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CONN 2

CONN 6

26

17

23

15
20

R1600H LOAD HAUL DUMP MACHINE


Electrical System
Serial #: 9SD1-UP

CONN 7
8
Component Modifier
Module Identifier (MID) No. 039
Machine ECM
Component

27
2
11
21
6
16

Volume 1 of 3:

CID
0096
Fuel Level Sender
0168
Charging System and ECM Supply Components Connections
0296
Data Link Communication
0427
Front Axle Oil Temperature Sensor
0428
Rear Axle Oil Temperature Sensor
0590
Cat Data Link Communication
0600
Cat Data Link
1326
Harness Code
1834
Key Start
2129
Solenoids (Ride Control)
2905
Keypad Data Link
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Component Location - Volume 1


Schematic
Location
ALARM - ACTION
B-14
CIRCUIT BREAKERS
G-5
CONTROL - ECM (MACHINE)
F-1
CONTROL - ECM (POWER TRAIN)
J-1
CONTROL - ELECTRONIC (MONITOR DISPLAY)
D-9
CONTROL - WIPER
B-1
CONVERTER 24V TO 12V
C-5
DIODE PACK
C-5
INSTRUMENT CLUSTER
D-5
LAMP - DOOR LED
D-4
LIGHT - CAB LOWER FRONT
B-14
MOTOR - SIDE WINDOW WIPER
B-14
PORT - 12 V
B-5
PORT - ET SERVICE TOOL PORT
A-5
RECEPTACLE - LOOP_FIRE SUPPRESSION (FOAM)
D-9
RELAY - BACKUP ALARM
D-9
RELAY - MAIN POWER
F-5
RELAYS
G-5
SENSOR - SERVICE BRAKE PRESSURE (FRONT)
B-3
SENSOR - SERVICE BRAKE PRESSURE (REAR)
B-3
SENSOR - THROTTLE POSITION
B-4
SUPPRESSOR - ARC_1 (DOOR LAMP)
D-4
SUPPRESSOR - ARC_2 (MAIN POWER RELAY)
F-6
SWITCH - AUTOSHIFT CONTROL
C-14
SWITCH - ENGINE STOP
B-14
SWITCH - JOYSTICK
E-3
SWITCH - KEY START
B-5
SWITCH - KEYPAD_1
D-5
SWITCH - KEYPAD_2
E-9
SWITCH - PARKING BRAKE
C-14
SWITCH - STIC LOCKOUT CONTROL LIMIT
C-3
SWITCH - STOP LIGHT LIMIT
C-3
SWITCH - TRANS. NEUTRALIZER LIMIT
C-3
SWITCH - TRANSMISSION CONTROL
D-3
SWITCH - WIPER WASHER
A-14
Machine locations are repeated for components located close together.

Machine
Location
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

Component

19

18

OPERATOR STATION - REAR VIEW

LEFT SIDE VIEW

12

35

24

30

34

28

29

CONN 4

CONN 5

CONN 3

13

Temperature
Symbol

Level
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

14

Plug

RESISTOR, SENSOR, AND SOLENOID SPECIFICATIONS


PART NO.

COMPONENT

RESISTANCE
(OHMS)

186-9083

PARKING BRAKE/IMPLEMENT STEERING SOLENOIDS

33.8

254-3783

MAIN RELAY/START RELAY MAGNETIC SW.

318-1178

TORQUE CONVERTER SPEED SENSOR

1450 180

155-4066

INJECTOR SOLENOID

1.06 5%

318-1180

TRANS. OUTPUT SPEED SENSOR

1450 180

279-9828

PRIMARY/SECONDARY SPEED/TIMING SENSOR

174-3016

J1939/CAN RESISTORS

120 10

201-1548

TRANS. CLUTCH SOLENOIDS

32.6 1.6

189-0189

REVERSIBLE STEERING SOLENOID

32.6 1.6

3E-1906

COMPRESSOR CLUTCH SOLENOID

17.6 0.6

237-4403

LIFT ARM POSITIONER SOLENOID

32.6 1.6

6V-2197

TIMING CALIBRATION TRANSDUCER

212 - 287

370-2372

RIDE CONTROL SOLENOIDS

218-9894

PILOT DIVERTER SOLENOIDS

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

53
Component Modifier
Module Identifier (MID) No. 052
Monitor Display ECM
Component
CID
0296 Data Link Communication
0590 Data Link Communication
1273 Data Link Communication
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

1055

Connector Location - Volume 1


Schematic
Connector Number
Location
1
I-14
2
I-14
3
G-14
4
E-14
5
D-14
6
G-7
7
H-7
The connectors shown in this chart are
for harness to harness connectors.
Connectors that join a harness to a
component are generally located at or
near the component. See the Component
Location Chart.

30.30 0.3
318-1178

AT 25C

OFF MACHINE PRESS. AND TEMP. SW SPECIFICATIONS

RIGHT SIDE VIEW OF CAB


10

22

25

32

PART NO.

FUNCTION

ACTUATE

198-1302

FRONT/REAR AXLE OIL


PRESSURE SW.

113 kPa

3E-7808

AUTO. LUBRICATION PILOT


OIL PRESS. SW.

1100 kPa

253-2673

FRONT/REAR AXLE OIL


BYPASS PRESS. SW.

355-3148

A/C REFRIGERANT PRESS.


SW.

273-4212

AUTO. LUBRICATION PRESS.


SW.

16368 + 427 kPa


2373 + 62 psi

275-1253

FUEL PRESSURE SWITCH

110.3 13.8 kPa


16 2 psi

3E-6429

PRIMARY/SECONDARY STEER
FLOW SW.

4 GRAMS MAX.

33

psi

CONTACT POSITION

16 70 20 kPa
3 psi

10

A-B NORMALLY OPEN


A-C NORMALLY CLOSED
TRANS. CLUTCH SOLENOID VALVE LOGIC

31

OPERATOR STATION - SIDE VIEW

DEACTUATE

MODULE IDENTIFIERS (MID) CHART


ENGINE ECM
MACHINE ECM
POWER TRAIN ECM
MONITOR DISPLAY
PCS
VIMS

36
39
81
52
74
161

MONITORING
SYSTEM SERVICE MODES
OPERATOR SEQUENCE
HARNESS CODE
NUMERIC READOUT
SERVICE
TATTLETALE
UNITS
CALIBRATION
MAINTENANCE MODE

Related Service Manuals & Electrical Schematic


0
1
2
3
4
5
6
7

Title
Machine Electrical System
Monitoring System
Vital Information Monitoring System (VIMS)
Payload Control System (PCS)
R134a Air Conditioning & Heating System
Remote Control
Command for Underground (MXY)

Form Number
UENR1457
UENR1459
UENR2750
SENR6614
SENR5664
UENR1456
UENR2768

160
psi

148 28 kPa
21 4 psi

860 170 kPa


125 15 psi
69 kPa

A-B NORMALLY OPEN


A-C NORMALLY CLOSED
10

psi

LOW 275 kPa


40 LOW 170 55 kPa
psi
HIGH
25 8 psi
2800 140 kPa
HIGH 1750 200 kPa
406 20 psi
250 29 psi
1434 kPa
207 kPa
69 kPa

1-2 NORMALLY OPEN

1-2 NORMALLY OPEN

1-2 NORMALLY OPEN


10

psi
1.5 GRAMS MIN.

1-2 NORMALLY OPEN


1-2 NORMALLY CLOSED
1-2 NORMALLY OPEN

TRANS. CLUTCH SOLENOID VALVES


ENERGIZED
DIRECTION SPEED
1
2,6
2
2,5
FORWARD
3
2,4
4
2,3
NEUTRAL
3
1
1,6
2
1,5
REVERSE
3
1,4
4
1,3
The clutches in the trans. That are engaged are the same as
the listed solenoid valves that are engaged.
Engagement of the neutral clutch will be delayed in 2 seconds
from the time the operator selects neutral.

(Dimensions: 48 inches x 35 inches)

CONN 1

CID
0040
8 V Supply
0070
Switch (Parking Brake)
0127
Pressure Sensor (Transmission Oil)
0144
Backup Alarm Relay
0168
Electrical System Voltage
0191
Speed Sensor (Transmission Output)
0337
Switches (Emergency Stop)
0368
Switch (Autoshift Control)
0425
Pressure Sensor (Front Service Brake)
0426
Pressure Sensor (Rear Service Brake)
0444
Magnetic Switch (Start Relay)
0562
Caterpillar Monitoring System Control
0590
Engine ECM Communication via Can Data Link
0621
Switch (Transmission Downshift)
0622
Switch (Transmission Upshift)
0623
Switch (Transmission Direction)
0626
Limit Switch (STIC Control Lock)
0672
Speed Sensor (Torque Converter Output)
0679
Solenoid Valve (Lockup Clutch)
0681
Solenoid (Parking Brake) (No.1)
0826
Temperature Sensor (Torque Oil Converter)
0967
Machine Application
1077
Solenoid Valve (Reversible Steering)
1326
Harness Code
1401
Solenoid Valve (Transmission Clutch No. 1)
1402
Solenoid Valve (Transmission Clutch No. 2)
1403
Solenoid Valve (Transmission Clutch No. 3)
1404
Solenoid Valve (Transmission Clutch No. 4)
1405
Solenoid Valve (Transmission Clutch No. 5)
1406
Solenoid Valve (Transmission Clutch No. 6)
1603
Machine ECM Communication via Can Data Link
1610
Solenoid (Parking Brake Oil) (No. 2)
1927
Switch (Remote Control Parking Brake)
1928
Switch (Remote Control Service Brake)
1961
Pressure Sensor (Brake Accumulator)
2177
Solenoid (Implement and Steering)
2976
Pressure Sensor (Parking Brake Oil)
3583
Keypad 1 Communication via Can Data Link
3857
Monitor Display Communication via Can Data Link
4246
Remote Control Main Power Relay
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

36 Page,

Component Modifier
Module Identifier (MID) No. 081
Power Train
Component

UENR1439-01 VOL 1 of 3

UENR1439
November 2013

102-AA9 BU-16
102-AA340 RD-16
102-AA343 BU-16
104-AA344 BU-16
104-AA633 BU-16
113-AA533 OR-16
114-AA339 GN-16
115-AA227 RD-16
118-AA221 GY-16
124-AA378 GN-16
124-AA379 GN-16
128-AA345 PK-16
129-AA539 BU-16
138-AA216 GN-16
138-AA230 GN-16
138-AA422 GN-16
138-AA427 GN-16
138-AA538 GN-16
141-AA572 RD-16
141-AA573 RD-16
150-AA212 RD-16
150-AA532 RD-16
156-AA12 YL-16

11
12
13

CONNECTS TO CONNECTOR (AB-C86)


LOC H-10
LOC D-11
VOLUME 3 OF 3
CONN 1

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

30
31

138-AA216 GN-16
200-AA419 BK-16
251-AA418 BK-16

1
2
3

CONNECTS TO CONNECTOR (PC-C1)


(PAYLOAD CONTROL SYSTEM)
LOC G-8
VOLUME 3 OF 3
CONN 2

C529-AA420
C530-AA421
138-AA422
944-AA423
945-AA424

5
6
7
8
9

GY-16
BU-16
GN-16
OR-18
BR-18

10
11
12

AA-C60
155-2273

AA-C59
3E-3382

Loadrite (149-3253)

528-AA33 PK-18
592-AA531 BU-16
600-AA565 BR-16
607-AA214 PK-16
610-AA540 OR-16
610-AA550 OR-16
610-AA599 GN-16
610-AA600 GN-16
610-AA602 GN-16
610-AA604 OR-16
611-AA549 PK-16
611-AA554 PK-16
611-AA555 PU-16
611-AA556 PK-16
611-AA557 PU-16
611-AA598 PU-16
676-AA207 PU-16
705-AA308 PK-16
709-AA219 BU-16
710-AA271 GN-16
710-AA335 GN-16
751-AA251 GN-16
751-AA333 GN-16
752-AA266 YL-16
752-AA324 YL-16
754-AA244 BU-16
754-AA322 BU-16
755-AA238 OR-16
755-AA323 OR-16
893-AA16 GN-18
892-AA281 BR-18
892-AA15 BR-18
893-AA282 GN-18
900-AA254 PU-16
900-AA321 PU-16
901-AA242 WH-16
901-AA332 WH-16
944-AA423 OR-18
945-AA424 BR-18
973-AA375 BR-16
975-AA7 WH-16
976-AA389 OR-16
977-AA377 YL-16
998-AA233 BR-16
998-AA300 BR-16
998-AA385 BR-16
A114-AA8 RD-16

138-AA538 GN-16
200-AA535 BK-16

1
3
4

EL563-AA264 GY-16
EL564-AA263 RD-16

5
6

AA-C77
169-8670

AA-C114
3E-3370

138-AA427 GN-16
251-AA526 BK-16
251-AA527 BK-16

PAYLOAD CONTROL SYSTEM PRINTER

B
C

C-C18
9X-4391

AA-C53
103-0213

CONNECTS TO CONNECTOR (C-C18)


VOLUME 2 OF 3
LOC I-11
CONN 3

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70

C241-AA38 BK-16
C241-AA39 BK-16
C491-AA288 PU-16
C529-AA241 GY-16
C529-AA420 GY-16
C530-AA239 BU-16
C530-AA421 BU-16
E987-AA270 WH-16
E987-AA334 WH-16
EL300-AA246 YL-16
EL301-AA240 OR-16
EL308-AA578 YL-16
EL308-AA579 YL-16
EL337-AA265 BU-16
EL338-AA652 PU-16
EL341-AA341 GN-16
EL371-AA229 YL-16
EL397-AA269 PK-16
EL398-AA252 BR-16
EL456-AA606 WH-16
EL457-AA206 WH-16
EL543-AA577 PK-18
EL563-AA264 GY-16
EL564-AA263 RD-16
EL701-AA651 PK-16
EL702-AA255 GY-16
EL703-AA275 BU-16
EL710-AA220 OR-16
EL733-AA299 PK-16
F485-AA284 OR-16
F486-AA285 BU-16
F704-AA267 OR-16
F711-AA529 YL-18
F712-AA530 GN-18
F719-AA326 WH-16
F720-AA327 PU-16
F921-AA653 BR-16
G469-AA494 BU-16
G469-AA495 PK-16
G483-AA280 PU-16
G484-AA309 GY-16
G485-AA648 BU-16
G485-AA649 BU-16
G730-AA278 PK-16
H728-AA376 GN-16
H729-AA374 WH-16
H899-AA234 GY-16
L910-AA313 PK-16
L911-AA314 YL-16
P969-AA283 BR-16
T945-AA290 GY-16
T946-AA291 PU-16
T946-AA301 PU-16
T946-AA654 PU-16
U728-AA294 PK-16
U734-AA329 GN-16
U735-AA330 GY-16
X730-AA312 BR-16
105-AA455 BR-16
115-AA437 RD-16
115-AA597 RD-16
118-AA348 GY-16
118-AA358 GY-16
118-AA603 GY-16
120-AA473 PU-16
127-AA354 OR-16
164-AA496 WH-16
164-AA634 WH-16
164-AA635 WH-16
200-AA6 BK-16
200-AA544 BK-16
298-AA543 BK-16
307-AA398 OR-16
307-AA434 OR-16
320-AA381 OR-16
502-AA592 OR-18
610-AA489 GN-16
610-AA490 OR-16
611-AA560 PK-16
611-AA561 PU-16
710-AA362 GN-16
720-AA360 PU-16
746-AA409 GN-16
751-AA400 GN-16
752-AA401 YL-16
754-AA399 BU-16
755-AA406 OR-16
892-AA257 BR-18
892-AA367 BR-18
892-AA388 BR-18
892-AA656 BR-18
893-AA256 GN-18
893-AA364 GN-18
893-AA387 GN-18
893-AA655 GN-18
900-AA404 PU-16
901-AA386 WH-16
998-AA349 BR-16
A112-AA632 RD-16
A117-AA36 OR-16
A117-AA37 OR-16
A126-AA370 RD-16
A126-AA407 RD-16
A126-AA408 RD-16
A127-AA484 RD-16
A127-AA485 RD-16
A127-AA486 RD-16
C241-AA40 BK-16
C241-AA41 BK-16
C456-AA372 OR-16
C457-AA373 BU-16
C529-AA390 GY-16
C530-AA391 BU-16
E987-AA363 WH-16
EL371-AA417 YL-16
EL705-AA243 BR-16
F711-AA513 YL-18
F712-AA512 GN-18
F783-AA371 GN-16
F784-AA410 YL-16
F785-AA411 WH-16
G485-AA650 BU-16
G748-AA4 PU-16
G749-AA368 YL-16
G750-AA392 BU-16
G755-AA394 GY-16
G763-AA395 PU-16
H831-AA491 PU-16
L920-AA504 BR-16
L920-AA506 BR-16
L925-AA514 PU-16
T946-AA396 PU-16

496-AA534 PU-16
A114-AA8 RD-16
610-AA550 OR-16
611-AA598 PU-16
403-AA18 GN-16

CONNECTS TO CONNECTOR (LC-53)


VOLUME 2 OF 3
LOC C-13
CONN 4

G483-AA280
G485-AA648
892-AA281
893-AA282
P969-AA283
F485-AA284
F486-AA285

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PU-16
BU-16
BR-18
GN-18
BR-16
OR-16
BU-16

102-AA340 RD-16
C491-AA288 PU-16
141-AA572 RD-16
141-AA573 RD-16
519-AA228 PK-16
T945-AA290 GY-16
EL456-AA606 WH-16
T946-AA291 PU-16
306-AA292 GN-16
321-AA43 OR-16
519-AA217 PK-16
U728-AA294 PK-16
T946-AA654 PU-16
164-AA14 WH-16
447-AA296 PK-16
403-AA17 GN-16
129-AA539 BU-16
226-AA42 BK-16
F921-AA653 BR-16
EL733-AA299 PK-16
998-AA300 BR-16
T946-AA301 PU-16
998-AA233 BR-16
F712-AA530 GN-18
F711-AA529 YL-18
228-AA304 BK-16
A700-AA215 OR-16
114-AA339 GN-16
F702-AA306 GN-16
F704-AA267 OR-16
610-AA599 GN-16
611-AA554 PK-16
705-AA308 PK-16
G484-AA309 GY-16
G485-AA649 BU-16
610-AA600 GN-16
A117-AA35 OR-16
C241-AA39 BK-16
A404-AA492 BU-16
A404-AA493 PK-16
X730-AA312 BR-16
F720-AA327 PU-16
F719-AA326 WH-16
L910-AA313 PK-16
L911-AA314 YL-16
G469-AA494 BU-16
G469-AA495 PK-16
443-AA315 YL-16

EL308-AA578 YL-16
J905-AA316 PU-16
332-AA338 BU-16
J904-AA318 GY-16
E741-AA319 YL-16
G740-AA320 BU-16

AA-C112
9X-0145

B-C7
7X-6222

CONNECTS TO CONNECTOR (B-C7)


VOLUME 2 OF 3
LOC J-4
CONN 5

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15

15

16

16

17

17

18

18

19

19

20

20

21

21

22

22

23

23

24

24

AA-C5
186-8264

CONNECTS TO FIRE SUPPRESSION


VOLUME 3 OF 3
(DRY POWDER)

900-AA321 PU-16
754-AA322 BU-16
755-AA323 OR-16
752-AA324 YL-16
975-AA7 WH-16
901-AA332 WH-16
751-AA333 GN-16
E987-AA334 WH-16
710-AA335 GN-16
417-AA336 GY-16
416-AA337 OR-16

EL308-AA578 YL-16
EL308-AA579 YL-16

1
2

(WITH REMOTES)

155-2273
AA-C111
PARKING BRAKE SWITCH
370-2574

U735-AA330
202-AA563
202-AA487
U734-AA329

2
3
4
6

GY-16
BK-16
BK-16
GN-16

C
AUTOSHIFT CONTROL SWITCH
123-6383

AA-C103
155-2273
202-AA452
973-AA375
H729-AA374
H728-AA376
977-AA377

1
2
3
4
5

BK-16
BR-16
WH-16
GN-16
YL-16

ENGINE STOP SWITCH


301-2979

AA-C71
155-2272
3
2

998-AA385 BR-16
F719-AA326 WH-16
F720-AA327 PU-16

3
1
4

CAB LOWER FRONT LIGHT


386-1722

AA-C15
155-2269

607-AA214 PK-16
200-AA431 BK-16

ACTION ALARM
132-1829

AA-C63
155-2269
410-AA524 WH-16
200-AA525 BK-16

1
2

528-AA31
528-AA32
A117-AA34
A117-AA35
C241-AA38
C241-AA39
C241-AA40
C241-AA41
A117-AA36
A117-AA37

GND

PARK

LOW

HIGH

B+

AA-C32
390-4641
1

9
11
12

A
WIPER WASHER SWITCH
112-6174

H819-AA583 GY-18
H819-AA581 GY-16
505-AA646 PK-16

9
10
11
12

AA-C10
3E-3388

H819-AA581
H819-AA588
501-AA585
502-AA584

FA-C3
387-0816

8
9
10
12

10

11

12

3
4
5
6
8

9
10

11

12

9
10
11
12

FA-C6
155-2252

10

11

12

4
5
6
7

11

12

8
10
11
12

10
11
12

AA-C190
387-0818
2

9
10
11
12

10
11
12

AA-C189
387-0816
1

3
4

9
10
11
12

10
11
12

AA-C117
155-2252

AA-C188
387-0818
1

9
10
11
12

10
11
12

9
11
12

12

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

9
11
12

505-AA589 PK-16
118-AA566 GY-16
610-AA605 OR-16
610-AA599 GN-16
138-AA537 GN-16
EL705-AA243 BR-16
610-AA600 GN-16
114-AA339 GN-16
611-AA552 PU-16
611-AA561 PU-16
127-AA354 OR-16
611-AA551 PK-16
611-AA560 PK-16
150-AA433 RD-16
129-AA539 BU-16
115-AA596 RD-16
610-AA490 OR-16
610-AA550 OR-16
610-AA489 GN-16
610-AA602 GN-16
A114-AA8 RD-16
102-AA9 BU-16

10
11
12

11
12

9
10
11
12

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

3
4
5
6
7
8
9
10
11
12

AA-C95
155-2252
T946-AA654
T946-AA291
611-AA598
611-AA552
611-AA549
611-AA554
611-AA551
611-AA556
611-AA557
611-AA555
T946-AA301
T946-AA396

PU-16
PU-16
PU-16
PU-16
PK-16
PK-16
PK-16
PK-16
PU-16
PU-16
PU-16
PU-16

10

11

12

10

332-AA338 BU-16
200-AA6 BK-16

3
4

HIGH
BEAM

7
8

8
10
11
12

3
4
5

OR-16
RD-16
OR-16
OR-16
OR-16

RD-16
RD-16
RD-16
PK-16
PU-16
GN-16
GN-16
OR-16
OR-16

AA-C45
387-1998

9
10

F711-AA626
F711-AA625
F712-AA620
F712-AA623
F712-AA647
F711-AA619

1
2
3
4
5
6

12

AA-C41
387-1998

10

607-FA87 PK-16
A305-FA77 YL-16
104-FA29 BU-16
102-FA72 BU-16
102-FA69 RD-16
A127-FA16 RD-16
A126-FA19 RD-16
A114-FA84 RD-16
A112-FA61 RD-16
105-FA60 BR-16

610-FA35 OR-16
610-FA36 OR-16
610-FA22 OR-16
610-FA37 GN-16
610-FA34 GN-16
610-FA33 GN-16
610-FA32 GN-16
610-FA24 GN-16
610-FA25 GN-16
610-FA23 OR-16
610-FA20 OR-16
610-FA21 OR-16

1
2
3
4
5
6
7
8

12

1
2

5
6

9
10
11

87A

E20

30

D9
E10

30

85

85

E7

C18

86

86

C8

C17

87

87

C7

AA-C120
155-2252

SWITCH KEYPAD 2
392-8076

1
2

9
10
11
12

12

CONNECTS TO MAIN POWER STUD_2


LOC J-3
VOLUME 2 OF 3

Arc Suppressor 2
316-2970

11

D17

87A

87A

D7

2 GND

3 CAN +

4 WAKEUP

5 KEYSWITCH

6 CAN -

YL-18
YL-18
GN-18
GN-18
GN-18
YL-18

E18

30

30

E8

J1-REMOTES ENGINE STOP

15
16
17
18
19

892-AA367 BR-18

20

J1-CAT DATA LINK

21
22

202-AA366 BK-16

23

J1-GROUND

24
25

270-AA515 BK-16

26

J1-GROUND

27
28
29
30
31

270-AA517 BK-16
G749-AA368 YL-16
G748-AA4 PU-16

32

J1-LOCATION CODE ENABLE

33

J1-STIC LOCKOUT LIMIT SW. N.C.

34

J1-STIC LOCKOUT LIMIT SW. N.O.

35
36
37
38

A126-AA370 RD-16
746-AA409 GN-16
F784-AA410 YL-16
F785-AA411 WH-16
F783-AA371 GN-16
A117-AA34 OR-16
C241-AA38 BK-16
A126-AA408 RD-16
A126-AA407 RD-16
901-AA386 WH-16
755-AA406 OR-16
975-AA7 WH-16
900-AA404 PU-16
705-AA308 PK-16

39

J1- +24V BATTERY (UNSWITCHED)

40

J1-UPSHIFT SW. N.C.

41

J1-UPSHIFT SW. N.O.

42

J1-DOWNSHIFT SW. N.C.

43

J1-DOWNSHIFT SW. N.O.

44

J1-8 VOLT SENSOR POWER

45

J1-8 VOLT SENSOR RETURN

46

J1- +24V BATTERY (UNSWITCHED)

47

J1- +24V BATTERY (UNSWITCHED)

48

J1-SOLENOID 6 (FIRST SPEED)

49

J1-SOLENOID 4 (THIRD SPEED)

50

J1-SOLENOID RETURN

51

J1-SOLENOID 5 (SECOND SPEED)

52

J1-LOCKUP CLUTCH SOLENOID

53
54
55
56

202-AA519 BK-16
EL337-AA265 BU-16
EL733-AA299 PK-16

57

J1-GROUND

58

J1-INTERFACE CONTROL MODULE PWR. RELAY

59

J1-IMPLEMENT & STEERING SOLENOID

60

EL338-AA652 PU-16
752-AA401 YL-16

61

J1-REMOTES ENGINE RUN

62

J1-SOLENOID 2 (FORWARD)

63
64

751-AA400 GN-16
754-AA399 BU-16

65

J1-SOLENOID 1 (REVERSE)

66

J1-SOLENOID 3 (FOURTH SPEED)

67

H899-AA234 GY-16

68

J1-REVERSIBLE STEERING SOLENOID

69

202-AA520 BK-16
307-AA398 OR-16
G730-AA278 PK-16
F921-AA653 BR-16
T945-AA290 GY-16
A958-AA277 WH-16
321-AA44 OR-16
306-AA292 GN-16
T946-AA396 PU-16
676-AA207 PU-16
EL457-AA206 WH-16

70

J1-GROUND

J2-KEY START SW.

J2-PARKING BRAKE SOLENOID 1

J2-REMOTE CONTROL PARK BRAKE SOL.

J2-SOLENOID RETURN

J2-PARKING BRAKE SOLENOID 2

J2-BACK-UP ALARM

J2-START RELAY MAGNETIC SW.

J2-SOLENOID RETURN

J2-REMOTES/COMMAND ACTIV. LIGHT (GREEN)

10

J2-REMOTES/COMMAND P.B. LIGHT (AMBER)

11

12
13
14
15
16
17
18

A305-FA77 YL-16

22

J2-E-STOP SENSOR RETURN

23

J2-NEUTRAL SW.

24

J2-FRNT BRAKE OIL PRESS.SNSR (RES)

25

J2-RR BRAKE OIL PRESS.SNSR (RES)

26

J2-TRANSMISSION OIL PRESS.SNSR

27

J2-T/C OIL TEMPERATURE

28

J2-REVERSE SW.

29

J2-RMT CONTROL SERV.BRAKE SW. N.O.

30

J2-RMT CONTROL SERV.BRAKE SW. N.C.

31

J2-NEUTRALISER LIMIT SWITCH

34

E15

85

85

E5

C16

86

86

C15

87

87

C6
C5

D15

87A

E16

30

87A

D5

30

E6

H729-AA374
973-AA375
H728-AA376
977-AA377
C491-AA288
U728-AA294

200-FA67 BK-16
EL371-FA68 YL-16
EL341-FA66 GN-16
128-FA28 PK-16

85

85

E3

C14

86

86

C4

C13

87

87

C3
D3

D13

87A

E14

30

87A

WH-16
BR-16
GN-16
YL-16
PU-16
PK-16

30

H831-FA63 PU-16
111-FA8 RD-16
496-FA62 PU-16

36

J2-AUTOSHIFT CONTROL SW.3

37

J2-AUTOSHIFT CONTROL SW.2

38

J2-AUTOSHIFT CONTROL SW.4

39

J2-AUTOSHIFT CONTROL SW.5

40

J2-PARK BRAKE OIL PRESSURE SENSOR

41

J2-BRAKE ACC. PRESSURE SENSOR

44
45
46

EL301-AA240 OR-16

E4

47

592-FA64 BU-16

J2-RMT CONTROL PARK BRAKE SW. N.C.

48

E11

85

85

E1

C12

86

86

C2

C11

87

87

C1

D11

87A

87A

D1

E12

30

30

E2

L925-FA59 PU-16
A127-FA18 RD-16
L920-FA58 RD-16

49

J2-FORWARD SW.

52

EL397-AA269 PK-16
U734-AA329 GN-16
U735-AA330 GY-16
F711-AA529 YL-18

A127-FA17 RD-16

53

J2-RMT CONTROL PARK BRAKE SW. N.O.

54

J2-PARK BRAKE SW. N.C.

55

J2-PARK BRAKE SW. N.O.


J2-CAN A DATA LINK (HIGH)+

56
57

CB_40

CB_20

10

A20

G19

15

CB_39

CB_19

15

A19

G18

10

CB_38

G17

15

CB_37

CB_17

10

A17

G16

15

CB_36

CB_16

15

A16

G15

15

CB_35

CB_15

15

A15

G14

15

CB_34

G13

15

CB_33

G12

15

CB_32

10

CB_30

F486-AA285 BU-16
F485-AA284 OR-16

129-FA55 BU-16
127-FA51 OR-16

A18

15

A12

CB_11

15

A11

CB_10

15

A10

CB_9

15

A9

G8
G7

10

G6

15

CB_26

CB_6

15

A6

G5

15

CB_25

CB_5

10

A5

G4

15

CB_24

CB_4

15

A4

G3

10

CB_23

G2

15

CB_22

G1

10

CB_21

A8

CB_27

J2-E-STOP N.C. INPUT

59

J2-E-STOP N.O. INPUT

61
62
63
64

A13

CB_12

58
60

114-FA48 GN-16
EL705-FA46 BR-16
138-FA45 GN-16

A14

10 CB_29
10 CB_28

G9

51

65

118-FA42
505-FA41
528-FA75
502-FA74

GY-16
PK-16
PK-16
OR-16

66

F711-AA542 YL-18
F712-AA541 GN-18

67
68

J2-CAN A DATA LINK (HIGH)+


J2-CAN A DATA LINK (LOW)-

69

F712-AA530 GN-18

70

J2-CAN A DATA LINK (LOW)-

A7

124-FA26 GN-14
113-FA65 OR-16
128-FA27 PK-16

AA-C27
147-1446

A3
A2

CB_1

10

A1

164-FA57 WH-16

OR-16
GN-18
OR-18
OR-18

ECM_9
365-6787

120-AA473 PU-16

MACHINE ECM
MID:039

J1-KEYSWITCH RUN TERMINAL

2
3

610-AA489 GN-16
610-AA490 OR-16
611-AA560 PK-16
611-AA561 PU-16
710-AA362 GN-16
751-AA400 GN-16
752-AA401 YL-16
754-AA399 BU-16
755-AA406 OR-16
892-AA367 BR-18
892-AA388 BR-18
893-AA364 GN-18
893-AA387 GN-18
900-AA404 PU-16
901-AA386 WH-16
A126-AA370 RD-16
A126-AA407 RD-16
A126-AA408 RD-16
A127-AA484 RD-16
A127-AA485 RD-16
A127-AA486 RD-16
C529-AA390 GY-16
C530-AA391 BU-16
E987-AA363 WH-16
EL541-AA590 BR-18
EL544-AA586 YL-18
H819-AA583 GY-18
H831-AA491 PU-16
G485-AA650 BU-16
T946-AA396 PU-16

06-STUD1 WH-4
10-RD-6

F711-AA627
F711-AA513
F712-AA628
F712-AA512
F712-AA630
F711-AA629

1
2
3
4
5
6

FIRE SUPPRESSION
(FOAM)
NOTE:A

C1-PIN2 BACKLIGHT ON

C1-PIN3 CAN 2 SHIELD

C1-PIN4 EXERNAL ALARM 1

C1-PIN5 CAN 2 (-)

C1-PIN6 CAN 2 (+)

C1-PIN7 CAN 1 (+)

C1-PIN8 CAN 1 (-)

F711-AA627
F711-AA458
F712-AA628
F712-AA457
F712-AA621
F711-AA618

YL-18
YL-18
GN-18
GN-18
GN-18
YL-18

F711-AA463
F711-AA625
F712-AA523
F712-AA468
F712-AA647
F711-AA522

231-3930
BACKUP ALARM RELAY

C1-PIN11 BATT+

11

C1-PIN12 BATT-

12

C2-PIN1 - USB1 HOST VBUS

C2-PIN2 - USB1 HOST DATA+

C2-PIN3 - USB1 HOST DATA-

C2-PIN4 - USB1 HOST GND

C2-PIN5 - RS232 TXD

C2-PIN6 - RS232 RXD

C2-PIN7 - CDL ATA CDL+

C2-PIN8 - CDL ATA CDL-

C2-PIN9 - USB2 DEVICE GND-

F711-AA463 YL-18
F712-AA468 GN-18
164-AA638 WH-16
A112-AA481 RD-16
200-AA5 BK-16

893-AA655 GN-18
892-AA656 BR-18

C2-PIN10 -USB2 DEVICE DATA-

10

C2-PIN11- USB2 DEVICE DATA+

11

C2-PIN12 - USB2 DEVICE VBUS

12

C3-PIN1 - +V CAMERA
C3-PIN2 - RTN CAMERA
C3-PIN3 - CH4 VIDEO RTN
C3-PIN4 - CH3 VIDEO RTN

4
6

YL-18
YL-18
GN-18
GN-18
GN-18
YL-18

12

11
12

WH-16
WH-16
WH-16
WH-16
WH-16
WH-16
WH-16
WH-16
WH-16
WH-16
WH-16

5
4
3
2
1

50
51

53

54

55
56

202-AA501 BK-16

57

J1-BATTERY GROUND

58

61

TRANSMISSION CONTROL SWITCH


177-4113

DR-C1
155-2264

DR-C12
3E-3388

G763-AA395 PU-16
202-AA615 BK-16
G750-AA392 BU-16
G755-AA394 GY-16
746-AA409 GN-16
F784-AA410 YL-16
F785-AA411 WH-16
F783-AA371 GN-16

SWITCH KEYPAD 1
392-8075

AA-C127
281-8811

J1-BATTERY +24V UNSWITCHED

J1-RIDE CONTROL SOLENOID

65
66
67

J1-BATTERY +24V UNSWITCHED

47

64

AA-C19
155-2264

46

63

J1-BATTERY +24V UNSWITCHED

62

VS 1

D734-DR1 PU-16
202-DR2 BK-16
D728-DR3 BU-16
D729-DR4 GY-16
746-DR5 GN-16
F784-DR6 YL-16
F785-DR7 WH-16
F783-DR8 GN-16

1
2
3
4
5
6
7
8

Neutral Sw.
Ground
Forward Sw.
Reverse Sw.
Upshift (N/C)
Upshift (N/O)
Downshift (N/C)
Downshift (N/O)

1
2
3
4
5
6
7
8

68

69

202-AA502 BK-16

70

EL702-AA255 GY-16

GND 2

CAN + 3

WAKEUP 4

KEYSWITCH 5

J1-BATTERY GROUND

J2-IMPLEMENT LOW KICKOUT (POS) SOL.

8
9

610-AA490
610-AA489
611-AA561
611-AA560
403-AA289

CAN - 6

DR-C9
3E-3364

AA-C142
155-2269

OR-16
GN-16
PU-16
PK-16
GN-16

10

J2-FRONT LOW BEAM LIGHTS RELAY

11

J2-REAR LOW BEAM LIGHTS RELAY

12

J2-FRONT HIGH BEAM LIGHTS RELAY

13

J2-REAR HIGH BEAM LIGHTS RELAY

14

J2-ALTERNATOR R

15
16

AA-C128
155-2252
A112-AA482 RD-16
200-AA616 BK-16
164-AA475 WH-16
164-AA636 WH-16

410-AA524 WH-16

F711-AA619 YL-18
F712-AA620 GN-18

115-AA437 RD-16
200-AA609 BK-16

INSTRUMENT CLUSTER
396-1399

115-DR9 RD-16
200-DR10 BK-16

1
2

17
18

H831-AA491 PU-16

19

C1 1-BTRY+

20

C1 2-GND

21

C1 3-KEYSWITCH INP

C1 4-BACKLIGHT ON

C1 5-GENERIC INPUT#1

C1 6-LOCATION 1

C1 7-LOCATION 2

C1 8-HORN OUT. DRIVER

C1 9-CAN 1+TERM

10

C1 10-CAN-TERM

11

C1 11-CAN 1 HIGH

12

C1 12-CAN 1 LOW

ARC SUPPRESSOR 1
186-9488

DOOR LAMP LED


249--8759

228-AA304 BK-16

RD
BK

2
1

J2-AUTOMATION HYD. OIL LEVEL RELAY

22

J2-SENSOR RETURN

24

25

C530-AA391 BU-16
C529-AA390 GY-16

2
1

3E-3364
AW-C1

26

J2-PCS LIFT CYLINDER POSTION SNSR

27

J2-PCS LIFT CYL. HD END PRESS.SNSR

28

155-2272
DR-C10

29

EL456-AA606 WH-16
EL703-AA275 BU-16

30

J2-AUTOLUBE

31

J2-IMPLEMENT LOWER KICKOUT (POS)SW.

32
33

AA-C4
155-2272
G748-AA4 PU-16
G749-AA368 YL-16
202-AA2 BK-16
202-AA1 BK-16

DR-C2
3E-3376

4
3
2

STIC LOCKOUT CONTROL LIMIT SW.


108-8160

DR-C5
155-2272
G748-DR11 PU-16
G749-DR12 YL-16
202-DR13 BK-16
202-DR14 BK-16

1
4

34
35

496-AA245
417-AA336
416-AA337
G469-AA494

WH-16
GY-16
OR-16
BU-16

36

J2-LOW HYDRAULIC OIL LEVEL SENSOR

37

J2-PRIMARY STEERING FLOW SWITCH

38

J2-SECONDARY STEERING FLOW SWITCH

39

J2-FRONT AXLE OIL PRESSURE SWITCH

40

41
42
43

G469-AA495 PK-16
A404-AA492 BU-16
A404-AA493 PK-16

44

J2-REAR AXLE OIL PRESSURE SWITCH

45

J2-FRONT AXLE OIL FILTER BYPASS SW.

46

J2-REAR AXLE OIL FILTER BYPASS SW.

47

AA-C29
155-2252

48
49
50
51
52
53

AA-C130
155-2272

L920-AA505 BR-16
164-AA474 WH-16
120-AA473 PU-16

STOPLIGHT LIMIT SWITCH


105-6117

DIODE_PACK
172-9200

54
55

F711-AA542 YL-18

56

57

58

59

J2-CAN A DATA LINK (HIGH)

60

61

AA-C38
155-2252

AA-C47
387-0817

AA-C174
155-2252
1
2
3
4
5
6
7
8
9
10
11
12

A112-AA632 RD-16
A112-AA479 RD-16

CONVERTER 24V To 12V


340-7161

AA-C66
155-2273

4
5

115-AA597 RD-16
127-AA354 OR-16
200-AA350 BK-16

L920-AA506
L920-AA505
L920-AA504
A112-AA480
A112-AA481
A112-AA482

7
8
9
10
11
12

BR-16
BR-16
BR-16
RD-16
RD-16
RD-16

592-AA562 BU-16
200-AA351 BK-16

24V + INPUT

IGNITION

GROUND

12V+ UNSWITCHED

202-AS9
118-AS10
604-AS11
720-AS12

1
2
3
4

BK-16
GY-16
OR-16
PU-16

AM-C1
3E-3376

62

TRANS. NEUTRALIZER LIMIT SWITCH


105-6118

63
64
65

66

F711-AA513 YL-18
F712-AA512 GN-18

3
4

F712-AA541 GN-18

J2-CAN A DATA LINK (LOW)

AA-C70
147-1446

9
10
11

WIPER CONTROL MODULE 385-9780

12

AA-C143
253-8111
AS-C8
237-0227
A117-AS32 OR-16
C241-AS34 BK-16
C456-AS26 OR-16

PORT 12V OUTLET


335-5365

J2-CAN A DATA LINK (LOW)

70

GND

J2-CAN A DATA LINK (HIGH)

68
69

12V+ SWITCHED

67

AA-C94
123-7615
592-AA562 BU-16
200-AA352 BK-16

AS-C4
155-2272

AS-C6
3E-5179

202-AA19 BK-18
118-AA358 GY-16
604-AA564 OR-16
720-AA360 PU-16
A117-AA36 OR-16
C241-AA40 BK-16
C456-AA372 OR-16
A117-AA37 OR-16
C241-AA41 BK-16
C457-AA373 BU-16

1
2

23
4

C2 12-

JOYSTICK SWITCH
186-9790

AO-C4
155-2273
299-AO6 BK-16
H819-AO7 GY-16
118-AO8 GY-16
EL371-AO9 YL-16
200-AO1 BK-16
320-AO5 OR-16

J1-FUEL LEVEL SENSOR

39

164-AA477 WH-16
F712-AA624 GN-18

37

12

AA-C169
155-2252

10

34

60

C2 11-NC

11

33

976-AA389 OR-16

C2 10-NC

10

J1-LOCATION CODE ENABLE

32

59

C2 9-NC

271-AA610 BK-16

AA-C44
387-1998
1

A112-AA480 RD-16
200-AA568 BK-16
F711-AA617 YL-18

AO-S10
3E-3382

299-AA416 BK-16
H819-AA582 GY-16
118-AA603 GY-16
EL371-AA417 YL-16
200-AA576 BK-16
320-AA381 OR-16

11

J1-REAR AXLE OIL TEMP.SENSOR

31

52

YL-18
YL-18
GN-18
GN-18
GN-18
YL-18

AA-C107
155-2273

10

J1-FRONT AXLE OIL TEMP.SENSOR

30

49

29

48

C2 8-CONTRAST DECREASE

J1-LOCATION CODE 1

28

45

C3-PIN12 - +V CAMERA

J1-KEYPAD WAKE-UP INPUT

44

C2 7-CONTRAST INCREASE

J1-GROUND

24

27

A127-AA485 RD-16
A127-AA486 RD-16

271-AA499 BK-16
G483-AA280 PU-16
G484-AA309 GY-16

AA-C33
387-1998
1

164-AA14 WH-16
164-AA496 WH-16
164-AA634 WH-16
164-AA635 WH-16
892-AA656 BR-18
893-AA655 GN-18
A112-AA632 RD-16
F711-AA513 YL-18
F712-AA512 GN-18
L920-AA504 BR-16
L920-AA506 BR-16
L925-AA514 PU-16

C3-PIN11 - RTN CAMERA

J1-HYDRAULIC OIL TEMPERATURE

23

43

C2 6-LOCATION 13P

J1-AXLE OIL TEMP.RETURN

22

42

164-AA14
164-AA637
164-AA636
164-AA634
164-AA474
164-AA475
164-AA638
164-AA477
164-AA478
164-AA496
164-AA635

J1-CAT DATA LINK -

21

26

C2 5-LOCATION 10

20

25

19

BR-18
BU-16
GY-16
BK-16
BR-16

41

C3-PIN9 - CH3 VIDEO SIG

18

892-AA388
G485-AA650
442-AA236
202-AA498
L920-AA504

40

C2 4-GENERIC INPUT#4

J1-WAKE-UP KEYSWITCH RUN INPUT 2

17

J1-GROUND

14
16

C3-PIN8 - CH2 VIDEO SIG

13
15

C2 3-GENERIC INPUT#3

C3-PIN10 - CH4 VIDEO SIG

307-AA398 OR-16
501-AA585 GN-18
502-AA584 OR-18
502-AA592 OR-18
610-AA489 GN-16
610-AA490 OR-16
611-AA560 PK-16
611-AA561 PU-16
710-AA362 GN-16
751-AA400 GN-16
752-AA401 YL-16
754-AA399 BU-16
755-AA406 OR-16
892-AA367 BR-18
892-AA388 BR-18
893-AA364 GN-18
893-AA387 GN-18
900-AA404 PU-16
901-AA386 WH-16
A126-AA370 RD-16
A126-AA407 RD-16
A126-AA408 RD-16
A127-AA484 RD-16
A127-AA485 RD-16
A127-AA486 RD-16
C529-AA390 GY-16
C530-AA391 BU-16
E987-AA363 WH-16
EL541-AA590 BR-18
EL544-AA586 YL-18
H819-AA583 GY-18
H831-AA491 PU-16
G485-AA650 BU-16
T946-AA396 PU-16

C2 2-GENERIC INPUT#2

12

38

C2 1-LAMP OUT. DRIVER

AA-C46
387-0816

J1-CAT DATA LINK +

11

202-AA497 BK-16
164-AA496 WH-16

A127-AA484 RD-16

200-AA568 BK-16

C3-PIN7 - CH1 VIDEO SIG

9
10

36

C3-PIN6 - CH1 VIDEO RTN

893-AA387 GN-18

447-AA296 PK-16

C3-PIN5 - CH2 VIDEO RTN

200-AA611 BK-16
200-AA612 BK-16
403-AA17 GN-16
403-AA18 GN-16
505-AA646 PK-16
519-AA217 PK-16
519-AA228 PK-16
998-AA233 BR-16
EL308-AA578 YL-16
EL308-AA579 YL-16
EL563-AA264 GY-16
EL564-AA263 RD-16
F704-AA267 OR-16
F719-AA326 WH-16
F720-AA327 PU-16

F711-AA626
F711-AA617
F712-AA624
F712-AA623
F712-AA621
F711-AA618

105-AA455 BR-16
115-AA597 RD-16
118-AA348 GY-16
120-AA473 PU-16
127-AA354 OR-16
164-AA474 WH-16
164-AA475 WH-16
164-AA477 WH-16
164-AA636 WH-16
200-AA6 BK-16
200-AA544 BK-16
200-AA568 BK-16
298-AA543 BK-16
307-AA434 OR-16
308-AA210 YL-16
410-AA524 WH-16
892-AA257 BR-18
893-AA256 GN-18
A112-AA480 RD-16
A112-AA482 RD-16
E741-AA319 YL-16
EL705-AA243 BR-16
F711-AA458 YL-18
F711-AA463 YL-18
F711-AA522 YL-18
F711-AA619 YL-18
F711-AA625 YL-18
F711-AA626 YL-18
F711-AA627 YL-18
F711-AA629 YL-18
F712-AA457 GN-18
F712-AA468 GN-18
F712-AA523 GN-18
F712-AA620 GN-18
F712-AA623 GN-18
F712-AA628 GN-18
F712-AA630 GN-18
F712-AA647 GN-18
G740-AA320 BU-16
J904-AA318 GY-16
J905-AA316 PU-16
L920-AA505 BR-16

AA-C175
155-2253

AA-C39
9X-1054

YL-18
YL-18
GN-18
GN-18
GN-18
YL-18

AA-C167
155-2273

9
10

AA-C129
155-2273

164-AA637 WH-16

C1-PIN10 KEYSWITCH

35

AA-C104
155-2252

C1-PIN1 EXERNAL ALARM 2

AA-C43
387-1998

AA-C166
155-2273

A112-AA479 RD-16
200-AA509 BK-16
F711-AA458 YL-18
L925-AA514 PU-16
164-AA478 WH-16
F712-AA457 GN-18

336-8940

C1-PIN9 CAN 1 SHIELD

J1-BATTERY GROUND

14

33

254-3783
MAIN POWER RELAY

AA-C105
281-8811

1 VS

CONT GP-ELECTRONIC
(MONITOR DISPLAY)
MID:052

12

13

32

BK-16
BK-16

10

AA-C100
212-4334
C

202-AA516 BK-16
EL701-AA651 PK-16

320-FA71 OR-16
111-FA9 RD-16
322-FA70 GY-16

307-AA398
501-AA585
502-AA584
502-AA592

AA-C183
387-0817
1

12

AA-C69
147-1445

AA-C164
155-2273

11

FRONT SERVICE BRAKE OIL PRESSURE SENSOR


344-7390
1

VS

GROUND

SIGNAL

H819-AA583 GY-18
502-AA584 OR-18
501-AA585 GN-18
500-AA640 BR-18
EL544-AA586 YL-18

AA-C8
312-4626
1
2
3
4
5

CN1 (KEY A)

6
7

501-AA641 GN-18
EL541-AA590 BR-18
504-AA642 YL-18
503-AA643 BR-18

105-AA455 BR-16
115-AA597 RD-16
118-AA348 GY-16
120-AA473 PU-16
127-AA354 OR-16
164-AA14 WH-16
164-AA634 WH-16
164-AA635 WH-16
164-AA496 WH-16
200-AA6 BK-16
200-AA544 BK-16
298-AA543 BK-16
307-AA434 OR-16
308-AA210 YL-16
410-AA524 WH-16
892-AA257 BR-18
892-AA656 BR-18
893-AA256 GN-18
893-AA655 GN-18
A112-AA632 RD-16
E741-AA319 YL-16
EL705-AA243 BR-16
F711-AA513 YL-18
F711-AA522 YL-18
F712-AA512 GN-18
F712-AA523 GN-18
G740-AA320 BU-16
J904-AA318 GY-16
J905-AA316 PU-16
L920-AA504 BR-16
L920-AA506 BR-16
L925-AA514 PU-16

308-AA210 YL-16
200-AA6 BK-16
105-AA455 BR-16
115-AA597 RD-16
118-AA348 GY-16
120-AA473 PU-16
127-AA354 OR-16
200-AA544 BK-16
298-AA543 BK-16
307-AA434 OR-16
308-AA210 YL-16
410-AA524 WH-16
892-AA257 BR-18
893-AA256 GN-18
E741-AA319 YL-16
EL705-AA243 BR-16
F711-AA522 YL-18
F712-AA523 GN-18
G740-AA320 BU-16
J904-AA318 GY-16
J905-AA316 PU-16

KEY START SWITCH


110-7887

307-AA434 OR-16
105-AA455 BR-16

J904-AA318
E741-AA319
J905-AA316
G740-AA320

GY-16
YL-16
PU-16
BU-16

A117-AS33 OR-16
C241-AS35 BK-16
C457-AS31 BU-16

4
5

VS

GROUND

SIGNAL

A700-AA215 OR-16
998-AA349 BR-16
F702-AA306 GN-16

VS

GROUND

SIGNAL

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
VOLTAGE CONVERTER OUTPUT CIRCUIT
ENGINE STARTING & RUN CIRCUIT
POWER TRAIN CONTROL CIRCUIT

B
D
E

AA-C9
312-4626

4
5
6
7

GROUND CIRCUIT

AIR SEAT

A
C

893-AA256 GN-18
892-AA257 BR-18
F712-AA630 GN-18
F711-AA629 YL-18

AA-C144
253-8110

506-AA594
507-AA593
508-AA595
528-AA32
528-AA33

WIRE GROUP COLOR DESCRIPTIONS

AA-C3
3E-3364

AA-C138
265-4123
EL705-AA243 BR-16
C988-AA260 BK-16

12

502-AA644 OR-18
EL543-AA577 PK-18
505-AA645 BU-18
502-AA592 OR-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


200-AA6 BK-16

11

PU-18
WH-18
OR-18
PK-18
PK-18

CN2 (KEY B)

8
9
10
11
12

NOTE D

10

REAR SERVICE BRAKE OIL PRESSURE SENSOR


344-7390

THROTTLE POSITION SENSOR


266-1466

AA-C141
169-8670

BATTERY
ISOLATION
SWITCH

118-AA348 GY-16
200-AA544 BK-16

298-AA543 BK-16

164-AA14 WH-16
164-AA634 WH-16
164-AA635 WH-16
164-AA496 WH-16
892-AA656 BR-18
893-AA655 GN-18
A112-AA632 RD-16
F711-AA513 YL-18
F712-AA512 GN-18
L920-AA504 BR-16
L920-AA506 BR-16
L925-AA514 PU-16

AS-C7
237-0227

AA-C132
3E-3382

AA-C131
155-2273

AA-C133
155-2269

115-AA437 RD-16
118-AA358 GY-16
118-AA603 GY-16
320-AA381 OR-16
604-AA564 OR-16
720-AA360 PU-16
746-AA409 GN-16
998-AA349 BR-16
A117-AA36 OR-16
A117-AA37 OR-16
A700-AA215 OR-16
C241-AA40 BK-16
C241-AA41 BK-16
C456-AA372 OR-16
C457-AA373 BU-16
EL371-AA417 YL-16
F702-AA306 GN-16
F783-AA371 GN-16
F784-AA410 YL-16
F785-AA411 WH-16
G748-AA4 PU-16
G749-AA368 YL-16
G750-AA392 BU-16
G755-AA394 GY-16
G763-AA395 PU-16
H819-AA582 GY-16

MACHINE CONTROL CIRCUIT


PORT ET SERVICE
265-4123

ENGINE CONTROL CIRCUIT


HEATER AND AIR CONDITIONER CIRCUIT

F
G

TURN SIGNAL / WIPER WASHER CIRCUIT

CAT DATA LINK

CAN DATA LINK


PAYLOAD CONTROL CIRCUIT
REMOTE CONTROL CIRCUIT

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

OTHER COLOR DESCRIPTIONS


HIGHWAYS

200-AA639 BK-16

10

87A

AA-C168
155-2273

11

D19

10

31

AA-C62
155-2272

12

C9

G20

G11

11

321-AA43 OR-16
321-AA44 OR-16

87

E13

GN-16
RD-16
GN-16
GN-16
GN-16

G10

7
8

118-AA46 GY-16
200-AA45 BK-16

87

12

EL710-AA220 OR-16
709-AA219 BU-16
200-AA356 BK-16

C19

11

AA-C76
169-8670

86

10

AA-C184
387-0817
1

J1- +CAT DATA LINK

11

OR-16
RD-16
OR-16
OR-16
OR-16

251-AA426 BK-16

115-FA56
150-FA54
111-FA7
611-FA83
611-FA82
610-FA81
610-FA80
610-FA79
610-FA78

155-2269
AAC-C97

251-AA418 BK-16
251-AA526 BK-16
251-AA527 BK-16
200-AA419 BK-16
200-AA431 BK-16
200-AA438 BK-16
200-AA525 BK-16
200-AA528 BK-16
200-AA425 BK-16

86

610-FA20
111-FA10
610-FA78
610-FA22
610-FA76

E9
C10

06-PU-6

200-AA613 BK-16

GN-16
RD-16
GN-16
GN-16
GN-16

30

AA-C158
3E-3364

10

AA-C185
390-4641

893-AA364 GN-18

P969-AA283 BR-16
G763-AA395 PU-16
C456-AA372 OR-16
C457-AA373 BU-16
X730-AA312 BR-16
443-AA315 YL-16
G755-AA394 GY-16
EL398-AA252 BR-16
EL300-AA246 YL-16
720-AA360 PU-16

12

J1-T/C OUTPUT SPEED SENSOR -

21

E19
C20

85

11

202-AA453 BK-16
200-AA639 BK-16

J1-T/C OUTPUT SPEED SENSOR +

50

610-FA21
111-FA11
610-FA79
610-FA23
610-FA43

FA-C4
155-2252
2

6
8

G750-AA392 BU-16

12

BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16

610-FA24
111-FA12
610-FA80
610-FA33
610-FA44

11

L910-AA313 PK-16
L911-AA314 YL-16

43

28

J1- -TRANS.OUTPUT SPEED SENSOR

42

29

AA-C119
155-2252
200-AA535
298-AA543
200-AA544
202-AA452
202-AA487
202-AA563
226-AA42

610-FA25
111-FA13
610-FA81
610-FA32
610-FA47

27

10

J1- +TRANS.OUTPUT SPEED SENSOR

20

85

E17

611-FA50 PU-16
111-FA14 RD-16
611-FA49 PU-16

26

AA-C186
387-0818

611-FA83 PK-16

25

AA-C86
155-2252
1

611-FA53 PK-16
111-FA15 RD-16
611-FA52 PK-16

505-FA41 PK-16
118-FA42 GY-16
610-FA43 OR-16
610-FA44 GN-16
138-FA45 GN-16
EL705-FA46 BR-16
610-FA47 GN-16
114-FA48 GN-16
611-FA49 PU-16
611-FA50 PU-16
127-FA51 OR-16
611-FA52 PK-16
611-FA53 PK-16
150-FA54 RD-16
129-FA55 BU-16
115-FA56 RD-16
610-FA35 OR-16
610-FA36 OR-16
610-FA37 GN-16
610-FA34 GN-16
A114-FA84 RD-16
102-FA86 BU-16

CONN 6

35

FA-C2
387-0818

RD-16
RD-16
RD-16
GY-16
GY-16
GY-16
GY-16

GY-16
GY-16
GN-18
OR-18

13

FA-C11
225-3854

10

J1- +24V BATTERY (SWITCHED)

19

24

FA-C7
330-3336

23

611-FA82 PU-16

610-FA20 OR-16
610-FA22 OR-16
610-FA76 OR-16
A127-FA17 RD-16
A127-FA18 RD-16
EL341-FA66 GN-16
EL371-FA68 YL-16
EL705-FA46 BR-16
H831-FA63 PU-16
L920-FA58 RD-16
L925-FA59 PU-16

124-FA26 GN-14
128-FA27 PK-16
128-FA28 PK-16
104-FA29 BU-16
102-FA72 BU-16
102-FA85 BU-16
102-FA86 BU-16
104-FA30 BU-16
104-FA31 BU-16
128-FA38 PK-16
124-FA40 GN-16
124-FA39 GN-16

AA-C178
225-3861

RD-16
RD-16
RD-16
OR-16
GN-16
GY-16
GN-14
OR-16
PK-16
PK-16
BU-16
GN-16
WH-16
BK-16
OR-16
GY-16
PU-16
OR-16
PK-16
PK-16
BU-16

FA-C8
155-2252

10

AA-C187
387-0818
1

11

10

164-FA57 WH-16
L920-FA58 RD-16
L925-FA59 PU-16
105-FA60 BR-16
A112-FA61 RD-16
496-FA62 PU-16
H831-FA63 PU-16
592-FA64 BU-16
113-FA65 OR-16
EL341-FA66 GN-16
200-FA67 BK-16
EL371-FA68 YL-16
102-FA69 RD-16
322-FA70 GY-16
320-FA71 OR-16
102-FA85 BU-16
607-FA87 PK-16
502-FA74 OR-16
528-FA75 PK-16
610-FA76 OR-16
A127-FA4 RD-16
A127-FA5 RD-16
A127-FA6 RD-16
A126-FA1 RD-16
A126-FA2 RD-16
A126-FA3 RD-16
124-FA40 GN-16
124-FA39 GN-16
128-FA38 PK-16
104-FA31 BU-16
104-FA30 BU-16

GY-16
BR-16
OR-16
PU-16
BU-16
BU-16
BU-16
PU-16
PU-16
OR-16
GY-16
GY-16

111-FA8
111-FA9
111-FA10
113-FA65
114-FA48
118-FA42
124-FA26
127-FA51
128-FA27
128-FA28
129-FA55
138-FA45
164-FA57
200-FA67
320-FA71
322-FA70
496-FA62
502-FA74
505-FA41
528-FA75
592-FA64

FA-C12
167-3693

AA-C85
155-2252

C529-AA241
600-AA565
610-AA604
900-AA321
C530-AA239
C530-AA421
C530-AA391
900-AA254
900-AA404
610-AA605
C529-AA420
C529-AA390

A127-FA4 RD-16
A127-FA5 RD-16
A127-FA6 RD-16

10

403-AA17 GN-16
403-AA18 GN-16
200-AA611 BK-16
200-AA612 BK-16
505-AA646 PK-16
519-AA217 PK-16
519-AA228 PK-16
998-AA233 BR-16
EL308-AA578 YL-16
EL308-AA579 YL-16
EL563-AA264 GY-16
EL564-AA263 RD-16
F704-AA267 OR-16
F719-AA326 WH-16
F720-AA327 PU-16

118-AA46 GY-16
138-AA216 GN-16
138-AA230 GN-16
138-AA422 GN-16
138-AA427 GN-16
138-AA538 GN-16
141-AA572 RD-16
141-AA573 RD-16
150-AA212 RD-16
150-AA532 RD-16
200-AA419 BK-16
200-AA431 BK-16
200-AA525 BK-16
200-AA528 BK-16
200-AA535 BK-16
200-AA544 BK-16
200-AA639 BK-16
202-AA452 BK-16
202-AA487 BK-16
202-AA563 BK-16
226-AA42 BK-16
251-AA418 BK-16
251-AA526 BK-16
251-AA527 BK-16
298-AA543 BK-16
307-AA250 OR-16
307-AA398 OR-16
307-AA434 OR-16
321-AA44 OR-16
321-AA43 OR-16
322-AA440 GY-16
322-AA441 GY-16
322-AA442 GY-16
528-AA32 PK-18
528-AA33 PK-18
600-AA565 BR-16
610-AA604 OR-16
611-AA549 PK-16
611-AA554 PK-16
611-AA555 PU-16
611-AA556 PK-16
611-AA557 PU-16
611-AA598 PU-16
709-AA219 BU-16
710-AA271 GN-16
710-AA335 GN-16
710-AA362 GN-16
751-AA251 GN-16
751-AA333 GN-16
751-AA400 GN-16
752-AA266 YL-16
752-AA324 YL-16
752-AA401 YL-16
754-AA244 BU-16
754-AA322 BU-16
754-AA399 BU-16
755-AA238 OR-16
755-AA323 OR-16
755-AA406 OR-16
892-AA15 BR-18
892-AA257 BR-18
892-AA281 BR-18
892-AA367 BR-18
892-AA388 BR-18
892-AA656 BR-18
893-AA16 GN-18
893-AA256 GN-18
893-AA282 GN-18
893-AA364 GN-18
893-AA387 GN-18
893-AA655 GN-18
900-AA254 PU-16
900-AA321 PU-16
900-AA404 PU-16
901-AA242 WH-16
901-AA332 WH-16
901-AA386 WH-16
944-AA423 OR-18
945-AA424 BR-18
998-AA300 BR-16
998-AA349 BR-16
998-AA385 BR-16
A117-AA34 OR-16
A117-AA35 OR-16
A117-AA36 OR-16
A117-AA37 OR-16
C241-AA38 BK-16
C241-AA39 BK-16
C241-AA40 BK-16
C241-AA41 BK-16
C529-AA241 GY-16
C529-AA390 GY-16
C529-AA420 GY-16
C530-AA239 BU-16
C530-AA391 BU-16
C530-AA421 BU-16
E987-AA270 WH-16
E987-AA334 WH-16
E987-AA363 WH-16
EL371-AA229 YL-16
EL371-AA417 YL-16
EL710-AA220 OR-16
G485-AA648 BU-16
G485-AA649 BU-16
G485-AA650 BU-16
T946-AA291 PU-16
T946-AA301 PU-16
T946-AA396 PU-16
T946-AA654 PU-16

FA-C9
387-0818

WH-16
BR-16
BR-16
GN-16
WH-16
WH-16
WH-16
GN-16
GN-16
BR-16
WH-16
WH-16

A305-FA77 YL-16
610-FA78 OR-16

CONN 7

AA-C181
387-0817

AA-C84
155-2252

901-AA242
998-AA300
998-AA385
710-AA335
E987-AA334
E987-AA270
E987-AA363
710-AA271
710-AA362
998-AA349
901-AA332
901-AA386

164-AA634 WH-16
L920-AA506 BR-16
L925-AA514 PU-16
105-AA455 BR-16
A112-AA632 RD-16
496-AA534 PU-16
H831-AA491 PU-16
592-AA531 BU-16
113-AA533 OR-16
EL341-AA341 GN-16
200-AA438 BK-16
EL371-AA436 YL-16
102-AA340 RD-16
322-AA439 GY-16
320-AA381 OR-16
102-AA343 BU-16
607-AA214 PK-16
502-AA592 OR-18
528-AA31 PK-16
610-AA540 OR-16
A127-AA484 RD-16
A127-AA486 RD-16
A127-AA485 RD-16
A126-AA407 RD-16
A126-AA408 RD-16
A126-AA370 RD-16
124-AA378 GN-16
124-AA379 GN-16
128-AA345 PK-16
104-AA344 BU-16
104-AA633 BU-16

102-AA9 BU-16
102-AA340 RD-16
102-AA343 BU-16
104-AA344 BU-16
104-AA633 BU-16
105-AA455 BR-16
113-AA533 OR-16
114-AA339 GN-16
115-AA596 RD-16
118-AA566 GY-16
124-AA378 GN-16
124-AA379 GN-16
127-AA354 OR-16
128-AA345 PK-16
129-AA539 BU-16
138-AA537 GN-16
150-AA433 RD-16
164-AA634 WH-16
200-AA6 BK-16
200-AA438 BK-16
320-AA381 OR-16
322-AA439 GY-16
332-AA338 BU-16
496-AA534 PU-16
502-AA592 OR-18
505-AA589 PK-16
528-AA31 PK-16
592-AA531 BU-16
607-AA214 PK-16
610-AA489 GN-16
610-AA490 OR-16
610-AA540 OR-16
610-AA550 OR-16
610-AA599 GN-16
610-AA600 GN-16
610-AA605 OR-16
610-AA602 GN-16
611-AA551 PK-16
611-AA552 PU-16
611-AA560 PK-16
611-AA561 PU-16
A112-AA632 RD-16
A114-AA8 RD-16
A126-AA370 RD-16
A126-AA407 RD-16
A126-AA408 RD-16
A127-AA484 RD-16
A127-AA485 RD-16
A127-AA486 RD-16
EL341-AA341 GN-16
EL371-AA436 YL-16
EL705-AA243 BR-16
H831-AA491 PU-16
L920-AA506 BR-16
L925-AA514 PU-16

138-AA216 GN-16
138-AA537 GN-16
138-AA538 GN-16

AA-C179
167-3692

GN-16
GN-16
GN-16
GY-16
GY-16
GY-16
GY-16

138-AA427
138-AA422
138-AA230
322-AA439
322-AA440
322-AA441
322-AA442

OR-16
GN-16
GN-16
YL-16
BU-16
BU-16
BU-16
YL-16
YL-16
GN-16
OR-16
OR-16

AA-C118
155-2252

755-AA238
751-AA400
751-AA251
752-AA266
754-AA322
754-AA244
754-AA399
752-AA324
752-AA401
751-AA333
755-AA323
755-AA406

A127-FA16 RD-16
A127-FA17 RD-16
A127-FA18 RD-16
A126-FA1 RD-16
A126-FA2 RD-16
A126-FA3 RD-16
A126-FA19 RD-16

118-AA348 GY-16
141-AA572 RD-16
141-AA573 RD-16

9
10

118-AA221 GY-16
118-AA566 GY-16
118-AA358 GY-16

AA-C193
387-0817

AA-C90
155-2252

118-AA603 GY-16
118-AA46 GY-16

12

AA-C24
155-2252

11

FA-C10
387-0817

307-AA250 OR-16
150-AA212 RD-16
150-AA433 RD-16
944-AA423 OR-18
892-AA15 BR-18
892-AA435 BR-18
945-AA424 BR-18
893-AA432 GN-18
893-AA16 GN-18
150-AA532 RD-16
307-AA398 OR-16
307-AA434 OR-16

10

892-AA281 BR-18
892-AA388 BR-18
892-AA257 BR-18
893-AA432 GN-18
893-AA387 GN-18
893-AA364 GN-18
893-AA256 GN-18
893-AA282 GN-18
893-AA655 GN-18
892-AA367 BR-18
892-AA656 BR-18
892-AA435 BR-18

RD-16
RD-16
RD-16
RD-16
RD-16
RD-16
RD-16
RD-16
RD-16

115-AA596 RD-16
115-AA597 RD-16

111-FA7
111-FA8
111-FA9
111-FA10
111-FA11
111-FA12
111-FA13
111-FA14
111-FA15

AA-C192
390-4641

FA-C5
155-2252
1

G485-AA650 BU-16

AA-C110
155-2264

14

505-AA580 PK-16
505-AA589 PK-16
H819-AA588 GY-16
H819-AA582 GY-16
403-AA289 GN-16
403-AA17 GN-16
403-AA18 GN-16

115-AA227 RD-16
115-AA437 RD-16
G485-AA648 BU-16
G485-AA649 BU-16
EL371-AA436 YL-16
EL371-AA417 YL-16
EL371-AA229 YL-16

A700-AA215 OR-16
E741-AA319 YL-16
EL308-AA578 YL-16
EL308-AA579 YL-16
EL541-AA590 BR-18
EL544-AA586 YL-18
EL563-AA264 GY-16
EL564-AA263 RD-16
F702-AA306 GN-16
F704-AA267 OR-16
F711-AA522 YL-18
F712-AA523 GN-18
F720-AA327 PU-16
F719-AA326 WH-16
G740-AA320 BU-16
H819-AA582 GY-16
H819-AA583 GY-18
J904-AA318 GY-16
J905-AA316 PU-16

AA-C108
155-2252

10

200-AA528 BK-16
EL544-AA586 YL-18
EL541-AA590 BR-18
EL543-AA577 PK-18
505-AA580 PK-16

308-AA210 YL-16
403-AA17 GN-16
403-AA18 GN-16
410-AA524 WH-16
501-AA585 GN-18
502-AA584 OR-18
505-AA646 PK-16
519-AA217 PK-16
519-AA228 PK-16
604-AA564 OR-16
998-AA233 BR-16

AA-C7 AA-C50
3E-3382 155-2273

164-AA14 WH-16
200-AA611 BK-16
200-AA612 BK-16

SIDE WINDOW WIPER MOTOR


135-0611

AA-C122
155-2252

120-AA473 PU-16
164-AA496 WH-16
164-AA635 WH-16
228-AA304 BK-16
306-AA292 GN-16
321-AA44 OR-16
403-AA289 GN-16
416-AA337 OR-16
417-AA336 GY-16
442-AA236 GY-16
443-AA315 YL-16
447-AA296 PK-16
496-AA245 WH-16
500-AA640 BR-18
501-AA641 GN-18
502-AA644 OR-18
503-AA643 BR-18
504-AA642 YL-18
505-AA645 BU-18
506-AA594 PU-18
507-AA593 WH-18
508-AA595 OR-18
528-AA32 PK-18
528-AA33 PK-18
EL457-AA206 WH-16
676-AA207 PU-16
705-AA308 PK-16
720-AA360 PU-16
746-AA409 GN-16
973-AA375 BR-16
975-AA7 WH-16
976-AA389 OR-16
977-AA377 YL-16
A117-AA34 OR-16
A404-AA492 BU-16
A404-AA493 PK-16
A958-AA277 WH-16
C241-AA38 BK-16
C456-AA372 OR-16
C457-AA373 BU-16
C491-AA288 PU-16
EL300-AA246 YL-16
EL301-AA240 OR-16
EL337-AA265 BU-16
EL338-AA652 PU-16
EL397-AA269 PK-16
EL398-AA252 BR-16
EL456-AA606 WH-16
EL543-AA577 PK-18
EL701-AA651 PK-16
EL702-AA255 GY-16
EL703-AA275 BU-16
EL733-AA299 PK-16
F711-AA513 YL-18
F711-AA529 YL-18
F712-AA512 GN-18
F712-AA530 GN-18
P969-AA283 BR-16
F485-AA284 OR-16
F486-AA285 BU-16
F783-AA371 GN-16
F784-AA410 YL-16
F785-AA411 WH-16
F921-AA653 BR-16
G469-AA494 BU-16
G469-AA495 PK-16
G483-AA280 PU-16
G484-AA309 GY-16
G730-AA278 PK-16
G748-AA4 PU-16
G749-AA368 YL-16
G750-AA392 BU-16
G755-AA394 GY-16
G763-AA395 PU-16
H728-AA376 GN-16
H729-AA374 WH-16
H899-AA234 GY-16
L910-AA313 PK-16
L911-AA314 YL-16
L920-AA504 BR-16
T945-AA290 GY-16
U728-AA294 PK-16
U734-AA329 GN-16
U735-AA330 GY-16
X730-AA312 BR-16

528-AA33 PK-18

115-AA596 RD-16
118-AA566 GY-16
138-AA537 GN-16
150-AA433 RD-16
200-AA438 BK-16
322-AA439 GY-16
528-AA31 PK-16
610-AA605 OR-16
611-AA551 PK-16
611-AA552 PU-16
EL371-AA436 YL-16

115-AA227
115-AA437
115-AA597
118-AA221
118-AA348
118-AA358
118-AA603

PK-16
PK-18
OR-16
OR-16
BK-16
BK-16
BK-16
BK-16
OR-16
OR-16

164-AA635 WH-16
710-AA362 GN-16
E987-AA363 WH-16

A305-FA77 YL-16
610-FA78 OR-16

AA-C37
390-4641

11

115-AA596 RD-16
118-AA566 GY-16
138-AA537 GN-16
150-AA433 RD-16
200-AA438 BK-16
322-AA439 GY-16
528-AA31 PK-16
610-AA605 OR-16
611-AA551 PK-16
611-AA552 PU-16
EL371-AA436 YL-16

105-AA455 BR-16
115-AA597 RD-16
115-AA437 RD-16
118-AA348 GY-16
118-AA358 GY-16
118-AA603 GY-16
120-AA473 PU-16
127-AA354 OR-16
164-AA496 WH-16
164-AA634 WH-16
164-AA635 WH-16
200-AA6 BK-16
200-AA544 BK-16
298-AA543 BK-16
307-AA398 OR-16
307-AA434 OR-16
320-AA381 OR-16
502-AA592 OR-18
610-AA489 GN-16
610-AA490 OR-16
611-AA560 PK-16
611-AA561 PU-16
710-AA362 GN-16
720-AA360 PU-16
746-AA409 GN-16
751-AA400 GN-16
752-AA401 YL-16
754-AA399 BU-16
755-AA406 OR-16
892-AA257 BR-18
892-AA367 BR-18
892-AA388 BR-18
892-AA656 BR-18
893-AA256 GN-18
893-AA364 GN-18
893-AA387 GN-18
893-AA655 GN-18
900-AA404 PU-16
901-AA386 WH-16
998-AA349 BR-16
A112-AA632 RD-16
A117-AA36 OR-16
A117-AA37 OR-16
A126-AA370 RD-16
A126-AA407 RD-16
A126-AA408 RD-16
A127-AA484 RD-16
A127-AA485 RD-16
A127-AA486 RD-16
C241-AA40 BK-16
C241-AA41 BK-16
C456-AA372 OR-16
C457-AA373 BU-16
C529-AA390 GY-16
C530-AA391 BU-16
E987-AA363 WH-16
EL371-AA417 YL-16
EL705-AA243 BR-16
F711-AA513 YL-18
F712-AA512 GN-18
F783-AA371 GN-16
F784-AA410 YL-16
F785-AA411 WH-16
G748-AA4 PU-16
G749-AA368 YL-16
G750-AA392 BU-16
G755-AA394 GY-16
G763-AA395 PU-16
H831-AA491 PU-16
L920-AA504 BR-16
L920-AA506 BR-16
L925-AA514 PU-16
G485-AA650 BU-16
T946-AA396 PU-16

AA-C109
155-2269

AA-C36
155-2252

102-AA9 BU-16
102-AA340 RD-16
102-AA343 BU-16
104-AA344 BU-16
104-AA633 BU-16
105-AA455 BR-16
113-AA533 OR-16
114-AA339 GN-16
124-AA378 GN-16
124-AA379 GN-16
127-AA354 OR-16
128-AA345 PK-16
129-AA539 BU-16
164-AA634 WH-16
200-AA6 BK-16
320-AA381 OR-16
332-AA338 BU-16
496-AA534 PU-16
502-AA592 OR-18
505-AA589 PK-16
592-AA531 BU-16
607-AA214 PK-16
610-AA489 GN-16
610-AA490 OR-16
610-AA540 OR-16
610-AA550 OR-16
610-AA599 GN-16
610-AA600 GN-16
610-AA602 GN-16
611-AA560 PK-16
611-AA561 PU-16
A112-AA632 RD-16
A114-AA8 RD-16
A126-AA370 RD-16
A126-AA407 RD-16
A126-AA408 RD-16
A127-AA484 RD-16
A127-AA485 RD-16
A127-AA486 RD-16
EL341-AA341 GN-16
EL705-AA243 BR-16
H831-AA491 PU-16
L920-AA506 BR-16
L925-AA514 PU-16

A117-AA34 OR-16
A117-AA35 OR-16
A404-AA492 BU-16
A404-AA493 PK-16
A958-AA277 WH-16

AA-C113
175-7061

L-C35
9X-0347

EL371-AA229 YL-16
138-AA230 GN-16
592-AA531 BU-16
611-AA555 PU-16
610-AA540 OR-16
998-AA233 BR-16
507-AA593 WH-18
508-AA595 OR-18
506-AA594 PU-18
976-AA389 OR-16
H899-AA234 GY-16
128-AA345 PK-16
442-AA236 GY-16
104-AA633 BU-16
104-AA344 BU-16
755-AA238 OR-16
C530-AA239 BU-16
EL301-AA240 OR-16
C529-AA241 GY-16
901-AA242 WH-16
EL300-AA246 YL-16
496-AA245 WH-16
754-AA244 BU-16
900-AA254 PU-16
EL701-AA651 PK-16
102-AA343 BU-16
102-AA9 BU-16
611-AA549 PK-16
610-AA602 GN-16
307-AA250 OR-16
322-AA442 GY-16
EL398-AA252 BR-16
751-AA251 GN-16
EL702-AA255 GY-16
EL397-AA269 PK-16
EL341-AA341 GN-16
F704-AA267 OR-16
EL338-AA652 PU-16
752-AA266 YL-16
EL337-AA265 BU-16
EL563-AA264 GY-16
EL564-AA263 RD-16
892-AA15 BR-18
893-AA16 GN-18
113-AA533 OR-16
150-AA532 RD-16
F711-AA522 YL-18
F712-AA523 GN-18
E987-AA270 WH-16
710-AA271 GN-16
156-AA12 YL-16
156-AA13 YL-16
200-AA611 BK-16
200-AA612 BK-16
EL703-AA275 BU-16
610-AA604 OR-16
A958-AA277 WH-16
G730-AA278 PK-16

34

BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
GN-16
OR-16

321-AA44 OR-16
321-AA43 OR-16
322-AA440 GY-16
322-AA441 GY-16
322-AA442 GY-16
332-AA338 BU-16
403-AA289 GN-16
403-AA18 GN-16
403-AA17 GN-16
416-AA337 OR-16
417-AA336 GY-16
442-AA236 GY-16
443-AA315 YL-16
447-AA296 PK-16
496-AA245 WH-16
496-AA534 PU-16
500-AA640 BR-18
501-AA641 GN-18
503-AA643 BR-18
502-AA644 OR-18
504-AA642 YL-18
505-AA589 PK-16
505-AA645 BU-18
505-AA646 PK-16
506-AA594 PU-18
507-AA593 WH-18
508-AA595 OR-18
519-AA217 PK-16
519-AA228 PK-16
528-AA32 PK-18

AA-C115
155-2252

PC-C1
3E-5179

AA-M14

709-AA219 BU-16
EL710-AA220 OR-16
118-AA221 GY-16
505-AA646 PK-16
124-AA378 GN-16
124-AA379 GN-16
519-AA217 PK-16
502-AA644 OR-18
505-AA645 BU-18
115-AA227 RD-16
519-AA228 PK-16
322-AA441 GY-16
322-AA440 GY-16
156-AA12 YL-16
156-AA13 YL-16
200-AA611 BK-16
200-AA612 BK-16
503-AA643 BR-18
504-AA642 YL-18
501-AA641 GN-18
600-AA565 BR-16
604-AA564 OR-16

10

AA-M21

120-AA473 PU-16
164-AA496 WH-16
164-AA635 WH-16
228-AA304 BK-16
306-AA292 GN-16
321-AA44 OR-16
403-AA289 GN-16
416-AA337 OR-16
417-AA336 GY-16
442-AA236 GY-16
443-AA315 YL-16
447-AA296 PK-16
496-AA245 WH-16
500-AA640 BR-18
501-AA641 GN-18
502-AA644 OR-18
503-AA643 BR-18
504-AA642 YL-18
505-AA645 BU-18
506-AA594 PU-18
507-AA593 WH-18
508-AA595 OR-18
528-AA32 PK-18
528-AA33 PK-18
676-AA207 PU-16
705-AA308 PK-16
720-AA360 PU-16
746-AA409 GN-16
973-AA375 BR-16
975-AA7 WH-16
976-AA389 OR-16
977-AA377 YL-16
A117-AA34 OR-16
A404-AA492 BU-16
A404-AA493 PK-16
A958-AA277 WH-16
C241-AA38 BK-16
C456-AA372 OR-16
C457-AA373 BU-16
C491-AA288 PU-16
EL300-AA246 YL-16
EL301-AA240 OR-16
EL337-AA265 BU-16
EL338-AA652 PU-16
EL397-AA269 PK-16
EL398-AA252 BR-16
EL456-AA606 WH-16
EL457-AA206 WH-16
EL543-AA577 PK-18
EL701-AA651 PK-16
EL702-AA255 GY-16
EL703-AA275 BU-16
EL733-AA299 PK-16
F485-AA284 OR-16
F486-AA285 BU-16
F711-AA513 YL-18
F711-AA529 YL-18
F712-AA512 GN-18
F712-AA530 GN-18
F783-AA371 GN-16
F784-AA410 YL-16
F785-AA411 WH-16
F921-AA653 BR-16
G469-AA494 BU-16
G469-AA495 PK-16
G483-AA280 PU-16
G484-AA309 GY-16
G730-AA278 PK-16
G748-AA4 PU-16
G749-AA368 YL-16
G750-AA392 BU-16
G755-AA394 GY-16
G763-AA395 PU-16
H728-AA376 GN-16
H729-AA374 WH-16
H899-AA234 GY-16
L910-AA313 PK-16
L911-AA314 YL-16
L920-AA504 BR-16
P969-AA283 BR-16
T945-AA290 GY-16
U728-AA294 PK-16
U734-AA329 GN-16
U735-AA330 GY-16
X730-AA312 BR-16

30

POWERTRAIN ECM
AA-C1 ECM_10
MID:081
147-1445 365-6787

156-AA13 YL-16
200-AA419
200-AA431
200-AA525
200-AA528
200-AA535
200-AA611
200-AA612
200-AA639
202-AA452
202-AA487
202-AA563
226-AA42
228-AA304
251-AA418
251-AA526
251-AA527
306-AA292
307-AA250

86

10

85

EL457-AA206 WH-16
676-AA207 PU-16
611-AA556 PK-16
611-AA557 PU-16
308-AA210 YL-16
EL308-AA579 YL-16
150-AA212 RD-16
500-AA640 BR-18

11

87

(Dimensions: 48 inches x 35 inches)

AA-C157
167-3692
1

12

87A

13

36 Page,

UENR1439-01 VOL 1 of 3

14

NOTE A

STANDARD CONFIGURATION.

NOTE B:

THIS LOOP PLUG IS FITTED IN PLACE OF THE BATTERY ISOLATOR.

THIS ELECTRICAL SCHEMATIC IS FOR THE R1600H 9SD1-UP LOAD HAUL DUMP
MEDIA NUMBER: UENR1439

WHEN REMOTES ARE FITTED THE LOOP PLUG IS REMOVED.

NOTE C:

THIS BLANKING PLUG IS USED WHEN IDLE/TIMER FIRE SUPPRESSION CONTROL IS NOT FITTED.

NOTE D:

BATTERY ISOLATION SWITCH NOT USED.

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

111

107

70

106

71

77

99

43

113

98

86

CONN 15

47

108

46

73

45

64
CONN 14

CONN 12
CONN 13

81

R1600H LOAD HAUL DUMP MACHINE


Electrical System

60
67

92

74

CONN 16

88

41

Serial #: 9SD1-UP

97

80
58 114

68

37

56

78

LEFT SIDE

RIGHT SIDE

94

91

Volume 2 of 3:

FRONT FRAME

79

93

44

2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

96

87

Harness And Wire Electrical Schematic Symbols

63

103

69

75

40

52

89

83

105 110

65

84

53

95

85

Symbols

61

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

90

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

109

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

57

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

CONN 8

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

66

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

Part Number: for Connector Plug

Part Number: for Connector Receptacle

2
Plug

62

54

100

104

59

42

38

39

82

101

102
72

CONN 16

112

76

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

CONN 11

TRANS. CLUTCH SOLENOID VALVES


ENERGIZED
DIRECTION SPEED
1
2,6
2
2,5
FORWARD
3
2,4
4
2,3
NEUTRAL
3
1
1,6
2
1,5
REVERSE
3
1,4
4
1,3
The clutches in the trans. That are engaged are the same as
the listed solenoid valves that are engaged.
Engagement of the neutral clutch will be delayed in 2 seconds
from the time the operator selects neutral.

47
Component Location - Volume 2
Components

36

49

51

REAR VIEW

CONN 5

REAR FRAME

46

TRANS. CLUTCH SOLENOID VALVE LOGIC

50

9X-1123

Fuse (5 Amps)

Component
Part Number

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

OFF MACHINE PRESS. AND TEMP. SW SPECIFICATIONS

CONN 4 CONN 3

48

5A

325-AG135 PK-14

TOP OF REAR FRAME

45

Receptacle
Pin or Socket Number

Schematic
Location

ALARM - BACKUP
F-6
ALTERNATOR
D-5
BATTERIES X 2
I-3
CIRCUIT BREAKER - 105 AMP
H-1
CIRCUIT BREAKER - 80 AMP
H-1
CONTROL - ECM (ENGINE)
H-1
FUSE - MAIN 500 AMP
J-3
INJECTORS NO. 1 to NO.6
A-5
LIGHT - FLOOD CENTER
J-9
LIGHT - LEFT LIFT ARM
J-9
LIGHT - RIGHT LIFT ARM
J-9
LIGHT - RIGHT SIDE
J-9
LIGHT 1 - REAR LEFT
E-6
LIGHT 1 - REAR RIGHT
F-6
LIGHT 2 - REAR LEFT
E-6
LIGHT 2 - REAR RIGHT
F-6
MAIN POWER STUD 1
J-3
MAIN POWER STUD 2
J-3
MOTOR - AIR CONDITIONING CONDENSOR FAN
G-5
MOTOR - FUEL PRIME
F-4
MOTOR - STARTING
I-3
MOTOR - WINDOW WASHERS
H-14
RCA JACK - TIMING CALIBRATION
D-5
RECEPTACLE - JUMP START
H-3
RESISTOR 1 - CAN
H-3
RESISTOR 2 - CAN
F-14
SENDER - FUEL LEVEL
C-6
SENSOR - AIR FILTER RESTRICTION PRESSURE
A-10
SENSOR - ATMOSPHERIC PRESSURE
B-4
SENSOR - BRAKE ACCUMULATOR OIL PRESSURE
C-10
SENSOR - COOLANT LEVEL
E-5
SENSOR - COOLANT TEMPERATURE
C-4
SENSOR - ENGINE OIL PRESSURE
B-4
SENSOR - FRONT AXLE OIL TEMPERATURE
B-10
SENSOR - FUEL PRESSURE
A-4
SENSOR - FUEL TEMPERATURE
C-4
SENSOR - HYDRAULIC OIL LEVEL
G-14
SENSOR - PCS LIFT ARM POSITION
H-9
SENSOR - PCS LIFT ARM PRESSURE
H-9
SENSOR - REAR AXLE OIL TEMPERATURE
B-10
Machine locations are repeated for components located close together.

Machine
Location
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75

Components
SENSOR - HYDRAULIC OIL TEMPERATURE
SENSOR - INTAKE MANIFOLD PRESSURE
SENSOR - INTAKE MANIFOLD TEMPERATURE
SENSOR - PARKING BRAKE OIL PRESSURE
SENSOR - PRIMARY TIMING
SENSOR - SECONDARY TIMING
SENSOR - TORQUE CONVERTER OIL TEMPERATURE
SENSOR - TORQUE CONVERTER OUTPUT SPEED
SENSOR - TRANSMISSION OIL PRESSURE
SENSOR - TRANSMISSION OUTPUT SPEED
SOLENOID - COMPRESSOR CLUTCH
SOLENOID 1 - PARKING BRAKE
SOLENOID - LIFT ARM POSITION
SOLENOID - LOCK-UP CLUTCH
SOLENOID - REVERSIBLE STEERING
SOLENOID - RIDE CONTROL (HEAD-END)
SOLENOID - RIDE CONTROL (ROD-END)
SOLENOID - IMPLEMENT & STEERING
SOLENOID 1 - PILOT DIVERTER
SOLENOIDS - TRANSMISSION
SOLENOID 2 - PARKING BRAKE
SOLENOID 2 - PILOT DIVERTER
SUPPRESSOR - ARC (COMPRESSOR CLUTCH)
SUPPRESSOR - ARC (START RELAY MAGNETIC SWITCH)
SWITCH - BATTERY DISCONNECT
SWITCH - BYPASS OIL FILTER (FRONT AXLE)
SWITCH - BYPASS OIL FILTER (REAR AXLE)
SWITCH - EMERGENCY STOP (LEFT SIDE)
SWITCH - EMERGENCY STOP (RIGHT SIDE)
SWITCH - FRONT AXLE OIL PRESSURE
SWITCH - FUEL PRESSURE
SWITCH - FUEL PRIME
SWITCH - MAGNETIC (LIFT ARM POSITION)
SWITCH - PRIMARY STEERING FLOW
SWITCH - REAR AXLE OIL PRESSURE
SWITCH - REFRIGERANT PRESSURE
SWITCH - SECONDARY STEERING FLOW
SWITCH - START RELAY (MAGNETIC)
TRANSDUCER - TIMING CALIBRATION

Schematic Machine
Location Location
G-14
B-4
C-4
C-10
C-4
C-4
B-6
B-6
D-10
H-7
E-5
D-10
I-9
C-6
J-14
H-9
G-9
D-10
I-9
I-8
C-10
I-9
E-5
E-4
I-3
A-10
A-10
D-6
E-6
B-10
A-4
E-4
I-9
I-8
A-10
E-5
I-8
H-1
D-5

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114

RESISTOR, SENSOR, AND SOLENOID SPECIFICATIONS


PART NO.

COMPONENT

RESISTANCE
(OHMS)

186-9083

PARKING BRAKE/IMPLEMENT STEERING SOLENOIDS

254-3783

MAIN RELAY/START RELAY MAGNETIC SW.

318-1178

TORQUE CONVERTER SPEED SENSOR

1450 180

155-4066

INJECTOR SOLENOID

1.06 5%

318-1180

TRANS. OUTPUT SPEED SENSOR

1450 180

279-9828

PRIMARY/SECONDARY SPEED/TIMING SENSOR

174-3016

J1939/CAN RESISTORS

120 10

201-1548

TRANS. CLUTCH SOLENOIDS

32.6 1.6

189-0189

REVERSIBLE STEERING SOLENOID

32.6 1.6

3E-1906

COMPRESSOR CLUTCH SOLENOID

17.6 0.6

237-4403

LIFT ARM POSITIONER SOLENOID

32.6 1.6

6V-2197

TIMING CALIBRATION TRANSDUCER

212 - 287

370-2372

RIDE CONTROL SOLENOIDS

218-9894

PILOT DIVERTER SOLENOIDS

AT 25C

33.8
53

1055

30.30 0.3
318-1178

Connector Location - Volume 2


Schematic
Connector Number
Location
3
I-11
4
C-13
5
J-4
8
I-14
11
E-11
11
E-12
12
G-11
13
H-11
14
E-10
15
B-7
16
D-7
17
D-4
The connectors shown in this chart are
for harness to harness connectors.
Connectors that join a harness to a
component are generally located at or
near the component. See the Component
Location Chart.

PART NO.

FUNCTION

ACTUATE

DEACTUATE

198-1302

FRONT/REAR AXLE OIL


PRESSURE SW.

113 kPa

3E-7808

AUTO. LUBRICATION PILOT


OIL PRESS. SW.

1100 kPa

253-2673

FRONT/REAR AXLE OIL


BYPASS PRESS. SW.

355-3148

A/C REFRIGERANT PRESS.


SW.

273-4212

AUTO. LUBRICATION PRESS.


SW.

16368 + 427 kPa


2373 + 62 psi

275-1253

FUEL PRESSURE SWITCH

110.3 13.8 kPa


16 2 psi

3E-6429

PRIMARY/SECONDARY STEER
FLOW SW.

4 GRAMS MAX.

psi

16 70 20 kPa
3 psi
160

psi
148 28 kPa
21 4 psi

CONTACT POSITION
10

860 170 kPa


125 15 psi
69 kPa

A-B NORMALLY OPEN


A-C NORMALLY CLOSED
10

psi

LOW 275 kPa


40 LOW 170 55 kPa
psi
HIGH
25 8 psi
2800 140 kPa
HIGH 1750 200 kPa
406 20 psi
250 29 psi
1434 kPa
207 kPa
69 kPa

A-B NORMALLY OPEN


A-C NORMALLY CLOSED

1-2 NORMALLY OPEN

1-2 NORMALLY OPEN

1-2 NORMALLY OPEN


10

psi
1.5 GRAMS MIN.

1-2 NORMALLY OPEN


1-2 NORMALLY CLOSED
1-2 NORMALLY OPEN

Related Service Manuals & Electrical Schematic


Title

Component Modifier
Identifier (MID) No. 036

Module
Engine

CID
COMPONENT
1
INJECTOR CYLINDER 1
2
INJECTOR CYLINDER 2
3
INJECTOR CYLINDER 3
4
INJECTOR CYLINDER 4
5
INJECTOR CYLINDER 5
6
INJECTOR CYLINDER 6
41
8 V DC SUPPLY
91
THROTTLE POSITION SENSOR
94
FUEL PRESSURE SENSOR
100
ENGINE OIL PRESSURE SENSOR
102
BOOST PRESSURE SENSOR
110
COOLANT TEMP. SENSOR
168
SYSTEM VOLTAGE
172
INLET AIR TEMP. SENSOR
174
FUEL TEMP. SENSOR
190
ENGINE SPEED SENSOR
261
ENGINE TIMING CALIBRATION
262
5 V DC SENSOR SUPPLY
267
REMOTE SHUTDOWN INOUT
268
PROGRAMMED PARAMETER
274
ATMOSPHERIC PRESSURE SENSOR
275
AIR FILTER RESTRICTION SENSOR
296
COMMUNICATION BETWEEN ENGINE ECM AND POWER TRAIN ECM
342
SECONDARY SPEED/TIMIMNG SENSOR
774
SECONDARY THROTTLE POSITION SENSOR SIGNAL
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Machine Electrical System


Monitoring System
Vital Information Monitoring System (VIMS)
Payload Control System (PCS)
R134a Air Conditioning & Heating System
Remote Control
Command for Underground (MXY)

Form Number
UENR1457
UENR1459
UENR2750
SENR6614
SENR5664
UENR1456
UENR2768

MODULE IDENTIFIERS (MID) CHART


ENGINE ECM
MACHINE ECM
POWER TRAIN ECM
MONITOR DISPLAY
PCS
VIMS

36
39
81
52
74
161

MONITORING
SYSTEM SERVICE MODES
OPERATOR SEQUENCE
HARNESS CODE
NUMERIC READOUT
SERVICE
TATTLETALE
UNITS
CALIBRATION
MAINTENANCE MODE

0
1
2
3
4
5
6
7

(Dimensions: 48 inches x 35 inches)

55

36 Page,

CONN 17

UENR1439-01 VOL 2 of 3

UENR1439
November 2013

14

13

12

EL371-C137 YL-16
138-C199 GN-16
592-C60 BU-16
611-C71 PU-16
610-C79 OR-16
998-C135 BR-16
507-C46 WH-16
508-C47 OR-16
506-C45 PU-16
976-C202 OR-16
H899-C166 GY-16
128-C203 PK-16
442-C62 GY-16
104-C179 BU-16
104-C180 BU-16
755-C133 OR-16
C530-C204 BU-16
EL301-C141 OR-16
C529-C205 GY-16
901-C124 WH-16
EL300-C138 YL-16
496-C49 WH-16
754-C112 BU-16
900-C114 PU-16
EL701-C122 PK-16
102-C182 BU-16
102-C183 BU-16
611-C129 PK-16
610-C120 GN-16
307-C184 OR-16
322-C50 GY-16
EL398-C136 BR-16
751-C132 GN-16
EL702-C206 GY-16
EL397-C121 PK-16
EL341-C207 GN-16
F704-C123 OR-16
EL338-C75 PU-16
752-C119 YL-16
EL337-C131 BU-16
EL563-C19 GY-16
EL564-C20 RD-16
892-C29 BR-16
893-C30 GN-16
113-C31 OR-16
150-C32 RD-16
F711-C33 YL-16
F712-C34 GN-16
E987-C44 WH-16
710-C43 GN-16
156-C42 YL-16
156-C41 YL-16
200-C40 BK-16
200-C39 BK-16
EL703-C61 BU-16
610-C73 OR-16
A958-C37 WH-16
G730-C36 PK-16
F921-C35 BR-16
496-C63 PU-16
A114-C18 RD-16
610-C78 OR-16
611-C72 PU-16
403-C38 GN-16

138-C199 GN-16
135-C5 BU-16
150-C32 RD-16
156-C21 YL-16
156-C23 YL-16
156-C41 YL-16
156-C42 YL-16
200-C6 BK-16
200-C22 BK-16
200-C24 BK-16
200-C39 BK-16
200-C40 BK-16
226-C64 BK-16
307-C184 OR-16
322-C50 GY-16
442-C62 GY-16
496-C49 WH-16
496-C63 PU-16
506-C45 PU-16
507-C46 WH-16
508-C47 OR-16
592-C9 BU-16
592-C10 BU-16
592-C60 BU-16
603-C7 PK-16
610-C73 OR-16

C-C8
103-0213

754-C112 BU-16
102-C182 BU-16
900-C114 PU-16
102-C183 BU-16
496-C63 PU-16
E987-C44 WH-16
710-C43 GN-16
A114-C18 RD-16
752-C119 YL-16
610-C120 GN-16
EL397-C121 PK-16
EL701-C122 PK-16
F704-C123 OR-16
901-C124 WH-16
610-C78 OR-16
592-C60 BU-16
322-C50 GY-16
611-C72 PU-16
611-C129 PK-16
EL338-C75 PU-16
EL337-C131 BU-16
751-C132 GN-16
755-C133 OR-16
EL568-C193 GN-16
307-C184 OR-16
EL335-C194 YL-16
EL551-C195 GN-16
998-C135 BR-16
EL398-C136 BR-16
EL334-C196 GN-16
EL371-C137 YL-16
EL300-C138 YL-16
104-C179 BU-16
EL333-C197 WH-16
EL552-C198 BR-16
104-C180 BU-16
EL301-C141 OR-16
135-C5 BU-16
200-C6 BK-16
603-C7 PK-16
638-C8 WH-16
592-C9 BU-16
592-C10 BU-16
N838-C11 BU-16
N839-C12 GN-16
N840-C13 PK-16
N841-C14 PU-16
156-C42 YL-16
156-C41 YL-16
200-C40 BK-16
200-C39 BK-16
156-C21 YL-16
200-C22 BK-16
156-C23 YL-16
200-C24 BK-16
Y787-C25 WH-18
Y788-C26 GY-18
Y959-C27 OR-18
Y960-C28 GN-18
P969-C51 BR-16
F490-C15 GY-16
A958-C37 WH-16
G730-C36 PK-16
F921-C35 BR-16
P969-C53 BR-16
F490-C54 GY-16
A958-C16 WH-16
G730-C17 PK-16

3
4
5
6
7
8
9
10
11
12

EL701-C76 PK-16

13
14
15
16
17
18
19
20

EL701-C76 PK-16

21
22
23
24
25
26
27
28
29
30

NOTE D
NOTE E

31
32
33
34
35
36
37
38

CONN 8

39
40
41

42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

P969-C52 BR-16
F490-C1 GY-16
A958-C2 WH-16
G730-C3 PK-16
F921-C4 BR-16
P969-C52 BR-16
F490-C1 GY-16
A958-C2 WH-16
G730-C3 PK-16
F921-C4 BR-16

61
62
63
64
65
66
67
68
69

610-C78 OR-16
610-C79 OR-16
610-C120 GN-16
611-C71 PU-16
611-C72 PU-16
611-C129 PK-16
638-C8 WH-16
710-C43 GN-16
751-C132 GN-16
752-C119 YL-16
754-C112 BU-16
755-C133 OR-16
892-C29 BR-16
893-C30 GN-16
900-C114 PU-16
901-C124 WH-16
976-C202
998-C135
A114-C18
A958-C16
A958-C37

OR-16
BR-16
RD-16
WH-16
WH-16

C529-C205 GY-16
C530-C204 BU-16
E987-C44 WH-16
EL300-C138 YL-16
EL301-C141 OR-16
EL333-C197 WH-16
EL334-C196 GN-16

200-J1 BK-16

10

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

20

20

21

21

22

22

23

23

24

24

25

25

26

26

27

27

28

28

29

29

30

30

31

31

32

32

33

33

34

34

35

35

36

36

37

37

38

38

39

39

40

40

41

41

42

42

43

43

44

44

45

45

46

46

47

47

48

48

49

49

50

50

51

51

52

52

53

53

54

54

55

55

56

56

57

57

58

58

59

59

60

60

61

61

62

62

63

63

64

64

65

65

66

66

67

67

68

68

69

69

70

70

138-C199 GN-16
C530-C204 BU-16
C529-C205 GY-16
128-C203 PK-16
EL341-C207 GN-16
976-C202 OR-16
EL563-C19 GY-16
EL564-C20 RD-16
EL703-C61 BU-16
EL702-C206 GY-16

611-A15 PU-16
200-A17 BK-16

200-J3 BK-16

D-C7
101-8107
752-D15 YL-16

RIGHT LIFT ARM LIGHT


162-3294
S-C2
155-2269

SOLENOID 5-2ND SPEED


201-1548

610-A16 OR-16
200-A18 BK-16

610-S3 OR-16
200-S4 BK-16

1
22

611-A14 PU-16
200-A19 BK-16

D-C2
3E-3364

900-D17 PU-16
900-D17 PU-16
975-D20 WH-16

754-D18 BU-16

755-D19 OR-16

SOLENOID 3-4TH SPEED


201-1548

610-T1 OR-16
200-T2 BK-16

CONNECTS TO CONNECTOR (AA-C53)


VOLUME 1 OF 3
LOC G-14

D-C4
3E-3364
754-D18 BU-16
975-D23 WH-16

SOLENOID 2-FWD SPEED


201-1548

SOLENOID 1-REVERSE
201-1548

A-C12
155-2252
138-A140 GN-16
976-A154 OR-16
976-A85 OR-16
611-A15 PU-16
EL341-A153 GN-16
EL341-A118 GN-16
EL341-A119 GN-16
611-A14 PU-16
611-A13 PU-16
976-A141 OR-16
138-A83 GN-16
138-A81 GN-16

1
2
3
4
5
6
7
8

9
10

11

11

12

10

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

20

20

21

21

22

22

23

23

24

24

VOLUME 1 OF 3
LOC D-14
MAIN POWER STUD 2
9G-8451

CONN 5

12

C-C16
169-8670

HYD OIL LEVEL SENSOR


285-5105
VS

GND

ALARM

129-C55 BU-16
200-C56 BK-16
496-C49 WH-16

STARTING MOTOR
269-2757

3
4
5
6
7
8
9
10
11

WIRE-M2 RD-6
MTR

+ BATTERY

SOLENOID

GROUND

E-C11
155-2269

PRIMARY STEERING FLOW SWITCH


3E-6429

5G-7820

E-C1
3E-3376

200-E1 BK-16
416-E4 OR-16
200-E1
417-E3
200-E5
416-E4

E-C10
155-2269

BK-16
GY-16
BK-16
OR-16

A1

B1

A2

B2

AUX BK-00

TRANS OUTPUT SPEED SENSOR


318-1180

SENS COMMON
SIGNAL

A-C3 A-C29
3E-3370 169-8670
138-A83 GN-16
251-A158 BK-16
C529-A84 GY-16

SENS COMMON

SIGNAL

C-C22
155-2252
892-C29 BR-16
893-C30 GN-16
113-C31 OR-16
150-C32 RD-16
F711-C58 YL-16
F712-C48 GN-16
403-C38 GN-16

1
2
3

CONNECTS TO CONNECTOR G-C5


(VIMS-ATTACH)
LOC G-1
VOLUME 3 OF 3

4
5
6
7

CONN 9

RIDE CONTROL SOLENOID 1


(HEAD END)
1

A-C5 A-C22
155-2269 3E-3364

RIDE CONTROL SOLENOID 2


(ROD END)
370-2372

N-C20
155-2273

A-C9 A-C11
155-2269 3E-3364

SENSOR POWER

A-C16 A-C28
169-8670 3E-3370
A

A-C10
387-0817

11

12

CAN RESISTOR AS 2
174-3016

10

10

11

11

12

N-C18
155-2269

L-C13
9X-4391
102-L31 RD-16
610-L40 GN-16
611-L43 PK-16
F490-L78 GY-16
F490-L76 GY-16
892-L26 BR-18
893-L27 GN-18
A700-L61 OR-16
447-L32 PK-16
F702-L41 GN-16
114-L44 GN-16
EL456-L45 WH-16
129-L82 BU-16
200-L83 BK-16
998-L34 BR-16
321-L38 OR-16
F711-L37 YL-16
F712-L36 GN-16
610-L109 GN-16
P969-L75 BR-16
T946-L28 PU-16
306-L29 GN-16
F485-L79 OR-16
F486-L80 BU-16
F719-L107 WH-16
200-L84 BK-16
403-L85 GN-16
519-L86 PK-16
519-L47 PK-16
F704-L42 OR-16
998-L35 BR-16
F720-L108 PU-16
164-L97 WH-16
141-L93 RD-16
141-L94 RD-16
135-L48 BU-16
200-L49 BK-16
603-L50 PK-16
638-L51 WH-16
N838-L52 BU-16
592-L53 BU-16
N840-L54 PK-16
N839-L55 GN-16
592-L57 BU-16
N841-L58 PU-16
228-L98 BK-16
129-L99 BU-16
705-L106 PK-16
L910-L105 PK-16
L911-L102 YL-16
443-L101 YL-16
A117-L104 OR-16
C241-L103 BK-16
N940-L4 BU-16
N941-L2 YL-16
F714-L1 PK-16

C-C3
9X-7143
135-C5 BU-16
200-C6 BK-16
603-C7 PK-16
638-C8 WH-16
592-C9 BU-16
592-C10 BU-16
N838-C11 BU-16
N839-C12 GN-16
N840-C13 PK-16
N841-C14 PU-16
P969-C51 BR-16
F490-C15 GY-16
A958-C16 WH-16
G730-C17 PK-16
P969-C53 BR-16
F490-C54 GY-16
129-C55 BU-16
226-C64 BK-16

C-C5
155-2252
EL551-C195 GN-16
EL568-C193 GN-16
EL335-C194 YL-16
EL334-C196 GN-16
EL333-C197 WH-16
EL552-C198 BR-16
200-C152 BK-16
200-C150 BK-16
200-C151 BK-16
200-C153 BK-16
200-C154 BK-16
200-C155 BK-16

6
7
8
9
10
11
12

1
2
3
4
5
6
7
8

CONNECTS TO CONNECTOR (L-C20)


VOLUME 2 OF 3

LOC E-12

9
10
11
12

CONN 11

13
14
15
16
17

L-M3

C-C20
133-0970

18
19

C-C23
390-4641
1
2
3
4
5
6
7
8
9
10
11
12

20

C-C24
155-2252

21
22

1
2
3
4

200-C155
200-C154
200-C151
200-C150

23

BK-16
BK-16
BK-16
BK-16

24

5
6
7
8
9
10
11
12

200-C152
200-C165
200-C153
200-C210

BK-16
BK-16
BK-16
BK-16

E
L-C20
9X-7144

V-C7
103-0213

135-L48 BU-16
200-L49 BK-16
603-L50 PK-16
638-L51 WH-16
592-L53 BU-16
592-L57 BU-16
N838-L52 BU-16
N839-L55 GN-16
N840-L54 PK-16
N841-L58 PU-16
P969-L77 BR-16
F490-L78 GY-16
A958-L30 WH-16
G730-L33 PK-16
P969-L75 BR-16
F490-L76 GY-16
129-L65 BU-16
226-L74 BK-16

2
3
4
5
6
7
8
9
10
11
12

CONNECTS TO CONNECTOR (C-C3)

13
14
15

VOLUME 2 OF 3

16

LOC F-11

17
18

CONN 11

102-V23 RD-16
610-V80 GN-16
611-V81 PK-16
F490-V108 GY-16
F490-V110 GY-16
892-V4 BR-18
893-V3 GN-18
A700-V22 OR-16
447-V124 PK-16
F702-V12 GN-16
114-V83 GN-16
EL456-V84 WH-16
129-V106 BU-16
200-V107 BK-16
998-V20 BR-16
321-V79 OR-16
F711-V68 YL-16
F712-V67 GN-16
610-V136 GN-16
P969-V109 BR-16
T946-V38 PU-16
306-V39 GN-16
F485-V112 OR-16
F486-V113 BU-16
F719-V134 WH-16
200-V115 BK-16
403-V116 GN-16
519-V117 PK-16
519-V82 PK-16
F704-V13 OR-16
998-V21 BR-16
F720-V135 PU-16
164-V122 WH-16
141-V118 RD-16
141-V119 RD-16
135-V69 BU-16
200-V70 BK-16
603-V71 PK-16
638-V72 WH-16
N838-V73 BU-16
592-V74 BU-16
N840-V75 PK-16
N839-V76 GN-16
592-V77 BU-16
N841-V78 PU-16
228-V123 BK-16
129-V125 BU-16
705-V133 PK-16
L910-V132 PK-16
L911-V131 YL-16
443-V127 YL-16
A117-V130 OR-16
C241-V129 BK-16
N940-V5 BU-16
N941-V2 YL-16
F714-V6 PK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

CONN 14

CONNECTS TO CONNECTOR AA-C113


VOLUME 1 OF 3
LOC E-14

C
DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
CIRCUIT GROUPING DESIGNATION
ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

J1-CAT DATA LINK -

11

403-V116 GN-16
519-V117 PK-16

12
13
14

F714-V6 PK-16

892-V4 BR-18
893-V3 GN-18
998-V20 BR-16

15

J1-AIR FILTER RESTRICT.PRES.SEN

16
17
18

998-V21 BR-16

19
20
21

F489-V111 PU-16
F492-V137 WH-16

22

J1-E-STOP GROUND SW. 2 N.C. INPUT

23

J1-E-STOP GROUND SW. 1 N.O. INPUT

24
25
26

A700-V139 OR-16

27
28

F489-V111 PU-16
F490-V108 GY-16
F492-V137 WH-16
F702-V12 GN-16
F704-V13 OR-16
F714-V6 PK-16
F715-V138 WH-16
F719-V134 WH-16
F720-V135 PU-16

29
30
31
32
33

F712-V65 GN-16

34

J1-CAN DATA LINK -

35
36
37

N940-V5 BU-16
N941-V2 YL-16

V-C3
155-2264

39

CONN 4

10

10

11

11

40

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

20

20

21

21

22

22

23

23

24

24

25

25

26

26

27

27

28

28

29

29

30

30

31

31

32

32

33

33

34

34

35

35

36

36

37

37

38

38

39

39

40

40

41

41

42

42

43

43

44

44

45

45

46

46

47

47

48

48

49

49

50

50

51

51

52

52

53

53

54

54

55

55

56

56

57

57

58

58

59

59

60

60

61

61

62

62

63

63

64

64

65

65

66

66

67

67

68

68

69

69

70

70

164-L97
447-L32
403-L85
129-L64
226-L74

43
44

F715-V138 WH-16
F720-V135 PU-16
F719-V134 WH-16
102-V9 RD-16

A700-V22 OR-16

BU-16
BU-16
BU-16
BU-16

112 dB
97 dB
107 dB

F702-V12 GN-16
F490-V108 GY-16
F704-V13 OR-16

G730-L33 PK-16
T945-L3 GY-16

102-V23 RD-16
129-V106 BU-16
164-V122 WH-16
200-V107 BK-16
200-V115 BK-16
306-V39 GN-16
403-V116 GN-16
519-V117 PK-16
892-V4 BR-18
893-V3 GN-18
998-V20 BR-16
998-V21 BR-16
A700-V22 OR-16
F489-V111 PU-16
F490-V108 GY-16
F492-V137 WH-16
F702-V12 GN-16
F704-V13 OR-16
F711-V68 YL-16
F712-V67 GN-16
F714-V6 PK-16
F719-V134 WH-16
F720-V135 PU-16
N940-V5 BU-16
N941-V2 YL-16
T946-V38 PU-16

A958-L30 WH-16
T946-L7 PU-16

C241-L142 BK-16
C241-L144 BK-16
A404-L24 BU-16
A404-L25 PK-16
A700-L61 OR-16
A958-L30 WH-16
C491-L133 PU-16
EL456-L45 WH-16
EL733-L6 PK-16
P969-L75 BR-16

PARKING BRAKE SOLENOID 2


250-6148

1
2

BRAKE ACC. OIL PRESS. SNSR.


344-7391

L-C9
230-4013
A117-L134 OR-16
C241-L139 BK-16
U728-L60 PK-16

P969-L77 BR-16
F485-L79 OR-16
F486-L80 BU-16
F490-L76 GY-16
F490-L78 GY-16
F702-L41 GN-16
F704-L42 OR-16
F711-L37 YL-16
F712-L36 GN-16
F714-L1 PK-16

VS

GROUND

SIGNAL

A117-L135 OR-16
C241-L140 BK-16
C491-L133 PU-16

VS

GROUND

SIGNAL

OR-16
OR-16
OR-16
OR-16
OR-16

N941-L2 YL-16

12
2

19
20
21

4
2

5
6

129-EG45 BU-16
329-EG43 YL-16

3E-1906
COMPRESSOR CLUTCH SOLENOID

REAR LEFT LIGHT 1


162-3294

994-EG35 GY-16

513-EG46 OR-16
200-EG47 BK-16

BU-16
BK-16
BK-16
PK-16

J2-TEMP. SENSOR COMMON

32
33
34

E964-EG33 WH-16
G857-EG38 YL-18

35

J2-PRIMARY SPEED/TIMING SENSOR +

36

J2-TIMING CALIBRATION TRANSD -

37

HIGH

1
2

519-EG48 PK-16
513-EG46 OR-16

21
22
13
14
42
41
33
34
X1
X2

1
2
3
4
5
6
7
8
9
10

AC-C1
3E-3370

AC-C2
169-8670

COOLANT LEVEL SENSOR


239-9957

39

C991-EG32 PK-16

40

J2-FUEL PRESSURE SENSOR

VS

GROUND

ALARM

A700-AC1 OR-16
998-AC2 BR-16
F715-AC3 WH-16

F488-N79 OR-16
F486-N53 BU-16
F488-N78 OR-16
F485-N87 OR-16
F491-N76 PK-16
F489-N51 PU-16
F491-N75 PK-16
F492-N85 WH-16
141-N66 RD-16
200-N89 BK-16

N-C21
167-3692
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

135-N3 BU-16
200-N4 BK-16
603-N5 PK-16
638-N6 WH-16
519-N27 PK-16
N838-N7 BU-16
592-N8 BU-16
N840-N9 PK-16
N839-N10 GN-16
592-N11 BU-16
N841-N12 PU-16
610-N22 GN-16
611-N23 PK-16
321-N13 OR-16
P969-N50 BR-16
F490-N49 GY-16
F489-N51 PU-16
F485-N52 OR-16
F486-N53 BU-16
610-N70 GN-16
141-N65 RD-16
141-N66 RD-16
F492-N74 WH-16
228-N91 BK-16
129-N92 BU-16
447-N93 PK-16
114-N94 GN-16
EL456-N95 WH-16

2
3
4
5
6
7
8
9
10

A700-EG53 OR-16
998-EG52 BR-16
F715-EG51 WH-16

A
B
C

50

54

V-C41
230-4009

55

EG-C601
230-4010

N940-V5 BU-16
F715-V138 WH-16
998-V140 BR-16
A700-V139 OR-16
200-V115 BK-16
519-V117 PK-16
200-V107 BK-16
129-V106 BU-16
N941-V2 YL-16
403-V116 GN-16

C967-EG29 BU-16
A747-EG28 GY-16

59

N940-EG5
F715-EG51
998-EG52
A700-EG53
200-EG47
519-EG48
200-EG44
129-EG45
N941-EG6
403-EG4

9
8
7
6
5
4
3
2
1

BU-16
WH-16
BR-16
OR-16
BK-16
PK-16
BK-16
BU-16
YL-16
GN-16

60
61

A751-EG27 YL-16

129-EG45
200-EG44
200-EG47
519-EG48

71

403-EG4 GN-16

F492-N85
F492-N74
F485-N52
F485-N87
F485-N88
F492-N86

WH-16
WH-16
OR-16
OR-16
OR-16
WH-16

1
2
3
4
5
6

G856-EG3 WH-16
G857-EG38 YL-18

1
2

SECONDARY TIMING SPEED SNSR.


279-9829

N-C1
387-1998

31

EG-C400
155-2269

12

N-C25
155-2273

30

Y-C1
3E-3364

11

12

J2-ANALOG SENSOR +5V

75

994-EG35 GY-16
995-EG40 BU-16
A746-EG39 PK-16
A747-EG28 GY-16
A751-EG27 YL-16
C967-EG29 BU-16
C991-EG32 PK-16
E963-EG36 BK-18
E964-EG33 WH-16
E965-EG30 BU-18
E966-EG31 YL-18
G833-EG34 PK-16
G856-EG3 WH-16
G857-EG38 YL-18
N707-EG25 PU-16
N940-EG5 BU-16
N940-EG12 BU-16
N940-EG13 BU-16
N940-EG14 BU-16
N940-EG15 BU-16
N941-EG6 YL-16
N941-EG8 YL-16
N941-EG9 YL-16
N941-EG10 YL-16
N941-EG11 YL-16
T725-EG26 WH-16
T858-EG23 GY-16
T859-EG18 WH-16
T860-EG24 OR-16
T957-EG17 PU-16
T958-EG16 YL-16
T959-EG21 BR-16
T960-EG19 BU-16
T961-EG20 GN-16
T962-EG22 WH-16

10

11

72
74

10

68

N940-EG1 BU-16

67
69

J2-FUEL PRESSURE SWITCH

66

73

G856-Y5 WH-16
G857-Y4 YL-16

65

70

T725-EG26 WH-16

CONN 17

TIMING CALIBRATION TRANSDUCER


6V-2197
RCA_JACK
301-3885

BU-16
BK-16
BK-16
PK-16

76

J2-FUEL TEMPERATURE SENSOR

64

ALTERNATOR
197-8820

62
63

392-8100

J2-ATMOSPHERIC PRESSURE SENSOR

11

N-C4
387-0818

PK-16
OR-16
OR-16
GY-16
BR-16
BR-16
BR-16
GY-16
GY-16
OR-16
PK-16
PK-16

J2-INLET AIR TEMP. SENSOR

57
58

10

EMERGENCY STOP SWITCH


(LEFT SIDE)

56

12

GND

F491-N75
F488-N78
F488-N79
F490-N49
P969-N83
P969-N84
P969-N50
F490-N81
F490-N82
F488-N80
F491-N76
F491-N77

J2-SEC. SPEED/TIMING SENSOR -

49

53

WIRE-ALT1 OR-6

J2-SEC. SPEED/TIMING SENSOR +

47

52

12

N-C24
155-2252

46
48

11

29

CONN 16

E966-EG31 YL-18
E965-EG30 BU-18

51

EMERGENCY STOP SWITCH


(RIGHT SIDE)
392-8100

21
22
13
14
42
41
33
34
X1
X2

45

EG-C800
155-2267

EG-C402
230-4011

E965-EG30 BU-18
E966-EG31 YL-18

2
3
4

PRIMARY TIMING SPEED SNSR.


279-9828

5
6

EG-C401
230-4011

E963-EG36 BK-18
E964-EG33 WH-16

P969-N84 BR-16

77
78
79
80
81
82

N707-EG25 PU-16

83

J2-FUEL PRESSURE SWITCH

84
85
86
87
88
89
90
91
92
93
94
95
96
97
98

T860-EG24 OR-16

99

J2-INJECTOR COMMON 5 & 6

100
101
102
103

T858-EG23
T962-EG22
T959-EG21
T961-EG20
T960-EG19

GY-16
WH-16
BR-16
GN-16
BU-16

104 J2-INJECTOR COMMON 1 & 2


105 J2-INJECTOR 6
106 J2-INJECTOR 3
107 J2-INJECTOR 5
108 J2-INJECTOR 4
109
110
111
112

FUEL LEVEL SENDER


333-3188

N-C7
230-4013

F485-N88 OR-16
F488-N78 OR-16

129-N92 BU-16
228-N91 BK-16
447-N93 PK-16

A
B
C

113

INTAKE MANIFOLD TEMP. SNSR.


130-9811

GROUND
T

OUTPUT

T859-EG18 WH-16
T957-EG17 PU-16
C967-EG29 BU-16
G833-EG138 PK-16

114

EG-C103
230-4011

VS

115 J2-INJECTOR COMMON 3 & 4


116 J2-INJECTOR 1
117

T958-EG16 YL-16

118 J2-INJECTOR 2

F488-N79 OR-16

119
120

F488-N80 OR-16
F490-N81 GY-16
F490-N82 GY-16

EL456-N95 WH-16
114-N94 GN-16

FUELTEMP. SNSR.
256-6453

O-C1
155-2269

N-C6
3E-3364

CONNECTS TO AUTOLUBE
LOC D-9
VOLUME 3 OF 3

1
2

F491-N75 PK-16

COOLANT TEMP. SNSR.


256-6453

F492-N85 WH-16

EG-C100
230-4011
995-EG40 BU-16
G833-EG136 PK-16

705-AU1 PK-16
202-AU7 BK-16

443-V127 YL-16
705-V133 PK-16
A117-V130 OR-16
C241-V129 BK-16
L910-V132 PK-16
L911-V131 YL-16

705-V133 PK-16
L910-V132 PK-16
L911-V131 YL-16
A117-V130 OR-16
C241-V129 BK-16
443-V127 YL-16

FRONT AXLE OIL TEMP. SNSR.


256-6453

1
2
3
4
5
6

N940-EG1 BU-16
N940-EG15 BU-16
N940-EG14 BU-16
N941-EG11 YL-16
N941-EG6 YL-16
N941-EG10 YL-16
N941-EG9 YL-16
N941-EG8 YL-16
N941-EG2 YL-16
N940-EG13 BU-16
N940-EG5 BU-16
N940-EG12 BU-16

EG-C3 EG-C2
212-4331 155-2272

705-AU1 PK-16
L910-AU2 PK-16
L911-AU3 YL-16
A117-AU4 OR-16
C241-AU5 BK-16
443-AU6 YL-16

TORQUE CONVERTER OUTPUT SPEED SNSR.


318-1178

AU-C3
155-2269

L910-AU2 PK-16
L911-AU3 YL-16

1
2

A117-AU4 OR-16
C241-AU5 BK-16
443-AU6 YL-16

2
4

ENGINE OIL PRESS. SNSR.


27-6719

TORQUE CONVERTER OIL TEMP SNSR.


134-2252

AU-C4
155-2267

G833-EG138 PK-16
G833-EG136 PK-16
G833-EG137 PK-16
G833-EG34 PK-16

1
3

CONN 15

EG-C901
387-0817

EG-C900
155-2252

AU-C1
3E-3382

V-C39
155-2273

EG-C1
264-5732
A751-EG27 YL-16
G833-EG137 PK-16

LOCK-UP CLUTCH SOLENOID


218-9894

AU-C2
155-2269

EG-C208
230-4011
1

L-C2
387-0815

EG-C202
237-0227

+5V

GROUND

SIGNAL

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

N940-EG13 BU-16
N941-EG10 YL-16
994-EG35 GY-16

ATMOSPHERIC PRESS. SNSR.


305-6873 EG-C203
281-8803

REAR_AXLE OIL TEMP. SNSR.


256-6453

+5V

GROUND

SIGNAL

INTAKE MANIFOLD PRESS. SNSR.


320-3061

FRONT AXLE OIL PRESS. SW1


198-1302

L-C42
169-8670

J2-ENGINE OIL PRESS. SENSOR

30
31

129-EG45
200-EG44
200-EG47
519-EG48

EG-C730
155-2269

11

G484-L21 GY-16
G485-L22 BU-16

J2-TIMING CALIBRATION TRANSD +

28

G833-EG34 PK-16

REFRIGERANT PRESSURE SWITCH


355-3148

REAR LEFT LIGHT 2


171-2067

F491-N77 PK-16

J2-PRIMARY SPEED/TIMING SENSOR -

26
27

EG-C545
155-2272

F491-N76 PK-16

25

29

LOW

186-9488
ARC SUPPRESSOR

L-C44
230-4011

23
24

P969-N84 BR-16
F488-N80 OR-16
P969-N83 BR-16
F485-N88 OR-16
F490-N82 GY-16
F491-N77 PK-16
F490-N81 GY-16
F492-N86 WH-16
141-N65 RD-16
200-N90 BK-16

G483-L19 PU-16
G485-L20 BU-16

22

44

F492-V137 WH-16
F702-V12 GN-16
F704-V13 OR-16
F711-V68 YL-16
F712-V67 GN-16
F714-V6 PK-16
F719-V134 WH-16
F720-V135 PU-16
N838-V73 BU-16
N839-V76 GN-16
N840-V75 PK-16
N841-V78 PU-16
N940-V5 BU-16
N941-V2 YL-16
T946-V38 PU-16

J2-ANALOG SENSOR COMMON

18

EG-C727
155-2269

FUEL PRIME SWITCH


284-8381

N-C22
102-8801

F485-N87 OR-16

J2-INTAKE AIR PRESS. SENSOR

17

43

L-C45
230-4011

15
16

J2-COOLANT TEMP. SENSOR

14

N941-EG2 YL-16

13

A746-EG39 PK-16

42

BK-16
BK-16
BK-16
BK-16
BK-16

T945-L3 GY-16
T946-L7 PU-16
T946-L28 PU-16
U728-L60 PK-16
X730-L59 BR-16

11

995-EG40 BU-16

329-EG43 YL-16
200-EG44 BK-16

41

F492-N86 WH-16

C241-L140
C241-L139
C241-L142
C241-L144
C241-L103

10

EG-C542
155-2269

FUEL PRIME MOTOR


217-7455

L-C27
155-2273

611-N14 PK-16
200-N16 BK-16

A117-L104
A117-L143
A117-L141
A117-L134
A117-L135

J1- +24V BATTERY (SWITCHED)

38

F489-V111 PU-16
F490-V108 GY-16
F490-V110 GY-16

L-C3
387-0815

L-C26
155-2273

F719-L107 WH-16
F720-L108 PU-16
G469-L87 BU-16
G469-L90 PK-16
G483-L19 PU-16
G484-L21 GY-16
G485-L20 BU-16
G485-L22 BU-16
G730-L33 PK-16
L910-L105 PK-16
L911-L102 YL-16
N838-L52 BU-16
N839-L55 GN-16
N840-L54 PK-16
N841-L58 PU-16
N940-L4 BU-16

J1-REMOTE CONTROL THROTTLE

P969-N83 BR-16

PARKING BRAKE OIL PRESS. SNSR.


344-7389

L-C37
237-0227

J1-E-STOP GROUND

68

N-C5
387-1998

N-C8
155-2269

135-V69 BU-16
200-V70 BK-16
603-V71 PK-16
638-V72 WH-16
519-V82 PK-16
N838-V73 BU-16
592-V74 BU-16
N840-V75 PK-16
N839-V76 GN-16
592-V77 BU-16
N841-V78 PU-16
610-V80 GN-16
611-V81 PK-16
321-V79 OR-16
P969-V109 BR-16
F490-V110 GY-16
F489-V111 PU-16
F485-V112 OR-16
F486-V113 BU-16
610-V136 GN-16
141-V118 RD-16
141-V119 RD-16
F492-V137 WH-16
228-V123 BK-16
129-V125 BU-16
447-V124 PK-16
114-V83 GN-16
EL456-V84 WH-16

102-V23 RD-16
114-V83 GN-16
129-V106 BU-16
129-V125 BU-16
135-V69 BU-16
141-V118 RD-16
141-V119 RD-16
164-V122 WH-16
200-V70 BK-16
200-V107 BK-16
200-V115 BK-16
228-V123 BK-16
306-V39 GN-16
321-V79 OR-16
403-V116 GN-16
447-V124 PK-16
519-V82 PK-16
519-V117 PK-16
592-V74 BU-16
592-V77 BU-16
603-V71 PK-16
610-V80 GN-16
610-V136 GN-16
611-V81 PK-16
638-V72 WH-16
892-V4 BR-18
893-V3 GN-18
998-V20 BR-16
998-V21 BR-16
A700-V22 OR-16
EL456-V84 WH-16
P969-V109 BR-16
F485-V112 OR-16
F486-V113 BU-16

L-C34
155-2269

J1-THROTTLE

67

LOW

610-N22 GN-16
200-N17 BK-16

PARKING BRAKE SOLENOID 1


250-6148

L-C33
155-2269

66

70

REAR RIGHT LIGHT 2


162-3294

N-C9
155-2269

TRANSMISSION OIL PRESSURE SENSOR


344-7389

SIGNAL

J1-GROUND

69

E963-EG36 BK-18
G856-EG3 WH-16

GROUND

J1-GROUND

63

HIGH

61

IMPLEMENT & STEERING SOLENOID


250-6148

58

611-N23 PK-16
611-N14 PK-16
611-N21 PK-16

V-C33
167-3693

A117-L141 OR-16
C241-L142 BK-16
X730-L59 BR-16

57

REAR RIGHT LIGHT 1


171-2067

VS

56

59

N-C23
102-8801

J1- +24V BATTERY (UNSWITCHED)

54

60

N-C13
155-2273

L-C38
237-0227

J1-CAN DATA LINK +

53

EL733-L6 PK-16
202-L17 BK-16

J1- +24V BATTERY (UNSWITCHED)

52

102-V9 RD-16
102-V11 RD-16
102-V23 RD-16

L-C4
155-2269

J1-ENGINE SHUTDOWN SW. N.C.

48

55

12

129-L64
129-L65
129-L82
129-L99

J1-ENGINE SHUTDOWN SW. N.O.

47

50

V-C6
169-8670

L-C5
212-4331

L-C28
155-2272

J1-COOLANT LEVEL SENSOR

46

49

F711-V66 YL-16

70

BU-16
RD-16
RD-16
WH-16
BK-16
BK-16

45

69

C241-L139 BK-16
C241-L140 BK-16

NOTE B

610-N70 GN-16
200-N19 BK-16

A117-L141 OR-16
A117-L143 OR-16
C241-L103 BK-16

332-L10 BU-16

42

68

A117-L135 OR-16

EL733-L6 PK-16
998-L34 BR-16
T946-L7 PU-16
998-L35 BR-16
F712-L36 GN-16
F711-L37 YL-16
228-L98 BK-16
A700-L61 OR-16
114-L44 GN-16
F702-L41 GN-16
F704-L42 OR-16
610-L40 GN-16
611-L43 PK-16
705-L106 PK-16
G484-L21 GY-16
G485-L22 BU-16
610-L109 GN-16
A117-L143 OR-16
C241-L144 BK-16
A404-L24 BU-16
A404-L25 PK-16
X730-L59 BR-16
F720-L108 PU-16
F719-L107 WH-16
L910-L105 PK-16
L911-L102 YL-16
G469-L87 BU-16
G469-L90 PK-16
443-L101 YL-16

BACKUP ALARM
244-1090

N-C12
155-2269

67

A117-L134 OR-16

WH-16
PK-16
GN-16
BU-16
BK-16

T946-V38 PU-16
WIRE-ALT1 OR-6

66

228-L98 BK-16
306-L29 GN-16
321-L38 OR-16
403-L85 GN-16
443-L101 YL-16
447-L32 PK-16
519-L47 PK-16
519-L86 PK-16
592-L53 BU-16
592-L57 BU-16
603-L50 PK-16
610-L40 GN-16
610-L109 GN-16
611-L43 PK-16
638-L51 WH-16
705-L106 PK-16
892-L26 BR-18
893-L27 GN-18
998-L34 BR-16
998-L35 BR-16
A117-L104 OR-16

102-L31 RD-16
C491-L133 PU-16
141-L93 RD-16
141-L94 RD-16
519-L86 PK-16
T945-L3 GY-16
EL456-L45 WH-16
T946-L28 PU-16
306-L29 GN-16
321-L38 OR-16
519-L47 PK-16
U728-L60 PK-16

A700-V1 OR-16
A700-V139 OR-16
998-V85 BR-16
998-V21 BR-16
998-V20 BR-16
998-V140 BR-16

51

129-L99 BU-16

G483-L19 PU-16
G485-L20 BU-16
892-L26 BR-18
893-L27 GN-18
P969-L77 BR-16
F485-L79 OR-16
F486-L80 BU-16

611-N21 PK-16
200-N18 BK-16

62

102-L31 RD-16
114-L44 GN-16
129-L64 BU-16
129-L65 BU-16
129-L82 BU-16

135-L48
141-L93
141-L94
164-L97
200-L49
226-L74

164-V122 WH-16

N940-EG12 BU-16
N941-EG11 YL-16
A747-EG28 GY-16

EG-C200
281-8804

HARNESS 372-4548
G469-L87 BU-16
C249-L88 BK-16

INJECTOR_NO.1
155-4066

G469-L90 PK-16
C249-L89 BK-16

INJECTOR_NO.2
155-4066

INJECTOR_N0.3
155-4066

INJECTOR_NO.4
155-4066

INJECTOR_NO.5
155-4066

INJECTOR_NO.6
155-4066

REAR_AXLE OIL PRESS. SW1


198-1302

L-C43
169-8670

VOLTAGE CONVERTER OUTPUT CIRCUIT

A404-L25 PK-16
C254-L92 BK-16

MACHINE CIRCUIT

T962-P30 WH-16

+5V

GROUND

SIGNAL

FUEL PRESS. SW.


275-1253

N940-EG14 BU-16
N941-EG9 YL-16
A746-EG39 PK-16

N940-EG15 BU-16
N941-EG8 YL-16
C991-EG32 PK-16

EG-C213
230-4012
1
2

RR AXLE OIL FILTER BYPASS SW.


253-2673

L-C24
155-2269

ENGINE STARTING & RUN CIRCUIT


POWER TRAIN CIRCUIT

T860-P35 OR-16

T859-P31 WH-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

T859-P34 WH-16

FR. AXLE OIL FILTER BYPASS SW.


253-2673

T858-P32 GY-16

A404-L24 BU-16
C254-L5 BK-16

SIGNAL

T858-P33 GY-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

GROUND

L-C23
155-2269

GROUND CIRCUIT

+5v

FUEL PRESS. SNSR.


274-6719 EG-C11
237-0227

WIRE GROUP COLOR DESCRIPTIONS

T725-EG26 WH-16
N707-EG25 PU-16

P-C9 EG-C366
3E-5179 155-2252
T860-P21 OR-16
T962-P22 WH-16

1
2

ENGINE CIRCUIT

T860-EG24 OR-16
T962-EG22 WH-16

1
2

NOTE A

STANDARD CONFIGURATION. WHEN REMOTES ARE FITTED THE LOOP PLUG IS REMOVED.

NOTE B:

THIS LOOP PLUG IS FITTED IN PLACE OF THE BATTERY ELECTRICAL ISOLATOR.

NOTE C:

THIS BLANKING PLUG IS USED WHEN IDLE/TIMER FIRE SUPPRESSION CONTROL IS NOT FITTED.

NOTE D:

REFER TO MEDIA UENR2768 MACHINE AUTOMATION SYSTEM (MAS).

NOTE E:

CONNECTS TO REMOTE CONTROL INTERFACE HARNESS. LOC C6. VOLUME 3 OF 3.

3
4
5

L-M2

HEATER AND AIR CONDITIONER CIRCUIT

T859-P23
T961-P24
T957-P25
T858-P26
T958-P27
T959-P28
T960-P29

TURN SIGNAL / WIPER WASHER CIRCUIT


CAT DATA LINK

AIR FILTER RESTRICTION PRESS. SNSR.


305-6873

L-C203
281-8803

CAN DATA LINK


PAYLOAD CONTROL CIRCUIT
N940-L4 BU-16
N941-L2 YL-16
F714-L1 PK-16

REMOTE CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS

+5V

GROUND

SIGNAL

WH-16
GN-16
PU-16
GY-16
YL-16
BR-16
BU-16

T859-EG18
T961-EG20
T957-EG17
T858-EG23
T958-EG16
T959-EG21
T960-EG19

6
7
8
9
10
11
12

WH-16
GN-16
PU-16
GY-16
YL-16
BR-16
BU-16

THIS ELECTRICAL SCHEMATIC IS FOR THE R1600H 9SD1-UP LOAD HAUL DUMP
MEDIA NUMBER: UENR1439
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

HIGHWAYS

14

J1-CAT DATA LINK +

9
10

NOTE D

N-C10
155-2269

65

L-C35
9X-0347

CONNECTS TO RED/AMBER WARNING LIGHTS

65

64

24

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

893-V3 GN-18
892-V4 BR-18

200-V115 BK-16
306-V39 GN-16

64

63

23

J1-DIGITAL SENSOR RETURN

62

61

22

COLOR

J1-DIGITAL SENSOR +8V

5
7

229-V15 BK-16

60

21

ABBREV

200-V107 BK-16

229-V16 BK-16

59

20

321-N13 OR-16
200-N26 BK-16

58

19

AA-C113
175-7061

N-C16
3E-3376

N-M5

H#

N-C11
155-2269

57

SYMBOL

V-C8
273-5522

V-C9
212-8436

38

M
1

226-7475

129-V106 BU-16
200-V107 BK-16
200-V115 BK-16
403-V116 GN-16
519-V117 PK-16
998-V140 BR-16
A700-V139 OR-16
F715-V138 WH-16
N940-V5 BU-16
N941-V2 YL-16
WIRE-ALT1 OR-6

AIR CONDITIONING CONDENSOR FAN MOTOR


223-5988

N-C26
3E-3364

ENGINE ECM

164-V122 WH-16

998-V140 BR-16
A700-V1 OR-16
A700-V22 OR-16

CONNECTS TO ON-BOARD RADIO BULKHEAD

ECM_1
274-1955

A700-V1 OR-16
998-V85 BR-16

102-V11 RD-16

CONNECTS TO STEERING AND


BUCKET CONTROL VALVE (REMOTES)
LOC I-9
VOLUME 3 OF 3
CONN 10

102-V11 RD-16
129-V106 BU-16

998-V85 BR-16

N-C17
3E-3364
1

V-C1
160-7689

603-N5 PK-16
638-N6 WH-16
200-N24 BK-16
200-N25 BK-16

102-V9 RD-16
102-V23 RD-16

NOTE D

N-C14
155-2272

CONNECTS TO AUTONOMOUS CONTROL ENABLE SWITCH

519-N27 PK-16
200-N2 BK-16

F711-C33 YL-16
F712-C34 GN-16

WIRE-M2 RD-6

N-C3
155-2269

12

C-C14
155-2267

C-C6
3E-5179

135-N3 BU-16
200-N4 BK-16

200-A142 BK-16
200-A17 BK-16
200-A18 BK-16
200-A20 BK-16
200-A21 BK-16
200-A22 BK-16
200-A23 BK-16
299-A24 BK-16
200-A143 BK-16
200-A19 BK-16
200-A10 BK-16

10

SPARE

A-C32
155-2252
1

Buss_Bar_1
186-9697

105

41

N-C19
3E-3382

592-N8 BU-16
N840-N9 PK-16
N838-N7 BU-16
N841-N12 PU-16
N839-N10 GN-16
592-N11 BU-16

Y959-A7 OR-16
Y960-A6 GN-16

CB_01
171-2210

C
A

102-V23 RD-16
129-V106 BU-16
164-V122 WH-16
200-V107 BK-16
200-V115 BK-16
306-V39 GN-16
403-V116 GN-16
519-V117 PK-16
892-V4 BR-18
893-V3 GN-18
998-V20 BR-16
998-V21 BR-16
A700-V22 OR-16
F489-V111 PU-16
F490-V108 GY-16
F492-V137 WH-16
F702-V12 GN-16
F704-V13 OR-16
F714-V6 PK-16
F719-V134 WH-16
F720-V135 PU-16
N940-V5 BU-16
N941-V2 YL-16
T946-V38 PU-16

370-2372

Y787-A3 WH-16
Y788-A2 GY-16

CB_02
171-2212
WIRE-ALT1 OR-6

F711-V66 YL-16
F712-V65 GN-16

Buss_Bar_2
186-9697

4
5

WIRE-U1 WH-6

V-C10
169-8670

200-A145 BK-16

156-A9 YL-16
200-A8 BK-16

BK
BK

RESISTOR HARNESS
133-0970

A-C4 A-C20
155-2269 3E-3364

976-A154 OR-16

BK
BK

251-A158 BK-16

976-A85 OR-16

WIRE-M1 WH-10

CAN RESISTOR AS 1
174-3016

F711-V68 YL-16
F712-V67 GN-16

VS

START_RELAY_MAGNETIC_SW
254-3783

NEG-BAT BK-00
WIRE-JS BK-00

PCS LIFT CYL PRESSURE SENSOR


221-3418

R-C1
155-2269

JUMP START RECEPTACLE


342-9671

710-B1 GN-16
E987-B2 WH-16

VS

V-C19 ARC SUPPRESSOR


3E-3364
316-2969
306-V39 GN-16
T946-V38 PU-16

PCS LIFT ARM POSITION SENSOR


266-1484

NEG1 BK-00

B-C12
155-2269

N-M2

C-C21
3E-5179

NEG1 BK-00

BATTERY DISCONNECT SWITCH


7N-0718

NOTE D
2

200-E5 BK-16
417-E3 GY-16

156-A1 YL-16
200-A5 BK-16
271-A4 BK-16

CONNECTS TO
ARTICULATION SENSOR
NOTE D

(HARNESS 7Y5546)

200-B123 BK-16
417-B120 GY-16
200-B124 BK-16
416-B121 OR-16

N-T1

POS BK-00

B-C1 B-C13
201-0893 155-2272

A-C23
155-2273

442-C62 GY-16
226-C64 BK-16

BAT

HARNESS 255-0220

CONN 12
A-C14
3E-3382

WIRE-M1 WH-10

HARNESS 8Y-9603

C-C17
155-2269

156-A1 YL-16
200-A5 BK-16
156-A9 YL-16
200-A8 BK-16
Y787-A3 WH-16
Y788-A2 GY-16
Y959-A7 OR-16
Y960-A6 GN-16
611-A13 PU-16
610-A12 OR-16
610-A16 OR-16

POS BK-00

500

POS-BATT1 BK-00

V-C2
155-2267

12

HYD OIL TEMP SENSOR


195-2150

MAIN FUSE 1
216-9890

A-C27
155-2252
1

WIRE-U1 WH-6

WIRE-JS BK-00

WINDOW WASHER MOTORS

156-C21 YL-16
200-C22 BK-16
156-C23 YL-16
200-C24 BK-16
Y787-C25 WH-18
Y788-C26 GY-18
Y959-C27 OR-18
Y960-C28 GN-18
611-C71 PU-16
610-C79 OR-16
610-C73 OR-16

WH-06

06 WH

CONNECTS TO THE
MAIN POWER RELAY
VOLUME 1 OF 3
LOC F-5

200-A157 BK-16

C-C4
3E-8969

MAIN POWER STUD 1


9G-8451

BATTERY 2

138-A81 GN-16
299-A24 BK-16
C530-A82 BU-16

128-A79 PK-16
138-A81 GN-16
138-A83 GN-16
156-A9 YL-16
200-A8 BK-16
200-A10 BK-16
200-A17 BK-16
200-A18 BK-16
200-A19 BK-16
200-A20 BK-16
200-A21 BK-16
200-A22 BK-16
200-A23 BK-16
299-A24 BK-16
610-A12 OR-16
610-A16 OR-16
611-A14 PU-16
611-A15 PU-16
976-A85 OR-16
976-A154 OR-16
C529-A84 GY-16
C530-A82 BU-16
EL341-A118 GN-16
EL341-A119 GN-16
EL563-A77 GY-16
EL564-A78 RD-16
EL702-A80 GY-16
EL703-A11 BU-16
Y959-A7 OR-16
Y960-A6 GN-16

CONN 13

10

A-C1 A-C30
169-8670 3E-3370

138-A140 GN-16
C530-A82 BU-16
C529-A84 GY-16
128-A79 PK-16
EL341-A153 GN-16
976-A141 OR-16
EL563-A77 GY-16
EL564-A78 RD-16
EL703-A11 BU-16
EL702-A80 GY-16

CONNECTS TO CONNECTOR AA-C112

LIFT ARM POSITION SOLENOID


A-C26 237-4403
155-2269

128-A79 PK-16
EL703-A11 BU-16
200-A23 BK-16

10

751-D16 GN-16
975-D24 WH-16

LIFT ARM POSITION MAGNETIC SWITCH


A-C25 164-3583
3E-3370

D-C6
3E-3364

SECONDARY STEERING FLOW SWITCH


3E-6429

115-2421

EL341-A118 GN-16
200-A22 BK-16

218-9894

A-C6
155-2269

BATTERY 1
115-2421

PILOT DIVERTER SOLENOID 2

A-C2
387-0818

752-D15 YL-16
975-D25 WH-16

1
2

EL341-A119 GN-16
200-A21 BK-16

975-D23 WH-16
975-D24 WH-16
975-D25 WH-16

D-C5
3E-3364

PILOT DIVERTER SOLENOID 1


218-9894

A-C24
155-2269

975-B63 WH-16

975-D20 WH-16
975-D21 WH-16
975-D22 WH-16
975-D26 WH-16

1
1

755-D19 OR-16
975-D21 WH-16

901-B6 WH-16

975-D26 WH-16

LOW BEAM

610-A12 OR-16
200-A20 BK-16

755-B5 OR-16

901-D14 WH-16

D-C3
3E-3364
1

LEFT LIFT ARM LIGHT


162-329
T-C2
155-2269

754-B4 BU-16

HIGH BEAM

A-C21 T-C1
155-2269 3E-3364

900-B3 PU-16

900-B3 PU-16
754-B4 BU-16
755-B5 OR-16
752-B62 YL-16
975-B63 WH-16
901-B6 WH-16
751-B65 GN-16
E987-B2 WH-16
710-B1 GN-16
417-B120 GY-16
416-B121 OR-16

416-B121 OR-16
417-B120 GY-16
710-B1 GN-16
751-B65 GN-16
752-B62 YL-16
754-B4 BU-16
755-B5 OR-16
900-B3 PU-16
901-B6 WH-16
975-B63 WH-16
E987-B2 WH-16

751-B65 GN-16

C
D

SPARE CENTRE
FLOOD LIGHT

752-B62 YL-16

SOLENOID 4-3RD SPEED


201-1548
A-C19 A-C8
155-2269 3E-3364

CONN 3

AA-C112
9X-0145

B-C7
7X-6222

B-C19
203-0382

751-D16 GN-16

12

A-C31 S-C1
155-2269 3E-3364

11

EL703-C61 BU-16
P969-C51 BR-16
P969-C53 BR-16
F490-C15 GY-16
F490-C54 GY-16
F704-C123 OR-16
F711-C33 YL-16
F712-C34 GN-16
F921-C35 BR-16
G730-C17 PK-16
G730-C36 PK-16
H899-C166 GY-16
N838-C11 BU-16
N839-C12 GN-16
N840-C13 PK-16
N841-C14 PU-16
Y787-C25 WH-18
Y788-C26 GY-18
Y959-C27 OR-18
Y960-C28 GN-18

200-J2 BK-16

901-D14 WH-16
975-D22 WH-16

LOW BEAM

EL702-C206 GY-16

HIGH BEAM
RIGHT SIDE LIGHT
157-0305

A-C17
155-2269

A-C13
382-2778

C-C1
420-8941

EL568-C193 GN-16
EL701-C122 PK-16

506-C45 PU-16
507-C46 WH-16
508-C47 OR-16

HARNESS 213-4752

D-C1
3E-3364

EL564-C20 RD-16

C-C19
169-8670
F711-C58 YL-16
F712-C48 GN-16

TRANSMISSION HARNESS

SOLENOID 6-1ST SPEED


201-1548

EL563-C19 GY-16

C-C15
3E-3370

LOADRITE

EL551-C195 GN-16

EL702-A80 GY-16
200-A10 BK-16

EL341-C207 GN-16
EL371-C137 YL-16
EL397-C121 PK-16
EL398-C136 BR-16

70

J-C3
169-8670

EL563-A77 GY-16
EL564-A78 RD-16

EL335-C194 YL-16
EL337-C131 BU-16
EL338-C75 PU-16

EL552-C198 BR-16

102-C182 BU-16
102-C183 BU-16
104-C180 BU-16
104-C179 BU-16
113-C31 OR-16

H899-C166 GY-16
200-C192 BK-16

36 Page, (Dimensions: 48 inches x 35 inches)

UENR1488-01 VOL 2 of 3

80

C-C13
9X-4391

SIDE
223-3383

AA-C53
103-0213

C-C18
9X-4391

128-C203 PK-16
129-C55 BU-16

REAR
223-3383

403-C38 GN-16

C-C7
155-2269

C-C12
3E-3364

189-0189

10
A-C15 A-C7
155-2269 3E-3364

REVERSIBLE STEER SOLENOID

FRONT
223-3383

11

13

12

11

10

150

143

155
144

R1600H LOAD HAUL DUMP MACHINE


Electrical System
Serial #: 9SD-1UP

A
149

Volume 3 of 3:
2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

VIEW OF AREA A

Harness And Wire Electrical Schematic Symbols

AUTO LUBE

REAR VIEW

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

135

139

126 128

125 127

117

124

137

140

116

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

152

121

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

153

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

136

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

138

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

CONN 9

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

118

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

151

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

154

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

122 123
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

CONN 10
Component Location - Volume 3

115

CONN 8

Component
ALARM - FIRE SUPPRESSION (DRY POWDER) ENCLOSED OP. STATION
ALARM - FIRE SUPPRESSION (DRY POWDER) OPEN OP. STATION
ARC SUPPRESSOR RECEPTACLE
CONTROL - IDLE TIMER/FIRE SUPPRESSION
CONTROL - ECM 2 (VIMS)
CONTROL - FIRE SUPPRESSION (DRY POWDER)
CONTROL - ECM (PCS)
FUSE RECEPTACLE - 2.5A
HORNS (ENCLOSED OPERATOR STATION)
HORNS (OPEN OPERATION STATION)
LAMP - DOME
LIGHT - CAB FRONT (OPEN OPERATOR STATION)
LIGHT - CAB REAR (OPEN OPERATOR STATION)
LIGHT - CAB FRONT (ENCLOSED OPERATOR STATION)
LIGHT - CAB REAR (ENCLOSED OPERATOR STATION)
LIGHT - REMOTE CNTRL. ACTIVATION LIGHT - (ENCLOSED OP. STATION)
LIGHT - REMOTE CNTRL. ACTIVATION LIGHT - (OPEN OP. STATION)
LIGHT - REMOTE CNTRL. BRAKE - (ENCLOSED OP. STATION)
LIGHT - REMOTE CNTRL. BRAKE - (OPEN OP. STATION )
LIGHT - STOP/TAIL - (ENCLOSED OP. STATION)
LIGHT - STOP/TAIL - (OPEN OP. STATION)
MOTOR - CAB PRESSURIZER FAN
MOTOR - DOOR WINDOW WIPER
MOTOR - FAN - (AIR CON EVAPORATOR)
MOTOR - GAS - FIRE SUPPRESSION (DRY POWDER)
MOTOR - REAR WINDOW WIPER
RELAY - FAN
SOLENOID - DUMP
SOLENOID - LOWER
SOLENOID - AUTO LUBE PILOT OIL CONTROL
SOLENOID - AUTO LUBE PILOT OIL SUPPLY
SOLENOID - RAISE
SOLENOID - STEER LEFT
SOLENOID - STEER RIGHT
SOLENOID - TILT BACK
SWITCH - AUTO LUBE PILOT OIL PRESSURE
SWITCH - AUTO LUBE PRESSURE
SWITCH - DOME LAMP DOOR
SWITCH - FAN SPEED
SWITCH - FIRE SUPPRESSION PRESSURE
SWITCH - A/C THERMOSTAT
TIMER - AUTO LUBE SYSTEM
Machine locations are repeated for components located close together.

146
147
120

148

119

141
145
CONN 1

142

OPERATOR STATION - REAR VIEW

REAR FRAME

OFF MACHINE PRESS. AND TEMP. SW SPECIFICATIONS


PART NO.

FUNCTION

ACTUATE

198-1302

FRONT/REAR AXLE OIL


PRESSURE SW.

113 kPa

3E-7808

AUTO. LUBRICATION PILOT


OIL PRESS. SW.

1100 kPa

253-2673

FRONT/REAR AXLE OIL


BYPASS PRESS. SW.

355-3148

A/C REFRIGERANT PRESS.


SW.

DEACTUATE
psi

148 28 kPa
21 4 psi

10

860 170 kPa


125 15 psi
69 kPa

16368 + 427 kPa


2373 + 62 psi

275-1253

FUEL PRESSURE SWITCH

110.3 13.8 kPa


16 2 psi

10
psi

3E-6429

PRIMARY/SECONDARY STEER
FLOW SW.

4 GRAMS MAX.

1434 kPa
207 kPa
69 kPa

A-B NORMALLY OPEN


A-C NORMALLY CLOSED
A-B NORMALLY OPEN
A-C NORMALLY CLOSED

LOW 275 kPa


40 LOW 170 55 kPa
psi
HIGH
25 8 psi
2800 140 kPa
HIGH 1750 200 kPa
406 20 psi
250 29 psi

AUTO. LUBRICATION PRESS.


SW.

273-4212

16 70 20 kPa
3 psi
160

psi

CONTACT POSITION

1-2 NORMALLY OPEN

1-2 NORMALLY OPEN

1-2 NORMALLY OPEN


10

psi
1.5 GRAMS MIN.

Schematic Machine
Location Location
F-12
115
A-13
115
G-14
116
E-12
117
G-4
118
J-3
119
G-6
120
G-14
121
I-12
122
C-13
123
G-10
124
D-14
125
E-13
126
J-12
127
J-12
128
H-12
129
B-14
130
H-13
131
C-14
132
I-12
133
B-14
134
G-10
135
F-12
136
G-12
137
I-4
138
F-12
139
G-14
140
I-7
141
H-7
142
D-9
143
E-9
144
H-7
145
J-7
146
J-7
147
I-7
148
E-9
149
D-9
150
G-11
151
H-14
152
H-5
153
G-12
154
D-7
155

1-2 NORMALLY OPEN


1-2 NORMALLY CLOSED
1-2 NORMALLY OPEN

Component Modifier
Module Identifier (MID) No. 74
PCS ECM
Component
CID
0168
ECM
0254
ECM
0350
Position Sensor
0364
Pressure Sensor (Head End)
0769
Pressure Sensor (Rod End)
0817
Internal Battery
0820
Keypad
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Connector Location - Volume 3


Connector Number
Component Modifier
Module Identifier (MID) No. 161
VIMS ECM
Component
CID
0246
CAN Data Link Communication
0800
Incorrectly Installed Config File
0890
Data Link Communication
1089
Software Not Matched
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Related Service Manuals & Electrical Schematic


Title
Machine Electrical System
Monitoring System
Vital Information Monitoring System (VIMS)
Payload Control System (PCS)
R134a Air Conditioning & Heating System
Remote Control
Command for Underground (MXY)

Form Number
UENR1457
UENR1459
UENR2750
SENR6614
SENR5664
UENR1456
UENR2768

MODULE IDENTIFIERS (MID) CHART


ENGINE ECM
MACHINE ECM
POWER TRAIN ECM
MONITOR DISPLAY
PCS
VIMS

36
39
81
52
74
161

Schematic Location

1
H-10
1
D-11
8
C-6
9
G-1
10
I-9
The connectors shown in this chart are for
harness to harness connectors. Connectors
that join a harness to a component are
generally located at or near the component.
See the Component Location Chart.

(Dimensions: 48 inches x 35 inches)

133 134

36 Page,

131 132

129 130

UENR1439-01 VOL 3 of 3

UENR1439
November 2013

14

13

12

11

10

ENCLOSED OPERATOR STATION


FIRE SUPPRESSION (DRY POWDER) WITH REMOTE CONTROL - ATTCH
CAB FRONT LIGHT
157-0305

AB-C65
155-2269

AB-C89 AB-C87
3E-3364 155-2269

CONNECTS TO
FRONT LADAR SENSOR

EL552-F17 BR-16
200-F14 BK-16

CAB REAR LIGHT AB-C8


157-0305 155-2269
2

156-AB266 YL-16
200-AB268 BK-16

1
2

STOP/TAIL LIGHT AB-C10 AB-C102


135-0426
3E-3370 169-8670
S

AB-C1
387-0816

AB-C91
155-2252
604-AB262 OR-16
200-AB305 BK-16
600-AB296 BR-16

200-AB245 BK-16
200-AB19 BK-16
200-AB302 BK-16
200-AB269 BK-16
200-AB305 BK-16
200-AB4 BK-16
200-AB2 BK-16
200-AB23 BK-16
200-AB306 BK-16
200-AB26 BK-16
200-AB93 BK-16
200-AB263 BK-16
200-AB271 BK-16
200-AB3 BK-16

AB-C101
STOP/TAIL LIGHT 169-8670
135-0426
604-AB261 OR-16
200-AB306 BK-16
600-AB258 BR-16

A
B

EL551-F15 GN-16
200-F16 BK-16

NOTE E

Dry Powder -Fire


Suppression Control

1
2
3
4
5
6
7
8
9
10
11
12

C-C5
155-2252

1
3
5

7
8

CONNECTS TO CONNECTOR C-C5


LOC F-14
VOLUME 2 OF 3
CONN 10

10
11
12

6
7
8
9
10

AB-C74
155-2269

11
322-AB247 GY-16
200-AB302 BK-16

1
2

1
2

118-AB297 GY-16
118-AB298 GY-16

3
4
5

604-AB295 OR-16
604-AB262 OR-16
604-AB261 OR-16
118-AB1 GY-16
118-AB300 GY-16
600-AB258 BR-16
600-AB24 BR-16

AB-C75
155-2269
322-AB248 GY-16
200-AB269 BK-16

1
2

12

AB-C2
390-4641

AB-C94
155-2252
600-AB296 BR-16

HORN 2
174-7876

6
7
8
9
10
11
12

DUMP SOLENOID
186-9534

F-C4
155-2269
EL334-F6 GN-16
200-F5 BK-16

EL550-X8 YL-16

1
2

EL333-F8 WH-16
200-F7 BK-16

16

Manual Input

Manual Input

Detection Input 3

Detection Input 4

Release Output

Release Output

EL308-BA1 YL-16
EL308-BA2 YL-16
807-BA3 BR-16
808-BA4 PU-16
806-BA5 GY-16
811-BA6 GY-16
812-BA7 GN-16
209-BA8 BK-16

EL308-BA1 YL-16
EL308-BA2 YL-16
811-BA6 GY-16

806-BA5 GY-16
808-BA4 PU-16

BA-C3 BA-C2
3E-3382 287-8921

2
4
5

X-C3
155-2269
GAS MOTOR
(DRY POWDER)

2
3
4
5
6

806-BA5 GY-16
811-BA6 GY-16
812-BA21 GN-16
209-BA20 BK-16
807-BA3 BR-16
808-BA4 PU-16

1
3

X-C2 BA-C6
3E-3382 155-2273
806-X3 GY-16
811-X4 GY-16

TILT BACK SOLENOID


186-9534

812-BA7 GN-16
812-BA21 GN-16
EL550-BA22 YL-16
209-BA20 BK-16
209-BA8 BK-16
209-BA23 BK-16

EL550-BA22 YL-16

X-C4
155-2269

F-C5
155-2269

Shutdown NC.

LINEAR CABLE
4.7K

BA-C7 AA-C109
3E-3364 155-2269
CONNECTS TO CONNECTOR
1
AA-C109
2
LOC C-14
VOLUME 1 OF 3

X-C6 BA-C1
155-2269 3E-3364

X-C7 X-C5
155-2269 3E-3364
1

EL551-F15 GN-16
EL568-F9 GN-16
EL335-F11 YL-16
EL334-F6 GN-16
EL333-F8 WH-16
EL552-F17 BR-16
200-F14 BK-16
200-F5 BK-16
200-F16 BK-16
200-F10 BK-16
200-F7 BK-16
200-F12 BK-16

Shutdown Common 15

BA-C5
155-2264

807-BA3 BR-16

F-C1
3E-5179
1

BA-C8
3E-3388

AB-M1

I
HORN 1
174-7875

STEER LEFT SOLENOID


227-4437

F-C8
155-2269

AB-C90 AB-C88
3E-3364 155-2269

BA-C4
155-2264

611-AB246 PK-16
200-AB19 BK-16

CONNECTS TO
REAR LADAR SENSOR

STEER RIGHT SOLENOID


227-4437

F-C9
155-2269

156-AB265 YL-16
200-AB267 BK-16

NOTE E

812-X6 GN-16
209-X5 BK-16

1
2

4
5
6

HARNESS 229-0385

LOWER SOLENOID
186-9534

8
9
10

F-C7
155-2269

11
12

FIRE SUPPRESSION PRESS. SW.


3E-7808

Z-C2
169-8670

Z-C1 X-C1
3E-3370 169-8670
807 BR

AB-C99
169-8670

REMOTE CONTROL ACTIVATION LIGHT


321-7871
S

EL457-AB303 WH-16
676-AB252 PU-16
611-AB246 PK-16
611-AB244 PU-16
308-AB21 YL-16
EL308-AB15 YL-16
150-AB20 RD-16
500-AB7 BR-16

118-AB297 GY-16
EL457-AB303 WH-16

AB-C98
155-2269

709-AB22 BU-16
EL710-AB17 OR-16
118-AB300 GY-16
505-AB14 PK-16
124-AB253 GN-16
124-AB254 GN-16
519-AB255 PK-16
502-AB5 OR-16
505-AB10 BU-16
115-AB13 RD-16
519-AB256 PK-16
322-AB247 GY-16
322-AB248 GY-16
156-AB265 YL-16
156-AB266 YL-16
200-AB267 BK-16
200-AB268 BK-16
503-AB8 BR-16
504-AB9 YL-16
501-AB6 GN-16
600-AB24 BR-16
604-AB295 OR-16

118-AB298 GY-16
676-AB252 PU-16

FAN SPEED
186-8219
AN-C5
3E-3382
L

AN-T1

AN-T2

AN-T3

AN-T4

AN-T5

WH
WH

AB-C73
155-2273
124-AB253 GN-16
124-AB254 GN-16
519-AB255 PK-16
520-AB11 WH-16
519-AB256 PK-16
200-AB263 BK-16

1
2
3
4
5
6

124-AN8 GN-16
GN

AN-C8
169-8670

AN-C1

BK
200-AN10 BK-16
BK

A
B

YL
RD
OR
BK

SPLICE RECEPTACLE

1
2
3

WH
PK

GND

WH
WH

1
2

AB-C7 AB-C97
212-8436169-8670

PK
520-AN9 WH-16

1
2

A
B
C

505-AB294 PK-16
505-AB12 PK-16
505-AB14 PK-16

RD
BK

10

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

20

20

21

21

22

22

23

23

24

24

25

25

26

26

27

27

28

28

29

29

30

30

31

31

CONNECTS TO CONNECTOR AA-C157


LOC I-14
VOLUME 1 OF 3

EL335-F11 YL-16
200-F12 BK-16

807-X1 BR-16
808-X2 PU-16

A
B

808 PU

RAISE SOLENOID
186-9534

F-C6
155-2269
1

CONN 1

VITAL INFORMATION MONITORING SYSTEM (VIMS) - ATTCH

CAB PRESSURIZER FAN MOTOR


166-0408
1
2

85

LEFT
SPEAKER

BK

J1-PIN 1 TXD2 -

J2-PIN 2 TXD1 -

J1-PIN 8 CAT DATA LINK (+) -

J1-PIN 9 CAT DATA LINK (-) -

10

PCS ESM HARNESS

1
2

AB-C13
3E-3388

2
4

STEREO

5
7
8

EL351-AB25 BR-16

115-AB281 RD-16

CONNECTS TO CONNECTOR (AA-C115)


LOC I-14
VOLUME 1 OF 3

CONN 2

5
6
7
9

LAMP_DOME
3E-6389

AB-C100 AY-C1
169-8670 3E-3370

508-AB277 PU-16
509-AB276 WH-16

138-PC1 GN-18
200-PC2 BK-16
251-PC3 BK-18
E416-PC4 PU-18
C529-PC5 BU-18
C530-PC6 BU-18
614-PC7 PU-16
944-PC8 OR-18
945-PC9 BR-18

DOME LAMP DOOR SW.


9D-4068

519-AN15 PK-16
519-AN16 PK-16

PC-C1
3E-5179

AA-C115
155-2252

511-AB278 BR-16
512-AB279 GN-16

87

303-3723
Resistor_1

AB-C12 AB-C84
3E-3364 155-2269

30

AE-C12
155-2269

509-AB276 WH-16
508-AB277 PU-16
200-AB2 BK-16
118-AB1 GY-16
115-AB275 RD-16

124-AN13 GN-16
WH

86

AB-C78
155-2264

AN-C7
155-2269

B
C

186-8218
A/C THERMOSTAT SWITCH

308-3610
FUSE RECEPTACLE-2.5A

189-3158
ARC SUPPRESSOR
RECEPTACLE

VIMS ECM 2
285-1142
AB-C9 AE-C2
155-2269 3E-3364
520-AB11 WH-16
200-AB23 BK-16

241-8702
FAN MOTOR-(AIR CON EVAPORATOR)

AN-C6
155-2269
1

AN-C4
155-2272

212-8436

124-AN13 GN-16
124-AN8 GN-16
519-AN15 PK-16
520-AN9 WH-16
519-AN16 PK-16
200-AN10 BK-16

YL
RD
OR

AA-C157
167-3692

AB-C86
167-3693

4700

REMOTE CONTROL BRAKE LIGHT


334-5409

EL568-F9 GN-16
200-F10 BK-16

138-PC1 GN-18
138-PC16 GN-18

115-AB282 RD-16

AB-C11 AB-C80
3E-3364 155-2269

12

BK
AY-T1

200-AB93 BK-16

155-2267
PC-C3

GN

RIGHT
SPEAKER

1
2

512-AB279 GN-16
511-AB278 BR-16

AB-C3 AB-C79
212-4331155-2272
2
3
4

7N-5876
KEYPAD BACKLIGHT
115-AB13
115-AB281
115-AB282
115-AB275

RD-16
RD-16
RD-16
RD-16

C529-PC5 BU-18
E955-PC12 OR-18
945-PC9 BR-18
E416-PC4 PU-18

GND

PARK

LOW

HIGH

B+

A
C
D
E

B CHANNEL TX

18

A CHANNEL RX

19

B CHANNEL RX

20

+24V SUPPLY

21

GROUND

22

A CHANNEL TX

23

10

24

11 STORE SWITCH

25

26

13 LIFT PRESSURE SENSOR

PARK

LOW

HIGH

B+

SUPPRESSION CONTROL

2
3

4
5

NOTE C

257-3755

AUTO LUBRICATION
PILOT OIL SUPPLY SOL2

OPEN OPERATOR STATION (FOPS OR ROPS)

3E-7808

CAB REAR LIGHT


157-0305

AP-C17
155-2252

AP-C9
155-2269

AP-C1
387-0818
1

611-AP7 PK-16
200-AP12 BK-16

604-AP18 OR-16
604-AP19 OR-16
600-AP17 BR-16
118-AP11 GY-16
118-AP14 GY-16
118-AP26 GY-16
600-AP16 BR-16
600-AP27 BR-16
604-AP28 OR-16

AP-C5 AP-C4
3E-3364 155-2269
156-AP15 YL-16
200-AP31 BK-16

1
2

4
5
6
7
8
9
10
11

EL457-AP21 WH-16
676-AP22 PU-16
611-AP7 PK-16
611-AP8 PU-16
308-AP1 YL-16
EL308-AP2 YL-16
150-AP3 RD-16

AP-C8 AP-C6
3E-3364 155-2269
CONNECTS TO
REAR LADAR SENSOR

156-AP20 YL-16
200-AP32 BK-16

1
2

NOTE E

709-AP4 BU-16
EL710-AP5 OR-16
118-AP26 GY-16

HORN_3
174-7875

AP-C14
155-2269
322-AP9 GY-16
200-AP24 BK-16

1
2

HORN_4
174-7876

322-AP9 GY-16
322-AP10 GY-16
156-AP15 YL-16
156-AP20 YL-16
200-AP31 BK-16
200-AP32 BK-16

AP-C15
155-2269
322-AP10 GY-16
200-AP25 BK-16

1
2

600-AP27 BR-16
604-AP28 OR-16

N-C6
3E-3364

5
6
7

CONNECTS TO CONNECTOR N-C6


LOC C-6
VOLUME 2 OF 3

8
9
10

AA-C157
167-3692
1

31

10

10

32

11

11

21 GROUND

33

12

12

J1-PIN 34 J1939 CAN A LOW -

34

J1-PIN 35 RS-232 PORT 2-RX -

35

J1-PIN 36 ANALOG IN #1 (ENABLE) -

36

J1-PIN 37 ANALOG IN #2 (BIT 0) -

37

J1-PIN 38 ANALOG IN #3 (BIT 1) -

38

J1-PIN 39 ANALOG IN #4 (BIT 2) -

39

40

41

42

J1-PIN 43 RS-232 PORT 2 GND. -

43

44

45

46

47

48

49

J1-PIN 50 J1939 CAN A HIGH -

50

51

J1-PIN 52 BTRY (+) -

52

53
54

10

10

11

11

12

12

13

13

14

14

15

15

16

16

17

AUTO LUBRICATION
PRESS SW.

SOLENOID VALVE O/P

SOLENOID VALVE O/P


PILOT OIL SOLENOID
MACHINE HARNESS

273-4212

O-C2
155-2269
C208-O6 BK-16
802-O7 YL-16
200-O10 BK-16

PIN 6

PIN 7

PIN 8

8
10

11

EARTH

11

11

12

12

13

13

14

14

15

15

16

16

17

17

17

18

18

18

18

19

19

19

19

20

20

20

20

21

21

21

21

22

22

22

22

23

23

23

23

24

24

24

24

25

25

25

25

26

26

26

26

27

27

28

28

29

29

30

30

31

31

32

32

33

33

34

34

35

35

36

36

37

37

38

38

39

39

40

40

41

41

42

42

43

43

44

44

45

45

46

46

47

47

48

48

49

49

50

50

51

51

52

52

27

27

28

28

29

29

30

30

31

31

PILOT OIL PRESS SW

12

CONNECTS TO CONNECTOR AA-C157


LOC I-14
VOLUME 1 OF 3
CONN 1

CONNECTS TO CONNECTOR C-C8


VOLUME 2 OF 3
LOC I-14
CONN 8

118-AP11 GY-16
EL457-AP21 WH-16

CR-C3
287-8895

118-AP14 GY-16
676-AP22 PU-16

INTERCONNECT REMOTE CONTROL RECEIVER, AND


INTERFACE CONTROL MODULE 217-0283

8-CR8 WH-16
13-CR13 WH-16
14-CR14 WH-16
15-CR15 WH-16
11-CR11 WH-16
5-CR5 WH-16
3-CR3 WH-16
16-CR16 WH-16
7-CR7 WH-16
10-CR10 WH-16
18-CR18 WH-16
1-CR1 WH-16
12-CR12 WH-16

C
D
F

604-AP18 OR-16
200-AP29 BK-16
600-AP17 BR-16

G
H

L
M

604-AP19 OR-16
200-AP30 BK-16
600-AP16 BR-16

RM-C2
186-8125

CR-C2
9X-7147
1-CR1 WH-16
2-CR2 WH-16
3-CR3 WH-16
5-CR5 WH-16
7-CR7 WH-16
8-CR8 WH-16
9-CR9 WH-16
10-CR10 WH-16
11-CR11 WH-16
12-CR12 WH-16
13-CR13 WH-16
14-CR14 WH-16
15-CR15 WH-16
16-CR16 WH-16
17-CR17 WH-16
18-CR18 WH-16

10

11

12

13

14

15

16

17

18

19

20

P
Q

9-CR9 WH-16
17-CR17 WH-16
2-CR2 WH-16

56

57

58

59

60

61

62

63

64

J1-PIN 65 BTRY (-) -

65

66

67

68

69

J1-PIN 70 KEY SW. INP. -

70

G-C2
387-1998

G-C3
155-2273
150-G6
150-G7
148-G3
148-G4
148-G5
150-G8

A251-G11 BK-16

RD-16
RD-16
WH-16
WH-16
WH-16
RD-16

1
2
3
4
5
6

1
2
3
4
5
6

G-C1 G-C4
155-2273 3E-3382

F711-G14 YL-16
150-G8 RD-16

148-G4 WH-16
150-G7 RD-16
875-G9 BU-16
876-G10 OR-16
A251-G11 BK-16
201-G25 BK-16

403-G16 GN-16

1
2
3
4

TELEMETRY
PORT

5
6

A251-G13 BK-16

E
148-G5 WH-16

RM-C1
9X-7147
1-RM1 WH-16
2-RM2 WH-16
3-RM3 WH-16
4-RM4 WH-16
5-RM5 WH-16
6-RM6 WH-16
7-RM7 WH-16
8-RM8 WH-16
9-RM9 WH-16
10-RM10 WH-16
11-RM11 WH-16
12-RM12 WH-16
13-RM13 WH-16
14-RM14 WH-16
15-RM15 WH-16
16-RM16 WH-16
17-RM17 WH-16
18-RM18 WH-16
19-RM19 WH-16
20-RM20 WH-16
21-RM21 WH-16
22-RM22 WH-16
23-RM23 WH-16
24-RM24 WH-16

1-RM1 WH-16
2-RM2 WH-16
3-RM3 WH-16
4-RM4 WH-16
5-RM5 WH-16
6-RM6 WH-16
7-RM7 WH-16
8-RM8 WH-16
9-RM9 WH-16
10-RM10 WH-16
11-RM11 WH-16
12-RM12 WH-16
13-RM13 WH-16
14-RM14 WH-16
15-RM15 WH-16
16-RM16 WH-16
17-RM17 WH-16
18-RM18 WH-16
19-RM19 WH-16
20-RM20 WH-16
21-RM21 WH-16
22-RM22 WH-16
23-RM23 WH-16
24-RM24 WH-16

1
2

53

53

54

54

55

55

56

56

57

57

58

58

59

59

60

60

10

61

61

11

62

62

12

63

63

13

64

64

14

65

65

15

66

66

16

67

67

68

68

69

69

70

70

17
18
19

200-H73 BK-16
H-C8
9X-0141
754-H34
102-H47
900-H49
102-H56

BU-16
BU-16
PU-16
BU-16

754-H34 BU-16
611-H33 PU-16
611-H32 PK-16

H-C9
9X-1339
1

2
3
4

EL338-H35 PU-16

5
6
7

A114-H2 RD-16
752-H54 YL-16
611-H32 PK-16
EL397-H61 PK-16
EL701-H42 PK-16
F704-H45 OR-16
901-H60 WH-16
610-H38 OR-16

EL371-H36 YL-16
EL300-H37 YL-16
610-H38 OR-16
610-H39 GN-16
755-H40 OR-16
104-H41 BU-16
EL701-H42 PK-16
751-H43 GN-16
EL552-H44 BR-16
F704-H45 OR-16

322-H9 GY-16
611-H33 PU-16
610-H39 GN-16
EL338-H35 PU-16
EL337-H58 BU-16
751-H43 GN-16
755-H40 OR-16
EL568-H62 GN-16
307-H57 OR-16
EL335-H59 YL-16
EL551-H55 GN-16
998-H51 BR-16
EL398-H46 BR-16
EL334-H52 GN-16
EL371-H36 YL-16
EL300-H37 YL-16
104-H41 BU-16
EL333-H53 WH-16
EL552-H44 BR-16
104-H50 BU-16
EL301-H48 OR-16

9
10
11
12
13
14
15
16
17
18
19

EL398-H46 BR-16
102-H47 BU-16
EL301-H48 OR-16
900-H49 PU-16
104-H50 BU-16
998-H51 BR-16
EL334-H52 GN-16
EL333-H53 WH-16
EL550-H1 YL-16
752-H54 YL-16
EL551-H55 GN-16
102-H56 BU-16

20

NOTE D

21
22
23
24
25

SYMBOL

26
27

DESCRIPTION
CIRCUIT CONNECTED

28
29

CIRCUIT NOT CONNECTED

30

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

31
32

307-H57 OR-16
A114-H2 RD-16
EL337-H58 BU-16
EL335-H59 YL-16
901-H60 WH-16
EL397-H61 PK-16
EL568-H62 GN-16
322-H9 GY-16

34

CONNECTOR

35
H#

36

CIRCUIT GROUPING DESIGNATION

37
ATCH WIRE, CABLE, COMPONENT

38
39

SPLICE

40

BLADE, SPADE, RING OR SCREW


TERMINAL

H-C2
3E-3364

H-C4
155-2269
EL550-H1 YL-16

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

1
2

F484-H10 YL-16
F488-H5 BR-16
A958-H6 WH-16
G730-H7 PK-16
F921-H8 BR-16
F484-H10 YL-16
F488-H5 BR-16
A958-H6 WH-16
G730-H7 PK-16
F921-H8 BR-16

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT

22

ENGINE STARTING & RUN CIRCUIT


POWER TRAIN CIRCUIT

23

MACHINE CIRCUIT

24

ENGINE CIRCUIT

25

25

HEATER AND AIR CONDITIONER CIRCUIT

26

26

TURN SIGNAL / WIPER WASHER CIRCUIT

27

27

28

28

29

29

30

30

31

31

32

32

33

33

34

34

35

35

36

36

37

37

38

38

39

40

23

24

CR-C1
8L-8422

150-AP3 RD-16
EL308-AP6 YL-16
200-AP33 BK-16
308-AP1 YL-16
EL710-AP13 OR-16
709-AP4 BU-16

2
3
4
5
6

13

A
B

12

11

22

AP-C3 AP-C2
219-1508 155-2264
1

21

22-CR22 WH-16
21-CR21 WH-16

10

WIRE GROUP COLOR DESCRIPTIONS

21

21-CR21 WH-16
22-CR22 WH-16

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

33

20

ALARM-FIRE SUPPRESSION
203-0427

SUPPRESSION CONTROL

10

EL308-AP2 YL-16
EL710-AP5 OR-16

14

559-O2 YL-16
A275-O3 BK-16

LUBRICANT PRESS SW

IDLE TIMER/FIRE

H-C3
9X-4391

C-C8
103-0213

PILOT OIL SOLENOID

10

N
A

55

GN-16
OR-16
BK-16
BK-16
BK-16
BK-16

239-8150

LUBRICANT PRESS SW

O-C8
155-2252

O-C3
155-2269

AP-C26 AP-C28
3E-3370 169-8670
A

F712-G15
876-G10
201-G22
201-G23
201-G24
201-G21

CONN 9

WITH REMOTE CONTROL FITTED - ATTCH

AUTO LUBRICATION
SYSTEM TIMER

STOP/TAIL LIGHTS

20 LIFT POSITION SENSOR

EL456-O4 WH-16

CONNECTS TO CONNECTOR C-C22


LOC G-14
VOLUME 2 OF 3

O-C1
155-2269

12

AP-C25 AP-C27
3E-3370 169-8670
A

19 CAT DATA LINK +

BK-18
GY-18
BR-18
GN-18

11

AP-C20 AP-C10
3E-3364 155-2269

INTERCONNECT CATRON REMOTES - 253-4813

REMOTE CONTROL ACTIVATION LIGHT


321-7871

AP-C19 AP-C18
3E-3370 169-8670

REMOTE CONTROL BRAKE LIGHT


334-5409

114-O8 GN-16
114-O9 GN-16

875-G9 BU-16

AP-C16
167-3693

611-AP8 PU-16
200-AP23 BK-16

892-G1 BR-18
893-G2 GN-18
148-G3 WH-16
150-G6 RD-16
F711-G14 YL-16
F712-G15 GN-16
403-G16 GN-16

AP-C7
155-2269

257-3761
AUTO LUBRICATION
PILOT OIL CTRL. SOL1

12

CAB FRONT LIGHT


157-0305

C-C22
155-2252

O-T1

NOTE E

CONNECTS TO
FRONT LADAR SENSOR

G-C5
3E-5179

30

O-C5
169-8670

AUTO LUBRICATION
PILOT OIL PRESS. SW.

RXD2-G19 BU-16
RXD1-G20 WH-16

A275-O1 BK-16
X773-O5 WH-16

O-C4
155-2269

201-G22 BK-16
201-G23 BK-16
201-G24 BK-16

29

HARNESS 257-4382

J1-PIN 54 ALTERNATOR R TERM. 1

16 ROD END PRESSURE SENSOR

AUTO LUBRICATION SYSTEM - ATTCH

IDLE TIMER/FIRE

28

200-AB3 BK-16
500-AB7 BR-16
501-AB6 GN-16
502-AB5 OR-16
505-AB294 PK-16

150-AB20 RD-16
EL308-AB16 YL-16
200-AB26 BK-16
308-AB21 YL-16
EL710-AB18 OR-16
709-AB22 BU-16

27

AB-C5
AB-C4
219-1508 155-2264
1

893-G2 GN-18
892-G1 BR-18

YL-16
WH-16
OR-16
BU-16

EL308-AB15 YL-16
EL710-AB17 OR-16

ALARM-FIRE SUPPRESSION
203-0427

TXD1-G26
RXD1-G20
TXD2-G18
RXD2-G19

TXD2-G18 OR-16
TXD1-G26 YL-16

366-3913

J1-PIN 27 RS-232 PORT 2-TX -

1
2

CAT HARNESS

G-C6
160-7690

15 CAT DATA LINK -

14 KEYPAD DATA

AB-C93
DOOR WINDOW WIPER MOTOR 155-2273
135-0611
GND

17

GROUND

24

250-PC13
819-PC14
818-PC15
138-PC16

16

+24V (IN)

23 PRINT SWITCH

200-AB4 BK-16
503-AB8 BR-16
504-AB9 YL-16
505-AB10 BU-16
505-AB12 PK-16

22 REWEIGH SWITCH

13
15

18

PC-C4
3E-5136

12

14

17 EXCESS SWITCH

944-PC8 OR-18
C530-PC6 BU-18
251-PC11 BK-18

11

J1-PIN 14 RXD2 -

12

614-PC7 PU-16
200-PC2 BK-16

REAR WINDOW WIPER MOTOR AB-C83


135-0611 155-2273

188-PC10 WH-18
250-PC13 BK-18
818-PC15 BR-18

J1-PIN 15 RXD 1 -

944-PC8 OR-18
945-PC9 BR-18
C529-PC5 BU-18
C530-PC6 BU-18
E416-PC4 PU-18
E955-PC12 OR-18

3T-3158
PC-C5

819-PC14 GY-18

818-PC15 BR-18
819-PC14 GY-18

188-PC10 WH-18
251-PC11 BK-18
E955-PC12 OR-18

A
B

138-PC17 GN-18
251-PC3 BK-18

250-PC13 BK-18
251-PC3 BK-18
251-PC11 BK-18
614-PC7 PU-16

11

RD

PC-C2 152-1284
7X-6222 PCS ECM

188-PC10 WH-18
200-PC2 BK-16

RELAY
163-5833

138-PC17 GN-18

10

AY-T2

36 Page, (Dimensions: 48 inches x 35 inches)

UENR1439-01 VOL 3 of 3

STEERING AND BUCKET CONTROL VALVE (REMOTES)

611-AB244 PU-16
200-AB245 BK-16

CAT DATA LINK


CAN DATA LINK
RS-232
PAYLOAD CONTROL CIRCUIT
REMOTE CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

NOTE A:

STANDARD CONFIGURATION.

NOTE B:

THIS LOOP PLUG IS FITTED IN PLACE OF THE BATTERY ISOLATOR.

39

NOTE C:

THIS BLANKING PLUG IS USED WHEN IDLE/TIMER FIRE SUPPRESSION CONTROL IS NOT FITTED.

40

NOTE D:

CONNECTS TO REMOTE CONTROL INTERFACE CONTROL MODULE. REFER TO MEDIA RENR6902.

NOTE E:

REFER TO MEDIA UENR2768.

WHEN REMOTES ARE FITTED THE LOOP PLUG IS REMOVED.

THIS ELECTRICAL SCHEMATIC IS FOR THE R1600H 9SD1-UP LOAD HAUL DUMP
MEDIA NUMBER: UENR1439
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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