Professional Documents
Culture Documents
Service Manual
EWAQ080~260DAYN
EWYQ080~250DAYN
www.daikin.eu
ESIEN06-05
Service Manual
EWAQ080~260DAYN
EWYQ080~250DAYN
www.daikin.eu
ESiEN06-05
Table of Contents
1
1
Introduction
1.1
Part 1
System Outline
3
1
General Outline
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.30
1.31
1.32
1.33
1.34
1.35
1.36
1.37
1.38
1.39
1.40
Table of Contents
13
15
18
19
110
111
112
115
116
117
118
119
120
121
122
123
124
126
127
128
129
130
132
133
134
136
138
140
142
144
146
148
150
152
154
156
158
160
162
164
4
5
ESiEN06-05
Piping Layout
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
167
168
170
172
174
176
178
180
182
184
185
3.1
3.2
Wiring Layout
3.3
3.4
3.5
5
Part 2
Functional Description
1
Operation Range
1.1
1.2
1.3
1.4
1.5
ii
23
24
25
26
27
Table of Contents
ESiEN06-05
Table of Contents
2105
2106
2107
2108
2114
2115
2119
2128
2129
2133
2137
2140
2141
2142
2143
2144
2153
2157
2163
2164
2165
2166
2171
2172
2173
iii
ESiEN06-05
Part 3
Troubleshooting
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
3
2
4
5
Introduction ..............................................................................................
Login/Logout ............................................................................................
331
332
333
334
335
340
341
iv
327
328
329
330
Reset procedure
3.1
3.2
33
34
35
36
311
319
321
323
343
344
345
Table of Contents
ESiEN06-05
1
347
347
349
349
349
351
351
4
9
10
Introduction .............................................................................................
Compressor connections ........................................................................
355
355
12
353
353
11
Introduction .............................................................................................
Use of Suction Washer ...........................................................................
357
357
357
358
358
Table of Contents
ESiEN06-05
Evaporators
Part 4
Commissioning and Test Run
1
3
4
5
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.29
43
45
46
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
1.1
1.2
1.3
1.4
53
54
56
57
Part 5
Maintenance
1
vi
Maintenance
Table of Contents
ESiEN06-05
Part 6
Appendix
1
Appendix
1.1
1.2
63
64
3
4
5
Table of Contents
vii
ESiEN06-05
3
4
5
viii
Table of Contents
ESiEN06-05
Introduction
Part 0
1
Introduction
1.1
Target group
This service manual is intended for and should only be used by qualified engineers.
Purpose of this
manual
This service manual contains all the information you need to carry out the necessary repair and
maintenance tasks for the EWAQ 080~260 DAYN and EWYQ 080~250 DAYN.
Are available in 8 standard sizes with nominal cooling capacities ranging from 80 kW to 254 kW.
4
5
EWYQ 080~250
DAYN
Are available in 8 standard sizes with nominal cooling capacities ranging from 77kW to 252kW and
heating from 87,7 kW to 284kW.
Before starting up
the unit
Before starting up the unit for the first time, make sure it has been properly installed.
ix
Introduction
3
4
5
ESiEN06-05
ESiEN06-05
14
Part 1
System Outline
Introduction
This part contains an outline of all the relevant elements in the EWAQ 080~260DAYN and EWYQ
080~250 DAYN installation.
See page
1General Outline
13
2Piping Layout
167
3Wiring Layout
187
3
4
5
11
ESiEN06-05
11
12
ESiEN06-05
General Outline
Part 1
1
1
General Outline
1.1
Introduction
Overview
Technical specifications
Electrical specifications
Outlook drawings: Outlook, dimensions, installation and service space.
Topic
See page
15
18
19
110
111
112
115
116
117
118
119
120
121
122
123
124
126
127
128
129
130
132
133
134
136
138
140
4
5
13
General Outline
11
ESiEN06-05
Topic
See page
142
144
146
148
150
152
154
156
158
160
162
164
4
5
14
ESiEN06-05
1.2
General Outline
Technical
specifications
EWAQ080DAYN
EWAQ100DAYN
EWAQ130DAYN
EWAQ150DAYN
EWAQ180DAYN
EWAQ210DAYN
EWAQ240DAYN
EWAQ260DAYN
kW
80
105
131
152
182
209
236
254
0-50-100
0-50-100
0-25
50-75-100
0-25
50-75-100
21/29-43/5
0/57-71/79
-100
0-25
50-75-100
22/28-40/5
0/56-72/78
-100
0-25
50-75-100
kW
26.4
36.2
46.6
56.3
64.5
74.6
82.2
94.0
EER
3.03
2.90
2.81
2.70
2.82
2.80
2.80
2.70
ESEER
4.12
4.00
4.34
4.22
4.36
4.32
4.20
4.00
Cooling
Nominal
Capacity Steps
Nominal input
(Eurovent conditions specified in
notes)
Casing
Cooling
Ivory white
Colour
Material
Dimensions
Weight
Water Heat
Exchanger
Unit
3
4
mm
2311
2311
2311
2311
2311
2311
2311
2311
Width
mm
2000
2000
2000
2000
2000
2000
2000
2000
Depth
mm
2566
2566
2631
2631
3081
3081
4850
4850
Unit
kg
1350
1400
1500
1550
1800
1850
3150
3250
Operating weight
kg
1315
1415
1517
1569
1825
1877
3189
3292
Gross weight
kg
1400
1450
1550
1600
1850
1900
3200
3300
Type
Filter
Brased plate
STRAINER GALVANIZED
Type
Diameter
perforations
mm
358
470
295
341
408
468
529
569
Water
flow
rate
Min
l/min
115
151
188
218
261
300
339
364
Max
l/min
459
602
754
871
1043
1198
1355
1456
Nominal
Water
Flow
Cooling
l/min
229
301
377
436
522
599
677
728
Nominal Water
Flow
Cooling
Total
kPa
59
58
52
49
52
53
51
47
Water Heat
Exchanger
Insulation material
Model
Model
PT120
PT120
DV47
DV47
DV58
DV58
DV58
DV58
15
General Outline
11
ESiEN06-05
EWAQ080DAYN
Air Heat
Exchanger
Fan
EWAQ130DAYN
Type
EWAQ150DAYN
Stages
56
56
48
56
56
56
48
48
Fin Pitch
mm
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
Face Area
m2
2.46
2.46
2.11
2.46
3.02
3.02
2.11
2.11
15
15
17
19
25
27
39
42
Nominal water
pressure drop unit
kPa
66
67
64
63
72
79
83
85
Drive
Direct drive
m3/min
Quantity
780
780
800
860
1290
1290
1600
1600
Speed
rpm
880
880
900
970
970
970
900
900
Motor
Output
500
500
600
1000
1000
1000
600
600
Discharge direction
Vertical
Type
Scroll compressor
Daphne FVC68D
Refrigerant oil
charge
Model
Quantity
Model
Speed
rpm
6.7
6.7
3.3
6.7
6.7
6.7
6.7
6.7
SJ180
SJ240
SJ161
SJ180
SJ180
SJ240
SJ240
SJ300
2900
2900
2900
2900
2900
2900
2900
2900
Quantity
Model
Speed
rpm
Cooling
dBA
Sound Level
Sound
Power
Refrigerant circuit
Refrigerant type
Refrigerant charge
86
86
88
89
SJ240
SJ300
2900
2900
90
91
91
91
29
28
39
39
39
39
3 OD
R-410A
kg
33
33
kg
No of circuits
19
25
19
25
Refrigerant control
Water heat exchanger inlet /
outlet
Water heat exchanger drain
16
EWAQ260DAYN
Piping connections
EWAQ240DAYN
Model
EWAQ210DAYN
Rows
Compressor
EWAQ180DAYN
No. of Coils
Hydraulic Components
EWAQ100DAYN
3 OD
3 OD
3 OD
3 OD
1/2 G
ESiEN06-05
General Outline
EWAQ080DAYN
Safety Devices
EWAQ100DAYN
EWAQ130DAYN
EWAQ150DAYN
EWAQ180DAYN
EWAQ210DAYN
EWAQ240DAYN
EWAQ260DAYN
Freeze up protection
Flowswitch
Discharge temperature control
Reverse phase protector
Electronic protection module compressors (only for
SJ180 SJ240)
4
5
17
General Outline
11
1.3
ESiEN06-05
Technical
specifications
The table below contains the technical specifications for the options of the EWAQ080-100 DAYN.
Pump
kg
250
250
kg
283
283
kg
250
250
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP50-240/2
TP50-240/2
kPa
142
133
33
33
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Model
Nominal Static Height Unit
Hydraulic components
EWAQ100DAYN*
Quantity
EWAQ080DAYN*
OPSB + OPBT
Units
Weight
Pump
EWAQ100DAYN*
kg
300
300
kg
523
523
kg
300
300
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP50-240/2
TP50-240/2
Type
Quantity
Model
Hydraulic components
EWAQ080DAYN*
kPa
142
133
Buffer tank
190
190
223
223
Expansion vessel
35
bar
1,5
Safety valve
bar
OPHP
Units
Pump
Type
Quantity
Model
Nominal Static Height Unit
18
kPa
EWAQ080DAYN*
EWAQ100DAYN*
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP50-240/2
TP50-240/2
337
322
ESiEN06-05
1.4
General Outline
Technical
specifications
The table below contains the technical specifications for the options of the EWAQ130-150DAYN.
Pump
EWAQ150DAYN*
kg
250
250
kg
286
286
kg
250
250
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-230/2
TP65-230/2
kPa
134
126
36
36
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit
Hydraulic components
EWAQ130DAYN*
3
4
OPSP + OPBT
Units
Weight
Pump
EWAQ150DAYN*
kg
300
300
kg
526
526
kg
300
300
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-230/2
TP65-230/2
kPa
134
126
Buffer tank
190
190
226
226
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit
Hydraulic components
EWAQ130DAYN*
OPHP
Units
Pump
Type
Quantity
Model
Nominal Static Height Unit
kPa
EWAQ130DAYN*
EWAQ150DAYN*
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-340/2
TP65-340/2
253
248
19
General Outline
11
1.5
ESiEN06-05
Technical
specifications
The table below contains the technical specifications for the options of the EWAQ180-210DAYN.
Pump
kg
250
250
kg
286
286
kg
250
250
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
142
120
36
36
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Model
Nominal Static Height Unit
Hydraulic components
EWAQ210DAYN*
Quantity
EWAQ180DAYN*
OPSP + OPBT
Units
Weight
Pump
EWAQ210DAYN*
kg
300
300
kg
526
526
kg
300
300
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
142
120
Buffer tank
190
190
226
226
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit
Hydraulic components
EWAQ180DAYN*
OPHP
Units
Pump
Type
Quantity
Model
Nominal Static Height Unit
110
kPa
EWAQ180DAYN*
EWAQ210DAYN*
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-410/2
TP65-410/2
296
278
ESiEN06-05
1.6
General Outline
Technical
specifications
The table below contains the technical specifications for the options of the EWAQ240-260DAYN.
Pump
EWAQ260DAYN*
kg
250
250
kg
271
271
kg
250
250
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
119
110
21
21
Expansion vessel
50
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit Cooling
Hydraulic components
EWAQ240DAYN*
OPSP + OPBT
Units
Weight
Pump
EWAQ260DAYN*
kg
300
300
kg
511
511
kg
300
300
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
126
117
Buffer tank
190
190
211
211
Expansion vessel
50
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit Cooling
Hydraulic components
EWAQ240DAYN*
OPHP
Units
Pump
Type
Quantity
Model
Nominal Static Height Unit Cooling
kPa
EWAQ240DAYN*
EWAQ260DAYN*
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-410/2
TP65-410/2
321
276
111
General Outline
11
1.7
ESiEN06-05
Technical
Specifications
EWYQ100D
AYN
EWYQ130DA
YN
EWYQ180DA
YN
EWYQ210D
AYN
EWYQ230DA
YN
EWYQ250D
AYN
Nominal
kW
77
100
136
145
183
211
234
252
Heating
Nominal
kW
87.7
114
149
165
199
225
258
284
0-50-100
0-50-100
0-25
50-75-100
0-25
50-75-100
21/29-43/50
/57-71/79-1
00
0-25
50-75-100
22/28-40/50
/56-72/78-1
00
0-25
50-75-100
Cooling
kW
26.5
36.2
47.6
55.7
63.8
75.3
82.2
94.0
Heating
kW
30.0
38.1
49.6
58.8
68.0
77.0
86.9
97.9
EER
2.91
2.76
2.86
2.60
2.87
2.80
2.85
2.68
2.92
2.99
3.00
2.81
2.93
2.92
2.97
2.90
ESEER
4.00
4.00
4.20
4.20
4.20
4.20
4.20
4.20
Nominal input
(Eurovent conditions specified in
notes)
Casing
Ivory white
Colour
Material
Dimensions
EWYQ150D
AYN
Cooling
Capacity Steps
EWYQ080
DAYN
Weight
Water Heat
Exchanger
Unit
mm
2311
2311
2311
2311
2311
2311
2311
2311
Width
mm
2000
2000
2000
2000
2000
2000
2000
2000
Depth
mm
2566
2566
2631
2631
3081
3081
4850
4850
Unit
kg
1400
1450
1550
1600
1850
1900
3200
3300
Operating weight
kg
1415
1465
1567
1619
1875
1927
3239
3342
Gross weight
kg
1450
1500
1600
1650
1900
1950
3250
3350
Type
Filter
Brased plate
Type
Diameter perforations
STRAINER GALVANIZED
mm
393
511
334
370
446
504
560
616
Water
flow rate
Min
l/min
110
143
195
208
262
302
330
358
Max
l/min
503
654
854
946
1141
1290
1433
1571
Nominal
Water
Flow
Cooling
l/min
221
287
390
416
525
605
659
717
Heating
l/min
251
327
427
473
570
645
717
786
Nominal Water
Flow
Cooling
Total
kPa
36
36
43
38
41
44
38
37
Water Heat
Exchanger
Insulation material
Model
112
Mode
l
PT120
PT120
DV47HP
DV47HP
DV58HP
DV58HP
DV58HP
DV58HP
ESiEN06-05
General Outline
Fan
EWYQ100D
AYN
EWYQ130DA
YN
Type
EWYQ150D
AYN
EWYQ230DA
YN
EWYQ250D
AYN
Stages
56
56
48
56
56
56
48
48
Fin Pitch
mm
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
Face Area
m2
2.46
2.46
2.11
2.46
3.02
3.02
2.11
2.11
15
15
17
19
25
27
39
42
kPa
42
43
55
51
61
70
68
74
Drive
Model
Direct drive
m3/m
in
Quantity
780
780
800
860
1290
1290
1600
1600
Speed
rpm
880
880
900
970
970
970
900
900
Motor
Output
500
500
600
1000
1000
1000
600
600
Discharge direction
Scroll compressor
Daphne FVC68D
Model
Quantity
Model
Speed
rpm
6.7
6.7
3.3
6.2
6.2
6.2
6.2
6.2
SJ180
SJ240
SJ161
SJ180
SJ180
SJ240
SJ240
SJ300
2900
2900
2900
2900
2900
2900
2900
2900
Quantity
Model
Speed
rpm
Cooling
dBA
Sound Level
Sound
Power
Refrigerant circuit
Refrigerant type
Refrigerant charge
86
86
88
33
37
kg
No of circuits
SJ240
SJ300
2900
2900
89
90
91
91
93
22
22
32
32
39
39
22
22
32
32
39
39
3 OD
Refrigerant control
R-410A
kg
3 OD
3 OD
3 OD
3
4
Vertical
Type
Piping connections
EWYQ210D
AYN
Rows
Compressor
EWYQ180DA
YN
No. of Coils
Hydraulic Components
EWYQ080
DAYN
3 OD
1/2 G
113
General Outline
11
ESiEN06-05
EWYQ080
DAYN
EWYQ100D
AYN
EWYQ130DA
YN
Safety Devices
EWYQ150D
AYN
EWYQ180DA
YN
EWYQ210D
AYN
EWYQ230DA
YN
EWYQ250D
AYN
Low pressure
safety
Electronic
protection
module
compressors (only
for SJ180
SJ240)
Electronic
protection
module
compressors
Electronic
protection
module
compressors
Low pressure
safety
Freeze up protection
Flowswitch
Discharge temperature control
Reverse phase protector
Electronic
protection module
compressors
Electronic
protection
module
compressors
Electronic
protection
module
compressors (only
for SJ180
SJ240)
Electronic
protection
module
compressors (only
for SJ180
SJ240)
Electronic
protection
module
compressors (only
for SJ180
SJ240)
114
ESiEN06-05
1.8
General Outline
Technical
specifications
The table below contains the technical specifications for the options of the EWYQ080-100DAYN.
Pump
EWYQ100DAYN*
kg
250
250
kg
268
268
kg
250
250
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP50-240/2
TP50-240/2
kPa
173
154
18
18
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit cooling
Hydraulic components
EWYQ080DAYN*
OPSP + OPBT
Units
Weight
Pump
EWYQ100DAYN*
kg
300
300
kg
508
508
kg
300
300
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP50-240/2
TP50-240/2
kPa
173
154
Buffer tank
190
190
208
208
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit cooling
Hydraulic components
EWYQ080DAYN*
OPHP
Units
Pump
Type
Quantity
Model
Nominal Static Height Unit Cooling
kPa
EWYQ080DAYN*
EWYQ100DAYN*
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP50-430/2
TP50-430/2
365
348
115
General Outline
11
1.9
ESiEN06-05
Technical
specifications
The table below contains the technical specifications for the options of the EWYQ130-150DAYN.
Pump
kg
250
250
kg
286
286
kg
250
250
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
141
141
36
36
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Model
Nominal Static Height Unit Cooling
Hydraulic components
EWYQ150DAYN*
Quantity
EWYQ130DAYN*
OPSP + OPBT
Units
Weight
Pump
EWYQ150DAYN*
kg
300
300
kg
526
526
kg
300
300
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
141
141
Buffer tank
190
190
226
226
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit Cooling
Hydraulic components
EWYQ130DAYN*
OPHP
Units
Pump
Type
Quantity
Model
Nominal Static Height Unit
116
kPa
EWYQ130DAYN*
EWYQ150DAYN*
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-340/2
TP65-340/2
261
261
ESiEN06-05
1.10
General Outline
Technical
specifications
The table below contains the technical specifications for the options of the EWYQ180-210DAYN.
Pump
EWYQ210DAYN
kg
250
250
kg
286
286
kg
250
250
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
152
128
36
36
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit cooling
Hydraulic components
EWYQ180DAYN
OPSP + OPBT
Units
Weight
Pump
EWYQ210DAYN
kg
300
300
kg
526
526
kg
300
300
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
152
128
Buffer tank
190
190
226
226
Expansion vessel
35
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit Cooling
Hydraulic components
EWYQ180DAYN
OPHP
Units
Pump
Type
Quantity
Model
Nominal Static Height Unit
kPa
EWYQ180DAYN*
EWYQ210DAYN*
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-410/2
TP65-410/2
306
286
117
General Outline
11
1.11
ESiEN06-05
Technical
specifications
The table below contains the technical specifications for the options of the EWYQ230~250DAYN.
Pump
kg
250
250
kg
271
271
kg
250
250
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
143
129
21
21
Expansion vessel
50
bar
1,5
Safety valve
bar
Type
Model
Nominal Static Height Unit Cooling
Hydraulic components
EWYQ250DAYN*
Quantity
EWYQ230DAYN*
OPSP + OPBT
Units
Weight
Pump
EWYQ250DAYN*
kg
300
300
kg
511
511
kg
300
300
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-260/2
TP65-260/2
kPa
143
129
Buffer tank
190
190
211
211
Expansion vessel
50
bar
1,5
Safety valve
bar
Type
Quantity
Model
Nominal Static Height Unit Cooling
Hydraulic components
EWYQ230DAYN*
OPHP
Units
Pump
Type
Quantity
Model
Nominal Static Height Unit
118
kPa
EWYQ230DAYN*
EWYQ250DAYN*
Single-stage-in-line-pumps
Single-stage-in-line-pumps
TP65-410/2
TP65-410/2
292
280
ESiEN06-05
1.12
General Outline
Electrical
specifications
Power supply
Phase
Compressor
EWAQ100D
AYN
EWAQ130D
AYN
EWAQ150D
AYN
EWAQ180D
AYN
EWAQ210D
AYN
EWAQ240DA
YN
EWAQ260D
AYN
Hz
50
50
50
50
50
50
50
50
Voltage
400
400
400
400
400
400
400
400
Minimum
-10%
Maximum
+10%
Starting current
201
(max.
240)
221 (max.
272)
161 (max.
269)
199 (max.
320
221(max.
357)
221 (max.
368)
266 (max.
426)
266 (max.
468)
60
72
88
113
131
144
162
181
96
120
160
177
209
233
262
290
3x125gL
3x160gL
3x200gL
3x200gL
3x250gL
3x250gL
3x300gL
3x355gL
EWAQ080
DAYN
Frequency
Voltage
Tolerance
Unit
Starting method
Maximum Running Current
1.5
1.5
1.4
2.1
2.1
2.1
1.6
1.6
Starting current
195
215
158
195
195/215
215
215/260
260
25/25
31/31
19/19
25/25
25/31
31/31
31/40
40/40
39
51
35
39
39/51
51
51/65
65
Direct On-Line
Phase
Frequency
Hz
Voltage
Crankcase heater
(E1/2HC)
Notes
Direct On-Line
Starting method
Control circuit
50
50
50
50
50
50
50
50
75
75
2x75
4x65
4x75
4x75
4x75
119
General Outline
11
1.13
ESiEN06-05
Electrical
specifications
The table below contains the electrical specifications for the options of the EWAQ080-100 DAYN.
EWAQ080DAYN*
Starting method
EWAQ100DAYN*
Direct On-Line
Power
2,2kW
2,2kW
4,5
4,5
Starting current
42
42
EWAQ080DAYN*
EWAQ100DAYN*
OPHP
Units
High Esp Pump
Starting method
Direct On-Line
Power
5,5kW
5,5kW
11,2
11,2
Starting current
131
131
EWAQ080DAYN*
EWQ100DAYN*
OP 10
Units
Heater Tape
Supply Voltage
230+/-10%
Recommended fuses
2x 10 A
1 x 300W
1 x 300W
2 x 300W
2 x 300W
2 x 300W + 1 x 150W
2 x 300W + 1 x 150W
120
ESiEN06-05
1.14
General Outline
Electrical
specifications
The table below contains the electrical specifications for the options of the EWAQ130-150DAYN.
EWAQ130DAYN*
Starting method
EWAQ150DAYN*
Direct On-Line
Power
3 kW
3 kW
6,3
6,3
Starting current
58
58
EWAQ130DAYN*
EWAQ150DAYN*
OPHP
Units
High Esp Pump
Starting method
Direct On-Line
Power
5,5 kW
5,5 kW
11,2
11,2
Starting current
131
131
EWAQ130DAYN*
EWAQ150DAYN*
OP 10
Units
Heater Tape
Supply Voltage
230+/-10%
Recommended fuses
2x 10 A
1 x 300W
1 x 300W
2 x 300W
2 x 300W
2 x 300W + 1 x 150W
2 x 300W + 1 x 150W
121
General Outline
11
1.15
ESiEN06-05
Electrical
specifications
The table below contains the electrical specifications for the options of the EWAQ180-210 DAYN.
EWAQ180DAYN*
Starting method
EWAQ210DAYN*
Direct On-Line
Power
4kW
4kW
Starting current
98
98
EWAQ180DAYN*
EWAQ210DAYN*
OPHP
Units
High Esp Pump
Starting method
Direct On-Line
Power
7,5kW
7,5kW
15,2
15,2
Starting current
169
169
EWAQ180DAYN*
EWAQ210DAYN*
OP10
Units
Heater Tape
Supply Voltage
230+/-10%
Recommended fuses
2x 10A
1 x 300W
1 x 300W
2 x 300W
2 x 300W
2 x 300W + 1 x 150W
2 x 300W + 1 x 150W
122
ESiEN06-05
1.16
General Outline
Electrical
specifications
The table below contains the electrical specifications for the options of the EWAQ240-260 DAYN.
EWAQ240DAYN*
Starting method
Power
EWAQ260DAYN*
Direct On-Line
kW
4,0
4,0
8,0
8,0
Starting current
98
98
EWAQ240DAYN*
EWAQ260DAYN*
OPHP
Units
High Esp Pump
Starting method
Power
Direct On-Line
kW
7,5
7,5
15,2
15,2
Starting current
169
169
EWAQ240DAYN*
EWAQ260DAYN*
OP10
Units
Heater Tape
Supply Voltage
230+/-10%
Recommended fuses
2x 10 A
1 x 300W
1 x 300W
2 x 300W
2 x 300W
2 x 300W + 1 x 150W
2 x 300W + 1 x 150W
123
General Outline
11
1.17
Electrical
specifications
Power supply
ESiEN06-05
Phase
EWYQ130DA
YN
EWYQ150DA
YN
EWYQ180D
AYN
EWYQ210D
AYN
EWYQ230DA
YN
EWYQ250D
AYN
Hz
50
50
50
50
50
50
50
50
Voltage
400
400
400
400
400
400
400
400
Minimum
-10%
Maximum
+10%
Tolerance
Unit
Starting current
201
(max.
240)
221 (max.
272)
161 (max.
269)
199 (max.
320)
221(max.
357)
221 (max.
368)
266 (max.
440)
266 (max.
468)
60
72
88
113
131
144
162
181
96
120
160
177
209
233
262
290
3x125gL
3x160gL
3x200gL
3x200gL
3x250gL
3x250gL
3x300gL
3x355gL
EWYQ100D
AYN
Frequency
Voltage
EWYQ080
DAYN
Compressor
Starting method
Direct On-Line
1.5
1.5
1.4
2.1
2.1
2.1
1.6
1.6
Starting current
195
215
158
195
195/215
215
215/260
260
25/25
31/31
19/19
25/25
25/31
31/31
31/40
40/40
39
51
35
39
39/51
51
51/65
65
Starting method
Control circuit
124
Direct On-Line
Phase
50
50
50
50
230V/24V
AC (supplied by factory
installed
transformers)
230V/24 V
AC (supplied by
factory
installed
transformers)
4x75
4x75
Frequency
Hz
50
50
50
50
Voltage
230V
(supplied
by factory
installed
transformers)
230V
(supplied
by factory
installed
transformers)
Crankcase heater
(E1/2HC)
2x75
2x75
4x65
4x75
4x75
4x75
ESiEN06-05
Notes
General Outline
EWYQ080
DAYN
EWYQ100D
AYN
EWYQ130DA
YN
EWYQ150DA
YN
EWYQ180D
AYN
EWYQ210D
AYN
EWYQ230DA
YN
EWYQ250D
AYN
Initial
starting
current =
Maximum running
current 4
fans (1
circuit) +
starting
current 1
compressor
Initial
starting
current =
Maximum
running
current 4
fans (1 circuit) +
starting
current 1
compressor
Starting
current of
the unit =
Maximum
running current 2 fans
(1 circuit) +
starting current 1 compressor
Initial
starting
current =
Maximum
running
current 3
fans (1 circuit) +
starting
current 1
compressor
Initial
starting
current =
Maximum
running
current 4
fans (1 circuit) +
starting
current 1
compressor
Max.
starting
current of
the unit =
Maximum running
current 4
fans +
max. running current 3
compressors +
starting
current 1
compressor
Max.
starting
current of
the unit =
Maximum
running
current 4
fans +
max. running current 3
compressors +
starting
current 1
compressor
Maximum
starting
current =
maximum
running
current 6
fans +
maximum
running
current 3
compressors +
starting
current 1
compressor
Maximum
starting
current =
maximum
running
current 6
fans +
maximum
running
current 3
compressors +
starting
current 1
compressor
Maximum
starting current = maximum
running current 8 fans
+ maximum running current
3 compressors + starting current
1 compressor
Maximum
starting
current =
maximum
running
current 8
fans +
maximum
running
current 3
compressors +
starting
current 1
compressor
3
4
5
125
General Outline
11
1.18
ESiEN06-05
Electrical
specifications
The table below contains the electrical specifications for the options of the EWYQ080-100DAYN.
EWYQ080DAYN*
Starting method
Power
EWYQ100DAYN*
Direct On-Line
kW
2,2
2,2
4,45
4,45
Starting current
42
42
EWYQ080DAYN*
EWYQ100DAYN*
OPHP
Units
High Esp Pump
Starting method
Power
Direct On-Line
kW
5,5
5,5
11,2
11,2
Starting current
131
131
EWYQ080DAYN*
EWYQ100DAYN*
OP10
Units
Heater Tape
Supply Voltage
230+/-10%
Recommended fuses
2 x 10 A
1 x 300W
1 x 300W
2 x 300W
2 x 300W
2 x 300W + 1 x 150W
2 x 300W + 1 x 150W
126
ESiEN06-05
1.19
General Outline
Electrical
specifications
The table below contains the electrical specifications for the options of the EWYQ130-150DAYN.
EWYQ130DAYN*
Starting method
EWYQ150DAYN*
Direct On-Line
Power
3kW
3kW
6,3
6,3
Starting current
58
58
EWYQ130DAYN*
EWYQ150DAYN*
OPHP
Units
High Esp Pump
Starting method
Direct On-Line
Power
5,5kW
5,5kW
11,2
11,2
Starting current
131
131
EWYQ130DAYN*
EWYQ150DAYN*
OP10
Units
Heater Tape
Supply Voltage
230+/-10%
Recommended fuses
2 x 10A
1 x 300W
1 x 300W
2 x 300W
2 x 300W
2 x 300W + 1 x 150W
2 x 300W + 1 x 150W
127
General Outline
11
1.20
ESiEN06-05
Electrical
specifications
The table below contains the electrical specifications for the options of the EWYQ180-210DAYN.
EWYQ180DAYN*
Starting method
Power
EWYQ210DAYN*
Direct On-Line
kW
4kW
4kW
Starting current
98
98
EWYQ180DAYN*
EWYQ210DAYN*
OPHP
Units
High Esp Pump
Starting method
Power
Direct On-Line
kW
7,5kW
7,5kW
15,2
15,2
Starting current
169
169
EWYQ180DAYN*
EWYQ210DAYN*
OP10
Units
Heater Tape
Supply Voltage
230+/-10%
Recommended fuses
2 x 10A
1 x 300W
1 x 300W
2 x 300W
2 x 300W
2 x 300W + 1 x 150W
2 x 300W + 1 x 150W
128
ESiEN06-05
1.21
General Outline
Electrical
specifications
The table below contains the electrical specifications for the options of the EWYQ230-250DAYN.
EWYQ230DAYN*
Starting method
Power
EWYQ250DAYN*
Direct On-Line
kW
4,0
4,0
8,0
8,0
Starting current
98
98
EWYQ230DAYN*
EWYQ250DAYN*
OPHP
Units
High Esp Pump
Starting method
Power
Direct On-Line
kW
7,5
7,5
15,2
15,2
Starting current
169
169
EWYQ230DAYN*
EWYQ250DAYN*
OP 10
Units
Heater Tape
Supply Voltage
230+/-10%
Recommended fuses
2 x 10A
1 x 300W
1 x 300W
2 x 300W
2 x 300W
2 x 300W + 1 x 150W
2 x 300W + 1 x 150W
129
General Outline
11
1.22
ESiEN06-05
Correction factors
Correction
factors
1.90
1.80
Kp
1.70
1.60
1.50
1.40
1.30
1.20
Kf
1.10
1.00
0.99
Ki
0.98
0.97
0.96
0.95
Kc
0.94
% glycol
0
130
10
15
20
25
30
35
40
ESiEN06-05
Legend
General Outline
The table below describes the patterns and symbols used for the correction factors illustrated above.
Pattern
Description
_______
Ethylene glycol
_____
Propylene glycol
Kc
Ki
Kf
Kp
3
Glycol freezing
point
The table below contains glycol freezing points for different glycol concentrations.
Concentration
(wt%)
10
20
30
40
Ethylene
glycol
Freezing point C
-4
-9
-16
-23
Minimum LWE
C
-5
-11
Propylene glycol
Freezing point C
-3
-7
-13
-22
Minimum LWE
C
-2
-4
-10
Type
4
5
131
General Outline
11
1.23
ESiEN06-05
3
4
5
Option number
EWAQ080DAYNN
EWAQ150DAYNN
EWAQ240DAYNN
EWAQ100DAYNN
EWAQ180DAYNN
EWAQ260DAYNN
EWAQ130DAYNN
EWAQ210DAYNN
Option description
Unit size
Availability
080
100
130
150
180
210
240
260
Standard unit
OPSC
fact. mount.
OPTC
fact. mount.
OPSP
Single pump
fact. mount.
OPTP
fact. mount.
OPHP
fact. mount.
OPBT
Buffer tank
fact. mount.
OPIF
fact. mount.
OPZL
fact. mount.
OP03
fact. mount.
OP10
fact. mount.
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
fact. mount.
fact. mount.
OP12
OP57
A-meter / V-meter
OPLN
fact. mount.
OPCG
fact. mount.
Kit
Available kits
EKLONPG
EKBNPG
Kit
EKACPG
Address card
Kit
EKRUPG
Kit
Notes
132
Available
Not available
(S)
ESiEN06-05
1.24
General Outline
Option number
EWYQ080DAYNN
EWYQ150DAYNN
EWYQ230DAYNN
EWYQ100DAYNN
EWYQ180DAYNN
EWYQ250DAYNN
EWYQ130DAYNN
EWYQ210DAYNN
Option description
Unit size
Availability
080
100
130
150
180
210
230
250
Standard unit
OPSC
fact. mount.
OPTC
fact. mount.
OPSP
Single pump
fact. mount.
OPTP
fact. mount.
OPHP
fact. mount.
OPBT
Buffer tank
fact. mount.
OPIF
fact. mount.
OPZL
Glycol 0C / -10C
fact. mount.
OP03
fact. mount.
OP10
fact. mount.
OP12
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
fact. mount.
OP57
A-meter / V-meter
fact. mount.
OPLN
fact. mount.
OPCG
fact. mount.
Available kits
EKLONPG
Kit
EKBNPG
Kit
EKACPG
Address card
Kit
EKRUPG
Kit
Notes
Available
Not available
(S)
133
3
4
5
General Outline
11
1.25
ESiEN06-05
EWAQ080-100DAYN
(N)
1200
1000
1100
23
1200
3
1200
1000
2000
AIR
AIR
AIR
AIR
3000
17
18
16
11
19
970
2311
20
22
30
4
2 x hole for
fixation 20
AIR
AIR
49
15
26
120
25
3
2 x hole for
fixation 20
1922
AIR
AIR
14
13
27
673
29
21
28
24
1388
2566
134
217
12
407
10
1000
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
16
Condensor
17
Switchbox
Compressor
18
19
20
21
Transport beam
22
Flowswitch
23
Fan
24
Safety valve
10
25
11
Air purge
26
12
27
13
28
14
29
Water filter
15
30
Frame
3
4
5
135
General Outline
11
1.26
ESiEN06-05
EWAQ080-100DAYN
(P-B)
1090
1200
1000
23
1200
1120
1000
2000
AIR
AIR
AIR
3000
AIR
17
18
16
22
2311
20
29
31
34
27
2 x hole for
fixation 20
25
15
49
26
120
900
19
33
2 x hole for
fixation 20
1922
AIR
AIR
AIR
29
14
38
31
11
5
32
32
33
8
673
35
673
383
37
36
21
28
24
1388
2566
136
30
36
407
38
13
217
AIR
38
10
12
1000
1000
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
20
Condensor
21
Transport beam
Compressor
22
Flowswitch
23
Fan
24
Safety valve
25
26
27
28
10
29
Pump (optional)
11
Air purge
30
12
31
13
32
Water filter
14
33
15
34
Frame
16
35
17
Switchbox
36
18
37
19
38
3
4
5
137
General Outline
11
1.27
ESiEN06-05
EWAQ130-150DAYN
(N)
1000
1200
23
1200
1000
3
2000
AIR
AIR
AIR
AIR
1200
1000
17
20
18
22
16
19
2311
3000
14
6
24
26
120
2 x hole for
fixation 20
29
10
30
15
49
AIR
925
31
2 x hole for
fixation 20
32
1922
AIR
AIR
AIR
11
4
13
673
8
217
12
28
25
27
1388
21
407
1000
2631
138
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
16
Condensor
17
Switchbox
Compressor
18
19
20
21
Transport beam
22
Flowswitch
23
Fan
24
Safety valve
10
25
11
Air purge
26
12
27
13
28
14
29
Water filter
15
30
Frame
3
4
5
139
General Outline
11
1.28
ESiEN06-05
EWAQ130-150DAYN
(P-B)
1000
1200
1000
23
1200
3
1200
1000
2000
AIR
AIR
AIR
3000
AIR
17
20
18
14
19
2311
16
5
875
36
26
24
33
31
ONLY FOR UNIT WITHOUT OPBT
30
35
15
AIR
32
11
2 x hole for
fixation 20
36
1922
49
AIR
33
120
2 x hole for
fixation 20
AIR
AIR
40
35
40
29
22
673
13
217
11
8
37
28
25
27
1388
34
21
407
29
38
40
10
1000
673
412
12
39
38
1000
2631
140
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
20
Condensor
21
Transport beam
Compressor
22
Flowswitch
23
Fan
24
Safety valve
25
26
27
28
10
29
Pump (optional)
11
Air purge
30
12
31
13
32
Water filter
14
33
15
34
Frame
16
35
17
Switchbox
36
18
37
19
38
3
4
5
141
General Outline
11
1.29
ESiEN06-05
EWAQ180-210DAYN
(N)
1200
1000
1000
23
1200
3
4
2000
AIR
AIR
AIR
AIR
1500
AIR
20
3000
17
18
16
14
19
5
22
25
26
2311
930
27
29
10
120
24
30
2 x hole for
fixation 20
7
49
AIR
AIR
AIR
1000
15
2 x hole for
fixation 20
1922
AIR
AIR
2
11
13
8
6
217
612
12
9
1000
21
28
1838
407
3081
142
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
16
Condensor
17
Switchbox
Compressor
18
19
20
21
Transport beam
22
Flowswitch
23
Fan
24
Safety valve
10
25
11
Air purge
26
12
27
13
28
14
29
Water filter
15
30
Frame
3
4
5
143
General Outline
11
1.30
ESiEN06-05
EWAQ180-210DAYN
(P-B)
1000
1200
1000
1200
1500
1000
AIR
AIR
23
AIR
AIR
3000
2000
AIR
17
20
18
2311
14
5
16
19
27
1
ONLY FOR UNIT WITHOUT OPBT
25
29
880
26
33
34
31
10
28
120
26
2 x hole for
fixation 20
24
7
45
15
2 x hole for
fixation 20
29
38
1920
31
AIR
AIR
AIR
AIR
AIR
11
32
38
217
13
11
32
27
673
22
30
36
412
35
37
21
24
33
1838
407
1000
36
38
9
1000
12
673
25
3081
144
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
20
Condensor
21
Transport beam
Compressor
22
Flowswitch
23
Fan
24
Safety valve
25
26
27
28
10
29
Pump (optional)
11
Air purge
30
12
31
13
32
Water filter
14
33
15
34
Frame
16
35
17
Switchbox
36
18
37
19
38
3
4
5
145
General Outline
11
1.31
ESiEN06-05
EWAQ240-260DAYN
(N)
1000
1200
1000
1200
2500
1000
3000
23
950
4
5
2000
AIR
AIR
AIR
AIR
AIR
AIR
17
18
14
16
2311
20
25
19
29
26
2 x hole for
fixation 20
30
24
49
AIR
AIR
AIR
AIR
15
2 x hole for
fixation 20
120
12
1922
AI R
AIR
2
27
22
13
11
28
21
1388
814
406
10
9
1000
4852
146
1388
583
212
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
16
Condensor
17
Switchbox
Compressor
18
19
20
21
Transport beam
22
Flowswitch
23
Fan
24
Safety valve
10
25
11
Air purge
26
12
27
13
28
14
Ambient sensor
29
Water filter
15
30
Frame
3
4
5
147
General Outline
11
1.32
ESiEN06-05
EWAQ240-260DAYN
(P-B)
1000
1200
1000
22
33
1200
34
36
23
38
2500
1000
29
38
3000
11
212
670
4
1000
900
36
2000
AIR
AIR
AIR
AIR
AIR
AIR
17
18
14
16
25
34
19
26
33
24
15
49
AIR
AIR
AIR
AIR
120
2 x hole for
fixation 20
30
2311
20
27
1922
AIR
2 x hole for
fixation 20
AIR
11
37
38
433
35
32
21
28
1388
814
4852
148
1388
406
29
36
12
10
1000
670
13
22
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
20
Condensor
21
Transport beam
Compressor
22
Flowswitch
23
Fan
24
Safety valve
25
26
27
28
10
29
Water filter
11
Air purge
30
Frame
12
31
Pump (optional)
13
32
14
Ambient sensor
33
15
34
16
35
17
Switchbox
36
18
37
19
38
3
4
5
149
General Outline
11
1.33
ESiEN06-05
EWYQ080-100DAYN
(N)
1100
1200
1000
23
1200
1200
1000
4
2000
AIR
AIR
AIR
3000
AIR
17
18
5
2311
22
16
970
20
11
19
30
26
2 x hole for
fixation 20
15
AIR
31
2 x hole for
fixation 20
1922
49
AIR
32
120
29
AIR
AIR
14
13
217
673
21
28
24
27
1388
2566
150
25
12
407
10
1000
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
17
Switchbox
Condensor
18
Compressor
19
20
21
Transport beam
22
Flowswitch
23
Fan
24
Safety valve
25
10
26
11
Air purge
27
12
28
13
29
Water filter
14
30
Frame
15
31
4-way valve
16
32
Liquid receiver
3
4
5
151
General Outline
11
1.34
ESiEN06-05
EWYQ080-100DAYN
(P-B)
1090
1200
1000
1200
23
1120
1000
2000
AIR
AIR
AIR
3000
AIR
17
18
5
20
16
11
19
900
22
2311
5
36
30
35
26
2 x hole for
fixation 20
15
49
AIR
32
31
120
33
1922
AIR
AIR
36
2 x hole for
fixation 20
11
AIR
14
40
2
ONLY FOR UNIT WITHOUT OPBT
11
12
38
13
33
35
29
13
39
8
217
673
383
673
37
36
21
28
24
27
1388
2566
152
25
34
407
38
40
10
12
1000
29
40
1000
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
21
Transport beam
Condensor
22
Flowswitch
Compressor
23
Fan
24
Safety valve
25
26
27
28
29
Water filter
10
30
Frame
11
Air purge
31
4-way frame
12
32
Liquid receiver
13
33
Pump (Optional)
14
34
15
35
16
36
17
Switchbox
37
18
38
19
39
20
40
3
4
5
153
General Outline
11
1.35
ESiEN06-05
EWYQ130-150DAYN
(N)
1000
1200
23
1200
1000
3
2000
AIR
AIR
AIR
AIR
1200
1000
17
20
18
22
16
19
2311
3000
14
6
24
26
120
2 x hole for
fixation 20
29
10
30
15
49
AIR
925
31
2 x hole for
fixation 20
32
1922
AIR
AIR
AIR
11
4
13
673
8
217
12
28
25
27
1388
21
407
1000
2631
154
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
17
Switchbox
Condensor
18
Compressor
19
20
21
Transport beam
22
Flowswitch
23
Fan
24
Safety valve
25
10
26
11
Air purge
27
12
28
13
29
Water filter
14
30
Frame
15
31
4-way valve
16
32
Liquid receiver
3
4
5
155
General Outline
11
1.36
ESiEN06-05
EWYQ130-150DAYN
(P-B)
1000
1200
1000
23
1200
3
1200
1000
2000
AIR
AIR
AIR
AIR
3000
17
20
18
14
19
2311
16
5
875
36
26
24
33
31
ONLY FOR UNIT WITHOUT OPBT
30
35
15
AIR
32
11
2 x hole for
fixation 20
36
1922
49
AIR
33
120
2 x hole for
fixation 20
AIR
AIR
40
35
40
29
22
673
13
217
11
8
37
28
25
27
1388
34
21
407
29
38
40
10
1000
673
412
12
39
38
1000
2631
156
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
21
Transport beam
Condensor
22
Flowswitch
Compressor
23
Fan
24
Safety valve
25
26
27
28
29
Water filter
10
30
Frame
11
Air purge
31
4-way frame
12
32
Liquid receiver
13
33
Pump (Optional)
14
34
15
35
16
36
17
Switchbox
37
18
38
19
39
20
40
3
4
5
157
General Outline
11
1.37
ESiEN06-05
EWYQ180-210DAYN
(N)
1000
1200
1000
23
1200
1500
1000
4
AIR
AIR
AIR
AIR
3000
2000
AIR
17
18
20
16
19
930
22
2311
14
6
26
24
10
30
120
31
2 x hole for
fixation 20
15
49
AIR
AIR
AIR
32
2 x hole for
fixation 20
1922
AIR
AIR
2
11
4
28
25
27
1838
21
217
12
9
407
612
13
29
1000
3081
158
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
17
Switchbox
Condensor
18
Compressor
19
20
21
Transport beam
22
Flowswitch
23
Fan
24
Safety valve
25
10
26
11
Air purge
27
12
28
13
29
Water filter
14
30
Frame
15
31
4-way valve
16
32
Liquid receiver
3
4
5
159
General Outline
11
1.38
ESiEN06-05
EWYQ180-210DAYN
(P-B)
1200
1000
1000
23
1200
3
4
2000
AIR
AIR
AIR
1500
AIR
1000
AIR
17
3000
18
20
14
16
22
2311
19
6
36
26
24
30
35
120
2 x hole for
fixation 20
880
31
33
15
3
49
2 x hole for
fixation 20
32
1922
ONLY FOR UNIT WITHOUT OPBT
11
AI R
AI R
AI R
673
AI R
40
217
AI R
29
38
1000
13
36
11
33
9
39
28
25
27
1838
3081
160
34
40
29
21
407
673
37
412
12
38
40
10
1000
35
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
21
Transport beam
Condensor
22
Flowswitch
Compressor
23
Fan
24
Safety valve
25
26
27
28
29
Water filter
10
30
Frame
11
Air purge
31
4-way frame
12
32
Liquid receiver
13
33
Pump (Optional)
14
34
15
35
16
36
17
Switchbox
37
18
38
19
39
20
40
3
4
5
161
General Outline
11
1.39
ESiEN06-05
EWYQ230-250DAYN
(N)
1000
1200
1000
1200
3
23
2500
3000
1000
AIR
AIR
AIR
AIR
AIR
950
2000
AIR
18
17
20
16
5
24
30
29
AIR
AIR
28
AIR
21
49
AIR
26
120
19
2311
14
31
1922
AIR
AIR
2
22
13
11
32
15
212
583
12
27
1388
25
814
1388
406
10
9
1000
4852
162
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
17
Switchbox
Condensor
18
Compressor
19
20
21
Transport beam
22
Flowswitch
23
Fan
24
Safety valve
25
10
26
11
Air purge
27
12
28
13
29
Water filter
14
Ambient sensor
30
Frame
15
31
4-way valve
16
32
Liquid receiver
3
4
5
163
General Outline
11
1.40
ESiEN06-05
EWYQ230-250DAYN
(P-B)
1000
29
1200
40
212
670
1000
35
36
1000
38
1200
23
ONLY FOR UNIT WITHOUT OPBT
33
2500
1000
35
22
3000
38
40
AIR
AIR
AIR
AIR
AIR
AIR
17
18
14
20
16
19
2311
900
2000
33
35
32
15
28
24
21
26
49
AIR
AIR
AIR
AIR
120
2 x hole for
fixation 20
30
31
2 x hole for
fixation 20
1922
AIR
AIR
2
22
13
11
29
36
37
3
27
25
1388
814
39
1388
406
38
10
12
40
4852
1000
164
670
433
34
ESiEN06-05
Components
General Outline
No.
Component
No.
Component
Evaporator
21
Transport beam
Condensor
22
Flowswitch
Compressor
23
Fan
24
Safety valve
25
26
27
28
29
Water filter
10
30
Frame
11
Air purge
31
4-way valve
12
32
Liquid receiver
13
33
Pump (Optional)
14
34
15
35
16
36
17
Switchbox
37
18
38
19
39
20
40
3
4
5
165
General Outline
ESiEN06-05
11
3
4
5
166
ESiEN06-05
Piping Layout
Part 1
1
2
Piping Layout
2.1
Introduction
Overview
This chapter describes the internal refrigeration circuit and the water piping, depending on the unit
model (N-P-B).
Topic
See page
168
170
172
174
176
178
180
182
184
185
4
5
167
Piping Layout
11
2.2
ESiEN06-05
Functional diagram
The illustration below shows the functional diagram of the refrigeration circuit of
EWAQ080-100DAYN(N-P-B). It is also applicable for glycol applications.
13
13
AIR HEAT
EXCHANGER
15
AIR HEAT
EXCHANGER
14
M13F
M15F
R1T
t>
DISTRIBUTOR
SUBCOOL
PASS
SUBCOOL
PASS
AIR HEAT
EXCHANGER
AIR HEAT
EXCHANGER
M14F
M16F
12
DISTRIBUTOR
B1PH
16
DISTRIBUTOR
OP12
15
DISTRIBUTOR
SUBCOOL
PASS
p>
p>
SUBCOOL
PASS
S1PH 18
12
1 OR 2
R15T
M11C
NON
RETURN
OP12
R25T
M12C
12
NON
RETURN
FILTER
VALVE
OIL EQ.
10
10
R14T
12
12
17
B1PL
p<
11
Y11E
5
OP12
12
12
R17T
PHE
R2T
t>
WATER IN
R3T
t>
WATER OUT
1. STD
SAFETY VALVE
7
2. DUAL PRESSURE RELIEF VALVE (OP03)
SAFETY VALVES
168
ESiEN06-05
Piping Layout
.
M11-12C
Compressor motors
B1PH
M13-16F
Fan motors
B1PL
R14T
Y11E
R17T
R1T
S1PH
R2T
R15T,
R25T
R3T
: Check valve
: Flange connection
: Flare connection
: Pinched pipe
: Screw connection
: Spinned pipe
3
4
5
169
Piping Layout
11
2.3
ESiEN06-05
Functional diagram
The illustration below shows the functional diagram of the refrigeration circuit of
EWAQ130-210DAYN(N-P-B). It is also applicable for glycol applications.
.
14
13
AIR HEAT
EXCHANGER
15
13
R1T
t>
AIR HEAT
EXCHANGER
M15F
ONLY 70/80HP
M13F
15
M25F
DISTRIBUTOR
DISTRIBUTOR
SUBCOOL
PASS
12
12
OP12
ONLY 70/80HP
SUBCOOL
PASS
OP12
AIR HEAT
EXCHANGER
FILTER
FILTER
M23F
AIR HEAT
EXCHANGER
M24F
M14F
DISTRIBUTOR
DISTRIBUTOR
Y21E 11
11 Y11E
12
12
OP12
OP12
B1PH
p>
OP12
p>
18
p>
S1PH
12
12
p>
12
B2PH 16
S2PH 18
12
R14T
R34T
1 OR 2
1 OR 2
12
R37T
R17T
12
PHE
12
B1PL
OP12
16
17
12
SUBCOOL
PASS
SUBCOOL
PASS
12
R15T M12C
M11C
p<
NON
RETURN
R25T
NON
RETURN
OIL EQ.
10
10
R35T
R3T
t>
WATER OUT
R2T
t>
WATER IN
M22C
4
R45T
12
M21C
p<
NON
RETURN
NON
RETURN
10
10
B2PL 17
OIL EQ.
1. STD
SAFETY VALVE
SAFETY VALVES
170
ESiEN06-05
Piping Layout
M11-12C
R34T
M13-15F
R37T
R14T
S2PH
R17T
R35T
S1PH
B2PH
B2PL
B1PH
Y21E
B1PL
R1T
Y11E
R2T
M21-22C
R3T
M23-25F
R15T, R25T
: Check valve
: Flange connection
: Flare connection
: Pinched pipe
: Screw connection
: Spinned pipe
3
4
5
171
Piping Layout
11
2.4
ESiEN06-05
Functional diagram
The illustration below shows the functional diagram of the refrigeration circuit of
EWAQ240-260DAYN(N-P-B). It is also applicable for glycol applications.
14
R1T
13
AIR HEAT
EXCHANGER
15
13
t>
AIR HEAT
EXCHANGER
M15F
SUBCOOL
PASS
12
SUBCOOL
PASS
AIR HEAT
EXCHANGER
12
AIR HEAT
EXCHANGER
M16F
M26F
DISTRIBUTOR
AIR HEAT
EXCHANGER
DISTRIBUTOR
SUBCOOL
PASS
SUBCOOL
PASS
9
12
12
9
OP12
OP12
AIR HEAT
EXCHANGER
M14F
M24F
DISTRIBUTOR
DISTRIBUTOR
FILTER
FILTER
SUBCOOL
PASS
SUBCOOL
PASS
12
15
M25F
DISTRIBUTOR
DISTRIBUTOR
AIR HEAT
EXCHANGER
11 Y11E
12
AIR HEAT
EXCHANGER
Y21E 11
M13F
M23F
DISTRIBUTOR
DISTRIBUTOR
SUBCOOL
PASS
SUBCOOL
PASS
6
OP12
6 OP12
5
B1PH
16
p>
OP12
OP12
18
p>
S1PH
12
12
12
p>
B2PH 16
p>
S2PH 18
12
R34T
R14T
1 OR 2
1 OR 2
R17T
4
17
B1PL
R15T
NON
RETURN
R25T
M12C
NON
RETURN
OIL EQ.
10
12
PHE
M11C
p<
R37T
12
10
R35T
R3T
t>
WATER OUT
R2T
t>
WATER IN
4
R45T
M21C
NON
RETURN
M22C
p<
B2PL 17
NON
RETURN
OIL EQ.
10
10
1. STD
SAFETY VALVE
SAFETY VALVES
172
ESiEN06-05
Piping Layout
Symbols
M11-12C
R34T
M13-16F
R37T
R14T
S2PH
R17T
R35T
S1PH
B2PH
B2PL
B1PH
Y21E
B1PL
R1T
Y11E
R2T
M21-22C
R3T
M23-26F
R15T, R25T
3
4
: Check valve
: Flange connection
: Flare connection
: Pinched pipe
: Screw connection
: Spinned pipe
173
Piping Layout
11
2.5
Components
refrigeration side
EWAQ080-260
DAYN
3
4
5
174
ESiEN06-05
The table below describes the main components of the refrigeration circuit.
Water outlet
Evaporator
Water inlet
Compressor
Refrigerant circuit
safety valve
The replaceable filter drier will keep the refrigerant system dry. It
is installed behind the condenser and removes small particles
from the refrigerant to prevent damage to the compressor and
the expansion valve. It is equipped with a 3/8 charge valve.
10
11
Electronic expansion
valve + sight glass with
moisture indication
12
Check valve
Service port.
13
Condenser
14
Ambient temperature
sensor
15
Fan
Direct driven single speed fan or inverter driver fan (only OPIF)
16
17
ESiEN06-05
Piping Layout
18
3
4
5
175
Piping Layout
11
2.6
ESiEN06-05
Functional diagram
The illustration below shows the functional diagram of the refrigeration circuit of
EWYQ080-100DAYN(N-P-B). It is also applicable for glycol applications.
.
16
16
AIR HEAT
EXCHANGER
18
AIR HEAT
EXCHANGER
DISTRIBUTOR
M13F
M15F
14
14
17
18
DISTRIBUTOR
R1T
Y12E
SUBCOOL
PASS
Y22E
t>
R18T
R28T
AIR HEAT
EXCHANGER
SUBCOOL
PASS
t > R16T
R26T
AIR HEAT
EXCHANGER
t>
M14F
M16F
DISTRIBUTOR
DISTRIBUTOR
SUBCOOL
PASS
SUBCOOL
PASS
15
12 OP12
15
9
OP12
15
Liq
Receiver
VALVE
11 FILTER
Y1R
19
B1PH
p>
15
OP12 8
S1PH 21
Y11E
p>
15
15
R14T
14
1 OR 2
15
20
B1PL
R15T M12C
M11C
p<
R17T
NON
RETURN
R25T
NON
RETURN
PHE
R2T
t>
R3T
t>
OIL EQ.
13
13
WATER IN
WATER OUT
COOLING
HEATING
1. STD
SAFETY VALVE
10
2. DUAL PRESSURE RELIEF VALVE (OP03)
SAFETY VALVES
10
176
ESiEN06-05
Piping Layout
.
M11-12C
Compressor motors
B1PH
M13-16F
Fan motors
B1PL
R14T
Y11E
R17T
Y12S
R18T,
R28T
Y12E,
Y22E
R16T,
R26T
R1T
S1PH
R2T
Reverse valve
R3T
Y1R
R15T,
R25T
: Check valve
: Flange connection
: Flare connection
: Pinched pipe
: Screw connection
: Spinned pipe
4
5
177
Piping Layout
11
2.7
ESiEN06-05
Functional diagram
The illustration below shows the functional diagram of the refrigeration circuit of
EWYQ130-210DAYN(N-P-B). It is also applicable for glycol applications.
16
18
16
17
R1T
t>
AIR HEAT
EXCHANGER
AIR HEAT
EXCHANGER
M15F
M25F
14
DISTRIBUTOR
14
R38T
Y12E
ONLY
EWYQ170-190DAYN*
SUBCOOL
PASS
M13F
15
Y22E
15
12
t > R16T
OP12
Liq
Receiver
DISTRIBUTOR
5
14
14
FILTER
SUBCOOL
PASS
FILTER
15
9 OP12
Y1R
p>
B1PH
OP12
PHE
20
B1PL
NON
RETURN
R3T
t>
WATER OUT
OIL EQ.
13
R35T
R25T
NON
RETURN
13
S2PH 21
R37T
R15T M12C
B2PH 19
p>
R34T
M11C
p<
p>
1 OR 2
FILTER
15
15
R17T
OP12
Y2R
OP12
1 OR 2
15
15
R14T
M24F
SUBCOOL
PASS
S1PH
15
15
DISTRIBUTOR
15
21
p>
AIR HEAT
EXCHANGER
11
Y21E
Y11E
19
R36T t >
OP12
15
11
ONLY
EWYQ170-190DAYN*
M23F
12
Liq
Receiver
15
M14F
SUBCOOL
PASS
AIR HEAT
EXCHANGER
15
18
DISTRIBUTOR
R18T
R2T
t>
WATER IN
M22C R45T
NON
RETURN
15
M21C
p<
B2PL 20
NON
RETURN
OIL EQ.
13
13
COOLING
HEATING
1. STD
SAFETY VALVE
10
SAFETY VALVES
10
178
ESiEN06-05
Piping Layout
M11-12C
R34T
M13-15F
R36T
R14T
R37T
R16T
R38T
R17T
S2PH
R18T
S1PH
R35T,
R45T
Y1R
Y2R
B2PH
R15T,
R25T
B2PL
B1PH
Y21E
B1PL
Y22S
Y11E
Y22E
Y12S
R1T
Y12E
R2T
M21-22C
R3T
M23-25F
: Check valve
: Flange connection
: Flare connection
: Pinched pipe
: Screw connection
: Spinned pipe
3
4
5
179
Piping Layout
11
2.8
ESiEN06-05
Functional diagram
The illustration below shows the functional diagram of the refrigeration circuit of
EWYQ230-250DAYN(N-P-B). It is also applicable for glycol applications.
17
16
AIR HEAT
EXCHANGER
18
AIR HEAT
EXCHANGER
M16F
14
DISTRIBUTOR
Y13E
R28T
AIR HEAT
EXCHANGER
Y23E
R48T
SUBCOOL
PASS
15
SUBCOOL
PASS
t > R26T
15
AIR HEAT
EXCHANGER
R46T t >
M15F
M25F
DISTRIBUTOR
DISTRIBUTOR
AIR HEAT
EXCHANGER
SUBCOOL
PASS
SUBCOOL
PASS
AIR HEAT
EXCHANGER
M14F
M24F
14
DISTRIBUTOR
DISTRIBUTOR
Y22E
15
SUBCOOL
PASS
AIR HEAT
EXCHANGER
14
Y12E
R18T
15
12
R38T
15
OP12
t > R16T
SUBCOOL
PASS
12
OP12
Liq
Receiver
Liq
Receiver
15
15
AIR HEAT
EXCHANGER
R36T t >
15
M13F
M23F
DISTRIBUTOR
11
SUBCOOL
PASS
OP12
14
14
Y11E
Y21E
15
9
DISTRIBUTOR
11
SUBCOOL
PASS
OP12
15
Y1R
Y2R
OP12
p>
OP12
S1PH 21
15
15
1 OR 2
B2PH 19
p>
S2PH 21
R37T
PHE
15
R15T
M11C
NON
RETURN
R35T
R25T
M12C
NON
RETURN
R3T
t>
WATER OUT
OIL EQ.
13
R34T
15
1 OR 2
R17T
4
p<
p>
15
R14T
B1PL
19 B1PH p >
20
18
M26F
14
DISTRIBUTOR
16
R1T
t>
13
R2T
t>
WATER IN
M21C
R45T
NON
RETURN
15
M22C
p<
B2PL 20
NON
RETURN
OIL EQ.
13
13
COOLING
HEATING
1. STD
SAFETY VALVE
10
SAFETY VALVES
10
180
ESiEN06-05
Piping Layout
.
M11-12C
M13-16F
R14T
R16T, R26T
R36T, R46T
R37T
S2PH
R17T
S1PH
Y1R
R34T
Y2R
R35T, R45T
B2PH
B2PL
B1PH
Y21E
B1PL
R38T, R48T
Y11E
Y22E, Y23E
R18T, R28T
R1T
Y12E, Y13E
R2T
M21-22C
R3T
M23-26F
R15T, R25T
3
4
5
: Check valve
: Flange connection
: Flare connection
: Pinched pipe
: Screw connection
: Spinned pipe
181
Piping Layout
11
2.9
Components
refrigeration side
EWYQ080-250DAY
N
3
4
5
182
ESiEN06-05
The table below describes the main components of the refrigeration circuit.
Water outlet
Evaporator
Water inlet
Compressor
Liquid receiver
4-way valve
Non-return valve
This stop valve is used during pump down and service work in
combination with the liquid stop valve or suction stop valve if
present (optional).
10
Refrigerant circuit
safety valve
11
Drier/charge valve
The replacable filter drier will keep the refrigerant system dry. It
is installed behind the condenser and removes small particles
from the refrigerant to prevent damage to the compressor and
the expansion valve. It is equipped with a 3/8 charge valve.
12
13
14
Electronic expansion
valve + sight glass with
moisture indication
15
Check valve
Service port
16
Condenser
17
Ambient temperature
sensor
18
Fan
Direct driven single speed fan or inverter driver fan (only OPIF)
ESiEN06-05
Piping Layout
19
20
21
3
4
5
183
Piping Layout
11
2.10
ESiEN06-05
Water piping
diagram
The illustration below shows the functional diagram of the water piping of the
EWAQ080~260DAYN(N-P-B) and EWYQ080~250DAYN(N-P-B).
OPTIONAL
SERVICE
PORT
AIR PURGE
PRESSURE
GAUGE
OPTIONAL
SHUT OFF
VALVE
EXPANSION
VESSEL
SERVICE
PORT
FILL
PORT
R2T
t>
AIR PURGE
FILTER
SAFETY
VALVE
FLOW SWITCH
PUMP
EVAPORATOR
BUFFER
TANK
WATER IN
DRAIN
VALVE
DRAIN
PORT
SERVICE
PORT
R3T
REGULATING
OPTIONAL VALVE
WATER OUT
t>
DRAIN
VALVE
: Check valve
: Screw connection
: Flange connection
184
ESiEN06-05
2.11
Piping Layout
Components water
piping side
The table below describes the main components of the water piping.
Flow switch
Service port
Drain valve
The drain valve can be used to drain water from the water
circuit.
Regulating valve
Pump
The drain port can be used to drain water from the water circuit.
Expansion vessel
Pressure gauge
10
Air purge
11
Buffer tank
12
Filter
13
14
15
16
3
4
5
185
Piping Layout
ESiEN06-05
11
3
4
5
186
ESiEN06-05
Wiring Layout
Part 1
1
3
Wiring Layout
3.1
Introduction
Overview
Topic
See page
188
1116
1149
1177
4
5
187
Wiring Layout
11
3.2
ESiEN06-05
Introduction
This chapter gives a general overview of the PCB interconnection, I/O overview, switchbox outlook
and wiring of the EWAQ080-100DAYN(N-P-B) and EWYQ080-100DAYN(N-P-B) standard units.
Overview
3
4
5
188
Page description
Page
3.2.1 Notes
189
3.2.2 Legend
191
196
197
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
ESiEN06-05
3.2.1
Wiring Layout
Notes
1
L1, L2, L3
: Main terminals
1-99
100-199
200-
U-Z
3
15
: Wire number 15
15
: Terminal number 15
: Field supply
: Option
5
: Not mounted in switchbox
: PCB
N-model
189
Wiring Layout
11
ESiEN06-05
Factory installed:
OP10
= Heater tape
OP57
= A-meter, V-meter
OPLN
= Low noise
(OPIF+ Compressor housing)
3
User installed:
OPTP
= Twinpump
OPSC
OPTC
OPIF
OPHP
= Hi ESP pump
OPSP
= Single pump
OPBT
= Buffer tank
EKACPG
EKRUPG
DI:
Digital input
DO:
Digital output
AI:
Analog input
AO:
Analog output
Ch:
Definitions:
190
ESiEN06-05
3.2.2
Wiring Layout
Legend
1
Not included with standard unit
Not possible as option
Possible as option
Obligatory
##
Not obligatory
**
Part number
Description
A01P
PCB Extension
A02P
**
A4P
A5P
**
**
A72P
A73P
B1PH, B2PH
B1PL, B2PL
DS1 (A*P)
PCB dipswitch
E1HS
**
E3H
**
heatertape (OP10)
E4H
**
E5H
field heater
E6H
**
E7H
**
E11HC, E12HC
E21HC, E22HC
F1U (A*P)
F4, F5
F9B
main fuses
fuse PCB
F6B
F8B
A71P
F1-F3
A11P, A21P
A13P, A23P
**
191
Wiring Layout
11
ESiEN06-05
Part number
Description
F11B, F12B
F14B, F24B
F15B, F25B
**
F16B
**
autofuse for pump (K1P) (Only for OPSP/ OPHP/ OPSC/ OPTP/OPTC)
F17B
**
F21B, F22B
3
4
H1-6P
H11P, H12P
H21p, H22P
HAP-HEP (A*P)
K1A, K2A
K1P
##
K1S
K1R-K22R (A*P)
K2P
PCB relay
**
K3A
K11M, K12M
K13F, K14F
K13S, K14S
K15F
K15S
K16F
K16S
K21M, K22M
K23F, K24F
K23S, K24S
K25F
192
ESiEN06-05
Wiring Layout
Part number
Description
K25S
K26S
M1P
**
M2P
**
M11C, M12C
M13F, M14F
M15F
3
4
M23F, M24F
M25F
M26F
M1F
Q1T
Q11C, Q12C
switchbox fanmotor
**
thermostat (OP10)
For EWAQ130/EWYQ130:
thermal protector compressor circuit 1
For EWAQ80-100/150/180-210/240-260:
For EWYQ80-100/150/180-210/230-250:
electronic protection module compressor circuit 1
Q21C, Q22C
For EWAQ130/EWYQ130:
thermal protector compressor circuit 2
For EWAQ150/180-210/240-260:
For EWYQ150/180-210/230-250:
electronic protection module compressor circuit 2
193
Wiring Layout
11
ESiEN06-05
Part number
Description
R1T
R2T
R3T
R8T
3
4
5
R14T
R15T, R25T
R16T
R17T
R18T, R38T
R28T, R48T
R26T
R34T
R35T, R45T
R36T
R37T
R46T
S1A-S3A (A*P)
PCB dipswitch
S1L
flowswitch
S1M
S1PH, S2PH
S1S-S5S
S1T
**
S2M
T1A
**
T1V
**
TR1
TR1A
V1C
V1F, V2F
**
V2C
194
**
X*A (A*P)
PCB terminal
X*Y
connector
X1M (A*P)
ESiEN06-05
Wiring Layout
Part number
Description
Y1R, Y2R
Y11E
Y12E
Y13E
Y21E
Y22E
Y23E
3
4
5
195
196
ON
ON
OFF
ON
OFF
HDP ON
For S3A setting see
installation manual
S1A
ADDRESS=1
H1P
H2P
HAP
HBP
A4P
A02P
X52A
TERM
S3A
X1M
F1
HCP
F2
+
RS485
-
OFF
X1M
HEP
TERM
S2A
OFF
HBP
TERM
S2A
S1A
MAIN
SUB
HAP
ADDRESS=MAIN
TERM=ON
2
V2C
MODBUS
DICN
EKACPG
A01P
HAP
X51A
ACS
3
V1C
A11P
A72P
X88A
ACS
ON
DS1
X1M
DS1
X89A
HAP
only for
EWYQ
080-100
shortcut on last
EEV PCB (319)
= DIPSWITCH
*=
X89A
OFF ADDRESS=2
ON
HAP
OFF ADDRESS=1
ON
OFF
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
ADDRESS=MAIN
TERM=OFF
A71P
X88A
ACS
EKRUPG
+
RS485
DC 24V
GND
A4P
ADDRESS=SUB
TERM=ON
ON
OFF
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
+
RS485
DC 24V
GND
X1M
A5P
3.2.3
+
RS485
DC 24V
GND
11
Std
Wiring Layout
ESiEN06-05
ESiEN06-05
3.2.4
Wiring Layout
1
Main PCB (A11P)
X12A (1-3-5)
X4A
X5A
X6A
X7A
X8A
X9A
X27A
not used
X29A (3-4)
not used
X30A
X31A
X32A (3-4)
X32A (1-2)
X13A
X14A
DO:Compressor contactor 2 c1
X15A
DO: Heatertape
X16A
X17A
X19A (1-3)
DO: Fanstep 1 c1
X19A (5-7)
DO: Fanstep 2 c1
X20A
DO: Fanstep 3 c1
X22A
X24A
X25A
X33A
X34A
X35A
X36A
X37A
X38A
X39A
X40A
X41A
3
4
5
197
Wiring Layout
11
ESiEN06-05
X42A
X43A
X44A
X45A
HAP, HBP
H1P, H2P
S1A
dipswitch (address)
S2A
X63A
X64A (1-3)
X64A (5-7)
X65A (1-2)
X65A (3-4)
X66A
X67A
X68A
X69A
X70A
X71A
X72A (3-4)
not used
X73A
X74A (4-5)
not used
HAP, HBP
198
HAP, HBP
S1A
dipswitch (address)
S2A
ESiEN06-05
Wiring Layout
S3A
X87A
not used
HAP
DS1
dipswitch (address)
X87A
HAP
DS1
dipswitch (address)
4
5
:
EWAQ80
EWAQ100
EWYQ80
EWYQ100
125gL/gG
160gL/gG
500V
500V
F1U
T 5A/250V
T 5A/250V
F4, F5
10gL/250V
10gL/250V
C 2A/250V
C 2A/250V
F6B
1,55A
1,55A
F11B
F12B
F16B
4,8A
4,8A
12,0A
12,0A
FUSES
F1-F3
Circuit breakers
F8B (OPIF)
F9B
Circuit breaker and motor protector settings
(OPSP/OPSC/OPTP/OPTC)
F16B (OPHP)
199
Wiring Layout
ESiEN06-05
F17B
11
4,8A
4,8A
F14B
6,6A
6,6A
F15B (OPIF)
7,7A
7,7A
K13S-K16S
1,5A
1,5A
(OPTP/OPTC)
3
4
5
1100
ESiEN06-05
3.2.5
Wiring Layout
Refer to the installation manual for instructions how to configure changeable I/O.
-None
-None
-Status
-Dual setpoint
-Details of types:
Remote on-off
4
Changeable analog input (4 available)
- None (open)
-None
- Closed
- 2nd pump
-100% capacity
- Full capacity
- Free cooling
- Details of types:
- General operation
- Safety + warning NO
*: for allowed NTC types and how to configure the software please contact your local
dealer.
1101
Wiring Layout
11
3.2.6
ESiEN06-05
Unit outlook
M13F
M14F
M15F
M16F
3
4
5
SWITCHBOX
M11C
M12C
EWAQ 80-100
EWYQ 80-100
1102
ESiEN06-05
1
Earth Supply
3.2.7
Wiring Layout
3
4
5
1103
1104
S1M
L2
F2
L3
F3
Power supply
350Hz 400V
L1
F1
502
32.4
PE
12 /
T1A
32.4
300A/5A
11 /
T1A
OP57
F16B
I
M1P
X17Y
12
14
11
PE
PE
F17B
M2P
X17Y
K2P
M2P
43.3
X17Y
3
9
PE
W
V
10
PE
K2P
F17B
2
14
11
M1P
22.7
K1P
X26Y
X26Y
X26Y
1
2
3
K1P
OPSP/OPHP
OPTP
1
2
3
F16B
X26Y
X26Y
X26Y
OPSC
OPTC
TR1A
501
16.0
16.0
L2C1./
L3C1./
14
11
14
11
20.0
20.0
20.0
S2M
1
1
R2
R1
max.
1kW
E5H
F5
X10Y
X10Y
Power supply
150Hz 230V
F4
21.9
K3A
3
2
12
OPSP/OPTP
/OPHP
E4H
Q1T
OPBT
E6H
OPSP/OPTP/OPHP
12
E3H
PE
24
23
OP10
11
3.2.8
L1C1/
L2C1/
L3C1/
Wiring Layout
ESiEN06-05
ESiEN06-05
3.2.9
Wiring Layout
15.2 / L2C1.
15.2 / L3C1.
F6B
I
OP57
6
62
60
61
12
/
T1V
32.6
11
/
T1V
32.6
400 VAC
TR1
31
32 33
34
63
230 VAC
X11Y
X11Y
64
X11Y
X11Y
65
X11Y
X11Y
F9B
I
A11P
X1A:3
F1U
5A
30.0
E1
E1
A72P
SL
A11P
X2A
21.0
21.0
203
102
101
A71P
SN
A11P
X2A
X77A:3
X18Y
X2A:1
30.0
X77A:3
X3A
SN
/
A11P
SL
A11P /
F1U
SL
A11P
21.0
230 VAC
1105
1106
Q11C
M11C
M
3~
PE
Q12C
M12C
M
3~
PE
5
6
3
4
K12M
R1P
A11P
M13F
X14Y
K13S
K13F
X14Y
U2
22.1
PE
V2
W1
W2
V1
U1
36
96
95
M15F
X14Y
K15S
K15F
X14Y
16
PE
M14F
X14Y
10
PE
X14Y
22.3
22
PE
V2
U2
M16F
W1
V1
W2
U1
V2
W1
U2
U2
W2
V1
V1
U1
X14Y
K16S
21
96
95
K16F
20
W2
15
22.3
19
U1
V2
W1
X14Y
K14S
96
95
K14F
22.2
14
13
K11M
F14B
5
1
96
95
11
15.2 / L1C1
15.2 / L2C1
15.2 / L3C1
Wiring Layout
ESiEN06-05
16.1 /
K1R
A11P
30.4
K1A
SN
A11P
X2A
1
3
5
13
21
K11M
SL
A11P
16.2 /
211
2
4
6
14
22
A2
A1
20.0
20.1
20.1
42.1
.5
X13A:3
X13A:1
14
11
K2R
101
1
3
5
13
21
K12M
204
203
102
212
SL
A11P
X2A
2
4
6
14
22
A2
A1
20.2
20.2
20.2
42.2
.6
X14A:1
X14A:2
102
102
Y1R
X10Y
X10Y
Only
for EWYQ
101
K5R
105
16.1 /
X17A:1
X17A:2
101
106
X10Y
E11HC
X10Y
K11M
22
21
107
22
21
X10Y
E12HC
X10Y
K12M
X12Y
Q11C
X12Y
L1
X13Y
Q12C
X13Y
L1
101
R1
K3A
K3R
A11P
203
102
SN
A11P
X2A
R2 15.7
A2
A1
X15A:4
X15A:7
SL
/
A11P
SL
A11P
X2A
22.0
22.0
22.0
ESiEN06-05
Wiring Layout
3
4
1107
213
SN
A11P
X2A
A11P
K7R
101
2
4
6
K13F
20.5
K13S
1 20.5
3 20.5
5 20.5
A2
A1
X19A:3
X19A:1
111
96
95
110
K1*S
/
A11P
2
4
6
K15F
K8R
30.3
20.6
K15S
203
203
1 20.6
3 20.6
5 20.6
A2
A1
X19A:7
X19A:5
96
116
95
115
K2*S
/
A11P
2
4
6
K14F
K9R
30.3
20.9
K16S
20.8
K14S
1 20.7
3 20.7
5 20.8
A2
A1
X20A:1
X20A:2
96
121
95
96
95
120
K3*S
/
A11P
2
4
6
K16F
30.3
1 20.8
3 20.8
5 20.9
A2
A1
OPSP/OPTP/OPSC/
OPTC/OPHP
21.9 /
SL
A11P
21.9 /
102
122
121
SL
A11P
X2A
111
220
116
221
K4R
A11P
X27Y
F16B
X27Y
12
1108
222
1
3
5
13
X27Y
K1P
X27Y
A2
A1
13
2
4
6
14
15.3
15.3
15.4
40.1
X16A:1
X16A:3
12
14
11
203
101
3
13
222
101
203
102
SN
A11P
X2A
SL
/
A11P
43.3
43.2
11
21.9 /
Wiring Layout
ESiEN06-05
ESiEN06-05
Wiring Layout
A11P
16.1 /
SL
A11P
F1U
230
X4A:1
X10Y
10
S1PH P>
239
DI
X10Y
11
X12Y
3
14/M2
X4A:3
231
X5A:2
Q11C
11/M1
4
X12Y
232
DI
X5A:1
233
X6A:3
X13Y
3
14/M2
Q12C
11/M1
4
X13Y
234
DI
X6A:1
235
X7A:1
DI
111
K1*SA11P / 22.1
116
K2*SA11P / 22.2
121
K3*SA11P / 22.4
X7A:2
X8A:1
DI
X8A:3
X9A:1
DI
X9A:3
X10A:3
A1
K1A
DI
A2
X10A:1
X11:1
16.1 /
SN
A11P
236
X11A:2
11
14 21.1
1109
X86A:1 2
X88A:1
A71P
X15Y
36
Y11E
V1C
X88A:2
248
X89A:1
X18Y
DI
249
X89A:2
315
316
X86A:1 2
X88A:1
A72P
X15Y
5
Y12E
X88A:2
S1L
X87A:1 2
X15Y
9
Y13E
12
A01P
* = shortcut on last
EEV PCB (319)
11
X89A:2
*
319
X30A:2
10
X89A:1
X16Y
DI
BLU
X30A:1
WHT
X29A:3
BLU
X29A:4
BLU
X51A:2
BLU
X51A:1
313
470
RED
471
WHT
314
473
BLK
472
GRN
480
RED
481
WHT
483
BLK
482
GRN
487
244
485
RED
486
WHT
245
488
BLK
GRN
X2B:3
WHT
X2B:1
X2B:3
BLK
X2B:1
X1M:+
A4P
X19Y
1
X52A:1
301
301
X1M:-
RS485
X1M:24V
X52A:3
RS485
X52A:2
302
302
1110
303
5
303
4
X1M:GND
X52A:4
304
3
304
11
A11P
Wiring Layout
ESiEN06-05
B1PH
X15Y
13
X42A:1
-t
A11P
R2T
-t
14
X42A:3
AI
X42A:2
X34A:2
AI
X34A:1
402
R1T
400
X16Y
X33A:3
AI
401
X33A:1
450
WHT
15
X42A:4
-t
R3T
B1PL
X15Y
16
17
X43A:3
18
X43A:4
-t
29
15.1 /
11
T1A
32
12
/
T1A
15.1
T1A
0-5A/0-20mA
31
12
11
X44A:3
AI
-t
R26T
X44A:4
27
16.3 /
28
11
T1V
32
X45A:4
12
/
T1V
16.3
T1V
0-500V/0-20mA
31
12
X45A:3
-t
R25T
23
24
415
22
X41A:2
X40A:2
AI
X41A:1
416
AI
AI
X45A:2
21
11
X45A:1
-t
R15T
X15Y
411
26
X40A:1
X39A:2
X38A:2
AI
X39A:1
412
X44A:2
AI
Only for
EWYQ
X44A:1
-t
R16T
25
X38A:1
X15Y
OP57
30
X37A:2
AI
X37A:1
R17T
20
X36A:2
AI
AI
X43A:2
19
X15Y
X43A:1
-t
R14T
404
X36A:1
X35A:2
X35A:1
AI
405
452
403
451
BLK
406
RED
408
455
407
454
BLK
453
WHT
504
409
RED
410
501
413
60
503
502
414
513
61
417
514
-t
Only for
EWYQ
R28T
32
-t
31
R18T
X15Y
33
34
X67A:2
AI
X67A:1
X66A:2
X66A:1
418
AI
419
A01P
420
A11P
ESiEN06-05
Wiring Layout
3
4
1111
44
14
13
44
X27Y
8
45
X27Y
14
13
44
OPSC/OPTC/OPSP/OPTP/OPHP
22.7
K1P
OPSP/OPSC/OPHP
OPTP/OPTC
X27Y
8
43.3
K2P
45
OBLIGATORY
22.7
K1P
X27Y
14
13
S1S
46
47
X32A:3
Example: remote
start/stop
14
13
46
X32A:4
47
X31A:3
45
Changeable
DI1
S2S
49
X32A:1
Example: remote
cool/heat
14
13
48
X32A:2
Changeable
DI2
48
X31A:1
DI
49
1112
S3S
A01P
14
13
50
X65A:1
51
X65A:2
Changeable
DI3
50
5
51
4
S4S
14
13
52
X65A:3
53
X65A:4
Changeable
DI4
52
3
53
11
A11P
Wiring Layout
ESiEN06-05
-t
R8T
70
71
Ch. AI1
example:
temp. sensor
71
72
73
72
70
75
Example mA measurement
(External power supply)
0
to
20mA
74
0
to
20mA
73
75
74
GND
X68A:3
Example mA measurement
(5V power supply by PCB)
73
74
IN
X68A:2
75
5V
X68A:1
76
5V
X71A:1
76
GND
X69A:3
78
GND
X71A:3
Ch. AI3
example: V
measurement
0
to
10VDC
77
IN
X71A:2
77
IN
X69A:2
78
5V
X69A:1
S5S
80
IN
X70A:2
Changeable
AI4
Ch. AI4
example:
Switch
14
13
79
5V
X70A:1
79
Changeable
AI3
80
Changeable
AI2
81
GND
X70A:3
81
Changeable
AI1
0
to
20mA or 10V
91
X73A:2
Example mA
outputV output
90
X73A:1
Changeable
AO1
90
A01P
ESiEN06-05
Wiring Layout
3
4
1113
External
Power
supply
(ex 24VAC
or 230VAC)
14
13
External
Power
supply
(ex 24VAC
or 230VAC)
K12M
H12P
14
13
Operation
M12C
H11P
K11M
Operation
M11C
7
7
H1P
External
Power
supply
(ex 24VAC
or 230VAC)
X22A:1
Alarm NO
Default
X22A:5
X22A:3
K12R
A11P
Changeable DO1
(Default: Alarm,
NO contact 8-9)
H1P
External
Power
supply
(ex 24VAC
or 230VAC)
Alarm NC
Software selection necessary
8
1114
5
8
4
K14R
A11P
H2P
External
Power
supply
(ex 24VAC
or 230VAC)
10
X24A:1
X24A:2
11
Changeable DO2
(Default: Gen.
operation)
10
3
11
11
AC15: max.3A-230V
Wiring Layout
ESiEN06-05
K1P
X27Y
External
Power supply
(ex 24VAC
or 230VAC)
12
X16A:3
13
13
K1S
X27Y
K4R
14
11
22.9
SL
A11P
X27Y
F17B
X27Y
14
15
1
3
5
13
22.9
2
4
6
14
SN
A11P
X2A
X27Y
K2P
X27Y
X25A:3
X25A:1
Changeable DO3
(Default: 2nd pump)
10
K15R
A11P
14
X16A:1
15.5
15.5
15.5
40.2
15
X27Y
6
H3P
X27Y
External
Power
supply
(ex 24VAC
or 230VAC)
14
Changeable DO3
(no predefined function)
10
15
K21R
A01P
16
A11P
12
Changeable
DO3
H4P
17
External
Power
supply
(ex 24VAC
or 230VAC)
16
X64A:3
X64:1
Changeable
DO4
17
K22R
A01P
18
DO
pump
21
External
Power
supply
(ex 24VAC
or 230VAC)
20
X63A:3
X63A:1
External
Power
supply
(ex 24VAC
or 230VAC)
19
K20R
A01P
Changeable
DO6
H6P
19
H5P
18
X64A:7
X64A:5
Changeable
DO5
20
ESiEN06-05
Wiring Layout
3
4
1115
Wiring Layout
11
3.3
ESiEN06-05
Introduction
This chapter gives a general overview of the PCB interconnection, I/O overview, switchbox outlook
and wiring of the EWAQ130-260DAYN(N-P-B) and EWYQ130-250DAYN(N-P-B) standard units.
Overview
3
4
5
1116
Page description
Page
3.3.1 Notes
1117
3.3.2 Legend
1119
1124
1125
1130
1131
1132
1133
1134
1135
1136
1137
1138
1139
1140
1141
1142
1143
1144
1145
1146
1147
ESiEN06-05
3.3.1
Wiring Layout
Notes
1
L1, L2, L3
: Main terminals
1-99
100-199
200-
U-Z
3
15
: Wire number 15
15
: Terminals number 15
: Field supply
: Option
5
: Not mounted in switchbox
: PCB
N-model
1117
Wiring Layout
11
ESiEN06-05
Factory installed:
OP10
= Heater tape
OP57
= A-meter, V-meter
OPLN
= Low noise
(OPIF+ Compressorhousing)
3
User installed:
OPTP
= Twinpump
OPSC
OPTC
OPIF
OPHP
= Hi ESP pump
OPSP
= Single pump
OPBT
= Buffer tank
EKACPG
EKRUPG
DI:
Digital input
DO:
Digital output
AI:
Analog input
AO:
Analog output
Ch:
Definitions:
1118
ESiEN06-05
3.3.2
Wiring Layout
Legend
1
Not included with standard unit
Not possible as option
Possible as option
Obligatory
##
Not obligatory
**
Part number
Description
A01P
PCB Extension
A02P
**
A4P
A5P
**
A11P, A21P
A13P, A23P
A72P
A73P
B1PH, B2PH
B1PL, B2PL
DS1 (A*P)
PCB dipswitch
E1HS
**
E3H
**
heatertape (OP10)
E4H
**
E5H
fieldheater
E6H
**
E7H
**
E11HC, E12HC
E21HC, E22HC
F1U (A*P)
F4, F5
main fuses
**
F9B
F11B, F12B
fuse PCB
F6B
F8B
A71P
F1-F3
1119
Wiring Layout
11
ESiEN06-05
Part number
Description
F14B, F24B
F15B, F25B
**
F16B
**
autofuse for pump (K1P) (Only for OPSP/ OPHP/ OPSC/ OPTP/OPTC)
F17B
**
F21B, F22B
3
4
H1-6P
H11P, H12P
H21P, H22P
HAP-HEP (A*P)
K1A, K2A
K1P
##
K1S
K1R-K22R (A*P)
K2P
PCB relay
**
K3A
K11M, K12M
K13F, K14F
K13S, K14S
K15F
K15S
K16F
K16S
K21M, K22M
K23F, K24F
K23S, K24S
K25F
1120
ESiEN06-05
Wiring Layout
Part number
Description
K25S
K26S
M1P
**
M2P
**
M11C, M12C
M13F, M14F
M15F
3
4
M23F, M24F
M25F
M26F
M1F
Q1T
Q11C, Q12C
switchbox fanmotor
**
thermostat (OP10)
For EWAQ130/EWYQ130:
thermal protector compressor circuit 1
For EWAQ80-100/150/180-210/240-260:
For EWYQ80-100/150/180-210/230-250:
electronic protection module compressor circuit 1
Q21C, Q22C
For EWAQ130/EWYQ130:
thermal protector compressor circuit 2
For EWAQ150/ 180-210/240-260:
For EWYQ150/180-210/230-250:
electronic protection module compressor circuit 2
1121
Wiring Layout
11
Part number
Description
R1T
R2T
R3T
R8T
3
4
5
ESiEN06-05
R14T
R15T, R25T
R16T
R17T
R18T, R38T
R28T, R48T
R26T
R34T
R35T, R45T
R36T
R37T
R46T
S1A-S3A (A*P)
PCB dipswitch
S1L
flowswitch
S1M
S1PH, S2PH
S1S-S5S
S1T
**
S2M
T1A
**
T1V
**
TR1
TR1A
V1C
V1F, V2F
**
V2C
1122
**
X*A (A*P)
PCB terminal
X*Y
connector
X1M (A*P)
ESiEN06-05
Wiring Layout
Part number
Description
Y1R, Y2R
Y11E
Y12E
Y13E
Y21E
Y22E
Y23E
3
4
5
1123
1124
DICN
2
V2C
MODBUS
ON
X53A
A02P
X52A
TERM
S3A
X1M
F1
HCP
F2
+
RS485
-
OFF
OFF
A4P
OFF
ON
S1A
ADDRESS=1
H1P
H2P
HAP
HBP
X1M
OFF
HEP HDP ON
For S3A setting see installation manual
EKACPG
TERM
S2A
ADDRESS=MAIN
TERM=ON
ON
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
A01P
HAP
X51A
ACS
3
V1C
A11P
A73P
X88A
ACS
A72P
X88A
ACS
A71P
X88A
ACS
DS1
OFF
X1M
DS1
X89A
X89A
HAP
*=
X89A
only for
EWYQ
230-250
only for
EWYQ
shortcut on last
EEV PCB (319)
OFF ADDRESS=3
ON
HAP
OFF ADDRESS=2
ON
HAP
OFF ADDRESS=1
ON
ADDRESS=MAIN
TERM=OFF
ON
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
EKACPG
EKRUPG
A4P
+
RS485
DC 24V
GND
ON
OFF
OFF
ON
X53A
S1A
ADDRESS=2
H1P
H2P
HAP
HBP
TERM
S2A
X52A
ADDRESS=SUB
TERM=ON
ON
OFF
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
+
RS485
DC 24V
GND
X1M
A5P
= DIPSWITCH
A21P
3.3.3
+
RS485
DC 24V
GND
11
Std
Wiring Layout
ESiEN06-05
ESiEN06-05
3.3.4
Wiring Layout
GP
Main PCB (A11P)
X12A (1-3-5)
X4A
X5A
X6A
X7A
X8A
X9A
X27A
not used
X29A (3-4)
not used
X30A
X31A
X32A (3-4)
X32A (1-2)
X13A
X14A
X15A
DO: Heatertape
X16A
X17A
X19A (1-3)
DO: Fanstep 1 c1
X19A (5-7)
DO: Fanstep 2 c1
X20A
DO: Fanstep 3 c1
X22A
X24A
X25A
X33A
X34A
X35A
X36A
X37A
X38A
X39A
X40A
3
4
5
1125
Wiring Layout
11
ESiEN06-05
X41A
X42A
X43A
X44A
X45A
HAP, HBP
H1P, H2P
S1A
dipswitch (address)
S2A
3
Extension PCB (A01P)
4
5
X63A
X64A (1-3)
X64A (5-7)
X65A (1-2)
X65A (3-4)
X66A
X67A
X68A
X69A
X70A
X71A
X72A (3-4)
not used
X73A
X74A (4-5)
not used
HAP, HBP
1126
HAP, HBP
S1A
dipswitch (address)
S2A
ESiEN06-05
Wiring Layout
S3A
X87A
HAP
DS1
dipswitch (address)
X87A
HAP
DS1
dipswitch (address)
4
5
X12A (1-3-5)
X4A
X5A
X6A
X7A
X8A
X9A
X27A
not used
X13A
X14A
DO:Compressor contactor 2 c2
X17A
X19A (1-3)
DO: Fanstep 1 c2
X19A (5-7)
DO: Fanstep 2 c2
X20A
DO: Fanstep 3 c2
X34A
X35A
1127
Wiring Layout
11
ESiEN06-05
X36A
X37A
X38A
X39A
X40A
X41A
X42A
X43A
HAP, HBP
H1P, H2P
S1A
dipswitch (address)
S2A
X86A
X87A
HAP
DS1
dipswitch (address)
EWAQ130
EWAQ150
EWAQ180
EWAQ210
EWAQ240
EWAQ260
EWYQ130
EWYQ150
EWYQ180
EWYQ210
EWYQ230
EWYQ250
200gL/gG
200gL/ gG
250gL/gG
250gL/gG
300gL/gG
355gL/gG
500V
500V
500V
500V
500V
500V
F1U
T 5A/250V
T 5A/250V
T 5A/250V
T 5A/250V
T 5A/250V
T 5A/250V
F4, F5
10gL/250
V
10gL/250
V
10gL/250
V
10gL/250
V
10gL/250
V
10gL/250
V
C 4A/250V
C 4A/250V
C 4A/250V
C 4A/250V
C 4A/250V
C 4A/250V
FUSES
F1-F3
Circuit breakers
F8B (OPIF)
F9B
1128
2,30A
2,30A
2,30A
2,30A
2,30A
2,30A
F11B, F22B
36A
40A
52A
52A
66A
66A
F12B, F21B
36A
40A
52A
52A
66A
66A
ESiEN06-05
Wiring Layout
F16B
6,8A
6,8A
8,6A
8,6A
8,6A
8,6A
(OPSP/
OPSC/
OPTP/OPTC)
12A
12A
16,3A
16,3A
16,3A
16,3A
6,8A
6,8A
8,6A
8,6A
8,6A
8,6A
F14B, F24B
3,5A
5,1A
7,6A
7,6A
7,0A
6,4A
F15B, F25B
(OPIF)
5,6A
7,9A
7,9A
7,9A
9,5A
9,5A
K13S-K16S
1,6A
2,3A
2,3A
2,3A
1,6A
1,6A
F16B (OPHP)
F17B
(OPTP/
OPTC)
K23S-K26S
3
4
5
1129
Wiring Layout
11
3.3.5
ESiEN06-05
-None
-None
-Status
-Dual setpoint
-Details of types:
-Remote on-off
4
Changeable digital output (6 or 5 available
depending on unit)
-None (open)
-None
-Closed
-2nd pump
-100% capacity
-Full capacity
-Free cooling
- Details of types:
-General operation
-Safety + warning NO
1130
*: for allowed NTC types and how to configure the software please contact your local
dealer.
M22C
EWYQ 130-150
EWAQ 130-150
M21C
M12C
M24F
M23F
M11C
M14F
M23F
M24F
M25F
M15F
M24F
M23F
M21C
M11C
EWYQ 180-210
EWAQ 180-210
M22C
M12C
M12C
M22C
M11C
M21C
M16F
M26F
M15F
M25F
EWYQ 230-250
EWAQ 240-260
M14F
M13F
M13F
M14F
SWITCHBOX
3.3.6
M13F
ESiEN06-05
Wiring Layout
Unit outlook
1131
3
4
SWITCHBOX
SWITCHBOX
Wiring Layout
Earth supply
11
3.3.7
ESiEN06-05
3
4
5
1132
S1M
L2
L3
Power supply
350Hz 400V
L1
F1 F2 F3
502
32.4
PE
12
/
T1A
32.4
300A/5A
11
/
T1A
OP57
TR1A
501
16.0
16.0
L1C2./ 23.0
L2C2./ 23.0
L3C2./ 23.0
L2C1./
L3C1./
F16B
1
2
3
M1P
X17Y
M
1
2
M1P
22.7
K1P
K1P
X26Y
X26Y
X26Y
OPSP/OPHP
OPTP
1
2
3
F16B
X26Y
X26Y
X26Y
OPSC
OPTC
PE
12
14
11
PE
5
14
11
F17B
F17B
M2P
X17Y
K2P
M2P
43.3
K2P
X17Y
PE
10
5
6
3
4
PE
5
6
3
4
3
11
14
11
14
S2M
X10Y
4
3
2
1
12
OPSP/OPTP
/OPHP
E4H
Q1T
OPBT
E6H
OPSP/OPTP/OPHP
12
E3H
PE
24
F5
max.
1kW
E5H
23
OP10
X10Y
R2
R1
Power supply
150Hz 230V
F4
21.9
K3A
3.3.8
L1C1/ 20.0
L2C1/ 20.0
L3C1/ 20.0
ESiEN06-05
Wiring Layout
1133
3
4
I
4
230 VAC
32 33
400 VAC
21.0
230 VAC
21.0
X2A:2
65
64
60
61
21.0
SL
A11P
SN
/ 30.0
A11P
SL
A11P / 30.0
F1U
X18Y
F9B
62
X1A:1
34
SL
A11P
X2A
X2A:1
5A
F1U
X1A:3
31
SN
A11P
X2A
X3A
A11P
TR1
F6B
101
63
102
E1
OP57
12
/
T1V
X77A:3
1134
3
1
2
X11Y
X11Y
32.6
151
X2A:1
24.0
230 VAC
24.0
X2A:2
X1A:1
SL
A21P
X2A
5A
F1U
X1A:3
SN
A21P
X2A
X3A
A21P
11
/
T1V
X11Y
32.6
A71P
X77A:1
15.2 / L2C1.
15.2 / L3C1.
X18Y
24.0
SL
A21P
SN
/ 30.5
A21P
SL
A21P / 30.5
F1U
E1
X77A:3
203
4
152
5
3
1
2
X11Y
X11Y
X11Y
A72P
X77A:1
A73P
X77A:1
X77A:3
E1
11
3.3.9
253
Wiring Layout
ESiEN06-05
F11B
Q11C
M11C
K11M
15.2 / L1C1
15.2 / L2C1
15.2 / L3C1
M
3~
PE
14
11
F12B
Q12C
M12C
K12M
M
3~
PE
5
14
11
R1P
A11P
K13F
M13F
X14Y
K13S
F14B
V2
X14Y
PE
W1
U2
W2
V1
U1
36
96
95
U2
V1
14
X14Y
W2
U1
13
Only for
EWAQ 180-210/240-260
EWYQ 180-210/230-250
M15F
X14Y
K15S
K15F
16
PE
M14F
W1
V2
V1
U2
10
PE
X14Y
W2
X14Y
K14S
U1
96
95
K14F
V2
22.2
W1
15
96
95
U2
V1
20
X14Y
W2
U1
19
Only for
EWAQ 240-260
EWYQ 230-250
M16F
X14Y
K16S
K16F
22
PE
V2
W1
21
96
95
ESiEN06-05
Wiring Layout
1135
22.3
22.3
22.1
30.3
30.3
16.1 /
SL
A11P
16.2 /
K1R
A11P
30.4
K1A
SN
A11P
X2A
1
3
5
13
21
2
4
6
14
22
A2
A1
20.0
20.1
20.1
42.0
.5
X13A:3
X13A:1
14
11
K2R
101
1
3
5
13
21
K12M
204
203
102
2
4
6
14
22
A2
A1
20.2
20.2
20.2
42.1
.6
X14A:1
X14A:2
102
102
101
Only for
EWYQ
K5R
X10Y
Y1R
X10Y
X17A:1
X17A:2
101
106
X10Y
E11HC
X10Y
K11M
PE
22
21
PE
22
21
X10Y
E12HC
X10Y
K12M
L1
X13Y
X13Y
Q12C
Only for
EWAQ 150/180-210/240-260
EWYQ 150/180-210/230-250
X12Y
Q11C
X12Y
K11M
SL
A11P
X2A
211
1136
212
5
105
4
107
L1
101
R1
K3A
K3R
A11P
203
102
X15A:4
SN
A11P
X2A
R2 15.7
A2
A1
22.0
22.0
SL
/
A11P
X15A:7
/ 22.0
SL
A11P
X2A
11
16.1 /
Wiring Layout
ESiEN06-05
213
SL
A11P
SN
A11P
X2A
21.9 /
21.9 /
K7R
101
2
4
6
K13F
20.5
K13S
111
220
1 20.5
3 20.5
5 20.5
A2
A1
X19A:3
X19A:1
111
96
95
110
K15F
K8R
30.3
2
4
6
Only for
EWAQ 180-210/240-260
EWYQ 180-210/230-250
K1*S
/
A11P
Only for
EWAQ 180-210/240-260
EWYQ 180-210/230-250
20.6
K15S
203
203
102
116
221
A11P
SL
A11P
X2A
1 20.6
3 20.6
5 20.6
A2
A1
X19A:7
X19A:5
96
116
95
115
K2*S
/
A11P
2
4
6
K14F
K9R
30.3
20.9
K16S
20.8
K14S
1 20.7
3 20.7
5 20.8
A2
A1
X20A:1
X20A:2
96
121
95
96
95
120
K16F
30.3
2
4
6
Only for
EWAQ 240-260
EWYQ 230-250
K3*S
/
A11P
EWYQ 130-150/180-210
Shortcut for
EWAQ 130-150/180-210
Only for
EWAQ 240-260
EWYQ 230-250
222
122
121
222
1 20.8
3 20.8
5 20.9
A2
A1
OPSP/OPTP/OPSC/
OPTC/OPHP
K4R
A11P
X27Y
F16B
X27Y
12
1
3
5
13
X27Y
K1P
X27Y
13
21.9 /
2
4
6
14
101
A2
A1
13
15.3
15.3
15.4
40.1
X16A:1
X16A:3
12
14
11
203
101
203
102
SN
A11P
X2A
SL
/
A11P
43.3
43.2
ESiEN06-05
Wiring Layout
3
4
1137
1138
Q21C
M21C
M
3~
PE
14
11
F22B
Q22C
M22C
K22M
M
3~
PE
5
14
11
R2P
A21P
K23F
M23F
X24Y
K23S
F24B
X24Y
U2
V1
W2
U1
36
PE
V2
W1
96
95
U2
V1
14
X24Y
W2
U1
13
Only for
EWAQ 180-210/240-260
EWYQ 180-210/230-250
M25F
X24Y
K25S
K25F
15
16
PE
V2
W1
96
95
M24F
X24Y
K24S
K24F
U2
V1
X24Y
W2
U1
K21M
F21B
30.8
30.8
10
PE
V2
W1
96
95
U2
V1
20
X24Y
W2
U1
19
Only for
EWAQ 240-260
EWYQ 230-250
M26F
X24Y
K26S
K26F
22
PE
V2
W1
21
96
95
11
15.2 / L1C2.
15.2 / L2C2.
15.2 / L3C2.
Wiring Layout
ESiEN06-05
25.3
25.3
25.2
25.1
16.4 /
K1R
A21P
30.8
K2A
SN
A21P
X2A
1
3
5
13
21
K21M
SL
A21P
16.5 /
261
2
4
6
14
22
A2
A1
23.0
23.1
23.1
42.2
.5
X13A:3
X13A:1
14
11
K2R
151
1
3
5
13
21
K22M
254
253
152
262
SL
A21P
X2A
2
4
6
14
22
A2
A1
23.2
23.2
23.2
42.3
.6
X14A:1
X14A:2
152
152
K5R
151
X10Y
Y2R
X10Y
155
16.4 /
16
15
X17A:1
X17A:2
151
156
X10Y
E21HC
X10Y
K21M
19
PE
17
22
21
157
PE
18
22
21
X10Y
E22HC
X10Y
K22M
20
L1
X23Y
X23Y
Q22C
Only for
EWAQ 150/180-210/240-260
EWYQ 150/180-210/230-250
X22Y
Q21C
X22Y
L1
151
253
152
25.0
25.0
SL
/
A21P
SN
A21P
X2A
/ 25.0
SL
A21P
X2A
ESiEN06-05
Wiring Layout
3
4
1139
Shortcut for
EWAQ 180-210/240-260
EWYQ 180-210/230-250
151
2
4
6
K7R
K23F
23.5
K23S
A21P
SN
A21P
X2A
SL
A21P
24.9 /
24.9 /
SL
A21P
X2A
161
270
1 23.5
3 23.5
5 23.5
A2
A1
X19A:3
X19A:1
161
96
95
160
K8R
K25F
30.8
2
4
6
EWYQ 180-210/230-250
K1*S
/
A21P
Only for
EWAQ 180-210/240-260
EWYQ 180-210/230-250
23.6
K25S
253
253
152
166
271
1 23.6
3 23.6
5 23.6
A2
A1
X19A:7
X19A:5
96
166
95
165
K2*S
/
A21P
2
4
6
K9R
K24F
30.8
23.9
K26S
23.8
K24S
172
171
1140
272
1 23.7
3 23.7
5 23.8
A2
A1
X20A:1
X20A:2
96
171
95
96
95
170
K26F
30.8
2
4
6
Only for
EWAQ 240-260
EWYQ 230-250
K3*S
/
A21P
Shortcut for
EWAQ 130-150/180-210
EWYQ 130-150/180-210
Only for
EWAQ 240-260
EWAQ 230-250
5
272
1 23.8
3 23.8
5 23.9
A2
A1
151
253
152
11
24.9 /
Wiring Layout
ESiEN06-05
SL
A11P
F1U
SN
A11P
16.1 /
16.1 /
DI
DI
DI
DI
DI
DI
DI
CIRCUIT 1
X11A:2
X11:1
X10A:1
X10A:3
X9A:3
X9A:1
X8A:3
X8A:1
X7A:2
X7A:1
X6A:1
X6A:3
X5A:1
X5A:2
X4A:3
X4A:1
236
121
116
111
235
234
233
232
231
239
230
X12Y
X13Y
K3*S
/
A11P
K2*S
/
A11P
11
K1A
22.4
22.2
22.1
11
X13Y
20.2
F12B
14
11
14
11
10
X12Y
K1*S
/
A11P
5'
20.1
F11B
X10Y
S1PH P>
X10Y
14 21.1
A2
A1
5'
11/M1
4
3
14/M2
X13Y
Q12C
X13Y
11/M1
4
3
14/M2
EWYQ
150/180-210/230-250
For EWAQ
150/180-210/240-260
X12Y
Q11C
X12Y
237
238
SN
A21P
16.5 /
16.5 /
A21P
DI
DI
DI
DI
DI
DI
DI
CIRCUIT 2
X11A:2
X11:1
X10A:1
X10A:3
X9A:3
X9A:1
X8A:3
X8A:1
X7A:2
X7A:1
X6A:1
X6A:3
X5A:1
X5A:2
X4A:3
X4A:1
286
171
166
161
285
284
283
282
281
289
280
6'
X22Y
F22B
25.2
25.4
K2*S
/
A21P
K3*S
/
A21P
11
K2A
25.1
X23Y
K1*S
/
A21P
X23Y
23.2
11/M1
4
6
14/M2
X23Y
X23Y
Q22C
14 24.1
A2
A1
6'
11/M1
6
3
14/M2
For EWAQ
150/180-210/240-260
EWYQ
150/180-210/
230-250
X22Y
X22Y
Q21C
4
6
6
11
14
22
21
X22Y
23.1
F21B
X10Y
S2PH P>
X10Y
287
288
A11P
ESiEN06-05
Wiring Layout
3
4
1141
X15Y
36
Y11E
X88A:2
X25Y
Y21E
X89A:2
315
316
S1L
X15Y
5
Y12E
X88A:2
X30A:2
245
X86A:1 2
X88A:1
A72P
X16Y
DI
X25Y
Y22E
X89A:2
X87A:1 2
X89A:1
*
317
318
A01P
BLU
X30A:1
BLU
X29A:3
249
36
X87A:1 2
X89A:1
X18Y
DI
BLU
X29A:4
X15Y
M
only for EWYQ 230-250
Y13E
11
12
X2B:3
10
X86A:1 2
X2B:3
X88A:2
X2B:1
X88A:1
A73P
X2B:1
BLK
X51A:2
V1C
X86A:1 2
X88A:1
A71P
470
314
X25Y
Y23E
12
RS485
X1M:24V
X1M:GND
X52A:4
11
X89A:2
X1M:-
X52A:3
RS485
X52A:2
10
3
X87A:1 2
X89A:1
*
319
X1M:+
A4P
X19Y
1
X52A:1
302
302
X51A:1
471
RED
475
313
472
WHT
476
RED
473
BLK
GRN
248
477
WHT
480
RED
478
BLK
GRN
244
481
WHT
485
RED
482
BLU
486
WHT
483
BLK
GRN
WHT
487
GRN
490
RED
488
BLK
WHT
491
GRN
492
WHT
495
RED
493
BLK
301
301
496
GRN
497
WHT
498
BLK
303
303
1142
304
5
304
4
X53A:2
RS485
X53A:1
A21P
X53A:2
RS485
X53A:1
311
3
312
11
A11P
Wiring Layout
ESiEN06-05
B1PH
X15Y
13
X42A:1
-t
A11P
R2T
-t
14
X42A:3
AI
X42A:2
X34A:2
AI
X34A:1
402
R1T
400
X16Y
X33A:3
AI
401
X33A:1
450
WHT
15
X42A:4
-t
R3T
B1PL
X15Y
16
17
X43A:3
18
X43A:4
-t
29
-t
R16T
X15Y
15.1 /
11
T1A
32
12
/
T1A
-t
R26T
27
X44A:3
AI
15.1
X44A:4
26
16.3 /
28
11
T1V
32
X45A:4
12
/
T1V
16.3
T1V
0-500V/0-20mA
31
12
X45A:3
-t
R25T
23
24
415
22
X41A:2
X40A:2
AI
X41A:1
416
AI
AI
X45A:2
21
11
X45A:1
-t
R15T
X15Y
X40A:1
X39A:2
AI
X39A:1
X38A:2
411
X44A:2
AI
412
T1A
0-5A/0-20mA
31
12
11
OP57
X44A:1
25
X38A:1
30
X37A:2
AI
X37A:1
R17T
20
X36A:2
AI
AI
X43A:2
19
X15Y
X43A:1
-t
R14T
404
X36A:1
X35A:2
X35A:1
AI
405
452
403
451
BLK
406
RED
408
455
407
454
BLK
409
RED
453
WHT
504
410
501
413
60
503
502
414
513
61
417
514
-t
R28T
32
-t
31
R18T
X15Y
33
34
X67A:2
AI
X67A:1
X66A:2
X66A:1
418
AI
419
A01P
420
A11P
ESiEN06-05
Wiring Layout
3
4
1143
13
X42A:1
X25Y
B2PH
A21P
-t
R38T
424
X25Y
14
X42A:3
15
X42A:4
B2PL
34
AI
16
17
18
X43A:4
20
X36A:2
X43A:3
AI
19
X43A:2
X25Y
X43A:1
-t
R34T
X25Y
X36A:1
X35A:2
425
-t
33
AI
427
X35A:1
R48T
AI
X42A:2
32
422
31
423
X25Y
X34A:2
AI
457
BLK
X34A:1
458
RED
456
WHT
426
459
WHT
460
BLK
-t
-t
R36T
R37T
25
26
27
-t
R46T
X25Y
28
-t
R35T
X25Y
21
22
-t
R45T
X25Y
23
24
428
X25Y
429
30
430
29
431
X25Y
X41A:2
AI
X41A:1
X40A:2
X38A:2
AI
X40A:1
X39A:2
X39A:1
432
X38A:1
AI
433
X37A:2
AI
434
X37A:1
AI
435
1144
436
461
RED
3
437
11
A21P
Wiring Layout
ESiEN06-05
X27Y
14
45
X27Y
14
13
44
OPSC/OPTC/OPSP/OPTP/OPHP
22.7
K1P
OPSP/OPSC/OPHP
OPTP/OPTC
X27Y
43.3
K2P
45
OBLIGATORY
22.7
13
44
13
S1S
14
44
K1P
X27Y
X31A:3
45
Example: remote
start/stop
14
13
47
X32A:4
46
46
X32A:3
47
X31A:1
S2S
Example: remote
cool/heat
14
13
49
X32A:2
48
48
X32A:1
49
Changeable
DI2
S3S
14
13
50
51
S4S
14
13
52
53
X65A:4
X65A:3
X65A:2
Changeable
DI4
X65A:1
Changeable
DI3
50
Changeable
DI1
51
DI
A01P
52
A11P
ESiEN06-05
Wiring Layout
3
4
1145
-t
R8T
Ch. AI1
example:
temp. sensor
73
74
75
0
to
20mA
-
0
to
20mA
-
Example mA
measurement
(External power supply)
75
74
Example mA
measurement
(5V power supply by PCB)
73
+
0
to
10VDC
S5S
Ch. AI4
example:
Switch
14
13
79
80
81
0
to
20mA or 10V
91
Example mA output V
output
90
5V
X69A:1
70
78
IN
X69A:2
71
77
GND
X69A:3
72
76
5V
X68A:1
73
72
IN
X68A:2
74
71
GND
X68A:3
75
70
X73A:2
X73A:1
GND
X70A:3
IN
X70A:2
5V
X70A:1
GND
X71A:3
IN
X71A:2
5V
X71A:1
76
Changeable
AO1
77
Changeable
AI4
78
Changeable
AI3
79
1146
80
Changeable
AI2
5
81
4
90
Changeable
AI1
3
91
11
A01P
Wiring Layout
ESiEN06-05
External
Power
supply (ex
24VAC or
230VAC)
14
13
External
Power
supply (ex
24VAC or
230VAC)
H12P
K12M
H11P
14
13
K21M
H21P
22
14
13
External
Power
supply (ex
24VAC or
230VAC)
22
K11M
23
Operation
M12C
23
K22M
H22P
24
14
13
External
Power
supply (ex
24VAC or
230VAC)
24
Operation
M11C
25
Operation
M22C
25
7
7
H1P
External
Power
supply (ex
24VAC or
230VAC)
X22A:1
Alarm NO
Default
X22A:5
X22A:3
K12R
A11P
Changeable DO1
(Default: Alarm,
NO contact 8-9)
Operation
M21C
9
9
H1P
External
Power
supply (ex
24VAC or
230VAC)
Alarm NC
Software selection necessary
9
K14R
A11P
H2P
External
Power
supply (ex
24VAC or
230VAC)
10
X24A:1
X24A:2
11
Changeable DO2
(Default: Gen.
operation)
10
AC15: max.3A-230V
ESiEN06-05
Wiring Layout
1147
K1P
X27Y
External
Power supply
(ex 24VAC or
230VAC)
12
X16A:3
X16A:1
13
13
K1S
X27Y
12
K4R
A11P
14
11
22.9
SL
A11P
X27Y
F17B
X27Y
14
15
22.9
1
3
5
13
2
4
6
14
SN
A11P
X2A
X27Y
K2P
X27Y
X25A:3
X25A:1
Changeable DO3
(Default: 2nd pump)
MODELS WITH OPTC/OPTP
10
K15R
A11P
14
Changeable
DO3
15.5
15.5
15.5
40.2
15
X27Y
6
H3P
X27Y
External
Power supply
(ex 24VAC or
230VAC)
14
Changeable DO3
(no predefined function)
10
15
K21R
A01P
H4P
External
Power supply
(ex 24VAC or
230VAC)
16
X64A:3
X64:1
Changeable
DO4
16
DO
pump
17
1148
17
K22R
A01P
H5P
External
Power supply
(ex 24VAC or
230VAC)
18
X64A:7
X64A:5
Changeable
DO5
18
5
19
3
19
K20R
A01P
20
H6P
X63A:3
X63A:1
Changeable
DO6
External
Power supply
(ex 24VAC or
230VAC)
20
21
11
21
Wiring Layout
ESiEN06-05
ESiEN06-05
3.4
Wiring Layout
Introduction
This chapter gives a general overview of the PCB intercommunication, I/O overview, switchbox layout
and wiring of the EWAQ080-100DAYN(N-P-B) and EWYQ080-100DAYN(N-P-B) with option inverter
fans (OPIF).
Overview
Page description
Page
3.4.1 Notes
1150
3.4.2 Legend
1152
1157
1158
1162
1163
1164
1165
1166
1167
1168
1169
1170
1171
1172
1173
1174
1175
3
4
5
1149
Wiring Layout
11
3.4.1
ESiEN06-05
Notes
L1, L2, L3
: Main terminals
1-99
: Fieldwiring terminals
100-199
200-
U-Z
3
15
: Wire number 15
15
: Terminals number 15
4
: Field supply
: Option
5
: Not mounted in switchbox
: PCB
N-model
1150
ESiEN06-05
Wiring Layout
Factory installed:
OP10
= Heater tape
OP57
= A-meter, V-meter
OPLN
= Low noise
(OPIF+ Compressorhousing)
User installed:
OPTP
= Twinpump
OPSC
OPTC
OPIF
OPHP
= Hi ESP pump
OPSP
= Single pump
OPBT
= Buffertank
EKACPG
3
4
EKRUPG
DI:
Digital input
DO:
Digital output
AI:
Analog input
AO:
Analog output
Ch:
Definitions:
1151
Wiring Layout
11
3.4.2
ESiEN06-05
Legend
Possible as option
Obligatory
##
Not obligatory
**
Part number
Description
A01P
PCB Extension
A02P
**
A4P
A5P
A11P, A21P
A13P, A23P
**
A71P
A72P
A73P
B1PH, B2PH
B1PL, B2PL
DS1 (A*P)
PCB dipswitch
E1HS
**
E3H
**
heatertape (OP10)
E4H
**
E5H
fieldheater
E6H
**
E7H
**
E11HC, E12HC
E21HC, E22HC
F1-F3
F1U (A*P)
F4, F5
fuse PCB
#
F6B
F8B
main fuses
**
F9B
F11B, F12B
1152
ESiEN06-05
Wiring Layout
Part number
Description
F14B, F24B
F15B, F25B
**
F16B
**
F17B
**
F21B, F22B
H1-6P
H11P, H12P
H21P, H22P
HAP-HEP (A*P)
K1A, K2A
K1P
##
K1S
K1R-K22R (A*P)
K2P
3
4
PCB relay
**
K3A
K11M, K12M
K13F, K14F
K13S, K14S
K15F
K16F
K16S
K21M, K22M
K23F, K24F
K23S, K24S
K25F
1153
Wiring Layout
11
ESiEN06-05
Part number
Description
K25S
K26F
K26S
3
4
**
M2P
**
M11C, M12C
M13F, M14F
M15F
M16F
M23F, M24F
M25F
M26F
M1F
Q1T
Q11C, Q12C
switchbox fanmotor
**
thermostat (OP10)
For EWAQ130/EWYQ130:
thermal protector compressor circuit 1
For EWAQ80-100/150/180-210/240-260:
For EWYQ80-100/150/180-210/230-250:
electronic protection module compressor circuit 1
Q21C, Q22C
For EWAQ130/EWYQ130:
thermal protector compressor circuit 2
For EWAQ150/180-210/240-260:
For EWYQ150/180-210/230-250:
electronic protection module compressor circuit 2
1154
ESiEN06-05
Wiring Layout
Part number
Description
R1T
R2T
R3T
R8T
R14T
R15T, R25T
R16T
R17T
R18T, R38T
R28T, R48T
R26T
R34T
R35T, R45T
R36T
R37T
R46T
S1A-S3A (A*P)
PCB dipswitch
S1L
flowswitch
S1M
S1PH, S2PH
S1S-S5S
S1T
**
S2M
T1A
**
T1V
**
TR1
TR1A
3
4
5
V1C
V1F, V2F
**
V2C
**
X*A (A*P)
PCB terminal
X*Y
connector
X1M (A*P)
1155
Wiring Layout
11
ESiEN06-05
Part number
Description
Y1R, Y2R
Y11E
Y12E
Y13E
Y21E
Y22E
Y23E
3
4
5
1156
ON
ON
OFF
ON
OFF
HDP ON
For S3A setting see
installation manual
S1A
ADDRESS=1
H1P
H2P
HAP
HBP
A4P
A02P
X52A
TERM
S3A
X1M
F1
HCP
F2
+
RS485
-
OFF
X1M
HEP
TERM
S2A
OFF
HBP
TERM
S2A
S1A
MAIN
SUB
HAP
ADDRESS=MAIN
TERM=ON
2
V2C
MODBUS
DICN
EKACPG
+
RS485
DC 24V
GND
HAP
X51A
ACS
3
V1C
A11P
A72P
X88A
ACS
ON
DS1
DS1
X89A
HAP
*=
X89A
X1M
A4P
shortcut on last
EEV PCB (319)
OFF ADDRESS=2
ON
HAP
OFF ADDRESS=1
ON
OFF
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
ADDRESS=MAIN
TERM=OFF
A71P
X88A
ACS
EKRUPG
+
RS485
DC 24V
GND
ADDRESS=SUB
TERM=ON
ON
OFF
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
= DIPSWITCH
X1M
A5P
3.4.3
+
RS485
DC 24V
GND
Std
ESiEN06-05
Wiring Layout
3
4
1157
Wiring Layout
11
3.4.4
ESiEN06-05
3
4
5
1158
X12A (1-3-5)
X4A
X5A
X6A
X7A
X8A
X9A
X27A
X29A (3-4)
not used
X30A
X31A
X32A (3-4)
X32A (1-2)
X13A
X14A
X15A
DO: Heatertape
X16A
X17A
X19A (1-3)
DO: Fanstep 1 c1
X19A (5-7)
DO: Fanstep 2 c1
X20A
DO: Fanstep 3 c1
X22A
X24A
X25A
X33A
X34A
X35A
X36A
X37A
X38A
X39A
X40A
ESiEN06-05
Wiring Layout
X41A
X42A
X43A
X44A
X45A
HAP, HBP
H1P, H2P
S1A
dipswitch (address)
S2A
3
Extension PCB (A01P)
X63A
X64A (1-3)
X64A (5-7)
X65A (1-2)
X65A (3-4)
X66A
4
5
X68A
X69A
X70A
X71A
X72A (3-4)
X73A
X74A (4-5)
not used
HAP, HBP
HAP, HBP
S1A
dipswitch (address)
S2A
1159
Wiring Layout
ESiEN06-05
11
S3A
X86A
X87A
not used
HAP
DS1
dipswitch (address)
X86A
X87A
HAP
DS1
dipswitch (address)
5
EWAQ80
EWAQ100
EWYQ80
EWYQ100
125gL/gG
160gL/ gG
500V
500V
F1U
T 5A/250V
T 5A/250V
F4, F5
10gL/250V
10gL/250V
F8B (OPIF)
C 2A/250V
C 2A/250V
F9B
C 4A/250V
C 4A/250V
F6B
2,3A
2,3A
F11B
F12B
F16B
4,8A
4,8A
12,0A
12,0A
FUSES
F1-F3
Circuit breakers
(OPSP/OPSC/OPTP/OPTC)
F16B (OPHP)
1160
ESiEN06-05
Wiring Layout
F17B
4,8A
4,8A
F14B
3,3A
3,3A
F15B (OPIF)
7,7A
7,7A
K13S-K16S
1,5A
1,5A
(OPTP/OPTC)
3
4
5
1161
Wiring Layout
11
3.4.5
ESiEN06-05
-None
-None
-Status
-Dual setpoint
-Details of types:
-Remote on-off
4
5
-None (open)
-None
-Closed
-2nd pump
-100% capacity
-Full capacity
-Free cooling
-Details of types:
-General operation
-Safety + warning NO
1162
*: for allowed NTC types and how to configure the software please contact your local dealer.
ESiEN06-05
3.4.6
Wiring Layout
Unit outlook
1
TOP VIEW OF UNIT (FANS)
M13F
M14F
3
M15F
M16F
MxxF
: Inverter controlled fan
SWITCHBOX
M11C
M12C
EWAQ 80-100
EWYQ 80-100
1163
Wiring Layout
Earth Supply
11
3.4.7
ESiEN06-05
3
4
5
1164
S1M
L2
F2
502
L3
F3
Power supply
350Hz 400V
L1
F1
T1A
11
OP57
T1A
12
TR1A
501
PE
/ 32.4
300A/5A
/ 32.4
1
2
3
F16B
X26Y
X26Y
X26Y
1
2
3
M1P
X17Y
M1P
PE
M
3
12
14
11
PE
F17B
I
M2P
X17Y
K2P
M2P
K2P
43.3
PE
W
V
U
X17Y
6
10
5
3
4
PE
M
3
M
3
M
3
F17B
2
14
11
K1P
22.7
K1P
OPSP/OPHP
F16B
X26Y
X26Y
X26Y
OPSC
OPTP
OPTC
14
11
14
11
S2M
4
1
12
OPSP/OPTP/
OPHP
E4H
Q1T
OPBT
E6H
OPSP/OPTP/OPHP
12
E3H
PE
24
X10Y
23
X10Y
F5
max.
1kW
E5H
2
1
R2
R1
Power supply
150Hz 230V
F4
K3A
21.9
OP10
3.4.8
L2C1. / 16.0
L3C1. / 16.0
L1C1 / 20.0
L2C1 / 20.0
L3C1 / 20.0
ESiEN06-05
Wiring Layout
3
4
1165
X3A
A11P
TR1
F6B
I
4
230 VAC
32 33
400 VAC
21.0
21.0
230 VAC
SL
A11P
X2A
X2A:2
21.0
SL
A11P
A71P
30.0
32.6
E1
X77A:3
11
/
T1V
X11Y
X11Y
32.6
X11Y
E1
12
/
T1V
65
30.0
OP57
64
60
61
SN
/
A11P
SL
A11P /
F1U
X18Y
F9B
62
X1A:1
34
SN
A11P
X2A
X2A:1
5A
F1U
X1A:3
31
101
63
102
X11Y
X11Y
X11Y
A72P
203
1166
X77A:3
4
X77A:1
66
E7H
S1T
F8B
I
2
1
2
X11Y
X11Y
X11Y
3.4.9
X77A:1
11
15.2 / L2C1.
15.2 / L3C1.
Wiring Layout
ESiEN06-05
F11B
Q11C
M11C
K11M
M
3~
PE
14
11
F12B
Q12C
M12C
K12M
M
3~
PE
5
14
11
R1P
A11P
K14F
M14F
X14Y
K14S
F14B
U2
X14Y
V1
W2
U1
10
Only for
EWAQ 180-210
EWYQ 180-210
PE
M15F
13
U2
V1
14
X14Y
W2
X14Y
K15S
U1
96
95
K15F
V2
23.3
W1
16
PE
V2
W1
15
EWAQ 130-150/180-210
EWYQ 130-150/180-210
23.2
95
X14Y
K13F
14
13
328
K13F
V1F
M13F
K13S
A13P
325
F15B
V1
U2
U1
W2
L2
L1
4
L2
I
L1
PE
V2
W1
L3
L3
23.1
15.2 / L1C1
15.2 / L2C1
15.2 / L3C1
96
95
11
10
ESiEN06-05
Wiring Layout
3
4
1167
31.2
30.3
30.3
16.1 /
SL
A11P
16.2 /
K1R
A11P
30.4
K1A
SN
A11P
X2A
1
3
5
13
21
2
4
6
14
22
A2
A1
20.0
20.1
20.1
42.1
.5
X13A:3
X13A:1
14
11
K2R
101
1
3
5
13
21
K12M
204
203
102
2
4
6
14
22
A2
A1
20.2
20.2
20.2
42.2
.6
X14A:1
X14A:2
102
102
101
Only for
EWYQ
K5R
X10Y
Y1R
X10Y
X17A:1
X17A:2
101
106
X10Y
E11HC
X10Y
K11M
22
21
22
21
X10Y
E12HC
X10Y
K12M
X12Y
Q11C
X12Y
L1
X13Y
Q12C
X13Y
K11M
SL
A11P
X2A
211
1168
212
5
105
4
107
L1
101
R1
K3A
K3R
A11P
203
102
SN
A11P
X2A
R2 15.7
A2
A1
X15A:4
X15A:7
SL
/
A11P
SL
A11P
X2A
22.0
22.0
22.0
11
16.1 /
Wiring Layout
ESiEN06-05
213
21.9 /
SN
A11P
X2A
K7R
101
2
4
6
13
K13F
20.8
K15S
20.7
K13S
A11P
SL
A11P
21.9 /
1
3
5
14
A2
A1
K1*S
/
A11P
20.7
20.7
20.7
20.6
X19A:3
X19A:1
96
111
95
96
95
110
2
4
6
13
K15F
K8R
203
30.3
203
1
3
5
14
A2
A1
K9R
2
4
6
K14F
30.3
20.5
K16S
20.4
K14S
K2*S
/
A11P
20.8
20.8
20.9
20.6
X19A:7
X19A:5
116
115
1 20.4
3 20.4
5 20.4
A2
A1
X20A:1
X20A:2
96
121
95
96
95
120
K3*S
/
A11P
2
4
6
K16F
30.3
A1
1 20.5
3 20.5
5 20.5
A2
A13P
A01P
(0V) 2
X72A:4
A0
X72A:3
(AIN+) 3 (AIN-) 4
323
102
324
SL
A11P
X2A
112
111
220
116
220
122
121
222
OPSP/OPTP/OPSC/
OPTC/OPHP
K4R
A11P
X27Y
F16B
X27Y
12
1
3
5
13
X27Y
K1P
X27Y
13
21.9 /
2
4
6
14
101
A2
A1
13
15.3
15.3
15.4
40.1
X16A:1
X16A:3
12
14
11
203
101
203
102
SN
A11P
X2A
SL
/
A11P
43.3
43.2
ESiEN06-05
Wiring Layout
3
4
1169
222
Wiring Layout
11
ESiEN06-05
A11P
16.1 /
SL
A11P
F1U
230
X4A:1
X10Y
10
S1PH P>
239
X10Y
11
X12Y
3
14/M2
X4A:3
DI
231
X5A:2
Q11C
X12Y
11/M1
4
232
X5A:1
DI
233
X6A:3
X13Y
3
14/M2
Q12C
X13Y
11/M1
4
234
X6A:1
DI
235
X7A:1
111
K1*S
/
A11P
22.1
116
K2*S
/
A11P
22.2
121
K3*S
/
A11P
22.3
X7A:2
DI
X8A:1
X8A:3
DI
X9A:1
X9A:3
DI
X10A:3
A1
K1A
A2
X10A:1
DI
X11:1
16.1 /
1170
SN
A11P
236
X11A:2
11
14 21.1
X86A:1 2
X88A:1
A71P
X15Y
V1C
Y11E
36
X88A:2
248
X89A:1
X18Y
DI
249
X89A:2
315
316
20.7
A13P
A13P
OPIF
X86A:1 2
X88A:1
A72P
ALARM
11
10
X27A:2
DI
X27A:1
X15Y
M
only for EWYQ 080-100
Y12E
X88A:2
S1L
X87A:1 2
X89A:1
X16Y
X15Y
Y13E
12
WHT
BLU
BLU
A01P
* = shortcut on last
EEV PCB (319)
11
10
X89A:2
BLU
X30A:2
*
319
DI
BLU
X30A:1
X2B:1
X2B:1
WHT
X29A:3
X2B:3
X2B:3
BLK
X29A:4
X1M:+
A4P
X19Y
1
X52A:1
X1M:-
RS485
X1M:24V
X52A:3
RS485
X52A:2
302
302
X51A:2
303
303
X51A:1
313
470
RED
471
WHT
472
246
481
314
473
BLK
GRN
247
480
RED
482
WHT
483
BLK
GRN
301
301
244
485
RED
486
WHT
487
245
488
BLK
GRN
X1M:GND
X52A:4
304
A11P
ESiEN06-05
Wiring Layout
3
4
1171
B1PH
X15Y
13
X42A:1
-t
A11P
R2T
-t
14
X42A:3
AI
X42A:2
X34A:2
AI
X34A:1
402
R1T
400
X16Y
X33A:3
AI
401
X33A:1
15
X42A:4
-t
R3T
B1PL
X15Y
16
17
18
X43A:4
-t
29
15.1 /
25
X44A:1
11
T1A
32
12
/
T1A
15.1
T1A
0-5A/0-20mA
31
12
11
X44A:4
16.3 /
11
T1V
32
X45A:4
12
/
T1V
16.3
T1V
0-500V/0-20mA
31
12
X45A:3
-t
X15Y
R18T
24
-t
23
R25T
22
31
32
-t
R28T
33
34
X67A:2
AI
X67A:1
X66A:2
AI
X66A:1
X41A:2
AI
X41A:1
X40A:2
A01P
415
AI
AI
X45A:2
21
11
X45A:1
-t
X44A:3
AI
R15T
X15Y
-t
28
R26T
27
411
26
X40A:1
X39A:2
X38A:2
AI
X39A:1
412
X44A:2
AI
-t
R16T
X15Y
OP57
30
X38A:1
X37A:2
AI
X37A:1
R17T
20
X43A:3
407
X36A:2
AI
AI
X43A:2
19
X15Y
X43A:1
-t
R14T
404
X36A:1
X35A:2
X35A:1
AI
405
452
403
451
BLK
450
WHT
504
406
RED
408
455
RED
453
WHT
409
501
454
BLK
410
503
502
413
60
416
514
414
513
61
417
1172
418
5
419
4
420
3
421
11
A11P
Wiring Layout
ESiEN06-05
14
13
44
X27Y
45
X27Y
14
13
44
OPSC/OPTC/OPSP/OPTP/OPHP
22.7
K1P
OPSP/OPSC/OPHP
OPTP/OPTC
X27Y
43.3
K2P
45
OBLIGATORY
22.7
K1P
X27Y
44
X31A:3
45
X31A:1
DI
14
13
S1S
Example: remote
start/stop
14
13
47
46
46
X32A:3
47
X32A:4
S2S
Example: remote
cool/heat
14
13
49
X32A:2
48
48
X32A:1
49
S3S
14
13
50
51
S4S
14
13
52
53
X65A:4
X65A:3
X65A:2
Changeable
DI4
X65A:1
Changeable
DI3
50
Changeable
DI2
51
Changeable
DI1
A01P
52
A11P
ESiEN06-05
Wiring Layout
3
4
1173
73
74
75
-t
R8T
Ch. AI1
example:
temp. sensor
Example mA measurement
(External power supply)
Example mA measurement
(5V power supply by PCB)
0 to
20mA
0 to
20mA
76
78
Ch. AI3
example: V
measurement
0 to
10VDC
77
S5S
Ch. AI4
example:
Switch
14
13
79
80
81
91
0 to 20mA
or 10V
Example
mA output
V output
90
5V
X69A:1
70
75
IN
X69A:2
71
74
GND
X69A:3
72
73
5V
X68A:1
73
72
IN
X68A:2
74
71
GND
X68A:3
75
70
X73A:2
X73A:1
5V
X71A:1
76
Changeable
AO1
GND
X70A:3
IN
X70A:2
5V
X70A:1
GND
X71A:3
IN
X71A:2
77
Changeable
AI4
78
Changeable
AI3
79
1174
80
Changeable
AI2
5
81
4
90
Changeable
AI1
3
91
11
A01P
Wiring Layout
ESiEN06-05
H11P
14
External
Power supply
(ex 24VAC or
230 VAC)
13
K12M
H12P
14
13
External
Power supply
(ex 24VAC or
230 VAC)
K11M
Operation
M12C
H1P
External
Power supply
(ex 24VAC or
230 VAC)
X22A:1
Alarm NO
Default
X22A:5
X22A:3
K12R
A11P
Changeable DO1
(Deafault: Alarm, NO
contact 8-9)
Operation
M11C
H1P
External
Power supply
(ex 24VAC or
230 VAC)
Alarm NC
Software selection necessary
8
K14R
A11P
H2P
11
External
Power supply
(ex 24VAC or
230 VAC)
10
X24A:1
X24A:2
Changeable
DO2 (Default:
Gen. operation)
10
AC15: max.3A-230V
ESiEN06-05
Wiring Layout
1175
K1P
X27Y
External
Power supply
(ex 24VAC or
230VAC)
12
X16A:3
13
13
K1S
X27Y
K4R
12
X16A:1
14
11
22.9
SL
A11P
X27Y
F17B
X27Y
14
15
22.9
1
3
5
13
2
4
6
14
SN
A11P
X2A
X27Y
K2P
X27Y
X25A:3
X25A:1
Changeable DO3
(Default: 2nd pump)
MODELS WITH OPTC/OPTP
10
K15R
A11P
14
A11P
15.5
15.5
15.5
40.2
15
X27Y
6
H3P
X27Y
External Power
supply (ex
24VAC or
230VAC)
14
Changeable DO3
(no predefined function)
MODELS WITHOUT OPTC/OPTP
10
Changeable
DO3
15
K21R
A01P
H4P
External Power
supply (ex
24VAC or
230VAC)
16
X64A:3
X64:1
Changeable
DO4
16
DO
pump
17
1176
17
K22R
A01P
H5P
19
External Power
supply (ex
24VAC or
230VAC)
18
X64A:7
X64A:5
Changeable
DO5
18
5
19
3
K20R
A01P
20
H6P
X63A:3
X63A:1
Changeable
DO6
21
External Power
supply (ex
24VAC or
230VAC)
20
11
21
Wiring Layout
ESiEN06-05
ESiEN06-05
3.5
Wiring Layout
Introduction
This chapter gives a general overview of the PCB intercommunication, I/O overview, switchbox layout
and wiring of the EWAQ130-250DAYN(N-P-B) and EWYQ130-260DAYN(N-P-B) with option inverter
fans (OPIF).
Overview
Page description
Page
3.5.1 Notes
1178
3.5.2 Legend
1180
1185
1186
1191
1192
1193
1194
1195
1196
1198
1199
1201
1203
1204
1206
1207
1208
1209
1210
1211
1212
3
4
5
1177
Wiring Layout
11
3.5.1
ESiEN06-05
Notes
L1, L2, L3
: Main terminals
1-99
: Fieldwiring terminals
100-199
200-
U-Z
3
15
: Wire number 15
15
: Terminals number 15
4
: Field supply
: Option
5
: Not mounted in switchbox
: PCB
N-model
1178
ESiEN06-05
Wiring Layout
Factory installed:
OP10
= Heater tape
OP57
= A-meter, V-meter
OPLN
= Low noise
(OPIF+ Compressorhousing)
User installed:
OPTP
= Twinpump
OPSC
OPTC
OPIF
OPHP
= Hi ESP pump
OPSP
= Single pump
OPBT
= Buffertank
EKACPG
3
4
EKRUPG
DI:
Digital input
DO:
Digital output
AI:
Analog input
AO:
Analog output
Ch:
Definitions:
1179
Wiring Layout
11
3.5.2
ESiEN06-05
Legend
Possible as option
Obligatory
##
Not obligatory
**
Part number
Description
A01P
PCB Extension
A02P
**
A4P
A5P
A11P, A21P
A13P, A23P
**
A71P
A72P
A73P
B1PH, B2PH
B1PL, B2PL
DS1 (A*P)
PCB dipswitch
E1HS
**
E3H
**
heatertape (OP10)
E4H
**
E5H
fieldheater
E6H
**
E7H
**
E11HC, E12HC
E21HC, E22HC
F1-F3
F1U (A*P)
F4, F5
fuse PCB
#
F6B
F8B
main fuses
**
F9B
F11B, F12B
1180
ESiEN06-05
Wiring Layout
Part number
Description
F14B, F24B
F15B, F25B
**
F16B
**
F17B
**
F21B, F22B
H1-6P
H11P, H12P
H21P, H22P
HAP-HEP (A*P)
K1A, K2A
K1P
##
K1S
K1R-K22R (A*P)
K2P
3
4
PCB relay
**
K3A
K11M, K12M
K13F, K14F
K13S, K14S
K15F
K16F
K16S
K21M, K22M
K23F, K24F
K23S, K24S
K25F
1181
Wiring Layout
11
ESiEN06-05
Part number
Description
K25S
K26F
K26S
3
4
**
M2P
**
M11C, M12C
M13F, M14F
M15F
M16F
M23F, M24F
M25F
M26F
M1F
Q1T
Q11C, Q12C
switchbox fanmotor
**
thermostat (OP10)
For EWAQ130/EWYQ130:
thermal protector compressor circuit 1
For EWAQ80-100/150/180-210/240-260:
For EWYQ80-100/150/180-210/230-250:
electronic protection module compressor circuit 1
Q21C, Q22C
For EWAQ130/EWYQ130:
thermal protector compressor circuit 2
For EWAQ150/180-210/240-260:
For EWYQ150/180-210/230-250:
electronic protection module compressor circuit 2
1182
ESiEN06-05
Wiring Layout
Part number
Description
R1T
R2T
R3T
R8T
R14T
R15T, R25T
R16T
R17T
R18T, R38T
R28T, R48T
R26T
R34T
R35T, R45T
R36T
R37T
R46T
S1A-S3A (A*P)
PCB dipswitch
S1L
flowswitch
S1M
S1PH, S2PH
S1S-S5S
S1T
**
S2M
T1A
**
T1V
**
TR1
TR1A
4
5
V1C
V1F, V2F
**
V2C
**
X*A (A*P)
PCB terminal
X*Y
connector
X1M (A*P)
1183
Wiring Layout
11
ESiEN06-05
Part number
Description
Y1R, Y2R
Y11E
Y12E
Y13E
Y21E
Y22E
Y23E
3
4
5
1184
ON
ON
X53A
F1
HCP
F2
+
RS485
-
OFF
A02P
X52A
TERM
S3A
X1M
A4P
OFF
ON
S1A
ADDRESS=1
H1P
H2P
HAP
HBP
X1M
OFF
HEP HDP ON
For S3A setting see installation
manual EKACPG
TERM
S2A
OFF
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
ADDRESS=MAIN
TERM=ON
2
V2C
MODBUS
DICN
EKACPG
1
+
RS485
DC 24V
GND
HAP
X51A
ACS
3
V1C
A11P
A73P
X88A
ACS
A72P
X88A
ACS
ON
DS1
DS1
X89A
X89A
HAP
*=
X89A
X1M
only for
EWYQ
230-250
only for
EWYQ
shortcut on last
EEV PCB (319)
OFF ADDRESS=3
ON
HAP
OFF ADDRESS=2
ON
HAP
OFF ADDRESS=1
ON
OFF
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
ADDRESS=MAIN
TERM=OFF
A71P
X88A
ACS
EKRUPG
A4P
+
RS485
DC 24V
GND
ON
OFF
OFF
ON
X53A
S1A
ADDRESS=2
H1P
H2P
HAP
HBP
TERM
S2A
X52A
ADDRESS=SUB
TERM=ON
ON
OFF
HBP
HAP
TERM
S2A
S1A
MAIN
SUB
X1M
A5P
= DIPSWITCH
A21P
3.5.3
+
RS485
DC 24V
GND
Std
ESiEN06-05
Wiring Layout
3
4
1185
Wiring Layout
11
3.5.4
ESiEN06-05
3
4
5
1186
X12A (1-3-5)
X4A
X5A
X6A
X7A
X8A
X9A
X27A
X29A (3-4)
not used
X30A
X31A
X32A (3-4)
X32A (1-2)
X13A
X14A
X15A
DO: Heatertape
X16A
X17A
X19A (1-3)
DO: Fanstep 1 c1
X19A (5-7)
DO: Fanstep 2 c1
X20A
DO: Fanstep 3 c1
X22A
X24A
X25A
X33A
X34A
X35A
X36A
X37A
X38A
X39A
X40A
ESiEN06-05
Wiring Layout
X41A
X42A
X43A
X44A
X45A
HAP, HBP
H1P, H2P
S1A
dipswitch (address)
S2A
3
Extension PCB (A01P)
X63A
X64A (1-3)
X64A (5-7)
X65A (1-2)
X65A (3-4)
X66A
4
5
X68A
X69A
X70A
X71A
X72A (3-4)
X73A
X74A (4-5)
HAP, HBP
HAP, HBP
S1A
dipswitch (address)
S2A
1187
Wiring Layout
ESiEN06-05
11
S3A
X86A
X87A
HAP
DS1
dipswitch (address)
X86A
X87A
HAP
DS1
dipswitch (address)
5
Main PCB (A21P)
1188
X12A (1-3-5)
X4A
X5A
X6A
X7A
X8A
X9A
X27A
X13A
X14A
X17A
X19A (1-3)
DO: Fanstep 1 c2
X19A (5-7)
DO: Fanstep 2 c2
X20A
DO: Fanstep 3 c2
X34A
X35A
ESiEN06-05
Wiring Layout
X36A
X37A
X38A
X39A
X40A
X41A
X42A
X43A
HAP, HBP
H1P, H2P
S1A
dipswitch (address)
S2A
3
4
X87A
HAP
DS1
dipswitch (address)
EWAQ130
EWAQ150
EWAQ180
EWAQ210
EWAQ240
EWAQ260
EWYQ130
EWYQ150
EWYQ180
EWYQ210
EWYQ230
EWYQ250
200gL/gG
200gL/ gG
250gL/gG
250gL/gG
300gL/gG
355gL/gG
500V
500V
500V
500V
500V
500V
F1U
T 5A/250V
T 5A/250V
T5A/250V
T5A/250V
T5A/250V
T5A/250V
F4, F5
10gL/250
V
10gL/250
V
10gL/250
V
10gL/250
V
10gL/250
V
10gL/250
V
F8B (OPIF)
C 2A/250V
C 2A/250V
C 2A/250V
C 2A/250V
C 2A/250V
C 2A/250V
F9B
C 4A/250V
C 4A/250V
C 4A/250V
C 4A/250V
C 4A/250V
C 4A/250V
FUSES
F1-F3
Circuit breakers
F6B
3A
3A
3A
3A
3A
3A
F11B, F22B
36A
40A
52A
52A
66A
66A
F12B, F21B
36A
40A
52A
52A
66A
66A
1189
Wiring Layout
ESiEN06-05
F16B
11
6,8A
6,8A
8,6A
8,6A
8,6A
8,6A
12 A
12 A
16,3A
16,3A
16,3A
16,3A
6,8A
6,8A
8,6A
8,6A
8,6A
8,6A
F14B, F24B
1,8A
2,5A
5,1A
5,1A
3,5 A
3,5 A
F15B, F25B
(OPIF)
5,6A
7,9A
7,9A
7,9A
9,5A
9,5A
K13S-K16S
1,6A
2,3A
2,3A
2,3A
1,6A
1,6A
(OPSP/
OPSC/
OPTP/OPTC)
F16B (OPHP)
F17B
(OPTP/
OPTC)
K23S-K26S
4
5
1190
ESiEN06-05
3.5.5
Wiring Layout
Refer to the installation manual for instructions how to configure changeable I/O.
-None
-None
-Status
-Dual setpoint
-Details of types:
-Remote on-off
-None (open)
-None
-Closed
-2nd pump
-100% capacity
-Full capacity
-Free cooling
- Details of types:
-General operation
-Safety + warning NO
*: for allowed NTC types and how to configure the software please contact your local dealer.
1191
1192
EWYQ 180-210
M22C
M12C
EWYQ 130-150
M21C
M11C
M23F
M24F
M25F
M15F
M24F
M23F
M21C
M11C
M22C
M12C
MxxF
M26F
M16F
M25F
M15F
EWYQ 230-250
EWAQ 240-260
M14F
M13F
M13F
M14F
EWAQ 180-210
M22C
M12C
SWITCHBOX
EWAQ 130-150
M21C
M11C
M24F
M23F
M14F
M13F
3.5.6
SWITCHBOX
SWITCHBOX
11
Wiring Layout
ESiEN06-05
Unit outlook
ESiEN06-05
3.5.7
Wiring Layout
Switchbox outlook
3
4
5
Earth supply
1193
1194
S1M
L2
L3
Power supply
350Hz 400V
L1
F1 F2 F3
502
32.4
PE
12
/
T1A
32.4
300A/5A
11
/
T1A
OP57
F16B
1
2
3
M1P
X17Y
K1P
X26Y
X26Y
X26Y
OPSP/OPHP
OPTP
1
2
M1P
23.8
K1P
12
14
11
PE
PE
5
14
11
F17B
F17B
M2P
X17Y
K2P
M2P
43.3
K2P
X17Y
PE
10
PE
14
11
14
11
S2M
R2
R1
F5
max.
1kW
E5H
X10Y
X10Y
Power supply
150Hz 230V
F4
22.9
K3A
TR1A
501
1
2
3
F16B
X26Y
X26Y
X26Y
OPSC
OPTC
L1C2./ 25.0
L2C2./ 25.0
L3C2./ 25.0
16.0
16.0
L2C1./
L3C1./
12
OPSP/OPTP
/OPHP
E4H
Q1T
OPBT
E6H
OPSP/OPTP/OPHP
12
E3H
PE
24
23
OP10
3.5.8
11
L1C1/ 20.0
L2C1/ 20.0
L3C1/ 20.0
Wiring Layout
ESiEN06-05
X3A
A11P
TR1
230 VAC
32 33
400 VAC
22.0
230 VAC
22.0
X2A:2
65
64
60
61
22.0
SL
A11P
SN
/
A11P
SL
A11P /
F1U
X18Y
F9B
62
X1A:1
34
SL
A11P
X2A
X2A:1
5A
F1U
X1A:3
31
SN
A11P
X2A
101
63
102
F6B
30.0
30.0
E1
OP57
12
/
T1V
X77A:3
203
1
2
X11Y
X11Y
32.6
151
X2A:1
27.0
230 VAC
27.0
X2A:2
X1A:1
SL
A21P
X2A
5A
F1U
X1A:3
SN
A21P
X2A
X3A
A21P
11
/
T1V
X11Y
32.6
A71P
X77A:1
152
X18Y
27.0
SL
A21P
SN
/
A21P
SL
A21P /
F1U
253
30.5
X77A:3
E1
1
2
X11Y
X11Y
X11Y
A72P
X77A:1
E1HS
S1T
F8B
I
2
M1F
1
2
X11Y
X11Y
X11Y
E1
A73P
3.5.9
X77A:1
15.2 / L2C1.
15.2 / L3C1.
ESiEN06-05
Wiring Layout
3
4
1195
X77A:3
66
Q11C
M11C
K11M
M
3~
PE
14
11
F12B
Q12C
M12C
K12M
M
3~
PE
5
14
11
R1P
A11P
M14F
X14Y
K14S
K14F
U2
X14Y
V1
W2
U1
23.3
10
96
95
M15F
X14Y
K15S
K15F
Only for
EWAQ 180-210
EWYQ 180-210
PE
V2
W1
U2
V1
14
X14Y
W2
U1
13
16
PE
V2
W1
15
23.2
1196
F11B
5
F14B
96
95
4
EWAQ 130-150/180-210
EWYQ 130-150/180-210
X14Y
K13F
14
13
328
K13F
V1F
M13F
K13S
A13P
325
F15B
3
3
W2
U1
L1
U2
V1
L2
4
L2
I
L1
PE
V2
W1
L3
L3
23.1
30.3
30.3
96
95
11
10
11
15.2 / L1C1
15.2 / L2C1
15.2 / L3C1
Wiring Layout
ESiEN06-05
31.2
F14B
M14F
X14Y
K14S
K14F
V1
U2
U1
W2
X14Y
2
1
24.3
10
PE
V2
W1
96
95
M16F
X14Y
K16S
K16F
21
W1
V2
20
V1
U2
22
PE
24.3
X14Y
W2
U1
19
K13F
X14Y
96
95
K15F
326
14
13
14
13
328
K13F
M13F
K13S
A13P
325
F15B
V1
U2
U1
W2
4
1
L2
L1
PE
V2
W1
L3
24.1
EWAQ 240-260
EWYQ 230-250
96
95
11
10
M15F
K15S
K15F
V1
U2
U1
W2
24.1
PE
V2
W1
96
95
ESiEN06-05
Wiring Layout
31.2
3
4
1197
16.1 /
SL
A11P
16.2 /
K1R
A11P
30.4
K1A
SN
A11P
X2A
1
3
5
13
21
2
4
6
14
22
A2
A1
20.0
20.1
20.1
42.0
.5
X13A:3
X13A:1
14
11
K2R
101
1
3
5
13
21
K12M
204
203
102
2
4
6
14
22
A2
A1
20.2
20.2
20.2
42.1
.6
X14A:1
X14A:2
102
102
K5R
101
X10Y
Only for
EWYQ
Y1R
X10Y
X17A:1
X17A:2
101
106
X10Y
E11HC
X10Y
K11M
PE
22
21
PE
22
21
X10Y
E12HC
X10Y
K12M
L1
X13Y
Q12C
X13Y
Only for
EWAQ 150/180-210/240-260
EWYQ 150/180-210/230-250
X12Y
Q11C
X12Y
K11M
SL
A11P
X2A
211
1198
212
5
105
4
107
L1
101
R1
K3A
K3R
A11P
203
102
SN
A11P
X2A
R2 15.7
A2
A1
X15A:4
X15A:7
SL
/
A11P
SL
A11P
X2A
23.0
23.0
23.0
11
16.1 /
Wiring Layout
ESiEN06-05
213
22.9 /
SN
A11P
X2A
K7R
101
2
4
6
13
K13F
20.9
K13S
A11P
SL
A11P
22.9 /
1
3
5
14
A2
A1
20.8
20.8
20.8
20.7
X19A:3
X19A:1
111
96
95
110
110
K15F
K8R
24.2
2
4
6
EWYQ 180-210
Only for
EWAQ 180-210
K1*S
/
A11P
EWYQ 180-210
/
Only for
EWAQ 180-210
20.6
K15S
203
102
1 20.6
3 20.6
5 20.6
A2
A1
X19A:7
X19A:5
116
96
95
115
K2*S
/
A11P
K14F
2
4
6
K9R
24.3
20.5
K14S
1 20.5
3 20.5
5 20.5
A2
A1
X20A:1
X20A:2
121
96
95
120
EWAQ 130-150/180-210
EWYQ 130-150/180-210
K3*S
/
A11P
24.4
A13P
A01P
(0V) 2
(AIN+) 3 (AIN-) 4
X72A:4
AO
X72A:3
323
SL
A11P
X2A
324
112
111
220
116
221
121
222
OPSP/OPTP/OPSC/
OPTC/OPHP
K4R
A11P
X27Y
F16B
X27Y
12
1
3
5
13
X27Y
K1P
X27Y
13
22.9 /
2
4
6
14
101
A2
A1
13
15.3
15.3
15.4
40.1
X16A:1
X16A:3
12
14
11
203
101
203
102
SN
A11P
X2A
SL
/
A11P
43.3
43.2
ESiEN06-05
Wiring Layout
3
4
1199
101
A11P
K7R
2
4
6
13
K13F
21.6
K15S
21.4
K13S
112
111
1
3
5
14
A2
A1
K1*S
/
A11P
21.3
21.4
21.4
21.3
X19A:3
X19A:1
96
111
95
96
95
110
116
K8R
2
4
6
13
K15F
23.1
203
1
3
5
14
A2
A1
2
4
6
K9R
K14F
23.2
21.2
K16S
21.1
K14S
K2*S
/
A11P
21.5
21.5
21.5
21.3
X19A:7
X19A:5
116
115
122
1200
121
5
220
4
222
3
220
1 21.1
3 21.1
5 21.1
A2
A1
X20A:1
X20A:2
96
121
95
96
95
120
K3*S
/
A11P
EWAQ 240-260
EWYQ 230-250
2
4
6
K16F
23.3
1 21.2
3 21.2
5 21.2
A2
A1
Wiring Layout
ESiEN06-05
11
222
F21B
Q21C
M21C
K21M
M
3~
PE
14
11
F22B
Q22C
M22C
K22M
M
3~
PE
5
14
11
R2P
A21P
K24F
M24F
X24Y
K24S
F24B
U2
X24Y
V1
W2
U1
10
PE
Only for
EWAQ 180-210
EWYQ 180-210
M25F
13
U2
V1
14
X24Y
W2
X24Y
K25S
U1
96
95
K25F
V2
28.3
W1
16
PE
V2
W1
15
96
95
X24Y
K23F
EWAQ 130-150/180-210
EWYQ 130-150/180-210
28.2
15.2 / L1C2.
15.2 / L2C2.
15.2 / L3C2.
14
13
378
K23F
V2F
M23F
K23S
A23P
375
F25B
V1
U2
U1
W2
L2
L2
L1
L1
28.1
PE
V2
W1
L3
L3
96
95
11
10
ESiEN06-05
Wiring Layout
3
4
1201
31.9
30.8
30.8
M24F
X24Y
K24S
X24Y
U2
V1
U1
W2
2
1
29.4
10
PE
V2
W1
96
95
M26F
X24Y
K26S
K26F
U2
V1
20
X24Y
W2
U1
19
22
PE
V2
W1
21
K24F
29.4
1202
F24B
K23F
X24Y
96
95
K25F
14
13
14
13
378
K23F
M23F
K23S
A23P
375
F25B
4
376
W2
U1
L1
U2
V1
L2
PE
V2
W1
L3
96
95
11
10
3
29.1
EWAQ 240-260
EWYQ 230-250
M25F
K25S
K25F
W2
U1
U2
V1
29.1
PE
V2
W1
96
95
Wiring Layout
ESiEN06-05
11
31.9
SL
A21P
X2A
SL
A21P
SN
A21P
X2A
16.5 /
16.4 /
1
3
5
13
21
K21M
K1R
A21P
30.8
K2A
261
2
4
6
14
22
A2
A1
25.0
25.1
25.1
42.2
.5
X13A:3
X13A:1
14
11
K2R
151
1
3
5
13
21
K22M
254
253
262
152
2
4
6
14
22
A2
A1
25.2
25.2
25.2
42.3
.6
X14A:1
X14A:2
152
152
K5R
151
X10Y
Y2R
X10Y
155
16.4 /
16
15
X17A:1
X17A:2
151
156
X10Y
E21HC
X10Y
K21M
19
PE
17
22
21
157
PE
18
22
21
X10Y
E22HC
X10Y
K22M
20
L1
Only for
EWAQ 150/180-210/240-260
EWYQ 150/180-210/230-250
X22Y
Q21C
X22Y
X23Y
Q22C
X23Y
L1
151
253
152
SN
A21P
X2A
SL
/
A21P
SL
A21P
X2A
28.0
28.0
28.0
ESiEN06-05
Wiring Layout
3
4
1203
27.9 /
SN
A21P
X2A
K7R
151
2
4
6
13
K23F
25.9
K23S
A21P
SL
A21P
27.9 /
SL
A21P
X2A
162
161
270
1
3
5
14
A2
A1
25.8
25.8
25.8
25.7
X19A:3
X19A:1
161
96
95
160
K25F
K8R
29.2
2
4
6
EWYQ 180-210
Only for
EWAQ 180-210
K1*S
/
A21P
EWYQ 180-210
Only for
EWAQ 180-210
25.6
K25S
253
253
152
166
271
1 25.6
3 25.6
5 25.6
A2
A1
X19A:7
X19A:5
166
96
95
165
K2*S
/
A21P
K24F
2
4
6
K9R
29.3
25.5
K24S
1 25.4
3 25.5
5 25.5
A2
A1
X20A:1
X20A:2
171
96
95
170
EWAQ 130-150/180-210
EWYQ 130-150/180-210
171
272
1204
K3*S
/
A21P
29.4
(0V) 2
A23P
A01P
(AIN+) 3
(AIN-) 4
X74A:5
AO
X74A:4
373
4
374
151
253
152
11
27.9 /
Wiring Layout
ESiEN06-05
151
A21P
K7R
2
4
6
13
K23F
26.6
K25S
26.4
K23S
162
161
270
1
3
5
14
A2
A1
26.3
26.4
26.4
26.3
X19A:3
X19A:1
96
161
95
96
95
160
K1*S
/
A21P
253
K8R
2
4
6
13
K25F
28.1
166
270
1
3
5
14
A2
A1
26.5
26.5
26.6
26.3
X19A:7
X19A:5
166
165
K2*S
/
A21P
K9R
2
4
6
K24F
28.2
26.2
K26S
26.1
K24S
172
272
EWAQ 180-210
EWYQ 180-210
1 26.1
3 26.1
5 26.1
A2
A1
X20A:1
X20A:2
96
171
95
96
95
170
K3*S
/
A21P
2
4
6
K26F
28.3
1 26.2
3 26.2
5 26.2
A2
A1
ESiEN06-05
Wiring Layout
3
4
1205
272
1206
16.1 /
SN
A11P
SL
A11P
F1U
DI
DI
DI
DI
DI
DI
DI
CIRCUIT 1
X11A:2
X11:1
X10A:1
X10A:3
X9A:3
X9A:1
X8A:3
X8A:1
X7A:2
X7A:1
X6A:1
X6A:3
X5A:1
X5A:2
X4A:3
X4A:1
236
121
116
111
235
234
233
232
231
239
230
11/M1
4
3
14/M2
X13Y
X13Y
K3*S
/
A11P
K2*S
/
A11P
11
K1A
11
20.2
F12B
14 22.1
A2
A1
5'
X12Y
X13Y
Q12C
X13Y
11/M1
4
3
14/M2
For EWAQ
150/180-210/240-260
EWYQ
150/180-210/230-250
14 For EWAQ 130
EWYQ 130
Q11C
X12Y
X12Y
11
14
11
10
237
X12Y
K1*S
/
A11P
5'
20.1
F11B
X10Y
S1PH P>
X10Y
16.5 /
16.5 /
A21P
16.1 /
SN
A21P
SL
A21P
F1U
DI
DI
DI
DI
DI
DI
DI
238
CIRCUIT 2
X11A:2
X11:1
X10A:1
X10A:3
X9A:3
X9A:1
X8A:3
X8A:1
X7A:2
X7A:1
X6A:1
X6A:3
X5A:1
X5A:2
X4A:3
X4A:1
286
171
166
161
285
284
283
282
281
289
280
3
X23Y
X23Y
25.2
F22B
X22Y
X22Y
K3*S
/
A21P
K2*S
/
A21P
K1*S
/
A21P
6'
25.1
F21B
X10Y
S2PH P>
X10Y
X22Y
X22Y
Q21C
11/M1
4
6
14/M2
11
K2A
X23Y
Q22C
X23Y
14 27.1
A2
A1
6'
11/M1
6
3
14/M2
For EWAQ
150/180-210/240-260
EWYQ
14 For EWAQ 130 150/180-210/230EWYQ 130 250
11
11
14
22
21
287
288
11
A11P
Wiring Layout
ESiEN06-05
X86A:1 2
X88A:1
A71P
X15Y
V1C
Y11E
36
X88A:2
248
X87A:1 2
X89A:1
X18Y
X25Y
DI
Y21E
36
X89A:2
315
316
20.9
A13P
A13P
X86A:1 2
X88A:1
A72P
ALARM
11
10
X27A:2
DI
X27A:1
X15Y
Y12E
X88A:2
S1L
X87A:1 2
X89A:1
X16Y
X25Y
DI
Y22E
X89A:2
317
318
WHT
X86A:1 2
X88A:1
A73P
X15Y
11
10
Y13E
12
X88A:2
A01P
BLU
X30A:2
BLU
X30A:1
X2B:1
X87A:1 2
X89A:1
X25Y
*
319
X2B:1
11
10
12
* = shortcut on last
EEV PCB (319)
X2B:3
X89A:2
Y23E
X2B:3
BLK
X29A:3
X1M:+
A4P
X19Y
1
X52A:1
X1M:-
RS485
X1M:24V
X52A:3
RS485
X52A:2
302
302
X29A:4
303
303
X51A:2
X1M:GND
X52A:4
304
304
X51A:1
313
470
RED
471
WHT
472
314
473
BLK
GRN
475
RED
476
WHT
477
246
481
249
478
BLK
GRN
247
480
RED
482
WHT
483
BLK
GRN
486
301
301
244
485
RED
245
WHT
487
BLU
490
RED
488
BLK
GRN
BLU
492
GRN
491
WHT
493
BLK
495
RED
496
25.9
ALARM
11
10
X27A:2
DI
X27A:1
A23P
A23P
X53A:2
RS485
X53A:1
A21P
X53A:2
RS485
X53A:1
311
296
WHT
497
GRN
WHT
498
BLK
312
A11P
ESiEN06-05
Wiring Layout
3
4
1207
B1PH
X15Y
13
X42A:1
-t
A11P
R2T
-t
14
X42A:3
AI
X42A:2
X34A:2
AI
X34A:1
402
R1T
400
X16Y
X33A:3
AI
401
X33A:1
450
WHT
15
X42A:4
-t
R3T
B1PL
X15Y
16
17
X43A:3
18
X43A:4
-t
29
15.1 /
11
11
T1A
25
X44A:1
Only for
EWYQ
-t
R16T
X15Y
OP57
30
X38A:1
X37A:2
AI
X37A:1
R17T
20
X36A:2
AI
AI
X43A:2
19
X15Y
X43A:1
-t
R14T
X36A:1
X35A:2
AI
X35A:1
404
452
403
451
BLK
405
RED
408
455
406
453
WHT
409
RED
407
454
BLK
410
501
12
32
X44A:3
AI
12
/
T1A
15.1
X44A:4
16.3 /
11
X45A:1
-t
Only for
EWYQ 230-250
R15T
X15Y
-t
28
R26T
27
11
T1V
32
X45A:4
12
/
T1V
16.3
T1V
0-500V/0-20mA
31
12
X45A:3
Only for
EWYQ
-t
X15Y
R18T
24
-t
23
R25T
22
31
32
Only for
EWYQ 230-250
-t
R28T
33
34
X67A:2
AI
X67A:1
X66A:2
AI
X66A:1
X41A:2
AI
X41A:1
X40A:2
A01P
415
AI
AI
X45A:2
21
411
26
X40A:1
X39A:2
X38A:2
AI
X39A:1
412
X44A:2
AI
413
T1A
0-5A/0-20mA
31
503
502
504
416
514
414
60
513
61
417
1208
418
5
419
4
420
3
421
11
A11P
Wiring Layout
ESiEN06-05
422
31
B2PH
423
13
X42A:1
X25Y
Only for
EWYQ
A21P
-t
R38T
X25Y
424
33
14
15
X42A:4
-t
R48T
X25Y
X42A:3
AI
X42A:2
32
AI
425
B2PL
34
426
16
17
18
X43A:4
20
428
25
Only for
EWYQ
-t
X25Y
R36T
30
X38A:1
-t
29
X37A:2
R37T
X25Y
AI
429
X37A:1
430
X36A:2
427
X43A:3
AI
19
X43A:2
X25Y
X43A:1
-t
R34T
X25Y
AI
AI
26
X38A:2
431
X36A:1
AI
-t
R46T
X25Y
27
X39A:1
432
X35A:2
28
X39A:2
433
X35A:1
-t
R35T
X25Y
21
X40A:1
434
X34A:2
457
BLK
AI
AI
22
X40A:2
435
X34A:1
458
RED
456
WHT
460
BLK
459
WHT
461
RED
-t
R45T
X25Y
23
X41A:1
436
24
X41A:2
437
A21P
ESiEN06-05
Wiring Layout
3
4
1209
14
13
X27Y
45
X27Y
14
13
44
OPSC/OPTC/OPSP/OPTP/OPHP
23.8
K1P
OPSP/OPSC/OPHP
OPTP/OPTC
X27Y
43.3
K2P
45
OBLIGATORY
23.8
44
13
S1S
14
Example: remote
start/stop
14
13
S2S
Example: remote
cool/heat
14
13
S3S
14
13
51
S4S
14
13
52
53
44
50
X31A:3
45
49
X32A:4
46
48
X32A:3
47
47
X32A:2
48
46
X65A:4
X65A:3
X65A:2
X65A:1
X32A:1
49
Changeable
DI4
50
Changeable
DI3
51
Changeable
DI2
52
1210
K1P
X27Y
5
Changeable
DI1
X31A:1
DI
A01P
3
53
11
A11P
Wiring Layout
ESiEN06-05
-t
R8T
70
71
Ch. AI1
example:
temp. sensor
71
72
73
72
70
75
Example mA measurement
(External power supply)
74
73
0 to
20mA
75
0 to
20mA
74
GND
X68A:3
Example mA
measurement (5V power
supply by PCB)
73
74
IN
X68A:2
75
5V
X68A:1
76
5V
X71A:1
76
GND
X69A:3
78
GND
X71A:3
0
to
10VDC
77
IN
X71A:2
77
IN
X69A:2
78
5V
X69A:1
S5S
80
14
13
79
IN
X70A:2
Changeable
AI4
5V
X70A:1
79
Changeable
AI3
80
Changeable
AI2
81
GND
X70A:3
81
Changeable
AI1
0
to
20mA or 10V
91
X73A:2
Example mA
output V output
90
X73A:1
Changeable
AO1
90
A01P
ESiEN06-05
Wiring Layout
3
4
1211
External
Power
supply
(ex 24VAC
or 230VAC)
14
13
External
Power
supply
(ex 24VAC
or 230VAC)
K12M
H12P
14
H11P
13
K11M
K21M
K22M
23
External
Power
supply
(ex 24VAC
or 230VAC)
H21P
22
14
13
Operation
M21C
22
Operation
M12C
23
Operation
M11C
25
External
Power
supply
(ex 24VAC
or 230VAC)
H22P
24
14
13
Operation
M22C
24
7
7
H1P
External
Power
supply
(ex 24VAC
or 230VAC)
X22A:1
Alarm NO
Default
X22A:5
X22A:3
K12R
A11P
Changeable DO2
(Default: Alarm, NO
contact 8-9)
H1P
External
Power
supply
(ex 24VAC
or 230VAC)
Alarm NC
Software selection necessary
9
1212
25
5
8
4
K14R
A11P
H2P
External
Power
supply
(ex 24VAC
or 230VAC)
10
X24A:1
X24A:2
11
Changeable DO2
(Default: Gen.
operation)
10
3
11
11
AC15: max.3A-230V
Wiring Layout
ESiEN06-05
K1P
X27Y
External Power
supply
(ex 24VAC
or 230VAC)
12
X16A:3
13
13
K1S
X27Y
K4R
12
X16A:1
14
11
23.9
SL
A11P
X27Y
F17B
X27Y
14
15
1
3
5
13
23.9
2
4
6
14
SN
A11P
X2A
X27Y
K2P
X27Y
X25A:3
X25A:1
Changeable DO3
(Default: 2nd pump)
10
K15R
A11P
14
15.5
15.5
15.5
40.2
15
X27Y
6
H3P
X27Y
External
Power
supply (ex
24VAC or
230VAC)
14
Changeable DO3
(no predefined function)
10
15
K21R
A01P
H4P
17
External
Power
supply
(ex 24VAC
or 230VAC)
16
X64A:3
X64:1
Changeable
DO4
16
A11P
Changeable
DO3
17
K22R
A01P
H5P
19
External
Power
supply
(ex 24VAC
or 230VAC)
18
X64A:7
X64A:5
Changeable
DO5
18
DO
pump
19
K20R
A01P
H6P
External
Power
supply
(ex 24VAC
or 230VAC)
20
X63A:3
X63A:1
Changeable
DO6
20
21
ESiEN06-05
Wiring Layout
3
4
1213
Wiring Layout
ESiEN06-05
11
3
4
5
1214
ESiEN06-05
4
Part 2
Functional Description
Introduction
This part gives more detailed information on the functions and controls of the unit. This information is
used as background information for troubleshooting. An extensive overview of the functioning of the
controller is also given in this part. Knowledge of the controller is essential to gather information prior
to servicing and troubleshooting.
See page
1Operation Range
23
29
2105
2
3
4
5
21
ESiEN06-05
1
2
3
22
ESiEN06-05
Operation Range
Part 2
1
1
Operation Range
2
1.1
Introduction
Overview
This chapter contains the operation range of the different models. Understanding these operation
ranges is vital when selecting a chiller or when diagnosing a malfunction that is related to the chiller
operation range.
See page
24
25
26
27
4
5
23
Operation Range
1.2
ESiEN06-05
Operational range
3
4
CONTINUOUS
OPERATION
AREA
PULLDOWN
AREA
5
OPZL
STD
24
ESiEN06-05
1.3
Operation Range
Operational range
3
CONTINUOUS
OPERATION
AREA
PULLDOWN
AREA
4
OPZL
STD
25
Operation Range
1.4
ESiEN06-05
Operational range
2
Cooling mode
3
4
Heating mode
Pulldown
area
5
OPZL
STD
26
ESiEN06-05
1.5
Operation Range
Operational range
2
Cooling mode
Heating mode
3
Pulldown
area
OPZL
STD
Leaving water temperature (C)
27
Operation Range
ESiEN06-05
1
2
3
4
5
28
ESiEN06-05
Part 2
1
2
2
2.1
Introduction
In this chapter the practical use of the PCASO controller for multiscroll chillers will be explained.
Overview
Topic
See page
2.2The Controller
210
212
2.4Menu Overview
213
214
2.6Read-out Menu
215
225
2.8User Settings
226
2.9Timers menu
243
2.10Info menu
245
248
256
2.13Network Menu
258
260
2.15Service Menu
261
2.16Menu overview
2102
2103
4
5
29
2.2
ESiEN06-05
The Controller
Digital Controller
The EWAP080-260DAYN and EWYP080-250 DAYN units are equipped with a digital controller,
offering a user-friendly way to configure, use and maintain the unit.
The digital controller consists of:
6 keys
Front Panel
Keys
The table below contains an overview of the keys and their functions.
3
4
5
p
f
g
h
q
210
ESiEN06-05
How to switch
between screens
h g
Each menu contains a number of screens. You can switch between the screens, using the
or
keys. In the upper-left corner of the screen you will find a screen indicator, indicating whether there is
a previous or next screen.
Screen Detail
Each screen contains 4 lines which give information about a setting (a description and an entry field).
The entry fields can be adjusted using the
The cursor is marked by the sign "_". The cursor can be moved between the screen indicator and the
entry fields using the
q key.
The cursor can be moved directly to the screen indicator by pressing the
Cursor
f key.
Screen indicator
_ V/
T I
L E
1 0
2 0
3 0
Information
Entry field
Remark: Make sure that the cursor is at the screen indicator position when scrolling through the
screens. After changing a entry field push the
211
2.3
Power on
ESiEN06-05
Remote start/stop
The procedure to start or stop the unit depends on the settings of the remote start/stop.
Remark: The remote start/stop is field supply.
3
4
How to cool or heat
Local key
Remote Switch
Unit
LED
ON
ON
ON
ON
ON
OFF
OFF
Flashing
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
To change from cooling to heating (or visa versa) you have to enter the Cooling/Heating menu through
the main menu or a remote cool/heat signal can be used.
Remark: The remote cool/heat is field supply.
Temperature
Setting
212
To adjust the inlet or outlet water temperature, go to the Set Points menu through the main menu.
ESiEN06-05
2.4
Menu Overview
Introduction
This chapter gives an overview of the screens provided by the different menus.
Initial Test
Appears when
connected to
power supply
Main menu
Readout menu
Setpoint menu
3
Service menu
Timers menu
History menu
Info menu
Input/Output menu
Cooling/heating menu
Network menu
Safety menu
213
2.5
ESiEN06-05
Programming
Procedure
Begin (*)
Press the
f key.
h/g keys.
No
Yes
Enter the password using the
Press the
h or g key.
q key.
h or g key.
Yes
Select the parameter by using the
q key.
h or g key.
No
Yes
Press the
Yes
q key.
f key.
Yes
No
(*): The display shows the last screen used.
214
ESiEN06-05
2.6
Read-out Menu
Operational
information
Using this menu you can read the operational information, such as the cooling set points, the inlet and
outlet water temperature, the circuit status, etc. This menu allows access to several screens. The
number of screens depends on the unit type and the options.
Screen 1
This screen shows the actual operational information about the status of the pump, the compressor,
the fans and the temperature setpoint. This screen can be enabled or disabled in the service/advanced
menu.
2
3
4
Legend:
cooling mode
heating mode
215
Screen 2
ESiEN06-05
This screen shows the actual operational information about the control mode, the inlet, outlet water
temperature and ambient temperature.
2
3
4
5
Display
Description
COOL
HEAT
INLSP(1)(2)
OUTSP(1)(2)
INLET WATER
OUTLET WATER
AMBIENT
Remark: For a DICN system, the INLET WATER and OUTLET WATER values are the values of the
individual unit, not of the system. Temperatures of the system can be consulted in the first screen of
the network menu.
These screens show the actual operational information about the EEV control. They are only visible
when they are enabled in the Service/EEV menu.
Screen 3
216
ESiEN06-05
Screen 4
2
Screen 5
3
4
Display
Description
C1 TEMP. READOUT
SUCTION C1
SUCTION H11
SUCTION H12
SUPERHEAT C1
SUPERHEAT H11
SUPERHEAT H12
EEV PULS C1
actual electronic expansion valve opening in heating mode of expansion valve of coil 1
actual electronic expansion valve opening in heating mode of expansion valve of coil 2
217
ESiEN06-05
These screens show the actual operational information about the EEV control. They are only visible
when they are enabled in the service / EEV menu. The screens are only visible if the unit has 2 circuits.
Screen 6
2
3
Screen 7
4
5
Screen 8
218
Display
Description
C2 TEMP. READOUT
SUCTION C2
SUCTION H21
SUCTION H22
SUPERHEAT C2
SUPERHEAT H21
SUPERHEAT H22
EEV PULS C2
EEV PULS H 21
ESiEN06-05
Screen 9
These screens show the actual operational information about the discharge temperature of circuits 1
and 2 for compressors 1 and 2.
1
2
Screen 10
Display
Description
C1 TEMP. READOUT
C2 TEMP. READOUT
C11 DISCHARGE
C12 DISCHARGE
C21 DISCHARGE
C22 DISCHARGE
219
ESiEN06-05
These screens show the actual operational information about the refrigerant temperature and the coil
temperature.
Screen 11
2
3
Screen 12
4
5
Display
Description
C1 TEMP. READOUT
C2 TEMP. READOUT
C1 REFR.
C2 REFR.
C11 COIL
C12 COIL
C21
C22
220
ESiEN06-05
These screens show the actual operational information about the high and low pressure and the fan
output.
Screen 13
2
3
Screen 14
4
5
Display
Description
C1 ACT. PRESSURES
C2 ACT. PRESSURES
HP1:
b=
LP1:
b=
HP2:
b=
LP2:
b=
FAN1/FAN2
low speed
M:
medium speed
H:
high speed
000% :
LOW NOISE : N/Y
OFF
221
ESiEN06-05
These screens show the actual status of the circuit 1 or circuit 2 compressors and the capacity of the
unit.
Screen 15
2
3
Screen 16
4
5
222
Display
Description
C11
C12
C21
C22
UNIT CAPACITY
ESiEN06-05
Screen 17
This screen shows the actual operational information about the current (Ampre) and voltage of the
unit.
2
3
4
This screen is only visible when the A-meter, V-meter (option OP57) is installed.
223
ESiEN06-05
These screens show the actual operational information about the total running hours in cooling and
heating mode and the number of compressor stops of each circuit, as well as the total running hours
of the pumps.
Screen 18 & 19
CIRCUIT 1/ COMPRESSOR 1
CIRCUIT 1/ COMPRESSOR 2
2
3
These screens are only visible if the unit has 2 circuits.
Screen 20 & 21
CIRCUIT 2/ COMPRESSOR 1
CIRCUIT 2/ COMPRESSOR 2
5
Display
Description
CxxRH: CS
CxxC: H
RHP1: 2
224
ESiEN06-05
2.7
Screen: password
Depending on the settings in the user settings menu explained further on, you may need the user
password to be able to enter the screens in this menu.
This screen will only appear if a password is required.
2
3
Remark: The units leave the factory with the user password set to "1234". This user password can be
modified in the user password menu.
Setpoint Screen
This menu allows you to set the inlet/outlet water temperature of the evaporator/condenser of setpoint
1 and 2. These set points will not be active in the Manual Control Mode.
4
5
.
Display
Description
COOL
HEAT
INLSP
INLSP
OUTSP
OUTSP
A " >" symbol is displayed in front of the active setpoint in this screen.
Remark: You can select setpoint 1 or 2 with a digital input from a switch. In the service menu you can
select which digital input you want to use for this.
225
2.8
ESiEN06-05
User Settings
Password
2
3
Remark: The units leave the factory with the user password set to "1234". This user password can be
modified in the user password menu.
226
Use the
and
of your choice.
g keys to scroll through the menu and press the q key to enter the submenu
Topic
See page
227
228
229
231
232
2.8.6 Language
234
235
235
2.8.9 DICN
237
2.8.10 Advanced
238
2.8.11 Defrost
241
242
ESiEN06-05
2.8.1
Thermostat settings
Thermostat
2
3
INL WATER:
DOWN : 30 s
OUTL WATER:
DOWN: 15s
MANUAL CONTROL:
4
5
Remark: The load up and load down time changes according to the selected operation mode.
Manual Setting
compressor ON
OFF
compressor OFF
227
ESiEN06-05
OFF
Low speed
Medium speed
High speed
3
2.8.2
Compressor settings
Compr. Lead-Lag
5
Possible settings MODE:
PRIORITY:
228
AUTO :
ESiEN06-05
NOT ACTIVE:
LIMIT SETTING:
Remark: The compressors that are programmed as OFF will always remain off.
LIMIT 50%:
Remark: Lines 3 and 4 of the COMPR. CAP. LIMIT screen will not be displayed.
2.8.3
Fan Settings
NOT ACTIVE
ACTIVE
CHANG.DIG.INP.
fan low noise mode can be enabled/disabled with a changeable digital input, programmed in the service/fan menu.
DAILY SCHEDULE
229
ESiEN06-05
This screen allows modification of the start and stop time of the fan low noise mode.
This screen is only visible when DAILY SCHEDULE is selected as fan low noise mode.
2
Settings:
3
4
Fan forced ON
START
STOP
5
Possible settings :
230
OFF
ON
ESiEN06-05
2.8.4
Pump settings
Pump Control
2
3
Settings:
PUMPLEADTIME
Time the water pump will operate before starting up the chiller
PUMPLAGTIME
Time the water pump will keep running after stopping the
chiller
DAILY ON
N: function disabled
AT
Dual Pump
4
5
AUTO ROTATION
the sequence of the pump start is done based on the running hours
OFFSET ON RH
offset in running hours between pump1 and pump2 (only when autorotation is selected)
231
2.8.5
ESiEN06-05
Floating setpoint
Floating Setpoint
This screen allows modification of the floating setpoint function. Different floating setpoint modes will
give different screens.
2
3
Possible modes :
4
Floating Setpoint
Ambient
AMBIENT
NOT ACTIVE
This screen allows modification of the floating setpoint based on ambient temperature.
Settings:
232
MODE
MAXPOS
NEG
RF
SLOPE
ESiEN06-05
Floating Setpoint
CH. AI . SLOPE NTC
This screen allows modification of the floating setpoint, based on an additional NTC sensor, connected
to an analogue input.
1
2
Settings:
MODE
MAXPOS
NEG
RF
SLOPE
Remark: When mode CH. AI SLOPE NTC is selected, a changeable analogue input needs to be
programmed in the service/input output menu.
Floating Setpoint
CH. AI. SLOPE V-A
This screen allows modification of the floating setpoint based on an external voltage or current signal.
Settings:
MODE
MAXPOS
NEG
RF
SLOPE
Remark: When mode CH. AI SLOPE V-A is selected, a changeable analogue input needs to be
programmed in the service/input output menu.
233
3
4
5
Floating Setpoint
CH AI MAX VALUE
ESiEN06-05
This screen allows modification of the floating setpoint based on an external voltage or current signal.
2
Settings:
MODE
MAXIMUM VALUE
Remark: When mode CH. AI MAX VALUE is selected, a changeable analogue input needs to be
programmed in the service/input output menu.
4
2.8.6
Language
5
Language
When entering this menu, just press ENTER to change the language. This is a loop function: when
reaching the last selectable language you are sent back to the first.
234
ESiEN06-05
2.8.7
2
3
Settings:
TIME
DATE FORMAT
DATE
2.8.8
DD/MM/YY
YY/MM/DD
Free cooling
Free Cooling
This screen allows modification of the free cooling function. The different free cooling modes will give
different screens.
Settings:
AMBIENT
INLET- AMBIENT
NOT ACTIVE
235
Free Cooling
Ambient
ESiEN06-05
This screen allows modification of the free cooling based on ambient temperature.
2
Settings:
3
4
Free Cooling InletAmbient
MODE
SP
DIF
PUMP
LEAD
This screen allows modification of the free cooling, based on the difference between inlet water
temperature and ambient temperature.
Settings:
MODE
SP
DIF
Remark: During free cooling, based on inlet-ambient, the pump contact is always closed.
236
ESiEN06-05
Free Cooling
Chang. Dig. Inp.
This screen allows modification of the free cooling based on a digital input signal.
2
Settings:
MODE
PUMP
LEAD
3
4
2.8.9
DICN
DICN
OR
237
ESiEN06-05
Settings:
NORMAL:
STANDBY:
OR
-all other units are on 100%
capacity (possible to disable).
4
:
OFFSET
PUMP ON IF
UNIT IS ON:
COMPR ON:
DISCONN. ON/
OFF
2.8.10 Advanced
Advanced
238
ESiEN06-05
Settings:
3
4
When the password is entered, the unit will switch ON/ OFF.
This screen allows modification of the advanced main menu, logout timer and buzzer settings.
Settings:
MAIN MENU
239
ESiEN06-05
2
Main menu TextJ
3
4
5
LOGOUT TIMER
BUZZER IF SAFETY
This screen allows modification of the advanced backlight and graphic readout settings.
Settings:
240
BACKLIGHT TIME
GRAPHIC READOUT
ESiEN06-05
1
2
2.8.11 Defrost
Manual Defrost
4
5
Settings:
UNIT/CIR1/CIR2
DEFROST
Unit defrost
Circuit defrost
If condition of
defrost is satisfied
If condition of
defrost is not
satisfied
start defrost
AND
241
Defrost Timer
ESiEN06-05
This screen allows modification of the minimum time between 2 defrost cycles of the same circuit.
2
MIN. TIME BETWEEN
DEFROST
Settings:
4
5
NORMAL
SHORT
The service menu is accessible through the last screen of the user settings menu. To enter the service
menu you need the service password. Please contact your distributor for this password. It is only
possible to access the service menu when the unit is OFF. Only a qualified engineer is allowed to
access this menu.
You need the password to access this menu.
242
ESiEN06-05
2.9
Timers menu
Software Timers
Using this menu, the actual software timers can be read out. This menu displays three screens.
General Timers
2
3
Compressor Timers
Display
Description
LOADUP
DWN
PUMPLEAD
PUMPLAG
Counts down after the unit is switched off. During the pump lag time (60s)
the pump will keep running after the chiller has stopped. (appears when
PUMPLEAD TIME = 0)
FLOWSTOP
FLOWSTOP-5 sec: starts counting when the water flow through the
evaporator stops after the flowstart timer has reached zero. If the water flow
has not restarted during the countdown, the unit will shut down.
243
4
5
1
2
ESiEN06-05
Display
Description
GRD 11/12/21/22
AREC 11/12/21/22
M.RT 11/12/21/22
3
4
5
244
ESiEN06-05
2.10
Info menu
Introduction
Using this menu, the additional information about the unit can be consulted.
Time info
2
3
Unit info
Display
Description
TIME
Actual time
DATE
Display
Description
UNITTYPE: XX-XX-XX
The first two letters tell that the unit is air cooled, the following two give
the type of unit and the number indicates the capacity power of the unit.
C:
EEV
REFRIGERANT: XXXX
245
1
2
ESiEN06-05
Unit info
AW
Air-water cooled
CO
Cooling only
RH
3
4
Display
Description
FAN
Software Info
246
VA
2PUMP
FAN DO ST
DO INV
ESiEN06-05
Display
Description
V2.3
MAIN
EXT.
REM.
1
2
3
4
5
247
2.11
ESiEN06-05
Introduction
Using this menu you can read the status of the digital inputs and the status of the relay outputs.
Digital Inputs
This screen shows the status of the emergency stop and the flow switch.
2
3
4
Digital Inputs
Display
Description
EMERGENCY STOP
FLOWSWITCH
This screen shows the status of the heater tape, pump interlock and pump.
248
Display
Description
HEATER TAPE
PUMPINTERLOCK
PUMP
ESiEN06-05
Digital Inputs
This screen shows the status of the reverse phase protection, high pressure switch and overcurrent
relay of the compressors in circuit 1.
1
2
Digital Inputs
Display
Description
This screen shows the status of the fan overcurrent of each fanstep of circuit 1.
Display
Description
Remark: When the unit has standard ON/OFF fans, 3 fan steps are present. When the unit has
inverter and ON/OFF fans, only fan step 1 or 1 and 3 are present (depending on unit size).
249
Digital Inputs
ESiEN06-05
This screen shows the status of the reverse phase protection, high pressure switch and overcurrent
relay of the compressors in circuit 2.
2
3
4
Digital inputs
Display
Description
C2 REV.PH. PROT.
This screen shows the status of the fan overcurrent of each fanstep of circuit 2.
Display
Description
Remark: When the unit has standard ON/OFF fans, 3 fan steps are present. When the unit has
Inverter and ON/OFF fans, only fan steps 1 or 1 and 3 are present (depending on unit size).
250
ESiEN06-05
Compressor
Outputs
COMP. OUTPUTS
Fan Inputs/Outputs
Display
Description
C11
C12
C21
C22
3
4
This screen shows the status of the relay outputs of the fans from circuit 1.
Display
Description
C1 FANSTEP 1
C1 FANSTEP 2
C1 FANSTEP 3
Remark: When the unit has standard ON/OFF fans, 3 fan steps are present. When the unit has
inverter and ON/OFF fans, only fan steps 1 or 1 and 3 are present (depending on unit size).
251
Fan Input/Outputs
ESiEN06-05
This screen shows the status of the relay outputs of the fans from circuit 2.
2
3
4
Display
Description
C2 FANSTEP 1
C2 FANSTEP 2
C2 FANSTEP 3
Remark: When the unit has standard ON/OFF fans, 3 fan steps are present. When the unit has
inverter and ON/OFF fans, only fan steps 1 or 1 and 3 are present (depending on unit size).
Changeable Digital
Inputs
252
Display
Description
DI1
DI2
DI3
ESiEN06-05
Changeable Digital
Inputs/Outputs
This screen shows the status of the digital inputs and outputs.
Changeable Digital
Outputs
Display
Description
DI4
DO1
DO2
3
4
Display
Description
DO3
DO4
DO5
253
Changeable Digital
Outputs
ESiEN06-05
This screen shows the status of the digital output and analogue input.
2
3
4
Changeable
Analogue Inputs
Display
Description
DO6
AI1
AI2
This screen shows the status of the analogue inputs and outputs.
254
Display
Description
AI3
AI4
AO1
ESiEN06-05
Communication
Display
Description
RS232 ONLINE
RS485 ONLINE
DIII ONLINE
3
4
5
255
2.12
ESiEN06-05
Password
Enter Password
In this screen the USER or SERVICE password must be entered to access the user password menu.
Use the
4
5
256
ESiEN06-05
Display
Description
LOGINSTATUS :
4
5
Display
Description
NEW PASSWORD :
CONFIRM :
257
2.13
ESiEN06-05
Network Menu
The network menu is only accessible when MS OPTION is set to YES in the SERVICE/DICN menu.
Network
2
3
4
Display
Description
COOL
HEAT
INLSP1/ INLSP2
Network Overview
258
This screen shows the status and capacity of all the units in the DICN network.
ESiEN06-05
Display
Description
Possible settings
M:
NORMAL/STANDBY/DISCONN/
SAFETY
CAP: %
SL1:
CAP: %
SL2:
CAP: %
SL3:
CAP: %
1
2
NORMAL/STANDBY/DISCONN/
SAFETY
NORMAL/STANDBY/DISCONN/
SAFETY
NORMAL/STANDBY/DISCONN/
SAFETY
4
5
259
2.14
ESiEN06-05
Password
Cooling/ Heating
2
3
4
5
Possible Mode:
Cooling mode: Thermostat function on evaporator
Heating mode: Thermostat function on condenser
260
ESiEN06-05
2.15
Service Menu
Operational
Information
The service menu is accessible through the last screen of the user settings menu. To enter the service
menu you need the service password. Please contact your distributor for this password. It is only
possible to access the service menu when the unit is OFF.
Password
2
3
Remark: When the unit is operating, it is not possible to enter the service menu.
Service Setting
Menu
and
Use the
of your choice.
g keys to scroll through the menu and press the q key to enter the submenu
4
5
Topic
See page
2.15.1 Thermostat
262
2.15.2 Compressor
263
2.15.3 Fan
265
2.15.4 Pump
268
2.15.5 EEV
269
278
2.15.7 Communication
285
2.15.8 DICN
288
2.15.9 Safety
290
2.15.10 History
297
2.15.11 Advanced
297
2.15.12 Defrost
299
261
ESiEN06-05
2.15.1 Thermostat
Thermostat
settings for V2.1
This screen allows modification of the thermostat settings for software version V2.1.
2
3
Settings:
RESTART COND
Ax3
Ax4
Remark: The restart condition parameter A in this function
is the same as the programmed step difference value A.
Thermostat
settings for V2.2 or
higher
This screen allows modification of the thermostat settings for software version V2.2.
Settings:
A
RESTART COND
262
ESiEN06-05
Possible settings:
2.15.2 Compressor
3
Compressor Start
4
5
Setting:
FAN ON LAG TIME
These screens allow modification of the total compressor running hours, cool/heat running hours and
compressor starts.
263
ESiEN06-05
Settings:
1
2
CxxRH
CS
RUN. H COOL-HEAT
CxxC
3
Remark:
4
5
264
ESiEN06-05
2.15.3 Fan
Fan Control
Ambient
1
This screen allows modification of the ambient fan control used during the startup of the chiller.
2
3
Settings:
Fan Control
AMBIENT TIMER
AMBIENT SETP A
AMBIENT SETP B
Settings:
FANST. A
FANST. B1
High pressure setpoint for fan control with standard ON/OFF fans
FANST B2
265
Fan Control
ESiEN06-05
2
Settings:
FANST. B3
4
5
UNLOAD CONST
COMPAR. PRESSURE
This screen allows modification of the anti-hunting timer and reset conditions.
Settings:
HUNTING PR TIME
266
RESET CONDITION
TEMP.
When outlet water temp. rises with 2C, the anti-hunting function
will be reset.
RESET CONDITION
AMBIENT
When the ambient temp. rises with 3C, the anti-hunting function
will be reset.
ESiEN06-05
2
Settings:
COMPRESSION
RATIO
LOADUP TIM
LOADDOWN TIM
3
4
Remark: Different default timers are used for ON/OFF and inverter fans
LOADUP TIME
LOADDOWN TIME
Fan inverter
Frequency
This screen allows modification of the fan inverter frequency for each fan step.
Settings:
ST1
ST2
ST3
ST4
267
ESiEN06-05
2.15.4 Pump
Pump Control
This screen allows modification of the manual pump control and the pump running hours.
2
3
Settings:
MAN. PUMP
Remark: When the manual pump control is activated, the pump will switch OFF (disable manual
control) when you leave the Service menu.
This screen allows modification of the pump control with low water temperatures when unit is switched
off.
Settings:
OFF
ON
268
ESiEN06-05
2.15.5 EEV
This menu allows modification of the EEV settings. The EEV parameter values used in the following
screens are not the same for all units. Each unit has his own parameters and should not been
changed.
EEV Control
1
2
3
Setting:
SCREENS
Settings:
STEP RANGE
INITIAL STEP
269
ESiEN06-05
2
Settings:
ADJUST COOL
ADJUST HEAT
SAMPLING TIME
4
5
Settings:
270
ADJUST HEAT
ESiEN06-05
Superheat Control
2
3
4
Remark: Do not change these parameters because they have a direct influence on the superheat
control.
Settings:
FF CONTROL TIME
Ambient setpoint in cooling mode for the feed forward control when
the compressor load goes up or down.
271
ESiEN06-05
2
Settings:
FF CONTROL UP
If the compressor load goes up, the controller will change the EEV
opening.
Output pulses= Current pulses x FF CONTROL UP
FF CONTROL DOWN
4
5
If the compressor load goes down, the controller will change the
EEV opening.
Output pulses= Current pulses / FF CONTROL DOWN
This screen allows modification of the EEV FF control in cooling mode with low ambient temperatures.
Settings:
FF LOW AMB. UP
272
ESiEN06-05
2
Settings:
FF CONTROL UP
If the compressor load goes up, the controller will change the EEV
opening.
If the compressor load goes down, the controller will change the
EEV opening.
Output pulses= Current pulses / FF CONTROL DOWN
This screen allows modification of the EEV FF control in cooling heating with low ambient
temperatures.
Settings:
FF LOW AMB. UP
273
Superheat Limits or
C1 in Cooling
ESiEN06-05
This screen allows modification of the upper and lower limit of the suction superheat of circuit 1 in
cooling mode.
2
3
Settings:
C1 SH L LIM COOL
C1 SH U LIM COOL
Remark: The suction super heat target changes according to the discharge super heat. However, this
between an upper and lower superheat limit.
4
Superheat Limits of
C1 in Heating
This screen allows modification of the upper and lower limit of the suction superheat of circuit 1 in
heating mode.
Settings:
C1 SH L LIM HEAT
C1 SH U LIM HEAT
Remark: The suction super heat target changes according to the discharge super heat. However, this
between an upper and lower superheat limit.
274
ESiEN06-05
Superheat Limits of
C2 in Cooling
This screen allows modification of the upper and lower limit of the suction superheat of circuit 2 in
cooling mode.
1
2
Settings:
C2 SH L LIM COOL
C2 SH U LIM COOL
Remark: The suction super heat target changes according to the discharge super heat. However, this
between an upper and lower superheat limit.
Superheat Limits of
C2 in Heating
This screen allows modification of the upper and lower limit of the suction superheat of circuit 2 in
heating mode.
Settings:
C2 SH L LIM HEAT
C2 SH U LIM HEAT
Remark: The suction super heat target changes according to the discharge super heat. However, this
between an upper and lower superheat limit.
275
ESiEN06-05
2
Settings:
When the Fan step goes UP, immediately open EV with 20 pulses.
This screen allows modification of the EEV Low Pressure Control in cooling mode.
Settings:
LP PR. SETP COOL
When the LP rises back above LP PR. RESET COOL (3.0 bar)
276
ESiEN06-05
This screen allows modification of the EEV Low Pressure Control in heating mode.
2
Settings:
LP PR. SETP HEAT
When the LP rises back above LP PR. RESET HEAT (3.0 bar)
277
ESiEN06-05
2
3
Settings:
FAN
VA:N/Y
2PUMP:Y/N
HEATERTAPE:Y/N
CONFIRM?
Changeable Digital
Inputs
278
ESiEN06-05
Settings:
DI1
DI2
DI3
1
2
When programming this input, check the field wiring to see if it has been installed correctly.
None
Status
Dual setpoint
Remote ON/OFF
Remote Cool/Heat
Fan forced on
3
4
5
279
Changeable Digital
Input and Outputs
ESiEN06-05
This screen allows modification of the changeable digital input and outputs.
2
Settings:
DI4
DO1
DO2
When programming this input or one of these outputs, check the field wiring to see if the
input/output has been installed correctly.
280
None (open)
Closed
2nd pump
100% capacity
Full capacity
Free cooling
Gen. Operation
C1/C2 safety
Warning
C1/C2 operation
0% capacity
Cooling
Heating
Defrost
ESiEN06-05
Changeable Digital
Outputs
2
Settings:
DO3
DO4
DO5
When programming this output, check the field wiring to see if the output has been installed
correctly.
4
5
281
Changeable Digital
Output and
Analogue Input
ESiEN06-05
This screen allows modification of the changeable digital output and analogue inputs.
2
Settings:
3
4
DO6
AI1
AI1 TYPE
When programming this digital output or analogue input, check the field wiring to see if the output
or analogue input has been installed correctly.
The changeable analogue inputs can be programmed as analogue inputs OR as digital inputs.
1. Select the analogue input status
None
Status
Floating setpoints
Temperature
DI STATUS
DI FREE COOLING
Remark: The digital input will close when a 5 V DC signal is given to the controller.
282
ESiEN06-05
Changeable
Analogue Inputs
2
Settings:
AI2
AI2 TYPE
AI3
AI3 TYPE
AI4
AI4 TYPE
3
4
When programming this analogue input, check the field wiring to see if the input has been installed
correctly.
Changeable
Analogue Output
Settings:
AO1
AO1 TYPE
None
Unit capacity
283
ESiEN06-05
This screen allows modification of the sensor offset for software version V2.1.
2
Settings:
3
4
All the sensors (temp. and press.) connected to the PCB1, PCB2
or expansion boards can be selected.
NTC
OFFSET
This screen allows modification of the sensor offset for software version V2.2.
5
Settings:
284
SEL: MAINPCB AI
X33A
All the sensors (temp. and press.) connected to the PCB1, PCB2
or expansion boards can be selected.
NTC
OFFSET
ESiEN06-05
1
2.15.7 Communication
Communication
PCB Information
This screen shows additional information about the extension PCB, communication PCB and
communication P1 P2 PCB.
2
3
EEV PCB
Information
Display
Description
EXT. PCB
Extension PCB with 4 solid state relays and hybrid type (PCB with
Analogue outputs)
COMM. PCB
COMM. P1 P2 PCB
4
5
Display
Description
EEV. PCB
285
Serial
Communication
Parameters
ESiEN06-05
2
Parameters for the RS232 communication:
3
BNS
Communication
Parameters
This screen allows modification of the communication PCB parameters (BMS settings)
4
5
Settings:
RS485
286
ADDR
BR
PARITY
ESiEN06-05
D III
Communication
Parameters
This screen allows modification of the communication PCB parameters (DICN settings, ...).
2
Settings:
D III:
ADDR
POWER
AUTO
Remark: The DICN functionality can be used in combination with the D-BACS functionality.
Settings:
BMS CONTROL ALLOWED
287
ESiEN06-05
1
2.15.8 DICN
DICN settings
2
3
Settings:
MS OPTION
N: DICN is disabled
Y: DICN is enabled
UNIT
NR OF SLAVES
Remark: NR OF SLAVES will only be visible when the unit is programmed as MASTER unit.
Slave addresses
Settings:
Only on MASTER unit
ADD SL1
ADD SL2
ADD SL3
288
ESiEN06-05
Master Settings
2
Settings:
PRIORITY: 0-2
STEPLENGHTTH: 1,5
DICN Thermostat
289
ESiEN06-05
1
2.15.9 Safety
This screen allows modification of the minimum outlet water setpoint and the flow alarm.
3
Settings:
MIN. OUTL. WATER
IF NO FLOW AFTER
PUMPLEADTIME
STANDBY: The unit will wait to start until the flow is resorted.
5
HP Setback and
Inverter Fan Mask
Settings
This screen allows modification of the high pressure setback and the inverter fan mask time.
Settings:
HPSETB
High pressure set back safety. When the HP rises above the
setpoint, the unit will switch OFF 1 compressor of this circuit.
DIFF
Mask time of the inverter fan safety. The inverter safety will be
displayed after 120sec.
Remark: MASK INVFAN SAF will only be visible when the unit has OPIF or OPLN.
290
ESiEN06-05
Reset Safety
Setting
2
Settings:
Fan Overcurrent
Setting For V2.1
NONE
USER PASSWORD
SERVICE PASSWORD
This screen allows modification of the fan overcurrent safety for software version V2.1.
5
Settings:
FAN OVERC.:
WARNING
SAFETY
291
Fan Overcurrent
Setting For V2.2
ESiEN06-05
This screen allows modification of the fan overcurrent safety for software version V2.2.
2
Settings:
FAN OVERC.:
WARNING:
SAFETY:
FREEZE UP OW:
DIS&SAF
DISABLE
5
Unit Status during
Safety
This screen allows modification of the unit status when a safety is active.
Settings:
IF UNIT SAFETY THEN PUT UNIT OFF:
292
YES:
NO:
Used with D-bacs control. When the unit switches off the after
safety, there is a possibility that the safety can not be seen by
the D-bacs control.
ESiEN06-05
Warning Settings
This screen allows modification of the setting if during the high pressure set back function or the
compressor protection function, a warning has to be displayed.
1
2
Settings:
IF HP SETBACK:
N: If the unit is in the HP setback function, no warning will be displayed
Y: If the unit is in the HP setback function, a warning will be displayed
IF COMPR PR:
High Discharge
Safety Settings
Settings:
HIGH DIS. SAFETY
293
LP Setpoint and
Mask Timers
ESiEN06-05
This screen allows modification of the low pressure alarm setpoint and the low pressure mask timers.
2
Settings:
LP SETPOINT:
If the low pressure drops below the LP setpoint J stop the unit immediately on LP Error.
Cooling mode: 1,2 bar
FAN LP MASK: Mask time of 30sec from fan switching (only fan Load up)
4
5
COMPR LP MASK: Mask time of 30sec from 1st compressor start-up (no masking at 2nd
compressor start)
Freeze-up Settings
Settings:
FREEZE UP DIS:
Freeze-up disabling setpoint, used for:
Freeze-up protection
Freeze-up Prevention
RESET:
Reset value of freeze-up prevention / protection
294
Freeze-up protection
Freeze-up prevention
ESiEN06-05
Anti-freeze
Function
This screen allows modification of the anti-freeze function by pump operation and refrigerant
temperature.
2
Settings:
Discharge Gas
Safety
PUMP ON SETP
3
4
5
Settings:
START CONTROL
STOP CONTROL
RESET TO NORMAL
CONTROL EEV
295
Compressor and
Unit Restart Timers
ESiEN06-05
This screen allows modification of the compressor timers and unit restart timer.
2
Settings:
GRD
AREC
RESTART POWER ON
296
ESiEN06-05
2.15.10 History
Extra screen
1
This screen allows modification of the extra screen parameter that enables or disables the history
logging function.
2
3
Settings:
EXTRA SCREENS
2.15.11 Advanced
Auto Restart
Settings:
Auto re-start:
YES: The unit will re-start after a power failure.
NO: The unit will not re-start after a power failure. Manual re-start is needed on the controller.
297
Simulation
Parameters
ESiEN06-05
This screen allows modification of the simulation function, used on simulation boards.
2
Settings:
SIMULATION:
AI:
EEV:
298
ESiEN06-05
1
2.15.12 Defrost
This screen allows modification of the defrost start condition and defrost timers.
2
3
Settings:
START CONST TEMP
NORMAL TIMER
SHORT TIMER
Remark: The selection of NORMAL or SHORT timer can be done in the USER/defrost screens.
Settings:
LEAD TIME
Time between the actual defrost start and the moment the
defrost start conditions were met.
299
ESiEN06-05
2
Settings:
START EEV
Time when the START EEV pulses are used before normal
cooling EEV control is active.
Settings:
2100
RESET SET PR
ESiEN06-05
Defrost settings
2
Settings:
INITIAL EEV
INITIAL TIME
3
4
5
2101
2.16
ESiEN06-05
Menu overview
2
3
4
5
2102
ESiEN06-05
2.17
1
2
3
4
5
2103
ESiEN06-05
1
2
3
4
5
2104
ESiEN06-05
Part 2
1
3
2
3.1
Introduction
Overview
This chapter will give more detailed information about the functions used to control the system.
Understanding these functions is vital when diagnosing a malfunction, which is related to functional
control.
See page
3.2Operation Flowchart
2106
3.3On/Off Management
2107
3.4Thermostat Control
2108
3.5Manual Control
2114
3.6Compressor Control
2115
3.7Fan Control
2119
3.8Pump Control
2128
3.9Floating Setpoint
2129
3.10Free Cooling
2133
3.11Superheat control
2137
2140
2141
2142
2143
2144
3.17BMS Function
2153
3.18Freeze-up Control
2157
2163
3.20Password Function
2164
3.21History logging
2165
3.22Defrost management
2166
3.23Reversing valve
2171
2172
3.25Simulation
2173
4
5
2105
3.2
ESiEN06-05
Operation Flowchart
Cooling only
Power on
Start in cooling
Thermostat control
Inlet or outlet control
Stop
Heat pump
Power on
4
5
Start in cooling
Start in heating
Thermostat control
Inlet or outlet control
evaporator
Thermostat control
Inlet or outlet
control condenser
Stop
2106
ESiEN06-05
3.3
On/Off Management
Introduction
Through a remote switch. The remote switch gives an on/off signal to one of the changeable digital
inputs of the controller.
If the remote switch function is used, then an AND function with the first two commands determines
the on/off status of the unit.
Power on
The controller automatically goes to the menu overview or operation informative screen.
Remark:
An auto restart function is integrated. This means that the on/off status is remembered after a power
failure of the unit. This function can be disabled in the service/advanced menu.
Remote on/off
The procedure to switch the unit on/off depends on the settings of the changeable inputs/outputs.
These settings can be made in the service input output menu.
Remark:
On/off status
When the remote switch is "OFF" it is not possible to switch the unit on with the controller.
This table gives an overview of the status of the unit and LEDs in applications with a remote switch. In
case there's no remote switch the status of the unit only depends on the status of the local key.
Local key
Remote Switch
Unit
LED
ON
ON
ON
ON
ON
OFF
OFF
Flashing
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
2107
3.4
ESiEN06-05
Thermostat Control
Introduction
The thermostat control is used to generate a load -up or load-down according to the active thermostat,
if the load-up respectively load-down timer is finished (this means gone to "0").
The thermostat can be set to regulate on different signals:
Signal from the water sensor at the inlet of the condenser (only for EWYQ).
Signal from the water sensor at the outlet of the condenser (only for EWYQ).
3
4
Mode change over
Floating setpoint.
Modechange inlet/outlet:
Modechange cooling/heating:
Thermostat timers
and actions
If the temperature is below the setpoint, the thermostat control will check every LOADDOWN
TIMER (example for cooling mode).
According to the deviation to the setpoint, no action, load up, load down is required.
If the temperature is above the setpoint, the thermostat control will check every LOADUP TIMER
(example for cooling mode).
According to the deviation to the setpoint, no action, load up, load down is required.
Units 2 circuit
Lower
Limit
Upper
Limit
4.0 (*)
2.0 (*)
______
______
_______
______
Step difference - a
(K)
Steplength - c
(K)
Loadup timer
(sec)
180
15
300
Loaddown timer
(sec)
30
15
300
Setpoint cooling
(C)
12.0
7.0
23.0
Setpoint heating
(C)
40
20.0
45.0
(*)
2108
Units 1
circuit
0.2 (*)
ESiEN06-05
Default value
OUTLET CONTROL
Units 1
circuit
Units 2
circuit
Lower
Limit
Upper
Limit
4.0 (*)
2.0 (*)
______
______
_______
______
Step difference - a
(K)
Steplength - c
(K)
Loadup timer
(sec)
30
15
300
Loaddown timer
(sec)
15
15
300
Setpoint cooling
(C)
7.0
5.0
20.0
Setpoint heating
(C)
45.0
25.0
50.0
0.2 (*)
2
3
The illustration below shows the thermostat inlet control in cooling mode.
Compressor Request
>Load up request of 1 compressor
>No action
The illustration below shows the thermostat inlet control in heating mode.
Compressor Request
2109
ESiEN06-05
Remark:
The EWYQ080DAYN* has a modified control in heating mode when ambient temperature is less than
or equal to 5 C.
Restart conditions
for inlet control
If ambient temperature is lesser than or equal to 5 C, then two compressors always run together
(30 seconds between the startup of the first compressor and the second compressor).
Remark:
Parameter A= Restart condition value programmed in the service/thermostat menu.
The illustration below shows the thermostat outlet control in cooling mode.
Compressor Request
The illustration below shows the thermostat outlet control in heating mode.
Compressor Request
2110
ESiEN06-05
Restart conditions
for outlet control
version 2.1
Restart conditions after normal thermo off for software version 2.1.
After NORMAL thermo off, AND below conditions are met, the compressor can be restarted.
Start conditions:
Inlet water temp. during previous thermo-off + Stl A C is < current inlet water temp. (Cooling)
Inlet water temp. during previous thermo-off - Stl A C > current inlet water temperature (Heating).
Stl A : Thermostat differential value.
However, for below conditions, the start condition of inlet water temperature + Stl A C is invalid and
the unit will start immediately if:
Remark:
Parameter A= Step difference value programmed in the service/thermostat menu.
Restart conditions
after forced
thermo-OFF
2
3
4
After FORCING Thermo-off, AND below conditions are met, the compressor can be restarted.
2111
Restart conditions
for outlet control
version 2.2
ESiEN06-05
Inlet water temperature during previous thermo-off + restart condition C is < current inlet water
temp (cooling).
Inlet water temperature during previous thermo-off minus restart conditions C is > current inlet
water temperature (heating).
Restart conditions: restart condition differential value programmed in the service/thermostat menu.
However, for below conditions, condition of inlet water temperature + restart condition C is invalid and
the unit will start immediately if:
4
Restart conditions
after forced thermo
off
After FORCING thermo off, AND below conditions are met, the compressor can be restarted.
Start conditions:
Outlet setpoint + restart conditions x 2 is < current outlet water temperature (cooling).
Outlet setpoint - restart conditions x 2 is > current outlet water temperature (heating).
Restart condition: restart condition in differential value programmed in the service/thermostat menu.
2 : differential expansion constant changeable 1 ~ 4 programmed in the service/thermostat menu.
Forced thermo-off
conditions
2112
ESiEN06-05
Startup sequence
(3 seconds)
Thermostat control
ON
OFF
ON
OFF
Fan
ON
OFF
Compressor
(compressor with
highest priority)
Remote cooling or
heating
If there is a Download signal, turn off the designated compressor after duration of Compressor
minimum running time.
If only the first compressor is running, after duration of the Compressor minimum running time
Thermo-OFF.
Dual setpoint
2113
1
2
3
3.5
ESiEN06-05
Manual Control
Introduction
Only available on standalone unit or in disconnected mode. This function must only be used for testing
of the unit, e.g. during commissioning or trouble shooting.
Description
This function allows setting the compressors & fans to fixed capacity steps, without thermostat control.
In manual mode freeze-up prevention, defrost, high pressure setback and low noise operation are not
active.
In manual mode the load-up and load-down timers are not active.
Manual mode
versus thermostat
mode
The following table shows the difference between manual and automatic mode:
If
Then there is
No defrost control.
No freeze up prevention.
No HP setback.
4
Thermostat control
When changing from manual to thermostat control all compressors will shut down before operating in
thermostat mode.
5
Manual pump
control
2114
In the service menu it is possible to switch on the pump manually, when the unit is off. This makes it
possible to check the operation of the pump.
ESiEN06-05
3.6
Compressor Control
Introduction
The lead lag control mode determines which circuit/compressor starts up first in case of a capacity
demand. It prevents the unit from always starting up the same circuit or compressor.
Possible modes:
Priority : the user can select the sequence of the compressor starts (fixed)
When the lead lag control is done automatically, the software calculates the differences in operation
time between the compressors.
Start up priority in
Auto Mode
Sequence
Status
Start-up priority
0 compressors running
1 compressor running
2 compressors running*
3 compressors running*
Start compressor 4.
Status
Start-up priority
4 compressors running*
3 compressors running*
2 compressors running
1 compressor running
Stop compressor.
2115
Capacity Limitation
ESiEN06-05
This function allows you to limit the capacity of the chiller. Depending on the adjusted mode, it is
possible to control the capacity limitation via remote digital input or software.
The limitation setting can be set in the user/compressor menu. In manual mode this function is not
active.
To activate the remote digital input mode, program one of the changeable digital inputs to CAP. LIMIT
SET in the service.Input output menu and connect the limitation switch to the right remote digital input
terminal.
When a changeable digital input is programmed, the compressor capacity limit mode can be
programmed as CHANG. DIG. INP and the limitation can be entered.
Remark : when no changeable digital input is programmed as CAP. LIMIT SET, no limitation can be
set (not displayed on the screen).
Limit Setting
To activate the limit setting function, the compressor capacity limit mode can be programmed as LIMIT
SETTING and the limitations can be entered.
4
5
Limit 50%
To activate the Limit 50% function, the compressor capacity limit mode can be programmed as LIMIT
50% and the unit will be limit to 50% capacity.
Re start prevention
timers
Introduction
Delay timers are implemented to prevent the compressor from restarting after a shutdown. Three
different timers are present.
Guard timer:
Delay timer to prevent compressor from restarting after a shutdown (default 3 minutes). Only if
AREC timer is already on 0s.
Functional description
Compressor
ON
TimGrd
(3min or more)
OFF
2116
ESiEN06-05
TimGrd
(3min or more)
Compressor
ON
OFF
Protection control
of compressor
running area during
heating
Introduction
When the compressor is operating in heating mode, a compressor protection function will avoid that
the compressor works out of operation area.
Function
Activation
conditions
Activation conditions
1
OR
2
Recovery
conditions
In case compressors went from 2 to 1 running compressor: next compressor start-up will be when
condition 3 and 4 are satisfied.
3
Te > Tc + c + a (a=4C).
AND
4
Te > d + b (b=4C).
2117
ESiEN06-05
68C
Compressor running
forbidden area
FF
47C
Compressor running
area
Tc
10C
-20C
Te
20C
Remark:
4
Warning indication
2118
This control is bypassed for 30 seconds at 1st compressor start-up after thermo-OFF.
When 1 compressor is running and condition 1 or 2 is met, no load up is allowed during the 300
sec timer (timer busy).
In the Service/Safety menu, the compressor protection warning (COMPR PR Setting) can be enabled
or disabled.
ESiEN06-05
3.7
Fan Control
Purpose
Fan control based on ambient control: only at start-up, of each circuit, for the first 70 seconds
(default).
Fan control based on high pressure value, when fan ambient control is finished.
Schematic
overview
Start up unit
No
Yes
70 sec
Amb.
Temp
HP
7-17 C
Ambient temp.
Low
1 15C
3 5C
High
H
M
17C
L
7C
Parameter
> 17 C
1 and
1 : Ambient setp A
3 : Ambient setp B
2 = 1 + 2C
1 = 3 + 2C
2119
ESiEN06-05
Min. time
between UP&
UP: 20sec
Fanstep
H
M
Step
Down
Step UP
L
A:18,9 bar
2,6 bar
2,6 bar
B2:27,5 bar
B2 (50%):
24,9 bar
B3: 35 bar
B1:32,4 bar
B1 (50%):
29,8 bar
High pressure
In case 1 compr. or
no compr. running
Remark:
There are different switching points for fan up depending if 1 or 2 compressors are running in that
circuit.
4
5
The parameters for the fan regulation can be changed in the Service/Fan menu.
High pressure
control: Fanstep
up/down by
pressure A/B1/B2
High pressure
control: Fanstep
up/down be
pressure B3
2120
During the first 70 seconds (default value), after startup of a circuit, the fan control is based on the
ambient temperature. After this timer the fan control changes to high pressure control based on high
pressure control.
ESiEN06-05
Ambient temperature
Low
High
15C
5C
100%/100%
50/53%
17C
-5C
30/33%
7C
-10C
30/30%
-3C
-15C
20/20%
-8C
20/13%
-13C
1 : Ambient setpoint A
2:
1 + 2C
3: Ambient Setpoint B
4:
3 + 2 C
Parameter
1 and
Min. time
between
DWN& DWN:
90sec
Min. time
between
UP& UP:
15sec
Min. time
between
UP& UP:
10sec
Fanstep
100%
95%
Step
Down
Step
Up
30%
20%
A: 18,9 bar
2,6bar
B2:27,5bar
B2 (50%):
24,9 bar
High pressure
B3: 35 bar
In case 1 compr. or
no compr. running
Remark:
There are different switching points for fan up depending if 1 or 2 compressors are running in that
circuit.
2121
ESiEN06-05
The parameters for the fan regulation can be changed in the Service/Fan menu.
1
High pressure
control: Fanstep
up/down by
pressureA/B1/B2
High pressure
control: Fanstep
up/down be
pressure B3
2
3
4
Min. time
between
DWN& DWN:
90sec
Min. time
between
UP& UP:
10sec
Min. time
between
UP& UP:
15sec
Fanstep
100%
95%
Step
Down
Step
Up
30%
20%
A: 28 bar
2,6bar
B2:35bar
High pressure
B3: 37 bar
B2 (50%):
32,4 bar
In case 1 comp or
no compr running
The fan control in low noise mode is the same as standard inverter control. Only the setpoints A/B2/B3
are different (higher value). These parameters can be changed in the service/fan menu.
This function can be activated by a changeable input or a daily schedule.
Example of low noise operation with daily schedule.
2122
ESiEN06-05
Low noise
1 : START :22h00
2 : STOP :26h00
1
Time
00h00
06h00
22h00
When the fanstep modifies with + one fanstep and it becomes again the same fanstep within 720
seconds, then :
Reset anti-hunting
control.
the B3 = 35 bar condition is required for the next fanstep up (Reason: Pressure differential bigger
than estimated).
Anti-hunting will prevent frequently switching between two fan steps.
Anti-hunting control will be reset (normal fan control) if one of the following conditions is fulfilled:
outlet water temperature rise: +2C or more (HP rise due to LP rise).
Ambient temperature rise : 1 comp step up (HP rise due to load rise).
Comp step drop : 1 compr step down (Deferential drop due to load drop).
Example :
Fanstep
H
M
...
5
At this point B3
condition becomes
valid for fan step up
B2 Condition for
Fanstep up
B3 Condition for
Fanstep up
At this point B2
condition becomes
valid for fan step up
B2 Condition for
Fanstep up
...
30%
20%
720 sec
Maximum + or 1
fanstep
Pressure difference
surveillance control
Time
Reset condition:
Unit stop or thermostat off
Or 1.5 hour past
or outlet water temp rise
or ambient temp rise
or compr step rise
or compr step drop
The fan control will make a fan step down if the compression ratio of a circuit is too low, this to create
a bigger compression ratio.
Make a fanstep down in case of below condition.
1.6 > (Compression ratio (HP+1.92)/ (LP+1.92)) : For 30 sec or more.
2123
ESiEN06-05
Also in this case the minimum time between fanstep down and next fanstep down of 180sec is valid.
This would mean that after the 180sec the ratio is compared with the ratio with 30 sec before.
When a fanstep down is executed by the pressure diff surveillance control, then fanstep up is not
allowed unless one of following conditions is met:
2
Fan control in
heating mode
3
Fan output for
inverter fans
Fanstep
K13F
K23F
K14F
K24F
100
50Hz
ON
95
45Hz
ON
80
30Hz
ON
70
20Hz
ON
50
50Hz
OFF
45
45Hz
OFF
30
30Hz
OFF
20
20Hz
OFF
Change over
on/off
fan & Fan inv
2124
ESiEN06-05
Fanstep
%
K14F
K24F
K13F
K23F
K15F
K25F
12
100
ON
50 Hz
ON
11
96
ON
45 Hz
ON
10
86
ON
30 Hz
ON
79
ON
20 Hz
ON
66
ON
50 Hz
OFF
63
ON
45 Hz
OFF
53
ON
30 Hz
OFF
46
ON
20 Hz
OFF
33
OFF
50 Hz
OFF
30
OFF
45 Hz
OFF
20
OFF
30 Hz
OFF
13
OFF
20 Hz
OFF
1
Changeover
on/off fan &
Fan inv
Changeover
on/off fan &
Fan inv
3
4
5
2125
ESiEN06-05
Fanstep output for 30-40 Hp and 90-100 Hp units. Circuit 2 is not present with 30-40Hp units.
Fanstep
%
2
3
K13F
K23F
K14F
K24F
K15F
K25F
K16F
K26F
100
50 Hz
ON
50 Hz
ON
95
45 Hz
ON
45 Hz
ON
80
30 Hz
ON
30 Hz
ON
70
20 Hz
ON
20 Hz
ON
50
50 Hz
OFF
50 Hz
OFF
45
45 Hz
OFF
45 Hz
OFF
30
30 Hz
OFF
30 Hz
OFF
20
20 Hz
OFF
20 Hz
OFF
Changeover
on/off fan &
Fan inv
4
5
2126
ESiEN06-05
3.7.1
Description
This is a safety prevention function, when high pressure is near to the high pressure switch setpoint.
The unit will load-down one compressor to prevent that the unit trips on high pressure switch.
Fanstep
100%
95%
Step
Down
Step
Up
HP Switch
Level 40,5 Bar
30%
20%
A: 18,9 bar
2,6bar
B2: 27,7bar
High pressure
B3: 35 bar
B2 (50%):
24,9 bar
2127
3.8
ESiEN06-05
Pump Control
Introduction
To prevent the chiller to start up without flow, safety checks are performed.
First there is a check to make sure that water flows through the system.
If a second evaporator pump is installed a second safety check is performed: the double evaporator
pump control, in case of failure of one pump the other one takes over.
Another advantage of this control is the fact that the system switches from one pump to the other in
case failure during operation.
The PUMPCONTROL of the user settings menu allows the user to define the pump-lead time and
pump-lag time.
The user will get the choice to perform a pump start every day to prevent obstruction of the pump and
to increase its lifetime. Everyday at pump start time, which can be set in the user/pump menu, the
pump will be started automatically for a short period (5s) if the unit is off.
If dual pump control is selected by changeable digital output, then it is also possible to start up this
pump in the service/pump menu.
Dual evaporator
pump control
When dual pump control is allowed an extra digital output is needed (see Service Menu). In total four
choices will be possible: one pump (default), two pumps with automatic rotation (by running hours and
with a certain offset), priority pump 1 and priority pump 2.
When the dual evaporator pump control is set in automatic rotation, the software calculates the
differences in operation time between the two pumps. When this time exceeds the chosen offset time,
the pump will shut down and the other pump will start up, during this the unit keeps running. The
switchover will happen immediately, there is no transition time.
Remark: In case two pumps are present and the running pump fails then the unit is stopped and
started up again with the other pump. When the first pump fails a visible warning will be given. The
failed pump can not start up before this warning is reset. If the running pump fails while the other pump
is already in warning a unit alarm will be given.
2128
ESiEN06-05
3.9
Floating Setpoint
3.9.1
Introduction
The ambient mode can be used to modify the setpoint in function of the ambient temperature.
The user is able to choose to use the floating setpoint or not. The result of using the ambient mode is
that the unit will be used more efficiently and that the modified setpoint will be displayed under the
normal setpoint.
The floating setpoint parameters and function can be set in the user floating setpoint settings menu.
Function
description
SLOPE:
The rise in floating setpoint
value for a 10C ambient drop.
A: Active setpoint
B: Setpoint
2
3
4
A
B
AMBIENT
Explanation
When in cooling mode the load of the unit drops (by drop in outdoor temperature), then the setpoint
will be changed upwards by the floating setpoint value. Because of this the unit will evaporate at a
higher temperature and thus the performance of the unit will be better.
Remark: When you use the floating setpoint, the value of the setpoint on the readout and set point
menu can be different. The readout screen will show the calculated value and the setpoint screen the
set value.
2129
3.9.2
ESiEN06-05
Introduction
The CH. AI SLOPE NTC mode can be used to modify the setpoint in function of the NTC sensor which
is connected to a changeable analogue input (and programmed) the user is able to choose to use the
floating setpoint or not. The result of using the CH. AI. SLOPE NTC mode is that the unit will change
setpoint according to the measured temperature. The floating setpoint parameters and functions can
be set in the user/floating setpoint menu.
Functional
description
A: Active setpoint
B: Setpoint
A
B
Explanation
When the temperature measured with the NTC sensor is 20 C (reference), then the original setpoint
will be used. When the measured temperature rises, the active setpoint will change downwards. When
the measured temperature drops, the active setpoint will change upwards.
Remark: when you use the floating setpoint, the value of the setpoint on the readout and setpoint menu
can be different. The readout screen will show the calculated value and the setpoint screen the set
table.
2130
ESiEN06-05
3.9.3
Introduction
The AI SLOPE V-A mode can be used to modify the setpoint in function of an external voltage or
current (mA) signal connected to a changeable analogue input (and programmed). The user is able to
choose to use the floating setpoint or not. The result of using the CH.AI. SLOPE V-A mode is that the
unit will change setpoint according to the external signal. The floating setpoint parameters and
functions can be set in the user/floating setpoint menu.
Functional
Description
A
B
B: Setpoint
4
5
_ FLOATING SETPOINT
MODE: CH.AI SLOPE V-A
MAXPOS: 03.0C NEG: 03.0C
RF: 50 SLOPE: 012,0C
Explanation
When the external signal is 50% of the maximum signal value (reference), then the original setpoint
will be used. When the external signal value rises, the active setpoint will change downwards. When
the external signal value drops, the active setpoint will change upwards.
With the MAXPOS and NEG values the maximum and minimum limit of the active setpoint is specified.
Remark : When you use the floating setpoint, the value of the setpoint on the readout and setpoint
menu can be different. The readout screen will show the calculated value and the setpoint screen set
value.
2131
3.9.4
Introduction
ESiEN06-05
The CH AI MAX VALUE mode can be used to modify the setpoint in function of an external signal. The
user is able to choose to use the floating setpoint or not. The result of using the CH AI MAX VALUE
mode is that the unit will change setpoint according to the external signal. The floating setpoint
parameter and functions can be set in the user/floating setpoint menu.
Functional
description
A
B
Explanation
When the external signal is at maximum value, the actual setpoint will be the setpoint plus the
maximum value. When the external signal is at minimum value, the actual setpoint will be equal to the
setpoint. Between the minimum and maximum external signal, the actual setpoint will change
according to the signal.
Remark : when you use the floating setpoint, the value of the setpoint on the readout and setpoint
menu can be different. The readout screen will show the calculated value and the setpoint screen the
set value.
2132
ESiEN06-05
3.10
Free Cooling
Introduction
When ambient temperature is low, cool water can be made easily by direct heat exchange with
ambient air. Free cooling can work on ambient or difference between inlet water temperature and
ambient temperature.
When free cooling is activated a 3 way valve will be closed.
Free cooling can only be used if the changeable digital output "free cooling" is selected in the service
Input/Output menu.
Free cooling function is only active if unit is on.
It is possible to work with indirect or direct free cooling on ambient temperature.
With indirect free cooling the water of the load circulates through a separate heat exchanger instead
of through the chiller. A second water circuit circulates through the other side of that heat exchanger.
In direct free cooling it is the water from the load that is directly cooled by the ambient air.
2
3
4
5
2133
3.10.1
ESiEN06-05
CASE 1
CASE 2
2
Chiller
Dry Cooler
Chiller
Dry Cooler
3
Free cooling on ambient :
4
5
Functional
description
When free cooling becomes active, turn off compressors and close DI to e.g. energize 3 way valve
(case 1) or pump (case 2) to dry cooler.
When deactivation of free cooling, there is a lead timer to startup the compressors (as to give 3
way valve time to de-energize and go to chiller).
When Free cooling is active, it is possible to select if the pump contact must be closed or open
(case 1 : closed / case 2 : open).
Depending on the settings and according to the function below free cooling is requested or not.
free cooling state
ambient temperature
Free cooling
default
minimum
maximum
2134
When deactivation of free cooling, there is a lead timer to startup the compressors.
When free cooling is active, it is possible to select if the pump contact must be closed or open.
ESiEN06-05
3.10.2
Functional
description
2
inlet water evaporator temperature ambient temperature
Free cooling
default
minimum
maximum
2135
3.10.3
ESiEN06-05
Free cooling on
CHANG. DIG.INP
When deactivation of free cooling, there is a lead timer to startup the compressors.
When free cooling is active, it is possible to select if the pump contact must be closed or open.
2
3
4
5
2136
ESiEN06-05
3.11
Superheat control
Introduction
Electronic expansion values are used to control the superheat. Depending from the unit and model 1
or 3 expansion values are used per circuit.
EWAQ BO-150 DAYN(N-P-B): one condenser coil per circuit and one electronic expansion value
per circuit
EWYQ 130-150 DAYN(N-P-B): one condenser coil per circuit and two electronic expansion valve
per circuit.
One for cooling and one for heating mode.
EWAQ080-100-180-210-240-260 DAYN(N-P-B):
two condenser coils per circuit and one electronic expansion valve per circuit.
EWYQ080-100-180-210-240-250DAYN(N-P-B):
two condenser coils per circuit and three electronic expansion valves per circuit. One in cooling
mode and two in heating mode.
2
3
4
condenser
1-1
condenser
condenser
2-1
1-2
condenser
2-2
Evaporator side
Y11E
EWYQ 080-100-180-210-240-250DAYN(N-P-B)
Y12E
2137
ESiEN06-05
Evaporator
Evaporator
1-2
2-1
Evaporator
2-2
condenser side
Y13E
Y22E
Y12E
Y23E
Suction temperature
Suction temperature
sensor for Super heat
sensor for Super heat
Control is R18T
Control is R38T
Suction temperature
sensor for Super heat
Control is R28T
Suction temperature
sensor for Super heat
Control is R48T
Remark: only during heating mode, two expansive valves are used per circuit. For the prevention of
air heat exchanger drift during heating mode, each air heat exchanger does individual suction SH
control.
5
Variable control
condition
2138
The electronic expansion valve control is done by a variable control. The suction superheat value will
be changed according to the discharge superheat. This between the upper and lower limit specified in
the controller. Same superheat control in cooling and heating mode, however other limit values are
used.
ESiEN06-05
If a and b conditions are both satisfied at the same time give priority to control a.
(Discharge SH = Discharge thermistor
temperature - Saturated gas
temperature for high pressure)
Additional EVV
Functions
After initializing process, if compressor starts up in cooling or heating mode, it goes to the specified
output (service/EEV menu) for electronic expansion value. After reaching the ADJUST
COOL/ADJUST HEAT EV Opening, it will go to normal superheat control.
Low ambient
condition function
After initializing process, if the compressor starts up in heating mode and the ambient temperature is
below the COOL or HEAT AMB. CONST setpoint, it goes to the specified output for the electronic
expansion valve. After reaching above ADJUST COOL/HEAT EV opening, it will go to normal
superheat control.
FF control on comp.
capacity
Feed forward control for compressor loading/unloading. If the compressor load goes up or down, the
controller will change (open/close) the electronic expansion valve opening. Different values are used
in cooling or heating mode.
FF control or
ambient
Fan down/up
control
Low pressure
control
EVV low pressure control: when the LP drops below the setpoint, additional pulses will be given to the
electronic expansion valve to prevent that the circuit trips on LP safety.
2139
1
2
3.12
ESiEN06-05
Introduction
4 changeable digital inputs are available and can be assigned to 12 different functions in the service
menu.
Functions overview
3
4
2140
30-40 HP
50-100 HP
Remarks
Lim 25
25%
1 comp is running
Lim 50
50%
50%
2 comps running
Lim 75
75%
3 comps running
Lim SET
In case Limit Set mode is selected, each compressor must be defined (C11/C12/C21/C22).
- OFF: These compressors will always be switched off
- ON : These compressors will still be used by the thermostat according to the required load.
ESiEN06-05
3.13
Introduction
6 changeable digital outputs are available and can be assigned to 20 different functions in the service
menu.
Function overview
3
4
2141
1
2
3.14
ESiEN06-05
Introduction
Four changeable analogue inputs are available and can be assigned to four different functions in the
service menu.
Function overview
None
-No status function is allocated to this analogue input.
Status
-Displays the analogue input value in the I/O menu.
Floating Setpoints
-Select the signal type used for the floating setpoint function.
Temperature
- An additional temperature sensor can be connected to the controller and will be displayed in the
I/O menu (only NTC type can be selected).
4
5
0-20 mA
4-20 mA
0-1V
0-5V
0-10V
NTC Type1
NTC Type2
NTC Type3
NTC Type4
2142
Digital inputs
- DI STATUS
- DI REM COOL/HEAT
- DI CAP.LIM 25%/50%/75%
- DI CAP LIM SET
- DI FREE COOLING
When a DI signal is selected the AI type will automatically go to DIGITAL INP. Type.
Remark : The digital input will close when an 5Vdc signal is given to the controller.
ESiEN06-05
3.15
Introduction
One analogue output is available and can be assigned to the unit capacity output function.
Function overview
None
- No function is allocated to this analogue input
Unit capacity
- Displays the analogue output value in the I/O menu, and give the selected signal on the AO.
0-20mA
4-20mA
0-1V
0-5V
0-10V
3
4
5
2143
3.16
ESiEN06-05
2
Up wiring
Master unit
Slave unit 1
Slave unit 2
(optional)
Slave unit 3
(optional)
4
Make the F1/F2 connection for DIII communication using a 0.75~1.25
mm2 2-wire cable (maximum of 1000 m from start to end).
For units in a DICN configuration, be sure to provide every chiller with its own flow switch, and be sure
to interlock with the pump that is serving the chiller.
Addresses in DICN
Setup
2144
The addresses of the unit (pcb, EEV driver, controller) dont change when the units are used as
standalone or in a DICN system.
ESiEN06-05
1
Introduction
Function
description
To activate the DICN function MS Option must be set to "Yes" in the Service/DICN menu. In the user
settings menu of the master it must also be specified how many slave units are connected.
When activated, this function will transfer all parameters to the different units through F1/F2
communication line.
In DICN setup (when MS option is yes): the different units can be put in "normal" or "standby" mode
or in disconnected ON / OFF mode. When the mode is disconnected, the unit selected will operate as
standalone unit.
2
3
Remark: If the master is down (= no power) then a network safety is activated and all units will work
as standalone (no parameters are transferred), and they will work with their own setting in
the controller.
Overview of
possibilities
Basic principles:
Important:
DICN thermostat
function in cooling
It is not possible to combine Pco or Pco and PCASO controllers in one DICN system.
When the user enters the service menu, the DIII communication stops.
When the user leaves the service menu, the DIII communication restarts.
The illustration below shows the thermostat inlet control in cooling mode for a DICN network.
2145
ESiEN06-05
Cooling mode
compressor request
A1~A4
B
C1~C4
Inlet setpoint
4
5
The maximum number of compressors that can possibly be added in 1 request is limited to the total
number of units that are present in the DICN setup.
Example: A DICN Setup with two units meats load up requests of maximum two compressors at a
time.
2146
Default value
Lower limit
Upper limit
Step difference -a
(K)
4.0(*)
----
----
Step difference -b
(K)
3.6(*)
----
----
Step difference -c
(K)
0.4(*)
----
----
Loadup timer
(sec)
180
15
300
Loaddown timer
(sec)
180
15
300
Setpoint cooling
(C)
12.0
7.0
23.0
Setpoint heating
(C)
40.0
20.0
45.0
ESiEN06-05
Practical example:
1
2
3
= Setpoint
Condition
Result
Loadup request A1
Loadup request A2
Loadup request A3
DICN Thermostat
function in heating
The illustration below shows the thermostat inlet control in heating mode for a DICN network.
2147
4
5
ESiEN06-05
Heating mode
1
2
3
= Setpoint
B no action
C1~C4 load down request of 1~ 4 compressors.
D Inlet setpoint.
Remark: The EWYQ080DAYN* has a modified control in heating mode when the ambient temperature
is < 5 C.
Settings on the
controller
If the ambient temperature < 5 C and the master makes a request to load up a EWYQ080 or
EWYQ100 unit, then the 2 compressors of this unit will start up (30 sec between the startup of the
first compressor and the second compressor).
2148
Unit 1
Master
Unit 2
Slave 1
Unit 3
Slave 2
Unit 4
Slave 3
DIII:
YES
YES
YES
YES
ADDR:
1-00
1-01
1-02
1-03
POWER:
Enable the power parameter on one chiller in the DICN network (Master).
ESiEN06-05
Unit 1
Master
(*)
Unit 2
Slave 1
Unit 3
Slave 2
Unit 4
Slave 3
MS OPTION:
UNIT:
MASTER
SLAVE
SLAVE
SLAVE
NR OF SLAVES:
(*) The master unit must be set as last in row, otherwise set to N and back to Y.
1
Unit 1
Master
Unit 2
Slave 1
Unit 3
Slave 2
Unit 4
Slave 3
ADD SL1:
1-01
ADD SL2:
1-02
ADD SL3:
1-03
4
5
Unit 1
Master
PRIORITY
STEPLENGTH
Unit 2
Slave 1
Unit 3
Slave 2
Unit 4
Slave 3
0-2
0-2
0-2
0-2
1.5C
1.5C
1.5C
1.5C
Specify if unit has to start or stay in standby when normal units in DICN system run at 100% and
the setpoint is not reached yet.
The first digit of the Master Slave Priority refers to the Unit priority. With this digit you can give each
unit a certain start up priority.
The second digit refers to the Step Length priority. This setting reacts only on load up steps and
avoids that one of the DICN units goes into freeze-up alarm because the common leaving water is
still to high.
2149
ESiEN06-05
There is a possibility to put a priority parameter in the service menu. This parameter is standard set
on 2 and can be changed from 0 till 4. The setting reacts only on load up steps and avoid that one of
the DICN units goes into freeze-up alarm.
Load up priority result:
If a unit has an LWE < MOW + Stepl priority*steplength,
than it has a lower priority than the rest.
Unit 1
LWT 1:
Unit 2
10C
Unit 3
15C
C11:OFF C12:OFF
C21:OFF C22:OFF
Unit 4
15C
4
Without Priority Parameter
compressor
capacity (%)
T
15C
0%
5
25%
EWT
50%
CLWT
LWT2
75%
4C
100%
LWT1
2150
ESiEN06-05
Step
15C
0%
EWT
1
2
25%
CLWT
LWT2
50%
LWT1
75%
4C
100%
the setpoint is not reached when all other units have been running on 100% capacity. This
condition can be disabled in the service/DICN menu, standby if MAXCAP.
If more than one unit is defined as STANDBY, only 1 of the units will be really standby. The number of
running hours will decide the unit that is really standby.
Also, more than 1 unit (up to 4) can be defined as a ''STANDBY'' unit. In that case, only the unit which
is most near to its target running hours will be considered as a ''STANDBY'' unit. This means, if a
customer wants to have 1 particular unit always to be in ''off'' mode (except for alarm or capacity
shortage of the other chillers), then he only has to define this 1 unit as ''STANDBY''.
But if a customer wants to have more than 1, or even all chillers to be a standby unit alternately (each
on its turn), then more than 1 or all chillers should be defined as ''STANDBY''.
2151
ESiEN06-05
MODE: DISCONNECT
DISCONNECT: Units which are defined as ''DISCONNECTED'', can be put ''ON/OFF'' or set to
MANUAL MODE independent from the other units. This can be very useful e.g. in case of servicing.
When changing to ''NORMAL'' or ''STANDBY'', the unit becomes part of the system again.
OFFSET
The OFFSET time defines the target difference in running hours between one unit and another unit
with OFFSET:0000 h. This value is important for maintenance purposes. The difference in setting
among different units should be high enough as to avoid servicing of the units all at the same time. The
lower and upper limits are 0 and 9000 hours respectively. The default value is 0 hours.
For units with 2 circuits, the individual lead/lag setting is valid as to determine the priority of the circuits.
E.g. if following setting is made:
Unit 1 = 0 h
Unit 2 = 1000 h
Unit 3 = 2000 h
Unit 4 = 2000 h
Then unit 3 and 4 will be operated most. They will get priority in operation as to reach 2000 running
hours more than unit 1. Unit 1 will be the unit with the lowest running hours.
PUMP ON IF
Set if the pump must operate as long as the chiller is ON (UNIT ON), or during compressor on condition
only (COMPR ON).
When UNIT ON is selected, the voltage free contact S9L will remain closed as long as the chiller
is ON.
The pump of individual unit will run if unit is on.
When COMPR ON is selected, the voltage free contact S9L will remain closed as long as the
compressor is ON.
Remark: If no pumpcontact is closed (ex all pump on if COMPR ON & no request to loadup) then turn
on the pumpcontact of the unit with highest priority. (This is needed because the temperature sensor
must be able to measure the correct water temperature).
2152
ESiEN06-05
3.17
BMS Function
Introduction
BMS stands for Building Management Systems. These systems were developed for centralized
overview and control of technical installation for complete sites.
The Daikin BMS option makes it possible to connect the Daikin chillers to a larger control system. The
necessary tools for this communication are the Gateway and the address card.
In this chapter we will give a short overview of the possibilities and settings for the BMS function. For
more detailed information we refer to the service manual BMS option for Daikin air cooled chillers
with scroll compressor.
BMS integration
with MODBUS
protocol (kit
EKACPG per
chiller)
Modbus protocol.
2
3
Functions:
Monitor and Control:
On-Off
MODBUS Master
Setup:
Capacity limit
Low noise
Chiller unit 1
Monitor:
RS485
MODBUS Slaves
Address 01
Unitcapacity
All inputs/outputs (incl. all sensors)
Address 02
Chiller unit 3
RS485
Chiller unit 2
RS485
Address 03
Maximum 32 chillers
main PCB
circuit 1
main PCB
circuit 2
2153
BMS integration
with BACnet/IP
protocol
ESiEN06-05
BACnet/IP Protocol
Option1: via RS485-port on address cards EKACPG
and kit EKBNPG.
Chiller 1
A11P
A21P
Chiller 2
A11P
RS485
Chiller 3
A21P
A11P
A21P
RS485
RS485
A11P
A21P
RS485
Kit EKBNPG
Modbus <-> BACnet
gateway
Chiller 4
BACnet BMS
Full list of variables that can be read and/or written : see operation
manual of address card or BMS Service Manual ESIE 07-09
Maximum 8 chillers
BMS integration
with LON protocol
LON protocol
Option1: via RS485-port on address cards EKACPG
and kit EKLONPG.
Chiller 1
A11P
A21P
RS485
Chiller 2
A11P
A21P
Chiller 3
A11P
RS485
A21P
RS485
A11P
RS485
Kit EKLONPG
LON BMS
Maximum 16 chillers
2154
ESiEN06-05
STEP 1 : Up-Wiring
Unit 1
Unit 2
Term. S3A
ON
Unit 3
Term. S3A
OFF
ON
Unit 4
Term. S3A
OFF
ON
Term. S3A
OFF
ON
OFF
500m
MODBUS Master
Example:
MODBUS Slaves
Address 01
Chiller unit 2
Address 02
Chiller unit 3
Address 03
= DIP switch setting
2155
ESiEN06-05
1
2
3
1
5
1
2156
Enable or disable if BMS control is allowed or not (possible to read or to read and write).
ESiEN06-05
3.18
Freeze-up Control
Introduction
2
3
4
5
2157
3.18.1
Freeze-up
prevention
2
3
4
5
ESiEN06-05
Freeze-up
protection for
software version
2.1
Freeze-up prevention will request a load-down when the temperature of the evaporator outlet water
gets below the freeze-up disable setpoint +0.5 C. If 1 compressor is reduced immediately, reset the
load up/down timers (and start recounting). After reducing 1 compressor in operation, when the
temperature is still in this area, reduce 1 more compressor after 15 seconds. Repeat this until only 1
compressor remains in operation. If only 1 compressor remains on, do not execute this procedure.
Characteristics
Freeze-up prevention
Control device
Sensor
Diagram name
R3T, R4T
Activation
Result
Reset
Result
When the evaporator outlet water temperature sinks below Freeze-up disable setpoint freeze-up
protection is activated and the unit is shut down. When the temperature rises above the reset setpoint,
protection is reset and the unit will work in its initial mode after compressor timers. The compressor
will go back to the necessary capacity step, depending on the load-up possible status.
Characteristics
Freeze-up prevention
Control device
Sensor
Diagram name
R3T, R4T
Activation
Result
Reset
Unit disabled
Important : No alarm is displayed after freeze-up protection. Unit will restart after the REF GRD
EXTEND timer (12 min).
2158
ESiEN06-05
Functional
description
Outlet temp
RESET
setpoint
2
FREEZE UP
DIS setpoint
+0.5C
Freeze-up prevention
area (loaddown)
FREEZE UP
DIS setpoint
Freeze-up
safety-disabling
(shutdown)
Time
Freeze-up
protection for
software version
2.2 or higher
Loadup not possible area : if outlet water is lower than MOW then loadup is not possible.
Freeze-up prevention area : if outlet water temperature is lower than freeze up DIS + 0.5C then
unload 1 compressor, as long as the outlet water temp is too low and until 1 compressor is in
operation.
When the evaporator outlet water temperature sinks below freeze-up disable setpoint, protection is
activated and the unit is shut down. When the temperature rises above the reset setpoint the freeze-up
protection is reset and the unit will work in its initial mode after compressor timers. The compressor
will go back to the necessary capacity step, depending on the load-up possible status. A maximum
number of freeze-up protections per 30 min. can be set in the service/safety menu. When the unit
exceeds this number in less than 30 minutes, an alarm will be activated.
Characteristics
Freeze-up prevention
Control device
Sensor
Diagram name
R3T, R4T
Activation
Result
Reset
Remark:
When Freeze-up safety is active, the controller will display O4A: Freeze UP alarm.
2159
4
5
Functional
description
ESiEN06-05
Outlet temp
RESET
setpoint
2
FREEZE UP
DIS setpoint
+0.5C
FREEZE UP
DIS setpoint
Freeze-up prevention
area (loaddown)
Freeze-up
safety-disabling
(shutdown)
Time
Loadup not possible area : if outlet water is lower than MOW then loadup is not possible.
Freeze-up prevention area : if outlet water temperature is lower than FREEZE UP DIS + 0.5C then
unload 1 compressor, as long as the outlet water temp is too low and until 1 compressor is in
operation.
2160
ESiEN06-05
3.18.2
Anti-freeze by
pump operation
Action:
Turn on pump.
Reset :
Reset function if water temperature gets > reset setpoint.
Anti-freeze by
heater tape
Heatertape
ON
OFF
Activation:
- If ambient temperature is < MOW -1.5 C.
- AND evaporator pump is OFF
- AND 2nd evaporator pump is OFF
Action:
Turn on evaporator heater tape
Reset:
-If ambient temperature is > MOW.
-OR evaporator pump is ON.
-OR 2nd evaporator pump is ON.
2161
3.18.3
ESiEN06-05
Function only in
cooling
Activation :
If refrigerant gas temperature is < REFR TEMP SET continuously for 10 seconds.
Action:
If above condition is satisfied twice in 30 minutes --> switch off unit on alarm.
Reset:
Reset possible if refrigerant temperature rises above -2.5 C.
4
5
2162
ESiEN06-05
3.19
Introduction
Action
Open EV (Electric expansion valve) with CONTROL EEV(PLS) every sampling time 10 sec.
Reset
Reset if discharge gas temperature becomes less than RESET TO NORMAL value or discharge gas
super heat becomes 25C or less, return to the normal EV control.
Remarks : If 2 compressors are operated per circuit, judge the one with the highest discharge gas
temperature for EV opening, and to return to normal EV control, judge the one with the lowest gas
temperature.
4
5
2163
3.20
ESiEN06-05
Password Function
Introduction
A user password can be chosen, in the user password menu, to protect the user settings.
In the user advanced menu it can be chosen whether a password is needed to change the setpoint.
In the service/safety menu you can choose if a password is needed to reset safeties. This password
can be either the user password either the service password.
When the user is logged in with a password, this password will be remembered. When the controller
is not touched for a specified time LOGOUT TIMER (user advanced menu), the controller will
automatically logout and password is needed again to enter the menu.
The user can find back in the password menu with which password he is logged on and he can also
manually log off.
3
Overview of
possibilities
A user password is used to protect the user parameters. This password can be set in the user
password menu.
A service password is used to protect the service parameters; this password is factory set and cannot
be changed.
User password
Service password
1234 (default)
Menu
1.
Yes
Yes
2.
Yes
Yes
3.
Service menu
No
Yes
4.
Yes
Yes
Additionally: depending on the status of the "password needed to reset safety" parameter in the
service menu.
2164
5.
Yes
Yes
6.
No
Yes
ESiEN06-05
3.21
History logging
Introduction
Before a safety happened a number of data (Logs default 5) has been recorded (LogTime: default with
10 sec between), this logging data is only available of the last safety that happened and the data will
only be displayed in the history menu, if the History Extra screens =Y in the service menu.
This logging data will be continuously stored in the RAM memory, when the safety happens the data
will be copied into the flash memory (Flash memory: This type of memory will keep all data, even when
power is put off).
Functional
description
LogNr
Moment when
safety happens
1 0
Moment when
safety is detected
by controller
HP
Safety Yes
No
His Delay
(def 2.0 sec)
LogTime
(def 10 sec)
Time
Time between moment
when safety happens and
first log data is not fixed.
This time will be between.
Log Time (def 10s) and 0s
History number
Logging data indication:
00: History at moment of last error
01 ~05: Logging data from the
moment before error
00
Go to last error
2165
3.22
Defrost management
3.22.1
Introduction
ESiEN06-05
For dual circuit units, each refrigerant circuit will enter defrost function separately. The defrost cycle
will only occur on the circuit that needs it. The other circuit will continue its normal operation when
required.
In heating mode, the defrost will be executed when the following conditions are met:
3
3.22.2
Manual defrost
If below conditions are met during compressor operation in heating mode, a manual defrost can be
selected from the user menu.
2166
ESiEN06-05
3.22.3
Automatic defrost
Defrost forbidden
timer
If during countdown of the timer, timer selection is modified from normal to short, and the already
time past is larger than the short timer value ==> timer is put on 0.
Defrost start
conditions
AND
OR
2167
1
2
Defrost start
condition at sensor
failure
When an abnormality occurs concerning the coil sensor, this is defined as Alarm Level. Defrost
conditions will be as stated below.
For 50 ~80 HP
For 30-40-90-100 HP
3
4
Defrost STOP
conditions
5
Defrost stop
condition at sensor
abnormality
For 40 - 80 HP
For 30-90-100 HP
2168
ESiEN06-05
TR1
TR 2
(Coil sensor)
(coil sensor)
Normal operation
Not present
Abnormality
Not present
Ta < 7C
Normal operation
Normal operation
Normal operation
Abnormality
Abnormality
Normal operation
Abnormality
Abnormality
Ta < 7C
When one of the below conditions is met, recovery of the defrost cycle will occur:
1
When an abnormality occurs concerning the coil sensor, this is defined as Alarm Level. Defrost
conditions will be as stated below.
TR1
TR 2
(Coil sensor)
(coil sensor)
Normal operation
Not present
Tr >= 20C
Abnormality
Not present
Normal operation
Abnormality
Tr1>=20C
Abnormality
Normal operation
Tr2>=20C
Abnormality
Abnormality
ESiEN06-05
Actions during
defrost start
Defrost start
Comp
load 50%
EV
heatingEV
2
Normal SH
CoolingEV
control
Totally open
Completely
Open
B(PLS)
Normal SH control
ON
OFF
4way valve
ON
OFF
Fan
Asec
Bsec
DEFROST START.
Open Cooling EV with initial pulses 200pls (B pls) for 5 sec (B sec)
10 Mask low pressure protection control and superheat error during defrost.
Remark : the EWYQ080DAYN* has a modified control during defrost.
If the unit is starting a defrost cycle, then keep the number of running compressors.
- If 1 compressor is running then 1 compressor defrost.
- If 2 compressors are running then 2 compressor defrost.
2169
ESiEN06-05
Startup control
after defrost
recovery
Defrost recovery
A sec
C sec
Compressor
30hp
load
40-100hp
load
Stable
50%
Normal SH control
EV
30,40hp heatingEV
90,100hp
B pls fixed
Initial opening angle B pls, normal SH control
50-80hp heatingEV
CoolingEV
Completely closed
ON
4 way valve
Fan
ON
C
1
For 40 - 100 Hp units: only 1 compressor in operation of this circuit during defrost recovery.
For 30 Hp units: keep the same number of compressors as used in the defrost function.
For 30, 40, 90, 100 Hp units: EV opening for heating is defined as B(pls) for C sec (EEV KEEP
TIME), after this timer change to normal SH control.
For 50, 80 Hp units: EV opening for heating is defined as B(pls) and direct start with normal SH
control (EEV KEEP TIME is defined as 0 sec).
For 40 - 100 Hp units: after switching 4-way valve, keep 1 compressor running for A sec, after
this timer, change to normal heating mode.
For 30 Hp units: keep the same number of compressors for A sec, after this timer, change to
normal heating mode.
Remark :
2170
In case of A sec timer < C sec timer then FF CONTROL function is invalid and not used when
a compressor is added.
In case of A sec timer > C sec timer then FF CONTROL function is valid and used when a
compressor is added.
ESiEN06-05
3.23
Reversing valve
Remark : if remote cooling/heating is chosen by digital input then it is not possible any more to change
by controller or via Supervisor system.
Thermostat OFF
Restart unit + change status of 4 way valve (by (de) energizing the relay).
2
3
The four way valve status is changed at the same time of compressor start-up.
4
5
2171
3.24
ESiEN06-05
3
4
5
2172
ESiEN06-05
3.25
Simulation
This is an operation mode for the controller in a simulation board because then the actual unit and
components are replaced by electrical and electronic components. These components would not allow
correct operation of the controller if it was in normal mode.
Simulation setting:
Simulation parameter
Application
Simulation = NO
actual unit
Simulation = YES
AI Setting:
Simulation parameter
Application
AI = 0
AI = 1
Application
DIS. EEV = 0
DIS. EEV = 1
2173
ESiEN06-05
1
2
3
4
5
2174
ESiEN06-05
4
Part 3
Troubleshooting
Introduction
When a problem occurs, all possible faults have to be checked. This chapter gives a general idea of
where to look for faults. Furthermore the general procedures for refrigeration circuit repair and for
electrical circuit repair are explained.
Remark
Not all repair procedures are described. Some procedures are considered common practice.
Part 3 Troubleshooting
33
4
Chapter
See page
33
325
3Reset procedure
331
333
343
347
349
351
353
355
357
359
31
ESiEN06-05
33
32
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
1
1.1
Introduction
Overview
Part 3 Troubleshooting
In the first stage of trouble shooting sequence it is important to interpret the fault indication on the
controller display. This will help you to find the cause of the problem.
33
See page
34
35
36
311
319
1.7Overview of Warnings
321
323
4
5
33
1.2
ESiEN06-05
Function
Description
33
Circuit alarm
4
Display example
Warnings
Is activated when a
communication problem occurs
All compressors
are shut down.
No action is taken,
the units keep
operating.
Action to take
Network alarm
The compressors
of the
corresponding
circuit are shut
down.
The red LED above
the p key lights up
OAE:FLOW HAS
STOPPED
OU1:REVERESE
PHASE PR
1CA:OUT E SENSOR
ERR
1EO:GENERAL
SAFETY
1A4:FREEZE -UP
PROT.
0U4:PCB
COMM.PROBLEM
0AE:FLOW HAS
STOPPED
34
Part 3 Troubleshooting
ESiEN06-05
1.3
Action
Result
33
Part 3 Troubleshooting
35
1.4
ESiEN06-05
Introduction
This section provides useful information for diagnosing and correcting certain troubles which may
occur in the unit.
Before starting the troubleshooting procedure, carry out a thorough visual inspection of the unit and
look for obvious defects such as loose connections or defective wiring.
When carrying out an inspection on the supply panel or on the switch box of the unit, always
make sure that the circuit breaker of the unit is switched off.
33
Unit safety
overview
0U4:EXTPCB COMM.ERR
0U4:MAINPCB COMM.ERR
0U5:PCB COMM.PROBLEM
Unit Safety
description
CORRECTIVE ACTION
CONSEQUENCE
RESET : After finding the cause, the flowswitch is reset automatically, but the controller still needs
to be reset.
36
Part 3 Troubleshooting
ESiEN06-05
OAE : PUMPINTERLOCK
Purpose:
CORRECTIVE ACTION
CONSEQUENCE
RESET : Only if a pump contractor is present: Switch the black handle on the pump fuse inside the
switchbox and reset the controller.
33
OA4: FREEZE UP
Purpose:
CORRECTIVE ACTION
CONSEQUENCE
In case outlet water temperature becomes too low. Software version 2.2 or higher.
Freeze-up disable, unit will
switch off, no safety, unit will
restart if water temperature is
above reset setpoint and compressor timers are on 0.
After second (default) freeze
up disable within 30 min alarm
is displayed and manual reset
of the controller is needed.
RESET : After water temperature rises, above the RESET value, this safety resets automatically,
but the controller still needs to be reset.
Refrigerant temperature
becomes too low (=def -3.5
C)
Check the water flow and filter.... (No good heat exchange
in the evaporator).
RESET: After refrigerant temperature rise, above -3.5 C, this safety resets automatically, but the
controller still needs to be reset.
OA9: EEV PCB COMM ERR
OA9: EEV PCB ERR
Purpose:
Part 3 Troubleshooting
37
ESiEN06-05
CORRECTIVE ACTION
CONSEQUENCE
RESET : After finding the cause and communication is restored, error can be reset on the controller.
OC9: INL SENSOR ERR
33
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
CORRECTIVE ACTION
CONSEQUENCE
RESET : After finding the cause and communication is restored, error can be reset on the controller.
38
Part 3 Troubleshooting
ESiEN06-05
OU4:EXTPCB COMM.ERR
Purpose:
Indicate if there is no communication with the Extension PCB (the extension PCB A01P cannot be
found).
CORRECTIVE ACTION
CONSEQUENCE
RESET : After finding the cause and communication is restored, error can be reset on the controller.
33
CORRECTIVE ACTION
CONSEQUENCE
Part 3 Troubleshooting
39
ESiEN06-05
Purpose:
Indicate if there is no communication with the wired remote control A4P (or A5P, EKRUPG) and
the main PCB.
33
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
RESET : After finding the cause and communication is restored, error can be reset on the controller.
4
5
310
Part 3 Troubleshooting
ESiEN06-05
1.5
Circuit safeties
overview
33
Remark:
Part 3 Troubleshooting
311
Circuit Safeties
ESiEN06-05
33
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
RESET : Push the blue button on the fan fuse inside the switchbox and reset the controller.
1A9/2A9 EEV ERR
Purpose
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
RESET : After finding the cause and communication is restored, error can be reset on the controller.
312
Part 3 Troubleshooting
ESiEN06-05
Purpose
CORRECTIVE ACTION
CONSEQUENCE
33
4
5
RESET : After finding the cause, error can be reset on the controller.
1E3/2E3 HIGH PRESSURE SW
Purpose
Detect high pressure switch activation on a refrigerant circuit (HP higher as 40.5 bar).
CORRECTIVE ACTION
CONSEQUENCE
RESET : After pressure rise, this safety resets automatically (if HP is below 30,2 b), but the controller still needs to be reset.
Part 3 Troubleshooting
313
ESiEN06-05
A low pressure measurement is used to control the low pressure. The setting is depending if the
unit is a glycol application or not.
33
4
5
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
Shortage of refrigerant
Dirty evaporator.
Refer to the installation manual Customization in the service menu, paragraph Setting of the minimum outlet
water temperature for correct
values.
RESET : After pressure rise, this safety resets automatically, but the controller still needs to be
reset. Reset is possible when LP > LP setpoint + 0.2 bar.
1E6/2E6 COMPR 1/2 SAFETY
Purpose
314
Protection of the compressor if the compressor motor coil temperature is too high because the
compressor motor takes (demands/needs) too much current and is not sufficiently cooled by
refrigerant.
Part 3 Troubleshooting
ESiEN06-05
CORRECTIVE ACTION
CONSEQUENCE
Overload of motor.
33
RESET : Pull the black handle on the compressor fuse inside the switch box and reset the controller.
4
5
Part 3 Troubleshooting
315
ESiEN06-05
CORRECTIVE ACTION
CONSEQUENCE
33
4
5
Overload of motor.
RESET : Pull the black handle on the compressor fuse inside the switch box and reset the controller.
316
Part 3 Troubleshooting
ESiEN06-05
Purpose
CORRECTIVE ACTION
CONSEQUENCE
33
RESET : After temperature decrease, the safety resets automatically but the controller still needs
to be reset.
CORRECTIVE ACTION
CONSEQUENCE
Part 3 Troubleshooting
317
ESiEN06-05
33
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
RESET : After inverting two phases or fixing the power supply cables properly, the protector is
reset automatically, but the controller still needs to be reset.
318
Part 3 Troubleshooting
ESiEN06-05
1.6
Network Safety
Overview
NETWORK SAFETY
Network Safety
33
CORRECTIVE ACTION
CONSEQUENCE
Symptom: The NETWORK SAFETY alarm message shows PCB COMM. PROBLEM
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
RESET: After finding the cause and communication is restored, error can be reset on the controller.
Part 3 Troubleshooting
319
ESiEN06-05
Purpose
33
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
RESET: After finding the cause and software is upgraded, error can be reset on the controller.
4
5
320
Part 3 Troubleshooting
ESiEN06-05
1.7
Overview of Warnings
Unit warnings
overview
UNIT WARNING
5.2
5.7
1/2 E6:COMPR PR
Unit warning
description
5.13
5.4
5.4
5.4
33
CORRECTIVE ACTION
CONSEQUENCE
RESET: After finding the cause, the flowswitch is reset automatically, but the controller still needs
to be reset.
Remark : only when twin pump is installed.
0C9 : INL SENSOR ERR
Purpose
CORRECTIVE ACTION
CONSEQUENCE
Part 3 Troubleshooting
321
ESiEN06-05
33
POSSIBLE CAUSES
CORRECTIVE ACTION
CONSEQUENCE
1E6/2E6 COMPR PR
Purpose
Protection of the compressor if the compressor is working outside the operation range.
CORRECTIVE ACTION
CONSEQUENCE
RESET: When the temperature has returned to normal, the controller resets automatically.
153/253 : FAN OVERC. 1/2/3
Purpose
CORRECTIVE ACTION
CONSEQUENCE
RESET: Push the blue button on the fan fuse inside the switchbox and reset the controller.
322
Part 3 Troubleshooting
ESiEN06-05
1.8
Introduction
When a safety device was activated, stop the unit and find out why the safety device was activated
before resetting it. Under no circumstances safety devices may be bridged or changed to a value other
than the factory setting.
Symptom 1: The unit does not start, but the ON LED lights up.
Possible causes
Corrective action
The unit will start after approximately 15 seconds. Make sure that water is flowing through
the evaporator.
Loose connections.
Symptom 2: The unit does not start, but the ON LED is flashing.
Possible causes
Corrective action
Symptom 3: The unit does not start and the ON LED does not light up.
Part 3 Troubleshooting
Possible causes
Corrective action
Emergency Stop.
33
323
ESiEN06-05
1
Possible Causes
Corrective Action
Test the voltage in the supply panel and, if necessary, in the electrical compartment of the unit
(voltage drop due to supply cables is too high).
33
4
5
324
Possible causes
Corrective action
Low pressure
Freeze-up
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
2
Introduction
If the cause of the problem is related to the temperature sensors, the sensors should be checked prior
to changing the PCB or an output device.
Temperature
Sensors
In multiple scroll software, four different types of NTP temp sensors are programmed. On the unit, only
NTC type 1 and 2 are actually used. In this chapter, the resistance/temp table is described.
How to check
33
4
Step
Action
Check whether the measured values correspond with the values in the appropriate table.
5
Temperature
Sensor Types
Temperature
Sensor List
Part 3 Troubleshooting
The table below contains the four different sensor types programmed in the controller.
Type
Type 2: ST 8606
Type 3: PB-43
The table below contains the list with the sensor name and the sensor type used in the unit.
Part number
Description
R1T
Type 1
R2T
Type 1
R3T
Type 1
325
ESiEN06-05
Part number
R8T
33
4
5
Description
*
Type 1 or 2 or
3 or 4 (Configurable in the
service
input/output
menu)
R14T
Type 1
R15T, R25T
Type 2
R16T
Type 1
R17T
Type 1
R18T, R38T
Type 1
R28T, R48T
Type 1
R26T
Type 1
R34T
Type 1
R35T, R45T
Type 2
R36T
Type 1
R37T
Type 1
R46T
Type 1
* Not included with standard unit (not possible as option + not obligatory).
326
Part 3 Troubleshooting
ESiEN06-05
2.1
Temp.-resistance
The table below contains the temperature resistance values of sensor type 1.
.
Resistance (k)
Temp. (C)
-20
-19
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
Resistance (k)
Temp. (C)
At x.0C
At x.5C
197.81
186.53
175.97
166.07
156.80
148.10
139.94
132.28
125.09
118.34
111.99
106.03
100.41
95.14
90.17
85.49
81.08
76.93
73.01
69.32
65.84
62.54
59.43
56.49
53.71
51.09
48.61
46.26
44.05
41.95
39.96
38.08
36.30
34.62
192.08
181.16
170.94
161.36
152.38
143.96
136.05
128.63
121.66
115.12
108.96
103.18
97.73
92.61
87.79
83.25
78.97
74.94
71.14
67.56
64.17
60.96
57.94
55.08
52.38
49.83
47.42
45.14
42.98
40.94
39.01
37.18
35.45
33.81
Part 3 Troubleshooting
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Resistance (k)
Temp. (C)
At x.0C
At x.5C
33.02
31.50
30.06
28.70
27.41
26.18
25.01
23.91
22.85
21.85
20.90
20.00
19.14
18.32
17.54
16.80
16.10
15.43
14.79
14.18
13.59
13.04
12.51
12.01
11.52
11.06
10.63
10.21
9.81
9.42
9.06
8.71
8.37
8.05
32.25
30.77
29.37
28.05
26.78
25.59
24.45
23.37
22.35
21.37
20.45
19.56
18.73
17.93
17.17
16.45
15.76
15.10
14.48
13.88
13.31
12.77
12.25
11.76
11.29
10.84
10.41
10.00
9.61
9.24
8.88
8.54
8.21
7.90
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
At x.0C
At x.5C
7.75
7.46
7.18
6.91
6.65
6.41
6.65
6.41
6.18
5.95
5.74
5.14
4.96
4.97
4.62
4.46
4.30
4.16
4.01
3.88
3.75
3.62
3.50
3.38
3.27
3.16
3.06
2.96
2.86
2.77
2.68
2.60
2.51
7.60
7.31
7.04
6.78
6.53
6.53
6.53
6.29
6.06
5.84
5.43
5.05
4.87
4.70
4.54
4.38
4.23
4.08
3.94
3.81
3.68
3.56
3.44
3.32
3.21
3.11
3.01
2.91
2.82
2.72
2.64
2.55
2.47
33
4
5
327
2.2
Temp-resistance
The table below contains the temperature resistance values of the sensor type 2.
TC
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
33
4
5
328
ESiEN06-05
0.0
640.44
609.31
579.96
552.00
525.63
500.66
477.01
454.60
433.37
413.24
394.16
376.05
358.88
342.58
327.10
312.41
298.45
285.18
272.58
260.60
249.00
238.36
228.05
218.24
208.90
200.00
191.53
183.46
175.77
168.44
161.45
154.79
148.43
142.37
136.59
131.06
125.79
120.76
115.95
111.35
106.96
102.76
98.75
94.92
91.25
87.74
84.38
81.16
78.09
75.14
72.32
(k)
0.5
624.65
594.43
565.78
538.63
512.97
488.67
465.65
443.84
423.17
403.57
384.98
367.35
350.62
334.74
319.66
305.33
291.73
278.80
266.51
254.72
243.61
233.14
223.08
213.51
204.39
195.71
187.44
179.57
172.06
164.90
158.08
151.57
145.37
139.44
133.79
128.39
123.24
118.32
113.62
109.13
104.84
100.73
96.81
93.06
89.47
86.04
82.75
79.61
76.60
73.71
70.96
TC
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
0.0
72.32
69.64
67.06
64.60
62.24
59.97
57.80
55.72
53.72
51.98
49.96
48.19
46.49
44.86
43.30
41.79
40.35
38.96
37.63
36.34
35.11
33.92
32.78
31.69
30.63
29.61
28.64
27.69
26.79
25.91
25.07
24.26
23.48
22.73
22.01
21.31
20.63
19.98
19.36
18.75
18.17
17.61
17.07
16.54
16.04
15.55
15.08
14.62
14.18
13.76
13.35
(k)
0.5
70.96
68.34
65.82
63.41
61.09
58.87
56.75
54.70
52.84
50.96
49.06
47.33
45.67
44.07
42.54
41.06
39.65
38.29
36.98
35.72
34.51
33.35
32.23
31.15
30.12
29.12
28.16
27.24
26.35
25.49
24.66
23.87
23.10
22.36
21.65
20.97
20.31
19.67
19.05
18.46
17.89
17.34
16.80
16.29
15.79
15.31
14.85
14.40
13.97
13.55
13.15
TC
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
0.0
13.35
12.95
12.57
12.20
11.84
11.49
11.15
10.83
10.52
10.21
9.92
9.64
9.36
9.10
8.84
8.59
8.35
8.12
7.89
7.68
7.47
7.26
7.06
6.87
6.69
6.51
6.33
6.16
6.00
5.84
5.69
5.54
5.39
5.25
5.12
4.98
4.86
4.73
4.61
4.49
4.38
4.27
4.16
4.06
3.96
3.86
3.76
3.67
3.58
3.49
3.41
(k)
0.5
13.15
12.76
12.38
12.01
11.66
11.32
10.99
10.67
10.36
10.06
9.78
9.50
9.23
8.97
8.71
8.47
8.23
8.01
7.78
7.57
7.36
7.16
6.97
6.78
6.59
6.42
6.25
6.08
5.92
5.76
5.61
5.46
5.32
5.18
5.05
4.92
4.79
4.67
4.55
4.44
4.32
4.22
4.11
4.01
3.91
3.81
3.72
3.62
3.54
3.45
3.37
Part 3 Troubleshooting
ESiEN06-05
2.3
Introduction
The thermistors in use have the following temperature (C) to resistance (K ) characteristics.
Explanation
33
Therefore, see the characteristics (K ) at the intersection of 10 (tens digit) and 2 (ones digit).
The table below contains the temperature resistance values of sensor type 3.
Temp.-resistance
-10
10
20
30
40
50
48.5
30.0
19.2
12.7
8.6
6.0
4.3
46.1
28.6
18.4
12.2
8.3
5.8
4.1
43.9
27.4
17.6
11.7
8.0
5.6
4.0
41.8
26.2
16.9
11.2
7.7
5.4
3.9
39.8
25.0
16.2
10.8
7.4
5.2
3.7
38.0
23.9
15.5
10.4
7.1
5.0
3.6
36.2
22.9
14.9
10.0
6.9
4.9
3.5
34.5
21.9
14.3
9.6
6.6
4.7
3.4
32.9
20.9
13.7
9.3
6.4
4.5
3.3
31.4
20.1
13.2
8.9
6.2
4.4
3.2
4
5
-10
10
0
1
46.1
2
Example: characteristics at 12C
-10
10
0
1
2
Part 3 Troubleshooting
17.6
329
2.4
Temp.-resistance
33
4
5
ESiEN06-05
The table below contains the temperature resistance values of sensor type 4.
Resistance (k)
Temp.
(C)
Maximum
Standard
-50
344.40
329.20
Resistance (k)
Minimum
Temp.
(C)
Maximum
Standard
314.70
23.42
22.99
Resistance (k)
Minimum
Temp.
(C)
Maximum
Standard
Minimum
22.57
58
3.28
3.21
3.14
3.04
-49
324.70
310.70
297.20
22.45
22.05
21.66
59
3.18
3.11
-48
306.40
293.30
280.70
21.52
21.15
20.78
60
3.09
3.02
2.95
-47
289.20
277.00
265.30
20.64
20.29
19.95
61
2.99
2.92
2.86
-46
273.20
261.80
250.60
19.80
19.40
19.15
62
2.90
2.83
2.77
-45
258.10
247.50
237.20
19.00
18.70
18.40
63
2.81
2.75
2.69
-44
244.00
234.10
224.60
10
18.24
17.96
17.67
64
2.73
2.66
2.60
-43
230.80
221.60
212.70
11
17.51
17.24
16.97
65
2.65
2.58
2.52
-42
218.50
209.80
201.50
12
16.80
16.55
16.31
66
2.57
2.51
2.45
-41
206.80
198.70
191.00
13
16.13
15.90
15.87
67
2.49
2.43
2.37
-40
195.90
188.40
181.10
14
15.50
15.28
15.06
68
2.42
2.36
2.30
-39
185.40
178.30
171.59
15
14.89
14.68
14.48
69
2.35
2.29
2.24
-38
175.5.
168.90
162.00
16
14.31
14.12
13.93
70
2.28
2.22
2.17
-37
166.20
160.10
154.10
17
13.75
13.57
13.40
71
2.21
2.16
2.10
-36
157.50
151.80
140.20
18
13.22
13.06
12.89
72
2.15
2.10
2.04
-35
149.30
144.00
138.80
19
12.72
12.56
12.41
73
2.09
2.04
1.98
-34
141.60
136.60
131.80
20
12.23
12.09
11.95
74
2.03
1.98
1.93
-33
134.40
129.70
125.20
21
11.77
11.63
11.07
75
1.97
1.92
1.87
-32
127.60
123.20
118.90
22
11.32
11.20
11.07
76
1.92
1.87
1.82
-31
121.20
117.10
113.10
23
10.90
10.78
10.60
77
1.86
1.81
1.78
-30
115.10
111.30
107.50
24
10.49
10.38
10.27
78
1.81
1.76
1.71
-29
109.30
105.70
102.20
25
10.10
10.00
9.90
79
1.76
1.71
1.68
-28
103.80
100.40
97.16
26
9.73
9.63
9.52
80
1.71
1.66
1.62
-27
98.63
95.47
92.41
27
9.38
9.28
9.18
81
1.66
1.62
1.57
-26
93.75
90.80
87.93
28
9.04
8.94
8.84
82
1.62
1.57
1.53
-25
89.15
86.39
83.70
29
8.72
8.62
8.52
83
1.57
1.53
1.49
-24
84.82
82.22
79.71
30
8.41
8.31
8.21
84
1.53
1.49
1.44
-23
80.72
78.29
75.93
31
8.11
8.01
7.91
85
1.49
1.45
1.40
-22
76.85
74.58
72.36
32
7.82
7.72
7.62
86
1.45
1.41
1.37
-21
73.20
71.07
68.99
33
7.55
7.45
7.35
87
1.41
1.37
1.33
-20
69.74
67.74
65.80
34
7.28
7.19
7.09
88
1.37
1.33
1.29
-19
66.42
64.54
62.72
35
7.03
6.94
6.84
89
1.34
1.30
1.26
-18
63.27
61.52
59.81
36
6.79
6.69
6.60
90
1.30
1.26
1.22
-17
60.30
58.66
57.05
37
6.56
6.46
6.37
91
1.27
1.23
1.19
-16
57.49
55.95
54.44
38
6.33
6.24
6.15
92
1.23
1.20
1.16
-15
54.83
53.39
51.97
39
6.12
6.03
5.94
93
1.20
1.16
1.13
-14
52.31
50.96
49.83
40
5.92
5.82
5.73
94
1.17
1.13
1.10
-13
49.93
48.66
47.12
41
5.72
5.63
5.54
95
1.14
1.10
1.07
-12
47.67
46.48
45.31
42
5.53
5.43
5.35
96
1.11
1.08
1.04
-11
45.53
44.41
43.32
43
5.34
5.25
5.17
97
1.08
1.05
1.01
-10
43.50
42.25
41.43
44
5.16
5.08
4.99
98
1.05
1.02
0.99
-9
41.54
40.56
39.59
45
4.99
4.91
4.82
99
1.03
0.99
0.96
-8
39.68
38.76
37.85
46
4.83
4.74
4.66
100
1.00
0.97
0.94
-7
37.91
37.05
36.20
47
4.67
4.59
4.51
101
0.98
0.94
0.91
-6
36.24
35.43
34.03
48
4.52
4.44
4.36
102
0.95
0.92
0.89
-5
34.65
33.89
33.14
49
4.38
4.30
4.22
103
0.93
0.90
0.87
-4
33.14
32.43
31.73
50
4.24
4.16
4.08
104
0.91
0.87
0.84
-3
31.71
31.04
30.39
51
4.10
4.02
3.95
105
0.88
0.85
0.82
-2
30.35
29.72
29.11
52
3.97
3.90
3.82
106
0.86
0.83
0.80
-1
20.00
28.47
27.89
53
3.84
3.77
3.69
107
0.84
0.81
0.78
27.83
27.28
26.74
54
3.72
3.65
3.57
108
0.82
0.79
0.76
26.64
26.13
25.62
55
3.61
3.53
3.46
109
0.80
0.77
0.74
25.51
25.03
24.55
56
3.49
3.42
3.35
110
0.78
0.75
0.73
24.24
23.99
23.54
57
3.39
3.31
3.24
330
Part 3 Troubleshooting
ESiEN06-05
Reset procedure
Part 3
1
3
Reset procedure
3.1
Introduction
For all safeties, a login with the user password (default) is required to reset a safety.
33
4
5
Part 3 Troubleshooting
331
Reset procedure
3.2
ESiEN06-05
Login/Logout
When a user is logged in with the password equal to the password needed to reset safeties, no
password will be asked to reset a safety.
Login function:
33
4
5
332
Without a login (ex. At startup = no password in login menu), then limited menus are available.
A user can login with the user password, then all menus with user parameters are available.
A service man can login with the service password, then all menus with user/service parameters
are available.
A login can be done in login/logout menu OR if password is requested at first screen of protected
menu.
An automatically logout (jump to the first screen in readout menu) is done if no buttons are pushed
for 5 minutes (default)
Warnings ==> no password is required to reset a warning (remark: warning is always logged in
history menu).
Number of reset: if the same error happens 3 times in 1 hour then the level to reset is put 1 level
higher.
Default case: in case reset safety is protected by user password ==> 1 level higher means service
password. In case reset safety is protected by no password ==> 1 level higher means user
password.
Remark : not in case reset safety is already protected by service password.
A backup reset password is present ==> Only possible to reset safeties (meaning no actual login
value).
This backup reset password is based on a calculation result on the number of safeties that are
present in the history.
(Example: number of safeties in history: 50 ==> result calculation : 3398)
This means it can only be used 1 time, because next time the number of history will be different.
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
4
4.1
Overview
33
Topic
See page
334
335
340
341
4
5
Part 3 Troubleshooting
333
4.2
ESiEN06-05
1. Hardware
33
4
Remark: A USB / RS232 can be used to connect the serial cable to a USB port.
Power supply (230VAC)
2. Software
SW program
Source files
PCASOflash
sp1710_XXX.lgc
SP1734_XXX.lgc
334
Part 3 Troubleshooting
ESiEN06-05
4.3
Introduction
PCASOflash:
manual upload
Remark: all lgc and lng and par files should be put in 1 directory!
Action
Result
Connect wires:
Result:
HAP is blinking
33
HAP
Part 3 Troubleshooting
335
ESiEN06-05
Action
Result
Result:
33
(Remark: all the files present in a directory are
continuously shown)
4. select correct directory and push OK
Result: All lgc and lng files in the selected directory are
shown.
4
5
336
Part 3 Troubleshooting
ESiEN06-05
Action
Result
33
4
5
Part 3 Troubleshooting
337
ESiEN06-05
Action
Result
6. Push Start
Result:
33
338
Part 3 Troubleshooting
ESiEN06-05
Action
Result
33
4
5
Part 3 Troubleshooting
339
4.4
ESiEN06-05
To install a newer PCASOflash software, it is required to first remove the existing PCASOflash
software as follows: execute PCAS0flash0xx.msi.
Select Remove PCASO flash and push next.
33
4
5
340
Part 3 Troubleshooting
ESiEN06-05
4.5
PCASO flash
Symptom
Possible cause
Visa software is running (can be checked status bar next to time )=>
close program
Remocon Main and Sub have same address (ex. Main & Main or Sub &
Sub)
3.
33
4
5
Part 3 Troubleshooting
341
ESiEN06-05
33
4
5
342
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
5
5.1
33
Step
Action
Remove the old PCB, also remove the extension PCB if present (only on Main PCB
of circuit 1) and communication PCB if present.
Place the new PCB in the same way as the old PCB, also place back the extension
PCB and communication PCB, if present in the same way.
4
5
Part 3 Troubleshooting
343
5.2
ESiEN06-05
33
4
Step
Action
Set the address dipswitch S1A to the right address, Main PCB nr. & (circuit 1) :
address 1.
Wait until the Main PCB nr 1 has finished the automatic distribution of software
towards Main PCB nr 2 (if present) and Main.Sub Remocon display.
After this the normal initialization procedure will start. Main Remocon displays :
------ STARTUP BUSY --------
If Inverterfans/VA meter/2 pump or heatertape is present on the unit, enter the service/input output menu and enable the unit options. Confirm after changing unit
options.
344
Part 3 Troubleshooting
ESiEN06-05
5.3
Step
Action
The Main PCB nr 1 will automatically distribute the software towards Main PCB nr 2.
After this the normal initialization procedure will start. Main Remocon displays:
--------- STARTUP BUSY --------------.
33
4
5
Part 3 Troubleshooting
345
ESiEN06-05
33
4
5
346
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
6
6.1
6.2
Step
Action
Place the new PCB in the same way as the old PCB.
33
4
Part 3 Troubleshooting
347
ESiEN06-05
33
4
5
348
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
7
7.1
7.2
Step
Action
Place the new controller in the same way as the old controller.
33
4
Step
Action
7.3
The Main PCB nr 1 will automatically distribute the software towards the controller.
Main controller will display ------- STARTUP BUSY ---------- during distribution.
After this, the normal initialization procedure will start. Main Remocon displays:
-------- STARTUP BUSY ----------.
Part 3 Troubleshooting
Step
Action
349
ESiEN06-05
Step
Action
The main PCB nr 1 will automatically distribute the software towards the controller.
Subcontroller will display ------- REM. SW UPLOAD BUSY ------- during distribution.
After this, the normal initialization procedure will start. Sub Remocon displays :
------- STARTUP BUSY ---------.
33
4
5
350
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
8
8.1
8.2
Step
Action
Place the new PCB in the same way as the old PCB.
33
4
Part 3 Troubleshooting
Step
Action
A7IP : address 1.
351
ESiEN06-05
33
4
5
352
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
9
9.1
Introduction
To maintain an equal oil level in 2 compressors, a suction washer is used (in some compressor setup).
Therefore it is very important that the right suction washer is used during a compressor replacement.
9.2
33
1) C/O unit
When the two tandem compressors are unequal, a restrictor is mounted in the suction of the smallest
compressor in order to create a pressure drop in the suction and in such way, when the compressors
are in operation, maintain an equal oil level in the 2 compressors. Without this ring, the oil level would
be higher in the biggest compressor and in some conditions cause too low oil level in the smallest
compressor (especially applications with low LWE and high ambient).
Overview
2) H/P unit
Smallest compressor
Equal compressors
Unequal compressors
Biggest compressor
When the two tandem compressors are unequal, a restrictor is mounted in the suction of the smallest
compressor, also when the two tandem compressors are equal a restrictor is mounted in the
compressor that is closed to the 4-way valve (special piping is causing small pressure drop) in such
way, when the compressors are in operation, maintain an equal oil level in the 2 compressors. Without
the ring, the oil level would be higher in one of the compressors and in some conditions cause to low
oil level in the compressor that is close to the 4-way valve (especially applications with low LWE and
high ambient).
Overview
Part 3 Troubleshooting
Smallest compressor
Biggest compressor
Equal compressors
Unequal compressors
353
ESiEN06-05
Suction Washer
The table below contains an overview of the compressor configuration and the used suction washer
(if needed) for the cooling only units.
33
4
5
Compressor Configuration
Conclusion
SJ161-SJ161
No restriction
SJ180-SJ180
No restriction
SJ180-SJ240
SJ240-SJ240
No restriction
SJ240-SJ300
SJ300-SJ300
No restriction
The table below contains an overview of the compressor configuration and the used suction washer
for the heat pump unit.
354
Compressor Configuration
Conclusion
SJ161-SJ161
SJ180-SJ180
SJ180-SJ240
SJ240-SJ240
SJ240-SJ300
SJ300-SJ300
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
10
10.1
Introduction
An oil fill connection and oil drain connection are present on the compressor to fill or drain the
compressor oil in an easy way.
10.2
33
Compressor connections
Sight glass
All Performer SJ scroll compressors come equipped with a sight glass which may be used to
determine the amount and condition of the oil contained within the sump.
Schrader
The oil fill connection and gauge port is 1/4 male flare connector incorporating a schrader valve.
Oil drain
The oil drain connection allows oil to be removed from the sump for changing, testing, etc. The fitting
contains an extension tube into the oil sump to more effectively remove the oil. The connection is a
female 1/4 NPT fitting and is mounted on SJ180-240-300 models only.
Oil drain
connection
Procedure
To drain the oil :
1
Remove the refrigerant from the system (or separate the compressor from the system by use of
the suction and discharge valve if present).
Part 3 Troubleshooting
Use the oil fill connection to suck the oil in the compressor.
355
ESiEN06-05
33
4
5
356
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
11
11.1
33
Terminal box
Power supply
29 mm knockout
11.2
Protection module
power supply
L1
N
1
2
12
14
11
Motor Protection
Module
Cover holding
screw (x2)
Torque:
2.2 Nm.
Belt type
heater
Terminal box
Power supply
11.3
Part 3 Troubleshooting
357
ESiEN06-05
1
L N
2 12 14 11
Safety
circuit
Module power
24 or 230 vac
11.4
Thermistor
connection
33
Discharge gas
pipe
Black Blue
Brown
4
M1, M2
Control circuit
Terminal
box
Belt type
crankcase
heater
Power supply
5
Power supply
11.5
L1 L2 L3
Black Blue
Brown
L N S1 S2 M1 M2
Module power
24 or 115/230 vac
358
Thermistor
connection
Safety
circuit
Part 3 Troubleshooting
ESiEN06-05
Part 3
1
12
If water is detected in the refrigerant circuit after an evaporator damage, the following procedure
should be executed to clear the system.
Step
1
33
Action
Cleaning & drying refrigerant circuit.
Cleaning components:
Replace components:
Sight glass
Compressor oil
Actions:
Part 3 Troubleshooting
Find the cause of this evaporator breakdown and take the necessary
actions to prevent recurrence in the future.
359
ESiEN06-05
33
4
5
360
Part 3 Troubleshooting
ESiEN06-05
4
Part 4
Commissioning and Test Run
Introduction
Commissioning and test run are well known practices in service engineering. This part contains a
systematic approach on test run checks and test values, which guarantees a high quality installation
and operation of the units.
See page
43
3
44
5
41
ESiEN06-05
3
4
5
42
ESiEN06-05
Part 4
1
1
1.1
Introduction
This chapter contains checks you have to carry out before every test run.
Overview
Topic
See page
1.2General Checks
45
46
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
4
5
43
ESiEN06-05
Topic
See page
434
1.28Electrical Checks
435
436
3
4
5
44
ESiEN06-05
1.2
Checklist
General Checks
Check whether...
Check for remaining metal dust of burrs. Metal dust or burrs from grinding or drilling in the
metal parts during construction facilitates the rust process and shortens the lifetime of the
unit.
The air volume over the coil is adequate; there is no blockage (from paper, plastic...) or air
short circuit due to wrong positioning.
3
4
5
45
1.3
Checklist
3
4
5
ESiEN06-05
Check whether...
Measurement points for temperature and pressure are available on the water circuit.
The flow switch, pump interlock and pump are properly working.
Air purge points are installed on the high parts of the water piping.
Drain taps are installed at the low points of the water piping.
10
Other parts of the water circuit are properly mounted and installed (e.g. buffer tank, expansion tank...).
11
Vibration compensators are mounted at the water connections if the unit is positioned on
anti-vibration pads.
The table below shows the operation range of water volume and water flow for proper operation of the
unit.
Evaporator
Minimum water
volume
Minimum water
flow
Maximum water
flow
EWAQ080DAYN*
358 l
115 l/min
459 l/min
EWAQ100DAYN*
470 l
151 l/min
602 l/min
EWAQ130DAYN*
295 l
188 l/min
756 l/min
EWAQ150DAYN*
341 l
218 l/min
871 l/min
EWAQ180DAYN*
522 l
261 l/min
1043 l/min
EWAQ210DAYN*
599 l
300 l/min
1198 l/min
EWAQ240DAYN*
529 l
339 l/min
1355 l/min
EWAQ260DAYN*
569 l
364 l/min
1456 l/min
EWYQ080DAYN*
393 l
110 l/min
503 l/min
EWYQ100DAYN*
511 l
143 l/min
654 l/min
EWYQ130DAYN*
334 l
195 l/min
854 l/min
EWYQ150DAYN*
370 l
208 l/min
946 l/min
EWYQ180DAYN*
446 l
262 l/min
1141 l/min
EWYQ210DAYN*
504 l
302 l/min
1290 l/min
EWYQ240DAYN*
578 l
331 l/min
1479 l/min
Chiller type
46
ESiEN06-05
Evaporator
EWYQ250DAYN*
629 l
361 l/min
1611 l/min
The water pressure should not exceed the maximum working pressure of 10bar.
Calculation of the
minimum water
volume
The calculation method below is based on the fact that the water volume in a chiller should be large
enough to prevent the compressor from excessive cycling. Sufficient water volume gives a certain
inertia to the system, so that:
Water (or glycol) temperature does not drop too fast when the unit turns ON.
Water (or glycol) temperature does not rise too fast when the unit turns OFF.
0,5 x Q x t
V=
2 x x d x Cw
[m]
4
5
47
ESiEN06-05
with:
Notation
Dimension
Description
Default
[m]
[W]
[s]
300 s
[kg/m]
[K]
Cw
[J/kgK]
4
5
48
ESiEN06-05
Water quality
The table below contains the required water quality specifications. It is a table from the JRA (Japanese
Refrigerant Assdated GL-02-1994.
Circulating system
Once
flow
Low temperature
High temperature
Items to be referred to
Items to be controlled
Tendency if
out of criteria
Circulating
water
Supply
water
(4)
Flowing
water
Circulating
water
(below
20C)
Supply
water
(4)
Circulating
water
(20C ~
60C)
Supply
water
(4)
Circulating
water
(60C ~
80C)
Supply
water
(4)
6.5~8.2
6.0~8.0
6.8~8.0
6.8~8.0
6.8~8.0
7.0~8.0
7.0~8.0
7.0~8.0
7.0~8.0
corrosion +
scale
below
80
below
30
below
40
below
40
below
30
below
30
below
30
below
30
below
30
corrosion +
scale
below
200
below
50
below
50
below
50
below
50
below
50
below
50
below
30
below
30
corrosion
2 /l)
4
below
200
below
50
below
50
below
50
below
50
below
50
below
50
below
30
below
30
corrosion
M-alkalinity (ph
4.8)
(mgCaCO3/l)
below
100
below
50
below
50
below
50
below
50
below
50
below
50
below
50
below
50
scale
Total
hardness
(mgCaCO3/l)
below
200
below
70
below
70
below
70
below
70
below
70
below
70
below
70
below
70
scale
Calcium
hardness
(mgCaCO3/l)
below
150
below
50
below
50
below
50
below
50
below
50
below
50
below
50
below
50
scale
Silica
ion
(mgSiO2/l)
Below
50
Below
30
Below
30
Below
30
Below
30
Below
30
Below
30
Below
30
Below
30
scale
Iron
(mgFe/l)
Below
1.0
Below
0.3
Below
1.0
Below
1.0
Below
0.3
Below
1.0
Below
0.3
Below
1.0
Below
0.3
Corrosion +
scale
Copper
(mgCu/l)
below
0.3
below
0.1
velow
1.0
below
1.0
below
0.1
below
1.0
below
0.1
below
1.0
below
0.1
corrosion
Sulfide
ion
(mgS 2-/l)
not
detectable
not
detectable
not
detectable
not
detectable
not
detectable
not
detectable
not
detectable
not
detectable
not
detectable
corrosion
below
1.0
below
0.1
below
1.0
below
1.0
below
0.1
below
0.3
below
0.1
below
0.1
below
0.1
corrosion
pH
at 25C
Electrical conductivity
(mS/m) at
25C
Chloride ion
mgCl -/l
Sulfate
ion
Ammonium ion
(mgSO
(mgNH
+
4 /l)
(mgCl/l)
below
0.3
below
0.3
below
0.3
below
0.3
below
0.3
below
0.25
below
0.3
below
0.1
below
0.3
corrosion
Free
carbide
(mgCO2/l)
below
4.0
below
4.0
below
4.0
below
4.0
below
4.0
below
0.4
below
4.0
below
0.4
below
4.0
corrosion
6.0 ~
7.0
---
---
---
---
---
---
---
---
corrosion
and scale
4
5
Remaining
chloride
Stability
index
49
ESiEN06-05
(2) In case of using heated water (more than 40C), corrosion is generally noticeable. Especially when
the iron material is in direct contact with water without any protection shields. It is desirable to give the
valid measures for corrosion e.g. chemical measure.
(3) In the cooling water using hermetic cooling tower, closed circuit water is according to heated water
standard and scattered water is according for cooling water standard.
(4) Supply water is considered drink water, industrial water and ground water except for genuine water,
neutral water and soft water.
(5) The above mentioned items are representable items in corrosion and scale cases.
3
4
5
410
ESiEN06-05
1.4
Water pressure
drop
The illustration below shows the water pressure drop through evaporator for
EWAQ080-100DAYN (N-P-B).
1000
100
10
1
100
Symbols
1000
Water Flow through Evaporator [l/min]
10000
Description
(1)
For EWAQ080DAYN*
(2)
For EWAQ100DAYN*
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
411
1.5
ESiEN06-05
Water pressure
drop
The illustration below shows the water pressure drop through evaporator for
EWAQ130-210DAYN(N-P-B).
1000
4
5
100
3
10
1
100
1000
10000
Symbols
Description
(1)
For EWAQ130DAYN*
(2)
For EWAQ150DAYN*
(3)
For EWAQ180DAYN*
(4)
For EWAQ210DAYN*
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
412
ESiEN06-05
1.6
Water pressure
drop
The illustration below shows the water pressure drop through evaporator for EWAQ240-260DAYN
(N-P-B).
1000
3
100
4
2
10
1
100
1000
10000
Symbols
Description
(1)
For EWAQ240DAYN*
(2)
For EWAQ260DAYN*
(3)
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
413
1.7
ESiEN06-05
Water pressure
drop
The illustration below shows the water pressure drop through evaporator for EWYQ080-100DAYN
(N-P-B)
1000
3
4
1
100
10
5
1
100
10000
1000
Water Flow Evaporator [l/min]
Symbols
Description
(1)
For EWYQ080DAYN*
(2)
For EWYQ100DAYN*
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications for options:
EWAQ080-100DAYN" on page 18.
414
ESiEN06-05
1.8
Water pressure
drop
The illustration below shows the water pressure drop through evaporator for
EWYQ130-210DAYN(N-P-B).
1000
1
100
3
10
5
1
100
1000
10000
Symbols
Description
(1)
For EWYQ130DAYN*
(2)
For EWYQ150DAYN*
(3)
For EWYQ180DAYN*
(4)
For EWYQ210DAYN*
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications for options:
EWAQ180-210DAYN" on page 110.
415
1.9
ESiEN06-05
Water pressure
drop
The illustration below shows the water pressure drop through condenser for
EWYQ230-250DAYN(N-P-B).
1000
3
4
100
2
10
5
1
100
1000
10000
Symbols
Description
(1)
For EWYQ230DAYN*
(2)
For EWYQ250DAYN*
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications for options:
EWAQ130-150DAYN" on page 19.
416
ESiEN06-05
1.10
The illustration below shows the water pressure drop through evaporator for EWAQ080-100DAYNN
Standard Model.
1000
3
100
4
2
10
1
100
1000
Water Flow Unit [l/min]
Symbols
Description
(1)
(2)
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
417
1.11
ESiEN06-05
The illustration below shows the water pressure drop through evaporator for EWAQ130-210DAYNN
Standard Model.
1000
3
1
100
4
5
10
1
100
1000
10000
Symbols
Description
(1)
(2)
(3)
(4)
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
418
ESiEN06-05
1.12
The illustration below shows the water pressure drop through evaporator for EWAQ240-260DAYNN
Standard Model.
1000
3
1
100
5
10
1
100
1000
10000
Symbols
Description
(1)
(2)
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
419
1.13
ESiEN06-05
The illustration below shows the water pressure drop through evaporator for EWAQ240-260DAYNN
Standard Model.
1000
3
100
Pressure Drop Unit [kPa]
4
5
1
2
10
1
100
1000
Water Flow Unit [l/min]
Symbols
Description
(1)
(2)
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWYQ080-250DAYN" on page 112.
420
ESiEN06-05
1.14
The illustration below shows the water pressure drop through evaporator for EWYQ130-210DAYNN
Standard Unit.
1000
3
1
100
Pressure Drop Unit [kPa]
10
1
100
1000
10000
Symbols
Description
(1)
(2)
(3)
(4)
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWYQ080-250DAYN" on page 112.
421
1.15
ESiEN06-05
The illustration below shows the water pressure drop through evaporator for EWYQ230-250DAYNN
Standard Unit.
1000
3
100
4
5
10
1
100
1000
10000
Symbols
Description
(1)
(2)
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWYQ080-250DAYN" on page 112.
422
ESiEN06-05
1.16
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWAQ080-100 DAYN
(P-B).
300
250
200
150
5
100
50
0
100
150
200
250
300
350
400
450
500
Symbols
Description
(1)
(2)
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
423
1.17
ESiEN06-05
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWAQ130-210 DAYN
(P-B).
300
250
3
4
5
3
200
4
150
1
2
100
50
0
150
250
350
450
550
650
750
850
Symbols
Description
(1)
EWAQ130 DAYN*+0PSP
(2)
EWAQ150 DAYN*+0PSP
(3)
EWAQ180 DAYN*+0PSP
(4)
EWAQ210 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
424
ESiEN06-05
1.18
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWAQ240-260DAYN
(P-B).
300
250
200
2
1
150
5
100
50
0
200
300
400
500
600
700
800
900
1000
Symbols
Description
(1)
(2)
EWAQ240 DAYN*+0PSP
EWAQ260 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
425
1.19
ESiEN06-05
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWYQ080-100DAYN
(P-B).
300
250
3
4
5
200
2
150
100
50
0
0
100
200
300
400
500
600
Symbols
Description
(1)
EWYQ080 DAYN*+0PSP
(2)
EWYQ100 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWYQ080-250DAYN" on page 112.
426
ESiEN06-05
1.20
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWYQ130-210DAYN
(P-B).
300
250
3
3
200
4
150
100
50
0
150
250
350
450
550
650
750
850
Symbols
Description
(1)
EWYQ130 DAYN*+0PSP
(2)
EWYQ150 DAYN*+0PSP
(3)
EWYQ180 DAYN*+0PSP
(4)
EWYQ210 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWYQ080-250DAYN" on page 112.
427
1.21
ESiEN06-05
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWYQ230-250DAYN
(P-B).
300
250
3
4
200
150
100
5
50
0
0
100
200
300
400
500
600
700
800
900
1000
Symbols
Description
(1)
EWYQ230 DAYN*+0PSP
(2)
EWYQ250 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWYQ080-250DAYN" on page 112.
428
ESiEN06-05
1.22
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWAQ080-100DAYN
(OPHP).
400
350
300
250
1
200
150
5
100
50
0
100
200
300
400
500
600
700
Symbols
Description
(1)
EWAQ080 DAYN*+0PSP
(2)
EWAQ100 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
429
1.23
ESiEN06-05
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWAQ130-210DAYN
(OPHP).
400
350
3
External Static Pressure Unit [kPa]
300
4
5
250
200
1
2
150
100
50
0
150
350
550
750
950
1150
Symbols
Description
(1)
EWAQ130 DAYN*+0PSP
(2)
EWAQ150 DAYN*+0PSP
(3)
EWAQ180 DAYN*+0PSP
(4)
EWAQ210 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
430
ESiEN06-05
1.24
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWAQ240-260DAYN
(OPHP).
400
350
300
3
2
250
200
150
100
50
0
150
350
550
750
950
1150
1350
Symbols
Description
(1)
EWAQ240 DAYN*+0PSP
(2)
EWAQ260 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWAQ080-260DAYN" on page 15.
431
1.25
ESiEN06-05
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWYQ080-100DAYN
(OPHP).
450
400
3
External Static Pressure [kPa]
350
4
5
300
250
1
200
150
100
50
0
0
100
200
300
400
500
600
700
Symbols
Description
(1)
EWYQ080 DAYN*+0PSP
(2)
EWYQ100 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWYQ080-250DAYN" on page 112.
432
ESiEN06-05
1.26
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWYQ130-210DAYN
(OPHP).
400
350
300
250
4
1
200
150
100
50
0
150
250
350
450
550
650
750
850
950
1050
1150
Symbols
Description
(1)
(2)
(3)
(4)
EWYQ130 DAYN*+0PSP
EWYQ150 DAYN*+0PSP
EWYQ180 DAYN*+0PSP
EWYQ210 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWYQ080-250DAYN" on page 112.
433
1.27
ESiEN06-05
External Static
Pressure
The illustration below shows the water pressure drop through evaporator for EWYQ230-250DAYN
(OPHP).
400
350
3
External Static Pressure [kPa]
300
4
5
250
200
150
100
50
0
0
200
400
600
800
1000
1200
1400
Symbols
Description
(1)
EWYQ230 DAYN*+0PSP
(2)
EWYQ250 DAYN*+0PSP
Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrange. See "Technical Specifications:
EWYQ080-250DAYN" on page 112.
434
ESiEN06-05
1.28
Checklist
Electrical Checks
Check whether...
The main fuses, earth leak detector and main isolator are installed.
The main power supply voltage deviates less than 10% from the nominal value.
3
4
5
435
436
Description
= Single pump
= Twin pump
= Single pump contactor
= Twin pump contactor
= Hi ESP pump
= Inverter fans
EKRUPG
N-model
Ch.
-None
-Status
-Dual setpoint
-Remote on-off
-Capacity limitation 25%, 50%, 75% or setting
-Low noise (only for OPIF)
-Free cooling signal
-Fan forced on
EKACPG
OPSP
OPTP
OPSC
OPTC
OPHP
OPIF
: Field wiring
-None
-Status (mA,V,NTC,DI)
-Floating setpoint (mA,V,NTC*)
-Water temperature measurement (NTC*)
-Changeable DI, refer to CH DI for possibilities (DI)
-Details of types:
Type mA: 0 ..20mA / 4 .. 20mA
(internal 5V or external power supply)
Type V:0-1V / 0-5V / 0-10V
Type DI: DI (5V detection)
-None
-Unit Capacity (mA,V)
-Details of types:
Type mA: 0 ..20mA / 4 ..20mA
Type V:0-1V / 0-5V / 0-10V
**
Refer to the installation manual for instructions how to configure changeable I/O
A02P
A4P
A5P
E5H
F1,F2,F3
F4,F5
H11,12,21,22P
H1P
H2,3,4,5,6P
K1P
K2P
K1S
M1P
M2P
R8T
S1M
S1,2,3,4,5S
S2M
V2C
Part number
Obligatory
Not obligatory
LEGEND
2
3
L2
L3
PE
F4
OFF
X1M
A4P
MODBUS
DICN
2
V2C
X1M
F1
F2
+
RS485
-
TERM
S3A
OFF
For S3A setting see
installation manual
ON
A02P
ADDRESS=MAIN
TERM=OFF
ON
TERM
S2A
S1A
MAIN
PE
ADDRESS=SUB
TERM=ON
ON
TERM
S2A
S1A
MAIN
SUB
SUB
F5
S2M
Power supply
3~50Hz 400V
L1
F1 F2 F3
Switchbox
S1M
4
+
RS485
DC 24V
GND
3
8
OFF
X1M
M2P
Switchbox
K2P
for OPTC
M1P
Switchbox
K1P
PE
PE
A5P
GND
1.29
+
RS485
DC 24V
14
13
45
S1S
46
E5H
Switchbox
Fieldheater
contact
(max 1 kW
resistive,
230 VAC)
S2S
47
K1P
13
K1S
12
S3S
49
51
Ch.DI3
50
S4S
53
Ch.DI4
52
Switchbox
H11P
Operation
M11C
H12P
22
70
71
Ch.AI1
Example
type: NTC
-t
R8T
H21P
23
Operation
M21C
24
H22P
25
Operation
M22C
72
0
to
20mA
-
5V Signal GND
73 74 75
0
to
20mA
-
5V Signal GND
73 74 75
mA measurement
(External power supply)
1
+
77
H1P
H1P
Safety active
= contact closed
No power
= contact closed
No safety
= contact open
Alarm NC
(software setting
necessary)
Ch.DO1: Alarm
Safety active
= contact closed
No power
= contact open
No safety
= contact open
Alarm NO
(default)
10
H2P
11
Ch.DO2
General
operation
(default)
Ch.DO3
Ch.AI4
Example
type:
DI switch
80
14
16
Switchbox
18
H5P
19
20
H6P
21
Switchbox
Ch.DO6
Ch.AO1
Example type:
mA or V output
Ch.DO5
H4P
17
91
0
to 20mA
or 10V
-
90
(5) Fieldwiring:
Analog output terminals
(types: mA or V)
H3P
15
Ch.DO4
81
Switchbox
79
MODELS WITHOUT
OPTC OR OPTP
S5S
78
Ch.AI3
Example
type: Vmeasurement
0
to
10VDC
-
76
mA measurement
(5V power supply by PCB)
Operation
M12C
Ch.DI2
48
OBLIGATORY
Ch.DI1
FOR MODELS
WITHOUT
OPSC/OPTC/OPSP/
OPTP/OPHP
K1P
44
ESiEN06-05
Pre-Test Run Checks
4
5
437
ESiEN06-05
3
4
5
438
ESiEN06-05
4
Part 5
Maintenance
Introduction
Preventive maintenance should be set up for operation at maximum capacity or to avoid damage. The
following chapters explain how to or when to maintain the units.
See page
1Maintenance
53
4
55
Part 5 Maintenance
51
ESiEN06-05
52
Part 5 Maintenance
ESiEN06-05
Maintenance
Part 5
1
1
Maintenance
1.1
Introduction
Precautions
Overview
Part 5 Maintenance
As shown in the table below, we have grouped the maintenance in maintenance of the main parts
(condenser, compressor and evaporator) and periodical checks.
Correct choices and decisions have to be made before any maintenance is done. Opening the
refrigerant circuit may cause a loss of refrigerant or lead to system contamination.
55
See page
54
56
1.4Periodical Checks
57
53
Maintenance
1.2
ESiEN06-05
Preventive
maintenance
A program of scheduled maintenance should be set up and followed. The items mentioned are to be
used as a guide and must be used in combination with sound electrical and refrigeration workmanship
to ensure trouble free operation and performance.
Unit Casing
3
Compressor
Check if...
If not, then...
Check crankcase heater operation. Switch off the compressor and carefully touch the crankcase
heater area by hand.
No operation can cause compressor damage when the ambient temperature reaches a low
temperature.
55
Evaporator and
condenser
Unit switchbox
54
Inspect the water and condenser after the first operating season. This condition indicates the
required frequency of cleaning and also whether water treatment is needed in the chilled water
circuit.
Check the air plugs and drain plugs to prevent or detect water leakage.
If the evaporator heater-tape is installed, check operation by direct power connection and
hand-touch.
Brush cleaning. Abnormal high condensing-pressures are an indication for periodic cleaning.
Remove all dust and debris from the switchbox. Replaced coils and components should not be left
in the unit control panel.
Part 5 Maintenance
ESiEN06-05
Expansion valve
Maintenance
The expansion valve will allow the correct amount of refrigerant to enter the evaporator to match the
cooling load (by keeping a constant superheat). Follow the instructions below to check the expansion
valve.
Inspect the LP sensor operation (offset). Compare the controller valve with a pressure gauge.
Inspect the suction temperature sensor (offset). Compare the controller valve with a temperature
probe.
Follow the instructions below to check the flow switch and the pump interlock.
Check operation by ohmmeter after disconnecting the wires to the field terminals and simulating
flow and no-flow conditions.
Inspect the flow-switch for possible corrosion (glycol applications). Check electrical connections for
shunts or bridges.
55
Part 5 Maintenance
55
Maintenance
1.3
ESiEN06-05
Preventive
maintenance
A program of scheduled maintenance should be set up and followed. The items mentioned are to be
used as a guide and must be used in combination with sound electrical and refrigeration workmanship
to ensure trouble free operation and performance.
55
56
Part 5 Maintenance
ESiEN06-05
1.4
Maintenance
Periodical Checks
Electrical checks
Refrigerant checks
Remarks
Part 5 Maintenance
Remarks
Water checks
55
Remarks
57
Maintenance
Noise checks
ESiEN06-05
Remarks
55
58
Part 5 Maintenance
ESiEN06-05
4
Part 6
Appendix
Introduction
Chapter
See page
1Appendix
63
4
65
Part 6 Appendix
61
ESiEN06-05
62
Part 6 Appendix
ESIE06-05
Appendix
Part 6
1
1
Appendix
1.1
Introduction
Overview
Topic
See page
64
65
Part 6 Appendix
63
Appendix
1.2
ESIE06-05
56
64
Part 6 Appendix
ESIE06-05
Index
1
C
Components Water side
EWAQ-EWYQ-DAYN(N-P-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 185
D
DICN (network) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2145
F
Floating setpoint - Ambient mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2129
Free cooling on ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2133
Functional Diagram Refrigeration Circuit
EWAP400~540MBYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 180
EWAQ130~150DAYN(N-P-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 170
EWAQ240=260DAYN(N-P-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 172
EWYQ080~100DAYN(N-P-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 176
EWYQ130~210DAYN(N-P-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 178
EWYQ230~250DAYN(N-P-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 180
EWYQ230-250DAYN(N-P-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 180
Functional Diagram Water Piping
EWAQ-EWYQ-DAYN(N-P-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 184
Index
ESIE06-05
1
G
General Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 45
H
High pressure setback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2127
History of the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 64
How to read or adjust parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 214
P
Password function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2164
Periodical Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 57
Pump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2128
R
Read-out menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 215
S
Set Points Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 225
Start/Stop, Cool/Heat and Temperature settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 212
T
Technical Specifications
EWAQ080~100DAYN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 18
EWAQ080~260DAYN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 15
EWAQ130~150DAYN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 19
EWAQ180~210DAYN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 110
EWAQ240~260DAYN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 111
EWTP110~540MBYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 112
EWYQ230~250DAYN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 118
Index
ESIE06-05
1
Technical specifications for options
EWYQ180~210DAYN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 117
The Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 210
Thermostat control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2108
Thermostat settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 227
U
Unit Pressure Drop
EWAQ080-100DAYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EWAQ130-210DAYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EWAQ240-260DAYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EWYQ080-100DAYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EWYQ130-210DAYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EWYQ230-250DAYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
k
k
k
k
k
k
k
417
418
419
420
421
422
226
W
Water Piping Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 46
Water Pressure Drop through Evaporator
EWAQ080-100DAYN (N-P-B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 411
EWAQ130-210DAYN (N-P-B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 412
EWAQ240-260DAYN (N-P-B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 413
EWYQ080-100DAYN (N-P-B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 414
EWYQ130-210DAYN (N-P-B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 415
Water Pressure Drop through evaporator
EWYQ230-250DAYN (N-P-B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 416
What happens in the event of an alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 34
What to do in the event of an alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 35
Wiring Layout
EWAQ080=100DAYN(N-P-B) and EWYQ080=100DAYN(N-P-B) with OPIF. . . . . . . . . . . . . k 1149
EWAQ080~100DAYN(N-P-B) and EWYQ080~100DAYN(N-P-B) standard unit . . . . . . . . . . . k 188
EWAQ130=260DAYN(N-P-B) and EWYQ130=250DAYN(N-P-B) standard unit . . . . . . . . . . k 1116
Index
4
5
ESIE06-05
3
4
5
Index
Naamloze Vennootschap
Zandvoordestraat 300
B-8400 Oostende - Belgium
www.daikin.eu
BE 0412 120 336
RPR Oostende
q.<R.7st