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WORLD PUMPS
April 2013
HVAC
Efficient driving
at variable speeds
Circulation pumps are widely used in HVAC systems but are heavy
consumers of electricity. Here, M. Karaca and M. Aydin consider
strategies to optimize the energy use in a closed-loop system of
parallel, variable-speed circulation pumps, and demonstrate the
potential of the speed ratio to provide large energy savings.
Circulation pumps
Circulation pumps are among the largest
consumers of electricity in private houses
and commercial buildings, and are widely
used in heating and cooling systems.
They are generally in-line-type pumps and
are typically used to recirculate heating or
cooling media within a closed loop
(Figure 1). They only need to overcome
the friction losses of the piping system.
Speed variation is the most energy-ecient method to respond to variable
system demands4. Frequency converters
are widely used nowadays to control the
head and ow rate of circulation pumps.
Traditionally, a circulation pump was
driven by a constant-speed induction
motor with system demand controlled by
WORLD PUMPS
Feature
April 2013
P=
PF
w3
Q=
QF
w
H=
HF
= F
w2
(3)
10QH
M VFD
(4)
PF =
10QF HF
F M VFD
(5)
Electricity
costs
(million Euros)
CO2
emissions
(Mt CO2)
RC, 2000
37.6
3,756
15.1
RC, 2020
45.6
4,558
18.4
ETP, 2020
13.9
1,394
5.6
31.7
3,173
12.8
(RCSc1), 2020
13.9
1,385
5.6
Experimental setup
Tests were conducted to analyse the
optimal control strategy when a pump
operating in parallel is driven in dierent
operating point congurations. Dierent
speed ratios were applied to utilize the
same hydraulic conditions.
Mathematical model
A mathematical model to characterize
pump performance is given as follows:
H = a1Q2 + a2Q + a3
(1)
= b1Q2 + b2Q + b3
(2)
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WORLD PUMPS
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Figure 3. The reference single pump performance curve for the variable-speed circulation pump used in the study.
www.worldpumps.com
April 2013
WORLD PUMPS
Feature
April 2013
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Acknowledgement
.
References
[1] D. Kaya et al., Energy eciency in
pumps, Energy Conversion and
Management, Vol. 49, pp. 16621673,
(2008).
Psup (kW)
1.54
2 pumps at 42.7 Hz
1.15
3 pumps at 39.4 Hz
1.3
1.28
Psup (kW)
2.08
2.02
3 pumps at 48 Hz
1.99
Psup (kW)
1 pump at 42.7 Hz
0.67
2 pumps at 33 Hz
0.68
3 pumps at 30.4 Hz
0.81
Psup (kW)
3 pumps at 50 Hz
2.21
Conclusions
This study is based on the energy-ecient
system operation of parallel-running, variable-speed circulation pumps in a closedloop system. The results of this
investigation indicate that the best energy
saving can be obtained when the same
type of pumps, running in parallel, have
the same speed ratio. In addition, the
number of pumps running in parallel also
aects the energy-saving potential. The
test results show that the main criteria for
optimal system control are the minimum
number of pumps to meet the system
demand and the same speed ratio. Life
Contact
Metehan Karaca
Standart Pompa ve Mak. San. Tic. AS
Dudullu Organize San. Bol. 2. Cad. No. 9
Umraniye, stanbul, Turkey
Email: metehan@standartpompa.com.tr
Murat Aydin
Istanbul Technical University (ITU)
Energy Institute, Ayazaga Campus
Maslak, stanbul, Turkey
Email: aydinmurat@itu.edu.tr
www.worldpumps.com
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