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HSE

DATE: Nov. 7, 2008

Job Hazard Analysis

PRINCIPAL CONTRACTOR:
PROJECT:
JOB DESCRIPTION: BLASTING AND PAINTING REPAIR PROCEDURE AT SITE
JOB HAZARD ANALYSIS DEVELOPED & REVIEWED BY THE FOLLOWING PERSONNEL:
No

Name

Prescribed Occupation or
Trade

Signature

ID No.

1
2
3
4
PRINCIPAL CONTRACTOR APPROVAL: (NOTE: Work SHALL NOT proceed until Job Hazard Analysis is signed & dated by the Principal Contractor nominee)

Name:

Signature:

Position:

Date:

Name

Signature:

Position:

Date:

RISK SCORE CALCULATOR


Use the Risk Score Calculator to Determine the Level of Risk of Each Hazard
What would be the
CONSEQUENCE
Of an occurrence?

Almost Certain

Likely

Disaster

Very High (4)

Very Serious

Hierarchy of Controls

What is the LIKELIHOOD of an occurrence?


Possible

Remotely
Possible

Practically
Impossible

Elimination

Very High (4)

Very High (4)

High (3)

Medium (2)

Substitution

Very High (4)

Very High (4)

High (3)

Medium (2)

Low (1)

Engineering

Serious

Very High (4)

High (3)

High (3)

Medium (2)

Low (1)

Isolation Controls

Substantial

High (3)

Medium (2)

Medium (2)

Low (1)

Low (1)

Procedural Controls

Minor

High (3)

Medium (2)

Low (1)

Low (1)

Low (1)

Personal Protective Equipment

Control Methods & Monitoring


No.

Job Step

Task Hazard / Risk

Describe the job step by step?

What are the hazards with each job step?

Painting Activity

1.

Risk
Score

A. inhalation of paint, lung damage

Wear a respirator as recommended on the MSDS

Sup

B. eyes irritation/injury due to paint splashing

Wear proper goggles to seal eyes from paint

Sup

C. skin and hand irritation

Wear proper gloves that are impervious to paint

Sup

D. contamination of clothing

Wash work clothes separately form other clothing

Sup

E. fire due to the paint flammable components

Properly store paints that may be combustible

Sup

F. fire due to the paint flammable components

Properly dispose of dirty rags. Tin and bucket

Sup

G. fire due to the paint flammable components

No smoking allowed in or around painting area or


paint storage area.

Sup

H. fire due to the paint flammable components

Promptly clean up spills and leaks

Sup

I. fire due to the paint flammable components

Keep combustible away from ignition sources

Sup

J. fire due to the paint flammable components

Sup

Sup

Sup

Sup

Sup

2.

Material handling

What hazard safe guards will be used?


How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)

A. use of combustibles, flammables

Keep fire extinguisher near painting operations


and paint storage.
Persons to be trained in the use of fire
extinguisher
A. proper material management; zoning at temporary
site lay down yards
fire extinguisher to be readily available

B. excessive materials, area congestions on


ground & at elevations

C. trips, slips and fall


D. use of ropes & pulleys

3.

Use of scaffolding

ABM 08

New
Action
Risk
By
Score

B. bring only useable materials

C.
ensure
segregations

D. provide clear & safe access

Sup

E. secure pulleys & use proper size, length &


diameter of ropes

Sup

Sup

proper

material

managements,

A. failure to use full body harness on yellowtagged scaffold

A. use full body harness with double shock


absorbing lanyard and 100 % tie-off

Sup

B. use of red-tagged scaffold, short cuts

B. STARRT Card to highlight issue

Sup
Rev. 3

Control Methods & Monitoring


No.

4.

Job Step

Task Hazard / Risk

Describe the job step by step?

What are the hazards with each job step?

Use of ladder

ABM 08

Risk
Score

What hazard safe guards will be used?


How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)

New
Action
Risk
By
Score

c. switching of scaffold inspection tags

c. only inspector authorized to affix inspection


tags, always check the number of the scaffold tag
holder must be the same indicated on the
scaffold tag

d. unauthorized modification of scaffolds

d. do not modify and scaffolding structures, coordinate


and request to scaffold section

Sup

e. misuse of mobile scaffolds

e. maintain stability of mobile scaffold

Sup

coordinate with operatives on board scaffold

Sup

Sup

f. use of other substandard platforms combined


with scaffold

f. Do not put additional planks or platform on the


scaffolding structure any modification to be
coordinated with scaffolding section

Sup

g. going out of scaffolding

g. use proper access & stay within the railings

Sup

Slip, trip and fall due to improper access/egress

Stop any activity on area that has no proper access.


Proper access/egress must be available on the
location.

Sup

h. falling from height due to erection and


dismantling of scaffolding

Sup

i. falling from height due to works on scaffolding

Sup

j. falling from height of materials and tools

Sup

k. failure of scaffold

Sup

l. failure of scaffold

Sup

a. misuse of A-type ladder, single ladders

a. Use according to its purpose only.

Sup

b. wrong angle of inclination

b. maintain 75 degrees inclination at all times

Sup

c. unsecured ladder with operative on top

c. buddy system for every ladder use and tie-off

Sup

Only scaffolders can erect, dismantle and modify


scaffold.
Safety harness with double lanyard must be worn
by scaffolders all time when height is more than
1.8 mt (6 feet)
Secure all materials and tools; make sure that
scaffold platform is complete with toeboard.
Do not use a Red Tagged Scaffold .All the
scaffold must be inspected by a competent
person certified by Aramco and inspection tag
must be displayed on the scaffold access.
Scaffold must be erected accordingly Saudi
Aramco scaffold reference. (G.I. 8.001)

Rev. 3

Control Methods & Monitoring


No.

6.

7.

Job Step

Task Hazard / Risk

Describe the job step by step?

What are the hazards with each job step?

Use of man lift

Material storage

Risk
Score

d. splicing of ladders

d. Do not spliced ladders; confiscate any modified,


improvised ladder

Sup

e. defective ladders

e. confiscate any noted damaged ladder

Sup

f. ladders subjected to grease, paint, oil

f. clean ladder rungs & check safety shoes for any slips
potential

Sup

g. unattended ladder left at work area

g. remove, secure & store ladders after work

Sup

a. going out of man lift

a. stay inside man lift only

Sup

b. unauthorized operation of man lift

Sup

c. unattended man lift zone

Sup

d. use of man lift to push any material for fit up

d. proper mechanical means

Sup

e. mechanical handling by man lift

e. only personnel to be on board man lift

Sup

f. unsecured man lift after work

Sup

g. defective/ malfunctioning equipment

Sup

a. fire due to improper stacking / storing of materials

Sup

Sup

8.

Chemical Use

a. Contamination and environmental effect

b. only trained & certified man lift operators to be


operating man lifts
c. barricade the drop zone & assign trained watch
man, spotters with high visibility vest

f. park equipment properly, retract the boom after


every shift
g. Daily checklist must be completed and regular
inspection by PMV
a. Smoking is strictly prohibited around the storage
area.
b. Storage units will display signs indicating the
materials.

c. Good housekeeping

Sup

d. The store will be sited away from the work


area.

Sup

Sup

Sup

3
3

ABM 08

What hazard safe guards will be used?


How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)

New
Action
Risk
By
Score

a. All requirements of the MSDS must be adhere


to.
b All spillage of paints and coatings must be
contained properly and be reported.

Rev. 3

Control Methods & Monitoring


No.

9.

10.

Job Step

Task Hazard / Risk

Describe the job step by step?

What are the hazards with each job step?

Compressor/ Blasting Pot Use

Work in a Restricted/ Permit To Work


Area

Risk
Score

What hazard safe guards will be used?


How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)

New
Action
Risk
By
Score

c.Proper dispensing or decanting of paint


materials

Sup

d. Paint areas must be kept clean and tidy

Sup

a. static electrical charge generation

a. connect hose ends by conductive wire & ground to


earth

Sup

b. loose coupling

b. ensure couplings are tight with pins & whip checks

Sup

c. hose puncture

c. check hose conditions before shift starts

Sup

d. abrasive loading

Isolate compressed air valve & depressurize blasting


pot before loading

Sup

e. defective/ malfunctioning equipment

Switch off call PMV to attend to/ inspect equipment

Sup

a. lack of coordination, notification & planning

Comply with Operations Work Permit Procedure in


conjunction with STARRT Process & work coordination

Sup

IF ITS NOT SAFE DONT DO IT THAT WAY

ABM 08

Rev. 3

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