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Abstract
This paper shows how Gupco (Gulf of Suez Petroleum
Company) has successfully developed a heavy oil marginal
reservoir by using high technologies such as reservoir
simulation, 3-D visualization, coiled-tube dual completion, and
coiled tube pipeline. The July 53 block was discovered in
January 1986 with the drilling of the vertical platform proving
well J-53. The well was drilled to test the Lower Rudeis
formation in a 90-acre sliver block to the west of the main
Lower Rudeis July field. The test indicated a potential of 1350
BOPD with an API gravity of 19 degrees, an oil viscosity of 7
CP, and a gas-oil-ratio of 85 SCF/STB. For this reservoir fluid
type, the recovery factor was expected to be less than 5%
under primary conditions. Therefore, the development of this
fault block was put on hold until further studies could
determine the optimum plan of depletion. Starting in 1993,
GUPCO began studying small reservoirs such as the J53 block
with a PC-based black oil simulator. In the case of J53, the
simulator was used to match the short term DST from the
discovery well, and then create multiple depletion scenarios.
Waterflooding, it was discovered, would provide the best
development plan. Use of the simulator provided insight into
the recovery process, and reduced the development risk.
Under primary recovery, the simulator confirmed a low
ultimate recovery of 3% of the OOIP. With the optimal
waterflooding plan, however, recovery could be improved to
23% of the OOIP. Considering that normal Lower Rudeis oil
recovery approach 54% of the OOIP under waterflooding (in
the main field with 32 degree API oil), the simulator provided
a much more conservative estimate. The development of this
Background
The July 53 block was discovered in January 1986 with the
drilling of the vertical platform proving well J-53. The well
was drilled to test the Lower Rudeis formation in a sliver block
to the west of the main Lower Rudeis producing field. The
Lower Rudeis formation was drillstem tested in well J53. The
test indicated a potential of 1350 BOPD with an API gravity of
19 degree, an oil viscosity of 7 CP, and a gas-oil-ratio of 85
SCF/STB. The lower gravity and higher viscosity crude as
compared to the main Lower Rudeis crude and the RFT
pressure data which showed a virgin reservoir pressure both
indicate the J53 block is a separate fault block.
Calculations of recovery factor expected under primary
conditions from this fluid type is less than 5% and
development was put on hold until further study could be made
to determine the most effective way to drain this 90 acres
block. Therefore, the well J53 was temporarily abandon for
future reentry.
Subsequently, two more wells penetrated the fault block,
J92 and J93 to further define the block. The well J92 is a mud
line suspended well located in 122 ft of water depth about 150
ft from the J15 platform. The well did not tied-back to the
platform J15. The well J93 was drilled from platform 37 and
was completed as a Nezzazat producer.
None of the three wells have encounter the full Lower
Rudeis section as oil bearing either due to faulting or due to
penetrating the oil-water contact. Therefore, none of the
existing wells can deplete the whole Lower Rudeis section.
H. H. HANAFY, A. M. MANSY
Simulation Objective
A multidiscipline team study was successfully helped to
identify an optimum plan of depletion for this sliver fault
block. The objective of this study was directed toward using a
PC-based black oil simulator to estimate the potential for
waterflooding the Lower Rudeis. Several water injection
schemes have been tested with this simulator in order to
minimize the potential risk of development.
Reservoir Data
Structure. Efficiently tapping additional reserves in the
mature, structurally complex Gulf of Suez oilfields has
improved significantly since applying todays digital, 3-D
modeling and visualization tools.
Reevaluation and
exploitation of the areas remaining reserves has been
conducted by multidisciplinary teams using state-of-the-art
workstations and geologic modeling software chosen
specifically for its ability to unravel structural complexity from
scattered subsurface data.
The Gulf of Suez exploitation team actually tracked the
time required to image Suez fault blocks using new 3-D
technology vs. traditional 2-D cross section and mapping
methods. They found that the time it took to produce a
rigorous model of a fault-bounded block was decreased by a
factor of four or five.
The geospatial modeling technique incorporated in Earth
Vision, 3-D modeling package selected by Gupco, provided
the tools needed for verifying and modifying interpretations.
Fault surfaces were modeled, intersected, and displayed in 3D, allowing July asset team to understand the complex fault
shapes and intersections.1
Fig. 1 shows that the July 53 block is controlled by two
faults, the B1 to the West and D North to the East and South.
The D North fault is well controlled while the B1 West fault is
less controlled. The oil-water contact, determined by RFT and
log data, is at -8650 ft subsea which is about 900 ft shallower
than the oil-water contact of the main Lower Rudeis reservoir.
The structure is mapped at the top of the Lower Rudeis
sand which have three penetrations, wells J53 , J92, and J93.
The structure dips to the northeast direction with the strike of
the structure trending southeast to northwest. This will have a
significant effect on water displacement during water injection
as will be shown later.
The structure cross-section shown in Fig. 2 shows how the
Lower Rudeis formation is laying between the two parallel
faults B1 and D. None of the existing wells penetrate the full
Lower Rudeis section as oil bearing. Therefore, to optimally
deplete the Lower Rudeis reservoir, the path of a new well
SPE 53133
Pressure Data. The RFT data for the three wells J53, J92 and
J93 all indicated that the July 53 block is isolated from the
main Lower Rudeis reservoir. The RFT data plot presented in
Figure 3 shows the following:
1. An oil gradient reflects a low API gravity of 18 degrees
compared with 32 API gravity for the main Lower Rudeis
crude.
2. A water-oil contact of -8650 ft subsea which is about 900 ft
shallower than the main Lower Rudeis contact.
3. An initial reservoir pressure of 4330 psi at reservoir datum
of - 8600 ft subsea. This is too close to the main Lower
Rudeis initial pressure (4380 psi) when they are correlated
to the same datum.
4. Although the six years apart between the discovery well J53
and the subsequent wells J92 and J93, no pressure
depletion was indicated.
5. No water injection response was indicated due to injecting
water in the main Lower Rudeis
SPE 53133
H. H. HANAFY, A. M. MANSY
16.0
0.13
0.20
29.0
14.0
0.28
64.0 md.
0.18
0.44
174 ft.
141 ft.
0.91
Model Development
Simulation of block 53 was accomplished with the PC-based
MORE reservoir simulator. MORE is a black oil simulator,
and it was loaded on an IBM 486/66 MHz computer with 16
Mbytes of RAM. Plots of fluid saturation changes were
created with Tecplot, a 3-D graphical program that interfaces
with MORE.
3-D Model. The 3-D Model covered the entire July block 53
structure area as shown on Figure 1. Areal dimensions for the
model are 4100 ft wide by 7628 ft long, for a total simulated
area of 718 acres. Grid block size is 195 ft by 200 ft, resulting
in 22 I-direction blocks and 39 J-direction blocks, for a total
6864 blocks in 8 layer system. Based on the mapping, this
model contained an OOIP of 21.2 MMBO.
History Match
The simulator was used to match the short term DST from the
discovery well. To achieve the DST match, changes to the
most uncertain areas of the reservoir description were made
first, leaving the more accurate measured data such as log
parameters, porosity and pay thickness, unchanged. A trial
SPE 53133
Predictions
The black oil simulator was used to predict the reservoir
performance and oil recovery under both primary depletion
and waterflooding. Waterflood predictions have been made
under different scenarios to reduce the potential risk of
development.
Before doing any predictions the potential rate for each
well in block 53 was calculated by the simulator at the normal
BHFP of July Lower Rudeis wells (2800 psi) which are
producing at open choke with gas lift. The initial match was
performed at the DST BHFP of 3200 psi due to testing the
well at small production choke of only 3/4 or 1 inch without
gas lift.
SPE 53133
H. H. HANAFY, A. M. MANSY
Post Appraisal
The production performance of well J15-97 is presented in
Fig. 12. The J15-97 well was completed as a Lower Rudeis
producer in May, 1996 and initially produced at a rate of 9460
BFPD and 4% water cut. This accurately agrees the predicted
model rate of 10,000 BOPD. Due to the lack of the coiledtube production string, waterflooding in the J37-93 well was
delayed till December of 1996. During this period, the J97
production was continually dropped until it reached 1300
BOPD before waterflood get started. Under waterflooding,
the J97 production has increased up to the peak of 4860 BFPD
with 16% water cut in July, 1997. A total of 2.0 MMBO have
been produced from the Lower Rudeis versus 3.5 MMBW
injected till October of 1998. As indicated from the model
runs, water shut-offs would be necessary to enable the well to
recover the estimated reserve.
Conclusions
Gupco as a pioneer company in Egypt, has used state-of-theart technologies including: 3D visualization, 3D reservoir
simulation, coiled-tube dual completion, coiled-tube pipeline,
and multidisciplinary team approach to put the marginal J53
block on production after 10 years of discovery.
Waterflooding is successfully improve the recovery of the 18
API gravity oil in this fault block. The simulation study
indicates that the waterflood ultimate recovery will be about
23% of the OOIP versus only 3.5% by primary depletion.
SPE 53133
Nomenclature
BHFP
= Wellbore bottom hole pressure, psi
= Separator flash liberation oil formation volume
od
factor at reservoir pressure other than the
bubble point pressure, BBL/STB
=
Differential
liberation oil formation volume
odb
factor at the bubble point pressure, BBL/STB
= Separator flash liberation oil formation volume
of
factor at reservoir pressure other than the
bubble point pressure, BBL/STB
=
Bubble
point pressure, psi
BPP
=
Oil
density,
Gm/CC
o
=
Drillstem
test
DST
= Differential liberation analysis
DVA
= Gas-oil-ratio, SCF/STB
GOR
= Original oil-in-place, STB
OOIP
OWOC = Original water/oil/contact, ft
RFT
= Repeat formation tester
R.F.
= Recovery Factor, %
Rsd
= Differential liberation gas-oil-ratio at reservoir
pressure less than the bubble point pressure,
SCF/STB
= Differential liberation gas-oil-ratio at the bubble
Rsdb
point pressure, SCF/STB
= Separator flash liberation gas-oil-ratio at
Rsf
reservoir pressure less than the bubble point
pressure, SCF/STB
= Separator flash liberation gas-oil-ratio at the
Rsfb
bubble point pressure, SCF/STB
= Residual oil saturation
Sor
= Oil saturation at the life end
Sof
= Connate water saturation
Swc
= Water saturation at the life end
Swf
= Ultimate Recovery, MMBO
U.R.
= Oil viscosity, CP
o
Acknowledgments
The authors wish to thank both GUPCO and AMOCO Egypt
Oil Company for their permission to publish this paper. The
authors also wish to express their appreciation to all Gupco
members shared in both the study stage and the project
implementation stage.
References
1. Day, R. A., and Hoffman, K. S.: "Gupco More Efficiently Taps
Suez Oil Using 3-D Modeling," World Oil (September 1997)
47-53.
2. Moses, P.L.: "Engineering Application of Phase Behaviour of
Crude Oil and Condensate Systems," JPT (July 1986) 716, 722,
723.
3. Reudelhuber, F.O., and Hinds, R.F.: "Compositional Material
Balance Method for Prediction of Recovery from Volatile Oil
Depletion Drive Reservoirs," JPT (January 1957) 19-26, Trans.,
AIME, 210.
SPE 53133
Before Tuning
After Tuning
Lab
BPP
o
Rs
o
o
API
952
1.187
193
26.87
0.972
-1.89
765
1.182
169
7.41
0.847
18
765
1.182
161
7.43
0.841
17.8
Swc, Fraction
Swf , Fraction
Sof , Fraction
OOIP, MMSTB
U.R., MMSTB
R.F., %
RLS7
RLS6
RLS5U
RLS5L
RLS4
RLS3
RLS2
RLS1
0.27
0.21
0.32
0.41
0.44
0.20
0.40
0.39
0.43
0.46
0.53
0.55
0.59
0.55
0.63
0.62
0.36
0.33
0.26
0.24
0.20
0.24
0.16
0.17
2.376
6.244
3.278
4.101
3.050
1.510
0.429
0.157
0.348
1.570
0.772
0.840
0.579
0.476
0.129
0.040
14.6
25.1
23.6
20.5
19.0
31.5
30.0
25.5
21.14
4.77
22.6
Total
Sor
Sof
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hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhggggggggggggggggggggggggggggicccccccccc
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H. H. HANAFY, A. M. MANSY
SPE 53133
SPE 53133
F/O = Faultedout
10
H. H. HANAFY, A. M. MANSY
OW
OC
SPE 53133
SPE 53133
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