Hamada Boiler: COALMAC INTERNAL CHAIN STOKER BOILER

Hamada Dayateknindo, pt
Sangrila Indah Dua, JI.Sakti II, No.15, Ciledug
Raya,
Kebayoran Lama, Jakarta 12270 INDONESIA
Tel : +62-21-7353167 , +62-21-73883546
Fax : +62-21-73883402

COALMAC INTERNAL CHAIN STOKER BOILER

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GENERAL DESCRIPTIONS
COALMAC is a horizontal 3-pass fire tube packaged type coalfired boiler designed to be extremely efficient, reliable and
flexible under the most challenging operating conditions and
robust both in design and construction. Stay tubes and stay
bars are fitted to ensure that stressing of tube plates and tube
nests are within construction code limits. The boiler is of welded
construction throughout and is designed and engineered to the
relevant China Boiler Code (equivalent to ASME Power Boiler
1992).

Hamada Boiler Factory in China

INSULATION/ CLADDING
The boiler body is covered with layers of high quality insulation
materials and is protected with sheets of stainless steel outer
cladding. The rear reversal chamber is internally covered by
thick layer of castables and insulating materials are applied
externally. High heat resistant paints are applied on other areas
for finishing

CHAIN GRATE FRAME STRUCTURE

Factory assembled Chain grate. FULL-LENGTH design to allow
more residence time inside the fire chamber for the coal to be
completely burned. It is robust and sturdy both in design and
construction. Its chain stoker is specially designed with very
small distance in-between links to accommodate a wide range
of Indonesian coal sizes from 50 mm and below. This is a
dramatic improvement over other design that caters to bigger
coal sizes of European standard. Combustion air passes
through the special chain link with upward swirling motion that
tremendously assists in combustion.

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Hamada Boiler: COALMAC INTERNAL CHAIN STOKER BOILER

FIRE CHAMBER DESIGN

The furnace extends from the front plate all the way to the rear
reversal chamber being of dryback design. This full length fire
chamber guarantees an adequate coal residence time resulting
to complete combustion. It assures full utilization of all energy
from fuel contributing to its overall efficiency, and thereby
eliminating the occurrence of discharging the still-burning coal
on the ash discharge pit. The boiler is specifically designed to
accommodate Indonesia bituminous coal. The furnace chamber
between front and rear tube plates is corrugated in design to
allow adequate thermal expansion.

SPECIAL CHAIN LINKS

Chain links are made from specially casted high chrome cast
iron. Link pins are made bigger and stronger than ever. The
stoker is driven by a variable speed drive motor. A twin FULLLENGTH stoker with modulating drive is provided for boilers
with steam output of 15 tons and above.

TRANSPORTATION OF COALMAC BOILER

Shown here is the COALMAC 10 ton boiler shell on the low bed
trailer, ready to be delivered to PT. Acidatama of Solo from
Jakarta pier. Delivery weight is 38 ton without chain travelling
grate assembly.

LIFTING AT THE JAKARTA PIER

COALMAC 5 ton boiler arrives at Jakarta pier being loaded onto
the low bed trailer by crane. CMC-5 comes with the chain grate
assembly already inserted to the Boiler Furnace.

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Hamada Boiler: COALMAC INTERNAL CHAIN STOKER BOILER

CMC-10 OPERATING AT PT.

Beteen Textile Nusantara-BANDUNG Very compact in size,
COALMAC CMC-10 shown here is operating in Bandung with
100% fine coal. Unit can be installed inside the existing building
as it does not require special building structure.

ACCESSORIES OF BOILER
Access to the front smokebox is through hinged baffled doors
designed for easy manual opening. Access to the fire chamber
in times of servicing/shutdown is through the door at the rear
reversal chamber. Access to various instruments/meters is
through a series of ladders and gangways around the boiler.
Picture shows shipment from Factory in China including all
parts up to the ladders for easy and fastinstallation.

FOUNDATION CIVIL WORK

Picture shows foundation of CMC-10. Usually boiler will arrive
about 45-60 days after placing official order while foundation
civil work will take about the same time table.

SITE ERRECTION BY CRANE

two cranes of 40 ton each are used to lift COALMAC 10 ton
boiler to lift from the tranler onto the foundation. Picture was
taken during errection of PT. Acidatama, Solo.

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Hamada Boiler: COALMAC INTERNAL CHAIN STOKER BOILER

MANUFACTURING CAPABILITY
Chairman of Hamada Boiler, Mr. Kazuhiro Hamada is standing
in front of the on going pressure vessel of CMC-10 model in the
Factory in China. Factory has sophisticated equipment for
manufacturing various kind of boilers up to 100 ton/H high
pressure of 60 bar.

MULTI CYCLONE DUST COLLECTOR

The package includes complete motorized ash discharge
conveyor at the rear of the boiler. In addition, a cyclone dust
separator is provided to trap small ash particles of 10 microns
and above. Finally, a wet scrubber/water spray system is
installed before the chimney to ultimately trap the dust particles
that escapes from the cyclone separator. Final emission is
guaranteed below the limit set by the environmental department
of the Indonesian Government.

HI-LEVEL DCS COMPUTERIZED DEGITAL

CONTROL SYSTEM

History

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