.C.)
HARNESS CODE 0
HARNESS CODE 1
PTO BYPASS SWITCH

XMSN INPUT SP XMSN INT SP +


XMSN OUT SP Q +

DOWNSHIFT SW (N.C.)
UPSHIFT SW (N.O.)

XMSN INPUT SP +
XMSN INT SP Q XMSN OUT SP Q -

HARNESS CODE 2
PARK BRAKE DUMP VALVE
REVERSE SW (N.C.)
HARNESS CODE 3
AUTO DOWNSHIFT SW
BI DIRECTION N.C.

XMSN INT SP XMSN INT SP Q +


BACK UP ALARM
ENGINE SPEED SENSOR

+ BATTERY

140-J37
321-J32
450-J45
709-J46
754-J23

J-C2
3E6287
F789-J94 YL-18
754-J23 BU-18
975-J50 WH-14
851-J76 WH-14

J-C7
1552273
276-J53 BK-18
277-J54 BK-18
278-J55 BK-18
279-J56 BK-18
280-J57 BK-18
G939-J58 PK-18

BU-14
BR-18
YL-18
OR-18
BU-18

851-J76 WH-14

K757-J4 YL-14
K978-J48 BU-18
F788-J6 PU-18
709-J46 OR-18
E901-J14 GN-18
F790-J31 BR-14
F792-J27 WH-18
E900-J13 WH-18

J-C3
9X4391
E900-J13 WH-18
E901-J14 GN-18
E902-J15 PU-18
E903-J16 YL-18
E904-J17 BR-18
E905-J18 BU-18
E906-J19 OR-18
E907-J20 GY-18
751-J21 GN-18
752-J22 YL-18
754-J23 BU-18
755-J24 OR-18
900-J25 PU-18

F788-J6 PU-18
F789-J94 YL-18
F790-J31 BR-14
F792-J27 WH-18
G730-J86 PK-14
G939-J38 PK-14
G939-J40 PK-14
G939-J58 PK-18
K757-J4 YL-14
K977-J47 PK-18
K978-J48 BU-18

E909-J44 WH-18
E902-J15 PU-18
E906-J19 OR-18
E908-J43 BR-18
E905-J18 BU-18
E907-J20 GY-18
E903-J16 YL-18
E904-J17 BR-18
321-J32 BR-18
450-J45 YL-18

F848-J10 OR-18
F849-J11 WH-18
426-J89 BR-18
F792-J27 WH-18
G731-J30 GY-16
F790-J31 BR-14
321-J32 BR-18

975-J91 WH-14
975-J92 WH-14

140-J37 BU-14
892-J35 BR-18
893-J36 GN-18
G939-J38 PK-14
975-J91 WH-14
G939-J40 PK-14
202-J41 BK-14
E908-J43 BR-18
E909-J44 WH-18
X742-J85 PU-14
450-J45 YL-18
709-J46 OR-18
K977-J47 PK-18
K978-J48 BU-18
140-J49 BU-14
975-J92 WH-14

140-J49 BU-14
202-J41 BK-14
202-J52 BK-14
276-J53 BK-18
277-J54 BK-18
278-J55 BK-18
279-J56 BK-18
280-J57 BK-18
426-J89 BR-18
751-J21 GN-18
752-J22 YL-18
755-J24 OR-18
892-J35 BR-18
893-J36 GN-18
900-J25 PU-18
977-J5 YL-18
F848-J10 OR-18
F849-J11 WH-18
G731-J30 GY-16
N931-J74 GY-18
X742-J85 PU-14

202-J52 BK-14
N931-J74 GY-18
F789-J94 YL-18
G730-J86 PK-14

TWISTED WIRES

JA-C1 CONN 23
3E3382
200-JA1 BK-18
200-JA2 BK-18
200-JA3 BK-18
200-JA4 BK-18
AJ-C10 CONN 24
1030213
1
E900-AJ34 WH-18
2
E901-AJ35 GN-18
3
E902-AJ39 PU-18
4
E903-AJ38 YL-18
5
E904-AJ36 BR-18
6
E905-AJ37 BU-18
7
E906-AJ14 OR-18
8
E907-AJ15 GY-18
9
751-AJ5 GN-18
10
752-AJ6 YL-18
11
754-AJ7 BU-18
12
755-AJ8 OR-18
13
900-AJ49 PU-18
14
176-AJ223 RD-14
15
200-AJ176 BK-18
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

K757-J4 YL-14
977-J5 YL-18
F788-J6 PU-18

975-J50 WH-14
975-J39 WH-14

140-J37 BU-14
851-J76 WH-14
E990-J34 BU-14
G730-J86 PK-14
G939-J38 PK-14
G939-J40 PK-14
G939-J58 PK-18

1
2
3
4
5
6

TWISTED WIRES

E900-J13 WH-18
E901-J14 GN-18
E902-J15 PU-18
E903-J16 YL-18
E904-J17 BR-18
E905-J18 BU-18
E906-J19 OR-18
E907-J20 GY-18
E908-J43 BR-18
E909-J44 WH-18
E990-J34 BU-14

K977-J47 PK-18

HK-C2
HK-C1
3E3364
1552269
608-HK1 GN-16
200-HK2 BK-16

608-M2 GN-14

200-M16 BK-14
608-M2 GN-14
321-M13 BR-18
975-M14 WH-18
106-M15 RD-14
403-M17 GN-18
199-M18 OR-16
893-M19 GN-18
892-M20 BR-18
TWISTED WIRE

2
1

2
1

201-AJ168
201-AJ122
201-AJ183
202-AJ159
202-AJ160
202-AJ162

E990-J34 BU-14

K757-AJ95 YL-14
977-AJ22 YL-18
F788-AJ177 PU-18
F848-AJ40 OR-18
F849-AJ41 WH-18
426-AJ44 BR-18
F792-AJ200 WH-18
G731-AJ112 GY-16
F790-AJ119 BR-14
321-AJ158 BR-18
140-AJ173 BU-14
892-AJ62 BR-18
893-AJ64 GN-18
G939-AJ134 PK-14
975-AJ164 WH-14
G939-AJ205 PK-14
202-AJ162 BK-14
E908-AJ128 BR-18
E909-AJ129 WH-18
X742-AJ227 PU-14
450-AJ105 YL-18
709-AJ10 OR-18
K977-AJ16 PK-18
K978-AJ26 BU-18
140-AJ174 BU-14
975-AJ51 WH-14
202-AJ160 BK-14
N931-AJ48 GY-18
F789-AJ170 YL-18
G730-AJ231 PK-14
E990-AJ212 BU-14
TWISTED WIRE

TWISTED WIRES

202-AJ67 BK-18
BK-18
BK-18
BK-18
GN-18

308-AJ58 YL-16
308-AJ232 YL-16

308-AJ79 YL-16
308-AJ206 YL-16

321-AJ158 BR-18
322-AJ108 GY-16
323-AJ28 WH-16
403-AJ47 GN-18
403-AJ144 GN-18
403-AJ145 GN-18

403-AJ146 GN-18

426-AJ44 BR-18
442-AJ169 GY-18
447-AJ167 PK-18
450-AJ105 YL-18
506-AJ71 PU-16
507-AJ72 WH-16
521-AJ57 YL-14
521-AJ83 YL-14
521-AJ84 YL-14
523-AJ89 BR-16
524-AJ21 BU-16

709-AJ10 OR-18
751-AJ5 GN-18
752-AJ6 YL-18
754-AJ7 BU-18
755-AJ8 OR-18
900-AJ49 PU-18
E900-AJ34 WH-18
E901-AJ35 GN-18
E902-AJ39 PU-18
E903-AJ38 YL-18
E904-AJ36 BR-18
E905-AJ37 BU-18
E906-AJ14 OR-18
E907-AJ15 GY-18
F788-AJ177 PU-18
F789-AJ170 YL-18
F792-AJ200 WH-18
K757-AJ95 YL-14
K977-AJ16 PK-18
K978-AJ26 BU-18

529-AJ73 WH-16
530-AJ74 OR-16
592-AJ126 BU-14
592-AJ109 BU-14
592-AJ70 BU-14

709-AJ10 OR-18
751-AJ5 GN-18
752-AJ6 YL-18
754-AJ7 BU-18
755-AJ8 OR-18
900-AJ49 PU-18
E900-AJ34 WH-18
E901-AJ35 GN-18
E902-AJ39 PU-18
E903-AJ38 YL-18
E904-AJ36 BR-18
E905-AJ37 BU-18
E906-AJ14 OR-18
E907-AJ15 GY-18
F788-AJ177 PU-18
F789-AJ170 YL-18
F792-AJ200 WH-18
K757-AJ95 YL-14
K977-AJ16 PK-18
K978-AJ26 BU-18

592-AJ110 BU-14

600-AJ190 BR-18

600-AJ30 BR-16
600-AJ189 BR-16

608-AJ86 GN-14

608-AJ90 GN-14
608-AJ88 GN-14

647-AJ87 GN-16
892-AJ61 BR-18
892-AJ65 BR-18
892-AJ138 BR-18

892-AJ222 BR-18
892-AJ62 BR-18
892-AJ123 BR-18
892-AJ149 BR-18

893-AJ60 GN-18
893-AJ63 GN-18
893-AJ139 GN-18

893-AJ221 GN-18
893-AJ64 GN-18
893-AJ124 GN-18
893-AJ150 GN-18

114-AJ107 RD-16
118-AJ187 RD-16
106-AJ120 RD-14
140-AJ193 BU-14
110-AJ179 RD-14
176-AJ224 RD-14
143-AJ226 BR-16
200-AJ125 BK-14
200-AJ131 BK-18
200-AJ116 BK-18
200-AJ225 BK-14
200-AJ218 BK-14
200-AJ220 BK-14
200-AJ106 BK-14
200-AJ188 BK-16
200-AJ191 BK-18
201-AJ122 BK-14
201-AJ183 BK-18
290-AJ182 BK-18
291-AJ185 BK-18
308-AJ232 YL-16
322-AJ108 GY-16
592-AJ126 BU-14
592-AJ70 BU-14
600-AJ190 BR-18
892-AJ222 BR-18
892-AJ123 BR-18
893-AJ124 GN-18
893-AJ221 GN-18
975-AJ100 WH-14
975-AJ12 WH-16
975-AJ202 WH-18
975-AJ13 WH-16
975-AJ98 WH-18
975-AJ161 WH-16
975-AJ178 WH-18
975-AJ171 WH-18
998-AJ96 BR-18
998-AJ97 BR-18
A101-AJ217 GN-14
A102-AJ219 BU-14
E735-AJ184 PU-18
E990-AJ115 BU-14
E990-AJ118 BU-14
F715-AJ91 PU-18
F716-AJ92 WH-18
F717-AJ93 YL-18
F718-AJ94 BU-18
G730-AJ201 PK-14
G731-AJ163 GY-16
G939-AJ11 PK-18
G939-AJ82 PK-14

975-AJ51 WH-14
975-AJ171 WH-18
975-AJ13 WH-16
975-AJ161 WH-16

975-AJ9 WH-18
975-AJ101 WH-14
975-AJ50 WH-14

975-AJ178 WH-18
975-AJ164 WH-14
975-AJ12 WH-16
975-AJ98 WH-18
975-AJ202 WH-18
975-AJ100 WH-14

975-AJ101 WH-14

977-AJ22 YL-18
998-AJ96 BR-18
998-AJ97 BR-18

WH-16
PU-16
WH-16
OR-16
BK-16

HA-C4
3T4412
529-HA3 WH-16
200-HA7 BK-16
200-HA8 BK-16
HA-C5
3T4412
530-HA4 OR-16
200-HA8 BK-16
200-HA5 BK-16

1
2

1
2

1
2

N-C6
1552269
521-N16 YL-14
513-N53 OR-14
N-C7
1552269
513-N54 OR-14
522-N56 WH-14

521-N16 YL-14
522-N56 WH-14
522-N57 WH-14

522-N17 WH-14

1
2

200-H15 BK-16
108-H16 BU-16
503-H17 BR-16

143-H76 BR-16
158-H1 BR-14
159-H14 BU-14
199-H56 OR-16

H-C7
1552273
527-H67 GN-16

200-H74 BK-16

200-H20 BK-16
130-H18 GN-16
526-H22 YL-16

200-H77 BK-16
200-H2 BK-14
200-H19 BK-14
200-H26 BK-10

N-C9
1552269
513-N55 OR-14
522-N57 WH-14

RIGHT WASHER PUMP


223-3383

N-C16
1552267

150-AJ33 RD-14
201-AJ77 BK-18
306-AJ181 GN-18
308-AJ79 YL-16
322-AJ108 GY-16
323-AJ28 WH-16
403-AJ144 GN-18
450-AJ105 YL-18
521-AJ57 YL-14
608-AJ90 GN-14
892-AJ61 BR-18
893-AJ63 GN-18
998-AJ130 BR-18
E908-AJ128 BR-18
E909-AJ129 WH-18
F715-AJ91 PU-18
F716-AJ92 WH-18
F717-AJ93 YL-18
F718-AJ94 BU-18

1
2

BK-18
BK-18

1
2

G939-N29 PK-18
450-N30 YL-18

E909-N2 WH-18
E908-N3 BR-18

G939-AJ66 PK-18
G939-AJ103 PK-18
K972-AJ180 BR-18
N931-AJ48 GY-18

F797-N32 BU-18
201-N65 BK-18
C984-N51 YL-18

600-H75 BR-16
600-H68 BR-16
600-H71 BR-16
600-H78 BR-16

CONN 42

BK-18
WH-18

1
2

A701-P13
A702-P14
A703-P15
A704-P16
A705-P23
A706-P24
L985-P40
L985-P39
L984-P38
L984-P37
L983-P36
L983-P35

XMSN INPUT SPD


193-2550

1
2

N-C18
1552267

BK-18
WH-18

N-C22
3E3370

REAR WIPER MOT


175-3760
4
1
2
6
3
5

GN-16

MOTOR

307-AJ59 OR-16
323-AJ203 WH-16
443-AJ2 YL-18
522-AJ56 WH-14
A700-AJ32 OR-18
F702-AJ27 GN-18

4
1
2
6
3
5

GN-16

403-V5
199-V6
893-V7
892-V8

TWISTED WIRES

GN-18
OR-16
GN-18
BR-18

V-C2
3E3382

102-AJ24 RD-16
102-AJ3 RD-16
105-AJ4 RD-16
106-AJ151 RD-14
108-AJ18 BU-16
108-AJ19 BU-16
113-AJ121 OR-16
124-AJ1 GN-14
130-AJ20 GN-16
140-AJ114 BU-14
143-AJ192 BR-16
158-AJ85 BR-14
159-AJ132 BU-14
198-AJ113 RD-16
199-AJ142 OR-16
200-AJ42 BK-14
200-AJ209 BK-16
200-AJ213 BK-14
201-AJ210 BK-18
201-AJ166 BK-16
202-AJ67 BK-18
205-AJ207 BK-18
290-AJ182 BK-18
291-AJ185 BK-18
308-AJ206 YL-16
321-AJ158 BR-18
403-AJ47 GN-18
403-AJ145 GN-18
426-AJ44 BR-18
442-AJ169 GY-18
447-AJ167 PK-18
506-AJ71 PU-16
507-AJ72 WH-16
521-AJ83 YL-14
521-AJ84 YL-14
523-AJ89 BR-16
524-AJ21 BU-16
529-AJ73 WH-16
530-AJ74 OR-16
592-AJ110 BU-14
600-AJ30 BR-16
600-AJ189 BR-16
608-AJ88 GN-14
647-AJ87 GN-16
892-AJ65 BR-18
892-AJ138 BR-18
893-AJ60 GN-18
893-AJ139 GN-18
975-AJ9 WH-18
977-AJ22 YL-18
998-AJ31 BR-18
A513-AJ69 PK-18
E735-AJ184 PU-18
F790-AJ119 BR-14
F846-AJ155 PU-18
F848-AJ40 OR-18
F849-AJ41 WH-18
G731-AJ111 GY-16
G848-AJ156 GN-18
G939-AJ68 PK-18
G939-AJ117 PK-14
T901-AJ147 YL-18
T902-AJ148 PK-18

893-N14 GN-18
892-N15 BR-18
306-N10 GN-18

AC-C1
1275485
304-AC1 WH-8

N-C11
1275486

CONN 34

AC-C2
CONN 35 1275484
101-AC2 RD-4
AC-C3
CONN 36 1275483
109-AC3 RD-4

N-C12
1275483
1

N-C13
1275484
1

101-N45 RD-4
109-N42 RD-4
304-N44 WH-8
101-N45 RD-4
109-N42 RD-4

TWISTED WIRE
AJ-C1
CONN 37 3E6286
150-AJ33 RD-14
TWISTED WIRES

TWISTED WIRES

TWISTED WIRES

E909-AJ129 WH-18
E908-AJ128 BR-18
F715-AJ91 PU-18
F716-AJ92 WH-18
F717-AJ93 YL-18
F718-AJ94 BU-18
998-AJ130 BR-18
A700-AJ32 OR-18
323-AJ203 WH-16
308-AJ79 YL-16
893-AJ63 GN-18
892-AJ61 BR-18
521-AJ57 YL-14
522-AJ56 WH-14
403-AJ144 GN-18
F702-AJ27 GN-18
306-AJ181 GN-18
K972-AJ180 BR-18
323-AJ28 WH-16
307-AJ59 OR-16
322-AJ108 GY-16
608-AJ90 GN-14
201-AJ77 BK-18
N931-AJ48 GY-18
G939-AJ66 PK-18
G939-AJ103 PK-18
450-AJ105 YL-18
443-AJ2 YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

N-C1
1130580
150-N1 RD-14
E909-N2 WH-18
E908-N3 BR-18
F715-N4 PU-18
F716-N5 WH-18
F717-N6 YL-18
F718-N7 BU-18
998-N8 BR-18
A700-N28 OR-18
323-N61 WH-16
308-N13 YL-16
893-N14 GN-18
892-N15 BR-18
521-N16 YL-14
522-N17 WH-14
403-N18 GN-16
F702-N19 GN-18
306-N10 GN-18
K972-N11 BR-18
323-N62 WH-16
307-N12 OR-16
322-N24 GY-16
608-N25 GN-14
201-N63 BK-18
N931-N60 GY-18
G939-N64 PK-18
G939-N29 PK-18
450-N30 YL-18
443-N31 YL-18
F797-N32 BU-18
201-N65 BK-18
C984-N51 YL-18

CONN 38

E990-AJ212 BU-14
E990-AJ118 BU-14
E990-AJ115 BU-14

CV-C2
3E3370
A
201 BK-16

F715-AJ91 PU-18
F716-AJ92 WH-18
F717-AJ93 YL-18
F718-AJ94 BU-18
F790-AJ119 BR-14
F846-AJ155 PU-18
F848-AJ40 OR-18
F849-AJ41 WH-18

F715-N4 PU-18
F716-N5 WH-18

150-N33 RD-14
150-N34 RD-14
150-N35 RD-14
150-N1 RD-14
201-N63 BK-18
201-N65 BK-18
229-N36 BK-14
229-N37 BK-14
229-N38 BK-14
229-N39 BK-14
306-N10
307-N12
304-N44
308-N13
322-N24
323-N61
323-N62
403-N18
443-N31
450-N30
521-N16
522-N17
608-N25
892-N15
893-N14

G834-N59 PU-18
F719-N50 BR-18

GN-18
OR-16
WH-8
YL-16
GY-16
WH-16
WH-16
GN-16
YL-18
YL-18
YL-14
WH-14
GN-14
BR-18
GN-18

F717-N6 YL-18
F718-N7 BU-18
H746-N49 YL-18
F720-N48 GN-18
150-N33 RD-14
H747-N47 BR-18
150-N35 RD-14
150-N34 RD-14

998-N40 BR-18
998-N23 BR-18
998-N41 BR-18
998-N8 BR-18
A700-N58 OR-18
A700-N9 OR-18
A700-N28 OR-18

229-N39 BK-14
229-N37 BK-14
307-N12 OR-16
229-N38 BK-14
F702-N19 GN-18
K972-N11 BR-18

C984-N51 YL-18
E908-N3 BR-18
E909-N2 WH-18
F702-N19 GN-18
F715-N4 PU-18
F716-N5 WH-18
F717-N6 YL-18
F718-N7 BU-18
F719-N50 BR-18
F720-N48 GN-18
F797-N32 BU-18

308-N13 YL-16

J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

ENG CONT
206-2701

P-C1
1607690

J2
1
2
3
4
5
6
7
8
9
AIH RELAY
10
11
AIH RELAY RTN 12
13
ATMOSPHERIC PRESSURE 14
15
ENGINE FUEL PRESSURE 16
17
TEMP SENSOR RETURN 18
19
20
21
TIMING CAL PROBE + 22
TIMING CAL PROBE - 23
ENGINE OIL PRESSURE 24
25
26
INJ ACTUATION PRESS. 27
28
29
30
31
ENGINE COOLANT TEMP 32
33
OIL TEMP - PASSIVE 34
INLET MANIFOLD TEMP 35
INJECTOR 1 HI-SIDE 36
INJECTOR 2 HI-SIDE 37
INJECTOR 3 HI-SIDE 38
INJECTOR 4 HI-SIDE 39
ENGINE BOOST PRESSURE 40
ENGINE OIL PRESS. SNSR PWR 41
ENGINE OIL PRESS. SNSR RTN 42
43
INJECTOR COMMON 1 &2 44
INJECTOR COMMON 3 &4 45
INJECTOR COMMON 5 &6 46
47
TOP CAM S/T +1 48
TOP CAM S/T -1 49
50
51
52
53
INJECTOR 5 HI-SIDE 54
INJECTOR 6 HI-SIDE 55
56
57
BOTTOM CAM S/T +2 58
BOTTOM CAM S/T -2 59
60
IAP CTRL VALVE +1 61
IAP CTRL VALVE COMMON 62
63
64
65
66
67
68
69
70

G828-P1 WH-18
G829-P2 GN-18

PRESSURE SENSOR POWER +5V


PRESS. SENSOR RETURN

THROTTLE POWER +8V


THROTTLE RETURN
CAT DATA LINK HIGH
CAT DATA LINK LOW
ETHER AID SOL

THROTTLE SW (LO ID
THROTTLE SW (LO ID PAR)

FAN SPEED SENSOR


CRANK W/O INJ (NC)

THROTTLE SW (HI ID)


THROTTLE SW (HI ID PAR)
FAN SOL
CRANK W/O INJ (NO)

+ BATTERY
FAN SOL RETURN
+ BATTERY
+ BATTERY

- BATTERY
- BATTERY
- BATTERY
DECEL PEDAL THROTTLE

KEY SWITCH

A701-P13
A702-P14
A703-P15
A704-P16
A705-P23
A706-P24

BK-16
GY-16
BR-16
OR-16

MOTOR

C987-P46 RD-18

CV-C3
1552267

1
2
3
4
5
6
7
8

C991-P51 PK-18
G833-P5 PK-18
G856-P6 WH-18
G857-P7 YL-18
C990-P8 YL-18

E965-P26 BU-18
E966-P25 YL-18
E963-P22 BK-18
E964-P21 WH-18
G854-P27 PK-18
G855-P28 PU-18

G826-P56 BR-18
G826-P53 BR-18
G826-P18 BR-18

G849-P9 BR-18

995-P10 BU-18

B
A

B
A

G853-P12 OR-18
G833-P43 PK-18
G833-P5 PK-18
G833-P42 PK-18
G833-P44 PK-18
G833-P43 PK-18

E964-P21 WH-18
E963-P22 BK-18

995-P10 BU-18
G833-P42 PK-18

G849-P9 BR-18
G850-P3 BU-18
G853-P12 OR-18
G854-P27 PK-18
G855-P28 PU-18
G856-P6 WH-18
G857-P7 YL-18
R746-P17 PK-18
R747-P4 GY-18

A705-P23 BU-18
A706-P24 GY-18
E966-P25 YL-18
E965-P26 BU-18
G854-P27 PK-18
G855-P28 PU-18

G856-P6 WH-18
G857-P7 YL-18

TOP S/T SENSOR


109-7194

1
2

IAP CONT VALVE


122-5053

H747-N47 BR-18

101-N45 RD-4

N931-N60 GY-18
K972-N11 BR-18

304-N44 WH-8

A
B
C

OR-18
BK-18
YL-18

+V
GROUND
SIGNAL

FUEL PRESS. SENSOR


194-6725

A
B
C

OR-18
BK-18
YL-18

+V
GROUND
SIGNAL

OIL PRESS. SNSR


194-6725

1
2

SIGNAL
GROUND

INTAKE MANIFOLD AIR TEMP SENSOR


130-9811

1
2

SIGNAL
GROUND

COOLANT TEMP SENSOR


130-9811

A
B
C

OR-18
BK-18
YL-18

+V
GROUND
SIGNAL

INJECTOR ACT. PRESS. SNSR


224-4536

A
B
C

RD-18
BK-18
YL-18

+V
GROUND
SIGNAL

TURBO OUTLET PRESS. SENSOR


194-6723

SIGNAL
GROUND

P-C15
3E3370

P-C7
1552269
P-C6
1552269
P-C13
3E3370

P-C12
1552267

A
B
C

P-C14
3E3364

P-C10
1552269
1
2

P-C2
1552269
C987-P46 RD-18
G850-P3 BU-18

1
2

CONN 43
BK-18
BK-18

CBL-PA1 OR-2
AIH RELAY
223-7577
0

101-N46 RD-2

CBL-AA1 RD-00

AIR INLET HEATER


189-8769

CBL-GG1 BK-00

SYMBOL

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR

ALT
+

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

ALTERNATOR
132-2156
1855294 ATCH
0

ABBREV

CIRCUIT NOT CONNECTED

FRONT FRAME GND

403-N18 GN-16

DESCRIPTION
CIRCUIT CONNECTED

ENG GND RH

CONNECT TO H-C10
WHEN USED
1
2
3
4
7
8
5
6

1
2
3
4
5
6
7
8

+8 VOLTS
RETURN
SIGNAL

CONN 18

1
2

WH/BK-18
WH-18

3
4
5
6

BK-18

7
8

GY/BK-18
GY-18

YL-18
RD-18

AJ-C43
1552269
426-AJ44 BR-18
G939-AJ68 PK-18

RD-18
BK-18
WH-18

A
B
C

AJ-C26
1552267
A700-AJ32 OR-18
998-AJ31 BR-18
F702-AJ27 GN-18

BK-18
BK-18

1
2

AJ-C12
1552269
198-AJ113 RD-16
G731-AJ111 GY-16

OR-18
BK-18
WH-18

A
B
C

AJ-C28
1552267
140-AJ114 BU-14
G939-AJ117 PK-14
F790-AJ119 BR-14

LF- (SPEAKER)
LF+ (SPEAKER)

DASH

GROUND
N/C
+12 VOLT UNSWITCHED
+12 VOLT SWITCHED
+12 VOLT SWITCHED
RF- (SPEAKER)
RF+ (SPEAKER)

QUAD GAGE
166-6928
OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARN CODE

GAGE BACKLIGHT 2
7N-5876

E-C3
1552273

1
2
3
4
5
6

E707-E39 GN-18
201-E44 BK-18
E708-E22 PK-18
C413-E25 YL-18
C414-E28 BU-18

GAGE BACKLIGHT 1
7N-5876

E-C9
3T3158

E-C21
1552267
2
1
WH-18
A
F849-E63 WH-18
4
3
RD-18
B
F848-E64 OR-18
BK-18
C
202-E65 BK-18
BI DIRECTIONAL MODE SW
133-9405
1
3

A
B
C

WH-18
RD-18
BK-18

AUTO DOWNSHIFT SW
133-9405
1
3

BACKLIGHT RESISTOR
116-6203

WH-18
RD-18
BK-18

A
B
C

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARN CODE

977-E66 YL-18
202-E67 BK-18
E-C14
1552267

OPERATOR MONITOR SW
133-9405

LAMP GEAR
240-6657

E-C20
1552267

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

201-E68 BK-18
E735-E69 PU-18

E-C8
1552269

1
2
3
4
5
6

E707-E40 GN-18
201-E42 BK-18
E708-E21 PK-18
C413-E24 YL-18
C414-E27 BU-18

E-C17
1182765

201-E46 BK-18
411-E49 PK-18

102-E31
102-E30
200-E88
600-E89

CONNECT TO
AJ-C17
(SHT1 C-13)

RD-16
RD-16
BK-16
BR-16

CONN 21

KEY START SW
110-7887

CONNECT TO
AJ-C41
(SHT1 B-13)

YL-16
PU-16
OR-16
BR-16

OFF C
ON S
ST B

1
2
3
4

E-C23
1552272
308-E16
323-E17
307-E14
105-E13

YL-16
WH-16
OR-16
RD-16

E-C12
3T3158

E-C11
3T3158

200-E36 BK-16
600-E45 BR-16
200-E37 BK-16
600-E7 BR-16

E-C4
3E3364
MSS EXICTER COIL NOTE B
BK-18
205-8257
BK-18

C413-E24 YL-18
C413-E25 YL-18
C413-E26 YL-18

600-E45 BR-16
600-E35 BR-16
600-E5 BR-16
600-E7 BR-16
600-E89 BR-16

C414-E27 BU-18
C414-E28 BU-18
C414-E29 BU-18

E708-E22 PK-18
E708-E21 PK-18
E708-E23 PK-18

1
2

E-C16
1552269

E-C5
MSS LED
165-5655 3E3370
NOTE B

124-E6 GN-14
521-E18 YL-14
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14

RD-18
BK-18
BK-18 W/ GN
SHRINK TUBE

E-C26
1552267
A
C
B

FUEL LEVEL SENDER


HYD OIL TEMP SENDER
HARNESS CODE 2
ACTION LAMP
CAT DATA LINK LOW
SPI LOAD
HARNESS CODE 4

T901-E52 YL-18
T902-E53 PK-18

F846-E60 PU-18
205-E20 BK-18
G848-E61 GN-18

OPERATOR SW INPUT

202-E76 BK-18
202-E67 BK-18
202-E65 BK-18

SPI CLOCK
PTO TEMP SENDER
ALTERNATOR R TERM
HARNESS CODE 0
CLEAR
DISP MOD PWR SUPPLY
SPI DATA

COOLANT LEVEL SNSR

DASH

TWISTED WIRE

HARNESS CODE 3
SERVICE

307-E14 OR-16
308-E16 YL-16
323-E17 WH-16
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14
521-E18 YL-14
600-E5 BR-16
600-E89 BR-16
647-E34 GN-16
977-E66 YL-18
E735-E73 PU-18
E735-E74 PU-18
F848-E64 OR-18
F849-E63 WH-18

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

3
4
5
6

T901-AJ147 YL-18
T902-AJ148 PK-18
521-AJ83 YL-14

ACTION ALARM
3E-6328

OR-16
BK-16
BK-18
WH-18
GN-18
BK-18

447-E75 PK-18
442-E86 GY-18
272-E81 BK-18
411-E49 PK-18
892-E43 BR-18
C414-E29 BU-18
274-E83 BK-18
E735-E74 PU-18

403-E51
447-E75
290-E78
291-E79

GN-18
PK-18
BK-18
BK-18

H#

CIRCUIT GROUPING DESIGNATION

270-E77
271-E80
272-E81
273-E82
274-E83
275-E84
201-E85

E-C13
3E3388
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

1
2
3
4
5
6
7
8

TWISTED WIRES

403-AJ47 GN-18
447-AJ167 PK-18
290-AJ182 BK-18
291-AJ185 BK-18

RD-16
BK-16

1
2

200-AJ209 BK-16
108-AJ18 BU-16
500-AJ157 BR-16

IDENT
108-AJ18 BU-16
140-AJ114 BU-14
198-AJ113 RD-16
200-AJ209 BK-16
201-AJ210 BK-18
426-AJ44 BR-18
998-AJ31 BR-18
A700-AJ32 OR-18
F702-AJ27 GN-18
F790-AJ119 BR-14
G731-AJ111 GY-16
G939-AJ117 PK-14
G939-AJ68 PK-18

CONN 27

201-EG1 BK-18
201-EG2 BK-18
201-EG3 BK-18
201-EG4 BK-18

521-AJ84 YL-14
523-AJ89 BR-16
524-AJ21 BU-16
529-AJ73 WH-16
530-AJ74 OR-16
592-AJ110 BU-14
600-AJ189 BR-16
608-AJ88 GN-14
892-AJ138 BR-18
893-AJ139 GN-18
975-AJ9 WH-18
A513-AJ69 PK-18

411-E49 PK-18
C413-E26 YL-18

410-AJ211 WH-18
500-AJ157 BR-16
501-AJ54 GN-16

C414-E29 BU-18

102-AJ3 RD-16
102-AJ24 RD-16
105-AJ4 RD-16
106-AJ151 RD-14
108-AJ19 BU-16
113-AJ121 OR-16
124-AJ1 GN-14
130-AJ20 GN-16
143-AJ192 BR-16
158-AJ85 BR-14
159-AJ132 BU-14
199-AJ142 OR-16
200-AJ213 BK-14
200-AJ42 BK-14
201-AJ166 BK-16
202-AJ67 BK-18
205-AJ207 BK-18
290-AJ182 BK-18
291-AJ185 BK-18
307-AJ59 OR-16
308-AJ206 YL-16
321-AJ158 BR-18
323-AJ203 WH-16
403-AJ47 GN-18
403-AJ145 GN-18
442-AJ169 GY-18
443-AJ2 YL-18
447-AJ167 PK-18
506-AJ71 PU-16
507-AJ72 WH-16
521-AJ83 YL-14
521-AJ84 YL-14
522-AJ56 WH-14
523-AJ89 BR-16
524-AJ21 BU-16
529-AJ73 WH-16
530-AJ74 OR-16
592-AJ110 BU-14
600-AJ30 BR-16
600-AJ189 BR-16
608-AJ88 GN-14
647-AJ87 GN-16
892-AJ65 BR-18
892-AJ138 BR-18
893-AJ139 GN-18
893-AJ60 GN-18
975-AJ9 WH-18
977-AJ22 YL-18
A513-AJ69 PK-18
E735-AJ184 PU-18
F846-AJ155 PU-18
F848-AJ40 OR-18
F849-AJ41 WH-18
G848-AJ156 GN-18
T901-AJ147 YL-18
T902-AJ148 PK-18

E708-E23 PK-18

403-E51 GN-18
270-E77 BK-18

E735-E74 PU-18

200-E8 BK-14
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14
522-E12 WH-14

C984-E19 YL-18

WINCH CONTROL CIRCUIT.


MACHINE SECURITY CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

OTHER COLOR DESCRIPTIONS


HIGHWAYS.

517-AH1 BU-14
AH C4
516-AH2 GN-14 1275484
AH-C3
AH-C5
1275484
6T6505
1

1
2
3
4
5
6

HC-C3
3E3382

AH-C1
3E3381

CONN 25

1
2
3
4
5
6

CONNECTS TO
E-C7
WHEN USED

200-AH6 BK-14
515-AH3 GY-14
516-AH2 GN-14
517-AH1 BU-14

200-HC2 BK-14
515-HC7 GY-14

515-HC5 GY-14
515-HC8 GY-14
515-HC7 GY-14

515-HC6 GY-14

DASH

516-HC9 GN-14

CAB BLOWER MOT RES


9G-1950

12

11

10

1
2

WH/RD-14
BK-14

AH-C2
1698668

MOTOR

ROPS BLOWER MOT


174-1494

CAB BLOWER MOTOR 2


174-1505
1
2

HC-C2
1552269
200-HC3 BK-14
515-HC8 GY-14

200-HC4 BK-14

CONN 26

515-AH4 GY-14
200-AH6 BK-14

HC-C1
3E3364

200-HC1 BK-14

200-HC1 BK-14
515-HC5 GY-14
516-HC9 GN-14
517-HC10 BU-14
522-HC11 WH-14

515-AH5 GY-14
515-AH3 GY-14

MOTOR

CAB BLOWER MOTOR 1


174-1504
1
2

WH/RD-14
BK-14

PART NO

CHG

LOC

DESCRIPTION

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
2
2
2
2
2
1
2
2
2
1
2
1
1
1
2
1
1
2
1
2
1
1
1
2
2
2
2
1

C-8
F-17
I-15
C-13
I-10
K-2
A-15
F-6
H-3
H-17
I-17
A-13
D-12
G-6/H-12
J-3
A-4
H-9
B-17
C-15
I-5
C-6
F-8
A-17
J-3
I-3
K-12
A-4
F-2
C-2
F-6
G-3
E-17
K-7
A-7
F-5
K-17
A-17
L-3
G-16
K-18
K-14
J-2
C-17
J-2
I-2
J-2
I-2
H-18

DASH
PTO XMSN SW
FUEL TANK
HEADLINER
DRIVETRAIN CONTROL
RADIATOR
OROPS LIGHTS
ENGINE
BASIC ENGINE
TRANSMISSION CLUTCH
A/C CONDENSOR
OROPS JUMPER
RADIO
POWER HARNESS
INCLINATION SNSR JUMPER
OROPS HEATER
PLATFORM
ANGLE SOLENOIDS
WINCH
ACCUGRADE RADIATOR
ACCUGRADE PLATFORM
ACCUGRADE ENGINE
ACCUGRADE VALVES
LEFT BULKHEAD
RIGHT BULKHEAD
FUSE PANEL
COUNTERBALANCE SOL
LASER DISPLAY
ACCUGRADE DISPLAY
CRANK W/O INJ
LIGHTBAR
SEAT
WASHER
BLOWER
RH GPS RCVR COILED CABLE
LIGHT JUMPER
LIGHT JUMPER
LH GPS RCVR COILED CABLE
STEERING SOLENOIDS
GPS RADIO
MSS
INJECTOR
PRODUCT LINK
ELECTRIC MAST
ELECTRIC MAST
LASER RECEIVER
LASER RECEIVER
TRANSMISSION SENSORS

00
00
00
01
01
01
00

1
1
1
1
1
1
1

K-12
B-7
I-10
H-13
C-3
F-1
H-13

MAIN RLY TO FUSE BLK


EMS HARN CODE PLUG
DS CONT HARN CODE PLUG
CASE GND TO PLATF GND
ALT TO ENG GND
AIH RLY TO AIH
REVERSE SW

00
00
03
02
01
01
00
00

1
1
1
1
1
1
1
1

F-4/L-17
K-16
J-16
L-16
F-3
E-4
L-17
L-17

BAT.+ TO STARTER
BAT.- TO DISC SW
DISC SW TO CASE GND
BAT.- TO BAT.+
STARTER TO ENG GND
STARTER TO FRAME GND
HD BAT.- TO BAT.+
HD BAT.- TO DISC SW

E
F
G
H
J
K
M
N
P
R
T
V
X
AC
AF
AH
AJ
AK
AL
AM
AN
AP
AR
AT
AU
AV
AW
AX
CT
CV
CX
FH
HA
HC
HF
HJ
HK
HY
LC
LE
MA
PF
PL
RE
RG
RH
RL
RR

HARNESS AS.
236-3943
160-2185
160-2184
236-7489
237-4493
235-6762
241-6745
236-7486
195-7336
164-6853
245-5891
243-5596
200-5718
172-9999
227-3037
127-6424
248-5670
239-7131
240-6271
239-6696
249-6615
239-6695
239-6694
227-3037
210-6211
257-5453
241-3940
252-4466
257-8099
121-2844
257-8097
192-7805
110-1118
111-7198
254-9136
248-2009
248-2009
254-9136
201-8772
257-8098
219-7355
153-8920
178-6172
240-0768
240-0768
226-9270
226-9270
242-6228

00
05
04
01
02
02
00
00
02
02
00
00
02
03
01
02
02
01
00
04
04
00
02
01
01
00
01
01
00
02
01
00
00
03
00
00
00
00
02
00
01
02
05
00
00
00
00
00

CN
EG
JA
KK
NP
PA
RT

WIRE AS.
256-7188
201-4931
240-9421
9M-9812
195-7900
229-8851
229-5354

AA
CC
EE
FF
GG
HH
JJ
LL

CABLE AS.
193-5712
193-5710
160-2179
160-2182
8Y-9603
7P-6682
124-0378
223-7899

ROPS BLOWER MOT RES


9G-1950

HEATER GP.
(ATCH)

522-HC11 WH-14
THERMOSTAT
3E-5464

E-C7
1552273

291-E79 BK-18
E707-E48 GN-18
C413-E26 YL-18

CAN DATA LINK (ACCUGRADE).


DRIVETRAIN CONTROL CIRCUIT.

200-HC2 BK-14
200-HC3 BK-14

E707-E48 GN-18

443-E96 YL-18

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
CAT MONITOR SYSTEM CIRCUIT.
ENGINE CONTROL CIRCUIT.

AJ-C9
1552269
410-AJ211 WH-18
201-AJ210 BK-18

102-AJ24 RD-16
106-AJ151 RD-14
108-AJ19 BU-16
130-AJ20 GN-16
143-AJ192 BR-16
158-AJ85 BR-14
159-AJ132 BU-14
199-AJ142 OR-16
321-AJ158 BR-18
403-AJ145 GN-18
500-AJ157 BR-16
501-AJ54 GN-16
506-AJ71 PU-16
507-AJ72 WH-16

201-E41 BK-16

273-E82 BK-18
290-E78 BK-18
F797-E1 BU-18
E708-E23 PK-18

4
1
2
6
3
5

102-AJ3 RD-16
105-AJ4 RD-16
113-AJ121 OR-16
124-AJ1 GN-14
200-AJ213 BK-14
200-AJ42 BK-14
201-AJ166 BK-16
202-AJ67 BK-18
205-AJ207 BK-18
290-AJ182 BK-18
291-AJ185 BK-18
307-AJ59 OR-16
308-AJ206 YL-16
323-AJ203 WH-16
403-AJ47 GN-18
410-AJ211 WH-18
442-AJ169 GY-18
443-AJ2 YL-18
447-AJ167 PK-18
521-AJ83 YL-14
522-AJ56 WH-14
600-AJ30 BR-16
647-AJ87 GN-16
892-AJ65 BR-18
893-AJ60 GN-18
977-AJ22 YL-18
E735-AJ184 PU-18
F846-AJ155 PU-18
F848-AJ40 OR-18
F849-AJ41 WH-18
G848-AJ156 GN-18
T901-AJ147 YL-18
T902-AJ148 PK-18

AJ-C2
1907612 CONN 30
307-AJ59 OR-16
308-AJ206 YL-16
522-AJ56 WH-14
105-AJ4 RD-16
205-AJ207 BK-18
202-AJ67 BK-18
E735-AJ184 PU-18
F849-AJ41 WH-18
F848-AJ40 OR-18
977-AJ22 YL-18
F846-AJ155 PU-18
G848-AJ156 GN-18

EG-C1
1552264

BK-16
GY-16
BR-16
OR-16

BLADE, SPADE, RING OR SCREW


TERMINAL

410-AJ211 WH-18
500-AJ157 BR-16
501-AJ54 GN-16

1
2
3
4
5
6
7
8
9
10
11
12

2
3
4
5
6
7
8

GN-16

AJ-C20
1552273
501-AJ54 GN-16

TWISTED WIRES

E-C19 AJ-C32
1552264 3E3388 CONN 28
1
102-E2 RD-16
102-AJ3 RD-16

TWISTED WIRES

CAT MONITORING SYSTEM E-C6


154-7443
8T9834
+ BATTERY 1
113-E50
GND 2
201-E41
HARNESS CODE 1 3
271-E80
ACTION ALARM 4
410-E57
CAT DATA LINK HIGH 5
893-E33
HARNESS CODE 5 6
275-E84

AJ-C37
3E3382 CONN 31
1
124-AJ1 GN-14
2
200-AJ42 BK-14

TWISTED WIRES
E-C18 AJ-C29
1552252 3E5179 CONN 29
1
200-AJ213 BK-14
200-E62 BK-14
2
410-E57 WH-18
410-AJ211 WH-18
3
442-AJ169 GY-18
442-E86 GY-18
4
C984-E19 YL-18
5
443-E96 YL-18
443-AJ2 YL-18
6
201-E70 BK-16
201-AJ166 BK-16
7
600-E90 BR-16
600-AJ30 BR-16
8
892-AJ65 BR-18
892-E43 BR-18
9
893-AJ60 GN-18
893-E33 GN-18
10
647-E34 GN-16
647-AJ87 GN-16
11
113-AJ121 OR-16
113-E50 OR-16
12
323-AJ203 WH-16
323-E17 WH-16

600-E90 BR-16

647-E34 GN-16
977-E66 YL-18
C413-E26 YL-18
C414-E29 BU-18
E707-E48 GN-18
E708-E23 PK-18
E735-E73 PU-18
E735-E74 PU-18
F846-E60 PU-18
F848-E64 OR-18
F849-E63 WH-18
G848-E61 GN-18
T901-E52 YL-18
T902-E53 PK-18

105-E13 RD-16
124-E6 GN-14
200-E88 BK-16
201-E68 BK-18

E-C1
1552253
307-E14 OR-16
308-E16 YL-16
522-E12 WH-14
105-E13 RD-16
205-E20 BK-18
202-E76 BK-18
E735-E73 PU-18
F849-E63 WH-18
F848-E64 OR-18
977-E66 YL-18
F846-E60 PU-18
G848-E61 GN-18

521-E18 YL-14
522-E12 WH-14

102-E31 RD-16
102-E30 RD-16
102-E2 RD-16
BACKLIGHT 1
123-9294

201-E85 BK-18
201-E41 BK-16
201-E70 BK-16

202-E76 BK-18
205-E20 BK-18
307-E14 OR-16
308-E16 YL-16
323-E17 WH-16
411-E49 PK-18
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14

F846-E60 PU-18
G848-E61 GN-18
T901-E52 YL-18
T902-E53 PK-18

E-C15
2234778
7 9 8 10

201-E42 BK-18
201-E44 BK-18
201-E46 BK-18
205-E20 BK-18
411-E49 PK-18
600-E7 BR-16
600-E35 BR-16
600-E45 BR-16

BK-18
BK-18
BK-18
BK-18

4 6

LAMP SW
222-7884

CONN 20

201-E46
201-E42
201-E68
201-E44

E707-E39 GN-18
E707-E40 GN-18
E707-E48 GN-18

600-E5 BR-16
647-E34 GN-16
1

200-E62 BK-14

663-E32 GY-16
663-E59 GY-16
663-E58 GY-16

E-C2
1552273

E-C22
1552273
124-E6 GN-14
200-E8 BK-14
F797-E1 BU-18
T901-E52 YL-18
T902-E53 PK-18
521-E18 YL-14

200-E8 BK-14

BK-16
BK-16
BK-16
BK-16

663-E59 GY-16
600-E35 BR-16

ACTION LAMP
123-0304

E735-E69 PU-18
E735-E73 PU-18
E735-E74 PU-18

200-E37
200-E36
200-E56
200-E55

B+

TWISTED WIRES

200-E88 BK-16

E-C10
3T3158

102-E2 RD-16
105-E13 RD-16
124-E6 GN-14
200-E88 BK-16
200-E62 BK-14

GND

MOTOR
T

DASH

200-E55 BK-16
663-E32 GY-16
200-E56 BK-16
663-E58 GY-16

2
4

FRONT WIPER MOT


175-3759

ANTENNA

2
4

+24V BAT
RETURN
SIGNAL

RADIO
200-5729 OR
169-6324

BACKLIGHT 2
123-9294
1
2
3
4
5
6

1
2

BK-18
BK-18

P-C11
3E3370

304-N44 WH-8
101-N45 RD-4

MTR BAT

109-N42 RD-4

OIL TEMP SNSR


191-6587

BK-18
BK-18

CBL-AA1 RD-00

X742-AJ228 PU-14
X742-AJ229 PU-14

1
2

P-C17
3E3370

G828-P30 WH-18
G829-P34 GN-18
R747-P4 GY-18
TWISTED WIRE

A
B

P-C18
3E3364

G828-P31 WH-18
G829-P32 GN-18
G849-P9 BR-18
G828-P29 WH-18
G829-P33 GN-18
R746-P17 PK-18

BOT. S/T SENSOR


109-7195

P-C3
1407339

G826-P18 BR-18
G827-P48 BU-18
C990-P8 YL-18

G829-P2 GN-18
G829-P32 GN-18
G829-P33 GN-18
G829-P34 GN-18

L983-P19 WH-18
L984-P20 OR-18
L985-P47 YL-18

B
A

A
B

P-C4
1003320

G826-P53 BR-18
G827-P54 BU-18
C991-P51 PK-18

G828-P1 WH-18
G828-P29 WH-18
G828-P30 WH-18
G828-P31 WH-18

GN-18
OR-18
GY-18
PU-18
BR-18
GN-18
PK-18
BR-18
BU-18

P-C5
1112416

F411-P45 GN-18
G833-P44 PK-18

G827-P57 BU-18
G827-P48 BU-18
G827-P54 BU-18

200-NP1 BK-4

SERV BK PEDAL POS SNSR


214-4863

2
5
4
3

13

L985-P39 YL-18
L985-P40 YL-18

STARTER
207-1519

GN-14
BR-18
WH-18
RD-14
GN-18
OR-16
GN-18
BR-18

14

L985-P47 YL-18

101-N46 RD-2

G730-AJ230 PK-14

9
10
16
14
13
15
8
1
7
4
6
12
11
2
3
5

INJECTOR 3
128-6601

PF-C5 INJECTOR 4
1539693 128-6601

H746-N49 YL-18

517-HC10 BU-14

15

L984-P37 OR-18
L984-P38 OR-18

995-P10 BU-18
C987-P46 RD-18
C990-P8 YL-18
C991-P51 PK-18
E963-P22 BK-18
E964-P21 WH-18
E965-P26 BU-18
E966-P25 YL-18
F411-P45 GN-18

R747-P4 GY-18

MOTOR

SERVICE BRAKE PEDAL SW


206-1487

TWISTED WIRE
608-V1
321-V2
975-V3
106-V4
403-V5
199-V6
893-V7
892-V8

L984-P20 OR-18

G939-N29 PK-18
G939-N64 PK-18

CONN 39

B
C

DECEL PEDAL POS SNSR


160-2443

BLOWER SW
6P-3236
V-C1
3E3388

L983-P35 WH-18
L983-P36 WH-18

TWISTED WIRE

G850-P3 BU-18

F411-P45
G853-P12
A701-P13
A702-P14
A703-P15
A704-P16
R746-P17
G826-P56
G827-P57

L983-P19 WH-18

BASIC ENGINE HARNESS

NOTE: USE ONLY FOR


CRANK WITHOUT FUEL
INJECTION

T
B+

INJECTOR 2
128-6601

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18

G834-N59 PU-18
TWISTED WIRE

FOR NORMAL
CV-C1 N-C5
OPERATING MODE
3E3370 1552267
A
200 BK-16
998-N40 BR-18
B
F719-N50 BR-18
C
F720-N48 GN-18

CONN 15
M-C1
1552264

B
A

L985-PF8 YL-16
A705-PF5 BU-16

A700-N9 OR-18
998-N41 BR-18

TWISTED WIRE

GND

1
2
3
4
5
6

106-V4 RD-14

PF-C4
1539693
L984-PF10 OR-16
A703-PF3 BR-16

L984-PF9 OR-16
A704-PF4 GN-16

A
B
C

N-C2
1607689

PTO FILTER BYPASS SW


227-6744

TWISTED WIRES

892-H58 BR-18
893-H57 GN-18
975-H52 WH-18

B
A

L985-PF7 YL-16
A706-PF6 GY-16

B+

AJ-C41
1552273 CONN 21
106-AJ151 RD-14
130-AJ20 GN-16
403-AJ145 GN-18
199-AJ142 OR-16
893-AJ139 GN-18
892-AJ138 BR-18

321-V2 BR-18
975-V3 WH-18

PF-C3
1539693
L983-PF12 WH-16
A702-PF2 PU-16

PF-C6 INJECTOR 5
1539693 128-6601

307-AJ59 OR-16
323-AJ203 WH-16
443-AJ2 YL-18
522-AJ56 WH-14
A700-AJ32 OR-18
F702-AJ27 GN-18

BK-16
GY-16
BR-16
OR-16

1
2
3
4
5
6
7
8

608-V1 GN-14

B
A

PF-C7 INJECTOR 6
1539693 128-6601

GND

RIGHT WIPER MOT


170-6623

TWISTED
WIRES

608-H10 GN-14
608-H50 GN-14
608-H28 GN-14
608-H30 GN-14
608-H4 GN-14

P-C9 PF-C1
3E5179 1552252
1
GY-18
A701-PF1 GY-16
2
PU-18
A702-PF2 PU-16
3
BR-18
A703-PF3 BR-16
4
GN-18
A704-PF4 GN-16
5
BU-18
A705-PF5 BU-16
6
GY-18
A706-PF6 GY-16
7
L985-PF8 YL-16
YL-18
8
L985-PF7 YL-16
YL-18
9
L984-PF10 OR-16
OR-18
10
L984-PF9 OR-16
OR-18
11
WH-18
L983-PF11 WH-16
12
WH-18
L983-PF12 WH-16

INJECTOR 1
128-6601

PF-C2
1539693
L983-PF11 WH-16
A701-PF1 GY-16

SPLICE

AJ-C17
1552264 CONN 20
158-AJ85 BR-14
524-AJ21 BU-16
521-AJ84 YL-14
608-AJ88 GN-14
523-AJ89 BR-16
143-AJ192 BR-16
321-AJ158 BR-18
975-AJ9 WH-18

V-C3
3E3388

BK-18
BK-18

ATCH WIRE, CABLE, COMPONENT

H-C2
3E3388
158-H1 BR-14
524-H65 BU-16
521-H3 YL-14
608-H4 GN-14
523-H27 BR-16
143-H76 BR-16
321-H51 BR-18
975-H52 WH-18

603-H11 PK-16

1
2

RD-18
BK-18
WH-18

200-NP1 BK-4

AJ-C15
1552252 CONN 19
1
592-AJ110 BU-14
2
A513-AJ69 PK-18
3
102-AJ24 RD-16
4
108-AJ19 BU-16
5
506-AJ71 PU-16
6
507-AJ72 WH-16
7
529-AJ73 WH-16
8
530-AJ74 OR-16
9
501-AJ54 GN-16
10
500-AJ157 BR-16
11
600-AJ189 BR-16
12
159-AJ132 BU-14

106-H53
130-H59
403-H55
199-H56
893-H57
892-H58

600-H73 BR-16

2
1

HYDRO FILTER BYPASS SW


117-7773

H-C5
3E5179
592-H34 BU-14
A513-H35 PK-18
102-H36 RD-16
108-H37 BU-16
506-H38 PU-16
507-H39 WH-16
529-H40 WH-16
530-H41 OR-16
501-H61 GN-16
500-H32 BR-16
600-H68 BR-16
159-H14 BU-14

H-C15
3E3382
RD-14
GN-16
GN-18
OR-16
GN-18
BR-18

K-C10
3E3364
NOTE B

A/C CLUTCH
183-5106

TWISTED WIRE
N-C3
1552269

K-C6
1552269
N931-K18 GY-18
G939-K19 PK-18

GN-14
GN-14

1
2

ENG OUT. SP SNSR


189-5746

G939-AJ11 PK-18
G939-AJ82 PK-14
G939-AJ134 PK-14
G939-AJ205 PK-14

RADIO ANTENNA
6C-3431

321-H51 BR-18
403-H55 GN-18
500-H32 BR-16
501-H61 GN-16
503-H17 BR-16
504-H63 YL-16
506-H38 PU-16
507-H39 WH-16
508-H45 PU-18
509-H44 WH-18
511-H47 BR-18
512-H46 GN-18
521-H3 YL-14
523-H27 BR-16
524-H65 BU-16
526-H22 YL-16
527-H67 GN-16
529-H40 WH-16
530-H41 OR-16

WH-18
BK-18

A/C DIODE
106-8704

N-C21
3E3364
NOTE B

N-C4
1552269

G939-AJ103 PK-18
G939-AJ117 PK-14
G939-AJ66 PK-18
G939-AJ68 PK-18

CONN 18

512-H46 GN-18
511-H47 BR-18
A513-H35 PK-18
592-H34 BU-14

BK-18
BK-18

G848-AJ156 GN-18

200-H70 BK-16

200-H7 BK-14
200-H31 BK-16
200-H6 BK-14
200-H8 BK-14
200-H9 BK-14
200-H54 BK-14
200-H5 BK-14

1
2

POWERTRAIN OIL TEMP SENDER


145-7028

N-C17
1552269

G731-AJ111 GY-16

X-C2
172-8037

H-C10
1552264
509-H44 WH-18
508-H45 PU-18
200-H42 BK-14

WH-18
BK-18

FRONT FLOOD RH
225-5075

FUEL PRM PUMP SW


165-5970
B
A
C

B
A
C

G731-AJ112 GY-16
G731-AJ163 GY-16

X-C1
162-3046

200-H42 BK-14
200-H15 BK-16
200-H20 BK-16
200-H48 BK-14

FRONT FLOOD LH
225-5075
1
2

N-C20 REFRIGERANT SWITCH


3E3364
114-5333
NOTE B

HEADLINER GND

H-C8
1552273
504-H63 YL-16

1
2

K-C3
1552269
608-K7 GN-14
200-K5 BK-14

OR-18
PU-18
PK-18
YL-18
BR-18
GY-18

N-C19
3E3364
NOTE B

MOTOR

FRONT FLOOD LF ATCH


219-6488

16

K-C2
1552269
608-K4 GN-14
200-K8 BK-14

A700-K16
G834-K14
G939-K19
H746-K12
H747-K13
N931-K18

513-N54 OR-14
513-N53 OR-14
513-N55 OR-14

201-N63 BK-18
443-N31 YL-18

A513-AJ69 PK-18
E735-AJ184 PU-18
E908-AJ128 BR-18
E909-AJ129 WH-18

+V
GND
DECODE
ENABLE
Y AXIS
X AXIS

608-K4 GN-14
608-K7 GN-14
608-K2 GN-14

FAN SPEED FEEDBACK


+5 VOLT RETURN
SOLENOID RETURN
SOLENOID SUPPLY
+5 VOLT SUPPLY
DEMAND FAN
239-4088

CONN 44

LEFT WASHER PUMP


223-3383

1
2

200-K6 BK-18
322-K3 GY-18

1
2
3
4
5
6
HORN
174-7876

K-C8
1552269

322-K3 GY-18

998-K10 BR-18

MOTOR

A102-AJ219 BU-14

CONN 17

PU-18
GY-18
OR-18
PK-18

1
2
3
4
5
6

MOTOR

FRONT WASHER PUMP


223-3383

323-N61 WH-16
323-N62 WH-16

998-AJ31 BR-18
998-AJ130 BR-18

G730-AJ201 PK-14
G730-AJ231 PK-14

G834-K14
N931-K18
A700-K16
G939-K19

BK-14
BK-14
BK-18
BK-14

K-C9
3E3382
NOTE B

K-C4
1552273

G834-K14 PU-18
998-K10 BR-18
H747-K13 BR-18
H746-K12 YL-18
A700-K16 OR-18

CONN 40

A101-AJ217 GN-14

WINCH FILTER LAMP


138-2434

RD
BK
OR
PU
BU
YL

BK-18
BK-14
BK-18
BK-14
BK-14
BK-14
205-AJ207
290-AJ182
291-AJ185
306-AJ181

140-AJ174 BU-14
140-AJ173 BU-14
176-AJ223 RD-14
200-AJ176 BK-18
202-AJ162 BK-14
202-AJ160 BK-14
321-AJ158 BR-18
426-AJ44 BR-18
450-AJ105 YL-18
892-AJ62 BR-18
893-AJ64 GN-18
975-AJ164 WH-14
975-AJ51 WH-14
977-AJ22 YL-18
E908-AJ128 BR-18
E909-AJ129 WH-18
E990-AJ212 BU-14
F790-AJ119 BR-14
F848-AJ40 OR-18
F849-AJ41 WH-18
G730-AJ231 PK-14
G731-AJ112 GY-16
G939-AJ205 PK-14
G939-AJ134 PK-14
N931-AJ48 GY-18
X742-AJ227 PU-14

1
2
3
4
5
6

HA-C1
3E3382
1
507-HA1
2
506-HA2
3
529-HA3
4
530-HA4
5
200-HA5

200-AJ236 BK-14

201-AJ166 BK-16
201-AJ210 BK-18
201-AJ77 BK-18

106-AJ43 RD-14
199-AJ25 OR-16
200-AJ80 BK-14
200-AJ81 BK-14
200-AJ204 BK-18
201-AJ168 BK-18
323-AJ28 WH-16
442-AJ169 GY-18
447-AJ167 PK-18
592-AJ109 BU-14
A513-AJ69 PK-18

BK-14
PU-16
WH-16
WH-16
OR-16

AJ-C58
3E3382

200-AJ76 BK-14

201-AJ53 BK-14
201-AJ45 BK-14

998-K10 BR-18

MOTOR

PARK BRAKE DUMP SOL RESISTOR


AJ-C49 240-7193
1552269
1
X742-AJ229 PU-14
2
G730-AJ230 PK-14
PARK BRAKE DUMP SOL RESISTOR 2
240-7192

200-AJ154 BK-16
200-AJ78 BK-10
200-AJ75 BK-16
200-AJ204 BK-18

GN-16
BK-16
BR-16
BU-16

200-AJ76
506-AJ71
507-AJ72
529-AJ73
530-AJ74

AJ-C16
1552273
507-AJ72 WH-16
506-AJ71 PU-16
529-AJ73 WH-16
530-AJ74 OR-16
200-AJ76 BK-14

AJ-C53
1552269
140-AJ196 BU-14
X742-AJ228 PU-14

200-AJ125 BK-14
200-AJ188 BK-16
200-AJ225 BK-14
200-AJ176 BK-18
200-AJ191 BK-18
200-AJ106 BK-14
200-AJ104 BK-10

116-AV13 RD-14

AJ-C8
1552273
524-AJ21 BU-16

4
1
2
6
3
5

200-AJ186 BK-10
200-AJ81 BK-14
200-AJ80 BK-14

308-AJ58 YL-16
306-AJ181 GN-18

CONN 22

AJ-C48
3E3382
GN-16

200-AJ209 BK-16
200-AJ213 BK-14

HA-C3
3T4412
506-HA2 PU-16
200-HA6 BK-16
200-HA7 BK-16

CONN 33

200-AJ42 BK-14

106-AJ55 RD-14

200-AV27 BK-16
116-AV13 RD-14
647-AV24 GN-16
608-AV23 GN-14

GND

BK-18
BK-18
BK-14
BK-10

110-AJ179 RD-14

200-AV26 BK-16

MOTOR

200-AJ116
200-AJ131
200-AJ208
200-AJ140

1
2

PU-18
GY-18
OR-18
PK-18

REAR WASHER PUMP


223-3383

199-AJ142 OR-16

199-AJ195 OR-16
199-AJ25 OR-16
199-AJ17 OR-16

124-AJ1 GN-14
159-AJ132 BU-14

200-AV21 BK-16

HA-C2
3T4412
507-HA1 WH-16
200-HA6 BK-16

998-N23 BR-18
G834-N59
N931-N60
A700-N58
G939-N64

200-K1
200-K5
200-K6
200-K8

K-C1
3E5179
H746-K12 YL-18
H747-K13 BR-18
200-K1 BK-14
608-K2 GN-14
322-K3 GY-18

1
2
3
4
5
6
7
8
9
10
11
12

200-H5 BK-14

130-H18 GN-16
130-H21 GN-16
130-H23 GN-16
130-H24 GN-16
130-H33 GN-16
130-H59 GN-16

HEADLINER

200-M1 BK-14
200-M16 BK-14

608-M7 GN-14
608-M8 GN-14
608-M9 GN-14
608-M10 GN-14

M-C14
3E3364
NOTE B

M-C2
1552269

1
2

GN-14

CONN 32

200-H48 BK-14

102-H36 RD-16

321-M13 BR-18
975-M14 WH-18

1
2

200-M5 BK-14
608-M10 GN-14
608-M9 GN-14
200-M6 BK-14

15A A101-AV2
ACCUGRADE 1 FUSE

112-CN1 PU-4

106-AJ43 RD-14
199-AJ25 OR-16
200-AJ80 BK-14
200-AJ81 BK-14
200-AJ204 BK-18
201-AJ168 BK-18
323-AJ28 WH-16
442-AJ169 GY-18
447-AJ167 PK-18
592-AJ109 BU-14
A513-AJ69 PK-18

200-M1 BK-14

22

N-C10
1552252
H746-N49 YL-18
H747-N47 BR-18
200-N52 BK-14
608-N25 GN-14
322-N24 GY-16

229-N36 BK-14
322-N24 GY-16
608-N25 GN-14
998-N23 BR-18
A700-N58 OR-18
G834-N59 PU-18
G939-N64 PK-18
H746-N49 YL-18
H747-N47 BR-18
N931-N60 GY-18

200-H26 BK-10

H-C24
2234778
7 9 8 10

CAB FR FLOOD RH
219-6488

BK-14
BK-14
GN-14
GN-14

21

200-AV26 BK-16

174-AJ235 RD-14
200-AJ236 BK-14

AJ-C46
3E3364
1
AUXILLIARY POWER

K972-AJ180 BR-18
N931-AJ48 GY-18
T901-AJ147 YL-18
T902-AJ148 PK-18

108-H13 BU-16
108-H12 BU-16
108-H16 BU-16
108-H37 BU-16
108-H49 BU-16
108-H25 BU-16

130-H33
527-H67
600-H73
200-H72
200-H70
600-H71

1
2

200-M3
200-M4
608-M7
608-M8

PK-16

AV-C4
9X1054
116-AV13 RD-14
647-AV24 GN-16
200-AV27 BK-16
608-AV23 GN-14

140-J37 BU-14
851-J76 WH-14
E990-J34 BU-14
G730-J86 PK-14
G939-J38 PK-14
G939-J40 PK-14
G939-J58 PK-18

200-H69 BK-16
200-H43 BK-16

603-H11 PK-16

H-C19
3E3364
NOTE B

RD-16
BK-16

419-J66 YL-18
F781-J75 BR-18
F848-J10 OR-18

140-J49 BU-14
202-J41 BK-14
202-J52 BK-14
276-J53 BK-18
277-J54 BK-18
278-J55 BK-18
279-J56 BK-18
280-J57 BK-18
426-J89 BR-18
751-J21 GN-18
752-J22 YL-18
755-J24 OR-18
892-J35 BR-18
893-J36 GN-18
900-J25 PU-18
975-J39 WH-14
977-J5 YL-18
F848-J10 OR-18
F849-J11 WH-18
G731-J30 GY-16
N931-J74 GY-18
X742-J85 PU-14

G939-J73 PK-18
419-J66 YL-18
F780-J65 PK-18

200-H72 BK-16

H-C23
2234778

200-H8 BK-14
608-H28 GN-14
608-H30 GN-14
200-H9 BK-14

BACKUP ALARM 2
220-0229
220-0230 EUROPE

10
11
3
4
5
6
7
8
1
2
12
9

102-H36 RD-16
106-H53 RD-14

526-H22 YL-16
130-H24 GN-16
530-H41 OR-16
RIGHT WIPER SW
237-9739

PRODUCT LINK
242-7205

CONNECT TO
PL-C1
(SHT1 C-17)

10A 115-AV34
SPARE 8 FUSE

106-AV20 RD-14

AJ-C6
1552269

198-AJ113 RD-16

WINCH CONTROL HANDLE


163-3205

130-H21
524-H65
600-H75
200-H74
200-H72
600-H73

158-H1 BR-14
159-H14 BU-14
200-H2 BK-14
200-H6 BK-14
200-H7 BK-14
200-H19 BK-14
200-H31 BK-16
521-H3 YL-14
603-H11 PK-16
608-H10 GN-14
608-H50 GN-14

1
2

1
2
6
3
5
4

J-C5
1552273
F783-J1 GN-18
G939-J2 PK-18
F785-J62 WH-18
F784-J67 YL-18
G939-J69 PK-18
F781-J75 BR-18

T997-AJ136
T993-AJ137
P726-AJ143
P727-AJ152
P728-AJ153
P729-AJ165

H-C22
2234778

LEFT WIPER SW
237-9741

BEACON SW
237-9736

H-C4
1552269

1
3

GN-20
PK-20
WH-20
YL-20
RD-20
BR-20

F780-J65 PK-18
280-J57 BK-18
G939-J59 PK-14
G939-J60 PK-14
900-J25 PU-18

F784-J67 YL-18
F785-J62 WH-18
N931-J74 GY-18
278-J55 BK-18

176-AJ99 RD-14
P731-AJ135 PU-14

523-H27 BR-16
130-H23 GN-16
529-H40 WH-16
1

TWISTED WIRE

H-C9
1552269

20

PK-14
PK-18
PK-14
PK-14
PK-18

AJ-C52
1552272
140-AJ193 BU-14
G939-AJ82 PK-14
K757-AJ95 YL-14

TWISTED WIRE

H-C16
3E3364
NOTE B

19

DRIVE TRAIN CONTROL

108-H25
501-H61
600-H78
200-H77
200-H74
600-H75

CONN 4

10A 199-AV18 OR-16


MSS/PL/12V CONV FUSE

PARKING BRAKE SW (DS)


118-0639

H-C21
2234778

321-H51 BR-18
975-H52 WH-18

1
2

1
2
3
4
5
6

2
4

1
3

J-C6
1552252

4 6

FRONT WIPER SW
237-9738

REAR WIPER SW
237-9740

106-PL1
200-PL2
308-PL4
403-PL3
893-PL5
892-PL6

2
4

WH/BU-18
RD-18
PK-18
YL-18
BR-18
WH-18
VI-18
BU-18
BK-18
GN-18
OR-18
GY-18

500-H32 BR-16
108-H13 BU-16
506-H38 PU-16

PL-C2
7X6222
106-PL1 RD-18
200-PL2 BK-18

CAB RR FLOOD RH
219-6487

DOWNSHIFT SW
132-7419

508-H45 PU-18
509-H44 WH-18

+
-

PL-C1
3E3382
RD-18
BK-18
YL-18
GN-18
GN-18
BR-18

18

113-AJ121 OR-16
158-AJ85 BR-14
118-AJ187 RD-16
143-AJ214 BR-16

CONN 41

ENG GND LH

893-PL5 GN-18
892-PL6 BR-18

UPSHIFT SW
132-7450

503-H17 BR-16
108-H12 BU-16
507-H39 WH-16

403-PL3 GN-18
308-PL4 YL-18

16

17

K972-AV29 BR-18
199-AV18 OR-16
103-AV33 RD-16
110-AV31 RD-14

176-AJ175 RD-14
140-AJ172 BU-14
108-AJ52 BU-16
174-AJ235 RD-14

X742-AJ227 PU-14

PRODUCT LINK
+BAT
-BAT
HDD INPUT
ALTERNATOR IN
KEY SW INPUT

B
A
C

G939-J40
G939-J58
G939-J60
G939-J61
G939-J73

200-M1 BK-14

TWISTED WIRES

RD-16
BK-16

15

15A 140-AV10 BU-14


DRIVETRAIN CONT FUSE
0

608-AV23 GN-14
647-AV24 GN-16

118-AJ187 RD-16
124-AJ1 GN-14
130-AJ29 GN-16
130-AJ20 GN-16
130-AJ46 GN-16
140-AJ172 BU-14
140-AJ193 BU-14
140-AJ114 BU-14
140-AJ173 BU-14
140-AJ196 BU-14
140-AJ174 BU-14
143-AJ214 BR-16
143-AJ192 BR-16
143-AJ226 BR-16
150-AJ33 RD-14
158-AJ85 BR-14
159-AJ132 BU-14
174-AJ235 RD-14
176-AJ175 RD-14
176-AJ223 RD-14
176-AJ224 RD-14

HEADLINER

AJ-C51
1552269
1
E990-AJ118 BU-14
2
200-AJ131 BK-18
FLOAT DETENT COIL FLYBACK
189-3158

GN-18
BR-18
YL-16
RD-14
YL-18
GN-18

BACKUP ALARM
220-0229
220-0230 EUROPE

F786-RT1 GY-18
F782-RT2 OR-18

J-C4
3E3370
F786-J72 GY-18
F782-J68 OR-18
G939-J93 PK-18

RT-C1
3E3367

P731-AJ135 PU-14
T993-AJ137 BR-18
T997-AJ136 RD-18

118-AJ187 RD-16
200-AJ188 BK-16

1
2

1
2

AJ-C5
3E3388 CONN 7
1
T997-AJ136 RD-18
2
T993-AJ137 BR-18
3
P726-AJ143 BU-18
4
P727-AJ152 GY-18
5
P728-AJ153 YL-18
6
P729-AJ165 BR-18
7
176-AJ99 RD-14
8
P731-AJ135 PU-14

5
6
7
8
9
10
11
12

J-C8
1552267
140-J70 BU-14
G939-J83 PK-14
851-J76 WH-14

110-AJ179 RD-14
143-AJ226 BR-16
176-AJ224 RD-14
200-AJ225 BK-14
200-AJ220 BK-14
200-AJ218 BK-14
308-AJ232 YL-16
892-AJ222 BR-18
893-AJ221 GN-18
A101-AJ217 GN-14
A102-AJ219 BU-14

CONN 12

AJ-C61 AJ-C57
3E3370 1552267 CONN 6
A
176-AJ224 RD-14
CONNECT TO
B
200-AJ225 BK-14
AL-C1
C
143-AJ226 BR-16
(SHT2 C-14)
AJ-C62
1552252

14

OR-16

L854-AJ216 YL-18
L855-AJ215 GN-18

998-AJ97 BR-18
F715-AJ91 PU-18
F716-AJ92 WH-18
F717-AJ93 YL-18
F718-AJ94 BU-18

WINCH: WHEN USED


CONNECT TO AL-C2
(SH 2 D-14)

A
B
C

176-AJ99 RD-14
P726-AJ143 BU-18
P727-AJ152 GY-18
P728-AJ153 YL-18
P729-AJ165 BR-18

PU-18
BU-18
WH-18
YL-18

AJ-C63
1552264

RD-14

10A 113-AV14
MONITOR SYS FUSE

124-AV32 GN-14
159-AV30 BU-14

L854-AJ216 YL-18
L855-AJ215 GN-18

114-AJ107 RD-16
200-AJ106 BK-14
200-AJ191 BK-18
322-AJ108 GY-16
592-AJ70 BU-14
600-AJ190 BR-18
998-AJ96 BR-18

998-AJ97 BR-18
998-AJ96 BR-18
200-AJ191 BK-18
600-AJ190 BR-18

BU-14
BU-14
BU-14
BU-14
BU-14

419-J66 YL-18
851-J76 WH-14
E990-J34 BU-14
F780-J65 PK-18
F781-J75 BR-18
F782-J68 OR-18
F783-J1 GN-18
F784-J67 YL-18
F785-J62 WH-18
F786-J72 GY-18
G730-J86 PK-14

G939-RT3 PK-18
SHIFT CONTROL
233-5236

106-AJ120 RD-14
114-AJ107 RD-16
118-AJ187 RD-16
140-AJ193 BU-14
200-AJ191 BK-18
200-AJ106 BK-14
200-AJ116 BK-18
200-AJ125 BK-14
200-AJ131 BK-18
200-AJ188 BK-16
201-AJ122 BK-14
201-AJ183 BK-18
290-AJ182 BK-18
291-AJ185 BK-18
322-AJ108 GY-16
592-AJ70 BU-14
592-AJ126 BU-14
600-AJ190 BR-18
709-AJ10 OR-18
892-AJ123 BR-18
893-AJ124 GN-18
975-AJ178 WH-18
975-AJ171 WH-18
998-AJ96 BR-18
998-AJ97 BR-18
E735-AJ184 PU-18
E990-AJ118 BU-14
E990-AJ115 BU-14
F715-AJ91 PU-18
F716-AJ92 WH-18
F717-AJ93 YL-18
F718-AJ94 BU-18
F788-AJ177 PU-18
F789-AJ170 YL-18
G939-AJ11 PK-18
G939-AJ82 PK-14
K757-AJ95 YL-14
K977-AJ16 PK-18

FH1 RD-16
FH2 BK-16

751-AJ5 GN-18
752-AJ6 YL-18
754-AJ7 BU-18
755-AJ8 OR-18
900-AJ49 PU-18
975-AJ202 WH-18
975-AJ161 WH-16
975-AJ13 WH-16
975-AJ98 WH-18
975-AJ12 WH-16
975-AJ100 WH-14
E900-AJ34 WH-18
E901-AJ35 GN-18
E902-AJ39 PU-18
E903-AJ38 YL-18
E904-AJ36 BR-18
E905-AJ37 BU-18
E906-AJ14 OR-18
E907-AJ15 GY-18
F792-AJ200 WH-18
G730-AJ201 PK-14
G731-AJ163 GY-16
K978-AJ26 BU-18

1
2
3
4
5
6
7
8

OR-18
BK-18
WH-18

+BAT
GROUND
SIGNAL

REVERSE SW
110-7882

E735-AJ184 PU-18
L854-AJ216 YL-18
L855-AJ215 GN-18

AJ-C31
2234778
7 9 8 10

1
2

709-AJ10 OR-18
G939-AJ11 PK-18
K977-AJ16 PK-18

201-AJ183
290-AJ182
291-AJ185
592-AJ126
892-AJ123
893-AJ124

FH1 RD-16

F715-AJ91
F718-AJ94
F716-AJ92
F717-AJ93

THROTTLE SW
222-7877

MOTOR

FH2 BK-16

AJ-C35
1552269
114-AJ107 RD-16
322-AJ108 GY-16

15A 110-AV31
ACCUGRADE 3 FUSE

OR-16
BR-14
RD-16
BR-16

CONN 11

SEAT SW
1927799

AJ-C21
3T4412
592-AJ70 BU-14
200-AJ106 BK-14

12

J-C1
1010205
140-J49 BU-14
202-J41 BK-14
892-J35 BR-18
752-J22 YL-18
202-J52 BK-14
140-J63 BU-14
975-J39 WH-14
G731-J30 GY-16
893-J36 GN-18
751-J21 GN-18
755-J24 OR-18

140-J64 BU-14
140-J63 BU-14
140-J37 BU-14

AJ-C44
1552269
323-AJ28 WH-16
200-AJ204 BK-18

DIRECTION POS SNSR


214-4862

LC-C1
1552264
G730-LC1 PK-14
975-LC2 WH-14
G731-LC3 GY-18
975-LC4 WH-18
F792-LC5 WH-18
975-LC6 WH-18
K978-LC7 BU-18
975-LC8 WH-18

G730-LC9 PK-14
G730-LC11 PK-14

SEAT

12V PWR OUTLET RH


117-2311

1
2

AJ-C60
3E3364

106-AJ120 RD-14
200-AJ125 BK-14
201-AJ122 BK-14

RIGHT HAND CONSOLE

140-J71
140-J70
140-J37
140-J63
140-J64

CONN 10

COMPRESSOR
237-3970

BK-18
BK-18

PK-18
BK-18
BK-18
GY-18
BK-14

LC-C4
1552269
F792-LC5 WH-18
975-LC6 WH-18

MOTOR

FWD HORN SW
158-6632

447-G1
201-G5
201-G6
442-G3
203-G4

G-C1 AJ-C14
1552272 3E3376
1
447-AJ167 PK-18
2
201-AJ168 BK-18
201-G2 BK-18
3
442-AJ169 GY-18

E901-AJ35 GN-18
E902-AJ39 PU-18
E903-AJ38 YL-18
E904-AJ36 BR-18
E905-AJ37 BU-18
E906-AJ14 OR-18
E907-AJ15 GY-18
755-AJ8 OR-18
751-AJ5 GN-18
752-AJ6 YL-18
754-AJ7 BU-18
E900-AJ34 WH-18
900-AJ49 PU-18
975-AJ12 WH-16
975-AJ13 WH-16

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T

G731-LC3 GY-18
F792-LC5 WH-18

F-C3
1552267
709-F5 OR-18
G939-F4 PK-18
K977-F3 PK-18

11
13

10A
BEACON/WINCH FUSE

200-AJ204 BK-18
201-AJ168 BK-18
323-AJ28 WH-16

CONN 14

MOTOR

975-LC4 WH-18
975-LC6 WH-18
975-LC8 WH-18

LC-C3
1552272
G731-LC3 GY-18
975-LC4 WH-18

143-AV17 BR-16

TWISTED WIRES

975-LC2 WH-14

LC-C2
1552272
G730-LC9 PK-14
975-LC10 WH-14

124-AV32 GN-14

10

113-AV14
158-AV15
118-AV16
143-AV17

103-AV33 RD-16
105-AV5 RD-16
108-AV11 BU-16
116-AV13 RD-14
124-AV32 GN-14
130-AV1 GN-16
143-AV17 BR-16
150-AV7 RD-14
158-AV15 BR-14
159-AV30 BU-14
176-AV9 RD-14
198-AV3 RD-16

RD-14

DRIVE TRAIN CONTROL

975-LC10 WH-14
975-LC12 WH-14

LC-C6
1552269
G730-LC11 PK-14
975-LC12 WH-14

15A
174-AV12
AUX PWR FUSE

LH WIPER MTR
1706624

442-AJ169 GY-18
447-AJ167 PK-18

TWISTED WIRES

12V PWR OUTLET LH


117-2311

1
2

85

AJ-C7
1552273
199-AJ25 OR-16
106-AJ43 RD-14
200-AJ80 BK-14
A513-AJ69 PK-18
592-AJ109 BU-14
200-AJ81 BK-14

REAR FRAME GND

MOTOR

COND MOT 2
169-7434

592-AJ126 BU-14
200-AJ125 BK-14

1
2

1
2
3
4
5
6

CBL-KK1 BK-6

PRIORITY VALVE (DS) LC-C5


198-4607 1552269
GN-16
1
K978-LC7 BU-18
GN-16
2
975-LC8 WH-18

SERVICE CONNECTORS
A
B
C
D
E
F
G
H
J

1
2
3
4

GN-18
GN-18

STEERING BRAKE SOL


174-4909

CONN 2

1
2
3
4

SERVICE BRAKE DUMP SOL


172-2392

TRANSMISSION

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

CONN 9

TWISTED WIRES
R-C1
1086177
E901-R1 GN-18
E902-R2 PU-18
E903-R3 YL-18
E904-R4 BR-18
E905-R5 BU-18
E906-R6 OR-18
E907-R7 GY-18
755-R8 OR-18
751-R9 GN-18
752-R10 YL-18
754-R11 BU-18
E900-R12 WH-18
900-R13 PU-18
975-R14 WH-18
975-R15 WH-18

159-AV30 BU-14

15A 106-AV20 RD-14


MSS/PL/12V CONV FUSE 2

176-AV9 RD-14
140-AV10 BU-14
108-AV11 BU-16
174-AV12 RD-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

200-N52 BK-14

114-AJ107 RD-16

AJ-C3
3E6286
130-AJ29 GN-16
A101-AJ217 GN-14
198-AJ113 RD-16
114-AJ107 RD-16
105-AJ4 RD-16
102-AJ23 RD-16
150-AJ33 RD-14
A102-AJ219 BU-14

FUSE PANEL

200-AJ186 BK-10

FUEL PRIMING PUMP


212-3657

TRANSMISSION

FORWARD CLUTCH SOL


220-4324
R-C4
1552269
1
752-R10
2
975-R18
FIRST GEAR CLUTCH SOL
220-4324
R-C5
1552269
1
900-R13
2
975-R20

1
2

T-C3
1552269
C557-T8 OR-14
200-T6 BK-14

751-R9 GN-18
752-R10 YL-18
754-R11 BU-18
755-R8 OR-18
900-R13 PU-18

15A
A/C COND 2 FUSE

200-AJ218 BK-14
200-AJ220 BK-14

200-AJ104 BK-10

C556-T7 BU-14
C557-T8 OR-14

REVERSE CLUTCH SOL


R-C3
220-4324
1552269
1
751-R9 GN-18
2
975-R17 WH-18

158-AV15 BR-14

10A
LH/RH WIPER FUSE

80A

LAMP RLY
3E5239
30
86

200-AJ78 BK-10

COND MOT 1
169-7434

T-C1
1552269
C556-T7 BU-14
200-T4 BK-14

521-T12 YL-14
521-T13 YL-14
521-T2 YL-14

130-AV1 GN-16

10A
102-AV6 RD-16
INT CAB LIGHTS FUSE

202-AJ159 BK-14

CBL-EE1 BK-00

200-T3 BK-14
200-T5 BK-14

101-AC2 RD-4

MA-C6
1552269

DISCONNECT SW
7N-0718

159-T9 BU-14
200-T4 BK-14

10A
FR/RR WIPER FUSE

ALTERNATOR BKR
171-2210

PLATF GND 2

200-T10 BK-14
200-T11 BK-14

103-AV33 RD-16

108-AV11 BU-16

RD-16

20A
BLOWER FUSE

109-AC3 RD-4

158-T1 BR-14

T-C5
3E3382
1
158-T1 BR-14
2
159-T9 BU-14
3
200-T3 BK-14
4
200-T11 BK-14
5
521-T2 YL-14

15A
A/C COND 1 FUSE

CONN 1

COND RELAY 2
3E-5239
30
86

BK-18
BK-18

176-AV9 RD-14

10A
114-AV4
HORN FUSE

10A
SPARE 7 FUSE

200-AJ140 BK-10

85

150-AV7 RD-14

10A 118-AV16 RD-16


SEAT SUSPENSION FUSE

CONN 25

201-AJ53 BK-14

1
2

HYD OIL TEMP SENDER


145-7028

T-C6
9X1054
159-T9 BU-14
200-T10 BK-14
521-T12 YL-14
C556-T7 BU-14

TWISTED WIRES

COND RELAY 1
3E-5239
30
86

105-AV5 RD-16

102-AV6 RD-16
106-AV20 RD-14
110-AV31 RD-14
113-AV14 OR-16
114-AV4 RD-16
115-AV34 PK-16
118-AV16 RD-16
140-AV10 BU-14
174-AV12 RD-14
199-AV18 OR-16
A101-AV2 GN-14
A102-AV8 BU-14

10A
SEC BK FUSE

15A
CONSOLE MOT/WINCH FUSE

T902-MA22 PK-18

203-G4 BK-14
FUEL LEVEL SENDER
229-8315

15A
ENG CONT FUSE

403-AJ146 GN-18
205-AJ207 BK-18
T901-AJ147 YL-18
T902-AJ148 PK-18
199-AJ17 OR-16
F846-AJ155 PU-18
G848-AJ156 GN-18
893-AJ150 GN-18
892-AJ149 BR-18

87
87a

198-AV3 RD-16

10A
KEY SWITCH FUSE

BEACON
110-7563

RD
BK

116-AV13 RD-14

20A
FLOOD LAMPS FUSE

TWISTED WIRES

WH-18
BK-18

AV-C5
1130580
130-AV1 GN-16
A101-AV2 GN-14
198-AV3 RD-16
114-AV4 RD-16
105-AV5 RD-16
102-AV6 RD-16
150-AV7 RD-14
A102-AV8 BU-14

FUSE BLOCK 2 (12/12 SPLIT)


225-8553

T902-MA5 PK-18

CAB RR FLOOD LH
219-6487

110-AJ179 RD-14
113-AJ121 OR-16

FUSE PANEL

POS

D6N BATTERY 2
9X-3404

HEAVY DUTY BATTERY (ATCH)


NOTE D

M-C11
REAR FLOOD RR 3E3364
219-6487
NOTE B

POS NEG

POS NEG

CONN 45

CBL-FF1 RD-00

CBL-HH2 BK-00

102-AJ3 RD-16
102-AJ24 RD-16
105-AJ4 RD-16
106-AJ120 RD-14
106-AJ55 RD-14
106-AJ141 RD-14
106-AJ43 RD-14
106-AJ151 RD-14
108-AJ52 BU-16
108-AJ18 BU-16
108-AJ19 BU-16

SHEET

NOTE

NOTE B:

MATING CONNECTOR PRESENT WHEN COMPONENT IS NOT INSTALLED

NOTE D:

HEAVY DUTY ATTACHMENT REPLACES STANDARD BATTERIES AND


CABLES FF AND CC

NOTE E:

WHEN INSTALLING LASER DISPLAY HARNESS AX, 252-4466, REMOVE


CAT DATALINK CIRCUITS 892 & 893 FROM PINS 28 & 29 OF
CONNECTOR AN-C2 ON ACCUGRADE PLATFORM HARNESS 249-6615.
INSULATE THE CONTACTS AND SECURE THEM TO THE HARNESS.

ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

B
ATCH
ATCH

MOTOR

THIS SCHEMATIC IS FOR THE D6N TRACK-TYPE TRACTOR ELECTRICAL SYSTEM


VOLUME 1 of 2: DIFFERENTIAL STEERING
A
MEDIA NUMBER: UENR4694
SCHEMATIC PART NUMBER: 263-7378, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Component Identifiers (CID)


Module Identifier (MID)
AccuGrade Laser System
(MID No. 114)

Component

Schematic
Location

Machine
Location

D-8

70

Buzzer - AccuGrade Display


Control - Accugrade

Component

E-5

71

Control - Winch

D-11

88

0168

Electrical System Voltage

0248

CAT Data Link

Display - Accugrade GPS

D-7

70

5 Volt Sensor Supply

Display - Laser

E-7

70

C-14

82
72

Implement Pilot Supply Solenoid

Joystick - Accugrade

0497

Tilt Right Solenoid

Light Bar - Left

G-7

0498

Tilt Left Solenoid

Light Bar - Middle

G-7

73

0874

Mode Select Switch

Light Bar - Right

G-7

74

0875

Manual Select Switch

Mast - LH Electric (Laser)

G-3

79

1197

Blade Lower Solenoid

Mast - RH Electric (Laser)

F-1 , H-1

80

1198

Blade Raise Solenoid

Module - Accugrade Power

B-13

78

2114

Blade Control Handle Trigger Switch

Radio - GPS

G-15

2233

Blade Lower Pilot Pressure

Receiver - LH GPS

I-1

79

2234

Hydraulic Pump Boost Pressure Solenoid

Receiver - LH Laser

G-1

79

2235

Counterbalance Valve Bypass Solenoid

Receiver - RH GPS

E-1

80

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Diagnostic Codes
AccuGrade Laser System
Display (CB), Electric Mast (EM), Laser Receiver (LR)
Diagnostic Code

Description
Display Code Messages

Receiver - RH Laser

E-1

80

Resistor - 1 Can A

A-13

85

Resistor - 1 Can B

F-3

77

Resistor - 2 Can A

A-3

77

Resistor - 2 Can B

A-13

85

Sensor - Hydraulic Pressure

B-14

84

Sensor - Inclination

G-2

81

Sensor - Pilot Pressure

B-13

83

Solenoid - Blade Left Tilt

B-15

75

Solenoid - Blade Lower

B-15

75

Solenoid - Blade Raise

B-15

75

Solenoid - Blade Right Tilt

B-15

75

CB 1

Set Limits Fault

Solenoid - Boost

A-15

75

CB 2

No Data

Solenoid - Counterbalance

A-3

76

CB 3

Calibration Failure

Solenoid - Left Angle

B-14

86

CB 4

Data Error

Solenoid - Right Angle

B-14

87

CB 5

Calibration Failure

Winch

D-13

89

CB 6

Wrong Blade Motion

CB 7

Calibration Failure

CB 8

Timeout

CB 9

Calibration Failure

CB 10

Set Limits Fault

CB 11

Low Voltage

CB 12

Hours Lost
Calibration Lost. Recalibrate

CONN 5

B-11

101

CONN 6

D-11

100

CB 15

Memory Error. Factory Default

CONN 7

E-11

103

CB 16

Linked Mode Sensor Missing

CONN 13

B-13

102

CB 17

Internal Failure. Cycle Power

CONN 50

H-14

104
105

CB 18

Network Warning. Check

CONN 51

A-14

CB 19

Network Error. Check

CONN 52

C-11

106

CB 23

Unknown Device. Cycle Power

CONN 53

D-8

107

CB 24

Duplicate Left / Right Device

CONN 54

F-8

108

CB 25

Elevation Limit Left

CONN 55

B-7

109
110

CB 26

Elevation Limit Right

CONN 56

G-5

CB 27

Internal Failure. Cycle Power

CONN 57

A-4

111

CB 28

Invalid Serial Number

CONN 58

F-3

112

CB 29

Disconnect Suspected

CONN 59

G-3

113

CB 30

Duplicate Sensor Serial Number

CONN 60

H-3

114

CB 31

Recalibrate Linked Mode Elevation

CONN 61

E-2

115

CB 32

Stop! ECM Disconnected

CONN 62

G-2

116

CONN 63

H-2

117

CB 33

Restore Failed

CB 34

Update Failed

CB 36

Left Laser Receiver Missing

EM 1

PCB Fault
Limit Switch Failed
Motor / Encoder Bad

EM21

Verify Bench

EM 23

EEPROM Fault #23

EM 24

EEPROM Fault #24

EM 25

EEPROM Fault #25

EM 26

EEPROM Fault #26

RIGHT ANGLE
SOLENOID

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

87

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D6N Track-Type Tractor


Electrical System

IMPLEMENT
CONTROL VALVE
86

102

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

CCK500-610
AKM766-1517
ALY854-1698

LEFT ANGLE
SOLENOID

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

MACHINE HYDRAULIC
TEST PORT PANEL

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

Part Number: for Connector Receptacle

2
Plug

IMPLEMENT VALVE CONNECTOR AND COMPONENT LOCATIONS

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Volume 2 of 2: AccuGrade and Winch Attachments

Wire Gauge
Wire Color

Printed in U.S.A.

2013 Caterpillar
All Rights Reserved

Zero Adjust

EM 31

Non Default Configuration

Part No.

EM 32

Check Connection

134-2540

Resistor:

CAN Data Link A & B

189-8898

Solenoid:

Left Angle & Right Angle

241-5895

Solenoid:

Resistor, Sender and Solenoid Specifications - Volume 2

Laser Receiver Code Messages


Check Connection

Component
Part Number

325-AG135 PK-14

Motor / Encoder Fault

LR 21

9X-1123

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

EM 30

End Of Travel

5A
Fuse (5 Amps)

EM 29

LR 20

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Plug

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Electric Mast Code Messages


EM 2

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Machine
Location

Memory Error. Retune

Circuit Breaker
Symbol

Flow
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Schematic
Location

CB 14

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Connector Location - Volume 2


Connector Number

Temperature
Symbol

Symbols and Definitions

Check Part Numbers in the Parts Manuals for your Specific Machine.

CB 13

EM 15

Pressure
Symbol

Component Description

Resistance (Ohms)
120 12.0
8.7 0.4

Boost
Blade Raise & Blade Lower
253-0937
Solenoid:
Blade Right Tilt & Blade Left Tilt
At room temperature unless otherwise noted.

100

33.75 1.69
5.0 0.3

106

103
Related Electrical Service Manuals

FW

Title

Form Number

Alternator:

79

Electric Starting Motor:

PTO FILTER

70

SENR4757

185-5294 (ATCH)

SENR4130

207-1519

SENR3581

Engine Control:

RENR2379

Caterpillar Monitoring System:

RENR2014

Power Train Control:

SENR8367

AccuGrade Laser System:

RENR8097

FW

80

132-2156

77

FAN
82

108

115

112

117

72
84

116

78

73

85
107

DASH

83

113 114

104
115 116 117

RADIATOR
GUARD

101

75

85

71

RH REAR
FENDER

Failure Mode Identifiers (FMI)

74

ENGINE

FMI No.
110
83
105
109

76

107
78

101

WINCH
111

89

FRAME
109

81

TORQUE
CONVERTER

88

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

WINCH HARNESS CONNECTOR AND COMPONENT LOCATIONS

(Dimensions: 39 inches x 24 inches)

0358

Symbols

20 Page,

0262

Harness And Wire Electrical Schematic Symbols

UENR4694
May 2013

UENR4694 VOL 2 of 2

CID

Component Location - Volume 2

15

14

13

12

11

10

I
GPS RECEIVER LH (ATCH)
HY-C1

A
B
C
D
E
F
G
H
I
J

HY1
HY2
HY3
HY4

ACCUGRADE RADIO
FOR GPS OPTION ONLY

RD
BU
GN
WH

HY1 RD

HY5 BK

HY9
HY4
HY2
HY6
HY3

HY6 GY
HY7 OR

TWISTED WIRE

N958-LE7 YL-18
N961-LE8 WH-18

LE-C2
1678987
A101-LE1 BU-14
200-LE2 BK-14
N961-LE8 WH-18
N958-LE7 YL-18
L854-LE4 YL-18
N957-LE6 PK-18
N960-LE3 OR-18
L855-LE5 GN-18

7
8
9
10
11
12

AN-C21
3E5179
NOTE B

1
2
3
4
5
6
7
8
9
10
11
12

H25

AN-C4
1552252
A101-AN166 GN-14
200-AN167 BK-14
N960-AN13 OR-18
L854-AN7 YL-18
L855-AN8 GN-18
N957-AN12 PK-18
N976-AN11 PU-18
L857-AN152 GN-18
L856-AN151 YL-18
N958-AN50 PK-18
N961-AN49 OR-18
N967-AN10 GY-18

H25

110-AN162 RD-14
200-AN30 BK-14
200-AN39 BK-14
308-AN37 YL-16
892-AN43 BR-18
893-AN42 GN-18
A101-AN28 GN-14
A102-AN38 BU-14
L854-AN33 YL-18
L855-AN34 GN-18

H21

AM-C1
1552252
L872-AM77 BU-14
T744-AM78 WH-14

H25

L857-AM127 GN-18
L856-AM126 YL-18

CONN 54

AN-C6
1552272
A101-AN156 GN-14
200-AN157 BK-14
E753-AN160 WH-18
E752-AN161 YL-18

AN-C22
3E3376
1
NOTE B
2
3
4

CX-C1
2532693
184-CX6 BU-18
200-CX15 BK-18
E752-CX9 YL-18
E753-CX12 WH-18

184-CX5 BU-18
184-CX6 BU-18
184-CX7 BU-18

184-CX3 BU-18
CX-C4
3E3376
1
184-CX3 BU-18
2
200-CX4 BK-18
3
E753-CX1 WH-18
4
E752-CX2 YL-18

CX-C2
2532692
184-CX7 BU-18
200-CX14 BK-18
E752-CX8 YL-18
E753-CX13 WH-18

200-CX14 BK-18
200-CX16 BK-18
200-CX15 BK-18

200-CX4 BK-18

TWISTED WIRE

E752-CX2 YL-18

E752-CX8 YL-18
E752-CX10 YL-18
E752-CX9 YL-18

E753-CX1 WH-18

E753-CX11 WH-18
E753-CX13 WH-18
E752-CX12 WH-18

CX-C3
2532693
184-CX5 BU-18
200-CX16 BK-18
E752-CX10 YL-18
E753-CX11 WH-18

1
2
3
4

+ BATTERY
GROUND
RS232 RX
RS232 TX

LEFT LIGHTBAR
244-1720
+ BATTERY
GROUND
RS232 RX
RS232 TX

T744-AM108 WH-14

T744-AM78 WH-14
T744-AM129 WH-14
T744-AM153 WH-14
T744-AM154 WH-14

T745-AM110 YL-14

T745-AM122 YL-14
T745-AM144 YL-14

MIDDLE LIGHTBAR
244-1720
1
2
3
4

ACCUGRADE LIGHTBARS

CONN 56

RIGHT LIGHTBAR
244-1720
TWISTED WIRE

TWISTED WIRE

H17

T744-AP1
L872-AP2
T745-AP3
L873-AP4
L857-AP5
L856-AP6
L855-AP7
L854-AP8

WH-14
BU-14
YL-14
GY-14
GN-18
YL-18
GN-18
YL-18

AP-C2
1552264
1
2
3
4
5
6
7
8

AM-C4
3E3388
T744-AM108
L872-AM109
T745-AM110
L873-AM111
L857-AM112
L856-AM113
L855-AM114
L854-AM115

WH-14
BU-14
YL-14
GY-14
GN-18
YL-18
GN-18
YL-18

TWISTED WIRE

LASER DISPLAY (ATCH)

CONNECT TO AN-C2
SH2 D-11
WHEN LASER ARO
IS INSTALLED
NOTE E

CONN 53

176-AL6 RD-14
P726-AL25 BU-18
P727-AL26 GY-18
P728-AL27 YL-18
P729-AL28 BR-18
P731-AL10 PU-14
T993-AL31 BR-18
T997-AL30 OR-18

ACC ISOLATION

(Dimensions: 39 inches x 24 inches)

SYSTEM FLOW
REEL IN
BRAKE

BK
RD
RD
BU
BU
WH/BK
WH/BK
BR
BR
WH
WH
OR
OR

REEL OUT

H21

FREE SPOOL

H21

GN
GN

FILTER STATUS
FREE SPOOL
LOCKOUT

BK
BK

A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X

J766-AN106 PU-18
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y933-AN72 YL-18
Y934-AN71 WH-18

T997-AL30
T993-AL31
P726-AL25
P727-AL26
P728-AL27
P729-AL28

200-AL17 BK-14
200-AL7 BK-14
200-AL8 BK-14
200-AL9 BK-14
C774-AL11
C774-AL18
F868-AL13
F868-AL20
F869-AL24
F869-AL23
F870-AL14
F870-AL21

OR-18
OR-18
BU-18
BU-18

176-AL3 RD-14
C774-AL18 0R-18
F869-AL23 PK-18
P730AL19 GN-18
F868-AL20 OR-18
F870-AL21 BU-18

P732-AL16 OR-18

P731-AL10 PU-14
P731-AL15 PU-14
P732-AL22 OR-18
P732-AL16 OR-18
200-AL17 BK-14

P732-AL22 OR-18
200-AL17 BK-14

BU-18
GY-18
GN-18
YL-18
BR-18
GN-18
PU-14
PU-14

AL-C4
1552254

AL-C5
1552254
176-AL1 RD-14
C774-AL11 OR-18
F869-AL24 PK-18
P730-AL12 GN-18
F868-AL13 OR-18
F870-AL14 BU-18
P731-AL15 PU-14
P732-AL16 OR-18
200-AL17 BK-14

AN-C13
1552264

AX1 RD-14

AX-C2

AX5 GN-18
AX6 WH-18
AX3 BR-18
AX13 BK-14
AX-C4
AX8 RD-14
AX9 BU-18
AX10 GN-18
AX11 WH-18
AX7 BR-18
AX12 BK-14

AX2 BK-14
AX4 BK-18
AX7 BR-18
AX8 RD-14

AX9 BU-18
AX10 GN-18
AX11 WH-18

A
B
C
D
E
F

A SWITCH
B SWITCH
C SWITCH
D SWITCH
E SWITCH
F SWITCH
CB420C
253-5371

1
2
3
4
0
GROUND

1
2
3
4
5
6

+5V
GND
DECODE
ENABLE
Y AXIS
X AXIS

1
2
3
4
5
6
7
8
9
10
11
12

WN PWR
FLOW
REEL IN
BRAKE
REEL OUT
FREE SPOOL
FREE SPOOL STATUS
WN PWR RTN
SIGNAL

200-AN39 BK-14
200-AN41 BK-14
A101-AN40 GN-14
A102-AN38 BU-14
L731-AN170 BR-18
L730-AN168 OR-18
L854-AN56 YL-18
L855-AN57 GN-18
L856-AN44 YL-18
L857-AN45 GN-18
L870-AN95 YL-18
L871-AN94 BU-18
L872-AN88 BU-14
L873-AN111 GY-14
T744-AN89 WH-14
T745-AN110 YL-14
Y920-AN60 BU-18

CAT DATALINK HIGH


+5V SENSOR SUPPLY

H713-AN65 PK-18
H714-AN66 OR-18
H803-AN70 BU-18

J766-AN106 PU-18
L730-AN58 OR-18

L731-AN170 BR-18
L731-AN171 BR-18

L731-AN59 BR-18

L854-AN7 YL-18
L854-AN56 YL-18
L854-AN146 YL-18

AL-C7
1907613

L854-AN91 YL-18

CONN 52

H23

H22

L855-AN8 GN-18
L855-AN57 GN-18
L855-AN145 GN-18

H713-AN65 PK-18
H714-AN66 OR-18
H803-AN70 BU-18
H807-AN108 YL-18
L730-AN169 OR-18
L731-AN171 BR-18
M919-AN172 BU-18
M928-AN63 BU-18
M929-AN64 WH-18
Y928-AN104 OR-18

L855-AN25 GN-18
L855-AN90 GN-18
L856-AN44 YL-18
L856-AN151 YL-18
L856-AN76 YL-18

J766-AN106 PU-18
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y933-AN72 YL-18
Y934-AN71 WH-18

L857-AN45 GN-18
L857-AN152 GN-18
L857-AN75 GN-18

L870-AN95
L871-AN94
L854-AN35
L855-AN36
N957-AN12

AN-C2
9X1343
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

YL-18
BU-18
YL-18
GN-18
PK-18

TWISTED WIRE
L854-AN35 YL-18
L854-AN33 YL-18

N961-AN49
N958-AN50
N976-AN11
N967-AN10

L854-AN98 YL-18
L854-AN103 YL-18

TWISTED WIRE

WINCH
DIAGNOSTICS
CONNECTOR

A101-AN27 GN-14
200-AN29 BK-14
L872-AN21 BU-14
T744-AN22 WH-14
E753-AN160 WH-18
E752-AN161 YL-18
N960-AN13 OR-18
110-AN159 RD-14

H807-AN105 YL-18
H807-AN107 YL-18

L730-AN168 OR-18
L730-AN169 OR-18

BUZZER
167-8712

A487-CT50 PU-18
250-CT51 BK-18

250-CT51 BK-18

OR-18
PK-18
PU-18
GY-18

L856-AN79 YL-18
L857-AN80 GN-18
893-AN54 GN-18
892-AN55 BR-18
L855-AN36 GN-18

TWISTED WIRE

L855-AN34 GN-18

L855-AN99 GN-18
L855-AN102 GN-18

REMOVE WHEN LASER


DISPLAY IS USED
NOTE E

L856-AN113 YL-18
L856-AN79 YL-18

AN-C23
9X0141
NOTE B

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
GG
HH
II
JJ
KK
MM
NN
PP
QQ
RR

200-CT30 BK-18
TWISTED WIRE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

L855-CT8 GN-18
L854-CT35 YL-18
L856-CT10 YL-18
L857-CT11 GN-18
N960-CT12 OR-18
N957-CT13 PK-18
200-CT32 BK-18
200-CT17 BK-18
E753-CT5 WH-18
E752-CT4 YL-18

CT-C1
9X0141
A101-CT1 GN-18
200-CT2 BK-14
E753-CT5 WH-18
E752-CT4 YL-18
N960-CT12 OR-18
L870-CT33 YL-18
L871-CT34 BU-18
L854-CT35 YL-18
L855-CT8 GN-18
N957-CT13 PK-18

OR-18
PK-18
PU-18
GY-18

A487-CT50 PU-18

A101-CT1 GN-18
E752-CT4 YL-18
E753-CT5 WH-18
L854-CT35 YL-18
L855-CT8 GN-18
L856-CT10 YL-18
L857-CT11 GN-18
L870-CT33 YL-18

TWISTED WIRE
N961-CT15
N958-CT14
N976-CT45
N967-CT46

200-CT58 BK-18
200-CT17 BK-18
200-CT30 BK-18
200-CT32 BK-18

200-CT2 BK-14

L871-CT34 BU-18
N957-CT13
N958-CT14
N960-CT12
N961-CT15
N967-CT46
N976-CT45

L856-CT10 YL-18
L857-CT11 GN-18
TWISTED WIRE

N976-CT45
N967-CT46
N961-CT15
N958-CT14

L871-CT56 BU-18
L871-CT55 BU-18
PK-18
PK-18
OR-18
OR-18
GY-18
PU-18

PU-18
GY-18
OR-18
PK-18

L871-CT55 BU-18
L874-CT57 OR-18
200-CT58 BK-18
CT-C3
1552267
L874-CT57 OR-18
L871-CT56 BU-18
L870-CT33 YL-18

CONNECT TO
AN-C2 SH2 D-11
WHEN GPS
ARO IS INSTALLED

A
B
C

+BATT
AUTO MODE SW (N.O.)
AUTO MODE SW (N.C.)
MAN MODE SW (N.O.)
MAN MODE SW (N.C.)
HYD PRESS. SNSR

CD550A
250-2168

CT-C2
2485358

A101-CT1 GN-18

CONN 53

E752-AN161 YL-18

H807-AN108 YL-18

ACCUGRADE GPS DISPLAY OPTION

CONNECT TO CT-C1 WHEN


GPS ARO IS INSTALLED
SH2-C3

E753-AN160 WH-18

WINCH CONTROL
185-2054

1
2
3
4
5
6
7
8
9
10
11
12

INC/DEC SW (N.C.)
INC/DEC SW (N.O.)

A101-AN166 GN-14
A101-AN40 GN-14
A102-AN38 BU-14

+BATT
B+
GND
CAN
CAN
CAN
CAN
COM
COM
COM
COM
COM
COM

SWITCH RTN
B
B
D
D
2
2
2
1
1
1

LOW
HIGH
HIGH
LOW
TX
RX
GND
GND
RX
TX

PROPN SOL RTN 9-12


-BATT

BLADE TILT RIGHT


BLADE TILT LEFT
BLADE RAISE
BLADE LOWER

RTS
CTS
COM 0 RX
COM 0 TX

SOL
SOL
SOL
SOL

COUNTER BALANCE SOL


BOOST SOL
ON/OFF SOL RTN

GND
AWAKE RTN
AWAKE
MAIN CHASSIS GND
GND

AWAKE JUMPER
251-7591
BK-18

L857-AN112 GN-18
L857-AN80 GN-18

L870-AN95 YL-18
L871-AN94 BU-18

1
2

BLADE LOWER SOL


253-0937
1
2

AR-C3
1552269
H714-AR4 OR-18
H803-AR8 BU-18

1
2

AR-C4
1552269
M928-AR1 BU-18
H803-AR9 BU-18

BLADE RIGHT TILT SOL


253-0937

BLADE LEFT TILT SOL


253-0937

BOOST SOL
241-5895

GN-18
GN-18

AR-C2
1552269
H713-AR3 PK-18
H803-AR7 BU-18

1
2

AR-C5
1552269
M929-AR2 WH-18
H803-AR10 BU-18

1
2

AR-C6
1552269
Y928-AR11 OR-18
H807-AR5 YL-18

LEFT ANGLE SOL


189-8898

RIGHT ANGLE SOL


189-8898

1
2

1
2

AK-C2
1552269
F789-AK1 YL-18
975-AK2 WH-18
AK-C3
1552269
F788-AK3 PU-18
975-AK4 WH-18

HYD PRESS SNSR


237-0957
+5V
RETURN
SIGNAL

CONN 51
M928-AR1 BU-18
M929-AR2 WH-18
H713-AR3 PK-18
H714-AR4 OR-18
Y928-AR11 OR-18
H807-AR5 YL-18
H803-AR6 BU-18
H803-AR7 BU-18
H803-AR9 BU-18
H803-AR8 BU-18
H803-AR10 BU-18

AK-C1
3E3376
1
F789-AK1 YL-18
2
975-AK2 WH-18
3
F788-AK3 PU-18
4
975-AK4 WH-18

OR-18
BK-18
YL-18

A
B
C

AR-C1
1552264
1
2
3
4
5
6
7
8

CONN 13

L872-AN88 BU-14

E
F
G
H

CONNECTS TO
AE-C47
SH1 D-16

AN-C20
3E3370
L730-AN169 OR-18
L731-AN171 BR-18
M919-AN172 BU-18
AN-C12
3E3388
M928-AN63 BU-18
M929-AN64 WH-18
H713-AN65 PK-18
H714-AN66 OR-18
Y928-AN104 OR-18
H807-AN108 YL-18
H803-AN70 BU-18

ACCUGRADE POWER MODULE


AN-C7
226-9164
3R9965
A101-AN40 GN-14
+BATT 1 A
200-AN41 BK-14
GND B
A102-AN38 BU-14
+BATT 2 C
200-AN39 BK-14
GND D

SWITCHED POWER 1
SWITCHED POWER RTN 1
SWITCHED POWER 2
SWITCHED POWER RTN 2
AWAKE
AWAKE RTN
SWITCHED POWER 3
SWITCHED POWER RTN 3

PILOT PRESS. SNSR


224-4535

+5V
GROUND
SIGNAL

OR-18
BK-18
YL-18

A
B
C
D
E
F
G
H

CAN RESISTOR A 2
134-2540

893-AN42 GN-18
892-AN43 BR-18
308-AN37 YL-16
110-AN162 RD-14
L854-AN33 YL-18
L855-AN34 GN-18

H25

H25

1
2
3
4
5
6
7
8
9
10
11
12

200-AN167 BK-14
A101-AN166 GN-14
L855-AN8 GN-18
H21 L856-AN151 YL-18
L857-AN152 GN-18
L854-AN7 YL-18
N957-AN12 PK-18
N961-AN49 OR-18
N960-AN13 OR-18
N958-AN50 PK-18
N967-AN10 GY-18
N976-AN11 PU-18

CONN 5
CONNECTS TO
AE-C56
SH1 D-18

H25

H24

A
B
C

T744-AN89 WH-14

A
B
C

CONN 55

T744-AN22 WH-14
T744-AN100 WH-14

L854-AN103
L855-AN102
L856-AN113
L857-AN112
L872-AN101
L873-AN111
T744-AN100
T745-AN110

H24
T745-AN110 YL-14
Y920-AN60 BU-18
Y928-AN104 OR-18
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y933-AN72 YL-18
Y934-AN71 WH-18

AN-C18
1740502
L856-AN44 YL-18
L857-AN45 GN-18
AN-C19
1740502
L854-AN56 YL-18
L855-AN57 GN-18

L872-AN101 BU-14
L872-AN21 BU-14

L873-AN111 GY-14
M919-AN172 BU-18
M928-AN63 BU-18
M929-AN64 WH-18
N957-AN12 PK-18
N958-AN50 PK-18
N960-AN13 OR-18
N961-AN49 OR-18
N967-AN10 GY-18
N976-AN11 PU-18

AN-C11
3E3370
A
L730-AN168 OR-18
B
L731-AN170 BR-18
C
Y920-AN60 BU-18

H23
CAN RESISTOR B 2
134-2540

TWISTED WIRE

L872-AN88 BU-14
T744-AN89 WH-14
L873-AN111 GY-14
T745-AN110 YL-14
L870-AN95 YL-18
L871-AN94 BU-18
AN-C8
6D5257

AN-C1
1552252
A101-AN28 GN-14
200-AN30 BK-14
A102-AN38 BU-14
200-AN39 BK-14

110-AN163 RD-14
110-AN164 RD-14
200-AN165 BK-14
200-AN18 BK-14
308-AN37 YL-16
892-AN62 BR-18
893-AN61 GN-18
H713-AN65 PK-18
H714-AN66 OR-18
H803-AN70 BU-18
H807-AN105 YL-18
H807-AN107 YL-18
J766-AN106 PU-18
L730-AN58 OR-18
L731-AN59 BR-18
L854-AN98 YL-18
L855-AN99 GN-18
M919-AN172 BU-18

TWISTED WIRE

H23

H23

H22

M929-AN64
M928-AN63 WH-18
BU-18
Y920-AN60 BU-18
Y928-AN104 OR-18
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y933-AN72 YL-18
Y934-AN71 WH-18

H22

H21

H21

15

14

13

12

11

YL-18
GN-18
YL-18
GN-18
BU-14
GY-14
WH-14
YL-14

10

L854-AM61 YL-18

L854-AM63 YL-18
L854-AM124 YL-18

L855-AM114 GN-18

L855-AM119 GN-18

L855-AM142 GN-18

L855-AM131 GN-18

L855-AM62 GN-18

L855-AM125 GN-18
L855-AM64 GN-18

L856-AM113 YL-18

L856-AM121 YL-18

L856-AM67 YL-18

L856-AM126 YL-18
L856-AM65 YL-18

L857-AM112 GN-18

L857-AM120 GN-18

RS232-RX1
CAN 1 S
CAN 1 L
ID PIN
CAN 2 H
CAN 1 H
RS232-RX2
RS232-TX2

T745-AT9 YL-14
L873-AT10 GY-14

AF-C1
3E5179
1
L872-AF1 BU-14
2
T744-AF2 WH-14

3
4
5
6
7
8
9
10
11
12

L854-AF3 YL-18
L855-AF4 GN-18
T744-AF5 WH-14
T744-AF6 WH-14
L857-AF7 GN-18
L856-AF8 YL-18
T745-AF9 YL-14
L873-AF10 GY-14

TWISTED WIRE
TWISTED WIRE

TWISTED WIRE

CONN 62

AF-C2
2302566
L872-AF1 BU-14
T744-AF5 WH-14
L854-AF3 YL-18
L855-AF4 GN-18
T744-AF6 WH-14
T744-AF2 WH-14
T745-AF9 YL-14
L873-AF10 GY-14
L856-AF8 YL-18
L857-AF7 GN-18

AY-C2
1543165

A
B
C
D
E
F
G
H
I
J

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

INCLINATION SENSOR
226-9170
A
B
C
D
E
F

RD-20
BU-20
GN-20
WH-20
BN-20
BK-20

POWER
SELECT A
CAN H
CAN L
SELECT B
GROUND

H18

H18
TWISTED WIRE

T744-AN100
L872-AN101
T745-AN110
L873-AN111
L857-AN112
L856-AN113
L855-AN102
L854-AN103

AN-C3
1552264
WH-14
BU-14
YL-14
GY-14
GN-18
YL-18
GN-18
YL-18

AP-C1
3E3388
1
2
3
4
5
6
7
8

TWISTED WIRE
T744-AP1
L872-AP2
T745-AP3
L873-AP4
L857-AP5
L856-AP6
L855-AP7
L854-AP8

WH-14
BU-14
YL-14
GY-14
GN-18
YL-18
GN-18
YL-18

H17

H17

TWISTED WIRE

CAN DATALINK A HIGH


CAN DATALINK A LOW

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

RH-C1

RH-C2

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

A
B
C
D
E

LH LASER RECEIVER
226-2334
SWITCHED POWER
TERM CONTROL
CAN 0 HIGH
CAN 0 LOW
POWER CONTROL
GROUND

AM-C5 CAN B RESISTOR 1


1740502 134-2540
A
L856-AM65 YL-18
B
L857-AM66 GN-18
C

AM-C6 CAN A RESISTOR 2


1740502 134-2540
A
L854-AM63 YL-18
B
L855-AM64 GN-18
C

TWISTED WIRE

TWISTED WIRE

CONN 58

AM-C3
1552253
L872-AM116 BU-14
T744-AM153 WH-14

L857-AM127 GN-18
L857-AM66 GN-18

L854-AM118 YL-18
L855-AM119 GN-18
T744-AM154 WH-14
L857-AM120 GN-18
L856-AM121 YL-18

L873-AM37 GY-14
L873-AM123 GY-14

T745-AM122 YL-14
L873-AM123 GY-14

AU-C1
1907612
1
L872-AU1 BU-14
2
T744-AU2 WH-14

3
4
5
6
7
8
9
10
11
12

L854-AU3
L855-AU4
T744-AU5
T744-AU6
L857-AU7
L856-AU8

YL-18
GN-18
WH-14
WH-14
GN-18
YL-18

T745-AU9 YL-14
L873-AU10 GY-14

TWISTED WIRE
TWISTED WIRE

CONN 61

AU-C2
2302566 RG-C1
L872-AU1 BU-14 A
T744-AU5 WH-14 B
L854-AU3 YL-18 C
L855-AU4 GN-18 D
T744-AU6 WH-14 E
T744-AU2 WH-14 F
T745-AU9 YL-14 G
L873-AU10 GY-14 H
L856-AU8 YL-18 I
L857-AU7 GN-18 J

RD-14
BU-20
GN-20
WH-20
BR-20
BK-20
GY-14
OR-14

RD-14
BU-20
GN-20
WH-20
BR-20
BK-20
GY-14
OR-14

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

RG-C2

RL-C1

RL-C2

RH ELECTRIC MAST
226-2333

A
B
C
D
E
F
G
H
I
J

SWITCHED POWER
SWITCHED POWER RTN
CAN 0 HIGH
CAN 0 LOW
POWER ON REQ
SWITCHED POWER RTN
SWITCHED POWER RTN
SWITCHED POWER

A
B
C
D
E
F

SWITCHED POWER
TERM CONTROL
CAN 0 HIGH
CAN O LOW
POWER CONTROL
GROUND

RH LASER RECEIVER
226-2334

A
B
C
D
E

SWITCHED POWER
TERM CONTROL
CAN 0 HIGH
CAN 0 LOW
POWER CONTROL
GROUND

200-AN18 BK-14

HF-C1

892-AN62 BR-18
L731-AN59 BR-18

CONNECTS TO
AU-C2
WHEN USED
SH2 I-2

ACCUGRADE POWER.

Y934-AN71 WH-18
Y933-AN72 YL-18

RD
BU
GN
WH

HF1 RD

HF5 BK

HF11 BK
HF4 WH
HF2 BU
HF6 GY
HF3 GN

HF6 GY
HF7 OR

HF8 BK
HF9 BK
HF10 BK
HF11 BK

HIGHWAYS.

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

SYMBOL

DESCRIPTION

J766-AN106 PU-18

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
H803-AN70 BU-18

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

200-AN165 BK-14

CONNECTOR
H19

H#

H19
BU-18
WH-18
PK-18
OR-18

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

Y925-AN109 YL-18
Y928-AN104 OR-18
H807-AN105 YL-18

110-AN163 RD-14
110-AN164 RD-14
200-AN18 BK-14
200-AN165 BK-14
308-AN37 YL-16
892-AN62 BR-18
893-AN61 GN-18
H713-AN65 PK-18
H714-AN66 OR-18
H803-AN70 BU-18
H807-AN105 YL-18
J766-AN106 PU-18
L730-AN58 OR-18
L731-AN59 BR-18
L854-AN98 YL-18
L855-AN99 GN-18
M919-AN172 BU-18
M928-AN63 BU-18
M929-AN64 WH-18
Y920-AN60 BU-18
Y928-AN104 OR-18
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y933-AN72 YL-18
Y934-AN71 WH-18

L854-AN98 YL-18
L855-AN99 GN-18
TWISTED WIRE

H19

AW-C2
1552269

1
2

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

NOTE B:

MATING CONNECTOR PRESENT WHEN COMPONENT IS NOT INSTALLED

NOTE D:

HEAVY DUTY ATTACHMENT REPLACES STANDARD BATTERIES AND


CABLES FF AND CC

NOTE E:

WHEN INSTALLING LASER DISPLAY HARNESS AX, 252-4466, REMOVE


CAT DATALINK CIRCUITS 892 & 893 FROM PINS 28 & 29 OF
CONNECTOR AN-C2 ON ACCUGRADE PLATFORM HARNESS 249-6615.
INSULATE THE CONTACTS AND SECURE THEM TO THE HARNESS.

CONN 57

AN-C15
3E3364
Y925-AN109 YL-18
H807-AN107 YL-18

ABBREV

Y925-AW1 YL-18
H807-AW2 YL-18

AW-C1
1552269
1
2

COUNTERBALANCE SOL
237-3928

RS232-TX1
POWER
RS232-RX1
CAN 1 S
CAN 1 L
ID PIN
CAN 2 H
CAN 1 H
RS232-RX2
RS232-TX2

HF5 BK

IDENT

PART NO

CHG

LOC

DESCRIPTION

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
2
2
2
2
2
1
2
2
2
1
2
1
1
1
2
1
1
2
1
2
1
1
1
2
2
2
2
1

C-8
F-17
I-15
C-13
I-10
K-2
A-15
F-6
H-3
H-17
I-17
A-13
D-12
G-6/H-12
J-3
A-4
H-9
B-17
C-15
I-5
C-6
F-8
A-17
J-3
I-3
K-12
A-4
F-2
C-2
F-6
G-3
E-17
K-7
A-7
F-5
K-17
A-17
L-3
G-16
K-18
K-14
J-2
C-17
J-2
I-2
J-2
I-2
H-18

DASH
PTO XMSN SW
FUEL TANK
HEADLINER
DRIVETRAIN CONTROL
RADIATOR
OROPS LIGHTS
ENGINE
BASIC ENGINE
TRANSMISSION CLUTCH
A/C CONDENSOR
OROPS JUMPER
RADIO
POWER HARNESS
INCLINATION SNSR JUMPER
OROPS HEATER
PLATFORM
ANGLE SOLENOIDS
WINCH
ACCUGRADE RADIATOR
ACCUGRADE PLATFORM
ACCUGRADE ENGINE
ACCUGRADE VALVES
LEFT BULKHEAD
RIGHT BULKHEAD
FUSE PANEL
COUNTERBALANCE SOL
LASER DISPLAY
ACCUGRADE DISPLAY
CRANK W/O INJ
LIGHTBAR
SEAT
WASHER
BLOWER
RH GPS RCVR COILED CABLE
LIGHT JUMPER
LIGHT JUMPER
LH GPS RCVR COILED CABLE
STEERING SOLENOIDS
GPS RADIO
MSS
INJECTOR
PRODUCT LINK
ELECTRIC MAST
ELECTRIC MAST
LASER RECEIVER
LASER RECEIVER
TRANSMISSION SENSORS

00
00
00
01
01
01
00

1
1
1
1
1
1
1

K-12
B-7
I-10
H-13
C-3
F-1
H-13

MAIN RLY TO FUSE BLK


EMS HARN CODE PLUG
DS CONT HARN CODE PLUG
CASE GND TO PLATF GND
ALT TO ENG GND
AIH RLY TO AIH
REVERSE SW

00
00
03
02
01
01
00
00

1
1
1
1
1
1
1
1

F-4/L-17
K-16
J-16
L-16
F-3
E-4
L-17
L-17

BAT.+ TO STARTER
BAT.- TO DISC SW
DISC SW TO CASE GND
BAT.- TO BAT.+
STARTER TO ENG GND
STARTER TO FRAME GND
HD BAT.- TO BAT.+
HD BAT.- TO DISC SW

E
F
G
H
J
K
M
N
P
R
T
V
X
AC
AF
AH
AJ
AK
AL
AM
AN
AP
AR
AT
AU
AV
AW
AX
CT
CV
CX
FH
HA
HC
HF
HJ
HK
HY
LC
LE
MA
PF
PL
RE
RG
RH
RL
RR

HARNESS AS.
236-3943
160-2185
160-2184
236-7489
237-4493
235-6762
241-6745
236-7486
195-7336
164-6853
245-5891
243-5596
200-5718
172-9999
227-3037
127-6424
248-5670
239-7131
240-6271
239-6696
249-6615
239-6695
239-6694
227-3037
210-6211
257-5453
241-3940
252-4466
257-8099
121-2844
257-8097
192-7805
110-1118
111-7198
254-9136
248-2009
248-2009
254-9136
201-8772
257-8098
219-7355
153-8920
178-6172
240-0768
240-0768
226-9270
226-9270
242-6228

00
05
04
01
02
02
00
00
02
02
00
00
02
03
01
02
02
01
00
04
04
00
02
01
01
00
01
01
00
02
01
00
00
03
00
00
00
00
02
00
01
02
05
00
00
00
00
00

CN
EG
JA
KK
NP
PA
RT

WIRE AS.
256-7188
201-4931
240-9421
9M-9812
195-7900
229-8851
229-5354

AA
CC
EE
FF
GG
HH
JJ
LL

CABLE AS.
193-5712
193-5710
160-2179
160-2182
8Y-9603
7P-6682
124-0378
223-7899

SHEET

NOTE

ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH

THIS SCHEMATIC IS FOR THE D6N TRACK-TYPE TRACTOR ELECTRICAL SYSTEM


VOLUME 2 of 2: ACCUGRADE AND WINCH ATTACHMENTS
MEDIA NUMBER: UENR4694
SCHEMATIC PART NUMBER: 263-7378, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

GROUND
CAN 2 L
CAN 2 S

GPS RECEIVER RH (ATCH)

110-AN164 RD-14

H20

HF1
HF2
HF3
HF4

HF8 BK
HF9 BK
HF7 OR
HF10 BK

HF5 BK

OTHER COLOR DESCRIPTIONS

110-AN163 RD-14
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y920-AN60 BU-18
M919-AN172 BU-18

A
B
C
D
E
F
G
H
I
J

GPS RECEIVER RH
244-1717

HF-C2

CONN 61

RS-232 DATA LINK (ACCUGRADE RADIO).


RS-232 DATA LINK (ACCUGRADE LIGHT BARS).
CAN DATA LINK (ACCUGRADE).
DRIVETRAIN CONTROL CIRCUIT.
CAN DATA LINK (ACCUGRADE).
ACCUGRADE VALVE CONTROL CIRCUIT.
WINCH CONTROL CIRCUIT.

TWISTED WIRE

H20

WIRE GROUP COLOR DESCRIPTIONS

H18

TWISTED WIRE

CAT DATA LINK.

H20

SWITCHED POWER
TERM CONTROL
CAN 0 HIGH
CAN O LOW
POWER CONTROL
GROUND

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

893-AN61 GN-18
L730-AN58 OR-18

AN-C9
1471446

SWITCHED POWER
SWITCHED POWER RTN
CAN 0 HIGH
CAN 0 LOW
POWER ON REQ
SWITCHED POWER RTN
SWITCHED POWER RTN
SWITCHED POWER

A
B
C
D
E
F

GROUND CIRCUIT.

M928-AN63
M929-AN64
H713-AN65
H714-AN66

LH ELECTRIC MAST
226-2333

A
B
C
D
E
F
G
H
I
J

TWISTED WIRE

L872-AM77 BU-14
L872-AM116 BU-14
L872-AM128 BU-14

ACCUGRADE VALVE CONTROL


AN-C10
262-1408
1471445
308-AN37 YL-16
KEYSWITCH (ON) 1

200-AN157 BK-14
200-AN18 BK-14
200-AN165 BK-14
200-AN30 BK-14
200-AN29 BK-14

A101-AN156 GN-14
A101-AN28 GN-14
A101-AN27 GN-14

YL-18
GN-18
WH-14
WH-14
GN-18
YL-18

CAN HIGH
CAN LOW
AWAKE
POWER GROUND

CAT DATALINK LOW


SENSOR RETURN

CONNECT TO AX-C1 WHEN


LASER ARO IS INSTALLED
SH2 F-3

L854-AT3
L855-AT4
T744-AT5
T744-AT6
L857-AT7
L856-AT8

RE-C2

RD-14
BU-20
GN-20
WH-20
BR-20
BK-20
GY-14
OR-14

RD-14
BU-20
GN-20
WH-20
BR-20
BK-20
GY-14
OR-14

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

-BATT

893-AN42 GN-18
893-AN54 GN-18
893-AN61 GN-18

CONNECTS TO
AE-C57
SH1 D-18

3
4
5
6
7
8
9
10
11
12

CONN 63

AT-C2
2302566 RE-C1
A
L872-AT1 BU-14
B
T744-AT5 WH-14
L854-AT3 YL-18 C
L855-AT4 GN-18 D
T744-AT6 WH-14 E
T744-AT2 WH-14 F
T745-AT9 YL-14 G
L873-AT10 GY-14 H
L856-AT8 YL-18 I
L857-AT7 GN-18 J

SWITCHED POWER

AX12 BK-14

892-AN43 BR-18
892-AN55 BR-18
892-AN62 BR-18

H22

BLADE RAISE SOL


253-0937

RS232-TX1
POWER

HY5 BK

TWISTED WIRE

308-AN37 YL-16

L854-AN26 YL-18

P732-AL22 OR-18
T993-AL31 BR-18
T997-AL30 OR-18

H22

H22

CONNECTS TO
AE-C5
SH1 C-16

H24

OR-18
OR-18
OR-18
OR-18
PK-18
PK-18
BU-18
BU-18

P726-AL25
P727-AL26
P730-AL12
P728-AL27
P729-AL28
P730-AL19
P731-AL15
P731-AL10

AL-C3
1552273
OR-18
BR-18
BU-18
GY-18
YL-18
BR-18

200-AN167 BK-14
200-AN41 BK-14

CONN 7

CONN 6

176-AL4 RD-14
176-AL29 RD-14
176-AL6 RD-14

AL-C6
1224386
200-AL9 BK-14
176-AL2 RD-14
176-AL1 RD-14
C774-AL18 OR-18
C774-AL11 OR-18
F869-AL23 PK-18
F869-AL24 PK-18
P730-AL19 GN-18
P730-AL12 GN-18
F868-AL20
F-868AL13
F870-AL21
F870-AL14

AL-C1
3E3370
A
176-AL29 RD-14
B
200-AL8 BK-14

176-AL2 RD-14
176-AL3 RD-14

WINCH
138-2401

ACCUGRADE JOYSTICK
208-6070

20 Page,

UENR4694 VOL 2 of 2

176-AL1 RD-14

1
2
3
4
5
6
7
8

L854-AM130 YL-18

BR-18
BK-18
GN-18
WH-18

200-AN39 BK-14
AL-C2
1552264
T997-AL30 OR-18
T993-AL31 BR-18
P726-AL25 BU-18
P727-AL26 GY-18
P728-AL27 YL-18
P729-AL28 BR-18
176-AL6 RD-14
P731-AL10 PU-14

L854-AM143 YL-18

L873-AM111 GY-14

110-AN159 RD-14
110-AN164 RD-14
110-AN163 RD-14
110-AN162 RD-14

PACCAR WINCH

L854-AM118 YL-18

L872-AM109 BU-14

AX1 RD-14
AX2 BK-14

AX3
AX4
AX5
AX6

L854-AM130 YL-18
L855-AM131 GN-18

L854-AM115 YL-18

L857-AM68 GN-18

AX-C1
9X0141

AM-C2
1552252
L872-AM128 BU-14
T744-AM129 WH-14

TWISTED WIRE

+ BATTERY
GROUND
RS232 RX
RS232 TX

H17

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

AT-C1
3E5179
1
L872-AT1 BU-14
2
T744-AT2 WH-14

CONN 59

1
2
3
4

CONNECTS ONLY WHEN GPS ARO LASER IS INSTALLED

1
2
3
4
5
6
7
8

L854-AM124 YL-18
L855-AM125 GN-18

TWISTED WIRE

T745-AM144 YL-14
L873-AM37 GY-14

+ BATTERY
GROUND
COM 2 TXD
COM 2 RXD
CAN 1 HIGH
COM 1 TXD
COM 1 RXD
CAN 1 LOW

SW RETURN
AUTOMODE SW NO
AUTOMODE SW NC
MAN MODE SW NO
MAN MODE SW NC
INC/DEC SW NO
INC/DEC SW NC

TWISTED WIRE

CONN 60

TWISTED WIRE

GPS RADIO
226-9984A
A
B
C
D
E
F
G
H

BK
WH
BU
GY
GN

GROUND
CAN 2 L
CAN 2 S

CONN 50

LE-C1
3E5179
1
A101-LE1 BU-14
2
200-LE2 BK-14
3
N960-LE3 OR-18
4
L854-LE4 YL-18
5
L855-LE5 GN-18
6
N957-LE6 PK-18

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

HY8 BK
HY10 BK
HY7 OR
HY11 BK

HY5 BK
HY8 BK
HY9 BK
HY10 BK
HY11 BK

GPS RECEIVER LH
244-1717

HY-C2

CONN 63

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