RS232 DNC

The Mazatrols use a special communications protocol, so you need PC software that supports that
protocol. It's sometimes referred to as "CMT" protocol, because it was originally developed for a
Cassette Magnetic Tape reader that Mazak sold for a lot of $$
A few of the earlier Mazatrols could also send/receive normal G-code files (called "EIA files"), but many
T2 controls did not have this option.
The cable is pretty simple, but you can't just use Hyperterminal or some public-domain DNC program.
Lots of commercial DNC software products have the Mazatrol CMT protocol, including ours.
If you want to get started, you can download and try our PC-DNC Editor. It has communcations software
built in for both Mazatrol CMT protocol as well as for EIA files with standard protocols. Download the
software by clicking on:
http://www.sub-soft.com/download/Edi...itor_3.4.0.exe
This is a trial version of the software, which you can use for free for 30 days. At least you'll be able to
test things out before deciding if you want to buy it. The operator's manual is also avialable in .PDF
format by clicking on:
http://www.sub-soft.com/download/Edi...tor_manual.pdf
To make your cable, you'll need a 9-pin female connector for the PC side, and a 25-pin male connector
for the CNC side. There are many cable diagrams that will work, but here's one that we use:
CNC side (25-pin) -------- PC side (9-pin)
pin 2 ----------------------- pin 2
pin 3 ----------------------- pin 3
pin 5 ----------------------- pin 7
pin 7 ----------------------- pin 5
pins 6 and 8 ---------------- pin 4
This cable will work on all Mazak models, assuming that you have a 9-pin serial port on your PC.
To configure your Mazatrol, you'll need to set several parameters. Here are our suggested settings:
A15 - 206 (No parity, 2 stop bits, 8 data bits)
A16 - 1 (RS232 parameter for serial tape?)
A17 - 6 (CMT baud rate 4800)
A18 - 6 (EIA baud rate 4800)
A19 - 0 (Tape rewind code)
A20 - 1 (Output ISO)
A21 - 0 (Spaces between work # & data

A22 - 0 (Spaces between programs)
A23 - 0 (Leader / trailer in feet)
A24 - 0 (Tape Vertical Parity Check = off)
A29 bit 0 - 0 (Don't stop at O or
A29 bit 1 - 1 (Stop at M02)
A30 bit 0 - 1 (Serial reader on)
A30 bit 1 - 1 (Serial punch on)
A30 bit 2 - 0 (Parallel reader off)
A30 bit 3 - 0 (Parallel punch off)
Remember: Bit 0 is the RIGHTmost bit
A31 - 109 ("#" code for EIA punch)
A32 - 70 (":" code for EIA punch)
To configure the PC-DNC Editor software, open the Editor and click the "Configure IO device" menu. Set
the port to 4800 baud, 7 data bits, 2 stop-bits, ASCII Even parity and Xon/Xoff protocol. If you're also
sending/receiving EIA (G-code) files, set the EOB code to "CR/LF", go to the "Advanced" page and set the
Leader to "%CRLF" and the Trailer to "%". When finished, be sure to click "OK" or "APPLY" to save your
changes.
To send a file from the Mazak to the PC, click the IO menu again and select "Mazatrol files", then
"Receive Mazatrol file". Next, go to the CNC and select "Program files" then "Data in/out", then "CMT
I/O", then "Save CMT" then enter a 4-digit work number and press INPUT. If you want to send multiple
work numbers, just enter them, pressing INPUT each time. To start the data transfer, press the START
key on the Mazatrol. When the PC-DNC Editor has completely received the data, you should see a bunch
of hexadecimal data appear on the screen. You can then save this file with any name you want using the
"File/Save As" menu. These Mazatrol files are not normal G-code files, and you really can't do much to
edit them offline.
If you're sending EIA (G-code) files to the PC, use the Editor's IO menu, but just click "Receive file" (don't
use the "Mazatrol" menu). Then on the Mazak, use the "Tape IO" button instead of the "CMT IO"
button. That sends the EIA G-code file to the Editor, which you will be able to edit offline if you want to.
To send a CMT file back to the Mazatrol, use the Editor's IO menu, select "Mazatrol files" then "Send
Mazatrol file" and enter or select the file name. On the Mazak, use the "Program file", then "Data I/O",
then "CMT I/O", then "Load CMT file". Next, enter your 4-digit work number, press INPUT, then START.
To send an EIA (G-code) file back to the CNC, open the G-code file in the Editor with the "File/Open"
meu, then click the Editor's IO menu and select "Send file" (not "Mazatrol"). Select "Wait for Xon" from
the next menu, then go to the Mazatrol and input the file with "Program file", then "Data I/O", then
"Tape I/O", then "Load". Enter the 4-digit work number, press INPUT, then START
NOTE 2
These are settings recommended by the OneCNC CAM software we use at work. We have T- and M-Plus
controls there. They upload either Mazatrol or EIA through Terminal or the OneCNC interface.
Mazak M2 - T2 - T3 Controls
The following settings and parameters that we have used to setup RS232 communications. We have
now condensed it in to a form to assist you in setting up your machine. Some of this information has
been gained from the machine tool handbooks and some from practical experience and others obtained
from users. If you find any of this information incorrect or any suggestions how to easier setup your
control we would be pleased to be advised so we can keep our help files and manuals to a high standard
of accuracy.
Cable Pin Out
CNC Control Computer 25 Pin Computer 9 Pin
I/O Port RS232 Port RS232
DB-25 Male DB-25 Male DB-9 Male
1 (Not connected) Chassis ground Chassis ground
232
323
775
4 and 5 jumpered not connected not connected
6, 8, 20 jumpered not connected not connected
Notes on Suggested Machine Control Settings
1. It is important to note is that you set the control for a Data Length of 8 Bits and No Parity but you set
the OneCNC system for 7 Data Bits and Even Parity. This is because the Mazak control counts the Even
Parity Bit as a Data Bit.
2. All of these controls can upload and download G-code (EIA) programs if they have the EIA code option
installed and the M-2 control can also do direct DNC of G-code (EIA) programs.
Suggested Machine Control Parameters
A15 = 206 RS-232C Code (Suggested)
A16 = 1 No Parity
A17 = 6 CMT Baud Rate (4800)
A18 = 6 Reader/Puncher
A19 = 0 Tape Rewind Code Assignment
A20 = 1 Punch Code (ISO)
A21 = 1 Number of Space Code
A22 = 10 Number of Feed Code Front
A23 = 10 Number of Feed Code Rear
A24 = 0 TV Check Off (Vertical Parity)
A30 = 3 Serial/Parallel Switching

A31 = 109 # Code Assignment
A32 = 70 : Code Assignment
Suggested OneCNC Communication Send Settings
Baud Rate 4800 (Suggested starting point)
Parity Even
Data Bits 7
Stop Bits 1
Handshake Software - XON - XOFF
Start at Machine Tagged active
First Lines %
Last Lines %
Remove Spaces Tagged active
Suggested OneCNC Communication Settings for Receive
Baud Rate 4800 (Suggested starting point)
Parity Even
Data Bits 7
Stop Bits 1
Handshake Software - XON - XOFF
Receive Timeout 10000
Strip at end of Line
The settings are automatically saved when exiting the settings and they are saved to the currently
loaded machine configuration. The Receive and Send settings are separately saved
ALL CONTROLLER
FANUC
Published on Wednesday, 03 July 2013 20:39
We list configurations for the following Fanuc Controls. Click on these to go directly to the
settings for this control.
1.
2.
3.
4.
5.
Fanuc and General Numeric 3 Series Controls.

Fanuc and General Numeric 6 and 9 Series Controls.
Fanuc 10 - 11 - 12 - 15 - Series Controls.
Fanuc 16 - 18 Series Controls.
Fanuc 0 Series Controls.
We have also supplied and setup software on Fanuc 2000C and other earlier version Fanuc
controls.
Fanuc and General Numeric 3 Series Controls
The following settings and parameters that we have used to setup RS232 communications. We
have now condensed it in to a form to assist you in setting up your machine. Some of this
information has been gained from the machine tool handbooks and some from practical
experience and others obtained from users. If you find any of this information incorrect or any
suggestions how to easier setup your control we would be pleased to be advised so we can keep
our help files and manuals to a high standard of accuracy.
Suggested Cable Pin Out
CNC Control
Computer 25 Pin Computer 9 Pin
I/O Port
RS232 Port
RS232
DB-25 Male
DB-25 Male
DB-9 Male
1 (Chassis ground) (Not connected)
(Not connected)
4 and 5 jumpered
6 8 20 jumpered
Most 3 Series controls have a key lock or a switch you need to turn on to change the
1. parameters. When you do this, the machine will go into alarm mode as you make any needed
parameter changes.
2.
Change to Edit mode. Change parameters as required. Turn off key lock or switch and hit
Reset.
3. The above procedure is unnecessary to modify the Set Page settings.

4.
On 3 Series Controls, only Baud rate and # of stop bits can be set. Always use Even parity,
Word length 7, and 2 Stop bits.
5.
All Parameters set by 8 Bit numbers are read right to left, e.g. Bit 0 is the rightmost bit and Bit
7 is the leftmost bit.
6.
Control must have optional I/O interface and DB-25 Female plug to communicate by RS-232
to OneCNC.

Parameter 0014 - ASR 33 = 0 (RS/232 I/O)
Parameter 0069
= Baud Rate
Suggested Machine Control Set Page Settings

I/O
=1
ISO Format = 1
Baud Rate
4800 (Suggested starting point)
Parity
Even
Data Bits
Stop Bits
Handshake
Software - XON - XOFF

First Lines
Last Lines

End of Line
Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Receive Timeout
10000

loaded machine configuration. The Receive and Send settings are separately saved.
Fanuc and General Numeric 6 and 9 Series Controls Suggested Cable Pin Out
CNC Control
I/O Port
RS232 Port
RS232
DB-25 Male
DB-25 Male
DB-9 Male
(Not connected)
4 and 5 jumpered
6 8 20 jumpered
Fanuc 6 and 9 Series controls have a key lock or a switch you need to turn on to change the
1. parameters. When you do this, the machine will go into alarm mode as you make any needed
parameter changes.
2.
Change to MDI mode. Change parameters if necessary. Turn off key lock or switch and hit
Reset.

4.
On 6 and 9 Series Controls using ISO format, only Baud rate and # of stop bits can be set.
Always use Even parity, Word length 7, and 2 Stop bits.
5.
All Parameters set by 8 Bit numbers are read right to left, e.g. Bit 0 is the rightmost bit and Bit
7 is the left most bit.
Fanuc 6M(T)-A controls must have DB-25 Female plug to communicate to OneCNC, and
6. need to have a BTR board installed to run directly (DNC). When using a BTR, the control is
set up to use tape, and can Upload, Download, and do direct DNC through the BTR interface.
Parameter 311 = Baud Rate
Parameter 340 = 2 Input Device
Parameter 341 = 2 Output Device

I/O
=1
ISO Format = 1
Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake

First Lines
Last Lines

Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Receive Timeout
10000

Fanuc 10 - 11 - 12 - 15 - Series Controls Suggested Cable Pin Out
CNC Control
I/O Port
RS232 Port
RS232
DB-25 Male
DB-25 Male
DB-9 Male
(Not connected)
4 and 5 jumpered
6 8 20 jumpered
Set the PWE parameter 8000 to on (all ones). The machine will go into Alarm mode as you
1. are setting the parameters. When finished setting the parameters set 8000 back to off (all
zeroes) and hit Reset.
3.
On 10-18 Series Controls using ISO format, only Baud rate and # of stop bits can be set.
4.
All Parameters set by 8 bit numbers are read right to left, e.g. Bit 0 is the rightmost bit and Bit
The control must have a tape reader to do direct DNC. To direct DNC, go to tape mode, set up
5. OneCNC to Send and Wait for XON, hit Cycle Start at the CNC. To pause direct DNC turn
Feedrate Override to 0%.
#0000 TVC = 0
CTV
=1
ISP
=0
NCR
=0
EIA
=0
#0020
=1
#0021
=1
#0022
=1
#0023
=1
#5001
=3
#5110
=3
#5111
=2
#5112
= Baud Rate (10 = 4800)

I/O
=1
ISO Format = 1
Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake

First Lines
Last Lines

Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Receive Timeout
10000

Fanuc 16 - 18 Series Controls Suggested Cable Pin Out
CNC Control
I/O Port
RS232 Port
RS232
DB-25 Male
DB-25 Male
DB-9 Male
1 (Not connected) Chassis ground
Chassis ground
4 and 5 jumpered
Set the PWE parameter 8000 to on (all ones). The machine will go into Alarm mode as you
1. are setting the parameters. When finished setting the parameters set 8000 back to off (all
zeroes) and hit Reset.
2.
On 16-18 Series Controls using ISO format, only Baud rate and # of stop bits can be set.
3.
4.
To direct DNC, go to tape mode, set up OneCNC to Send and Wait for XON, hit Cycle Start
at the CNC. To pause direct DNC turn Feedrate Override to 0%.

#0020 =0 (I/O Channel =0)
#0100 CTV = 0
#0101 SB2=1
ASI
=0(ISO)
NFD =1(No feed)

#0102 = 0(RS-232C)
#0103 = 11 (9600)(Baud rate)
Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake

First Lines
Last Lines

Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Receive Timeout
10000
Fanuc 0 Series Controls Suggested Cable Pin Out
CNC Control
I/O Port
RS232 Port
RS232
DB-25 Male
DB-25 Male
DB-9 Male
(Not connected)
4 and 5 jumpered
6 8 20 jumpered
Set the PWE parameter to off. The machine will go into Alarm mode as you are setting the
1.
parameters. After done setting the parameters set PWE back on and hit Reset.
2. Above procedure unnecessary to change Handy Page settings
3.
On 0 Series Controls using ISO format, only Baud rate and # of stop bits can be set. Always
use Even parity, Word length 7, and 2 Stop bits.
4.
Control must have tape reader to do direct DNC. To direct DNC, go to tape mode, set up
5. OneCNC to Send and Wait for XON, hit Cycle Start at the CNC. To pause direct DNC turn
Feedrate Override to 0%.
Suggested Machine Control Control Parameters
#0002
- Set Bit 0 to 1 for 2 Stop Bits-I/O = 0

Set Bit 2 to 0 for RS-232 Input
#552 = 10 (4800 Baud)

I/O = 0
ISO Format
Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake

First Lines
Last Lines

Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Receive Timeout
10000

MAZAK CONTROLLER
Published on Saturday, 04 May 2013 09:30
The following settings and parameters that we have used to setup RS232 communications. We
have now condensed it in to a form to assist you in setting up your machine. Some of this
information has been gained from the machine tool handbooks and some from practical
experience and others obtained from users. If you find any of this information incorrect or any
suggestions how to easier setup your control we would be pleased to be advised so we can keep
our help files and manuals to a high standard of accuracy.
In this help file we cover the following Mazak Controls:
1.
2.
3.
4.
Mazak M-32, T-32 Controls
Mazak M Plus Controls
Mazak T Plus Controls
Cable Pin Out
I/O Port
Computer 25
Pin
RS232 Port
Computer 9
Pin
RS232
DB-25 Male
DB-25 Male
DB-9 Male
1 (Not
connected)
Chassis ground Chassis ground
4 and 5
jumpered
not connected
not connected
6, 8, 20
jumpered
not connected
not connected
CNC Control

It is important to note is that you set the control for a Data Length of 8 Bits and No Parity but
1. you set the OneCNC system for 7 Data Bits and Even Parity. This is because the Mazak
control counts the Even Parity Bit as a Data Bit.
2.
All of these controls can upload and download G-code (EIA) programs if they have the EIA
code option installed and the M-2 control can also do direct DNC of G-code (EIA) programs.

A15 = 206 RS-232C Code (Suggested)
A16 = 1 No Parity
A17 = 6 CMT Baud Rate (4800)
A18 = 6 Reader/Puncher
A19 = 0 Tape Rewind Code Assignment
A20 = 1 Punch Code (ISO)
A21 = 1 Number of Space Code
A22 = 10 Number of Feed Code Front
A23 = 10 Number of Feed Code Rear
A24 = 0 TV Check Off (Vertical Parity)
A30 = 3 Serial/Parallel Switching
A31 = 109 # Code Assignment
A32 = 70 : Code Assignment
Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake

First Lines
Last Lines

Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Receive Timeout
10000

Mazak M-32, T-32 Controls
Cable
CNC Control
I/O Port
RS232 Port
RS232
DB-25 Male
DB-25 Male
DB-9 Male
Chassis ground
4 and 5 jumpered not connected
not connected
6, 8, 20 jumpered not connected
not connected

1. Set up a three letter I/O device name.under I/O Device Param (1) , using Parameter #1.
The MOST IMPORTANT note is that you set the control for a Data Length of 8 Bits and No
2. parity but you set the DNC system for 7 Data Bits and Even Parity. This is because the Mazak
3.
If you want to do direct DNC, set the I/O Base Param for Data In, Data Out N/C Running
(Direct DNC) according to the Device number and its associated name.
Suggested Machine Control Parameters User Parameter No 2

G19 = 2 Baud Rate 4800 (Suggested)
G20 = 3 Stop Bit (This gives 2 Stop Bits)
G21 = 0 Parity Even Parity
G22 = 0 Parity Check Invalid
G23 = 3 # of Bits for Reader/Puncher 8 Bits (IMPORTANT)
G27 = 1 Placement of CR for ISO Punch
G29 = 3 Handshake DC 1, DC4 Codes

G42 = 200 Wait time
User Parameter No 4
I1 = 2 (4800 Baud)
I2 = 3 2 Stop Bits
I3 = 0 Parity selection
I5 = 3 Data Bit selection
I6 = 3 Handshaking selection
I7 = 1 Parity added to DC code
I8 = 20 Seconds for Time Out Duration
I9 = 0 No output of DC2 or DC4
OneCNC Communication Send Settings
Baud Rate
4800 (Suggested starting

point)
Parity
Even
Data Bits
Stop Bits
Handshake
Start at
Machine
Tagged active
First Lines
Last Lines

Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Receive Timeout
10000
Mazak M Plus Controls

CNC Control
I/O Port
RS232 Port
RS232
DB-25 Male
DB-25 Male
DB-9 Male
Chassis ground
not connected
not connected

1. Use DV2 (Device 2) - PTP/PTR - Paper Tape Reader/ Paper Tape Punch
2. parity but you set the OneCNC for 7 Data Bits and Even Parity. This is because the Mazak
Uploading and Downloading of conversational Mazatrol programs through the I/O port works
transparently for the "Plus" controls. You can use either Mazatrol or EIA (G code) programs.
3.
But there is a "bug" in the software versions of the M-Plus controls built before 9/97 that will
generate 513 errors when uploading Mazatrol programs.
4.
If you want to do direct DNC, set the I/O Base Param for Data In, Data Out N/C Running
(Direct DNC) according to the Device number and its associated name.

G1 = 1 (9600 Baud)
G2 = 3 (2 Stop Bits)
G3 = 0 Parity selection (Even)
G5 = 3 Data Bit selection (8 Data Bits)
G6 = 1 EOB or EOR Terminator
User Parameter No 5
G10 =3 Use DC code Handshaking

G11 =1 Parity on DC code output
G12 =0 No output of DC2 or DC4
G13 =50 Reply waiting time during I/O
G17 = 00000000
G31 = 00000000
G33 =50 Char in feed section
G34 =10 # of space characters between Work # and data programs
G39 =00000100 I/O of program name
G40 =00000000 M99,M02, M30 is end
G48 =0
Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Start at
Machine
Tagged active
First Lines
Last Lines
Remove
Spaces
Tagged active

Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Receive Timeout
10000

Mazak T Plus Controls

CNC Control
I/O Port
RS232 Port
RS232
DB-25 Male
DB-25 Male
DB-9 Male
Chassis ground
not connected
not connected

1. Use DV2 (Device 2) - PTP/PTR - Paper Tape Reader/ Paper Tape Punch
2. parity but you set the DNC system for 7 Data Bits and Even Parity. This is because the Mazak
Uploading and Downloading of conversational Mazatrol programs through the CMT port
works transparently for the "Plus" controls. You can use either Mazatrol or EIA (G code)
3.
programs. But there is a "bug" in the software versions of the M-Plus controls built before
9/97 that will generate 513 errors when uploading Mazatrol programs.
I1 = 1 9600 Baud
User Parameter No 5
I2 = 3 2 Stop Bits
I3 = 0 Parity selection (Even)
I5 = 3 Data Bit selection (8 Data Bits)
I6 = 3 Handshaking selection (Use control codes DC1-DC4)
I7 = 1 Parity added to DC code
I8 = 20 Seconds for Time Out Duration
I9 =0 No output of DC2 or DC4
I10 =1 EOB or EOR Terminator
I11 =0
I12 =0 No Title output

I13 =0 ISO code output
I14 =10 # of space characters between Work # and data programs
I52 =0
I58 =00010000
Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Start at
Machine
Tagged active
First Lines
Last Lines
Remove
Spaces
Tagged active

Baud Rate
Parity
Even
Data Bits
Stop Bits
Handshake
Receive Timeout
10000

The settings are automatically saved when exiting the settings and they are saved to the
currently loaded machine configuration. The Receive and Send settings are separately
saved.

RS232 DNC

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The Mazatrols use a special communications protocol, so you need PC software that supports that

A21 - 0 (Spaces between work # & data

A30 = 3 Serial/Parallel Switching

Fanuc and General Numeric 3 Series Controls.

1 (Chassis ground) (Not connected)

3. The above procedure is unnecessary to modify the Set Page settings.

Suggested Machine Control Parameters

Suggested Machine Control Set Page Settings

Software - XON - XOFF

Start at Machine Tagged active

Remove Spaces Tagged active

Software - XON - XOFF

Strip at end of Line

Computer 25 Pin Computer 9 Pin

1 (Chassis ground) (Not connected)

3. The above procedure is unnecessary to modify the Set Page settings.

Suggested Machine Control Set Page Settings

Software - XON - XOFF

Start at Machine Tagged active

Remove Spaces Tagged active

Suggested OneCNC Communication Settings for Receive

Software - XON - XOFF

Strip at end of Line

1 (Chassis ground) (Not connected)

= Baud Rate (10 = 4800)

Suggested Machine Control Set Page Settings

Software - XON - XOFF

Start at Machine Tagged active

Remove Spaces Tagged active

4800 (Suggested starting point)

Software - XON - XOFF

Strip at end of Line

1 (Not connected) Chassis ground

Suggested Machine Control Parameters

NFD =1(No feed)

4800 (Suggested starting point)

Software - XON - XOFF

Start at Machine Tagged active

Remove Spaces Tagged active

Software - XON - XOFF

Strip at end of Line

1 (Chassis ground) (Not connected)

- Set Bit 0 to 1 for 2 Stop Bits-I/O = 0

#552 = 10 (4800 Baud)

4800 (Suggested starting point)

Software - XON - XOFF

Start at Machine Tagged active

Remove Spaces Tagged active

4800 (Suggested starting point)

Software - XON - XOFF

Strip at end of Line

Chassis ground Chassis ground

Notes on Suggested Machine Control Settings

Suggested Machine Control Parameters

Software - XON - XOFF

Start at Machine Tagged active

Remove Spaces Tagged active

4800 (Suggested starting point)

Software - XON - XOFF

Strip at end of Line

Mazak M-32, T-32 Controls

Computer 25 Pin Computer 9 Pin

1 (Not connected) Chassis ground