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SENR9675
May 2002
6 HEUI Injectors
Engine
Control
Module
PID-FMI
12 V
Batteries
ECM Side
ECM Connector P1
Harness Side
Accelerator Pedal
Position Sensor
Description
Description
Flash
Codes
0-00
No Detected Faults
55
102-04
1-11
Cylinder 1 Fault
72
102-07
25
25
2-11
Cylinder 2 Fault
72
105-03
38
3-11
Cylinder 3 Fault
73
105-04
38
4-11
Cylinder 4 Fault
73
108-03
26
5-11
Cylinder 5 Fault
74
108-04
26
6-11
Cylinder 6 Fault
74
110-00
61
22-13
42
110-03
27
30-08
29
110-04
27
30-13
29
110-11
61
41-03
21
111-01
62
41-04
21
111-02
12
18
111-11
62
42-11
43-02
71
164-00
17
64-02
34
164-02
15
34
164-03
15
64-11
ECM Connector P2
DT Connector Receptacle
DT Connector Plug
OEM Installed
Caterpillar Installed
Harness Side
ECM Side
Warning Lamp
15
55
25
20
65
10
75
15
25
5
0
MPH
85
30
RPM X 1000
Receptacle Wedge
DPF1-UP
Plug Wedge
Cooling Fan
70-05
49
164-04
15
70-06
49
164-11
39
71-00
01
168-02
51
71-01
47
190-00
35
71-14
47
190-02
34
Plug Wedge
Vehicle Speed
Sensor
PTO Accelerator
Position Sensor
Receptacle Wedge
Plug Wedge
HD Connector Receptacle
(Optional)
HD Connector Plug
(Optional)
Socket Contact
Sealing Plug
Interface Relay
(Engine Derate)
IAPCV Connector
Intake Air Heater Relay
Exhaust Brake
Exhaust Brake On/Off Switch
2002 Caterpillar
All Rights Reserved
Printed in U.S.A.
SENR9675-00
41
190-11
34
31
224-11
84-02
36
224-14
00
84-08
36
231-11
58
84-10
36
232-03
21
91-08
32
232-04
21
91-13
28
246-11
00
24
247-11
00
100-04
24
252-11
59
100-11
46
253-02
56
102-03
25
253-14
56
100-03
Receptacle Wedge
00
L983-WH
12
11
10
9
8
7
L983-WH
L984-OR
L984-OR
L985-YL
L985-YL
J301
P301
J302
B
A
J303
P302
B
A
INJECTOR
CYLINDER
NO.2
INJECTOR
CYLINDER
NO.1
P303
J304
B
A
J305
P304
B
A
INJECTOR
CYLINDER
NO.3
P305
J306
B
A
INJECTOR
CYLINDER
NO.4
P306
A706-GY
P2 J2
L983-WH
L984-OR
L985-YL
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
6
5
4
3
2
1
B
A
INJECTOR
CYLINDER
NO.6
INJECTOR
CYLINDER
NO.5
P300
44
45
46
55
54
39
38
37
36
47
67
68
1
63
64
4
5
61
62
70
40
27
6
7
14
3
2
15
16
17
24
42
41
J300
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
A
B
INJECTION ACTUATION
PRESSURE CONTROL VALVE
(IAPCV)
GN
YL
OR
ENGINE BOOST
PRESSURE
SENSOR
A746-PK
G829-GN
G828-WH
C
B
A
J200
ENGINE INJECTION
ACTUATION
PRESSURE
SENSOR
A747-GY
G829-GN
G828-WH
994-GY
G827-BU
G826-BR
J204
GN
YL
OR
GN
YL
OR
G883-GN
G846-YL
995-BU
C967-BU
994-GY
G827-BU
G826-BR
C
B
A
P201 J201
NOTE B
ENGINE OIL
TEMPERATURE
SENSOR
NOTE A
G833-PK
TOP CAMSHAFT ENGINE
SPEED/TIMING SENSOR
G846-YL
G829-GN
1
2
J101
ENGINE COOLANT
TEMPERATURE
SENSOR
A
B
E963-BK
E964-WH
J401
995-BU
G833-PK
J100
J402
C967-BU
G833-PK
J103
P103
G850-BU
28
29
30
31
43
22
23
56
57
65
66
69
20
21
8
P402
K995-OR
J501
P501
C987-RD
G850-BU
1
2
SIGNAL PLUS
INTAKE AIR
HEATER
SIGNAL MINUS
(-) BATTERY / SENSOR RETURN
COMMON
INPUT #16
ENGINE OIL TEMPERATURE
ENGINE COOLANT TEMPERATURE
INLET AIR TEMPERATURE
N/O
RELAY
E965-BU
E966-YL
49
48
13
50
19
59
58
P401
A
B
P100
1
2
P101
1
2
INLET AIR
TEMPERATURE
SENSOR
25
51
52
53
60
34
32
35
9
33
26
18
10
11
12
A747-GY
G829-GN
G828-WH
C
B
A
P203 J203
NOTE B
ENGINE OIL
PRESSURE
SENSOR
NOTE A
A746-PK
G849-BR
G849-BR
G829-GN
G828-WH
C
B
A
P204
ENGINE ATMOSPHERIC
PRESSURE
SENSOR
NOTE A
P500
P200
GN
YL
0R
G854-PK
G855-PU
J500
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
P648
B
A
G850-BU
C987-RD
B
A
C987-RD
J648
K995-OR
L994-YL
WARNING LAMP
659-PK
L994-YL
K998-BU
G880-PK
659-PK
KEY SWITCH
FAST IDLE
ENABLED LAMP
OR
WAIT TO
START LAMP
OFF
ON
START
NOTE A
G880-PK
FLYBACK
DIODE
EXHAUST BRAKE
SOLENOID
NOTE A
E718-PK
E991-GY
G836-WH
C981-GY
NOTE A
GROUND
9 PIN CAB
CONNECTOR
- 12V +
- 12V +
- 12V +
BATTERY 3
BATTERY 2
BATTERY 1
+BAT. B
-BAT. A
J
H
J1587 - G
E793-BU
J1587 + F
E794-YL
A249-BK
J1939 SHIELD E
J1939 - D
K990-GN
J1939 + C
K900-YL
NOTE A
C974-PU
C973-GN
NOTE A
C973-GN
SIGNAL-
993-BR
F713-OR
450-YL
451-BR
450-YL
SIGNAL+
TACHOMETER
NOTE A
C974-PU
SIGNAL+
SPEEDOMETER
NOTE A
STARTER
MOTOR
(12V)
ALTERNATOR
451-BR
SIGNAL-
NOTE A
NOTE A
E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR
NOTE A
14
14
14
14
20A
ENGINE
BLOCK
AWG
AWG
AWG
AWG
GXL
GXL
GXL
GXL
NOTE A
NOTE A
NOTE A
C978-BR
C979-OR
H795-PK
SET/RESUME SWITCH
NOTE A
NOTE A
H795-PK
H795-PK
H795-PK
(PEDAL RELEASED POSITION)
C992-PU
G882-WH
H795-PK
G842-GY
G882-WH
G843-OR
G879-OR
G844-PK
+BAT.
409-OR
SENR9675-00
E971-GN
H795-PK
C978-BR
C979-OR
K999-GN
K980-PK
L902-GN
G840-PU
C975-WH
K982-YL
C977-BU
C977-BU
NOTE A
NOTE A
101-RD
101-RD
229-BK
229-BK
G838-BR
G839-BU
C992-PU
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT.
NOTE A
L902-GN
C975-WH
G844-PK
C983-WH
C984-YL
409-OR
E971-GN
PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR
BK
RD
WH
B
A
C
J403
SENSOR ACCELERATOR
PEDAL POSITION
C987-RD
CHECK ENGINE
LAMP
N/O
RELAY
G808-BU
G809-GN
1
2
H795-PK
C985-BU
C986-BR
P403
FLYBACK
DIODE
G808-BU
G809-GN
G845-PU
H795-PK
C985-BU
C986-BR
G837-YL
G841-GN
L901-GY
29
28
30
31
48
61
10
12
13
15
16
63
36
37
27
26
3
17
38
39
57
43
9
8
42
34
50
1
14
70
25
52
53
65
67
19
20
51
35
44
56
58
40
21
59
60
WARNING LAMP
CHECK ENGINE LAMP
OUTPUT #1
OUTPUT #9
OUTPUT #2
OUTPUT #3
OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
J1587
J1587
J1939
J1939
J1939
DATA
DATA
DATA
DATA
DATA
LINK
LINK
LINK
LINK
LINK
NEGATIVE
POSITIVE
SHIELD
NEGATIVE
POSITIVE
45
55
47
64
6
22
23
2
46
49
54
62
24
41
69
32
33
68
5
4
66
11
7
18
INPUT #5
INPUT #13
INPUT #6
+5V
INPUT #7
ENGINE COOLANT LEVEL NORMAL
ENGINE COOLANT LEVEL LOW
INPUT #12
INPUT #11
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
INPUT #8 (REMOTE ACCELERATOR)
AP SENSOR/SWITCH SENSOR COMMON
+8V
ACCELERATOR PEDAL POSITION
OUTPUT #5
INPUT #4
INPUT SENSOR COMMON #1
P1 J1
VEHICLE HARNESS CONNECTOR
TEMPERATURE
SENSOR
+BATTERY SWITCHED
1 2 3 4
TS1
LAMP
FLASHER
AMBER
LAMP
RED
LAMP
4
3
2
1
+BATTERY UNSWITCHED
TS2
Ser
Com ial
m
Por Data
t
Al
ar
m
INLET AIR
TEMPERATURE
SENSOR
INJECTION ACTUATION
PRESSURE SENSOR
BOOST
PRESSURE
SENSOR
ENGINE GROUND
STUD CONNECTION
INJECTION ACTUATION
PRESSURE CONTROL
VALVE
INLET AIR
HEATER
RELAY
INLET AIR
TEMPERATURE
SENSOR
ATMOSPHERIC
PRESSURE
SENSOR
(SELECT RATINGS ONLY)
BOOST
PRESSURE
SENSOR
ENGINE HARNESS
CONNECTOR
J2/P2
INJECTOR HARNESS
GROMMET
ENGINE GROUND
STUD CONNECTION
VEHICLE HARNESS
CONNECTOR
J1/P1
INJECTION ACTUATION
PRESSURE CONTROL
VALVE
(IAPCV)
ENGINE SPEED/TIMING
SENSORS
OIL PRESSURE
SENSOR
(OPTIONAL)
t
pu
In Max
re Hg)
su 20"
es I (
Pr 10 PS
ATMOSPHERIC
PRESSURE
SENSOR
INJECTOR HARNESS
GROMMET
COOLANT
TEMPERATURE
SENSOR
se
t
TOP VIEW
INJECTION ACTUATION
PRESSURE SENSOR
Re
OIL LEVEL
SWITCH
(OPTIONAL)
ENGINE
CONTROL
MODULE