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Article history:
Received 7 November 2014
Received in revised form 2 February 2015
Accepted 3 February 2015
Available online 12 February 2015
Keywords:
Annatto
Bixin
Supercritical uid extraction
Tocols
a b s t r a c t
Bixin is the most used carothenoid in food industry. It is conventionally extracted from annatto seeds
(Bixa orellana L.) by alkaline solutions or organic solvents, producing bixin with low purity and generating
toxic waste. This study aimed to compare different clean technologies for extraction of nutraceuticals
(bixin and tocols) from annatto seeds, using a xed bed extractor. The solvents used were supercritical
CO2 , ethanol and a mixture of ethanol and water. Conventional extractions using water and chloroform
were also conducted, for comparison. Scanning electron microscopy was used to evaluate the surface of
seeds and conrm experimental results. The best extraction efciencies (for bixin) were using ethanol
(ambient pressure) and a sequential extraction (supercritical CO2 as pretreatment followed by ethanol).
This last result has also shown a good recovery of -tocotrienol, a powerful natural antioxidant. Higher
concentrations of bixin in extracts were obtained using pure ethanol at ambient and high pressures.
2015 Elsevier B.V. All rights reserved.
1. Introduction
Annatto is a natural colorant that imparts colors ranging from
yellow to red due to the concentration of color compounds in the
solution [1]. This pigment is obtained from the seed coat of the
tropical shrub Bixa orellana L. This tree is native to tropical South
America, where it has been a traditional ingredient of some foods
for centuries [2].
The main pigments of annatto seeds are bixin and norbixin, whose structures are shown in Fig. 1. These pigments are
carotenoids whose colors vary between yellow and red, colors of
huge importance in the food, pharmacological and cosmetic industries. In food industries these natural pigments are used in cheeses,
sausages, meats and candies [3]. Annatto seems to be an important
natural colorant for food and drug industries owing to its potential
uses as a substitute for Tartrazine which is a synthetic colorant that
is prohibited in many countries [4]. Later annatto is classied as a
color additive exempt of certication by FDA of United States of
America [5].
Studies have shown that other peculiarity of annatto is
that its lipid fraction contains a large amount of -tocotrienol
[7,8]. Tocotrienols have been associated with hypocholesterolemic effects and are believed to be useful in the treatment of
176
Fig. 1. Molecular structures of bixin (R COOCH3 ) and norbixin (R COOH): (a) -cis and (b) -trans.
Source: [6].
A V1 . . . Vn
E msample V1 . . . Vn
(1)
In which:
A = average absorbance of the samples;
Vi = dilution volume (i = 1, 2,. . ., n);
E = absorptivity coefcient E (equal to 3090 for bixin);
Msample = sample mass, in grams; and
Vi = volume of aliquot for dilution (i = 1, 2,. . ., n).
2.3. Fixed bed extraction
The xed bed experiments were conducted in an experimental unit bench, in the Laboratory of Extraction, Applied
177
mass of extract(g)
100
mass of seeds(g)
(2)
178
Table 1
Operating conditions.a
Experiment codication
Solvent
Solvent ow rate
Temperature ( C)
Pressure (bar)
Time (min)
SSE1
SSE2
SSE3
SSE4
SSE5
scCO2
Ethanol
Ethanol
EthanolWater
EthanolWater
scCO2
Ethanol
EthanolWater
scCO2
Ethanol
EthanolWater
scCO2
Ethanol
EthanolWater
scCO2
Ethanol
scCO2
EthanolWater
1.5 L/min
0.5 mL/min
0.5 mL/min
0.5 mL/min
0.5 mL/min
1.5 L/min
0.5 mL/min
0.5 mL/min
1.5 L/min
0.5 mL/min
0.5 mL/min
1.5 L/min
0.5 mL/min
0.5 mL/min
1.5 L/min
0.5 mL/min
1.5 L/min
0.5 mL/min
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
400
5
400
5
400
400
400
400
400
400
400
400
400
400
400
5
400
5
300
540
540
540
540
210
360
360
210
360
360
210
360
360
120
420
120
420
SE1
SE2
SE3
DSE1
DSE2
a
All ow rate measures were done at ambient temperature (25 C). The CO2 ow rate was measured in gaseous state at ambient pressure (0.93 bar).
mass of bixin(g)
100
mass of extract(g)
(3)
(4)
Qtested
100
Qhighest
(5)
Table 2
Results of bixin content in the seeds performing conventional extraction.
Solvent
Mextract (g)
Mbixin (g)
C0 (%)
X0 (%)
Q (%)
Water
Chloroform
1.0519
1.0563
0.4494
0.3638
0.0053
0.0090
1.18
2.47
42.72
34.44
0.50
0.85
179
Table 3
Single solvent extraction results (SSE).
Exp.
Solvent
P (bar)
Mextract (g)
Mbixin (g)
X0 (%)
C0 (%)
Q (%)
SSE 1
SSE 2
SSE 3
SSE 4
SSE 5
ScCO2
Ethanol
Ethanol
EthanolH2 O
EthanolH2 O
400
5
400
5
400
15.1259
15.8366
15.0177
15.2854
15.0017
0.2591
0.9243
0.6958
1.3160
0.9535
0.0129
0.1328
0.0777
0.0842
0.0496
1.71
5.84
4.63
8.61
6.36
4.98
14.37
11.17
6.40
5.20
0.09
0.84
0.52
0.55
0.33
Mextract (g)
Mbixin (g)
X0
C0 (%)
Q (%)
SE1
14.9153
0.2525
0.5002
0.4506
0.0121
0.0607
0.0196
1.69
3.35
3.02
4.79
12.14
4.35
0.62
SE2
15.1358
0.2591
0.4979
0.4314
0.0085
0.0714
0.0234
1.71
3.30
2.85
3.28
14.34
5.42
0.68
SE3
15.066
0.2691
0.4947
0.4339
0.0113
0.0663
0.0242
1.79
3.28
2.90
4.20
13.40
5.58
0.67
180
Table 5
Results of defatted seeds sequential extractions (DSE).
Exp.
Mextract (g)
Mbixin (g)
X0
C0 (%)
Q (%)
DSE1
15.8270
0.2736
1.1102
0.0023
0.1089
1.73
7.01
8.40
9.81
0.70
DSE2
15.5874
0.2498
1.7663
0.0020
0.0324
1.60
11.33
8.00
1.83
0.22
of the two experiments was exactly the same. One can be concluded, then, that among the conditions tested, no method was
more efcient for bixin recovery than extraction with ethanol at
low pressure. Table 6 shows the values of bixin recovery compared
with each other and research works found in literature.
The experiment conducted using only carbon dioxide as solvent
(SSE1) showed a slightly higher value of bixin recovery comparing
with the work presented by Albuquerque et al. [19], since the time
of the process was higher too. Rodrigues et al. [20] obtained 31.62%
of bixin recovery using an extraction with ethanol at low pressure after pre-treatment of the seeds using ScCO2 . The low value
of recovery may be due to the time of process (20 min). The use of
ethanol as cosolvent in supercritical uid extraction improved the
bixin recovery (50%), according to Nobre et al. [1]. Even so, it did not
exceed the result that uses pure ethanol at low or high pressures
(SSE 2, SSE 3). The other research result presented in Table 6 [27]
had also lower values of bixin yield (Q = 0.27), despite adding an
organic solvent in the extraction (acetonitrile containing 0.05% triuoroacetic acid). These facts conrm that the use of ethanol at low
pressures can recover almost entirely the bixin of the seeds, with a
lower environmental impact than the use of other organic solvents
(such as chloroform or acetonitrile) and using a classical technology. Furthermore, as seen in Table 3, the highest concentration of
bixin (14.4%) in the extract has achieved with its use at low pressure
(SSE 2), among all conditions tested.
It is important to emphasize that annatto extracts rich in bixin
have been frequently used as basis in several research works.
Suo et al. [32] studied bixin micronization aiming to evaluate the
efciency of the supercritical uid precipitation in processing of
natural pigments. Popoola [33] studied the use of puried bixin
and curcumin as color additives in two brous constructions of oor
carpet and cotton fabric. Microencapsulation of the extract for food
industry application has also been studied [34]. The positive effects
181
Table 6
Values of bixin recovery (R).
Exp.
Solvent
P (bar)
Time (min)
Q (%)
Recovery (%)
Conventional
Conventional
SSE 1
SSE 2
SSE 3
SSE 4
SSE 5
SE 1
SE 2
SE 3
DSE 1
DSE 2
Nobrea [1]
Albuquerqueb [19]
Rodriguesc [20]
Andersond [27]
Chloroform
Water
ScCO2
Ethanol
Ethanol
Ethanol/H2 O
Ethanol/H2 O
ScCO2 /Ethanol/Ethanol/H2 O
ScCO2 /Ethanol/Ethanol/H2 O
ScCO2 /Ethanol/Ethanol/H2 O
ScCO2 /Ethanol
ScCO2 /Ethanol/H2 O
ScCO2 /Ethanol
ScCO2
Ethanol
ScCO2
Ambient
Ambient
400
5
400
5
400
400
5
400
400/5
400/5
200
300
Ambient
606
270
270
300
540
540
540
540
930
930
930
420
420
210
20
0.85
0.50
0.09
0.84
0.52
0.55
0.33
0.62
0.68
0.67
0.70
0.22
0.07e
0.27e
100
58.82
1.05
98.82
61.18
64.71
38.82
72.94
80.00
78.82
82.35
25.88
50.00e
0.80e
31.62e
a
b
c
d
e
of the annatto extract as anticancer [35] or on glucose levels in diabetic rats [36] were also observed, demonstrating a wide range of
use of these extracts.
3.3. Scanning electron microscopy
The surfaces of annatto seeds were analyzed by scanning electron microscopy (SEM), aiming to visualize in photographs the
experimental results obtained. Increases of 50 and 100 times in
size of the seeds were observed. The photographs were taken from
whole seed and the seeds collected in the equilibrium cell after the
Fig. 7. Structure of seed treatment using ScCO2 . SSE1 (a) 50 and (b) 1000.
182
Fig. 8. Structure of seed ethanol at ambient pressure SSE2. (a) 50 and (b) 1000.
Fig. 9. Structure of seed ScCO2 /ethanol at low pressure DSE1. (a) 50 and (b) 1000.
Table 7
Free fatty acids characterization of annatto oil.
Table 8
Results of defatted seeds sequential extractions (DSE).
Conc. (%)
Palmitic
C16:0
Stearic C18:0
Oleic C18:1
Linoleic
C18:2
Conc. (g/mL)
Sample mass
(g)
Alpha
Beta
Gamma
Delta
Sample 1 (ScCO2 )
Sample 2 (Hexane)
19.36
17.95
5.11
8.07
22.44
20.53
21.29
20.90
Sample 1 (ScCO2 )
Sample 2 (Hexane)
0.01034
0.01104
0.00
0.00
0.00
0.00
2.1749
2.2922
13.2481
13.4928
183
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