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Y
0
2
3
4
5
6
X Execution
A Without change over valve
B With change over valve
Free height
12
11
350
13
10
884
1081
438
B
151
23
352
429
35
600
3
142
444
407
406
70 4x18
50
350
495
740
57
A= 18 Oil inlet
B= 18 Oil outlet
C= 3/8" BSP Drainplug, Filter
D= 1/4" BSP Aut.vent
E= Sampling point
F= 1/4" hose union Water outlet
G= 3/4" BSP Drain plug, drip pan
481
294
225
175
7
F
This document has been prepared by C.C.JENSEN A/S of Svendborg, Denmark, and remains the property of the company.
Reproduction or use of this document without the consent of C.C.JENSEN A/S or its subsidiaries is prohibited. All rights reserved.
Tolerance:
Customer:
Project:
Ref:
Weight:
N/A
C.C.JENSEN A/S
Constr.
Appr.
Rev.
Sign
Date
HJ
20-10-2009
Appr.
Date
C
LU
05-02-2013
B
HJ
17-02-2010
Drawing no.
7600186
List of
components
Pos.
Article No.
FD31319/003
#2
Description
Qty.
56 022 14-4
Pump PV4-14-4
FD32260
FB5601424
Sampling point
Preheater 1650W
5
FS1067
3x230/400V
FS1068
3x415V
FS1069
3x440V
FS1070
3x480V
FS1073
3x690V
FD32260
62 034 23-4 #3
FD32342
9
10
62 034 23-4
#3
Solenoid valve
46 090 01-3
#1
11
FB5200700
12
FD33134
13
FS1019
FD32642
#1
#2
#3
03-2013
Manual
2 Installation
2.1 General
The CJC Filter System must be mounted on a correctly dimensioned bracket capable of carrying the
system and keeping it in a fixed position under all conditions. The installation must allow for safe
maintenance of the CJC Filter System, e.g. replacement of filter inserts.
The CJC Filter System must be connected to the main system by independent suction and return lines.
The filter suction line should be connected to the lowest and most contaminated position, e.g. the drain
plug of the system tank. The filter return line should be led back into the tank close to the suction pipe of
the system pump, and preferably below the oil surface to minimise splashing and reduce oxidation of the
oil.
In order to facilitate servicing of the CJC Filter System, it is advisable to install ball valves on suction
and return lines.
NOTE!
Installation must always be carried out by qualified personnel.
Page 16/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
C.C.JENSEN A/S
Manual
Unpacking
Check that the CJC Filter System and all accessories are undamaged. If damage is found, a damage
report should be sent to the company responsible for the shipping (include photographs if relevant). Batch
number of the CJC Filter System must be included in the damage report.
2.2.3
C.C.JENSEN A/S
Page 17/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
Manual
2.3 Installation
It is the customers responsibility that the CJC Filter System is installed correctly.
Torques
NOTE!
Please refer to torque table in appendices
2.3.1
Piping
Mount the CJC Filter System to the bracket, using bolts of class 8.8 or higher. To ensure that the oil
filter system will stay in place even when vibrations occur, the usage of bolts with glue is recommended.
NOTE!
Only use fittings with cylindrical thread in filter or pump.
NOTE!
Never use galvanized or copper fittings/pipes when installing the CJC Filter System.
The connection pipes should be as short as possible. In order to avoid large pressure drops, the inner
diameter of the pipes must be increased if the length of pipes is more than 3 metres.
Suction pressure must be above -0.5 bar.
Discharge head must be below 0.5 bar.
NOTE!
In order to avoid damage to the pump, make sure all pipes are free of metal particles and
other contaminations before connecting the filter system.
Hoses suitable for use with the system fluid can be used instead of pipes. When using hoses for the
installation, they must comply with the same specifications as for pipes.
If the CJC Filter System is to be installed in a site where frequent low temperatures can influence fluid
characteristics, we recommended insulation of pipes.
2.3.2
Water outlet
Water outlet pipe from water discharger must be drained to an oily water collecting tank in a nonpressurized drain pipe (atmospheric pressure).
NOTE!
Discharged water is contaminated with oil and must NOT be drained to general sewage.
Page 18/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
C.C.JENSEN A/S
Manual
2.3.3
Electrical connection
WARNING
ELECTRICAL SHOCK
Make sure that the power supply is safely disconnected before carrying out any wiring
work!
Work on electric equipment must only be carried out by qualified personnel!
Verify that system voltage matches equipment voltage ratings before connection. Refer to the nameplate
on the control panel when sizing power supply wire.
Voltage (AC/DC) tolerance is +/- 5%.
Frequency tolerance is +/- 2%.
Connect the electric motor power supply as shown in the wiring diagram in this instruction manual. It is
the customers responsibility that the electrical equipment is connected with a cable of the correct
dimension and that the electrical equipment is properly protected.
WARNING
OVERHEATING OF MOTOR
Overheating of the motor is a potential fire risk.
Protection of motors against overheating must be provided as either overtemperature protection by connecting thermistors or overload protection by means
of thermal overload relay.
WARNING
ELECTRICAL SHOCK
Different electrical potential between adjacent machinery may cause electrical shock.
The CJC Filter System must be supplied with power from the same source as the
adjacent machinery or connected by an equipotential bonding wire.
NOTE!
When connected ensure that the motor has the same direction of rotation as the arrow on
the fan cover. Continuous operation with wrong rotation causes no flow in the system and
damage shaft seal of pump.
NOTE!
If rotation direction for three phase motor is wrong, safely disconnect power supply and
switch two of the phases.
C.C.JENSEN A/S
Page 19/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
Manual
Page 20/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
C.C.JENSEN A/S
Manual
3.2 Starting the filter system
1. Open inlet and outlet valves (if fitted)
2. Check that the drain valve is closed
3. Remove the vent screw of the float housing and pour 2-3 ltr. of water into the housing until the
lamp HIGH WATER LEVEL is lit
4. Start the pump
5. If the filter is equipped with a vent screw on the top of the filter housing,
a. Open vent screw immediately after the pump has been started
b. Close the vent screw as soon as liquid appears
c. Vent the filter again after approximately one hour of operation
6. If the filter is fitted with automatic de-aerator:
a. Observe that the venting process is correctly stopped
7. Check for leaks
The CJC Filter Insert will retain oil degradation products and oxidation by-products to a level, at which it
becomes saturated. It is not possible to indicate this saturation, since it has insignificant influence on
pressure drop across the filter insert.
NOTE!
In order to maintain optimal filter performance, the filter inserts must be changed at least
once per year.
3.3.2
As particles are deposited in and on the CJC Filter Insert and water is absorbed the flow resistance
increases causing increased pressure drop across the filter insert. The flow resistance is monitored by the
pressure gauge.
If the CJC Filter System is fitted with a minimess test point, connect pressure gauge to the minimess
test point located on top of the filter housing and read the pressure.
NOTE!
In order to maintain optimal filter performance the filter insert must be changed before the
pressure reaches 1.8 bar.
3.4 Stop
Stop the pump and close the inlet and outlet valves (if fitted).
For service or repair, safely disconnect the power supply for the filter system.
C.C.JENSEN A/S
Page 21/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
Manual
4 Service and maintenance
Inspect the filter by applying maintenance routines according to regulations and routines governing the
system in which the CJC filter system is installed.
If a preheater is installed, we recommend cleaning the electric preheater element once per year.
Instruction
See Filter Insert
Replacement Guide
See drawing
See drawing
See spare parts list
See electrical diagram
See drawing
See drawing
See drawing
See electrical diagram
See electrical diagram
Check of all electrical connections for tighteness should be done every year including a visual check of
the components.
NOTE!
Depending on operation conditions and used medium pumps with radial shaft seals may
have slight leakage
NOTE!
Service life can be shortened if exposed to severe vibrations
Page 22/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
C.C.JENSEN A/S
Manual
C.C.JENSEN A/S
Page 23/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
Manual
Cause
Solution
High pressure
Filter clogged by
particles and/or
water
Pressure gauge
does not indicate
pressure
Valve closed in
return line
Dimension of
pipes/hoses too
small
Start pump
Pressure gauge
faulty
O-rings, guides,
spring guides or
spring nut have not
been placed
correctly or are
damaged
Wrong rotation
direction of motor
Sudden pressure
raise in the oil
system
Page 24/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
C.C.JENSEN A/S
Manual
Trouble
Cause
Solution
CJC Filter
System stopped
Motor protection
triggered
CAUTION
Do not change motor protection relay setting!
Motor protection
triggered
No-flow in system
Pump blocked
Motor windings
defect
Replace motor
Motor overheated
Oil temperature
too high
Temperature setting
too high
Oil temperature
too low
Temperature setting
too low
Cold oil
C.C.JENSEN A/S
High temperature
cut-out
Preheaters fouled
Preheater faulty
Replace preheater.
Page 25/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
Manual
Trouble
Cause
Solution
Shut-off valve on
outlet is closed
Open valve.
Solenoid valve is
faulty
Float is stuck or
automatic water
discharger level
controls are faulty
Extraordinarily high
water ingress in
main oil system
Page 26/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
C.C.JENSEN A/S
Manual
5.2 Scrapping
When the CJC Filter System has reached the end of its service life, dismantle and scrap it in
accordance with the local regulations.
Pump
Electrical motor
Semi finished steel plate, grey cast iron, steel, cobber and aluminium
Seals
Pressure gauge
Preheater
C.C.JENSEN A/S
Page 27/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
Manual
6 Component Specifications
In this section you can find the relevant specification documents for the components used in the CJC
Filter System.
7 EC Declaration of Conformity
8 Guides
In this section you can find guides relevant for use and maintenance of the CJC Filter System.
9 Appendices
9.1 Torque table
9.2 Log book
Page 28/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
C.C.JENSEN A/S
List of
com pon ents
Po s.
Article No.
Description
Qty.
FD2900201
FD1605012
FD30025
Screw M12x25
FD1200114
FB4300208
Coalescer element
O-ring 240x3
10
FD34028
11
FD30039
12
FD34030
13
FD30066
14
FD2 600210 -1
15
O-ring 295x5
Nitrile
Screw M4x16, st. steel
Nitrile
O-ring 28,17x3,53
FD34016
16
17
Nitrile
Nitrile
Filter insert
PA5601325
BLAT 27/27
PA5600505
F 27/27
FB1600210
19
FD34097
Spring guide
Nitrile
20
FD2200701
21
FD2300116
Top nut
25
FD2300125
26
FD4800132-27
Filter housing
27
FD35107
Ball handle 40
28
FD1600517
Spring 4x38x300
29
FC1600124
Filter base
30
FD1601003
Filter plate
32
FD32018
Plug 3/4"
33
FD35138
CJC label
08-2004
List of
com pon ents
Po s.
Article No.
Description
Qty.
Nitrile
2 off o-ring 28,17x3,53
1 off o-ring 29 5x5 ,0
1 off o-ring 24 0x3 ,0
1 off us it ring 14,7x22x1 ,5
Nitrile
1 off filter plate
1 off pa cking f. filter plate
4 off stud CH M4x12
08-2004
List of
components
CJC Pump
Type PV4
Drawing No.: 56 022 14-4
Pos.
Article No.
Description
Qty.
FD2100243
Pump bracket
FD34085
FD30071
Screw M6x16
FC2100209
Bell housing
FD30130
Screw M4x12
FD34190
FD1400148
FD32659
By-pass valve
FD30231
Screw M3x10
10
FD34075
11
FD30102
Shaft 5x20mm
12
FD30108
FD30109
FD30110
FD30111
FD30378
FD30474
FD30379
13
Gear wheel
FD3000307-07
PV4-7
FD3000307-09
PV4-9
FD3000307-14
PV4-14
FD3000307-18
PV4-18
FD3000307-23
PV4-23
FD3000307-30
PV4-30
FD3000307-38
PV4-38
14
Pump Housing
FD2600418-07
PV4-7
FD2600418-09
PV4-9
FD2600418-14
PV4-14
FD2600418-18
PV4-18
FD2600418-23
PV4-23
FD2600418-30
PV4-30
FD2600418-38
PV4-38
03-2007
List of
components
CJC Pump
Type PV4
Drawing No.: 56 022 14-4
15
Drive Shaft
FD30105
FD30009
FD30381
FD34258
17
FD30008
18
FD30061
19
FD33300
Coupling f. motor
20
FD30129
El-motor
21
FB31000
FB31035
22
FD2100704
Coupling f. pump
23
FD35117
Arrow
FS1008
PV4-7
FS1009
PV4-9
FS1010
PV4-14
FS1011
PV4-18
FS1022
FS1033
03-2007
11.06.2009
Data sheet
Three-phase motors with squirrel cage rotor, standard motors
Housing grey cast iron
K21R 63 G4
MADE WITH VERSION: 5.01
Customer
Manufacturer
VEM motors Thurm GmbH
uere Dresdener Str. 35
D-08066 Zwickau
Type
Duty type
Design output
Number of poles
Design frequency
Design speed
Voltage
Connection
Current
Design current
Relative starting torque
Relative pull-up torque
Relative pull-out torque
Power factor
Efficiency
Therm. class
Coolant temperature
Ambient temperature
Degree of protection
Moment of inertia
Motor weight
Bearing, D-side
Bearing, N-side
Relubrication interval
Grease type
Relubrication interval
Special details to bearings 1
Special details to bearings 2
Bearing monitoring
Winding protection
Winding protection 2
Anti-condensation heating
Special versions 1
Special versions 2
Special versions 3
Special versions 4
Limit values to vibration velocity
Balancing with half key
Colour system
Colour shade
Layer thickness
K21R 63 G4
S1
( kW )
0,21
(-)
4
( Hz )
60
1685
(min-1)
(V)
440
(-)
Y
(A)
0.7
(-)
3,3
(-)
2
(-)
2
(-)
2,3
(-)
0,61
(%)
62
155 (F/B)
( C )
40C
(m)
1000m
IP55
2
0,00024
( kgm )
( kg )
5,2
6201 2Z C3
6201 2Z C3
(h)
Asonic GLY 32
(g)
none
none
none
none
without
none
none
none
without
without
Class A
Y
0.7
Moderate
RAL 7031 blue-grey
60 m
Seite 1/2
VEM motors GmbH
Carl-Friedrich-Gau-Strae 1
D-38855 Wernigerode
Postfach-Nr. 101252
D-38842 Wernigerode
Telefon: 0 39 43 / 68-0
Telefax: 0 39 43 / 68 21 20
E-Mail: motors@vem-group.com
www.vem-group.com
Geschftsfhrer:
Jrgen Sander
Dr. Dietmar Puschkeit
Dr. Susanne Frie
Rechtsform: GmbH
Sitz: Wernigerode
Amtsgericht
Stendal HRB 112964
Ust.-Id. Nr. DE 212 649 455
Commerzbank AG
Dresden
Dresdner Bank AG
Wernigerode
Deutsche Bank AG
Wernigerode
11.06.2009
Data sheet
Three-phase motors with squirrel cage rotor, standard motors
Housing grey cast iron
K21R 63 G4
MADE WITH VERSION: 5.01
Mounting position
Motor
A
AA
-
AB
-
AC
109
AD
155
B
-
B'
-
L
179
H
63
HA
-
HD
161
HH
58
Bl
14
LC
-
BA
-
BA'
-
Flange
P
120
C
CA
Terminal box
K
-
K'
-
AG
92
LL
92
BE
-
AH
-
N
j6
D
k6
DA
k6
Tolerances
N
80
LA
8
M
100
T
3
S
M6
H
-0,5
Shaft-DS
D
11
BB
-
E
23
Shaft-NS
GA
12,5
F
4
DB
DIN 332-DS M4 -
DA
-
EA
-
GC
-
FA
DB...Centre hole
Seite 2/2
VEM motors GmbH
Carl-Friedrich-Gau-Strae 1
D-38855 Wernigerode
Postfach-Nr. 101252
D-38842 Wernigerode
Telefon: 0 39 43 / 68-0
Telefax: 0 39 43 / 68 21 20
E-Mail: motors@vem-group.com
www.vem-group.com
Geschftsfhrer:
Jrgen Sander
Dr. Dietmar Puschkeit
Dr. Susanne Frie
Rechtsform: GmbH
Sitz: Wernigerode
Amtsgericht
Stendal HRB 112964
Ust.-Id. Nr. DE 212 649 455
Commerzbank AG
Dresden
Dresdner Bank AG
Wernigerode
Deutsche Bank AG
Wernigerode
Electric motor
U2
V2
W2
U2
V2
3x690V*
W2
L2
3x400V*
3x380-420V
3x440-500V
3x600V
3x220-240V
3x255-290V
Alternating Current
Three Phase
L1
L2
V2
W2
U2
V2
L1
L3
L1
L2
L3
Z2
U1
Z1
Z2
T1
U2
T2
T1
X5
U1
Z1
U2
T2
X6
X6
X5
CB
CB
Fuse
Fuse
24 V DC
Direct Current
L3
U2
L2
1x110-240V
L1
W2
N
Single Phase
L3
This document has been prepared by C.C.Jensen A/S of Svendborg, Denmark, and remains the property of the company.
Reproduction or use this document without the consent of C.C.Jensen A/S or its subsidaries i prohibited. All rights reserved.
Tolerance:
Customer:
Project:
C.C.Jensen A/S
Lvholmen 13, DK-5700 Svendborg Denmark
FAX NO. +45 62 22 46 15 PHONE +45 63 21 20 14
Sign
Date
Constr.
CKM
04.06.2010
Appr.
CKM
04.06.2010
Rev.
Appr.
Date
04.06.2010
Weight:
Drawing no.
7500310-7
Customer:
C. C. Jensen A/S
Plant:
Max. Ik:
Min. Ik:
Max. fuse:
Degree of protection:
Ambient temperature:
16kA
220A
20A gL
IP65
40C
Customer:
ID-no.:
Draw.no.:
08400
Page:
F1 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
Title: Frontpage
Index
Lay-out
15-12-2011 11:23:02
L1
Circuit diagram
15-12-2011 11:30:28
Circuit diagram
29-08-2011 14:29:40
Circuit diagram
15-12-2011 12:29:08
Terminal strip
18-11-2009 12:56:16
Terminal strip
21-04-2009 07:13:12
Parts description
15-12-2011 12:29:16
Customer:
ID-no.:
Draw.no.:
08400
Page:
I1 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
Title: Index
10
11
12
13
14
15
16
17
18
19
20
300
B
Start
Heat
High
waterlevel
C
-S5
-S6
-P6
Stop
Common alarm
Reset
Normal
waterlevel
Contactors
Relay
Timer
Transformer
D
-S2
-S1
-P4
300
No
water
E
-P5
-Q0
Termimals
heat
Termimals
20
0
Overload
relay
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
L1 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
U
-Q1
(2/12)
104
F2
F1
103
F1
F2
0,8AT
0,8AT
-T1
105
F3
4,0AT
1
-F4
24
(2/6)
-Q2
0,32-*-1,25
-Q0
(3/4)
E
108
107
106
102
0VAC
0VAC
2.1
EARTH
4.1
GNYE
-W102
BK
WH
BN
BK
WH
BN
-X1
GNYE
G
/
-R1
M
3
-R2
Supply
Pump
Heat 1
Heat 2
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
-M1
1W2
1V2
GNYE
BK
BN
-W100
WH
GNYE
1U2
1PE1
1W1
1V1
1U1
-W1000
-X1
-X1
-W101
24VAC
2.1
EARTH
-X0
101
100
24VAC
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
1 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
24VAC
1.17
11
23
24VAC
3.1
A
3.1
(6)
-K3
11
12
14
24
-S1
202
12
-S2
212
211
14
12
11
15
206
210
-X2
14
-W302
16
-X2
(12)
14
-W301
-S5
17
13
13
13
207
25
13
-X2
18
19
(8)
-S4
High
cut-out
heater 2
or loop
22
-W304
-K3.1
-Q1
21
-S13A
t
*
Leak
detection
or loop
-X2
12
-W304
-W306
-X2
11
-X2
24
-X2
-S11
-X2
208
204
203
12
-W306
-W301
21
-X2
201
-X2
-W303
11
-X2
-S3
22
96
(1/6)
High
cut-out
heater 1
-W301
21
-F4
-W300
-S12A
95
Pressure
switch
-S10 P
-W303
-X2
14
-X2
20
-W300
10
205
200
-X2
-W302
202
209
-S5
X1
A1
-Q1
B1
-K3.1
A1
-K3
A1
X1
-S1
X2
A2
A2
A2
X2
G
0VAC
1.17
0VAC
3.1
Common
alarm
Common
alarm
Common
alarm
Start
pump
Operation
lamp
Common
alarm
5 Sec.
/4= /4
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
1/6
/16
/19= /19
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
2 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
24VAC
2.20
A
2.20
24VAC
4.1
207
13
14
-S6
300
-W303
Thermostat
heater 1
-S12
-X2
28
22
-X2
Remote
on/off
heat
or loop
-W303
-X2
26
-W304
-S13
303
301
-X2
Thermostat
heater 2
or loop
-X2
27
-W304
29
-X2
23
302
-S6
X1
A1
B1
-Q2
X2
A2
G
0VAC
2.20
0VAC
4.1
Operation
lamp
Start
heat 1
5 Sec.
1/10
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
3 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
24VAC
3.20
24VAC
-W305
-X2
30
-X2
31
-S14
-K4
13
(11)
14
15
402
402
403
16
17
-W305
-X2
-W103
401
400
-K10
-W103
-K4
14
-P6
X1
-P5
X1
X1
-P4
13
X2
X2
X2
-X2
-X2
33
32
-X2
Dipsw.
0VAC
3.20
EARTH
1.20
0VAC
EARTH
Normal
level
No
water
High
level
Level
controller
Delayed
start
water
separator
5 sec.
Solenoid
valve
water
seperator
/13
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
4 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
-F4
-X1
10
-X1
11
12
13
14
15
16
17
18
19
20
-X2
16
15
14
13
12
11
10
1W2
1V2
1U2
6
4
2
1PE1
1W1
1V1
1U1
-X0
-W103
-W300
-W306
-W301
-W102
GNYE
-W101
BK
WH
BN
GNYE
BK
-W100
WH
BN
GNYE
-W1000
BK
WH
BN
GNYE
Solenoid
valve
water
separator
Pressure switch
high pressure
Leak
detection
or loop
13
Heat 2
-S3
12
Heat 1
-S11
2
Pump
14
-S10 P
3
2
Supply
11
-K10
-R2
-R1
-M1
External connection
-S4
Remote
start/stop
or loop 14 - 15
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
5 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
-X2
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
C
/
-W305
-W304
-W303
-W302
t
2
22
22
-S14
-S13
21
-S13A
-S12
21
High temp.
cut-out
heat 2
or loop
Thermostat
heat 2
or loop
Remote
on/off
heat
or loop
17
Thermostat
heat 1
16
High temp.
cut-out
heat 1
15
Common
alarm
14
13
External connection
-S12A
Level
controller
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
6 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
11
12
13
14
15
16
17
18
19
20
Parts List
10
Name
Order number
Description
Type
Maker
Supplier
-A1
3295150738614
SA73861
Schneider Electric
-A1
3606480159718
Box 300x300x200mm
NSYS3D3320P
Schneider Electric
-A1
5702969084347
S3D01219
Schneider Electric
-F1
70 065 65-08A
6,3x32MM
SIBA
Solar
-F2
70 065 65-08A
6,3x32MM
SIBA
Solar
-F3
5705150710452
5x20MM
-F4
4011209638723
3RB2016-1NB0
Siemens
Siemens
-F4
4011209650725
3RB2913-0AA1
Siemens
Siemens
-K3
4547648262385
G2RV-SL700 AC/DC24
Omron
Omron
-K3.1
4547648262385
G2RV-SL700 AC/DC24
Omron
Omron
-K4
4536853521516
Y92H-3-PAIR
Omron
Omron
-K4
4547648009256
Socket
PYF14A-N BY OMZ
Omron
Omron
-K4
4547648117920
H3YN-2
Omron
Omron
-P4
4011209030008
3SB3001-6AA40
Siemens
Siemens
-P4
4011209501287
3SB3400-1PC
Siemens
Siemens
-P5
4011209029996
3SB3001-6AA30
Siemens
Siemens
-P5
4011209501270
3SB3400-1PA
Siemens
Siemens
-P6
4011209029989
3SB3001-6AA20
Siemens
Siemens
-P6
4011209501263
3SB3400-1PB
Siemens
Siemens
-Q0
6417019390277
OT25FT3
ABB
-Q0
6417019411651
OHBS2PJ
ABB
-Q1
4011209281332
3RH1921-1CA10
Siemens
Siemens
-Q1
4011209305816
3RT1926-2DG21
Siemens
Siemens
-Q1
4011209337367
3RT1024-1AC20
Siemens
Siemens
-Q2
4011209272644
3RT1016-1AB01
Siemens
Siemens
-Q2
4011209304970
3RT1916-2DG21
Siemens
Siemens
-S1
4011209029729
3SB3001-0AA21
Siemens
Siemens
-S1
4011209030978
Contact block 1 NO
3SB3400-0B
Siemens
Siemens
Rev:
Date:
Constr./
Draw.:
Appr.:
Appr.
CCJ:
AB
09-03-02
--/ALR
REC
JHO
Plant:
Control box type 3
AB1
11-08-29
--/NIT
REC
JHO
Customer:
Solar
Test:
ID-no.:
Draw.no.:
08400 Page:
7 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
11
12
13
14
15
16
17
18
19
20
Parts List
10
Name
Order number
Description
Type
Maker
Supplier
-S1
4011209501263
3SB3400-1PB
Siemens
Siemens
-S2
4011209029309
3SB3000-0AA21
Siemens
Siemens
-S2
4011209030985
Contact block 1 NC
3SB3400-0C
Siemens
Siemens
-S5
4011209029743
3SB3001-0AA41
Siemens
Siemens
-S5
4011209030978
Contact block 1 NO
3SB3400-0B
Siemens
Siemens
-S5
4011209501287
3SB3400-1PC
Siemens
Siemens
-S6
4011209030978
Contact block 1 NO
3SB3400-0B
Siemens
Siemens
-S6
4011209374591
3SB3001-2HA41
Siemens
Siemens
-S6
4011209501287
3SB3400-1PC
Siemens
Siemens
-T1
5703438114190
MTDN 100
Ismet
Solar
-X0
4017918194154
End bracket
CLIPFIX 35-5
-X0
4017918194154
End bracket
CLIPFIX 35-5
-X0
4046356057714
QTCU 2,5
-X0
4046356057738
QTCU 2,5-PE
-X1
4017918976057
QTC 2,5-PE
-X1
4046356057639
QTC 2,5-TWIN
-X1
4046356057745
D-QTC 2,5-TWIN
-X2
4017918194154
End bracket
CLIPFIX 35-5
-X2
4017918194154
End bracket
CLIPFIX 35-5
-X2
4017918932411
QTC 1,5
-X2
4017918932541
D-QTC 1,5
Rev:
Date:
Constr./
Draw.:
Appr.:
Appr.
CCJ:
AB
09-03-02
--/ALR
REC
JHO
Plant:
Control box type 3
AB1
11-08-29
--/NIT
REC
JHO
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
8 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
Maintenance instructions.
By preventive maintenance of switchboards, which should be done at least once a year, the
checkpoints below could be a guidance.
1. Visual inspection. Check that the switchboard is intact.
2. Cleaning of switchboard/plant. Ventilating apertures should be cleaned for dust and mud,
change or vacuum clean filter if necessary.
3. All screw terminals on components and bus-bar connections should be retightened.
4. Actuate all switches. This is very important and should be done frequently.
5. Make a thermo-graphic check of important contact spots on components and bus-bar
connections
6. Check switch components for operation time and exchange if any have exceeded maximum
operating time.
7. High voltage- and insulation-test. Remember to switch off all electronics, control circuits and
outgoing power circuits.
8. Test alarm- and control functions.
9. If the switchboard had been exposed to extreme condition (such as damage by fire or water,
lightning or high short-circuit current), it ought to be inspected and checked according to the
above checkpoints. Defect components should be changed.
Material properties
Connection principle
PHOENIX CONTACT
19
List of
components
Pos.
Article No.
Description
Qty.
FD31681
24V 50/60Hz
FD31683
24V DC
FD32301
FD32756
FD32257
FD31539
FD30047
W asher 8
FD32242
Plug 1/2"
FD30050
Screw M8x35
FD34136
10
FD31680
11
FD1800402
12
FD34097
13
FD2200701
14
FD34070
O-ring 120.65x5.33
15
FD31518
16
FD31539
17
FD1400109
18
FD5200302
19
FD31868
20
FD30202
Screw M3x16
21
FD35136
Float
22
FD30225
Lock washer 15
23
FD31689
24
FD32413
25
FD32328
Angle 8
26
FD32408
Straight coupling 8
09-2006
CJC Preheater
CLEAN OIL
BRIGHT IDEAS
Date: 12.03.2008
Temperature
adjustment
Reset for
overheat
protection
C.C.JENSEN A/S
Page 1/4
CJC Preheater
CLEAN OIL
BRIGHT IDEAS
Safety
thermostat
Thermostat
C.C.JENSEN A/S
Terminals for
connection to
electrical
controls
Page 2/4
CJC Preheater
CLEAN OIL
BRIGHT IDEAS
L1(u)
L3(w)
L2(v)
C.C.JENSEN A/S
Page 3/4
CJC Preheater
CLEAN OIL
BRIGHT IDEAS
L1
C.C.JENSEN A/S
Page 4/4
APPLICATION
The CJC Filter Insert Extractor is used to
facilitate the job of changing filter inserts
in CJC Fine Filters and Filter Separators.
FUNCTION
The CJC Filter Insert Extractor is led
over the stay bolt in closed position, and
the insert can now be removed by lifting
the two handles.
Exchanging the inserts as shown below is
hereby done easier and cleaner. Therefore,
do not forget to order a CJC Filter Insert
Extractor next time inserts are ordered.
IDENTIFICATION
To order the CJC Filter Insert Extractor,
please use:
Article No: FB4900201
STEP 1
Closed
PSAC5001-UK
05.09.2006
STEP 2
Closed
Stay bolt
Lift
Lift
C.C.JENSEN A/S
BLAT 27/27
FILTRATION CAPABILITY
y Particle Removal
All CJC Filter Inserts have the following
filtration degree:
- 3 m absolute:
98.7% of all solid particles >3 m
- 0.8 m nominal:
50% of all solid particles >0.8 m
are retained in each pass.
The dirt holding capacity of an BLAT 27/27
Insert is 4 litres of evenly distributed solids.
y Degradation Products
Oxidation by-products, resin / sludge, and
varnish are retained by the cellulose material.
The cellulose will retain appr. 4 kg of degradation products.
y Water Removal
Unlike B Filter Inserts the BLAT 27/27 will not
permanently hold water, as its free passage is
integral to the water separation process.
DIMENSIONS
COMPONENT
IDENTIFICATION
PSFI3010-UK
11.04.2008
PA5601325
C.C.JENSEN A/S
The CJC Pressure Gauge is used to monitor pressure drop over the filter system. The
Pressure Gauge is suitable for use on CJC
Fine Filters and Filter Separators.
The Pressure Gauge Kit for Mini Mess can
be used on CJC Filters that are equipped
with a Mini Mess Test Coupling.
FUNCTION
DIMENSIONS
Diameter
Depth
Length
- Pressure Gauge
- Kit for Mini Mess
2.7 / 68 mm
1.3 / 32 mm
3.5 / 89 mm
4.6 / 118 mm
TECHNICAL DATA
IDENTIFICATION
To order the CJC Pressure Gauge or Pressure Gauge Kit for Mini Mess, please use:
Article No:
Pressure Gauge
FD33133
Pressure Gauge Kit
for Mini Mess
FB5300402
Features
Dial Size
inch / mm
2.5 / 63.5
Pressure Range
bar / psi
0-4 / 0-58
Figure Interval
bar / psi
0.2 / 2.9
27.08.2009
Stainless Steel
Media Temperature
C / F
-20 - 85 / -4 - 185
Ambient Temperature
C /F
-20 - 60 / -4 - 140
Connection
Pressure Gauge
Kit for Mini Mess
PSAC5003-UK
1/4 BSP
Mini Mess Test Coupling connection
C.C.JENSEN A/S
IDENTIFICATION
5 mm / 0.2 inches
5 mm / 0.2 inches
150 mm / 6 inches
TECHNICAL DATA
Area
Features
Fluids
Liquids
Nominal pressure
PN 16
Connection
G 1/4 A
Working pressure
0 - 4 bar
Temperature
Up to 7.0 Nm3/h
Quality
CAPACITY in Nm3/h
P (bar)
COMPONENTS
Item
PSAC5000-UK
01.10.2010
Max. 120 C
Capacity
0.1
0.2
0.5
1.0
2.0
4.0
1.0
1.4
2.2
2.8
4.2
7.0
Part
G 1/4 BSP
C.C.JENSEN A/S
Manometric Switch
Typ 600
NO / NC
69
30
60
coupler socket
Pg 9 DIN 43650
rotatable 360
A
MS 24
setting screw
M5 DIN 914
wiring diagram
2
4
1
NO / NC
as of date 08.05
TECHNICAL DATES
order no.
pressure setting range
working pressure max.
bursting pressure
design
diaphragm/seal
manner of fastening
fitting thread >A<
mounting position
ambient temperature
medium
adjustability
switch back difference
mechanical life
material
weight
switching element
reference voltage
reference frequency
switching frequency max.
electrical connection
protective system
600 002
600 010
600 070
600 200
0,3 2 bar
1 10 bar
10 70 bar
50 200 bar
2 bar
10 bar
70 bar
200 bar
5 bar
20 bar
120 bar
300 bar
spring safety membranes
spring-loaded piston
NBR, special design VITON, CR, EPDM, KALREZ
UR, special design NBR, VITON
male thread
G 1/4, G 1/8, M 12 x 1.5, M 10x1, M10 x 1 cone
any
25 C bis + 85 C, higher temperatures on demand
air, hydraulic oil, oil emulsions, water, others on demand
under pressure
15 % 25%
10 6
galvanized steel, special design brass or VA
230 gr
microswitch - silver-plated contacts / special gold-plated contacts
250 V
not over 100 Hz
200/min.
by coupler socket PG9 DIN 43 650
IP 65, terminale IP 00 DIN 40 050
breaking capacity
A.C.
D.C.
125 V
250 V
30 V
50 V
voltage up to
resistance load
5 A
5 A
5 A
2 A
incandescent lamp load
0,5 A
0,5 A
0,5 A
0,4 A
inductive load
5 A
5 A
5 A
2 A
It is recommended not to use only the manometric switch to separate the device from the
for inductively loaded DC circuits e. g. for magnets, spark extinguishers have to be provided.
75 V
1 A
0,3 A
1 A
mains.
125 V
0,5 A
0,2 A
0,06 A
250 V
0,25 A
0,1 A
0,03 A
EC Declaration of Conformity
Directive 2006/42/EC Annex II A
Manufacturer:
Address:
Lvholmen 13
DK-5700 Svendborg
Denmark
Machine type:
PTU39'(+3:
Phone: +45 63 21 20 14
Fax: +45 62 22 46 15
E-mail: ccjensen@cjc.dk
Batch No.:
is in conformity with
Std. classifications:
Authorized responsible
(incl. compiling of the
technical file)
0.02.2013
Lars Qvistgaard (Quality Manager)
3 Top Nut
Spring Guide
Vent Screw
Filter Insert 7
Filter Housing
14
12 Motor
Pump
13
Filter Plate 8
Coalescer House 18
Control Box
11 Valve
Oil Inlet
Oil Drain
10
Oil Outlet
Solenoid Valve
15
Filling Hole
17
16
START
1
7
2
11
11
10
12
STOP
1
DAILY CHECK
1
2
2
3
2
Example of acceptable
pressure
26.11.2009
Manufacturer: C.C.JENSEN A/S Lvholmen 13 DK-5700 Svendborg Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk
Top Nut
Spring Guide
Filter Insert
Filter Housing
14
12 Motor
Filter Plate
Pump
13
Coalescer House
Coalescer Mesh
Valve on
11 Oil Inlet
Control Box
2
5
6
7
8
18
19
1
10
Solenoid Valve
15
Filling Hole
Filter Insert
16
17
7
14
11
10
4
10
11
12
13
14
Check
O-ring
8
Unscrew spring nut
Deposit according to
national legislation
15
16
17
18
X4
14
19
16
Check
O-ring
Check O-ring
100 Nm
19
17
18.06.2009
Manufacturer: C.C.JENSEN A/S Lvholmen 13 DK-5700 Svendborg Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk
Sump
Note: Always take oil samples according to this guide in order to achieve valuable information about your equipment.
If the oil sample is not taken properly, your money will be wasted!
1
Pump
5 times
Flush min. 1 L
Max. 80%
Do not
touch
glass
10.08.2009
Manufacturer: C.C.JENSEN A/S Lvholmen 13 DK-5700 Svendborg Denmark Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk
Torques overview
CLEAN OIL
BRIGHT IDEAS
Top Nut
Flange connections
DIN Flange
size
DN 10
3/8"
DN 15
1/2"
DN 20
3/4"
DN 25
1"
DN 32
1 1/4"
DN 40
1 1/2"
DN 50
2"
DN 65
2 1/2"
DN 80
3"
DN 100
4"
Tightening torque
[Nm]
10
12
17
23
35
47
93
109
97
113
Filter size
15/12
15/25
27/- & 38/27/- HP
427/54
427/81
427/108
Tightening torque
[Nm]
30
70
90
160
190
Clamp ring
Filter size
Vent Screw
Thread size
Tightening torque
[Nm]
G1/4"
HPS 15/25
HPS 27/-
Tightening torque
[Nm]
10-15
10
Pressure gauge
Thread size
Coalescer
Filter size
Tightening torque
[Nm]
PTU 15/12
C.C.JENSEN A/S
G1/8" brass
G1/4" brass
G1/2" brass
G1/4" SS
G1/2" SS
Tightening torque
[Nm]
20
25
50
65
23.06.2010
Log book
CLEAN OIL
BRIGHT IDEAS
Model:
Date of commissioning:
Prod./Batch No.:
Fill in the log book for repair, service and maintenance.
For Recommended service intervals refer to the section Service and maintenance in the Instruction Manual.
Service parts
Example
Change of filter insert
C.C.JENSEN A/S
Comments
Date
01.01.2010
26.01.2010
Signature
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