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Division 08

Doors and Windows

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Division 08
Doors and Windows
Index
Sl. No.
08110
08120
08211
08305
08425
08520
08710
08800
08911
08970

Description
Aluminium Doors and Frames
Steel Doors and Frames
Flush Doors
Access Panels
Sliding Automatic Entrance Doors
Aluminium Windows
Door Hardware
Glass and Glazing
Glazed Curtain Walls
Structural Glass Assemblies

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Section 08110
Aluminium Doors and Frames
Part 1

General

1.1

Related Documents
A.

1.2

Drawings and general provisions of the Contract, including General and Particular
Conditions and other Division 1 Specification Sections, apply to this Section.

Summary
A.

This Section includes aluminium-framed doors.

B. Related Sections.
1. Section 07920

- Joint Sealants.

2. Section 08710 -Door Hardware


3. Section 08800 - Glazing
4. Division 16 Section for electrical service and connections for doors connected to fire
alarm panel.
1.3

System Performance Requirements


A.

General: Provide aluminium door systems capable of withstanding loads and thermal and
structural movement requirements indicated without failure, based on testing
manufacturer's standard units in assemblies similar to those indicated for this Project.
Failure includes the following:

B. Air infiltration and water penetration exceeding specified limits.


C.

Framing members transferring stresses, including those caused by thermal and structural
movement, to glazing units.

D.

Glazing: Physically and thermally isolate glazing from framing members.

E. Thermally Improved Construction: Fabricate units with an integral, concealed, lowconductance thermal barrier; located between exterior materials and members exposed on
interior side; in a manner that eliminates direct metal-to-metal contact.
1. Provide thermal-break construction that has been in use for not less than three years
and has been tested to demonstrate resistance to thermal conductance and
condensation and to show adequate strength and security of glass retention.
F. Wind Loads: Provide door systems, including anchorage, capable of withstanding windload design pressures calculated according to requirements of authorities having
jurisdiction or the American Society of Civil Engineers' ASCE 7, "Minimum Design Loads for
Buildings and Other Structures," 6.4.2, "Analytical Procedure," whichever are more
stringent.

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1. Deflection of framing members in a direction normal to wall plane is limited to 1/175


of clear span or 3/4 inch (19 mm); whichever is smaller, unless otherwise indicated.
2. Static-Pressure Test Performance: Provide door systems that do not evidence material
failures, structural distress, failure of operating components to function normally, or
permanent deformation of main framing members exceeding 0.2 percent of clear span
when tested according to ASTM E 330.
G.

Dead Loads: Provide door system members that do not deflect an amount which will
reduce glazing bite below 75 percent of design dimension when carrying full dead load.
1. Provide a minimum 3.18 mm clearance between members and top of glazing or other
fixed part immediately below.
2. Provide a minimum 1.59 mm clearance between members and operable windows and
doors.

H. Live Loads: Provide door systems, including anchorage, that accommodate the supporting
structures' deflection from uniformly distributed and concentrated live loads indicated
without failure of materials or permanent deformation.
I.

Air Infiltration: Provide door systems with permanent resistance to air leakage through
fixed glazing and frame areas of not more than 0.06 cfm/sq. ft. (0.3 L/s/sq. m) of fixed wall
area when tested according to ASTM E 283 at a static-air-pressure difference of 1.57 lbf/sq.
ft. (75.2 Pa).

J.

Water Penetration: Provide door systems that do not evidence water leakage through fixed
glazing and frame areas when tested according to ASTM E 331 at minimum differential
pressure of 20 percent of inward-acting wind-load design pressure as defined by ASCE 7,
"Minimum Design Loads for Buildings and Other Structures," but not less than 6.24 lbf/sq.
ft. (299 Pa).

K. Thermal Movements: Provide door systems, including anchorage, that accommodate


thermal movements of systems and supporting elements resulting from the maximum
change (range) in ambient and surface temperatures without buckling, damaging stresses
on glazing, failure of joint sealants, damaging loads on fasteners, failure of doors or other
operating units to function properly, and other detrimental effects.
L. Structural-Support Movement: Provide door systems that accommodate structural
movements including, but not limited to, sway and deflection.
1.4

Submittals
A.

Product data for each system required, including:


1. Construction details and fabrication methods.
2. Profiles and dimensions of individual components.
3. Data on hardware, accessories and finishes.
4. Recommendations for maintaining and cleaning exterior surfaces.

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B. Shop drawings showing fabrication and installation of each type required including
information not fully detailed in manufacturer's standard Product Data and the following:
1. Layout and installation details, including anchors.
2. Full-size section details of typical composite members, including
reinforcement and stiffeners.
3. Location of weep holes.
4. Panning details.
5. Hardware, including operators.
6. Glazing details.
7. Accessories.
8. Metal thicknesses.
9. Arrangement of components.
10.
Jointing.
11.

Details of site connections.

12.

Fastenings.

13.

Flashings.

14.

Metal finishes.

15.
16.

Weather stripping.
Sub-framing.

17.

Sealants.

18.

Other pertinent information.

C.

Hardware Schedule: Submit complete hardware schedule organized into sets based on
hardware required. Coordinate hardware with doors, frames, and related work to ensure
proper size, thickness, hand, function, and finish. Include item name, name of the
manufacturer and complete designations of every item required for each door opening.

D.

Submit samples typical finished panels of minimum 600 mm x 600 mm size made from
full-size components and showing details of joinery, anchorage, expansion provision and
glazing and as follows:
1. Submit panels for each type of glass indicated on drawings.
2. Finish of frames shall be as specified.

E. Submit samples of each item of hardware for each type of doors.


F. Test Reports: Provide certified test reports from a qualified independent testing laboratory
showing that aluminium door systems have been tested in accordance with specified test
procedures and comply with performance characteristics indicated.
1.5

Quality Assurances
A.

Installer Qualifications: Engage an experienced Installer who has completed installation of


aluminium windows similar in material, design, and extent to those required for this Project
and with a record of successful in-service performance.

B. Fabricator Qualifications: Firm experienced in producing aluminium work similar to that


indicated for this project with a record of successful in-service performance and sufficient
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production capacity to produce required units.


C.

Single-Source Responsibility: Obtain units from one source and by a single manufacturer.

D.

Mock-ups: Prior to fabrication of systems, construct mock-ups for each form of


construction and finish required to verify selections made under sample submittals and to
demonstrate aesthetic effects as well as qualities of materials and execution. Simulate all
types of surrounding finish materials for mock-ups. Build mock-ups to comply with the
following requirements, using materials indicated for final unit of work.
1. Locate mock-up in the location and of the size indicated or, if not indicated, as
directed by Engineer.
2. Demonstrate the proposed range of aesthetic effects and workmanship.
3. Obtain Engineer's approval of mock-ups before start of final unit of work.
4. Retain and maintain mock-ups during construction in an undisturbed condition as a
standard for judging the completed work.

1.6

Delivery, Storage and Handling


A.

Deliver components in the manufacturer's original protective packaging.

B. Store components in a clean dry location away from uncured masonry or concrete.
Cover components with waterproof paper, tarpaulin or polyethylene sheeting in a manner
to permit circulation of air.
1.7

Project Conditions
A.

Field Measurements: Check openings by accurate field measurement before fabrication.


Show recorded measurements on shop drawings. Coordinate fabrication schedule with
construction progress to avoid delay of the work.

Part 2

Products

2.1

Acceptable Manufacturers
(Refer to approved List of Manufacturers)

2.2

Materials
A.

Aluminium Members: Alloy and temper recommended by the manufacturer for strength,
corrosion resistance, and application of required finish; comply with ASTM B 221 for
aluminium extrusions, ASTM B 209 for aluminium sheet or plate, and ASTM B 211 for
aluminium bars, rods and wire.

B. Steel reinforcement of aluminium framing members shall comply with ASTM A 36 for
structural shapes, plates and bars, ASTM A 611 for cold rolled sheet and strip, or
ASTM A 570 for hot rolled sheet and strip.

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C.

Steel Sub-Frames: Cold rolled steel to ASTM A569 and galvanized.

D.

Glazing as specified in Division 8 Section "Glazing".

E. Fasteners: Provide fasteners of aluminium, nonmagnetic stainless steel, zinc plated steel, or
other material warranted by the manufacturer to be non-corrosive and compatible with
aluminium components, hardware, anchors and other components.
1. Reinforcement: Where fasteners screw-anchor into aluminium members less than
0.125 inches thick, reinforce the interior with aluminium or nonmagnetic stainless steel
to receive screw threads, or provide standard non-corrosive pressed-in splined
grommet nuts.
2. Exposed Fasteners: Except where unavoidable for application of hardware, do not use
exposed fasteners. For application of hardware, use fasteners that match finish of
member or hardware being fastened, as appropriate.
3. Provide dielectric separators between dissimilar metals.
F. Brackets and Reinforcements: Provide high-strength aluminium brackets and
reinforcements; where use of aluminium is not feasible provide nonmagnetic stainless steel
or hot-dip galvanized steel complying with ASTM A 123.
G.

Concrete and Masonry Inserts: Provide hot-dip galvanized steel inserts complying with
ASTM A 123.

H. Compression-Type Glazing Strips and Weather-stripping: Unless otherwise indicated, and


at manufacturer's option, provide compressible stripping for glazing and weather-stripping
such as moulded EPDM or neoprene gaskets complying with ASTM D 2000 Designation
2BC415 to 3BC620, or moulded PVC gaskets complying with ASTM D 2287, or moulded
expanded EPDM or neoprene gaskets complying with ASTM C 509, Grade 4.
I.

Sealant: For sealants required within fabricated window units, provide type recommended
by manufacturer for joint size and movement. Sealant shall remain permanently elastic,
non-shrinking, and non-migrating. Comply with Division 7 Section "Joint Sealants" of
these Specifications for selection and installation of sealants.

J.

Wire Fabric insect/fly screen for operable units: 18 by 18 (1.1 by 1.1mm) mesh of 0.3mm
dia, coated aluminium wire complying with FSRR-W-365, Type VII. (Magnetized fly screen)

K. All sliding doors wheels to be Spanish made (orange melamine).


2.3

Materials Components
A.

Doors: Provide doors with minimum (1.6 - 3.2 mm) thick (depending on the door size)
extruded tubular frame members and panel members, fabricated with mechanical joints
using heavy inserted reinforcing plates and concealed tie-rods or j-bolts.
1. Sandwich panel door to be 2mm thick aluminium sheet for the internal and external
side with 20mm thick insulation core.
2. Glazing: Fabricate doors to facilitate replacement of glass or panels, without
disassembly of stiles and rails. Provide Snap-On extruded aluminium glazing stops,
with exterior stops anchored for non-removal.

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B. Door Louvers:
1. Provide louvers for doors where indicated with blades formed of extruded aluminium
set into the frame (Heavy gauge louver).
2. Louvers constructed with inverted V-shaped or Y-shaped blades. All aluminium door
louvers to be provided with fly mesh packing.
3. Stationary type, 1.6 mm sheet steel, closely spaced inverted "V" blade design (or light
proof type as indicated on Drawings), flush with interior sides of face sheets of door,
integral with welded to door.
4. Provide with 50% free area, unless indicated otherwise on drawings.
5. For doors indicated to have fire-resistive rating, provide louvres of the automatically
self-closing type with concealed fusible link, lead weight, level mechanism and other
working parts in metal housing.
C.

Aluminium Fire Rated Doors


1. Aluminium Fire Doors shall consist of incombustible light weight core with a density of
335kg/m3 and reinforced with C-profiled steel stiffeners. Door shall meet fire resistant
rating and the Local Fire Authoritys approval shall be tested to comply with NFPA
5000 -Building Construction and Safety Code and/or BS 476 Part 22.
2. Fire doors shall have approved intumescent smoke seals.
3. Infill of honeycomb core (impregnated with phenolic resin) bonding both panels by
adhesive.
4. All fire-rated doors with or without vision panels shall be supplied by an approved
company having the fire-resistance rating as required and constructed in strict
compliance with specified standards. The Contractor shall submit the manufacturers
literature, technical data to the Engineers approval.
5. Aluminium frames for aluminium fire doors shall be formed from 1.8mm thick
aluminium extrusion with a rebate depth of 20mm. All visible corners of the frame shall
have a maximum radius of 0.5mm so as to achieve a clean and sharp profile. The
frames shall be complete with mortar boxes in preparation for hinges, door closer and
strike plate.
6. All fire-rated door frames shall be supplied by an approved company having the fireresistance rating as required and constructed in strict compliance with the specified
standards. The Contractor shall submit the manufacturers literature and technical data
to the Engineer for approval.

2.4

Materials Hardware
A.

All hardware shall be approved by the Engineer prior to installation.

B. Provide heavy-duty hardware units as required or specified for operation of each door,
including the items of sizes, number, and type recommended by manufacturer for service
required to the approval of the Engineer. Exposed hardware finish to match the aluminium
door finish.

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C.

Preparation for Hardware:


1. Provide 4mm thick hinge reinforcement plates to the hinge jamb of door frame so as
to allow the proper installation of suitable approved hinges. The hinge leaf is to be
flush on the hinge jamb and door leaf so as to minimize the door panel and frame
gap. Hinges are to be screwed into door and frame and not welded for easier
maintenance and replacement.
2. Internally reinforce doors and frames as required for the support and attachment of all
other which will be supplied under the provisions of Section 08710 Hardware.
3. Provide mortar guards at ironmongery mortises in door frames.
4. Apply primer paint to all cut edges for hardware installations in doors and frames.
NB: All fasteners used -i.e. screws, nuts and bolts, including washers must be
compatible with the hardware specified (e.g. brass screws with brass hinges, and
the like.)

D.

Door Closers (To be Dorma or equally approved)


1. Door closers used on side-hung fire doors shall be subject to the requirements and
pass the cyclic movement endurance test as described in specified standards. Doors
stopper to be provided full all external and fire rated doors and for the doors of airconditioned areas.

E. Panic Device (Touch Bar)


1. Provide and install panic exit devices exactly as specified.
2. All panic devises installed on labelled fire doors shall bear the UL or equivalent BSI
label.
3. Coordinate panic exit devices with astragals, coordinators, carry touch bars and
thresholds for correct and safe operation.
4. Where called for, exit devices shall be required to be supplied complete with matching
lever handle trim as supplied with the locksets and latchsets throughout the woks
2.5

Materials Fabrication
A.

General: Fabricate components that, when assembled, will have accurately fitted joints with
ends coped or mitred to produce hairline joints free of burrs and distortion. After fabrication,
clearly mark components to identify their locations in Project according to Shop Drawings.

B. Prefabrication: Complete fabrication, assembly, finishing, hardware application, and other


work to the greatest extent possible before shipment to the Project site. Disassemble
components only as necessary for shipment and installation.
1. Perform fabrication operations, including cutting, fitting, forming, drilling and grinding
of metal work to prevent damage to exposed finish surfaces. Complete these
operations for hardware prior to application of finishes.
2. Do not drill and tap for surface-mounted hardware items until time of installation at
project site.
3. Pre-glazed door and frame units to greatest extent possible.
C.

Forming: Form shapes with sharp profiles, straight and free of defects or deformations,
before finishing.

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D.

Prepare components to receive concealed fasteners and anchor and connection devices.

E. Fabricate components to drain water passing joints and condensation and moisture
occurring or migrating within the system to the exterior.
F. Reinforcing: Install reinforcing as required for hardware and as necessary for performance
requirements, sag resistance and rigidity.
G.

Metal Protection: Where aluminium will contact dissimilar metals, protect against galvanic
action by painting contact surfaces with primer or by applying sealant or tape
recommended by manufacturer for this purpose. Where aluminium will contact concrete
or masonry, protect against corrosion by painting contact surfaces with bituminous paint.

H. Continuity: Maintain accurate relation of planes and angles with hairline fit of contacting
members.
I.

Fasteners: Conceal fasteners wherever possible.

J.

Weather-stripping:
stops.

For exterior doors, provide compression weather-stripping at fixed

1. Provide EPDM or neoprene-blade gasket weather-stripping in bottom door rail,


adjustable for contact with threshold.
2. At interior doors and other locations without weather-stripping, provide neoprene
silencers on stops to prevent metal-to-metal contact.
2.6

Materials Finishes
A.

Aluminium Finish: Powder organic coating in accordance with BS 6496; colour RAL 9006 as
per approved mock-up, colour to be permanent and free from "banding" or "streaking" and
to the approval of the Engineer.

B. Concealed Aluminium Surfaces: Any aluminium sections which are completely concealed
and therefore do not require the facing colour shall be clear (silver) anodised to a minimum
standard of BS 1615: AA10, unless a possibility exists of these sections being wetted in which
case the full standard of BS 1615: AA25 if required.
C.

Concealed Steel Items: Galvanized in accordance with ASTM A386, or BS 729 Part 1, to 610
g/sq.m.

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1. Cuttings, holing and assembly preparation of aluminium extrusions and metalwork


shall
be
carried
out
prior
to
colour
finishing.
D.

Identification marks shall not appear on finished surfaces.

E. Adhesion: No removal of finish after 1.5 mm cross hatching to base metal, impacting to the
point of metal rupture, and subjecting to application and quick removal of cellophane tape.

Part 3

Execution

3.1

Examination
A.

Examine substrates and supports, with the Installer present, for compliance with
requirements indicated, installation tolerances, and other conditions that affect
installation of aluminium doors. Correct unsatisfactory conditions before proceeding
with the installation.
1. Do not proceed with installation until unsatisfactory conditions are corrected.

3.2

Installation
A.

Set units plumb, level and true to line, without warp or rack of frames or sash. Provide
proper support and anchor securely in place.

B. Set sill members and other members in a bed of sealant or with joint fillers or gaskets, as
shown on Shop Drawings, to provide weather tight construction. Refer to Division 7
Section "Joint Sealants" for compounds, fillers, and gaskets to be installed concurrently
with units. Coordinate installation with wall flashings and other components of the Work.
C.

Verify dimensions of openings by field measurements so those units will be accurately


designed, fabricated and fitted to the structure.

D.

Coordinate with the work of other trades and provide items to be placed during the
installation of other work. Check the location of such items and verify that they have
been set accurately in relation to the final location of windows.

E. Erect the units, in accordance with the manufacturer's written instructions and
recommendations. Employ only experienced erectors.
F. Erection Tolerances: Erect within the following tolerances:
1. Variation from plumb: 3mm maximum.
2. Variation from level: 3mm maximum.
G.

Cut and trim component parts during erection only with the approval of the manufacturer
or fabricator and in accordance with his recommendations. Do not cut through reinforcing
members. Restore finish completely to protect material and remove all evidence of cutting
and trimming. Remove and replace members where cutting and trimming have impaired
strength or appearance.

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H. Do not erect members which are observed to be warped, bowed, deformed or otherwise
damaged or defaced to such extent as to impair strength or appearance. Remove and
replace members damaged in the process of erection, as directed.
I.

Set units level, plumb and true to line, with uniform joints. Support on metal shims and
secure in place by bolting to clip angles and similar supports anchored to supporting
structure. Use only the tapes of equipment, ropes, wedges, spacers, shims and other items
during erection, which will not stain or mark the finish of units.

J.

Paint concealed contact surfaces of dissimilar materials with a heavy coating of bituminous
paint, or provide other separation as per manufacturer's recommendations.

K. Weld with electrodes and by methods recommended by manufacturer of material being


welded, and in accordance with appropriate recommendations of the AWS. Use only
methods which will avoid distortion or discolouration of exposed faced. Grind exposed
welds smooth, using only clean wheels and compounds which are free of iron or iron
compounds. Restore finish of component parts after welding and grinding.
L. Solder and braze only to fill or seal joints (not to form structural joints), and in
accordance with component part manufacturer's recommendations. Grind smooth and
restore finish.
M.

Paint clip angles and other ferrous metal parts, which will be concealed, with zinc
chromate paint.

N. Seal joints in a concealed manner, unless exposed sealant is shown.


O. Adjust hardware to provide a tight fit at contact points and at weather stripping.
Lubricate hardware and other moving parts.
3.3

Adjusting
A.

3.4

Adjust operating hardware to function properly, for smooth operation without


binding, and for weather tight closure.

Cleaning
A.

Clean the completed system, inside and out, promptly after installation, exercising care to
avoid damage to coatings.

B. Clean glass surfaces after installation, complying with requirements contained in the "Glass
and Glazing" Section for cleaning and maintenance. Remove excess glazing and sealant
compounds, dirt and other substances from aluminium surfaces.
3.5

Protection
A.

Institute protective measures required throughout the remainder of the construction


period to ensure that system will be without damage or deterioration, other than normal
weathering, at time of acceptance.
-----End of Section-----

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(Client Logo)

(Project Name)

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Logo)

SECTION - 08120
STEEL DOORS AND FRAMES
PART 1 GENERAL
1.1

RELATED DOCUMENTS
A.

1.2

Drawings and general provisions of the Contract, including General and


Particular Conditions and Division 1 Specification Sections, apply to this
Section.

SUMMARY
A.

This Section includes the following:


1.
2.
3.
4.

B.

Related Sections:
1.
2.
3.

1.3

Steel doors and frames.


Fire-rated door and frame assemblies.
Louvers in doors.
Vision panels in doors.

Section 08710 - Door Hardware for wood doors installed in steel


frames.
Section 08800 - Glazing.
Division 16 Sections for electrical service and connections for doors
connected to fire alarm panel.

SUBMITTALS
A.

Product Data: For each type of door and frame indicated, include door
designation, type, level and model, material description, core description,
construction details, label compliance, sound and fire-resistance ratings, and
finishes.

B.

Shop drawings showing fabrication and installation of standard steel doors and
frames. Include details of each frame type, elevations of door design types,
conditions at openings, details of construction, location and installation
requirements of door and frame hardware and reinforcements, and details of
joints and connections. Show anchorage and accessory items.

C.

Samples: For each type of exposed finish required, prepare a sample not less
than 75 by 125 mm and of same thickness and material indicated for final unit
of Work.

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1.4

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D.

Door Schedule: Use same reference designations indicated on Drawings in


preparing schedule for doors and frames.

E.

Label Construction Certification: For door assemblies required to be fire-rated


and exceeding limitations of labelled assemblies, submit manufacturer's
certification that each door and frame assembly has been constructed to
conform to design, materials and construction equivalent to requirements for
labelled construction.

QUALITY ASSURANCES
A.

Steel Door and Frame Standard: Comply with ANSI A 250.8, unless more
stringent requirements are indicated.

B.

Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are


listed and labeled by a testing and inspecting agency acceptable to local
authorities, for fire-protection ratings indicated, based on testing according to
NFPA 252.

C.

Single-Source Responsibility: Obtain units from one source and by a single


manufacturer.

D.

Mockups: Prior to fabrication of systems, construct mock-ups for each form of


construction and finish required to verify selections made under sample
submittals and to demonstrate aesthetic effects as well as qualities of materials
and execution. Simulate all types of surrounding finish materials for mock-ups.
Build mock-ups to comply with the following requirements, using materials
indicated for final unit of work.
1.
2.
3.
4.

E.

1.5

(Project Name)

Locate mock-up in the location and of the size indicated or, if not
indicated, as directed by Engineer.
Demonstrate the proposed range of aesthetic effects and
workmanship.
Obtain Engineer's approval of mock-ups before start of final unit of
work.
Retain and maintain mockups during construction in an undisturbed
condition as a standard for judging the completed work.

Doors connected to fire alarm panel: Comply with requirements of local


authorities. Provide necessary electrical control/mechanisms for doors with
check-magnetic lock, so that `lock will be released in case of fire.

DELIVERY, STORAGE AND HANDLING

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Logo)

A.

Deliver doors and frames cardboard-wrapped or crated to provide protection


during transit and job storage. Provide additional protection to prevent
damage to finish of factory-finished doors and frames.

B.

Inspect doors and frames on delivery for damage. Minor damages may be
repaired provided refinished items match new work and are acceptable to
Engineer. Remove and replace damaged items that cannot be repaired as
directed.

C.

Store doors and frames at building site under cover. Place units on minimum
100 mm high wood blocking. Avoid using non-vented plastic or canvas shelters
that could create a humidity chamber. If door packaging becomes wet, remove
cartons immediately. Provide minimum 6mm spaces between stacked doors
to permit air circulation.

PART 2 PRODUCTS
2.1

ACCEPTABLE MANUFACTURERS
(Refer to approved List of Manufacturers)

2.2

MATERIALS
A.

Cold-Rolled Steel Sheets: ASTM A 366/A 366M, Commercial Steel (CS);


stretcher-leveled standard of flatness.

B.

Electrolytic Zinc-Coated Steel Sheet: ASTM A 591/A 591M, Commercial Steel


(CS), Class B coating; mill phosphatized; suitable for unexposed applications;
stretcher-leveled standard of flatness where used for face sheets.
Shop Applied Paint: Apply after fabrication.

C.

1.

2.3

Primer: Rust-inhibitive enamel or paint, either air-drying or baking,


suitable as a base for specified finish paints.

DOORS

A.

General: Provide doors of sizes, thickness, and designs indicated

B.

Interior Doors: Provide doors complying with requirements as per ANSI 250.8
and ANSI A250.4, heavy-duty, seamless, minimum 1mm thick cold-rolled sheet
steel faces.

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(Consultant

Logo)

C.

Exterior Doors: Provide doors complying with requirements as per ANSI A250.8
and ANSI A250.4, extra-heavy duty, seamless, minimum 1.3mm thick
galvanized steel faces.

D.

Door Louvers: Provide louvers for interior doors, where indicated, that comply
with SDI 111C, with blades or baffles formed of 0.5-mm thick, cold-rolled steel
sheet set into 0.8-mm thick steel frame.
1.

Sightproof Louvers: Stationary louvers constructed with inverted Vshaped or Y-shaped blades.

E.

Vision Lite Systems: Manufacturer's standard kits consisting of glass lite


moldings to accommodate glass thickness and size of vision lite indicated.

F.

Hardware Reinforcement: Fabricate reinforcing plates from the same material


as door to comply with the following:
1.
2.
3.

2.4

(Project Name)

Hinges: 4.2 mm thick by 38 mm wide by 150 mm longer than hinge,


secured by not less than 6 spot welds.
Lock face, flush bolts, closers and concealed holders: 2.3 mm thick.
All other surface mounted hardware: 1.3 mm thick.

FRAMES

A.

General: Provide steel frames for doors, transoms, sidelights, borrowed lights,
and other openings that comply with ANSI A250.8 and with details indicated
for type and profile. Conceal fastenings, unless otherwise indicated. Fabricate
frames from 1.6mm steel, unless otherwise indicated.

B.

Door Silencers: Fabricate stops to receive three silencers on strike jambs of


single-door frames and two silencers on heads of double-door frames.

C.

Plaster Guards: Provide 0.4mm thick, steel sheet plaster guards or mortar
boxes to close off interior of openings; place at back of hardware cutouts
where mortar or other materials might obstruct hardware operation.

D.

Supports and Anchors: Fabricated from not less than 1.0mm thick, electrolytic
zinc-coated or metallic-coated steel sheet.

E.

Inserts, Bolts, and Fasteners: Manufacturer's standard units. Where zinc


coated items are to be built into exterior walls, comply with
ASTM A 153/A 153M, Class C or D as applicable.

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Section - 08120 Steel Doors and Frames

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2.5

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HARDWARE

A.

All hardware shall be approved by the Engineer prior to installation.

B.

Provide heavy-duty hardware units as per Section 08710 - Door Hardware.

C.

Door Closers (To be Dorma or equally approved)


1.

D.

2.6

(Project Name)

Door closers used on side-hung fire doors shall be subject to the


requirements and pass the cyclic movement endurance test as
described in specified standards. Doors stopper to be provided full all
external and fire rated doors and for the doors of air-conditioned areas.

Panic Device (Touch Bar)


1.

Provide and install panic exit devices exactly as specified.

2.

All panic devises installed on labeled fire doors shall bear the UL or
equivalent BSI lable.

3.

Coordinate panic exit devices with astragals, coordinators, carry touch


bars and thresholds for correct and safe operation.

4.

Where called for, exit devices shall be required to be supplied complete


with matching lever handle trim as supplied with the locksets and
latchsets throughout the woks

FABRICATION

A.

General: Fabricate steel door and frame units to comply with ANSI A250.8 and
to be rigid, neat in appearance, and free from defects including warp and
buckle. Where practical, fit and assemble units in manufacturer's plant. Clearly
identify work that cannot be permanently factory assembled before shipment,
to assure proper assembly at Project site.

B.

Core Construction: Manufacturer's standard honeycomb, polyurethane,


polystyrene, unitized steel grid, vertical steel stiffeners, or rigid mineral fiber
core with internal sound deadener on inside of face sheets where appropriate
in accordance with SDI standards.
1.

Rev 0 Month/Year

Mineral fiberboard core to provide fire rating indicated.

Section - 08120 Steel Doors and Frames

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C.

Clearances for Non-Fire-Rated Doors: Not more than 3.2 mm at jambs and
heads, except not more than 6.4 mm between pairs of doors. Not more than
19 mm at bottom.

D.

Clearances for Fire-Rated Doors: As required by NFPA 80.

E.

Tolerances: Comply with SDI 117, "Manufacturing Tolerances for Standard


Steel Doors and Frames."

F.

Fabricate concealed stiffeners, reinforcement, edge channels, louvers, and


moldings from either cold- or hot-rolled steel sheet.

G.

Exposed Fasteners: Unless otherwise indicated, provide countersunk flat or


oval heads for exposed screws and bolts.

H.

Thermal-Rated (Insulating) Assemblies: At exterior locations using foamed-inplace polyurethane care provide doors fabricated as thermal-insulating door
and frame assemblies and tested according to ASTM C 236 or ASTM C 976 on
fully operable door assemblies.

I.

Hardware Preparation: Prepare doors and frames to receive mortised and


concealed hardware according to final door hardware schedule and templates
provided by hardware supplier. Comply with applicable requirements in
ANSI A250.6 and ANSI A115 Series specifications for door and frame
preparation for hardware.
1.

For concealed overhead door closers, provide space, cutouts,


reinforcement, and provisions for fastening in top rail of doors or
head of frames, as applicable.

J.

Frame Construction: Fabricate frames to shape shown.

K.

Reinforce doors and frames to receive surface-applied hardware. Drilling and


tapping for surface-applied hardware may be done at Project site.

L.

Locate hardware as indicated on Shop Drawings or, if not indicated, according


to ANSI A250.8.

M.

Glazing Stops: Manufacturer's standard, formed from 0.8mm thick steel sheet.
1.

Rev 0 Month/Year

Provide non-removable stops on outside of exterior doors and on


secure side of interior doors for glass, louvers, and other panels in
doors.

Section - 08120 Steel Doors and Frames

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(Client Logo)

2.

N.
2.7

(Project Name)

(Consultant

Logo)

Provide screw-applied, removable, glazing stops on inside of glass,


louvers, and other panels in doors.

Astragals: As required by NFPA 80 to provide fire ratings indicated.

FINISHES

A.

Factory-Applied Paint Finish: Manufacturer's standard, factory-applied paint


finish complying with ANSI A250.3 for performance and acceptance criteria.

B.

Powder Coated Finish where Indicated: Prepare, pre-treat and apply coating
to exposed metal surfaces to comply with BS 6496 and resin manufacturers
instructions.

C.

Color RAL 9006 to match Engineers sample.

PART 3 EXECUTION
3.1

INSTALLATION
A.

General: Install steel doors, frames, and accessories according to Shop


Drawings, manufacturer's data, and as specified.

B.

Placing Frames: Comply with provisions in SDI 105, unless otherwise indicated.
Set frames accurately in position, plumbed, aligned, and braced securely until
permanent anchors are set. After wall construction is completed, remove
temporary braces and spreaders, leaving surfaces smooth and undamaged.
1.
2.

3.

4.

Rev 0 Month/Year

Except for frames located in existing walls or partitions, place frames


before construction of enclosing walls and ceilings.
In masonry construction, provide at least three wall anchors per jamb;
install adjacent to hinge location on hinge jamb and at corresponding
heights on strike jamb. Acceptable anchors include masonry wire
anchors and masonry T-shaped anchors.
In existing concrete or masonry construction, provide at least three
completed opening anchors per jamb; install adjacent to hinge
location on hinge jamb and at corresponding heights on strike jamb.
Set frames and secure to adjacent construction with bolts and
masonry anchorage devices.
In metal-stud partitions, provide at least three wall anchors per jamb;
install adjacent to hinge location on hinge jamb and at corresponding
heights on strike jamb. Attach wall anchors to studs with screws.
Section - 08120 Steel Doors and Frames

Page 7 of 8

(Client Logo)

5.
6.
7.

C.

(Consultant

Logo)

For in-place gypsum board partitions, install knock-down, drywall


slip-on frames.
Install fire-rated frames according to NFPA 80.
For openings 2286 mm or more in height, install an additional anchor
at hinge and strike jambs.

Door Installation: Comply with ANSI A250.8. Fit hollow-metal doors accurately
in frames, within clearances specified in ANSI A250.8. Shim as necessary to
comply with SDI 122 and ANSI/DHI A115.1G.
1.

3.2

(Project Name)

Fire-Rated Doors: Install within clearances specified in NFPA 80.

ADJUSTING AND CLEANING


A.

Prime-Coat Touchup: Immediately after installation, sand smooth any rusted


or damaged areas of prime coat and apply touch up of compatible air-drying
primer.

B.

Protection Removal: Immediately before final inspection, remove protective


wrappings from doors and frames.

C.

Final Adjustments: Check and readjust operating hardware items, leaving steel
doors and frames undamaged and in complete and proper operating
condition.

***END OF SECTION***

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Section 08211
Flush Doors
Part 1

General

1.1

Related Documents
A.

1.2

Drawings and general provisions of the Contract, including General and Particular
Conditions and other Division 1 Specification Sections, apply to this Section.

Summary
A.

This Section includes the following:


1. Solid and hollow core wood doors.

B. Related Sections.
1. Section 06100 - Rough Carpentry
2. Section 08710 - Door Hardware.
3. Section 09900 - Painting.
4. Division 16 Sections for electrical connections (for doors connected to
fire alarm panel).
1.3

Submittals
A.

Product Data: For each type of door. Include details of core and edge construction,
louvers, and trim for openings. Include finishing specifications.

B. Shop Drawings: Indicate location, size of each door; elevation of each kind of door;
construction details not covered in Product Data; location and extent of hardware blocking,
fire ratings, and other pertinent data.
1. Indicate dimensions and locations of mortises and holes for hardware.
2. Indicate requirements for veneer matching.
C.

Samples:
1. Finishes applied to actual door face materials, approximately 200 by 250 mm, for each
material and finish. For each wood species and finish, provide set of three samples
showing typical range of color and grain to be expected in the finished work.
2. Corner sections of doors, approximately 200 by 250 mm, with door faces and edgings
representing typical range of color and grain for each species of veneer and solid
lumber required.
3. Frames for light openings, 150 mm.

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1.4

Referenced Standards
A.

ASTM E90 Measurement of Airborne Sound Transmission Loss.

B. AWI Quality Standards of Architectural Woodwork Institute (USA).

1.5

1.6

C.

Under Writers Laboratories Inc. (USA).

D.

National Fire Protection Association (NFPA 252) (USA).

Quality Assurances
A.

Source Limitations: Obtain flush wood doors through one source from a single
manufacturer.

B.

Quality Standard: Comply AWI's "Architectural Woodwork Quality Standards Illustrated."

C.

Doors connected to fire alarm panel: Comply with requirements of local authorities.
Provide necessary electrical control/mechanisms for the doors to remain open in case of
fire/smoke in the zone. Doors shall remain in open position and shall be connected to
and operable from fire alarm panel.

Delivery, Storage and Handling


A.

Comply with requirements of referenced standard and manufacturer's written instructions.

B. Package doors individually in plastic bags or cardboard cartons.


C.
1.7

Mark each door on top and bottom rail with opening number used on Shop Drawings.

Project Conditions
A.

Environmental Limitations: Do not deliver or install doors until building is enclosed, wet
work is complete, and HVAC system is operating and will maintain temperature and
relative humidity at occupancy levels during the remainder of the construction period.

Part 2

Products

2.1

Acceptable Manufacturers
(Refer to approved List of Manufacturers)

2.2

Interior Flush Wood Doors


A.

Generally:

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1. Fire rated doors and frames shall be constructed and tested as approved by
laboratories approved by civil defence.
2. To comply with Civil Defence local fire test requirements and ASTM E-152.
3. Each fire rated to receive a fire rated label indicating number and rating (in accordance
with Door Schedule) which shall be affixed to hinge side of Door at eye level.
4. Fire rating to be as per the requirements of Civil Defence and other concerned
authorities and as indicated on Door Schedule.
5. Door face to locations indicated on door schedule to be the following:
a. Any closed- grain hardwood of mill option (for paint finish).
6. Wood Door Frame: Solid wood.
B. Solid Core Doors
1. Leaf Thickness: 45 mm.
2. Core: Mat-formed wood particle board with density of approximately 32-lbs/cu. ft.
meets all industry requirements.
3. Stiles, Top and Bottom Rails: 45 mm hardwood, matching or compatible to faces.
4. Construction: 7 ply when using 3 ply hardwood faces.
C.

Hollow Core Flush Door


1. Leaf Thickness: 45 mm.
2. Core:
Institutional type - additional blocking at top and bottom rails, lock blocks
and an intermediate lock rail maximizes the strength of the hollow core door.
3. Stiles top and bottom rails - 45mm hardwood matching or compatible to faces.
4. Construction: 7 ply when using 3 ply hardwood faces.

D.

Vision panel doors


1. Internal framing shall be of solid hardwood for stiles, top, bottom and intermediate
rails.
2. Framing for glazing shall be of solid rebated hardwood with timber glazing bead.
3. Doors to be finished with 6mm selected veneered plywood to receive paint or clear
finish.

E. Solid Core Fire Rated Wooden Doors

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1. Leaf thickness: As indicated and as per fire rating requirements.


2. Core: Homogeneous mineral non-asbestos.
3. Stiles: 20-mm fire stop composition laminated to 5-mm hardwood.
4. Top and bottom rails: 50-mm firestop composition before fitting.
5. Blocking: For attaching hardware without the use of turn-bolts ducts, special blocking
is to be used.
6. Construction: 2 solid wooden panels, 2 ply hardwood core.
7. Fire Rating: As indicated on drawings.
8. Approved intumescent strips & smoke seal & to be provided as per civil defence
requirements.
9. All glass (if any) to be 6mm (min.) wired glass as per Civil Defence requirement.
2.3

Fabrication
A.

Fabricate doors in sizes indicated. Comply with requirements of NFPA 80 for fire-rated
doors.

B. Factory machine doors for hardware that is not surface applied. Locate hardware to comply
with DHI-WDHS-3. Comply with final hardware schedules, door frame Shop Drawings,
DHI A115-W series standards, and hardware templates.
C.

Openings: Cut and trim openings through doors to comply with applicable requirements
of referenced standards for kind(s) of door(s) required.
1. Light openings: Trim openings with mouldings of materials and profile indicated.

2.4

Finishing
A.

Factory finish or field applied paint finish to doors and frames as per Section 09910 Finish
to match Engineers sample.

Part 3

Execution

3.1

Examination
A.

Examine doors and installed door frames before hanging doors.


1. Verify that frames comply with indicated requirements for type, size, location, and
swing characteristics and have been installed with level heads and plumb jambs.
2. Reject doors with defects.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

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3.2

Installation
A.

Hardware: For installation, see Division 8 Section "Door Hardware."

B. Manufacturer's Written Instructions: Install doors to comply with manufacturer's written


instructions, referenced quality standard, and as indicated.
C.

Job-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as
indicated below; do not trim stiles and rails in excess of limits set by manufacturer or
permitted for fire-rated doors. Machine doors for hardware. Seal cut surfaces after fitting
and machining.
1. Install fire rated doors in corresponding fire-rated frames according to requirements of
NFPA 80.
2. Fitting Clearances for Non-Fire-Rated Doors: Provide 3.2 mm at jambs and heads, 1.6
mm per leaf at meeting stiles for pairs of doors, and 3.2 mm from bottom of door to
top of decorative floor finish or covering. Where threshold is shown or scheduled,
provide 6.4-mm clearance from bottom of door to top of threshold.
3. Fitting clearances for fire-rated doors: Comply with NFPA 80.
4. Bevel non-fire-rated doors 3-1/2 degrees at lock and hinge edges.
5. Bevel fire-rated doors 3-1/2 degrees on lock edge, trim stiles and rails only to extend
permitted by labelling agency.

D.
3.3

Factory-Finished Doors: Restore finish before installation if fitting or machining is required


at Project site.

Adjusting
A.

Operation: Rehang or replace doors that do not swing or operate freely.

B. Finished Doors: Replace doors that are damaged or do not comply with requirements.
Doors may be repaired or refinished if work complies with requirements and shows no
evidence of repair or refinishing.
-----End of Section-----

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Section 08305
Access Panels
Part 1

General

1.1

Related Documents
A.

1.2

Drawings and general provisions of the Contract, including General and Particular
Conditions and other Division 1 Specification Sections, apply to this Section.

Summary
A.

This Section includes access panels.

B. Related Sections:
1. Section 05500 - Metal Fabrications.
2. Section 09900 - Painting
1.3

Submittals
A.

Product data for type of access panel assembly specified, including details of construction
relative to materials, individual components, profiles and finishes.
1. Include complete schedule, including types, general locations, sizes, and ceiling
construction details, locking provisions, and other data pertinent to installation.

B. Shop drawings showing fabrication and installation of access panels and frames, including
anchorage, and accessory items.

1.4

C.

Samples, 75 mm x 125 mm minimum size, of panel face material showing factory-finished


color and texture.

D.

Schedule: Provide complete access panels schedule, including types, general locations,
sizes construction details, latching provisions, and other data pertinent to installation.

Quality Assurances
A.

Verification: Determine specific locations and sizes for access panels needed to gain access
to concealed equipment, and indicate on schedule specified under "Submittals" Article.

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Part 2

Products

2.1

Acceptable Manufacturers
(Refer to approved List of Manufacturers)

2.2

Access Ceiling Panels


A.

Flush Panel
1. Frame: Aluminium ASTM B 221, alloy 6063-T6.
2. Hinge: Continuous aluminium piano hinge, set to open 180 degrees.
3. Latch: Flush screw driver operated cam latches.
4. Finish: The panel shall be finished with the same material as adjacent ceiling areas.
5. Size: 600 x 600 mm.
6. Access ceiling panels shall be provided wherever required to serve the maintenance for
electro-mechanical services and the Contractor shall include the cost of these panels in
his pricing of gypsum ceiling.

B. Fire Rated Panels


1. General: Construct panels and frames to comply with the requirements of the NFPA
and Underwriters Laboratories, Inc. for B level, 1- hour rating.
2. Features: Frame shall be 16 ga. (1.5mm) steel with a nominal 1 (25mm) frame flange
and integral masonry anchors. Panel shall be 20 ga. (0.9mm) steel, sandwich
construction, with a non-combustible insulation core. Provide continuous steel piano
type hinge for the length of the panel and a latching device with flush cylinder lock
and interior latch release. Provide an automatic panel closer for panels over 12 x 12
(30 x 30cm). All mild steel shall be factory prime painted.
C.

Recessed Access Panel for Tiled Surfaces


1. Features: The access door shall be designed for flush installation in tiled wall surface
and the face of the door shall be recessed to receive thickness of the tile finish (applied
by epoxy) on door surface to match adjacent surface tile finish.
2. The door frame flanges shall be concealed. Concealed pivoting rod hinges shall
operate out of sight so that only metal thickness of door & frame shall be visible.
3. The frame shall be 13 gauge steel and doors at 16 gauge steel. Locks shall be flush to
finished surface and shall be screwdriver operated with stainless steel cam and studs.
Finish shall be prime coat of rust inhibitive grey enamel.

2.3

Fabrication
A.

Provide access panels manufactured as integral units ready for installation.

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Part 3

Execution

3.1

Preparation
A.

3.2

Advise Installers of other work about specific requirements relating to access panel
installation, including sizes of openings to receive access panel and frame, as well as
locations of supports, inserts, and anchoring devices. Coordinate delivery with other work
to avoid delay.

Installation
A.

Comply with manufacturer's instructions for installing access panels.

B. Install access panels flush with adjacent finish surfaces.


3.3

Adjust and Clean


A.

Adjust hardware and panels after installation for proper operation.

B. Remove and replace panels or frames that are warped, bowed, or otherwise damaged.
-----End of Section-----

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Section 08425
Sliding Automatic Entrance Doors
Part 1

General

1.1

Related Documents
A.

1.2

Drawings and general provisions of the Contract, including General and Particular
Conditions and other Division 1 Specification Sections, apply to this Section.

Summary
A.

This Section includes automatic entrance door systems operating as follows:


1. Bi-parting sliding operation with full break out door leaves.

B. Related Sections include the following:


1. Section 08800 - Glazing" for glazing requirements for automatic entrance doors.
2. Division 16 Sections for electrical connections, including conduit and wiring.
1.3

Submittals
A.

Product Data: Include construction details, material descriptions, dimensions of individual


components and profiles, and finishes for automatic entrance doors.

B. Shop Drawings: Include plans, elevations, sections, details, hardware mounting heights, and
attachments to other Work.
1. Wiring Diagrams: Detail wiring for power, signal, and control systems and differentiate
between manufacturer-installed and field-installed wiring.
C.

Hardware Schedule: Organize schedule into sets based on hardware specified. Include
name of item and manufacturer, and complete designation of every item required for each
automatic entrance door.

D.

Samples: For each type of exposed finish required, prepared on Samples of size indicated
below and of same thickness and material indicated for the Work. If finishes involve
normal color and texture variations, include sample sets showing the full range of
variations expected.
1. Size: 300 mm long sections of extrusions or formed shapes.

E. Maintenance Data: For door operators and control systems to include in maintenance
manuals. Include instructions on how to perform safety tests, and the name, address, and
telephone number of nearest authorized service representative.

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1.4

1.5

Quality Assurances
A.

Installer Qualifications: An experienced installer who is an authorized representative of the


automatic entrance door manufacturer for both installation and maintenance of units
required for this Project.

B.

Manufacturer Qualifications: A firm experienced in manufacturing systems similar to those


indicated for this Project and with a record of successful in-service performance.

C.

Automatic Fire Exit Door Requirements: Comply with requirements of local authorities.
Provide necessary electrical controls/mechanisms to remain open in case of fire/smoke in
the zone. Doors should be connected to and operable from fire alarm and doors should
remain in open position.

Project Conditions
A.

1.6

Field Measurements: Verify automatic entrance door openings by field measurements


before fabrication and indicate measurements on Shop Drawings. Coordinate fabrication
schedule with construction progress to avoid delaying the Work.

Warranty
A.

Special Warranty: Written warranty, executed by manufacturer agreeing to repair or


replace components of the automatic entrance door system that fail in materials or
workmanship within specified warranty period. Failures include, but are not limited to, the
following:
1. Lateral deflection of glass lit edges in excess of 1/175 of their length or 75 mm,
whichever is less.
2. Excessive air leakage.
3. Faulty operation of operators and hardware.
4. Deterioration of metals, metal finishes, and other materials beyond normal weathering.

B. Warranty Period: Three years from date of Substantial Completion.

Part 2

Products

2.1

Acceptable Manufacturers
(Refer to approved List of Manufacturers)

2.2

Materials
A.

Glass: Type as indicated on drawings and as per Section 08800.

B. Material: Door/Frame/Screen: Full rail along bottom and top edge finished in Stainless
Steel: ASTM A666, Type 304.
C.

Sealants and Joint Fillers:

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perimeter of entrance system.


D.

Non-metallic, Shrinkage-Resistant Grout: Premixed, non-metallic, non-corrosive, nonstaining grout; complying with ASTM C 1107; of consistency suitable for application.

E. Bituminous Paint: Cold-applied, asphalt-mastic paint complying with SSPC-Paint 12


requirements, except containing no asbestos; formulated for 30-mil (0.76-mm) thickness
per coat.
2.3

Automatic Entrance Door Systems


A.

General: Provide manufacturer's standard automatic entrance door system, complete with
doors, operators, controls, activation devices, safety devices, and accessories as indicated.
Comply with the following:
1. Configuration: Biparting sliding doors.
a. Traffic Pattern: Two way.
b.

Emergency Breakaway Capability: Doors only.

B. Activation and Operator Safety Devices:


1. Radar movement detector.
2. Safety photo cell barriers at 200 and 1000 mm above floor surface.
2.4

Components
A.

Doors: Provide glazed doors as detailed on drawings. Fabricate corners with mechanically
fastened reinforcing brackets or by welding. Incorporate concealed tie-rods that span full
length of top and bottom rails.
1. Glazing Stops and Gaskets: Provide manufacturer's standard Snap-On, extrudedaluminium, square glazing stops and preformed resilient glazing gaskets.
2. All-Glass Style: Refer to Section (8800)-Glass and Glazing Part 4.

B. Carrier Assembly and Overhead Roller Track: Manufacturer's standard carrier assembly that
allows vertical adjustment; consisting of nylon- or Delrin-covered ball-bearing-centre steel
wheels operating on a continuous roller track, or ball-bearing-centre steel wheels operating
on a nylon- or delrin-covered continuous roller track. Support doors from carrier assembly
by cantilever and pivot assembly.
1. Rollers: Minimum two ball-bearing roller wheels and two antirise rollers for each
active leaf.
2. Sills: Manufacturer's standard sill members and bottom guide system, with stainlesssteel ball-bearing-centre roller wheels, and threshold and configuration.
C.

Brackets and Reinforcements:


Manufacturer's standard; compatible with adjacent
materials. Provide non-staining, nonferrous shims for aligning system components.

D.

Fasteners and Accessories: Manufacturer's standard corrosion resistant, non-staining, nonbleeding; compatible with adjacent materials.
1. Reinforcement: Reinforce members as required to retain fastener threads.

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2.5

Door operators
A.

General: Provide operators of size recommended by manufacturer for door size, weight,
and movement; for condition of exposure; and for long term, maintenance-free operation
under normal traffic load for type of occupancy indicated. Comply with the following:
1. Door operator with modular electric control unit. Opening and closing speeds
independently adjustable between 20 and 70 cm/sec per leaf.
2. Microprocessor Control:
closing parameters.

System that automatically defines and sets opening and

3. Switching Program: OFF-AUTOMATIC. PARTLY OPEN. EXIT HOLD-OPEN.


2.6

Activation and Safety Devices


A.

Infrared-Scanner Presence Detector: Self-contained scanner detector consisting of an


infrared presence-sensing device to activate door operator.

B. Photoelectric-Beam Control System: Manufacturer's standard horizontal photoelectricbeam system, arranged at 200 mm and 1000 mm above floor surface.

2.7

C.

Self-test of photocell barriers before every closing movement.

D.

In case of power failure, door to open automatically unless locked.

Hardware
A.

Provide heavy-duty hardware units in size, number and type recommended by


manufacturer for entrance type required. Finish exposed parts to match door finish, unless
otherwise indicated.

B. Compression Weather Stripping: Manufacturer's standard replaceable, compressible


gaskets of moulded neoprene complying with ASTM D 2000 or moulded PVC complying
with ASTM D 2287. Include bumper-type gaskets at door stops and laps.
C.

2.8

Sliding Weather Stripping: Manufacturer's standard replaceable weather stripping of


wool, polypropylene, or nylon woven pile, with nylon-fabric or aluminium-strip backing,
complying with AAMA 701. Sliding weather stripping includes stripping at jamb, head, and
meeting rails where there is no stop or lap to receive compression weather stripping.

Fabrication
A.

General: Fabricate automatic entrance door system components to designs indicated.

B. Prefabrication: Provide automatic entrance doors as prefabricated assemblies. Complete


fabrication, assembly, finishing, hardware application, and other work before shipment to
Project site.

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1. Do not drill and tap for surface-mounted hardware items until time of installation at
Project site.
2. Perform fabrication operations, including cutting, fitting, forming, drilling, and grinding
of metalwork in manner that prevents damage to exposed finish surfaces. For
hardware, perform these operations before applying finishes.
3. Form shapes with sharp profiles, straight and free of defects or deformations, before
finishing.
4. Prepare components to receive concealed fasteners and anchor and connection
devices.
5. Fabricate components with accurately fitted joints with ends coped or mitred to
produce hairline joints free of burrs and distortion.
C.

Welding: Weld components to comply with referenced AWS standard. Weld before
finishing components to greatest extent possible. Weld in concealed locations to greatest
extent possible to minimize distortion or discoloration of finish. Remove weld spatter and
welding oxides from exposed surfaces by descaling or grinding.

D.

Glazing Channels: Provide minimum clearances for thickness and type of glass indicated
according to GANA's "Glazing Manual."

E. Metal Protection: Where aluminium will contact dissimilar metals, protect against galvanic
action by painting contact surfaces with primer or by applying sealant or tape
recommended by manufacturer for this purpose.
F. Hardware: Install hardware, except surface-mounted hardware, at fabrication plant.
Remove only as required for final finishing operation and for delivery to and installation at
Project site.
G.

Doors: Reinforce as required to support imposed loads and for installing hardware.
Factory assemble door and frame units.
1. Exterior Doors: Provide compression weather stripping at fixed stops. At locations
without fixed stops, provide sliding weather stripping retained in adjustable strip
mortised into door edge.

H.

Framing: Fabricate tubular and channel frame assemblies in configuration indicated, with
welded or mechanical joints according to manufacturer's standards. Provide sub frames
and reinforcement of types indicated or, if not indicated, as needed for a complete system
to support required loads.

Part 3

Execution

3.1

Examination
A.

Examine conditions, with Installer present, for compliance with requirements for
installation tolerances, header support, and other conditions affecting performance of
automatic entrance doors.

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B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2

Preparation
A.

3.3

Templates and Diagrams: Furnish templates, diagrams, and other data to fabricators and
installers of related work, as necessary for coordinating automatic entrance door
installation.

Installation
A.

General: Comply with automatic entrance door manufacturer's written installation


instructions, unless more stringent requirements are indicated. Do not install damaged
components.

B. Entrances: Install entrances plumb and true in alignment with established lines and grades
without warp or rack of framing members and doors. Anchor securely in place. Lubricate
operating hardware and other moving parts.
1. Install surface-mounted hardware using concealed fasteners to greatest extent
possible.
2. Set tracks, header assemblies, operating brackets, and guides level and true to location
with anchorage for permanent support.
3. Install components to drain water passing joints and condensation and moisture
occurring or migrating within the system to the exterior.
C.

Door Operators: Install door operator system, including control wiring, as follows:
1. Refer to Division 16 Sections for connection to electrical power distribution system.

D.

Activation and Safety Devices: Install control devices and wiring, including connections to
door operators, as follows:
1. Infrared-Scanner Presence Detectors: Install scanners on both interior and exterior
sides of each sliding automatic entrance door as indicated.
2. Photoelectric Beams: Install beams on each sliding automatic entrance door jamb as
indicated.

E. Glazing: Comply with installation requirements in Division 8 Section "Glazing," unless


otherwise indicated.
F. Sealants:
1. Set continuous sill members and flashing in a full sealant bed to provide weathertight
construction, unless otherwise indicated.
2. Seal frame perimeter with sealant to provide weathertight construction, unless
otherwise indicated.

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3.4 Adjusting
A.

Adjust door operators, controls, and hardware for smooth and safe operation and for
weathertight closure.

B. Readjust door operators and controls after repeated operation of completed installation
equivalent to three days' use by normal traffic (100 to 300 cycles). Lubricate hardware,
operating equipment, and other moving parts.
3.5

Cleaning and Protection


A.

Clean glass and metal surfaces promptly after installation. Remove excess glazing and
sealant compounds, dirt, and other substances. Repair damaged finish to match original
finish.
1. Comply with requirements in Division 8 Section "Glazing" for cleaning and maintaining
glass.

B. Provide final protection and maintain conditions, including limiting construction traffic, that
ensure automatic entrance doors are without damage or deterioration at time of
Substantial Completion.

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Section 08520
Aluminium Windows
Part 1

General

1.1

Related Documents
A.

1.2

Drawings and general provisions of the Contract, including General and Particular
Conditions and other Division 1 Specification Sections, apply to this Section.

Summary
A.

This Section includes aluminium sliding and hinged windows of fixed and openable types.

B.

Related Sections include the following:


1. Section 07920 - Joint Sealants
2. Section 08800 - Glazing

1.3

Performance Requirements
A.

General: Provide aluminium windows engineered, fabricated, and installed to withstand


normal thermal movement, wind loading, and impact loading without failure, as
demonstrated by testing manufacturer's standard window assemblies representing types,
grades, classes, and sizes required for Project according to test methods indicated.

B. Test Criteria: Testing shall be performed by a qualified independent testing agency based
on the following criteria:
1. Design wind velocity at Project site is indicated on drawings.
2. Heights of window units above grade at window centreline are indicated on or can be
determined from the Drawings. Consult with the Engineer, if necessary, to confirm
required loading and test pressures.
3. Test Procedures: Test window units according to ASTM E 283 for air infiltration,
ASTM E 331 for water penetration, and ASTM E 330 for uniform load deflection and
structural performance.
C.

Performance Requirements: Testing shall demonstrate compliance with requirements


indicated in AAMA 101 for air infiltration, water penetration, and structural performance for
type, grade, and performance class of window units required. Where required design
pressure exceeds the minimum for the specified window grade, comply with requirements
of AAMA 101, Section 3, "Optional Performance Classes," for higher than minimum
performance class.

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1. Air infiltration Rate: Not more than 0.15 cfm/ft. (2.74 cu.m/h per m) of fixed area for an
inward test pressure of 299Pa for fixed windows and not more than 0.37 cfm/ft. (2.06
cu. m/h per m) of operable sash joint for an inward test pressure of 1.57 lb./sq. ft. (75
Pa) for operating units.
2. Water Penetration: No water penetration as defined in the test method at an inward
test pressure of 15 percent of the design pressure.
3. Uniform Load Deflection: No deflection in excess of 1/175 of any member's span
during the imposed load.
4. Wind Loads: Wind loads shall be based on in accordance with 1997 UBC code or wind
loads based on ASCE7 whichever are more stringent, using peak wind speed of 66
MPH, exposure C.
5. Thermal Movements: Provide window units that allow thermal movement resulting
from the applicable maximum change (range) in ambient temperature when
engineering, fabricating, and installing aluminium windows to prevent buckling,
opening of joints, and overstressing of components, connections, and other
detrimental effects.
1.4

Submittals
A.

Product Data for each type of window required, including the following:
1. Construction details and fabrication methods.
2. Profiles and dimensions of individual components.
3. Data on hardware, accessories, and finishes.
4. Recommendations for maintaining and cleaning exterior surfaces.

B. Shop Drawings showing fabrication and installation of each type of window required
including information not fully detailed in manufacturer's standard Product Data and the
following:
1.

Layout and installation details, including anchors.

2.

Elevations at 1/4 inch = 1 foot (1:50) scale and typical window unit elevations at 3/4
inch = 1 foot (1:20) scale.

3.

Full-size section details of typical composite members, including reinforcement and


stiffeners.

4.

Location of weep holes.

5.

Glazing details.

6.
7.
8.

Anchoring.
Metal thicknesses.
Arrangement of site connections.

9.

Jointing.

10. Fastenings.
11. Flashings.
12. Metal finishes Weather stripping
13. Sealants
14. Other pertinent information

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C.

Samples: Submit pairs of samples of each specified color and finish on 300 mm long
sections of extrusions or formed shapes.

D.

Samples for Verification: Submit typical finished panels of minimum 600 mm x 600 mm
size made from full-size components and showing details of joinery, anchorage, expansion
provision and glazing and as follows:
1. Submit panels for each type of glass indicated on drawings.
2. Finish of frames shall be as specified.

E. Test reports from a qualified independent testing agency indicating that each type, grade,
and size of window unit complies with performance requirements indicated. Test results
based on use of down-sized test units will not be accepted.
F. Submit hardware items for each type of operable window.
1.5

Quality Assurances
A.

Installer Qualifications: An experienced installer who is an authorized representative of the


automatic entrance door manufacturer for both installation and maintenance of units
required for this Project.

B. Fabricator Qualifications: Firm experienced in producing aluminium work similar to that


indicated for this project with a record of successful in-service performance and sufficient
production capacity to produce required units.
C.

Single-Source Responsibility: Obtain aluminium windows from one source and by a single
manufacturer.

D.

Mock-ups: Prior to installing aluminium windows, construct mock-ups for each form of
construction and finish required to verify selections made under Sample submittals and to
demonstrate aesthetic effects as well as qualities of materials and execution. Build mockups to comply with the following requirements, using materials indicated for final unit of
Work.
1. Locate mock-ups on-site in the location and of the size indicated or, if not indicated,
as directed by Engineer.
2. Notify Engineer one week in advance of the dates and times when mock-ups will be
constructed.
3. Demonstrate the proposed range of aesthetic effects and workmanship.
4. Obtain Engineer's approval of mock-ups before start of final unit of Work.
5. Retain and maintain mock-ups during construction in an undisturbed condition as a
standard for judging the completed Work.
6. Approved mock-ups in an undisturbed condition at the time of Substantial Completion
may become part of the completed Work.

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1.6

Project Conditions
A.

1.7

Delivery and Storage of Materials


A.

1.8

Field Measurements: Check window openings by field measurements before fabrication


and show recorded measurements on Shop Drawings. Co-ordinate fabrication schedule
with construction progress to avoid delaying the Work.

Deliver all components to project site completely identified. Store in accordance with
manufacturer's instructions, properly protected from the weather, construction activities
and other possibility of damage or loss.

Warranty
A.

General Warranty: The special warranty specified in this Article shall not deprive the Owner
of other rights the Owner may have under other provisions of the Contract Documents and
shall be in addition to, and run concurrent with, other warranties made by the Contractor
under requirements of the Contract Documents.

B. Special Warranty: Submit a written warranty signed by aluminium door manufacturer


agreeing to repair or replace door components that fail in materials or workmanship within
the specified warranty period. Failures include, but are not limited to, the following:

-----End of Section-----

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Section 08710
Door Hardware
Part 1

General

1.1

Contract Documents
A.

1.2

All work of this Section shall comply with the requirements of the Contract Documents for
the Main Building works, with the Drawings, Schedules, and Design Intent along with all
other Contract Documents.

Work Included
A.

Furnish and install all ironmongery of every description as required by the Drawings,
Specifications, Schedules and actual project conditions for all doors (except where specified
otherwise or noted otherwise) but not limited to the above.

B.

Installation: Provide all templates necessary for cut out in doors and frames.

C.

Furnish all equipment, services and schedules required, or necessary for, or incidental to the
installation of ironmongery.

D.

Ironmongery includes but is not limited to the items listed below with all trims, attachments
and fixings and any other items required to make a complete job in every respect:
1.

Hinges

2.

Locks and latches

3.
4.

Lever handles / Knob handles


Overhead / Concealed door closers

5.

Floor springs/pivots

6.
7.

Flush bolts
Pull-handles

8.
9.

Push pates
Kick plates

10.

Door closure coordinators

11.

Flush pulls

12.

Cylinders and keying system for entire job (including cylinders for electric switches)

13.
14.

Key control system and key cabinets


Door stops

15.

Padlocks

16.

Door seals

17.
18.

Electro-magnetic holders
Door catch

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19.
20.
21.

Sliding door gear


Panic devices
Push button door opening device and mechanism

22.

Electronic card key access system.

E. Provision of temporary construction keys and other necessary accessories for use during
construction prior to installation of finished ironmongery during construction period.
F. Ironmongery for electrical meter rooms and substations to comply with DEWA
requirements.
G.
1.3

1.4

Use only the products of one manufacturer for each type of hardware specified.

Related Work Specified Elsewhere:


Wood Doors

Section 08211

Aluminium Doors & Frames

Section 08110

Sliding Automatic Doors

Section 08425

Carpentry and Joinery

Section 06100

Quality Assurance
A.

Comply with the provisions of the latest version of the following Standards and
Specifications, and those indicated in Clause 2.1.8 of these Specifications, where applicable.

B. Minimum Required Standards


BS EN 1935

Single axis hinges

BS 476

Fire tests on building materials and structure

BS EN ISO 1461 Hot dip galvanized coatings on fabricated iron and steel articles.
Specifications and test methods.
BS EN 1155

Electrically powered door holders

BS EN 12209

Locks (including locks and latches)

BS EN 179

Emergency exit devices

BS EN 1125

Panic exit Devices

BS EN 1154

Door closing devices

BS EN 1527

Sliding door gear

BS EN 1158

Door co-ordinators

BS1210

Wood screws

BS EN 1303

Cylinders for locks

BS EN 1449

Steel plate, sheet and strip

BS EN 515

Aluminium and aluminium alloys. Wrought products. Temper


designations.

BS EN 1634-1

Fire testing for door and shutter assemblies

BS EN 1670

Corrosion resistance

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C.

BS EN 1906

Lever handles and knobs

BS 1706

Electroplated coatings of cadmium and zinc

BS 2870/4/5

Copper and copper alloys

BS 3621

Thief resistant locks

BS 5378

Safety signs and colours

BS 5499

Fire Safety signs

BS 5839 Pt. 3

Fire detectors and automatic release mechanisms

BS EN 12365

Gasket & weather-stripping

BS 5872

Locks and latches for doors in buildings

BS 6496

Power organic coatings for application and stoving to aluminium alloy.

BS 8220

Guide for security of buildings against crime

BS EN 12051

Door and window bolts

BS EN 12320

Padlocks and padlock fittings

Site Technician
1. Provide at least competent technicians to assist advice and instruct the correct
installation of ironmongery sets/items.

D.

Installer Qualifications
1. Installer Qualifications: An experienced installer who has completed door hardware
similar in material, design, and extent to that indicated for this Project and whose work
has resulted in construction with a record of successful in-service performance.

E. Supplier Qualifications
1. Supplier Qualifications: Door hardware supplier with warehousing facilities and who is
or employs a qualified Architectural Hardware Consultant, available during the course
of the Work to consult with Contractor, Engineer, and Owner about door hardware and
keying.
1.5

Submittals
A.

General
1. Submit all information and samples necessary for the work to the Employer, the
Architect, and all affected trades including but not necessarily limited to the following:
a. Ironmongery List: Identify each Ironmongery
manufacturer's catalogue number and reference.

item

by

manufacturer,

Review of the Ironmongery schedule by the Architect does not relieve the Main
Contractor from the responsibility of furnishing the job complete.
b.

Samples: Submit to the Architect, physical samples of each and every item of
Ironmongery including all alternative proposals.

c. List of samples required:

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i.

Lever handle

ii. Lock case on mounted block with lever handle/escutcheon/cylinder


iii.

Euro Profile Cylinder

iv.

Hinges

v. Pull Handle for all length specified


vi.

Door Closer

vii.

Floor Spring

viii. Door Closure Coordinators


ix.

Push Plates

x. Sliding Door Gear


xi.

Panic Device

xii.

Electro-magnetic Holders

xiii. Door Catch


xiv. Door Seal
xv.

Door Stop

xvi. Electronic Card Key Access System and lever handle designs.
d.

Catalogue Cuts:
Submit catalogue cuts of every item furnished for this project.

e. Templates
Furnish the following items for installation of, or preparation for installation of
the Ironmongery furnished:
i.Printed Templates
ii.Actual Hardware
2. Provide such information in a timely manner to avoid delays of other trades.
3. Packing and Labelling
Provide for packaging all ironmongery items individually in boxes/plastic bags, properly
labelled with door number, hardware sets, master keying reference and location of
doors.
4. Door Schedule

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Provide a customized schedule with the following information:


a.

Consolidated Break Down of Ironmongery Sets

b.

Consolidated Door Schedule by Floor or Building

c.

Consolidated Ironmongery Sets by Items

d.

Consolidated Door Schedule with Master key Reference

e.

Identify for each opening the side of door which will receive cylinder (e.g., cylinder
on corridor side).

f.

Identify the active leaf for each pair or multiple door openings.

g.

Identify on which side of door surface closer will be installed.

h.

If different finishes are used on the same door, identify which side will receive
respective finish.

i.

Each item listed shall be identified with respect to:


i.

Manufacturer

ii.

Brand

iii.

Catalogue or drawing number

iv.

Material

v.

Finish

vi.

Dimension and size

vii.

Operation

viii.

Label indicating conformity to Authority requirements

ix.

All other information required to fully describe its location, function and use
on the door and building.

B. Shop Drawings
1. Submit Shop Drawings for Engineers approval with provisional details of all
ironmongery proposed, in accordance with the hardware format provided in the
tender.
2. Shop Drawings shall indicate name of manufacturer, material and finishes sizes,
methods of installation and fastening.
C.

Keying Schedules
1. Develop Keying Schedule for entire Project in cooperation with the Employer.
2. Keying Schedule shall contain all information with regard to keying system, master
keying, numbering of keys, and placement of cylinders.
3. Keying Schedule shall be submitted to the Employer for approval and to the
Engineer for information.

D.

Statement of Application:

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1. Submit to the Engineer, in accordance with the requirements of the Contract


Documents, one copy of statement stating that the door hardware work complies
with these specifications, and that the methods of installation were proper and
adequate for the condition of installation and use. The contractor shall sign the
Statement of Application
2. Prior to issuance of Completion Certificate" hand over to the Engineer three
copies of the manual containing a final "as built" Hardware Schedule, full
instructions for the adjustment, maintenance, spare parts list etc. of all hardware
items, together with special keys, wrenches, etc.
1.6

Pre-Installation Conference
A.

1.7

Part 2
2.1

After delivery of hardware and prior to its installation, meet with the Engineer and
manufacturer's representatives. Compare final samples with actual hardware delivered to
assure acceptability. Review catalogues, brochures, templates, installation instructions and
the final hardware schedule. Rehearse installation procedure and workmanship with
special emphasis on unusual conditions, so as to ensure correct technique of installation
and coordination with other work.

Coordination
A.

Co-ordinate hardware schedule with door manufacturers door schedule. The hardware
items shall be checked jointly by the main contractor and hardware supplier to avoid any
discrepancies.

B.

Door hardware supplier shall coordinate with security system specialist to provide door
hardware fully compatible with card reader system and electric strikes for rooms accessed
through card reader.

Products
Acceptable manufacturers
(Refer to the approved list of Manufacturers)

2.2

General Requirement
A.

The following information regarding the type & quality of ironmongery which are to be
purchased is furnished for reference only:
1.

Exposed screws shall have countersunk oval heads, except screws for butt hinges, lock
faces and strikes which shall have flat head countersunk heads.

2.

Screw head shall fit the countersunk hole properly.

3.

Bolts, screws and other fastenings shall be of size and type to fit requirements and
shall be of same material and finish as the exposed parts of such ironmongery which
they adjoin. Use stainless steel screws with aluminium parts.

4.

Fully threaded wood screws shall be provided for wood application.

5.

Surface-mounted Closers shall always be mounted on the room side or generally on


the less important side of door. Use parallel arm closer where necessary to achieve
this objective.

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6.

Locks shall have bevelled, rounded or rabbeted faces, as required by door


construction.

7.

When door stiles are too narrow for standard back set of lock specified, special back
set shall be furnished.

8.

Dustproof strikes shall be used where door locks into floor, except where metal
threshold is used.

9.

Use open back strike where required.

10.

Weather and sound stripping shall not be interrupted by other ironmongery.

B. Finish of Ironmongery
1. All finish shall be as specified in the door sets.
2. Special consideration shall be taken to coordinate finish of the various manufacturers
to ensure a uniform acceptable finish.
3. Unless otherwise specified all finish are to be satin stainless steel grade 304 (Indoor)
and grade 316 (Outdoor) and shall be consistent in colour and texture both
individually and collectively.
4. It is intended that the Finish Ironmongery products and materials specified under this
Section will provide for all Finish Ironmongery required for the building, and in any
event, all Finish Ironmongery required to complete the building shall be furnished
whether the same is particularly specified or not.
5. If the ironmongery for any particular location is not described herein, it shall be
provided and shall be as specified for similar locations as far as practicable. If no
similar locations are specified, such ironmongery shall be of suitable type as approved
by the Engineer.
6. If necessary, specified and scheduled ironmongery, whether ordered or not, may be
changed to a different location. There shall be no charges for this change and for the
required rescheduling if such change is made before installation of said ironmongery.
7. Finish Ironmongery shall meet all requirements of the applicable Building Code and
applicable Rules and Regulations for access for handicapped persons.
8. Finish Ironmongery for fire rated doors and frames shall conform to the applicable
requirements of the local authorities having jurisdiction and each such item shall bear
a label or mark indicating its conformity with such requirements for use in connection
with its specified location.
9. Finish Ironmongery shall be suited to its required use and shall fit its respective
location and door detail; Main Contractor shall verify this.
C.

D.

Where finished shape or size of members of Ironmongery is such as to prevent or make


unsuitable the use of the exact type specified, suitable types shall be submitted for review
and furnished having as nearly as practicable the same operation and quality as the type
specified.
Proper Kind and Type
The Ironmongery shall be the proper kind for its required use and shall fit its intended
location perfectly. Should any Ironmongery, as specified, fail to meet the intended
requirements or require any modifications to suit the intended location, this matter or any
other necessary advance information, shall be brought to the attention of the Engineer for
correction or advice in ample time to avoid delay in the manufacture and delivery of the
Ironmongery.

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E. In order to ensure proper placement and fit, all Ironmongery whether in connection with
metal door or metal frames shall be made to template. Templates or physical items shall be
furnished to door manufacturers concerned, and shall be supplied sufficiently in advance to
avoid delay in the Work.
F. Manufacturers Warranty
All ironmongery shall be warranted for a period of ten (10) years from date of completion
certificate. Defects in materials and workmanship occurring during warranty period shall
be corrected to the satisfaction of the Project Engineer.
G.

Electrical Coordination:
Before any electrically controlled or operated ironmongery is ordered, all electrical
parameters must be coordinated with the electrical or BMS/ELV works.

H.

All ironmongery supplied is to comply with the following requirements and standards
where applicable:
1. Regulatory Requirements & Standards
2. Fire Safety Authority
3. Handicapped Requirements by Local Authority
4. British or European Standards (BS/EN)

I.

Product Uniformity
Except where otherwise specified, all components shall be by one manufacturer.

J.

Keying and Master keying


1. All profile cylinders shall be furnished with differ keyed, master keyed, grand master
keyed, great grand master keyed under the same system.
2. All cylinders shall be furnished with 3 keys.
3. All keys are to be made from nickel silver/copper nickel or brass.
4. Openings for use of handicap persons, the key bow shall comply with handicap codes
5. 5 nos. of master keys and grand master keys is to be provided.
6. 5 nos. of great grand master key is to be provided.
7. The above provision will be similar for mechanical card key access systems.

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K. Cylinder
1. All cylinders shall be made of brass in nickel dull finished with 3 keys.
2. All cylinders shall be of BS or ASI standard with restricted/patented profile (with
minimum 5/6pin) with prevention of unauthorised duplication.
3. All cylinders shall be of universal double profile type with standard length of 62mm
available in 5mm increments on each side to suit actual door thickness.
4. All cylinders shall have the following option: Anti-drilling protection for endangered
doors, Pin security, and Anti-picking device. Easy removable with the door open,
without dismantling trim but not removable if closed.
5. All cylinder cores should have design and construction which provides maximum
safeguard against drilling, picking, and other mechanical attack and violation of the
system.
6. The cylinder should not protrude out more than 5mm from the surface of the door.
7. Privacy cylinder to be used for bathroom doors.
L. Key and Core Control
1. The Contractor shall provide software of 10,000 records minimum of key and core
control system.
2. The system shall comprise of the following:

M.

a.

User Friendly

b.

Function Key Operation (Referencing)

c.

Cross Referencing

d.

System Security

e.

Pin Segment Calculator

f.

Standard Report Generation

g.

Management System

h.

Training Manuals

Key Cabinet:
1. Key Cabinet: Sheet Steel Construction, piano hinged door with cylinder type lock.
2. Provide steel key cabinets with capacity to hold 150 percent of the no: of locks.
3. Internal hooks for all keys.
4. Horizontal metal strips for key hook labelling with plastic strip cover over paper labels.
5. Finish: Baked enamel colour to Engineers approval.

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N. Service Equipment and Spares


1. The Contractor shall provide the necessary service equipment and spares required to
maintain operation and key management system, including supply of one set of the
following:
a. Equipment for key cutting and re-programming of electronic card key system.
b. Equipment to re-pin existing cylinders and cores
c. Equipment to pin cylinders and cores for new doors
2. Provide 1 set key storage and cylinder storage cabinet
3. Provide 1 set cylinder and key tagging system.
O. Hinges
1. All typical hinges supplied shall be of the same manufacturer and be available in
the following:
a.

Medium frequency: With 2 nos. ball bearing

b.

High frequency: With 4 nos. ball bearing

c.

Medium size door with door thickness of 45mm: Size 100 x 76 x 3mm

d.

Large size door with door thickness of 45 - 50mm: Size 102 x 102 x 3mm

2. Unless otherwise specified, provide stainless steel, dull finish, button tip, full mortise
template type butts with non-rising pins.
Provide 3 nos. of hinges for doors up to 2100mm height and additional hinge for every
500mm thereof.
3. Exterior Door Hinges:
Provide out-swinging door hinges in a non-ferrous material with non-removable pin
(NRP) that have panic hardware. Screws shall be provided in stainless steel.
4. Interior Door Hinges:
Stainless steel or prime finish to match specified finish of doors and frame.
P. Locks and Lever
1.

Unless otherwise specified, all locks, latches and component parts shall be of the same
manufacturer. Lock case to be modular mortise 'Lock' with square end edge fore-end
plate in satin stainless steel finish.

2.

Lock case shall be modular and available with the following functions; Entrance
Function, Latch Function, Dead Lock Function, Bathroom function.

3.

All locks shall have minimum 20mm through dead bolt with anti-trust bolt for added
security

4.

All locks shall be ANSI 156/BS 5872/AS standard or equivalent.

5.
6.

Back-set of all locksets required shall be minimum 60mm.


All locks latch bolt shall be made of stainless steel with a minimum latch through of
15mm and certified with minimum 1.5 million-cycle tested.

7.

All locks shall be available with anti-friction latch bolt for smooth operation and
lubricating of the lock mechanism from the front side of the fore-end plate.

8.

Locks for use on doors with a fire rating are required to be designed for such use and
be certified as such.

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9.

Where locks with panic function are required, only locks designated by
manufacturer as such may be specified.

10.

All of supporting hardware (levers, cylinders, etc.) shall be fully compatible with such
lock.

11.

Components critical to the retention of the door in a closed position must not have a
melting point lower than 800 o C.

12.

Latch springs must be strong enough to prevent unsprang lever handles drooping.

13.

Furthermore the proposed mortise lock case should conform to:


a.

Deadbolts incorporating anti-sawing hardened steel rollers, 16mm thick

b.

Facility for full reversal of hand, without opening the case.

c.

Suitable for ends, strike plates and rebate components if for rebated meeting
styles, of non-corroding materials to match handles.

d.

All locksets to have back-set of 60mm minimum.

14.

All lever handles shall be of solid stainless steel (Satin finish) of Elliptical section
22x16mm straight throughout with a return bend to door. Lever and rose assembly to
comply with BSEN1906 Grade level 4 with optimum strength and durability. Rose to
be maximum 5mm thick with concealed loaded spring to ensure maximum retraction
of levers is necessary.

15.

All levers shall be supplied with H.T. spindle suitable for lock and door thickness
between 35mm and 54mm or as mentioned in the drawings.

16.

The lever handles to be solid body smooth surface with safety return end for Service
& Public Area.

17.

Lever handles should be independent of rose and shrug lever handles on roses are
not acceptable. Lever and handle rose assembly to comply with BSEN1906- level 4
with optimum strength and durability.

18.

All lever handles to be supplied with a 5 mm thick maximum, 52mm diameter roses in
the same finish with concealed loaded spring to ensure maximum retraction of levers
is necessary.

19.

All levers handle roses and escutcheon shall have concealed fixing Snap-On cover.
Rose and escutcheon covers are required to be of similar size circular and with right
angular non-tapered riming edge.

20.

All levers handle roses and escutcheon must be provided with a bolt through fixing
and where required come with a Trox Head fastening detail to prevent tampering.

21.

For Public toilets provide toilet escutcheon with thumb turn (to be extended thump
turn for handicap toilets) /indicator and emergency release.

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Q. Pull Handle
1. All pull handles shall be of the same manufacturer and BS EN 1906 standard.
2. All pull handles shall be elliptical section 26x16mm (stainless steel grade 316)
straight throughout with available length of 180 to 450mm
3. The finish required is satin stainless steel finish.
4. All pull handle bends shall be solid fitted or with solid inset for optimum strength
and withstand very rough handling.
5. All pull handle with snap on rose where required shall have a minimum thickness
of not less than 8mm.
6. All fixing shall be bolt through and provided with Trox Head fastening if required.
7. All fixings are to be concealed.
R.

Door Closers
1. Door closers shall be fully adjustable, hydraulic types, incorporate the following
features:
a.

Opening and closing from any angle up to 180 degrees with check adjustable to
operate from any angle between 135 degrees and closed.

b.

All over cover in Satin Nickel Plated finish (Plastic cover not accepted).

c.

All door closers shall have two built in pressure relief valves to prevent oil leaking,
over loading and damage to the back check valve.

d.

All door closer shall have a proven efficiency rating of over 2 million-cycle test.

e.

All door closer shall be totally reversible without adjusting, for push & pull side
closer must be able to mount on the door portion.

f.

Similar size door closer to be provided with integral electro-hydraulic stay open
devices with fail-safe electronic release mechanism.

g.

All door closer shall have an adjustable latching force to ensure that the door is
properly closed and latched.

h.

Openings for use of handicap persons, the door closer shall be available with
delayed action function from 180 - 70 degree to allow easy access to handicapped
person.

i.

All door closers shall be of ANSI 1564 and EN 1154 standard & suitable for fire
doors use.

S. Floor Springs/Pivots
1. Floor springs shall be of EN 1154 Standard.
2. Floor spring dimension should be of maximum 310 x 110 x 40mm depth for 100
kg door and maximum 310 x 80 x 50mm depth for up to 250 kg door.
3. Floor spring for 100 kg capacity, door width up to 1000mm, closing force shall be
adjustable with built-in back check feature and optional feature: hold open at 90o.
4. Floor spring for up to 250 kg door capacity, closing force shall be adjustable (EN 2
to 4) & also c/w the following 0ptional features:
a.

Back check

b.

Hold open at 75o-175o controllable

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c.

Delay action

T. Door/Wall Stopper
1. All door/wall stopper should be robust matching other hardware, concealed fixing,
dome shaped 37mm diameter with a complete solid base in satin stainless steel
plated finish grade 316 with a black rubber buffer (Opening in base under rubber
is not accepted).
U.

Door Selector
1. All door selectors shall be of a non-handed type, conceal fixed, fully automatic
and available in varying length

V.

Push Plates
1. Push plates material are to be hairline satin stainless steel (305x100mm)
2. All plates to be 1.5 mm thick and shall be fixed with counter scale flush
countersunk screws located 5mm from the edge corner.
3. Engrave push plates with adjunct letter graphs.

W.

Kick Plates
1. Kick plates material is to be hairline satin stainless steel 200mm height and 1.5mm
thick length as per door width.

X. Electro-Magnetic Lock (EML) The EML must be of concealed fixing available with the
following features:
1. 1500kg holding force;
2. Tested to BSEN 1634-1 for 30 minutes;
3. For use in single action door applications;
4. Dual 12/24v DC voltage;
5. Current draw @ 12/24v: Current surge of 1.6Amps reducing to 450mA at normal
operation
6. Should be able to fit into narrow frames and doors;
7. Fully concealed within the door and frame to provide enhanced aesthetics
security;

and

8. Body Dimensions: 116x25x30mm; Receiver Plate Dimensions: 106x35x30mm.


Y. Concealed door closer with Electro-Magnetic Holder & Integrated door co-ordinator
The EMH must be supplied complete with the concealed door closer as an integrated
set and be available with the following functions:
1. Hold open electro-magnetically when set and, on receipt of a signal from a central
fire alarm or other device, automatically release and properly close
2.

Close immediately if physically pushed to, if an integral fire officer test button is
pressed, or if power fails.

Z. Hardware sets for Access Controlled Doors:


1. The hardware set be suitable for wooden and metal door with stainless steel satin
finish.
2. Security Electric locking device to be used (Product: HAFELE or equally approved)
and to be coordinated with the Access Control System (Electrical Desvision-16)
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3. Should be suitable for fire doors


AA.

Bolts:
1. At top and bottom of non-active leaf of double door, lever action flush bolts to be
provided having a 25mm throw
2. Flush bolts to be 225mm long body with a dovetail return to resist damage to the
door.
3. Suitable bolt sockets to be provided and shall be easy clean sprung type refereed
as a spring loaded dirt excluding type to be installed for all locations.

BB.

Door Viewer
1. Provide 200 degree door viewer for the main doors, stainless steel, UL listed

CC.

Door Guard/Chains:
1. Provide door guard/chains for the main doors, stainless steel, UL listed

DD.

Panic Device:
1. Provide and install panic exit devices as specified.
2. All panic devises installed on labelled fire doors shall bear the UL or equivalent BSI
label.
3. Coordinate panic exit devices with astragals, coordinators, carry touch bars and
thresholds for correct and safe operation.
4. Where called for, exit devices shall be required to be supplied complete with
matching lever handle trim as supplied with the locksets and latchsets throughout
the woks

EE.

Fasteners:
1. Provide concealed fastenings wherever possible. The use of self-tapping or sheet
metal screws is prohibited except for the application of flush mounted push and
kick plates.

2.3

a.

Concealed Fasteners: Furnish hardware items with appropriate type and


length of screws or other fastenings suitable to ensure permanent anchorage.

b.

Exposed Fasteners: Furnish hardware with countersunk Philips oval head type
screws where concealed fastening is not possible. The finish or colour of these
screws is to match that of the hardware item being fastened.

c.

Fully threaded wood screws shall be provided for wood application.

d.

Exposed bolts ends shall be concealed or provided with cap nuts subject to
Engineer approval.

e.

At top and bottom of non-active leaf of double door, flush bolts to be


provided having a 15 mm throw.

f.

Flush bolts to be 225 mm long body with a dovetail return to resist damage to
the door.

g.

Suitable bolt sockets to be provided and shall be easy clean type to be


installed for all locations.

Delivery, Storage and handling

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Part 3
3.1

A.

Pack all cylinders (cores where applicable) and keys separately and identify them
according to Keying Schedule.

B.

All items of hardware shall be delivered at the job site completely packaged with all
necessary screws, bolt, miscellaneous parts, instructions and installation templates. Each
package shall be properly labelled, corresponding to the approved hardware schedules
item numbers.

C.

All hardware items shall be stored in a dry, secure area, in a manner to facilitate sorting,
checking and unpacking.

Execution
Location of Ironmongery on Doors and Frames
A.

Hinges:
Top

250mm from top of door panel to middle of hinge

Bottom

250mm from bottom of door panel to middle of hinge

Intermediate

Centred between top and bottom hinges

On Dutch Doors

125mm from head of frame to top of hinge 250mm


from finished floor to bottom of bottom hinge; 125mm
from split line to top and bottom respectively of lower
and upper intermediate hinges

B. Height above Finished Floor


Mortise locks, Units
and Cylindrical Type

965mm to 1000mm centreline of knob or lever.*

Locks and Latched


Deadlocks

Cylinder to be same height as at mortise locks 760mm


where standard push-pull is used/noted for special
conditions.

Exit Hardware

965mm to centreline of cross bar or

Door Pulls

1066mm to centre of grip.

Push-Pull Bars

1066mm to centreline of bar

Push Plates

1066mm to centreline of plate.

Flush bolts, lower

300mm to centreline of lever.

Flush bolts, upper

1800mm to centreline of lever.

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* NOTE: Knobs or lever height shall be the same for doors with standard locks and
doors equipped with Exit Ironmongery.
3.2

Installation of Ironmongery and Doors


A.

Installation of Doors
1. Fit doors and transoms accurately in their respective frames, within clearances
specified or shown.
2. Metal Doors:
Clearance as specified in relevant BS
3. Timber Doors :
Trim all wood doors as necessary to provide a uniform clearance of between 3 mm and
4 mm at jambs and head, and a uniform clearance at the threshold or floor to properly
clear the floor covering described.
4. Place fire-rated doors with clearance as specified in relevant BS

B. Hanging of Doors and Installation of Hinges, Locks, Closers, etc.


1. Installation shall be performed by mechanics skilled in this kind of work and experience
with the specified products.
2. The work shall be supervised by a factory authorised representative of the ironmongery
supplier, who shall be thoroughly familiar with all the ironmongery to be used.
3. Use only proper tools in good condition, special tools where necessary, to prevent
damage to finish, abuse of ironmongery, screws, doors and frames.
4. Ironmongery for which doors or frames are not predrilled in factory shall be carefully
and accurately laid out according to templates and Shop Drawings. Make all
attachments level, plumb and clean using holes accurately drilled and tapped in field.
5. Do not install ironmongery to cut outs and mortises that were prepared incorrectly or
inaccurately or to frames that are incorrectly installed, out of plumb of square or doors
that are warped or otherwise defective. Report such conditions to the Engineer for
corrective action.
6. Wherever possible, do not install trim until door has been finish painted.
7. If shimming of hinges should be required, they shall not exceed a total of 1.5 mm. Use
only metal shims extending the full height of the mortise. Doors shall have a uniform
gap at all sides.
8. Electromagnetic holders shall be wired to the Fire Alarm System

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C.

Installation of Cylinders (Key Control System and Key Cabinet)


1. The installation of the Cylinders, Key Control System, and Key Cabinet shall be
considered a single responsibility and shall be performed under close site supervision by
the Manufacturer's representatives and in cooperation with the Employer.
2. Do not install cylinders in locks where locks are not functioning properly, installation is
not proper or door is improperly prepared.

D.

Installation of ironmongery with electrical interface is to be coordinated with the Electrical


and BMS/ELV works and in accordance to manufacturer's recommendations.
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Section 08800
Glass and Glazing
Part 1

General

1.1

Related Documents
A.

1.2

Drawings and general provisions of the Contract, including General and Particular
Conditions and Division 1 Specification Sections, apply to this Section.

Summary
A.

This Section includes glazing for the following products and applications, including those
specified in other Sections where glazing requirements are specified by reference to this
Section:
1. Glazed Entrances
2. Windows
3. Doors
4. Glass Balustrades
5. Other glazed units indicated on drawings

B. Glazing shall be executed by an approved specialist sub-contractor.


1.3

Standard
A.

Glass shall meet requirements of FS DD-G-451d for the applicable quality hereinafter
specified for each type of glass, except that for heat absorbing glass, the acceptable range
of colour and/or defects (as defined by FS DD-G-451d) shall be determined by samples of
such defects and/or colour range. Glass which does not fall within the accepted sample
range shall be subject to rejection by the Engineer. In the event such samples are not or
cannot be provided, the Engineer will determine the acceptability of glass relative to colour
and/or observable defects in each case.

B.

Refer to Section 08900, Glazed Curtain Walls paragraph Standards for criteria pertaining to
the design of glass and framing members for exterior glazing applications. Comply with all
applicable codes and standards referred to by the glazed curtain wall systems and
aluminium windows.

C.

Comply with recommendations and requirements of the Glazing Sealing Systems Manual
published by the Flat Glass Marketing Assoc., except that for heat absorbing glass and
insulating glass, comply with the manufacturers recommendations when they are at
variance with FGMA.

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1.4

Performance Requirements
A.

General: Provide glazing systems capable of withstanding normal thermal movement and
wind and impact loads (where applicable) without failure, including loss or glass breakage
attributable to the following: defective manufacture, fabrication, and installation; failure of
sealants or gaskets to remain watertight and airtight; deterioration of glazing materials; or
other defects in construction.

B. Glass Design: Glass thicknesses indicated are minimums and are for detailing only.
Confirm glass thicknesses by analysing Project loads and in-service conditions. Provide
glass lites for various size openings in nominal thicknesses indicated, but not less than
thicknesses and in strengths (annealed or heat treated) required to meet or exceed the
following criteria:
1. Glass Thicknesses: Select minimum glass thicknesses to comply with ASTM E 1300,
according to the following requirements:
a. Specified Design Wind Loads: Determine design wind loads applicable to Project
from basic wind speed, according to ASCE 7, "Minimum Design Loads for
Buildings and Other Structures": Section 6.4.2, "Analytic Procedure," based on
mean roof heights above grade indicated on Drawings.
b.

Probability of Breakage for Vertical Glazing: 8 lites per 1000 for lites set vertically
or not more than 15 degrees off vertical and under wind action.

c. Maximum Lateral Deflection: Provide thickness required that limits centre


deflection at design wind pressure to 1/50 times the short side length or 1 inch
(25 mm), whichever is less.
C.

Thermal Movements: Provide glazing that allows for thermal movements resulting from
the maximum change (range) in ambient and surface temperatures acting on glass
framing members and glazing components. Base engineering calculation on surface
temperatures of materials due to both solar heat gain and night-time-sky heat loss.
2. Thermal and Optical Performance Properties: Provide glass with performance
properties specified based on manufacturer's published test data.

1.5

Submittals
A.

Manufacturers Data: Submit to the Engineer the following information from the
manufacturer:
1. Glass manufacturer literature indicating that glass thickness as shown on Drawings and
the application of heat absorbing glass for the effects of partial or full shading under
the expected service temperature ranges and that the resulting thermal stresses will
not reduce the Glass Statistical Factor below 2.5 as defined in Section 08900, Glazed
Curtain Wall
2. Manufacturers literature for glazing gaskets and each type of glazing sealant
3. Certification of Warrantees: Provide the manufacturer's certification or warranty of
performance of the following glass types supplied for the designed and specified
performance required:

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a.

Insulating Glass Units.

b.

Tempered/Toughened Glass.

c.

Coated Glass

d.

Laminated Glass

e.

Float Glass

f.

Low E Glass

g.

Wired Glass

B. Samples: Submit to the Engineer (following the submittal of manufacturers data), samples
of each type of glass, glazing sealant or gasket. Samples will be reviewed by the Engineer
for colour and texture only. Compliance with all other requirements is the exclusive
responsibility of the Contractor.
1. Provide 300 x 300 mm samples of each type of glass specified.
2. Provide colour range sample for heat absorbing glass if production run colour
variations are expected
3. Provide 300 x 300 mm samples of expected production run appearance defects (if any)
of heat absorbing glass
4. Provide cured glazing sealant samples as specified in Section, Sealants.
5. Install sealant Samples between two strips of material representative in color of the
adjoining framing system
C.

Product Certificates: Signed by manufacturers of glass and glazing products certifying


that products furnished comply with requirements.

D.

Preconstruction Adhesion and Compatibility Test Report: From glazing sealant


manufacturer indicating glazing sealants were tested for adhesion to glass and glazing
channel substrates and for compatibility with glass and other glazing materials.

E. Product Test Reports: From a qualified testing agency indicating the products comply with
requirements, based on comprehensive testing of current products indicated. Test results
based on use of down-sized test units will not be accepted.
1.6

Quality Assurance
A.

Glazier Qualifications: An ISO certified experienced glazier who has completed glazing
similar in material, design, and extent to that indicated for Project and whose work has
resulted in construction with a record of successful in-service performance.

B. Glass Product Testing: Obtain glass test results for product test reports in "Submittals"
Article from a qualified testing agency based on testing glass products.
1. Glass Testing Agency Qualifications: An independent testing agency with the
experience and capability to conduct the testing indicated, as documented
according to ASTM E 548.

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C.

Elastomeric Glazing Sealant Product Testing: Obtain sealant test results for product
test reports in "Submittals" Article from a qualified testing agency based on testing
current sealant formulations within a 36-month period.
1. Sealant Testing Agency Qualifications: An independent testing agency qualified
according to ASTM C 1021 to conduct the testing indicated, as documented according
to ASTM E 548.
2. Test elastomeric glazing sealants for compliance with requirements specified by
reference to ASTM C 920, and where applicable, to other standard test methods.

D.

Preconstruction Adhesion and Compatibility Testing: Submit to elastomeric glazing


sealant manufacturers, for testing indicated below, samples of each glass type, tape
sealant, gasket, glazing accessory, and glass-framing member that will contact or
affect elastomeric glazing sealants.
1. Use manufacturer's standard test methods to determine whether priming and
other specific preparation techniques are required to obtain rapid, optimum
adhesion of glazing sealants to glass, tape sealants, gaskets, and glazing channel
substrates.
2. Submit not fewer than nine pieces of each type and finish of glass-framing members
and each type, class, kind, condition, and form of glass (monolithic, laminated, and
insulating units) as well as one sample of each glazing accessory (gaskets, tape
sealants, setting blocks, and spacers).
3. Schedule sufficient time for testing and analysing results to prevent delaying the
Work.
4. For materials failing tests, obtain sealant manufacturer's written instructions for
corrective measures, including the use of specially formulated primers.

E. Safety Glass: Category II materials complying with testing requirements in


16 CFR 1201 and ANSI Z97.1.
F. Glazing Publications: Comply with published recommendations of glass product
manufacturers and organizations, unless more stringent requirements are indicated.
Refer to these publications for glazing terms not otherwise defined in this Section or in
referenced standards.
G.

Insulating-Glass Certification Program: Permanently marked either on spacers or on at


least one component lite of units with appropriate certification label of the following
inspecting and testing agency or equivalent:
1. Insulating Glass Certification Council, USA.
2. Associated Laboratories, Inc, USA.
3. National Accreditation and Management Institute, USA.

H. Mock-ups: Before glazing, build mock-ups for each glass product indicated to verify
selections made under sample Submittals and to demonstrate aesthetic effects and
qualities of materials and execution. Build mock-ups to comply with the following
requirements, using materials indicated for the completed Work:

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1. Build mock-ups in the location and of the size indicated or, if not indicated, as directed
by Engineer.
2. Notify Engineer seven days in advance of dates and times when mock-ups will be
constructed.
3. Obtain Engineer's approval of mock-ups before starting fabrication.
4. Maintain mock-ups during construction in an undisturbed condition as a standard for
judging the completed Work.
5. Approved mock-ups may become part of the completed Work if undisturbed at time of
Substantial Completion.
1.7

Delivery, Storage and Handling


A.

Deliver glazing materials to project site in manufacturers unopened containers, fully


identified with trade name, colour, size, hardness, type, class, and grade. Store each item in
accordance with manufacturers instructions.

B. Protect glazing materials according to manufacturer's written instructions and as needed to


prevent damage to glass and glazing materials from condensation, temperature changes,
direct exposure to sun, or other causes. During storage and handling of glass provide
cushions at edges to prevent impact damage.
C.

1.8

Project Conditions
A.

Part 2
2.1

For insulating-glass units that will be exposed to substantial altitude changes, comply with
insulating-glass manufacturer's written recommendations for venting and sealing to avoid
hermetic seal ruptures.

Environmental Limitations: Do not proceed with glazing when ambient and substrate
temperature conditions are outside limits permitted by glazing material manufacturers and
when glazing channel substrates are wet from rain, frost, condensation, or other causes. If
job progress or other conditions require glazing work when temperatures are below 4 oC
(or below the minimum temperature recommended by the manufacturer), consult the
manufacturer and establish the minimum provisions required to ensure satisfactory work.
Record in writing to the manufacturer, with copy to the Engineer, the conditions under
which such glazing work was performed and the provisions made to ensure satisfactory
work.

Products
All glass shall bear manufacturers identifying labels indicating quality and shall show
thicknesses, orientation and location of outer light. All vision through glass shall be
distortion free.

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2.2

Acceptable Glass Manufacturers and Glaziers


(Refer to approved List of Manufacturers)

2.3

Physical Properties of Glass and Glazing Systems


The physical properties of the various types of glass represent the minimum standards
required for the project, but Contractors may submit alternatives which possess properties
which are similar but not less than those indicated on the table. All such alternatives must
be submitted and approved at the time of submitting the tenders.
The sound and thermal insulation properties of glazing are of prime importance certain
sound reductions must be achieved which will provide a sound level of 40 dB inside the
office space and a summer U value of 0.52 Btu/hr./ft2/F.
Sound insulation values shall be measured in accordance with B.S. 2750 Measurement of
Sound Insulation in Buildings and Building elements and methods of sound insulation and
noise reduction shall comply with the requirements of B.S. 8233.

2.4

Double Glazed Units


A.

2.5

All glazing on the building external envelopes shall be double glazed units and shall be a
hermetically sealed flush edge spacer type complying with B.S. 5713, using the types of
glass described in Part 4 below, and as indicated on the drawings. All vision glass framing
part of the external envelope have to be double glassed as specified.

Primary Float Glass


A.

Float Glass: ASTM C 1036, Type I (transparent glass, flat, curved), Quality q3 (glazing
select); class as indicated below.
1. Class 1 (clear) unless otherwise indicated.
2. Class 2 (tinted, heat-absorbing, and light-reducing) where indicated.

2.6

Tempered/Toughened Glass
A.

Glass for Tempering / Toughening:


Tempered Glass: ASTM C 1048; Type I (transparent glass, flat, curved), quality
Q3.
1. Float: Type I, Class 1, Quality q3. Transparent, flat, curved, float glass of glazing quality.
2. Heat Absorbing: Type I, Class 2, style B. Flat, float, heat absorbing and light reducing
quality with lower light transmission. Colour as selected by the Engineer.

B. Sizes and Cutting: Prior to tempering/toughening or heat treating, cut glass to


required sizes as determined by accurate measurement of openings to be glazed,
making allowance for required edge clearances. Cut and process edges in accordance
with glass manufacturer's recommendations. Do not cut or treat edges in the field.

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2.7

C.

Full Tempered / Toughened Glass: Provide glass tempered / toughened to increase


flexural strength 4 times its strength before treatment. Wherever possible locate tong
marks along an edge which will be concealed in the glazing system. Do not exceed
maximum warp age in either face of each piece, in any direction. (See Part 4 below for
external types of glass at the end of this section).

D.

Tinted Glass Colour where indicated on drawings:

Spandrel Glass
A.

2.8

Insulated Spandrel Glass: Type I, Class I, heat strengthened to increase the flexural
strength to not less than 2 nor more than 1.5 times the strength before treatment. Do
not exceed maximum warp age in either face of each piece, in any direction. Color
glass by fusing a ceramic frit to the inside face by a heat treatment process. Insulate
with a factory applied, 50 mm thick extruded polystyrene insulation panel with an
aluminium sheet backing of approved color. Glass color and quality shall be as
hereinafter specified for each type (see Part 4 below)

Wired Glass
A.

Wired Glass: ASTM C 1036, Type II (wired glass, flat), and Class 1 (clear), and
Quality q8 (glazing); 6.4 mm thick; of form and mesh pattern indicated below:
1. Polished Wired Glass: Form 1 (wired, polished both sides), and as follows:
a. Mesh m2 (square).

2.9

Insulating Glass
A.

Fabrication: Fabricate units at factory with sheets of glass hermetically sealed at all
edges with a permanent elastomeric sealant and a protective metal edge strip of
aluminium or stainless steel separated by dehydrated air-space complying with ASTM
E 774. Glass shall be hermetically sealed double glazed units as indicated on drawings
and as specified for each type. Spacers used shall be aluminium bendable spacer and
to be filled with moisture absorbing material (desiccant).

B. Tinted Glass Color: As specified in Schedule of Glass Types.


C.

Manufacture: Manufacturers of insulating glass units shall have been in the


business of producing units of similar size and configuration for not less than
ten (10) years.

D.

Guarantee: Insulating glass units shall be guaranteed by the Contractor for a period
of ten (10) years from the date of Substantial Completion of the Works not to develop
materials obstruction of vision as a result of dust or film formation on the internal
glass surfaces as a result of the failure of the hermetic seal. In addition provide the
manufacturer's standard guarantee backed by an insurance company approved by the
Employer/Engineer valid for ten (10) years from date of shipment to the Project Site.
The warranty shall be for seals on insulated glass units, condensation, fogging and
obstruction of vision due to deterioration of film.

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2.10

Laminated Glass
A.

Laminated glass: Comply with ASTM C 1172 for kinds of laminated glass indicated and
other requirements specified.

B. Interlayer : Interlayer material of polyvinyl butyric sheets, with a proven record of no


tendency to bubble, discolour or lose physical and mechanical properties after laminating
glass lites and installation. Interlayer material color as indicated on drawings.
C.

Laminating Process: Fabricate laminated glass to produce glass free of foreign substances
and air or glass pockets.

D.

Guarantee: Laminating glass units shall be guaranteed by the Contractor for a period of 10
years from the date of substantial completion of the works not to develop obstruction of
vision as a result of film deterioration. In addition provide the manufacturers standard
guarantee valid for 10 years from the date of shipment to the project site.

2.11

Frameless Mirror Glass


1. Type I, Class I of the following quality: Quality q1, if less than 2.25 sq.m. Quality q2, if
more than 2.25 sq.m.
2. Provide 6mm thick, clear annealed float glass, bevelled edge, back with two coats silver
coating -conforming to FS DD-M-411- heavily electroplated with copper-free back
coating and sealed with lead-free lacquer. Edges to be square, ground smooth and
polished. Arrases to be seamed.
3. Guarantee: Mirror glass shall be guaranteed by the Contractor for a period of five (10)
years from date of Substantial Completion not to show evidence of silver spoilage. In
addition provide the manufacturers standard guarantee valid for a period of (10) years
from date of shipment to the project site.

2.12

Glass with Opacifier Film


A.

Provide coated glass with reflective coating or low-e coating on surfaces indicated
deposited by vacuum deposition process or pyrolytic deposition process as standard with
the manufacturer.

B. Coated Spandrel Glass: Factory apply manufacturers standard opacifier with resulting
products complying with GTA 89-1-6, Specification for Environmental Durability of Fully
Tempered or Heat-Strengthened Spandrel Glass with Applied Opacifiers.
2.13

Elastomeric Glazing Sealants


A.

Provide coated glass with reflective coating or low-e coating on surfaces indicated
deposited by vacuum deposition process or pyrolytic deposition process as standard
with the manufacturer.
1. Compatibility: Select glazing sealants that are compatible with one another and with
other materials they will contact, including glass products, seals of insulating-glass
units, and glazing channel substrates, under conditions of service and application, as
demonstrated by sealant manufacturer based on testing and field experience.

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2. Suitability: Comply with sealant and glass manufacturers' written instructions for
selecting glazing sealants suitable for applications indicated and for conditions existing
at time of installation.
B. Elastomeric Glazing Sealant Standard: Comply with ASTM C 920 and other requirements
indicated for each liquid-applied, chemically curing sealant in the Glazing Sealant Schedule
at the end of Part 3, including those referencing ASTM C 920 classifications for type, grade,
class, and uses.
2.14

Glazing Tapes
A.

Back-Bedding Mastic Glazing Tape: Preformed, butyl-based elastomeric tape with a


solids content of 100 percent; non-staining and non-migrating in contact with
nonporous surfaces; with or without spacer rod as recommended in writing by tape
and glass manufacturers for application indicated; packaged on rolls with a release
paper backing; and complying with ASTM C 1281 and AAMA 800 for products
indicated below:
1. AAMA 806.3 tape, for glazing applications in which tape is subject to continuous
pressure.
2. AAMA 807.3 tape, for glazing applications in which tape is not subject to continuous
pressure.

B. Expanded Cellular Glazing Tape: Closed-cell, PVC foam tape; factory coated with
adhesive on both surfaces; packaged on rolls with release liner protecting adhesive;
and complying with AAMA 800 for the following types:
1. Type 1, for glazing applications in which tape acts as the primary sealant.
2. Type 2, for glazing applications in which tape is used in combination with a full bead of
liquid sealant.
2.15

Glazing Gaskets
A.

Lock-Strip Gaskets: Neoprene extrusions in size and shape indicated, fabricated into
frames with molded corner units and zipper lock strips, complying with ASTM C 542, black.

B. Dense Compression Gaskets: Molded or extruded gaskets of material indicated below,


complying with standards referenced with name of elastomer indicated below, and of
profile and hardness required to maintain watertight seal:
1. EPDM, ASTM C 864.
2. Silicone, ASTM C 1115.
C.

Soft Compression Gaskets: Extruded or molded, closed-cell, integral-skinned gaskets


of material indicated below; complying with ASTM C 509, Type II, black; and of profile
and hardness required to maintain watertight seal:
1. EPDM.
2. Silicone.

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2.16

Miscellaneous Glazing Materials


A.

General: Provide products of material, size, and shape complying with referenced glazing
standard, requirements of manufacturers of glass and other glazing materials for
application indicated, and with a proven record of compatibility with surfaces contacted in
installation.

B. Cleaners, Primers, and Sealers: Types recommended by sealant or gasket manufacturer.


C.

Setting Blocks: Elastomeric material Neoprene or silicon blocks of 70 to 90 with a Shore A


durometer hardness of 85, plus or minus 5, tested for compatibility with specified glazing
sealant. Use

D.

Spacers: Elastomeric blocks or continuous extrusions with a Shore A durometer hardness


required by glass manufacturer to maintain glass lites in place for installation indicated.

E. Edge Blocks: Elastomeric material of hardness needed to limit glass lateral movement (side
walking).
F. Cylindrical Glazing Sealant Backing: ASTM C 1330, Type O (open-cell material), of size and
density to control glazing sealant depth and otherwise produce optimum glazing sealant
performance.
G.

Perimeter Insulation for Fire-Resistive Glazing: Identical to product used in test assembly
to obtain fire-resistance rating.

H. Mirror Mastic: An adhesive setting compound manufactured specially for setting mirrors
without support, except at bottom edge as recommended by mirror manufacturer. The
mastic shall be of a kind that does not affect the mirror coating. Acetoxic silicone shall not
be accepted for this purpose.
2.17

Fabrication of Glass
A.

Cutting: Obtain sizes from shop drawings or by field measurement. Cut glass to fit
each opening with minimum edge clearances and bite on glass as recommended by
glass manufacturer and referenced glazing standard, to comply with system
performance requirements.. Do not nip glass edges. Factory cut all glass. Do not cut,
seam, nip or abrade tempered / toughened and heat strengthened glass after
tempering/toughening. Take field measurements of each opening, before glazing, to
verify adequate bite on the glass and minimum edge clearance. Openings which do
not fall within the tolerances for which pre-cut glass has been sized shall be glazed
only with glass specially cut to fit such openings.

B. Grind smooth and polish exposed glass edges.


Part 3
3.1

Execution
Examination
A.

Examine framing glazing, with Installer present, for compliance with the following:

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1. Manufacturing and installation tolerances, including those for size,


squareness, and offsets at corners.
2. Presence and functioning of weep system.
3. Minimum required face or edge clearances.
4. Effective sealing between joints of glass-framing members.
B. Examine substrates and adjoining construction, and conditions under which work is to
be installed. Do not proceed with work until unsatisfactory conditions detrimental to
the proper and timely completion of the work have been corrected.
3.2

Preparation
A.

Pre-Installation Meeting: Meet at the project site with the glass manufacturers
representative, sealant manufacturers representative, Glazer and fabricator or framing or
other supporting structure to receive glass. Review the glazing procedure applying glazing
materials and installing removable stops. Evaluate suitability of specified compounds and
sealants for anticipated weather conditions. Review coordination with other work.

B. Clean glazing channels, stops and rabbets to receive glazing materials of obstructions and
deleterious substances which might impair the work. Remove protective coatings which
might fail in adhesion or interfere with bond of sealants. Comply with manufacturers
printed instructions for final wiping of surfaces immediately before application of primer
and glazing compounds or tapes
C.

3.3

Prime surfaces to receive glazing compounds in accordance with manufacturers printed


instructions, using recommended primers. And as determined by preconstruction sealantsubstrate testing.

Glazing, General
A.

Comply with combined written instructions of manufacturers of glass, sealants, gaskets,


and other glazing materials, unless more stringent requirements are indicated, including
those in referenced glazing publications.

B. Glazing channel dimensions, as indicated on Drawings, provide necessary bite on glass,


minimum edge and face clearances, and adequate sealant thicknesses, with reasonable
tolerances. Adjust as required by Project conditions during installation.
C.

Inspect each piece of glass immediately before installation. Do not install any pieces which
have damaged edges, scratches or abrasion or any other evidence of damage. Remove
labels from glass before installation.

D.

Install setting blocks in sill rabbets, sized and located to comply with referenced glazing
publications, unless otherwise required by glass manufacturer. Set blocks in thin course of
compatible sealant suitable for heel bead.

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E. Do not exceed edge pressures stipulated by glass manufacturers for installing glass lites.
F. Provide spacers for glass lites where the length plus width is larger than 50 inches (1270
mm) to separate glass from stops, except where continuous glazing are provided ,as
follows:
1. Locate spacers directly opposite each other on both inside and outside faces of glass.
Install correct size and spacing to preserve required face clearances, unless gaskets
and glazing tapes are used that have demonstrated ability to maintain required face
clearances and to comply with system performance requirements.
2. Provide 1/8 inch (3 mm) minimum bite of spacers on glass and use thickness equal to
sealant width. With glazing tape, use thickness slightly less than final compressed
thickness of tape.
G.

Provide edge blocking where indicated or needed to prevent glass lites from moving
sideways in glazing channel, as recommended in writing by glass manufacturer and
according to requirements in referenced glazing publications.

H. Set glass lites in each series with uniform pattern, draw, bow, and similar characteristics.
I.

Do not use 2 different glazing materials in the same joint system unless the manufacturer
of each material has stated in writing that his material is fully compatible with the other
material.

J.

Use masking tape or other suitable protection to limit coverage of glazing materials to the
surfaces intended for sealants.

K. Mitre-cut and seal or vulcanize joints of glazing gaskets in accordance with manufacturers
instructions to provide a continuous watertight and airtight seal at corners and other
locations where joints are required. Butt or lap ends of tapes in accordance with
manufacturers recommendations.
L. Tool exposed surfaces of glazing materials to provide a slight wash away from the glass.
Install exposed tapes and gaskets with a slight protrusion above stops in the final
compressed condition
3.4

Tape Glazing
A.

Position tapes on fixed stops so that, when compressed by glass, their exposed
edges are flush with or protrude slightly above sightline of stops.

B. Install tapes continuously, but not necessarily in one continuous length. Do not
stretch tapes to make them fit opening.
C.

Where framing joints are vertical, cover these joints by applying tapes to heads and
sills first and then to jambs.

D.

Place joints in tapes at corners of opening with adjoining lengths butted together,
not lapped. Seal joints in tapes with compatible sealant approved by tape
manufacturer.

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E. Do not remove release paper from tape until just before each glazing unit is installed.
F. Apply heel bead of elastomeric sealant.
G.

3.5

Centre glass lites in openings on setting blocks and press firmly against tape by
inserting dense compression gaskets formed and installed to lock in place against
faces of removable stops. Start gasket applications at corners and work toward
centres of openings.

Gasket Glazing (Dry)


A.

Fabricate compression gaskets in lengths recommended by gasket manufacturer to fit


openings exactly, with stretch allowance during installation.

B. Insert soft compression gasket between glass and frame or fixed stop so it is securely in
place with joints mitre cut and bonded together at corners.

3.6

C.

Centre glass lites in openings on setting blocks and press firmly against soft compression
gasket by inserting dense compression gaskets formed and installed to lock in place
against faces of removable stops. Start gasket applications at corners and work toward
centres of openings. Compress gaskets to produce a weathertight seal without developing
bending stresses in glass. Seal gasket joints with sealant recommended by gasket
manufacturer.

D.

Install gaskets so they protrude past face of glazing stops.

Sealant Glazing (Wet)


A.

Install continuous spacers, or spacers combined with cylindrical sealant backing, between
glass lites and glazing stops to maintain glass face clearances and to prevent sealant from
extruding into glass channel and blocking weep systems until sealants cure. Secure
spacers or spacers and backings in place and in position to control depth of installed
sealant relative to edge clearance for optimum sealant performance.

B. Force sealants into glazing channels to eliminate voids and to ensure complete wetting or
bond of sealant to glass and channel surfaces.
C.

Tool exposed surfaces of sealants to provide a substantial wash away from glass.

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3.7

Lock-Strip Gasket Glazing


A.

3.8

Comply with ASTM C 716 and gasket manufacturer's written instructions. Provide
supplementary wet seal and weep system, unless otherwise indicated.

Glass to Glass Glazing


A.

Silicone: Apply silicone sealant to abutting surfaces of glass in accordance with


manufacturers printed recommendations and as follows:

B. Mask both sides of each adjacent piece of glass to be glazed.


C.

Clear sealant materials shall be placed free of bubbles or other visual entrapments

D.

Provide clear tubing as sealant back-up, sized to joint width and depth requirements,
where glass thickness prevents single depth placement of seal without defects.

E. Tool exterior face of sealant slightly concave using extreme care not to chip or otherwise
abrade corners of glass
F. Allow sealant to fully cure before removing wood polyethylene wrapped dowel.
G.
3.9

Provide interior cap bead as required to provide filled, smooth, slightly concave sealant
face.

Protection and Cleaning


A.

Protect exterior glass from damage immediately after installation by


attaching crossed streamers to framing held away from glass. Do not apply
markers to glass surface. Remove non-permanent labels, and clean surfaces.

B. Protect glass from contact with contaminating substances resulting from


construction operations, including weld splatter. If, despite such protection,
contaminating substances do come into contact with glass, remove them
immediately as recommended by glass manufacturer.
C.

Examine glass surfaces adjacent to or below exterior concrete and other


masonry surfaces at frequent intervals during construction, but not less than
once a month, for build-up of dirt, scum, alkaline deposits, or stains; remove
as recommended by glass manufacturer.

D.

Remove and replace glass that is broken, chipped, cracked, abraded, or


damaged in any way, including natural causes, accidents, and vandalism,
during construction period.

E. Wash glass on both exposed surfaces in each area of Project not more than
four days before date scheduled for inspections that establish date of
Substantial Completion. Wash glass as recommended by glass manufacturer.

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Part 4
4.1

Types of Glass Panels


Curtain Wall
A.

Vision panel as indicated on drawings:

The Glass to be 26 mm Hermetically Sealed Structural Silicone Double Glazed Unit


of the following make up:
Outer Lite: 8 mm PNA Solar-E Blue green (#2) heat strengthened (OR EQUALLY
APPROVED).
Space:

12 mm Air Filling

Inner Lite:

6 mm thick clear float fully tempered glass "(OR EQUALLY APPROVED).

The optical and thermal data for the above vision panels should be as follows:
Visible light transmittance

U Value Summer : 0. 34 Btu/Hr.Ft 0F

: 43%

Visible light reflectance- out: 8%

U Value Summer : 1.92 W /m/k

Solar Energy Transmittance

Shading Co-efficient : 0.35

: 20%

4.2 Spandrel panel as indicated on drawings:

A.

The Glass to be monolithic 8 mm PNA Solar-E Blue Green Heat strengthened (OR
EQUALLY APPROVED)

B. Back Pane: Powder coated aluminium sheet as per recommendation of curtain wall
specialist, if required (color, thickness, fixing) and as approved by the architect.
C.
4.3

Insulation: 50 mm thick rigid rock wool insulation. Density not less than 50 kg/m3.

Balcony Doors
A.

Vision panel as indicated on drawings:

1. The Glass to be 26 mm Hermetically Sealed Structural Silicone Double Glazed Unit


of the following make up:
Outer Lite: 8 mm PNA Solar-E Blue green (#2) fully tempered (OR EQUALLY APPROVED).
Space:
12 mm Air Filling
Inner Lite: 6 mm thick clear float fully tempered glass "(OR EQUALLY APPROVED).
The optical and thermal data for the above vision panels should be as follows:
Visible light transmittance
: 43%
U Value Summer : 0. 34 Btu/Hr.Ft 0F
Visible light reflectance- out : 8%
U Value Summer :1.92 W /m/k
Solar Energy Transmittance
: 20%
Shading Co-efficient :0.35

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4.4

Glazed Vision Panel in Aluminium Frame


A.

Vision panel as indicated on drawings:

1. The Glass to be 24 mm Aluminum framed Double Glazed Unit of the following make
up:
Outer Lite: 6 mm thick PNA solar-E grey (#2) heat strengthened (fully tempered for doors).
Space:
12 mm Air Filling
Inner Lite: 6 mm thick clear float glass fully tempered "(OR EQUALLY APPROVED).
2. The optical and thermal data for the above vision panels should be as
follows:
Visible light transmittance:
26%
U Value Summer : 0. 33 Btu/Hr.Ft 0F
Visible light reflectance- out : 6%
U Value Summer :1.87 W /m/k
Visible light reflectance- in
: 14%
Shading Co-efficient
:0.32
4.5

Glazed Frameless Panel and Door


A.

The Glass to be Frameless Single Structural Glazed Unit of the following make
up:
1. (Less than 4m high): Glass Monolithic 12 mm fully
tempered clear float glass as indicated in drawings.

B. The optical and thermal data for the above vision panels
should be as follows:
Visible light transmittance: 84%
Visible light reflectance- out
: 8%
Solar Energy Transmittance : 64%

U Value Summer: 0. 89 Btu/Hr.Ft 0F


U Value Summer :5.05 W /m/k
Shading Co-efficient :0.84

2. (Higher than 4m high): Glass 24 mm Hermetically sealed


structural silicone double glazed unit of the following
make up:
Outer lit: 6mm PNA energy advantage clear low-E (#2) fully tempered.
Space: 12mm air filling.
Inner Lite: 6mm clear float glass fully tempered.
3. The optical and thermal data for the above vision panels
should be as follows:
Visible light transmittance : 73%
U Value Summer: 0. 34 Btu/Hr.Ft 0F
Visible light reflectance- out : 16%
U Value Summer
:1.91 W /m/k
Solar Energy Transmittance
: 52%
Shading Co-efficient
:0.71

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4.6

4.7

Internal Fire Rated Glazed Doors


A.

Fig 90: 44 mm Pryrostop 90 100 integrity and insulation multi-laminated with


intumescent interlayer fire rated glass for 90 minutes (average temperature on non-fire
side not to exceed 140C above ambient temperature, as per BS 476-part 22) and meet
NFPA requirements of passing hose stream test to be used with integrity and insulation
steel frames similar to RP Hermitic EI 90 Steel Mill Finish or equal approved system
(finish up to the Architects approval).

B.

The above fire rated glass incorporates Opti-white low iron glass to achieve maximum
transparency (visible light transmittance: 76%) and has sound performance STC of 42
DB.

C.

Independent fire test evidence from independent approved testing laboratory for the
full system confirming the specified rating duration and integrity and insulation
classification.

Glazed Balustrade
A.

The Glass to be 13.14 mm Laminated Glass of the following make up:


1. 6 mm Clear Float Glass Fully Tempered
2. 1.14 mm Clear PVB
3. 6 mm Clear Float Glass Tempered

4.8

Wired Glass
A.

4.9

6 mm thick Wired Glass

Frameless Mirror Glass


(Refer to 2.11)

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Part 5

Particular Notes
A.

All mentioned glass thickness & strength are minimum and indicative only. The final
glass thickness and strength will be determined based on glass strength analysis and
system structural calculation by the curtain wall fabricators and as approved by Architect.

B. All reflective & Low-E Glass to be Pyrolytically coated glass.


C.

All glazing within (800 mm) of any given F.F.L. will require the inner
pane (Low-E) to be Fully Tempered. Any glass within door way passage and 300 mm to its
side, up to 1500 mm high, should be fully tempered. Contractor to ensure compliance

D.

All Glass units to should be Hermetically sealed.

E. Glass shall conform to the requirements of ASTM C1036, quality Q3ss otherwise specified.
Heat treated Glass shall conform to the requirements of ASTM C1048. Tempered Glass
shall also conform to ANSI Z97.1-984. All Heat treating shall be by process, and processed
in such a manner as installed on the building.
F. Insulating Glass shall comply to the following standards;
1. E773 test method for seal durability of Sealed Insulating Glass Units.
2. E774 specification for seal insulating Glass Units.
3. E546 test method for frost point of Sealed Insulating Glass Units.
4. E576 test method for dew / frost of Sealed Insulating Glass Units vertical position.
G.

Laminated Glass shall comply to ASTM C1172

H. 10 years warranty on the Double Glazing Units and 5 years on the Laminated Glass to
be
submitted from the Glass fabricators by the name of the project upon the completion.
I.

Original Glass certificate of origin and 10 years warranty on the reflective coating from
the Glass agent should be submitted by the name of the project upon completion.

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Section 08911
Glazed Curtain Walls
Part 1

General

1.1

Related Documents
A.

1.2

Drawings and general provisions of the Contract, including General and Particular
Conditions and Division 1 Specification Sections, apply to this Section.

Summary
A.

This Section includes glazed curtain wall systems consisting


of the following and as
indicated on drawings.

B. Main curtain wall consisting of thermal break super durable powder coated aluminium
vertical and horizontal mullions transoms, glazed panels, openable windows etc. as
indicated on drawings. Aluminium framed doors with concealed framing as per Section
08120 forming a part of curtain wall shall be integral with the curtain wall system.
C.

1.3

Related Sections
1. Section 07210

Building Insulation

2. Section 07840
3. Section 08120
4. Section 08800

Fire-stopping
Aluminium Framed Doors.
Glazing.

System Description
A.

General: Provide glazed curtain wall system that has the following capabilities:
1. Withstands loads and thermal and structural movement requirements indicated
without failure. Failure includes the following:
a. Air infiltration and water penetration exceeding specified limits.
b.

Framing members transferring stresses, including those caused by thermal and


structural movement, to glazing units.

B. Glazing is physically and thermally isolated from framing members.


C.

Thermally Improved Construction: Fabricate units with an integral, concealed, lowconductance thermal barrier; located between exterior materials and members exposed on
interior side; in a manner that eliminates direct metal-to-metal contact.

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1. Provide thermal-break construction that has been tested as per AAMA 1503 to
demonstrate resistance to thermal conductance and condensation and to show
adequate strength and security of glass retention.
D.

Glazing-to-glazing joints accommodate thermal and mechanical movements of glazing


and system, prevent glazing-to-glazing contact, and maintain required edge clearances.

E. Tensile or shear stress in structural silicone sealant joints is less than 20 psi (138 kPa).
F. Sealant does not carry gravity load of glazing.
G.

Wind Loads: Provide glazed curtain wall system, including anchorage, capable of
withstanding wind-load design pressures calculated according to requirements of
authorities having jurisdiction or the American Society of Civil Engineers' ASCE 7,
"Minimum Design Loads for Buildings and Other Structures," 6.4.2, "Analytical Procedure,"
whichever are more stringent.
1. Sidesway (Story Drift): Accommodate building story drift when wind loads effect
maximum overturning moment. Calculate story drift according to requirements of
authorities having jurisdiction.
2. Deflection of framing members in a direction normal to wall plane is limited to 1/175
of clear span or 3/4 inches (19 mm), whichever is smaller, unless otherwise indicated.
3. Deflection of framing members in a direction normal to wall plane is limited to 1/360
of clear span, 3/4 inches (19 mm) maximum, where plaster or gypsum board surfaces
are subject to bending.
4. Deflection of framing members overhanging an anchor point is limited to 2 times the
length of the cantilevered member, divided by 175.
5. Test Performance: Provide glazed curtain wall system that does not evidence sealant
failures, other material failures, structural distress, deflection failures, or permanent
deformation of main framing members exceeding 0.2 percent of clear span when
tested according to ASTM E 330.
a. Test Pressure: 150 percent of inward and outward wind-load design pressures.
b. Duration: As required by design wind velocity; fastest 1 mile (1.609 km) of wind for
relevant exposure category.
6. Wind tunnel test results should be taken into consideration in the design of curtain wall
sections.

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H. Dead Loads: Provide glazed curtain wall system members that do not deflect an amount
which will reduce glazing bite below 75 percent of design dimension when carrying full
dead load. Provide a minimum 1/8-inch (3.18 mm) clearance between members and top of
fixed panels, glazing, or other fixed part immediately below. Provide a minimum 1/16 inch
(1.59 mm) clearance between members and operable windows and doors.
I.

Live Loads: Provide glazed curtain wall system, including anchorage that accommodates
supporting structure's deflection from uniformly distributed and concentrated live loads
indicated without failure of materials or permanent deformation.

J.

Air Infiltration: Provide glazed curtain wall system with permanent resistance to air
leakage through system of not more than 0.06 cfm/sq. ft. (0.3 L/s/sq. m) of fixed wall area
when tested according to ASTM E 283 at a static-air-pressure difference of 6.24 lbf/sq. ft.
(299 Pa).
1. Provide windows with permanent resistance to air leakage complying with AAMA 101
requirements for hinged type windows indicated.

K. Water Penetration: Provide glazed curtain wall system that does not evidence water leakage
when tested according to ASTM E 331 and AAMA 501.1 under dynamic pressure equal to 20
percent of inward acting wind-load design pressure as defined by ASCE 7, "Minimum Design
Loads for Buildings and Other Structures, and in any case not less than 10 lbf/sq. ft. (479
Pa). Water leakage is defined as follows:
1. Uncontrolled water infiltrating system or appearing on systems normally exposed
interior surfaces from sources other than condensation. Water controlled by flashing
and gutters that is drained back to the exterior and cannot damage adjacent materials
or finishes is not water leakage.
L. Thermal Movement: Provide glazed curtain wall system, including anchorage, that
accommodates thermal movements of system and supporting elements resulting from the
maximum change (range) in ambient and surface temperatures without buckling,
damaging stresses on glazing, failure of joint sealants, damaging loads on fasteners,
noise or vibration, and other detrimental effects.
M.

Structural Support Movement: Provide glazed curtain wall system that accommodates
structural movements including, but not limited to, sway, twist, column shortening, longterm creep, and deflection.

N. Condensation Resistance: Provide glazed curtain wall system with condensation-resistance


factor (CRF) of not less than 55 when tested according to AAMA 1503.1.
O. Sound Transmission: Provide glazed curtain wall system with average sound transmission
loss through system of not less than 34 decibels (dB) when tested according to ASTM E 90.
P. Dimensional Tolerances: Provide glazed curtain wall system, including anchorage that
accommodates dimensional tolerances of building frame and other adjacent construction.
Q. Structural Sealant: Provide structural silicone sealant that withstands tensile and shear
stresses imposed by system without failing adhesively or cohesively.

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1. Provide sealant that fails cohesively before sealant releases from substrate when tested
for adhesive compatibility with each substrate and joint condition required.
2. Adhesive failure occurs when sealant pulls away from a substrate cleanly, leaving no
sealant material behind.
3. Cohesive failure occurs when sealant breaks or tears within a joint but does not
separate from each substrate because sealant-to-substrate bond strength exceeds
sealant's internal strength.
1.4

Submittals
A.

General: Submit each item in this Article according to the Conditions of the Contract and
Division 1 Specification Sections.

B. Product Data for each product specified, including details of construction relative to
materials, dimensions of individual components, profiles, and finishes.
C.

Shop Drawings showing fabrication and installation of glazed curtain wall system including
plans, elevations, sections, details of components, and attachments to other units of Work.
1. For installed products indicated to comply with certain design loadings, include
structural analysis data signed and sealed by the qualified professional engineer
responsible for their preparation.
2. Submit shop drawings for the fabrication and erection of operable window ventilator
assemblies not completely shown by manufacturer's data. Include details of sections
and connections. Show anchorage and accessory items. Indicate complete system with
controls connected to control panels. Indicate wiring air pipework connections and
locations of control panels. Full structural calculation report should be submitted for
Engineers approval.

D.

Samples for each type of exposed finish required in manufacturer's standard sizes.

E. Cutaway Sample of each vertical-to-horizontal intersection of system, made from 12 inch


(300 mm) lengths of full-size components and showing details of the following:
1. Joinery.
2. Anchorage.
3. Expansion provisions.
4. Glazing.
5. Flashing and drainage.
6. Structural-sealant joints.
F. Welder certificates indicating that welders comply with requirements specified in "Quality
Assurance" Article.
G.

Installer certificates signed by manufacturer certifying that installers comply with


requirements in "Quality Assurance" Article.

H. Preconstruction test reports for structural performance, air infiltration and water
penetration from a qualified independent testing agency indicating and interpreting test
results relative to compliance with performance requirements of glazed curtain wall system.

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I.

Product test reports from a qualified independent testing agency evidencing compliance of
glazed curtain wall system with requirements based on comprehensive testing of
manufacturer's current system.

J.

Sealant compatibility and adhesion test reports from sealant manufacturer indicating that
materials forming joint substrates and joint sealant backings have been tested for
compatibility and adhesion with sealants; include sealant manufacturer's interpretation of
test results for sealant performance and recommendations for primers and substrate
preparation needed to obtain adhesion.

K. Field test reports from a qualified independent inspecting and testing agency indicating
and interpreting test results relative to compliance with performance requirements of
glazed aluminum curtain wall system.
1.5

Quality Assurances
A.

Testing Agency Qualifications: To qualify for approval, an independent testing agency


must demonstrate to Engineer's satisfaction, based on evaluation of agency-submitted
criteria conforming to ASTM E 699, that it has the experience and capability to satisfactorily
conduct the testing indicated without delaying the Work.

B. Installer Qualifications: Engage an experienced installer with minimum 10 years experience


to assume engineering responsibility and perform work of this Section who has specialized
in installing glazed curtain wall systems similar to those required for this Project and who is
acceptable to manufacturer.

1. Engineering Responsibility: Prepare data for glazed curtain wall systems, including
drawings, based on testing and engineering analysis of manufacturer's standard
units in assemblies similar to those indicated for this Project.
C.

Source Limitations: Obtain each type of glazed curtain wall system from one source and by
a single manufacturer.

D.

Information on Drawings and in Specifications establishes requirements for system's


aesthetic effects and performance characteristics. Aesthetic effects are indicated by
dimensions, arrangements, alignment, and profiles of components and assemblies as they
relate to sight lines and relationships to one another and to adjoining construction.
Performance characteristics are indicated by criteria subject to verification by one or more
methods including preconstruction testing, field testing, or in-service performance.
1. Do not modify intended aesthetic effects, as judged solely by Engineer, except with
Engineer's approval and only to the extent needed to comply with performance
requirements. Where modifications are proposed, submit comprehensive explanatory
data to Engineer for review.

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E. Preconstruction Testing (Wall Mock-Up and Testing): Engage a qualified independent


testing agency to perform the preconstruction testing indicated. Tests reports in
triplication shall be submitted directly to the Engineer, Owner and Contractor and this
requirement shall be specified clearly in the contract between the main Contractor,
sub-contractor and the independent testing agency.
1. Submittals
a. Shop Drawings Of Glazed Curtain Wall Mock-Up: Submit shop drawings of
curtain wall mock-up showing details of the test specimen and locations of
instrumentation requirements under full design loading.
i.

Submit engineering calculations to show that maximum deflection do not exceed


specified performance.

ii.

Submit a detailed outline of each test procedure specified.

b.
Record Drawings: Submit record drawings of the mock-up with actual dimensions
& thicknesses of all component parts under full design loading.
c.
Reports, Curtain Wall Tests: Submit 3 copies of certified test report, prepared by
the testing agency for each specified test of the mock-up, showing compliance with all
performance requirements. Arrange with the testing agency to prepare test reports in
accordance with reporting procedure described in the cited references.
2. Mock-up
a. Build mock-up using the same materials, finishes, details, methods and anchorage
system proposed for the glazed curtain wall required in the project Works.
Simulate actual construction conditions as accurately as possible in every way.
Provide extra materials as may be required to replace any which fail during tests,
except intentional failure tests beyond specified performance requirements. The
Contractor shall be required to build adjoining materials which will be supplied by
others for coordination and visual effect purposes.
3. Testing
Final Tests: Make the following tests of the mock-up in accordance with the cited
standards except as hereinafter modified, in the order listed, and in accordance
with the performance criteria specified under standards in this section.

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i.

Test 1: For Air Infiltration: ASTM E283.

ii. Test 2: For Water Penetration ASTM E 331.


iii.

Test 3: For Water Penetration (Dynamic Pressure): AAMA 501.1.

iv.

Test 4: For Structural Performance: ASTM E 330.

v. Repeat Test 2.
vi.
b.

Repeat Test 4: 1.5 times the design load to demonstrate a safety factor.

Test for Structural Performance per ASTM E 330. Procedure A except, conduct test
to test pressure mentioned under clause 1.03 system description. Record pressures
and deflections at 0.5, 1.0 and 1.5 times the design pressure. When this test is
specified to be conducted to failure, apply the load in the direction stipulated by
the Engineer. Record pressures against time from start of test and at failure.
Describe failure.
i.

Deflection readings shall be taken at locations directed by the Engineer.


Readings shall be taken for both positive and negative loading.

ii. If failure occurs through glass breakage prior to achieving 1.5 times the max.
Design pressure, replace glass and repeat test. Sufficient stock of replacement
glass shall be provided at the test site to complete all tests without undue
delay.
iii.

Two successive failures of the same light or panel not otherwise attributable
to inherent glass defects will be considered unacceptable. Further tests shall
be suspended until deficiencies are corrected, which may include increasing
the stiffness of glass holding members and/or adjustment of the glazing
details.

c. Correct any deficiencies including visual deficiencies in the mock-up observed


during testing or indicated by the test report, and repeat tests as may be required
to show compliance with the performance standards. Incorporate corrective
measures into the final curtain wall assembly after review by the Engineer.
4. Engineers review of mock-up and tests
a.

Pay all costs and expenses (including travel and subsistence expenses) in the
Engineers review of mock-up and witnessing of tests should these be carried out
outside UAE.

F. Preconstruction Sealant Testing: Perform sealant manufacturer's standard tests for


compatibility and adhesion of sealants with each material that will come in contact with
sealants and each condition required by system.
1. Test a minimum of 12 samples of each metal, glazing, and other material.
2. Prepare samples using techniques and primers required for installed system.
3. Perform tests under environmental conditions that duplicate those under which system
will be installed.
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4. For materials that fail tests, determine corrective measures required to prepare each
material to ensure compatibility with and adhesion of sealants, including, but not
limited to, specially formulated primers. After performing these corrective measures
on the minimum number of samples required for each material, retest materials.
G.

Welding Standards: Comply with applicable provisions of AWS D1.2, "Structural Welding
Code-Aluminium."
1. Engage welders who have satisfactorily passed AWS qualification tests for welding
processes involved and who are currently certified for these processes.

H. Mock-ups: Prior to installing glazed curtain wall system, construct mock-ups for each form
of construction and finish required to verify selections made under Sample submittals and
to demonstrate aesthetic effects as well as qualities of materials and execution. Build
mock-ups to comply with the following requirements, using materials indicated for Work.
1. Locate mockups on-site in the location and of the size indicated or, if not indicated, as
directed by Engineer.
2. Notify Engineer 7 days in advance of the dates and times when mockups will be
constructed.
3. Demonstrate the proposed range of aesthetic effects and workmanship.
4. Obtain Engineer's approval of mockups before start of Work.
5. Retain and maintain mockups during construction in an undisturbed condition as a
standard for judging the completed Work. Approved mockups in an undisturbed
condition at the time of Substantial Completion may become part of the completed
Work.
I.
1.6

Project Conditions
A.

1.7

Pre-installation Conference: Conduct conference at Project site to comply with requirements


of Division 1 Section "Project Meetings."

Field Measurements: Verify dimensions by field measurements before fabrication and show
recorded measurements on Shop Drawings. Coordinate fabrication schedule with
construction progress to avoid delaying the Work.

Warranty
A.

General Warranty: The special warranty specified in this Article shall not deprive the Owner
of other rights the Owner may have under other provisions of the Contract Documents and
shall be in addition to, and run concurrent with, other warranties made by the Contractor
under requirements of the Contract Documents.

B. Special Warranty: Submit a written warranty executed by the manufacturer agreeing to


repair or replace components of glazed curtain wall system that fail in materials or
workmanship within the specified warranty period. Failures include, but are not limited to,
the following:
1. Structural failures including, but not limited to, excessive deflection.
2. Noise or vibration caused by thermal movement.
3. Adhesive or cohesive sealant failures.
4. Failure of system to meet performance requirements.
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5. Deterioration of metals, metal finishes, and other materials beyond normal weathering.
6. Water leakage.
7. Glazing breakage.
C.

Part 2
2.1

Warranty Period: 2 years from date of Substantial Completion.

Products
Acceptable Manufacturers
(Refer to approved List of Manufacturers)

2.2

Materials
A.

Aluminium: Alloy 6063 or similar subject to approval by the Engineer and temper
recommended by manufacturer for type of use and finish indicated, complying with the
requirements of standards indicated below.
1. Sheet and Plate: ASTM B 209 (ASTM B 209M).
2. Extruded Bars, Rods, Shapes, and Tubes: ASTM B 221 (ASTM B 221M).
3. Extruded Structural Pipe and Tubes: ASTM B 429.
4. Welding Rods and Bare Electrodes: AWS A5.10.

B. Steel Reinforcement: ASTM A 36 (ASTM A 36) for structural shapes, plates, and bars;
ASTM A 611 for cold-rolled sheet and strip; or ASTM A 570 (ASTM A 570M) for
hot-rolled sheet and strip.
C.

Glazing: Glass type as indicated on Drawings and as specified in Section 08800 "Glazing."

D.

Spacers, Setting Blocks, Gaskets, and Bond Breakers: Manufacturer's standard permanent,
non-migrating types compatible with sealants and suitable for joint movement and system
performance requirements.

E. Fire-safing materials as specified in Division 7 Section "Building Insulation."


F. Insulating materials as specified in Division 7 Section "Building Insulation." Glass fibre
insulation for spandrel panel shall be rigid rock wool with aluminium sheet facing material,
conforming to BS 874, BS 476 and standards for Non-Combustibility and surface burning
conformity to ASTM E 84 with following physical properties.
1. Thermal conductivity
(K value) : 0.034 w/m deg. K to DIN 52612 (K=0.25 Imperial)
2. Density: 50 kg/m3 (minimum)
3. Thicknesses: 50mm 75mm unless otherwise indicated.
G.

Bituminous Paint: Cold-applied asphalt-mastic paint complying with SSPC-Paint 12


requirements, except containing no asbestos, formulated for 30-mil (0.762-mm) thickness
per coat.

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2.3

Sealants
A.

General: Use neutral-cure silicone sealants with insulating-glass units.

B. Structural Silicone Sealant: Type recommended by sealant and system manufacturers that
complies with ASTM C 1184 requirements, is compatible with system components with
which it comes in contact, and is specifically formulated and tested for use as a structural
sealant.
1. Color: To Engineers approval.
2. Tensile Strength: 100 psi (689.5 kpa) minimum.
3. Provide sealant with modulus of elasticity that will not allow movement of more than 25
percent of joint width, unless less movement is required by glazed curtain wall system
design.
C.

Secondary Sealant: Compatible with structural silicone sealant and other system
components with which it comes in contact and that accommodates a 50 percent increase
or decrease in joint width at the time of application when measured according to
ASTM C 719.
1. Color: To Engineers approval.

2.4

Components
A.

Glazed panels type as indicated on drawings and as per Section 08800.

B. Brackets & Reinforcements: Provide manufacturer's standard high-strength aluminium


brackets & reinforcements. Provide nonstaining, nonferrous shims for aligning system
components.
C.

Fasteners and Accessories: Manufacturer's standard corrosion-resistant, nonstaining,


nonbleeding fasteners and accessories compatible with adjacent materials. Finish exposed
portions to match glazed curtain wall.
1. At movement joints, use slip-joint linings, spacers, and sleeves of material and type
recommended by manufacturer.
2. Where fasteners anchor into aluminium less than 0.125 inch (3.2 mm) thick, provide
reinforcement to receive fastener threads.
3. Use exposed fasteners with countersunk Phillips screw heads finished to match framing
members, unless otherwise indicated.

D.

Anchors: 3-way adjustable anchors that accommodate fabrication and installation


tolerances in material and finish compatible with adjoining materials and recommended by
manufacturer.
1. Concrete and Masonry Inserts: Hot-dip galvanized cast-iron, malleable-iron, or steel
inserts complying with ASTM A 123 or ASTM A 153 requirements.

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E. Concealed Flashing: Manufacturer's standard corrosion-resistant, nonstaining,


nonbleeding flashing, compatible with adjacent materials, and of type recommended by
manufacturer.
2.5

Fabrication
A.

General: Fabricate glazed curtain wall system according to Shop Drawings. Fabricate
components that, when assembled, will have accurately fitted joints with ends coped or
mitred to produce hairline joints free of burrs and distortion. After fabrication, clearly mark
components to identify their locations in Project according to Shop Drawings.

B. Forming: Form shapes with sharp profiles, straight and free of defects or deformations,
before finishing.
C.

Prepare components to receive concealed fasteners and anchor and connection devices.

D.

Fabricate components to drain water passing joints, condensation occurring in glazing


channels, condensation occurring within framing members, and moisture migrating within
the system to the exterior.

E. Welding: Weld components to comply with referenced standard and Shop Drawings,
unless otherwise indicated. Weld before finishing components. Weld in concealed
locations to greatest extent possible to minimize distortion or discoloration of finish.
Remove weld spatter and welding oxides from exposed surfaces by descaling or grinding.
F. Glazing Pockets: Provide minimum clearances for thickness and type of glass indicated
according to FGMA's "Glazing Manual."
G.

Metal Protection: Where aluminium will contact dissimilar metals, protect against galvanic
action by painting contact surfaces with primer or by applying sealant or tape
recommended by manufacturer for this purpose. Where aluminium will contact concrete
or masonry, protect against corrosion by painting contact surfaces with bituminous paint.

H. Frame Units: Factory assemble frame units according to Shop Drawings to greatest extent
possible. Rigidly secure non-movement joints. Seal joints watertight, unless otherwise
indicated. Assemble components to drain water passing joints, condensation occurring in
glazing channels, condensation occurring within framing members, and moisture migrating
within the system to the exterior.
I.

Install glazing according to Shop Drawings.


Section "Glazing," unless otherwise indicated.

Comply with requirements of Division 8

1. Prepare surfaces that will contact structural sealant according to sealant


manufacturer's written instructions to ensure compatibility and adhesion. Preparation
includes, but is not limited to, cleaning and priming surfaces.
2. Install structural silicone sealant according to sealant manufacturer's written
instructions.
3. Mechanically fasten glazing in place until structural sealant is cured.
4. Remove excess sealant from component surfaces before sealant has cured.

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2.6

Aluminium Finishes
A.

Aluminium Finish: Super durable powder organic coating in accordance with BS 6496; color
RAL 9006 as per approved mock-up, color to be permanent and free from "banding" or
"streaking" and to the approval of the Engineer.

B. Concealed Aluminium Surfaces: Any aluminium sections which are completely concealed
and therefore do not require the facing colour shall be clear (silver) anodised to a minimum
standard of BS 1615: AA10, unless a possibility exists of these sections being wetted in
which case the full standard of BS 1615: AA25 if required.
C.

Concealed Steel Items: Galvanized in accordance with ASTM A386, or BS 729 Part 1, to 610
g/sq.m.
1. Cuttings, holing and assembly preparation of aluminium extrusions and metalwork
shall be carried out prior to colour finishing.]

D.

Identification marks shall not appear on finished surfaces.

E. Adhesion: No removal of finish after 1.5 mm cross hatching to base metal, impacting to
the point of metal rupture, and subjecting to application and quick removal of cellophane
tape.
2.7

Steel Framing
A.

General: Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal
Products" for recommendations relative to applying primer.

B. Surface Preparation: Perform manufacturer's standard cleaning operations to remove dirt,


oil, grease, or other contaminants that could impair paint bond. Remove mill scale and
rust, if present, from uncoated steel.
C.

Priming: Apply manufacturer's standard corrosion-resistant primer immediately after


surface preparation and pre-treatment.

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Part 3

Execution

3.1

Examination
A.

3.2

Examine areas, with Installer present, for compliance with requirements for installation
tolerances and other conditions affecting performance of glazed curtain wall system. Do not
proceed with installation until unsatisfactory conditions have been corrected or
accommodations acceptable to Engineer have been made.
Installation

A.

General: Comply with manufacturer's written instructions for protecting, handling, and
installing glazed curtain wall system and ventilation systems. Do not install damaged
components. Fit frame joints to produce hairline joints free of burrs and distortion. Rigidly
secure non-movement joints. Seal joints watertight, unless otherwise indicated. Provide
means to drain water to the exterior to produce a permanently weatherproof system.

B. Metal Protection: Where aluminium will contact dissimilar metals, protect against galvanic
action by painting contact surfaces with primer or by applying sealant or tape recommended
by manufacturer for this purpose. Where aluminium will contact concrete or masonry,
protect against corrosion by painting contact surfaces with bituminous paint.
C.

Install components to drain water passing joints, condensation occurring in glazing


channels, condensation occurring within framing members, and moisture migrating within
the system to the exterior.

D.

Install framing components plumb and true in alignment with established lines and grades.

E. Install operable windows plumb and level securely onshore. Adjust weather-stripping contact
and hardware movement to provide required performance and proper operation.
F. Anchorage: After system components are positioned, fix connections to building structure as
indicated on Shop Drawings.
1. Provide separators and isolators to prevent metal corrosion and electrolytic
deterioration and to prevent impeding movement of moving joints.
G.

Welding: Weld components to comply with referenced standard and Shop Drawings,
unless otherwise indicated. Weld in concealed locations to minimize distortion or
discoloration of finish. Protect glazing surfaces from welding.

H. Install glazing according to Shop Drawings.


Section "Glazing," unless otherwise indicated.

Comply with requirements of Division 8

1. Prepare surfaces that will contact structural sealant according to sealant


manufacturer's written instructions to ensure compatibility and adhesion. Preparation
includes, but is not limited to, cleaning and priming surfaces.
2. Install structural silicone sealant according to sealant manufacturer's written
instructions.
3. Mechanically fasten glazing in place until structural sealant is cured.
4. Remove excess sealant from component surfaces before sealant has cured.
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I.

Install secondary sealant according to sealant manufacturer's written instructions to


provide weatherproof joints. Install joint fillers behind sealant as recommended by sealant
manufacturer.

J.

Install insulation materials in locations indicated. Comply with requirements of Division 7


Section "Building Insulation," unless otherwise indicated.

K. Install firesafing in locations indicated. Comply with requirements of Division 7 Section


"Building Insulation," unless otherwise indicated.
L. Erection Tolerances: Install glazed curtain wall system to comply with the following
maximum tolerances:
1. Plumb: 3 mm in 3m; 6 mm in 12 m.
2. Level: 3 mm in 6m; 6 mm in 12 m.
3. Alignment: Where surfaces abut in line, limit offset from true alignment to 1.5 mm;
where a reveal or protruding element separates aligned surfaces by less than 50.8 mm,
limit offset to 12.7 mm.
4. Location: Limit variation from plane or location shown on Shop Drawings to 3 mm in
3.7 m; 12.7mm over total length.
3.3

Protection
A.

Provide final protection and maintain conditions, in a manner acceptable to manufacturer


and Installer that ensure glazed curtain wall system is without damage or deterioration at
the time of Substantial Completion.
-----End of Section-----

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Section 08970
Structural Glass
Part 1

General

1.1

Description
A.

The work under this Section shall include the design, supply, fabrication and on site erection
of all structural glazed panels, doors, screws, glazing, cover plates, sub-frames, fixing
accessories to provide a complete element of this work.

B.

All work must be executed by specialist subcontractor who is experienced in the execution
of structural glazed panels of the size similar to this Project and must be subject to an
approved quality.

1.2

Related Documents
A.

1.3

Drawings and general provisions of the Contract, including General and Particular
Conditions and Division 1 Specification Sections, apply to this Section.
Related Sections

A.

Section 05500

Metal Fabrication

B. Section 07210

Building Insulation

C.

Section 07840

Fire-stopping

D.

Section 08800

Glazing

1.4

References
A.

ANSI/ASCE-7 - Minimum Design Loads for Buildings and Other Structures.

B.

ANSI Z97.1 - Glazing Materials Used in Buildings, Safety Performance Specifications and
Methods of Test.

C.

ASTM B 221 - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars,
Rods, Wire, Profiles, and Tubes.

D.

ASTM B 455 - Standard Specification for Copper-Zinc-Lead Alloy (Leaded-Brass) Extruded


Shapes.

E.

ASTM C1048 - Standard Specification for Heat-Treated Flat Glass Kind HS, Kind FT Coated
and Uncoated Glass

F.

ASTM E283 - Standard Test Method for Determining the Rate of Air Leakage through
Exterior Windows, Curtain Walls, and Doors under Specified Pressure Differences across the
Specimen.

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G.

ASTM E 330 - Standard Test Method for Structural Performance of Exterior Windows,
Curtain Walls, and Doors by Uniform Static Air Pressure Difference.

H. ASTM E 331 - Standard Test Method for Water Penetration of Exterior Windows, Skylights,
Doors, and Curtain Walls by Uniform Static Air Pressure Difference
I.

CAN 2-12.1-79 National Standard.

J.

CPSC 16 CRF Part 1201 II - Safety Standard for Architectural Glazing Materials.

1.5

System Description
A.

Complete the detailed design of the structural glass assembly in accordance with the
preliminary design drawings and this specification.

B.

Coordinate detailed design with that for all related works.

C.

The system consists of double glazed tempered glass panels connected at all corners by
spider system fittings and laterally braced by supporting grid of glass, metal rods and cables
or a combination of both.

D.

The fittings shall be designed to give flush appearance to outward surface of glazing
system.

1.6

Submittals
A.

Information to be provided before commencement of structural glazing


1. Submit to the Engineer the following structural glass assembly particulars:
2. Detailed drawings to fully describe fabrication and installation.
3. Detailed reports and calculations to prove compliance with all design/performance
requirements. Reports and calculations must be based on approved laboratory testing
or computer modelling.
4. Project specific fabrication, handling and installation method statements.
5. A schedule of loads that will be transmitted from the structural glass assembly to the
structure.
6.

A detailed fabrication and installation programme in compliance with the Main


Contract master programme.

7. Full details of any structural sealant glazing design.


8. Recommendations for safe dismantling and recycling or disposal of all products.
B. Submit under provisions of Section 01300.
C.

Curtain wall submittals shall be prepared (engineered and detailed) by the curtain wall
manufacturer and signed by both the chief engineer for the manufacturer and the installer.

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D.

Product Data: Manufacturer's data sheets on each product to be used, including:


1. Detailed specification of construction and fabrication.
2.

Manufacturer's installation instructions.

3.

Certified test reports clearly indicating compliance with performance requirements


specified herein.

4.

Sealant manufacturer's data on surface preparation and application for each type of
sealants proposed.

E. Shop Drawings:
Indicate dimensioning, general construction, specific modifications,
component connections, anchorage methods, hardware, and installation procedures, plus
the following specific requirements.
1. Elevate entire openings of system.
2.

Indicate conditions at adjacent and dissimilar construction, corners, terminations,


parapets, soffits, sills, etc.

3.

Indicate anchorage details, including dimensioning for sizing and setting embedded
items, expansion joints both vertically and horizontally.

4.
5.

Indicate glass types, sizes, and edge clearances.


Indicate jamb, head, sill, and corner conditions and specific anchorage details for each
situation.

F. Selection Samples: For each finish product specified, two complete sets of color chips
representing manufacturer's full range of available colors and patterns.
1. Finish selection: Glass connector hardware.

G.

2.

Glass: 305 mm by 305 mm (12 inches by 12 inches) sample of glass.

3.

Where normal color and texture variations are to be expected, include 2 or more units
in each set of samples showing the limits of such variations.

4.

Finish shall represent color range, finish thickness, and sheen to be expected in the
finished Work.

5.

Stainless steel fixing assembly.

Verification Samples: For each finish product specified, two samples, minimum size 150 mm
(6 inches) square, representing actual product, color, and patterns.
1.

Finish selection: glass connector hardware.

2.

Glass: 305 mm by 305 mm (12 inches by 12 inches) sample of glass.

H. Quality Control Submittals: Comply with Section 01400, unless otherwise indicated.
1. Statement of qualifications for manufacturers and installers.
2.

Statement of compliance with regulatory requirements.

3.

Professional certifications.

4.
5.

Mock-up Assembly.
Field Quality Control Submittals as specified in Part 3.
a. Sealant adhesion field tests.

I.

b.

Field performance tests.

c.

Manufacturer's field services.

Contract Closeout Submittals:

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1. Operating and maintenance manuals.


2.

Special warranties.

a. Glass warranties, specified under Section 08800, including manufacturer's written certification of
compatibility between glazing material and hermetic seal.
1.7

Quality Assurance
A.

Manufacturer Qualifications: Not less than 10 years experience in the actual production of
specified products.

B.

Components shall be factory fabricated and engineered by single entity.

C.

Installer Qualifications:
1.

Not less than 10 years experience with structural silicone systems.

2.

Successfully completed not less than 5 comparable scale projects using this system.

D.

Regulatory Requirements:
1.

E.

Where safety glass is indicated or required by authorities having jurisdiction, provide


type of products which comply with ANSI Z97.1 and testing requirements of 16 CFR,
Part 1201 for category II materials.

Engineering Qualifications and Certifications: Perform design and engineering work of this
section under direct supervision of a professional engineer registered in the state of the
project location.

F. ** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking
such a precaution. The following is one example of how a mock-up on a large project might
be specified. When deciding on the extent of the mock-up, consider all the major different
types of work on the project. Delete if not required.
G.

Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and


application workmanship.
1. Do not proceed with remaining work until workmanship, color, and sheen are approved
by Architect.
2.

Refinish mock-up area as required to produce acceptable work.

3.

To review details and interfaces with associated/ adjacent components including


interior finishes.

4. Arrange for inspection to be carried out jointly with the Engineer. Obtain approval of
appearance before proceeding. Retain mock-up in undisturbed condition until
completion of structural glazing works.
1.8

Delivery, Storage and Handling


A.

Store products in manufacturer's unopened packaging until ready for installation.

B.

Store and dispose of solvent-based materials, and materials used with solvent-based
materials, in accordance with requirements of local authorities having jurisdiction.

1.9

Project Conditions
A.

Maintain environmental conditions (temperature, humidity, and ventilation) within limits


recommended by manufacturer for optimum results. Do not install products under
environmental conditions outside manufacturer's absolute limits.

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B.

Field Measurements: Check openings by field measurement before fabrication to ensure


proper fitting of work; indicate measurements on shop drawings.
1.

1.10

Where necessary, proceed with fabrication without measurements, and coordinate


fabrication tolerances to ensure proper fit.

Project Warranty
A.

1.11

Contractor/manufacturer/installer has responsibility for an extended Corrective Period for


work of this Section for a period stated from date of Substantial Completion against all the
conditions indicated below, and when notified in writing from Owner,
Contractor/manufacturer/installer shall promptly and without inconvenience and cost to
Owner correct said deficiencies.
1.

Manufacturer Warranty: Provide twelve year warranty for design and materials
provided. Provide written requirements for notification of manufacturer and terms for
maintaining warranty provisions.

2.

Installer Warranty: Warrant the installation for a period of five years for installation and
repairs of failures. Provide written requirements for notification of installer and terms
for maintaining warranty provisions.

3.
4.

Stress breakage resulting from improper framing design.


Breakage resulting from chipped or damaged edge conditions from original installation
or thermal stresses.

5.
6.

Water and air infiltration in excess of performance requirements specified herein.


Sealant failure, both around perimeter and within curtain wall system.

Design / Performance Requirements


A.

Generally: Requirements specified in this section apply to the entire structural glass
assembly, including flashings and junctions with adjacent parts of the building. Full
allowance must be made for deflections and other movements.

B.

Structural Performance: Design and construct curtain wall system to withstand loading
requirements not less than specified herein.

1.

Wind Loads: Design and construct system based on ANSI/ASCE-7 criteria for wind load.

C.

Safety Factor for Design: Ultimate load capacity of total system, including glass, sealants,
glazing tapes, frame components, and connections to structural frame shall be designed
and fabricated to withstand a wind pressure of 1.5 times "Design Wind Load" without failure
of any components.

1.

Design ultimate load capacity of anchor components to withstand 2.0 times "Design Wind
Load" without failure.

D.

Integrity: Determine size(s) and thickness(es) of glass panes, types and locations of
assembly fixings and supports and other structural requirements in accordance with BS
6262 or CP3, chapter V Part 2 to ensure that the structural glass assembly will resist all wind
loads, dead loads and design live loads, and accommodate all deflections and thermal
movements without damage.

E.

Thermal and Differential Movement: Design and construct curtain wall system to
accommodate anticipated movement indicated herein, without damage or deterioration to
glazing or gasket systems; without buckling, opening of joints and glass breakage.

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1. Thermal and differential movement within system (both directions).


2.

Thermal and differential movement between system and adjacent construction.


a.

Movement between curtain wall framing and brick veneer.

b.

Movement between curtain wall framing and roof parapets.

c.

Movement between curtain wall framing and long term shortening of structural
frame (creep) and deflection of structural framework (sway).

3. Vibration harmonics, window whistle, noise caused by thermal movement and thermal
movement transmitted to other systems. Loosening, weakening, or fracturing of
attachment or components of system is not permitted.
4. Base thermal movement on temperature differential of not less than 77 degrees C (170
degrees F).
F. Air Infiltration: Installed system shall conform to the following minimum standards when
tested to comply with ASTM E283.
1.
G.

Fixed wall area: Test pressure 30.5 kgf/sq m (6.24 psf): 12 Lm/sq.m (0.04 cfm/sf)
allowable.

Water Resistance: Installed system shall conform to the following minimum standards when
tested to comply with ASTM E 331.
1.

No water penetration to interior surface.

2.

Test pressure regardless of location: Static Water at 73 kg/sq m (15 psf): No Leakage.

H.

Heat Conservation: The average thermal transmittance (U-value) of the structural glass
assembly must be not more than 5.0 W/mK.

I.

Condensation: Must not form on the internal surfaces of glass panes or units in the
following conditions:
1. External: Summer: 52C maximum @ 100% RH
2. Winter: 7C minimum @ 55% RH
3. Internal: Summer 22C @ 55% RH
4. Winter

J.

22C @ 55% RH

SOLAR AND LIGHT CONTROL: Glass panes or units must have:


1. Total solar energy transmission of not more than 85% of normal incident solar radiation.
2. Total light transmission of not less than 85 %.

K. THERMAL SAFETY: Glass panes or units must resist thermal stress generated by orientation,
shading, solar control and construction.
L.

ACOUSTIC PROPERTIES: The following minimum sound reduction indices to BS EN ISO 1403 must be achieved between internal and external surfaces of the structural glass
assembly: 25dB when tested on site.

M.

ACCURACY OF ERECTION: Allowing for manufacturing and installation tolerances, the


maximum permitted deviation in glass joint width is 4 mm.

N.

SECURITY: All threaded assembly fixings and assembly support fixings must be locked or
pinned at the completion of structural glazing to prevent rotation due to building
movement or unauthorized adjustment.

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O.

ELECTRICAL CONDUCTIVITY AND EARTH BONDING of the structural glass assembly must
be in accordance with BS 6651 and BS 7671.

P.

DURABILITY: Products used in the structural glass assembly must not be liable to attack
by fungi, insects or vermin.

Q.

Submit to the Engineer a schedule for maintenance and for replacement of sealants and
secondary components.

1.12

Testing
A.

PROJECT TESTING (SITE)


1. At an agreed stage during the preliminary installation on site arrange for
section of the structural glass assembly by an approved authority for:

testing of a

2. Protect building structure, components and finishes from any damage consequent
upon testing.
3. Installation of general areas of the structural glass assembly must not continue until
site test results and reports showing compliance with this specification have been
submitted to the Engineer.
a. Water penetration.
b. Wind resistance safety test.
B. TEST SPECIMEN
1. Min. 4 modules of entrance screen together with bulkhead and 4 modules of skylight.
2. Features: all fixings, components.

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Part 2

Products

1.1

Manufacturers: (Refer to approved list)

1.2

Components
A.

Glass:
1. Refer to Section (8800) Glass and Glazing
a. Panels to be clean and free from obvious scratches, bubbles, cracks, rippling,
dimples and other defects.
b.

Edges generally undamaged. Shells and chips not more than 2 mm deep and
extending not more than 5 mm across the surface are acceptable if ground out.
Edges must be flat ground and arises slightly ground, suitable for sealant jointing.

c. Dimensional tolerances
strengthening:
i.

measured

before

any

thermal

toughening/heat

Pane dimensions < 1 m: 1 mm.

ii. Pane dimensions >1 m: 2 mm.


iii.

Pane squareness: Not more than 4 mm difference in diagonal measurements.

iv.

Hole positional tolerance: 1 mm from single datum point.

v. Hole diameter tolerance: 1 mm.


d.

Distortional tolerances
strengthening:
i.

measured

after

any

thermal

toughening/heat

Maximum bow: 0.2% of pane dimension.

ii. Maximum roller wave:


iii.

For 3 to 5 mm glass: 0.5 mm

iv.

For 6 to 10 mm glass: 0.3 mm

v. For 12 mm and thicker glass: 0.15 mm.


vi.

Maximum edge dip:

vii.

For 3 to 5 mm glass: 0.8 mm

viii. For 6 to 10 mm glass: 0.5 mm


ix.

For 12 mm and thicker glass: 0.25 mm.

B. Structural Silicone Sealant: Single component silicone elastomeric sealant.


1.
C.

Acceptable manufacturers and products: Dow Corning: Formulation determined by


glazing system manufacturer.
Fittings:

1.

Splice Plates: Fin splice plates shall be a minimum thickness of 8mm (5/16 inch).

2.

Countersunk Bolts: Bright machine finished, socket head bolt with hexagonal shank,
stainless steel Type 303.

3.

Base Metal and Finish: As scheduled. Refer to drawings.

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4.
D.

E.

All structural bolts to carry an S.A.E. grade or A.S.T.M. specification as defined on the
drawings.
Spider Fittings:

1.

All structural bolts to carry an S.A.E. grade or A.S.T.M. specification as defined on the
drawings.

2.
3.

No exterior plates, caps, disks or buttons will be permitted.


Base Metal and Finish: As scheduled. Refer to drawings.

Stainless Steel Assembly Fixing:


1. Castings and machined fittings: To BS EN 10088-1, grade 1.4401 (BS 1449-2, grade 316)
2. Plate
and
strip:
(BS 1449-2, grade 316).

To

BS

EN

10088-2,

grade

1.4401

3. Bars, rods and sections: To BS EN 10088-3, grade 1.4401 (BS 1449-2, grade 316).
4. Fasteners: Austenitic stainless steel, to BS EN ISO 3506-1 and 2, grade A4.
F.

Aluminum Alloy Assembly Fixing/Supports:


1. Extrusions: To BS EN 573-3, alloy designation EN AW-6063 (BS 1474, grade 6063).
2. Plate and strip: To BS EN 485, BS EN 515 and BS EN 573.

G.

Brass Assembly Fixings:


1.

H.

Castings, extrusions, stampings, plate, and strip to be brass of nominally 60% copper:
40% zinc content.

Accessories and Hardware:


1. Provide heavy-duty hardware units in size, number and type recommended by
manufacturer for entrance type required. Finish exposed parts to match door finish,
unless otherwise indicated.

Part 3

Fabrication and Installation

3.1 Examination
A.

Verification of Conditions: Examine areas and conditions under which Work is to be


performed and identify conditions detrimental to proper and or timely completion.
1.

Do not proceed until unsatisfactory conditions have been corrected.

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3.2 Installation
A.

Workmanship Generally:
1. Fabricate and install structural glass assemblies in accordance with specified
requirements.
2. Fabricators and installers must employ competent structural glass assembly operatives.
Provide records of their experience to the Engineer on request.
3. Machine cut and drill all glass, assembly fixings and assembly supports in the workshop.
4. Site drill or cut into structure only in approved locations.

B. Install curtain wall system to comply with manufacturer's instructions.


1. Comply with AISC "Manual of Standard Practice" for installation of steel elements.

C.

2.

Plate to plate joints of glass are sealed with silicone sealant. Joint dimensions shall be
designed to be compatible with sealant properties and live load movement of the
structure.

3.

Bolt Torque: Torque bolts to torques specified on shop drawings using calibrated tool.
Lock torqued bolts into position to prevent back off. Reset calibrations regularly to
ensure accurate torqueing.

Suitability of Structure:
1. Not less than 4 weeks before commencement of structural glazing, survey the
supporting building structure and any assembly supports erected by others, checking
line, level and fixing points. Report immediately to the Engineer if the structure is
unsuitable for structural glazing.
2. Coordinate survey for structural glazing with any other survey(s) for adjacent cladding.

D.

Structural Glazing:
1. Set out glazing straight, parallel, and truly aligned in level and plane. Orientate glass
panes or units to ensure uniformity of appearance.
2. Protect all installation tools to reduce risk of damage to glass.
3. Isolate metal surfaces of assembly fixings from direct contact with glass.
4. Tighten all assembly fixings/assembly support fixings to manufacturers recommended
torque figures.
5. Isolate dissimilar metal fixings/assembly supports to prevent electrolytic corrosion.

E. Sealed Glass to Glass Joints:


1. Sealant: Silicone to BS 5889, type A or B, neutral curing where in contact or close
proximity to other products and finishes which may be adversely affected by acetoxy
curing.
2. Manufacturer and reference: to approval of recommendation of system manufacturer.
3. Colour: black to approval.
F. Doors:
1. Allow for differential movement between suspended structural glass assemblies and
base supported doors.
2. Set out and install with head, jamb and bottom clearances required by the
fittings/ironmongery manufacturer.
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3. Carefully assemble and fix fittings/ironmongery using matching fastenings supplied by


the manufacturer.
4. At Practical Completion check, adjust and lubricate as necessary to ensure correct
functioning.
G.

Erection Tolerances: Installed system shall be less than the limits specified herein. Shim
system to maintain tolerances.
1. Limit variations from plumb, level, or dimensional angle to the following:

2.

a.

Not more than 3 mm (1/8 inch) deviation in 1 story height, in 3 m (10 foot) vertical,
angular run, or in 6 m (20 foot) horizontal run.

b.

Not more than 6 mm (1/4 inch) deviation in 12 m (40 foot) run, in any direction.

c.

At battered wall areas, plumb is defined to match indicated slope.

Limit variations from location (theoretical calculated position in plan or elevation based
on established floor lines and column lines), including variations from plumb and level,
to the following:
a.

Not more than 9.5 mm (3/8 inch) total deviation for member at any location.

b.

Not more than 3 mm (1/8 inch) change in deviation for member for 3 m (10 foot)
run.

H. Weathering Sealants: Install sealants as indicated and required to achieve water and airtight
assembly, complying with requirements of curtain wall manufacturer and Section 07920.
1. Clean and prime joints as recommended by sealant manufacturer. Install sealant and
related backing material around perimeter of frames.
2.
3.3

Apply sealant filling joint and tool smooth to insure full contact with adjacent surfaces.
Strike off excess material.

Field Quality Control


A.

B.

Sealant Adhesion Field Test: Comply with the following.


1.

Weathering Sealant Adhesion: After liquid-applied sealant is fully cured, perform


sealant adhesion test according to sealant manufacturer's recommendations.

2.

Structural Glazing Sealant Adhesion: After sealant is fully cured, perform not less than
2 adhesion tests for structural silicone sealant complying with AAMA Structural Sealant
Glazing Systems Design Guide.

Manufacturer's Field Services: Field engineer from curtain wall manufacturer shall visually
inspect the system at the following stages to ensure compliance with manufacturer's
recommendation for installation.
1.

Prior to erection, verify structural support system is within tolerances and proper
alignment.

2.

During installation: Provide periodic inspection during installation at critical stages of


each curtain wall system.

3.

Upon completion of installation: Inspect entire system for areas of non-conformance


to either manufacturer's recommendations or mock-up test report recommendation.
4. Issue written report within 48 hours of each Site inspection to Contractor and
Architect.
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3.4

Cleaning and Protection


A.

Clean metal and glass surfaces complying with manufacturer's recommendations prior
to Substantial Completion, exercising care to avoid damage to protective coatings
and finishes. Remove excess glazing and sealant compounds, dirt, and other
substances. Touch up factory finish.

B.

Remove any cement and plaster based spillage whilst wet.

C.

Prevent staining, scratching and other disfigurement during installation and by


following trades.

D.

Initiate and maintain protection and other precautions required to ensure that system
will be without damage or deterioration (other than normal weathering) at time of
acceptance.

E.

At Practical Completion or when otherwise agreed with the Engineer, remove any
protective coverings and thoroughly clean glass and fixings/supports with mild
detergent solutions approved by the system manufacturer.
-----End of Section-----

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