JG A Ref Only REV

ARIEL CORPORATION
35 BLACKJACK ROAD
MOUNT VERNON, OHIO 43050
MAIN TEL:
MAIN FAX:
PARTS TEL:
PARTS FAX:
(614) 397-0311
(614) 397-3856
(614) 397-3602
(614) 393-5054
.
THIS PARTS BOOK IS FOR

REFERENCE ONLY!! .
OPTIONAL EQUIPMENT IS NOT INCLUDED AS PART
OF THIS INFORMATION, AND SHOULD NOT BE USED',
TO ORDER PARTS FROM.
IF INFORMATION IS REQUIRED FOR A PARTICULAR
COMPRESSOR FRAME, COMPRESSOR CYLINDE~ O'R ,
HEAD END VARIABLE VOLUME CLEARANCE. POCKET,
THE ITEMS MODEL AND SERIAL NUMBER SHOULD
BE OBTAINED BEFORE CALLING THE FACTORY
FOR INFORMATION OR ORDERING PARTS. TIllS' "
WILL HELP TO ASSURE THAT OPTIONAL EQUIPMENT
IS NOT OVERLOOKED AND THAT THE AGE OF THE
EQUIPMENT IS TAKEN INTO CONSIDERATION.
JG / JGA - ASSE:MBLY FLOOR DATA

REQUIRED FASTENER TIGHTENING TORQUE:
FASTENER
Main Bearing Cap - Cap Screw
Connecting Rod Cap - Cap Screw
Crosshead Pin Ibm Bolt - Lock Nut
Spacer Bar - Cap Screw
Crosshead Guide To Frame - Cap Screw
Distance Piece To Crosshead Guide - Cap Sc.
Distance Piece To Cylinder (11" JG) - Cap Sc.
Crosshead Guide To Cylinder - Cap Screw
Eccentric Vernier Cap - Cap Screw
Idler Sprocket Thru Bolt - Lock Nut
Rod Packing - Cap Screw
Piston Nut
Crosshead Nut
Valve CaplCyl HeadlUnloader - Cap Screw
Seating Studs in Cylinder
Distribution Block Tie Rod - Nut
Distribution Block Divider Valve - Screw
Grade 5 - Cap Screw
Grade 5 - Cap Screw
18
SIZE
112--13
112--20
3/8--24
5/8--18
112--13
112--13
3/8-16
112-13
5/16-18
112--20
1/2-13
7/8-12
1-12
3/8-16
7/16-14
112-13
5/8-11
3/4-10
7/8--9
1-8
3/8--16
7/16-14
1/2--13
5/8--11
3/4--10
7/8-9
1-8
1/4--28
114--28
1/4--20
114--28
TORQUE - LB x FT
TYPE
58
12 Point
67
12 Point
21
Hex - Flexloc
92
Hex- Grade 9
58
12 Point
58
12 Point
18
Socket Head
58
12 Point
12
Hex - Grade 9
Hex - Drill & Pin
~O
33
12 Point
222
Ariel Design
300
Ariel Design
18
Hex - Grade 8 or 9
29
Hex - Grade 8 or 9
44
Hex - Grade 8 or 9
79
Hex - Grade 8 or 9
140
Hex - Grade 8 or 9
230
Hex - Grade 8 or 9
340
Hex - Grade 8 or 9
10
Dog Point
15
Dog Point
22
Dog Point
40
Dog Point
70
Dog Point
115
Dog Point
170
Dog Point
72 LB xIN
Hex
108 LB xIN
Socket Head
46 LBx TN
Hex - Grade 5
54 LB xIN
Hex - Grade 5
Added Allowable Balance Weights
REV
PAGEl
ER-32.1
JG / JGA - ASSE1\1BLY FLOOR DATA
REQUIRED FASTENER TIGHTENING TORQUE Cont.:
FASTENER
Grade 5 - Cap Screw
Grade 5 - Cap Screw
Grade 5 - Cap Screw
Grade 5 - Cap Screw
Grade 5 - Cap Screw
SIZE
5/16-18
3/8--16
3/8--24
7/16-14
112--20
TYPE
TOROUE-LBxFT
Hex - Grade 5
8
14
Hex - Grade 5
Hex - Grade 5
17
Hex - Grade 5
23
Hex - Grade 5
41
Notes:
1. Threads are to be clean and free of bUTTs.
2. Torque values are based on the use of petroleu!J1 type lubricants on both the $"eads and seating
swfaces. Use a lubricating oil or Lubriplate 630, except for stainless steel compressor rods~ use NeverSeez. Molybdenum disulfide lubricants and Never-Seez are not to be used for fastener lubrication, unless
specified, or excessive stresses can result with the listed torque values. Any tear down of internal
crankcase parts, after testing, requires the re-cleaning and re-lubricating of threads and seating surfaces.
3. LBxIN/12=LBxFT
4. Calibrated torque wrenches are to be used by qualified Assembly Personnel to achieve the required
fastener tightening torque for all critical parts, except for the crosshead balancellock nut which may be
tightened using the "tried and true" slugging procedure.
5. When using a torque mUltiplier on larger fasteners, divide the desired fastener torque value by the
actual mechanical advantage (which accounts for frictional loss thru the multiplier), rather than multiplier
design mechanical advantage, to determine torque wrench setting. Example: An X4 torque multiplier,
model TD-I000 has a desib'll mechanical advantage of 4.0, but an actual mechanical advantage of3.6.
6. For applications requiring the use of a boxed end or crowsfoot adapter with a torque wrench to reach
not readily accessible fasteners, the torque wrench setting will not be the actual torque applied to the
fastener, except when the adapter is at a right angle to the torque wrench. The ratio of the torque at the
fastener to the torque wrench setting is a function of adapter length, measured parallel to the torque
wrenc~ and the length ofthe torque wrench, measured from the square drive to the center point ofthe
pull on to handle:
Tw = Ta (_L_) Where~- Tw = Torque Wrench Setting L+A
Ta = Torque Required at Fastener
L = Length ofWrench, from drive to center of pull
A = Length of Adapter~ measured parallel to wrench
7. \Vhen studs are specified for cylinder applications, tighten stud-nuts to the same values as cap screws
in similar applications.
PAGE 2
DRAWN: 9-23-94
BY: DFS
REV: 1
ER-32.1
JG / JGA - ASSE~L Y FLOOR DATA

CLEARANCES - INCHES:
Crankseal (Feeler Gauge - Centered)
Crankshaft Thrust (End)
Crankshaft Journal Bearing (Jack)
Crankshaft Pin To Connecting Rod Bearing (Jack)
Connecting Rod Thrust (Side)
Crosshead (Babbitted Iron) To Guide
Crosshead (Babbitted Bronze) To Guide
Piston End Clearance - Double Acting
Piston End Clearance - Tandem
Piston End Clearance - Crank End
Piston End Clearance - Head End
0.008 to 0.010
0.0035 to 0.0110
0.0005 to 0.0035
0.0005 to 0.0030
0.0070 to 0.0160
0.006 to 0.010
0.008 to 0.012
0.070 to 0.125
0.070 to 0.160
1/3 of Total 0.007
2/3 of Total 0.007
TOLERANCES - INCHES:
5.750 to 5.752
5.742 to 5.744
5.740 to 5.742
Crosshead Guide Bore

Crosshead - Babbitted Iron
Crosshead - Babbitted Bronze
MAXIMUM ACCEPTABLE PISTON ROD RUNOUT - INCHES:

0.001
0.0005
Vertical
Horizonal
ALLOWABLE BALANCE WEIGHTS - DIFFERENCE

Opposing Throws
Framel (Lg Total Wt - Sm Total Wt)
L~ASS
1.0
4.0
QUANTITY OF VCI 300 (Vapor Corrosion Inhibition in drained crankcase):
FRAME THROW SIZE

2
4
6
PAGE 3
YCI 300 - FLUID OUNCES

3
10
16
Unless otherwise specified by Engineering for specific order.
DRAWN: 9-23-94
BY: DFS
REV: 1
ER-32.1
------------
==~EJd.
ARIEL
JG and JGA
COMPRESSORS
COMPRESSOR FRAME SPECIFICATIONS

JG/2
JG/4
JGA/2
JGA/4
JGA/6
3-Y2
3-Y2
to 1400
to 1400
to 1800
to 1800
to 1800
Piston speed, FPM
to 817
to 817
to 900
to 900
to 900
Number of throws
to 235
to 470
to 255
to 510
to 765
10-~
10-~
10-~
10-~
10-~
Maximum Width, inches
83
83
83
83
83
Maximum Length, inches
32
56
32
56
80
Approximate Weight, lbs.
2,100
4,600
2,100
4,600
7,300
Oil Pump Capacity, GPM
12
4,000
7,000
5,000
8,000
11,000
10
10
16
18,000
18,000
18,000
18,000
18,000
9,000
9,000
9,000
9,000
9,000
10,000
10,000
10,000
10,000
10,000
9,000
9,000
9,000
9,000
9,000
Stroke, inches
RPM
Horsepower
Crankshaft <L (from bottom), inches
Oil Heat Rejection, BTU/HR

Sump Capacity, gallons
Internal Rod Loads
Double Acting
Compression + Tension, lbs.
Tension, lbs.
Compression, lbs.
Single Acting
Tension, lbs.
==(1 A~IEL)--------.- - - - - - - - - - - - - - _ . _ - - - - - - - - - - - - - - - ...-
t-.
CYLINDERS
The first Ariel cylinders were designed in the latt:
1960's. Earlier research indicated that modern high
speed, short-stroke cylinders do not require the
water cooling necessary to the previous generation
of compressor cylinders. The innovative design of
Ariel cylinders eliminates major maintenance
problems associated with water cooling such as
scaling and corrosion and avoids preheating of inlet gas, reduces gas pulsations, reduces pressure
drops and enhances overall efficiency. Piping is
greatly reduced. There is no parasitic drain of
horsepower from a water pump. Overall weight is
considerably reduced as is the cost of fabrication.
JG Cy/i;;der
Ariel Cylinders, combined with the innovative
design of the entire Ariel compressor, have earned Ariel the reputation for the lowest
operating and maintenance costs of any gas compressor available today.
CYLINDER SPECIFICATIONS
CLASS
OPERATION
MATERIAL
BORE
MAWP
3 JG
Double Acting
Ductile Iron
2-3/4" - 3"
2550 psi
3-5/8 JG
Double Acting
Ductile Iron
3-3/8" - 3-5/8"
1270 psi
4-1/8 JG
Double Acting
Gray Iron
3-7/8" - 4-1/8"
1270 psi
5-1/8 JG
Double Acting
Gray Iron
4-3/4" - 5-1/8"
865 psi
6-1/2 JG
Double Acting
Ductile Iron
6-1/8" - 6-1/2"
635 psi
7-1/2 JG
Double Acting
Ductile Iron
7-1/8" - 7-1/2"
600 psi
8-7/8 JG
Double Acting
Gray Iron
8-1/2" - 8-7/8"
375 psi
11 JG
Double Acting
Gray Iron
10-1/2" - 11"
190 psi
13-1/2 JG
Double Acting
Gray Iron
13"
125 psi
1-3/4 JGT
Tandem-SAHE
Forged Steel
1-1/4", 1-1/2", 1-3/4"
5280 psi
1-3/4 JGT-HP
Tandem-SAHE
Forged Steel
1-1/4", 1-1/2", 1-3/4"
6100 psi
3JGT
Tandem-SACE
Ductile Iron
2-1/2 JOT
Tandem-SAHE
Forged Steel
2-1/4" - 2-1/2"
3500 psi
3-5/8 JGT
Tandem-SACE
Ductile Iron
3-3/8" - 3-5/8"
1270 psi
3JGT
Tandem-SAHE
Ductile Iron
2-3/4" - 3"
2200 psi
5-1/8 JOT
Tandem-SACE
Gray Iron
4-3/4" - 5-1/8"
865 psi
3-5/8 JOT
Tandem-SAHE
Ductile Iron
3-3/8" - 3-5/8"
1270 psi
6-1/2 JGT
Tandem-SACE
Ductile Iron
6-1/8" - 6-1/2"
635 psi
4-1/8 JOT
Tandem-SAHE
Ductile Iron
3-7/8" - 4-1/8"
1270 psi
8-7/8 JGT
Tandem-SACE
Oray Iron
8-1/2" - 8-7/8"
375 psi
- 13-1/2"
2-3/4" - 3"
2550 psi
FEATURES
Rugged Crankcase Heavily ribbed, high strength alloy cast iron base with
removable lightweight, aluminum top cover.
Heavy Duty Crankshaft One piece, precision machined with integral
counterweights. Surface hardened ductile iron.
JOI2-JOAI2 Frame
Precision Bearing Shells
Precision-machined, tri-metal main and connecting
rod bearings.
Rugged Crossheads and Guides
Cast iron crosshead guides, external ribbing and removable side covers. One piece, long life crossheads with direct full pressure
lubrication at top and bottom for minimum wear. Hardened and ground, steel crosshead
pins.
Rigid Connecting Rods

fO forged steel connecting rod
Four bolt, heavy duty "H" section connecting rod.
Ductile iron.
Quiet Auxiliary Drive Fully enclosed and continuously lubricated chain drive
adjusted by positive positioning eccentric vernier.
Oil and Dust Seal
JOl4 crankshaft
Foolproof, non-contacting crankshaft oil seal plus reliable
non-wearing dust seal.
Proven Cylinder Design Gray or Ductile iron non-eooled compressor

cylinders with ample nozzles and large gas passages.
High Strength Bolting
Grade 8 bolts or B-7 studs on all pressure parts. All
bolting designed for accessibility.
Full array of crossheads and nuts for precise balancing of

opposing pistons.
Efficient Valving Proven plate type valves for modern speeds with velocities
adhering to established low speed standards.
Durable Pistons
One piece, wear resistant ductile or gray iron in all diameters.
Stout Piston Rods Short, stiff, precision ground alloy steel piston rods with
locking crosshead nut. Close tolerance threads are 1/8" under rod diameter for easy installation through packing.
Full Pressure Lubrication A chain driven lube oil pump provides pressurized cooled oil through a full flow oil filter to all moving parts in frame. A block distribution
system supplies metered oil to cylinder walls and rod packing. Stainless steel tubing used
throughout.
Ductile iron crossheads. babbited shoe surface. full-jloating

crosshead pin with "through-bolt" and end caps.
Head-End Variable Volume Pocket Unloaders Ductile iron with

stainless steel stem, sealed by Teflon Chevron packing and protected by machine tool grade
bellows.
Serviceability
Entire unit is designed for ease of repair. All components are readily
accessible.
Standardization
Many components are interchangeable throughout the various
lines.
JOl2 crankshaft
Transverse Cross Section-JG/2, JG/4
Longitudinal Cross Section-JG/4
PACKAGING
Ariel Compressors are
packaged in adherence to
a strict set of standards
insuring packages compatible with Ariel's exacting quality control.
" Modern design achieving
virtually vibration-free
operation recommends
Ariel packages for use in
critical vibration areas
such as offshore platforms, pilings and barges.
Onshore, Ariel packages
Truck Mounted: High pressure injection units/or Sichuan Petroleum, near Chengdu, P.R.G. (China) JGA/4's are
easily mounteQ and
operated on trailers for maximum portability and are excellently suited to poor soil\conditions, sills, prepared sand or shell-filled f o u n d a t i o n s . " "
...
,
':-:."'"
TESTING / INSPECTION
Ariel test runs each unit for at least four
hours using a special break-in oil insuring
parts compatibility and to preset all lubrication systems. Complete machine is subjected to a thorough internal inspection
after the test-run and the inspector's plaque "
affixed to the unit. All cylinders are hydrotested to 1500/0 of maximum allowable workmg pressure.
Coal Seam Gas
Gas Gathering
Propane Refrigeration
Gas Lift
Pipeline Testing
Injection
Model JGA/6, 765 BHP, 1800 RPM, 3" Stroke
APPLICATIONS
Well Depletion
Vapor Recovery
Flare Elimination
Plant Air
Inert Gas
Seismic Air
Fuel Gas Boosting
Process Gas
Pipeline Evacuation
Air Drilling
eNG
ARIEL CORPORATION
WORLD HEADQUARTERS
Industrial Park
Mount Vernon, Ohio 43050-9482 USA
TELEPHONE: 614/397-0311
TELEX: 24-5386
FAX: 614/397-3856
REGIONAL SALES OFFICES

Calgary, Caracas,
Denver, Houston,
New Orleans, Paris,
and Singapore
'\
5M 6/94
JO & JOA
Printed in U.S.A.
ARIEL
Heavy Duty
Balanced Opposed
Compressors
OPERATOR'S MANUAL
For
MODELS:
JG, JGA, JGM, JGP
WORLD HEADQUARTERS
35 BLACKJACK ROAD, MOUNT VERNON, OHIO 43050
TELEPHONE: 614-397-0311, FAX: 614-397-3856, TELEX: 245386
MODELS: JG, JGA, JGM & JGP
MASTER INDEX
SECTION 1
DESIGN SPECIFICATIONS AND DATA
SECTION 2
OPERATING THE COMPRESSOR
SECTION 3
FRAME AND PARTS
SECTION 4
CYLINDERS
JAN. 1990
SECTION 1
SPECIFICATIONS-JG/2, JG/4, JGA/2, & JGA/4
SPECIFICATIONS-JGA/6 .. , .. , .. , .. ".,
""., " , ,
"". "".", , ", , ,1-1
,." .. " .. ".,."., .. "."", .. """
,.,.""., ,1-2
SPECIFICATIONS-JGM/l & JGP/l , , .. , , , , , , . , . , , , . , , , , , , ,
, , ... , .. , , , , .. , , , ,
SPECIFICATIONS-JGM/2 & JGP/2 . , , . , ,
, , , , .. , , , ,
, .. 1-4
1-5
TOP COVER .. , .. ,
, , , , , .. , . , .. , . ,
, .. ,
FORCE FEED LUBRICATOR PLATE
CYLINDER IDENTIFICATION PLATES

SPECIAL TOOLS,
,
,
,
,,.,,
, , .1-8
,
" .. ,
PISTON RING SIDE CLEARANCE
1-10
PISTON TO CYLINDER CLEARANCE
,
~
PISTON RING END GAPS-CYLINDERS JG & JGT

PISTON RING END GAPS-CYLINDERS JGM & JGP
,
1-9
1-10
PACKING RING SIDE CLEARANCE
1-6
1-7
ORIGINAL RUNNING CLEARANCES
ARIEL BOLTING . ,",
,,
ARIEL TOOLS
, , . , , .. , , , . , ,1-3
1-10
1-10
, , .. , .1-11
1-12
, .. ,
1-13
INSTALLATION-DOG POINT TYPE STunS
1-14
TORQUES
1-15
VALVECENTERBOLTTORQUES
1-16
JAN. 1988
INDEX 1
Transverse Cross Section-JG/2, JG/4, JGA/2, JGA/4

SPECIFICATIONS-JG/2
Stroke, inches
RPM
Piston speed, FPM
Number of throws
Horsepower
Weight (Approximate), lbs. (w/o cyls.)
Oil pump capacity, GPM
Oil heat rejection, BTUIHR
Sump capacity, gallons
Internal Rod Loads
Double Acting
Compression + Tension
Tension
Compression
Single Acting
Tension
31fz
to1400
to 817
2
to 200
2000
4
4,000
4
18,000 lbs.
9,000 lbs.
10,000 lbs.
9,000 lbs.
SPECIFICATIONS -JG/4
Stroke, inches
RPM .... oo
Piston speed, FPM ..
Number of throws
Horsepower
Weight (Approximate), Ibso (w/o cyIs.)
Sump. capacity, gallons
Internal Rod Loads
Double Acting
Tension
Compression
Single Acting
Tension
0
3 1z
oto1400
to 817
4
to 400
4000
8
.7,000
10
1
000
18,000 lbs.
9,000 lbso
10,000 lbso
~,000 lbso
SPECIFICATIONS-JGA/2
Stroke, inches
RPM
Piston speed, FPM
Number of throws
Horsepower
Internal Rod Loads
Double Acting
Tension
Compression
Single Acting
Tension
0
3
to 1800
to 900
2
to 200
2000
4
5,000
4
18,000 lbs.
9,000 lbs.
10,000 lbso
9,000 lbs.
SPECIFICATIONS - JGA/4
Stroke, inches
3
RPM
to 1800
Piston speed, FPM
to 900
Number of throws
4
to 400
Horsepower
Weight (Approximate), Ibs. (w/o cyIs.)
4000
8
8,000
10
Internal Rod Loads
Double Acting
18,000 lbs.
Tension
9,000 lbso
Compression
10,000 lbso
Single Acting
9,000 lbso
Tension
JAN. 1988
1-1
SPECIFICATIONS-JGA/6
Stroke, inches
RPM
Piston speed, FPM
Number of throws
Horsepower
Oil heat rejection, BTU/HR
Internal Rod Loads
Double Acting
Tension
Compression
Single ActingTension
JAN. 1988
3
to 1800
to 900
6
to 600
6000
12.2
11,000
16
18,000 lbs.
9,000 lbs.
10,000 lbs.
9,000 lbs.
1-2
Horizontal Cross Section-JGP/l, JGM/l

SPECIFICATIONS-JGM/l
Stroke, inches
RPM
Piston speed, FPM
Number of throws
Horsepower
Weight (Approximate), Ibs. (w/o cyls.)
Internal Rod Loads
Double Acting
Tension
Compression
Single Acting
Tension
3 11z
t01400
to 817
1
to 62.5
1200
4
4,000
2 11z
12,000 Ibs.
6,000 Ibs.
7,000 lbs.
6,000 lbs.
SPECIFICATIONS-JGP/l
Stroke, inches
RPM
Piston speed, FPM
Number of throws
Horsepower
Internal Rod Loads
Double Acting
Tension
Compression
Single Acting
Tension
3
to 1800
to 900
1
to 62.5
1200
4
5,000
2 11z
12,000 lbs.
6,000 lbs.
7,000 lbs.
JAN. 1988
6,000 lbs.
1-3
Horizontal Cross Section-JGM/2, JGP/2
SPECIFICATIONS-JGM/2
Stroke, inches
RPM
Piston speed, FPM
Number of throws
Horsepower
Internal Rod Loads
Double Acting
Tension
Compression
Single Acting
Tension
SPECIFICATIONS-JGP/2
3 112
to 1400
to 817
2
to 125
1500
.4
4,000
2 112
12,000 lbs.
6,000 lbs.
7,000 lbs.
6,000 lbs.
Stroke, inches
RPM
Piston speed, FPM
Number of throws
Horsepower
Internal Rod Loads
Double Acting
Tension
Compression
Single Acting
Tension
JAN. 1988
3
to 1800
to 900
2
to 125
1500
4
5,000
2 112
12,000 lbs.
6,000 lbs.
7,000 lbs.
6,000 lbs.
1-4
MODELS: JG. JGA. JGM & JGP
co
o
@:_l
1;J.lfil(.l~1
TOP COVER
CO
Rotation plate, located at the
drive end.
Name plate
co
------....-. Information plate:

Model, Frame serial numbers,
Stroke, Maximum and
Minimum speed, Maximum rod
load, Normal lube oil pressure,
and Low oil pressure shutdown.
IMPORTANT
WARNING PLATES
@:_c
):2)
Oil Filter Plate with installation

instructions. (See Page 2-9)
(Spin on type filter)
JAN. 1988
1-5
MODEL: JG, JGA, JGM & JGP
FORCE FEED LUBRICATOR PLATES
DrST. elK.
I NDICATDA
PIN CYCLE TIME
DATA PLATE
FOR SINGLE PUMP
DATA PLATE
FOR TWIN PUMPS
BREAKI,... SEC
IIIORMAL_ <;EC
INCREASE
(@@
PUMP STROKE
DATA PLATE
,--,,0
PUMP OUTLET
\
TO DIST.
BL0r-C_K_~
I1
PLUNGER STROKE
ADJUSTMENT
ADJUSTMENT LOCKNUT
The Force Feed Lubricator provides oil to the piston rod packing and the compressor pistons. The Lubricator
Plate gives directions for adjusting the flow of oil. If this plate is missing, please call Ariel, Mount Vernon, for
a replacement or for specific directions.
See Section 3 for MAINTENANCE INSTRUCTIONS.
See Page 2-6 for FORCE FEED LUBRICATOR OPERATING INSTRUCTIONS.
JAN. 1988
1-6
CYLINDER IDENTIFICATION PLATES
MECHANICAL INSPECTION
KEN ELKINS
Frame Serial Number Stamped

on machined surface
near inspection tag
Serial Number
Stamped on end
of Cylinder
DISCHARGE
SUCTION
Cylinder Identification Plates appear on each cylinder. The serial number is also stamped on the end of
each cylinder. as illustrated above. If any plate is missing. please call Ariel. Mount Vernon. for a replacement
or for specific directions.
NOTE:
Use the cylinder serial number in all correspondence.
JAN. 1988
1-7
SPECIAL TOOLS
2" Wrench for Hex

Crosshead Nuts
(PIN B-16)
Peg Wrench For Round

Crosshead Nuts
(PIN A-76)
>
3/4" DIA
Valve Tool For

Installing Or
Removing Valves
Piston Nut Torqueing Adaptor

For 3/4" Square Drive Torque Wrench
(PIN A-279)
VALVE TOOLS
\,
A-409
Valve Puller, 1/4 -28 UNF: 42 Rx
A-135
Valve Puller, 5/16-24 UNF: 52 Rx, 60 Rx
A-409
Valve Puller, 3/8 -24 UNF: 70 Rx, 79Rx
A-135
Valve Puller, 1/2 -20 UNF: 88 Rx, 98 Rx, 98 Rl, 117R1
,
Ifl
JAN. 1988
1-8
ARIEL TOOLS
Ariel provides those tools identified on Page 1-8 free of charge. Please contact your Distributor if you do
not have these tools.
These tools are specifically designed for use on Ariel Units. Clean all tools before use. Make sure the tool
is clea~ and held snug with the part being removed or installed. If a tool is worn or broken, please call your
distributor for a replacement. Do not use worn or broken tools.
The following tools are normally all that is required to work on an Ariel Compressor. These are in addition to the Special Tools listed on Page 1-8. Please contact Ariel if you have questions about tools used on Ariel
Units.
3/8" Square Drive Ratchet Wrench
3/8" Square Drive Breaker Bar
2" and 6" Extensions for above Ratchet
3/8" Square Drive Universal Joint
3/8" Square Drive Torque Wrench 30 Ft. Lb to 150 Ft. Lb.
7/16", 1/2", 9/16", 3/4", 15/16", 3/8" Square Drive Sockets
3/8" Hex Key and 1/4" Hex Key (Allen) for 3/8" Square Drive
1/2" x 9/16" Open End Wrench
3/8" x 7/16" Open End Wrench
5/64", 3/32", 1/8", 9/64", 5/32", 3/16", 7/32", 1/4", and 3/8" Allen Wrenches
12" Cresent Wrench
2 Medium Size Screw Drivers
1 Feeler Gage Pack
1 Awl
Babbitt Or Plastic Faced Slugging Hammer
JAN. 1988
1-9
MODELS: JG, JGA. JGM & JGP
ORIGINAL RUNNING CLEARANCES

(
JG & JGA
.005" - .010"
.0015" - .0045"
.010" - .015"
.0014" - .0039"
.0015" - .0035"
.0015" - .0035"
Crankshaft Thrust (End Clearance)

Crankshaft Journal BearingConnecting Rod Thrust (Side Clearance)
Crankoin BearingConnectinsr Rod Bushinsr to Crosshead Pin
Crosshead Bushinsr to Crosshead Pin
Crosshead to guide
Babbitt
Bronze
Cast iron
Piston end clearance
Crank end
Head end
.006" - .010"
.010" - .014"
113 of total
% of total
JGM & JGP

.005"
.0015"
.010"
.0014"
.0015"
.0015"
- .010"
- .0045"
- .015"
- .0039"
- .0035"
- .0035"
.010" - .014"
.008" - .012"
113 of total
% of total
NOTE:
These figures are mathematical design clearances. Clearances measured with feelers, lead wire,
plastic strips or by indicators will not necessarily agree because of oil films and assembly mismatch.
Piston ring grooves are four standard widths: 3/16", 1/4", 3/8", and 3/4". The manufacturing
tolerance is nominal to plus .002". The 3/4" wide grooves have two piston rings of the same width (3/8")
in the one 3/4" groove.
The standard side clearance for piston rings when new is as follows:
PISTON RING SIDE CLEARANCE

Nominal width
3/16"
1/4"
3/8"
3/4"
Teflon
.0035" - .0075"
.005" - .009"
.008" - .012"
.016" - .022"
PACKING RING SIDE CLEARANCE

..------T-efl-o-n-----I
.010" - .012"
PISTON TO CYLINDER CLEARANCE

2-3/4"
3"
3-3/8"
3-5/8"
3-7/8"
4-1/8"
4-3/4"
5-1/8"
6-1/8"
6-112"
7-118"
7-112"
8-1/2"
8-7/8"
10-1/2"
II"
13"
13-1/2"
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
.009"
.009"
.010"
.010"
.011"
.011"
.012"
.012"
.013"
.014"
.015"
.015"
.017"
.018"
.021"
.022"
.026"
.027"
- .014"
- .014"
- .015"
- .015"
- .016"
- .016\0
- .018"
- .018"
- .019"
- .020"
- .021"
- .021"
- .023"
- .024"
- .027"
- .028"
- .032"
- .033"
2-1/2"P
2-3/4"P
3
P"
3-1/4"P
3-1/2P"
3-3/4"P
4-1/8"P
4-3/8"P
4-3/4"P
5-1/8"
5-1I2"P
5-3/4"P
6-1/8"P
6-1I2"P
7-1/2"
8
"P
Cylinder bore
.007" - .011"
.007" - .011"
.007" - .011"
.007" - .011"
.009" - .013"
.010" - .014"
.010" - .014"
.011" - .015"
.013" - .018"
.013" - .018"
.013" - .018"
.013" - .018"
.014" - .020"
.014" - .020"
.016" - .022"
.016" - .022"
2-1/2"M
2-3/4"M
3
"M
3-1/4"M
3-1/2"M
3-7/8"M
4-1/8"M
4-3/4"M
5-1I8"M
5-1I2"M
5-3/4"M
6-1/8"
6-1I2"M
7-1I2"M
8
"M
.007"
.007"
.007"
.009"
.009"
.010"
.010"
.012"
.012"
.013"
.013"
.014"
.014"
.016"
.016"
- .011"
- .011"
- .011"
- .013"
- .013"
- .014"
- .014"
- .017"
- .017"
- .018"
- .018"
- .020"
- .020"
- .022"
- .022"
JAN. 1988
1-10
PISTON RING END GAPS

JG & JGT Model Cylinders
Piston
Diameter
2-3/4
3
3-3/8
3-5/8
3-7/8
4-1/8
4-3/4
Bronze 2-pc.
New
Max.
.0041 -.0083
.0045 - .0090
Bronze Segmental
New
Max.
Teflon
New
Max
.0332
.0360
.012
.014
.014
.016
5-1/8
6-1/8
6-1/2
7-1/8
7-1/2
8-1/2
8-7/8
10-1/2
11
13
13-1/2
Bronze 1-pc.
New
Max.
- .022
- .024
- .024
- .026
.088
.096
.096
.104
.021 - .031
.124
.023 - .033
.027 - .037
.030 - .040
.032 -.042
.034 - .044
.132
.148
.160
.168
.176
.027 - .033
.030 - .036
.034 - .041
.036 - .044
.039 - .047
.041 - .050
.057 - .077
.132
.144
.164
.176
.188
.200
.308
.061 - .081
.073 - .093
.077 - .097
.085 - .105
.089 - .109
.102 - .122
.106 - .126
.125 - .145
.131 - .151
.155 - .175
.162 - .182
.324
.372
.388
.409
.430
.488
.504
.580
.604
.700
.728
-------~--,--Angle Cut
Step Cut
Correct Determination of End Gap
JAN. 1988
1-11
DESIGN SPECIFICATIONS AND-DATA

!
Piston
Diameter
2-1/16 P
2-1/4 P
2-1/2 P
2-3/4 P
3
P
3-1/4 P
3-1/2 SP
3-3/4 SP
4-1/8P/SP
4-3/8P/SP
P
4-3/4
P
5-1/8
5-1/2 P
5-3/4 P
6-1/8 SP
6-1/2 SP
7-1/2 SP
8
SP
2-1/2 ~
2-3/4 M
3
M
3-1/4 M
3-1/2 M
3-7/8 M
4-1/8 M
4-3/4 M
5-1/8 M
5-1/2 M
5-3/4 M
6-118 M
6-1/2 M
7-1/2 M
8
M
8-1/2 M
8-7/8 M
10- 112M
11
M
II
---"5
PISTON RING END GAPS

JGM & JGP Model Cylinders
Bronze I-pc.
Teflon
New
Max.
New
.025 - .030
.027 - .032
.012 - .022
.088
.030 - .036
.012 - .022
.088
.033 - .040
.014 - .024
.096
.036 - .044
.021
.023
.026
.026
- .031
- .033
- .036
- .036
.124
.132
.144
.144
.012 - .022
.012 - .022
.014 - .024
.088
.088
.096
.021
.023
.026
.026
- .031
- .033
- .036
- .036
.124
.132
.144
.144
Max.
.120
.130
.144
.160
.176
.039 - .047
.042 - .052
.046 - .056
.049 - .060
.052 - .064
.057 - .077
.061 - .081
.065 - .085
.068 - .088
.073 - .093
.077 - .097
.089 - .109
.095 - .115
.188
.208
.224
.240
.255
.308
.324
.340
.352
.372
.388
.436
.460
.030 - .036
.033 - .040
.036 - .044
.144
.160
.176
.039 - .047
.042 - .052
.046 - .056
.049 - .060
.057 - .077
.061 - .081
.065 - .085
.068 - .088
.073 - .093
.077 - .097
.089 - .109
.095 - .115
.102 - .122
.106 - .126
.125 - .145
.131 - .151
.188
.208
.244
.240
.308
.324
.340
.352
.372
.388
.436
.460
.488
.504
.580
.604
_
Angle Cut
Step Cut
Correct Determination of End Gap
I FEB. 1992 I
1-12
ARIEL BOLTING
NOTE:
Ariel has selected bolting that meets strength, elongation, sealing, and locking requirements. Proper
bolting must be used and torqued to the values listed on Pages 1-15 and 1-16.
BOLT IDENTIFICATION
Hex Head Grade 8
Hex Socket meets or exceeds

Grade 8 specifications
Hex Head Grade 5
12 Point meets or exceeds

Grade 8 specifications
"Nylok" Locking Device
See Page 1-15 for Torques and Page 1-16 for Valve Center Bolt Torques.
JAN. 1988
1-13

.I
INSTALLATION-DOG POINT TYPE STUDS

The assembly of studs into tapped holes is to be as follows:
(A) Dog point type:

(1)
Installed in compressor or power cylinders:

Clean the threads of the stud and tapped hole with a recommended solvent.
Apply loctite grade 271 (to threads up to 1" in diameter) or 2 7 7 (to threads over 1"
in diameter). Torque the dog point end of the stud in the bottom of the hole with a
torque equal to one-half the value of a bolt of th"e'same thread series for the same
application.
"'-.
JAN. 1988
1-14

REQUIRED TORQUES
JG, JGA, JGM. and JGP UNITS
FASTENER
SIZE
Bearin~ Cap Bolt

Connectin~ Rod Cap Bolt
Main
Crosshead Pin Thru Bolt

Spacer Bar Bolt
Crosshead Guide to Crankcase Bolt
Crosshead Guide to
Cylinder Bolt
Crosshead Guide to CE Head
(8-7/8 JG)
Cylinder to CE HeadlDistance
Piece (11" JG)
Distance Piece Bolt
Eccentric Vernier CaD Bolt
Rod Packin2' Bolts
Piston Nut
Crosshead Nut
Valve Cap and Cylinder Head Bolts
Grade 5 Bolts
1/2 - 13
1/2 - 13
3/8 - 24
5/8 -18
1/2 - 13
UNC
UNC
UNF
UNF
UNC
TYPE
12 Point or Hex Socket
12 Point or Hex Socket
Hex Socket
Hex Head-Grade 8
12 Point
TORQUE
(FT x LBS)
58
58
21
92
58
1/2 - 13 UNC
12 Point
58
1/2 - 13 UNC
12 Point
58
3/8 -16 UNC

1/2 - 13 UNC
5/16 - 18 UNC
1/2 - 13 UNC
7/8 - 12
1 - 12
3/8 -16 UNC
3/8 -16 UNC
7/16 - 14 UNC
1/2 - 13 UNC
5/8 -11 UNC
1/4 - 20 UNC
1/4 - 28 UNF
5/16 -18 UNC
3/8 -16 UNC
1/2 - 20 UNF
Hex Socket
12 Point
Hex Head Grade 8
12 Point
Ariel Desi~n
Ariel Desi2'n
Hex Head Grade 8
Hex Socket (CE Hd 8" JGM)
Hex Head Grade 8
Hex Head Grade 8
Hex Head Grade 8
Hex Head Grade 5
Hex Head Grade 5
Hex Head Grade 5
Hex Head Grade 5
Hex Head Grade 5
18
58
12
33
222
300
18
18
29
44
79
46 (In Lbs)
54 (In Lbs)
8
14
41
NOTE:
Torques listed are for clean, oiled threads only.
When an application requires the use of an adapter with a torque wrench (to reach not readily accessible
nuts or bolts) the torque on the wrench scale may not be the actual torque applied to the fasteners.*
The ratio of actual torque at the fastener with that on the wrench scale is a function of the adapter's length
and its position in relation to the torque wrench beam and the location on that beam at which the force is applied.
Ta=TW{L~A)
Tw = Ta{_L )
L+A
Ta =
Tw =
L =
A =
Actual torque applied at socket

Torque wrench reading
Length of wrench (from sq. drive end to center point of force on handle)
Length of adapter (measured through end of adapter on a line parrallel to the center line of the wrench)
l=eL
.~
--I
FIG.2
FORCE
*The exception is when the adapter is at 90 to the torque wrench. The torque will be the same as on wrench
I JAN. 1988 I 1-15
scale (see fig. 2).

I
\
VALVE CENTER BOLT OR CENTER STUD TORQUES
FASTENER
Valve Center Bolt or
Center Stud
TYPE
Greer/
Spiralock
SIZE
1/428 UNF
5/16 - 24 UNF
TORQUE
103 IN. LBS.
168 IN. LBS.
TYPE
Drake Lock
Nut
SIZE
TORQUE
Bottom Half
Torque
103 IN. LBS.
168 IN. LBS.
16 FT. LBS.
36 FT. LBS.
73 FT. LBS.
130 FT. LBS.
Greer Spiralock
(1 Piece)
~
'. ..
dffi
,
I
t!"
1
FASTENER
Drake Lock Nut
(2 Piece)
,.,v.
\-.
\)
~(\
IJ
~::l -?
Top (Locking)
- ...
Half~
Bottom
<Half
1/4 - 28 UNF
5/16 - 24 UNF
3/8 - 24 UNF
1/2 - 20 UNF
5/8 - 18 UNF
3/4 - 16 UNF
Top Half
Torque
66 IN. LBS.
96 IN. LBS.
8 FT. LBS.
20 FT. LBS.
40 FT. LBS.
70 FT. LBS.
l'
I
JAN. 1988
1-16
SECTION 2
START UP CHECK LIST
2-1
MAXIMUM ALLOWABLE WORKING PRESSURE
2-4
FILLING SUMP & PRIMING-MAIN LUBE OIL SYSTEM
2-5
FORCE FEED LUBRICATION SYSTEM, RUNNING CONDITIONS, & STOPPING
2-6
FRAME LUBRICATING SYSTEM-DESCRIPTION
2-7
LUBE OIL SYSTEM
2-8
LUBE OIL STRAINER, LUBE OIL FILTER, & FILTER INSTALLATION INSTRUCTIONS
2-9
LUBRICATION
/'
\--.
_.. 2-10
LUBE OIL PUMP & LUBE OIL PRESSURE
2-11
LOW OIL PRESSURE SHUTDOWN
2-12
FORCE FEED LUBRICATOR SySTEM-DESCRIPTION
2-13
FORCE FEED LUBRICATOR ADJUSTMENT
2-14
FORCE FEED LUBRICATION SYSTEM
2-15
PACKING TUBING AND DISTANCE PIECE VENTING
2-16
PACKING LUBRICATION AND VENTING
2-17
FOR SAFE OPERATION

DO NOT ATTEMPT TO START-UP UNIT WITH
OUT REFERRING TO THIS SECTION. IT IS
ALSO ESSENTIAL TO REFER- TO THE
PACKAGER'S OPERATING MANUAL.
JAN. 1988
INDEX 2
START UP CHECK LIST
Compressor Model
Cylinder Serial No. C-
C-
Serial No. FC-
C-
C-
Rated Speed
Driver
Packager Unit #
Start Up Date
Packager
Date Packager Shipped
Serviceman
Location
Field Telephone Number
Make and Grade of Oil
Customer
Field Contact
Unit Location
_
Unit Location
PRIOR TO STARTING
YES
1.
Do you have a parts book, instruction manual, special tools, and

spares?
2.
Have you checked the design limitations for the compressor model
such as rod load, maximum and minimum speed, discharge
temperature?
3.
Have you determined what the design operating conditions are?

Suction Pressure
Discharge Pressure
Maximum RPM
4.
PSIG Suction Temperature

PSIG Discharge Temperature
Minimum RPM
_
NO
of
of
Have the compressor feet and crosshead guide support been shimmed so the machine is not twisted or bent?
4a. Have you checked crosshead clearances on all corners?

Throw #1
Throw #2
Throw #3
Throw #4 _ _
5.
Have the piping and supports been checked to be sure they do not
bend compressor?
6.
Has the compressor to driver alignment been checked? (Maximum

allowable .005 TIR) Has coupling bolt torques been rechecked?
Record Dial Indicator Readings Here
-8--87.
Has the crankshaft thrust clearance been checked?

Record Here
_
JAN. 1988
2-1
START UP CHECK LIST

YES
NO
JAN. 1988
7a. Have the piston end clearances been checked?

Throw # 1
HE
CE
Throw #2
HE
CE
Throw #3
HE
CE
Throw #4
HE
__
CE
__
8.
Has the crankcase been fitled with oil to the proper level?
9.
Has proper oil been installed if extreme ambient conditions exist or

special gases are compressed?
10.
Is the compressor crankcase oil level control working, set to proper

level and the supply valve open? Does the low level shutdown
work?
11 .
Has the recommended oil filter element been installed?
12.
Are the oil filter element and all lube oil piping primed with oil?
13.
Is the low oil pressure shutdown installed and tubed correctly to the
downstream side of the filter?
14.
Does the low oil pressure shutdown work?
15.
Is there an oil cooler?

(Maximum oil temperature 180F)
15a. Is there a temperature control valve if oil is air cooled?

16.
Is the crankcase breather element clean and oiled?
17.
Is the force feed lubricator box filled with oil?
18.
Is the force feed lubrication system primed?
19.
Is the force feed lubrication system no flow shutdown installed and

working?
20.
Is the force feed blowout assembly installed? Check disc for color?
Blue is standard.
21 .
Have you checked the lubricator instruction plate or the instruction

book for proper lube feed rate?
22.
Is there a working vibration shutdown mounted on the compressor?
23.
Are the primary and secondary packing vents and the distance piece
vents open, and where necessary, tubed off of the skid or out of the
building?
24. Is there some method of suction pressure control?
/'
25. Are the suction pressure, interstage pressure and discharge

pressure shutdowns set and working?
2-2
START UP CHECK LIST

YES
NO
YES
NO
26. Are safety valves installed and working to protect cylinders and pip
ing for each stage of compression?
27. Are the discharge temperature shutdowns installed, set and working?
28. Have the gas suction lines been blown out to remove water, slag,
dirt, etc.?
29. For gas starting units, have you rolled the machine with the starter
to make sure it is free? The oil pressure should come up noticeably
while rolling on the starter.
For electric driven units, compressor must have prelube pump. Did
you prelube compressor prior to starting? Does the motor rotation
arrow match that of the compressor?
30. For other drivers, have you barred the machine over by hand to
assure it is rolling free?
31. For machines compressing a combustible gas, have the piping and
compressor been purged to remove all air?
32. Packagers Start-Up and Operating Instructions for the unit shall be
reviewed by the packager's representative with the unit operator.
1.
AFTER STARTING
Did the oil pressure come up immediately?
2.
A~e
3.
Any strange noises or shaking in the compressor?
4.
Have you set low oil pressure shutdown for 25 PSIG?
5.
Are the high discharge gas temperature shutdowns set at approximately 25 above discharge temperature?
6.
Is the distribution block indicator pin moving, and have you set
lubricator for proper brake-in rate?
7.
Are there any oil leaks? l"f so, where?
8.
Are the scrubber dump and high level shutdown working?
9.
Are the scrubbers removing all liquids from the gas? How often do
they dump? (
minutes)
the filter differential .pressure gauges working?
10. Are there sands or oxides in the gas?

11. Is the overspeed shutdown set?
1 2. Are rod packing vents blowing?
1 3. Have all safety functions been te~teq to assure shutdown of unit
upon malfunction?
14. Have start-up instructions for other package equipment been followed?
JAN. 1988
2-3
MAXIMUM ALLOWABLE WORKING PRESSURE

CAUTION
Before starting a new compressor, be sure you have filled out and checked off the items on the Start Up
Check List illustrated on Pages 2-1, 2-2, and 2-3. This list is designed to provide maximum safety in operating
your compressor.
WARNING
API Standard 618, Third Edition, February 1986, Paragraph 1.4.8, defines "Maximum Allowable Working
Pressure" as follows:
"Maximum Allowable Working Pressure is the maximum continuous pressure for which
the manufacturer has designed the equipment (or any part to which the term is referred),
when handling the specified fluid at the specified temperature."
All Ariel Compressor Cylinders have a" Maximum Allowable Working Pressure
(MAWP)." The MAWP, the hydrostatic test pressure, and the test date are stamped on
the end of every Ariel Cylinder. (See Page 1-5 for illustration.)
It is the responsibility of the packager to provide relief valves for every
stage of compression in compliance with API 618, Paragraph 3.6.4.4.2, as
follows:
"Relief valves shall be set to operate at not more than the maximum allowable working
pressures but not less than the values listed in table 2.
Table 2 - Maximum Relief Valve Settings
Rated Discharge Pressure
psig
bar effective
-14.7
151
2501
3501
to
to
to
to
150
2500
3500
5000
-1 to 10
10 + to 170
170 + to 240
240 + to 345
Relief Valve Margin Above

Rated Discharge Pressure
15 psi (1 bar)
10 percent
8 percent
6 percent
*For rated discharge pressures above 5000 psig (345 bar effective), the relief
valve setting shall be agreed upon between the purchaser and the vendor.
Paragraph 1.4.16 of API 618 defines the rated discharge pressure as follows:
. Rated discharge pressure is the highest pressure required to meet the conditions the purchaser specifies for the intended service." (See Paragraph 2.6.1.1)
Paragraph 2.6.1.1 of API 618 defines ma-ximum--allowable working pressure for Compressor Cylinders as
follows:
"Maximum allowable working pressure shall exceed the rated discharge pressure by at
least 10 percent or 25 pounds per square inch (PSI), whichever is greater."
WARNING
Be sure you have checked the cylinder design limitations and compare them with the operating conditions.
;'
~
DANGER
Where a bypass is furnished, a relief valve must be installed immediately downstream of the bypass valve or on
the inlet scrubber of the downstream cylinder. This relief valve must be set for the maximum alloUXLble working
pressure of the cylinder which has the lowest MA WP of those in the bypass circuit This is to protect against discharge
check valve failure when operating on bypass. (See Packager's Standards, Page 3 of 7, Paragraph 4.7)
JAN. 1988
2-4
FILLING SUMP & PRIMING - MAIN OIL LUBE OIL SYSTEM

BEFORE STARTING
FILLING SUMP
1. Remove breather cap and fill compressor sump through top cover.
2.
Check sight glass on auxiliary end. Oil level at start-up should be near the top of the glass. DO
NOT OVERFILL SUMP. Otherwise, the crankshaft will dip into the oil, churn it, and make it
difficult to pump and to control the proper level. (After the machine is running, it may be
necessary to add oil to bring up oil level to one-half the height of the sight glass; but it must
never exceed, while running, two-thirds its height.)
3. When the sump is filled to its proper level, replace and snug up the breather cap by hand to
facilitate its removal later.
PRIMING - MAIN LUBE OIL SYSTEM
Warning
Make sure the oil system from the lube oil pump to the cooler and back to the compressor filter is filled
with oil.
Compressors that are not equipped with a priming pump must be primed by hand. This can be done by
either one of two methods. Ariel recommends a manual charging pump be attached to the system's priming
point (a 1/8, 1/4 or 1/2 [on later models] pipe plug on discharge side of the lube oil pump). If a hand pump is
unavailable, a clean hose or pipe can be attached to the priming point. Use enough piping to achieve two or
three feet of head. Pour in sufficient oil to fill all oil piping and tubing. With either method, turn the machine
over slowly to get oil in the bearings. Make sure oil system from lube oil pump to cooler and back to compressor
filter is filled with oil.
JAN. 1988
2-5
I
FORCE FEED LUBRICATION SYSTEM, RUNNING CONDITIONS & STOPPING
1.
Check sight glass on lubricator reservoir to make sure it is properly filled with oil. The oil in the
reservoir is used only to lubricate the worm gear and cam; it does not flow through the system.
Therefore, oil must be added if it becomes necessary to raise the reservoir oil level.
2.
Adjust the lubricator for maximum delivery by screwing the feed regulator on the reservoir
cover completely up and locking it in place. Proper feed rate may be set after the machine is
started.
3.
The system has been filled with oil at the factory and, unless the piping has been disturbed,
ready for operation. If piping has been removed, or if the system has been drained, it can be filled and primed through a 1/8" plug on the discharge end of the lubricator. Priming the force feed
lubrication system requires the use of a priming pump.
RUNNING CONDITIONS
After running for an hour, adjust the force feed lubricator to the break-in rate shown on the force feed
lubricator plate. (See Page 1-6.) An indicator pin on the distribution block shows the rate at which the block is
cycling. To adjust, screw down the feed regulator until the indicator pin strokes at the proper rate. Run at this
setting for one week. The lubricator adjustment may then be reduced to the normal operating rate. (See Page
1-6.)
When the machine is running, make sure that the oil level in the sump is at least one-half way up the
sight level, but does not exceed two-thirds.
See your packager's specific data to determine the normal operating conditions, the cylinder
working pressures, and the rated speed.
STOPPING
Consult compressor packager's instructions for stopping procedures.
JAN. 1988
2-6
FRAME LUBRICATING SYSTEM - DESCRIPTION

The frame lubricating system supplies oil to the internal frame running gear. The cylinders are supplied
with lubrication by the force feed system described on Pages 2-6 and 2-13. The oil level regulator outside the
crankcase maintains the proper oil level in the sump.
Frame lubrication is drawn from the sump through the suction strainer into the oil pump, (mounted on the
lower left side of the auxiliary end cover). The pump's discharge is piped to an oil cooler mounted on the compressor skid. Oil returns from the cooler to the oil filter mounted on the auxiliary end of the crankcase.
Pressure gauges are provided on the filter inlet and outlet. Normal pressure drop through the filter is 2 to 6
PSI.
From the filter oil travels to an oil gallery cast in the crankcase and running the length of its bottom
center line.
Drilled holes from the gallery through the bearing saddles deliver oil to the crankshaft bearings.
Passages drilled diagonally through the crankshaft from the crank journals to the crank pins deliver oil to
connecting rod bearings.
Holes drilled through the length of the connecting rods deliver oil to the connecting rod bushings. (See
CONNECTING ROD - REMOVAL, Section 3,)
Oil travels from the bushings through holes drilled in the middle of the crosshead pins to the hollow
crosshead pins, and from there to the crosshead bushings.
Drilled passages from the oil gallery deliver oil at full system pressure through the tubing to lubricate the
top and bottom of each crosshead shoe. Run-off from the shoes, crosshead, and connecting rod bushings collects in the crosshead guide and drains back to the sump. (See Page 2-8 for Lube Oil System Schematic.)
JAN. 1988
2-7
LUBE OIL SYSTEM

JG, JGA, JGM & JGP
LUK OIL TO TOP Of'

CIIOSSHUD QUIDI:
HI: HCTIOfil -..FOR CONTINUATION

Of' OIL FLOW -_~
WK OIL TO .cJTTOII Of'

CItOSSIIUD QUIDI:
WK OIL TO TOP Of'

ctlOSSHI:AD QUlDI: - - - - -
WK OIL
COOU.
Will: OIL TOQUlDI:

.cnTOII
CItOSSHEAD
_ OF
_- - - f
ARIEL CORPORATION
OIL NESIUIII:
FOIICI: FI:ED
~ICI(UP AND
L~TOIt suPPLY
MOUNT VERNON, OHIO
LUBE OIL SYSTEM
JAN. 1988
2-8
LUBE OIL STRAINER, LUBE OIL FILTER & FILTER INSTALLATION INSTRUCTIONS
LUBE OIL STRAINER
The strainer is located on the auxiliary end of the crankcase below the oil level. The strainer basket
should be taken out and washed in an appropriate solvent whenever the lubricating oil is changed.
LUBE OIL FILTER
Ariel recommends replacing filter elements whenever the pressure drop is over 10 PSI across the filter
when the oil is hot or at six month intervals.
FILTER INSTALLATION INSTRUCTIONS-SPIN ON TYPE FILTER
1. Clean filter base surface, and be certain old gasket is removed.
2. Fill filter with clean oil using the same grade oil as in the crankcase.
3. Apply clean lube oil to the filter gasket.
4. After the filter gasket contacts the base, tighten 3/4 of a turn.
5. After starting the unit, check for leaks, and retighten if necessary.
6. Do not run unit with a damaged filter. It may fracture or leak. Replace only with an Ariel approved filter.
SERVICING FILTER: REPLACEABLE ELEMENT TYPE (RE-USEABLE CANISTER)
1. Loosen air vent screw on top of filter.
2. Open drain cock on bottom and drain oil from shell.

3. Loosen cover nut and remove shell. Take out filter element.
4. Clean filter head and shell with a lint-free cloth moistened with an appropriate solvent; wipe
dry with a lint-free cloth. Remove old "Mason Jar" type rubber gasket and install new gasket
supplied with filter element.
5. Insert new filter element (with wrapper removed) in shell and press down firmly. Fill shell with
clean oil.
6. Position shell on filter head, making sure gasket is properly seated and secure shell by installing cover nut gasket and cover nut on center bolt. Tighten cover nut securely to compress new
filter which are slightly longer than used tubes.
7. Close drain cock and tighten air vent screw.
8. Prime system, (See Page 2-5). Before priming, loosen air vent screw to bleed air from system.
Tighten vent screw when oil, free of air bubbles, starts to come through vent hole.
9. Check filter for leaks. If leak is found, the gaskets are not properly seated or cover nut is loose.
Reseat gaskets if necessary.
JAN. 1988
2-9
LUBRICATION
CAUTION
Proper lubrication is vital for successful compressor operation; therefore, special care in the package
design is warranted. Ariel does not recommend specific brands of oil; thus, any good mineral oil may be used
that provides resistance to oxidation and corrosion. Normally the oil used in the engine system will be satisfactory for gas gathering service. Please contact the Engineering Department for special applications. The
following items deserve attention:
1.
SAE 30 weight oil is recommended, except when the ambient temperature exceeds 90 F., then
SAE 40 weight oil is preferred.
2. The maximum viscosity of the oil for cold weather starting is 15,000 SSU. This is about 40 F. for
SAE 30 weight oil and about 55 F for SAE 40 weight oil.
SAE 20 weight oil may not be used.
Synthetic oils are available which meet the viscosity standards for SAE 30 weight. However,
because they contain no wax crystals, they have pour points as low as -65 F. These oils may be
used with approval from the Engineering Department.
3. All compressors must have an oil cooler. Maximum allowable oil temperature is 190 F. The
cooler should be as close as possible to the compressor, and the piping of adequate size to
minimize pressure drop.
4. If a compressor is exposed to cold weather, the oil system must be so designed so the unit may
be safely started, with good oil flow to the main bearings.
Temperature-controlled cooler bypass valves, oil heaters, cooler louvers, and even buildings
may be needed to obtain successful operation.
5. Electric motor-driven compressors must have a pre-lube pump to insure positive oil pressure
before starting.
NOTE
Compressors are tested at the factory, using oil containing Molybdenum Disulfide; the color of this oil is
black. The residue of this oil in the crankcase and in the Force Feed Lubricator will darken the oil used by the
packager and, for a time, will cause it to look dirty.
JAN. 1990
2-10
LUBE OIL PUMP & LUBE OIL PRESSURE
CAPSHOWN
REMOVED
SUCTION
DISCHARGE
.-
ADJUSTMENT BOLT
(TURN CLOCKWISE TO
INCREASE PRESSURE)
LOCKNUT
LUBE OIL PUMP
DESCRIPTION & ADJUSTMENT

Oil pump discharge pressure is held nearly constant by a spring loaded regulating valve within the pump
head. Lube system pressure can be raised or lowered by adjusting this valve. (See illustration above.)
WARNING
LUBE OIL PRESSURE
Normal pressure on the discharge side of the lube oil filter is set at the factory at 60 PSI when crankshaft
speed is 600 RPM or more. If oil pressure drops below 50 PSI, the reason should be found.
JAN. 1988
2-11

The low oil pressure shutdown is normally mounted by the packager and is supplied to customer
specifications. Ariel provides an oil pressure pickup fitting on the oil gallery located after the cooler and filter.
The electric or pneumatic oil pressure switch should be set to cut off power or fuel to the driver when oil
pressure falls below 25 PSIG.
WARNING
1. The compressor must have a working low oil pressure shutdown.
*2. Maximum allowable oil temperature out of the compressor is 200DF; maximum continuous
temperature is 190 0 F. (See NOTE below.)
3. Do not attempt to add oil to the crankcase through the breather cap hole while the unit is running. This will cause oil foaming and unnecessary no-flow shutdowns in the Force Feed Lubrication System. (See Page 2-15.)
4. Since the force feed lubrication system is constantly using oil from the crankcase, a working
crankcase oil level controller is necessary. This must be so designed to allow oil to flow into the
crankcase from an overhead tank at all ambient temperature conditions.
*NOTE
Ariel recommends a cooling means be provided that maintains lube oil temperature out of the unit between 170 0 F - 190 0 F, except for two hours out of every twenty-four when a maximum temperature of 200 0 F is
permissible.
JAN. 1990
2-12
FORCE FEED LUBRICATION SYSTEM - DESCRIPTION

The force feed lubrication system provides oil to the compressor cylinders and the piston rod packings.
Oil is supplied to the suction side (top) of the force feed lubricator pump directly from the pressure side of
the lube oil system, or from an overhead tank.
The lubricator has its own oil reservoir to lubricate the worm gear and cam. The reservoir is selfcontained and is not fed by the lube oil system. A sight glass on the lubricator will show the oil level within.
There is a 1/8" plug in the discharge line near the force feed lubricator pump through which the system
may be primed.
Next in the discharge line is a blow-out disc. If there is a blockage in the system, the pressure build-up will
fracture the disc.
Venting the system through the blow-out disc causes the no-flow shutdown control, (which is next in line
on the lubricator discharge), to cut off power or fuel to the driver.
From the no-flow shutdown, the oil travels to the distribution block. It is here that the lubricating oil is
apportioned to provide the exact amounts to the cylinders and packings. The pistons in the intermediate sections of the distribution block move back and forth in a continuous cycle, forcing-lubricant successively
through the several outlets as long as lubricant is supplied under pressure at the inlet. Each outlet has a check
valve to prevent oil from backing up in the block. An indicator pin on the block shows the rate at which the
block is cycling.
From the distribution block, oil travels to the cylinders and packings.
Some of the oil to the packing travels through to the cylinders, but the bulk of it is vented out through the
pressure vent fitting on the bottom of the crosshead guide and through the atmospheric drain also in the bottom of the guide.
An oil level control valve, supplied by the packager and mounted on the skid, maintains proper level in
the crankcase sump to replace oil used in cylinder lubrication.
JAN. 1988
2-13

See instructions under "Running" on Page 2-6.

WARNING
1.
The force feed system must have a blow-out disc between the force feed lubricator pump and
the no-flow shutdown.
2.
The force feed system must have a working no-flow shutdown. This shutdown must be set to
actuate within three to five minutes after interruption of the lubrica:tor oil flow.
JAN. 1988
2-14
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PACKING TUBING AND DISTANCE PIECE VENTING

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PACKING LUBRICATION
(FROM DISTRIBUTION BLOCK) "
CROSSHEAD
GUIDE
ALUMINUM
GASKET
PRIMARY VENT ....~'+H1*+--1
OIL
V:~~?:q
.- .. - .. ...
PRIMARY VENT, TUBE OFF OF

SKID OR OUT OF THE BUILDING
OIL AND GAS

GAS
TUBE THIS DRAIN OFF OF SKID

OR OUT OF THE BUILDING
JAN. 1988
2-16
PACKING LUBRICATION AND VENTING
PACKING LUBRICATION
ALUMINUM
GASKET
PRIMARY VENT
PRIMARY VENT
~ SECONDARY VENT
PACKING LUBRICATION
JAN. 1988
2-17
FRAME AND PARTS
SECTION 3
GENERAL INTRODUCTION
3-1
CONNECTING ROD-REMOVAL
3-2
CRANK PIN BEARING & CROSSHEAD PIN BUSHING-REMOVAL
3-3
CONNECTING ROD-INSTALLATION
3-4
CROSSHEAD-REMOVAL
3-5
CROSSHEAD-INSTALLATION
3-7
CRANKSHAFT-REMOVAL
3-8
OIL SLINGER & CHAIN SPROCKET-REMOVAL
3-13
BEARINGS-REMOVAL
3-14
CRANKSHAFT INSTALLATION-2 THROW & 4-THROW
3-15
CHAIN DRIVE-DESCRIPTION
3-16
CHAIN DRIVE-ADJUSTMENT
3-17
REPLACEMENT-CHAIN ADJUSTMENT SPROCKET
3-18
REPLACEMENT-LUBE OIL PUMP-8PROCKET
3-19
REPLACEMENT-LUBRICATOR SPROCKET
3-20
JAN. 1988
INDEX 3
FRAME AND PARTS
GENERAL INTRODUCTION
The major components of the frame assembly are the crankcase, crankshaft and bearings, connecting rods,
chain drive system, crossheads and guides, and distance pieces.
A cast-in oil gallery runs the length of the crankcase. Drilled oil passages feed lubrication to the running
gear.
Removable end covers, a top cover, and crosshead guide side covers provide generous access for inspecting
and removing internal components. The top cover and side covers are made of aluminum for easy handling.
Absolute cleanliness, including the use of lint-free wiping cloths, is a necessity during any maintenance on
the compressor. When any access covers have been removed, keep the frame covered to protect the interior from
dust except when actually working within it. Any components that have been removed should be protected from
falling objects that might mar or chip running surfaces.
Whenever the machine is dismantled, gaskets at non-pressure positions should be carefully inspected before
re-use. Always apply an anti-seize lubricant to both sides of the gaskets for easy removal at a later date. During
major overhauls, drain and flush the crankcase.
DANGER
On engine-driven compressors, remove the center coupling to make sure that the compressor cannot turn
over during maintenance. On electric motor-driven compressors, if it is inconvenient to detach the driver from
the compressor, the driver must be switched off and the switch locked in that position during maintenance.
DANGER
Before starting any maintenance or removing any components, relieve all pressure from the compressor
cylinders. (See packager's instructions for completely venting the system.)
JAN. 1988
3-1
FRAME AND PARTS
Throw Number Install Up
L~kT~
\
on Bearing Shell ,?>:::::;:::======::Z~::IZ~:q:====:l---..
Bearing Shell
Drilled Oil Passage
CONNECTING ROD
Match-Marks - - - - Install Down
CONNECTING RODS
Removal:
1.
Remove the top cover from the crankcase and the side covers from the crosshead guides.
2.
Remove the middle spacer bar on a 2-throw frame and the middle bar of each set of three on a 4-throw
frame. (JG & JGA only)
3.
Move the throw to the outer dead center position and remove the locknut, bolt, end plates, and
crosshead pin from the crosshead.
4.
Turn the crankshaft until the throw is at its highest point. Remove the connecting rod bolts and the rod
bearing cap.
5.
Turn the crankshaft until the rod can be taken out through the top opening of the crankcase.
JAN. 1988
3-2
FRAME AND PARTS
CRANK PIN BEARING & CROSSHEAD PIN BUSHING-REMOVAL

CRANK PIN BEARING
This is a tri-metal (steel, bronze, and babbitt) precision split bearing. A visual inspection should be sufficient
to determine if the bearing is serviceable. Any appreciable wear of the babbitt would expose the bronze
underneath. Such exposure indicates the need for bearing replacement.
There are notches in the rod and rod cap for the bearing tabs in order to position-and maintain the position
of-the bearing halves.
CROSSHEAD PIN BUSHING

Check crosshead pin to bushing clearance. (See Page 1-10 for recommended clearance.) Wear on the pin can
be determined by a visual inspection. Replace the pin if necessary.
If a replacement bushing is needed, the existing bushing should be filed or hacksawed to within 1/32" of its
thickness. It may then be easily drifted out.
A press will then be needed to install the new bushing. Lay the connecting rod on the press surface so that
the chamfered edge of the rod bushing hole is on top. Oil the bushing outside diameter. Be sure to locate the
bushing oil hole at the connecting rod oil passage before pressing it in. The bushing has an annular groove around
its outer surface in line with the oil hole; therefore, if the bushing should shift circumferentially during operation, oil can still travel to its inner surface and to the crosshead pin. However, during installation of a new
bushing, no more than 1/3 of the oil passage hole in the rod should be covered by the bushing.
NOTE
Absolute cleanliness is required of both the bushing and the connecting rod so that dirt cannot cause excessive wear between the bushing and connecting rod.
JAN. 1988
3-3
FRAME AND PARTS
CONNECTING ROD - INSTALLATION

CONNECTING ROD
Installation:
NOTE
The caps and rods are numbered by throw beginning with number one at the drive end. Always install rods
with the numbers up. (See Page 3-2,)
1.
Snap the half bearing shell into the rod with the bearing tap properly located in the notch on the rod.
With the crankcase top cover off, turn the throw to the inner dead center position and slide the rod into
the crosshead guide space.
2.
Fit the connecting rod to the crank pin and turn to the highest position. Replace the cap, the half bearing shell pr~perly located in the notch, and the bolt. Snug up all bolts.
NOTE
Do not tighten bolts to full torque at this point.
3.
Reconnect the rod and the crosshead with the pin. Install the end plates, the lockbolt and nut. Tighten
the lockbolt to the value listed on Page 1-15.
4.
Tighten the connecting rod bolts in small increments to full torque in a crisscross pattern. (See Page
1-15.)
5.
Reinstall the spacer bars with new Stato-seal washers. All spacer bars are match-marked for proper
location. They must be reinstalled in their original location. Tighten all spacer bar bolts to the value
listed on Page 1-15. (JG & JGA only)
6.
Examine the removed top cover and side cover gaskets. If there is any doubt that they are not in a good
usable condition, install new gaskets. Before installing old or new gaskets, apply an anti-seize lubricant
to both sides to aid in their easy removal at a later date. Replace the top cover and crosshead guide
cover. Tighten all capscrews.
I JAN. 1988 I
3-4
FRAME AND PARTS
CROSSHEAD-REMOVAL
Set Screw-Loosen
Before Turning Nut
Locknut
~~=="::'I:========:::::~~C~rosshead
N ut
-~~;/ --0
//
~1~~~-4~~~
End Plate
CROSSHEAD
./
B h"
us mg
JG & JGA Only)

Oil Groove
Roll Pin
CROSSHEAD AND
PIN-CROSS SECTION
CROSSHEAD
Removal:
1. Remove crosshead guide side covers and cylinder head.
DANGER
Before removing the cylinder head, back off all capscrews 1/8". Make sure that the head is loose and the
cylinder is vented. (See Page 1-5, IMPORTANT WARNING PLATES.)
2.
Move the crosshead to its inner dead center position and back off, but do not remove the crosshead nut
set screws. Loosen the crosshead nut with the special slugging wrench. (See Page 1-8.)
NOTE
The open end wrench is used for hex nuts; the peg wrench for round nuts. (See Page 1-8.)
3.
Use the Piston Nut Torquing Adaptor shown on Page 1-8 to screw the piston rod out of the crosshead.
The two dowels on the Adaptor fit holes in the piston nut. Turn the crosshead nut off the piston rod.
Push the rod end forward to the edge of the packing to provide a clearance for crosshead removal.
JAN. 1988
3-5
FRAME AND PARTS
CROSSHEAD - REMOVAL
4.
With the crosshead in its outer dead center position, remove the crosshead pin lock nut, bolt, endplates,
and pin.
5.
Turn the crankshaft to its inner dead center position. Move the crosshead to its outer dead center position to be free of the connecting rod. Make sure the connecting rod does not drop and damage the
crosshead guide surface.
6.
Roll the crosshead 90 degrees and remove it through the guide opening.
7.
Check the crosshead pin to bushing clearance. (See Page 1-10.) Wear on the pin can be determined by a
visual inspection. Replace the pin if necessary. If the bushings need to be replaced, hacksaw or file to
within 1/32" of their thickness. They can be easily drifted out. A press will be needed to install new
bushings. (JG & JGA only)
CAUTION
The side of the crosshead receiving the new bushing should be supported directly to prevent possible
crushing of the crosshead by the press. (See illustration below.)
NOTE
Absolute cleanliness is required of both bushing and crosshead to prevent dirt from accumulating between
the bushing and crosshead surfaces.
8.
Visually inspect the shoe surfaces for scoring. Since they are constantly lubricated under pressure during operation, there is virtually no wear.
Approx. 3 Tons Force Required
Crosshead
\
Do Not Support Here
CROSSHEAD BUSHING REPLACEMENT

(JG & JGA ONLY)
JAN. 1988
3-6
FRAME AND PARTS
CROSSHEAD - INSTALLATION
CROSSHEAD
Installation
NOTE
Be sure crossheads are returned to their original location.

1.
With the crosshead on its side, slip it in the crosshead guide. Once inside it can be rolled upright. Make
sure it does not become cocked. Should the crosshead become wedged, do not force it. Ease it off and
start again. Be careful not to damage the crosshead shoe surface during installation. (See Page 3-5.)
2. Turn the crankshaft to its outer dead center position to locate the connecting rod in position and insert
the pin. Install the bolt, lock nut, and endplates. Tighten the locknut to the value listed on Page 1-15.
3.
Reinstall the crosshead nut on the piston rod. Be sure to have setscrew cup points on the crosshead side
of the nut. Screw the piston rod in the crosshead using the Torquing Adaptor. Make sure all threads are
well lubricated with clean, fresh oil to assure a smooth installation.
CAUTION
Piston end clearance must now be set or serious damage could occur. See Page 4-4. (Crank end-1/3 of total;
Head end-2/3 of total.)
4.
Before installing the side covers, apply an anti-seize lubricant to the gaskets. This will aid in their easy
removal at a later date.
5. Replace the crosshead guide side covers; tighten all capscrews.
JAN. 1988
3-7
FRAME AND PARTS
CRANKSHAFT-REMOVAL
Sprocket
Main Bearing Journals
Drive End
Crank Pins
Counterweights
CRANKSHAFT WITH SLINGER AND SPROCKET
CRANKSHAFT AND BEARINGS

Crankshaft Removal:
1.
Remove the coupling from the drive end.
2.
Remove the drive end cover, top cover, and spacer bars. (The JGM and JGP Models do not have spacer
bars or removeable cast iron end covers. On these models remove the 11 inch diameter seal ring from
the drive end.)
NOTE
Be careful not to damage the two sharp corners on top of the base. These corners form the junction between
the end covers, top cover, and base; thus, they must be kept sharp and unmarred to prevent oil leaks. (JG & JGA
Models only.)
3.
Detach the connecting rods. (See Page 3-2.) Move the rods to their full outer position.
4.
Remove the capscrews on the chain adjustment cap. Turn the cap to loosen the chain. Slip the chain off
the crankshaft sprocket. (See illustration above.)
JAN. 1988
3-8
FRAME AND ~ARTS
CRANKSHAFT-REMOVAL
Turn this nut to jack

bearing cap straight up
'/2" -13 NC (Jacknut)
Crankshaft
BEARING CAP PULLER

5.
Remove the capscrews from the bearing caps. Pull the caps straight up to prevent damage to the dowel
fit. If the cap is tight, use the Bearing Cap Puller illustrated.
6.
Before removing the crankshaft from the crankcase, wooden saddles or a notched wooden crate with
sides high enough to prevent the webs or oil slinger from touching bottom should be prepared in order
to store the crankshaft during maintenance-even though it may be out for only a short time. In addition,
the crankshaft should be adequately protected from above so that dropped tools or equipment cannot
burr the surface of pins and journals.
JAN. 1988
3-9
FRAME AND PARTS
CRANKSHAFT-REMOVAL
7a.
2-THROW CRANKSHAFT:
Turn the shaft so that the drive end counterweight is straight up. Since it weighs only 100 pounds with oil
slinger and chain sprocket, it can be lifted out by one or two men. (If necessary, the shaft can be lifted out with a
crane using nylon ropes.) Great care must be taken since the shaft could bind and become damaged. The lower
half bearing shells sometimes have a tendency to stick to the shaft journals because of the close fitting oily surfaces of the two parts. When the shaft has been lifted clear of the saddles 1/4" or so, check to make sure that the
lower half bearing shells have not come out with it. If so, they should be tapped back onto the saddles before lifting the shaft any further. The shaft can then be removed from the frame. See illustration below for method of
removing JGM & JGP Crankshaft.
JGM & JGP
JAN. 1988
3-10
FRAME AND PARTS
CRANKSHAFT-REMOVAL
7B.
4-THROW CRANKSHAFT
Take care not to mar the crank running surfaces when removing the crankshaft from the frame. Two
men will be necessary to perform the job properly.
1.
First turn the shaft so that the two inner throws are up and at a 45 degree angle to the sides of the
frame. Use a strong nylon sling capable of handling 500 pounds. (A JG/4 or JGA/4 crankshaft weighs
about 225 pounds.) Attach the nylon slings to a crane. See illustration below.
4-Throw Crankshaft in Position to be Removed
4-Throw Crankshaft with Drive End Clear
JAN. 1988
3-11
FRAME AND PARTS
CRANKSHAFT-REMOVAL
2.
The lower half bearing shells sometimes have a tendency to stick to the shaft journals because of the
close fitting oily surfaces of the two parts. When the shaft has been lifted clear of the saddles 1/4" or so,
check to make sure that the lower half bearing shells have not come out with it. If so, they should be tapped back on the saddles before lifting the shaft any further.
3.
While one man operates the crane, raising it very slowly, the second man must grasp the crankshaft at
the drive end with one hand on the counterweight and the other hand on the end of the shaft. Wear
gloves to avoid being cut by the slinger and to achieve a good grip. As with everything else, the gloves
should be absolutely clean. As the shaft is being raised inch by inch, the drive end must be lifted at a
slightly faster rate while being twisted counterclockwise in order for the webs to clear the ribs of the
crankcase. When the drive end is clear, it must be held clear while the crane slowly lifts the auxiliary
end. While that end is being inched up, the shaft must now be twisted in a clockwise direction so that it
too can clear the ribs of the frame.
JAN. 1988
3-12
FRAME AND PARTS

OIL SLINGER-REMOVAL & INSTALLATION
OIL SLINGER
Removal:
Although the slinger should last indefinitely with proper care, it might become nicked. Should it need
replacing, suspend the crankshaft (using a nylon sling attached to the auxiliary end), and heat the slinger to
400 degrees F. When it has expanded, it should fall off by itself.
Installation:
Encircle the slinger with wire. (Special care should be exercised when handling the slinger, not only to
keep its surfaces unmarred, but to avoid being cut by the outer sharp edge.) Suspend the slinger from the
wire and heat it with a small propane torch. When it has attained a yellow glow (approximately 400 Degrees
F) it can be slipped over the drive end of the crankshaft. Hold the slinger in position with asbestos gloves or
two pieces of clean wood, rotating it slightly to make sure it is square, until it has cooled enough to shrink
on the crankshaft.
CHAIN SPROCKET-REMOVAL & INSTALLATION

Removal:
Examine the sprocket carefully for signs of wear. If it has been in operation for five years or more, it
may need to be replaced once the crankshaft has been removed from the frame.
1.
Drill a hole in the sprocket hub. This hole should be parallel to the shaft centerline and big enough that
it removes most of the hub cross section. (See illustration below.) Be careful not to touch the fit
diameter of the shaft with the drill. Mark the drill with tape so you do not drill through the sprocket and
into the crankshaft face.
2.
The drilled hole will relieve most of the shrink, and a couple of good radial hits with a hammer and chisel
will open the sprocket enough so it can be easily removed.
Installation:
Encircle the sprocket with wire. Suspend the sprocket from the wire and heat it with a small propane
torch. When it has attained a yellow glow (approximately 400 Degrees F) it can be slipped over the auxiliary
end of the crankshaft. Hold the sprocket in position with asbestos gloves or two pieces of clean wood,
rotating it slightly to make sure it is square, until it has cooled enough to shrink on the crankshaft.
HIT HERE WITH

HAMMER AND C:HISEl
JAN. 1988
3-13
FRAME AND PARTS
BEARINGS - REMOVAL
BEARINGS
Removal:
Bearings must be replaced if they show signs of wear or scoring. Wear will be indicated by the bronze
showing through the babbitted surface.
If replacement bearings are needed, the old bearings can easily be slid out, new bearings slid in (untabbed end first), and snapped into place. Locate tabs in the notches in the bearing saddles and bearing caps.
JAN. 1988
3-14
FRAME AND PARTS
CRANKSHAFT-INSTALLATION
CRANKSHAFT
Installation:
2-THROW CRANKSHAFT:
With the connecting rods in their full outer position, carefully set the crankshaft - with drive end
counterweight straight up - on bearing saddles. See illustration on Page 3-10 for method of inserting JGM
and J GP crankshaft.
4-THROW CRANKSHAFT
1.
Move the connecting rods to their full outer position. While the crankshaft is being lowered very slowly
into the crankcase, (suspended by a crane with a nylon sling), one man should grasp the drive end (wearing clean gloves as during removal) and tilt the shaft so that the auxiliary end journal is practically
touching the lower bearing surface. Then the shaft must be twisted clockwise so that the webs clear the
ribs of the crankcase. As the shaft is inched slowly down, and after the two auxiliary end webs are
within the crankcase, the shaft must be twisted counterclockwise to allow the drive end webs to clear.
When the crankshaft is resting on the bearing saddles, attach the bearing caps with the capscrews
lightly snugged. Then starting at the thrust end, tighten the bolts in a crisscross pattern in small increments to the recommended torque value on Page 1-15. Bearing caps are match-marked to correspond
with the spacer bar and spacer bar bosses on the frame.
NOTE
Be sure the dowels in the bearing caps are aligned with the holes in the crankcase base. A set screw on
top of each dowel prevents it from backing out.
3.
Attach the connecting rods. See Page 3-4.
4.
Reinstall the chain drive. See Page 3-17.
5. Replace the spacer bars. Use new Stato-seal washers under the bolts. Locate match-marking up and
next to the spacer bar boss with the same marking. (JG and JGA only)
6.
Install new end cover gaskets. Examine the top cover gasket. If there is any -doubt that it is not in good
usable condition, install a new gasket. Before installing gaskets, apply an anti-seize lubricant to all
gaskets or to the metal surfaces on which they will seat. This will aid in their easy removal at a later
date. Trim the excess from the new end cover gaskets flush to the base with a knife after end covers
have been rebolted.
7.
After reinstalling the auxiliary end cover, reinstall the drive end cover and the top cover respectively.
JAN. 1988
3-15
FRAME AND PARTS
CHAIN DRIVE SYSTEM DESCRIPTION
CHAIN DRIVE
The chain drive system is crankshaft-driven at the auxiliary end of the frame. It runs the lube oil pump and
force feed lubricator. The chain tightness is controlled by an idler sprocket attached to the eccentric adjustment
cap. The chain dips into the crankase oil and, as a result, constantly lubricates the system.
Force
Feed
Lubricator
Eccentric Adjustment
Force Feed
Distribution Block
Lube Oil Pump
@
~OilLevel
C.aokease
Sight Gauge
Auxiliary End with Components
Chain Drive System
JAN. 1988
3-16
FRAME AND PARTS
CHAIN DRIVE SYSTEM-ADJUSTMENT
CHAIN ADJUSTMENT
1.
Roll machine to the tightest position of the chain. This prevents snugging up on the chain at a slack position and breaking rollers or ruining the pump ~.nd lubricator bearings when the chain goes through its
tightest position.
2.
Remove the two capscrews and eight plugs from the eccentric cap. Rotate the cap 6 degrees
counterclockwise to line up the two new capscrew holes. If this makes the chain too tight, try turning
the cap around in a clockwise direction for a diff~rent hole line-up.
3.
Tighten the two capscrews and roll the machine to check the tightness in a number of positions. At its
tightest position, the chain should have very little slack, but should not feel dead tight.
4.
Replace the plugs in the eccentric adjustment cap to keep dirt out of the unused holes in the end cover.
JAN. 1988
3-17
FRAME AND PARTS
REPLACEMENT - CHAIN ADJUSTMENT SPROCKET

REPLACING THE CHAIN ADJUSTMENT SPROCKET (IDLER SPROCKET)
1.
Remove the frame top cover. Remove the two capscrews that hold the eccentric adjustment cap to the
end cover. Rotate the eccentric cap to loosen the chain for removal. After dropping the chain off the
idler sprocket, the entire assembly can be removed from the end cover.
2. Measure the exact distance from the outer edge of the sprocket to the outer edge of the cap. Note the
measurement for the proper positioning of the new sprocket.
3. Drift the roll pin from the idler nut. Remove the nut, capscrew, and Stato-seal washer. Discard all four
items since they must be replaced by new equipment. Remove and discard the cap O-ring.
4.
Reassemble all parts using a new capscrew, Stato-seal washer, sprocket, and nut. Compare the sprocket
and cap measurement to the measurement previously taken. If necessary, shim with automobile valve
lifter shims (or standard shim stock) between the cap and the idler spacer.
5.
Install the assembly on the end cover. Do not install the chain. First check the alignment with the other
sprockets using a straight edge.
6.
If the alignment is correct, remove the entire assembly again. Tighten the idler nut to the recommended torque on Page 1-15 and drill a l/B" hole through the nut. Tap in the roll pin.
7.
Install a new O-ring and oil it. Install the assembly and adjust the chain according to the instructions
given.
! Capscrew
I
Sprocket
Roll Pin
JAN. 1988
3-18
FRAME AND PARTS
REPLACEMENT-LUBE OIL PUMP SPROCKET

REPLACING THE LUBE OIL PUMP SPROCKET
1. Remove all piping on the pump. Remove the mounting plate and the sprocket will come free through the
hole in the end cover after the removal of the chain.
2. Measure the exact distance from the outer edge of the sprocket to the outer edge of the mounting plate
in order to position the new sprocket. Note this measurement for future reference.
3. With the oil pump on a bench, use an Allen Wrench to remove the sprocket set screw; then, pull the
sprocket from its shaft.
4.
Remove the No.1 Woodruff Key from the shaft and file the shaft to smooth out any burrs raised by the
cup point of the set screw.
5.
Install a new No.1 Woodruff Key after first checking to make sure the key will fit into the new
sprocket. If the key is too thick, it can be polished with an emery cloth on a flat surface until it can easily
slide into the notch. It may also be a little high and require filling of the top edge.
6. Install a new sprocket and compare the distance between the sprocket and the mounting plate outer
surface with the previous measurement. When it is positioned exactly right, tighten the set screw.
7. Examine the mounting plate gasket. If there is any doubt that it is not in good usable condition, install a
new gasket. Before reinstalling the pump, apply an anti-seize lubricant to the gasket surfaces. This will
aid in its easy removal at a later date.
8. Reinstall the pump onto the end cover and check the alignment with the other sprockets using a
straight edge.
9.
Adjust the chain according to the instructions.
No. 1 Woodruff Key
JAN. 1988
3-19
FRAME AND PARTS
REPLACEMENT-LUBRICATOR SPROCKET
REPLACING LUBRICATOR SPROCKET

1.
Remove the sprocket set screw and sprocket. Detach all tubing to the lubricator.
2. Remove the four mounting bracket capscrews and remove the lubricator.
3.
With the lubricator on the bench, remove the Woodruff Key from the shaft and file the shaft to remove
any burrs raised by the cup point of the set screw.
4.
Install a new No.1 Woodruff Key after first checking to make sure the key will fit into the new sprocket.
If it is too thick, it can be polished with an emery cloth on a flat surface until it can easily slide into the
notch. It may also be a little high and require filing of the top edge.
5.
After the new key has been installed and it has been determined that the new sprocket will fit, install
and oil a new O-ring and remount the lubricator to the end cover.
6. Put the new sprocket onto the shaft and align it with the other sprockets using a straight edge. Tighten
the set screw.
7.
Adjust the chain using the instructions given.
~---OUTLET
SIGH'r GLASS;:,..'----.NO.1 WOODRUFF KEY
SETSCREW
,.............-
SPROCKET
OIL O-RING
BEFORE REASSEMBLY
JAN. 1988
3-20
CYLINDERS
SECTION 4
PISTON AND ROD-REMOVAL
4-1
PISTON AND ROD-DISASSEMBLy
4-2
PISTON AND ROD-REASSEMBLY
4-3
PISTON AND ROD-INSTALLATION
4-4
PISTON RINGS-DETERMINING RING WEAR & REMOVAL
4-5
PISTON RINGS-INSTALLATION
4-6
PISTON ROD PACKING-REMOVAL
4-7
PISTON ROD PACKING-REASSEMBLY . ~
4-8
PACKING RINGS-TYPE "P" PRESSURE BREAKER
4-9
PACKING RINGS-TYPE "TR" SINGLE ACTING
4-10
PACKING RINGS-TYPE "BD" DOUBLE ACTING
4-11
PACKING RINGS-TYPE "3RWS" WIPER SET
4-12
ARRANGEMENT OF PACKING RINGS
4-13
PACKING RING MATERIAL
4-14
VALVES-REMOVAL
4-15
VALVE MAINTENANCE
4-16
VALVES-REASSEMBLY
4-17
VALVE ASSEMBLY
4-18
JAN. 1988
INDEX 4
CYLINDERS
PISTON AND ROD-REMOVAL

PISTON AND ROD
Removal:
DANGER
Before performing any maintenance, completely vent system. Before removing a cylinder head, back off a.!!..
capscrews 1/8". Make sure the head is loose and the cylinder completely vented.
DANGER
On engine-driven compressors, remove the center coupling to make sure that the compressor cannot turn
over during maintenance. On electric motor-driven compressors, if it is inconvenient to detach the driver from
the compressor, the driver must be switched off and the switch locked in that position during maintenance.
1.
Remove the crosshead guide side covers and the cylinder head. It has already been loosened per the instructions above.
2.
Move the crosshead to its inner dead center position and back off, but do not remove the crosshead nut
set screws. Loosen the crosshead nut with the special slugging wrench. (See Page 1-8.) Use the open-end
wrench for hexnuts and the peg wrench for round nuts.
3.
Use the Piston Nut Torquing Adaptor to screw the piston rod out of the crosshead. (See Page 1-8.) The
two dowels on the tool fit the holes in the piston nut. Turn the crosshead nut off the Piston Rod.
NOTE
As the piston leaves the cylinder, be careful in handling the piston rings. Despite their toughness in service,
rings are fragile with regard to removal. Always handle them with clean tools and hands-protecting the rings
from nicks, marring, and bending. Move the piston out of the cylinder until a fr~ction of the first ring clears the
cylinder. Encircle the ring by hand until it is clear and remove it. Use this same procedure to remove the succeeding rings.
4.
Slide the piston rod out of the head end. The threaded crosshead end of the rod is 1/8" smaller in
diameter than the inside diameter of the packing. Using extreme care, slowly slide the piston rod
through the packing so as not to damage the rod threads or the packing rings.
JAN. 1988
4-1
CYLINDERS
PISTON AND ROD-DISASSEMBLY

PISTON AND ROD
Disassembly:
1.
2.
Remove the set screws from the piston nut. Even though the piston nut has been prick-punched to lock
in the set screws, they can be forced with an Allen Wrench past the small lip that has formed.
Ariel recommends exclusive use of its Piston Torque Fixture (PIN D-961), shown below, for disassembly
and reassembly of the piston from a piston rod. This fixture can be purchased from Ariel, Mount Vernon. This fixture will prevent bending the piston rod during disassembly and reassembly. The Piston
Torque Fixture must be securely bolted down to prevent its turning with the piston. It should be at a
convenient height, (around three feet). The special piston nut wrench is illustrated on Page 1-8. Make
sure all the threads are clean.
NOTE
A small amount of pressure may have been built up within the piston during operation. This will vent when
the piston nut is loosened.
3.
After the piston nut has been removed, the piston and collar will slip off the end of the rod.
NOTE
Ariel recommends exclusive use of the special tools illustrated on Page 1-8.
PISTON TORQUE FIXTURE

PIN D-961
JAN. 1988
4-2
CYLINDERS
PISTON AND ROD - REASSEMBLY

PISTON AND ROD
Reassembly:
I.
Assemble the piston, rod, collar, and nut by hand.
NOTE
One end of the piston is machined .001" smaller than the other for 3/4"of its length. This is the head end of
the piston.
2.
Secure the piston rod into the holding device. See Page 4-2. Tighten the piston nut to the recommended
torque found on Page 1-15. (See illustration below,)
3. Install the set screws and prick-punch the piston nut to lock them in.
4.
The set screws should be so tight that the Allen Wrench is slightly deformed (twisted) after tightening.
JAN. 1988
4-3
CYLINDERS
PISTON AND ROD-INSTALLATION

PISTON AND ROD
Installation:
1.
Install the piston/rod assembly and piston rings in the cylinder. See Page 4-6. Since the threaded
crosshead end of the rod is 118" smaller than the inside diameter of the packing, it will not be necessary
to use an entering sleeve over the end if reasonable care is taken.
2.
Replace the crosshead nut on the rod and use the Piston Nut Torquing Adaptor illustrated on Page 1-8
to screw the rod in the crosshead.
3.
Remove a crank end suction valve. With the crosshead at its inner dead center position, screw the
piston rod in the crosshead far enough to give the approximate recommended clearance at the crank
end head. Measure the clearance with the crosshead nut well snugged up. To readjust, loosen the
crosshead nut and screw the piston in or out in order to have the clearance conform with that recommended on Page 1-10. (Crank end-1I3 of total; Head end-2/3 of total-See Page 3-7.) Tighten and torque the
crosshead nut to the value given on Page 1-15. To double-check clearance, remove head end suction
valve and check head end clearance.
4.
Tighten the crosshead nut set screws and replace the cylinder head and gasket. Tighten all capscrews
evenly to the proper torque value listed on Page 1-15.
5.
Replace the valves, tighten all capscrews evenly to the proper torque value listed on Page 1-15, and
replace the crosshead guide side covers.
I JAN. 1988 I
4-4
CYLINDERS
PISTON RINGS-DETERMINING RING WEAR & REMOVAL

PISTON RINGS
There have been three materials of rings used in Ariel Compressors: Bronze, Teflon and Cast Iron. Teflon is
standard in all cylinders today.
Determining ring wear:
Ariel recommends replacing rings when the end gap has increased three times its original distance. To
measure the end gaps, insert the rings in the cylinders without pistons. See Page 1-11 for JG & JGT
cylinders and Page 1-12 for JGM & JGP cylinders.
Removal:
See NOTE on Page 4-1 for piston ring removal.
JAN. 1988
4-5
CYLINDERS
PISTON RINGS-INSTALLATION
PISTON RINGS
Installation:
NOTE
Ring gaps should be staggered around the piston, rather than lined up.
1. Insert the piston/rod assembly in the cylinder up to the crank end ring groove. Place the inner ring in
the groove (with the two piece ring match marks in the proper relative positions).
2.
With the rings fully compressed in the grooves, insert the'rod and piston into the cylinder. Make sure
the one-piece rings stay in place while inserting the piston and rod.
3.
Follow the steps under PISTON AND ROD-INSTALLATION on Page 4-4.
CAUTION
Whenever installing a piston in a cylinder, since the threads on the end of the piston rod are 1" in
diameter, an entering sleeve is not necessary. However, you should reach into the packing with a finger,
from the crankshaft side, and guide the rings on the piston rod. Follow this procedure so that the end of the
piston rod does not bang into the edge of a packing ring and bend it.
I JAN. 1988 I
4-6
CYLINDERS
PISTON ROD PACKING-REMOVAL

PISTON ROD PACKING
Removal:
1.
Remove the piston and piston rod. See Page 4-1. Set crosshead at inner dead center.
2.
Disconnect the lube oil V-tube from the top of the packing gland and the primary vent V-tube from the
bottom of the gland. Remove the four twelve point capscrews that hold the packing gland to the
cylinder.
3.
At this point do not remove the small nuts from the studs in the wiper cup. These studs hold the entire
packing case together so it can be removed as an assembly.
4.
Screw two short 3/8-16 NC capscrews into the two tapped holes provided in the crank end face of the
gland. A screwdriver or pry bar under the heads of these capscrews can be used to pull the entire packing out into the crosshead guide. It will then come out through the side opening of the guide. The packing may now be taken to a clean place for disassembly. .
5.
Set the packing on a clean surface on its nose cup or cylinder end. Three long tie studs hold the packing
together. The stud holes are not equally spaced. This prevents the stack of parts from being aligned incorrectly. Remove the stud nuts and the packing can be unstacked. Replace these nuts each time the
packing is serviced.
6.
Ring wear can be determined by placing the assembled rings, (note match-marks), on the piston rod.
Check end gap clearance. If the ends butt, or nearly butt, they should be replaced by new rings.
7.
Fins or wire edges on the rings due to wear should be carefully filed off so that all matching edges will
be square.
8.
The metal gasket on the end cup can be pried loose with a sharp awl. Be careful not to scratch the sides
of the gasket groove.
9.
Before reassembly be certain all parts are perfectly clean.
JAN. 1988
4-7
CYLINDERS
PISTON ROD PACKING-REASSEMBLY

PISTON ROD PACKING
Reassembly:
CAUTION
1.
Be sure to refer to the packing assembly in your parts book. Ariel supplies four parts books with each
unit. Please contact your distributor if you do not have a parts book.
2.
Install a new end gasket. Restack the assembly, taking special care that the oil cup is in its proper location and that the rings are installed with the correct side toward the pressure. After the stud nuts are
tightened, all rings should be free to "float" radially in each cup. Be sure to use clean, fresh oil on parts
to be assembled.
CAUTION
Before installing the packing into the cylinder, be sure the gasket surface in the packing counter bore on the
crank end of the cylinder is clean and not scratched.
3.
Put a new O-ring on the gland and oil it liberally. Reinstall the complete assembly with the oil supply
point on top. Using the four capscrews, pull the packing into place. Tighten the four capscrews evenly to
the recommended torque on Page 1-15. This procedure will ensure that the packing comes up square on
its nose gasket.
4.
Retighten the small tie stud nuts. Reinstall the U-tubes for the oil supply and primary vent. Take care
not to cross-thread the tubing nuts. Tubing nuts must be tight.
5.
Follow the steps under PISTON AND ROD-INSTALLATION on Page 4-4.
CAUTION
After installing the new packing rings, refer to Page 2-13 for instructions for priming the force feed lube
system. Follow instructions on Page 1-6 for lubrication rates that are recommended for break-in of a new
machine. Break-in lube rates are twice the normal operating rates, or one-half the normal indicator pin cycle
time.
JAN. 1988
4-8
CYLINDERS
IDENTIFYING PACKING RINGS AND THEIR ARRANGEMENTS

PACKING RINGS-TYPE "P" PRESSURE BREAKER
Types of Packing Rings:
A. Type uP" Pressure Breaker
This is a single ring. It is cut radially into three equal segments. It may be installed with either face
toward the cylinder. This ring breaks down or slows the gas flow without sealing it completely. See illustration below.
/Radlal Cut
Pressure Breaker
MATERIAL: CAST IRON
JAN. 1988
4-9
CYLINDERS
PACKING RINGS-TYPE "TR" SINGLE ACTING

B. Type "TR" Single Acting
This set is made up of a pair of rings. It seals in one direction only. The first ring (pressure side) is
tangentially cut and made of Teflon. The second ring is called a back-up ring and is radially cut. The
bore in this ring is larger than the rod diameter. This allows the radial joints to be tight together forming a gas seal. No dowel is necessary. See illustration below.
\,ge"li81 CuI
Cast Iron
Pressure Side
TFE
Single Acting
TR
MATERIAL: PRESSURE SIDE-TEFLON/BACK-UP SIDE-CAST IRON
JAN. 1988
4-10
CYLINDERS
PACKING RINGS-TYPE "BD" DOUBLE ACTING

C. Type "BD" Double Acting
This set consists of two tangentially cut rings. The rings are doweled so the tangential cuts are
staggered from one ring to the other. The set is double acting in that it will seal in either direction. It is
used in cylinders operating near atmospheric pressure to prevent air entering the cylinder. See illustration below.
,Tangential c u t ,
o
._
Double Acting
SO
MATERIAL: TEFLON
JAN. 1988
4-11
CYLINDERS
PACKING RINGS-TYPE "3RWS" OIL WIPER SET

D. Type "3RWS" Oil Wiper Set
This set uses three radial cut rings. They are doweled to provide a staggered arrangement. Their
purpose is to keep crankcase oil out of the packing and cylinder(s).
Assemble with the blank face towards the oil (crankcase) and the slotted side towards the packing.
See illustration below.
Radial
CUl"J
Crankcase Side
Wiper Set
3AWS
MATERIAL: CAST IRON
JAN. 1988
4-12
CYLINDERS

Ariel supplies packing in three pressure ratings. Ring, oil supply, and vent locations are illustrated in the
following chart, starting from the pressure side:
B-69
0-350 PSIG
Pressure Side
One Single
Acting Ring
Oil Supply
Two Double
Acting Rings
Primary Vent
One Double
Acting Ring
Secondary Vent
One Double
Acting Ring
Wiper Set
Crankcase Side
B-20
350-1250 PSIG
Pressure Side
Pressure Breaker
One Single
Acting Ring
Oil Supply
Three Single
Actin~ Rin~s
Primary Vent
One Double
Acting Ring
Secondary Vent
One Double
Acting Ring
Wiper Set
Crankcase Side
B-38
350-2000 PSIG
Pressure Side
Pressure Breaker
One Single
Acting Ring
Oil Supply
Four Single
Acting Rings
Primary Vent
One Double
Acting Ring
Secondary Vent
One Double
Acting Ring
Wiper Set
Crankcase Side
NOTE
Refer to the packing assembly in your parts book. See Page 2-16 for PACKING TUBING AND DISTANCE
PIECE VENTING and Page 2-17 for PACKING LUBRICATION AND VENTING.
JAN. 1988
4-13
MODEL: JG, JGA, JGM & JGP
CYLINDERS

Some years ago bronze was the standard material for all Ariel packings. Bronze, however, is totally unsatisfactory for sour gas service, (hydrogen sulfide in the gas). Cast Iron and Teflon provide outstanding service
with sour gas,and, since they perform equally well with sweet gas, they are now standard materials.
A typical packing will have a Cast Iron pressure breaker, Teflon/Cast Iron single acting rings, all Teflon double acting rings, and a Cast Iron wiper set. The Teflon is glass reinforced and impregnated with Molybdenum
Disulfide. This provides a strong, slick material to reduce friction and wear.
NOTE
Bronze is still available on special request.

Another arrangement has been devised for moderately wet gas service. It is called Washout Resistant. A
typical packing arrangement would be:
A Bronze pressure breaker, Teflon/Cast Iron single acting rings, all Teflon double acting rings, and a Bronze
wiper set.
JAN. 1988
4-14
CYLINDERS
VALVES-REMOVAL
VALVES
DANGER
Before attempting to remove any valve cap, be very certain that all pressure has been vented from the
cylinder. Pressure must be completely vented from both the suction and the discharge passages of the cylinder.
(See Page 1-5, IMPORTANT WARNING PLATES.)
Removal:
1. A typical valve assembly is shown on Page 4-18. On each valve cap loosen all of the bolts slightly. With
all the bolts loose, the cap should stay in its original position. If it pushes out on its own accord-stop!!
Take steps to completely vent the cylinder. See DANGER above.
1.1 After all the above safety checks, remove the valve bolts. A pair of screwdrivers, one on each side of
the cap, will help pry it loose. With the retainer still in place, screw a valve tool over the valve center
bolt. (See Page 1-8.) Now the valve and retainer can be pulled out together.
2. In most cases the flat metal gasket will remain in the pocket. It is difficult to see. A flashlight and a
small mirror on an adjustable rod are the best tools to see the gasket clearly. On cylinders with horizontal valves, the gasket may fall into the gas passage. A small magnet on a flexible extension rod will help
fish it out. This gasket should be replaced after several uses.
JAN. 1988
4-15
CYLINDERS
VALVE MAINTENANCE
VALVE MAINTENANCE
Ariel uses valves manufactured by Hoerbiger Corporation. Before servicing any valve refer to the correct
valve assembly drawing and parts list and Hoerbiger's literature in the Parts Book. On the valve assembly drawing you will notice that valves have different springing for different pressure levels. The valve group sheet in the
Parts Book shows the valve originally supplied with the unit and its selected pressure range. If different
operating pressures are encountered, then different springs may be required.
The suction valve must be selected on the basis of operating suction pressure and the discharge valve for
operating discharge pressure. Proper valve spring selection is also based upon the operating speed (RPM) and
gas specific gravity. The pressure ranges shown on the valve assembly drawing are based on rated speed (1400
RPM for JG & JGM units, and 1800 RPM for JGA & JGP units) and a gas specific gravity of 0.65. Valves are not
selected on the basis of the maximum working pressure of the cylinder. If the operating pressure falls between
the recommended pressure ranges, then select the valve for the higher range.
Some valve assemblies may not have the pressure ranges stated. Contact Ariel, Mount Vernon, for
assistance in valve selection.
NOTE
When rebuilding ~valve, always use a new locknut on the centerbolt. See Page 1-16 for the recommended
valve torques.
JAN. 1988
4-16
CYLINDERS
VALVES-REASSEMBLY
VALVES
Reassembly
NOTE
Be certain all parts, gasket faces, and mating surfaces are absolutely clean.
1.
The 1/32" thick metal gasket should be coated with an anti-seize lubricant. It can then be either inserted
into the valve pocket or stuck on the valve. In either case, care must be taken to keep this gasket from
falling into the gas passage.
2. The retainer keeper is a piece of Viton O-Ring stock in a threaded hole. This should be screwed out just
far enough to provide friction so that bottom retainers will not fall out while the cap is being installed.
3.
Using the valve tool illustrated on Page 1-8, the valve and the retainer may be inserted into the pocket
together. When installed correctly, the distance from the outer retainer face to the surface of the valve
boss on the cylinder will be 1/8" shorter than the length of the nose on the valve cap.
4.
Inspect the valve cap O-Ring for cuts or gashes and replace it if necessary. Lubricate the O-Ring and the
nose of the valve cap. Insert the cap and tighten the bolts evenly to the recommended torque on Page
1-15. If the assembly is correct, the distance from the underside of the cap to the valve boss surface on
the cylinder will be 1/8".
CAUTION
Always use clean, fresh oil on the threads before reinstalling bolts.
JAN. 1988
4-17
CYLINDERS
VALVE ASSEMBLY
VALVE ASSEMBLY
See illustration below of a typical valve assembly.
1/8"
Valve Cap
~~;-"~~~-Retainer Keeper
'"-----~it=4J.J:=:;;;~~~
Discharge Valve Springs

Discharge Valve Plate
Seat
Valve Gasket "Steel"
Suction Valve Springs

Typical
Suction
Valve
Cylinder
Bore
Typical
Discharge
Valve
VALVE ASSEMBLY
JAN. 1988
4-18
1/24/96
PAGE
CINOOl
ARIEL CORP. - BLACKJACK DIV.
3S BLACKJACK ROAD
tIT. VERNON
00 43050
ORDER QlIJTE
mJER NJ JG:A/2
BILL TO
SHIP TO
CDHTEHTS
JG:W2 FIWtE
PARTS LIST FOR JGUV2 FRAtE
REVISED 01/22196
SHIPPING METHODSHIPPINGCONDTERMS OF PAYMENT-
CUST NO
CUST PIO NO
99999999
QUOTE ONLY
XXX
DRIER DAlE
1/22196
ORD
TYP QUAHTITY
LNE ITEM NUHBER
DESCRIPTION
001 JG: A CLASS

6-0122
JG-JGA FRAHE ClASS
REQUESTED ACKtOrl.DGED
DATE SHIP DATE
2/01/96 02101/96
PRICE
EXT.AttT
FRAtE ASSY ~JG:A/2
.0000
.0000
.0000
.0000
G-0067-1
CRANKSHAFT ASSY,JGW2
.0000
.0000
6-0026
X-HIt GUIDE ASSY,STD,JG:A
.0001
.0002
6-0026-1
X-HD GUIDE ASSY t lSC,JG:A
.0000
.'0000
6-0210
X-HD.GUIDE ASSY,BAL,JG:A
.0000
.0000
G-1290
X-HD.GUlDE,S2C,JG,
.0000
.0000
6-1662
CONN.~D
.0000
.0000
G-0154
X-tAD ASSY, JG:A:32SJGS
.0000
.0000
6-0024
DRIVE END COVER ASSY ,JG: A
.0000
.0000
6-0118
AUX. END COVER ASSY t JG: A/2
.0000
.0000
6-2290
L.O.LEVEL,PYREX,JG:A:K:PIRWJ/2
.0000
.0000
6-3220
I"SIGHT GLASS,JG:AUt:F':I:R:W:J
.0000
.0000
6-0823-1
L.O.PUHP ASSY,JG:Al2
.0000
.0000
6-1077
PRIMING PlJtf> ASSY,LOOSE,ALL
.0000
.0000
ASSY,FS,JG:A,UHF" THD.
1/24/96
~:1Ei.. 20~:F.
35
B~KJACi\
Mit
~JfI!
Ott
- BL.4Cl\JA[,r. Dlv.
ROOi
Ci!- 00::.
43050
ORDER NO JG:Al2
ORD
&-0149
TYP QUANTITl'
nC:SCRIPiION
DISTANCE PIECE ASSY,JG:A
6-1761
F.F LlittR t i/4ARIEL~Jb:A/2:tt:F': I
6-2708
RUPTURE DISC
6-0031
LNE ITEM
HLIMFEF~
REQUESTED AC.\NOWLEDGED
DaiTE: SHIP [lATE
1
PRICE
~1.Al'ii
.000v
.000\,1
.OO(X.
.0000
.0000
.0000
CHAIN ASSY,JG:A
.0000
.0000
6-0025
TOP COVEt< ASS"t tJG:A/2
.()()O()
.0000
6-0613
L.O.S/D,MURPHT,ELEC
.0000
.0000
6-1103
L.O.PRESS.GAUGE,ASHCROFl,STD.
.0000
.0000
G-06OB
FF.S/D,TRB.EL,JG:A12,4 RWJI2,4
.0000
.0000
[.;.-0609
FF,ShtTR&.F~~JG:Al2.4
.<iOOO
.0000
6-0611
VIB.S/llt~~TtHNEU
.0000
.0000
[.;.-i090
VIB.S/D,AhUT.ELEC
.OOOC'
.0000
6-1094
LO.PRESStSDtAHOltPNEUtJG:~~Wd
.!.
.0000
.0000
G-1095
LQ.PNESStSD~AriQTtELECtHRWJ/2;4
.0000
.0000
&-0763-1
L.O.CODLERtTHEk~.R;W:j/4tHEKi2
.0000
.0000
6-1597
THEf..."i. VALVEt3/4 t MTII, JG ~ tl/2
.0000
.0000
G-2226
~Yli~~
.0000
.0000
[,-0038
TOOLS
.0000
.0000
ASSY~
3250 PSI
~J/2t4
10
IIRIVE SHAFT Au.. UNITS
ASSYtBDXtJG:~:P:M:l;JGS
TOTAL LINE ITEMS
TOTAL AMOUNT
.00
"- i-
sm
'::\-::_
~ -13 UNC
lOCI< NUT
~
~r<r~Jj>'
PULL CAP STRAIGHT UP ~

TO PREVENT DAMAGE or
'
DOWEL FIT. If CAP Isr-' "1
TIGHT, USE PUlLER.
12
LJ i \.J
iBEARING CAP PULLER DETAIL
/'
/'
./"
lL:iJ
I
J!BJ!.UW!
NOlES;, .
1.
LOOSEN OR TIGHTEN ALL fASTENERS PER RECOMMENDEO PROCEDURES

AND TORQUE VALUES IN MANUAL
[J::>Oll FACES OF STATO-SEAl BErORE INSTALLING TO PREVENT ABRASION.

[J:>OIL O-RING BErORE INSTALLING.
A-45141
~t:
.....
GROUP NU. G-Oi22

FRAME~
SF'ACEF\:S AND BEARING CAPS
JG/2, -lGA/2
REF. DRI.J.G~ ?)-4514
NO<,
PART NUMBER
PAGE NO. 0001

QUANTITY
DESCRIPTION
[1-1602
FRAME~JG;A/2
A-0918
TUBING PLUGtST,
FC0105HT
HEX HD.CAP.
FW0550HA
STAT-O-SEAL t 5/8 DIA.
PT0200CB
72
FP0500FE
DOWEL PINt 1/4 X 3/4
FS0400DG
CUP PT.SET-SCREW t S/16-18 X 1
A-081S
MALE ELBOWtST, 1/4T X 1/8P
FC0120GT
12 PT. CAP.
10
F'F'0810GB
PIPE PLUG t 1/2NPT t HEX.HD t STL.
11
A-0147
BLIND END PLATE t OIL GALLERY
12
A-0009
O-RINGtVT t
13
FC0102CK
HEX HD.CAP.
1/4-20 X 2
14
FC0120GL
12 PT. CAP.
1/2-13 X 2-1/4 G8
15
A-0108
BLIND END GALLERY CAP
16
FC0102CI-l
HEX HD.CAF'.
17
FP0500EE
()
DOWEL PIN,3/16 X 3/4
:1.8
A-0830
MALE CONN.,ST, 1/4T X 1/8P
1.9
A-0827
MALE CONN.tST, 1/4T
20
~)-0882*O2
21
PP0810IB
PIPE PLUG t 3/4NPT,HEX.HD t STL.
22
A-3763
CHK.VLV t l/8MX1/8F t SS t POP/14PSI
23
A-0804
STREET ELBOWtST t
11
SST.TUBING t
1/4T
5/8-18 X 4-1/2 89
1/4 o.n.X.035 WALL

+.0002
'.-
1/2-13 X 4-1/2 G8
1.375 O.D.X.139
G5
1/4-20 X 1-1/4 85
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT

DOES NOT REPRESENT THE QUANTITY REQUIRED.
+.0002
1/4P
1/8 P
. . "- .. _._-_
-_ ..-
_- -'"
__ ._----- .. __._-_._-- "-"
(;-61
G-67-1
._... _---
INS TALL IN CAP
"",
G-772
G-772-1
G-119
. ,-, ., ..
r- ,-..: --;.:..,
--_.
"".", "t'
' ....
.................
""',.....
,
~
.......
~-._._-'"
..
,
....
(:.r:1
"I:
~._
-~
HEA T TO 400F
TO SHRINK ON
lt
-HEAT TO 400 F
TO SHRINK ON
.-
_.
-.
(?
------------
//
~OTE:
INSTALL BEARING SHELLS WITH TABS LOCATED

IN NOTCHES IN CAPS AND CRANKCASE
.__J_~ S~S.~_~- ~ ~ :_.N~
GROUF' NO.
CRANKSHAFT AND MAIN BEARINGS

JGA/2 ~ 3' STROKE
PAGE NO.
REF. I1Rl&JG. D-26
NO.
F'At\T NUMBER
QUANTIT.,."
DESCRIPTION
AIt-0576
CRANKSHAFT
B-0004
OIL SLINGERtJG:A:M:P
A-0003
B-0024
B-0025
ASSY~FS~JGA/2

(~UANTITY REQUIRED.
DOES NOT REPRESEN1' THE
G-006 -?'-l
0001
~
2
J.
4.
APPLY AN ANTI-SEIZE LUBRICMT TO CASKET SURfACES.

REMOVE SHIPPING PlUGS AND TUBE TO A SAFE ATMOSPHERE OR DRAIN AS APPROPRtATE.
OIL FACES
or STATO-SEAL BEfORE INSTALLING TO PREVENT ABRASION.
LOOSEN OR TKiHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND
10RQUE VALUES .. UNIAI..
(J:>VENTS 10 BE TUBED TO APPROPRIATE NfD SAFE ATMOSPHERE.
015019
ARIEl.. COUPOIlA'fION
JPAIn.n
35 BLACKJACK ROAO
~ MOUNT VERNON. OHIO 4~050
ASSEMBLY
DWG. No.
A-4340
r .
~_
~"._'.
GROUP NO. G-0026

CROSSHEAD GUIIIE
.JG AND .JGA
REF. DRWG. A-4340
NO.
PART NUtiBER
PAGE NO. ()OOl

(~UANTITY
It-0010
X-HD.GUIIIE,STD,JG
B-0028
GASKET t RET.9-7/8 X 8-1/2X 1/64
FC0120GJ
12 PT. CAP.
1/2-13 X 1-3/4 88
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 G8
A-0066
SIDE COVERt GUIDE M:P:JG:A:JGS
A-0067
GASKET t RET.9-1/2X6-7/16Xl/32
FC0102DG
28
HEX HD.CAP. 5/16-18 X 1
FW0501CA
28
FLAT" WASHER, 5/16 I.D.
A-0101
LUB. FITTING, 3/4-10 X 1
10
FW0550IA
STAT-a-SEAL, 3/4 DIA., BLACK
11
A-OBiS
MALE ELBOW,ST t
1";'
..:..
A-OBOO
MALE ELBOW,ST, 1/4T X 1/4F'
13
PT0200CB
14
PP0802RlJ
1.5
PP0802CD
16
A-3780
17
A-0804
STREET ELBOW,ST,
18
A-080B
M.BRANCH TtST t
19
A-21t4
HEX PIPE NIPPLE 1/4X1/8
20
A-0827
MALE CONN.tST t
39 ..
G5
1/41" X 1/8P
SST.TUBING, 1/4 O.D.X.035 WALL

PIPE PLUG, 1/8NF'T tSQ.HI.I.PLASTIC
PIPE PLUG,1/4NPT,SQ.HD,PLASTIC
CHK.VLVtDOU.BALL SOFT SEAT SST
WHEt..! A ZERO APPEAF~S IN THE QUANTITY COLUMN IT

1/8 P
1/4T X
1/4T X 1/4P
1/4F'
.0
__
G -26-1
NQ.tE 6
$,
<1>
I 
<l>
., <!>
(~

~
IE
I APPLY AN ANTI-SEllE LUBRICANT TO GASI<f:TS (SOTH SIDES)

2 REMOVE SHIPPING PLUGS & TUBE TO APPROPRIAtE CONNECTiONS.
3 1.00SEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED
PROC.OURES & TOROUE VALUES
., VENT &. DRAINS 10 BE TUBED TO APPROPRIATE &. SAFE ATMOSPHERE.
-----_.._--_ ..
__
[--_-._----~
ASS' Y DWG
NO
... _.. 0-13 0. ~ .-
__
rt
t ".
__ .... "_
Gf~OUF'
CROSSHEAD GUIDE
LONG SINGLE COMPT.
NO t
G-0026-1
PAGE NO. 000:1.
...JG .. JGA
REF.
DRWG~
D-1305
NO.
PART NUNBEf\:
(~UANTITY
DESCRIPTION
D-0667
X-HD.GUIDEtLSC,JG
B-0028
GASKET,RET.9-7/8 X 8-1/2X 1/64
FC0120GJ
12 PT. CAPt
1/2-13 X 1-3/4 G8
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 88
A-0066
SIDE COVER, GUIDE M:P:JG:A:JGS
A-0067
GASKET tRET. 9-1/2X6-7/16Xi/32
A-3867
GASKET,RET.6-7/16 X 4-7/8Xl/32
A-3866
GUIDE SIDE COVERt LONG JG
FC0102DG
44
HEX HD.CAP. 5/16-18 X 1
10
FW0501CA
44
FLAT WASHER, 5/16 I.D.
1:1.
A-OlOl
LUB. FITTING t 3/4-10 X 1
12
FW0550IA
1:1
Fl-0815
l.(f
A-()800
15
PT0200CB
5 "
16
PP0802RD
PIPE PLUG,l/SNPT,SQ.HD.PLASTIC
17
PP0802CD
PIPE PLUG,l/4NPT,SQ.HD t PLASTIC
18
A-3780
CHK.VLV,DOU.BALL SOFT SEAT SST
:1'<;;'
?)-O808
M.BRANCH TtST t
20
A-0804
STREET
21
A-2:1.:l.4
HEX PIPE NIPPLE 1/4Xl/8
ELBOW~ST,
WHEN A ZERO APPEAJ;:S IN THE QUANTITY COLUMN IT

1/4T X
1/8 P
G5
1/4P
NOTE: SHOWN ROTATED
cv
cv
9c:f OUT
G-210
Of TRUE POSITION
$
----11--1..--1--
:::::>'
------... -
.... - --_.
---
<)
<V
.$
$.
'."
tlTE:
I APPLY 'NEVER-SEEZ'TO GASKETS (80TH SlOES)
2. LOOSEN OR TIGHTEN ALL lOllS PER RECOMMENDED
PROCEDURES AND TORQUE VALUES
'-".,
o"@
ASSY. OWG. NO.
0-460
DUMMY cr~:OSSHEAD GUIDE.

...J8 AND . .JGA
F~EF. ltF~WG. It-('460
NO ~
PAF~T
NUMBER
PAGE NO. 0001

C~UANTITY
DESCF~IF'TION
It-OOSC1'
,...
;8-0028
GASKET,RET.9-7/8 X 8-1/2X 1/64
FC0120G...J
12 PT. CAP.
1/2-13 X
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 88
A-0090
GUIIIE SIDE COVERt JG DUMMY
A-0091
GASKET~RETtl0-1/4
FC0102I1G
28
HEX HIi.CAP. 5/16-18 X 1
FLLI0501CA
28
FLAT WASHER t 5/16 1.D.
c;.\
FE0300GA
EYEBOLT,l/2-13 UNC
10
FN0450GB
HEX NUT,STL,Z/PL,1/2-13

DOES NOT f\:EPF~ESENT THE G!UANTIT"Y i~EQUIRED.
1-3/~
G8
X 6-7/16 X32
G5
._-------_._-----.-.-_ .. _..... -
..
_.- ....
G -1290
(.,
OIL FACES BEFORE INSTALLING TO

PREVENT ABRASION TO STAT-O-SEAl-
?I~f.
~
()
{I~
:0
NOTES:
I. I\PPlY AN ANTI-SEIZE lUBRlrANT TO GASf<ETS (BOTH SlOES).
2. REMOVE SHIPPING PlUGS & TUBE TO APPROPRIATE CONNECTIONS.
3. lOOSEN 0" TIGHTEN All FASTENERS PER RECOMMENDED
.
PROCEOURES & TORQl VALUES.
4. VENT & DRAINS TO BE lUBED TO APPROPRIATE & SAFE ATMOSPHERE.
... , ...,
.........
....
.
.'
tt, t l
.. , .,
~
-
.of
__
.....- - - . - - - - - - - - - -
of..
:,:.. : .:;
.~...
'. I
AllH
...f
COIif;(jil;'
tijp
I u 7A ,
VER~.(JIlO
A~)~..t
.
IJIWVG..NQ.
PARTS LIST
GROUP NO. G-1290
CF.:OSSHE(4D GU I DE
SHORT DOUBLE COMPARTMENT DISTANCE PIECE

~G, JGA (STANDARD LONG)
REF. DRWG. D-0783
NO.
PAF.:T NUMBER
PAGE NO. 0001
DESCRIPTION
QUANTITY
D-0776
X-HD.GUIDE t JG t S2C
!:f-0028
GASKET t RET.9-7/8 X 8-1/2X 1/64
FC0120G.j
12 PT. CAP.
1/2-13 X 1-3/4 G8
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 G8
A-0066
A-0067
GASKET,RET.9-1/2X6-7/16Xl/32
t!~-3866
GUIDE SIDE COVERt LONG JG
A-3867
FC0102DG
44
HEX HD.CAP. 5/16-18 X 1
10
FW0501CA
44
1:1.
A-0101
12
FW0550IA
STAT-O-SEAL t 3/4 DIA., BLACK
13
?)-()815
14
A--0800
15
PT0200CB
16
PP080:2RD
PIPE PLUG t 1/8NPT t Sa.HD.PLASTIC
17
PP0802CD
PIPE PLUG t l/4NPT t SQ.HD t PLASTIC
18
A-0827
MALE CONN.,ST t 1/4T X 1/4P
19
A-080e
M.BRANCI-l TtST t
20
A-0804
STREET ELBOWtST t
21
A-3780
22
FC0103IG
HEX HD.CAP.
23
FS0400GG
CUP PT.SET-SCREW t
G5
II
SST.TUBING t
1/4 O.D.X.035 WALL
1/4P
1/8 P
3/4-10 X 1

1/4T X
1/2-13 X 1
G2
NOTES
1. LOOSEN OR TIGHTEN All fASlNERS PER RECOMMENDED PROCEDURES
AND TORQUE YM.UES IN MNNAL.
2. PRESS BRONZE BUSHING IN WHlE MAINTAINING AlIGNMENT Of OIl
HOLE TO OIl. PASSAGE IN ROO.
3. INSTAll BMtNG SHELLS WI1H TABS LOCATED IN NOTCHES IN ROO
AND ROO rJP.
"I\.~~ CORPORATJO
g.g
A
35 lLACKJACk ROAD
ASSEMBLY
DWG. No.
A-3985
n.~
....
GROUP NO. G-1662

CONNECTING ROD~ FORGED STEEL t UNF THREAD
JGAt 325JGS
REF. DRWG. A-3985
JG~
NO.
PART NUMBER
QUANTITY
PAGE ND. 0001
DESCRIPTION
AII-l043
CONNECTING ROD,ASSYtFS,JG:A NF
A-2120
SOC.HD.CAP.CONN.ROIl,JG,UNF THII
FP0500FE
DOWEL PIN, 1/4 X 3/4
B-0003
SLEEVE BEARING,BZ,RODtJG:A:M:P
B-0023
SLEEVE BEARING,H/S,ROD,JG:A:S

+.0002
--
. _.
-..- ... -
- -
- . _ - -
//
_ 0
'G 154_
.
NOtE LOOSEN OR TIGHtEN ALL FAStENERS &
MUS PER RECOMMENDED PROCEDURES

AND 'OAQU VAlUES IN MANUAl.
i
( ~)
~)
(?>
_..
-- .
n,
,----
ALtE. AMAtIVE
(ROUND ..
\
---j
,..,(: LOOSEN two SEtSCREWS IfOA
REMOVING CROSSHEAO MI'
ASBY lJNG NO
_____....
0-32
GF\OUF' NO. G-0154

CROSSHEAD, PIN AND BALANCE NUT
JG~ .JGA~ 325..JG8
REF. DRWG~ D-0032
NO
'!'
F'AF,T NUMBEJ;:
PAGE NO. 0001
QUANTITY
lJESCF~IF'TION
CROSSHEAD
FOR PART NO. SEE COVER SHEET
[1-0060
CROSSHEAI&tLGT,Dltl1.5:::~..JG~A
It-0061
D-0089
B-0002
A-0060
CROSSHEAD
A-0061
CROSSHEAD PIN
A-0059
SOC.HD.CAP.
FN0467EA
SELF-LOCK NUT,3/S-24,FLEXLOC
FP0505CE
ROLL PINt 1/8 X 3/4
A-0051
CROSSHEAD NUT, 2.7+ t RND t JG;A
A-0052
CROSSHEAD NUT,
4.7~~RNDtJG:A
A--0053
A-0377
CROSSHEAD NUT,
8.7~tRNDtJG:A
B-0015
CF,OSSHEAD NUT
C;'
FS0455CG
CUP PT.S-SCRWtNY t 1/4-28 X 1
PIN~JG:A:M:P:S
ENDPLATE~JG
3/8-24 X 5

SF'
IG-24
,
@ ..,. .......
....
cD
......
~
../
.. /
,~
--STAMP ROTATION
........
' ...............
'.-
'2
NOI
, APPlY AN ANTI-SEIZE LUBRICANT

TO BOTH SURFACES OF GA51<E 15.
2 TRIM NEW GASkE T FLUSH WITH
TOP OF BASE AFTER INSTALLATION
3 CLEARANCE BE TWEEN CRANkSHAf l
AND all SEAL (tlEM-4) TO BE

008 FEELER
GAUGE All AROUND
4 INSTALL ITEM -9 (DuST SEAL) WITH
LIP lURNED OUT. AS SHOWN
CHECkEO WitH
(J)j
<tJ1
--@
I
(J)
<t>
<t>
<t>
<1>
<t>
~
ASSY DWG NO
--0-28
roil"-. 1
.~..
..._ .....~
Gr~OUf-'
NIj.
G-0024
DRIVE END COVER

.jG/2~
.jGA/2~
..JG/"t ~
PAGE NO. OOOi
"oJGA/4
REF. DRWG. D--0O28
NO.
PAF,T NUMBER
QUANTITY
DESCRIPTION
C-0031
DRIVE END
B-0026
GASKET t RET.14-7/32 X 12 X 1/32
FC0102ItI
19
HEX HIt. CAP. 5/16-18 X 1-1/2 85
C-0030
SHAFT SEAL
A-0064
GASKET t RND.6 X 1/32
FC0102CF
HEX HD.CAP+
FI,J0501BA
FLAT WASHER t 1/4 I.D.
FPO~;12EE
THD.TAPER PIN
A-0245
DUST SEALtTFE,JGtA:M:P
FF'0512FH
,...
THD.TAPER PIN .5 X 1-1/2LG
10
.::.
WHEN A ZERO APPEARS IN THE
QUANTI~Y
COVER~
HOUSING~.jG:A
1/4-20 X 7/8
~4
COLUMN IT
DOES NOT REPRESENT THE QUANTITY REUUIRED.
..JG
X 3/4LG
G5
-- _.- .
'~
.... CD
et) ~ .
<J>
--
..
@
+iJ
d>
.~
<t>
~- ..
~
.....
'-",
,t-
$
<b
.:l-----l-~_
ep
@.
NOTE: I. APPlY AN ANTI-SEIZE
UI8RICANT 10 BOTH
SURFACES OF GASKETS
2. TRIM NEW GASKE T FLUSH
WITH TOP OF lASE AFTER
INSTAllATION.
3. lOOSEN OR TIGHTEN Al.l
FASTENERS PER RECOMMENDED
PROCEOORES ANO TORQUE

VALUES IN MAtlJAl.
<!l
,
$.
w -_
$ <t>
. <t>
.... _------------_. - .- .._.-._.-... _--.'
Ani El COl U'UitA 11
MI. YERNOJWfUL
A':o~,(.
011"(,. NO.'
.
_
0 1588
Gr~ouF'
AUXILIARY END COVER

_'G/2~
JGA./2
REF. DRWG. D-1588
NO +
F'AF~~T
NU;1BER
NO. G-0118
PAGE NO. 0001

DESCRIPTIUN
(~UANTITY
C-005i
AUX. END COVER, JG
B-0026
GASKET~RET.i4-7/32
FC0102I11
12
HEX HII.CAP. 5/16-18 X 1-1/2 85
FCOll0DH
SOC.HD.CAP. 5/16-18 X 1-1/4 G8
FP0512FH
THD.TAF'ER PIN ::=5 X 1-1/2LG
-,
(
F'T0200CB
12
PP0810GI~
A-0827
II
SST.TUBING t
X 12 X 1/32
1/4 O.D.X.035 WALL
MALE CONN.tST t 1/4T X 1/4P

ll,-~~:r I.
tt2,Wi:
LOOSEN OR TIGHtEN ALL BOLTS PER RECOMMENDED PROCEOORES AND TORQUE VALUES
AWlY AN ANti-SEllE LUBRICANT TO BOTH SURFACES OF GASI<ETS
Vlt.
AA
..
l~
I.
AmqEMl
._@
r-'--- .
.--
CRANkCASE
t CRANKSHAFT..
J~.:"r
/~
'J
--~ __
REMOVE AND INSPECT FIUER

SCREEN WHEN CHANGING OIL.
(CLEAN IN A SUITABlE sa.VENTJ
ALIGN SPROCkE' WIT" CRANkSHAr,
SPROCkET AND 'IGHTEN SE'StREWS
. ~A'flfr~fl\''')N
.-...- .J.
~--------------------------------------------=~~~,~~g
--:-
_ _ MI.
YI~~~""0_.
__ .
GROUP NO. G-0823-J
LUBE OIL PUMP, STRAINER, FILTER

..JI:3/2, JGA/2
REF. DRWG. D-1249
NO.
PAF.:T NUMBER
QUANTITy
PAGE NO. 0001
DESCRIPTION
LUBE OIL. PUMF',JGP:M:I, JG;A/2
C-0084
'}
.....
A-0002
FI,0360AA
WOODRUFF
FS0455CE
CUP PT.S-SCRW,NY t
A-0073
GSKT,NST,1/32,M:P:I:JG/2 t TUTHL
FC0105CE
HEX HD.CAP.
B-0029
L.O.PUMP ADAPTOR t TUT t JG:A/2
A-'OO68
GASKET t RND.5-1/4Xl/32
C;'
FC0102CF
HEX HD.CAP.
10
A-0078
LUBE OIL STRAINER, 1/2 NPT
11
C-0394
L.O.FILTER HEADtSINGLE L/R
12
A-066:l.
L.O.FILTER ELEMENTtSPIN-ON
13
A-0849
HEX PIPE NIPPLE t
14
FC0102EH
HEX HD.CAP.
15
A-0859
NALE CONN.,ST t
16
A-0660
L.O.FILTER STUDt SPIN-ON
17
A-0882:::05
STREET TEE,ST,
18
PP0810GI:
PIPE
19
PP0802GD
...--,
PIPE PLUG,1/2NPT t SQ.HD t PLASTIC
20
A-0860
MALE ELBOW,ST t
21
PP0810EB
F' I PE PLUG t 3/8NF'T t HEX. HII , STL
22
A-026:l
L.O.PRESS.GAUGEtASHCROFT
23
A-0857
MALE CONN.tST t
..,
KEYt~204,l/2D
X 1/16
1/4-28 X 3/4
1/4-28 X 3/4
G9
1/4-20 X 7/8
G5
1/2P
3/8-16 X 1-1/4 85
5/8T X
1/2P
1/2P
PLUG,1/2NF~,HEX.HDtSTL.

5/81' X
1/2T X
1/2P
1/2F'
GROUP NO.
LUBE OIL
JG/2 ~
PUMP~
STRAINER~
PAGE NO. 000::
~JGA/2
REF.
DRWG~
NO.
P~lF~T
G-082~-1
FILTER
D-1249
NUMBER
24
PT0200FB
25
A-0901
26
PT0200GC
27
A-0844
ItESCF, I F'T I ON
QUANTIT.,.'
50
It
MALE
1
26
2
SST.TUBING t 1/"2 O.D.X.035 WALL
It
ELBOW~STt
SST.TUBING t
HEX
1/2T X
1/2F'
5/8 o.ra.X.049 WALL
RED.BUSH~ST,

DDES NOT REPRESENT THE (~UANTITY REQUIRED.
3/4M X
1/2F
GROUP NO. 8-1077

PRIMING PUMP AND CHECK VALVE
SHIPPED L.OOSE
ALL UNITS
ND~
P.iF'T
NUMBER
PAGE ND. 0001
QU{iNTITY
DESCRIPTION
!~-O425
MANUAL PRIMING PUMP W/HANDLE
A-2370
CHECK VALVE t
B-:l.473
HANDLE,PRIMING PUMP-CLAMP TYPE
FC0125Dt~
12 PT. CAP. 5/16-24 X 2
FN0461DA
SELF-LOCK NUT,5/16-24,ESNA
POPPETT,l/2FNPT

DOES NOT REPRESENT THE QUANfITY REQUIRED.
G8
....---@) .
16-149
, 5
. . .,@,.
./'
/,/
'
....
......
./
..: "-NOTE. APPLY AN ANTISEIZE lUBRICAN'

TO SURFACES OF
GASI<E T
.. NOTE: THESE TWO IOlTS

to.D DISTANCE PIECE
TO GUIDE. 00 NOT
REMOVE WHEN
REMOVING CYLINDER.
ASSY: DWG. NO.

0-62
G/;:OUF' NO. G-<")14So'
DISTANCE F'IECE~ JG
REF. DRWG. D-0062
ND+
PART
NUMBEr~
PAGE NO. OOOi

QUAj\.!TITY
IJESCt,IPTION
DISTANCE PIECE,JG:A,325JGS
1-
C-0025
A-0065
FC0120GJ
12 PT. CAP.
FE0300IA
EYEBOLT,3/4-10 UNC
FN0450IB
HEX NUT,STL t Z/PL,3/4-10
1/2-13 X 1-3/4 G8
WHEN A ZERO APPEAF~S IN THE QUANTITY COLUMN IT

~1T1
I"
i-
~U
JG:A/2/4
JGM:~. JGI
,:In
,.,, ,,-" --r:tLI
JGJ/4. JGC/2
1-1/8
.......
Section A-A
~
fi::>
Il>
J.
G>
RVIS(D SIGHt GlASS
SCREW IN ADJUSTMENT KNOB TO REDUCE fEEO.

SCREW ADJUSTMENT KNOB OUT TO INCREASE fEED.
OIL O-RING BEfORE INSTAlLING.
SEE CYliNDER LUBRICATION SHEET fOR CORRECT PUMP
SETTING (OISTRIBUJlON BLOCK CYCLE INDICATOR TIMING).
TORQUE TO 75 n /LB.
mil 'ROII PUSH .. SO"
9]1 SCIb II hi'( SIGHt GlASS.

RlY
QASS
(J) 5.
LOOSEN OR TIGHTEN All rASTENERS PER RECOMMENDED

PROCEDURES AND TORQUE VALUES IN MANUAl.
(J) (::::>TORQUE TO
(J)
J7-42 fT/LBS.
ll>TORQUE TO 70 fT/LBS.
to
D-1106
OlSCRIPflOH
,.
GHOUP NO. G-1761

ARIEL
1/4" IlIA. PUMP JGF'; JGM t JG/2 t JGA/2, JGI
REF. DRWG. D-1106
FO~:CE
ND'!'
FEED
LUBRICATOj;:~
PART NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
D-1751
FF LUBR t
A-1764
F.F.LUBRICATOR PUMP 1/4 TRABON
A-2346
TOP COVER SINGLE F.F.LUBE BOX
A-2348
GSKTtARL.SNGL.LUB.BOX CVR t 1/32
A-2360
WORM SHAFT F.F.LUBE BOX, ARIEL
A-5638
HOUSING BRG FF LUBE BOX LH
A-3911
SHAFT OIL SEAL
A-0030
FK03601~A
10
f.l-0072
11
FS0455CE
CUP PT.S-SCRW,NY, 1/4-28 X 3/4
12
A-2352
ADJ SHAFT-SINGLE LUBE BOX
13
B--ll76
CAM/WORM GEAR,l-PUMP F.F.LUBR.
:1.4
F'P08:l.0CB
PIPE PLUG,1/4NPT t HEX.HD t STL.
1 -.J
c'
FN045"('i-,A
(}
HEX NUT t JAM,STL,1"-14
16
f.)--235c;'
(>
SNAP RING,ST ,R?)DIAL ASSY,0.625
17
(-)-2358
()
FLAT WASHER,SUPPORT,518,HARD
18
1~-56":~1
SIGHT GL?'1SS,3/4" NF'T
1.9
FC0120DF
12 PT. CAP. 5/16-18 X 7/8
G8
20
FC0102CG
(;.
HEX HD.CAP.
1/4-20 X 1
G5
21
FC0102CE
HEX HD.CAf'.
1/4-20 X 3/4
G5
r:t"71
.:...:..
A-38~i4
DATA PLATE, OIL FEED ADJ. ARIEL
23
PP0810F~B
PIPE PLUG,l/8NPT,HEX.HD,STL.
WOODRUFF
,(1)1/4
KEYt~204,1/2D
WHEN A ZEF.:O APPEARS IN THE. QUANTITY COLUMN IT

DOES ;\~OT fi:EPi,:ESENT THE QUANTITY REQUIRED.
LH
X 1/16
I-t.,
....... "._'
GROUf' NO.
G-1761
FORCE FEED LUBRICATOR t ARIEL

1/4 11 DIA.
PUMP JGP ~
...JGM.
JG/2 ~
.JGI~/2 ~
PAGE NO. 0002
JGI
REF. DRWG. D-1106

NO ~
F'~lr;:T
NUMBER
OUANTITY
DESCRIFTION
24
A-0846
25
A-0815
MALE
ELBOW~ST~
26
F'F'0810GB
PIPE
F'LUG~1/2NPT,HEX.HD,STL.
27
A-0830
28
A-0800
MALE
29
A-5255
F. F. LUB. PUMP GASKET
30
A-0843
STREET ELBOWtST t
31
A-3148
SPRING RETAINER,F.F.PUMPtTRABN
32
A-3149
1/8F'
ELBOW~ST~
DOES NOT
REF~ESENT
THE QUANTITY REQUIRED.
1/4T X 1/8P
1/4T X 1/4P
l.l2F'
G-31
OIL a-RING BEFORE INSTALLING
,--t
U
~II
DRILL THROUGH
{INSTALL ROlLPIN).
NOTE: USE NEW CAPSCREW
AND NUT WHEN
REPLACING IDlER
SPROCkET.
LUBE OIL PUMP

SPROCKET
.
TO ADJUST CHAIN
ROlL MACHINE TO rlGHTEST POSITION Of CHAIN (CHECK AT INSPECTION
OPENING) REMOVE TWO CAPSCREWS AM> EIGHT PLUGS FROM ECCENTRIC
CAP. ROTATE CAP 6- CLOCKWISE TO LINE UP TO NEW CAPSCREW HOlES.
(IF THIS MAkES CHAIN TOO TIGHT. TRY TURNING CAP' AROUND IN A
COUNTER CLOCkWISE DIRECTION FOR A DIFFERENT HOlE LINE-UP)
TIGHTEN TWO CAPSCREWS AND ROlL MACHINE TO CHECK TIGHTENESS
IN A NUMBER OF POSITIONS (CHAIN AT TIGHTESt POSITION SHOOlD
HAVE VERY Lil TLE. SLACK BUT SHOUlD NOT FEEL DEAD tlGHlI.
REPLACE PLUGS IN CAP TO KEEP DIRT OUT OF TAPPED HOlES IN END
COVER.
NOTE: LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED

PROCEDlJ'ES AND TORQUE VALUES IN MANUAl.
ASBY DWG NO.
0-35
GROUP NO. 8-0031

CHAIN
D';~IVE
PAGE NO. 0001
.JG AND JGA
REF. DRWG. D-0035

ND.
P?lF:T NUMBEF.:
QUANTIT"Y'
DESCRIPTION
B-0030
ECCENTRIC VERNIER CAP
'")
...
A-0071
I DLEf~ SPACER
A-0085
SPKT,RLR.CHAINtIDLER~~35-20T
A-0109
MACHINE SCREW PLUG,PL t 7/16-14
FC0107GQ
HEX HD.CAP.
FW0550G~l
STAT-O-SEAL, 1/2 DIA., BLACK
FN0455GB
HEX NUT,STL t Z/PL t 1/2-20
FP0505CE
ROLL PIN, 1/8 X 3/4
A-0010
1/2-20 X 3-1/2 G5
10
FC0100DH
HEX HD.CAP. 5/16-18 X 1-1/4 G9
:1.1
A-()l)83
ROLLER CHAIN,35TX100 t JG:A
12
FW0501C?l
WHEN A ZERO
A~~EARS
IN THE QUANTITY COLUMN IT

F~ED ..
DOES NOT F,:EPF,ESENT THE QUANT I TY REQU I
[ G-=?~.
( I)
.\
\
'.
\\
<!>
<t>
<!l
NOTES:
I.-LOOSEN OR TIGHTEN ALL fAS TENERS PER
RECOMMENDED PROCEWRES AND TORQUE
VALUES IN MANUAL.
2:APPLY AN ANTIstllE LUBRICANT TO
80TH GASKET SURFACES.
"III
ASSY--_
DWG-'NQ
.. _- -
-- -_ .... _.
- -0-29
--_
0'" ,/_ '__
.....
,t _<I'"
t&I~.;
....:
'-_.l. __'
GF,OUP NO.
G-0025
TOP COVER AND BREATHER

--.18/2 t
PAGE NO.
..JGA/2
0001
REF. DRWG+ D-0029

ND +
PAF~T
DESCRIPTION
NUMBEf\:
B-0052
TOP COVER,.JG/2
B-0051
GASKET,RT.22-1/aX12-11/16X1/32
B-0083
HANDLE, TOP COVER
FC0134BD
BUT.HD.CAP.
C"
;.;J
B-1347
BREATHER,1 NF'TtFRAME
FC0102DH
20
HEX HD.CAF'. 5/16-18 X 1-1/4 85
Fl,.J050 1 Cf4
20
A-0138
NAME F'LATE,ARIEL LOGO
FC0134BC
BUT.HD.CAF'.
10
A-0713
INFo.PLATE,L.O.FILTER,SPIN-ON
11
A-0459
DATA F'LATE,FRAME SPECIFICATION
12
FR0570CC
13
A-071 S;'
INFO. PLATE, ROTATION ARROW
14
A-0463
W?)RN PLATE t CYLINDER
1.5
A-0464
WARN. PLATE,COMP. VALVES
:1.6
F'P0802KD
PIF-'E PLUG, l"NF'T ,SQ.HIr,PLASTIC
15
DRIVE SCREW,
~10-24
X 5/8
::=10-24 X 1/2
~6
WHEN A ZERO APPEAF,S IN THE QUANTITY COLUMN IT

1/4
55
SS
U-TYPE
'"
I
Ir
~
.......
' - - - __
~II
'~-' '-~'T1
,-u, __
,11..\..i.J -I L
~.
=-:=-==--.-:., r~ OIL FILTER
BRACKET
,#~
,
I '--J
,~
II
\
\.J
t
t
'
:-.. -e-- --e-. .
)
".
--.~ - --
-- , /
4~JS
ii6T
~
ARIEL CORPORATION
MT. VERNON.. OH 10
ASSY.
DRWG. NO.
8-1210
GROUP NO. (l-0608

FORCE FEED LUBRICATOR NO FLOW SHUTDOWN
(TRABON ELECTRIC) JG/2~4~ JGA/2:4 t
JGR/2:4, JGW/2:4 AND JGJ/2:4
REF. DRWG. B-1210
NO.
PAF~T NUMBEF.~
A-0505
(~UANTITY
PAGE NO. 0001
ItESCI': I PT ION
BRACKET,F.F.S/D,UNIVERSAL
FC0110CM
SOC.HD.CAP.
FN0460CA
A-OSll
HEX
A-08824t:02
STREET TEEtST,
RUPTURE ASSY
MALE ELBOW,ST, 1/4T X 1/8P
A-OBi5
1/4-20 X 2-1/2 88
RED.BUSH~STt
WHEN A ZEF:O AF'F'EAF~S IN THE QUANTITY COLUMN IT

DOES NOT REPRESENT THE QUANT I T",, REQUIRED.
1/4M X
1/8F
1/8F'
f'
:
I=
"--- "-
.-.~
.w.. -.., - -m-ir1

.~.
'U-L:
.
--' L
=:-=--==--'-:1 r~IL FILTER

..
(J
--~-_
..
~_-.--_.-
i}- i , -e----e--'
\.-,'
-j
i()
i--.-
1,-.1._- - -
BRACKET
/ .. ~
--~
)
.I
8-1211
GRDUF'

(TRABON PNEUMATIC) JG/2:4, JGA/2:4t
REF. DRWG. B-1211
NO~
PART NUMBER
QUANTITY
f~O.
&-0609
PAGE NO. 0001
DESCRIPTION
A-0504
B-0848
BRACKETtF.F.S/DtUNIVERSAL
FC0110CM
SOC.HD.CAP.
SELF-LOCK NUT t l/4-20 t ESNA
1/4-20 X 2-1/2 G8
A-08il
HEX RED.BUSH,ST t
A-0882:::02
STREET TEE,ST t
RUPTURE ASSY
A-0800
MALE ELBOWtST t 1/4T X 1/4P
A-08i5
MALE ELBOWtST t

1/4M X
1/8F
1/8P
1/47 X 1/8P
FRAME LUBE
OIL PRESSURE
II
. 1/4"NPT VALVE INLET
G-I094
I
I
1/4" NPT TO NEXT

SENSING DE VICE
o
o
o
("
.:} VIEW TYF? OF
VIEW TYR OF
JGM/P
JGlA/FVYVJ
MOUNT TO FRAME
AUXILIARY END
MOUNT TO END COVER

AUXILIARY END
m1"'
92 I
o 3809
~ITEM(4)USETDETM0f2~SEM.BLEI ARIELCORPORATION
e.---ITEMm T O I .
MT. VERNON, OHIO
ASSY.ORWG. .
NUMBER
B- I 2 16
I ......
_.
..... ._
Gf~OUF'
NG.
G-:1.094
LOW LUBE OIL PRESSURE SWITCH

AMOT PNEUMATIC
.JG : A t M : F' :
F;~ ~ I,..] :
F'~\GE
NeJ.
0001
.J
REF. DRWG. B-12i6
NO.
PAf;:T NUMBEF.:
C~UANTIT"Y'
DESCRIF'ioION
A-0422
L D PRESS. S/D t AMOT
..:..
~.
t~-0423
BRACKET~LOSDtAMOTtJG:A:M:P:R:W
FC0102n...J
HEX HD.CAP. 5/16-18 X
FC0102G
HEX HD.CAP.
C"
A-0856
MALE RUN T,ST,
...J
L'-'HEN A
ZEF"~O
1-~/Ji
3/8-16 X 1
APPEAf",=S IN THE QUANTITY COLUMN IT
~ Pi~EU
1/4T X
G~
G5
1/4P
GROUP NO.

AMOT ELECTRIC, JGH:R:W:J/2;4
REF.
DRWG~
NO.
F'~\f\:T
(;-10'1'5
PAGE NO. 0001
NONE
NUMBEF~
QLUiNTIT"Y
ItESCF.:IPTION
:l
A-0601
.::.
-,
B-0495
FC0102DF
HEX HD.CAP. 5/16-18 X 7/8
A--085b
MALE RUN
Tl'ST~

1/4T X
85
1./4F'
[1
I
----- -
-1- -
~ -
.-.1
--.r
I-Lr--C=-::
=-=:3
---l./i
RADIATOR
OR OTHER
I I
I
COOLING [QUIPMENT
LUBE OIL SCHEMATIC

I
I
--~
COMPRESSOR FRAME
CUSTOMER CONNECTION
TO RADIATOR 3/4" N.P.T.
CUSTOMER CONNECTION
TO RADIATOR 1/2" N.P.T.
OIL
FILTER
r -_ _~==-:---~~--a-::0:..J;::~82
j
NOTES:.
_ ___.
1. LOOSEN OR TIGHTEN ALL fASTENERS PER RECOMMENDED
PROCEDURES AND TOROUE VALUES IN MANUAL.
'---'--
..L-
---
Jr:IImr:n
AIUEL
COHPOnATJON
~
35 BLACkJACk ROAD
ASSEMBLY
-L~DW~G~._!N~o~.
A- 59 46
_
GROUP NCJ.
LUBE OIL THERMOSTATIC

JG/2, .JGA/2
REF. DRWG~ A-5946
ND ..
PAf;:T
VALVE~
i~UMBEf~
8- 1597
0
MOUNTED
P~)GE
QUANTITY
NlJ.
0001
DESCRIPTION
A-0440
THERMOSTATIC VALVE,3/4,AMOT
A-0901
M?)LE ELBOW t 8T t
A--OS50
HEX PIPE NIPPLE,
A-0844
HEX RED.BUSH,ST t 3/4M X
F'P0802ID
PIPE
PT0200FB
16
A-0857
MALE CONN.tST,
1/2T X
f={
'oJ
A-0861
STREET
3/4 NF'T
It
r~EPF:ESENT
1/2P
3/4P
1/2F
F'LUG~3/4NF'T~SQ.HDtPLASTIC
SST.TUBING t
1/2 O.D.X.035 WALL
ELBOW~STt

DOES NOT
1/2T X
1/2P
I'J
'--L-
""'-J
-----II
12%
6==h
." I
'"
I;~
d-J2
t
0/8-16 UNC
o 14182
ARIEL CORPORATION
MT. VERNON, OHIO
ASSY DRWG.
NUMBER
A-2793
~.~ ~
".
-'
a-.........._:
GROUP NO. G-0038
SPECIAL. TOOLS
...JGF' ~ .JGf'Pj ~
AND ...JGl
REF.
~O.
JG/l
...JG/2~
.JG./3 ~
...JG/4~
...JGS
PAGE NO 0001
N. r;.
DI:~~jAG ...
Pf-\f~T
NUMBER
QUANTITY
DESCRIPTION
A-0076
PEG WRENCH, 3/4
A-0135
;"', UNF
VALVE PULLER, 5/16 X 1 /.;;.
A-027f7'
PISTON NUT SPANNER, JG:M:F'
?l-O409
VALVE PULLER, 1/4 X 3/8 UNF
A-0798
TOOL BOX
B-0016
CROSSHEAIt NUT WRENCH t 2 INCH
TA01.00CA
10
ALLEN WRENCH, 3/32 SHORT ARM
TAO:t.OOE,tl
10
ALLEN WRENCH t
TA0100FA
10
TA0100GA
11
TA0100HA
12
TA0100JA
ALLEN WRENCH,
13
TA()100KA
14
TA0100LB
ALLEN WRENCH,
jl::"
...J
A-2824
TORQUE CHARTtUP TO JGJ

11
1/8 SHORT ARM
1/4 SHORT ARM
3/6 LONG ARM
1/24/96
PAGE
C/N 001
ARIEL CORP. - BLACKJACK J)IV.
RHAKNf'Ol
35 BlACKJACK ROAD
MT. VERNON
OH
43050
ORDER QUOTE
ORDER NO JG: A/4
BILL TO
SHIP TO
CONTENTS
.K;: A/4 FRAME
REVISED 01/22/96
LIST FOR JG:A/4 FRAME
F'ARTS
SHIPPING
SHIPPING
MTHOr~
COND-
TERMS OF PAYMENTGUST NO
99999999
CUST PiO NO SALESMAN

QUOTE ONLY
XXX
ORDER DATE
1/22/96
ORD
TYf' QUANTITY
LNE ITEM NUMBER
DESCRIPTION
001 JG:A CLASS
JG-JGA FRAME CLASS

FRAME ASSY~JG:A/4
6-0070
REQUESTED ACKNOWLEDGED
DATE SHIP DATE
PRICE
EXT.AHT.
.0000
.0000
.0000
.0000
1/22196 01/22196
6-0071-1
CRANKSHAFT
ASSY~JGA/4
.0000
.0000
6-0026
X-HIl GUIDE
ASSY~STDtJG:A
.0001
.0001
6-0026-1
X-HD GUIDE
ASSY~LSC~JG;A
.0000
.0000
6-0210
X-HD.GUIDE
ASSYtBAL~JG:A
.0000
.0000
6-1290
X-HD. GUIDE t S2C,JG,
.0000
.0000
6-1662
CONN. f\'OIr AS5Y tFS ~ J6: AtUNF THD.
.0000
.0000
6-0154
X-HEAD ASSY,JG:A:325JGS
.0000
.0000
6-0024
DRIVE END COVER ASSY tJG;A
.0000
.()()()()
6-0072
AUX.EN[I COVER
.0000
.0000
G-2290
l.O.LEVELtPYREX~JG:A:M:P/RWJ/2
.0000
.0000
8-3220
inSIGHT
.0000
.0000
6-0825-1
L.O.PUMP ASSY t JG;Al4
.0000
.0000
G-I077
PRIMING
.0000
.0000
ASSY~JG:A/4
GLASS~JG:AH'i:F'n;R;W:J
Pl~P
ASSY.LOOSEtAlL
1/24/96
PAGE
C/N 001
ARIEL CORF'. - BLACKJACK DIV.
RHAKNF'Ol
35 BLACKJACK l\'OAlJ
ttT. VERNON
OH
43050
ORDER QUOTE
ORD
LNE ITEM NUMBER

6-0149
DESCRIPTION
Ttf' GUANTITY
DISTANCE PIECE ASSY,JG;A
DATE SHIP DATE
1
PRICE
.0000
EXT.AMT
.0000
6-1762
F.F.LUBR,3/S ARIEL,JG:A/4
.0000
.0000
(;-2708
RUPTURE DISC ASSY, 325C' PSI
.0000
.0000
6-0031
CHAIN AS"SY, JG: A
.0000
.0000
6-0073
TOP COVER ASSOy, JG: A/4
.0000
.0000
6-0613
L.O.S/D,HURF'HY,ELEC
.0000
.0000
6-1103
L.O.Fi\SS.GAUGEtASHCfdlFT,STD.
.0000
.0000
G-06OB
~~.S/D,TRB.EL,JG:A/2f4
RWJ/2,4
.0000
.0000
6-0609
FFfSDtTRB.F~tJG:Al2f4
RWJ/2 f 4
.0000
.0000
G-06ii
VIB.S/D,AMOT,PNEU
.0000
.0000
6-1090
VI~.S/D,AMOT.ELEC
.0000
.0000
6-1094
LO. PRESS, SD tMOl, PNEU, JG:MF'f\'WJ
.0000
.0000
6-1095
LO.PRESS,SD,AMOT t ELEC,HRWji2:4
.0000
.0000
6-0763-1
L.O.COOLER,THERM.R:W;J/4,HEKi2
.()()()()
.0000
6-1624
THERM.VALVE,3/4 u f MTD,JG/4:Al4
.0000
.0000
6-2226
ANALYZER
.0000
.0000
6-0038
TOOLS ASSl,BOX,JG:A:P:M:I:JGS
.0000
.0000
DRIVE SHAFf ALL UNITS
TOTAL LINE ITEMS
TOTAL AMOUNT
.00
DRILL 5/8 DIA.
~ -13 UNC X 6"

LONG THREADED STEEL BAR
13~"LONG
STEEL BAR \
_ ..
PULL CAP
'
(_.
l
__ .~._~-_.
STRrl~~~-U;
::=:::...]
--::m
TO PREVENT DAMAGE OF
DOWEL FIT. IF CAP IS I" . ..--'1
TIGHT, USE PULLER.
: ,,r- -~\ :
I
!
Li
.iBEARING CAP
i:
I
~ -13 UNC
LOCK NUT
PULLER
I
I
I
I
I
!
DElAIL i
./
i:/.-
AUX. END
G---~
I
I
I
I
I
I
II ~
L~
"II

.J
~
DRIVE END
,l!QU:~~.,
1.
[t:>APPLY AN-ANTI SEIZE LUBRICANT TO GASKET SURf ACES.

REV
DESCRIPTION
OO_'liJQ'
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED

PROCEDURES AND TORQUE VALUES IN MANUAL.
[t>OlL O-RING BEFORE INSTALLING.
0ID
AR
AHI:=E~L~C~'O~H~P~O~HATJON
35 BLACKJACK ROAD
MOUNT VERNON, OHIO
._43050
_....
ASSEMBLY
DWG. No.
A-4975
PI~f(rS
LIST
GROUP NO. G-(}070

SPACERS AND BEARING CAPS
JG/3, JG/4 t JGA/3 t JGA/4
REF. DRWG. A-4975
FRAME~
NO~
PAF~T
NUMBER
PAGE NO. 0001
DESCRIPTION
(~UANTITY
11-1603
FR(4ME , JG : A/4
:~
1:'\-0815
1-
MALE ELBOWfST t
FCOl05HT
j ,..
. .:..
HEX HD.CAP.
FW05~jOHI~
12
1::'
,J
i:"~--0830
PT0200CB
108
FP0500FE
FS0400DG
CUP PT.SET-SCREW,S/16-18 X 1
C;.
F80400GB
CUP PT.SET-SCREW t
10
FCO:l.20GT
16
:1.1
PP0810GB
0::.
"',
PIPE PLUG,l/2NPT t HEX.HD t STL.
1 ':'-
?"-()147
BLIND END PLATE t OIL GALLERY
:1.3
A-Ol0fj
1."+
?1-OOO9
O-RINGtVT, 1.375 O.n.X.139
1.....
r.:'
'
FC0102CH
HEX HD.CAP.
1/4-20 X 1-1/4 G5
:1.6
FC01.02Ct,
HEX HD.CAP.
1/4-20 X 2
17'
FC0120GL
12 PT. CAP.
1/2-13 X 2-1/4 G8
18
FP0500EE
1 c;'
(")-()882:;::O2
STREET TEE,ST t
20
PP08:1.0IB
PIPE PLUG t 3/4NPT t HEX.HD,STL.
21
A-0827
"4-
MALE
~~2
A-0804
:t
STREET ELBOW,ST,
2:3
~1-09iB
TUBING PLUG,ST,
5/8-18 X 4-1/2 89
MALE CONN.,ST t
1
11
SST.TUBING t
12 PT. CAP.
REPF~ESENT
THE
QUt:,NTITY
1/4T X 1/8P
1/4 O.D.X.035 WALL

+.0002
1/2-13 X 3/8
1/2-13 X 4-1/2 G8
--
CONN~tSTt

DOES NOT
1/4T X 1/8P
I;:E(~UIRED.
G5
+.0002
1/8F'
1/4T X 1/4P
1/8 P
1/4T
G-71
----G-71-1
G-773
G-773-1
HEAT TO 400F
HEAT TO 400F
TO SHRiNk ON
TO SHRINK ON
NOTE: INSTAll BEARING SHEllS WITH TABS LOCATED IN NOTCHES IN CAPS AND CRANKCASE.
GROUP NO. 8-0071-1

CRANKSHAFT AND MAIN BEARINGS
PAGE NO. 0001
JG?)/4, 3" STF.:DKE

REF + DF~WG. D-l01
ND.
PAF:T
NUMBEF~
QUANTITY
DESCRIPTION
AD-Cc608
CRANKSHAFT ASSY t FS,JGA/4
B-OOO4
OIL SLINGER,JG:A:M:P
1~-OOO3
S~<T,RLR.CHAIN,CSHAFTt.35-24T
B-'OO24
SLEEVE BEARING,H/S,MAIN,JG:A:S
B-OO25
SLEEVE BEARING,H/S,THST,JG:A:S

DOES NOT RE~~ESENT THE QUANTITY REQUIRED.
8
7
NOTES:
[t>-APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.

[l:::>REMOVE SHIPPING PLUGS AND TUBE TO A SAfE ATMOSPHERE OR DRAIN AS APPROPRIATE.
[t>OIL FACES
4.
or
STATO-SEAl BEfORE INSTALLING TO PREVENT ABRASION.
LOOSEN OR TIGHTEN AlL FASTENERS PER RECOMMENDED PROCEDURES AND

TORQUE VALUES IN MANUAl.
[]:>VENTS TO BE TUBED TO APPROPRIATE AND SAfE ATMOSPHERE.
015019
ARIEL CORPORATION
35 BLACKJACK ROAO
~ MOUNT
ASSEMBLY
DWG. No.
VERNON, OHIO 4:3050
A-4340
GF,OUP NO. G-0026

CROSSHEAD GUIDE
JG AND JGA
REF. DRWG. A-4340
NO.
PART NUi''iBEF,
PAGE NO. 0001

(~UANTITY
DEser, I F'T ION
D-0010
B-0028
GASKET t RET.9-7/8 X 8-1/2X 1/64
FC0120G~
12 PT. CAP.
1/2-13 X 1-3/4 G8
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 G8
A-0066
A-0067
GASKET t RET.9-1/2X6-7/16X1/32
FC0102I1G
28
HEX HD.CAP. 5/16-18 X 1
FW0501CA
28
A-Ol01
10
FW0550IA
STAT-O-SEAL t 3/4 DIA., BLACK
11
A-08i5
MALE ELBOWtST t
12
A-0800
13
PT0200CB
39
14
PP0802RD
:I.
15
PP0802CD
PIPE PLUG t 1/4NPT t SQ.HD t PLASTIC
16
A-3780
17
A-0804
18
A-080B
M.BRANCH TtST t
19
A-2:J.:1.4
20
A-0827
MALE CONN.tST t
II
G5
1/4T X 1/8P
SST.TUBING t 1/4 O.D.X.035 WALL
'STREET ELBOWtST t
WHEN A ZERO APPEAF~S IN THE QUANTITY COLUMN IT

1/8 P
1/4T X
1/4T X 1/4P
1/4P
-.
_.
-_.
NQ.tE 6
<V
<J)
<D
[----
------------------- -
G -26-1
Oil FACES BEFORE INSTALLING TO

PREVENT ABRASiON TO STAT-O-SEAL'-

(D
())
<t>
~~
I APPLY AN ANTI-SEIZE LUBRICANT TO GASKfTS (BOTH SIDES).

2 REMOVE SHIPPING PLUGS & TUBE TO APPROPRIAtE CONNECTIONS.
3 LOOSEN OR TlGHTf.N All FASTENERS PER RECOMMENDED
PROCI-OURES & TOROUE VALUES
11 VENT & DRAINS 10 BE TUBED TO APPROPRIATE &. SAFE ATMOSPHERE. .
--- '_-_... --_..
_-
...
l---------
ASS'y DWG NQ
-----...... - 0-13 O!l
_--.;.--------------------------- - - - -
GROUP NO. G-0026-1

CROSSHEAD GUIDE
LONG SINGLE COMPT.
~JG~
PAGE NO. 0001.
JGA
REF.
DRWG~
D-1305
NO.
PART NUMBER
DESCf\~IPTION
(~UANTITY
D-0667
X-HD.GUIDE,LSC,JG
B-0028
GASKET,RET.9-7/8 X 8-1/2X 1/64
FC0120GJ
12 PT. CAP.
1/2-13 X 1-3/4 G8
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 G8
A-0066
A-0067
,...
A::.
A-3867
A-3866
GUIDE SIDE COVER, LONG JG
FC0102DG
44
HEX HD.CAP. 5/16-18 X 1
10
FW0501Cr:,
44
:1.1
A-Ol0l
12
FW0550IA
A::.
....
13
A-OB15
14
A-OBOO
15
PT0200CB
16
PP0802RD
1.
PIPE PLUG,1/SNPT,SQ.HD.PLASTIC
17-
PP0802CD
18
A-3780
i.
19
?)-0808
M.BRANCH T,ST,
20
A-0804
STREET ELBOW,ST,
21
A-2114
G5
rj
.:..
,.,
,;:.,
"-

1/4T X
1/8 P
1/4P
G-210
NOTE: SHONN ROTATED g<f OUT OF TRUE POSITION
cv
(1)
cv
$.
(1)
... _~._-
.._----------;._-_._--
$1
(1)
::::::::zs
<
- - - - - . - - .. -
--
<>
f$
.$
----.
$.
NOTE;
I APPLy'NEVER-SEEZ'TO GASKETS (BOTH SIDES)
2. LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED
',,'''-..,
''0
ASSV. DWG. NO.
0-460
GROUP NO. G-0210

nUMMY CROSSHEAI) GUIDE
JG AND JGA
REF. DRWG. D-0460
NO
PAF.~T
NUMBER
PAGE NO. 0001

QUANTITY
DESCRIPTION
It-0059
B-0028
GASKET t RET.9-7/8 X 8-1/2X 1/64
FC0120GJ
12 PT. CAP.
1/2-13 X 1-3/4 G8
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 G8
A-0090
GUIDE SIDE COVER, JG DUMMY
A-0091
GASKETtRETtlO-1/4 X 6-7/16 X32
FC0102I1G
28
HEX HII.CAP. 5/16-18 X 1
FW0501CA
28
FLAT
FE0300GA
EYEBOLT,1/2-13 UNC
10
FN0450GB
HEX
WASHER~
5/16 I.D.
NUTtSTLtZ/PL~1/2-13

G5
G -1290
-----_.-
h-?l~f,

PREVENT ABRASION TO 5 TAT-O-SEAL-
-(i3)
CD
:0
t
t
NOTES:
I. APPLY AN ANTI-SEIZE LUBRIrANT TO GASKETS (80TH 5IDES).
2. REMOVE SHIPPING PLUGS & TUBE TO APPROPRIATE CONNECTIONS.
3. LOOSEN OH TIGHTEN ALL FASTENERS PER RECOMMENDED
PROCEOURES & TORQUE VALUES.
4. VENT & DRAINS TO BE TUBED TO APPROPRIATE & SAFE ATMOSPHERE.
.."", .
...
.",
:.
""1'
__
".
._
." _
0 . ,.
-_._
---_._.
_. _ _
._'.'
... ,....4
',.
......
".
______
.'1-.'..
.....
~I
,0
,.,,'-'
.......
,
I
"'
AIlIEI.
COHPOiiiifi}
I U 7 A '>
M' V[ RNON. Of flO
A~lN. . OllWG..":JQ.
_.'!
GF:~OUP
GU I DE
JG, JGA (STANDARD LONG)
REF~ DRWG. D-0783
NO. 8-1.290
CF~()SSHEAD
NO~
PF1F~:T
PflGE NO + 0001
DESCf~IPTIl]N
NUi"lBEF~
1-
[1--0776
:1.
X-HD.GUIDE,JG,S2C
B-OO28
GASKET~RET.9-7/8
FCO:l.20G.J
12 PT. CAP.
1/2-13 X 1-3/4 88
FC0120GI
12 PT, CAP.
1/2-13 X 1-1/2 138
C"
.J
A-OO66
A-OO67
GASKET~RET.9-1/2X6-7/16Xl/32
A-386~)
A-~3867
FCOlO2DG
44
HEX HD.CAP. 5/16-18 X 1
10
FW0501CA
44
FLAT WASHER,
1.1
A-Ol01
12
FI,JO~550I
:1.3
A-08:l5
1.4
('~-()800
,:;.
1~S
PT020()CB
...J
16
PP08()2F~D
PIPE PLUG,1/8NPT,SQ.HD.PLASTIC
:1.7
PP0802CD
PIPE PLUG,l/4NPT,SQ.HD t PLASTIC
18
A_0827
:1.<;'
~;-'--080B
20
A-0804
~TREET
2:1.
A-:':S780
:~2
FC()10::'~Ii.3
HEX HD.CAP.
::~:~
FS0400GG
CUP
X 8-1/2X 1/64
~-)
..:..
85
5/16 I.D.
STAT-O-SEAL, 3/4 DIA., BLACK

~-,
L-:
11

:1./4T X
ELBOW,ST,
1/4P
1/8 P
3/4-10 X 1
PT~SET-SCREWt

:1./2-13 X 1
132
NOTES
1. LOOSEN OR TIGHTEN AlL FASTENERS PER RECOMMENOED PROCEOURES
AND TORQUE VAlUES IN MANUAl..
2. PRESS BRONZE BUSHING IN WHlE MAINTAINING AlIGNMENT OF OIL

HOLE TO OIL PASSAGE IN ROD.
3. INSTAll BMING SHELLS WITH TABS LOCATED IN NOTCHES IN ROO
AND ROO CJP.
A-3985
GI,:DUP
CONNECTING ROD~ FORGED STEEL, UNF THREAD

JG ~ . JGA ~ 32~5o.JGE;
REF~ rn~WG.
A-3985
DESCF~:
PAGE
1]- i
j--!O.~
NU~
662
0001
I P1' I ON
CONNECTING ROD,ASSY,FS,JG:A NF
AD-l043
A--2120
FPO!;:jOOFE
B-O()()3
SLEEVE BEt!iRING, BZ, r~DD, JG; A: M; F'
B-"0023
SLEEVE BEARINGtH/S,ROD,JGtA:S
i.
SOC~HD+CAP.CONN.ROD,JG,UNF

THD
+.0002
- ._ ....-- ..---
----r-------------------
,@
-154 1
/,/
_ r=.-==-uf
NOIE LOOSEN OR TIGHTEN ALL FASTENERS &

I I
NUTS PER RECOMMENDED PROCEDURES

AND tORQUE VALUES IN MANUAl.
..
. .-.- .
(~)
~)
G)
_..
...
,_.,
ALTERNATIVE
(ROUND NUT'
._-~
M>Tf. lOOSEN TWO Sf TSCREWS BEfORE
REMOVING CROSSHEAD NUT
ASSY IJNG NO
------.-.
0-32
GROUP NO. G-0154

CROSSHEAD f PIN AND BALANCE NUT
JG~ JGA~ 325JGS
REF. DRWG4 D-0032
PAGE NO. 0001
QUANTITY
ItESCF.: I PT I ON
CROSSHEAD
It--0060
It-0061
D-0089
B-0002
A-0060
A-0061
CROSSHEAIt PIN ENDPLATEtJG
A-0059
SOC.HD.CAP.
FN0467EA
SELF-LOCK NUT,3/S-24,FLEXLOC
FP0505CE
ROLL PIN, 1/8 X 3/4
A--0051
A-0052
A-0053
A-0377
B-0015
CROSSHEAD NUT,
CROSSHEAD NUT
FS0455CG
CUP PT.S-SCRW,NY, 1/4-28 X 1
SLEEVE BEARINGtBZtX-HDtJG;A
3/8-24 X 5
WHEN A ZEHO APPEARS IN THE QUANTITY COLUMN IT

SP
O.7~tHEX,JG:A
IG-24
/.
/~~
$
@ ...,..-.......
cD
- STAMP ROTATION
........ ... ......

..... ...............
@~
-"-
--
............
--
------_._~/
-@)
WI.E.:
I APPLY AN ANTI-SEllE LUBRICANT
TO BOTH SURFACES OF GASKETS.
2 TRIM NEW GASKE T FLUSH WITH
TOP OF BASE AFTER INSTALLATION
3ClEARANCE BETWEEN CRANKSHAFT
AND Oil SEAL (ITEM-4) TO BE
CHECKED WITH 008 FEELER
GAUGE ALL AROUND.
4 INSTAll ITEM -9 (DUST SEAL) WITH
LIP TURNED OUT, AS SHOWN

<V
<P
<D
<D
<D
ASSY DWG NO
0-28
GROUP Nu. G-0024

DRIVE END COVEF\:
JG/2, JGA/2~ JG/4~ JGA/4
REF. DRWG. D-0028
NO.
PAF\T NUMBER
PAGE
QUANTITY
NO~
0001
DESCRIPTION
C-0031
DRIVE END
B-0026
GASKET t RET.14-7/32 X 12 X 1/32
FC0102DI
19
HEX HD.CAP. 5/16-18 X 1-1/2 85
C-0030
SHAFT SEAL HOUSINGtJG:A
A-0064
GASKET t RND.6 X 1/32
FC0102CF
HEX HD.CAP.
1/4-20 X 7/8
F"J0501BA
FLAT WASHER t
1/4 I.D.
FP0512EE
THIt. TAPEF\: F'I N :1:4 X 3/4LG
A-0245
FP0512FH
10
COVER~
JG
THD.TAPER PIN :1:5 X 1-1/2LG

DOES NOT REF~ESENT THE QUANTITY REQUIRED.
G5
------------_.---------------------
ED
<t>
-CD
~._.
. __ -
r;
lt
~-
\:f:!}
-F- -:-
cD
$1
....I.f
.,
$-- ~_.~ --+----------
------
,+
{1)
NOTE: I. APPLY AN ANTI-SEIZE

LUBRICANT TO BOTH
SURFACES OF GASKETS
2. TRIM NEW GASKET FLUSH
WIT~ TOP OF BASE AFTER
INStALLATION.
3. LOOSEN OR TIGHTEN ALL
PROCEDURES AND TORQUE
VALUES IN MAMJAl.
-~
-~.+
1t
-4.-
$
(1)
$-
<D
<V
d>
cv
<V
F'f:lJ;:TS LIST
Gf=\:OUP NO.
G-0072
AUXILIARY END COVER

..JG/4
F'fo~GE
...JG?)/4
NO. 0001
REF. DRWG. D-0115
NO
PAF\~T
NUMBEF:
DESCRIPTION
C~UANTITY'
C-0059
AUX4 END COVER, JG4
B_OO26
GASKET,RET.14-7/32 X 12 X 1/32
FC0102DI
11
FC0110DH
....c''
FP0512FH
t!~-08:~7
PT0200CB
12
PP081.0GB
HEX
HD.CAP~
5/16-18 X 1-1/2 85
SOC4HD.CAP. 5/16-18 X 1-1/4 G8

THD.TAPER PIN *5 X l-i/2LG
1
;1
SST4TUBING t
1/4 O.D.X.035 WALL

G-825-1
NOTE:
F-
rot
r1
,,
LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
A_U~~E_ND
____
I
CRANKCASE
I--
1.-_
APPlY AN AN TI- SEIZE

LUBRICANT TO
(10
GASKETS.
I
REMOVE AND INSPECT FLTER SCREEN

WHEN CHANGING OIL. CLE AN IN A
SUITABLE SOLVENT.
ALIGN SPROCKE T WITH

CRANKSHAF T SPROCKE T AND
TIGHTEN SETSCREW
Gl=\:OUP NO + G-0825--1
L.UBE OIL PUMP ~
JG/4 ~ .JGA/1
REF.
DRWG~
NO<.
PA~"\~T
STF~(.":tINEf\: ~
FILTEh:
PAGE NO. 0001
D-1154
NUMBEh~
l~UANTITY
DESCf\~IPTION
(;--0058
LUBE
OIL.
PUMP t JG4, Wt R ~ j/2, ...lGS
A-O:106
:i.
SPKT ,
1=i:L.F~.
CHA IN, L. O. PUMP t 30T
FI<0360A~1
WOODRUFF KEY,.204,1/2D X 1/16
FS0455CE
I::"
...J
?1-O115
GASKET,SQR.4 X 4 X 1/32
~;;
FC0107EG
HEX HD.CAP.
A-0105
L.O.PUMP ADAPTOR,VKG t JO:A/4
A-O:l:l4
GASKET,RND.5-13/16Xl/32
FC0102CH
HEX HD.CAP.
10
A-017:3
LUBE OIL STRAINER, 3/4 NPT
1'".1-
A--0850
HEX PIPE NIPPLE,
12
C-O~~94
L.O.FILTER HEADtSINGLE L/R
13
A-0660
L.O.FILTER STUD, SPIN-ON
:1.4
,~~--066
:t
L.O.FILTER ELEMENT, SPIN-ON
15
(.:1-0B4.1t
:1.6
FC0102EI-I
:1. 7
F'P0802 I II
lB
A-5257
1. <;.'
PT0200GC
54 \.
SST. TUBING, 5/8 O.D.X.049 WALL
20
PT0200IC
4~j
21
t~-0860
...,
~nlEN
A ZERO
CUP PT.S-SCRW,NY, 1/4-28 X 3/4
3/8-24 X 1
1/4-20 X 1-1/4 85
3/4P
HEX RED.BUSH,ST, 314M X

HEX HD.CAP.
PIPE
3/8-16 X 1-1/4 85
F~UG,3/4NPT,SQ.HD,PLASTIC
\1
MALE ELBOWtST t
HEX RED.BUSH,ST,
IN THE
1/2F
DRIVE PL.UG, VIKING WEEPHOLE
~)PPEARS
85
l~UANTITY
COLUMN IT
5/8T X
1/2P
1M X
3/4F
r"
I""IP. 1-:::'
L...l.-..)!
GROUP NO. G-1077

SHIPPED LOOSE
ALL UNITS
NO.
PA~~T
NUMBER
PAGE NO. 0001
QU{iNTITY
DESCRIPTION
B-0425
A-2370
CHECK VALVE t POPPETT t 1/2FNPT
B-1473
HANDLEtPRIMING PUMP-CLAMP TYPE
FC0125I1K
12 PT. CAP. 5/16-24 X 2
FN0461DA
SELF-LOCK NUT,S/16-24,ESNA

88
-----
.---
/'
...
... ~.'
'
IG-149
'"='
'5
.... ,
./
,,-
,,:., NOTE. APPLY AN ANTISEIZE LUBRICANT

TO SURFACES OF
GASKE T.
-. NOTE: THESE TWO BOLTS

HOlD DiSTANCE PIECE
TO GUIDE. DO NOT
REMOVE WHEN
REMOVING CYLINDER.
ASSV: OWG. NO.
0-62
GROUP NO. G-01 Lf<;;'
DISTANCE PIECE, JG
REF. DRWG. D-0062
NO.
PART NUMBER
PAGE NO. 0001
QUANTITY
DESCRIPTION
C-0025
DISTANCE
A-0065
GASKET,RND.12,Xl/64
FC0120GJ
12 PT. CAP.
FE0300IA
EYEBOLT,3/4-10 UNC
FN0450IB
PIECE~JG:A~325JGS
1/2-13 X 1-3/4 G8

~lTl
II
li-
~U
JG:A/2/4
JGM:P, JGI
:n-~
I,.. "-.
"
pLf
JGJ/4, JGC/2
1-1/8
,- .,
Section A-A
~
U>
11>
1
[!:>
SCREW IN ADJUSTMENT KNOB TO REDUCE FEED,

SCREW ADJUSTMENT KNOB OUT TO INCREASE FEED.
OIL O-RING BEFORE INSTALLING.
SEE CYLINDER LUBRICATION SHEET FOR CORRECT PUMP
SETTING (DISTRIBUTION BLOCK CYCLE INDICATOR TIMING).
TORQUE TO 75 FT/LB.
R[VIS[O SlCHT GlASS liEU "8 fROM PUSH IN SIGHT

9 )1 SCM.
II 1YPE SIGHT ClASS.
my
DESCRIPtION
t'
Ci> 5.

Ci> [:>TORQUE TO 37-42 FT/LBS.

Ci>
ll>TORQUE TO 70 FT/LBS.
ClASS TO
D-1106
LIST
F'AF~TS
GROUP NO. 8-1762
FORCE FEED LUBRICATOR 1 ARIEL

DI~~+ PUMP ...JG/3 7 .JG/4 t .JG(")/3~ ....i GA/4
REF. DRWG. D-1106
PAGE NO. 0001
:3/8"
NO,,>
PA~~T
NUMBEF~:
ilUF1NTITY
DESCr~IF'TIDN
1-
D_1753
1-
FF
...
'")
A-2345
F.F.LUBRICATOR PUMP 3/8 TRABON
A-2346
TOP COVER SINGLE F.F.LUBE BOX
A-2348
r."
.....'
A-2::s60
t-1--563B
~:1-39t:l.
SHAFT UIL
1~--OO30
O-RING,VT, 1.637 O.D.X.139
FK0360~:1t!:\
WOODRUFF KEYt.204,1/2D X 1/16
10
A-0072
11
FS04~j5CE
CUP PT,,>S-SCRW,NY t 1/4-28 X 3/4
1':>
.....
A-2~352
(}
AD.J SHAFT-SINGLE LUBE BOX
13
13--1 :1.76
<)
CAM/WORM GEAR,l-PUMP F.F.LUBR.
t4
PPOB:1.0CB
PIPE PLUG,l/4NPT t HEX.HD,STL.
:I.~;
FN0457t'l~
(}
:1.6
f:l-23~:;9
SNAP RING,STtRADIAL ASSY t O.625
17
(4-23!.58
()
FLAT WASHER f SUPPORT t 518 t HARD
1B
A-~jc').i~1
SIGHT
:1.9
FC01.20DF
.,:.+
12 PT.
20
FCO:l.02CG
HEX HD.CAP ..
1/4-20 X 1
G5
:::: :l
FCO:L02CE
HEX HD.CAP+
1/4_2() X 3/4
85
~:::~
j!.)-3B54
DATA
23
F'P081 OF~:B
PIPE PLUG t l/8NPT t HEX.HD,STL.
LUBR~
,(1)3/8
LH
SE~:\L
GL~~SS ,
CAP~
3/4 11 NPT
5/16-18 X 7/8
PLATE~OIL
lLJHEN ~~ ZEf;~O APPEARS IN THE QUANTITY COLUMN

DOES NOT f':EPRESENr THE OUANT I TY F~Et~UI RED.
IT
88
FEED ADJ. ARIEL
P?)F~:TS
L.IST
GF~OUF'
NO. 13-1 -"62
FORCE FEED LUBRICATOR, ARIEL

3/8 11 D I ,q ~.
PUr1P
.JG/~~ ~
.JG/o4,
.JGA/:3, . JGA/4
PAGE
NO.
000:2
REF. DRWG. D-l106

NO.
PART NUMBER
QUANTITY
DESCRIPTION
24
A-OB46
M.BRANCH T,ST,
25
,~--0815
26
PPOB10DB
PIPE PLUG,1/2NPT,HEX.HD,STL.
A()830
STREET ELBOWtST,
SPRING
28
30
32
t!=-t- ()843
o
?)--3149
1./8F'
1/2P
RETAINER,F.F.PUMP,TRABN
WI-lEN i~! ZERO !{:-rF'PEr"1i:;o~S IN THE (~UANTITY COLUr-iN IT

G-31
OIL O-RING BEFORE INSTALLING
I
:
--
,-t+
~
LUBE OIL PUMP

SPROCKET
'
1 DRILL
THROUGH
{INSTALL ROll PIN) ,

AM> NUT WHEN
REPLACING IDLER
SPROCKET.
TO AOJUST CHAIN
ROlL MACHINE TO T,IGHTEST POSITION OF CHAIN (CHECK AT INSPECTION
OPENING). REMOVE TWO CAPSCREWS AND EIGHT PLUGS FROM ECCENTRIC
CAP, ROTATE CAP 6 CLOCKWISE TO LINE UP TO NEW CAPSCREW HOLES.
(IF THIS MAKES CHAIN TOO TIGHT. TRY TURNING CAP' AROUND IN A
COUNTER CLOCKWISE DIRECTION FOR A DIFFERENT HOLE LINE-UP)
TIGHTEN TWO CAPSCREWS AND ROlL MACHINE TO CHECK TlGHTENESS
IN A NUMBER OF POSITIONS (CHAIN AT TIGHTEST POSITION SHOULD
HAVE VERY LIT TlE. SLACK BUT SHOULD NOT FEEL DEAD TIGHTJ.
REPLACE PLUGS IN CAP TO KEEP DIRT OUT OF TAPPED HOLES IN END
COVER.

;".1
....
ASSY DWG NO.
0-35
I' "'II',.
l~'
.._ ..... ~.
GROUP NO. G-0031
CHA I N f.tF.: I VE
P?,GE NO. 0001
JG AND JGA
REF. DRWG. D-0035

NO.
PART NUMBER
QUANTIT'y'
DESCRIPTION
B-0030
A-007i
IDLER SPACER
A-0085
'-l-0109
MACHINE SCREW PLUGtPL t 7/16-14
FC0107GQ
HEX HD.CAP.
FW0550GA
FN0455GB
HEX NUT t STL t Z/PL t 1/2-20
FP0505CE
ROLL PINt 1/8 X 3/4
A-O()10
O-RINGtVT t 2.625 O.D.X.139
10
FC0100DI-l
HEX HD.CAP. 5/16-18 X 1-1/4 G9
:1.1
A-0083
ROLLER CHAIN,35TX100 t JG:A
12
FW0501CA
1/2-20 X 3-1/2 G5

BLACK
G-73
13
15
II
,
~
-tl ~
11
f~-ro
I
NOTES:
I. APPLY AN ANTI- SEIZE LUBRICANT TO BOTH
GASKE T SURFACES.
2. LOOSEN OR TIGHTEN All FASTENERS PER
RECOMMENDE 0 PROCEDURES AND TORQUE
VALUES IN MANUAL.
ASSY. OWG. NO.
0-102
J~-lt
PAf~TS
LIST
GROUP NO. G-0073

..J8/4 ~
PAGE NO. 0001
.JGf~/4
REF~
DRWG. D-Ol02
NO.
PART NUMBEj;:
QU?:lNTITY
ItESCJ;: I PT ION
B--0059
TOP COVER ~ ...J8/4
:;::
B-0060
GASKET,RT.46-1/8X12-11/16Xl/32
B-<)083
HANDLE, TOP COVER
FC0134BD
BUT.HD.CAP.
B--1.~147
BREATHER,l NPT,FRAME
~)-013B
NAME PLATE, ARIEL LOGO
FC0134BC
BUT.HD.CAP.
FCO:l.02DH
32
HEX HD.CAP. 5/16-18 X 1-1/4 G5
F~.I0501CA
32
FLAT WASHER,
010-24 X 5/8
#10-24 X 1/2
58
S8
5/16 I.D.
10
A-0713
INFO.PLATE~L.O.FILTER,SPIN-ON
11
1~-O459
DATA
1.2
FT~0570CC
:t3
A-07:I.9
14
A--O't63
i.5
:J.
DRIVE
PLATE~FRAME
SCREW~
SPECIFICATION
*6 X
1/4
U-TYPE
INFO.PLATE,ROTATION ARROW
WARN.PLATE,CYLINDER
WARN. PLATE, COMP. VALVES

:t. 6
PP0802l-<D
WHEN {:",
ZEF~O
:l
~lPPE?)F;~S
IN THE
PIPE PLUG, l"NPT t
QUt!"~NTITY
COLUMN IT
S(~.
HD t PLASTIC
l~_,
1~4J
I
,.-4!Ti
I'
-.J
'-"'"
~-
__
=--=-=--==----:, r~ OIL FILTER
BRACKET
:#'"
I
II
I \..J
~-- -6--
,..., I'
I
It
\....J
--e-- .
-_/
)
"
4335
4iiT
3807
ARIEL CORPORATION
MT. VERNON" OH 10
ASSY.
DRWG. NO.
8-1210
tll"',.
I .,-,
'-.4.~.
GROUP NO. 8-0608

(TRABON ELECTRIC) JG/2~4~ JGA/2:4~
REF. DRWG. B-1210
NO.
PART NUMBEF:
t~UANTITY
PAGE NO. 0001
DESCRIPTION
A-0505
F.F.S/D,TRABON,ELEC.
B-0848
BRACKET,F.F.S/DtUNIVERSAL
FC0110CM
SOC.HD.CAP.
FN0460CA
SELF-LOCK NUT,l/4-20 t ESNA
A-OBll
HEX RED.BUSHtST, 1/4M X
A-0882~02
STREET TEEtST,
RUPTURE ASSY
A-0800
A-oalS
1/4-20 X 2-1/2 G8
WHEN A ZERO AF'PE~\F~S IN THE QUANTITY COLUMN IT

1/8F
1/8P
": "-- -"'"
-=-~
,.l....i.. -...
I~...!..:
,. -
--''0L
--ri+l
T1
.. ~.
=:=--==---II~OIL FILTER BRACKET

- ------- .....
ca
-yr i
-- _... _._-
,/,.,
1.../
t---o
'i
-",
-e----e
\.1 I
--
I
'--...
--
-- /
~~
l.&J 4.JJ5
41 'I
3B07
ARIEL CORPORATION
MT.
VER~ON,
ASSY.
DRWG. NO.
OH 10
B-1 211
GROUP NO. G-0609

(TRABON PNEUMATIC) JG/2:4, JGA/2:4 t
REF. DRWG. B-1211
NO.
PART NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
A-0504
B-0848
BRACKETtF.F.S/DtUNIVERSAL
FCOll0CM
SOC.HD.CAP.
FN0460CA
SELF-LOCK NUT t l/4-20 t ESNA
A-OSil
HEX RED.BUSH,ST, 1/4M X
A-0882=::02
STREET TEE,ST t
RUPTURE ASSY
A-0800
A-OBi5
MALE ELBOW,ST t
1/4-20 X 2-1/2 G8
WHEN A ZEF..:O e!~~-:'PEARS IN THE QUANTITY COLUMN IT

1/8F
1/8P
1/4T X 1/8P
GROUP NO. 8-0611
VIBRATION SWITCH
AMOT PNEUMATIC
REF. DRWG. NONE
NO +
PAJ=;.:T
NUMBEF~
PAGE NO. 0001

QUANTITY
DESCRIPTION
A-0435
VIBRATION S/D,AMOT,PNEU.
FC0102CE
HEX HD.CAP.
1/4-20 X 3/4
G5
B-0386
FC0102CD
HEX HD.CAP.
1/4-20 X 5/8
G5
L~HEN
ZEF~O
APPEAF~S
I N THE QU?lNT I TY COLUMN IT
FRAME LUBE
OIL PRESSURE
G-I094
I
I

1/4"NPT TO NEXT
SENSING DE VICE
o
o
o
VIEW TYR OF
VIEW TYF? OF
JG/A/R/VVJ
JGM/P
MOUNT TO FRAME
AUXILIARY END
MOUNT TO END COVER

AUXILIARY END
92
o 3809 1
@I"
rr-----ITEM(4)USETDETS~~SEMBLEr ARIEL"CORPORATION
e.---ITEMUHOI.
MT. VERNON,OH10
ASSY.DRWG.
NUMBER
B- I 2 16
GROUP NO. G-1094

'iMOT PNEUMAT Ie
JG : A: t'1 : P : f~ : I"'" : J
F'~\GE
NO. 0001
REF. DRWG. B-1216
NO.
PAf\:T
NUMBEf\:
QUANTITY
DESCRIPTION
A-0422
L.O.PRESS.S/D~AMOT~PNEU
A-0423
BRACKETtLOSD,AMOTtJG:A:M:P:R:W
FC0102D."}
HEX HD.CAP. 5/16-18
FC0102EG
HEX HII.CAP.
A-0856
MALE RUN
1-3/4 G5
3/8-16 X 1
G5
1/4T X
1/4P
T~STt

DOES NOT REPRESENT THE QUANTITY REQUIREII.
GROUP NO. G-1095

AMOT ELECTRIC, JGH:R:W:J/2:4
REF. DRWG. NONE
NO.
F'?lRT
PAGE NO. 0001

DESCRIPTION
NUMBER
L.O.PRESS.S/DtAMOT,ELEC
A-0601
B-0495
FC0102DF
HEX HD.CAP. 5/16-18 X 7/8
A-0856
MALE RUN T,ST,

1/4T X
85
1/4F'
-----113 -16 24
.~.
CUSJotKif C()MellOtt
FOOM RAOIAfOH 3/" ffJJ -
,
I
--i_ ",~O'
,'. "\ ot--L~~.
.F~
Ii:I 'I
i
I
__
~1~
."i
~..
- -
'
lit.
"
--./0
_.
~-- -~-- __
-]
'--- -\----'
CUS TOMER CONNE_~lION

TO RADIATOR l"N.P.t
ARIEL COOPORATION
M' VERNON OHIO
ASSY. ORWG.
NUMBER
0 - 126v'2
PAh:TS LIST
GF:OUP NO.
LUBE
(I I L.
THEf~i'-'iOST?
TIC '.,.i PI l.. VE ;:.
JG/4 AND JGA/4

REF. DRWG. D-1263
NO.
PAr~T
NUi'iBER
8--1624
fw'iDUc-..1TED
PAGE NO+ 0001

QUANTITY
DESCRIPTION
A-0440
THERMOSTATIC VALVE,3/4,AMOT
A-()860
MALE ELBOW,ST,
:3
?)-O902
HEX PIPE NIPPLE,
A-0844
l:7
._.1
PP0802ID
<S
A--0928
STREET TEE,ST,
(-'
'=t-()863
HEX RED.BUSH,ST,
PT0200GC
45
II
i-~OT
Ft:EPI~ESENT
THE
1/2P
3/4P X 2.5
1/2F
3/4P
1M X
3/4F

DOES
5/8T X
G!U~~NTITY REC~Ulr",:ED"
12%
~I
\J
c...c..
"'0
--~I
;J
'
l---l~
n II'~
-,
3/8 -16 UNC
o 141 82
ARIEL CORPORATION
MT. VERNON, OHIO
ASSY DRWG.
NUMBER
A- 27 9 3
r-II'. 1 .::.
I.......:;J
GROUP NO. G-0038

SPECIAL TOOLS
",JGF' ~ JGM~ -IG/1,
AND JGI
F\:EF.
DF~:;,.JG +
NO.
PAF~T
JG./2~
-IG/3~
JG/4 t
PAGE NO. 0001
JGS
N. (~.
NUMBER
QUANTITY
DESCF~I
F'T ION
A-0076
PEG WRENCH t 3/4"
A-0135
VALVE PULLER t 5/16 X 1/2 UNF
A-0279
PISTON NUT SPANNER, JG:M:P
A--0409
VALVE PULLER t
A-0798
TOOL BOX
B-0016
CROSSHEAII NUT WRENCH,
TA0100CA
10
TA0100EA
10
ALLEN WRENCH,
TA0100FA
10
TA0100GA
11
TA0100HA
12
TA0100JA
ALLEN
13
TA0100KA
ALLEN WRENCH t 5/16 SHORT ARM
14
TAO:lOOLB
.:.
r)
ALLEN WRENCH,
jl::
A-2824
-~
WF~ENCH,
,..,
.:.
INCH
1/8 SHORT ARM
1/4 SHORT ARM
3/8 LONG ARM
TORQUE CHART,UP TO JGJ

REF~ESENT THE QUANTITY REQUIRED.
DOES NOT
1/4 X 3/8 UNF
1/24/96
PAGE
RHAKNF'Ol
35 BLACKJACK ROArI
MT. VERNON
OH
43050
WIER QUOTE
BILL TO
SHIP TO
CONTENTS
PARTS LIST FOR JG:A/6 FRAME
REVISED 01/22/96
SHIPPING METHODSHIPPING CONDTERMS OF PAYMENTCUST NO

99999999
CUST P10 NO SAlESMAN

QUOTE ONLY
XXX
ORDER DATE
1/22/96
ORD
TYP QUANTITY
LNE ITEM NUMBER
DESCRIPTION
001 JG:A CLASS

G-1315
J6-JGA FRAME ClASS

FRAME ASSY,JGAl6
DATE SHIP DATE
PRICE
EXT.AMT.
.0001
.0001
.oo
.oo
.oo
.oo
1/22/96 01/22/96
1
6-1316
CRANKSHAt-r
6-0026
X-HD GUIIIE ABSY ~STD~JG:A
.oo
.oo
6-0026-1
X-HD GUIDE ASSYtLSCtJG:A
.oo
.oo
G-0210
X-HD.GUIIIE ASSY ~BAL~JG:A
.oo
.oo
6-1290
X-HD.GUIDE~S2C~JGt
.oo
.oo
6-1662
CONN.i\'OD ASSY, FS, JG; A, UNF THD.
.oo
.oo
6-0154
X-HEAD ASSY tJG;A:325JGS
.oo
.oo
6-1313
DRIVE ENII COVER ABSY tJGAl6
.oo
.oo
6-1317
AUX.END COVER AS"SY t JGAi6
.oo
.oo
6-2290
L.O.LEVEL,PYREX~JG:A;M:P/RWJ/2
.0000
.oo
6-3220
inSIGHT GLASS,JG:A:M:P;I:R:W:J
.oo
.oo
6-1319
L.O.PUHF' ASSY,JGAl6
.oo
.oo
6-1077
PF~IMING
.oo
.oo
ASSY~JGAl6
PUi-if'
ASSY ~ LOOSE,ALL
1/22/96
C/N OOi

3S BLACKJACK f;:OAII
HT. VERNON
OH
RHAKNF'Ol
ORDER NO JG:Al6
ORD
6-0149
~.
43050
ORIIER QUOTE
LNE ITEM NUHBER
PAGE
REQUESTErI
TYP QUANTITY
DESCRIPTION
DISTANCE PIECE ASSY,JG:A
ACKNOWLEDGED
SHIP DATE
.oo
EXT .AMT.
.0000
DATE
PRICE
G-1765
F.F.LUBR,(2)1/4 ARIEL,JGA/6
.oo
.oo
G-2708
RUPTURE DISC ASSY, 3250 PSI
.oo
.oo
G-1314
CHAIN ASSY, JGA/6
.oo
.oo
G-1318
TOP COVER ASSY,JGAl6
.oo
.oo
6-0613
L.O.SID,HURPHY,ELEC
.oo
.oo
G-1103
L.O. PRESS.GAUGE,ASHCROFT , sm.
.oo
.oo
G-2138
F.F .SII', TRABON ELEC, JGA/6
.oo
.oo
G-2139
F.F,SID, TRABON PNEU, JGA/6
.oo
.oo
6-0611
VIB.SlIltAHOT~PNEU
.oo
.oo
G-l090
VIB.SID,AMOT.ELEC
.oo
.oo
G-I094
LO.PRESS,SD,AMOT,PNEU,JG:MF~WJ
.oo
.oo
G-I095
LO. PRESS, SD t AMOT , ELECtHRWJ/2: 4.
.oo
.oo
G-0763-1
L.O.COOLER~THERH.R:W:J/4,HEKl2
.oo
.oo
G-2226
ANALVZER DRIVE SHAFT ALL UNITS
.oo
.oo
6-0038
TOOLS ASSY, BOX, J6: A: F' at: I : JGS
.0000
.oo
TOTAL LINE ITEMS
TOTAL AMOUNT
.00
c::=\::~ ._:--::=:::::J
i
i
I
Uj\J
: BEARING CAP PULLER
!
.~
~ -13 UNC
LOCK NUT
PULL CAP STRAIGHT UP

TO PREVENT DAMAGE OF
.
DOWEL FIT. IF CAP IS,"
,, -1
TIGHT. USE PULLER.
: ,,/ -, :
1.

[j:::>APPLY AN-ANTI SEIZE LUBRICANT TO GASKET SURFACES.

[]::>OIL O-RING BHORE INSTALLING.
DETAIL
i
i
r:---:-l
I"
I
I
I
1
" I
I
I
1
1
:. .:
I.
il'1
015490
DmD
A~
REV
DESCRIPTION
AHIEL CORJldHATJON
35 BLACKJACK ROAD
MOUNT VERNON, OHIO 4~050
ASSEMBLY
DWG. No.
A-4976
Gi~DUF'
FRAME, SPACERS AND BEARING CAPS

.JGf1/ t..
REF. DRWG+ A-4976
NO y
G- t::s 1.~;
PAGE NO. 0001
J.
D--OEi:t 9
FRAME,JG:A/6
?)o--Oi:ilB
TUBING
:-s
FCO:LO~iHS
1B
HEX HD.CAP+
5/8-18 X 4
F~jO~550Hf:1
18
STAT-O-SEAL~
5/8
~:5
\~)_o-OB:l
PT02()()CB
150
"7
FPO!500FE
FS0400DG
CUP PT.SET-SCREW,S/16-18 X 1
<;'
FS0400GB
<)
CUP PT.SET-SCREW, 1/2-13 X 3/8
to
FCO:l20GT
24
.\
!S
MALE
1
II
1/4T
PLUG~ST~
ELBOW,ST~
DIA~
1/4T X i/8F'
12
vr.
CAP~
+.0002
1/2-13 X 4-1/2 G8
PIPE PLUG,1/2NPT t HEX.HD,STL.
:i. :l
1~-():I.0B
:l.
OIL GALLERY CAP,JGA/6
:l
HEX HI!. C(~p +
1/4,--20 X 1-1/4 85
-\ I,
.y
{:::0009
:!.~:S
FCOi02CH
16
FCO:1.0~.:~C!<
HEX HD + C~~P~
1/4-20 X
17
FCO:l20C,N
12 PT" C(.it='.
1/2--1.3 X 2---3/4 88
1B
FPO~::;OOEE
:i. c;.'
\{.)-08:3()
i"i~~LE
20
PP08:i.OIB
CONN. ~ ST,
o
,
85
.:.
+.0002
1/4T X 1/8P

i
STREET ELBOW,ST,
STREET TEE,ST,

DOES j"OT f;:EPI;:ESENT THE (~UANTITY REQUIRED.
1/8 P
1/8F'
G-1316
HEAT TO 400' F
TO SHRINK ON
-=E
NOTE: INSTALL BEARING SHELLS WITH TABS LOCATED IN
NOTCHES IN CAPS AND CRANKCASE.
HEAT TO 400 F
TO SHRINK ON
NOTES:.
D:>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
(j:::>REMOVE SHIPPING PLUGS AND TUBE TO A SAfE ATMOSPHERE OR DRAIN AS APPROPRIATE.
D:>OIL FACES
4.
or
STATO-SEAL BEFORE INSTALLING TO PREVENT ABRASION.
LOOSEN OR T~HTEN All FASTENERS PER RECOMMENDED PROCEDURES AND

TORQUE VAlUES IN MANUAl.
[]:>VENTS TO BE TUBED TO APPROPRIATE AND SAfE ATMOSPHERE.
015019
~
A~
ARIEL COUPOnATION
~3050
35 BLACKJACK ROA
MOUNT VERNON, OHIO
ASSEMBLY
DWG. No.
A-4340
Gt,OUF' NO. 8-0026
CROSSHEAD GUIDE
AND JGA
REF. DRWG. A-4340
PAGE NO. 0001
.JG
NO
PART
NUt"iBEF~
QUANTITY
DESCF,IF'TION
II-0010
X-HD.GUIDE,STD,JG
B-0028
GASKET,RET.9-7/8 X 8-1/2X 1/64
FC0120GJ
12 PT. CAP.
1/2-13 X 1-3/4 G8
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 88
A-0066
A-0067
GASKET,RET.9-1/2X6-7/16X1/32
FC0102DG
28
HEX HD.CAP. 5/16-18 X 1
FW0501CA
28
FLAT WASHEF': t 5/16 I.D.
A-010l
10
FW0550IA
STAT-O-SEAL, 3/4 DIA.
11
A-OBiS
,...
.::.
MALE ELBOW,ST t
12
A-0800
13
PT0200CB
l4
PP0802RD
l5
PP0802CD
PIPE PLUG,l/4NPT t SQ.HD,PLASTIC
l6
A-3780
17
A-0804
18
?)-080B
19
~~-21:l.4
HEX PIPE NIPPLE i/4X1/8
20
A-0827
MALE CONN.tST t
BLACK
1/4T X 1/8P

39 ..

1
STREET ELBOW,ST t
i"'i.BRANCH T tST
APPEAF~S IN THE QUANTITY COLUMN IT

WHEN A ZERO
85
1/8 P
1/4T X
1/4T X 1/4P
1/4F'
______________u____
G -26-1
@I.E 6

<P
cp
<P
<P
~E
I APPLY AN ANTI-SEIZE LUBRICANT TO GASKETS (BOTH SIDES).

2 REMOVE SHIPPING PLUGS &. TUBE TO APPROPRIAtE CONNECTIONS.
3 LOOSEN OR T1GHTf.N All FASTENERS PER RECOMMENDED
PROC~OURES & TOROUE VALUES
'1 VENT & DRAINS 10 BE TUBED TO APPROPRIATE &. SAFE ATMOSPHERE. .
~_------_._-- _
ASS'y DWG NO
--_ ..
_-_
-----.... _.
...
_--------
0-13 0
---
GROUP NO. G-0026-1

CROSSHEAD GUIDE
LONG SINGLE COMPT.
~JG ~
PAGE NO. 0001.
..JGA
REF. DRWG. D-1305

NO.
PAJ;:T NUNBEJ;:
(~UANTITY
DESCJ;: I F'T I ON
It-0667
B-0028
GASKET~RET.9-7/8
FC0120GJ
12 PT. CAP.
1/2-13 X 1-3/4 G8
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 88
A-0066
SIDE COVER, GUIDE M1P:JG:A:JGS
A-0067
A-386?
A-3866
FC0102DG
44
HEX HD.CAP. 5/16-18 X 1
10
FW0501CA
44
lj.
A-Ol0l
12
FW0550IA
1::-$
A-OBi5
....
~
14
A-OBOO
15
PT0200CB
16
PP0802f\:D
PIPE PLUG t 1/BNPT,SQ.HD.PLASTIC
17
PP0802CD
PIPE PLUG,l/4NPT,SQ.HD,PLASTIC
18
A-3780
19
f!.)-0808
M.BRANCH T,8T,
20
A-0804
STREET ELBOW,ST,
21
A-2114
X-HD.GUIDE~LSC,JG
....,
X 8-1/2X 1/64
.::.
GASKET,RET.9-1/2X6-7/16X1/32
GASKET,RET.6-7/16 X 4-7/8X1/32
II
G5

DOES NOT REPRESENT THE. (~UANTITY REQUIREII.
1/4T X
1/8 P
1/4P
NOTE: SHC1NN ROTATED
(j)
(j)
tD
$'
.r
.. _-~ .._-- - - - - - - - - i - - - - - -
$1
$
6-210
9Cf OUT OF TRUE POSITION
.~
$.
__ ..
._
_ __ .
<>
rEP
-$.
.~
"
>,--------",",
NOTE'
I APPLY 'NEVER-SEEZ'TO GASI<ETS (BOTH SIDES)
2. LOOSEN OR TIGHTEN All BOLTS PER RECOMMENDED
PROCEOURES AND TORQUE VALUES
' "'-,
'@
ASSV. DWG. NO.
0-460
1 "'11 \
I";.J
1..
.1..-:.>
GROUP NO. 8-0210

DUMMY CROSSHEAD GUIDE
JG AND JGA
REF. I~WG. D-0460
NO ~
PAF:T NUMBER
PAGE NO. 0001

QUANTITY
DESCRIPTION
D-005<7'
B-0028
GASKET t RET.9-7/8 X 8-1/2X 1/64
FC0120G..J
12 PT. CAP.
1/2-13 X 1-3/4 G8
FC0120GI
12 PT. CAP.
1/2-13 X 1-1/2 88
A-0090
GUIDE SIDE COVERt JG DUMMY
A-0091
GASKET t RET t lO-1/4 X 6-7/16 X32
FC0102DG
28
HEX HD.CAP. 5/16-18 X 1
FW0501CA
28
FLAT WASHER t 5/16 1.[1.
FE0300GA
10
FN0450GB
EYEBOLT,l/2-13 UNC

G5
_.~_._-
.... -
.. -
...
---_ ..._... _..- . -
-----J-G -1290
(,-?12()

PREVENT ABRASION TO STAT-O-SEAL
()--ol
o
IUJ
0 I
'I~ 0
I
-I
oI
o
\ [;:1\.) IEL .... , .1-. \1-- . ... L .. - - \" I : I I' i t l 1
C:J fif1
.....-..IU
"'-~_. ~
_--_._---- ---_._
__
__ .-._._ .. -.-._---
-._.
:0,
II
---.--II_f1 I
.,' ", '.. <, .....'" ~~~" '\. ~
",
I,,~ I
II I
-@
'-"'\..'.~~'_,,,\J.
NOTES:
I. APPLY AN ANTI-SEIZE LUBRlrANT TO GASKETS (BOTH SIDES).
2. REMOVE SHIPPING PLUGS & TUBE TO APPROPRIATE CONNECTIONS.
3. LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED
PROCEDURES & TORQUE VALUES.
4, VENT &. DRAINS TO BE TUBED TO APPROPRIATE & SAFE ATMOSPHERE,
------
IkiLlI-@)
111
'IIILJ . . i
In ( '\ yy\",-,\'\.'\.'\.'\.
'1 Ilof
I"--Y -_.. .
'
--
......,="::~"
,., ,.
----.... - ._. -.-.
_..__...
!:::.~
r,::,: /,,:.':, .!: :.;

~,:,i;;::~.:~,~:,,~.
J.
AnlELMT CORPORATION
VERNON OHIO
Ass. _..:._-
'l" '., .
_Qt~(;,J\}q..._ .~-=-7_~~.
Pf~~:TS
CPOE;EHE~\D
L. I ST
GU I DE
PAGE

JG, JGA (STANDARD LONG)
REF. DRWG+ D-0783
NO~
0001
DESCh~IPTION
CJ.Uf-lNTITY
:l.
II--077('~
~2
I1-002B
GASKET,RET.9-7/8 X 8-1/2X 1/64
:3
FCO:l20G....l
1.2
F'T~
C?)P.
1/2--1.3:X: 1--3/4 G8
FCO:L20GI
12
PT~
CAP.
1/2-13 X 1-1/2 88
1::-
.....'
t~--OO6c:.,
A--0O67
-~
1~\-':::~B66
?=i--3B67
GF\SKET, I~ET + 6-7/16 X 4-,7/8)(1/32
FC01.02DG
44
HEX HD.CAP. 5/16-18 X i
10
FW050:l.CA
44
FLA1" WASHER, 5/16 I.D.
1 :L
A--O:I.Ol
1.2
Fi~JO:5:501 (~
:t3
~~()8:l5
dALE ELBOW,ST, l/4T X l/8P
t4
?=1-0BOO
MALE ELBOWfST, 1/4T X 1/4P
.1 "-':'-
PT0200CE:
!.:;
16
PP0802F:D
:1.7
PPOB02CD
:I.E:
~~OB27
MALE CONN.,ST t 1/4T X 1/4P
jc;.
A-080B
:I.
::!.O
~,-()E:04
STREET ELBOW,ST t
2:i.
{\:3780
~.~~~
FCO:103I[j
:l
HEX
23
FS0400Gf:,
::~
CUP F'T. SET"-SCI=\:EW, :l/2--l3 X 1
SST.:-TUBING,
1/4 O.D .. X<t035
l/.ffT >c:
~m.CAP+
F~:EPr';~ESENT
THE
GUf:~INTI"fY'
F~:EC~U II:~ED.
1/4P
1/8 P
3/4-10 x 1

DOES NOT
WALL
NOTES
1. LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES
AND TORQUE VAlUES IN MANUAL
2. PRESS BRONZE BUSHING IN WHILE MAINTAINING ALIGNMENT OF Oil
HOLE TO OIL PASSAGE IN ROD.
3. INSTAll BrMlNG SHELLS WITH TABS LOCATED IN NOTCHES IN ROO
AND ROO CN'.
m-> ARIEL CORPORATION

ASSEMBLY
A-3985
DWG. No.
A
35 BLACKJACK ROAD
GF~DUP
CONNECT I Nf3 RDD:,

JG t
.JG(':\ ~
DRWG~
NO ~
PAF.:T NUMBEF:
PAGE NO ~
A-3985
AD-:l.043
NU ~
13-' i
66~~
UNF 'fHh:E(::\i)
325...188
REF.
:1.
FOF:':GED STEEL ~
l~U(.llNTITY
OOO:i.
DESCF~IPTIDN
:1.
CONNECTING ROD,ASSY,FS,JG:A NF
SOC. H1I .. C~\F' .. CONN. ROD, JG , UNF THD
FPO~jO()FE
DOWEL
B-0003
SLEEVE BEARINGfBZ,ROD,JG:A:M:P
B-0023
SLEEVE BEARING,H/S,ROD,JG:A:S
PIN, 1/4 X 3/4

DCJEf:~
NOT REP/=,:ESENT THE G!UANTIT"'!'''
F~EL~UIRED ..
+.0002
,
.- .. -.- ..----
-. ---r-------_-----------//'~
G-15 4-
.
NOIE LOOSEN OR TIGHTEN ALL FASTENERS &
'_
.. ~ ..
- I
NUTS PER RECOMMENDED PROCEDURES

AND IORQUE VALUES IN MANUAl.
..
-'
(~)
(j)
G)
_..
...
AL 'E RNA JIVE

CROUND NUT'
,,_
..
._-j
NOTE. LOOSEN TWO SETSCREWS BEFORE
REMOVING CAOSSHEAD NUT
ASSY lJNG NO
______ ._
0-32
til""', l"-I
__
~.
-....; .
GF~OUF'
CROSSHEAD t PIN AND BALANCE NUT

JG~ JGA t 325JG5
REF. DRWG. D-0032
NO +
PART NUMBE};:
NO.
8-0154
PAGE NO. 0001
QUANTITY
DESCF: I PI" I ON
CROSSHEAD
D--0060
[1-0061
It-0089
B-0002
SLEEVE
Fl-0060
CROSSHEAD PINtJG:A:M:P:S
A-0061
CROSSHEAD PIN
A-0059
SOC.HD.CAP.
FN0467EA
SELF-LOCK NUT t 3/S-24 t FLEXLOC
FP0505CE
ROLL PINt 1/8 X 3/4
A-0051
CROSSHEAD NUT, 2.7:1=,RND t JG:A
A-0052
CROSSHEAD NUT, 4.7:11:,RNIl t JG:A
A-0053
CROSSHEAD NUT, 6.7:1: t RND,JG:A
A-0377
CROSSHEAD NUT t 8.7::: t RND t JG:A
B-0015
CROSSHEAD NUT
C;'
FS0455CG
CUP PT.S-SCRW,NY, 1/4-28 X 1
FOR PART NO+ SEE COVER SHEET
BEARING~BZ,X-HDtJG:A
ENDPLATE~JG
3/8-24 X 5
SP
CROSSHEAD NUT, O.7:1: t HEX t JG:A

G-1313
NOTE 'I
NOTES:
I.- APPLY AN ANTI-SEIZE LUBRICANT
TO BOTH SIDES OF GASKETS,
2, - LOOSEN OR TIGHTEN ALL FASTENERS
PER RECOMMENDED PROC EDURES AND
TORQUE VALUES IN MANUAL.
3.- TRIM NEW GASKET FLUSH WITH TOP
OF BASE AFTER INSTALLATION,
4~CLEARANCE BETWEEN CRANKSHAFT
AND OIL SEAL (11,'4) TO BE CHECKED
WITH .OOB FEELER GAUGE ALL AROUND.
5,-INSTALL DUST SEAL (11,-9) WITH LIP
TURNED OUT, AS SHOWN,
Pf~F(rS
LIST
GF~OUf'
DF:I'-.'E END
NO.
(:1-,131.3
CO\)Ef~
,.JG'~l/tS
r-:'AGE NO ~
0001
REF. DRWG. D-0877

(~UI~NTITY
j,
C-07~ji
::1
FC01.02DI
(:'-'():i. 4:l
(0':)-,0412
('.:,
FCO:102DH
FJ.,.JO~50:1. C~~
FP()~i 12FH
:lO
DESCRIPTION
:L
DRIVE END COVER t JG:A/6
GfiSKET t F..:ET + 14-7...... 32 X 12 X 1/32
i'=;';'
HEX HD.CAP. 5/16-18 X 1-1/2 G5
SHAFT SEAL HOUSINGtJGR:W:J

GASKET,RND.7-3/4Xl/32
HEX HD.CAP. 5/16-18 X 1-1/4 85

FLAT WASHER t 5/16 1.D.
FPO~.i:l.2EF
THI:! 4 T ?)PEf-\~ F' IN =:::5 X 1-:l /2LG
DUST
SEALtTFEtJGW~R:J

DDE::, NUT
i:~:EPF~ESEI. .
THE
(~UANTI
T"r"
F":EC~U
I RED ..
(J-1317
2)-- ~if ,.
.~
~)
~-
~~ J~
.
.f
tJHh
-1 SEE
'\Jf
.1>. )i.r-~-~,
R1~~
1'f--1
1'- -~~
l. API-'Lf AN AIHI ~iEIZt:: UJRHICANT

10 (.ASKE T Sllltf"AC[!'.
+.

'T
r.l
NOTE' 3
NOTES:
~
(8}~_-r_.___
('J)'~
IJOH.-I
<f}
{!
............
(4)-/
~;
(l~~'l)
~
Q
(1)
i
~
<1>.
'<V-
- - - - - - -----------------------------------------------------
" .. . ',:l
.;
.. '.
r!
~i ii ET W ,j"litAi ,riiI l.
Mr. VUUKIN.O"'O
A~~---I)'-'-'J';O--'IlIlWf,. NO:
.
u
AUXILIARY END COVER

~JGA/6
P{.tGE NO.
O()O i
REF. DRWG. D-0880

NO.
PAFrr
NUi''iBEr-~:
DESCf~:IPTlr]N
AUX. END COVER,JG:A/6
GASKET,RET.14-7/32 X 12 X 1/32
:~~
B--0O26
~:
FC010:::DI
HEX HD.CAP. 5/16-18 X 1-1/2 85
FC01:l.0DH
SOC.HD.CAP. 5/16-18 X 1-1/4 88
FPO::j12FH
"7
PTO;':::OOCB
PP0810GB
PIPE PLUG,l/2NPT,HEX.HD,BTL..
<;'
('~-O8~27
' ..,
.:.
WHEN A ZERO
DOES (-.lDT
AP~~ARS
I:;.:EPF~:ESEI'"!T
THD.TAPER PIN
~5

THE
C~U~;}N-f I
X 1-1/2LG
""ft"
F~E(~ij
I I;;':I::D.
,,
:
I
:
I
I
I
I
-----
--
I
:
I
:
I
I
17
REMOVE AND INSPECT FILTER

SCREEN WHEN CHANGING OIL
(CLEAN IN A SUITABLE SOLVENT).
NOTE:

4 4952
3 4733
213934
4335
o 3336
AHIEL COHPOHATioN
35 BLACKJACK ROAD
VERNON. OHIO 43050
~ MOUNT
ASSEMBLY
DWG. No.
D 0875
_
GROUP NO 4
LUBE: D I l.. PL/("iP:i

JI3f.:l./6
F I L TE};: :'
G-:l.::~:L 9
STF~:i;'11 NEf~:
P?lGE ND. 0001.
REF. DRWG. D-0875

(~UANTI
D-0292
T'y:
DESCRIPTION
:l
LUBE OIL PUMP
SPKT,RLR.CHAIN t L.O.PUMP,JGA/6
JGW:R:J/4~
HEK/2
KEo", 3/1 to> X i i I LG
Ft<O:361.EG
1.
S(~U{-)I;:E
FS0L155DH
CUP PT.S-SCRW t NY,5/16-24Xl-1/4
B0779
GASKET t SQ.5-15/16X5-15/16X1/32
FD021.2GDI
1/2 DOG PT.STUD,1/2-13 X 3-1/2
-,..
B--oc;;'37
L. I] ~ PUMP ADAPTOR, VIi" f ...JGA/6
?--:-Ol07
LUBE OIL STRAINERtl"NPT
1.
HEX PIPE NIPPLE
l"P
:1.0
D--0<7'22
L 4 0 F I L TEF;~ HEAD, 2 EL.E.;"IENl
11
f:':t-'Oe:,60
L.O.FILTER STUDfSPIN-ON
:l2
Ao_O~>(~i:1.
L.O.FILTER ELEMENT, SPIN-ON
13
A-0800~3/4X06
:I.i~
FCf):I.02GI
HEX HD.CAP.
DRIVE
1{.)_~;;;:~~j7
PLl~t
3/41='
1/2-13 X 1-1/2 85
VIKING
WEEF~OLE
it:.
PPOB10EE:
:lB
3/4T X
B-O()./.}2:l.
GASKE1,SQR.5-7/8 X 5-7/8 Xl/32
iF
:l
STF~EET
ELBDI.AJ, ST,
2:l
?)-O~:'''7:l.
:i.
2::'::
PPOD021<D
:i.
PIPE PLUG t 1 1 'NPT t
::.?3
1~~--OB6~3
:L
HEX:
1"NPT
:l"T ><
j=~~ED + BUSH t
:3T t

DOES N01' REF~ESENT THE QUANTITY REQUIRED.
S(~.
HD t
F'L~~STIC
(31:;~O/jP
LUBE OIl.. PUr--iP ~
FIL.TEi=\: ~
NO.
(3-13:l 9
STf~F'I:U"EF:
,.Jf3~~/ t:..
REF. DRWG. D-0875
Pf,:)GE NO ~
0002
DESCRIPTION
24
PT0200HC
41
11
2~:;
PT020().JC
.....'
.1
SST .:. TUBING t
26
?-1-0261
27
{:,()B27:;:3/4X06
2E:
A-08.f., 1.
29
PPOB:lOKB
()
PIPE PLUG t 1 11 NPT t HEX. HD t STL.
30
F\-OC;;'~)7
MF\LE CONN.
3:l
B-l~:i6('
BRACKET,LO.FILTER HD.MTG.JGA/6
32
FN04!50GB
HEX NUT t STL ~ Z/PL t 1/2-,13
33
FCO:!.02GH
~~I.-:'
11
D II X O..!t '7'
W~)LL
L.O~PRESS.GAUGEtASHCROFT
3/4T )(
STREET ELBOW,ST t
HE)( HI). CAP.
3/4P
3/4 NPT
81
1/2-13 X 1-1/4 G5
lJHEN Fl ZEF~.:CJ (.:IF'PEf.\f;~b :U--.! THE (-lUANTITY COLUMN I"T

DDEf:3 NDT 1;:E:~PF:ESEi'-,!T THE I]U'::lNT I TY J;:EGlU I F~ED
GROUP NO. (7-1077

SHIPPED LOOSE
ALL UNITS
NO.
PART NUMBEf\:
PAGE ND. 0001
QUfiNTITY
DESCF~IPTION
B-0425
....
'")
A-2370
CHECK VALVE, POPPETT,l/2FNPT
B-1473
HANDLEtPRIMING PUMP-CLAMP TYPE
FC0125DK
12 PT. CAP. 5/16-24 X 2
FN0461DA

88
@):
".
./
~.,- ....,
..
IG-149
./
.. ~ 'NOTE. APPLY AN ANTI-
SEIZE lUBRICAN'
TO SURFACES OF
GASKET
.. NOTE: THESE TWO BOLTS

HOlD DISTANCE PIECE
TO GUIDE. DO NOT
REMOVE WHEN
REMOVING CYLINDER.
ABSY: DWG. NO.
0-62
GROUP NO.
DISTANCE PIECE, ~G
REF. DRWG. D-0062
ND ~
PAF:T NUMBEr,
G-014'7'
PAGE NO. 0001
QUANTITY
DESCt,IF'TION
C-0025
")-0065
GASKET,RND.12,X1/64
FC0120G~
12 PT. CAP.
FEO:'100IA
EYEBOLT,3/4-10 UNC
~;
FN0450I B
1/2-13 X 1-3/4 G8

~rr~
I..
li-_
fUJ
:rr'~
JG:A/4
11--"11"_ _
~.U.J
1 .1
JGJ/4
~n"-~
II
II
,i--
JGH:E:K/2
JGH:E:K/4
II
jUJ
Section A-A
NOTES?
D:>
[l:::>

~ TORQUE TO 37-42 FT/LB.
SEE CYLINDER LUBRICATION SHEET FOR CORRECT PUMP SETTING
~
(DISTRIBUTION BLOCK CYCLE INDICATOR TIMING).
~ TORQUE TO 70 FT/LB.
3.
rJll
7 589~)
SCREW IN ADJUSTMENT KNOB TO REDUCE FEED,

SCREW ADJUSTMENT KNOB OUT TO INCREASE FEED.
l!>
5.
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENO[I)

~IE&)
DESCRIPTION
AIUEL CORPORATION
35 BLACKJACK ROAD
---
REVISED SIGHT GLASS ITEM "8 FROM PUSH IN SIGHT GLASS TO

~ SCREW IN lYPE SIGHT GLASS.
Uv
54752
4 4428
J 1\ 291
'2 1\ 15~
T 38B?
o .s l.sq
TORQUE TO 75 FT/LB.
6 5561
ASSEMBLY
DWG, No.
0-11 07
._.'... _ ..
PAh:TS L.IST
GROUP NO.
G'-l ""( 6=i
FORCE FEED LUBRICATOR, ARIEL

TI..J I N i../'~ liD I ,-::)
.JGA/t:.
Pf~GE
PUr-iPS
NO.
000 i
REF. DRWG. D-il07

(~UANTITY
:i.
It-l752
DESCF,: I F'T ION
FF LUHF.:,
L.I-I
,(2)1./4
o
TOP COVER DOUBL.E F.F.LUBE BOX
~5
A--2360
GSKTtARL~DBL.LUBE
BOX CVR,l/32
:t ()
f~--3'?~.3
SH?)FT 0 I L SEAL
O-RING,VT, 1.637 O.D.X.139
WOODRUFF KEY,.204,l/2D X 1/16
CUP PT.S-SCRW,NY, .10-32 X 3/4
()
ADJ SHAFT-DOUBLE LUBE BOX

GAM/WORM GEAR,2-PUMP F.F.LUBR.
:i. ..."+
F'POB:L OCr::
()
HEX NUT t .Jf.:'tM , STL t 1 'I -1. 4

SNAP RING,ST,RADIAL ASSY,O.625
I.....
FLAT WASHER,SUPPORT,518,HARD
o
l ,?
FCO:L20DF
12 PT.
20
FCO:l.02CG
<)
2:l
FCO:l.02CE
5/16-18 X 7/8
G8
HEX HD.CAP.
1/4-20 X 1
G5
HEX HD.CAP.
1/4-20 X 3/4
85
CAP~
DATA PLATE,2PUMP,FF
23
PPOB:i. OF~:B
l.JI-IEl'-.!
f~
ZEr.~fJ
?)F'PE?it~S
LUBE~6THRO
DOES Ncn REPRESENT THE QUANTITY REQUIRED.
PAf~TS
LIST
GF~OUP
FORCE FEED
LUBRICATOR~
NO + G--1765
ARIEL
TWIN 1/41\ 1)1(.;" PUfwilF'S
P.tlGE NO.
O()():;!
..JG(';)/,~
REF. DRWG. D-l107

DESCRIPTION
2.tt
?)--()fJ82~()~;~
STf;:EET TEE ~ ST t
2!:S
A--081~j
26
F'POB 1. OGi?3
2-7
t!~I-"()E:O()
MALE ELBOW,ST t
2B
A-~j2~5:5
29
PT0200CB
C)
:30
(~--OB4::S
~JT~:EET ELBOl~, ST ~
31
('":f'-3149
32
?)--3148
SPRING RETAINER,F.F.PUMP,TRABN
II
SST.TUBING t
,""crr
r~~EF'F~ESE("!T
'THE G!Uf:1NT I -fY F:ECRJ I HEll
1/4T X 1/4P
1/4

DOES
i./8F'
O~D+X+035
WALL
i/2P
G-1314
FORCE FEED LUBRICATOR

SPROCKET -
DOUBLE STRAND ROLLER

CHAIN
r-
OIL O-RING BEFORE INSTALLING
--1
(\\
Y
-5
Jf
"
\~
~
..
"

AND NUT WHEN
REPlACING IDlER
SPROCKET
/",
CRANKSHAFT
TO ADJUST CHAIN
R<U MACHINE TO TIGHTEST POSITION Of OWN (00< THRWGH TOP COVER
OIL LEVEL
t-" ' .
SIGHT GLASS
"/'~. ~,
. ~t Jt-
-<t~f-
1_,.__,.,-
-"~~~"
_.J
oPENING). REMOVE TWO CAPSCREWS AND EIGHT' PlUGS FROM ECCENTRIC

CAP. ROTATE CAP 6- CLOCKWISE TO UNE UP TWO NEW CAPSCREW HOLES.
(IF THIS MAKES CHAIN TOO TIGHT, TRY TURNING CAP AROUND IN A COUNTER
CLOCKWISE DIRECTION FOR A DIFFERENT HOLE LINE UP). TIGHTEN TWO CAPSCREWS AND ROll MACHINE TO CHECK TIGHTNESS IN A NUMBER OF POSITIONS
(CHAIN AT TIGHTEST POSITION SHOULD HAVE VERY UnLE SLACK IlJT SHOULD
NOT FEEL DEAD TIGHT). REPLACE PLUGS IN CAP TO KEEP DIRT OUT OF
TAPPED HOlES IN END COVER.
NOTE: LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES
AND TORQUE VALUES IN MANUAL.
ARIEL CORPORAliON
MT. VERNON.OHIO
~~y. Pl. 0-876
GF:OUP NO +
CHI~:}IN
,JG~~/ (.)
P?)GE ND +
REF~
DRWG. D-0876
NO ~
F'?)F~T
NUMBER
GUF}NTITY
000].
DESCRIPTION
:l
B-()030
..:..
"..~
(,:\-3946
IDLER SPACER,JGA/6
:5
FI-394fj
SPKT t
A-O:t09
MACHINE SCREW
....'
1::
FCOi07GG!
HEX
Fl,.J()550G(~
STAT-a-SEAL, 1/2 DIA+
FN0455GB
HEX NUT,STL t Z/PL t i/2-20
FP050~SCE
ROLL PIN, 1/8 X 3/4
?-)-OO10
..:;
G---:l.:'-):l"~
DF:Il')E
t=~Lh: + C;HAIN 1
HD.CAP~
IDLEH ,20T ~ JGA/6
PLUGtPL,
7/16-14
1/2-20 X 3-1/2 85
1
BLACK
10
FC0100DI-I
HEX HD.CAP. 5/16-18 X 1-1/4 89
11-
?~-3947
ROLLER CHAIN t 35-2X98,JGA/6
:1.2
FlAJO~SO
FLAT WASHER, 5/16 1.D.
1 C~;l
WHEN A ZERO APPEARS IN THE QUAN1ITY COLUMN IT

DOE~3
(~UT
i:;.:EPI:~:ESE:i'rr
THE
(AU~)NT
I Ty
1:~El~U
I RED +
"---'.j .._-- .---- - - - - -
G-1318
13
o 0 I
\0
0\
15
0 \
10
\0.'
0.0
:0
~
NOTES:
I. APA.Y AN ANTI - SEIZE LUBRICANT TO 80TH
GASl<E T SURFACES.
2. LOOSEN OR TIGHTEN AlL FASTENERS PER
RECOMMENDED PROCEOORES AND TORQUE
VAUS IN MANUAL.
ARR COR.PoRAfION
S
_
_--------------_._-------------------
MT~Eftt!QN.sm'
~~~.NO.
0-878
-_._------
GROUP NU ~ 13--1318
F'i4GE NO ~ OOO:l
...Ji3f~/ t.>
REF. DRWG. D-0878
DESCRIPTION
1
C--0753
COVE}~ ~
JG; f~/~)
:1.
TOP
GI~\SKET ~
HANDLE t TOP COVER
RET ~ TOP cvr"'-:. ~ ...JG~)/6
1/32
B--()OO3
-4
FCO:l.3ABD
B--l:347
BREATHER,1 NPT,FRAME
~1l--O:J_:58
NAME PLATE, ARIEL LOGO
FCO:l.:.34BC
FC0102DH
44
HEX HD.CAP. 5/16-18 X 1-1/4 G5
'7'
FWO::jO:1. Ci~
44
FLf~"r
lO
?)--07:L3
S ...c-)
C\.--
'..I~
WASHEh: ~ 5 ...."i 6 I. D.
INFO+PLATEfL.O~FILTERtSPIN-ON
DATA PLATE,FRAME SPECIFICATION

12
:i. ,{.
1. 6
Fj;~O:570CC
(':~--()463
PPOr:~()2J<D
i~5
DRIVE SCREW,
~6
1/4
:1.
INFD + PLATE f
:1.
WARN.PLATE,CYLINDER
WARN.PLATE~COMP.VALVES
f~OT~:.tTION
U-TYPE
~\F~i~OW
PIPE PLUG ~ 1 IINF'T ,S(~. HD, PL~)~:rrIC

ELECTRIC NO FLOW SWITCH
----_--lIt: I
"
6---$JfJ----~
I
@
I '"
I
\':'I"
+!i
- ... -
n:e:::a
I
I
--L
.I
@I
_
: I
I JI:
I
~##
'
~--
--: Q JJ
E=r1
,"',,1---I
'-
l-I
I
I
I
-+I
i:
:L
I
AUXILIARY END
4733
ARIEL CORPORATION
JtAI-n
35 BLACKJACK ROAD
~ MOUNT VERNON, OHIO 43050
ASSEMBLY
OWG. No.
A- 3987
GF~iJUP
NC) + G'-213B

(TRABON ELECTRIC) JGA/6
REF. DRWG~ A-3987
C~UANTITY
DESCRIPTION
.,oJ
:l
~=-t-0505
.:..
FC0102CL.
A-OB:t.:t
HEX HD.CAP.
HEX
1/4-20 X 2-1/4 85
RED+BUSH~ST,
STREET TEEtST,
F()f~
1/4M X
1/8P
F'FlRT NO + SEE COVEF,: SHEET
t~'-0800
MALE
ELBOW~ST~
1/4T X 1/4P
A-08i5
ro'iALE
EL.BOW~ST,
1/4T X i/8F'
WHEN
(.:1
ZEh:D
~:lF'PE(.:ll;:~'
Ii"'! THE
i/8F
OU(~tNTITYo
COLUMN IT
PNEUMATIC NO FLOW SWITCH
It ~
I
,', I
.....---u
;11\\--"6---.W
t---~
:T1II~
0 1
I 'I
I
I
I
I
h+'
-L___
,l--
",-,
I
I '
I
I
I !J il
I
L..-/....
_-
+!I
.'.;.
i~
~ ~
IT-ii
+
--.P'
i:
:L
-+-
AUXILIARY END
014733
m->
A
ARIEL CORPORATION
3S BLACKJACK ROAD
ASSEMBLY
DWG. No.
A-3988
GROUP NO + G-'2139
FDPCE FEED LUBj::,:IC..:Yf()F: L.OlA./
FL.O~.1
~-~i-jUTDOWN
(TRABON PNEUMATIC) JGA/6

REF. DRWG. A-3988
PAGE NO. OOOi

DESCF\IF'TION
~)-0!.504
F F y 8./[1 ~ TF~I~)BON t PNEU
FC0102CL.
HEX HDyCAF'.
~)--()8:L
HEX
1/"+-20 X 2-1/4
RED.BUSH~ST,
STREET TEE,ST,
o
6
FOR PART NOy SEE COVER SHEET
MALE ELBOW,ST, 1/41' X 1/8P
WHEN A ZERD APPEARS IN THE QUANTITY COLUMN IT

NfJ"T
i:~:EPF:EbE:'!T
THE IJUI-:Ii"'-.lTI T'Y
i/8F
l/8P
MALE ELBOW,ST, 1/41' X 1/4P
f,)-0800
DOEE~
114M X
F~E(~UII;:ED.
G~i
FRAME LUBE
OIL PRESSURE
G-I094
..n,,
1/4" NPT TO NEXT

SENSING DE VICE
o
o
()
e
VIEW TYF? OF
JG/A/R/VVJ
VIEW TY~ OF
JGM/P
MOUNT TO END COVER

AUXILIARY END
MOUNT TO FRAME
AUXILIARY END
l~(~~SEMBLE I-A-R-I-E~L-=C-=O~R:;::P~O;;RAA mt~:~~

TION I
fj"--ITEM (4) USEf

e..---ITEMUl TOI .
MT. VERNON, OHIO
ASSY.DRWG.
NUMBER
B- 1216
1/1 \
I .;:.'
~."._.' I
GF~OUF'

'",MDT PNEUMAT I C
JG : A : i"1 : P :
F~~
F'~\GE
NO. G-l0r,;'4
ND.
0001
: I"J ; .J
REF~
DRWG. B-12i6
NO~
PAF.~T
NUMBEF\:
GUANTITY
DESC1~IF'TION
~\-O422
L.O.PRESS.S/DtAMOT~PNEU
.:..
'")
t~-0423
BRACKETtLOSDtAMOT,JG:A:M:P:R:W
FC0102D.J
HEX HD.CAP. 5/16-18 X 1-3/ .i~ G5
FC0102EG
.:..
r)
HEX HD+CAF'.
co
A-0856
MALE RUN 1' t 8T t
.....J
WHEN A ZERO APPEAr.;.:S IN THE
C~UI~NTITY
3/8-16 X 1
COLUMN IT
1/4T X
G5
1/4F'
\J
c...c...
~D
I
12%
~
~I
~~
.I n,--1II'~
3/8 -16 UNC
014182
ARIEL CORPORATION
MT. VERNON, OHIO
ASSY DRWG.
NUMBER
A- 2- 793
;" !""Il'" 1:..
....... ";;J
GROUP NO. 8-0038
SPECIAL. TOOLS
JGP, JGM, JG/l, JG/2, JG/3, JG/4, JGS
AND JGI
F~EF.
r":,:;#G N.. (:1
NO.
F'AF~T
NUMBER
PAGE NO. 0001
DESCFo.:IPTION
QUANTITY
A-0076
PEG WRENCH, 3/4 u
A-0135
VALVE PULLER, 5/16 X 1,/2 UNF
A-0279
PISTON NUT SPANNEr"
~"'-'O409
VALVE
A-0798
TOOL BOX
B-0016
CF,OSSHEAD NUT WRENCH, 2 INCH
TA0100CA
10
TAO:l.OOEA
10
ALLEN WRENCH,
TA0100FA
10
TA0100GA
11
TA0100HA
12
TA0100JA
ALLEN
13
TA0100KA
14
TAO:LOOLB
ALLEN
15
A-2824
PULLEf~,
1/4 X 3/8 UNF
WF~ENCH,
Tor':(~UE
JG:M:P
WF~ENCH,
1/8 SHORT ARM
1/4 SHORT ARM
3/8 LONG
CHART,UF' TO

~GJ
Ar~M
C/N 001
ARIa CORP. - BlACKJACK DIV.

35 BLACKJACK ROAD
tiT. VERNON
OH 43050
1/22/96
PAGE
ORDER NO
ORDER QUOTE
RHAKNf'Ol
3"JGA
TO
BILL TO
SHIP
CONTENTS
PARTS LIST FOR 3"JGA CYLINDER
2-3/4 11 BORE
3"
BORE
JG/JGA-3" CYLINDER
REVISED 01122/96
SHIPPING METHODSHIPPING CONIITERMS OF PAYMENT-
CUST NO
99999999
CUST PIC NO SALESMAN

QUOTE ONLY
xxx
ORDER DATE
1/22/96
ORD
TYP GLWITITY
lJ ITEM HUHBER.
IESCRIPTION
001 3JG CLASS
3" JG ClASS CYLINDER
C
2S5O
REGlESTED ACKNOWLEDGED
DATE SHIP DATE
PRICE
EXT.AttT
.oo
.oo
.oo
.oo
.oo
.oo
2/01/96 02101/96
G-3271
CYL.ASSY.2-3/4JG
G-3272
CYL.ASSY.3JG
6-0044-2
sue.VAlVE ASSY,JJG:A
.oo
.oo
6-0045-2
DIS.VALVE ASSY,JJG:A
.oo
.oo
6-0287-1
PIST. 2-3/4JGA,STI'
.oo
.oo
6-0288-1
PIST. 3
.oo
.oo
B-0882-E
sue.VAl.:VE t 52RX t STANDARD
.0001
.0002
B-0883-E
DIS.VALVE,S2RX t STANDMD
.oo
.oo
6-0308-1
H.CL.VLV.ASSY t DIS,3JG:A
.oo
.oo
G-OOS2
H.E.HEAD ASSY W/F', 2-3/4JG:A:S
.oo
.oo
6-0042
H.E.HEAII ASSY WIP,3JG:A:ST
.oo
.oo
6-3645
M-WCF'f
2-3/46:6T
.oo
.oo
G-3653
M-WCF',
6:6T
.oo
.oo
25SO
JGA,STD
> > >>,
> > > > ..\
A
,
' ,
>"
NOTES,
[I:::> APPLY
AN ANTI-SEIZE LUBRICANT TO GASKET SURfACES.

9U OUT Of TRUE POSITION.
1
LOOSEN OR TIGHTEN All FASTENERS PER RECOMMENDED PROCEDURES
AND TORQUE VALUES IN. MANUAl.
(]>-ITEMS '20 AND '21 FOR TANDEM CYliNDERS ONLY.
[t:> SHOWN
REV
,
OSCRIPTION
I
,..-___
.~
A~ II:L
----
J~ml;
ARIEL CORPOHATfON
35 BLACKJACK ROAD
MOUNT VERNON, OHIO .t.~OSO
--.-_. -'-- ---
ASSMBlY
DWG.
No.
-_ ... _--
A-4302
PARTS LIST
GF~OUP
2--3/4" JG CYLINDER BODY AND

CRANK END HEAD
(SCALLOP NOZ~ FLANGE)
R[lF' 2318~t MAWP 2550=::
REF. DRWG. A-4302
NO.
PART NUMBER
NO. G-3271
PAGE NO. 0001
QUANTITY
DESCRIPTION
D-1673
CYL.BODY t 2-3/4JG:A
C-0129
C.E.HEAD, 2-3/4JG:A
A-0092
STL.GASKET t 3.425 X
FC0100GL
A-0065
FC0120GO
2550
3.105 X60
HEX HD.CAP.
1/2-13 X 2-1/4 G9
12 PT. CAP.
1/2-13 X 3
A-3780
A-0804
STREET ELBOWtST,
A-0811
10
G8
1/8 P
1/8F
SST.TUBING t
1/4 O.D.X.035 WALL
12 PT. CAP.
1/2-13 X 3-1/4 G8
llATA PLATEtCYLINDER SPEC.
10
PT0200CB
11
FC0120GP
12
A-0465
13
FR0570CC
12
14
PP0810GB
15
A-0640-A
INFO.PLATEtSUCTION
16
A-0640-B
INFO.PLATE,DISCHARGE
17
FP0505FG
ROLL PINt 1/4 X 1"
18
A-OBOO
MALE ELBOW,ST t 1/4T X 1/4P
19
A-2114
HIt-1673
CYL.ASSY t 2-3/4JG
100
24 "
DRIVE SCREW t
~6
WHEN A ZEI~O APPEARS IN THE l~UANTITY COLUr1N IT

1/4
STll
U-TYPE
NOTES,
[I:::> APPLY AN ANTI-SEIZE LUBRICANT TO

[t> SHOWN 90" OUT OF TRUE POSITION.
J.
LOOSEN OR TIGHTEN All FASTENERS PER RECOMMENDED PROCEDURES

AND TORQUE VALUES IN MANUAl.
[!:> ITEMS '20 AND '21 FOR TANDEM CYliNDERS ONLY.
REV
DESCRIPTION
____.-- J~I.~U~
GASKET SURFACES.
AP
35
~
._-------------_._--
AIUEL COHPOHATION
BLACKJACK ROAD
MOUNT VERNON, OHIO A]050
ASSEMBLY
DWG. No.
.--_.~-
A--4302
PARTS LIST
GROUP NO. 8-3272
..JG CYLINDER BODY AND
11
P?,GE NO. 0001
CRANK END HEAD

(SCALLOPED NOZ.FLANGE)
RDP 23180 t MAWP 25500
REF. DRWG. A-4302
NO.
PART
NUMBEF~
QUANTITY
DESCRIPTION
D-1674
CYL.BODY t
3..JG:A
C-0130
C.E.HEAD t
3JG:A
A-0092
STL.GASKET, 3.425 X
FC0100GL
A-0065
FC0120GO
10
2550
3.105 X60
HEX HD.CAP.
1/2-13 X 2-1/4 G9
12 PT. CAP.
1/2-13 X 3
A-3780
A-0804
STREET ELBOW,ST,
A-0811
88
1/8 P
1/8F
10
PT0200CB
24
11
FC0120GP
12 PT. CAP.
12
~1-046~j
DATA PLATE, CYLINDER SPEC.
13
FR0570CC
12
14
PP0810G:B
PIPE PLUG t l/2NPT,HEX.HD t STL.
15
A-0640-A
INFO.PLATEtSUCTION
16
~~--0640-B
INFO.PLATEtDISCHARGE
17
FP0505FG
ROLL PINt 1/4 X 1"
18
A-OBOO
MALE ELBOW,ST, i/4T X 1/4P
19
A-2114
HIt-1674
CYL.ASSY t
100
1\
...
DRIVE SCREW,
1/2-13 X 3-1/4 G8
~6
3JG

1/4
STD
U-TYPE
r---
-------
G-44-2
~
//
.....
I
APPLY AN ANTI-SEIZE
LUBRICANT TO SURFACES
OF GASKET
~OIL O-RING BEFORE INSTALLING
NOTE: LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAl.
ASBY OWG. NQ.

0-66 -I
PARTS LIST
GROUP NO. G-0044-2
SUCTION VALVE~ RETAINER AND CAP
3" ..JG:A CYLINDER CLASS (52 RX CUT-DOWN)
WITH SCALLOPED NOZZLE
REF. DRWG. D-0066-1
NO.
PART NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
SUCTION VALVE
FOF{ PART NO. SEE COVER SHEET
A-0257
STL. GASKET t
B-0699
VALVE
B-0701
VALVE CAP,3JG CL
A-0027
Q-RINGtVT t 2.520 O.r..X.210
FC0100HM
HEX HD.CAP.
2.438 X
RETAINERtS~Dt
2.250 X30
3JG
5/8-11 X 2-1/2 G9

G-45-2
- APPLY AN ANTI-SEIZE
OF GASKET
-J
a_
, -----
OIL 0- RING BEFORE INSTALLING
NOTE: LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.
IfI
ASSY DWG.
0-67-1
N~
PARTS LIST
GROUP NO. G-0045-2
DISCHARGE VALVE, RETAINER AND CAP
3 11 .JG CLASS CYLINDER W/SCALLOPED NOZZLE
PAGE NO. 0001
(52 F{X CUT-DOWN)
REF. DRWG. D-0067-1

NO.
PART NUMBER
QUANTITY
DESCRIPTION
DISCHARGE VALVE
A-0257
STL.GASKET, 2.438 X
B-0699
VALVE
13-0701
VALVE CAF',3JG CL
A-0027
O-RING,VT, 2.520 O.D.X.210
FC0100HM
HEX HD.CAP.
I'~ETAINER t S~D t
2.250 X30
3JG
5/8-11 X 2-1/2 G9

G-,373
G-375
- ". ---- .
G-412
G-780
G-2871
G-2nfJ I
- - - _ ...
- AN OFFSET ~_ BOX EtIl WRENCH SHORTENED

AND WITH A ~6 WIDE CUT IN THE EYE AND A
STANDARD ~6 OPEN END WRENCH SHORTENED
ARE USEFUL TOOlS FOR THE TUBE FITTINGS
-~-----fP-'
-,
,/'I 1 JL JJ,._ 'I I""..'

j -~:--~. J,~~.~j I.
-'/r::==t Jill ASSEMIlLE-~;;---~-_._/ II .
,
/1-
PACKING LUBE OIL
"
'--..4J-....fr7."T'\1
aD
-.:
:
I
...
ASSEMBLE FITTINGS
BEFORE INSTALLING
PACKING
t=.=b
__""L_ _-L
-~
~~-~~~~'~-1
~'Q~~~
PRICK PlINCH TO
RETAIN SETSCREW--
REMOVE ONE CEo SUCTION VALVE TO \ .

ADJUST CEo PISTON CLEARANCE TO
040/044. 00 NOT USE STRAP WRE NCH .
ON PISTON ROO-USE TURNING TOOL
WHICH FITS TURNING HOlES IN PISTON
\,
NUT.
---
~::-I~';)I--1 (---1
WITH LUBE IN Af-roP-
...
G3131
.---_._G ~~7?);'
,r--l
l'Hr----. ~
'~ABRASIONOF STATO~rr+n--':
OIL FACES TO PREVENT
..
- ._.... -
OIL O-RING BEFORE ASSEMBLY
NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
................"', .. ~'"
... .
""".'
-"::'~". !~...
:::1.,.... "..
~.~\~ ~'.::. ~,
" "' ""'''''"
.
II
..... ..... ~'., ",01.

""'".1. ' :..,.",.
---
ASSY DWG NO
0-519
"H"III. ' '11 P/l(~'"'' '0 M
PARTS LIST
GROUP NO. G-0287-1
2-3/4" JGA
PISTON~
RINGS~
ROD, PACKING
TFE RINGS t TFE/CI PACKING

REF. DRWG. D-0519
NO.
PART NUMBER
PAGE NO. 0001
QUANTITY
DESCF~IPTION
B-0194
COMP.PISTON, 2-3/4JGA
?)-0277
PISTON RING, 2-3/4JG:A
C-0028
PISTON ROD,3.00 ST.X 20.313 LG
A-0057
PISTON COLLAR,2-1/2=BJG:MP
B-OOi9
PISTON NUT,2-1/4 11 THRU 8"JG:MP
FS0405BE
CUP PT.SET-SCREW,
B-0020-B
FC0120GN
12 PT. CAP.
A-08i5
10
PT0200CB
99
B-0020-BJ<
18
II
~10-32
X 3/4
1/2-13 X 2-3/4 G8

PIST.ROD PACKING,REBUILD KIT

G-,313
G-375
.. - _ ...
G-412
---G-780
G 2071
. AN OFFSET ".BOX Em WRENCH SHORTENED

AND WITH A 1(6 WIOE CUT IN THE EYE AND A
STANOARO"i OPEN ENO WRENCH SHORTENED
ARE USEFUL TOOlS FOR THE TUBE FITTINGS
. .. -
G-2flfJ'G?>??) 1
-------
"--I--
1C-----~~ ~,------ r
-'
ABRASKlN Of
1\
/ ~-' ~~}ll' ASSE MOLE "'--...

PAOqNG
1
/
1-"-/
.WITH LUBE IN Af-JOP-
~_IIIIdI-"IL~\.J)
a
U
-.:
r---l
STATO~~tp- .~). I
(; ~'> 7.) ;
-t/JC)+p,.-:-.. _~~..
"
/I
-,~
-'..j~J-~,
__
--
PACKING LUBE OIL

ASSEMBlE FITTINGS
BEFORE INSTALLING
PACKING
---
. -..)
'~I
I ( ,
..~
I
-1 r-
REMOVE ONE CEo SUCTION VALVE TO \ .

ADJUST CEo PISTON CLEARANCE TO
040/044. DO NOT USE STRAP WRENCH
ON PISTON ROO-USE TURNING TOOl
~~CH FilS TURNING ~~ES I~~S!~~H. _
:eP"~.:"
!!;::!,!i::;~; .. ~';
.,
,::~,";'~
..., ,:-:,:.:~
-.. . ,....
(,)-
---------------------------------------------------------------------------------
r ~"'Ol f ,~-..
C'
'OW"G
A0SY
__ ._.~ N-O
.
---0- 519
.""
iT.
PARTS LIST
GROUP NO. G-0288-1
3" ..JGA F'ISTON t RING8 t ROD t PACKING

PAGE NO. 0001
REF. DRWG. D-0519
NO.
PART NUMBER
QUANTITY
DESCRIPTION
B-0195
COMP.PISTON t
A-0278
PISTON RING t 3JG:A:HT
C-0028
PISTON ROD t 3.00 ST.X 20.313 LG
A-0057
PISTON COLLAR t 2-1/2=8JGtMP
B-0019
PISTON NUT t 2-1/4 11 THRU 8 I1 JG:MP
FS0405BE
CUP PT.SET-SCREW t
I~-0020-B
FC0120GN
12 PT. CAP.
A-OB15
10
PT0200CB
99
B-0020-BK
18
II
SST.TUBING t
3JGA
~10-32
X 3/4
1/2-13 X 2-3/4 88
1/4 O.D.X.035 WALL
PIST.ROD PACKINGtREBUILD KIT

ARIEL OOT NO.1
~ 24
'6
---
NAME
SEE MANUAL
UNF
PARTS LIST
--~---r----ARIEL
FOR TORQUING
VALUES
1
1.85
I
I
I
I
I
I
I I I I I
I I I I I
2 I 5 I 4
oI 0 I 0
I VALVE SEAT
I VALVE GUARD
I I ICE NT ER BOLT
I I I VA LV E PL ATE
I 3 ISPRING ?LATE
I I IGUIDE RING
~GUIDE RING
~RT NO.
I
I
I
I
A-1769
A-1173
~ - I: .?
A- 100 I
A-I002
A-IC21
A-I03:?
A-I099
I A-I ~ SI
I A-1175
I 0 0 GUIDE RING
I I [, I C I 0 IGU IDE Kl NG
I
I
I
2
I3
I4
15
16
I I I I I I I ISPIROl PIN
I I I I I I I IDRAKE L:>CK '-JUT 1 A-'~~~
, I I I I I I IWASHER
I A -'02~
VALVE GUARD ASS'Y.
I (IT[US-2
f
9
A-1I73-A
, 71
ARIEL CORPORATION
MT. VEANON.G410
B-882-H
8-882-6
.260
.11 e 1.0591.0201.142
.323
.205
B-8B2-F
B-882-E
.303
.283
.185
ARIEL
PART
NO.
VALVE -PAR1- NO.
.165
ITEM liTEM
liTEM
#2 -4 ., 5 -6
1[Jt-t.N~ I
l'lM
THICKNEss
SUCTION VALVE - 52 RX
MAlE RIAL
LfFl: .039 IN.

(1.0 MM)
ALLOY 5 rEEL
~~-mirNi~~~~;PARt NO.
., "'u"
8-882
I
,I 2-
ARIEL AaRT NO.
PARTS LIST
ARIEL
~ME
~RT NO
SEE MANUAL
FOR TORQUING
VALUES
---_--:--&=:!=..
I~ - 24 UNF
VALVE SEAT
I VALVE GUARD
til
1 CENTER STUD
I I I I I I I I VALVE PLAT E
SPRING PLATE
_ . _ _ GUIDE
. _ _ __ RING
2.20
0
0
"A"
-t--
J r
2 I
1.2.241 DIA.
2.236 I
_I
\
I,
INSTALL PER SP-5.5
8-883- G
B-883-F
B-883-E
ARIEL
PART NO.
~Q:Tl1'~~\tE--
.402
.378
.2361.0591.020 1.165
.441
.421
PAR NO.
,
IrEM
-2
0
I
GUIDE RING
I
0
lIT
I I I I I 15PIHOL
PIN
.~_~~n._
,
lIT I 1 I I I IUHAKt:. LUCK
GUIDF RING
NU I
.I
A-1325.
:3
4
A-I033 1
16
A-1366
~8
A-20~6
I~~I~~~ I
I 1 I 1 I I I 1DOWEL PI N
I I I I I 1 I 1 IWASHER
I
I
2
A-IQ25
Ie
2.441 DIA.
A ~
~.433
9
0
~
18-8.8 3 - H
0
0
A-1770
A-II??
A-IOOI
A-I002
A- 1291
1 A-I021
1 . 1 ~ 1 - 1 - 1
---.1
U U 0 GUllJE RING
.708
VALVE
Al A5S'V,
(fYFMS a 3.J q,
vALVE GUARD ASS'Y,
' I ITEMS-2' 7 t
SE.
A-1770-A
A-1177-A
ARIEL CORPORATION
MY. VERNON, OHIO
-R
.142
DISCHARGE VALVE - 52 RX
.205
LI F T: .039,N.
1.185
(1.0 .0~)
~~~~~~~~~PAAT
IN
~~,r
NO.
B-883
1,,11-
G-!D8-1
APPLY AN ANTI-SFIZE
LUBRICANT TO GASKET
SURFACES
7
(j)-
",
NOT~:
LOOSEN OR TIGHTEN ALL

FASTENERS PER RECOMME:.NDED
PROCEDURES AND VALUES
OIL BEFORE INSERTION

INTO CYLINDER
r--~----
II~
r!1-J,
L_._ ._.
1J -,
"I"
A5SYI DWGI NO.

B-V052DH-2
.' Jl, .,.,
:.,,u
PARTS LIST
HIGH CLEARANCE DISCHARGE VALVE SPACER
AND RETAINER
3" ..JG CLASS CYLINDE~: WITH SCALLOPED
NOZZLE FLANGE DESIGN
REF. DRWG. AB-V052DH-2
NO.
PART NUMBER
QUANTITY
GROUP NO. 8-0308-1
PAGE NO. Oc)Oi
DESCRIPTION
DISCHARGE VALVE
A-0257
STL. GASKET , 2.438 X
B-0698
H.CL.VALVE RET,DIS,
A-0027
Q-RING,VT t 2.520 O.D.X.210
A-3814
H.CL.VALVE SPACER,

2.250 X30
3JG CL
3JG
CL
G-42
NOTE, LOOSEN OR TIGHTEN ALL BOLT5 PER RECOMMENDED
PROCEDURES AND TORQUE VALUES,
G-52
&226
...........
/
. -~~~ -
7/<%
,
~NOTE: APPLY AN ANTI-SEIZE
//
LUBRICANT 'TO GASKE T

SURFACES
4224
775
ASS't DWG. NO.
0-63
F'AF~TS
LIST
GROUP NO. G-0052

HEAD END HEAD W/PLUG
2-3/4" JG CYLINDEFi:
REF. DRWG. D-0063
NO.
PART NUMBER
PAGE NO. 0001
QUANTITY
DESC~~IF'TION
C-0046
H.E.HEAD, 2-3/4JG:A:ST
A-0092
STL.GASKET, 3.425 X
FC0100HM
HEX HD.CAP.
3.105 X60
5/8-11 X 2-1/2 G9

NOTE LOOSEN OR TIGHTEN ALL SOL T5 PER RECOMMENDED

PROCEDURES AND TORQUE VALUES.
G-42
G-52
G-22G
/
-NOTE: APPLY AN ANTI-SEIZE
LUBRICANT 'TO GASKE T
SURFACES
-----",
----- I"
"
~4224
775
ASS'i DWG. NO.
0-63
LIGHTLY OIL BORE AND

RINGS BEFORE
INSTALLING
VENT U TUBE OPENING

TO ALWAYS BE POINTED DOWN
(RErvuVE WHEN REQUIRED AND TUBE
VEN T TO SAFE ATMOSPf-ERE)
17)68
3..
?t.
2 :74 JG DIA;- I 16
3 JG DIA 25'32
3"JGM DIA II"16
If
23~JG DIA.- 2 316

3"JG DIA~22V:32
3"JGM DIA." 26~
is
TRAVEL
FULLY
LOADED
FULLY
UNLOADED
APPLY AN ANT I-SEIZE
LUBRICANT TO GASKET
SURFACES
APP~ Y AN ANTI-SEIZE LUBRICANT

TO STEM THREADS BEFORE
ASSEMBLING
NOTES: LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED

ASSY OW: NO.

AO-02030 OoUI
PARTS LIST
GROUP NO. G-3645
J8: GT f10UNTElt UNLOADER
REF. DRWG. AD-02030-08Ul
2-3/4
NO.
11
...
PART NUMBER
PAGE NO. 0001
DESCRIPTION
QUANTITY
C-0549
UNL.HEAD, 2-3/4JGU
C-0540
H.E.UNL.ADAPTOR t
C-0544
UNL.STEM & PISTON t 2-3/4JGU
A-0501
V PACKING, UNL.
A-0519
PACKING BACK-UP RING
A-0499
COMPRESSION SPRING, UNL.
A-07664i:165
SNAP RING
B-0754
UNL. HEX. NUT , 1 11 -12UNF
A-0012
10
B-0753
STEM GUARD CAP
11
A-3406
UNL..PISTON RING,
12
FC01iODI
SOC.HD.CAP. 5/16-18 X 1-1/2 G8
13
FC0120HS
12 PT. CAP.
14
A-0092
~TL.GASKETt
15
A-0468*03
STRAIGHT GREASE FITTING,l/4-18
1.6
A-0500
GREASE FITTING CAP, PLASTIC
17
A-0827
18
PT0200CB
19
A-0755
DATA PLATE,UNLOADER SPEC.
20
FR0570CC
DRIVE SCREW, .6 X
II
3JG CL
5/8-11 X 4
3.425 X
G8
3.105 X60

1/4
U-TYPE

RINGS BEFORE
INSTALLING
VENT 'U TUBE OPENIN G

(RE~VE WHEN REQUIRED AND TUBE
VEN T TO SAFE ATMOSPJ-RE)
19)
(a
(f7)
<i8:
3 "
2 :14 JG DIA:- I 16
3" JG DIA.=25'32
3"JGM DIA.11-16
23~"JG DIA.- 2 316
3"JG DIA:-2 2 h2
3 JGM DIA.= 2 6~4
It
i5
TRAVEL
FULLY
LOADED
FULLY
UNLOADED
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
SURFACES
APPbY AN ANTI-SEIZE LUBRICANT

ASSEMBLING

PARTS LIST
GROUP NO. G-3653
3 11 JG: GT MOUNTED UNLOADEF\
NO.
PART NUMBER
PAGE NO. OOOi
QUANTITY
DESCRIPTION
C-0548
UNL.HEAII t
C-0540
H.E.UNL.ADAPTOR,
C--0543
UNL.STEM
A-0501
V PACKING, UNL.
A-0519
A-0499
A-0766:::165
SNAP RING
B-0754
UNL.HEX.NUT,l -12UNF
A-0012
O-RING,VT, 3.125 O.D.X.210
10
B-0753
STEM GUARD CAP
11
A-3406
UNL.PISTON RING,
12
FC0110DI
SOC.HD.CAP. 5/16-18 X 1-1/2 G8
13
FC0120HS
12 PT. CAP.
l.tf
A-0092
gTL.GASKET, 3.425 X
15
A-0468=::03
STRAIGHT GREASE FITTING,1/4-18
16
A-0500
17
A-0827
MALE CONN.tST, 1/4T X 1/4P
18
PT0200CB
,;.}
20
FF\0570CC
I:"
3JGU
3JG CL
PISTON,3JGU
11
II
5/8-11 X 4
G8
3.105 X60
DRIVE SCREW,
~6
1/4
..--

U-TYPE
1/22/96
C/N 001
PAGE
1\'HAKNP01
35 BLAC.1\JACI( f':OAD
MT.VERNON
OH
43050
ORDER NO 3-S/8JG
ORDER QUOTE
BILL TO
SHIP TO
COHTOOS
JG-JGA/3-S/811
CYLIHDER
PARTS LIST FOR 3-5/8"JGA

3-3/811 BORE
FSllSED 01/22196
3-5/8" BORE
SHIPPING HETHOlfSHIPPING CONIfTRHS OF PAYMENT-
CUST NO
99999999
CUST P/O NO SAlESMAN

QUOTE ON!..Y
XXX
ORDER MIE
1/22/96
REQUESTED ACI<NOWl.EDGED
ORD
LNE ITEM NUMBER
DESCRIPTION
001 3-S/8JG CLASS

6-0263-1
3-5/8" JG CLASS CYLINDER
TIP QUANTITY
PRICE
EXT.AHT.
.oo
.oo
.oo
.oo
.oo
.oo
SHIP IrATE
DATE
CYL.ASSY.3-3/8JG
C
1320
6-0257-1
CYL.ASSY.3-S/8JG
1320
6-0015-1
sue.VALVE ASSY,3-S/8JG:A CL
.oo
.oo
6-0061-1
DIS.VALVE ASSY,3-5/8JG:A CL
.oo
.oo
6-0289
PIST. 3-3/8JGA,STD
.oo
.oo
6-0290
PIST. 3-5/BJGA,STD
.oo
.oo
B-oB12-E
sue.VAlVE,S2RX,STANDARII
.0001
.0002
B-oB13-E
DIS.VALVE,52RX,STANDARD
.oo
.oo
6-0309-1
H.CL.ULV.ASSY,DIS,3-5/BJG:A
.oo
.oo
6-1334
H.E.HEAD ASSY,3-S/8JG:A
.oo
.oo
6-1330
H.E.HEAD ASSY,3-3/8JG:A
.oo
.oo
G-J6.47
H-VVCf',
3-3/BG:GT
.oo
.oo
6-3649
H-WCP,
3-5/86:GT
.oo
.oo
2/01/96 02101/96
1
--
~
1. LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED
[}:>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
(111
. ~ ~DDED PIPE PLUG FOR INDICATOR PASSAGE.
~ ~ODED NOTE 14 '" FlAG.
REV
DESCRIPTION
[]:::>SHOWN 90 OUT OF POSITION, BOTH ENDS.
eD
G::>
USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
1 510:S
~
ARIEL
o 4g~) 1
ARIEL CORPORATION
35 BLACKJACK ROAD
ASSEMBLY
DWG. No.
A-1901
PARTS LIST
GROUP NO. G-0263-1
3-3/8" .JG CYLINDEr~ BODY AND
CF~ANK END HEAD
RDP 1200:;:t MAWP 1320::=
REF. DF~WG A-1.901
NO.
PART NUMBER
F'AGE NO. 0001
QUANTITY
DESCRIPTION
[1-0574
CYL.BODY,
C-0020
C.E.HEAD, 3-3/8JG:A:.JGT:JGAT
A-0044
STL.GASKET, 3.940 X
FC0100GL
HEX HD.CAP.
FP0505FG
ROLL PIN, 1/4 X i"
A-0065
GASKET,RND.12,Xl/64
FC0120GO
12 PT. CAP.
1/2-13 X 3
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
A-37BO
10
A-OB04
STREET ELBOW,ST,
:1.1
A-OS:J.l
12
PT0200CB
13
A-2114
~EX
14
A-0576
DATA PLATE,CYLINDER SPEC.SMALL
15
FF~0570CC
16
A-0640-A
INFO. PLATE, SUCTION
17
?)-06.l~O-
,...
~..
18
A-0800
19
PP0810GB
100
HD-0574
CYL.ASSY, 3-3/B.JG
24
12
1320
3-3/8JG~A
3.695 X60
1/2-13 X 2-1/4 G9
G8
1/8 P
1/8F

PIPE NIPPLE 1/4X1/8
DRIVE SCREW,
~6

1/4
U-TYPE
,,
~
1.LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED
[}::>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
[}::> SHOWN 90
REV
DESCRIPTION
OUT OF POSITION, BOTH ENDS.
CDG:==>USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
1JlLU.S
IOH..~~
0ID---A~J~H-:::-EI:--,--;-C~O":":'H~P~OI~~ATJ 0 N
All s
35 BLACKJACK ROAD
r-j
ASSEMBLY
OWG. No.
A-190 1
PARTS LIST
GROUP NO. 8-0257-1
3-5/8" JG CYLINDEF~ BODY AND
CF~ANK END HEAD
RDP 1200::: t MAWP 1320~
REF. DRWG. A-1901
NO.
PART NUMBER
PAGE NO. 0001
QUANTITY
DESCRIPTION
D-0575
.:..
'")
C-0008
C.E.HEAD t 3-S/BJG:A:JGT:JGAT
.3
A-0044
FC0100GL
HEX HD.CAF'.
FP0505FG
ROLL PINt 1/4 X 1"
A-0065
FC0120GO
12 PT. CAP.
1/2-13 X 3
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
~1-3780
10
A-0804
STREET ELBOWtST t
11
A-0811
HEX RED.BUSHtST t 1/4M X
1 ..:..
-,
PT0200CB
13
A-2114
~EX
14
A-0576
DATA PLATEtCYLINIIER SPEC. SMALL
15
Fj;~()570CC
16
A-0640-A
-,
:l7
A-0640-B
-,
A:-
INFO. PLATE t DISCHARGE
18
?'-'O800
19
PP0810GB
HD-0575
100
24 "
12
1320
3.695 X60
1/2-13 X 2-1/4 G9
G8
1/8 P
1/8F

PIPE NIPPLE 1/4Xl/8
DRIVE SCREW t
~6
1/4
U-TYPE
A:-
CYL.ASSY t 3-5/8JG

DOES NOT REPRESENT THE QU?)NTITY REQUIRED.
G151
NO'[: LOOSEN OR liGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES

4)
(5
"
~II
i -...... . ...---
--3~---'--
NOTE: APPLY MJ ANTI-SEIZE

LUBRICANT TO GASKET
SURFACES
OIL BEFORE INSTALLING
r--I
--~
A55Y IJWG. N
0231
",r.
PARTS LIST
GROUP NO. G-0015-1
SUCTION VALVE t RETAINER t CAP
3-5/8" .JG:A CYLINDEH CLt!'SS
(WITH SCALLOPED NOZZLE FLANGE DESIGN)
REF. DRWG. D-0023-1
NO.
PART NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
SUCTION VALVE
A-0605
B-0638
VALVE
B-0010
VALVE CAP t 3-S/SJG t 4-S/SRT CL
A-OOil
Q-RINGtVT t 2.625 O.D.X.210
FC0100GL
HEX HD.CAP.
RETAINERtS~Dt
3-5/8JG CL
1/2-13 X 2-1/4 G9
WHEN A ZERO ?lPPEARS IN THE QUANTITY COLUMN IT
2.406 X30
G61 I
NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES

AND lORQUE VALUES IN MANUAL
G7401
NOTE: APPLY AN
ANTI-SEIZE LUBRICANT
TO GASKET SURFACES
ASSY. OWG. ~,Jo.
0-43-1
,~J"
PARTS LIST
GROUP NO. G-0061-1
DISCHARGE VALVE t RETAINER AND CAP
3-5/8" JG t JGA CLASS CYLINDER
REF. DRWG. D-0043-l
NO.
PART NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
DISCHARGE VALVE
A-0605
STL.GASKET t
B-0638
VALVE RETAINER,S&D t 3-5/8JG CL
{-{-0010
VALVE CAP,3-S/SJG,4-S/SRT CL
A-OOll
O-RING,VT, 2.625 O.D.X.210
FC0100GL
HEX HD.CAP.
2.609 X
2.406 X30
1/2-13 X 2-1/4 G9

-------_ .. _--- ... -._- .. _----------
--_.-.--
G-738
------- _.G-209
------_
G-752
G-209:1
- - - - --- ---.
G-752-1 G-2ll9-2
....
. AN OFFSET '~ROX END WRENCH SHORTENED

AND WITH A~ WIOf em IN THE EYE AND A
STANDARD '6lfpEN END WRENCH SHORTENED
ARE USEFUL TOOLS FOR THE TUBE FITTINGS.
...
.~---
G 23,3
G-290
G-333
---------
.~~
rTT-" ,
..!.-ft I
' \ ........
,
p. -",' \
j
ASSEM8~f>~Ct<iNG
WITH LUBE IN"AT TOP
,r--l
Oil FACES TO PREVENT

ABRASION OF STATO SEAL~~ .__._ J'
." rr 1.'"
=,=r'--- .
1
-- .- '''{I
.-' ... '
_..'
~~..
"
'"
- -'.
f,--"
J-nJ
,
PACI<ING LUBE OIL
....
ASSEMBLE FlTlINGS
BEFORE INSTALLING
PACI<ING - -.-_.-
I
-iF
I
_)
' .. 1
OIL O-RING BEFORE ASSEM8I.. Y
.-.11
l.
PRICI< PUNCH TO
RETAIN SETSCREW
REMOVE ONE C.E SUCTION VALVE TO

ADJUST C E PISTON ClEARANC.E YO
040/044 00 NOT USE STRAP WRENCH
ON PISTON ROO-USE TURNING TOOL
:~~CH FITS TUR.NING HOlES I~ PIST?~.
I
I
NOTE: LOOSEN OR TIGHTEN All FASTE~RS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAl.
~s~~~
- - - - - - - - - - - - - - - - - - - - - -
~,J'OI/I. . . . . "',.,.,.it,.
PARTS LIST
GROUP NO. G-028S'
3-3/8" .JGA
PISTON~
RINGS t
ROD b: PACKING
TFE RINGS~ 1-1/8" TFE/CI PACKING

3 STROKE
REF. DRWG. D-0024
PAGE NO. 0001
11
NO.
PART NUMBER
QUANTITY
DESCRIPTION
C-0011
COMP.PISTON t 3-3/8JGA
A-0217
PISTON
C-0028
A-0057
PISTON COLLAR t 2-1/2=8JG:MP
B-0019
PISTON NUT t 2-1/4" THRU 8"JG:MP
FS0405BE
CUP PT.SET-SCREW t
B-0020-B
ROD PKG t 1.125 t 2550,STD
FCO:l20GN
12 PT. CAP.
A-08l5
10
PT0200CB
99
B-0020-BK
18
II
RING~3-3/8JG:A:JGT:JGAT
~10-32
X 3/4
1/2-13 X 2-3/4 88

PIST.ROIt PACKINGtREBUILD KIT

._-----------_ ..._._--
G-738
G-209
-_
.. __ .... _.
----.--G- 752.. --G-209.-'
--_
. . __ .-.
G-752-' G 2<')92
G23.3
---G-290
------ --_
G-33,)
AN OFFSF.T ,.~ ROX FND WRENCH SHORTENED

AND WIT H A ~l6 WlOf CIIT IN THE EVE AND A
STANDARD
OPEN END WRENCH SHORTENED
'6
...
._~
,r--l
.............
Oil FACES TO PREVENT

ABRASION OF STATO SEAl~~_. __. "
/r
- fr
,/
,/
.L!--~
__ -
-=~- j'i{:f ~:. (---I

PACKING lUBE Oil -
I
h.J
...
I
I
i.
ASSEMBLE FlTlINGS
BEFORE INSTALLING,
PACKING - - ." ".. -".
I
RE TIGHTEN TIE STUD
NUTS AFTER CASE IS
BOLTED INTO CVlINDER---::::'.."
,F
I
",t
-1
"
Oil O-RING BEFORE ASSEMBtV
NOTE: LOOSEN OR TIGHTEN All
REMOVE ONE CE SUCTION VALVE TO \

ADJUST C E PISTON CLEARAN(E TO
040/044 DO NOT USE STRAP WRENCH
WHICH FITS TURNING HOlES IN PISTON."
NUT
.
PRICK PUNCH TO
RE TAIN SE TSCREW
I
I
FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAl.
[ASS~_~~GN(r
-",...... :;;;:;a-i' - I I_ .
PARTS
LIST
GROUP
3-.5/8
11
JGA PISTON t
RINGS ~
ROD ~ PACKING
PAGE NO. 0001
TFE RINGS, TFE/CI PACKING

REF. DRWG. D-0024
NO.
PART NUMBER
NO. 8-02,'0
QUANTITY
DESCRIPTION
C-0009
COMP. PISTON ~
A-0218
PISTON RING t 3-S/8JG:A:JGA:JGAT
C-0028
A-OOS?
PISTON COLLAR t 2-1/2=8JG1MP
B-0019
PISTON NUT t 2-1/4 11 THRU 8"JG:MP
FS040SBE
CUP PT.SET-SCREW t
B-0020-B
ROD PKG t l.125 t 2550 t STD
FC0120GN
12 PT. CAP.
A-OB15
10
PT0200CB
99
B-0020-BK
18 "
3-5/8JG,~
~lO-32
X 3/4
1/2-13 X 2-3/4 68

WHEN A ZERO APPEAl;:S IN THE QUANTITY COLUMN IT

ARIEL OOT NO.
.-
169
.
2'24UNF
IG
r
r 2.
SEE MANUAL
FOR TORQUI NG
VALUES
~.\o~ I
2.&18 DIA.....
2.610
::.:: 71
.:
IWlI
I I
I . l-ttFl
1 ,1*1
I::U=I
2 1-=J=:1
o 1-=1=-1
, I I
DI'.
M...
.:l I
,.
366
PARTS LIST
ARIEL
NAME
f1\RT NO.
\".
--I
I 1 VALVE SEAT'
I I VALVE GUARD
1 I CENTER BOLT
I I VALVE PLATE
I . : SPRING PLATE
1 I IGUIDE RING
GUIDE qlN:;
GJIDE RI NG
A1185
A-I 173
A- I :. ~':
lA-IDOl
IAIOOZ
2
"'"
4
..
c::.
1A.I02.~
-IIC3
A-1030
:-~~"\5
I I I Il
ISPIROl PIN
IA-1175
, IDRAKE LOCK NUT IA 1366 '.
I IWASHER
IA-I025
I
I I I I!T
I I I f::l::.1
8
9
2
5
32 HEX.
---J
vAlVE~RO-A5;'.
tiT. -2 &. .,)
e-e 12. -J
8-812;-H
.-- .......
~
ARIEL
PARr NO.
VALVE PART NO.
.29 i
,..,..
......
."
MT. VERNON. OHIO
,I
.2681.2S-11.5121.2211.llc I.C591.02CI.15C
~.""
E-e 12-E
ARIEL CORPORATION
-,.. I,:;'- I .:..- I.2 ~'w

- -I ' I"
... - . . ,o?r
I" .':'-. I I I.::.:=.
c:: I .\..'~:.... ..., I .:-~
I
1.2 S- 1.51 2 I.: 21

I
A BICID
DIMENSION
')=
5Ji..::Tt: - ~u 'j~;l;:' ~-e'f

Ip~.= '. IN ~;-:; -.~AN'~ :_~~
1_-
....... ' - li....-...
l.css-I.0201.17 31 5iJPt"~:.L:.i 138itu

ITE~ ItfEMlITEM IITE~
RElvlAF KS
-2 .'4 1~5 ~
.1 I:'
THICKNESS
A-1I73 -A
VALVE
DATA
::
SUCTION VALVE- 52RX

IN
_ ALLOY STEEL
HATEAlAl(B-45)
ILIF1:
.047 IN
(1.2MM)
~~~"'""!'""~.....-.~-t PART NO.
8-812
SEE
Ml\NUAL
FOR TORQ
VALUES UING
5
16.
UNF
24
(8
1,89
5
4
ARIEL ooT NO.1

~
I I I 1f*::#1
I I I I*=FI
I I I 1=t*f:I
I I I 1=*1= I
5 I 3 I~I
o 1 0 1*1
..
-813
I I I VALVE SEAT
I I I VALVE GUARD
I I 1CENTER STUD
,-I
\ 2.618
cD
GUIDE RING
GUIDE RING
1- _
I"" ""
.449 .409 -
--
...
. ..1
IA"13~(D
I IWASHER
"-1025
IA-2066
10
8-813-E
VAL~PART
".2361.0591.0201.193
ITEM liTEM IIlEM liTEM
A
-2 -4 -5 "'6
IDIMENSION I
THICKNESS
Bl
NO.
PIN
G~RD
2 & ,.
A55Y
A-1181-A
A-I 177-A
ARIEL CORPORATION
MT. VERNON. ()JIO
".2361.0591.0201.213
".2361.0591.0201.173
.429 -
~R~EL
1"'"1 NO.
I IOOWEL
lit
I IDRAKE LOCK NUT
'A~VE
I I Ii=t=
I I I#=*:
I I f:+
5EAT A55T.
II T, I. 3 & 10 I
:3
IA-1179
iAL~E
_I
I ISPIROL PIN
~ ~IOD'A. ~
.'''4l1li'
I I 11*
INSTALL PER
S.P-5.5
B-813-J
e-BI3-H
IA-IIBI
lA-I 177
IA-1326
IA -I 00 I
IA-I002
IA-I030
AI022"
A-1290
I I I VAL V E PLATE
I 4 ISPRING PLAT E
1 I I GUIDE RING
I
I
I
I
I
I~RT
PARTS LIST
ARIEL
NAME
NO.
~
. ..
oe!iOLl!:f~:-SUP~RSEO~O8y
8-81~-",
DISCHARGE VALVE - 52RX
1Nl"~A~W4t.C.r&RI ~
to4ATEAIA~B4'"
SUPERSEDES B-813-G
REMARKS
IN
ALLOY STEE
..
~~~Frtii~~~~~::-t
3i~
LIF T: .047'N
(1.2 MM)
PART NO.
8-813
NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND

TORQUE VALUES IN MANUAL.
-r--APPLY AN ANTI-SEIZE LUBRICANT
TO SURFACES OF GASKETS.
I.
45
3'4
G-309-1
~ 01 L O-RING BEFORE
r..
INSERTION INTO CYLINDER.
illl~
,,i-,
----'i
8-200-1
PARTS LIST
GROUP NO. 8-0309-1
AND RETAINER
3-5/8 11 .JG CLASS CYL I NDEF\~
REF. DRWG. B-0200-1
NO.
PAr~T
NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
A-0605
STL.GASKET, 2.609 X
A-3802
H.CL.VALVE SPCR,DIS t 3-5/SJG CL
B-0646
H.CL.VALVE RET,DIS, 3-5/8JG CL
A-0011
O-RING,VT, 2.625 O.D.X.210

2.406 X30
-_
G-59
..... __ .
G-13
G-22.6
----3)
...
.. _ .
-.
~.
3
-- NOTE. APPLY AN ANTI-SEIZE LUBRICANT
TO 80TH SIDES OF GASKE T
~2.~.
ar~-
ASSY fJNG. NO
0-21
PARTS LIST
GROUP NO. G-1334

HEAD END HEAD
3-5/8" ...JG CYLINDEF.:
REF. DRWG. D-0021
NO.
PART
NUMBER
PAGE NO. 0001

QUANTITY
DESCRIPTION
C-0694
H.E.HEAD t 3-S/8JG:A:T
A-0044
FC0100GL
HEX HD.CAP.
FP0505FG
ROLL PINt 1/4 X 1"
1/2-13 X 2-1/4 G9

nOES NOT REPRESENT THE QU?)NTITY REQUIRED.
3.695 X60
G-59
-----G-' 3
_.~.
G-226-
. _----3)
,._-,---
......
3
._- NOTE '. APPLY AN ANTI-SEIZE LUBRICANT
TO 80TH SIDES OF GASKET
._~.~2~
ASSY ONG. NO
0-21
F'AI~TS
LIST
GROUP NO. G-1330
HEAD END HEAD

3-3/8" JG CYLINDER
REF. DRWG. D-0021
NO
F'AF~T
NUMBER
PAGE NO. 0001

QUANTIT.....
DESCRIPTION
C-0695
H.E.HEAD t 3-3/SJG:AtT
A-0044
STL. GASKET t 3.940 X
FC0100GL
HEX HD.CAP.
FP0505FG
ROLL PINt 1/4 X 1"
3.695 X60
1/2-13 X 2-1/4 G9

~iL3~
AP13ROX.
L._---- ~---_.::-~-" ~z.
TRAVEL
..,
il~
ABBY. DWG. NO.
D-362
SUPERSEDES DWO NI 0- 383
PAF~TS
LIST
GROUP NO. 8-3647
3-3/8" ...JG: GT MOUNTED UNLOADER

ABBY. DRWG. D-0362
NO.
PART NUMBER
PAGE NO. 0001
QUANTITY
DESCRIPTION
(;-0303
UNL.HEAD, 3-3/8JGU
C-0310
H.E.UNL.ADAPTOR, 3-5/SJG CL
B-0404
UNL.PISTON,3-5/SJGU CL.
C-0274
UNL.STEM,3-5/S,5-1/SJGU CL.
A-0039
O-RING,VT, 4.020 O.D.X.210
A-0044
STL.GASKET, 3.940 X
A-0502
UNL.PISTON RING, 2-1/2 O.D.
B-0392
UNL.HEX.NUT,
B-0389
SPRING RETAINER
10
A-04<;'9
11
A-0501
V PACKING, UNL.
12
FC0120GQ
12 PT. CAP.
13
FP0505FK
ROLL PIN, 1/4 X 2"
:l4
FC0110DF
~OC.HD.CAP.
15
FC0110DH
SOC.HD.CAP. 5/16-18 X 1-1/4 G8
:1. 6
A-046S=::03
STRAIGHT GREASE FITTING t 1/4-18
17
A-0500
18
A--0827
20
A-0519
21
A-0755
22
FF~0570CC
I~IVE
23
PT0200CB
5 "
24
AB--0404
UNL.PISTON ASSY,3-5/8JGU CL.
SCREW,
3.695 X60
1/2-13 X 3-1/2 G8
5/16-18 X 7/8
~6

1/4
G8
U-TYPE
;.
~iL~
APl'ROX.
,-
--~--
TRAVEL
11~z.
~I~
ABBY. DWG. NO.
D-362
SUPERSEDES DWO NI 0- 363
PARTS LIST
GROUP NO. G-3649
3-5/8" JG:GT MOUNTED UNLOAItER
ABSY. DRWG. D-0362
NO.
PART NUMBER
PAGE NO. 0001
QUANTITY
DESCRIPTION
C-0304
UNL.HEAD, 3-5/8JGU
C-0310
H.E.UNL.ADAPTOR t 3-5/8JG CL
B-0404
UNL.PISTON t 3-5/SJGU CL.
C-0274
UNL.STEM,3-S/8,5-1/8JGU CL.
A-0039
O-RING,VT, 4.020 O.D.X.210
A-0044
A-0502
B-0392
UNL.HEX.NUT t
B-0389
SPRING RETAINER
10
A-0499
11
A-050i
V PACKING, UNL.
12
FC0120GCof
12 PT. CAP.
13
FP0505Fr:~
14
FC0110DF
~OC.HIt.CAP.
15
FC0110DH
SOC.HD.CAP. 5/16-18 X 1-1/4 G8
16
A-0468:t-03
17
A-0500
18
A-0827
20
A-051~'>
21
A-07SS
22
Ff\:0570CC
r',
DRIVE SCREW,
23
PT0200CB
24
AB-0404
1/2-13 X 3-1/2 G8
ROLL PINt 1/4 X 2
0;;.
11
11
5/16-18 X 7/8
~6
1/4
G8
U-TYPE

UNL.PISTON ASSY,3-S/SJGU CL.

WI-lEN A ZERO APPEARS
3.695 X60
CINOOl
ARIEL CORP. - BLACK.JACK DIU.
1/22196
35 IcLACKJACK ROAD
HT.VERNON
OH 43050
rmtER NO 4-1/8JG
SHIP TO
BILL TO
~~4-1/8"
CONTENTS
PARTS LIST FOR

3-7/8" BORE
4-1/8" BORE
CYLINDER
4-1/8" JGA
REVISED 01122196
SHIPPING HETHOIfSHIPPING CONItTERMS OF PAYMENT-
aJST NO
99999999
CUST P/O NO SAl..ESHAN

0001 0tI..Y
XXX
ORDER DATE
1/22196
REQUESTED ACKNOWLEOOED
ORD
U
ITEM NUMBER
lO1 4-118JG CLASS
DESCRIPTION
TYP OOAHTITY
4-1/8" JG ClASS CYLINIR
SHIP DATE
DATE
2/01/96 02/01/96
PRICE
EXT.AKT.
.oo
.oo
6-012B
CYL.ASSY.J-7/8JG
1125
.oo
.oo
6-0123
CYL.ASSY .4-1/8JG
1125
.oo
.oo
6-0126
-sue. WtlVE ASSY, 4-1/8JG:W
.oo
.oo
6-0127
DIS.VALVE
.oo
.oo
6-0291
PIST. 3-7/8JGA,STD
.oo
.oo
6-0292
PIST. 4-1/8JGA,STD
.oo
.oo
B-007S-E
sue. VAl.:VE,bORX,STAHDARD
.0001
.0002
B-0076-
DIS.VALVE,6ORX,STANDARD
.oo
.oo
6-0310
H.CL.VLV.ASSY,SUC t 4-1/8JG:A:W
.oo
.oo
G-0311
H.CL.VLV.ASSY,DIS t 4-1/8JG:A:W
.oo
.oo
6-1342
H.E.HEAD ASSY,4-1/8JG:A:W:J
.oo
.oo
6-1343
H.E.HEAD ASSY,3-7/8JG:A:W;J
.oo
.oo
6-3651
H-WCf',
3-7/8G:J:GT:W
.oo
.oo
G-3655
H-VVCf',
4-1/8G:J:GT:W
.oo
.oo
ASSYf~l/8JG;A;W
A~,~,I UHI f ~,It()""

" UN fI"tH~ !lIUF
\ HO I tt ~;II>J S
NOlf.
\
\
\
n OF ITEM
or
HORIZONTAL
..,/
. NOT[ APPI Y AN ANTI-SEllE 10

BOTH ~,IOt.S OF GASKET
t~~I~JH~~1~~
G-128-1
~6)
.1 REF
Ill"1
I
II
'1 REF.
______.1
"-------@
NOIE I.00SEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
IN MANUAL
-._--
ASSY DWG. NO
0-110
PARTS LIST
Gf~OUP
3-7/8 .JG CYLINDER BODY AND

CRANK END HEAD
F,DP 1025:ft:, MAWP 1125===
REF. DRWG. II-Oi10
NO. G-O128
11
NO.
PAF\~T
NUMBER
PAGE NO. 0001
QUANTITY
DESCRIPTION
D-0070
CYL.BODY, 3-7/8JG:A
C-0055
C.E.HEAD, 3-7/8JG:A
A-0154
STL.GASKET, 4.480 X
FC0100GL
10
FP0505FG
ROLL PINt 1/4 X 1"
FC0120GO
12 PT. CAP.
1/2-13 X 3
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
A-3780
A-0804
STREET ELBOW,ST,
A-OS11
HEX HD.CAP.
1125
4.230 X60
1/2-13 X 2-1/4 G9
G8
1/8 P
1/8F
10
PT0200CB
1:l
A-2:l14
12
A--0O65
GASKET,RND.12,Xl/64
13
A-0465
DATA PLATE,CYLINDER SPEC.
:1.4
Ff';:0570CC
DRIVE SCREW, :ft:6 X
11:"
o...J
F'POB10GB
16
?)o-0640 o-A
INFO.PLATE,SUCTION
17
A-06....j O--B
HD-0070
CYL.ASSY, 3-7/8JG
100
27 "

1/4
STD
U-TYPE
UH' f !)ffORH n OF ITEM

\\NOH. ,iA!,!.'
UN f.'Il'." ~;IUF Of UOR'lONTAL
HOf" !,Im s
.,-,,'
~~I~JH~=g~
.' - NOTE APPlY AN ANTI-SEllE '0

BOTH )'Ot.S OF GASKET
G-128-1
\
(6)
_IAfF
t .....
Ill" I
I
Ii
'1 RF.
_______.1
"'-----.-
NOTE I.OOSEN OR TIGHTEN ALL BOlTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
IN MANUAL
..
ASSY DWG. NO.

0-1' 0
PARTS LIST
GROUP NO. G-0123
4-1/8 JG CYL I NDEf\~ BODY AND
CRANK END HEAD
RDP 102S*t MAWP 1125*
REF. DRWG. D-0110
11
NO.
PART NUMBER
PAGE NO. 0001
QUANTITY
DESCRIPTION
:I.
D-0071.
C-0053
C.E.HEAD, 4-1/8JG:A
A--0154
STL.GASKET, 4.480 X
FC0100GL
10
FP0505FG
ROLL PIN, 1/4 X 1"
FC0120GO
12 PT. CAP.
1/2-13 X 3
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
A-3780
A-0804
STREET ELBOW,ST,
A-OB11
27
1125
HEX HD.CAP.
4.230 X60
1/2-13 X 2-1/4 G9
G8
1/8 P
1/8F
10
PT0200CB
11
A-2114
12
A-0065
GASKET,RND.12,Xl/64
1.3
A-0465
14
FRO!;j70CC
DRIVE SCREW t
j.5
F'P0810GB
:l
16
A-0640-A
INFO.PLATE,SUCTION
17
A-0640-H
100
It
~6
1/4
HD-0071
CYL.ASSY, 4-1/8JG

DOES NOT
REPF~ESENT
THE QUANTITY REQUIREII.
STD
U-TYPE
NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED

G-126
G-742
G-126-1
NOTE: APPLY AN ANTI-SEIZE LUBRICANT

TO GASKET (BOTH SIDES)
NOTE: OIL a-RING BEFORE
INSTALLING
'
ASSY. DWG. NO.

0-113
PARTS LIST
GROUP NO. G-0126
SUCTION VALVE, RETAINER AND CAP
4-1./8" JG, JGI-'t JGW CLASS CYLINDER
REF. DRWG. D-0113
NO.
PART NUMBEF<
QUANTITY
PAGE NO. 0001

DESCRIPTION
SUCTION VALVE
A-0153
STL.GASKET, 2.750 X
B-0087
VALVE RETAINER,SUC, 4-1/8JG:W
B-0089
VALVE CAP,4-1/8JG:A:W:J CL
A-'OO18
Q-RING,VT, 2.770 O.D.X.210
FC0100GL
HEX HD.CAP.
2.570 X30
1/2-13 X 2-1/4 G9

NOTE: APPLY AN ANTI~SEIZE LUBRICANT


INSTALLING
7 REF. -I L.- ,
--Ii --11
J REF.
~i
G-127
G-743
G-127-1

~
IJ)
ASSY. DWG. NO.

0-114
PARTS LIST
GROUP NO. 8-0127
4-1/8" CLASS CYLINDER JG t ...JGA, JGW
REF. DRWG. D-0114
NO.
PAF\T NUMBER
QUANTITY
PAGE NO. 0001

DESCRIPTION
DISCHARGE VALVE
A-0153
STL.GASKET, 2.750 X
B-0088
VALVE RETAINERtDIS t 4-1/8JG:W
B-0089
VALVE CAP t 4-1/8JG:A:W:J CL
c
~
A-0018
Q-RINGtVT, 2.770 O.D.X.210
FC0100GL
HEX HD.CAP.
2.570 X30
1/2-13 X 2-1/4 G9

---_._-------_.- ... ------
G-392 G-125
---G741 ..G-221
_---_.
.- AN OF FSE T"~ 80X END WRENCH SHORTENED

AND WITH A~ WIDE CUT IN THE EVE AND A
STANDARD ~6 ~PEN END WRENCH SHORTENED
G-221-1 G-230
G'{~04'1 G-291
G-430 G-292
G-687 G-404
G-431 G-409
G-431-1 G-265
-_=:I'
. .' --1' ---'-'.
r"
: l . . . -]~l-~.:r,-~-/ . ~ ~~~{l.Jt ---........,"- \'.
0
~"'-,
."
,.,
.. 1
,:
(l_"D
---
I:.
"
" .... _- - .
V'rASSEMIlLEPACKING
WITH "LUBE IN AJ _lQ~
II
_._-,
-- -7y ..b.t -"

-j
(r
___ .A
. --'"

ABRASION OF STATO SEAL-~
J.
PACKING LUBE
F!1""~,-""
Ifl,l
OIL~..J ~lf---l
r---'I
I
---~
f I
..a
,
~
I
I
:J
"I
I- -11
t--l--~
-~\----
REMOVE ONE C E. SUCTION VALVE TO

ADJUST C.E. PISTON CLEARANCE TO
NUT.
--------.-
PRlCK PUNCH TO \
RETAIN SETSCREWJ
--
NOTE LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAl.
-IASSY
ilU3
DWG-NO
0-112
PARTS LIST
GROUP NO. G-0291
3-.7/8" .JGA PISTDN, RINGS, ROD, PACKING
PAGE NO. 0001

REF. DRWG. D-0112
NO.
PART NUMBER
QUANTITY
DESCRIPTION
B-0196
A-021.9
PISTON RING, 3-7/8JG:A:W
C-0028
A-'005?
PISTON COLLAR,2-1/2=8JG:MP
B-0019
PISTON NUT,2-1/4" THRU 8"JG:MP
FS0405BE
CUP PT.SET-SCREW,
B-0020-B
FC0120GN
12 PT. CAP.
A-0815
10
PT0200CB
99
I{-0020- BK
18 "
RE~~ESENT
X 3/4
1/2-13 X 2-3/4 G8

THE QUa''tNTITY COLUMN IT

WHEN t!:l ZERO j!:lPPEARS IN
DOES NOT
~10-32
, - . - - - - ' - - - ~---.-._-.. - ,._. - - - - - - - - - - _ .. _--
- _.- - - - - -
-AN OFFSET ~~BO)( END WRENCH SHORTENED

AND WITH A~( WIDE CUT IN THE EYE AND A
STANDARD!J.i6 ~PEN END WRENCH SHORTENED
...J
__
.- . ....
/ " II
.....-..
_ _,_.
--
,~Lt-"~
I I -----
-',~
/
..
- .. J' ~
___. / r l
~.
'>--..
}f \""
r.y,--;"",\
-'-
ItJliJI'rAssEII8LE'PAcKiiil;-
,.-'
-'7Y,.l;.~
I ~ i~
-,I
__
._.,
G-230
Gt~041 G-291
G430 G-292
G687 G-404
G-431 G-409
G-431-1 G-265
r- --I

ABRASION OF STATO SEAL-~
G-125
---G-221
._--_.
--~----
--J '
I
..' -l.J
II
r-
G392
----G741
G-221-1
_._ ....,
J
'
---.
.
.
IIt--..
I r
~--
PACKING LUBE OIL":::::':"'- 1\
WITH"LUBE IN"AJ.. IQP
,
~
I
I
. l- 11 -
1--1--1-
.~~
REMOVE ONE C E. SUCTION VALVE TO

ADJUST C E. PISTON CLEARANCE TO
NUT. - - - - - - - - -..------.-..
NOTE LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAl.
PRICK PUNCH 10 \
REIAIN SElSCREW
--.
.@
IASSY DWG NO
=::r~
0-112
'IJ'Olll. 1M,.
""''''Ntl
4" H. , .....
PARTS LIST
GROUP NO. G-0292
4-1/8" JGA PISTON. RINGS. ROIt t PACKING
REF. DRWG. D-0112
NO.
PART NUMBER
PAGE NO. 0001
DESCRIPTION
(~UANTITY
B-0197
COMP.PISTON t 4-1/BJGA
A-0220
PISTON RING t 4-1/8JG:A
C-0028
A-0057
1:)-0019
PISTON NUT t 2-1/4" THRU 8"JG:MP
FS0405BE
CUP PT.SET-SCREW t 010-32 X 3/4
B-0020-B
FC0120GN
12 PT. CAP.
t!-)-0815
MALE ELBOW,ST t 1/4T X 1/8P
10
PT0200CB
99
B-0020-BK
18
WHEN A ZERO
DOES NOT
t!-)PPEAF~S
REF~ESENT
II
1/2-13 X 2-3/4 88

- ~2.;5b DlA
Z.748
~,
r
/85
-+-'1"
v,
.
.
t ' :~t1/~--~~t-B .A i
I "'\.J
: ,..-2.441 DJol,
~
,'/
.'1 \ I'..'- ~
, II
J r-
."
~:~
,/
~.
~~j /
/' //
&A'~
~0
6
\'
. PA~r NAME
1I-//!J0
VA~
,4-I/n
VALVE t!JUAeJ)
A-IOIC}
CENTER 80t.T
A-I083
VAlve
A-IO~tI-
Sr'~AIf P~ArE
TBLO.
($"//)4
~-/3"" B
A/~2G
A-,,"1A
I
SEAr
P~AiE
el,v4
~AI(E
la:.K /Vt.Ir
WA5I1e~
r:ttt If~rJ) A~
e DUry
VAl-liE !'",.ttr HI).

875-1=
~ 8-1S-
ARIEL
PAler NO.
A-//!JS 7 SPIRO' PIN
,
'\.1
:\:.11 !'\.."Y '1
~.
~a1.
"V . ,
\,
. / I"
t.55~
2,SSI
-.
rJ ' rm
'I-i/
',~.33::"
,
. ''
1 "'1/
r/
I
I~
.
I
,-
.. ~ =Z4lJ1F
~\\.
I
Ir~
I
I
1)@0
3
SEE M4NlIAL FDTt
m"~/A/t!t
--......
~LVES
~-,
""~
.,- 10
.
VALVe!'
OIMN5ION
PAer NO
8-75-
.ZtD6
B -75-':-
.Zql
VA~ VI!'
PLAit
f'Al2r N~ .
TH/~k'A'I/' NESS
....ZS_
A-/tJ83
:~l'
A'063 .059
:4'3
,059
spelN6 P.lATE
17IICk'
PA~r IVII.
NESS
!A.f'/ci.
(iUIDe
elKI
I'AA'i NIJ.
A~/EL
1)I1~A!-
NIES.$
()(NfN.,2.
A-1II81 .020
A-/~S
,15/J
'QUAN.)
A-I084 02.0
AI%33
'-73 .
ARIEI. CORPORATION
1r..'J 10,"-,\0
~ ....... ft~
I I I
In I R I
IJ
SUCTION VALVE -60,eX

(e 514)1N
STEEL
'lMft,ll<AL
11M"" &Ie .j.-~-76

lJU(IIAI~
I " ' " v-
LIF r:
,() ~ 1 "
1.2MM
PARI'IIO.
8-75
SNeETZt:Jr3
F=========::;;= 2..748 biA.
.ARIEL ~
lPARr M! ~
Z.75fb
..
'.~9
A-II'S
,A-IZ()()
\~
1/
.~/.I
1777
A-/~/I
'<,
.~
2.ss-J
VALVE sEAr
VAL v.: CSt/NeD
"
ZSS~ )4cj)'(p~d)( I H 2
C!.9>
'0
p,4r NO. I' OUTY
~ 87"- 8-7"-F' 8-7~-GI&7"-Jt

~
t .
I
I
\0.
f;UI/J RINI
7 SPlefJL PIN
A-/ZDo-A
A.. '2'"
VALVE
~
A-I.!"" S
A-/Oz'S 9
fA ~1' I
A-I08'J 3 ClYlEe BOLT

A-ID,l ~ VALVE P.;Arr
A-lOSt/- S S,PRIN4 PLAr"
TABLED
J I'\.,
.59fJ
~
PA,fT NAME
D~AKE lJl:.K NII1
rr:
WASNU
1'?,...,w
fPl-VE 1UA~f
ASSY.
~7
'Loll
W~5~eR
SE MlWlIAL FZJe
TOE-QUI! VALUES
VALHr IOI~.
PAl'r lID.
A
~A.S~~It
I ~MIO
ou~fl&.
S-71tJ-H
.2.9/~
ls1" G
.Z'8
S-'(,,-F -.!31
I
0
l1Et
~~!.1 r
I~M'J
VALWE' PLATE
PAer NO.
nllc~-
QOAN.
AR/1.
N~SS
I
0
I
- '/
A-toe!
,059
.5P'IN~ I'~ATE
PART NfJ.
MIJ.
THICk
NE~
A.
!A-loe.. 020 !
2
-.
.~
.-
$
. ~
f;UID4' Ie/HI
rHI4~"A~r NfJ.
ARIEL WESS
IA':,Z33 ./73
~-,o45
,ISO
A-I"!
,,213
A"li" _ ,.-/'3 _
I:;;;~~~~~
G-310
G-963
NOTE: LOOSEN OR TIGHTEN ALL
80LTS PElf ~E.COtt1MENOED P~OCEDUlll.S AND rOI2QIIE.
OIL
BfF'O~E.
INTO
VALIJ3
PER
6-5'.
HANUAL.
INSERTION
CYLINDER
lJfJJL:
J"6 eLA" crLIND~~S ~EqlJl~E (4) CAPSCRWS
J'GaM eLAS", CYLINDERS RE.QV/~E. (.3) CAPSC~EW!J
ARIEL CORPORATION
MT. VERNON. UHIO
HIGH CLEAItANCE, SilertON SIDf
As"r. ..." Jti ( jGM Ct.ASS
APPLY AN ANTI-SE.IZE LUBRICANT

TO
SU~FACS
OF GASICl.TS.
.,T.....
---
....
_-
VALV~
crt'j.
",aT MU.
8-201 j
-----
&.
Pf-lF~TS
LIST
GROUP NO. G-0310
HIGH CLEARANCE SUCTION VALVE SPACER

PAGE NO. 0001
AND RETAINER

REF. DRWG. B-0201
NO.
PART NUMBER
QUANTITY
DESCRIPTION
2.570 X30
A-0153
B--0169
H.CL.VALVE SPACER t 4-1/8JG
B-0173
H.CL.VALVE RETtSUC, 4-1/8JG CL
A--0O18

CL
6-311 .
G=i64
6-S15
NOTE:
LOOSEN 011 TlGUTEN
ALL
BOLTS
PEN RECOMMlNDeD
PROCEDVRS
AND
rof?~UE.
VALVES
PER MANvAL.
OIL BEFOflE INSERTION

IN TO CYLINDE Ii
Nor,:
..1G CLAS! CYLINDEN5 ~EQlJlfltE (4) CAPSC~EW9.
J"GM CLASS CYLINDER.! /lEQUIRE (3' CAPSCRW9.
ARIEL CORPORATION
NT. VERNON. OHiO
II/Gil CLEAltANC. OISCNAIlGE SlOt!
VALVI! ASS'Y 4}J.JG tJGM CLA$S
MAT.RIAL
- A P P L Y AN ANTI-SElle LUIJRICANT
TO StJRF"ACE 5 OF" GA$~T3.
' i
Ic=..~.if'iii"M
.A..... IIO.
B~202
PARTS LIST
GROUP NO. G-0311
AND RETAINER
4-1/8 11 JG CLASS CYINDER
REF. DRWG. B-0202
NO.
PAF\:T NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
A-Oj.53
B-0169
B-Ot72
H.CL.VALVE RET,DIS t 4-1/8JG CL
A-0018
O-f\:ING t VT t 2.770 O.D.X.210

2.570 X30
CL
G-767
G-766
NOTE: LOOSEN OR TIGHTEN All BOLTS PER RECOMMENDED
PROCEDURES AND TORQUE VALUES'
APPlY AN ANTI-
SlEZ E COMPOUND
TO GASKE T SURFACES
+ -----
ASS~
DWG.NO.
0-494
G-767
G-766
APPlY AN ANTISlEZE COMPOUND /

TO GASKE T SURFACES
ASS~
DWG.NO.
0-494
II
.........0
=
>-='"
c an
CDt
~a
--
PARTS LIST
GROUP NO. G-3651

3-7/8 .JG: J: GT : W MOUNTED UNLOADER
ABSY. DRWG. D-0358
11
NO.
PART
NUMBEr~
QUANTITY
PAGE NO. 0001
DESCRIPTION
C-0307
UNL.HEAD, 3-7/8JGU:WU
C-0311
H.E.UNL.ADAPTOR, 4-1/8JG:W CL
B-0405
UNL.PISTON t 4-1/8JGU CL.
C-0274
A-0037
O-RING,VT, 4.520 O.D.X.210
A-0154
STL.GASKET, 4.480 X
4.230 X60
A-0496
UNL.PISTON RING,
3 O.D.
B-0392
UNL.HEX.NUT,
B-0388
SPF~ING
10
A-0499
:1.1
A-050t
12
FC0120GQ
10
:1.3
FP0505Fl,
r~OLL
14
FC0110DF
$OC.HD.CAP. 5/16-18 X 7/8
1.5
FC01. :LODH
SOC.HD.CAP. 5/16-18 X 1-1/4 G8
16
A-0468:::=03
17
A--0500
18
A-0827
20
A--05:1.9
21
A-0755
22
FR0570CC
DRIVE SCREW,
23
PT0200CB
24
AB-0405
RETAINER
V PACKING, UNL.
12 PT. CAP.
1/2-13 X 3-1/2 G8
PIN, 1/4 X 2"
~6
1/4
G8
U-TYPE

1
UNL.PISTON ASSY,3-7/SJGU CL.

I ,
C!J
~CD
Cift
>=10
CD I
~c:a
--
PARTS LIST
GROUP NO. G-3655
4-1/8 .JG;.J: GT; W MOUNTED
ASSY. DRWG. D-0358
11
NO.
PAf;:T NUMBER
UNLOADE~:
PAGE NO. 0001
QUANTITY
DESCRIPTION
C-0308
UNL.HEAD, 4-1/8.JGU:WU
C-0311
B-0405
C-0274
A-0037
A-0154
STL.GASKET t
A-0496
UNL.PISTON RING,
B-0392
UNL.HEX.NUT,
B-0388
SPRING RETAINER
1.0
A-0499
11
A-0501
V PACKING, UNL.
12
FC0120GQ
10
13
FP0505FK
ROLL PIN, 1/4 X 2"
14
FCOll0DF
~OC.HD.CAP.
15
FC0110DH
SOC.HD.CAP. 5/16-18 X 1-1/4 G8
16
A-046S:;r.03
17
A-0500
18
?)-0827
20
A-0519
21.
A-0755
22
FR0570CC
DRIVE SCREW, 06 X
23
PT0200CB
24
AB--0405
12 PT. CAP.
1I
4.480 X
4.230 X60
3 O.D.
1/2-13 X 3-1/2 G8
5/16-18 X 7/8
1/4
88
U-TYPE

UNL.PISTON ASSY,3-7/SJGU CL.

ARIEL
1/22196
CQRf', -
tIN 001
BLACKJACK DIV,
PAGE
f<HAKNF'Ol
35 BLACKJACK ROAD
tiT, VERNON
OH 43050
ORDER GUOTE
ORDER NO 5-1/BJG
BILL TO
SHIP TO
CONTEHTS
JG-JGAI5-1/S" CYLINDER

J\VISED 01/22/96
4-3/4" BORE
5-1/8
11
BORE
SHIPPING METHODSHIFf'ING CONDTERMS OF PAYMENT-
CUST NO
99999999
CUST P/0 NO SALESMAN

QUOTE ONL.Y
XXX
ORDER DATE
1/22196
DESCRIPTION
001 5-1/8JG CLASS
5-1/8" JG CLASS C'(1.INDER

CYL.ASSY,4-3/4JG
G-0054
ORr'
LNE ITEM NUMBER
nF' QUANTIn
1
680
PRICE
EXT.AHT
.oo
.oo
.oo
.oo
.oo
.oo
.oo
.oo
DATE
SHIP DATE
2/01/96 02/01/96
1
G-0046
CYL.ASSY.5-1/8JG
6-0049
sue.VALVE ASSY,5-1/8JG:W1JGT
G-OOSO
DIS.VALVE ASSY,5-1/8JG:A:W:
.oo
.oo
6-0293
PIST, 4-3/4JGA:MO,STD
.oo
.oo
6-0294
PIST. 5-1/SJGA:ttO f STD
.oo
.oo
B-0055-E
sue.VAlVE,79RX,5TANDARD
.0001
.0002
B-0056-E
DIS.VALVE, 79RX,STANDARD
.oo
.oo
6-0312
H.CL.VLV.ASSY,SUC,5-1/8JG:T:W
.oo
.oo
6-0313
H.CL.VLV.ASSY,DIS,5-1/8JG1T:W
.oo
.oo
6-1333
HE.HEAD ASSY,4-3/4JG:A:M:P:W:J
.oo
.oo
6-1332
HE. HEArl ASSY,5-1/8JG:A:M:P:W:J
.oo
.oo
6-3657
M-WCF',
4-3/4G:J:H:P:W
,oo
.oo
6-3659
M-VVCF',
5-1/00:J:tU f': W
.oo
.oo
680
-
A .. ..
't
NOTES:
g
R(V :
1.
DISC""'"
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES

U;:>APPLY AN ANTI-SEll[ LUBRICANT TO GASKET SURrAClS.
D:>SHOWN 180' OUT or LOCATION.
[J:::>USED TO PlUG INDICATOR PASSAGES WHR[ APPlICABLE.
~ AlliE
COlli'
[ijl~L%4
MOU~~ ~'tR~KJoe ~'~~]J UN
ASSEMBl y
DWG. No.
ON, OHIO
".mso
A-1904
P?lF(fS LIST
GROUP NO + G--0054
4.-3/4." -JG
CYLli'''DEF~
RDP 6200, MAWP
BODY &
Cj:~:~~Nt<
END
HEt~)D
680~
PAGE NO.
0001
REF. DRWG. A-1904

ND.
PART NUMBER
DESCRIPTION
(~UANTITY
l)-OO72
CYL.BODY t
C--0O50
C.E.HEAD t 4-3/4JG:A:T:M
A--0O93
STL+GASKET~
FCO:l.OOGK
HEX HD.CAP.
1::-
....'
FP0505FG
ROLL PINt 1/4 X 1
~~--()O65
FC0120GO
12 PT. CAP.
1/2-13 X 3
FCOl20GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
<;'
A--3780
C~(.VLV,DOU.BALL
10
~":'t-0804
STREET ELBOWtST,
11
~)-O811
HEX RED.BUSHtST t 114M X
1--::-
PT0200CB
1~~
A-21:l4
14
A-04a:'.)5
j cO
__I
F~:(X570CC
DRIVE SCREW, 06 X
16
F'POO:l.OGB
PIPE
1.7
1~-Oc;40--I'!1
INFO.PLATEtSUCTION
18
?'--O(',40-B
1 C;'
I~-OB()O
MALE ELBOW,ST t
HD-0072
CYL.ASSY, 4-3/4JG
100
27
II
682
4-3/4~G:A
SST.TUBING t
5.480 X
5.230 X60
G9
1/2-13 X 2
11
G8
SOFT SEAT SST

1/8 P
1/8F
1/4 O.D.X.035 WALL
1/4
STD
U-TYPE
PLUGt1/2NPT~HEX.HD,STL.

DOES NOT REPRESENT THE QUANTITY REQUIRED~
1/4T X 1/4P
A
, <
r.
'')A
<<<< -
NOTES:
1.
g
ll(V
"stfI1P,...
LOOSEN OR TIGHTEN ALL rASTENERS PER RECOMMENDED PROCEDURES

D>-APPlY AN ANTI-SEIZE LUBRtCANl 10 GASK1 SURrACES
[J:>SHOWN 180' OUT or LOCATION.
(]:>USD 10 PlUG INDlCA1DR PASSAGES WHERE APPlICABLE.
JP:Ibn AHIEI C --lQlt1g!.>t1

~
35
OIU'OHA'fjr-A
~~~KJACK
MOUNT
ASSMBlY
OWG. No.
ON,
ROAD
)N
OHI~~3050
A-1904..
GROUP NO+ G-0046
.JG CYLINDEI=< BODY'

RDP 6200 t MAWP 680~
~5-:l/8"
&
Cf\:ANI< END
HE~'tD
PAGE NO. 0001
REF. DRWG. A-1904

QUANTITY
DESCF..:IPTIDN
CYL.BODY, 5-1/8JG:A
682
11--0073
C--0O4!,:j
C.E.HEAD t
A-OOS'3
STL.GASKET, 5.480 X
FC01.00GK
HEX HD.CAP.
J::"
...J
Fr':'O~:505FG
ROLL PIN, 1/4 X 1\1
t..~
A-0065
FC0120GO
12 PT. CAP.
1/2-13 X 3
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
SO
f:,-3780
10
A-0804
STREET ELBOW,ST,
11
F-\--()811
1 ,':;'
PT0200Ch
13
(.:,-2114
:1.4
~=t-046::';
:1.~S
FF~0570CC
DRIVE SCREW,
16
F'F'081 ()13B
:1.7
~~-()6i~()-~,
INFO.PLATE,SUCTION
18
!~l_O(.s40--B
INFO. PLATE, DISCHARGE
19
?)O800
HD-0073
CYL.ASSY, 5-1/8JG
tOO
5-1/8JG:A:T:M
5.230 X60
1/2-13 X 2
89
G8
1/8 P
1/8F
~6

1/4
STD
U-TYPE
IGAg ll<?_-~~9--N01E' LOOSEN OR TIGHTEN ALL BOL T5 PER RECOMMENDED PROCEDURES AND TORQUE VALUES
...- - - -
I'-
L~OTE:
NOTE: OIL a-PING BEFORE
INS TAL LING ------_._._-------_.
---'
APPLY AN ANTI-SEIZE LUBRICANT

JASSY.
._
I
DWG. NO.
o_-_9_3__
F'AF\~TS
LIST
GRDUP NO. 13---0019

5-l/8 11 CLASS
JG t ...JGW t .JGT
PAGE NO. Oc)Oi
C'y'LINDEF~
REF. DRWG. D-0093

NO.
PART
NUMBER
(.tUANTITY
DESCF~
I PT I ON
FOR Pr:iRT NO.
'~-O10~.3
STL.GASKET, 3.575 X
:3
B-()050
VALVE RETAINERtSUC, 5-1/8.JG;W
B--0O40
VALVE CAPt 5-1/8.JG:W:,J CL
c'
-.J
I:}-OO13
O-F\ING t VT t
FC01.00GL
HEX HD.CAP.
SUCTION
rj
~
l.,.JI~)LVE
SEE
COVER SHEET
3.355 X30
3.500 O. II. X. 210

1/2-13 X 2-1/4 89
L\JHEN to) ZEF~:O 1~}PPE{-)(;~S IN THE QUANTITY COLUr--iN IT

DOES NOT l;:EF'F~ESENT THE (~UfiNTITY I~EQUIF~ED.
--_.. _. --- ._- ..
_.~
..
--
---------
. __ ._.
_..
G-50
---
G50-1
NOTE. LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED
_____ NOTE: OIL a-RING BEFORE

INSTALLING
"",,/,,/
"..
,."
/"
//
//
L:.~ NOTE: APPLY AN ANTI-SEIZE LUBRICANT

[~SSy. DWG. NO
L.
Q1
._ _
0-94
GROUP NO. [;-00:;0
DISCHARGE VALVE~ RETAINER AND CAP

5-1/8 CLASS CYLINDEF;~
.JG t JGW ~ JGA
REF. rn~WG. D-0094
11
NO.
F'A~:T
NU/"'iBE~"\:
QUANTITY
PAGE
DESC~\:
ND~
OOOi
I PT I ON
It I SCHAI;:GE VAL\..'E
.:..
r;.
A-O:103
STL.GASKET, 3.575 X
B-OO'~9
VALVE RETAINER, DIS, 5-1/8JG:W
t{-OO40
VALVE CAP, 5-1/8JG:W:J CL
?-)-OO1.3
1-
O-RING,VT, 3.500 O.D.X.210
FCOiOOGL
HEX HD.CAP.
1/2-13 X 2-1/4 G9

DOES NOT REPRESENT THE OUFlNT I TY
i:~E(~U I
I;:D
3.355 X30
ASSEMBLE PACKING
WITH Oil" AT TOP.:-----~-It
----
(f:>
------ ---
rHtr:
~---~
............ ,~
"-.
5
" 6 5.
-JL
--
PACKING
MAIN VENT
ZEMOVE ONE C.E. SUClION VAI.VE

TO ADJUST C.E. PISTON Cl.fARANCf
TO .040/.044. 00 NUl I'Sf StRAP
WRENCH ON PISTON ROD, USE llJRUlNG
TOOL WHICH filS TURNING ffOI [S IN
PISTON NUT (ITFJAI5).
,NOTES:,
1.

(}:>RETIGHTEN TIE STUD NUTS ArtER CASE (ITEM' 7)

IS BOLTED INTO CYLINDER.
[t:>ASSEMBLY FITTINGS (ITEMN9) BEFORE INSTALLING PACI<ING.
B>0lL O-RING BEFORE INSTALLING.
RN
DtSCRlP1'lON
[t>PRICK PUNCH TO RETAIN SETSCREW (ITEU'6).
I Ol!) 14 fj
'9m AHIt;I~ COHPOni\TION

POAD
A
35
9lACkJAC~
MOUNT V[RNON, OHIO 430!iO
ASSEMBLY
OWG. No.
A-4538
PAF(i"S LIST
GF~DUF'
4,-3/4
...JGn'i
PISTON~ F~INGS,. h:OD &
TFE r\INGS~ 1-1/8" TFE/CI PACKING
NO ~
G-0293
PACKING
11
P?'GE NO. 0001
3 STRDKE
REF. DRWG. A-4538
11
NO~
PART NUMBER
DESCF,:IPTION
QUANTITY
(;-0:1.11
COMP.PISTON,
4-3/4JGA:MO
A-0213
PISTON
RING~
4-3/4JG:A:W:M:PtJ
(;-'002B
PISTON
ROD~3.00
A-0057
PISTON
COLLAR~2-1/2=8JG:MP
B-OO19
PISTON NUT t 2-,:1./4" THRU 8" ...J8; MP
FS0405BE
CUP PT.SET-SCREW t
B-0020-B
FC0120GO
12 PT. CAP.
<7'
A--0815
10
PT0200CB
<7'9
B-'()020-BK
18
II
SST.TUBING~
ST.X 20.313 LG
010-32 X 3/4
1/2-13 X 3
G8
1/4 O.D.X.035 WALL

ASSEMBLE PACKING
WITH" OIL" AT TOP.:--- ~ ~ -
-'
-------
[9
Gf'~QI?~~
------ ----
-JL
------
ZEIAOVE ONE C.E. SUCIIOH VAI.VE

10 ADJUSf C.E. PISfON r.1.ARAW;f
10 .040/.044. 00 Not liSE StRAP
WRENCH ON PISTON ROO. IISf IUHUING
lOOL WUICH rus tuRNING 1101 F:S n~
PISTON NUT (I1UAIS).
NOTES:,
1.
LOOSEN OR TIGHTEN ALL fASTENERS PER RECOMMENDEO

[l:>RETlGHTEN TIE STUD NUTS AFTER CASE (ITEM,n

IS BOLTED INTO CYlINOER.
[l>ASSEMBLY fiTTINGS (ITEM'9) BEfORE INSTALLING PACI<ING.
1]::>0lL O-RING BEfORE INSTALLING.
R(V
II(SCRIPlIOH
(]:::>PRICK PUNCH TO RETAIN SETSCREW (ITEM'6).
A-4538
F'Ar~TS
LIST
GROUP NO. G-0294
~5-1/811Jr:J(~:f-"i
PISTON ~ RINGS, ;:;':01) & PF1CKING

1--:1./8" TFE/CI PACKING
PAGE NO. 0001
TFE RINGS ~
3 11 STROKE
REF. r~WG. A-4538
NO.
F'AHT NUt-1BER
QUANTITY
DESCRIPTION
C-0112
COi"'iF'. FISTON t 5-1/8JGA: MO
~~-0214
PIST.RING,5-1/SJG:A:MP:RWJ:RJT
[:-0028
A-OOS7
B-0019
PISTON NUT,2-1/4" THRU 8"JG;MP
F80.(~05BE
CUP PT.SET-SCREW, +10-32 X 3/4
B-0020-B
FC0120GO
12 PT. CAP.
A-08:J.5
10
PT0200CB
99
B-0020-BK
18
II
1/2-13 X 3
88


B-0055H G F E
_~
4
I
1]
1
1
1
1
0
2
0
0
0
1
1
1
J~~' ~ F1 ~:
~~NN~.386
~~~~~ T
6
I
~h
PAf~T
DESCRIPTION
NUMBER
QTY QTY QTY QTY
3.580 D.
J=
COMPONENT PART LIST
VALVE PART No.
__
,~~.~ ~
I
1
1
1
1
0
3
0
0
1
0
1
1
1
1
1
1
.3
1
1
1
1
2
0
0
0 1
1 0
0 0
0 0
1 1
1 1
VALVE SEAT
VALVE GUARD
CENTER BOLT
VALVE PLATE
SPRING PLATE
SPRING PLATE
GUIDE RING
GUIDE RING
GUIDE RING
GUIDE RING
SPIRal PIN
DRAKE lOCK NUT
A-1186
A-1187
A-l046
A-l047
A-l048
A-l054
A-1049
A-l050
A-l056
A-l05S
A-1175
A-1.367
ITEM
(~
1
2
.3
4
5
5
6
6
6
6
7
@
@
(tJ
(4)
(t)
NOTES:
I::DI
q(V
HWIlA... ONlll 00 AND
B-0055-H
B-0055-G
B-0055-F
B-0055-E
VALVE
PART
NUMBER
lIf.K(IlIl!(JI[J)
IT[JI 'I\I\I~
DlSClllPllOIl
DIM'S
1
1
[> SEE MANUAL FOR TORQUING VALUES

[?::> 3/8- 24 THREADS.
.138 .049 .028 .154

.138 .049 .028 .185
.138 .049 .024 .173
.138 .049 .024 .146
ITEM ITEM ITEM IT#~M
#2 #4 #5
THICKNESS
(ITEM #8).
GUARD ASSY (IT #2& 7 A--1187 -A

~ ARIEL
ARIEL
CORPORATION
35 BLACKJACK ROAD
IIlll,
4 5646
3 3361
2 1087
1 917
a
R[V
[eN
SUCTION VALVE, /9RX.

ALLOY SIEEL
DRAWNJEC 3/17/76
.047 IN. 1.7. MM.
NONL
cHlcrroJPB 5/25/16
WAllRtAl:
lIry,
SClL[.
A"ROYTD:
o-c
~.
8-0055 ~If" /
COMPONENT PART LIST
VALVE PART No.
B-0056H G F E
I
I
QTY QTY QTY QTY
I
I
---CD-
'" 'I
"
:~
I~
R{V
a4
THRU B-OO!l6-H WAS
B-OO~~-[
~ l%1~
~
~:~~~~
~ ~
.177
---r
/'
IB-OO~&-l
10
: ~ t:i
A
t~
r=L
I
HRU
I
i--- 3.580 D. __
B-OO~~-H
I "U"'''"~ 01/10 CAll AIIO HlJ/UUBlRlD IIU1 ~IIB1RS
OCSCIltPI1OlI
B-0056-H @
B-0056-G @
B-0056-F @
B-0056-E @
VALVE
PART
NUMBER
DIM'S
DESCRIPTION
.138 .049 .024 .173

.138 .049 .024 .146
.138 .049 .028 .185
.138 .049 .028 .154
ITEM ITEM ITEM IT#E M
6
#2 #4 #5
THICKNESS
1
1
1
1
0
3
0
0
0
1
1
1
1
1
1
1
1
1
0
2
0
0
1
0
1
1
1
1
1
1
1
1
3
0
0
1
0
0
1
1
1
1
1
1
1
1
2
0
1
0
0
0
1
1
1
1
VALVE SEAT
VALVE GUARD
CENTER STUD
VALVE PLATE
SPRING PLATE
SPRING PLATE
GUIDE RING
GUIDE RING
GUIDE RING
GUIDE RING
SPIROl PIN
DRAKE LOCK NUT
DOWEL PIN
WASHER
PART
ITEM
NUMBER
A-1188
A-2773
A-l053
A-l047
A-l054
A-l048
A-lOSS
A-1056
A-1049
A-l050
A-1175
A-1367
A-2066
A-l038
1
2
3
4
5
$5
$6
6
6
6
f3J7
$8
$9
10
SEAT ASSY (IT #1,3&9 \ A-1188--A

GUARD ASSY (IT #2&7 A-2773-A
NOTES:
[I:> SEE MANUAL FOR TORQUING VALUES

[l::> 3/8-24 THREADS.
IT=>
INSTALL PER SP-5.5.
emARlEL COHI'OHATION
(ITEM #8).
6
5
4
3
2
1
ARIEL
5922
5646
4312
3361
1087
917
o REV
ECN
35 BLACKJACK ROAD
IIIl:
DISCHARGE VALVF,
ALLOY STEEL
ORAWN:JEC 3717 /76
(If(koJPB 5/25/76
APPROvtO:
79r~X
IIA'U~l:
1Ir1:
SCAli
.047 IN. 1.2 MM

I,JONl
Dwu'S-0056 6f/' /
(;-312
NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE
PER MANUAL
VALUES

INTO CYLINDER
ARIEL CORPORATION
MT. VEHNON. OHIO
NIGH CLE.ARANCE. S YCr/ON SIDE
5-1
A 5" Y
.TG CL AJS
CYL.5,
MA' ..:HIAL

TO SURFACES OF GASKETS
>
=
UHAWN
8/16
IIP
-~~J
,,,,'i'~--
..",n
NU,
B-2 0 3
PAr~TS
LIST
GROUP NO. G-0312

HIGH CLEARANCE SUCTION VALVE SPACER &
PAGE NO. 0001
RETAINER
5-1/8" ..JG CLASS CYLINDER

REF. DRWG. 8-0203
NO.
PART NUMBER
(~UANTITY
DESCF"~
I PT I ON
A-Ol03
STL.GASKET t
A-0271
H.CL.VALVE
SPI~CER,
B-'0175
H.CL.VALVE
F~ET
A-0013
3.575 X

,sue,
3. 3~j~j X30
5-1/8M;P CL
5-1,....8..JG
CL
G-313
NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES.
PER MANUAL
INTO CYLINDER
ARIEL COR PORATION

twiT. VEHNUN, uHIO
HIGH CLfAI'ANCE. DISCHA~GE SID
VALVE ASS'y ~1 :It; Cl~
..A...:HIAL
APPLY AN ANTI-SE IZ E LUBRICANT TO SURFAC~S OF GASKETS.
I B-20 4
''''AWN 8/16 _ S{)J

CH~ 09~%se..um
PART NO.
PAF~:TS
LIST
GROUP NO. 8--0313
HIGH CLEARANCE DISCHARGE VALVE SPACER &

f;~ET AI
PAGE NO. 0001
NEJ;:
5-1/8" ..JG CLASS CYLINDEF~

REF~ DRWG. B-0204
NO.
F'Ar~T
NUMBEr,:
CRJANTITY
DESCRIPTION
:I.
A-O:t.03
,...
.::.
STL.GASKET,. 3.5"75 X
r)
~.
?)-O271
H.CL.VALVE
B-0174
H.CL.VALVE RETtDIS,. 5-1/8..JG CL
A--OO:t3
SP?\CER t

NOT REF'f~E~)ENT THE QUANTIT',o' F\:El~UIRED.,
DCJES
3. 3~)5 X30
5--1/8M;P
CL
...
G -1347
G" 1349
G-1352
G -1353
G- 1:350
G -1351
G-13 33
G-1332
G- 1341
G - 1331
G -1335
G - 1336
G - 13 39
G -1340
G -1712
G -1713
NOTE: LOOSEN OR TIGHTEN ALL FASTENERS

PER RECOMMENDED
PROCEDURES AND TORQUE VALUES IN MANUAL,
APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES ..
ARIE L CORP.
~
." ...
t&
APPO.
A-1862
j,. .
...
G -1347
G-1349
G-1352
G -1353
G-13S0
G -1351
G-1333
6-1332
6-1341
G - 1331
G -1335
G - 1336
G -1339
G-1340
G -1712
G -1713
. I
NOTE; LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED

APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
,
. - -&
.t,
\.- .
,...
..
.----------------~~~~~---
VENT TO
SAFE AlMOS.
---. ..18.
A!:i3.
;51,~ J
T~VEL
A88~
DWG. NO.
D-356
SUPER~IES DWG
NO. D-357
GROUP NO. G-3657

4-3/4"
Jf, ; .J : i'i : F' ~ 1;..1 MOUNTED
UNLOADEF~:
PAGE NO. 0001.
ABBY. DRWG. D-0356

NO.
PtCll':T
NUiVjBEF~
DEser;.: I PT I ON
QUI~NTITY
4-3/4JGU:WU
1-
[;-0272
UNL.HEAD f
C-0270
:3
B-0393
UNL. PISTON, 5--1 /8JGU; MU CL.
C--02"74
A--0O1S
A-OO93
"7
A-0487
B--O:392
UNL.HEX.NUT,
B-'038B
SPH I NG
10
A--0499
1.:l
r!.)-0501
V PACKING, UNL.
:I. :;.~
FC0120GP
12 PT. CAP.
13
FP0505Ft<
:1.4
FCO:l.10DF
$OC.HD.CAP. 5/16-18 X 7/8
j ....J
co
FCO:t.1ODi-1
SOC.HD.CAP. 5/16-18 X 1-1/4 88
lc>
A-046B~(j3
}.
.1-1
':')-'-O~:iOO
18
Ao-OB27
1.
20
A'-0~51 (;;-
21-
?)-0"7~5~5
1-
:~::~
FI':()S(,OCC
;;.::
DRIVE SCREW t .6 X
23
PT0200C:8
24
1!~B-039:.3
II
F~ET AI NEF~
SST.TUBING f
1/2-13 X 3-1/4 88
1/4
U-TYPE
UNL.PISTON ASSY t 5-1/8JGU CL.
C~U(")NTITY f~E(~Uli~En+
88
1/4 O.D.X.035 WALL

DOES j\!OT j;:EF'HESENT -fHE
5.230 X60
-- -_.
I,.......------------------~~~.......-~~---
VENT TO
SAFE ATMOS.
.68)
~.
l~5I,'C; J
TRAVEL
ABBY. DWG. NO.

0-356
SUPER:lES DWG NO. D-357
Pr::1RTS LIST
G~:I]UF'
5-1./8"
ASSY~
NO.
JG: J ~ f"'i t F' t W

DRWG.
MDUNTED
NO + 0001
F',~GE
D-356
PAf;:T NUMBER
NO + 8-365';'
UNL.O?~DEF~:
DESCF, I PT I ON
(~U(':)NTITY
C--0273
UNL.HEAD,
,..~
.0:;.
[:--0270
H.E.UNL.ADAPTOR, 5-:l./8JG:W CL
:3
B--0393
()
UNL.PISTON t 5-1/8JGU:MU CL.
C--0274
A-0015
:l
O-RINGtVT, 5.000 O.D.X.210
1=l-009:::S
STL.GASKET, 5.480 X
A--0487
B-0392
UNL.HEX.NUT,
B-<X3BB
SPf\:ING
:1.0
jt,--0499
COMPRESSION
1:1.
A-050l
V PACKING, UNL.
.4::'
ro
FCO:1.20GP
12 PT. CAP.
:t3
FP0505Ft<
14
FC01:l0DF
$OC.HD.CAP. 5/16-18 X 7/8
1. :.3
FCO:l.10DH
.=)
SOC.HD.CAP. 5/16-18 X 1-1/4 G8
:1. ,fJ
'=1-046B:g:03
1-
t7
?)--C)~500
G;;=E:i:1SE F I TT I NG CAP, PLAST Ie
:I.B
?~-O827
1-
20
1~---()5:l 9
:(
2:1.
(.:1--O7~:55
DAT?) PLF1TE, UNLOADER SPEC.
2~~
FF.=O:570CC
DRIVE SCREW, *6 X
2:~
PT0200CB
24
{~B-O:.39~:
11
5-1/8~GU:WU
HETAINEF~
1~:EP~:ESENT
THE
UNL.
SF~ING,
1/2-13 X 3-1/4 G8
1/4
G8
U-TYPE

UNL.. PISTON (.iSSY, 5--1/8.JGU CL.

DOES NOT
5.230 X60
OUI~)NTITY I~E']UIF~ED.
1/23/96
ARIa CORP. - BLACKJACK DIV.

35 BLACKJACK f\'OAI1
PAGE
C/N 001
;'1. VERNON
OH
43050
ORDER QUOTE
ORDER NO 6-1/2JG
BILL TO
SHIP TO
CONTENTS
JG-JGA/
PARTS LIST FOR 6-1/2" JGA

6-1/8 11 BORE
6-1/2" BORE
REVISED 01/23/96
6-1/2" CYLINDER
SHIPPING METHOIISHIPPING CONIITERMS OF PAYMENT-
CUST NO
99999999
CUST P/O NO SALESMAN

QUOTE ONLY
xxx
ORDER ItATE
1/23/96
ORD
RGUESTED ACKNOWLEDGED
TYPOOANTITY
IrATE SHIP IIATE
LHE ITEM NUHBER
DESCRIPTION
001 6-1/2JG CLASS

CYL.ASSY.6-1/2JG
6-0336
C
500
PRICE
EXT.AHT.
.0000
.0000
.0000
.0000
.0000
1/23/96 01/23/96
1
.0000
6-0394
CYL.ASSY.6-1/SJG
6-0020
sue.VALVE ASSY,6-1/2JG:JGT
.0000
.0000
6-0021
DIS.VAlVE
.0000
.0000
6-0297
PIST. 6-1/8JGA,STII
.0000
.0000
6-0298
PIST. 6-1/2JGA,STD
.0000
.0000
B-<>047-F
sue.VAlVE, 70Rl t STANDARII
.0001
.0004
B-0048-G
DIS.VALVE,7OR1~STANDARD
.0000
.0000
6-0314
H.CL.VLV.ASSY,SUC,6-i/2JG:A:T
.0000
.0000
6-0315
H.CL.VLV.ASSY,DIS,6-1/2JG:A:T
.0000
.0000
6-1341
H.E.HEAl' ASSY t 6-1/BJG:A:J
.0000
.0000
6-1331
H.E.HEAD ASSY,6-1/2JG:A:J
.0000
.0000
G-3661
M-WCF',
6-1/2G:J
.0000
.0000
6-3663
H-WCf',
6-1/8G:J
.0000
.0000
500
ASSY~6-1/2JG:JGT
NOTES:
1.

[t:>APPlY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
b - - - - - - - - - - - - - 1 'I
[):::>USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
! - '
REV
DESCRiPtION
.. _...
015101
A
~
ARIEL CORPORATION
35 BLACKJACK ROAQ
MOUNT VERNON. OHIO 43050
ASSEMBLY
DWG. No.
A-4458
PARTS LIST
GROUP NO. G-0336
6-1/2" JG CYLINDER BODY

RDP 4550, MAWP 500~
REF. DRWG. A-4458
NO.
PAHT NUMBER
&
Cf=i.:ANK END
HE~\D
PAGE NO. 0001

QUANTITY
DESCRIPTION
D-0082
C-0027
C.E.HEAD, 6-1/2JG:A:T
A-0050
STL.GASKE., 6.870 X
FC0100GK
10
F'F'0810GB
A-()06~j
FC0120GD
500
6.593 X60
HEX HD.CAP.
1/2-13 X 2
G9
12 PT. CAP.
1/2-13 X 3
88
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 88
A-005S
LUBE FITTING t 3/4-10 X 2-1/2
10
FW0550ID
STAT-O-SEAL t VT,3/4 DIA.,BROWN
11
A-0830
MALE CONN.,ST, 1/4T X 1/BP
12
A-0815
13
A-OBll
14
PT0200CB
1 ':;' "
...
1/8F
j ..JI::'
A--:3780
A--0640-B
INFO. PLATE ,DISCHARGE
A---064()-A
INFO.PLATE,SUCTION
:1.
DATA PLATE, CYLINDER SPEC.SMALL
17
18
:l c;.\
FJ;:()570CC
20
~\--21 :1.4
21
A-0827
22
t!~-3989
STREET ELBOW, 45 DEGREE l/SNPT
HD--0082
CYL.ASSY, 6-1/2JG
100
12
1
DRIVE SCREW, 06 X
1/4
U-TYPE

I
I
---t---------I
NOTES:
1.

[J>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURrACES.
~, [t::>USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
1-,
R[V
nESCRlPllON
I
I
.__.._ _ _
mmo
A
015101
ARIEL CORPORATION
35 BLACKJACK ROAQ
MOUNT VERNON. OHIO ~3050
ASSEMBLY
OWG. No.
A-4458
F'r-'"-lF,TS LIST
GROUP NO. G-0394
6-1/8" JG CYLINDEF, BODY be
RDP 455*, MAWP 5000
CF\ANK END HEAD

PAGE NO. 0001
REF. DRWG. A-4458

NO.
PAFer NUMBER
CUJANTITY
DESC~:IPTION
[1--0083
C-0039
C.E.HEAD t
A-0050
FC0100GK
10
PP0810G:E{
t~--0065
GASKET t RND.12 t X1/64
FC0120GO
12 PT. CAP.
1/2-13 X 3
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
A-'0055
10
FW0550ID
STAT-O-SEAL,VT,3/4 DIA.,BROWN
11
A-0830
MALE CONN.tST t 1/4T X 1/8P
12
A-0815
1:'~
A-OB:!.1
:l4
PT0200CB
1/8F
1~3
f=\--3780
1.6
(-)-0640-B
17
?)-'0640-A
18
A--():S76
1. 9
FF\0570CC
20
A-21i4
21.
?)-0827
MALE CONN.,ST t
22
A-39B9
j.OO
I-ID--0083
1 --,
.::.
6-1/SJG:A:T
HEX HD.CAP.
II
500
6.593 X60
1/2-13 X 2
89
G8
DATA PLATE,CYLINDER SPEC.SMALL
...
1 ')
DRIVE SCREW, 06 X
1/4
U-TYPE

1/4T X 1/4P
CYL.ASSY t 6-1/8JG

----------NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES.
r=r
I Y'""\.
OIL a-RING BEFORE

INSTALLING.
...,/"...-/
----
r/
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKE T
SURFACES
.
/./ 2
'---
----(0
ASSY OWG. NO
~
0-18
PAF~TS
LIST
Gr~OUp
SUCTION VAL.VE t
F~ETAINEf~ ~
6-1/2" JG CLF\SS
NO.
G-0020
CAP
CYLINDEF~~
PAGE NO. 0001
REF. DRWG. D-0018

NO
<0-
PAF~T
NUMBEF~
(~UANTITY
DESCRIPTION
SUCTION VALVE
FOR PART NO.
~:
A--0603
STL. GASKET t
B--0O12
VALVE RETAINERtSUC t 6-1/2JG
B-0014
VALVE CAPt6-1/2JG:T CL
A--0O12
FC0100EI
HEX HD.CAP.
SEE COVER SHEET

3.220 X
3.024 X30
3/8-16 X 1-1/2 G9
~JHE:N A ZEF.:iJ APPEAF{S I N THE QUANT I TY COLUMN IT

DOES NOT f':EPRESENT THE QU?-)NTITyo REQUIRED.
G-21
NOTE' LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES' AND TORQUE VALUES.
G-155.
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
SURFACES
.z=
OIL 0- RING BEFORE

INSTALLING
ASSY DWG. NO.
Jk1
D-17
PAf\~TS
LIST
GROUP NO. G-0021
DISCHARGE VALVE, RETAINER, CAP

6-1/2" . .JG AND
...JGT
CLASS
CYLINDEF.:
P'~GE
REF. DRWG. D-0017

NO.
PAF~T
NUMBER
QUANTITY
NO. 0001
DESCf~IF'TION
DISCHARGE VALVE
I'")
.;..
A-0603
:'$
B-0013
VALVE RETAINER,DIS t 6-1/2...JG
B-0014
VALVE CAP,6-1/2...JG:T CL
A-0012
O-RING,VT, 3.125 O.D.X.210
FC0100EI
HEX HD.CAP.
3.024 X30
3/8-16 X 1-1/2 89

G-208-'1 G- 208
AN OFF ~~ 80><, ENO WRENCH SHORTENED
AND WITH A ~6 WIDE CUT IN THE AND A
STANDARD ~6 OPEN END ,WRENCH SHORTENED
ARE USEFUL TOOLS FOR THE TUBE F I T 7
aD
._----
G-220
--

G-334
G-410
G-615
G-753
G-792

ABRASION OF STATO SEAL
----- ------"
---
~~~ ~
~r
PACKING LUBE OIL
, ,
JiL_
6
-- ---,"t'
\ ~ . . . . . . ___.J rl., .. ___
,
. -{
..
/" , I --y
.,-
./ - ,,
t
~t[==~:-~;y"
-,
I
I
mrn~\-~
. .L
__J
I
I
~
REMOVE ONE C.E. SUCTION VALVE

TO ADJUST C.E. PISTON CLEARANCE TO 040 0014. 00 NOT USE
STRAP WRENCH ON PISTON ROOUSE TURNING TOO. WHICH FITS
TURNING HOLES IN PISTON NUT.-
,.-
PRICI< PUNCH -TO

RETAIN SETSCREW
Oil O-RING BEFORE ASSEMBlY
ASSY DWG. NO.

0-19
I",HOM,
'tJ~
t ,An illiG
~t J
ProlRTS LIST
GROUP NO. 8-0297
6--1/8" JGA PISTON, RINGS t
Pf-lCKING
F:OD t
PAGE NO. 0001

DRWG. D-0019
REF~
NO +
PAF.:T NUMBER
OUANTITY
DESCI;:IPTION
C-Ol15
COMP.PISTON t 6-i/8JGA
A-0215
PISTON RING, 6-1/SJG:A:M:SP:J
C-0028
A-0057
B-0019
PISTON NUT,2-1/4" THRU 8"..JG:MP
FS0405BE
CUP PT.SET-SCREW t 010-32 X 3/4
B--0020-B
FC0120GS
12 PT. CAP.
C;'
A-0815
j.O
PT0200CB
99
B-0020-BK
18
II
SST.TUBING t
1/2-13 X 4
G8
1/4 O.D.X.035 WALL

DOES NOT R8~RESENT THE QUANTITY REQUIRED.
G-208-1.I.G-208
AN OFF~~BO)(,ENO WRENCH SHORTENED
AND WITH A ~6 WIDE CUT IN THE AND A
STANDARD ~6 OPEN ENO WRENCH SHORTENED
G-220
G-334

,/ ./J, \ llt
---_.
.r',
'
'1 . . ,
;-,
~.--,t=J~
'I "--"'_JJ
Il_.--'~
.,.--,,' -]lr--..........
_.- /
WITH'lUBE
'--1
OIL FACES TO PREVENT 1

ABRASION OF STATO SEALl1
...
-- --
__ 'I
- T-~--"'"
ffn ,
~
.......,
(._-
--
ik: AT TOI
~~,
r
I
-, 6
'
: ,.-\.I
[1:'~j
,. -.-.. I
"
~._- ~
'J
'.....
yl
~
~
I.<V
.,
/".--.
10 ---
'.
1"
'.
PACKING
MAIN VENT
Oil O-RING BEFORE ASSEMBLY
----,~ JI~LJt". ~ ..". I"

\\ . . . .,--" '1"'---~-\I
G-753
G-792
-/1,rr=t:~II:/'ASSE:;;"~~CkIN}PACK1NGlUaEOI~:.
1
/~.
G-410
G-615
ARE USEFUl TOOlS FOR THE lUBE F I l 7
OJ
':-~
\
.. ~\
'L.J
REMOVE ONE t.E. SUCTION VALVE

TO ADJUST C.E. PISTON CLEARANCE TO 040 044. 00 NOT USE
STRAP WRENCH ON PISTON ROO
USE TURNING tOOl. WHICH FITS
TURNING HOlES IN PISTON MlT.-
PRICK PUNCH TO
RE TAIN SE TSCREW
ASSY DWG. NO
,.1
0-19
1"'''0_,
ttJo
t ,..(.,"',; ,,'
I"
PARTS LIST
GROUP NO. G-0298

6-:1./2" .JGA PISTON, RINGS, ROD, PACKING
PAGE NO. 0001
REF. DRWG. D-0019

NO +
PI~HT
NUMBEf\:
C~UANT:rTY
DESCRIPTION
COMP.PISTON t 6-1/2JGA
(;-00:1.8
A--0216
C--0028
f.)-0057
B-0019
PISTON NUT t 2-1/4" THRU
FS0405BE
CUP PT. SET-SCREW, *10-32 X 3/4
B-0020-B
ROD PKG t 1.125,2550,STD
FC0120GS
12 PT. CAP.
A-0815
MALE ELBOW,ST t
PISTON RING, 6-1/2JG:A:M:SP:J
:LO
PT0200CB
99
B-0020-BK
WHEN A
ZEI:~O
18 ..
SST.TUBING t
8"JG~MP
1/2-13 X 4
1/4T X 1/8P
1/4 O.D.X.035 WALL
PIST.ROD PACKING, REBUILD KIT
APPEAJ;:S I N THE QUANT I TY COLUMN IT
G8
~-24 UNF
//
....
... ~225 OtA._
""32~O
1.57
.......
....
,1,
I) \
: JI1f':
~~
.'/;)' V/
iL' ~
~ ~
~...r1J.........
~ ..........
".
l\\\\\~I~
B'"
TORQ\)
9 F~R
' G VALUES
~~
11//://1'/./~/
1651/ 'l-{I /' ,I "
/
'A' ffi.L..IV':":-1
..
,.........
;"
,.. .' 1..\\11..\\
lei
l\\\1
--}f6
hIlUJ rJlIN
~ME
PARTS LIST
ARIEL
~RT NO.
,
,
I
I
I
I
I
I
I
I
I
1
I
I
I
CENTER BOLT
VALVE PLATE
0
3
0
2
5?RING PLATE
I
1
I
I
I
I
I
I
SPRING ~ATE
CUSHION A.ATE
I
I
I
I
VALVE SEAT
VALVE GUARD
GUIDE RING
SPIROl PIN
DRAKE LOCK NUT

I WASHER
A-1206
A-1207
A-1040
A-IOO7
A-Iooa
A-IOO9
A-IOIO
A-I036
A-1175
A-1367
3
4
5
0
a
9
10
A-I03~
~.1
. I
DIA.
/ ,....
/ 2.835
SEE MANUAL
10
-'-"
-_. -
~1IlJ ~IW
..
-..
2.989
2.9&:\ OIA.
-{~
1..//
ARIEL OOT NO.

B..~( IB-fli IB~7
-F I~E47
t-EX
t
GUARD ASS Y (1T/81 A-1207-A
ARIEL CORPORATION
MT. VERNON. <lUO
8-47- H
8-47-(,
B-....7-F
B-47-E
ARIEL
P"RT NO
VAl VE PART NO.
.325 ,116 C3So 031 .020 .092

.031 .020 .092
-., .. .293 .lId .039 ~i4/451 .301 .116 .039 .024
.020 .092
.020 .092
~Y4Z1 .277 .118 .039 .024 ITEM ITEM 11 M IT&M ITEM IT~M
~~~74
l~zlD,J
A 8
IDIME ISION
HICKNE55
....J
I I I
III11II
SUeT I(JN VALVE

70RI
,__ I.
-y, .......
l tE')tJO) IN
STEEL
LIFT: .047 O2~
PART NO.
2 ~Co' DMWNJE!:. ~6 -;6
, 848 CHECKEO.lP.B. '3-25-76
B-47
0 - SCALE
SHEE J"'2 OF 2
~-~8
-~ Uf\F
SEE tAANUAL ARIEL At1RT NO.
3
FOR lOOOUING
B~8 848
B~48
-F
-r.
,r VA LUES
rllMJ ~ ... ~ I&t.l rJ lIN
-'-'I
I.b9
2.8~5
~____
-~
~\j
~ -to
r-DfA.
I
10
f2\
0B
\I
~\\\ \{\\"\'\\\II~!I ;
'"
~\\1 1\\1
I .\\
#~h~T7f;Y77iYNI~II '~virf/!-(7Ji.rm~VT~
6
VIIII' r/II VI/In
; + J7 (flVJ1JJ 111Itllll/IV IV11t JI
Ir-
14=1 2989 PIA.
I \
I'
2.9~
11
cIp \
I
~I
3.225 D I A . . .
3.220
I
4
VALVE SEL\T
VAL VE GUARD
CENTER STUD
VALVE PLATE
SPRING PLATE
CUSHION PLATE
I
I
tV,
PARTS LIST
.
ARIEL
NAME
At\RT NO.
1I
I
I
I
I
I
:::
I
I
I
I
I . I
I
I
I
.M.
A-120B
, A-l209
A-I043
A-lOa?
A-I009
A-IOIO
~~~:~~
3
4
5
6
DRAKE LOCK NUT
:_-:~~~
I.lASHER
A-IO 38
-10
DOWEL PI N
A-2066
Il
A-13b7
\I
0,1
"-INSTALLED PER
S.P-5.S
I ~-'208-.~
I A-1209-A
W~l'fllfSlMBl-Y
~~y.~ '~f -~sa.f0C7
ARIEL CORPORATION
NT. VERNON, (IUO
13-48-G
13-4~- F
13-48-
ARIEL
P.~RT
NO.
VALVE PART NO.
.358
..325
.t 18 tC39 l.e31 1.o201.0':=}2

.118 1.039 1.031 I.0201.'~92
DISCHARGE VAlVE - 70RI
.293
.118 1.039 1.031 1.0201.092
:j TEEL
A 8 IIT~H I'Tr IIT~M rT~M I~
IDiMENSION
,..
(8541)
,I:JAAWHJE':.
'B4e CHEO<EDJPB.
o-
THICkNES5
...
sou
2X
4. 8 ~
IN
IUFT:
= ZS' 7"
.o47~ 1.2
'AM
PART NO
8-48
9-Er'2 OF 2
AI'" IQI/AN.
",U.
RfQ'D.
DE. SCRIPTION
!::!!!
., I
1.
GA3K~
2. I
VALve
J I
SIJCTION VALVE
... I
VALVE: KTAIN ~, SUCTION
S I
V~LVl'
II I
O-RING, VITON
7 I ,
STEL
SPACE~
CAP
CAP~CIlI!.W
OIL U,OIt IN"~TION
INTO CYLINDER
AM. Y AN ANTI-51 Z
lU8ltlCANT TO GASKlT
5UIlFACE5.
NOTE.: LOOSLN Oil TIGHT!N.ALL lIOLTS
PE~ ~~C(Jl'fIfE.NDED
I'ItOC"DUItI.J AND
VALU~).
ARIEL CORPORATION
M.... V~IlNON. OHIO
1-----
NIOH CLEAIANCE. '''CTION "1>
VALVE. A"r~:_~!.-k CLA)! .1lI
.."
\1.
"AM" ttU
8-205
,}
;
F'AI~TS
LIST
GROUP NO. G-0314

AND RETAI NEt;:
6--1/2 11 CLASS ..JG CYLINDEF~:
REF. DRWG. B-0205
NO.
PAF,T NUMBEF,
QUANTITY
PAGE NO. 0001
DESCRIPTION
A-0603
~:
A-0264
H.CL.VALVE SPACER t 6-1/2..JG
B-0177
H.CL.VALVE RETtSUC t 6-1/2JG CL
A-0012
O-RINGtVT t 3.125 O.It.X.210

DOES NOT i'=EPRESENT THE (~UANTITY f~EQUIRE[I.
3.024 X30
Cf-
QVAN.
DESCRIPTION
NO.I RfQ O
, I i!
~3KET, 3TfL
2 I ,.
VALVE SPAC~
NOTE.: LOOSEN 011 TIGNTVI ALI. 80LTS PElt RECOMMENDED
P#OCl.all~1
AND VALUEJ.
APPlY AN ANlI-~'Zf. LUMICIWT

TO GA5KE r ~I'AC~ 5.
3 I
DISCHARGE. VALVE
.. I
VALVE RE.TAINE.fl,
5 I
VALVE. CAP
.G-315
OIJCNA~GE
V/70~
G I I.
'1 I G
CAPSCITEW
VALVE KTAINEIt, RETAINEI
a-RING,
OIL IJEFM INSEItTION

INTO CYLIND~I
ARIEL COR POHA1 ION

NT. YKRHtJM, uHIO
H.GII
CLE.A~ANC!. DlJCIIAItGE S IDC
~.~!.r:~.f~ ZG
MAl.:""".
....A... 81;,---- --I r~.
"I~ a4....:...n.....~. . . .l1
JllA 8CotL&
FULL
. I
B-206.
PARTS LIST
GROUP NO. 8-0315

AND
F~ETA I
NER
F'fiGE NO. 0001
6-:1./2" JG CLASS CYLINDER

REF. DRWG. B-0206
NOt-
F'AF\~T
NUMBEJ;:
QUANTITY
DESCRIPTION
A--0603
STL.GASKET t 3.220
A-0264
B-0176
H.CL.VALVE
tCl-0012
f\~ET tItIS

DOES NOT f~EPHESENT THE QUANTITY REQUIRED.
3.024 X30
CL
t 6-1/2JG CL
G -1347
t
G 1349
G-1352
G 1353
G -13S0
G -1351
G-13 33
G-1332
G- 1341
G-1331
G -1335
G -1336
G - 1339
G -1340
G -1712
I
G-1713
NOTE; LOOSEN OR TIGHTEN ALL FASTENERS

PER RECOMMENDED
\
i
\
.-....
,'
....
(; -1347
G"1349
G-13S2
G -1353
G -I3S0
G -1351
G-1333
G-1332
6-1341
G - 1331
G-1335
G- 1336
G -1339
G-1340
G -1712
G -1713

.- .,
.t,
....
fULLY
UNLOADED
'",,
ASS.,. OWG. HO.
0352
SUPERSEDES DWG NI D-aea
PAI,:TS
LIST
GROUP NO. G-3661
6--1. /2
11
.JG:.J MOUNTED
UNLO~~ItEF~
PAGE NO. 0001
REF. DRWG. D-0352
NO.
PAPT NUMBEf\:
(~UANTITY
DEsel;: I PT I ON
:I.
C-0258
UNL.HEAD f 6-1/2JGU
[1-0328
H.E.UNL.ADAPTOR~
13-0381
UNL.PISTON f 6-1/2JGU CL.
C-0254
UNL.STEM t 6-1/2.JGU:MU:PU CL.
?"-O031
O-RINGtVT t 6.395 0.D.X.210
A-0050
8TL.GASKET~
A-0475
UNL.PISTON
C-0315
LOCKING HANDLE,UNL.
C;'
B-0610
SPRING RETAINER
10
A-0467
MACHINE SCREW PLUGtPL t
11
'~-0498
12
A-0472
V PACKING f UNL.
13
FC01.20GO
1.0
:1.4
FP()505FI
~OLL
l5
FCO:l.:l.ODF
SOC.HD.CAP. 5/16-18 X 7/8
16
FC0110EH
SOC.HD.CAP.
:1.7
?'_'O~)OO
18
A-'OB27
1-
MALE CONN.,ST t
19
t!~-0468:::():3
8Tf~AIGHT GI~EASE
...:..IJ
r ) ( ..
B-041b
STEM GUARD CAP
22
A-O~518
BACK-UP RING, V-PACKING
23
?'-O755
24
Ff~0570CC
DRIVE SCREW, .6 X
12 PT. CAP.
6-1/2JG CL
6.870 X
f~INGt
6.593 X60
5-,1/4 O.D.
3/8-16
1/2-13 X 3
G8
PINt 1/4 X 1-1/2

88
3/8-16 X 1-1/4 G8

1/4T X 1/4P
FITTING t 1/4-18
1/4
U-TYPE
IQ
II)
10
I
PARTS LIST
GROUP NO. G-3663
6-1/8 .JG:.j MOUNTED UNLOADEf<
REF. r~WG. D-0352
11
NO.
PAF~T
NUMBEF\
PAGE NO. 0001
t~UANTITY
DESCI~I
PT I ON
C-0247
UNL.HEAD t 6-1/8.JGU
.:...
D--0328
H.E.UNL.ADAPTOR, 6-1/2.J8 CL
F:-(j381
UNL.PISTON,6-1/2.JGU CL.
C-0254
UNL.STEM,6-1/2.JGU:MU:PU CL.
A-(j()31
A--0O50
STL.GASKET~
A--0475
C--0315
LOCKING HANDLE,UNL.
S'
B--0610
SPRING RETAINEF,
10
A-0467
MACHINE SCREW PLUG,PL,
11
f!ll-0498
1 .:...
~)
A--0472
V PACKING, UNL.
13
FC0120GO
:1.0
14
FP0505FI
BOLL PIN, 1/4 X 1-1/2
1. ~)
FCO:1.10DF
SOC~HD.CAP.
16
FC0110EH
,~
SOC.HD.CAP.
17
?)--O500
:1.8
A-0827
:t.
19
A-O468:::03
20
B-'0416
STEM GUAI;:rr CFlF'
22
A--051.8
23
A-07~j5
DATA PLATEtUNLOADER SPEC.
24
FJ;:0570CC
::!
DRIVE SCREW,
j.
~)
....
12 PT. CAP.
6.870 X
3/8-16
1/2-13 X 3
G8
5/16-18 X 7/8
88
3/8-16 X 1-1/4 G8
.6
WHEN A ZERD ?}F'PEARS IN THE QUf.)NTITY COLUMN IT
6.593 X60
1/4
U-TYPE
erN
1/23/96
RHAKNf'Ol
001
35 lfLACKJACK ROAII
MT.VE:RNOH
OH
4\3050
ORDER NO 7-1/2JG
ORDER QUOTE
BILL TO
SHIP TO
CONTENTS
JG-JGAI

7-1/811 BORE
REVISED 01/23/96
7-1/2" CYLINDER
7-1/21\ BORE
SHIPPING METHODSHIPPING CONItTERMS OF
CUST NO
99999999
PAYMENT-
CUST P10 NO
QUOTE ONLY
SALESHAH
xxx
ORDER DATE
1123/96
ORD
TIP QUANTITY
LNE ITEM NUHBER
DESCRIPTION
001 7-1/2JG CLASS

6-3325
REQUESTED ACt\HOWLED6EIJ
DATE SHIP DATE
1/23/96 01/23/96
PRICE
EXT.AHT.
.0000
CYL.ASSY.7-1/2JG~W/CE.HEADf~
.0000
.0000
.0000
6-3323
CYL.ASSY.7-1/BJG f W/CE.HEAD,600
.0000
.0000
6-0456
SUC.VALVE ASSY,7-1/2JG:W
.0000
.0000
6-0457
DIS.VALVE
.0000
.0000
6-0299
PIST. 7-1/8JGA,STD
.0000
.0000
6-0300
PIST. 7-1/2JGA,STD
.0000
.0000
B-0055-E
sue. VALVE,79RX,STANDARD
.0001
.0004
B-0056-E
.0000
.0000
&-0510
H.Cl.VLV.ASSY,SUC,7-1/2JG:A:W
.0000
.0000
6-0511
H.CL.VLV.ASSY,DIS.7-1/2JG:A:W
.0000
.0000
6-1335
H.E.HEAD ASSY'7-1/2JG:A:W:J
.0000
.0000
6-1336
H.E.HEArI ASSY'7-1/8JG:A;W:J
.0000
.0000
6-3665
M-WCF',
7-1/2G:J:W
.0000
.0000
6-3667
M-VVCP,
7-1/8G:J:W
.0000
.0000
ASSY~7-1/2JG:W
G-1937
G-1938
(~)
'.- -,",,-
~
I.
m>
It>
lOOSEN 00 TIGHTEN ALL BOLTS PER RECOMMENEO

PROCECWES AND lORQl, VALUES.
APPlY"NEVER-SEEZ
(ITEM 2) GASKrT.
TO BOTH SURFACfS OF
OL STATOS[AUITf M'5) BFORE INSTALLING.
PARTS LIST
GROUP NO. G-3325
7--1/2 JG CYL I NDEF~ BOli'!''' ~ W/Cf~ANI< END HEAD
RDP 5450, MAWP 600~
REF. DRWG. D-1146
11
NO.
PART NUMBER
PAGE NO. 0001
DESCRIPTION
(~UANTITY
D-1686
CYL.BODY t 7-1/2JG
A-0065
GASKET,RND.12,X1/64
FC0120GO
12 PT. CAP.
1/2-13 X 3
:<
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
A-0158
FW0550ID
A--0811
A-0815
A-0830
PT0200CB
27
II
600
88
1/8F

C.E.HEAD, 7-1/2JG:A CL
10
C-1007
1:1.
A-3780
12
A-2456
:1.3
FC0100EI
1. 4
A-046~"5
:1.5
FR0570CC
12
:l6
PP0810GB
:l
:I. 7
A-()640-A
INFO. PL?'1TE, SUCTION
:l8
A-0640-B
19
A-21i.l+
1.
HD-16B6
CYL.ASSY, 7-1/2JG:A
100
WHEN F\

1
16
1
ZEl;~O
DOES NOT
~~PPEAl~S
REF~ESENT
STL.GASKET, 7.495 X 7.225 X60

HEX HD.CAP. 3/8-16 X 1-1/2 G9
DRIVE SCREW,
~6
IN THE l~U?lNTITY COLUMN IT

1/4
STD
U-TYPE
G-1937
G-1938
(.~)-
--
............
~
I.
LOOSENm TIGHTEN ALL BOLTS PER RECOMMENEO

PROCElUlES AND lORQl VALUES.
~ APPlY"NEVER-SEEZ" TO BOTH SURFACfS OF
.ITEM 2) GASKl"T.
It>
OIL STATOS[ALUTfM'5) BFORE INSTALLING.
PARTS LIST
GROUP NO. G-3323
7-:1./8" . JG
CYLINDEF\: BOD
RDP 5450, MAWP 600~
,(
W/CF~ANK
END HEAD
PAGE NO. 0001
REF. DRWG. D-1146

NO +
PAF:T NUMBER
OUANTITY
DESCI,:IPTION
:10
D-j.684
CYL.BODY t 7-1/8JG
A-0065
GASKET t RND.12,Xi/64
FC0120GO
12 PT. CAP.
1/2-13 X 3
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 88
A-0158
FW0550ID
STAT-O-SEAL t VT t 3/4 DIA.tBROWN
?)-08:l.1
HEX RED.BUSHtST t
A-08:l5
A-0830
MALE CONN.tST t
PT0200CB
SST.TUBING t
600
88
1/4M X
1/8F
1/4T X 1/8P
1/4 O.D.X.035 WALL
10
C-l007
C.E.HEAD t 7-1/2JG:A CL
:1.1
A-3780
C~(.VLV,DOU.BALL
12
(.:\-2456
l3
FC0100EI
:1.4
A-04b5
15
FI;:0570CC
12
1.6
PP08:l.0GB
17
t!:}-06"JO-A
INFO. PLATE t SUCTION
18
t:~-0640-B
j.9
A-21l4
HD--1684
CYL.ASSY, 7-1/8JG
:1. 00
16
1
HEX HD.CAP.
SOFT SEAT SST

7.225 X60
3/8-16 X 1-1/2 G9
DATA PLATEtCYLINDER SPEC.

DRIVE SCREW,
~6

1/4
STD
U-TYPE
G-456
G-966

G-966-1
G-456-1
G-456-2
APPLIES TO BOT TOM

SUCTION CYLINDERS
ONLY,

!l1:
r:'=:~
...''''Jj
,J., r------ASSY OWG. NO
..,..........
0-469
e-' CIlI
'''~;.'
iilltil
~I
-:t1rr/0lf VAlVE
,I
"row
PARTS LIST
GROUP NO. 8-0456
PAGE NO. 0001
7-j./2" CL.ASS CYLINDER

...JGW AND .JG
REF. DRWG. D-0469

NO~
PAF.:T NUMBEF\:
QUANTITY
DESCRIPTION
1-
SUCTION VALVE
A-Ol03
B-0325
VALVE RETAINERtSUC, 7-1/2JG:W
B-0064
VALVE CAP, 7--1/2JG: W: J CL
A--0O13
O-RING,VT, 3.500 O.D.X.2iO
FC0100EI
HEX
HD.C?)P.
3.355 X30
3/8-16 X 1-1/2 89

G-457
G-967
-457-1
NOTE: APPLY AN ANTI-SE I ZE LUBRICANT

TO GASKET (80TH SIDES)
NOTE: OIL O-RING BEFORE

INSTALLING
~\ toHr'''.14
"-''~l'"
I,'" I.
Ltl~r:.r''~I:.,~I~
It
., ....
't,'~IA'SSY
. . . . -CIIImIIr
' , ... t . o
" .....
f,i~ .. ~ .. ~, i,:,;....;,j
.,-.'*"-",.
"!I
DWG NO.
,
D- 4 7 a
PAf\~TS
LIST
GROUP NO. 8-0457
DISCHARGE VALVEf RETAINER AND CAP

7-1/2 CLASS CYLINDER
PAGE NO. 0001
11
.JGW AND ...Jf3
REF. DRWG. D-0470

NO.
PART
NUMBER
VALVE
QUANTITY
DESCF~I
F'T I ON
A-Ol03
B()326
".
B-0064
VALVE CAF't7-1/2JG:W1J CL
c
~
A-0013
FC0100EI
HEX HD.CAF'.
A-0145
THUMB SCREW t NYLON t l/4-20 X 3/4
II I
......:..
)
SCHt~F.:GE
3.355 X30
3/8-16 X 1-1/2 89

G-300
G- 235-1
G 258-1
IG- 751-1
NOTE' LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAl.

G -235
G -258
G-616
G616-1
G-299-1
G-300-1
G-400
G-427
G-751
G-299
PACKING LUBE OIL
REMOVE ONE C E. SUCTION VALVE

TO ADJUST C E. PISTON CLEARANCE
TO 040/044.
DO NOT USE STRAP
WRENCH ON PISTON ROO - USE TURNING TOOL WHICH FITS TURNING
HOlES IN PISTON NUT.
'
PRICK PUNCH TO
RETAIN SETSCREW
~.I ASSY.
!=~-
DWG NO
0-118
PAr';':TS LIST
Gt\OUP NO. G-0299
7-1/8" .JGA PISTON, RINGS t ROD
TFE RINGS,
3'1 STROKE
1-.1/8 11 TFE/CI
REF.
I~WG.
D-0118
NO +
PART NUMBER
&
F'F\CKING
PAGE NO. 0001
P~llCKING
QUANTITY
DESCRIPTION
C-0116
A-0174
PISTON RING, 7-1/8JG:A:W
C-0028
~1-0057
1.
B--0019
PISTON NUT t 2-1/4 11 THRU 8"JG:MF'
FS0405BE
CUP PT.SET-SCREW, 010-32 X 3/4
B-0069-I1
FC0120GO
A-OBi5
10
PT0200CB
99
B-0069--Ill(
12 PT. CAP.
1/2-13 X 3-1/2 G8

18
II
PIST.ROD PACKING, REBUILD KIT

G-300 G-235
G- 235-1 G -258
G-258-1 G-616
G-751-1 G-616-1
G299-1
G-300-1
G-400
G427
G-751
G299
NOTE' LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.

I-
PACKING LUBE OIL
- - - , 1-1---
REMOVE ONE C E. SUCTION VALVE

TO ADJUST C E. PISTON CLEARANCE
TO 040/044.
00 NOT 'USE STRAP
WRENCH ON PISTON ROO - USE TURNING TOOL WHICH FITS TURNING
HOlES IN PISTON NUT.
'
PRICK PUNCH TO
RETAIN SETSCREW
...
l1li1
~
_.u.-.
ASSY DWG NO
D-118
PARTS LIST
GROUP NO. G-0300
7--1/2" ..JGI~ PISTON t RINGS t ROD & PACKING
TFE RINGS, :t--l/81\ TFE/CI PACKING
PAGE NO. 0001
3" STROKE
REF. DRWG. D-0118
NO.
PAf;:T NUMBER
C-Ol:l7
C-0028
UUANTITY
DESCF,I PT I ON
PISTON RING, 7-1/2JG:A:W:M:SP
B-0019
PISTON NUT,2-1/4" THRU 8"JG:MP
t>
FS0405BE
B-0069-D
FC0120G(~
A-OBi5
:lO
PT 0200CB
99
B-'0069-DI<
12 PT. CAP.
1/2-13 X 3-1/2 88

18 "
SST~TUBING,
1/4 O.D.X.035 WALL

r;-~
3.580 D.
1
8-0055H G F E
1
1
1
1
0
2
0
0
0
1
1
1
.~~
U ["\
lJ
."1
J,'
-l
~~~~~.386
6
~~0~~~ ,I
--
~ ~.~ ~
--Ill
DESCRIPTION
QTY QlY QlY QlY
COMPONENT PART LIST
VALVE PART No.
1
1
1
1
0
3
0
0
1
0
1
1
1
1
1
1
3
0
0
1
1
1
1
2
0
1
1 0
0 0
0 0
1 1
1 1
VALVE SEAT
VALVE GUARD
CENTER BOLT
VALVE PLATE
SPRING PLATE
SPRING PLATE
GUIDE RING
GUIDE RING
GUIDE RING
GUIDE RING
SPIRal PIN
DRAKE LOCK NUT
PART
ITEM
NUMBER
A-1186
A-1187
A-l046
A-l047
A-l048
A-l054
A-l049
A-l050
A-l056
A-lOSS
A-1175
A-1367
1
2
3
4
5
@ 5
@ 6
(i) 6
@ 6
cD
cD
f
I
NOTES:
,,4Jr........'
Il'IIO CAlI NlO ROMl\lUID ITUI flUloI1llA
llt'41
B-0055-H
B-0055-G
8-0055-F
B-0055-E
VALVE
PART
NUMBER
O(SCIIIPIl(lIl
DIM'S
I
I
[I::> SEE MANUAL FOR TORQUING VALUES (ITEM

[1:::> 3/8- 24 THREADS.
.138 .049 .028 .154

.138 .049 .028 .185
.138 .049 .024 .173
.138 .049 .024 .146
ITEM ITEM ITEM IThM
#2 #4 #5
THICKNESS
#8).
GUARD ASSY (IT #2&7 A-1187-A
GKD AIHEL
ARIEL
COIH'OI{ATION
35 BLACKJACK ROAD
'JIl(,
4
3
2
1
0
5646
R(Y
(eN
3361
10B7
917
SUCTION VALVE, 79RX.

I AURlAL, ALLOY STEEL
OIAWNJEC 3/17/76
.047 IN. 1.2 MM
(ll((I(o:JPB 5/25/76 StAll,
NONL
owc. ~ 8-0055 6'F~141
A,'ROvtO:
IIrt:
COMPONENT PART LIST
VALVE PART No.
I
I
I
--- '"
t~
r-L -
~r
10
Ir/ I/j\
r;~
,~>-~~~
~ t'1 N ~ .177
"~l
---r
/
/
Lt>
111-00:>&-[ IHIlU 8-00!lS-H liAS
ll-~-[
:~
IllUlllllll'f 000 CAlrRilJ I<Ul\Nllunu lIuI
:~
AlV
I
i--3.580
THRU ll-Im)-H
~1olIllJIS.
OCSCR'Pll()Ij
8-0056-H @
8-0056-G @
8-0056-F (f)
8-0056-E @
VALVE
PART
NUMBER
DIM'S
DESCRIPTION
01l" QlY QlY QlY
8-0056H G F E
.138 .049 .024 .173

.138 .049 .024 .146
.138 .049 .028 .185
.138 .049 .028 .154
ITEM ITEM ITEM IT#E M
6
#2 #4 #5
THICKNESS
D. __
1
1
1
1
0
3
0
0
0
1
1
1
1
1
1
1
1
1
0
2
0
0
1
0
1
1
1
1
1
1
3
0
0
1
0
0
1
1
1
1
1
1
2
0
1
0
0
0
1
1
1
1
VALVE SEAT
VALVE GUARD
CENTER STUD
VALVE PLATE
SPRING PLATE
SPRING PLATE
GUIDE RING
GUIDE RING
GUIDE RING
GUIDE RING
SPIRal PIN
DRAKE lOCK NUT
DOWEL PIN
WASHER
PART
ITEM
NUMBER
A-1188
A-2773
A-l053
A-1047
A-l054
A-1048
A-l055
A-1056
A-1049
A-l050
A-1175
A-1367
A-2066
A-1038
1
2
3
4
5
ll5
ll6
ll6
6
6
1$)7
ll8
g
10
SEAT ASSY (IT #1,3&9 A-1188-A

GUARD ASSY (IT #2&7 A-2773--A
NOTES:
[I> SEE MANUAL FOR TORQUING VALUES

[r> 3/8-24 THREADS.
Q::> INSTALL PER SP-5.5.
GA
(ITEM #8).
6
5
4
3
2
1
0
5922
5646
4312
3361
1087
917
RV [CN
C ARIEL
COHI'OHATION
35 BLACKJACK ROAD
FUS:C)

11m:
DISCHARGE VALVE 79RX

I
ALLOY STEEL
DRAWN:JEC 3/17776
.04 7 IN. 1.2 MM
CHtCko:JP8 5/25/76 seAL:
NONE
~'B-0056
t~lr 41.
APPP.OVO:
1141[RlAl:
lin:
DWC.
NO I QUAN.
. I2EQD
DESCRIPTION
G-510
r,
G51Q-1
2-
GA.s~E
I'ALVE SPACER., NltiN CLFAIl. ASSr
SUCTION VALVE
4-
SUCflON VALVE R.ETAINER, IIIGH CLEAR.. ASSr
VALVS' CAP
I
6
0- RIN(f
71
STEEL
(;APSC!lE.II
.~
.',':1
~
.,
. t
01 BEFORE
....
INS!RTION INro
CYLINDER.
,,.
.J
.,.
:
,
.
:.
.
I
ARIEL COR.PORATION .
MT vrF\NON, r:'o'ITO
HIGH CLEt1R. suenoN SIDe A$SY . ':'.:,
74 w Jq C'lA3.s .
..
MATaIUAL
DNA""
8/7& - SDJ
CNKCKID9IG.... 1!IIIPJtJKIr
:'CALlI
PARr NO.
--
. . '.
S -207;~
lltf,
PAf\:TS LIST
GROUP NO. G-05iO

HIGH CLEARANCE VALVE SPACER AND RETAINER
SUCTION
7-1/2 JGW, 7-1/2 JG (79 RX~ VALVES)
REF. DRWG. B-0207
PAGE NO. 0001
PART NUMBER
DESCRIPTION
A-Ol03
A--0265
:3
1::-0355
t!'~--()013
NO~
H.CL.VALVE SPACER t 7-1/2JO:W CL
O-RINGtVT t 3.500 O.n.X.210

DOES NO,"
r~EPI~ESENT
THE
3.355 X30
(~U?)NTITY
REQUIRED.
G-311
IN MANUAL.
APPLY AN ANTI-SEIZE
OF GASKETS.

INTO CYLINDER
; \ i ,I " .
.. .' '..
d'_.
,~.
"';
'r.
C"'~
t.:,
i." II'l~O'\1
.~ . : r. '.. ,:..l i
J.
' I : llil i
'1
8-208
PARTS LIST
GROUt=' NO ~ G-0511
HIGH CLEARANCE VALVE SPACER AND
RETAINER DISCHARGE
7-1/2" ,JGW (7<7' RX. VALVES)
7--1/2" .JG
REF. DRWG. B-0208
NO.
PAr':':T NUr-iBER
C~UANTITY
PAGE NO. 0001
DESCRIPTION
:l.
A-Ol03
A-()265
H.CL.VALVE SPACER t 7-1/2.JG:W CL
B-03~:;4
H.CL.VL.V.
A-OO13
O-RINGtVT~
I::"
A-0145
3.355 X30
RETtDISt7-1/2.JG~W
CL
3.500 O.D.X.210

G 1347
G 1349
G-1352
G -1353
G -1350
G -1351
GI] 33
6-1332
6-134'
G - 1331
G -1335
G -1336
G -1339
G -1340
G -1712
G -1713
ALL FASTENERS PER RECOMMENDED

PR.OCEDURES AND TORQUE VALUES IN MANUAL.
NOTE; LOOSEN
OR
TIGHTEN
.-
.~
ot
....
G -1347
4
G 1349
G-I352
G -1353
G -1350
G -1351
G13 33
G-1332
6-1341
G-1331
G -1335
G" 1336
G -1339
G -1340
G -1712
I
G -1713

\\
. - It
...
.....
...,
:)
(!) (!)
CD
"- ~
-,L p!.
>= an
Q
(I)
'"c
~
CO
If)
"
PAf\:TS LIST
GROUP NO. G--3665
7-1/2" .JG L.J: W MOUNTED UNLDrqDER
PAGE NO. 0001
REF. DRWG. D-0350

NO.
P'-'f':T NUMBER
C~U{-'NT
I TY
DESCRIPTION
7-1/2JGU:WU
C-0259
UNL.HEAD~
[1-0329
H.E.UNL.ADAPTOR~
B-'0380
UNL.PISTON,7-1/2JGU CL.
C-0256
UNL.STEM~7-1/2.jGU~5-1/2RUCL.
1::'
\J
A-0032
O-RING~VT,
A-0129
STL.GASKET, 7.870 X
7.600 X60
A-0476
UNL.PISTON RING,
6 O.D.
C-0315
LOCKING HANDLE,UNL.
<7'
B-0610
SPRING RETAINER
10
A-0467
11
A-0498
:l~~
A-0472
V PACKING, UNL.
13
FC0120GO
10
14
FP0505FK
15
FCOil0DF
SOC.HD.CAP. 5/16-18 X 7/8
11;'';
FCOi. :lOEH
SOC.HD.CAP.
17
A-'O~jO()
t8
{-\'-OB27
1. S'
A-'0468~03
20
B-0416
STEM
22
A-05:i.8
23
A--07:'=;5
24
FR0570CC
r',
..-;.
DRIVE SCREW, 06 X
12 PT. CAP.
GU(~I:;:D
7-1/2JG:W CL
7.145 O.D.X.210
3/8-16
1/2-13 X 3
88
88
3/8-16 X 1-1/4 88
CAP
WHEN A ZERO APPEAf:;':S IN THE G!UANTITY COLUMN IT

DOES NOT F~EPRESENT THE QUANTITY REQUIRED.
1/4
U-TYPE
:>
(!) (!)
en
"- ~
-,L -
tL
(tJ
Q)
ct
>=
In
If)
F'AF~TS
LIST
GF~OUP
7-1./8" .JG;.J: JA MOUNTED

REF. DRWG. D-0350
NO~
PAF,T
NUMBEI:~
NO.
[1--3667
UNLOf~DEf\:
PAGE NO. 000 j.

l~UANTITY
DESCRIPTION
C-0248
UNL. HEAD , 7-1/8JGU:WU
[1--0329
H.E.UNL.ADAPTOR t 7-1/2JG:W CL
B-0380
C-0256
UNL.STEM,7-i/2JGU,5-1/2RU CL.
c;.
....J
A-0032
O-RING,VT, 7.145 O.D.X.210
,Q-()129
STL.GASKET, 7.870 X
7.600 X60
A-0476
UNL.PISTON RING,
6 O.D.
C-03i5
LOCKING HANDLE,UNL.
B-0610
SPRING RETAINER
10
A-0467
1 j.
A-04<""8
12
A--0472
V I--:'ACK I NG t
1.3
FCO:l20GO
10
:l4
FP0505FK
f,OLL PIN,
l~i
FC01:l0DF
SOC.HD.CAP. 5/16-18 X 7/8
16
FC0110EH
SOC.HD.CAP1
17
A--0500
18
A-0827
MALE CONN.tST,
19
?)-O468:;:;O3
20
B-0416
STEM GUf!.)RD C?:\P
22
A--O~:;lB
BACK-UP RING,
23
/~-O755
D?...TA PLATE,UNLOADER SPEC.
24
FR0570CC
DRIVE SCREW, *6 X
UNL.
12 PT. CAP.
1/2-13 X 3
~:
1/4
88
2"
G8
3/8-16 X 1-1/4 88
AF'F'EAf~S I N THE L~U?:\NTI TY" COLUMN IT

WHEN f'-l ZEr.;,:O
3/8-16
1/4T X 1/4P
V-PACKING
1/4
U-TYPE
1/23/96

35 BLACKJACK ROAD
PAGE
C/N OOi
RHAKNP01
tiT. VERNON
OH
43050
ORDER NO 8-7/8JG
ORDER QUOTE
BILL TO
SHIP TO
CONTENTS
JG-JGAl8-7/8 11 CYLINDER
8-1/2 11 BORE
8-7/8 11 BORE
REVISED 01/23/96
SHIPPING METHO[tSHIPPING CONIITERMS OF PAYMENTCOST NO

99999999
CUBT P/O NO
QUOTE ONLY
SALESMAN
XXX
ORDER DATE
1/23/96
0Rr1
LNE ITEM NUMBER
DESCRIPTION
TYP OOANTITY
001 8-7/BJG CLASS
8-7/8" JG ClASS C"Yl.INDER
IIATE SHIP DATE
1/23/96 01/23/96
PRICE
EXT.AMT
6-0538
CYL.ASSY.8-1i2JG,W/IDF'
230
.0000
.0000
.0000
.0000
6-0536
CYL.ASSY.8-7/BJG,W/IDP
230
.0000
.0000
6-0103
SUC.VALVE ASSY,B-7/BJG:W:M
.0000
.0000
6-0104
DIS.VALVE ASSY,B-7/BJG:W:M
.0000
.0000
C"-()301-1
PIST. 8-1/2JGA,STII
.0000
.0000
6-0302-1
PIST. 8-7/BJGA,STD
.0000
.0000
B-0073-E
SUCtVAlVE19BRltSTAN[~D
.0001
.0004
B-0074-E
DIS.VALVE,98Rl,STANDARD
.0000
.0000
6-0318
H.CL.VLV.ASSY,SUC,B-7/8JG:W:M
.0000
.0000
6-0319
H.Cl.VLV.ASSY,DIS t B-7/8JG:W:M
.0000
.0000
6-1340
H.E.HEArr ASSY t B-1/2JG:A:W:J:M
.0000
.0000
6-1339
H.E.HEAII ASSY,B-7/BJG:A:W:J:M
.0000
.0000
6-3669
M-VVCF'1
8-1/2G:J:M:W
.0000
.0000
6-3671
M-WCf',
B-7/8G:J:M:W
.0000
.0000
I
I
I
__+
I
1-
---
I
I
I
NOTES:,
1.
REV
DESCRIPTION
LOOSEN OR TIGHTEN ALL fASTENERS PER RECOMMENDED PROCEDURES

@::> APPLY AN ANTI-SEIZE LUBRICANT TO

[t::> OIL O-RING BEfORE INSTALLING.
[t::> USED TO PLUG INDICATOR PASSAGES
GASKET SURfACES.
WHERE APPLICABLE.
A
~
015206
AIUEL COHPOHATJON
35 BLACKJACK ROAP.
MOUNT VERNON, OHIO ~3050
ASSEMBLY
DWG. No.
A-4512
PAi=(fS LIST
GF~()UP
8-- :t /2 J I ,.JG CYL I
NDEF~
BODY
c';
CI:~I~NI<
END
NO.
WITH INTEGRAL DISTANCE PIECE

RDP 205*, MAWP 230*
REF. DRWG. A-45i2
F'1=tGE ND.
(~UANTITY
G-0538
i-IEt=~D
0001
DESCi~IPTION
D-002':?:~
CYL.BODY,
8-1/2JG~A:M
D--0297
C.E~HEADt
8-1/2JG:A
?'t-0033
O-RING,VT, 8.895 O.D.X.210
FC;0120GP
12 PT. CAP.
1/2-13 X 3-1/4 88
l::'
...1
FCOl20GO
12 PT. CAP.
1/2-13 X 3
A--O:l58
LUB.
FlJ.JO~)50 I
STAT-O-SEAL,VT,3/4
~1-0Bl1
:l
A-08:l~.;
It
45
FITTING~
230
W/Irn~
G8
3/4-10 X 3
DIA.~BROWN
1/8F
10
PT0200CB
11
A-()830
:1.2
1!')'-37BO
CHK.VLV~DOU.BALL
13
f:l-<~!. i ]..i~
14
(=1
0B27
("'ii~LE
l~j
{-,_.. 0 L:. b!:j
:l6
FI~O:::;'lOCC
12
II
SOFT SEAT SST
CONN.) fr ST ~ 1/4T X 1/4P
DRIVE SCREW, 06 X
1/4
STD
U-TYPE
:l.
:L
19
FC0120G....!
20
FE030{)IA
GASKET,RND.12,Xl/64
12 PT.
CAP~
1/2-13 X 1-3/4 88
EYEBOLT,3/4-10 UNC

INFU+PLATE,SUCTION

DOES NOT REPRESENl THE QUANTITY REQUIRED.
/'
I
I
I
__+
I
1.-
---
I
I
I
......
NOTES:,
1.

(b:>- APPLY
~ ARIEl. CORI'OP~2(l]
MOU~~ ~,&~KJACK ~~NON
AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
~ OIL O-RING BEFORE INSTALLING.
REv
DESCRIPTION
ASSEMBLY
H> USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.

I
DWG. No.
ON, OHIO
~3050
A-4512
----
F'HF:TS LIST
Gh~OUF'
8-7/B" ...JEi CYL.INDEF: BODY
~,
~JITH
PIECE
INTEGj;~AL
DIST~~NCE
Cr~F1Nl<
NO +
G-O~:;36
END HEFtD
PAGE NO. 0001
RDP 205~, MAWP 230~

REF. DRWG. A-4512
NO.
PART NUMBER
(~UANTIT ...'
DESCf~IPTION
[I-02'?:l
<)
CYL.BODY, 8-7/8JG:A:M
n-029B
c. E ~ HEFtI)
(':'-0033
:l
"'+
FC0120GP
12 PT. CFlF' +
1/2-:1.3 X 3-1/4 88
.~
FC0120GO
12 PT. CAP.
1/2-13 X 3
Fl-O:t5B
"7
F~JO~350ID
(.:1-081.1.
<;-
A-081~j
230
8--7 /8.JG; {~ W/IDF'
88

45
1/8F
10
PT0200CB
1:1.
{-lO830
12
Fl-37B()
CHK.VLVtDOU.BALL SOFl SEAT SST
1~5
A-2l:l.4
:L
14
A--0827
MALE
:l5
~)--04c")~5
16
FF:O~j70CC
:t7
PPOB:lOGB
18
~=l._.
:f. 9
12
11
CONN.~ST,
1/4T X 1/4P
DRIVE SCREW, 6 X
1/4
U-TYPE
PIPE PLUG t 1/2NPT,HEX.HD,STL.
FCO :l2()G,J
12 PT. CAP.
20
FE0300 I
(.:1
EYEBOLT t 3/4-10 UNC
21
Fi~04~:iOI
2~~
A-0640-~;l
INFO.PLATEtSUCTION
23
(.:1-064()-B
0 ();f.) ~5
1/2-13 X 1-3/4 G8
WHEN A ZERO A~~EARS IN THE QUANTITY COLUMN IT

G-I03
G-I03-1
G-199
'NOTE LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL
G-968"
----------
-@)
I~~
I"
' " I"
~ II l II
I .
J_~_~F
-OIL O-RING 8EFORE

INSTALLING
REF.
-'
~BOTTOM
sue liON
ONLY.
CYLINDERS
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
57
------__----CD
...
ASSY DWG. NO
0-108
,~ J(1~J'W
F'fiFrrS LIST
GF,i]UP NO.

8-7/B 11 CL.{.lSS CYLINDEh:
JG ~ .JG4J ~ . JGM
G-() 1 03
PAGE NO. 0001
REF. DRWG. D-Oi08
ND.
P(.-tF:':T NUMBEF,,:
QUANTIT'y
DESCRIPTION
:L
SUCTION V,qLVE
FOR
rj
..::..
?")_O 1 i.~:I.
STL.GASKET, 4.320 X
B-OO81.
B--0O82
VALVE CAP,8-7/8JG:W;J CL
r::-
~J
A-OOit.'.>
O-RING,VT, 4.270 O.D.X.210
FC0100EI
HEX HD.CAP.
LJHEN
(.1
ZEt~O
,t,PF'E(.iF~:S
IN THE
F'1~F:'r
CJ.U(-~NTITY
NO y
SEE COVEl:;': SHEE''j"
3/8-16 X 1-1/2 89
COLUMN IT
4.125 X30
------
- ...... ...
'
- ... _-------------.
[1
NUJE I nOSf N OR JlGU 'EN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.
Q)
_. _- . - -
. _ ..
~~
_c.c:.: . ....::::
----------~--- ......
'1
-----------@
..t "
.....,J~.,~r.*
, ." .
t
--f-
jib
lFf:l.
------r---t REF:
G -I
G-I U<-f1
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
SURFACES
. INSTAlll~G.BEFORE
O'lO-R'N
.... _.. I
.-==t--------@
.
I
REF:
_.- -
ASSY DWG. NO
0-109
PAi~~TS
LIST
GROUP NO. G-0104

DISCIolttlF~:GE
VAL',JE ~ I~:ET,~INEJ~: ,qND

B-7/'E;" CL.?'tSS C''r:LINDEF~
.JG ~ ~JG~J :~ .JGi"i
C/~-lF'
PAGE NO. 0001
REF. DRWG. 11-0109

(~U{4NTITY"
DESCf~I
F'T I ON
II 1 SCH(~r,:GE Vt!:\LVE
.::.
.-"',
r{.)-O:l.4i
STL.GASKET~
0";'oJ("
B-OO80
VAL.VE
RET~~INER,
l~0-O()8~2
VALVE
CAP~8-7/8JG:W:.j
~j
f:.\-"OOi.6
O-RING~VT,
FC0100EI
HEX HD.CAP.
.oos
{
~~--O145
THUMB SCREW,NYLON,l/4-20 X 3/4
4.320 X
F~:Et-:'F:ESE{,rr
THE G!U,{;\NT I T\' l:,:EUU I
l:~ED
DIS ~ 8- /8.JG: W
0
,'
CL
4.270 O.D.X.210
3/8-16 X 1-1/2 G9

DOES i'.!DT
4.125 X30
--~._----_._-
_--- ..
__ .._-------
-_. -_
_._- -_
__
_-_._-._-_.-
---_.._----
------
G'537-2IG-537
.------ G' -539'
---C?-2Q2-1
G::D2-2
G-537-1
OIL FACES 10 PREVENT
(' . .
-----------I-..,T'"~
.
---_.'t, ',~----_)
/ r\
.- "1,
I --~-~~ l~---__
",- --/' ~,=JU1 r"r'
/
r:
...- .
. __ .... " / ((
('i
"
I "'
''-.r
. . . . ' ....
ASSEMBL0A.CKitJG-WITH'LUBE IN Al}.Of_
7.r.t=~O
AS5EMBLE FITTINGS
BEFORE INSTAlliNG
PACKING ..-
RE TIGHTEN TIE STUD

NUTS AF TER CASE IS
BOlTED INTO CYlINOER.-=-~ .
I'
I
REMOVE ONE C. E. SUCTION VALVE TO

ADJUST C.E. PISTON CLEARANCE TO
040/044.
00 NOT USE STRAP
WRENCH ON PISTON ROD-USE
TURNING TOOL WHICH FITS TURNING
HOLES IN PISTON MJT. --"--'.'"
PRICK PUNCH TO
R[ TAIN SETSCREW
NOTE LOOSEN OR TIGHTEN All FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL
-- ----- _.. ---------
______fA~t~6--?g~ ~~.'
LIST
PAi';~TS
GROUP NO. G-030i-i.

8-'J/2 11 .JG(:\ PISTON,
t=~:INGS,
P~)CI<ING
I;:OD t
PAGE NO. 0001
TFE RINGS, TFE/CI PACKING FOR CYLINDERS

WITH INTEGRAL DISTANCE PIECE C.E. HEAD
REF. DRWG~ D-Ol07
NO ~
DEsel;: I F'T I ON
PAF\T NU/'"\BEF:
COMP.PISTON, 8-1/2JGA:MO
2
A-0139
.:;.
r,
PISTON RING t
.:3
C-0032
i.
B-0094
PISTON
~.:i
B-()O~'3
FS0405BE
CUP PT. SET-SCREW, *10-32 X 3/4
"7
B-0069--l)
ROD PKG,1.125 t 350,STD,PR
FC0120GD
12 PT. CAP.
<;;'
?)--O}3 15
MALE
li'~
PT0200CB
99
B-0069-ItK
8-1/2JG:A:W:~:M
COLLAR~8-1/2=13-1/2JG
PISTON NUT, 8-1/2, 13-1/2 JG
18
II
1/2-13 X 3
ELBOW,ST~
f'~Ct""j
F\:EPF\:E.SENT THE
1/41 X 1/8P


DOES
G8
(~U('::'NTITY' l:\:E(~IjIk:ED~
._._ .._. _ _ ._. _ _ ... _
. . . . . . . . _ ..
__._
__ ..
-0- _._ .. _ .
IG's
----
"7
~ '?IG -537
~~3~
(~<?U2''
Go :fJ2-2
(J-=-~ 37-1
Oil FACES
ABRASION 0
PREVENT
~O SJATO
SEAL
\0
-
'?,~p-
_.I
PACK I NG LUBE OIL ---........
r--l
~ . ~,
. --'
1;~'~:l I(---1
f).
d':.
I
I
AS5EMBlE FITTINGS
BEFORE INSTALLING
PACKING .. -
RE TIGHTEN TIE STUD

NUTS AFTER CASE IS
I
BOUED INJO CYlINOER.:-::::: .
PACKING MAIN VENT

AND DRAIN
_, l.._.. ~
---'1L __.J'
REMOVE ONE C. E. SUCTION VALVE TO

ADJUST C. E. PISTON ClF. ARANCE TO
040/044
00 NOT USE SJRAP
WRENCH ON PISTON ROO-USE
TURNING TOOL WHICH FilS TURNING
HOLES IN PISTON NUT. ---"- ...
PRICK PUNCH TO
Rr JAIN 5F. JSCRf.W
NOTE LOOSEN OR liGHTEN All FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL
._--------_._. -
-- . -- -_. ------------
--_._--~_.$..~~~~...~~
GROUP NO. 8-0302-1

B_7/B n
F'I~:)TON,
.JC3Fl
F~:INGS:~
1:~OD:o
Pi:~C:t<ING
TFE RINGS, TFE/CI PACKING FOR

CYLINDE~:
WITH
INTEGi:;~AL
C.Ei'
HE~=tD
REF~
DRWG. D-Ol07
NO
Pt!=lF~T
NUhBEF:
PAGE ND. 0001
DISTANCE PIECE
DESCt;: I PT I ON
l~lJ?~NTIT)"
(:-0119
:L
COMP.PISTON f 8-7/8JGA:MO
PISTON RING, 8-7/8JG:A:W:J:M
C--0032
B-"0094
B-0093
PISTON NUT, 8-1/2 t 13-1/2 JG
6.>
FS040!3BE
CUP PT. SET-SCREW, 010-32 X 3/4
B--0069-D
FC0120GO
PISTON COLLAR t 8-1/2=13-1/2JG
12 PT. CAP.
1/2-13 X 3
G8
MALE ELBOW,ST, 1/4T X l/SP

:1.0
PT0200CB
99
B-()()69-j)1'\
18
SST.TUBING, 1/4 o.n.X.035 WALL
II

DOES NOT
F~:EPF\Ef;ENT
THE
j]U~lNTI
TY
i;~EC~U I I:~ED
1-
0 UNF
SEE MANUAL FOR
l
~
.Ii7~~ ~ ~ ~~.~~~
.
///.~
II
II
/~
r/L/
~I ~
:~
3.937.
.
.
~
~j
1-'"
19
tL~p-1af1I
1
I
I
3
0
I
I
0
2
PARTS LIST
ARIEL
NAME
~RT NO.
A-1160
VALVE SEAT
VALVE GUARD
A-IIGI
I
I
2
0
I
I
0
3
CENTER BOLT
VALVE PLATE
SPRING PLATE
SPRING PLA TE
A-1059
A-1073
A-1075
A-I074
3
4
I
I
I
I
I
I
I
I
~II:~::~~~~.~~::: ~=~g:g
DAMPING PLATE A-1076

A-1162
SPIROl PIN
A-1I63
DRAKE lOCKNUT A-13GB
>
I SPIROl PIN
I
I
10
"
I
<jHEX
1
I
I
I
I
IN~~
II'
I ,
.~/~7J
(r~h
~~~ ~ .~ ~~ ~
,
i/
I
I
~'V~>-~>-~/A~~
"II
2
4066.
!:!..!.'J h1 .....
"1 - -
4.3~~D.
4.3~-, 4.091.
ARIEL PART NO.

e-73 B-73 8-73 8-73
-H
-G
-r: -E
2.01
I
Y~~'[~'WA.!'~,~"SY.
A-1161-A
ARIEL CORPORATION
MT. VERNON,OHIO
B-73-H
1~.390
B-73-G
~~~ .335
B-73-F
I~~ .350
B-73-E
~~~ .366
ARIEL
PART NO.
VAlYE PART NO,DlMEfI"'IIJN
A B
.139
.139
.138
.138
IIEM
.039 .039.031.031.031
.039 .031 .031 .031 .031
.039 .039 .031 .031 .031
.039.031 .031 .031 .031
EM
IIEMIIIEMI1,.EM
11
'IEM
5
HICKNESS
IflIRIDI I I I
I I I 11 I I
SUCTION VALVE - 98 RI
MATERIAL
(8-521)
STEEL
LIFT: 055
(1.4mm)
1211%19 DRAWN JEC 1-2.'-1(. PAAl~.

r,Te"B CHECKED JPB 1-27-7'
fj
10125
SCALE 2 X
SHEET 2 Of 2
-73
r3.937 0
IARIEL OOT NO.

h
I
I
2
0
I
1
1
I
I
I
I
I
I
1
0
3
I
1
I
1
1
I
1
I
, ,
--
...
--,I I
2.05
.I @)
1" \
~
\
0)
12
l?$~/0
-(10) (13
6)(9)
'--INSTALL PER
SP-5.5
B-74-H
B-74-G
B-74-F
B-74-E
ARIEL
PART NO.
VALVE PART NO.
.351 1-1.1391.0391.0391 -1.031 1.031 1.031

.3661-1.1391.0391-1.0311.0311.0311.031
.4291 -1.1391.0391.0391-1.0311.0311.031
.3901 -1.1381.0391.0391 -1.0311.0311.031
AIB
111t~MP~EMI'~M ~--rt~MI'~~MII!~M
L.l1I11;.1~5ION I
THICKNESS
--
I6l.I r-hIlW hllDl rJl6N
~.
PARTS LIST
ARIEL
NAME
r8-74 B-74 B-74 8-74

-H
-G -F -E
I
I
I
1
4
0
I
1
I
I
I
I
I
I
r--
I
I
1
I
3
0
I
1
I
1
I
1
I
I
- -1
~RT NO.
VALVE SEAT
A -1164
VALVE GUARD
A-1165
CENTER STUD
A-I070
VALVE PLATE
A-I073
SPRING PLATE
A-1075
SPRING PLATE
A-1074
L1FTWAoSHER, LOWER A-2020
LIFTWASHER, UPPER A-2020
SPIROl PIN
A-1162
SPIROl PIN
A-1163
DRAKE lOCK NUT A-1368
WASHER
A-1321
A-1442
DOWEL PIN
VALVE SEATASSy
1.3 & I~
VALVE GUARO-ASSV
ITMS "2.9 A 10
IITEMS
2
3
4
G
7
6
S
10
II
12
13
A-1I64-A
A-1165-A
ARIEL CORPORATION
MT. VERNON, OHIO
RD
DISCHARGE VALVE -98RI

MATERIAL
(8-522)
STEEL
LIF T .055
(1.4mm)
DRAWN JE.C 1-2' - 7' PART~.

CHECKED JPB /-27-1(.
tj
SCALE 2)(
SHEET 2 OF' 2
-74
,._-----
-_._-_._--------- --_._---...
G-318
NOTE', LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
IN MANUAL.
INTO CYLINDER.
f7\----_ ..-,- .I J L
\!...J
I ' i i;
. t j I > .> I
s > j
> > >> > >
::I
' , I
, I ,
--
------------
---f-.L
--_. _U
RE F.
__._LhP
~
.. . ,.__ .w
.
ARIEL CORPORATION
Mr. vron"'J'1t1. OHIO

HIGH CLEA1l'ANCE. SUCTION SIDE:.
VALve ASSY.
". r.
" :.W.
'1
8-1.ro CLASJ
1,1
. 7~ so".
FULL.
,1\'11 ,")
8-209
GF~()UP
NO + G-0318

F~:ET
PAGE NO. 0001
AI NEf\:
B-7/B"
.JG & .JGM CLFlSS CYLINDER
REF. DRWG. B-0209

NO ..
PAr~T
NUMBER
QUANTITY
ItESCF~IPTION
:l
A-0141
STL.GASKET, 4.320 X
:;.~
~:1-O266
H.CL.VALVE SPACER,8-7/8.JG:W CL
0""
..:)
SUC:TIDN VFlLVE
D--0181
H.CL.VALVE RET, sue, 8-7/8.JG CL
A-0016
O-RING,VT t
FC0100EI
HEX HD.CAP.
4.270
4.125 X30
O.D~X.210
3/8-16 X 1-1/2 89

G-3IV
NOTE'. LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
IN MANUAL.
.
@--
APPLY AN ANTI-SEIZE
OF GASKETS.
-r:
,4
I.
OIL a-RING BEFORE

Ll~'~
,,! ."(uy8"
t
REF.
- r l8.-
REF.
Allil"i~.. CO}lPORATION
t., r
""n~,
1N. OHIO
HIGH CLEA~ANCE., DISCNA~GE.

9,OE ASS'y - 81.1"G CLASS
". I :
",I
It .....
6-1~
C"'". .
FULL
SOJ
"'1'11'
'OJ
8 ...210
GROUP NU. G-'03 i. '7'
PAGE NO + 000 i.
RETFlINEF.:
8-7/8" .J(3
1:.0:
REF. DRWG.
NO.
PAf~:T
.JCH"i CLASS CYLINDEF,

B-0210
(~UANTITY
NU;'fBEf\:
DESCt=\:IPTIDN
'~-O14:l.
STL.GASKET, 4.320 X
.:-
r:.
f~'-026I;S
H.CL.VALVE
It I
~'{.
:f.{--Ol80
H.CL.VALVE RET,DIS, 8-7/8JG CL
A--0O16
O-RING,VT, 4.270 O.D.X.210
:J
FCOlOOEI
HEX HD.CAP.
{::'--O145
THUMB SCREW,NYLON,l/4-20 X 3/4
-'
SCH?)F~GE
Wi-lEN A
\..JALVE
ZEl~<O
~iPPEI~r,:S
IN THE
(~UFli~TIT'y
SPACER,8-7/8~G:W
CL
3/8-16 X 1-1/2 89
CDLUMN IT
4.125 X30
G -1347
.t.,
G1349
G-1352
G -1353
G-1350
G-1351
G-1333
G-1332
6-1341
G - 1331
G -1335
G" 1336
G -1339
G -1340
G -171 Z
G -1113

PR.OCEDURES AND TORQUE VALUES IN MANUAL.
.-
.~
"
....
G -1347
t
G"'1349
G-1352
G -1353
G-1350
G -1351
G-13 33
6-1332
G- 1341
G 1331
G -1335
G- 1336
G - 1339
G-1340
G 1712
G-1713

TO GASKET SURFACES.
..... "
,'-&.
i,..
.~
'2
"
8-7/8 JGU
8-1/2 JGU
FUlLY
UNLDADID
~'I.1lZA~'
..
""
ASS~
OWG. NO.
0-348
SUPERSEDES
owe NO. 0-349.
GF~OUP
8-- :l /2"
..JC' ~ ...1 : h ~ W i''IOUNTED
REF. DRWG.
NO"}
F'(,:,F~:T
PAGE NO. 0001
~D-348
NUMBER
NO. (1-366';'
UNLU~)DEF.:
iJUANTITY
DESCf~IF'TIOj--l
:J.
(;-02C)O
UNL.HEAD, 8-i/2JGU:WU:JU
.....::.,
[1--0330
:J.
HE.UNL.ADAPTOR, 8-7/8JG:W:J CL
B-'0379
C-0256
<)
UNL.STEM,7-i/2JGU,5-1/2RU CL.
1::-
...
~:'l--04-;''3
'~-l"-O133
STL.GASKET, 9.225 X
F'-'0477
C-0315
LOCKING HANDLE,UNL.
B-06:l0
SPR I NG
10
,!)-O256
11
(,,)--0498
12
(.=t-0472
V PACKING, UNL.
1:3
FC0120!30
14
FPO~i05FK.
l~S
FCO:l. iODF
SOC.HD.CAP. 5/16-18 X 7/8
16
FC01:l0EH
SOC.HD.CAP.
17
(';,--0500
:l8
(::,--0827
:t.
MALE CONN.,ST, 1/41 X 1/4P
19
('~--046B:;:03
STRAIGHT GREASE FITTING t l/4-18
20
B--04:l6
1-
STEj"~
22
t!~-051.B
23
,tt-07:55
1-
24
FR0570CC
DRIVE SCREW, *6 X
12
10
F~.
RET~, I
CAP.
NEF..:
RE(~U
1/2-13
1/2-13 X 3
88
G8
3/8-16 X 1-1/4 G8
GUi:-'I;:D CAP

DDES NCrr REPRESENT THE OU(.:,NT I TY-
8.975 X60
F~Elt
1/4
U-TYPE
I..
'2
F'
8-7/8 JGU
8-1/2 "GU
~I
ALLY
UNLOADED
B.~~
~ -~~ .~&
...
""
ASS'f. OWG. NO.
0-348
SUPERSEDE S DWG NO. 0-349.
F'1~~f\:T S
LIST
GROUP NO. G-3b71
8 7 /B' I
.JG ~ ..J : ("i ~ I.AI
REF. DRWG+
ND <.
P{4RT
~'iDUNTED
UNLO(4DEF~
PAGE ND. 0001
~D-348
NU"'iBEF~
C~UI~ltNT I
T'y'
DESCI';~IPTII]N
(;,-,0249
i-
UNL+HEAD, 8-7/8JGU:WU:JU
.:..
I""I
[1-,0330
HE. UNL. I~D~iF'TOF~, 8--7/8..JG: !AI'; . J CL
:1
B-'0379
()
-4
C--02!56
()
UNL.STEM,7-1/2JGU,S-1/2RU CL.
L7
...
('~-047:.:s
O-RING,VT, 9.145 O.D.X.210
1~-O:i.33
STL.GASKET, 9.225 X
A-'0477
UNL.PISTON RING t 7-1/2 O.D.
C-"0315
LOCKING HANDLE,UNL.
B-0610
SPf~ING
10
1~'-O2~56
:I.
1:1.
t!:\-04S'8
1'::'
f~1"-0472
1-
V F'F1CI" I NG t
:1.3
FC0120GO
10
:1.4
FF'O::'j05FI<
11::'
'-}
FCO:l.10DF
SOC.HD.CAP. 5/16-18 X 7/8
16
FCO:l1.0EH
:.3
SOC.HD.CAP.
j . ~.,{
~:1-0500
GREASE FITTING CAPt PLASTIC
lB
A-OB27
1.
("'i~~LE
1 Cj
f1-- 04,:SB4;:(r::~
20
B-041.6
1-
2::'~
f:l_O~j:1.
:l.
2:::~
A-075::.;
1-
24
Fr';':O~:j70CC
I~IVE
1-
!"-![IT
REPF~ESENT
THE
CRJf~NTITO.(
X60
RETAINEr-\:
12 PT. CAP.
1/2-13
UNL
1/2-13 X 3
G8
88
3/8-16 X 1-1/4 G8
CDNN.,ST, i/4T X 1/4P
SCREW, 06 X

DOE~)
8~975
I:\:E[~UIF~E:U.
1/4
U-TYPE
1/23/96
ARIEL CORP. - BLACKJACK DIV
erN
PAGE
001
RHAKNF'Ol
35 BLACKJACK f\'OAD
MI. VERNON
OH
43050
ORDER NO
ORDER QUOTE
BILL TO
SHIP TO
CONTENTS
JG-JGAlll"
11 JG
CYLINDER
PARTS LIST FOR 11" JGA

REVISED 01/23/96
10-1/2" BORE
11"
BORE
SHIPPING KETHOItSHIPPING CONDTERMS OF
CUST NO
99999999
PAYMENT-
CUST P/O NO SAlESHAN

QUOTE ONLY
ORDER DATE
xxx
1/23/96
0Rr1
TIP QUANTITY
LNE ITEM NUHBER
DESCRIPTION
001 IlJG CLASS

6-0551
11\. JG CLASS CYLINDER

C
CYL.ASSY.IO-1/2JG t W/IDP
150
DATE SHIP DATE
PRICE
OO.AKT.
.0000
.0000
.0000
.0000
.0000
.0000
1/23/96 01/23/96
6-0552
CYL.A5SY.I1JG,W/IDP
G-0095
SUC.VALVE ASSY,llJG
.0000
.0000
6-1807
PIST.1o-1/2JGA,STD
.0000
.0000
6-1808
PIST.11JGA ~ 5TI'
.0000
.0000
B-007o-E
sue. VALVE t 117R1
.0001
.0004
B-0071-F
DIS.VALVEt117R1tST~1
.0000
.0000
6-0320
H.CL.VlV.ASSY,SUC t l1JG:M CL
.0000
.0000
6-0321
H.CL.VLV.ASSY,DIS,11JG:h CL
.0000
.0000
6-1337
H.E.HEAD ASSY,11JG:A:J
.0000
.0000
6-1338
H.E.HEArI ASSY,lO-1i2JG:A:J
.0000
.0000
6-3637
M-WCF',
lO-1/2G:J:M
.0000
.0000
6-3639
M-WCf';
11
.0000
.0000
150
51ANDARD
JG:J:M
I
I
I
,
I
---t-------------
I
I
I
I
NQTES:
1.

AND TORQUE VAlUES IN MANUAl.
OIL O-RING BEFORE INSTAlLING.
01497 J
ARIEL CORPORATION
35 BLACKJACK ROAD
VERNON, OHIO 43050
~ MOUNT
ASSEMBLY
OWG. No.
A-1952
GROUP NO. 13-0551

10-1/2" ...)G C'i/L.INDEf~ BOlf'( f:tNII
CF,ANI< END HEAD
INTEGRAL DISTANCE PIECE
RDP 125*t MAWP 150.
REF~ DRWG. A-1952
NO
PI~RT
NUriBER
PAGE NO. 0001
CRJANTITY
DESCRIPTION
:J.
D-0286
CYL.BODY,10-1/2JG
D-0326
C.E.HEAD,10-1/2JG W/IDP
A--0035
FCOll0EI
16
SOC.HD.CAP.
3/8-16 X 1-1/2 88
FCO:J.20GK
12 PT. CAP.
1/2-13 X 2
FC0120G.J
12 PT. CAP.
1/2-13 X 1-3/4 88
~:')-0055
LUBE FITTING, 3/4-10 X 2-1/2
F{A.I0550ID
:l
~:')-08:l.1
HEX RED.BUSH,ST t 114M X
:lO
A-08:J.5
:1.1
PT0200CB
:l2
A-0f330
4~':;
"
150
G8
1/8F
:t
STD
:1.6
(~-046~5
17
Ff~057()CC
:1.8
PPOB10GB
PIPE PLUG,1/2NPT,HEX.HIl,STL.
19
A-0065
GASKET,RND.12,Xl/64
20
FE0300I,!.)
EYEBOLT,3/4-10 UNC
::'::l
FN04501B
12
DRIVE SCREW, 06 X
1/4

2
INFO.PLATE,SUCTION

U-TYPE
I,
I,
I
~----r-1-------------
I,
I
I
NQTES:
1.

AND TORQUE VAlUES IN MANUAl.
10149 I J
-I~--~A~HIM::E:-r-I,-C~'O~R~P~O~HATJON
3S BLACKJACk ROAD
MOUNT VERNON, OHIO ~3050
ASSEMBLY
DWG. No.
A-1952
PAF~TS
LIST
GROUP NO. G-0552
1 :lll .JG CYL I NDER BOr:f)"" (':)ND

CRANK END HEAD
INTEGRAL DISTANCE PIECE
RDF' 125=::, MAI.AlP 1.50*
REF. DRWG. A-1952
NO.
F'AF\T NUMBEF,
PAGE NO. 0001
DESCRIPTION
l~UANTITY
11-0287
CYL.BODY,
li.JG
D-0327
C.E. HE?iD,
11JG W/IDP
{~-OO35
FC0110EI
16
SOC.HD.CAP.
3/8-16 X 1-1/2 88
FC0120Gk:
12 PT. CAP.
1/2-13 X 2
FC0120GJ
12 PT. CAP.
1/2-13 X 1-3/4 G8
(,,)-OO~j5
FW0550ID
A-0811
10
~~-08j.5
1:l
PT0200CB
1 ':j
A-0830
13
Fi--:37BO
:1.4
A-2114
11:..J
1~-'398<;'
STREET ELBOW, 45 DEGREE 1/8NPT
16
A-'0465
17
FI:~0570CC
18
PP08:l0GB
PIPE PLUG,1/2NPT t HEX.HD t STL.
19
A--0O65
GASKET,RND.12,Xl/64
20
FE0300I(-=t
EYEBOLT,3/4-10 UNC
21
FN0450IB
22
?~--06.{~O-I{~
23
A"-0640-1{
45
12
1\
150
G8
1/8F
DRIVE SCREW t
.6

DOES NOT l:;':EPF:ESENT THE (~UANTITT f~E(~UIF~ED.,
1/4
STD
U-TYPE
-------
NOTE: LOOSEN OJ? TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.
--------
_._--/
-- rJ_AEF:
EfIf-=r:~
OIL O-RING BEFORE

INSTALLING
___L
.
-----0---
APPLIES TO ROT roM SOC liON

CYlINOF.R5 ONLY
(7
~j
t=~
. ,-.~. '~3/-
-_~V
APPLY AN ANTI-SEIZE
SURFACES
rr..=n
fj
-_._.
-~MdiIASSY UW(J
"~!!~"2
-..:r__,.
,
, <to
,I
D9B
NO
PAf\~TS
L I 5T
GROUP NO. G--00<;'5

11 jG CLASS CYLINDER
REF. DRWG. D-0098
PAGE NO. 0001
11
NO.
P{"F,T NUMBER
QUFlNTITY
DESCRIPTION
SUCTION VALVE
f)-0137
B-l::~32
VALVE
RETAINER~SUC~
B--0O79
VALVE
CAPtll~G:Jt13-1/2JG:j
A-0015
O-RING,VT, 5.000 O.D.X.210
FCO:l.OOEH
HEX HD.CAP.
4.880 X30
11~G
3/8-16 X 1-1/4 G9

ASSH4BLE PACKING
WITH "OIL" AT TOP.
UNDERCUT
DlA.
J
-JL
~
NOTES:.
[r::>ASSEMBLE FITIINGS (ITEU'9) BEFORE INSTALLING.
REMOVE ONE C.E. SUCTION VALVE

TO ADJUST C.L PISlON ClEARANCE
TO .040/.044. DO NOT USE STRAP
WRENCH ON PISTON ROD, USE TURNING
TOOL WHICH fITS TURNING HOLES IN
PISTON NUT (ITEMIS).
[t::>RETlGHTEN TIE STUD NUTS AnER CASE (ITEU'l) IS BOLTED INTO DISTANCE PIECE.
[}::>PRICK PUNCH TO RETAIN SETSCREW (ITEUI6).
4.
LOOSEN OR TIGHTEN ALL fASTENERS PER RECOMMENDED PROCEDURES AND

(}::>OIL O-RING BEFORE INSTALLING.

REV
DESCRIPTION
015759
AIUEL CORPOHATION
~
35
~ MOUNT
ASSEMBLY
DWG. No.
BLACKJACK ROAD
VERNON, OHIO 4.1050
A-5740
f-'I~RTS
LIST
Gf~OUP
1.0--1/2" "JGA
PISTDN~
PAGE NO. 0001
l-:l./B" PISTON ROD (..; PACKING

3" STROKE
REF. DRWG. A-5740
NO
PAF~:T
DESCRIPTION
NUMBER
C-0964
NO. G-1807
RINGS,
COMP.PISTON,10-1/2JGA:M
PISTON RING,10-1/2JG:A:J:M
C-0032
PISTON ROD t 3.00 ST+X 21.810 LG
B-OOS'3
B-0094
PISTON
FS0405BE
CUP PT.SET-SCREW,
COLLAR t 8-1/2=13-1/2JG
~10-32
X 3/4
FC0120GO
12 PT. CAP.
'i'
A-()815
MALE ELBOWtST, 1/4T X l/BP
:1.0
PT0200CB
99
B-0069-Dt<
18
<)
1I
1/2-13 X 3
88


DOES NOT REPF:ESENT THE G!UANTIT"Y' REG!UIRED.
ASSEMBLE PACKING
WITH "OIL" AT TOP.
UNDERCUT
DIA.
_I.
-JL
~
,
NOTES'
[]:>ASSEMBLE FITTINGS (ITEM'9) BEFORE INSTALLING.
RMOVE ON CL SUCTION VAlV

TO ADJUST C.. PISTON ClEARANCE
TO .040/.044. DO NOT USE SIRAP
WRENCH ON PISTON ROD, USE fURNING
TOOL WHIOI f1JS fURl liNG ItOLES IU
PISTON NUl ("UAf5).
[l::>RElIGHTEN TIE STUD NUTS AftER CASE (ITEM'7) IS BOLTED INTO DISTANCE PIECE.
[}::>PRICK PUNCH TO RETAIN SETSCREW (ITEM'6).
4.
REV
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND

TOROUE VALUES IN MANUAl.
[1:>Oll O-RING 8FOR INSTAlLING.

DESCRIPTION
~
~
-lQ157 5~
AHIEI, COHPOHATION
35 BLACKJACK ROAD
ASSEMBLY
DWG. No.
A- 5740
PAF.:TS LIST
GHOUP NO. 8-1808
F: I NGS ~
1--1/'BI\ PISTON ROD & PFlCKING
1. 1 11
..
JG,t, F' I STON :t
PAGE NO. 0001
TFE RINGS, TFE/CI PACKING t

3" STROKE
REF~ I~WG.
A-5740
NO..
PAI::':T NUMBEF\:
QUANTITY
DESCRIPTION
COMP.PISTON,
11~jGA: M
:1.
C--09~)3
f:l-0144
.:..
PISTON RING,
C--0032
B--OO<7'3
PISTON NUT, 8-1/2, 13-1/2 JG
B-0094
PISTON COLLAR,8-1/2=13-1/2JG
FS0405BE
B-0069-D
FC0120GO
A-OB15
10
PT0200CB
,-,
12 PT. CAP.
1/2-13 X 3
MALE ELBOW,ST, 1/4T X i/8P

18
It
SST.TUBING t
1/4 O.D.X.035 WALL
AF'PE?)F~S IN THE QUF,NTITY COLUMN IT

WHEN A ZEF,:O
G8
__
5.114
~ - 20
.. _
5.108 DIA.
1_
4.839
4.833DIA.
--
U NF
QlWJ. QUAN. QUAN. QUAN.
II
2.01
I
I
I
I
I
I
I
I
I
1
I
I
I
I
I
I
I
I
I
I
I
a
I
I
I
I
I
I
I
I
\---1/- -- ,---,
J ~ J~?g.sl~7
PARTS LIST
B-70-H B-70-6 B-70-F B-70-E
( 3
ARIEL PART NO.
I
I
NAME
ARIEL
PART
NO.
VALVE SEAT A-1192

VALVE GUARD A-1I93
CENTER BOLT A-I059
VALVE PLATE IA-Ioro
SPRING PLATE A-1061
SPRING PLATE A-IIOS
:~
I
2
3
4

L1F TWASHER,LOWER ~-2020
7
8
llF TWASHER, UPPER ~-2020
SPIROL PIN
SPIRaL PIN
~-1162
A-1I6J
DRAKE LoaK NUT A-136B
3
10
"
I
IVALVE
(lT~"'S
GUAFmAS5Y. I" 1193-A

L. I 110)
f""\-
ARIEL CORPORATIQ\J
B-70-H
B-70-G
B-70-F
8-70-E
ARIEL
~TNo.
VALVE PART NO.
.6881.385 1.159 1.0391.031 1- 1.031 1.031 1.031

.66' 1.363 1.1591.0391 - 1.024 1.031 1.031 1.031
.6421.3391.1591.0391-1.0241.0311.0311.031
.6571.3541.1591.0391.0311-1.0311.0311.031
liTEM I
A I 8 lITEM
-2 -4
IDM~ I
ITEM
-5
THICKNESS
I'T"6EMI'T-7EMI'T8!M
"T. VERNON, OHIO
VALVE-II? RI
~ _
4.685
8-71-H 8-71- G B-71-FB-71-E
r:;\
~
SEE MANUAL FOR
./J~
TORQUING VALUES
./ ~
14
2.13
12
/
f9\
.236
ff
.551
1.3~51
13
4.639
B-71-G
B-71-F
8-71-E
ARIEL
~T No.1
VALVE----PAR~T-rNO~.
I
I
I
I
3
I
I
I
I
I
I
I
I
0
0
1
0
1
I
I
2
I
~I
I
I
I
I
2
I
VALVE SEAT A-1194

VALVE GUARD A-1I9~
CENTER STUD A-I070
VALVE PLATE A-1060
SPRING PLA TE A-1061:
DAMPING PLA TE lA.-I06~
LlFTWASHER,LOWER
I
I
I
A-2020
LlFTWASHER,UPPER A-2020
SPIROl PIN
SPIROl PIN
,..
L
,.
~
'1
~I
8
~
A-IJ62
A-116J
DRAKE LOCK NUT A-1J58
I
I
I
0
I
PART
NO.
10
"
WASHER
A-IJ21
DOWEL PIN
~-1442
SPRING PLATE A-II05
I
12
13
14
INSTALL
PER 5.~-5.5
633 DIA.
B-71-H
I
I
I
T
ARI EL
NAME
~N. QUAN. QUAN. QUAN.
-0
PARTS LIST
ARIEL PART NO.
DIA.
5.114
5 106 DIA.
ARIEL CORPORATICN
"1. VERNON. OHK>
.3651- 1.1591.039 I - 1.031 1.0311.031 1.024

.3401-1.1591.0391 - 1.0311.0311.0311.024
.3861- 1.1591.0391.0311.0311.0311.031 . .3541- 1.1591.0391.0311.0311.0311.031' -
ID&IQ] I II I I I I I I J I
DISCHARGE VALVE - 117 RI
MATERIAL (8-520) IN
:i
_.
l3t lq
STEEL
lun: .O~S in .
1.4mm
G-320
NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.

INTO CYLINDER
:3
CO'
f'
ien
, -" r-I
.
, . _.~
C,.....,
,. .-,. - . J
, ,. ,. ., -. r
,..
.-\ t 1_.'
~. ~
',:- ': 0-":

,0.
HIGH CLE.ARANCE. t Siler/ON SIDE.

VA LV A S",Y. "".TG ClAS"'
.. '"
8-7' so.)
. -
FULL
I, .... i;O,
1
PARTS LIS"f
GROUP NO. G-0320

HIGH CLEARANCE ASSEMBLY
SUCTION VALVE SPACER & RETAINER
11 .JG & .JGM CYL I NDEf;~ CL.i~SS
REF. DRWG. B-02l1
PAGE ND. 0001
11
NO.
Pf~F~T
NUMBER
t~U(-iNT
ITY"
DESCI=\:IPTION
?)-O137
:::!
.....:.
.....
A-0267
H+CL.VLV.SPACERtl1JG:M~8M:P
B--0183
H.CL..VALVE RETtSUC t
~1-()Ol~5
O-RING t
",J1' t
4.880 X30
11JG:M CL
5.000 O.IJ.X.2iO

CL
G-321
APPLY AN ANTI-SEIZE
OF GASKETS.
OIL O-RING BEFORE

F REF.
t
-rlREF.
8
ARIEL CORPORATION
MT. VERNON, OHIO
HIGH CLEAR ANCE. DI5CHARGG

SIDE ASS' y - 11" JG CLASS
;.~/\T.mAL
,
,O""'IIN
!C !(~"[D
r~"
8-
7" SO.)
li-=P~AR=:T~N~O.------II
.
FULL
B- 212
GROUP NO. 13-0321
HIGH CLEARANCE ASSEMBLY

DI SCI-IAI;~GE VI~LVE SPr"-)CEf,.: &
1.1" .JG &: ... JGM
CYLINDEf~:
r~:ET ,6t
I NEF<
PAGE NO. 0001
CL?,SS
REF. DRWG. B-0212

NO~
PART
NUMBEf~
(~UANTITY
DESCRIPTION
5.100 X
4.880 X30
A--0137
STL.GASKET~
,..)
.-
A-0267
H.CL.VLV.SPACER~11JG:M~8M:P
B-0182
:l
H.CL.VALVE RETtDIS t
A-OO:l5
O-f~ING t
!:.)
A--O:l45
.:..
'")
VT t
REPI:~ESEi\!T
THE
QU~lNTI
TY REQU I
F~ED
llJG;M CL
5.000 D.D.X.210

DOES i'!OT
CL
G93
------.
NOTE: LOOSEN OR TIGHTEN ALL 80lTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
APPlY AN AN fl SEIZE LU8RICAN T
TO SURFACES OF GASKE T
----
G-98
..4
I'
~~GJ~":ASSY.DWG.NQ
&;i~
E::.J::. ---_.
0 -__I.-73
...... _--o
'0 --
.-
..
E. Hr.
. . . . ."". . . .'
.T....
,.,
..
L
~ '!.10
G-93
G-98
----
NOTE: LOOSEN OR TIGHTEN ALL BOlTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
APPLY AN ANTI- SEIZE LUBRICANT
TO SURFACES OF GASKET
--- -
~'"
.,
I.
- .
ASSY. OWG. NQ.
0-173
.......~. II
,T,Go
C '" ... ~'"
,."'.'
GF,:OUP NO.
MOUNTED
REF. DRWG. D-0346
UNLOADE:F,:
NO.
QUANTITY
10- :l. /2 11 .JG t .J ; 1
F'~\F~T
NUMBEf~
G-3637
PAGE NO+ OOOi

DESCf, I PT I DN
C-0261
.:-
D-0332
:t
H E UNL AItAPTijr~ t
C-0252
UNL.PISTON t l1JGU CL.
C-()2~;5
UNL.STEM t 10-1/2 t 13-1/2JGU eL.
~~-OO35
A-'0134
STL.GASKET t 11.350 X 11.100 X60
A-0478
UNL.PISTON RING t 9-1/2 O.D.
C-O~315
LOCKING HANDLEtUNL.
7'
B-'0610
SPRING
:ll
t~-0498
COMPRESSION SPRING t UNL.
12
A-0472
V PACKING t UNL.
13
FC0120GO
10
14
FP0505FK
ROLL PINt 1/4 X 21\
jl::"
..J
FC0110DF
"f
SOC.HD.CAP. 5/16-18 X 7/8
16
FC01:1.0EH
SOC.HD.CAP.
:1.7
t!.)~05()O
:LS~
A-O.t.6B4~03
20
B_041.6
STEivj
22
{:-.--O!:-j18
2~3
(.i-0755
24
FF,:O~j70CC
DRIVE SCREW t 06 X
......
r)&::"
)
PT02C>OCB
26
{llC-'02~j2
:I.
,..,
F~ETAINER
12 PT. CAP.
II
11...1G CL
GUARD
1/2-13 X 3
G8
G8
3/8-16 X 1-1/4 G8
CAP
1/4
U-TYPE

UNL.PISTON ASSY,11JGU eL.

IcY
.....
~-~--~ro87
~}
SUPR.5EDES
D- ~47
II JGU
I5'V2JGU
ABBY. DWG. NO.

D~346
--
Gl~OUP
11
11
...
JG:.J; M
~iOUNTED
UNLOFtDEI=\:
REF. DRWG. D-0346
NO+
PAf-':T NUMBEf\:
NO. (7-3639
PAGE NO. 0001

UUf.)NTITY
DESCf-\:IPTIDi\!
liJGU
UNL.HEAD t
C-025:1.
D-0332
C-02~j2
UNL.PISTON t l1JGU CL.
C-0255
UNL.STEM,10-1/2,13-1/2...JGU CL.
A-0035
O-RING,VT t l0.895 O.D.X.210
A-O:l.34
STL.GASKET,11.350 X 11.100 X60
A-047B
C-0315
LOCKING HANDLEtUNL.
B-0610
SPRING RETAINER
11
A-0498
1-}
.:..
?t---0472
V PACKING,
:l3
FCO:l.20GD
10
14
FP0505FK
F{OLL PIN t
:1.~5
FC0110DF
SOC.HD.CAP. 5/16-18 X 7/8
88
11.>
FC01:J.OEG
SOC.HD.CAP.
G8
17
A--0500
GREASE
:1.9
A-O'+68='J:03
20
B-0416
2:;?
A--O~'::;lB
:L
23
1~-O755
DATA
24
FF\~0570CC
DRIVE SCREW t 06 X
25
PT0200CB
26
?)C-0252
11. ...JG CL
UNL.
12 PT. CAP.
Ii
1/2-13 X 3
88
1/4 X 2"
3/8-16 X 1
FITTING CAP, PLASTIC
~_ATEtUNLOADER
SPEC.
1/4
U-TYPE

UNL.PISTON ASSY,11JGU CL.

1/23/96
PAGE
tiN 001

35 BLACKJACK
RHAKNPOl
"'DAD
HT. VERNON
OH
~3050
ORItER NO 13.5 JG
ORDER QUOTE
BILL TO
SHIP TO
CONTENTS
JG-JGA/13-1/2" CYLINDER

13"
BORE
13-1/2" BORE
REVISED 01/23/96
SHIPPING HETHOltSHIPPING COND-
TERMS OF PAYMENTCUST NO
99999999
CUST P/0 NO SALESMAN

QUOTE ONLY
XXX
ORDER DATE
1/23/96
ORD
LNE ITEM NUMBER
TYP GUANTITY
DESCRIPTION
001 13-1/2JG CLASS 13-1/2JG CLASS CYLINDER

CYL.ASSY.l3JG,T&B/L
6-1617
DATE SHIP DATE
1/23/96 01/23/96
PRICE
EXl.AHT
115
.0000
.0000
.0000
.0000
6-3871
CYL.ASSY,13-1/2JG,T&BIL
115
.0000
.0000
6-O1~
sue.VALVE ASSY t 13-1/2JG (SIDE)
.0000
.0000
6-0135
SUC.VALVE ASSY t 13-i/2JG (TOP)
.0000
.0000
6-0136
DIS.VALVE ASSY,13-1/2JG (SIDE)
.0000
.0000
6-0137
I'IS.VALVE ASSY, 13-1/2JG (BOTT)
.0000
.0000
6-3357
PIST.13-1/2JGA,RR,
.0000
.0000
6-3873
PIST.13JGA,RR,
.0000
.0000
B-007o-E
sueVALVE , 117Rl ,STANDARD
.0001
.0006
B-0071-F
DIS.VALVE,117Rl t STANIIARIt
.0000
.0000
6-0132
H.E.HEAD ASSY W/P,13-1/2JG:J
.0000
.0000
6-0139
H.E.HEAl'
.0000
.0000
6-3041
M-WCF',
13-1/2G:J
.0000
.0000
6-3643
M-WCf'f
13
G:J
.0000
.0000
~~Y
W/F',l3JG;J
I
I
I
I
---I-I
I
I
I
(J)
'.
--$-----
-i---
.
--t-__--- --A
--=.:t= . - _-
----
~A-A
~
1.
LOOSEN OR TIGHTEN ALL fASTENERS PER RECOMMENDED PROCEDURES
~
~
21601
1 5526
01029
APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURfACES.
rr--- USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.

~
B::>: ASSEMBLE ABOVE AND BELOW HORIZONTAL CENTERLINE, EACH SIDE.

(J)
~A ARIEL CORPORATION
~
35 BLACKJACK ROAD
MOUNT VERNON. OHIO 43050,
ASSEMBLY
DWG. No.
0- 0 140
PAh:TS LIST
GHOUP NO. G-:l.617

13" ..JG
CYLINDEF\~
BDDY
WITH TOP AND BOTTOM LUBE POINTS

RDP 90.~ MAWP 115~
REF~
DRWG. D-0140
NO +
F'AF\~T
NUt1BER
PAGE NO. 0001
QUANTITY
DESCF~IPTION
[1-1032
CYL.BODY~
A-0065
GASKET,RND.12~Xl/64
:3
FC0120GD
12 PT. CAP.
1/2-13 X 3
FCO :l20GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
~5
A-OB11
,..,
.::.
A-:'~780
PT0200CB
'~-21l4
S'
A-0640-A
INFO.PLATE~SUCTION
10
A-0640-B
1:l
A-OBOO
12
A-0465
13
Fl~0570CC
;,
1 .::.
14
PP0810GB
HIt-l032
100
88
1/8F

18
II
SST~TUBING,
1/4 O.D.X.035 WALL
DRIVE SCREW, *6 X
1/4
U-TYPE
13JG t I/H t T&B/L

DOES NOT r~~EPRESENT THE (~U?~NTITY RE(~UIF~ED.,
STD
tJ)
----1I
---~.- ---
---_.
---i-- --::=.:It.:.
---- --A
I
,
---
=.::-=-
~A-A
~
1.
[P- APPLY
:m
=y
. au
===
~ USED
i l a 11*
Ii U
hi.*
[t::>
1 5526
0 1029
TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.

ASSEMBLE ABOVE AND BELOW HORIZONTAL CENTERLINE, EACH SID.
(J)
L 601
~ AlUEL CORPORATION-
t.40U~~ e~~~J~C~':8A~3050 ~
ASSEMBLY
OWG. No.
0- 0140
F'Af\:TS LIST
GROUP NO. G-3871
CYLINDEF.: BODY,
WITH TDP AND BOTTOM LUBE
13--1/2 11 .JG
RDP 90., MAWP
PAGE NO. 0001
115~
REF.
I~WG.
D-0140
NO.
PAPT NUMBER
DESCRIPTION
QJjI~NTITY
D-1796
CYL. BODY ~ 13--1/2..JG,
::.~
A-0065
GASKET ~ F~ND .12 ~ Xl/64
FC0120GO
12 PT. CAP.
1/2-1:1 X :3
FC0120GF'
12 PT. CAP.
1/2-13 X 3-1/4 G8
A-08l1
.....
0::.
A-3780
PT0200CB
?~--::'::114
0::.
?)-0640-A
10
A-0640-B
INFO.PLATE~DISCHARGE
:1.1
A--0800
12
A-0465
13
FF~0570CC
:1.4
PP0810GB
HD-179b
CYL.ASSY t 13-1/2JG,T&B/L
100
36
r',
12
II
I/H~
T&B/L115
88
1/8F

DRIVE SCREW, 06 X

1/4
STD
U-TYPE
G_I
_.
~4
G"'- ,-I
G-I34-2
NOTE LOOSf.N OR liGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAl.
.~
OIL O-RING BEFORE

INSTALLING
.-----
--@
APPlY AN ANTI-SEIZE
LUBRICANT TO GASf<E T
SURFACE7
~
'
. 2
Q)
!I
ASSY DWG. NO
0-143
F'(~RTS
L I 8T
GROUP NO. G-0134

SUCTION VALVE~ RETAINER AND CAP
13--:1./2" .JG CLASS CYLIi'J.DEF,
SIDE POCKET
REF. DRWG. D-0143
NO.
1
.....,
F'..~r';':T NUMBER
SUCTION
PAGE NO. 0001
DESC~:IPTION
(~UANTITY
VAL.VE
.::.
t~-Ol37
B--0O91
VALVE RETAINER t SUC t 13-1/2JG
)3-0079
VALVE CAP,11JG:J,13-1/2JG:J
A--0O1.5
O-RING,VT, 5.000 O.D.X.210
FC0100EH
HEX HD.CAP.
3/8-16 X 1-1/4 G9

DOES NOT
j:;':EPf:~ESENT
THE
C~UI~NT
I rr'
f;,:EL~U
I F~ED +
4.880 X30
."nlF
I ()lI!J~ N OR lIGHlt:.N AI L BOL TS PER nECOMMENDED PAO~~JURES AND TORQUE VALUES IN MANUAL
D'-r-
APPLY AN ANTI-SEIZE
LUBRICATION TO GASI<E T
SURFACES.
=,.
CD
PARTS LIST
GF~OUP
NO + (3--0135
SUCTION VAL.VE ~ F;:ET?,INEF..: AND CAP

13-1/2\1 ...JG CLASS
F'{~GE
CYLINDEf.~
NO.
0001
TOP POCKET
REF. DRWG. D-0144
NO.
PART NUMBEJ;:
QU~lNTITY
DESCRIPTION
SUCTION 1..N1LVE
'J
..:..
j!.)--0137
B-0091
VALVE RETAINER,SUC,13-1/2JG
B-0072
VALVE CAP t 11JG t 13-1/2JGtJ NOZZ
...J
&::"
A-0015
FC0100GK
HEX HD.CAP.
4.880 X30
1/2-13 X 2
WHEN A ZERO AP~~ARS IN THE QUANTITY COLUMN IT

---.-._---
~I?
G-13b-')
NOTE.
LOOSf.N OR TIGHrEN' AI.L BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.
~ ~- ~.
U. "",,,,,,,_
,:;@
---
~PPLY
AN ANTI-SEIZE
LUBRICANT TO GASKET
SURFACES.
~--
OIL O-RING BEFORE
INSTALLING
........
I.
\6
ASSY DWG. NO
Q-145
F'A;;~TS
LIST
GF,()UP NO.
DI
SCHA~~GE
VALVE ~
I~ET~.~ I NE~:
13--1/2" .jG CLASS CYLINDER

SIDE POCKET
REF. DRWG. D-0145
NO.
PART
PAGE NO. 0001
(~UANTITY
NUMBE:r~:
G-O 136
AND CAP
DESCRIPTION
DISCHARGE VALVE
.:..
,.)
A_Ol37
B--0090
VALVE
RETAINERtDIS~13-1/2.jG
B-0079
VALVE
CAP~11JG:.j,13-1/2JG:.j
?~-OO15
FC0100EH
HEX HD.CAP.
A-0145
..:..
r')
WHEN A ZERO
A~~EARS
IN THE
QUANTITY
3/8-16 X 1-1/4 G9
COLUMN IT
4.880 X30
G-137
Q-137-1
fT\ -_._._... __
'.'../"
-'._- ..
APPLY AN ANTI-SEIZE
SURFACES.
-",
..
..
.--
JASSY DWG
L.
....
0-146
_.
NQ
_
GRDUP NO. 8-0:1.37

13-1/2'1 ...JG CLASS CYLINDEF:
PAGE NO. 0001
BOTTOM POCKE'''''
REF. DRWG. D-0146

NO.
PART
NUMBE;;~
QUI!:lNTITY
DESCRIPTIDN
A-0137
STL. GASKET t
B-0090
VALVE RETAINER t DIS t 13-1/2JG
:-:-0072-
VALVE CAP t llJG t 13-1/2JG:J NOZZ
A-0015
FC0100GK
HEX HD.CAP.
A--0145
:1.
DISCHAF~GE
VALVE
5.100 X
4.880 X30
1/2-13 X 2

G9
-l r-3f4
.1
ASSEMBLE PACKING
WITH "OIL" AT TOP.
UNDERCUT
OIA.
_J
I
I
-JL
~
NOTES:,
(J:::>ASSEMBLE FITTINGS (ITEM'9) BEFORE INSTALLING.
REMOVE ONE C.. SUCTION VALVE

TO ADJUST C.L PISTON CLEARANCE
10 .040/.044. 00 NOT USE STRAP
WRENCH ON PISTON ROO, USE TURNING
TOOL WHICIl rns lURtmlG 1101 [S IH
PISTON NUT (lIlMI5).
(]:::>RETIGHTEN TIE STUD NUTS ArTER CASE (ITEM'7) IS BOLTED INTO DISTANCE PIECE.
[l:::>PRICK PUNCH TO RETAIN SETSCREW (ITEM'6).
4.
LOOSEN OR TIGHTEN All FASTENERS PER RECOMMENDED PROCEDURES AND

(]:::>OlL O-RING BEFORE INSTALLING.

I
REV
DESCRIPTION
, Ub.../~)9
'--G!lD---A--"I~U-="EI~,--"c""-.
O"'-H~PO--'I~~AT ION
.A~I
35 BLACKJACK ROAD
ASSEMBLY
,OWG. No.
A-5741 .._.
F't!~I;:TS
LIST
Gr~ouF'
PISTON~
13-1/2"...JGA
RINGS:t~\:DDtPACI<ING
NO. G-3357
FOh:
CYLINDERS WITH INTEGRAL C.E. HEAD

RIDER RINGS t TFE/C I PACK I NG t 3 II STf~OI,E
PAGE NO. 0001
REF. DRWG. A-5741

ND
PAF~:T
NUMBEF~
QUANTITY
DESCRIPTION
1.
C-14.t~O
COMP.PISTON,R/R,13-1/2JGA
~:
A-34~~5
RIDER RING,13-1/2JG:J
C-0032
B-0094
PISTON COLLAR,8-1/2=13-1/2JG
B--0093
FS0405BE
CUP PT. SET-SCREW,
"7
B-0069-D
FC0120GT
12 PT. CAP.
<;'
f.)-0815
10
PT0200CB
99
B-0069-DK
12 "
~10-32
X 3/4
1/2-13 X 4-1/2 88
SSTvTUBING, 1/4 O.D.X.035 WALL


-l3/4r, . 'I
UNO[RCUT
01".
_I
-Jt
NOTES:,
[J::>ASSEMBLE FITTINGS (ITEM'9) BEroRE INSTALLING.
REMOVE ONE C.L SUCHON VAlV

TO ADJUST C.. PISTON ClAR"NCE
TO .040/.044. 00 NOT USE SlR"P
WRENCH ON PISJON ROO. USE TUHNING
TOOL WIlIC" rIIS TURflllIG flOI [5 III
PISTON NUT (II[MN5).
[1:>RETIGHTEN TIE STUD NUTS ArTER CASE (ITEM'7) IS BOLTED INTO DISTANCE PIECE.
[}::>PRICK PUNCH TO RETAIN SETSCREW (ITEM'6).
4.
LOOSEN OR TIGHTEN AlL FASTENERS PER RECOMMENDED PROCEDURES AND

[J>OIL a-RING BEFORE INSTALLING.

REV
DSCRIPTION
, UJ~.) ~r:l
.--,Jr:I!mrn--~A~H~1E~L~C~~O~H~PO~I.L...;.~ATI ON
~
.35 BLACKJACK ROAO

MOUNT VERNON, OHIO 4.3050
ASSEMBLY
DWG. No.
A-5741
P~\F~:TS
L.IST
GROUP NO. G--38"(,3
1.3"..JGA PISTON:t
~:INGS, 1=\:011, P?)CKING
CYLINDERS WITH INTEGRAL

t~IDEf;:
C~E.
F.:INGS, TFE/CI P?)CKING j
FOt':
PAGE NO. 0001
HEAD
:3I1STF;~OKE
REF. DRWG. A-5741

NOf
F'(~F:T
NUMBEI,:
DESCF,IF'TION
(~Ut!iNTITY
C-:l.520
COMP.PISTON,R/R,
:-2
A--3434
RIDER RING t 13
[;-0032
B--0O94
B-OO93
PISTON NUT, 8-1/2 t
FS0405BE
B-0069-D
FCO:l20G.,..
12 PT. CAP.
A-08:1.5
to
PT0200CB
99
B-OOb9-Ill'.
12
at
SST.TUBING t
13JGA
JG:J
13-1/2 JG
1/2-13 X 4-1/2 88
1/4 O.D.X.035 WALL
PIST.ROD PACKING,REBUILII KIT
I,iJHEN I~ ZEJ\~O ?)PPEr"~RS IN THE (~UANTITY COL.UMN IT

DOES NOT F~:EPFi.:ESENT THE QUANTrr{ RE(~UIRED.
5.114
5.108DIA.
...
1,.
-.
4.839
I
--20UNF
2
_____
4.e33DIA.
( 3
I
0
3
3
0
l~orr-~~~~~ ~~~"""f'=~~-+---
T . ,<
A",
8~~m~~1
..L,
1_
I
(1)
00
01 A.
..
I -
\
8
ITEM
PART NO
PART NO
I
I
I
I
I
I
I
I
I
0
2
2
0
I
I
I
I
I
I
I
I
l~I
PART
NO.
VALVE SEAT A-II92
VALVE GUARD A-1I93
CENTER BOLT A-I059
VALVE PLATE ~-IOro
SPqlNG PLATE A-I061
SPRING PLATE A-1I0S
2
3
4
I
A-116J
6
7
8
9
10
NU T A-IJ66
II
DAMPING PLA TE A-1062
L1F lWASHER,LOWER ~-2020

LIF TWASHER, UPPER ~-2020
I
I
SPIROL PIN
SPIROL PIN
DRAK E
LoaK
I ..
,.)
~-1I62
HEX
.6571.3541.1591.0391.0311-1.0311.0311.031
ARIEL
I
I
I
I
ARIEL
NAME
~~-t'"
.6881.385 1.159 1.039 1.031 I - 1.031 1.031 1.031

.66b 1.3631.1591.0391 - 1.024 1.031 1.031 1.031
.6421.3391.1591.0391-1.0241.0311.0311.031
B-70-H
6-70-6
8-70-F
B-70-E
VALV~
4.685
PARTS LIST
QLWJ. QUAN. QUAN. QUAN.
II
SEE MANUAL FOR
4)
ARIEL PART NO.

1B-70-H 8-70-6 B-70-F B-70-E
~~~I---A::~~:::":,,,
J'!_~MI'~~MI'!~M
IVAlVE
(lT~M~
GUARD AS~Y. IA 1193 -A

L. I tlOl
J"\-
ARIEL CORPORATICX\J
HT. VERNON, OHO
~IIIIII
SUCTION VALVE -117 RI
"'-
~ ~
4.685
DI A.
~\
-0
QUAN. QUAN, QUAN. QUAN,
SEE MANUAL FOR

TORQUING V.~LUES
/,J~
14
2.13
(;?)
/'
~
/
I
~~~~~~~~~~~~~~~~/~
13
INSTALL
B-71-H
B-71-G
B-71-F
8-71-E
ARIEL
PER 5.R-5.5
4.839
~T ~~tk-PAB-"'T~NO~
..
833 DIA.
I
I
I
I
0
0
1
I
3
I
I
I
2
1
I
I
fg'\
)...V
PARTS LIST
ARIEL PART NO.
B- 71- H 8-71- G B- 71- F B- 71-E A R I EL
I
I
1
I
VALVE SEAT A-II~4

VALVE GUARD A-1195
CE'NTER STUD A-I070,
VALVE PLATE A-I060
.,'
,
4
r;
SPRING PLA TE A-f06f:
"I
6
7
DAMPING PLATE A.-I06'::'
A-2020
LlfTWASHER,UPPER A-2020
LlFTWASHER,LOWER
A-1I6J
DRAKE LOCK NUT A-IJ58
I
I
0
I
I
0
8
9
10
A-1162
SPIROL PI N
WASHER
II
---I-
12
13
A-1321
DOWEL PIN
~-1442
SPRING PLATE A-II05
.!i.
,
~1~Jt~>;;y
Imm
2.~.tIOt
IA~~"1199~~AIA
oJ
ARIEL CORPORATIO\J
H1. VERNON. OHIO
.3651- 1.1591.039 1 - 1.031 1.0311.031 1.024

.3401-1.1591.0391 -1.0311.0311.0311.024
.3661- 1.1591.0391.0311.0311.0311.031,.3541- 1.1591.0391.0311.0311.0311.031
IU.,
NO
SPIROL PIN
PART
I I I I
5.114
5 108 OIA.
AlB
NAME
]!iJRJoJ I '-I Irl-rl I I I

DISCHARGE VALVE - 117RI
Lin:
.055 in,
1.4rnm
..Q!~~~~~.:;::t~~~fMTNO
B-71
SHfE T lOf 2
., . . .
__ __ . -------..... - ------------ ---_._------_._---_.

....
NOTE. LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL
G-132
G-139
NOTE: OIL O-RING

BEFORE
INSTALLING.

TO BOTH SURFACES OF GASKET.
ASSY. OWG. NO:
0-141
PAF~TS
LIST
GF~OUP
HEAD END
HEAD~
13--1/2" JG
NO. G-O 13~~
WITH PLUG
PAGE NO. 0001
[:""(LINDEf~
REF. DRWG. D-0141

NO.
PAF.:T NUMBEr,
QUANTITY
DESCRIPTION
C--0O77
W/P
'j
.:..
?-)-O:l.55
STL.GASKET t 13.820 X 13.600 X60
FC0100G.J
B-0092
A--0O16
FC0100HI",
1 .::.
,.,
HEX HD.CAP.
1/2-13 X 1-3/4 G9
CLEARANCE PLUG t 8-1/2=13-1/2 JG
HEX HD.CAP.
5/8-11 X 2

DOES NOT REPj;:ESENT THE (~u'=,i'rr I T-Y f~:EG!U I RED.
G9
.-- ------.. --- -------0---.-.-------0-------0----------
U01[ LOOSEN OR liGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL
G-132
G-139
OIL a-RING
BEFORE
INSTALLING.
...
- HOlE: APPLY AN ANTI-SEIZE LUBRICANT
TO BOTH SURFACES OF GASKET
ASSY. DWG. NO.

0-14 1
PARTS LIST
GROUP NO. G-0139

HEAD END HEAD, WITH PLUG
j.31\
JG
CYLINDEf~
P?)GE NO.
0001
REF. DRWG. D-0141
NO.
F'AF\~T
NUMBEr,
t~UANTITY
DESCRIPTION
W/P
C-0078
1-1. E HEt!"iD t
...:..
,..}
A-0155
STL.GASKET t 13.820 X 13.600 X60
FCOI00G...J
B-0092
CLEARANCE PLUG t 8-1/2=13-1/2 JG
A--0O1.6
O-RING,VT, 4.270 O.D.X.210
FCOI00HK
HEX HD.CAP.
12
HEX HD.CAP.
13...JG
1/2-13 X 1-3/4 G9
5/8-11 X 2

DOES NOT
F~:EPi~~ESENT
THE
QU('~NTITY
REQUII=\:ED.
89
PAF{T"S LIST
Gr-,:ouP NO.
13-,1/2 11
...
H3: ...J NOUNTED
P?)GE NO + 000 i
REF. DRWG. D-0344
NO.
F't-\F~T
NUMBER
G--3641
UNL.OADEf~
QUANTITY
DESCRIPTION
C-0250
UNL.HEAD t 13-1/2JGU
D-03::'11
H.E.UNL.ADAPTOR t 13-1/2JG CL
C'-02~j3
C-02~S5
A--0469
(4-0155
STL.GASKET,13.820 X 13.600 X60
-,t
A-0479
UNL.PISTON RING t
C-0315
LOCKING HANDLEtUNL.
B-06iO
j.
SF'R I NG RET AI NEF~
10
A--0256
MACHINE SCREW PLUGtPL t
11
A-0498
12
A-0472
V Pt!-,CI(ING 1
13
FC0120GO
12
14
FP0505FI<
()
i;:OLL PINt
15
FC0110DF
SOC'C-HD.CAP. 5/16-18
1e"':'
FC01:l0EG
:3
SOC.HD.CAP.
17
A--()~j()()
:1.8
,Q--OB27
19
A-04(S8~~03
20
B-04:l6
.:...:..
'"),,":
A-05:1.8
BACK-UP RING t
2::~
A-0755
DATA
24
FF,0570CC
DRIVE SCREW, 06 X
UNL.STEM,10-i/2,13-1/2JGU CL.
12 O.D.
1/2-13
UNL.
12 PT. Cf,)P.
1/2-13 X 3
1/4 X
G8
"")11
.;..
X 7/8
88
3/8-1i) X 1
V-PACKING
PLATE~UNLOADER
WHEN ?! ZEr~D APPE(,,,,I:~S IN THE (~UANTITY COLUMN IT

G8
SPEC.
1/4
U-TYPE
t-teD
-o
F'FlRTS LIST
GROUP NO.
MOUNTED UNLDI~\DEF~
REF. DRWG. D-0344
1.:~ II
NO~
G---3643
~JG:.J
F'Af;~T
NUi'iBEF\~
OU~=tNT
PAGE NO. 0001

IT''r''
DESCF~ I
F'T 1 ON
13JGU
UNL.HEAD t
C-0262
,..,
~
[1-0331
[:--0253
C-'0255
UNL.STEM t 10-1/2,13-1/2JGU CL.
A-()469
Q-RING t VT,13.395 O.D+X.210
A-0155
STL.GASKET t 13.820 X 13.600 X60
?)-0479
UNL.F'ISTON RING,
C-'0315
LOCKING HANDLE,UNL.
B-06:1_0
Spr~ING
:1.0
A--0256
MACHINE SCREW PLUG,PL t
:l1
t!~---0498
12
A-0472
1.
V PACKING t
13
FCOl20GO
1"')
.....
14
FP0505FK
ROLL PINt 1./4 X 2"
1~:.i
FCO:l:lODF
SOC.HD.CAP. 5/16--18 X 7/8
G8
16
FC0110EG
SOC.HD.;.CAP.
88
:1.7
A--0500
18
A--OB27
1.
MALE CONN.,ST t
:1.9
A--046B~~03
20
B--()4:l6
DTEl1 GUARD CAP
22
f~-051B
1.
23
A-0755
2.(+
FF~0570CC
DRIVE SCREW t
RETAINER
F~EPRESENT
THE
l~U{:lNTI
1""..... PT. CAP.
TY REQU I RED.
1/2-13
UNL.
1/2-13 X 3
88
3/8-16 X 1
.6

DDES NOT
12 0.[1.
1/4T X 1/4P
1/4
U-TYPE
-"
ARIEL CORP. - BLACKJACK
35 BLACKJACK f\'OAD
1/23/96
DIV.
PAGE
crN 001
RHAKNF'Ol
MT.VERNON
OH 43050
ORIER QUOTE
ORDER NO
1-3/4""
SHIP TO
BILL TO
JG-JGAll-3/4"JGT CYLINDER
CONTENTS
PARTS LIST FOR 1-3/4 \.IGT

1-1/4" BORE
1-1/2" BORE
1
REVISED 01/23/96
1-3/4"BORE
SHIPPING METHODSHIPPING CONItTERMS OF PAYMENT-
CUST NO
99999999
CUST PIO NO SALESMAN

QUOTE OHLY
XXX
ORDER DATE
1/23196
LNE ITEM NUMBER
DESCRIPTION
001 1-3/4JGT CLASS
1-3/4 JGT CLASS CYLINDER
ORD
REQUESTED ACk"NOWLEDGED
TYF' QUANTITY
DATE SHIP DATE
1/23/96 01123/96
PRICE
EXT.AHT
6-1470
CYL.ASSY.l-1/2JGT
5280
.0000
.0000
.0000
.0000
6-2430
CYL.ASSY.l-1/4JGT
5280
.0000
.0000
6-2014
CYL.ASSY.l-J/4JGT
5280
.0000
.0000
B-1788-E
CONe. VALVE~ 078035
.0001
.0002
6-1471
CONC.VLV.ASY,1-3/4JGT:2RT:2RJT
.0000
.0000
6-1446
VLV. REMVl.. TOOL, 1-3/4tt: JGT:2RJT
.0000
.0000
TOTAL LINE ITEMS
TOTAL AHOUNT
.00
NOTES:
(J>OIL O-RING BEFORE INSTALLING
_._+----_._------
2.

PROCEDDURES AND TORQUE VALUES IN MANUAL.
I
I
---
014920 II
~IB~
ARIEL CORPORATION
35 BLACKJACK ROAD
ASSEMBLY
DWG. No.
A-4267
PAf"':TS L.IST
Gr~oup
1-1/2 11 .JGT STEEPLE CYL I
NDEF~
AND HEAD END HEAD

RDP 4800., MAWP 52800
REF. DRWG. A-4267
NO.
PAI':T NUi"iBEF.:
NO. 8--1470
BODY
PAGE NO. OOOl
DESCRIPTION
t~UlqNTITY
:I.
D-0940
CYL.BODY t
C-0855
HE.HEAD t l-3/4JGT:AT t 2RT:RJT CL
~)-378()
CHK .. VLVtDOU.BALL SOFT SEAT SST
A-0811
HEX RED.BUSHtST t
1::"
......
PT0200CB
A-'0576
DATA PLATE, CYLINDER SPEC. SMALL
FR0570CC
DRIVE SCREW,
A-0640-'A
INFO.PLATEtSUCTION
A-0640-B
10
FC01.20HL
12 PT .. CAP.
5/8-11 X 2-1/4 G8
11-
FC0120IQ
12 PT. CAP.
3/4-10 X 3-1/2 88
12
A-:l.8:1.1
:l3
~~-1B:l_2
Q-'RING t VT t 3.887 O.D.X.139
14-
A-0800
MI~LE
15
A-21:l4
HEX PIPE NIPPLE 1/4Xt/8
16
A-OB04
STREET ELBOl,J t 81' t
HD--0940
CYL ~ f.)SSY
100
54
II
1-1/2JGT t ION-N
5280
1/8F
:l/4M X
ELBOWtST t
~6
1./4
1/41' X 1/4P
1/8 P
1--1 /2..JGT t ION-N

U-TYPE
NOTES:
(J:::>Oll O-RING BEfORE INSTAlliNG
2.
LOOSEN OR TIGHTEN ALL fASTENERS PER RfCOMMlNDfD

PROCEDDURES AND TORQUE VALUES IN MANUAl.
I
I
---I
.A~I
,oHIT!Jl
AHIE" COHPOHATION
35 BLACKJACK ROAO
MOUNT VERNON, 0"'0 13050
ASSEMBLY
DWG. No.
---_
....
A-4267
. __.
PARTS LIST
Gf~OUF'
1-1/4 .JGT STEEPLE CYL.INDEI:~: BDDY

AND HEAD END HEAD
RDP 4800., MAWP 52800
REF. DRWG+ A-4267
NO. G-2430
11
NO.
F'Af'~T
NUNBEJ;:
PAGE NO. 0001
DESCRIPTION
QUANTITY
1--1/4JGT,ION-N
5280
n-14~55
(}
CYL.BOIrY~
C-0855
HE.HEADt1-3/4JGT:AT~2RT:RJT
A-37BO
A-OBi1
HEX RED.BUSHtST, 1./4M X
PT0200CB
A--0576
DATA PLATE ,CYLINDER SPEC. SMALL
FR0570CC
DRIVE SCREW, =::6 X
A-()640--I~
INFO.PLATE,SUCTION
A--0640-B
10
FC0120HL
12
PT. CAP.
5/8-11 X 2-1/4 G8
11
FCO:l20IQ
12 PT. CAP.
3/4-10 X 3-1/2 G8
12
a!~--1811
O-RING,VT, 3.020 O.n.X.210
13
A-1B1.2
O-RING,VT, 3.887 O.ra.X.139
14
(~-0800
("iI~"iLE
:1.5
A--211A
:1.6
A-0804
STJ;:EET EL.BOW,ST,
1-111--1 iJ.. ~55
i.
CYL. a!=lSSY t
100
54
It
CL
1/8F
1/4
U-TYPE
ELBOW,ST, 1/4T X 1/4P
1/8 P
1-1/4JGT t ION--N

NOTES:
[J>OIL O-RING BEfORE INSTALLING
2.

,,
014920 I,
---
~IK~
ARIEL COHPOHATION
35 BLACKJACK ROAD
ASSEMBLY
DWG. No.
A-4267
F'?iF~TS
LIST
GROUP NO. 8-2014
1-3/4"..JGT STEEPLE CYLINDEf\: E-:ODY

AND HEAD END HEAD
RDP
PAGE NO. 0001
MAWP 5280.
4800*~
REF. DRWG. A-4267

NO.
PAI;:"-
NUMBER
L~UANT
I TOy.
DESCRIPTION
D-:J.221
CYL.BODY~
C--0855
HE+HEAD~1-3/4JGT~ATt2RT:RJT
A-37BO
CHK.VLV~DOU.BALL
SOFT SEAT SST
t!~-0811
HEX RED.BUSHtST t
1/4M X
\:.-
~.]
PT0200CB
A-0576
FR0570CC
DRIVE SCREW, 06 X
E:
t!~-()640-A
A-0640-'B
10
FC0120HL
12 PT. CAP.
5/8-11 X 2-1/4 88
:1.1
FC0120I(~
12 PT. CAP.
3/4-10 X 3-1/2 88
j .~
'-,
A-:l811
O-RING,VT t 3.020 O.D.X.210
13
A-t812
1.4
~)-OBOO
11::....'
t!:1-2i 1':+
16
A-OBO.if
STREET ELBOW,ST,
HD--1.22:l
1.
CYL.ASSY, 1-3/4JGT t ION-N
lOO
36
\I
1-3/4JGT t ION-N
SSTvTUBING t
5280
CL
1/8F
1/4 O.D.X.035 WALL

1/4
1/8 P
U-TYPE
COMPONENT PART LIST
VALVE PART No.

C!J
DISCIIARGl . SUCIION
0.12.6 -
10
~~
',: V
~~~~ ,~
PHii
~?V~'
~
~I
8-1788-[
VA~VE
~S ...
~i'~
I.JJli""t'I1,'~:.~
PART
NUMBER
r--
.....
,.",", - _1101" ..JIiiIIIII(JII
'5
66
THICKNESS
A-4876
A-4877
A-1842
1
(!)
A-1843
A-1844
A-1845
A-1846
A-1848
A-1367
A-1847
A-2066
2
3
4
5
6
7
8
9
10
1,
"----
LOWER PARI ASSY (III2.J& II) A-4877-A

~ AHiEI.
ill
AR
NOTES:
.098 .079 .024 .028 .047

TEM TEM ITEM IT,~M ITEM
64
~S
~'\L
~
PARI
NUMBER HEM
'
'(~ ~ '----
(!)
1 UPPER PART
1 LOWER PART
1 CENTER STUD
T VALVE RING
1 VALVE RING
6 LENT010 SPRING
fl ANNULAR SPRING
1 COUNTER RING
1 DRAKE LOCK NUT
1 WASHER
1 DOWEL PIN
3.7760,
OTY OTY OTY
1.977
//w/
~~;1'1
aTY
DESCRIPTION
1-
~ ~~l~~~ ~
CD--
8-1788-
3~1C>
18
[I::> S MANUAL fOR TORQUING VAl.V S.

[ p INSTALL PER SP 5.5.
[t:> 3/8- 24 THREADS.
COHI'OHATION
35 BLACKJACK ROAD
MOUN' VERNON, OHIO 43050
1Itl'
CONC[NIf?IC VAtV[. 078035

ALLOY Sllll
"'''' C.f I. 12 /O6/9~ ..,(!),:
56J9 UCCI'D WGP 12///94 tUIi
....'lUI
0 5405
_'W
leM
,HIM'
.-c ..
NONI
B-1788'
---
""
"
--,
e== --
II
~--~
--==--
'
--I
I
~~
r"'.
'-.J
--3=-~==~~=:J~-
1--'
--- -
--- -
"III
~--~
- -
---
en
.", c~
/
/
~
NOTES:
1.
[f::>

APPLY AN-ANTI SEIZE LUBRICANT TO GASKET SURFACES (ITEM#2).
1016000
'0ID
ARIEL
A
CORPORATION ..
35 BLACKJACK ROAD
REV
DESCRIPTION
ASSEMBLY
DWG. No.
A-6094
G-14~
G\80Q
TO REMOVE A COMPRESSOR VALVE:

1.- AFTER DEPRESSURIZING THE CYLINDER AND REMOVING THE VALVE CAP; ATTACH
it
THE VALVE PULLER STUD, ITEM 1 TO THE VALVE STUD.
.
2.-SLIDE THE VALVE PULLER PLATE,ITEM"2 OVER THE END OF THE PUl.LER STUD
SO THAT IT RESTS ON THE CYLINDER BODY;
.
3.-SLIDE THE WASHER, ITEM-4 OVER THE STUD AND THREAD THE NUT,ITEM3
ONTO THE STUD.
4.- TIGHTEN THE NUT, THIS WILL PULL THE VALVE, RETAINER AND VALVE CAP GASKET
OUT. OF THE POCK ET.
5.- THE ASSEMBLY ONLY NEEDS TO BE PULLED FAA ENOUG H OUT OF tHE POCKET
SO THERE IS ROOM BETWEEN THE TOP OF THE RETAINER AND THE VALVE CAP
GASKET TO PRY THE GASKET OUT OF THE CYLINDER.
,.,...
tF
:~~1
//~ Iv-__
((lMPRtSS~=
II
VALVE
_1
_~
- , - ........ --
IL
'~
t======?
VA-LV7
CAP
GASKET
RETAINER.1
6.- NOTE: VALVE CAP

NOT BE RE -USED.'
- :;
GASKETS
SHOULD
t"'.,eo\.
c.ott.f'oq""
"~1lNO~ ,OH'(,)
~4i~Y,
l).~. tJe).:
B-99Z-
ARIEL CORP. - BLACKJACK [IIV.

35 IiLACKJACK ROAD
1/23/96
PAGE
CIN OOi
RHAKNF'Ol
Ml. VERNON
OH
43050
ORDEF: NO 1-3/4JT
ORDER QUOTE
BILL TO
SHIP TO
CONTENTS
JG-JGAi1-3/4"JGT-HP CYLINDER
PARTS LIST FOR 1-3/4JGT-HP

1-1/41\ BORE
1-1/2" BORE
i\VlSED 01/23/96
1-3/4" BORE
SrUF'PING METHOIISHIPPING CONII-
TERMS OF PAYMENTCOOT NO
99999999

QUOTE ONLY
XXX
ORDER DATE
1/23/96
0Rr1
LHE ITEM NUMBER

001
TYP QUANTITY
DESCRIPTION
1-3/4JGT CLASS 1-3/4 JGT CLASS CYLINDER

CYL.ASSY. 1-1/2JGT-Hf'
6-3278
6100
REQUESTED
DATE
~OWlEIJGED
SHIP DATE
1/23/96 01/23/96
1
PRICE
EXT.AtfT
.0000
.0000
.0000
.0000
6-3277
CYL.ASSY. i-1i4JGT-HP
6100
.0000
.0000
G-3279
CYL.ASSY. 1-3/4JGT-Hf'
6100
.0000
.0000
B-1788-E
CONC.VAlVE t 078035
.0001
.0002
6-1471
CONC.VLV.ASY t l-3/4JGT:2RT:2RJT
.0000
.0000
6-1446
VLV.REMVL.TOOL,1-3/4M:JGT:2RJT
.0000
.0000
TOTAL LINE ITEMS
TOTAL AMOUNT
.00
{i-
NOTES:
[I>
2.

015305
ARIEL CORPORATION
35 BLACKJACK ROAD
VERNON, OHIO ~3050
~ MOUNT
REV
DESCRIPTION
ASSEMBLY
DWG. No.
A-4793
F"~RTS
L.IST
Gr~:oup
1-:l/2 .JGT STEEPLE CYLINDER BODY

AND HEAD END HEAD - HIGH PRESSURE
RDP 5545*, MAWP 6100~
REF. DRWG. A-4793
NO <t
(3-,3278
11
NO.
P?\!:-..:-r
NUMBEF~
PAGE NO. OOOi
DESCF\:IPTION
QUANTITY
6100
CYL.BODY, 1-1/2JGT-HP
I1-1680
[;-1359
HE.HEAD t
A-3780
?-)-O811
HEX RED.BUSH,ST t
PT0200CB
A-0576
FR0570CC
DRIVE SCREW, *6 X
A-0640-Fl
INFO.PLATE,SUCTION
A-0640_B
INFO+PLATE,DISCHARGE
10
FC0120HL
12 PT. CAP.
5/8-11 X 2-1/4 88
11
FCO:l20IQ
12 PT. CAP.
3/4-10 X 3-1/2 G8
12
?-)-'1811
O-RING,VT, 3.020 O.D.X.210
13
A-1.812
O-RING,VT, 3.887 O.D.X.139
1.4
A--OBOO
1~:.;
~~""2i iit
1t.';)
'~--O804
ST1;:EET ELBOW t
1 c"
B--1673
G(~S
PC-:l
.599
:1.8
(.:\-4323
FL?'NGE SEAL RING, T-L, :l.ll
PC-1
54
1\
1-3/4.JG~ATt2RT:R.JT
SST.TUBING t
FL~)NGE t
114M X
CL
l/8F
1/4 O.D.X.035 WALL
ST ,
1/4
U-TYPE
118 P
T -L t 1 11
ORIFICE PLATE,:l T-L
20
FD021.8GDD
12
21
FN0451GD
12
100
HD-l <'".)80
DOG PT.STUD,l/2-13 X 3-7/8 GD8
CYL.ASSY, 1-1/2.JGT-HP

tJ-
NOTES:
IJ>
2.

015305
ARIEL CORPORATION
35 BLACKJACK ROAD
VERNON, OHIO ~3050
~ MOUNT
REV
DESCRIPTION
ASSEMBLY
DWG. No.
A-4793
PAF(rS LIST
GROUP NO. G--3277
1--1/4" ...JGT STEEPL.E CY-LINDEF~: BODY'
AND HEAD END HEAD - HIGH PRESSURE
RDP 5545., MAWP 6100~
REF. DRWG. A-4793
NO.
PAI;:T
NU(-iBEI:~:
QUANTITY
F'f-lGE NO. 0001.
DESCRIPTION
[1-1679
CYL.BODY, 1-1/4JGT-HP
:-~
C--:L359
HE.HEAD, 1-3/4JG:AT,2RT:RJT CL
:3
A--3780
A-08i1
c'
...J
PT0200CB
A-0576
DATA PLATE,CYLINDER SPEC. SMALL
FF~0570CC
DRIVE SCREW, 06 X
f-l-'0640--?-'l
INFO.F~ATE,SUCTION
,!=,\--0640-B
10
FC0120HL
12 PT. CAP.
5/8-11 X 2--1/4 G8
1:1.
FC0120IQ
12 PT. CAP.
3/4-10 X 3-1/2 88
:l2
?)--1811
54
II
6100
1/8F
1/4
U-TYPE
16
F-\-OB04
:1.7
B-:l.673
19
t!-)-4324
20
FD0218GDO
21
FN0451GD
i. 00
HD--:l. f,7tj;'
STREET ELBOW,ST,
1/8 P
.599
r',
.::.
FL?)NGE SE(..)L RING, T'-L, 1"
ORIFICE PLATE,1 T-L
F'C-l
DOG PT.STUD,1/2-13 X 3-7/8 GDS

12
HEX NUT t H/W,2H,1/2-13
:l.
CYL.ASSY t 1-1/4JGT-HP

*-
NOTES:
[t:>
2.

015305;
ARIEL CORPORATION
3S BLACKJACK ROAD
~ MOUNT
REV
DESCRIPTION
ASSEMBLY
DWG. No.
VERNON, OHIO
~3050
A-4793
F'f~RTS
LIST
GROUP NO. G-3279
1-3/4".JGT STEEPL.E
CYLI('!DEF~:
AND HEAD END HE~\D - HI I3H

RDP 5545~, MAWP 6100*
REF. DRWG. A-4793
NO.
PART NUMBER
BOD"'"
PAGE NO. 0001
PF~:ESSiji~E
DESCRIPTION
(~UANTITY
11'-1681
CYL.BODY~
...
,..)
C-1359
HE. HEAD,
A--37BO
'+
?)-O811
HEX
C'
--'
F'T0200CB
F\-0576
:l
DATA PLATE,CYLINDER SPEC. SMALL
FR0570CC
DRIVE SCREW, .6 X
?)-0640-F\
INFO.PLATE,SUCTION
A-O,-S40-B
INFO+PLATE~DISCHARGE
:1.0
FC0120HL
12 PT. CAP.
5/8-11 X 2-1/4 88
:1.1
FC0120IG!
12 PT. CAP.
3/4-10 X 3-1/2 G8
1':;'
,,-
?~-:i,Bl1
:l:~
?)-lBJ2
O-RIN~fVT,
14
FI,-0800
j , ,.J
1::'
1~--2:t. 1.4
HEX PIPE
16
?~-'O804
STREET ELBDWtST t
1'('
B--16'"?:3
G!::\8 FL(4NGE t T --L t 1 11
:1.8
1~"-4:3~::3
:t. <;'
{~-'4:':S24
20
FD02:l8GDD
21
FN()4~51GD
j, 00
HD-l.~)81
54
II
6100
1-3/4JGT-HP
1-3/4JG:AT~2RT:RJT
1/8F
1/4M X
RED.BUSH~STt
CL
1/4
U-TYPE
3.887 O.D.X.139
NIPF~E
1/4Xl/8
1/8 F'
F'C-l
.599
PC-l
2
j,2
ORIFICE PLATE t 1 T-L

DOG PT.STUD t l/2-13 X 3-7/8 GD8
CYL. f.)SSY t
1-3/4~JGT-HP

VALVE PART No.

(!>
COMPONENT PART LISI
B-1788-
DESCRIPTION
PARI
I NUMBER I" EM
QIYIOTYIQTYIOTY
1.977
~~
~~
1
I
6
6
1
1
1
UPPER PART
LOWER PART
CENTER STUD
VALVE RING
VALVE RING
LENT 010 SPRING
ANNULAR SPRING
COUNTER RING
DRAKE LOCK NUT
WASHER
DOWEL PIN
A-4876
A-4877
A-1842
A-1843
A-1844
A-1845
A-1846
A-1848
A-1367
A-1847
A-2066
I 1
(!)
I
I
I
I
2
J
4
5
I 6
I 7
I 8
I 9
I 10
I 11
...
~
0)7
(!J
I'
.,
..
i :TII,'\:SDf:eflr J"'/'''-''-_JlDJlJ'-~
~
8-1788-[ .098 .079 .024 .028 .047

VALVE
TEM TEMITEMITEMITEM
PART
14 15 16 17 '8
THICKNESS
I NU MBER
NOTES:
[I::>
LOWER PARI ASSY (1112.3& 11)1 A- 4877 - A
GARI'I;) A1UEL [OHI'OHhTION
.~
35 BlACKJACK ROAD
MOUN' VERNON. OUIO 43050
I"'"
SEE MANUAL rOR TORQUING VAl.VrS.COUCNIHIC V"IVr, 078035
[t:> INSTALL PER SP 5.5.

It---..
ll--- 3/8-24 THREADS.
..,,"', ALLOY SlllL
- - .... C.II. 1,!U6m ' 'Q)

56J9 ftCfl"WGP 12/ i794 'Uti
5405
.-c
',v WI '".~.
-l
0
lit
NOf~1
--_.
8-1788
--
......
'"
~--
~--~
--,
1--'
------------
"II
,.
\___
----
..............
..
IL'
/
/
~
NOTES;.
1.
[:::>
LOOSEN OR TIGHTEN ALL rASTENERS PER RECOMMENDED

APPLY AN-ANTI SEIZE LUBRICANT TO GASKET SURFACES (IIEMH2).
'016000
ARIEL CORPORATION
35 BLACKJACK ROAD
VERNON, OHIO 43050
~ MOUNT
REV
DESCRIPTION
ASSEMBLY
DWG. No.
A-6094
G-14%
TO REMOVE A COMPRESSOR VALVE:
1.- AFTER DEPRESSURIZING ,THE CYLINDER AND REMOVING THE VALVE CAP; ATTACH
THE VALVE PULLER STUD, ITEM '1 TO THE VALVE STUD.
.
2.-SLIDE THE VALVE PULLER PLATE,ITEM"'2 OVER THE END OF THE PUl.LER STUD
SO THAT IT RESTS ON THE CYLINDER BODY;
.
3.-SLIDE THE WASHER, ITEM-4 OVER THE STUD AND THREAD THE NUT, ITEM3
ONTO THE STUD.
4.- TIGHTEN THE NUT, THIS WILL PULL THE VALVE, RETAINER AND VALVE CAP GASKET
OUT OF THE POCK fT.
5.- THE ASSEMBLY ONLY NEEDS TO BE PULLED FAR ENOUG H OUT OF THE POCKET
SO THERE IS ROOM BETWEEN THE TOP OF THE RETAINER AND THE VALVE CAP
GASKET TO PRY THE GASKET OUT OF THE CYLINDER.
----" In . ih- - /11
li~IL
COMPRI:SSOR
VALVE
// ~~Y
I
~J--= --
=-
_j
J - -11
- -'
-~---Ji
--
RETAINER
G.- NOTE: VALVE CAP GASKETS

NOT BE RE-USEO/
VALVE
CAP
GASKET
SHOULD
--
,,...
'~
G\BO~
erN OOi
1/23/96
PAGE
f'.'HAKNPOl
35 BLACKJACK ROArI
MT.VERNON
OH
43050
ORDER QUOTE
ORDER NO 2-1/2JG
BIU. TO
SHIP TO
CONTENTS
JG-JGAl2-1/2"JGA-T CYLINDER
PARTS LIST FOR 2-1/2"JGA-T

2-1/4 BORE
REVISED 01/23/96
11
2-1/2" BOI\'E
SHIPPING METHOIJSHIPPING CONItTERMS OF F'AYHENTCUST NO
99999999

QUOTE ONLY
xxx
ORDER DATE
1/23/96
ORD
m' QUANTITY
DESCRIPTION
LNE
ITEM NUMBER
001
2-1/2JGT CLASS 2-1/2"JGT CLASS CYLINDER

CYL.ASSY.2-1/4JGT
6-2164
REQUESTED ACKNOWl.EDGEIJ
DATE SHIP DATE
1/23/96 01/23/96
PRICE
EXT.AHT
3500
.0000
.0000
.0000
.0000
3500
.0000
.0000
G-3402
CYL.ASSY.2-1/2JGT
6-2166
PIST.2-1/4JGAT t STII
.0000
.0000
6-3404
PIST.2-1/2jGAT t STD
.0000
.0000
B-l335-E
CONC.VALVE t 112C/64CED
.0001
.0001
G-1774
CONC.VLV.ASY,2-1/4HT t 2-S/BKiCT
.0000
.0000
TOTAl. LINE ITEMS
TOTAL AMOUNT
.00
Q~0
------~._---
NOTES:
D:>
2.

~~0
~>l>@
XQ~
.---_.~ . --$~
, :Q(Q)
@(@1>J
,
,--
,/
/'
01119511
~
ARIEL
AHIEL COHPOHATION
35 BLACKJACK ROAD
ASSEMBLY
DWG. No.
A-3392
GI,:OUP NO +
:~t/.t~\\
,JDT~,
F:DP 3:t B;2=;;= ~
13--2164
.jCj,{:,T E:TEEF'L.E C\"LINDEF: BUD\"

Mi~~l}JF'
PAGE NO. 0<)01
::S~.:.;OO~~
REF. DRWG. A-3392

DESCh:IPTION
C~Ui~NTITY
1.
1)-1290
CYL~BODY,
2-i/4JGT
C-:i.:I.:.:iB
<)
H + E. HEI~D t
2-1/4JGT ~ ,qT
.~
A-'OBOO
p,-OB:I. :1.
c:.
PT0200CB
~:,O():L:::S
3~jOO

J.
1/8F
SSTo)TUBING,
WALL
54
II
1/4 O.D.X.035
DA' rf:l PLATE, CYL I NIIEI': SPEC SMALL

<&
12
FCO:l.:~~OHO
1. :.~
FCO:l :;;'::()GI<
:!. ~:;
1~:1 :2 i.
:I.
INFO.PLATE,SUCTION
16
CAP.
5/8-:l.i X 3
88
:L ;;~ P 'r C.-::.P
i/2-13 X 2
88
12 P T
HEX PIPE NIPPLE 1/4X:l/8
:i. 4
STI:~:EET
ELBD!AI ~ tiT t
CYL.ASSY, 2-1/4JGT
L\jj![J..! l{:\ ::'::Eb~[i t":-.F'j=='E(.:li:;':S If'''~ THE C:~UF\NTIT'y' COLUMN IT

DOE:E; Ncrr F~:E!':'F:E~:)ENT THE GUf.)NTIT'y" I:;:E(~UIF~ED.
1/B P
NOTES:
[I:>
2.

LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDfD
~@):~(@
~)
Q '
-8--- m ----$
0: '
~(Q)
(Q)@)l@)~
,/
lQE!3!J3
GiI0---A-=H~1E~'I-I-"'C-O~H~P-O HATJ() N
r-,
,/
ARIEL
~"~I
35 BLACKJACK ROAD
------
ASSEMBlY
DWG. No.
A-3392
d_
GF~OUF
2-:L/2 I i ..JfTT f.' .-.lDAT ETEEPLE Cy'LINDEF;: BULly

I:;~DP ::~ 1 a2;~~ ~
f'l1f;tl.J.jF' :3~;(:rO~;:
REF~
NO.
F'r::"-)GE NO.
G-:3402
OOOi
A-3392
DRWG~
lIESCf\: I F'T I ON
1
))'-1705
C-:I.:1.5B
()
CYL.BODY, 2-i/2JGT
3500
i
i~
?:1--:3780
CHK.VLV,1I0U.BALL SOFT SEAT SST
~;4
~;.
FRO::'~70CC
II
SST.TUBING 1 1/4 O.D.X.035 WALL
O-RING,VT, 3.500
p->
DRIVE SCREW,
A-0640--I~
:l. :!.
A-O(:'40-B
:I.
12
FCO:l.20HO
16
!'\j!-iEr,!
DDE.~~
1/4
U-TYPE
12
PT~
CAP~
5/'8-11 X 3
G8
:1.2
j::
C~lP
1/2-13 X 2
G8
0)
O-RING,VT, 5.387 O.D.X.139

HE:::X~.
1-ID:l. iff:}
~6
O~D.X.210
INFO.PLATE,SUCTION
:1. 0
100
1/8F
PIPE NIPPLE 1/4Xl/8
:I.
STREET ELBOW,ST,
:I.
CYL.ASSY, 2-1/2JGT
I~':': Z:l:::t::.:O f:1PPEi~!I:;~~3

I (,! THf: C~U~:\NT I 'fr: C(jLUi"ii'~
NOT h:EPF\:EBENT THE C~UI~li',rrI T'r" h:EC~U I F~:ED ~
IT
1/8 P
G-2166
.,
rr-r,f1
n
"1,T
---I.
:: II ,I l
"..- _.l'n--.. -- ..- I,~
~4lo)-.oZ_0@I_
- b-:-~::iti -rfliTiIT !VLLuL/L/LL/U/~
I
.., ."
1'1 I I I I ' I
..--'1-
iL. -LLUil.. U.
~
l!:>
2
PRICK PUNCH TO RETAIN SETSCREWUTEM"4).

LOOSEN 00 TIGHTEN AlL fASTEtERS PER
RECOMMENIIO PRO<EOURES AND TORQUE
VALlE S tI MANUAL.
--
G-2166
'--
---
II""""
, , '"
wy--lJ,-
I!>
2
PRICK PUNCH TO RETAIN SETSCREWClTEM'4).

LOOSEN 00 TIGHTEN AlL FASTEtERS PER
RECOMME~D PRO<EDURES AND TORQUE
VAl~S N MANUAL.
-jARE'urCffiPrnATJir'
V[ AtlN ,OHIO
~ErG
0-1302
('
1
~r
~
(
.
~.~l
()
'.
J.
'J
I
11 ,>1/\
.-
~.~l'
. 3 l,(jl r )11
3.6n!, .
...
__ -- ...--.-/'
~~
1.063
,122 . - .-:-.._- - 1
._
i.
~~~ ..........-
DISCRIPTION
1 IVALVE PLATE
1 IVALVE RING
r--~lJJ.102<
COMPONENT PART LI5
1 IUPPER PART
1 ILOWI:R PART
1 ICENTER STUD
-\j -- --Q~)
t--
VALVE PARTf'DJ
.',
2.165
i '/-.." ~ ,
12
2
1
3
6
1
IDAMPING PL ATE.
IlENTOJO SPRING
IClOSING SPRING
I DAMPING SPRING
ILOCATING PIN
1 IGUIDE RING
1 IDOWEL PI N
1 IDRAKE LOCKNUT
PART NO1!
IA- 2711
IA 2403
IA -2404
IA - 2405
11'.-2406
IA -2408
IA-2407
IA-1484
IA -1346
IA-168S
11
I2
13
14
15
16
17
IB
I C)
110
IA2~Q9
111
IA -14 4 2
IA-1368
112
113
7
N9T~S:,
J1
t f-,,> IN' IT - LL (lTE.M l? J PE.R S.R 5.~
LUIIIIIIIIIIII
CONCENTRIC VALVE
112C/64CEO
"",ERIAl:
8133~-E
VALVE
PART NQI DIM:S
ITEM lITEM lITEM liTEM
THICKNESS
ILIFT: 1.2 MM
.047 IN.
btnI"Jr'D~""';;':'::';;:~ DRwe. NO.

~~~~-C:I B- 1335
---
-...
"
e= --
l J
__
~_n_____
II
----
"II
~--
l..-I
----
/
/
~
NOTES;
1.
@>

APPLY AN-ANTI SEIZE LUBRICANT TO GASKET SURFACES (ITEM#2).
I
06000
ARIEL CORPORATION
35 BLACKJACK ROAD
VERNON, OHIO 4.3050
~ MOUNT
REV
DESCRIPTION
ASSEMBLY
DWG. No.
A-6094
1/23/96
ARIEL CORf'. - BLACKJACK DIV.

35 BLACKJACK ROAD
hi. VERNON
OH
PAGE
C/N 001
43050
ORDER NO 3JGT-HF'
ORDER QUOTE
BILL TO
SHIP TO
CONTENTS
JG-JGA/T HF' 3" CYLINDER
PARTS LIST FOR 3" JGAIT-HF'

2-3/4" BORE
REVISED 01/23/96
3"
RHAKNPOl
BORE
SHIPPING METHOIi-
SHIPPING CONDTERHS OF PAYMENT-
CUST NO
99999999
CUST P/O NO SALESHAN
QUOTE ONLY
ORDER DATE
XXX
1/23/96
ORD
LHE ITEM NUHBER

001
3JGT CLASS
6-3275
TYP OOAHTITY
llESCRIPTION
3 JGT CLASS CYLINItER
CYL. ASSY. 2-3/4JGT
11
2550
DATE SHIP DATE
PRICE
OO.MT.
.0000
.0000
.0000
.0000
.0000
.0000
1/23/96 01/23/96
1
6-3276
CYl.ASSY.3JGT
6-0044-2
sue.VALVE
ASSY~3JG:A
.0000
.0000
6-0045-2
DIS.VALVE
ASSY~3JG:A
.0000
.0000
6-4239
PIST.2.75RRX1.5JGAT WB,BTR.STII
.0000
.0000
6-4241
PIST.3.ORRX1.25JGAT WB,BTR.STD
.0000
.0000
B-oBB2-E
SUC.VALVE,52RX,STAHDARIt
.0001
.0001
B-0883-E
DIS. VALVE t 52RX ~ST ANDARD
.0000
.0000
6-0308-1
H.CL.VLV.ASSY,DIS,3JG:A
.0000
.0000
6-4119
M-WCF',SS, 2-3/46:6T
.0000
.0000
6-4123
H-VVCP, SSt 3
.0000
.0000
TOTAI.. LINE ITEMS
2550
6:6T
TOTAL AMOUNT
.00
't
NOTES.
[I:::::> APPLY AN
ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
It> SHOWN 9a OUT OF TRUE POSITION.

.1
REV
LOOSEN OR TIGHTEN AlL FASTENERS PER RECOMMENDEO PROCEDURES

[ p ITEMS '20 AND '21 fOR TANDEM CYliNDERS ONLY,
DESCRIPTION
~
AR
.AHIEL.~COHPOHATION
.I ~ 1.~~1~
35 BLACKJACK ROAD
MOUNT VERNON, OHIO

---------_._---_ .... --ASSEMBLY
A.
~3050
A.--. Lf 302_
_., . . Q~'-Q. __ ~.'?~--.- _._..
2._.3 .........1. 11 .JGT CYLINDEF: BODY

cr~:?:!Nl'( END HE(::lD
I":'){~D
PAGE NU.
0001
RDP 2318., MAWP 2550~

REF. ImWG~ A-4302
[IEBC;i;:IPTION
1
l)-:l.i)77
CYL.BODY,
2-3/4~GT-CE
C-'O:l29
<)
C.E.HEAD,
2-3/4~G:A
STL+G~1SI<ET,
10
HEX HD.CAP.
1/2-13 X 2-1/4 G9
12
1/2-13 X 3
..:~.
FC0100GL.
3."*25 X
3.105 )(60
1
6
F C;O 120130
~=-t-37B()
E:
AOB04
PT~
CAP.
CHK.VLV,DOU.BALL SOFT
i
SE~T
ELBO"'J$-ST t
1/8 P
HEX F..:ED ~ BUSH, ST t
1/4i"'1 X
STF;~EET
:I. 0
PT0200Clj
SSf.TUBING,
:ll
FCO:l. 20GP
12
F~.
CAP.
G8
1/8F
1/4 O.D.X.035 WALL
1/2-13 X 3-1/4 88

12
:i. t.':.
,"=,_()64() H
DRIVE SCREW t .6 X
1/4
U-TYPE
FIPE PLUG, L ..2i'olPT t HEX + /-ID, STL.
INFO.PLATE,SUCTION
I i~FD ~ PLf~ TE: , II I SCI-IA1=\:GE

1/4 X 1 11
Hlt- J
':~ 7?
j,..H-IE.i'-.~ ';;1
))OE~)
STD
].
f':DL.L. PIN,
:i. 00
SST
1.
INFO.) PLATE, DIS, DUi"ii"iY VALVE
INFO.PLATE,SUCtNO VALVE
CYL.ASSY,
2-3/4~GT-CE
ZEF:D APPEF,h:S If':! 'fHE iJU(~i,!T I TY COL.UMN IT

NO"r F:EF'i:;~E::3E(. .r r "THE JJU~)i'~ "CIT'{ F~E(~UIf~ED +
" ,
't
NOTES.
[I::> APPLY AN ANTI-StZE LUBRICANT TO

[t::::> SHOWN gO" OUT or TRUE POSITION.
J.
REV "
DESCRIPTION
B::>
[1[5238
GASKET SURFACES.
LOOSEN OR TIGHTEN AlL FASTENERS PER RECOMMENDED PROCEDURES

ITEMS '20 AND '21 FOR TANDEM CYliNDERS ONLY.
AR
~
L
jQ1~~
ARIEL COHPOHATION
35 BLACKJACK ROAD
MOUNT VERNON, OHIO .43050
ASSEMBLY
.-1- DWG. No.
... --_.
A
.
302
-----~._.-.--
r __
Ii
LI_
3 11 ...J(iT ClLINDEF: BUli"{ A{~J.)

CF:,:.)(.. .!f':.: END HE~::D
fU)f.> 23:J. 8~ ~, t"iA)AJF' 25 i50=ij:
F~:E:F ~
DF~:i"j(3 +
PAGE NO. O()Oi
f'~-A:::~;()2
QU~":tNTITY
:I.
It:l.67B
C-0130
()
DESCr-:IF'T ION
2550
1
4
FC()100CiL
l,
FC0120;30
f"=-t-37BO
r",
~~--OE:04
~~
10
P"i
1 :I.
FCO 1::208P
HD~CAP.
1/2-13 X 2-1/4 G9
GASKET,RND~12,Xl/64
12 PT. CAP.
G8
1/2-13 X 3
CHK.VLV,DOU.BALL SOFT SEAT 881'

1
STREET ELBOW,ST,
HEX RED.BUSHtST, 114M X
1/8 P
1/8F
SSl.TUBING, 1/4 O.D.X.035 WALL
O~'::OOCB
10
HEX
:l~~:
PT.
C:;I~\F' ~
1/2-13 X 3-1./4 138

:1.3
FF:O:.::j70CC
",
1 I::'
tL!,
F'F'OB:l.OG"f.3
1.
DRIVE SCREW,
~6
1/4
U-TYPE
PIPE PLUG,1/2NPT,HEX.HD,bTL.
1.
100
HDl.S7E:
i,...1I-!Ei"',!
DCJE~:,
SlD
F:OLL PIN t
:i.
J.
.,
:i.
INFO.PLATE,DIS,DUM~Y
:l
INFO ~ PL(..)TE ~ sue t NO VALVE
1/4 X 1 11
~:-~ ZEF:U 1~~PF'E.1~1f~:S IN THE G!UANTIT"'r' COLUMN

NUT I~EPF~:EbENT THE C~UF)NT I Ti' F;~EC~U I i~:ED v
3,J(3T'-CE
IT
VALVE
---------_ .. _----- .... -.- ._-------- "-_ .. ------ -.- -
..
--.'--_._'--
44-2
~
///
-...
I
~OIL
..
APPLY AN ANTI- SEIZE

OF GASKE T
O-RING BEFORE INSTALLING
NOTE: LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TOROUE VALUES IN MANUAL.
ASSY DWG. NQ.

0-66-1
sue"r I Oi'.!
3
~"Kn
11
GROUP
I,) f":1 L ~)E:
:;
NO~
G-0044-2
r~:E"f f~ I
NEF: j::1;"[1 Ci;;iF'

F1 C-r'L.INDEf:.: CL..?:lS~::; C52 F:>~" CL.rf--DD~\J('D
Il-JITH SC~'L.LOPE:D NOZZLE

REF. DRWG. D-0066-1
DEbCi=~IPTION
STL + GfiSI<E"r,
2 ~ 438
x:
VALVE RETAINER,S&D,
4-
B--0701
::
250 X30
3JG
VAL \.JE CAP, 3 ...JG CL
:I.
FCO:lOOHr'i
l\JHEH F1
~:::EF:D
.=)
f~:lPPEi;;lF:~::;
HEX: HD.CAP.
5/8-11 X 2-1/2 G9
I N THE OU(':"d,n J TOy CDL.Uf"iN IT
------------------_.. -
~
2
IU -45-2
-APPLY
AN ANTI-SEIZE
OF GASKET
, -----
OIL 0- RING BEFORE INSTALLING
NOTE: LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.
ASSY OWG_
NQ
_.
0-67-1
I) :r si~: 1-1 I!:) F\~ (3 E:~
f:.: 1~~ f ~:l J: i'U:: i:< ~l (\! I) C~: i~l j=:'

3
.-.le3 CL.i:~S~~ C:r'LINDEP I..'.J..'''SCI~)LL.OPED ND:~::2.LE
(~3:~ l:;~X CUT - DD\,lJN )
~) ,:l L
.. ~.} E: :~
PAGE NC) 't
11
REF~
DRWG. D-0067-1
NO..
F'F-\F:T NLWiBEF:
DISCHARGE VALVE
000:l
DESCF~If'TIDN
F(jf~
STL + GASKET, 2.438 X
;;:. 2~~O X30
VALVE RETAINER,S&D,
3JG
PART NO + SEE
COVEF~
SHEET
o
~5
('~-0027
FCO:l.OOI-Ir'1
:3
HEX HD.CAP.
5/8-11
t,.JHEN {: ZEh:U f~iPF'Ei;;\I:;~S I N THE C~UI{;\f\.!"r IT 'f COLUr-iN IT

DOES NOT F~:EPh:EbEi'n THE:: ['HJ~:}f'rf I T\' f~:EL~U 1 i:~ED.
X 2-1/2 89
(P ,
/~
ASSEMBLE PACKING
WITH "OIL" AT TOP.
---JL
~
REMOVE ONE C.L SUCTION VALVE

TO ADJUST C.L PISTON CLEARANCE
TO .038/.040. 00 NOT USE STRAP
WRENCH ON PISTON ROO. USE TURNING
TOOL WHICH FITS TURNING HOLES IN
PISTON NUT (ITEMH8).
NOTES: ~
1.

[t>-ASSEMBLE FITTINGS (ITEMH4) BEFORE INSTALLING.

[}:>RETIGHTEN TIE STUD NUTS AFTER CASE (ITEMH3) IS BOLTED INTO DISTANCE PIECE.
(]::>OIL O-RING BEFORE INSTALLING.
01 i)C} (;!)
-AfHEL--elHiPOi~Ati(jN
~
A~IB
.35 BLACKJACK ROAD

_ _ _ _ _ _ _ _ _ . __
REV
DESCRIPTION
ASSEMBLY
DWG. No.
__
+_0
_.
1\. -6 () '-[)~ 9
..
------1--------_.------ ._. -.- _.-
.-
Gj=~OUF'
2-"3/4" )::: :i. _.. :l /;.:::;i JG~:}T PISTDi\!,...l~:OD, r~Ih!GS

WE,t\r-~: E<(.:\NIJ ,::lND 1-' L.lCl; BTF\: .. F~OD j='(.:lCi<I i\<G
~:-3./411
11
G-422S
PAGE NO .. 000:1.
F:IIIEF: h:Ic,!Gt,
J-l/2" TFE l,o.JEf:rF;: B(.:lND (.'-; PEEi" Plf3TiJH

3
ND..
F~:INGS
STh:OKE
REF. DRWG. A-6059

NO ,.
PA/':T NUhBEF:
C-164:L
DESCRIPTION
C~UANTITT"
PST /P ~ J;:OD ') 2-3/ 4f~RX:i.'-1 /"'2"::lT ~ WB
RIDER
3
-:-1704
RING~
2-3/4JG:A
ROD PKG,l .. 125,2200,BTR
(4

12 PT. CAP.
~j
FCC. 1. 2()Gt~
l>
PT0200CB
1. .....
t:i
""1
(.\-'6032
i>
..
1/2-13 X 2-3/4 G8
BST.TUBINGf- 1/4 O.D.X.035 WALL.
PISTON RING, 1-1/2RJT
PEEK
1
1
WEAR BAND, l-i/2RJT
i;.jHEN f:-\ 2I::F;~U {':lPF'E~~Ii:;~f.; IN THE (~U?lNTITY COLUi1N IT

[IDEE; f"\lDT i':EF:'F~ESENT 'THE Oi..Jf~Nr I T( F~EC~U I I:~ED ..
\p ,
'~
"',.;g
ASSEMBLE PACKING
WITH "OIL" AT TOP.
-JL
~
Jl]l1J[[--n
7~'~~
REMOVE ONE C.E. SUCTION VALVf.

TO ADJUST C.E. PISTON CLEARANCE
TO .038/.040. DO NOT USE STRAP
WRENCH ON PISTON ROD, USE TURNING
TOOL WHICH FITS TURNING HOLES IN
PISTON NUT (ITEMH8).
NOTES: ~
1.

[t:>ASSEMBLE FITTINGS (ITEMH4) BEFORE INSTALLING.

[J::>RETIGHTEN TIE STUD NUTS ArTER CASE (ITEMH3) IS BOLTED INTO DISTANCE PIECE.
[]::>OIL a-RING BEFORE INSTALLING.
__._._
___ __ _
~
----- ---
._--
ASSEMBLY
REV
DESCRIPTION
I
.l QIS.~{~~;
COHPORATION
35 BLACKJACK ROAD
MOUNT VERNON, OHIO ti 3050
ANIBL
AIHI~L
OWG. No.
A~-"' 6() () 1
>< 1. _o-:L /4 11
:]1 i
I,~EAF:
B{.:\ND
F' I STON/F~(J:U :~ I;: I i-'.iGS +

t--1/8 1 ' BTF~:. F~:(jD P?:\Ci<ING
.Ji3f~r
~:lND
PAGE ND. 0001
F: I fiEF: F: INC,:::;
::~ I I
:I. _-1./4 11 TFE I,..H:::f:\F: BF1NII <.': PEEK PIS-l ON

3 11 sorF:Of<E
1:~INGS
REF. DRWG. A-6061

lIESCI~:IF'TIOi-./
i.
C:--:i.l>43
1.
RIDER RING, 3
3
1:-:1.704
1
()

12 PT. CAP.
JG:A
1/2-13 X 2-3/4 88
F'T0200CB
PISTON RING, l-i/4RJl

1
PISTON NUT SPANNER, SPECIAL
WEAR BAND, l-i/4RJT
PEEK

IiOES NDT i:":EPF:ESENT fHE G!UANT I Ty
F:~EC~U
I RED <.
ARIEL OOT NO.
~ 24 UNF
'6
1
1.85
....
I
SEE MANUAL
FOR TORQUING
"
2.441 DIA.
2.433
2.241 DIA.f
2.236
I
VALUES
-,
~,?
I
.J
1.2~1 P. ~ ~ II~
.708+-~ ~
/%
m~~~-:-~
"f
rIA
....
I~~~~
J'l~,
Vi ":VVY711
I
I
I
2
0
0
0
,9
.. nl4N
nlMJ
h~
r--I
I
I
I
I
I
I
I
I
I
I
I
5 4 3
~ 1111 r-
Besc ~'882 le-eee- 1B.88C

F
H
E
G
PARTS LIST
ARIEL
NAME
FART NO.
0
0
VALVE SEAT
VALVE GUARD
CENTER BOLT
VALVE PLATE
SPRING ?LATE
I GUIDE RING
0 GUIDE RING
0 GUIDE RING
l.'
0 GUIDE
I
I
I
I
M
I
2
:3
A-1769
A-1173
~-I:. ?
A-IDOl
A-IOO2
A-IC21
A-I03~
A-I099
A-1291
RI NG
SPI ROL PII-..!
DRAKE L:JCK NUT
WASHER
A-117~
A- ~~~
f
9
A-I02~
5
2
DIA.
7
5
32 HEX.
IYf\lf~~~A~D7 ~ss Y.
A-1I73-A
ARIEL CORPORATION
MT. VERNON. OHIO
B-882-H
8-882-6
e-882-F
B-882-E
ARIEL
FAAT NO.
VAJLYE PAR
NO.
.260
.323
.303
.283
.118 .059 .020 .142
ITEM ITI;M I1EM ITEM

#2 '*4 -5 6
IUlMt.l .~
I IRI 1 I -, ,
SUCTION VALVE- 52 RX
.205
1 HICK ~~ss
1111111
.185
MATERIAL
.165
ALLOY STEEL
DRAWN Z/Z5186 ?J/
11133(,,'
11132c!'L'" CHECKED '-.3/-8'-""
IO~Z53
SCAlE 2
X
.~
LIFT: .039 IN.

(1.0 MM)
PAAl NO.
8-882
3!lqr I ,1 2-
ARIEL ooT NO.1
~ 24 UNF -----J,
lOlA.
3
I
rn
"A"
8
1(;;
,.et::t:i:.
I I I I I I I I DRAKE LOCK NUT
A-1177
A- I ~25.
A-IOOI
A-IOO2
A-1291
A-I021 I
A-I033
A-I099
A-1I79
A-1366
I I I I I I I I DOWE L PI N
I I I I I I I I WASHER
A-206G
A-I02S
3 I 2
oI I
I I 0
oI 0
I 5 I 4 ISPRING PLATE
I 0 I 0 IGUIDE RING
I 0 I 0 IGUIDE RING
I 0 I I IGUIDE RING
oI 0I
I I 0 I GU IDE RING
I I I I I I I I SPI ROL PI N
(4
.708-t-
~L
I
1.2.241 DIA.
2.236 "
A
0
_I
~ ~.433
9
..
\)
.402
.2361.0591.0201.165
8-883- G
.378
.142
iB-883-F
B-883-E
ARIEL
.205
, 1.185
I.rEM liTEM lITEM liTEM
"2 -4 5 -6
IDIMENSION
THICKNESS
PART NO.
NO.
I
2
3
4
5
16
7
Ie
\ 2.441 OIA.
~8.83-H
.441
.421
~1
I,
INSTALL PER SP-5.5
VAL~PAR'
VALVE GUARD
I I I I I I I ICENTER STUD
I I I I I I I IVALVE PLATE
~~Irsu
~ __ .---....--.....
2.20
PARTS LIST
SEE MANUAL
~ME
ARIEL
FOR TORQ UINGll.Jltill'a.LJ........~.......
f1\RT
NO.
- -
VALUES
I
I
I
I VALVE SEAT
A-1770
VAlVE. SEATtASSY.
A-1770-A
A-1177-A
11TF'~ - .. ~ ~n
VALYE GUARD ASS'Y.

I' lITE.MS-2.11
ARIEL CORPORATION
MT. VERNON. OHIO
VALVE - 52 RX
MA ERIAL
LI FT: .039IN.
( 1.0
~~~iu:i:~~~~~ PART NO.
MM)
8-883
S4uT
I ,,( Z-
(~-!D8-1
APPLY AN ANTI-SFIZE
LUBRICANT TO GASKET
SURFACES
(J)-~.
NOT~:
LOOSEN OR TIGHTEN AL L
FASTENERS PER REC()MM~_NDEO

PROCEDURES AND VALUES
INTO CYLINDER
,---
II
ll6
__JI
...
IFFfI
"I
II i 11--1-
- -.j
II
ASSY. DWG. NO.

B-V052DH-2
.' JI, .,.,
:.".'J
GF~OUF' !~().
HI(3H CLEi::\h:,~NCE DISC:j!,{:lF:GE VfiLl)E bF'i::\CEi~:

{iND F,:ET (."1 I NEF:
3 11 -lEi CL.{.)SS C::YL.INDEF~: i.AJrl"H SC:FlLLUPED
G--0308--1
PAGE NOot 0001
NOZZLE FLANGE DESIGN

REF. DRWG~ AB-V052DH-2
DISCHARGE VALVE
P?);;:T NO. SEE COVEH SHEET
<)
FOf~:
STL.GASKET, 2.438 X
2.250 X30
H.CL.VALVE RET, DIS,
3JG CL
1
H CL V~)L VE
SPACEr~,
i).HIEX"! ,{:\ ZEh:U f.:-.PPE{;;'IF:S IN THE IJU~',NTITY CUL.ijj'v"iN IT

DOE~:: (-.!err i::.:EPf=:.:ESEj,r'( THE (':!LIt-::"d,rrIT"Y' F:Ec~u:n~ED.
3JG
CL
VENT U TUBE OPENING

(REMJVE WHEN REQUIRED AND TUBE
VENT TO SAFE ATMOSP~E.RE)
LIGHT LY 01 L BORE AND

RINGS BEFORE
INSTALLING
f7)(f8'
3"
~
2 74 JG DIA;- I 16
3 JG DIA 25/.32
3" JGM DIA 11-16
II
23~JG DIA.- 2 316

3"JG DIA~22h2
6
3"JGM DIA.- 2 %4
is
TRAVEL
FULLY
LOADED
FULLY
UNLOADED
APPLY AN ANT I-SEIZE
LUBRICANT TO GASKET
SURFACES

ASSEMBLING
,
"
, ."',ft
(
r
..
23.4"JG DIA.-1638"
3- JG DIA.-163~"
3- JGM DIA. -16 5116.
~-~\.

OIL ORING BEFORE INSTALLING.
_.
C;F~I]UF"
2-..3/4. 1
~JITH
NCJ.
(3"-4 i :L S;'
JEi t CrT f"iDi..jj'~TET., UNLDf::1DCh:
srl~:lINLESb
PI~GE
STEEL. FITT INGb
NO + 0001
REF. DRWGo AD-02030-08Ul

DESCRIPTIDN
1
C:-()~5.<'~9
UNL.HEAD t
:2
C-'~)54(i
1.
H. E + UNL f~lD~"1F'TOF~ t
2-3/4~GU
3JG CL
A--(:r~:;O i
P?'CKING t UNL.
PACKING BACK-UP I;:Ir-1G
t~--049<;;'
1.
COMPRESSION
-?
~:~-0766~;:i65
1.
SN~iF'
B-0754
UNL HEX. NUT, 1 -12UNF
O-RINGtVT, 3.125 O.D.X.2iO
10
B-07~53
FC~):i.
:1.3
FC0120H~)
t~:ING
11
UNl... PI STON
:1.2
UNL.
SF~ING,
SOC~HD+CAP+
lO!)I
12
F'T~
~""\ING,
CAP.
o.n.
5/16-18 X 1-1/2 G8
G8
5/8-11 X 4
STL.GASKET, 3.425 X
3.105 X60
.i.
ivj~;lLE
:I.B
l::"
...J
PT0200CD
it
CONN. t SST!,
BST ,,'1 UBING,
1/4T X
1/4F'
1./4 0.11 + X + 035 w~lLL
DRIVE SCREW,
WHEN A ZERO
DiJE~~
NCff
AP~~ARS
F:EPF:!~SEN'r
IN
THE:
T~~
~6
QUANTITY COLUMN IT
(~UFlNTITY
J-,:EC~UIHED +
1/4
U-TYPE
VENT U TUBE OPENING

(RENOVE WHEN REQUIRED AND TUBE
VEN T TO SAFE ATMOSPHERE)

RINGS BEFORE
INSTALLING
rn (18
2 3"
:74 JG DIA;- I ~16
3"JG DIA.::25~2
3" JGM DIA.",11~6
23~"JG DIA.- 2 3-16
3" JG DIA:-2 2 "V.32

6
3"JGM DIA.'" 2 J()4
i5
TRAVEL
FUllY
LOADED
FULLY
UNLOADED
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
SURFACES
",fi r
4
I.
(
~.c\.
APP~Y AN ANTI-SEIZE LUBRICANT

ASSEMBLING
23iJ"JG DIA.- 1638"

3" JG DIA.-16 3-13"
3"JGM DIA.-16 5116"

.,
GF~:DUF'
,JG t Gf !OiiOth;"jTED
11
NO. (3-41::::3
lo.H\lL.D\~'Il)E}~:
WITH STAINLESS STEEL FITTINGS

REF. [~WG. AD-02030-08Ul
GUfiN'fITY
1.
DESCI:;':IPTION
3JGU
C:--O~j48
3JG CL
C--()543
UNL.STEM &
PISTONf~JGU
i
B~iCl'(-UF'
.:..
r)
PACKING
COf'iPRESS I ON SPF"\ I NG t
0\
J.
SNAP RING
UNL ~ HEX: NUT t :l"--12UNF
RING
UNL.
1.
1.
:l.:;.:~
UNL.~F'ISTCJN
soc ~ HIi
FeOi. lODI
HING t
CAP.
2 0.11.
~j/i6-1.8
X 1-1/2 88
G8
:l4
STL .13ASt<ET ~
~~._o0092
:L
3 ~ 425)<
105 X60
.1.
:I.B
PT0200CB
SST 0;' TUBING t
:1./4
o. D. X + 035
WALL

20
DRIVE SCREW t
FF~O::i7()CC
~6

DDE~::;
NDT
Fd=:PF:E':~E{'rr
THE UUt-=lN flOor'l"-
r~:EGUII~ED+
1/4
U-TYPE
PAGE
C/N 001
ARIEL CORP. - BLACKJACK nIV.
1/23/96
RHAKNf'Ol
35 BLACKJACK k'OAD
MT.VERNON
OH
43050
ORDER NO
ORDER QUOTE
3 JGT
BILL TO
SHIP TO
CONTENTS
JG-JGT13 CYLINDER
PARTS LIST FOR 3 JGA-T

REVISED 01/23/96
2-3/4" BORE
3"
BORE
CUST NO
99999999
PAYMENT-

QUOTE ONLY
XXX
ORDER DATE
1/23196
ORD
TYP QUANTITY
LNE ITEM HUHBER
DESCRIPTION
001 3JGST CLASS

6-2341
3" JGST CYLINDER CLASS

CYL.ASSY.2-3/4JGST t IIN
IIATE SHIP DATE
1/23/96 01/23/96
PRICE
EXT.AKT.
2200
.0000
.0000
.0000
.0000
2200
.0000
.0000
6-0926-1
CYL.ASSY.3JGST t lIN
6-1213
sue.VALVE ASSY,3JGST
.0000
.0000
6-1214
DIS.VALVE ASSY,3JGST
.0000
.0000
6-0970
PIST.2-3/4JGAST t STD
.0000
.0000
6-0971
PIST.3JGAST t S11I
.0000
.0000
B-0882-E
sue.VALVE t 52RX,STANDARD
.0001
.0001
B-0883-E
DIS.VALVE t 52RX,STANDARD
.0000
.0000
6-1215
H.CL.VLV.ASSY t SUC f 3JG:A:ST
.0000
.0000
6-1216
H.CL.VLV.ASSY t DIS,3JG:A:ST
.0000
.0000
6-0042
H.E.HEAD ASSY W/F',3JG:A:ST
.0000
.0000
6-0052
H.E.HEAD ASSY
.0000
.0000
6-3645
ti-WCF't
2-3/46:6T
.0000
.0000
6-3653
H-WCP,
:3
G:G1
.0000
.0000
\ti/F',
2-3/4JG:A:S
View A-A
I
I
I
I
--+--I
---------j ,
,
J'-----~---//
___ J
NOTES:,
0 4939
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES ~ ARIEL CORPOHATJON

~ MoUt~ ~~~~J~C~'::8A~3050
[l:::> OIL O-RING BEFORE INSTALLING.
ASSEMBlY
1.
1-11-1-----------'11
REV
DESCRIPTION
DWG. No.
A-4311
LIST
F'f~F,TS
Gr~ouF'
NO. G-2341
2-3./4" .JG STEEPL.E CYLINDER BODY
PAGE
HIGH PRESSURE, 82 DESIGN, ION-NITRIDED

RDF'
2000~~
MAWP
NO~
0001
2200~
REF. DRWG. A-4311
NO.
PAf,T NUMBEF,
QUANTITY
DEser, I PT ION
[1-0644
CYL.BODY, 2-3/4JGST,ION-N 2200
A-0710
O-RING,VT, 5.125 O.D.X.210
PP0810GB
A-37BO
A-08l1
PT0200CB
A-0576
DATA
FR0570CC
DRIVE SCREW,
<;'
'~-064()-A
INFO.PLATE,SUCTION
10
A-0640--B
11
FP0505FG
r~OLL
12
FNO4~jlGD
:l3
A-0800
:1.4
A--2114
._1
1 1::-
('~-0804
STr~EET
HD--Ob44
CYL.ASSY, 2-3/4JGST H/P ION-N
j.OO
54
II
1/8F
PLATEtCYLINDER SPEC.SMALL
~6
1/4
U-TYPE
PIN t 1/4 X 1"
ELBOW, ST ,

1/8 P
View A-A
I
I
I
I
I
--+---_._---I
I
I
---------)
(--- ---:--//
d_____J
NOTES:,
0 4939
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES Jr:IIn.n ARIEL CORPORATION
~ MOU~' ~~~~J:.C~'::8A~3050
[J::> OIL O-RING BEFORE INSTALLING.
ASSEMBLY
1
.
'-1+ 1 - - - - -DESCRIPTION
--------11
REV
I
DWG. No.
__.
._
A-4311
PAF(fS LIST
GROUP NO. 8-0926-1
3" ..JG
~3TEEF'LE
C'YL I NDEF~ Bor'-Y
HIGH PRESSURE t 82 DESIGN f

RDP 2000., MAWP 22000
REF. DRWG. A-4311
NO ~
PAF.:T NUMBEf\:
PAGE NO. 0001
ION-NITRIDED
QUANTITY
DESCI~:IPTION
D-0645
CYL..BODY,
~~-'()710
O-RING,VT, 5.125 O.D.X.210
PP0810GB
1.
PIPE PLUG,l/2NPT t HEX.HD t STL.
A--:~780
~;
~=-t-'0811
HEX RED.BUSH,ST t
F'T0200CB
A-0576
DATA PLATEtCYLINDER SPEC.SMALL
F~:O!.570CC
DRIVE SCREW, 06 X
A-0640-A
INFO.PLATEtSUCTION
1. (>
A-06.lfO-B
j.1
FP0505FG
ROLL PINt 1/4 X 1"
12
FN045:lGD
13
?"I-0800
14
,!.)...2114
1. 5
(..,-,0804
.::.
r',
STREET ELBOWtST,
HD-Ob45
100
54 "
3..JGST t ION-N
1/4M X
2200
1/8F

1/4
U-TYPE
1/8 P
3..JGST I-I/P ION-N
Pfo':\F~TS
LIST
GROUP NO. G-1213

SUCTION VALVE t RETAINER, CAP
3 JGST CLASS STEEPLE CYLINDER
REF. DRWG~ 8-0363
PAGE NO. 0001
11
NO.
PAf;:T
NUi"iBER
(~UtqNTITY
DESCRIPTION
A-0257
B-0908
VALVE RETAINERtS&D t
B-0701
VALVE CAP t 3.JG CL
1::"
..J
~:\-OO27
FC0100HM
HEX HD.CAP.
SUCTION
V~\LVE
2.250 X30
3JGST
5/8-11 X 2-1/2 89

DOES NOT F~:EPI;:ESENT THE C~UANTITY' REl~UIRED.
GF~OUP

3" . . JGST STEEPLE CYL I NDEJ~:
REF. DRWG. B-0362
NO.
F'Af\~T
NUMBEf\:
NO. G-1214
PAGE NO. 0001
t~UANTITY
DESCRIPTION
t!~-0257
:3
B-0908
VALVE
B-0701
VALVE CAP,3JG CL
A-0027
FC0100H",i
HEX HD.CAP.
j.
DISCHf.:lf':GE
V~lLVE
F~ET f:\ I
NER t S&D ,
2.250 X30
3JGST
5/8-11 X 2-1/2 89


,-- --Tflnf""
--1
:
I,
r
...
..
J-
-_ .. -
.fj--' A- --r:ffm:
: '.-
:r
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I : ' '
I"~
t1..:.:, .1:.:- __ ...
r"
I
J-.J
I-
;':
'
-_It
' , ,
..-
._
--
--;:~
-.
..
..
: :
I'
.. - - -
.- -
._ .. _
.. -
,~~~~~~~~~~~~~~
,~~\..~
'~~~~~.-.
I
:
.. -t.J-l ..U.J- .. --1
PRICK PUNCH TO
SETSCREWS
ASSY. DWG. NO.

. AD-02030-07SI
PAf~TS
LIST
GROUP NO. 8--0970
2-3/4" .JGAST STEEPLE PISTON,
RINGS t NUT
82 DESIGN
TFE RINGS
REF. DRWG. AD-02030-07S1
PAGE NO. OOOi
(~UANTITY
DESCRIPTION
B-0765
COMP.PISTON, 2-3/4JGAST
A--0277
B-OO:1. s:-
PISTON NUT t 2-1/4" THRU
FS0405BE
()
CUP PT.SET-SCREW, #10-32 X 3/4

8"JG~MF'

PRICK PUNCH TO
SETSCREWS
;,
!!
ASSY. DWG. NO.

. AD-02030-07SI
PARTS LIST
GF~OUF'
3" ..JGAST STEEPLE PISTON ~
E: I NGS ~
PAGE NO. 0001
82 DESIGN
TFE RINGS
REF. DRWG. AD-02030-07S1
NO.
PAF\:T
NUMBER
NO. G-0971
NUT
(~Ur-lNT
IT'"
DESCRIPTION
3JGAST
H-0766
COMP.PISTON t
A-0278
PISTON
RING t 3JG;A;HT
B-0019
PISTON
NUT~2-1/41l THF~U
FS0405BE
(}
CUP PT.SET-SCREW t =::10-32 X 3/4
WHEN A
ZEI~D
1~F'PEi:')F~S
8"JG:MF'
ARIEL flRT NO.
~ 24
'6
UNF
SEE MANUAL
FOR TORQUING
VALUES
3
~
1
1.85
_ 2.441 DIA.2.433
I
2.236
II
~'?
2.241 DIA.f
II
.J
1.2~1 -~ ~ ~ I~
.708-r-~ ~ ~
~~~~-~ I~~~~
~ .~,
"A"
','
.'V
~ r/ Ii r i
f'I~'" ~
."
~-882-
rJ ....
rJlAN
I
I
I
I
... - . PJMl
~
r-
I
I
I
I
2
0
0
0
III I J /
aEm- BBB2 ~Em

G
I
I
I
I
I
I
I
I
5
0
0
I
4
0
c.,
I
I
F'
I
I
0
C
I
I
I
~ME
PARTS LIST
ARIEL
VALVE SEAT
VALVE GUARD
CENTER BOLT
VALVE PLATE
3 SPRING ?LATE
I GUIDE RING
0 GUIDE RING
0 GUIDE RING
0
I
I
I
F+\RT NO.
M
I
2
3
A-1769
A-1173
:'-1:.9
A-IDOl
A-IOO2
A-IC21
A-I03:'
A-I099
5
6
A-I~91
GUIDE RING
SPIROl PIN
DRAKE L:JCK I~UT
A-117~
~~~
WASHER
A-I025
A-'
5
2
DIA.
7
5
32 HEX.
,yrt~~~<i-',AFJ07 ss
Y.
A-1I73-A
ARIEL CORPORAl ION

MT. VERNON. OHIO
8-882-6
B-e82-F
e-e82-E
.260
.323
.303
.283
ARIEL
~TNO.
e-882-H
VAJ YE PART NO.
1~r-t..1 I~
.lIe .059 .020 .142

.205
.185
.165
ITEM IT:M I1EM ITEM
#2 -4 -s "6
lH~1\
'1t::ss
1 IRI I 1 I I
III1111
SUCTION VALVE- 52 RX
LIFT: .039
IMA1ERIAl
ALLOY STEEL
'fI3~&r,1
DRAWN Z/ZSI86 !;
CHECKED '--"-8' -.J-
1O~253
SCAlE 2X
l'IJ~t''''
IN.
(I.OMM)
PAAl NO.
B-882
., 3fqr I
,1 z-
ARIEL FAAT NO.1
n-=
-------:-'~:::lo
I~ - 24 UNF
."'-
. .
1
,...
SEE MANUAL
FOR TORQUING
VALUES
PARTS LIST
ARIEL
~ME
~RT NO.
VALVE GUARD
CENTER STUD
A-1770
A-II?7
VALVE SEAT
I
2
A- 1325.
A-IDOl
..........
3
4
5
A-1002
I
. I
.~-
. . ..
A-1291
A-I021 I
A-I033
A-I099
IEi~~~ L ~
_ A-IQ25
VAlVE. SEAT.lASS'Y.
I'ITF'~ a,. ~. gl
A-1770-A
A-1177-A
VAlVE GUARD ASS'Y.
If1TMS-2.1)
16
ARIEL CORPORATION
MT. VERNON. GfIO
~.-8.83-H
8-883- G
~-883-F
B-883-E
ARIEL
PARr NO.
VALVE PART NO.
.402
.2361.0591.0201.165
.378
.441
.421
.142
.205
I:rEM lITEM lITEM liTEM

-2 -4 -5 -6
'HICKNES5
IUlr4:.NSION
.185
R
DISCHARGE VALVE - 52 RX
LI F : .039IN.
(1.0 MM)
~~~i#i~~~~rlPAAl
S4uT
NO.
B-883
I ,,( L
.....--._ ...
_.~_._~_._._-_
...
- ...
- - ... -.. _--_ ......
_-_._-_. -' _._.
--~-_
..
_--_.- -_ _-----_
.
..
......
__.._
....
-.
~o'. . ~~~ _..__ ~~~ CRt P~/O,,!_._. _ __

2
GASKET" STEEL
__I .- . _
- --_._----_._-----_---_
_-._---_ .. _...
-----------..
VALVE SPACER, HIGH CLEAR.. ASSY
sue nON
SUCTION VALVE ItETAINEIt., HIGH CL6fR..Assr
VALVE CAP
0 -ItINe;
...
Ei
?
=........ /// ,
.-
--J
..
_-
7 I 4-
1CAP SCREW
(3) (2
rrfJ
. . Dd_._.ll]
1--'-"",<
L..-L-.I
lm
ARIEL CORPORATION
t::=-
MT. VEHNUN. OHIO

H'~H CUAIIANCE
3"1." .T6Nt
MAT~H'AL
" ..
~WN 7/16 -SOl'
CHr.r.1C PoUSt",,
I
!
SuerlON SIDE A.SSY
a'.JGP ClASS,
'-OIL BEFORE INSERriON
INTO CYLINDER.
--
~LVE
/~
l-~~28_
-_...
3
-Q.
. - - - - . - - 'or,-' -
.......- . -.. ----....- - - - - - . ----,--1--.----.-.-
iOi...
",\HI tm
BlUR'" 8-216.
---.1. ...., -_ _
F'Aj=~TS
LIST
GROUP NO. G-1215
AI NEt':
3 11 ..JGST STEEPL.E
82 DESIGN
PAGE NO. 0001
F~ET
CYLINDER
REF. DRWG. 8-0218

NO.
PAF,T
NUi"iBER
QU?lNTITY
DESCRIPTION
A-0257
STL.GASKET t 2<t438 X
rj
~
A-0268
H.CL.VALVE SPACEr, t 3-1/ 4P : 3M CL
B-0909
H.CL.VALVE RETtS&Ii t
A-0027
O-F~ING t
2.250 X30
3JGSTCL
VT t 2.520 O.D.X.210

-.--------... ----..------0-----.- -_._.. . -.-----.--------
-..--
NO,IQUAN,
__ ------- __ __.---------_ _._._--2
.........
&529
DESCRIPTION
IlEQD
GASKET, STEEL
..
.
....
....
VALVE SPACER. HIGH ClEA~ .ASSY
-- ... _--
I
DiSCHARGE VALVE
.. --_ ... -.. _.- 0._.
V~LVE CAP
a-RING
-------------_.
4.
DISCHARGE VALVE R.ETAINER.,

NIGH aEAIl. ASSY
_
----_ _--_ _----..
. _ ~
CAP5&/lEW
..
--_.__ .
-", ~----..,,"'"
-_. OJ --...
__
EJ -
._.
_._---
1m
ARIEL CORPORA1'ION
OIL BEFOR.E IN5ERriON
INro O'UNDER.
HIGH
M'r. v ERNUN, OHiO

C~R. DISCHAIiGE SIDE ASSY
:5 !It- JGP CUs.5,
.a'le" .T~ M
MAn:.,AI.
....
"HAWN
7/,1 - SOl
cHic:lumg 1Gt!7~ e j - -
"",n
Nu.
B -2.17
PARTS LIST
Gf-\:OUP NO. G-1216

PAGE NO.
r..:ETAINER
0001
3" . .JGST STEEPLE CYLINDEf,:

B2 DESIGN
REF. DRWG. B-0217
NO.
f'{-lRT
NUfo'iHER
CJ.UANTITY
DESCRIPTION
2.438
2.250 X30
:I.
A--02~j7
STL+GASI<ET~
fl-026B
H.CL.VALVE SPACEr, ~ 3-1/4P : 3M CL
D-0909
H.CL.VALVE RETtS&D t
A-0027

DOES NOT REPRESENl THE QUANTITY REQUIRED.
3...JGSTCL

G-42
G-52
G-22G
,--
/
j
NOTE: APPLY AN ANTI-SEIZE

LUBRICANT 'TO GASKET
SURFACES
-----lIt
-----11
't:
"
~4224
775
ASS'f. DWG. NO.
0-63

G-42
G-52
G-22(
//j
NOTE: APPLY AN ANTI-SEIZE

LUBRICANT "TO GASKE T
SURFACES
~4224
775
ASS't OWG. NO.
0-63
VENT U., TUBE OPENING

(RErvDVE WHEN REQUIRED AND TUBE
VEN T TO SAFE ATMOSPJ-ERE)
LIGHTLY OIL OORE AND

RINGS BEFORE
INSTALLING
f7)(f8'
3"
~
2 74 JG DIA;- I 16
3" JG DIA... 25~2
3"JGM DIA.I''16
23~JG DIA.-2 31t6
3"JG DIA:-2 2 V:32

3"JGM DIA."' 26~
is
TRAVEL
FULLY
LOADED
FULLY
UNLOADED
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
SURFACES
,,
, ."-,ft
(
r
..
APPLY AN ANTI-SEllE LUBRICANT

ASSEMBLING
23lJ"JG DIA.=163s"
3" JG DIA.-16 3'8"
3" JGM DIA. -16 5116"
~L:\.

OIL ORING BEFORE INSTALLING.
-t
PAF,,:TS LIST
GROUP NO. 8-3645

2--3/4" .JG: GT t"10UNTED
UNLOADEf~

NO.
PART NUt'iBEf<
PAGE NO. 0001

DESCRIPTION
(~UANTITY
C-O~.i49
UNL.HEAD t
C-0540
H.E.UNL.ADAPTOR t
-;c
w
C-0544
UNL.STEM & PISTON t 2-3/4JGU
A--O~:;Ol
\:"'
.J
t!.)-0519
A-0499
~=-t-0766:IJ:165
SN?,P RING
B-0754
UNL.HEX.NUT t l"-12UNF
?-)-'OO12
O-RINGtV1' t 3.125 O.n.X.210
10
B-075~~
STEM GUARD CAP
11
~'-3406
UNL.F'ISTON RING t
1':>
FC0110DI
SOC.HD.CAP. 5/16-18 X 1-1/2 G8
13
FC01.20HS
12 PT. CAP.
1.4
(4-0092
STL.GASKET, 3.425 X
:l5
?l'-'O468~:O3
STRAIGHT GREASE FI1'TING t 1/4-18
16
IQ_()500
GRE(-=tSE
:l7
?-)-O827
MALE CONN.,ST t
:lB
PT0200C):{
1 ~;;a
f:l-0755
20
FF..:0570CC
DRIVE SCREW, 06 X
II
2-3/4~GU
F'ACKING~
3JG CL
UNL.
o.n.
5/8-11 X 4
G8
3.105 X60
F I TT I NG CAP t PLAST I C
1/41' X 1/4P

1/4
U-TYPE

RINGS BEFORE
INSTALLING
VENT U .. TUBE OPENING

(REM)VE WHEN REQUIRED AND TUBE
VENT TO SAFE ATMOSPJ-ERE)
]7) {18
3 "
2:14 JG DIA~ I 16
3" JG OIA... 25'32
3" JGM OIA. 1''16
2 3~fJG DIA.- 2 31j6

3"JG DIA:-2 2 V:32
6
3"JGM DIA.s2
JM
is
TRAVEL
FULLY
LOADED
FULLY
UNLOADED
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
SURFACES
APPI&Y AN ANTI-SEIZE LUBRICANT

ASSEMBLING

Oil O-RING BEFORE .INSTALLING.
F'~~I;:TS
LIST
GROUP NO. G-3653
UNLD;:-aDEF:
3"
JG:GT MOUNTED
NO.
PAF\T
NUMBEH
PAGE NO. 0001

lIEseF, I PT ION
(~UANTITY
C-0548
UNL.HEAD,
C-0540
H E UNL ADt!~PTOR ,
C-'O~j43
UNL.STEM
A-0501
C'
1:J
A--05i9
A-<).c"f99
COMPf.:ESSION SPRING, UNL.
A-0766~t6~j
SNAP RING
B-0754
UNL.HEX.NUT,1 11 -12UNF
A-0012
O-RING,VT, 3.125 o.n.X.210
:lO
B-0753
STEM GUARD CAP
11
A-3406
UNL.PISTON RING,
12
FCOll0DI
SOC.HD.CAP. 5/16-18 X 1-1/2 88
13
FC01.20HS
f3
12 PT. CAP.
14
A-OO92
l~i
(."i-0468*03
16
A-'O~jOO
:1.7
?)-"O827
18
PT0200CE::
1<;'
A-0755
:l
DATr'4
20
FF~O!570CC
DRIVE SCREW,
It
3JGU
3JG CL
PISTON t 3JGU
PACKING, UNL.
2 O.I1.
5/8-11 X 4
GB
3.105 X60
SST.TUBING, 1/4 o.n.X.035 WALL

PLATE,UNLOADER SPEC.
.6

1/4
U-TYPE
1/23/96
CIN 001
PAGE
RHAKNP01
35 BLACKJACK I\:OAD
MT. VERNON
OH 43050
ORDER QUOTE
ORDER NO
3-5/8JT
BILL TO
SHIP TO
CONTENTS
JG-JGWT 3-5/S"
PARTS LIST FOR 3-5/8 JaT

3-3/S" BORE
3-5/S BOF
REVISED 01/23/96
JGT CYLINDER
11
CUST NO
99999999
PAYMENT-

QUOTE OHLY
XXX
LNE ITEM NlJHItER
ORDER DATE
1/23/96
ORr'
TYP QUANTITY
DESCRIPTION
ClASS 3-5/S"JGT CLASS CYLINDER

B-OS12-E
sue. VALVE, 52RX t STANDARD
001 3-5/SJGT
REOOESTEIt ACKNOWLEDGED
DATE SHIP DATE
PRICE
EXT.Nfl
1 . 1/23/96 01/23/96
1
.0000
.0000
.0000
.0000
.0000
B-oS13-E
DIS.VALVE,52RXtST~1
6-0496
CYL.ASSY.3-3/8JGST-HE
1320
.0000
.0000
6-0498
CYL.ASSY.3-5/8JGST-HE
1320
.0000
~OOOO
G-05OO
Sue.VALVE ASSY t 3-S/BJGST-HE
.0000
.0000
6-0501
DIS.VALVE ASSY,3-S/8JGST-HE
.0000
.0000
6-0919
PIST.3-3/8JGAST-HE,STD
.0000
.0000
6-0920
PIST.3-S/BJGAST-HE,STI'
.0000
.0000
G-0528
H.CL.VLV.ASSY t SUC t 3-S/BJGT:AT
.0000
.0000
6-0529
H.Cl.VLV.ASSY,DIS,3-S/8JGT:AT
.0001
.0001
6-1334
H.E.HEAlI ASSY,3-S/8JG:A
.0000
.0000
6-1330
H.E.HEAD ASSY,3-3/SJG:A
.0000
.0000
TOTAL LINE ITEMS
TOTAL. AMOUNT
.00
.,..
.0000
ARIEL OOT NO.

~
SEE MANUAL
24 UNF ~\. I
2Ib
.~
.-
I
1.69
FOR TORQUI NG
VALUES
Il\:=!l
I I ,It+rl
II v2)
2,618 DIA, ....

2.510
I I I IWI
I I I 1::tt::1
.:l I 2 1:3=1
C I Co 1-=1=-1
C
I
4)
I I
I I
I I
I I
IVALVE SEAT'
AIIBS
A-I 173
A- 1=, ',IA-IOOI
IAI002
lA.-I02::'
IVALVE GUARD
ICENTER BOLT
2
":l
..........
IVA LVE PL ATE

1 3 ISPRI NG PLAT E
1 I IGUIDE RING
GUIDE qlN~
-IIC~
G:JIDE RI NGA.I030
I
PARTS LIST
ARIEL
NAME
~RT NO.
...
SPIROl PIN
DRAKE lOC.K NUT
WASHER
A-1175
A 1366'
A-I025
VALVE GUARD
A-1l73 -A
7
8
9
-.....
,..
c.
- HEX.
32
(IT.e2 & 7)
e-e 12 -J
8-012:-H
ARIEL
PAAT
NO.
VALVE PART NO
__
I_~_.
I'~"""
l_'_"-'~_~~~_
- 1"'"
.~::71
I""'"
.... 1..,-~I
. . ,. ,
.~~i I"
.:J I ~
AIBICID
DIMENSION
ARIEL CORPORATION
MT. VERNON. OHIO
'
.#Jf> .......
1""''''-1
.... ."
#""lIl .......
E-e 12-E
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014947
A
BtID
ARIEL CORPORATION
35 BLACKJACK ROAD
ASSEMBLY
OWG. No.
A-1893
:.3-3/P " . .JG STEEPLE CY"LINDEh: -:01.1 Y'
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014947
. ...
."._
A
DmD
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DWG. No.
A-1893
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AR
014947
ARIEL CORPORATION
35 BLACKJACK ROAD
ASSEMBLY
DWG. No.
A-1893
:3,-,3./8" .JEi :n"EEF'L_E: [:'o'(i_INDEh~

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. . _ ... _ . _ _ _
014947
A
~
ARIEL CORPORATION
35 BLACKJACK ROAD
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DWG. No.
A-1893
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FP()::;O~::;FI<
()
F~DLL
:1.4-
FC:O:!. :LODF
.:'f.
SOC~HD.CAP+
:l ~::.;
FCO:1. :lODH
:~.::
SOC4HD.CAP. 5/16-18 X 1-1/4 G8
:i.(~
j::10 4 t.~ B:~O ~3
:l. "7
?=-t-.o()~jOO
:lE:
,!~ _u ()
20
('":1-' 0 ~:j :t. ~":.
0;
;? :1.
(."~-07::.:;~i
:~::~
FPO~~70CC
r)
~2:3
FrO::;.~OOCE3
::)
~~.:~~.::.
F\B- Oi.} O"'-=}
...
E:: ~~:: .;:~
PAC1<ING t
3.695 X60
2-1/2
O~D.
UNL.
1/2-13 X 3-1/2 G8
PIN, 1/4 X 2 11
5/16-18 X 7/8
G8
GRLASE FIT1"ING CAP, PLASTIC
1-
.1.
.:...
Ii

UNL.PISTON ASSY t 3-5/8JGU CL..
I",HIEi'.! I-:~ ZEI:;~D 1-::'tPPE(~:iF:S .!: ""! THE QlJi:\t-rr I Tt' COLUMN IT
IIOE:::> Neff F~EPF:E~)ENT T H!::: G~U?H"!T IT"Y F..:EC,!U r l~ElJ
PAGE
CINOOi
1/23/96
RHAKNF'Ol
35 BLACKJACK ROAD
tIT. VERNON
43050
(Ii
ORDER QUOTE
ORDER NO 4-1/SGA
BILL TO
SHIP TO
CONTENTS
JG-JGWT 4-1/8JGAIT CYUNDER
PARTS LIST FOR 4-1/8" JGT
3-7/8" BORE
REVISED 01/23/96
4-1/8" BORE
CUST NO
99999999
PAYMENT-

QUOTE OHL.Y
XXX
ORDER DATE
1/23/96
ORD
LNE ITEM NUMBER
TYP QUANTITY
DESCRIPTION
001 4-1/UT CLASS 4-1/8" JGT CLASS CYLINDER

CYL.ASSY.3-7/&JGT
6-1486
DATE
SHIP DATE
1/23/96 01/23/96
PRICE
EXT.AttT
.oo
.oo
1125
.oo
.oo
1125
.oo
.oo
6-1487
CYL.ASSY.4-1/8JGT
6-1490
sue.VALVE ASSY,4-1/8JGT:AT
.oo
.oo
6-1491
DIS.VALVE
.oo
.oo
6-1488
PIST.3-7/8JGAT,STD
.oo
.oo
6-1489
PIST.4-1/8JGAT,STD
.oo
.oo
B-0075-E
sue.VALVE,60RX t STANDARD
.0001
.0001
B-0076-E
DIS.VALVE,6ORX,STANDARD
.oo
.oo
6-2435
H.CL.VLV.ASSY,SUC,4-1/8"JGT CL
.oo
.oo
6-2436
H.CL.VLV.ASSY,DIS,4-1/BIIJGT CL
.oo
.oo
6-1342
H.E.HEAlJ ASSY,4-1/BJG:A:W:J
.oo
.oo
6-1343
H.E.HEA[J Ab:SY,3-7/SJG:A:W:J
.oo
.oo
6-3651
M-WCF',
3-7/8G:J:GT:W
.oo
.oo
6-3655
M-WCF',
4-1/8G:J:GT:W
.oo
.oo
ASSY~4-1/8JGT;AT
~-14e6
NOTE: LOOSEN OR TIGHTEN ALL FASTENERS PER RECO~MENOEO

G-1487
~'
ASSY. OWG. NO.
0-948
PAI~TS
LIST
GROUP NO. G-1486

3-7/8" ..JGT
CYLINDEF;'~
BODY
RDP 1025~t MAWP 1125~

REF. DRWG. D-0948
NO.
PART NUMBER
PAGE NO. OOOl

l~UANTITY
DESCRIPTION
D-0936
CYL.BODY t 3-7/8JGT:AT
FP0505FG
ROLL PINt 1/4 X 1 11
A-3780
A-0804
STREET ELBOW,ST t
A-OB11
PT0200CB
A-0465
FF~0570CC
DRIVE SCREW t
<;.
PP0810GB
10
A-0640-A
INFO.PLATE,SUCTION
11
A-0640-B
...
1 .::.
FC0120GK
10
13
A-0033
14
A-211.4
HD--09:36
CYL.ASSY t 3-7/8JGT
100
27 "
SST.TUBING t
12 PT. CAP.
1125
1/8 P
1/8F
1/4 O.D.X.035 WALL
~6
1/4
1/2-13 X 2

STD
U-TYPE
G8
~-14e6
HOTE: LOOSEN OR TIGHTEN ALL FASTENERS PER RECONMENDED

PROCEDURES AND TORQUE VAlUES IN MANUAL.
G-1487
ASSY. DWG. NO.
0-948
PARTS LIST
GROUP NO. 8-1487
4-1/8 .JGT CYLINDER BODY AND

RDP 10250, MAWP 1125.
REF. DRWG. D-0948
NO
PART NUMBEF"<
PAGE NO. 0001
QUANTITY
DESCRIPTION
D-0937
CYL.BODY, 4-1/8JGT:AT
FP0505FG
ROLL PIN, 1/4 X 1
A-3780
A-0804
STREET ELBOW,ST,
A-OBll
PT0200CB
27
II
11
1/8 P

DRIVE SCREW, 06 X
1/4
FR0570CC
PP0810GB
10
A-0640-f~
II
A-0640-B
INFO. PLATE ,DISCHARGE
',
1 .::.
FC0120GK:
10
100
1/8F
14
1125
12 PT. CAP.
U-TYPE
1/2--13 X 2
O-RING,VT, 8.895 O.D.X.210
A_2114
HIt-0937
CYL.ASSY t 4-1/8JGT

STD
G8
P'-;::lF~TS
LIST
GHOUP NO. 8-1490
PAGE NO. 0001
4-1/8" JGT:AT CLASS CYLINDEr,
REF. DRWG. B-0363

NO.
PART NUMBEF,
SUCTION
QU~llNTITY
DESCRIPTION
?)-O153
B-l015
VALVE RETAINER t SUC t 4-1/8JGT
B-l014
VALVE CAP t 4-1 /8.JGT : AT CL
A-0018
FC01.00GL
HEX HD.CAP.
Vt~LVE
2.570 X30
1/2-13 X 2-1/4 89

PARTS LIST
GROUP NO. G-1491
DISCHARGE VALVE t RETAINER AND CAP

4-:1./8 "..JGT CLASS CYLINDER
REF. DRWG. B-0362
NO.
PART NUMBEr-\:
QUANTITY
PAGE NO. 0001

DESCRIPTION
1-
DI SCHA1;:GE VALVE
{ot-0153
STL. GASKET t
B-1016
VALVE RETAINER t DIS t 4-1/B..JGT
B--l014
VALVE CAP,4-1/8..JGT:AT CL
A-OO18
FC0100GL
HEX HD.CAP.
2.750 X
2.570 X30
1/2-13 X 2-1/4 G9

.! ~
~I ~ ...
~
~I
~
~
~t
C(
:!II:
~ ~
~~ ~~
g!i
~~
~
~
t;
~ ~ 't '0
".-.- -
- - -""-'...-4iiiiiiiiiiiiiiii-
I!
...----------'--
~- T
----.,
------...L
r--------~-+t+T
.J_+
---1
--..
-r-t ----- --.

,-------;-t f-t-r----~--,
r--------~,.-
i-------,..-TI
r-------t~ --~-------i
-i-'
:
:
r.L--
I
I
.
l -- -
:
r-
---1
---.L,
- - - L..,. I
I
I
I
i--.... - . I - - - - - - - J
t
'u
~
V)
PAF~TS
LIST
GROUP NO. G-1488

3-7/8 11
TFE.
JG(~T
r-~INGS.
PISTON~
F~INGS
PAGE NO. 0001
3 11 STROKE
REF. DRWG. A-1856
NO.
PART NUMBER
QUANTITY
DESCRIPTION
3-7/8JGAT
B-l012
COMP.PISTON~
A-0219
PISTON RING t 3-7/8JG:A:W
B-0019
PISTON NUT ,2-1/4 11 THRU 8 I1 JG:riP
F80405BE
CUP PT.SET-SCREW,
B--l027
PISTON SPACER,3.0 STR,4-5/8AT

~10-32
X 3/4
! ~
~I ~
Wi"
ilg!i
~
~
~ ~
~I
q: ~
~ ~
~~
~ ~
~~
~
~
t;
">~ ct 'D
r------~-
------,I
L,-
I L_
! --1- TI ------..1.
I
.....
y--------,-+t+
..J_+
T
----(
'-------,..-T-{-r-t----- --1
r--------~II
r-------t~ -I~-------i
,-------;-t
-1-' --..,
::
:
r-
r..L--
I
I
I
-1-r----~--1
l __ - - -
I
I
_1- --r' -I
,-_.--J
I
-J
~"
~
'u
~
V)
PAr';':TS LIST
GROUP NO. G--1489
4-1/8" JGAT PISTON t RINGS

TFE RINGS.
3 STF\:OKE
REF. DRWG. A-1856
PAGE NO. 0001
11
NO.
PART NUMBER
QUANTITY
DESCRIPTION
l.
B-l013
COMP.PISTON, 4-1/8JGAT
A-0220
B-0019
PISTON NUT t 2-1/4" THRU 8 H JG;MP
FS0405BE
CUP PT. SET-SCREW, .10-32 X 3/4
H-:J.027
PISTON SPtt,CER,3.0
...J
STr~t4-5/8AT
I
I
~2.;5b DfA
Z.i48
-- ~ 7i.=24 LNF
r
l
18S
~..
'//
-!.4.33
,
.j
I' 1
B" .A
e ,'
Z VAlVE
A- 1019
.3 CENTER B(}(.T
A-IOB3
VA''''E" Pt.AiE
Sr',e'Alf
' ....
~'
- , .
,':
A-IIJ~tI-
'
-1
t:,':
e
fl..J..'\.
. 2.551
It-/"""
&A'~ ~r:
,4-/1)2 9
\1\'
A-/I'J7.A
1)\ CD
~(/Ae
P.:..ArE
t;UtOIf .etA!'
A-INS 7 SPIRO,- PIN

B ~A/(E ta:.~ Nt/r
~'iIIi\.'{'I'
:-2.44;: \~lXj!,
I / I/
IIi
TBLD.
'L
I" "J f\. "-.1 \~ "-." v
SEAr
A -lIn
If;
,->"/X/~:~'
'// '~
Vh/.
t ~('~n~/~t-1~~rV:l'
,) ~cr1
.,
VA~P
~'
__
r/. ~
J-
e DUTY
VALliE ,.".~r,
B-7H- 8-75-/=
A-/I.96
'\
. PART NAME
.
I
. -~
~~~I'l ~
WA5h.l",fI
r~tl:ff-;r""'-
---....rrl\-/J+-----------t
I
I
/
I
'----_..&..--L~t.a.-&-lI~-...L----a.-----------f
SEE M4Nt.IAL F1J/t

~(JVIA/~
r::::-r-.-
JI14L UE S
~tl
""'
II
... -10
DIMNSION
VAlY
PARr NO
8-75-
.ZtDe
B -75-F'
.ZCJ'
B
::f1-
.1.~"l.
..-43'7
VAlVe Pt..ATE'
PA~r N~
A'IS.
A-/(}83
THt~.t'
NESS
,IJ,59
A-'063 .059
SPA!IN~
PA~r
OfMN:,2.
IQUAN5
Pi..AT'E
IA~/
fi'/ICk"
Ness
A-IIJSI
.020
/VII.
A-I084 .02.0
(;(.1/1:)4'
PA~i NI)
elNI
APIEL
A-IOlJS
A-ItO
1)I/~KNESS
Jl.PJEL
CORPORATION
~.
'n.. '.o'-'\O
\IClD ....
IDIIl I
SUCTION VAlVE -60,eX
./4fJ
-;7~;L(S'5")tNI~/Fr: 'ffl;'
t73 .
DMWIt cIC
"'.6-76
lJB(_~
I .....
B- 75
PAId'IID
SHEET zar-.3
_ _ _ _ _ _--,....__ Z.7~~ O/A.

_1
2.7 B
.----2..44/0/A.
~ -24 UNF
ARIEL
IPART Nt?
A-119S
A-12~
PART NAME
, r----
'.~9
r
I
'Il:
I
'/1/' ~~/) /
'y ~I~ ~t- ~
I ~R'
'" ~ /
777
[
\
.
,
'
,
;
~.:
.'J ",
I 2.S4"~
N'~ /~ f.v
t
A-lOB}
J'
--......,
,"
~~ 17
,I. ./f' ~ ~' ',',
1.5\...... 1 I /
,z~4~~~~~
@ L
VALVE sEAr
2 VAlVC ($VAleO
A-Iotn J C/V7Ee BOLT
J_ :-t---7 7
1 I ~/J
.59~4/~ ~ .,~ I'~

I
J
1,
~T
It
/.
Q'Co
A-1()8-1 5
VALVe P:..Ai
SflE'/N4 PLAT""
I
I
r~
I
I
A-/3"lD S DRAKE LtJ:.< NuT

A-JOI!.S 9 WASIIU
11:::: fr::r"ssp,
.J
~
I
A-II9t1
7 SPIK!OL PIN
OUTY
VAl.VE PATIt
~ 81" B-7"-':- 87~-G &7"-#
TABLED " tSUIDE RINI
A41/JoA
I, 2
I
!rIL.
~A-~~~9~'O~~~s~~eR~~~~~~~~
s MANUAL roe
ToeQuE VALUES
...-,.-.,.-.
~
g!!
Itli -IC
01"1,
~~',w A
wAs"",e..R
ITl:M-IO
Ou~N.
0
11Ma,
QO~N,
I
e-7IP-H
.2.9/
IB-l"-G
.Z'8
e7"-F '.33'
_./
llEt
~~!.1 r
YAL.V' PLATt
PAer NO,
. rHICK,4~/E('
N4'SS
A-/Q5.3
.0.59
SP,eIN~ P~ATE
PART N(I,
tTJlICK ift
I MI/.
NE~ Ia
Alce., .02O!
2
_.
. J-
5
f4
AR~E~~~~ON
UllRI I I I I I r I
t;UIOC Ie/HI
"A~r NfJ,
ARIEL
IA':,Z33
~-IO&5
A-IZ'3.
A-l~'1.
rHleK,-
WESS
./73
,ISO
..213
.. /'3-_
I -,
II
OISCHARC;E VAL.VE-60RX
~
ST~8-5'5) IN L/~: '::~M
DIIA'"'J.t-C ~.~.76
~"IS::4
I..... \ -'
.AIIT
8-76
S#ET 2 fY2,
G-310
6-963
80L T S PEN ~COjtlJMENDED PROCEDURE. SAND TOI2QVE.
VALliE'
PER
6-5'.
HAWUAL.
OIL Bf.F'O~ INSERTION

IN TO CYL INDEIl
/JQLL.:
~6 CLA"
CYLIND~ItS KQIJIKE (4) CAPSC~E ws
.reaM CLASS C.YLINDERS ~EQU/~E. (3) CAPSC~EW!J
ARIEL CORPORATION
MT. VERNON, UHIO
HIGH aAItANCE, SIICTION SIDf VALV~
A S,'Y. ..~ Jti
JGM CL.ASS CYL. j.
APPLY AN ANTI-Sf.IZE LUBRICANT

TO SU~FAC$ OF GASKETS.
'
,tdiAL
'AaT NU.
I -
---
a-_
8-201 j
PAf;:TS LIST
GROUP NO. G-2435
AND RETAINER
PAGE NO. 0001
4-1/8" ..JGT CLASS CYLINDER

REF. DRWG. B-0201
NO.
P(~RT
NUMBEF,
QUANTITY
DESCRIPTION
A-0153
B--0169
H.CL..VALVE SPACER t 4-1/8..JG
B-1469
H.CL.VALVE RET t SUC t 4-1/S.JGT CL
A-0018
2.570 X30
CL
6-311 .
6-964
(;.iii
NOTE.:
LOOSEN 0" TlGUTEN ALL
BOLTS
PER RECOMMlNDCO
PROCEDLI~r.S
AND
TOIlQUE.
VALVES
PER Iv1ANfJAL.
OIL BEFOfl INSERTION

INTO CYLINDEIl
NQTE:
-TG CL~SS Crt/NOEll, ~EQUIRE (4) CAPSCREW9 .
.niM CLASS CYLINDER~ fiEQlJlllE (3' CAPSCREW!.
ARIEL CORPORATION
MT. VERNON, OHiO
"/GH CLEAItANC. DISCNAKG SID~
VALV~ ASSY
._L_aaa
APPL Y AN ANTI- SEllE LU/jItICANT

ro StJRF'ACE S OF' GASKET"'.
:,JlJG
tJGM
i
PART NO.
1e:;!gif'i.iE
CLAjS
B~202
P?'lRTS LIST
GROUP NO. G-2436
HIGH CLEAF~ANCE DISCH(::lr~GE VALVE
AND RETAINER
4-1/8" JGT CLASS CYINDER
REF. DRWG. 8-0202
NO.
PtClRT
NUMBEF\
SF'ACEf\~
PAGE NO. 0001
QUANTITY
...,
DESCRIPTION
A-0153
.::.
STL.GASI<ET t 2.750 X
B-0169
B-1470
H.CL.VALVE RET t DIS t 4-1/SJGT CL
A-0018
O-RINGtVT t 2.770 O.ra.X.210

DOES NOT
f~EPRESENT
THE
QUANTITY
RE(o!UIRED.
2.570 7<3(/
CL
G-767
G-766
APPlY AN ANTI- /
SlEZE COMPOUND
TO GASKET SURFACES
+ -----
..t ..
G -.
QQ'~__
I
ASS'( DWG.NO.
0-494
G-767
G-766
PROCEDURES A~D TORQUE VALUES
APPlY AN ANTI-
SIEZE COMPOUND /
TO GASKET SURFACES
ASS'l DWG. NO.
0-494
-~""~-"""~------~------------le ~
I I
_CD
ai
QIft
,.:10
CD I
~a
--
PARTS LIST
GROUP NO. G--3651
3-'7 /8" .JG:.J : GT : W MOUNTED UNLOADER

ABSY. DRWG. D-0358
NO.
PART NUMBER
PAGE NO. 0001
DESCI-\:IPTION
QUANTIT'r'
C-0307
UNL.HEAD t 3-7/8JGU:WU
C-0311
H.E.UNL.ADAPTOR~
B-0405
C-0274
UNL.STEM t 3-5/8 t 5-1/8JGU CL.
A-0037
O-RINGtVTt 4.520 O.D.X.210
A-0154
4.230 X60
A--0496
UNL.PISTON RING t
3 O.D.
B-0392
UNL.HEX.NUT t
B-0388
SPRING RETAINER
10
A-0499
COMPRESSION SPRING t UNL.
11
A-050t
V PACKING t UNL.
12
FC0120GQ
10
13
FP0505FK
ROLL PINt 1/4 X 2"
:1.4
FC011()J.)F
SOC.HD.CAP. 5/16-18 X 7/8
15
FC011.0DH
SOC.HD.CAP. 5/16-18 X 1-1/4 G8
16
?)-0468:::03
17
A-0500
18
A-0827
MALE CONN.tST t
20
'-)-0519
21
A-0755
22
FR0570CC
DRIVE SCREW t +6 X
23
PT0200CB
24
AB--0405
12 PT. CAP.
II
SST.TUBING t
4-1/8.JG:W CL
1/2-13 X 3-1/2 88
G8
1/4T X 1/4P
1/4
U-TYPE
1/4 O.D.X.035 WALL
UNL.PISTON ASSY t 3-7/8.JGU CL.

II
--
PARTS LIST
GROUP NO. G-3655
4-1/8 ..JG: ~I : GT ; W MOUNTED
ABSY. DRWG. D-0358
11
NO.
PART NUMBER
UNLOt~DEt~
PAGE ND. 0001

DESCRIPTION
OUANTITY
C-0308
1-
UNL.HEAD t 4-1/8..JGU:WU
C--0311
B-O.t'+05
C--0274
UNL.STEM,3-5/S,5-1/SJGU CL.
I::"
~I
A-0037
A-01.54
STL.GASKET, 4.480 X
4.230 X60
A-0496
UNL.PISTON RING,
3 O.D.
B-0392
UNL.HEX.NUT,
B-'0388
SPRING RETAINER
10
A-0499
11
A-0501
12
FC01;20GQ
10
1:':S
FP0505FK
ROLL PIN, 1/4 X 2"
14
FC011.0DF
SOC.HD.CAP. 5/16-18 X 7/8
1C"
oJ
FCOll0DH
SOC~HD.CAP.
16
A-0468:g:03
1.7
t~-0500
l-
18
A-0827
20
A-05i.9
21
A-07~j5
22
Ff~0570CC
.::.
r',
DRIVE SCREW, 06 X
23
PT0200CB
~j
24
~"=lB-0405
12 PT. CAP.
"
1/2-13 X 3-1/2 G8
G8
5/16-18 X 1-1/4 G8
1/4
U-TYPE

UNL~PISTON
ASSY,3-7/8JGU CL.

DOES NOT REPRESENT THE QUANTITY REOUIRED.
CINOOl

35 BLACKJACK ROAII
1/23/96
MT.VERHON
OH
43050
ORDER NO 5-1/SGA
ORDER QUOTE
BILL TO
SHIft TO
CONTENTS
JG-JGA/T 5-1/8"
CYLINDER
PARTS LIST FOR 5-1/BJGA-T

I\'EVISED 01/23/96
4-3/4" BORE
5-1/8" BORE
SHIPPING METHODSHIPPING CONDTERMS OF
COST NO
99999999
PAYMENT-
CUST P10 NO SALESMAN

QUOTE ONLY
XXX
ORDER DATE
1123196
ORD
TYP QUANTITY
lNE ITEM NUMBER
DESCRIPTION
001 5-1/8JGT CLASS
5-1/B"JGT ClASS CYLINDER

CYL.ASSY.4-3/4JGT
6-0783-1
DATE SHIF'DATE
1123/96 01123/96
PRICE
EXT.NIT.
682
.0000
.0000
.0000
.0000
682
.0000
.0000
.0000
.0000
6-0885-1
CYL.ASSY.5-1/8JGT
6-0049
sue. VALVE
G-005O
DIS.VALVE ASSY,5-1/BJG:A:W:
.0000
.0000
6-0972
PIST.4-3/4JGAT,STII
.0000
.0000
6-0973
PIST.5-1/8JGAT,STD
.0000
.0000
B-ooss-E
sue. VALVE, 79RX, STANDARD
.0001
.0001
B-0056-E
.0000
.0000
6-0312
H.CL.VLV.ASSY,SUC,5-1/8JG:T:W
.0000
.0000
6-0313
H.CL.VLV.ASSY,DIS,5-1/8JG:T:W
.0000
.0000
ASSY t 5-1/8JG: W: JGT
TOT Ai.. LINE ITEMS
TOTAL AttOUNT
.00
,,
'I'
-1
,
II:,
HII
I
--I
II.
1_
1
I:
U
%"''''~~~~~~~'''~;
~L~
NOTES:
r2'
I~
REV
1 5446
0 4954
1.
BALLOON
1'1l BAllOON
,t...!.)

~APPLY AN NT SEIZE R
L.!--"""""
A 1LUB ICANT TO GASKET SURfACES.
D::>SHOWN 180' OUT Of LOCATION.
2 5931
"9 WAS ,'8 AND BAlLOON7t8 WAS "9.

'8
(CYLINDER MOUNliNG BOLl) CHANGED 10
OESCRIPTION
'9.
[J:::>USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
~ ARIEL CORPOHATION
35 BLACKJACK ROAD
ASSEMBLY
DWG. No.
A- 1903
----
GROUP NO. 8-0783-1

4--3/..t{II . JEiT CY"LINDEF\ BDTf( & Ch:t"-)NI<
AND HEAll
B2 DESIGN
RDP 620*, MAWP 680*
REF.
DRWG.
NO.
F',!.)F':T
PAGE ND. 0001
A-1903
DESCi;: I F'T I ON
NUMBEI~
1)-0510
CYL.BODY, 4-3/4JGT;AT
;2
C--0050
C.E.HEAD~
A--OO<;'3
FCOiOOGK:
HEX HD.CAP.
c'
...
FPO~505FG
F~OLL
A-OO,-S!5
GASKET,RND.12,Xl/64
FCO:l20i3D
12
FD0210GDE
DOG PT .STUD,
FC0120GP
12
4-3/4JG:A:T:M
F~.
CAP.
CAP.
5.230 X60
1/2-13 X 2
PIN, 1/4 X 1
F~.
682
G9
11
1/2-13 X 3
G8
1/2--13 X 3-1/4
1/2-13 X 3-1/4 88
10
('~-37B()
It
?)-()80..t~
STREET
:l2
A-0811
HEX
j_7
"oJ
PT0200CB
:1.4
A--()689-{.i
INFO.PLATE~DIS,DUMMY
15
A--04b~_:j
16
FF\:()~':=_;7()CC
17
PPOB:l.OGB
18
~'1-~0640'-'{-)
:I.
INFO.PLATE,SUCTION
INFO.PLATE,SUC,NO VALVE
20
A--06B9-E:
27
:l2
11
ELBOW~STt
RED.BUSHtST~
SST+TUBING t
1/8 P
1/8F
1/4M X
1/4 O.D.X.035 WALL
DRIVE SCREW, *6 X
VALVE
1/4
U-TYPE

22
too
A--080c)
.L
HD-0510
t,..JHEN A ZEJ~:D f=tPPEF)F~S IN -ft-IE QUf"iNT I TY COLUMN

DDES Nf.:yr f~:EPRESENT THE [~U(':\NTITY' REC~UIF~ED.
IT
STD
,,
't
-----
=f/:--.
,-----~~'
-lv~
I:
--HIl-
-- ~ -
:l ~
i: ,j
--
... - - - - - - - -
-J-L~"'~"'~~~"'~~~~
NOTES:
__
[21
l~
1[11
,...,~
REV
2 59Jl
1 ~4 t16
0 t19~)t1
1.
BAllOON
119 WAS '18 AND BALLOON '18 WAS '19.
BALLOON
ItB
(CYLllmER MOUtHING BOll) CHANGED TO
OESCRIPTlO'1
'9.
LOOSEN OR TIGHTEN All fASTENERS PER RECOMMENDED PROCEDURES

~APPlY AN ANT SEll
T
~
1E lUBRICAN TO GASKET SURFACES.
[)::>SHOWN 180' OUT OF LOCATION.
(J:>USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
~ AHIEJ, COHPOHATION
~
35 BLACKJACK ROAD
MOUtH VERNON, 01110 43050
ASSEMBLY
DWG. No.
A- 1903
_--_ ...
..
PAF~:TS
LIST
GROUP NO. G-0885-1
5_:i./8 JGT CYLINDEF: BODY b:

82 DESIGN
RDP 620., MAWP 680#
REF. rn~WG. A-1903
1I
CF:~=lN;{
END HEAD
PAGE NO. 0001
DESCRIPTION
D-0580
...:.
C--0O45
C.E.HEAD, 5-1/SJG:A:T:M
~~--OO93
STL.GASKET, 5.480 X
FC0100GK:
HEX HD.CAP.
..J
FP0505FG
f~OLL
A-OO65
FC0120GO
12 PT. CAP.
FD02i.OGDE
DOG PT.STUD,
C;:'
FC0120GP
12 PT. CAP.
10
A--37BO
:l1
A-0804
STREET ELBOW,ST,
12
A-0811
13
PT0200CB
14
A-Of.iB9-1~
INFO.PLATEtDIS,DUMMY VALVE
j 1::-
~1--046~5
1(~
FI;:()~:';70CC
12
17
F'P0810GB
PI i-":'E PLUG t 1/2NPT ,HEX. HD , STL
lB
t~-Or!.)40-(~
INFO.PLATE,SUCTION
1c;.
?1_0640F::
INFO ~ PLplTE, DISCHARGE
20
(.-t-068'?--B
INFO.PLATE,SUCtNO VALVE
21
~t-2:l.i4
22
1~--O8()O
HII--05BO
CYL.ASSY, 5-i/8JGT
1
,..,
.. ~-'
100
682
5.230 X60
1/2-13 X 2
PIN, 1/4 X 1
G9
11
G8
1/2-13 X 3
1/2-13 X 3-1/4
1/2-13 X 3-1/4 G8
1/8 P
1/8F

DRIVE SCREW,
~6

1/4
STD
U-TYPE
IG49 'lG_-~~9
N01E' LOOSEN OR TIGHTEN ALL BOLTS PER RE.COMMENDED PROCEDURES AND TORQUE VALUES
L~aTE:
INSTALLING ---'.
-'

J~~~?Y.
I
DWG. NO
D-93
Gf;~OUP
SUCTION \N~LI..)E t F~~ETI~:r:NEF\: r-ii'lD

5--:1./8" CL.ASS CYLINDEr~
.JG ~
.JGJ".j ,
NO.
G-0049
CI~=lF'
PAGE NO. 0001
.JGT
REF. DRWG. D-0093
NO.
F'AF~T
DESCRIPTION
NUMBEF~:
FOR F'at\F:T NO. SEE
:f{--()050
B--()040
A-OOi3
FC01.00GL
HEX HD.CAP.
SUCTION V(.:,LVE
~=l--OlO3
~JHEr"~
A ZEI;:[I f:IPPEf:":th:f3 I N THE
[~UAh!T 1 Ty
SHEET
1/2-13 X 2-1/4 89
CDLUi"'iN IT
COVEI~
- - -.._. _.-.. _- ._-_.. - - - - - - - - - - . . .
--._--
G-50
---
G50-1
NOlE. LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED

NOTE: OIL 0- RING BEFORE

INSTALLING
/.,
,///'
./
/////.,
.//
./
_~
NOTE: APPLY AN ANTI-SEt ZE LUBRICANT

TO GASKET (BOTH SIDE5)
[ ASSY DWG. NO.
.L
at
__
0-94
F'Af~TS
LIST
GI;:OUP NO"
G-0050

5---:1. /B II C=l..ASS elL I NDEF:
.JG ~ ,JG~j , ... JG(::l
Pf'=\GE NO. 0001
REF. DRWG+ D-0094

NO.
i
,..,
PfiF:T
NUMBEi~
(~UANTITOY
II I SCH{-\I;:GE VALVE
DESCF~:IPTION
~.
A-Ol03
::3
B-OO49
VALVE RETAINER,DIS, 5-1/8JG:W
B-0040
A-OO13
O-RING,VT, 3.500 O.D.X.210
FCO:l.OOGL.
HEX HD.CAP.
~JHEN
DOE~)
3.355 X30
1/2-13 X 2-1/4 89
?) ZEf~:D l~iPPE~)F\:b I N THE C~U?lNT I 'f"r" COLUi"ii'~ IT

NOT F:EPF\:ESE~"rr THE (~U~lNTI TOy" f~EC-!U I h:ED "
----------- -_.. _.
NO.
__._---
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED ~.

~
--.. -=.
~AN
,(
OFFSET
SHORTENED
CUT I~ THE
FOR THESE
~EDURES
9/16 BOX END WRENCH

AND WITH A 5116 WIDE
EYE IS A USEFUL TOa..
TUBE FITTINGS
ASSEMBLE PACKING WI TH
,.. OIL:' AT TOP
~,"
-I
OIL O-RING BEFORE ASSEMBLE
af~~ . )
.. J!
ASSEMBLE
I_
FITT'N;fs~')
j
.IULi
BEFORE INSTALLING PACKING
~"=U!)llU!~'F~._
-~II81....
_._--
,,-, .:i" 'L' .
-'- --lJLlll . 111
-HI
..J
.-1
LREMOVE ONE C.E. SUCTION VALVE TO

ADJUST CRANKEND PISTON CLEARANCE
TO .040/044 DO NOT USE STRAP WRENCH
ON PISTON ROD. USE TURNING TOOL WHICH
FITS HOLES IN PISTON

ABRASION OF STATO-SEAL
_.
--...--.---
--_._-
ASSY. DWG. NO.

--:--_ _ AD~02051- 07TI
PI~F\:TS
LIST
GF~[)UP
4--3/ 4"
.JG~lT
F' Is-rON j
~~: I NGS:~
F~(jD ~
:l
PAI;:T
NUMBER
[;--0553
G--0<7'72
PAGE NO. 0001
TFE RINGS, TFE/CI PACKING, 82 DESIGN

REF. DRWG. AD-0205i-07Ti
NO')
NO ~
PI~'iCK 1 NG
DESCi;: I F'T I ON
(~UANTITY
COMP.PISTON,
:.3
PISTON RING, 4-3/4JG:A:W:M:P:J
4-3/4~GAT
"7
.....
(;-0482
A--0O57
l::"
..J
B--0020--B
ROD PKG,1.125,2550,STD
FC012080
12 PT. CAP.
t!-)--OB1~j
PT0200CB
B-0020--BI",
1/2-13 X 3
G8

18
II


--~
NO
_ - - - _ . _&. _ _
&_-----_.
r--- AN
OFFSET
SHORTENED
. CUT I~ THE
FOR THESE
~EDURES
9/16 BOX END WRENCH

AND WITH A 5116 WIDE
EYE IS A USEFUL TOa..
TUBE FITTINGS
OIL ORING BEFORE ASSEMBLE
. -. ..::-....=:I)!)!l!}!1 r.r:~
Iii"
-.I'z
..
12
.
~ -~~Jtttil81..
:l ~tL . ~
.......
.. _--
..-
.ttt=t.I.
-l.lL ill .11 I ..-1
.
REMOVE ONE C.E. SUCTION VALVE TO
ADJUST CRANKEND PISTON CLEARANCE
TO .040/.044 DO NOT USE STRAP WRENCH
ON PISTON ROD. USE TURNING TOOl WHICH
FITS HOLES IN PISTON
RETIGHTEN TIE STUD NUTS

AFTER CASE IS BOlTED
INTO CYLINDER

ABRASION OF STATO-SEAL
_.
.. _
.r
~SSY. DWG. NO.

_ _ _ _ _ _ _ _ _~-02051- 07l 1_
PAF~:TS
LIST
GI:~OUP
::j-:l/B .JGI{:lT PISTON t f~:INC']S:~ F~OD ~ P~:lCl<Ii'\!G

TFE RINGS, TFE/CI PACKING t 82 DESIGN
REF. DRWG~ AD-02051-07Tl
NO +
G-'0973
11
PAGE
t~O ~
000:l.
DESCRIPTION
1
C--0554
COMP. PISTON ~
~~
A-()214
PIST.RING,5-1/8JG:A:MP:RWJ:RJT
C-0482
PISTON ROD t:':S + 00 ST. X 28.528 LG
1~--O()57
c:..J
B--0O20-B
FCO:l20GD
12 F'T. CAP.
-")
11-0B:i.5
PT0200CB
<7'(?
B-0020-BK
18
1I
5-'1/8JGFlT
1,/2--13 X 3
88

PIST~ROD
PACKINGtREBUILD KIT
I.AJHEi'! 1{1 ZE:I;:O r':lPF'Ei:::\F~:~3 I~.! 'fHE C~Uf.'NTITY COLUMN IT

8-0055H G F E
1/ 3.580 D.
1
i-=
~~ ~
II
U~ N J~ t"
~~~~~.386
6
~~0~~l- T
-
~~.~~
5
.-l
1
1
1
1
0
2
0
0
0
1
1
,
DESCRIPTION
QTY QTY QTY QTY
COMPONENT PART LIST
VALVE PART No.
1
1
1
1
0
3
0
0
1
0
1
1
1 1
1 1
1 1
1 1
3 2
0 0
0 1
1 0
0 0
0 0
1 1
1 1
VALVE SEAT
VALVE GUARD
CENTER BOLT
VALVE PLATE
SPRING PLATE
SPRING PLATE
GUIDE RING
GUIDE RING
GUIDE RING
GUIDE RING
SPIRal PIN
DRAKE lOCK NUT
PART
ITEM
NUMBER
A-1186
A-1187
A-l046
A-l047
A-1048
A-l054
A-l049
A-1050
A-1056
A-l055
A-1175
A-1367
(i)
(i)
(i)
(i)
cD
1
2
3
4
5
5
6
6
6
6
7
8
NOTES:
Q:> SEE MANUAL FOR TORQUING VALUES (ITEM 68).
4)1l<UJ...... 000
\;AI)
ANO HlMJlIllUlU/ " " '''JI'~
~I
8-0055-H
8-0055-G
8-0055-F
8-0055-E
VALVE
PART
NUMBER
lXSC1llP11OI1
DIM'S
I
I
[I> 3/8-24
.138 .049 .028 .154

.138 .049 .028 .185
.138 .049 .024 .173
.138 .049 .024 .146
ITEM ITEM ITEM ITEM
#2 #4 #5 U6
THICKNESS
GUARD ASSY (IT #2&7 A-1187 --A

~ AHIEL
THREADS.
ARIEL
COIU'OHATION
35 BLACKJACK ROAD
IIIlf
SUCTION VALVE,
4 5646
3 3361 "AI!RIAL: ALLOY SfEEL
2 1087
1 917
0
R[V
[eN
19r~X.
OUWNJEC 3/17/76
.047 IN.. 1.2 MM
NONl
ClI[CI[O'JPB 5/25/76 StAll,
APP.OvtO,
owe~. 8-0055
1Ir1
t'r" /
COMPONENT PART LIST
VALVE PART No.
B-0056H G F E
QlY Q1Y Q1Y Q1Y
I
I
---CD
4
~f
t~
r-L
'"
Ilr~~~
/~
I'~
l~
Il{V
~~o--~~
~ ~ ~ ~ .177
~ N 18~-r
,
lI>0
~3.580
18- OO~fi-( M1U 8-00~fi-H """ 800~)-l H"U 8-00~~"'~""W
~IO CAlI AND KlNIJ"IllJ<lU IIU1 1lIJ"8lR'.
D. __
1
1
1
1
0
3
0
0
0
1
1
1
1
1
1
1
1
1
0
2
0
0
1
0
1
1
1
1
.138 .049 .024 .173

.138 .049 .024 .146
.138 .049 .028 .185
.138 .049 .028 .154
ITEM ITEM ITEM ITEM
#2 #4 #5 86
THICKNESS
1
1
1
1
3
0
0
1
0
0
1
1
1
1
1
1
1
1
2
0
1
0
0
0
1
1
1
1
IT:=> 3/8-24 THREADS.
Q:> INSTALL PER SP-5.5.
VALVE SEAT
VALVE GUARD
CENTER STUD
VALVE PLATE
SPRING PLATE
SPRING PLATE
GUIDE RING
GUIDE RING
GUIDE RING
GUIDE RING
SPIROl PIN
DRAKE lOCK NUT
DOWEL PIN
WASHER
PART
ITEM
NUMBER
A-1188
A-2773
A-l053
A-l047
A-l054
A-1048
A-l055
A-l056
A-1049
A-l050
A-1175
A-1367
A-2066
A-1038
1
2
3
4
5
~5
~6
~6
6
6
r5J7
~8
r5J9
r5J10
SEAT ASSY (IT H1,3&9 \ 1\-1188--1\

GUARD ASSY (IT #2& 7 A-271.3-A
NOTES:
[I:> SEE MANUAL FOR TORQUING VALUES
[){SCRl'T1()I/
B-0056-H @
B-0056-G @
B-0056-F @
B-0056-[ @
VALVE
PART
NUMBER
DIM'S
10
-~~
DESCRIPTION
(ITEM #8).
6
5
4
3
5922
5646
4312
3361
2 1087
1 917
o [eN-
R[V
!Z AHIEL
COI{I'OnATION
35 BLACKJACK ROAD
ARlEe)

1111[:
DISCHARGE VALVF,
79r~x
ALLOY STEEL
DRAWN:J EC 3/ 17/76
.04 1 IN. 1. 2 MM
CH(CK(D:JPB 5/25/16 SC~l!
NO~H
owe ~'B
0056 Sill,)
mp.ovro:
01 4
IUI[M:
1Ir1:
-~
G-312
NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE
PER MANUAL
VALUES

INTO CYLINDER
ARIEL CORPORATION
MT.
V~HNON,
UHIO
HIGH CLEARANCE. sucrlON SIDE

A!!'Y s~ .TG CLAJS CYL'.s.
MAU:HIAL

TO SURFACES OF GASKETS
>
="0
"HAWN
8/76 - ~~J
9
",.,~
. ...,
~
~u.
B-2 03
G-313
PER MANUAL
INTO CYLINDER
ARIEL COR PORATION

MT v EHNUN. uHIO
HIGH CLAPANCE. OISCHAi'GE S/O
VALVE ASS'y
S1
7G CLolli
.."...;HI"L
APPLY AN ANTI-SEIZE LUBRICANT TO SURFACES OF GASKETS.
IU'''''"
8176 _ SOJ
C"~_IC.D91b"'8&U.Ell
I 8 - 20 4
PART NO.
ARIEL COF.:f'. - BLACKJACK Dhi
1/23/96
C/N.
PAGE
001
RHAKNf'Ol
35 BLACKJACK ROAD
MT. VERNON
OH 43lfJO
ORDER QUOTE
ORDER NO 6-1/2GA
SHIP TO
BILL TO
JG-JGA/T 6-1/2 JUT CYLINDER
CONTENTS
PARTS LIST FOR 6-1i2 JGT

6-1/S" BORE
11
6-1/2 11
REVISED 01123/96
b'(Jl;:E
SHIPPING METHOrtSHIPPING CONttTERMS OF PAYM"ENi-
GUST NO
99999999

QUOTE ONLY
XXX
ORItER DATE
1/23/96
ORD
LNE ITEM NlIMBEI':
DESCRIPTION
REQUESTED ACKNOWlEDGEIJ
TYP OOANTITY
001 6-1/2JGT CLASS 6-1/2\0 JGT CLASS C"YLINIIER

G-2007
CrL.ASSY.6-1i2JGT
SHIP DATE
r'ATE
i/23i96 01/23/96
PRICE
EXT.AMT
50(,1
.0000
.0000
.0000
.0000
500
.0000
.0000
&-0502
CYL.ASSY.6-1/SJGT
6-0020
SUC.VALVE ASSY,o-1/2JG;JGT
.0000
.0000
6-0021
DIS.VALVE ASSY,6-1/2JG:JGl
.0000
.0000
6-0921
PIST.6-1/BJGAT,STv
.0000
.0000
G-Or:'22
PIS1.6-1/2JGAT t S1D
.0000
.0000
B-Q047-f
SUC.VALV~7OR1,STANDARiI
.0001
.0002
B-004B-G
DIS.VALVE,70R1,STANDARD
..
.;;.
.0000
.0000
G-0314
H.CL.VLV.ASSY,SUCf6-1/2J~:A:T
.0000
.0000
G-()315
H.CL.VLV.ASSY,DIS t o-i/2JG;A:T
.,
.0000
.0000
TOTAL LINE
IT~~S
'"
TOTAL AMOUNT
.00
NOTES:
1.
REv

(J:>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
[):>-USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
(3)APPLY LOCTITE TO DOG POINT STUDS (ITEM '22) BEFORE INSTALLING.
I
DESCRIPTION
._ .----__
015101
ARIEL CORPORATION
35 BLACKJACK ROAD
VERNON. OHIO <43050
~ MOUNT
ASSEMBLY
DWG. No.
A-4459
PARTS
LIST
GROUP NO. G-2007
6-1/2"JGT CYLINDEF~ BODY 6:

RDP 4550 t MAWP 500~
REF. DRWG. "A-4459
NO.
PART NUMBER
CI;:I~Nt,
END IIEAD
PAGE NO. 0001
QUANTITY
DESCRIPTION
D-0263
C-0027
C.E.HEAD t 6-1/2JG:A:T
A-0050
FC0100GK'
10
PP0810GB
A-0065
FC0120GO
12 PT. CAP.
1/2-13 X 3
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
A--0055
10
FW0550IIt
STAT-O-SEAL t VT,3/4 DIA.,BROWN
11
A-0830
12
A--0815
13
A-08il
:1.4
PT 0200CB
15
A--3780
16
A-0640-B
HEX HD.CAP.
500
6.593 X60
1/2-13 X 2
G9
88
1/8F
36 "

DATA PLATEtCYLINDER SPEC. SMALL
18
A-0576
19
FR0570CC
20
20
?)--0689-A
INFO.PLATE,DIStDUMMY VALVE
21
A-()689--B
22
FD0210GIJE
DOG PT.STUD,
23
(!')-2114
DRIVE SCREW, 06 X

1/4
U-TYPE
1/2-13 X 3-1/4
NOTES:
1.
REV
DESCRIPTION
LOOSEN OR TIGHTEN ALL fASTENERS PER RECOMMENDED

[2:>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURfACES.
[USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
[j>.APPLY LOCTITE TO DOG POINT STUDS (ITEM '22) BEfORE INSTALLING.
015101
ARIEL CORPORATION
A
35 BLACKJACK ROAD
(ImQ
MOUNT VERNON, OHIO ..3050
ASSEMBLY
DWG. No.
A-44S9
PARTS LIST
GROUP NO. G-0502
6-1/8"..JGT CYLINDER BODY & CR?)NK END HEf!=lD
RDP 455+ t MAWP 500#
REF. DRWG. A-4459
NO.
PART NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
It-0262
C--0039
C.E.HEAD, 6-1/S..JG:A:T
A-0050
STL.GASKET t
FC0100GK
:LO
HEX HD.CAP.
PP0810GB
A-0065
FC0120GO
12 PT. CAP.
1/2-13 X 3
FCOl20GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
A-OOS5
10
Fv.J0550ID
STAT-O-SEAL,VT,3/4 DIA.tBROWN
1:1.
A-0830
12
A-08iS
13
A-0811
:l4
PT0200CB
36
500
6.593 X60
6.870 X
G9
1/2-13 X 2
II
SST~TUBING,
G8
1/8F
1/4 O.D.X.035 WALL

:l6
J!i-() 6.1+ 0-B
INFO.PLATE,SUCTION
:1.8
A-0576
19
FF~0570CC
20
20
A-O~)89-A
INFO.PLATE,DIStDUMMY VALVE
21
A-0689-B
22
FD0210GDE
DOG PT.STUD t
23
~~-2:l14
WHEN A ZERO
DOES NOT
AF~EARS
F~EF'RESENT
DRIVE SCREW, #6 X

THE QUANTITY
F~E(~UIRED.
1/4
U-TYPE
1/2-13 X 3-1/4
------_._NOTE: LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES.
rr I,,=,..
OIL 0- RING BEFORE

INSTALLING.
,/"~
------
cif
/~
APPLY AN ANTI-SEIZE
SURFACES
.
'---
. --(1)
~ASS~~~NQ
LI
- - -
------------~
PAF,TS
LIST
GROUP NO. G-0020
SUCTION VALVE t RETAINER, CAP

6-1/2" ..JG CLASS CYLINDER
REF. DRWG. D-0018
NO.
PAf':T
NUMBER
PAGE NO. 0001
QUANTITY
DESCRIPTION
SUCTION VALVE
.:..
,.)
A-0603
B-0012
VALVE RETAINER,SUC t 6-1/2JG
B-0014
VALVE CAP,6-1/2JG:T CL
A-0012
FC0100EI
HEX HD.CAP.
3.024 X30
3/8-16 X 1-1/2 G9

-----... _-_ .. ---- ._---------------
G-21
G-755
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
SURFACES
'..
---
OIL a-RING BEFORE
INSTALLING
ASSY DWG. NO.

Jk)
D-17
PARTS LIST
GROUP NO. G-0021
6-1/2" ..JG AND ..JGT CLASS CYLINDER
REF. DRWG. D-0017
NO+
PAr~T
NUMBER
QUANTITY
PAGE NO. 0001

DESCRIPTION
DISCHARGE VALVE
"'1
.:..
A-0603
B-0013
VALVE RETAINERtDIS, 6-1/2..JG
B-OOl4
VALVE CAP t 6-1/2JG:T CL
A-0012
O-RINGtVT t
FC0100EI
HEX HD.CAP.
3.024 X30
3.125 O.D.X.210
3/8-16 X 1-1/2 G9
WHEN A ZERO APPEARS IN l~E QUANTITY COLUMN IT

----------------_. ----------.
AN OFFSE:J 9il~ BOX END WRENCH SHORTENED AND
W.IlH A 57.6 WIDE CUT IN THE EYE AND A STANDARD
~6 OPEN WRENCH SHORTENED ARE USEFUL
TOOLS FOR THE'TlJ8E
FI1T1NGS~
0.. -=.~_~.1.

G-9211
'_'1

ABRASION OF STATO SEAL\
ASSEMBLE PACKING
_ - -'
PACKING LUBE OIL- --ASSEMBLE FIT TlNGS

BEFORE INSTALLING
PACKING - - - - -
r---l
'j.L~,
1 )-:,~_ ..
J
'
WI1H'LlJ8E IN' AT TOP
G-922
------ ..
~ I.'J -I
ti I
.'-"
r
~REIIOVE
ONE CE SUCTION VALVE

TO 040/044
00 NOT USE S1RAP
WRENCH ON PISTON ROO - USE
HOlES IN PISTON NUl
r!'=-=-~~I::
r.~:;~;"~.':: ~~~.i*.n
t'.;::': ,.' ..i ...~.t.~
~,,~." 1;_
,. ~ ..~t':
cooo._
. JA~)Syi;~~~:N Q~
t'o
./',
I"""
..
PARTS LIST
GROUP NO. G-0921
6-1/8" JG?)T PISTON ~ f\:INGS ~ ROD ~ PACKING
REF. DRWG. D-0614
ND.
PART NUMBER
PAGE NO. 0001
DESCRIPTION
(~UANTITY
C-0474
COMP.PISTON t 6-1/8JGAT
A-0215
PISTON RING t 6-1/8JG:A:M:SP:J
C-0476
PISTON
A-OOS?
B-0020-B
FC0120GS
12 PT. CAP.
A-OBi5
MALE ELBOWtST t
PT0200CB
99
B--0020-BK
18
II
ROD~3.00
SST.TUBING t
ST.X 27.783 LG
1/2-13 X 4
88
1/4T X 1/8P
1/4 O.D.X.035 WALL

----------- -.
AN OFFS~l gi,~ BOX END WRENCH SHORTENED AND
W.ITH A ~16 WIDE CUT IN THE EYE AND A STANDARD
~6 OPEN WRENCH SHORTENED ARE USEFUL
TOOlS FOR THE' TUBE
FITTINGS~
____I
4q
r---l
~IJ'~-'--
PACKING LUBE OIl:= J '-
ti --,
.~
!
I
ASSEMBLE FIT TINGS

BEFORE INSTALLING
PACKING - - - - - -
IT )
G-921'1
._.-.f
If-til
. j~it
I ::
(J_.-=_~_2.J.


ABRASION OF STATO SEAL\
ASSEMBlE PACKING
WITH "LUBE IN' AT TOP
I
I
'---)
L.J
REMOVE ONE C. E SUCTION VALVf.

TO 040/044.
00 NOT USE stRAP
WRENCH ON PISTON ROO USE
HOLES IN PISTON NUT.
=~~'::
rt~~'fr~':~\:~~~
G-~'922
----_.-
---_... - -_. --_ .._-
,-
_----- -. --- _...
_l~
..1i".~~,,:
...~..~.".....
.__1A~S_~f5?~~:t-JQ
'0.
./ " 1_"'.'
I"~"
PARTS LIST
GROUP NO. G-0922
6-i./2 ,.JG{~T PISTON t RINGS,
11
f~ODt
PACKING
PAGE NO. 0001
REF. DRWG. D-0614

NO +
F'Af~T
NUt-'iBER
QUANTITY
DESCRIPTION
C-0475
COMP.PISTON, 6-1/2JGAT
A-021.6
PISTON RING t 6-1/2JG:A:M:SP:J
C-0476
A-0057
B-O()20-B
FC0120GS
12 PT. CAP.
A-OB15
PT0200CB
99
B-0020-BK
18
11
1/2-13 X 4
G8


ARIEL OOT NO.

ll,-:V'~~-' ~;WI~E47
}E-24 UNF
[;)
///0
./ ,
"
1.57
t!-1I!~awt!.JMlr..16N
I
VALVE SEAT
VALVE GUARD
I
I
0
I
I
0
I
1
I CENTER BOLT
I VALVE PLATE
2 St'RING FLATE
3
I
1
1
,~h VALUE~
I
I
I'tJAME
S~ERMf~~~\ I
~ '(J
PARTS LIST
ARIEL
~RT NO.
A-1206
A-1207
A-I040
A-I007
A-IOOB
.5
~
3
4
2
I
3
0
I
0
I
SPRING ~ATE
CUSHION RATE
A-1009
A-IOIO
GUIDE RING
I
I
I
I
I
I
SPIROl PIN
DRAKE LOCK NUT
WASHER
A-I036
A-1175
I
I
I
A-I367
A-1038
9I
10
8___
2.835
DIA.
-}fG t-x
I I 2 ) ( ~( 5 )( 8
KJUARO ASS Y ~Ti;) 1A-1207-A
ARIEL CORPORATION
MT. VERNON. (Jf1O
8-47- H
8-y7-G
B-~7-F
B-47-E
~C;~741.325I.1IS Ie 391 - IC31 1.020 .092

k16~.293I.1la 1.0391- 1.031 1.020 .092
1oi4/4511.3011 .lIS 1.0391.0241- 1.020 .092

lo4,wl.277I.118 1.0391.0241- 1.020 .092
IT~M
ARIEL
IP~RT NO
"'!""!vA"P"!'~~'V"'E ""Rn-~R'!IRTp-nN~O
N~~Ilft"":"t~-...tP~~~""'-o,,;;:~~
IMATEAlAl (E-i3t10) IN
STEEL
ILlFT: .047 Q.2Mt1
~~~;";';';';';;';;;=-~~;"--4 PART NO.
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8-47
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IA
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~(
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FOR lOOOUING
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9 \j
SEE MANUAL
10
).
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l\\l
1\\
.\\l~
~rmf.)~7J~y7Tf0}V
~II ...Vf!fJl--fiJ,:rmJ-J,lTIJ
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.17
t I ~2.9l19 QIA.
I~
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esp' \
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ARIEL ~T NO.
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I
I
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CENTER STUD
VAlVE PLATE
2
I
SPRING PLATE
CUSHION PLATE
I
I
4
1
:::
I
rM.
PARTS LIST
ARIEL
NAME
Dt\RT NO
A-120B
. A-1209
A-I043
A-laO?
2I
3I
4.
A-I009
A-IOIO
51
6--'
~~~LR~~
:_-II~~
DRAKE L~ NUT A-I367
WASHER
A-IO 38
9
10.
DOWEL PI N
A-2066
I 1-'
II
,
(0
l-INSTALLED PER
I ~-1208-~
I A-1209-A
,,~rlifl,rStMBl'f
S.P-5.5
~~~Y.ti~'r ~SS~Bl7
ARIEL CORPORATION
NT. VERNON, (IUD
l3-~8-G
.358
13-'~8- F
..32~
.293
13-:..I8-E
ARIEL
P.~RT
NO.
VALVE PART NO.
A 8
IDlMEN~
DISCHARGE VALVE - 70RI
.118 I.C39 I.C31 1.0201.092

.118 1.039 1.031 1.020 1..':92
.118 1.039 1.031 1.0201.092
I'T~M
...........l
I'Tr I'T~M IIT~H II~
HICKNESS
o -
1rr
'.
(8')41)
::> TEEL
IN
IUFT: .04T~ 1.2
,000NJEo:. 4-8 ~
PART NQ
'B4e CHEO<EOJPB. =lS7"
8-48
sc.u
2X
MM
9-EE~2 OF 2
NO. IQlIAN
RfQ'D..
DESCRIPTION
'I
2. I
GASKET; STEfL
VALVE
J I
SIJCTION VALVE
of I
VALVE: KeTAINE ~, SUCTION
S I
V~LVt"
II I
O-RING, VITON
1 I ,
Amv AN ANTI-~/ZE
lUSlltANT TO G4SKlT
5URFACE,S.
SPACE~
CAP
CAP~CRt.W
OIL 'OItE IN3EIlTION

INTd CYLINDEI
NOT: lOOSLN Oil "GHTfN.. ALL IJOLTS PE~ UCtJllflfENDED I'IlOCfDUltfJ AJIID VALU~S.
ARIF.L CORPORATION
V~nNON.
Nt.
OHIO
1----,-------
iliON CLEA~ANCE. ~UCTION !ID

VALVE. !!.~~'_I'!.! CLASS .JlI
..A
\..
._MT tN
8-205
PAr';:TS LIST
GROUP NO. G-0314
HIGH CLEAJ;:ANCE sueT I ON Vt'~L VE
AND r~ET AI NER
6-1/2 11 CLASS JG CYLINDEf\:
SPACE~:
PAGE NO. 0001
REF. DRWG. B-0205

NO.
F'AF~T
NUMBER
QUANTITY
DESCRIPTION
A-0603
A-0264
H.CL.VALVE SPACER, 6-1/2JG
B-0177
A-0012

3.024 X30
CL
QUA....
DESCRIPTION
NO. I RfQ'O:
NOTE.: LOOSEN 01/ TIGHTlN ALL 80LTS PElt RECOMME.NDD PAOCLIJ"~I AND VALUEJ.
APPlY AN AIfT'-)'le: LUMICIWT

TO GASKET !JUR'AC~S.
,G-3IS
I I
2 I
i!
,.
64~fT,
3 I
DISCHARGE. VALVE
4 I
VALVE. RETAINE.ll, OIJCNAWG
S I
VALVE. CAP
VALVE
.sTEfL
SPACf~
c; I I .
"1 I ,
CAPSC~EW
VALVE
a-RING. vim",
~fTAINER,
RfTAINE'
OIL .EFOIl INSElfr'ON

INTO CYLIND~I
ARIEL COR POHA TION

MT. VERNON, uHIU
HlGiI CLl.AWANCf., DlJCIIAMJE S/D
__~.~!.!:~.f~
".1.;"''''.
' ' AW''
8Tii---~r~~,.
aa....:......~'.eea-lI
leA...
FULL
:TG
B-206.
PARTS LIST
GROUP NO. G-0315

AND RETAINER
6-:1./2" JG CLASS CYLINDER
REF. DRWG. B-0206
ND.
PART NUMBEF,
QUANTITY
PAGE NO. 0001
DESCRIPTION
3.024 X30
A-0603
A-0264
B-0176
H.CL.VALVE RETtDIS t 6-1/2JG CL
A-0012
O-r..:INGtVT t 3.125 O.D.X.210

CL
C/N 001
A.t\:IEL CORP; - BLACKJACK DIVt
1/23/96
PAGE
RHAKNF'Ol
35 BLACt(JACK ROAl'
tiT t VERNON
OH
4W~
ORDER QUOTE
ORDER NO 8-7/BGA
SHIP TO
BILL TO
CONTENTS
PARTS LIST FOR B-7/Su
8-1/2" BORE
8-7/8 u
JG-j6AjT
8-7/8" JGT
JGT
REVISED 01123/96
BORE
SHIPPING METHODSHIPPING CONIITERMS OF PAYMENT-
CUST NO
99999999
CUST P10 NO SALESMAN

QUOTE ONLY
XXX
LNE ITEM NUMBER
ORDER DATE
i/23/96
ORr'
DESCRIPTION
Ttf'
001 8-7/BJGT CLASS 8-7/BII JGT CYLINDER CLAS"S

ClL.ASSY.B-1/2JGT~W/IDP
6-1479
REQUESTED ACKNOWLEDGEI'
QUANTITY
DATE
SHIP DATE
1/23/96 01/23/96
PRICE
EXT.AKT
230
.0000
.0000
.0000
.0000
230
.0000
.0000
G-i480
CYL.ASSY.8-7/BJGT t W/IDP
6-0103
SUC.VALVE
ASSY~8-7/BJG:W:M
.0000
.0000
6-0104
DIS.VALVE
ASSY~e-7/8JG;W:H
.0000
.0000
6-1481
PIST.B-l/2JGAT t STD
.0000
.0000
6-1482
PIST.B-7/BJGAT t STD
.0000
.0000
B-<>073-E
SUC.VAlVE,9BR1,STANDARi'
.0001
.0002
B-0074-E
DIS.VALVEt98R1tST~1
.0000
.0000
G-0319
H.CL.VlV.ASSl t DIS,8-7/SJG;W:M
.0000
.0000
&-0318
H.CL.VLV.ASSY t SUC t 8-7/BJG:W:M
'j
.0000
.0000
TOTAL LINE ITEMS
.:.
T01 Al AMOUNT
.00
I,
I,
-----+--------,
I,
I
NOTES:,
1.

[t::> APPLY
(l:::> OIL
REV
DESCRIPTION
O-RING BEFORE INSTALLING.
11> USED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.

.
015206
ARIEL CORPORATION
JIIAIn-n
35 BLACKJACK ROAlD
~ MOUNT VERNON, OHIO 43050
ASSEMBLY
_._--------_ .....OWG.
_..... - No.
A-4868
"
PARTS LIST
GROUP NO. G-1479
8-1/2",-JGT CYLINDER BODY Cot CRANK END HEf.,lI
RDP 205~, MAWP 3300
REF. DRWG. A-4868
NO.
PAE:T NUMBER
l~UANTITY
PAGE ND. 0001
DESCRIPTION
It-0938
CYL.BOItY t 8-1/2.JGT:AT
D-0297
C.E.HEAD, 8-1/2JGtA W/IDF'
A-0033
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
FC0120GO
12 PT. CAP.
1/2-13 X 3
?)-O158
LUB. FITTING t 3/4-10 X :-S
FW0550IV
STAT-O-SEAL t VT,3/4 DIA.tBROWN
A-081.1
HEX RED.BUSHtST t
A-OBi5
MALE ELBOWtST t
230
G8
1/4M X
1/8F
1./4T X 1/8P
10
PT0200CB
1:1.
~~-O830
12
?)-3780
j . -.1
v
A-2114
1.tJ
A-0827
:l.
MALE CONN.,ST t
15
A-0465
DATA F'LA TE t CYL I NItEI~ SPEC.
16
FF..:0570CC
:l2
17
PP0810GB
18
A-0065
GASKET,RND.12 t Xl/64
19
FC0120GJ
12 PT. CAP.
20
FE0300IA
EYEBOLT t 3/4-10 UNC
21
FN0450IB
HEX NUT,STL t Z/PL t 3/4-10
22
A-- 064()--/i
INFO.PLATE,SUCTION
23
(..)-0640B
45 "
SST.TUBING t
1/4 O.D.X.035 WALL
DRIVE SCREW, :::6 X
1/4
8T[I
l)-TYPE
1/2-13 X 1-3/4 G8
ZEF,~O AF'F'EF\r~S IN THE (~UANTITY COLUMN IT

WHEN A
1/4T X 1/4F'
I
I
I
I
--+--------I
I
I
I
NOTES:,
1.
LOOSEN OR TIGHTEN ALL rASTENERS PER RECOMMENDED PROCEDURES

@> APPLY
REV
L-..'
Q:> OIL O-RING BEFORE INSTALLING.

B>- USED TO PLUG INDICATOR PASSAGES WHERE
DESCRIPTION
,
_00
APPLICABLE.
. - - - - -
--
A-4868
PARTS LIST
GROUP NO. G-1480
CYLINDEF\ BODY & Cr~ANJ( END HEAD

RDP 205*, MAWP 330+
REF. DRWG. A-4868
8-7/8\lJGT
NO.
PART NUMBER
PAGE NO. 0001
DESCRIPTION
QUANTITY
D-0939
D-0298
C.E.HEAD, 8-7/8JG:A W/IDP
A-0033
FC0120GP
12 PT. CAP.
1/2-13 X 3-1/4 G8
FC0120GO
12 PT. CAP.
1/2-13 X 3
A-0158
FW0550III
A-0811
A-OB15
45
230
G8
1/8F
10
PT0200CE<
11
A-0830
MALE CONN.,ST t 1/4T X
12
A-3780
l3
A-2114
14
A-0827
1.5
A-0465
DATA PLATEtCYLINDER SPEC.
16
FF\~0570CC
:1.7
PP0810GB
PIPE PLUG,l/2NPT,HEX.HD t STL.
18
A-0065
GASKET t RND.12,Xl/64
19
FC0120GJ
12 PT. CAP.
20
FE0300IA
EYEBOLT,3/4-10 UNC
21
FN04~;OIB
HEX NUT t STL t Z/PL t 3/4-10
22
~1-0640-A
23
A-0640-:f{
II
1/8P
12
r~IVE
SCREW, 06 X
1/4
STD
U-TYPE
1/2-13 X 1-3/4 G8

G-I03
G-I03-1
G-199
'NOTE LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL
G968'
-----
w,., m
----
EdE~~~~F -'-~~~~~L~~~BEFOR.E
REF,
~80TTON
SUCTION CYLINDERS
ONLY.
APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
57
----------0
..
:
ASSY DWG. NO
0-108
'?-6 )(, t J'rv
PARTS LIST
GROUP NO. 8-0103
8-7/8 11 CLASS CYLINDER
JG t JGW t JGM
REF. DRWG. D-Ol0B
NO.
PART
NUMBEF~
CRJANTITY
PAGE NO. 0001
DESCRIPTION
SUCTION VALVE
,.)
...
A-0141
B-0081
VALVE
B-OOB2
VALVE CAP t 8-7/SJG:W:J CL
C'
~
A-0016
FC0100EI
HEX HD.CAP.
RETAINEF~tSUCt
4.125 X30
S-7/8JG:W
3/8--16 X 1-1/2 G9
WHEN A ZERO AF?EARS IN THE QUANTITY COLUMN IT

....... -
----------
IQj
l..J.v~1
NllJE I OOSf N OR T1GU fEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL
Q)
.. _._- . . . . --_._._.... :. .:..=-=. =
____...-
rfol-C
u"
~_.,.-.
- APPLY AN ANTI-SEIZE
LUBRICANT TO GASKET
SURFACES
,
I
<
.*
"t"~C
t- ..,'- .
-.~4'
-----@
---@f
INSTAllrN~8EFORE
/OIl0-RI
-r-
....--.
I
,-- --.=.-----@
-:==ElAEr.
--_-
ASSY DWG. NO
0-109
PARTS LIST
GF~OUF'
11 I SCHAr-\~GE VALVE t RET (~I NER AND CAP

8-7/8 11 CLASS CYLINDER
JG t JGW t JGM
REF. DRWG. D-Ol09
NO.
PART
NUMBEF~
QUANTITY
NO. G-O 1 04
PAGE ND. 0001
DESCRIPTION
DISCH?\RGE VALVE
A-0141
B-0080
B-0082
VALVE CAP t 8-7/BJG:W:J CL
A-0016
FC0100EI
HEX HD.CAP.
A--0145
THUMB SCREW t NYLON t 1/4-20 X 3/4
4.125 X30
3/8-16 X 1-1/2 89

G-'481
AN OFFSl1 ,.~ BOX ENO WRENCH SHORTENED AND

l!TH A
WIDE CUT IN THE EYE AND A STANDARD
"1.f_~EN END WRENCH SHORTENED ARE USEFUl
TOOLS FOR THE TUIE FITTINGS.~
"8.
~~

ABRASION OF STATO SEAL~
. -_ ............
ASSEMBLE PACKING
WITH tUBE IN' AT TOP
.~~~ ..
~ ~.J.,
d~
G-14SZ
6-1483
6-1484
NOTE: LOOSEN OR TIGHTEN AlL FASTENERS PER RECOMMEtI)EO

PROCEDURES At> TORQUE VAlUES IN MANUAL.
~i'iT1
.
'I'
r.-l
1....,\,.....-',
!
41
:~:.Jt1 r--:
i ... I:
~E.
SUCTION -..VE
TO AIWST C. E. PISTON ClEARANCE

TO 0410/0+1. DO NOT USE STRAP
to.ES IN PISTON NJT.
ASSY DWG NQ
D-~
PARTS LIST
GROUP NO. G-1481
8--1/2 .JGAT PISTON t RINGS, r~ODt PACKING
TFE RINGS, TFE/CI PACKING FOR CYLINDERS
WITH INTEGRAL DISTANCE PIECE C.E. HEAD
REF. DRWG. D-0946
11
NO.
PART NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
:I.
C-0759
A-0139
PISTON RING t 8-1/2JG:A:W:.J:M
C-0853
B-0094
FC0120GO
12 PT. CAP.
PT0200CB
18
B-0069-D
ROD PKG t 1.125 t 350 t STD t PR
A--08i5
MALE ELBOWtST t
B-0069-DK
99
II
1/2-13 X 3
G8
1/4T X 1/8F'
G-1481
AN OFFSll ~~ lOX END WRENCH SHORTENED AND

l!TH A r~ WIDE CUT IN THE EYE AND A STANDARD
". OPEN' ENO WRENCH SHORTENED ARE USEFUl
TOOlS FOIl THE TUIE FITTINGS
G-1482.
6-1483

PROCEDURES AM> TORQUE VAlUES IN MANUAL.
.)
~~
6-1484
-

ABRASION OF STATO SEAL~
-------~
,,.~
ASSEMBLE PACKING
WITH \lItE IN' AT TOP
"1.....,\...---."
!
'I'
I :
:~:_f~W-'1
r--l
4t
,,
(---,
,
i ..1. I
I
I
~E'
SUCTlON WoLVE
TO AD.lJST C. E. PISTON CLEARANCE

TO D41O/~. 00 NOT USE STRAP
TURNING TOOl WHICH fITS TURNING
to..ES IN PISTON NJT.
ASSY DWG NQ
D-~
PARTS LIST
GROUP NO. 8-1482
8-7/8 .JGAT PISTON t F~INGSt ROD, PACKING
TFE RINGS t TFE/CI PACKING FOR
CYLINDER WITH INTEGRAL DISTANCE PIECE
C.E. HEAD
REF. DRWG. D-0946
11
NO.
PAJ;:T NUMBER
QUANTITY
PAGE NO. 0001
DESCRIPTION
C--0851
.:..
"'1
A-0140
PISTON F..:ING t 8-7/8JG:A:W:J:M
C-'0853
PISTON ROIl t 3.00 ST.X 31.308 LG
B-0094
FC0120GO
1?
....
PT0200CB
18 "
B--0069-D
ROD PKG t 1.125 t 350 t STIt t F'R
~l-0815
B-0069-DK
PIST.ROIt PACKINGtREBUILIt KIT
99
WHEN A ZEHO APPEARS IN THE
DOES NOT
REF~ESENT
PT. CAP.
1/2-13 X 3
G8
(~UANTITY COLUMN IT
f-20 UNF",
4.326 0
~4.323
I r-
..
4091
4.066 0 .
..
tFi 1'"4
rr
@(6
-H
lQ;
-F
-E
I
I
I
0
I
I
I
I
0
3
I
I
I
I
I
I
I
I
I
I
I
I
I
I
..' '1---'1
"G
naw
IMI r--. rJlW rJlaN
_. -
IB-13 8-73 8-73 8-73
SEE MANUAL FOR

T
2.01
IARIEL PART NO.
0
I
I
I
I
I
I
7 6
I
I
I
I
PARTS LIST
ARIEL
NAME
f1\RT NO.
VALVE SEAT
VALVE GUARD
CENTER BOLT
VALVE PLATE
SPRING PLATE
SPRING PlA TE
LlFTWASHER, LOWER
LIFTWASHER,UPPE R
DAMPING PLATE
SPIROl PIN
SPIROl PIN
DRAKE lOCKNUT
A-1160
A-IIGI
A-I059
A-1073
A-1075
A-1074
A-2020
A-2020
A-1076
A-1162
A-1163
A-136B
3
4
5
6
7
6
J
10
II
A-1161-A
ARIEL CORPORATION
MT. VERNON. ~IO
B-73-H
~.390I.l391.0391-1.0391.0311.0311.031
B-73-G
B-73-F
~.3351.1391.0391.0311-1.0311.0311.031
~.350I.l381.0391-1.0391.0311.0311.031
~366I.13el.0391.0311-1.0311.0311.031
8-73-E
ARIEL
PART NO.
VALVE PART lID
~
-2 -4 -5
A I B I I!~I'TEMI-ITEM
IDIMENSION I ~THICKNES5
I'-6TEM I'TEMIITEM
-7 1-8
R0
SUCTION VALVE - 98 RI
IMAlRIAL
(8-520
STEEL
LIFT: 055
(1.4 mm)
DRAWN JE 1-2.' - 7' PART ~.

CHECkED J PB /-2 - 7'
Ij
SCALE 2 X
SHEET 2 OF 2
-7 3
ARIEL FmT NO.

r3.9370.
..
/~-20UNF
. _--_.-
'I'"
~//
~,lj
~~~
~.2r5 ~ ~
'.
I~
.
NO.
VAt YE PART NO.
I--
11")
--
'"
~~
I~
~
(///~/0
!"
,~
4.091
4.086 0.
I
I
I
I
I
I
I
I
,..
2
0
12
III
Vj U
"
it::= ..
I
I
I
I
0
3
I
I
I
I
I
I
I
I
I
I
I
I
4
I
I
I
I
3
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
PARTS LIST
ARIEL
NAME
~RT NO.
VALVE SEAT
A-1164
VALVE GUARD
A-IIG5
CENTER STUD
A-I070
VALVE PLATE
A-I073
SPRING PLATE
A-I075
SPRING PLATE
A-1074
LlFTWA"SHER, LOWER A-2020
LIFTWASHER, UPPER A-2020
DAMPING PLATE A-I076
SPIROl PIN
A-1162
SPIROl PIN
A-1163
DRAKE LOCK NUT A-1368
A-1321
WASHER
A-1442
DOWEL PIN
Irr"t~ 5 ~~: l~t
10
13
IY~~~ Ik ~~~ ,R~
5Y
ro
'-INSTALL PER
SP-5.5
.351
.366
.429
.390
A B
JlMEI ISION
.139
.139
.139
.138
ITEM
"2
.039
.039
.039
.039
ITEM
~
M
I
2
3
4
5
6
7
S
10
II
12
13
.....
CD
PART
y-
!t;::;~
4.328 0
4.323 .
B-74-H
8-74- G
B-74-F
B-74-E
ARIEL
\.
V~"/;~
~;~
,472r~~ ~ ~~
.
r
I
.,14
-A
,I
-----.
II
rJl&N
hllIlI r
rJlMl l':IlAN
:-
I"-
I SEE MANUAL FOR
2.05
8-74 8-14 8-74 8-74

-H
-G -F -E
.031
.031 .031
.031
.039
.031
.039 ITEM
r~EM
-S
6
.039
HICKI ~ESS
SSY
A-1164-A
A-I 165-A
ARIEL CORPORATION
MT. VERNON, OHIO
.031
.031
.031
.031
ITEM
.031
.031
.031
.031
ITEM
-8
IOIRIDI I I I
IIIIIII
DISCHARGE VALVE -98RI

IMATERIAL (8 -522)
STEEL
LIFT .055
(1.4 mm)
DRAWN JE.C '-2' - 7'

1~1327'
PART
1/16.,6 CHECKED JPB '-27-7(,
10165
SCAlE 2)(
S' -74
SHEET 2 OF 2
G-3IV
NOTE '. LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND
IN MANUAL.
@--
TO~QUE
VALUES
APPLY AN ANTI-SEIZE
OF GASKETS.
."
L..
,4
OIL O-RING BEFORE
.w~'lll
"t_ ...
~-uy
t=l"REF.
8_
All~F~..
~f
COJ;PORATION
r "nf\I 1"1. OHiO
HIGH CLE.A~ANCE. DISCNA~GE.

SlOE ASS'Y"
J"Cit CLASS
ei
t, I
II','
8- l'
V:."
FULL
so 31 t'AkBJ~21
F'f.)RTS
LIST
GROUP NO. 8-031 t;\

PAGE NO. 0001
RET(o\INEF\
8-7/8" JG & JGM CLASS CYLINDER

REF. DRWG. B-0210
NO
F'?\F~T
NUMBER
QUANTITY
DESCRIPTION
A-0141
A-0266
H.CL.VALVE SPACER t 8-7/8JG:W CL
DISCHARGE VALVE
B--01BO
H.CL.VALVE RETtDIS t S-7/SJG CL
A-0016
FC0100EI
HEX HD.CAP.
A-0145
THUMB SCREW,NYLON t l/4-20 X 3/4
4.125 X30
3/8-16 X 1-1/2 G9
WHEN ,~\ ZERO APPEARS IN THE QUANTITY COLUMN IT

._-----
-_.. _-- .. _--------------- ..
G-318
NOTE'. LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES

IN MANUAL.
I{\----...-.-a~ i
\!...J
ii, > , > >
~ ~ JJI , ~ > > > > > > > ~
AND TORQUE VALUES

INTO CYLINDER.
I
I'
~ REF.
8
l--'- - - _._- _.+--_..-
Ch
.........
am
ARIEL CORPORATION
Mr. VFn"J"t,. OHiO

TO SURFACES OF GASKET~
HIGH CLEAIi'ANCE, ~UCTION .$10
VALve ASSY.
ai.ro
CLASJ
", ,., "I.

,,:.W.
7~
"
FUL
503"
'''"I Ill)
8-209
PARTS LIST
GROUP NO. G-0318
PAGE NO. 0001
RETAINEF~
JG ~ JGM CL~\SS CYL I NitER

REF. DRWG. B-0209
8--7/8"
NO.
PART
NUMBEF~
QUANTITY
DESCRIPTION
(.1-0141
A-0266
H.CL.VALVE
SUCTION VALVE
B-0181
'->
~~-OO16
FC()100EI
HEX HD.CAP.
SP(~CER t
4.125 X30
8-7/8JG : W CL
3/8-16 X 1-1/2 G9

DOES NDT REPRESENT THE QUANTITY REQUIRED.

JG A Ref Only REV

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ARIEL CORPORATION

THIS PARTS BOOK IS FOR

JG / JGA - ASSE:MBLY FLOOR DATA

Added Allowable Balance Weights

JG / JGA - ASSE1\1BLY FLOOR DATA

REQUIRED FASTENER TIGHTENING TORQUE Cont.:

JG / JGA - ASSE~L Y FLOOR DATA

Crosshead Guide Bore

MAXIMUM ACCEPTABLE PISTON ROD RUNOUT - INCHES:

ALLOWABLE BALANCE WEIGHTS - DIFFERENCE

QUANTITY OF VCI 300 (Vapor Corrosion Inhibition in drained crankcase):

FRAME THROW SIZE

YCI 300 - FLUID OUNCES

Unless otherwise specified by Engineering for specific order.

COMPRESSOR FRAME SPECIFICATIONS

Piston speed, FPM

Maximum Width, inches

Maximum Length, inches

Approximate Weight, lbs.

Oil Pump Capacity, GPM

Oil Heat Rejection, BTU/HR

==(1 A~IEL)--------.- - - - - - - - - - - - - - _ . _ - - - - - - - - - - - - - - - ...-

1-1/4", 1-1/2", 1-3/4"

1-1/4", 1-1/2", 1-3/4"

Precision Bearing Shells

Precision-machined, tri-metal main and connecting

Rugged Crossheads and Guides

Rigid Connecting Rods

Four bolt, heavy duty "H" section connecting rod.

Foolproof, non-contacting crankshaft oil seal plus reliable

non-wearing dust seal.

Proven Cylinder Design Gray or Ductile iron non-eooled compressor

Grade 8 bolts or B-7 studs on all pressure parts. All

bolting designed for accessibility.

Full array of crossheads and nuts for precise balancing of

One piece, wear resistant ductile or gray iron in all diameters.

Ductile iron crossheads. babbited shoe surface. full-jloating

Head-End Variable Volume Pocket Unloaders Ductile iron with

Many components are interchangeable throughout the various

Transverse Cross Section-JG/2, JG/4

Longitudinal Cross Section-JG/4

Model JGA/6, 765 BHP, 1800 RPM, 3" Stroke

REGIONAL SALES OFFICES

JG, JGA, JGM, JGP

MODELS: JG, JGA, JGM & JGP

DESIGN SPECIFICATIONS AND DATA

OPERATING THE COMPRESSOR

FRAME AND PARTS

MODELS: JG, JGA, JGM & JGP

DESIGN SPECIFICATIONS AND DATA

"". "".", , ", , ,1-1

,." .. " .. ".,."., .. "."", .. """

SPECIFICATIONS-JGM/l & JGP/l , , .. , , , , , , . , . , , , . , , , , , , ,

SPECIFICATIONS-JGM/2 & JGP/2 . , , . , ,

FORCE FEED LUBRICATOR PLATE

CYLINDER IDENTIFICATION PLATES

PISTON RING SIDE CLEARANCE

PISTON TO CYLINDER CLEARANCE

PISTON RING END GAPS-CYLINDERS JG & JGT

PACKING RING SIDE CLEARANCE

ORIGINAL RUNNING CLEARANCES

ARIEL BOLTING . ,",

INSTALLATION-DOG POINT TYPE STunS

MODELS: JG, JGA, JGM & JGP